Brochure Chemistry (pdf, 2.4 MB) - Maschinenfabrik

THE CHEMICAL DIVISIONYOUR SOLUTION PROVIDEREXPERTISE IN CHEMICALSTHE HAVER ® GROUP

CUSTOMISED SOLUTIONS FOR THE FUTUREHAVER & BOECKER is a traditional middle-sizedcompany. Our success is based on quality,innovative spirit, global openness and mutualtrust and cooperation. We are a family ownedcompany that has remained true to itself since1887 and therefore we feel close to ourpartners and customers worldwide today.This goes without saying for all business areas,and it’s always the main focus of the company.Subsidiary companies and representatives onall continents work to uphold the reputation ofthis ambitious global market leader.Business unit profileThe Chemicals business unit is a globally operating partof our company group and always keeps weight-precisefilling of bags with high value chemical products at thecentre of focus during the development stages of manualand fully automatic systems. The packing systems aregentle on the product and preserve its micro-structureand can be individually customised to fulfil the needs ofthe product.For filling granulate products, new paths have beentaken in conceptualising packing systems located undersophisticated batteries of silos, and intensive developmentsfor reducing packaging materials have beenpushed forward.We also have self-developed test equipment available forour customers for their quality assurance, which duringproduction also includes testing the quality of weldedseams of 80 µm film, for example.We accompany the customer from the layout engineeringphase and through drawing up training and maintenanceplans.Areas of applicationRange of performances for the chemical industryn Titanium dioxiden Polyethylenen Pigmentsn Polypropylenen Carbon blackn Polyamidesn E and S-PVC and other productsn Fertilizern Saltsn Manual and fully automatic packing and loadingsystems, including palletisingn Big Bag filling systemsn Plant automation and logistics systemsn Plant engineeringn Fully automatic Form Fill Seal (FFS) machines for toughjobs and high speeds > 2400 bags/hr, if requested alsowith an automatic reel changer are availablen HAVER ROTO-PACKER ® for top speedsn HAVER ADAMS ® for dust-free filling of powder-typeproducts into tight PE side-gusset bags made froma tubular film

23HAVER & BOECKER subsidiaries that focus on chemicalsFurther HAVER & BOECKER subsidiariesBrazil> HAVER & BOECKER LatinoamericanaVERBORChina> HAVER FILLING TECHNOLOGY, BeijingFEIGE FILLING TECHNOLOGY ASIAFrance > HAVER FRANCE, HAVER SERVICEGermany > BEHN + BATESFEIGE FILLINGGreat Britain > HAVER CONTINENTALPoland > HAVER TRADINGRussia> HAVER & BOECKER, RussiaSpain> HAVER & BOECKER IBERICAUSA> HAVER FILLING SYSTEMSHAVER FILLING SYSTEMS - West CoastHAVER FILLING SERVICEBEHN+BATES AmericaFEIGE FILLING TECHNOLOGYUnited Arab Emirates, UAE > HAVER MIDDLE EASTAfricaBrazilCanadaChinaGermanyIndiaMexico> HAVER SOUTHERN AFRICA> HAVER & BOECKER SERVIÇOS> W.S. TYLER, Canada> HAVER IBAU SHENZHEN> IBAU HAMBURGHAVER ENGINEERING, Meißen> HAVER IBAU INDIA> HAVER & BOECKER MEXICANATHE HAVER ® GROUP

EXPERTISE BEGINS WITH USWe are employees in the business unit Chemicals.More than 2300 employees of the HAVER groupare worldwide active in the areas of Chemicals,Building Materials and Minerals, Cement, MineralProcessing Technology and Service. Dependingon the requirements and the job scope, expertiseis activated from the different areas as needed.plan, all in close cooperation with the plant operator.Not only does superior machine technology create realand sustainable advantages, but also a total conceptthat is tailored according to the customer’s needs.In dialogue – real-life examples speak for themselvesSuccess is about the synergy of the competences of anentire team for every project, and never about thesuccess of an individual. It begins with gathering customerwishes and professional advising by our experts.This is then followed by project planning and designdetail work. The real challenge is often to undertake asfew changes in the existing infrastructure as possible inorder to integrate the new machine systems. Using a lotof tact and experience, new plant components, silosystems, material and bag transport systems or loadingsystems are created without any project dead times inaccordance with a previously defined project progressMACHINERYDIVISION OELDECementBuilding Materials +MineralsMineral ProcessingTechnologyServiceChemicals

WE ARE A TEAM45HAVER & BOECKERLATINOAMERICANAHAVER FRANCEHAVER & BOECKERIBERICAHAVER & BOECKERRUSSIAHAVER FILLINGTECHNOLOGYBeijingHAVER MIDDLE EASTHAVER CONTINENTALF I L L I N GTHE HAVER ® GROUP

67Palletising systemIntegrated concept planningWe put our entire problem solving expertise at your disposalbefore the investment decision is made. Concept systemsand logistics planning systematically lead to the constructionand expansion of a plant that is designed for the future:The target is a long-term investment that has economicallyreasonable and sustainable expansion phases.THE HAVER ® GROUP

QUALITY MANAGEMENTHAVERRemotemaintenanceHAVER ControlAutomationControl centren Process and production control systemn Communicationn EngineeringERP customern Production datan Dispatch orders

ADDING VALUE IN THE PROCESS89HAVER & BOECKER stands for worldwide quality madein Germany. HAVER & BOECKER has been certifiedaccording to the globally recognised DIN EN ISO9001:2000 quality management system since 1994 andassures a constant high level of quality.Level of focusA plant control system at the cutting edge of technologyis also assured after installation. Our own control systemspecialists know the processes to be controlled. Automatedshipping systems that connect to the customerERP systems round out our range of control systems.Installation and start-up by specialists guarantee theshortest installation phases and assure that the systemsare put into operation as quickly as possible.Norms, facts and figures.n Certified as to DIN EN ISO 9001:2000n Machine technology fulfils all globally applicablecalibration lawsn OIML certified system for measurement instrumentsn Knowledgeable of the customer’s industrial plantnorms and requirementsn EG Machinery Directive 2006/42 EGn Low Voltage Directive 2006/95 EGn Electromagnetic Compatibility 2004/108 EGn Pressure Equipment Directive 97/23 EGn ATEX type examinationn Certified industrial control panel according to UL 508ADispatchSmooth processes also afterinstallationA good control system assuresexcellent plant functionand is matched seamlesslyto the needs of the existinginfrastructure. This not onlyrequires good technology,but also a managementsystem that is developed andimplemented by the expertprocess engineers of theHAVER Group.Silo / packing systemn Operation / process controln Weighing systemsn Batch management systemn Electrical engineeringStockn Dispatch automationn Truck guidingn Generation of shipping documentsTHE HAVER ® GROUP

HAVER INTEGRA ® PLUG AND PACK CONCEPTHAVER INTEGRA ®The INTEGRA ® is a completely assembled filling systemfor loose materials inside a dust-encapsulating housingthat consists of the following components:n Filling machinen Valve sealing systemn Bag applicatorn Control systemn Operating unitn Bag discharge beltIt is a turnkey unit that is ready to operate and allowsrapid on-site installation and start-up. Only the productand energy supply systems need to be at hand at thecustomer’s.Explosion protection is a part of the technology that hasto do with prevention of the occurrence of explosions andtheir impacts. This belongs to thefield of Safety Engineering and hasthe purpose of preventing damageby technical products, systems, andother equipment to persons and property.Explosion protection consists of technical solutionssuch as ignition protection types and legal requirementssuch as the ATEX Directives of the European Union.The INTEGRA ® has received the European type approvalfrom DEKRA EXAM. Qualified personnel check systemsthat require monitoring in the ATEX range.Other INTEGRA ® system characteristics:n Compactness = minimal space requirementsn Encapsulated (less noise and dust emissions)n High operational reliabilityn Easy installation and start-up, easy to repositionor move if neededn Greatest possible flexibility, rapid changeoversto other bag types or productsn Large maintenance doors, easy access to allcomponentsn Scratch-resistant safety glass for easy viewingn Operating terminaln Operator guidance in dialogue (text messages)HAVER INTEGRA ®performance overviewSpouts up to bags/hr25 to 50 kgtt1 180 – 2002 360 – 4003 540 – 6004 720 – 800depending on the product

1011THE HAVER ® GROUP

Brasilien / Brazil:Großbritannien / Great Britain:USA:HAVER & BOECKERLatinoamericana Màqs. Ltda.Rod. Campinas a Monte Mor km 2013190 MONTE MOR S.P.Phone: +55-19-3879-9101Telefax: +55-19-3879-1410E-mail: haverhbl@haverbrasil.com.brInternet: www.haverbrasil.com.brHAVER CONTINENTAL Ltd.Invincible RoadFARNBOROUGH,Hants Gu14 7QUPhone: +44-1252 512122Telefax: +44-1252 549291E-mail: info@havercontinental.comInternet: www.havercontinental.comHAVER FILLING SYSTEMS, INC.P.O.Box 80937460, Gees Mill Business CourtCONYERS, GA 30013Phone: +1-770-760-1130Telefax: +1-770-760-1181E-mail: sales@haverusa.comInternet: www.haverusa.comChina / China:Polen / Poland:VAE / UAE:HAVER FILLING TECHNOLOGY(BEIJING)Huateng Tower, Unit 1510,Jia 302, 3rd Area of Jinsong,Chaoyang DistrictBeijing 100021Phone: +86 10 877 30 843Telefax: +86 10 877 30 842E-mail: info@)hft-beijing.cnInternet: www.hft-beijing.cnFrankreich / France:HAVER FRANCE S.A.R.L.ZA - 7, rue des Bauches78260 ACHÈRESPhone: +33-1-39118080Telefax: +33-1-39118089E-mail: contact@haverfrance.frInternet: www.haverfrance.frHAVER & BOECKER · THE CHEMICAL DIVISIONCarl-Haver-Platz 3 · 59302 OELDE · GermanyPhone: +49 2522 30-271 · Telefax: +49 2522 30-403E-mail: chemie@haverboecker.comInternet: www.haverboecker.comHAVER TRADINGUl. Kolejowa 3Bielany Wroclawskie55-040 KOBIERZYCEPhone: 0048 71 7960204Telefax: 0048 71 7960205E-mail: htr@haverboecker.comInternet: www.havertrading.plRussland / Russia:HAVER & BOECKER, RussiaGostinichny Proezd, 8,bld.1, office 46127106 MOSCOWPhone/Telefax: +7 495 783 34 48E-mail: m.maslova@haverrussia.ruInternet: www.haverrussia.ruSpanien /Spain:HAVER & BOECKER IBERICAGran Vía Corts Catalanes701 - 3° 1a B08013 BARCELONAPhone: +34-93-247 61 90Telefax: +34-93-247 61 91E-mail: hbi@haverboecker.comHAVER MIDDLE EAST FZEP.O.Box: 34098Ras Al Khaimah / U.A.E.Phone: +971 7 24 34 711Telefax: +971 7 24 34 712E-mail: hme@haverboecker.comInternet: www.havermiddleeast.com... and representatives worldwide!PM 294 E 3115 1111 2 FeThe machines and plants shown in this leaflet as well as the stated technical parameters are examples of customer-specific technical solutions. Therefore they are subject to modifications.The designation ® indicates a registered trademark of HAVER & BOECKER OHG in Germany. Several indicated designations are registered trademarks also in other countries worldwide. .