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3 EFFECTIVE PRECISION4 METZNER MATERIAL WORLD5 CUT AND STRIP5 Metzner AM 20006 Metzner AM 3000 Series10 Metzner AM 4000 Series12 Metzner AM 5000 Series14 Processing Possibilities with Metzner AM Machines15 AUTOMATION IN CONTROL CABINET MANUFACTURE15 Metzner Triathlon System18 CUT-TO-LENGTH18 Metzner Cut-to-Length Machines20 CORRUGATED TUBE PROCESSING20 Metzner CT 4000 Series and SM 400023 CUSTOMER-SPECIFIC SOLUTIONS23 Planning, Design and Completion to Customers’ Requirements24 Customer-specific Processing Lines25 PERIPHERAL EQUIPMENT25 Loop Control Units and Prefeeders26 Dereeling and Feeding27 Printing and Marking28 Take-off and Coiling29 Effective Software Solutions30 METZNER SERVICE30 Analysis, Concept and Implementation31 After Sales Service32 METZNER WORLDWIDEMetzner Maschinenbau GmbHMesserschmittstraße 3089231 Neu-Ulm | GermanyPhone: +49 731 40199-0Fax: +49 731 40199-33Email: sales@metzner.comwww.metzner.com

metzner material worldo p t i m a l p r o c e s s , m a t c h e d t o m a t e r i a l c h a r a c t e r i s t i c sProcessing of wires and cablesFor processing cable in the range from 0.14mm² to 6.0mm², wires(up to 1.5mm²) or for crimping of cable ends (0.5mm² up to 2.5mm²),Metzner offer many solutions. For more information: pages 5 and 15onwards.Processing of single-core cablesFor processing of flexible, single-core cables in the range 10mm² to240mm², Metzner machines from the AM 3000 and AM 5000 seriesare used. For more information: page 6 onwards.Processing of multi-core cablesMetzner offers optimal machine solutions with outstanding equipmentfeatures for processing multi-core cabling in the diameter range 2.0mmto 30mm. For more information: page 5 onwards.Processing of shielded cablesFor multi-stage processing of shielded cables such as hybrid cables orco-axial cables, Metzner offers first-class machine solutions. For moreinformation: page 23 onwards.Processing of semi-rigid cablesMetzner machines are well suited to multi-stage processing orhard-covered cables or semi-rigid cables such as Sucoform. For moreinformation: page 6 onwards.Special materialsFor special materials, too, such as aluminium battery cabling, siliconmotor wiring or rigid high-frequency coaxial cables, Metzner offer practicallyproven solutions. For more information: page 23 onwards.4

metzner am 2000e f f e c t i v e w i r e c u t - t o - l e n g t h a n ds t r i p p i n g t e c h n o l o g yThe Metzner AM 2000 automatic cut-to-length and strippingmachine processes cable up to 6mm² and wire up to 1.5mm²with high precision and repeatability. For all industry sectors,in which secure processing, flexibility and rapid production incable converting is demanded, the Metzner AM 2000 offers astandard of equipment which is unique in its price class.Processing of cable and wire is done with speed and precision. Theoperator carries out all the cut-to-length and stripping operations via themachine control system with just a few settings. Numerous pre-set functionsmake for easy set-up and provide many processing possibilities (formore information see page 14). Further special features are the standardautomatic end-of-material stop and a standard RS-232 interface, withwhich the Metzner AM 2000 is equipped for PC-supported working aswell as printing.Before the cut-to-length stripping process, a standard high-spec wirestraightener arranges all the braids and wires, which often come fromtightly wound spools, to ensure that they are guided into the machinein an orderly fashion. Also, after processing, the Metzner AM 2000standard specification offers the convenience of a moveable storage trayto provide orderly storage of the finished cables.technical dataPerformance DataMetzner AM 2000Cable outer diameter max.6mmWire size range stranded 1)0.14 – 6mm²Wire size range solid 1)0.14 – 1.5mm²Feeding speed max. 2)60 m/minPull-off length max. 1st side70mmPull-off length max. 2nd side40mmCable length10mm – 999mTechnical DataElectrical connection230 V, 50/60 Hz, 0,26 APower sourceelectricDimensions (LxWxH)615 x 375 x 580mmWeight50 kgEquipmentCutting systemV-bladeFeeding systemRoller feedsInterfaces for printing•Interfaces for peripheral equipment•Interfaces for IT network 3) •1)depending on material | 2) infinitely adjustable | 3) in combination withoptional PC | • = standard, ¢ = optional, - = not availableSpecifications are subject to change without notice.5

metzner am 3000 seriesd e s i g n e d s p e c i f i c a l l y f o r v e r s a t i l i t y a n d p e r f o r m a n c eThe cable processing machines of the Metzner AM 3000 series are distinguished bytheir outstanding cutting and pull-off power and robust, long-life design for continuousindustrial use.Developed and equipped with a performance potential to deal with complete processing of cablesup to 70mm², these machines offer comprehensive processing possibilities: from standard strippingprocesses up to multi-stage stripping, even of very short shielded coaxial cables. Metzner offerssix models for this, all with different cutting powers and equipment levels. In addition, their bladetechnologies vary with different blade contours to suit the requirements of different applications.The patented »Double-Blade Cutting System«, for example, with two knives operating together inone working pass to perform different cutting processes (see page 14) and the additional rotary cut,providing precise circumferential cutting for cables with very thin or tough insulation and for coaxialcables.All models in the Metzner AM 3000 series are prepared – as standard – for a full set of interfacesfor peripheral equipment and to facilitate IT integration. In this way, these machines are convertedeasily and without the need for further design work into complete production lines (see page 8) tofurther increase production automation.6

Metzner AM 3300The »Entry Level« model for price-conscious decision-makersto process cables up to 35mm²:• Automatic cut-to-length and multi-stagestripping (see page 14)• »Double-Blade Cutting System«• V-blade (HSS) as standard• Roller transport as standardMetzner AM 3500The powerful »All-rounder« – the top performerin terms of power and speed for cables upto 50mm²:• Automatic cut-to-length and multi-stagestripping (see page 14)• »Double-Blade Cutting System«• V-blade (HSS) as standard• Roller or belt transport as standardMetzner AM 3700The »Powerhouse« – with unmatched power inits class for cables up to 70mm²:• Automatic cut-to-length and multi-stagestripping (see page 14)• »Double-Blade Cutting System«• V-blade (HSS) as standard• Roller or belt transport as standardMetzner AM 3550The »Universal Genius« – a perfect combinationof power and speed for cables up to 50mm²:• Rotary cut module• Automatic cut-to-length and multi-stagestripping (see page 14)• »Double-Blade Cutting System«• V-blade (HSS) as standard• Roller or belt transport as standardMetzner AM 3550 Semi-RigidThe »Precision Model« for demanding and veryshort lengths from 20mm:• Rotary cut module for very short insulationlengths – also for coaxial cables• Automatic cut-to-length and multi-stagestripping (see page 14)• V-blade (HSS) as standard• Belt transport as standardMetzner AM 3750The »Top-Of-The-Class Model« for demandingand complex processing of cables up to 70mm²:• Rotary cut module• Automatic cut-to-length and multi-stagestripping (see page 14)• »Double-Blade Cutting System«• V-blade (HSS) as standard• Roller or belt transport as standard7

Metzner AM 3550 Semi-rigid line with the following features:• PC-controlled production• Belt conveyor and throw-off tray• Height-adjustable wire straightener, prefeeder and loop control fortension-free material feedMetzner AM 3500 line with the following features:• Prefeeder and electro-pneumatic linear accumulator with six meter materialreserve for quick and tension-free processing with passive cableunwind units (not illustrated)Metzner AM 3500 line with the following features:• PC-controlled production• Belt conveyor and throw-off tray• Height-adjustable wire straightener, prefeeder and loop control fortension-free material feedMetzner AM 3700 line with the following features:• PC-controlled production• Integrated ink-jet printer for loss-free marking of the cables (no wastewhen changing material)• Dereeling unit with material accumulator to provide tension-freematerial• Modified CRC 350 cable ring coiler, automatic take-off and bundlingstation with freely-programmable robot handling8

technical dataPerformance DataCable outer diameter max.Cable size range stranded 1)Cable size range solid 1)Feeding speed max. 2)Pull-off length full strip max. 1st sidePull-off length full strip max. 2nd sidePull-off length partial strip max. 1st sidePull-off length partial strip max. 2nd sideCable lengthMetzner AM 330015mm0.5 – 35mm²0.5 – 6mm²180 m/min100mm60mm100mm60mm20mm – 999mMetzner AM 350015mm0.5 – 50mm²0.5 – 10mm²180 m/min210mm110mm210mm110mm20mm – 999mMetzner AM 355015mm0.5 – 50mm²0.5 – 10mm²180 m/min210mm110mm210mm110mm20mm – 999mAM 3550 Semi-Rigid8mm0.5 – 6mm²0.5 – 1.5mm²30 m/min 3)40mm40mm40mm40mm20mm – 1000mmMetzner AM 370015mm0.5 – 70mm²0.5 – 16mm²180m/min210mm110mm210mm110mm20mm – 999mMetzner AM 375015mm0.5 – 70mm²0.5 – 16mm²180 m/min210mm110mm210mm110mm20mm – 999mTechnical DataElectrical connectionPower sourceCompressed air connectionDimensions (LxWxH) 4)Weight230 V, 50/60 Hz, 1,8 Aelectro-pneumatic6 bar765 x 705 x 500mm115 kg230 V, 50/60 Hz, 1,8 Aelectro-pneumatic6 bar765 x 705 x 500mm130 kg230 V, 50/60 Hz, 2,0 Aelectro-pneumatic6 bar765 x 705 x 500mm155 kg230 V, 50/60 Hz, 2,1 Aelectro-pneumatic6 bar835 x 710 x 500mm160 kg230 V, 50/60 Hz, 1,8 Aelectro-pneumatic6 bar765 x 705 x 500mm135 kg230 V, 50/60 Hz, 2,0 Aelectro-pneumatic6 bar765 x 705 x 500mm160 kgEquipmentCutting systemFeeding systemInterfaces for printingInterfaces for peripheral equipmentInterfaces for IT network 5)Double-bladeRoller feeds•••Double-bladeBelt or roller feeds•••Double-blade andRotary cutBelt or roller feeds•••V-blade andRotary cutBelt feeds•••Double-bladeBelt or roller feeds•••Double-blade andRotary cutBelt or roller feeds•••1)depending on material | 2) infinitely adjustable | 3) reduced speed due to extreme precision | 4) machine height with controls 710mm | 5) in combination with optional PC• = standard, ¢ = optional, - = not available | Specifications are subject to change without notice.As one of the leading manufacturers of cable processingmachinery, with the AM 3000 series Metzner offers you basicfunctions that point the way to greater productivity:1. Outstanding cutting power: With superior power development for35mm², 50mm² and 70mm², the range offers a unique power spectrumfor processing cables up to 15mm diameter.2. Unique pull-off force: All machines of the AM 3000 series areequipped with newly-developed motors, which give extremely highpull-off power. In contrast to other manufacturers, Metzner equips everymaterial transport unit with two motors and thus doubles the power forconveying and pull-off.3. High-speed material feeding: The material feed units of theAM 3000 series give unusually high speeds of up to 180 m/min. Thisincreases the productivity of the machines, particularly when processinglong cable lengths.4. Double-blade cutting system: The standard equipment level withthe patented »Double-Blade Cutting System« (more information ofpage 14) facilitates different cutting processes in one working pass. Forexample:• V-blade for cut-to-length and matrix form blade for stripping• Radius V-blade for cut-to-length and stripping and slitting blade forlengthways slitting and window stripping (stripping gaps)5. Rotary cutting module: The Metzner AM 3550, AM Metzner 3550Semi-rigid and Metzner AM 3750 machines are equipped with the rotarycutting module as standard. The rotary cut guarantees a precise circumferentialcut into the cable cover or sheathing. All requirements such ascut depth or blade rotation speed are freely programmable to matcheach cable and ensure constantly optimal results with different materialdemands. The rotary cut is ideal for cables with very thin or particularlytough insulation covering as well as for processing coaxial cables.9

metzner am 4000 seriesp r e c i s i o n a n d o u t s t a n d i n g o u t p u t p e r f o r m a n c eThe powerful Metzner AM 4000 series stands for precision and speed for cables ofup to 17.5mm diameter. Alongside the high-performance cut-to-length and insulationequipment, the machines offer particular advantages for the processing of sensorleads with PU insulators.With outputs of up to 4,000 processed cables per hour, the AM 4000 machines are the fastestin the Metzner cable processing range. This speed is achieved by special processing technology,whereby the cut-to-length as well as the stripping of the cable ends and starts are all performedin one working cycle (see page 14). This makes these machines ideally suited for all applicationswhere cables are to be processed in large numbers and production capacity is a decisive factor.The models, with one processing head, offer a total insulation length of 105mm (AM 4200) and/or 120mm (AM 4400), whilst the AM 4300 and AM 4500, with two processing heads deliver totalinsulation lengths of up to 225mm and/or 260mm. Powerful but at the same time product-friendlytransport belts guarantee impressive insulating performance.All stripping operations are carried out without stretching or compression of the material. Despitethe high processing speeds, the cables are handled very carefully and with high precision during thetransport, cutting and insulation phases.10

Metzner AM 4200 / AM 4400Cable processing machines with one blade block for very high volumethroughput and constant precision:• Fully automatic cut-to-length and stripping• Cable cross section max. 70mm² or 95mm²• Product-friendly material belt feeds as standard• Designed for stripping up to max. 105mm or 120mm distributed oncable length and ends• Very high output per hourMetzner AM 4300 / AM 4500Cable processing machines with two blade blocks for very high volumethroughput and constant precision:• Fully automatic cut-to-length and stripping• Cable cross section max. 70mm² or 95mm²• Product-friendly material belt feeds as standard• Designed for stripping up to max. 225mm or 260mm distributed oncable length and ends• Very high output per hourtechnical dataPerformance DataAM 4200Cable outer diameter max.14.5mmCable cross section 1)70mm²Feeding speed max. 2)120 m/minStripping length (shared on 2 sides)105mmNumber of blade blocks1Cable length40mm – 999mTechnical DataElectrical connection230 V, 50/60 Hz, 1,5 APower sourceelectro-pneumaticCompressed air connection6 barDimensions (LxWxH) 3)855 x 810 x 500mmWeight113 kgEquipmentCutting systemBlade blockFeeding systemBelt feedsInterfaces for printing•Interfaces for peripheral equipment•Interfaces for IT network 4) •AM 430014.5mm70mm²120 m/min225mm240mm – 999m230 V, 50/60 Hz, 1,5 Aelectro-pneumatic6 bar855 x 810 x 500mm120 kgBlade blockBelt feeds•••AM 440017.5mm95mm²120 m/min120mm140mm – 999m230 V, 50/60 Hz, 1,7 Aelectro-pneumatic6 bar855 x 810 x 500mm115 kgBlade blockBelt feeds•••AM 450017.5mm95mm²120 m/min260mm240mm – 999m230 V, 50/60 Hz, 1,7 Aelectro-pneumatic6 bar855 x 810 x 500mm125 kgBlade blockBelt feeds•••1)depending on material | 2) infinitely adjustable | 3) machine height with controls 710mm | 4) in combination with optional PC• = standard, ¢ = optional, - = not available | Specifications are subject to change without notice.11

metzner am 5000 seriesp o w e r , p r e c i s i o n a n d v e r s a t i l i t y f o r c a b l e s u p t o 2 4 0 m m ²For production where large diameter cables are processed reliably and with precision,the Metzner AM 5000 series is available, giving a solution with the highest level ofcutting and pull-off power, ease of operation and long service life.The Metzner AM 5000 series was specially developed for cables up to 30mm diameter and sectionsup to 240mm². The particularly high-torque and powerful 3-phase stepper motors are guaranteedto give the necessary power for the pull-off and cutting operations. Their precise finger-tip way ofworking also makes the Metzner 5000 series suitable for processing thinner cables from 1,5mm² (allprocessing possibilities on page 14).All models are equipped with an electronically controlled »Vario-Press«. This innovative systemensures that the belt closing pressure of the feeders is matched with the necessary applied pullingforce in fractions of a second. This ensures optimum gripping pressure of the cables both for strippingand forward feeding of the cables.To ensure unbroken, automatic production, the material feed is monitored by several sensors. Ifa material blockage occurs, the production is stopped automatically and the operator is informedabout the cause of the stoppage.12

Metzner AM 5300 / AM 5300 HDOutstanding level of cutting and pull-off power, many processing possibilitiesfor cables up to 240mm²:• Electronic cable processing machine• Automatic cut-to-length and multi-stage stripping (see page 14)• Patented »Double Blade« system is standardMetzner AM 5350The »Top-Of-The-Class« machine, equipped with rotary cutting modulefor processing cables up to 185mm²:• All features of the Metzner AM 5300, plus:• Rotary cutting module for processing shielded cables, hybrid cables,control cables with thin covering and many other applications• Double system monitoring is standard• Comprehensive memory capacity for cable processing programs, whichare available at the press of a buttontechnical dataPerformance DataCable outer diameter max.Cable size range stranded 1)Cable size range solid 1)Feeding speed max. 2)Pull-off length full strip 1st sidePull-off length full strip 2nd sidePull-off length partial strip max. 1st sidePull-off length partial strip max. 2nd sideCable lengthMetzner AM 530030mm1.5 – 185mm²1.5 – 16mm²150 m/min270 – 450mm90 – 270mm450mm270mm20mm – 999mMetzner AM 5300 HD30mm1.5 – 240mm²1.5 – 16mm²150 m/min270 – 450mm90 – 270mm450mm270mm20mm – 999mMetzner AM 535030mm1.5 – 185mm²1.5 – 16mm²150 m/min270 – 450mm90 – 270mm450mm270mm20mm – 999mTechnical DataElectrical connectionPower sourceCompressed air connectionDimensions (LxWxH) 3)Weight3~400 V, 50/60 Hz, 2,6 Aelectric-1045 x 860 x 500mm180 kg3~400 V, 50/60 Hz, 2,6 Aelectric-1045 x 860 x 500mm200 kg3~400 V, 50/60 Hz, 2,8 Aelectric-1445 x 860 x 500mm250 kgEquipmentCutting systemFeeding systemSystem monitoringInterfaces for printingInterfaces for peripheral equipmentInterfaces for IT network 4)Double-bladeBelt feeds••••Double-bladeBelt feeds••••Double-blade andRotary cutBelt feed••••1)depending on material | 2) infinitely adjustable | 3) machine height with controls 710mm | 4) in combination with optional PC• = standard, ¢ = optional, - = not available | Specifications are subject to change without notice.13

Processing possibilities with Metzner AM machinesAM 2000AM 3300AM 3500AM 3550AM 3550 SRAM 3700AM 3750AM 4200AM 4300AM 4400AM 4500AM 5300AM 5350Cut-to-lengthStripping with partial and full pull-off• • • • • • • • • • • • •• • • • • • • • • • • • •Window stripping-• • • -• • • • • • • •Extremely long pull-off in multiple stages-• • • -• • ----• •Jacket stripping of multi conductor cables• • • • • • • • • • • • •Outer sheath and inner strands processing (dependingon material)-• • • • • • • • • • • •Flat ribbon stripping and inner strands processing-¢¢¢-¢¢----¢¢Incise cutting and length slitting-• • • -• • ----• •Stripping of very thin insulations-• • • • • • • • • • • •Multi-step stripping of multi-conductor cables andprotection cap (depending on material)-• • • -• • • • • • • •Metal braid stripping with protection cap-• • • -• • ----• •Multi-step stripping-• • • • • • • • • • • •Multi-step processing of coaxial cables---• • -• -----•• = standard, ¢ = optional, - = not available | Specifications are subject to change without notice.blade typesFig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 Fig. 6 Fig. 7Fig. 1 V-blade for cable cut-to-lengthFig. 2 Radius V-blade for cut-to-length and strippingFig. 3 Double radius V-blade for cutting through very thick cablesFig. 4 Radius blade for stripping the insulationFig. 5 Slitting blade for lengthways slitting of the insulationFig. 6 Flat blade for processing flat cablesFig. 7 Customer-specific profile blade for processing very thin wireand other demanding processesThe blades shown are some examples. For every type of cable, there are many different blades, which are matched to your specific requirements.14

metzner triathlon systema u t o m a t i o n a n d c o s t r e d u c t i o n i n c o n t r o l c a b i n e t m a n u f a c t u r eAutomation in control cabinet manufacture is not only a worthwhile proposition forlong production runs. Particularly for single component and small series production,considerable economies and improvements in efficiency can be achieved by the adoptionof automatic converting processes.With the Triathlon System, Metzner offers a unique and complete system solution for reducing yourcosts in the manufacture of control cabinets. Dependent on the actual requirements, different solutionsare available to you, solutions which differ in their construction, performance and their degreeof automation. From the budget-level »Triathlon 2000« up to the flexible and fast »Triathlon 5000«,we can offer you the right solution to match your needs.All Triathlon model cut cables to the correct length, strip the wires at the precise positions and crimpthe cable end terminals. At the same time, they add freely-programmable text and logos and takeaway the processed material according to pre-arranged sorting programs. Not only in the cutting andpreparation of the cables but also in the subsequent wiring of the control cabinets, you save valuabletime and costs: Because all the cables are printed and pre-sorted into their component groups, thecabinet wiring can be carried out considerably faster than previously. In addition, the number ofwiring faults is reduced to virtually zero.15

Metzner Triathlon 2000The economy entry-level model »Triathlon 2000« is equipped for all theprincipal automation processes in control cabinet manufacture:• Precision cut-to-length stripping and single or double-sided stripping• Crimping of cable ends (single or double-sided)• Individual printing of the wires (ink jet printing with one or twoprinters, thermal transfer printing and Brady Wraptor printing – moreinformation on page 27)Metzner Triathlon 3000With similar equipment to the Triathlon 2000, the »Triathlon 3000«offers further outstanding features:• All features of the Metzner Triathlon 2000 plus:• Total performance spectrum of the Metzner AM 3000 series (seepage 9) i.e processing of cables up to 35mm² and up to 15mm outerdiameter• Multi-stage cable processing and lengthways slitting unit• Automatic printing of all cables and wires in normal use for controlcabinetsMetzner Triathlon 5000The fully automatic crimping machine »Triathlon 5000« with outstandingvolume output for all switch cabinet builders with high unit output demand:• Ready for the processing of different contacts with universal crimpingstations, designed for up to three stations• Optional equipment with ultrasonic or tinning station• Individual marking with ink-jet• High volume output: up to 1200 pcs/h (depending on length and crimp)• Material take-off conveyor as standardMetzner Triathlon Soft ©The simple, easy-to-follow software package for the digital creation of acontrol cabinet layout:• Production of all the data required for the subsequent automaticmachining• Compatible with all commonly-used drilling centres• Comprehensive and problem-free import and export functions: e.g. for• EPLAN, Elcad, Ruplan, Sigraph-ET, Caddy, ECD-Cad, ESP, TreeCad andlots more16

technical dataPerformance DataMetzner Triathlon 2000Wire outer diameter max.4mm with crimping, 6mm w/o crimpingCross section wire cutting to length 1)0.14mm² – 6mm²Cross section wire crimping max. 1)2.5mm², optional: 4mm²Wire length min. 2)160mmWire length max.999mStripping length max. side 170mmStripping length max. side 240mmFeeding speed max.1 m/secNumbers of crimping stations1One or two ink jet printers,Printing systemsthermal transfer printer, Brady-WraptorTechnical DataElectrical connection230 V, 50/60 Hz, 1,4 ACompressed air connection6 barNoise level w/o material< 75 dB(A)Dimensions (LxWxH)1450 x 1050 x 1450mmWeight200 kgEquipmentCutting systemV-bladeFeeding systemRoller feedsInterfaces for printing•Interfaces for peripheral equipment•Interfaces for IT network 5) •Metzner Triathlon 30004mm with crimping, 15mm w/o crimping0.5mm² – 35mm²2.5mm², optional: 4mm²250mm999m220mm170mm2 m/sec 3)1One or two ink jet printers,thermal transfer printer, Brady-Wraptor230 V, 50/60 Hz, 3,1 A6 bar< 75 dB(A)1750 x 1100 x 1520mm250 kgDouble-bladeBelt feeds•••Metzner Triathlon 50004mm with crimping, optional 6mm0.22mm² – 2.5mm², optional: 4mm²2.5mm², optional: 4mm²50mm999m15mm15mm3 m/sec 3)3One or two ink jet printers3~400 V, 50/60 Hz, 3,8 A6 bar< 75 dB(A)2900 x 1450 x 1850mm 4)550 kg3 sets of V-bladesBelt feeds••-1)depending on material | 2) shorter lengths possible without crimping and stripping | 3) higher speeds possible without printing | 4) with closed cover | 5) in combination withintegrated PC• = standard, ¢ = optional, - = not available | Specifications are subject to change without notice.A choice of printing systemsWires and cables used in control cabinets typically require individualidentification and marking. To meet the different requirements, Metzneroffers different printing and marking processes: Ink jet printing, thermaltransfer printing and Brady Wraptor printing (more information on page 27).Intelligent softwareTriathlon Soft ® starts with the control cabinet layout and automaticallycalculates the lengths for all the wires, cable trays and cable ducts. Atthe same time, Triathlon Soft ® produces all the data for the printing ofthe cables and the machining of the assembly baseplates. Via an interfaceto its CAE system, the software collects all the necessary data inthe form of wiring lists, sub-assembly lists or terminal lists and processesthem on this basis into a production-orientated layout for the controlcabinet.Triathlon Soft ® is compatible with all commonly-used drilling centresand automatically creates all the data for the mechanical processingof the assembly baseplates. All the NC-data for automatic machiningare produced by working from the construction plan and an optimisedinterface transfers the data to a drilling and milling machine.17

cut-to-length machinesh a n d y b e n c h m o d e l s w i t h o u t s t a n d i n g p r i c e / p e r f o r m a n c e r a t i oMetzner cutting to length machines are robust and reliable base models. Dependingon the material the machines are equipped with the correct cutting technology (diecut, shear cut, tube cut) which can be changed very easily. According to your demandthere is a choice of three different machine equipment levels: »Red«, »Green« and»Blue«.All universal cutting machines are designed for automatic cut-to-length and cutting of a wide spectrumof materials. For wires, cables, braids and also shrink sleeves, flexible profiles, tubes, plasticpipe, lace, seals, the universal cutting machines deliver precise results with good cut quality andhigh working speeds.The three equipment levels Red – Green – Blue are differentiated by the following features:Red: Dependable basic functionality, very attractive price, reduced feed speed and compatibilitywith peripheral equipment as a stand-alone unit.Green: Easy-to-use controls, higher working speed, integral connections for peripheral units,PC-operation and printing.Blue: Metzner PLC with CoDeSys programming, highest working speed, integral connections forperipheral units, PC-operation and printing.18

Metzner VariocutThe high-performance »Universal cutting machine« with excellent pullingand cutting force for cables and other materials, e.g. shrink sleevesand cable protective materials up to 30mm diameter:• Optimal for versatile applications with frequent changes• Material changeover in less than three minutes• PLC controls with CoDeSys programming• Stepper motor for exact positioning and variable speeds is standard• Pneumatic lifting and lowering of the upper belt with controlledgripping pressure and 100mm cutting widthMetzner ST-OBThe »All-rounder« also with three different cutting tools and differentversions for cables and other materials such as, for example shrinksleeves and cable protective materials up to 30mm diameter:• Very smooth belt pressure adjustment (hand wheel with counter)• Variable cutting depths (Green-Version)• PLC controls with CoDeSys programming• Stepper motor for exact positioning and variable speeds is standard• Long-life robust designtechnical dataPerformance DataCable outer diameter max.Wire size range stranded (copper) 1)Wire size range solid (copper) 1)Feeding speed max. 2)Cable lengthMetzner Variocut Red30mm50mm²10mm²45 m/min0.1mm – 999mMetzner Variocut Green30mm50mm²10mm²90 m/min0.1mm – 999mMetzner Variocut Blue30mm50mm²10mm²120 m/min0.1mm – 999mMetzner ST-OB Red25mm50mm²10mm²45 m/min0.1mm – 999mMetzner ST-OB Green30mm50mm²10mm²60 m/min0.1mm – 999mTechnical DataElectrical connectionPower sourceCompressed air connectionDimensions (LxWxH)Weight230 V, 50/60 Hz, 1,6 A3~stepper motor6 bar795 x 530 x 510mm65 kg230 V, 50/60 Hz, 1,6 A3~stepper motor6 bar795 x 530 x 510mm65 kg230 V, 50/60 Hz, 1,6 A3~stepper motor6 bar795 x 530 x 510mm65 kg230 V, 50/60 Hz, 0,5 A3~stepper motor6 bar735 x 440 x 670mm50 kg230 V, 50/60 Hz, 0,5 A3~stepper motor6 bar735 x 440 x 670mm 3)70 kgEquipmentFeeding systemInterfaces for printingInterfaces for peripheral equipmentInterfaces for IT network 4)Belt feeds---Belt feeds•••Belt feeds•••Belt feeds---Belt feeds•••1)depending on material | 2) infinitely adjustable | 3) dimensions without control unit | 4) in combination with optional PC• = standard, ¢ = optional, - = not available | Specifications are subject to change without notice.19

corrugated tube processingp o w e r f u l p r e c i s i o n c u t t i n g m a c h i n e s f o r s l i t a n d u n s l i t c o r r u g a t e d t u b e sStandard, split or corrugated tubes with muffs and flexible conduits are used forprotecting cables and wiring harnesses. Cutting these protective coverings to lengthdepends on cutting accurately on the crest of the ridge. Otherwise sharp cut edgesare formed which results in damage to the cables.Metzner corrugated tube cutting machines offer absolute precision with the cut on the crest of thecorrugation. All types of corrugated tube – slit, unslit, re-sealable or with muffs – are cut reliablyand precisely. The machines offer processing for corrugated tubes from 4.5mm up to 35mm diameter.This wide spectrum is unique and makes these models a future-proof investment.High-performance sensors guarantee reliable reading of the tube profile and place the cut preciselyon the top or in the valley – providing just the processing result you expect.The patented Metzner SM 4000 with »Laser toothed wheel« system is the only solution available inthe market to process pre-slit corrugated tube. The material specific feed wheels guarantee a formfitand twist proof feed of the pre-slit material. The laser sensor controls the position of the feedwheels and releases the blade precisely on the crest of the ridge - with precise repeatability and upto 8000 cuts per hour.20

Metzner CT 4100The entry-level model cuts corrugated tubes exactly on the crest andguarantees optimal processing results:• For corrugated tubes from 4.5mm to 35mm diameter• Tube cut for precise cutting on the crest and short cutting times• Quick-change system for all guides• Belt feeding as standardMetzner CT 4150The Metzner CT 4150 offers in addition an integrated lengthways slittingunit for automatic lengthways slitting of unslit corrugated tubes:• For corrugated tubes from 4.5mm to 35mm diameter• Tube cut for precise cutting on the crest and short cutting times• Lengthways slitting unit with practical cutting height adjustment• Quick-change system for all guides• Two belts are standard for optimal process results of cutting on thecrest and for lengthways slittingMetzner CT 4200Equipped with rotary cutting, the CT 4200 is the ideal solution for cuttingof soft materials and corrugated tubes with muffs:• For corrugated tubes from 4.5mm to 35mm diameter• Freely programmable Rotary cutting module (blade rotation speed,blade advance, cutting depth)• Quick-change system for all guides• Belt feeding as standardMetzner SM 4000A worldwide unique machine, the SM 4000 offers patented transportand cutting technology for slit corrugated tubes:• For corrugated tubes from 4.5mm to 40mm diameter• Patented Metzner »Toothed wheel laser system« guarantees slip- free,rotation-free material transport• Laser sensors monitor the position of the gear wheels• »Toothed wheel« transport system as standard21

technical dataPerformance DataMetzner CT 4100Corrugated tube diameter min. 1)4.5mmCorrugated tube diameter max. 1)35mmFeeding speed max. 2)90 m/minTechnical DataElectrical connection230 V, 50/60 Hz, 1,2 APower sourceelectro-pneumaticCompressed air connection6 barDimensions (LxWxH)820 x 810 x 480mm 3)Weight95 kgEquipmentCutting systemTube cutLength slitting unit -Feeding systemBelt feedsInterfaces for printing¢Interfaces for peripheral equipment•Interfaces for IT network 4) ¢Metzner CT 41504.5mm35mm90 m/min230 V, 50/60 Hz, 1,2 Aelectro-pneumatic6 bar820 x 810 x 480mm 3)100 kgTube cut•Belt feeds¢•¢Metzner CT 42004.5mm35mm90 m/min230 V, 50/60 Hz, 1,2 Aelectro-pneumatic6 bar740 x 845 x 480mm 3)120 kgRotary cut-Belt feeds¢•¢Metzner SM 40004.5mm40mm160 m/min230 V, 50/60 Hz, 1,5 Aelectro-pneumatic6 bar1215 x 1175 x 1400mm200 kgLaser & toothed wheel-Toothed wheel feeds¢•¢1)depending on material | 2) infinitely adjustable | 3) machine height with controls 710mm | 4) in combination with optional PC•= standard, ¢ = optional, - = not available | Specifications are subject to change without notice.Metzner corrugated tube cutting machines process corrugatedtubes reliably and precisely. With our long years of experiencein corrugated tube processing, we know all about the challengespresented by some tubes and are thus prepared forthem. Our wide spectrum of standard equipment ensures thebest possible processing of your corrugated tubes.3. Fully integral lengthways slitting unit: The Metzner CT 4150offers an integrated longitudinal slitting unit for automatic slitting of unslitcorrugated tubes. With the practical height adjustment of the circularblade via a hand wheel, you can set the cutting height of the slittingblade for each different tube diameter.1. Optimal accommodation of material requirements bymaterial-specific feed system: for each type of corrugated tube,our corrugated tube processing machines offer the optimal feed system:precise and powerful belt conveyors for unslit tubes, pin-point accuratetransport of slit tubes by specially matched gears.2. Very short changeover times: Metzner corrugated tube machinesprocess tubes from 4.5mm up to 40mm reliably and with precision.When frequent material changes are necessary, short changeovertimes are particularly important. Thanks to the Metzner »Quick ChangeSystem«, which assists in rapid guide changing, material changes areperformed easily and without significant downtime.4. Outstanding productivity: The unique combination of superiorconveyor speed (CT 4000 series 90 m/min and with the SM 4000 even160 m/min) and the shortest cutting times makes the CT 4000 series akey to increasing the productivity of your processing line.22

customer-specific solutionsp l a n n i n g , d e s i g n a n d c o m p l e t i o n t o c u s t o m e r s ‘ r e q u i r e m e n t sComplex processing lines for rail vehicles or challenging solutionsfor cutting of automobile sensor cables – at Metzner wesatisfy our customers by our competence in finding solutionsfor their specific demands.On the following pages, we present several customer-specific solutionsand processing lines as examples. Discover some interesting ways toapproach your own applications!For applications that demand functions over and above those of thestandard machines, we plan, develop and manufacture customer-specificsolutions. In this way, complete individual solutions are created, basedon our long years of experience as a machine-builder for cable processingand matched to each application to work under highly demandingconditions. Metzner assumes total responsibility for the whole developmentprocess, from initial analysis and advice through to the successfuldelivery.Metzner special machinery for fully automatic processing ofhigh-frequency coaxial cables:• Automatic cutting into the exterior cover down to the inner core andpulling off of the insulation• Window stripping of the outer sheath insulation• Cleaning the core and dielectric to avoid copper particle deposits,chamfering or de-burring of the inner core• PC-controlled productionMetzner special machinery for fully automatic processing ofESP sensor cables:• Automatic roughening of the core for air-tight injection mouldedcouplings• Automatic printing of the wires• Automatic cut-to-length and stripping• Automatic take-off cable stacker up to 6 metre long• PC-controlled production23

Metzner customer-specific processing line• Integration of a »Metzner Variocut« cut-to-length machine• Fully automatic cut-to-length of thin wires• Integration of a wire straightener for twist-free feeding• Wire printing »on the fly« with an ink jet printer• PC-controlled production• Coiling of the cut wires with a Metzner CPC 200Metzner customer-specific processing line• Integration of a »Metzner AM 5300 HD«• Metzner DR 12.1000 with accumulator arm for cable feeding• Fully automatic cut-to-length and stripping of cables up to 240mm²• Integration of a heavy-duty wire straightener for twist-free feeding• PC-controlled production• Cable coiling with a Metzner CRC 750• Marking with separate label printerMetzner customer-specific processing line• Integration of a »Metzner AM 5350« with rotary cut• Fully automatic cut-to-length and stripping of cables up to 185mm²• Metzner PF 235.30 feeding unit with dancer arm• Printing »on the fly« with two ink jet printers and without any losttime• PC-controlled productionMetzner customer-specific processing line• Integration of a »Metzner CT 4200« corrugated tube processing machinefor processing a corrugated tubes with a glass-fibre reinforcedsilicon covering• With an application specific sensor systems, the cut is still alwaysguaranteed to take place on the crest of the corrugation• Metzner DRS 3 unwind unit• Metzner PF 235.30 feed unit with loop control24

metzner peripheral equipmente s s e n t i a l a i d s t o g e t t h e b e s t p e r f o r m a n c e f r o m y o u r p r o c e s s i n g m a c h i n e sAs well as high-quality processing machinery, Metzner also offers quick, product-friendlyand economical peripheral equipment to extend your cut and stripmachine into an automatic processing line.Thanks to the wide spectrum of integratable systems, you can automate your cable cut and stripmachine to suit your particular requirements. From a simple dereeler, right up to fully-automatedproduction, we can offer an optimal solution to increase your productivity. We divide our peripheralsinto the following categories:• Dereeling and feeding (loop control, dereeler, feed unit)• Take-off and winding (take-off unit, cable ring coiler)• Printing and marking (ink jet printer, thermal transfer printer, Brady Wraptor, hot stamp marker)Loop control systems: In combination with a Metzner prefeeder of the PF series (see above illustration),Metzner loop control systems provide contact-free speed regulation. Integral sensors in theloop control calculate the optimum dereeling speed to match exactly the processing speed of themachine. Metzner prefeeders are suitable for cables up to 30mm diameter and even high speeds ofup to 180 m/min are no problem.25

dereeling and feedings a f e a n d p r o b l e m - f r e e d e r e e l i n g o f b a r r e l , b u n d l e a n d d r u m m a t e r i a l sTo achieve optimal results in cable processing, the tension-freecable feeding to the machine is an important pre-requisite.Metzner offers a wide range of solutions for dereeling andfeeding, irrespective of whether your material comes in adrum or on a spool and weighs ten, a hundred or a thousandkilos.Electrically driven cable dereelers (Metzner DR series) are the idealaddition to your cable processing machine for automatic high-speed cablefeed and, at the same time, gentle handling with minimum tension. Forcables with lesser sensitivity to tension, our passive Metzner DRS dereelersare used.Metzner DR 6.150Metzner DR 8.300Metzner DR 10.600Metzner DR 12.1000• Motorised high-performancedereeler for automatic, tension-freematerial feeding• Drum diameter: 600mm• Max material weight: 150 kg• Motorised high-performancedereeler for automatic, tension-freematerial feeding• Drum diameter: 800mm• Max material weight: 300 kg• Motorised high-performancedereeler for automatic, tension-freematerial feeding• Drum diameter: 1000mm• Max material weight: 600 kg• Motorised high-performancedereeler for automatic, tension-freematerial feeding• Drum diameter: 1200mm• Max material weight: 1000 kgMetzner UnwinderMetzner DRS 1Metzner DRS 3Metzner DRC 1• Motorised dereeler• Drum diameter: 500mm• Max material weight: 50 kg• Cable accumulator as standard• Passive dereeler for spools;with mechanical brake• Max spool width: 350mm• Max material weight: 20 kg• Passive dereeler for drums;with mechanical brake• Max spool width: 890mm• Max material weight: 1000 kg• Passive dereeler for metal rings;with mechanical brake• Available with: 800mm /1000mm diameter• Max material weight: 50 kg26

printing and markinge c o n o m i c a l s o l u t i o n s f o r c a b l e m a r k i n g a n d p r i n t i n gFor product identification and to determine assembly positioning,cables, wires and other products often have to be printedor marked. In response to a variety of requirements, Metzneroffers four different printing systems from leading manufacturers,which can be combined with all Metzner machines.Ink-Jet printers can produce freely programmable text, logos andmarkings on the running product without any lost time. Ink-Jet printingis a comparatively economical process, but the print quality is not ashigh as thermal transfer printing or hot stamp marker. Text input andconfiguration is carried out via the PC-operator panel of the machine orthe internal touch-screen display.Digitally programmable thermal transfer printers combine first-classprint quality and individual text printing. The printer transfers variabletexts, logos or graphics as well as barcodes in 300 dpi print quality. Forprinting, approximately 1.5 seconds is required.The Brady Wraptor also gives very high print quality. The specialfeature: All texts are printed on a white background and then wrappedwith a transparent film. This provides the best contrast and visibility forthe text.For printing of cables with the same text markings, a hot stamp markeris employed. Pre-heated text marks are printed on to the surface of thematerial by means of a coloured embossing foil.Ink Jet PrintingThermal Transfer PrintingBrady Wraptor PrintingHot Stamp Marker• Very good text contrastthanks to choice of inkcolour• Optimal software matchingto Metzner processingmachines• Printing »on the fly« withoutany lost time• Self-diagnosis system withfaults displayed as text• Freely programmablegraphics, barcodes and text• Modern touch-screen operationor PC keyboard• Excellent quality thanks tohigh resolution 12 points/mm(300dpi)• Optimal software matchingto Metzner processingmachines• Patented printing technology• Variable text positioning:0°, 90°, 180° and 270°• Freely programmable graphics,barcodes and text• Time needed for print:approx. 1.5 seconds• Excellent quality thanks tohigh resolution: 300dpi• Optimal software matchingto Metzner processingmachines• Best possible contrast byusing white film• Freely programmablegraphics, barcodes and text• Time needed for print:approx. 5 seconds• Very good print quality• Optimal software matchingto Metzner processingmachines• Exact setting of parameterspossible (emboss temperature& time, applicationpressure)• Time needed for print:0.5 – 1 second27

take-off and coilingh a n d l i n g o f w i r e s a n d c a b l e s i n s e q u e n c e a n d w i t h o u t d a m a g eAfter the cable, wire or corrugated tube processing, precisetake-off, sorting or coiling of the products is a logical step inthe quality assurance of the total process. For this, Metzneroffers well thought-out and practically proven peripheralsolutions.Active material take-off units, for example, lay the processed cables orwires in order in a tray, thus providing an optimal starting point for furtherworking. Cable ring coilers, which synchronise the coiling with the speedof the processing machine and thus give tension-free winding are also agood solution for material storage or onward transport.Metzner MA 2000• Active material take-off for cables from1.5mm up to 30mm outside diameter• No process interruption at take-off• Extendable for cables up to 6m long (standard),special applications up to 36mMetzner CPC 200• Automatic cable ring coiler with two electricallydriven coiling heads• For cables up to 12.5mm diameterMetzner CPC 400• Automatic cable ring coiler with a choice ofeither two or four electrically driven heads• For cables up to 30mm diameterMetzner CRC 350• Cable ring coiler with controlled functionalsequence to the cut and strip machine• For cable diameters up to 15mm or 30mm• For cable ring inner diameter from 115mm upto 350mm• Winding mandrels can be loweredMetzner CRC 450 Duo• Cable ring coiler with double winding functionand controlled functional sequence tothe cut and strip machine• For cable diameters up to 15mm• For cable ring inner diameter from 150mm upto 450mm• Winding mandrels can be loweredMetzner CRC 750• Cable ring coiler with controlled functionalsequence to the cut and strip machine• For cable diameters up to 30mm• For cable ring inner diameter from 250mm upto 600mm• Winding mandrels can be lowered28

effective software solutionsa u t o m a t i c p r o d u c t i o n p r o c e s s e s a n d i t i n t e g r a t i o nFor effective cable and corrugated tube processing, Metzner offers powerful softwaresolutions that have been proved in practice. All our software packages providecomprehensive functionality such as, for example, the supervision and processingof complex parts lists for materials with different lengths and diameters as well asindividual printing and marking.Software solutions in local mode control the working process of the machine and all its peripheralequipment. All the process parameters are collected via an intuitive, logical and easy-to-operateunit and saved in a database. Tried and tested assistance functions and help menus support theentering of the data. Data collection takes place independently of the processing machine, whichcan continue its work unaffected.Many companies control their production via company-internal IT networks. In such cases, Metzneroffers full integration into the existing IT network. All production orders are transferred on-line orin their own data structure to the machine control system for processing. In return the machinessend back information for production control. The operator thus receives a real-time overview of thecurrent machine condition, the production status and all the completed and remaining processes.29

analysis, concept and implementationm e t z n e r i s w i t h y o u a l l t h e w a ySince 1980, Metzner have been developing cutting machinesand customer-specific solutions for cables, wires and corrugatedtubes. Patented technologies and high quality standardsensure that you achieve your production targets of cost,productivity and quality. Our after-sales service gives you thesupport to maintain first-class quality production over thetotal life of the Metzner machinery.We view your purchase of a Metzner product as the beginning of along-term partnership, whereby for us your productive capacity and thesecurity of your investment are the foremost considerations. This is truewhether we recommend a standard machine or a customer-specificsolution to suit your requirements.Documented pre-delivery functional and application testingBefore delivering your machine, a fully-documented functional test iscarried out in our factory, together with an application test using yourmaterial, so that the performance, parameters that are so important foryour production, can be determined and recorded by machine capabilitytesting.You are always welcome to witness the demonstration of these resultspersonally, before your Metzner machine leaves our plant. This quality,together with the features and characteristics proven for your production,gives you the assurance of successful installation and commissioningin your factory and a successful production start-up.Installation – Commissioning – TrainingAfter delivery, we are available to carry out specialist installation andcommissioning of your machine in your production as well as trainingyour operating and maintenance personnel. Usually, only a few hoursare required in order to give your employees the necessary knowledgeand confidence in the use of the new machine.30

after sales servicea s t r o n g p a r t n e r s h i p o v e r t h e t o t a l w o r k i n g l i f eWith our after sales service you benefit from our long-termsupport to enable you to keep your Metzner machine operatingprofitably throughout its whole working life. Apartfrom the basic characteristics and performance data of themachine, there are a number of additional factors that play animportant part in achieving this. So we have put together ateam with a spectrum of service capabilities to give you activesupport.Advice and machine modification to meet new requirementsNot infrequently, the materials to be processed and the tasks to be performedby a Metzner machine in your production change over time. It isoften possible for us optimally to modify the machine to meet such newrequirements by mechanical adjustments, a software update, or additionof an accessory or further equipment. Our After Sales Service Team canmake recommendations to optimise your material processing and tomodify your existing machinery accordingly.Training of new operator personnelThe productivity of a cutting machine in your production and theresulting product quality are often strongly influenced by the operatorpersonnel and their knowledge of the functions and settings of themachine. Often, when personnel changes occur, important knowledgeis lost with the result that processing tolerances and machine outputcan suffer. A few hours or perhaps a day of new operator training is aneffective step towards maintaining high quality and performance in yourmanufacturing.Service contractsThe constant use of your production machinery inevitably causes wearof certain parts or makes re-adjustments necessary to compensate forthe wear. With a service contract, we ensure that, at intervals agreedwith you, preventative maintenance is undertaken to avoid unscheduledinterruptions in production. You profit from this by avoiding short-noticeemergency service call-outs.Spare parts serviceFor current Metzner machines, we hold stocks of the most frequentlyrequired replacement and wear parts for immediate delivery in our store.For customer-specific parts and more slow-moving, we start an immediateorder for manufacture the parts in initial equipment quality as soonas your order is received.Repair serviceTo deal with machine breakdowns, Metzner has experienced personnelready to make sure that your production machinery is rapidly made availableagain. According to your instructions, the repairs to your machinecan be carried out either in our works or locally in your premises.E-ServiceMany Metzner machines have the facility to be fitted with an E-Servicemodule for remote machine interrogation. The machine either receivesan individual IP address or a connection to the mobile telephone network.In this way, Metzner Service can provide rapid and cost-effectivefault diagnosis, spare parts advice or make repair recommendations.Metzner – a strong partnership over the total working life of your cableand corrugated tube processing machines. Contact our After Sales Teamas follows:Metzner Maschinenbau GmbHMesserschmittstrasse 3089231 Neu-Ulm | GermanyEmail: aftersales@metzner.comPhone: +49 731 40199-62Fax: +49 731 40199-34www.metzner.com31

METZNER SALES PARTNERS FOR CABLE AND CORRUGATED TUBE PROCESSINGAUSTRIABühringer IndustrievertretungenUnterhauserstraße 84484 Kronstorf | AustriaPhone: +43 7225 8818Fax: +43 7225 883Contact: Wilhelm BühringerEmail: office@buehringer.atCHINANanyang Grene Zhongchen IndustryEquipment Co. LtdNo. 1000, Beijing Street, Nanyang,Henan Province | P. R. ChinaPhone: +86 377 63552967Fax: +86 377 63562638Contact: Xiaokun ShenEmail: zhongchenjx@163.comCZECH REPUBLICRycotd.cz s.r.o.Prokopova 445/17290 01 Podebrady, CZ | Czech RepublicPhone: +420 325 626157Fax: +420 325 626157Contact: Petr ObadalEmail: obadal@rycotd.czEGYPTSigma Group Egypt58 El Hegaz St., Heliopolis, CairoP.O.Box.: 2996, Horreya 11361 EgyptPhone: +20 2 26336964Fax: +20 2 26423604Contact: Samia F. KirolosEmail: support@sigma-g.comESTONIAL & K Engineering and DesignKurzemes pr., 15-bRiga, LV-1067 | LatviaPhone: +371 2680 1468Fax: +371 6726 7216Contact: Deniss LasmanovsEmail: info@elkey.lvFRANCEVario Technologies s.à.r.l.48, Rue de Nagis91100 Corbeil Essonnes | FrancePhone: +33 970 445526Fax: +33 173 766462Contact: Peter SandkampEmail: info@vario-technologies.comGERMANYMetzner Maschinenbau GmbHMesserschmittstr. 3089231 Neu-Ulm | GermanyPhone: +49 731 401990Fax: +49 731 4019933Email: sales@metzner.comINDIAPCI LimitedPrime Tower, Plot No. 287-288,Udyog Vihar, Phase - II,Gurgaon (Haryana) - 122015 | IndiaPhone: +91 124 4111999Fax: +91 124 4871698-99Contact: Tribhuvan AkkuEmail: tribhuvanakku@prime-pci.comISRAELOgdan Emanuel Ltd.10 Tiomkin st.Tel-Aviv 65783 | IsraelPhone: +972 3 5608233Fax: +972 3 5602139Contact: Isaac OgdanEmail: isaac@ogdanem.comIRELANDCP Power & Automation Ltd.3 Fairfield CourtSeven Stars Industrial EstateCoventry, CV3 4LJ, UKPhone: +44 2476 214799Fax: +44 2476 301810Contact: Chris HoltEmail: chris@metzner.co.ukLATVIAL & K Engineering and DesignKurzemes pr., 15-bRiga, LV-1067 | LatviaPhone: +371 268014 68Fax: +371 6726 7216Contact: Deniss LasmanovsEmail: info@elkey.lvLITHUANIAL & K Engineering and DesignKurzemes pr., 15-bRiga, LV-1067 | LatviaPhone: +371 268014 68Fax: +371 6726 7216Contact: Deniss LasmanovsEmail: info@elkey.lvMOROCCOTechmac, S.A.R.L.81, Boulevard de ParisRez-de-chaussée Gauche90000 Tanger | MoroccoPhone: +212 5399 37226Fax: +212 5399 37237Contact: João de Matos FerreiraEmail: info@techmac.maNORWAYCalotecÖstra Vägen 1SE-462 32 Vänersborg | SwedenMobile: +46 722 144 430Contact: Erik CavallariEmail: erik@calotec.sePOLANDCrimpartul. Ślężna 116A/00753-111 Wrocław | PolandPhone: +48 601 864750Fax: +48 71 7281872Contact: Piotr PopówEmail: crimpart@crimpart.plPORTUGALTrustec, Unipessoal LdaLugar de Santa Eufêmea, nº 2254840-130 - Souto (TBR) | PortugalPhone: +351 91 6330382Fax: +351 253 356121Contact: João SoutoEmail: joaosouto@trustec.ptROMANIAEEE SABulevardul Industriei nr.4300714 Timisoara | RomaniaPhone: +40 256 291 661Fax: +40 256 291 662Contact: Ioan OprisiuEmail: ioanoprisiu@eee.roRUSSIAEurointech, Ltd.6 Letnyaya str.Moscow, 109387 | RussiaPhone: +7 499 722 7479Fax: +7 499 722 7493Contact: Pavel VasilievEmail: sales@eurointech.ruSLOVAKIARycotd.cz s.r.o.Prokopova 445/III290 01 Podebrady, CZ | Czech RepublicPhone: +420 325 626157Fax: +420 325 626157Contact: Petr ObadalEmail: obadal@rycotd.czSPAINKnebel Iberica S.L.C/Sant Salvador, 78E-8024 Barcelona | SpainPhone: +34 9 32103862Contact: Gerard VilasecaEmail: gvila@gmx.netSWEDENCalotecÖstra Vägen 1SE-462 32 Vänersborg | SwedenMobile: +46 722 144 430Contact: Erik CavallariEmail: erik@calotec.seSWITZERLANDbenetecLeimattenstr. 68907 Wettswil | SwitzerlandPhone: +41 (0) 44 700 24 18Fax: +41 (0) 44 700 24 19Contact: Losang W. BenzEmail: losang.benz@benetec.chTURKEYNorana Dis Ticaret ve Mümes.LtdAtatürk Caddesi 206, Kat1Derya Apt., Alsancak35220 Izmir | TurkeyPhone: +90 (232) 464 0011Fax: +90 (232) 463 0673Contact: Emine ErtugEmail: info@norana.com.trUNITED KINGDOMCP Power & Automation Ltd.3 Fairfield CourtSeven Stars Industrial EstateCoventry, CV3 4LJ, UKPhone: +44 2476 214799Fax: +44 2476 301810Contact: Chris HoltEmail: chris@metzner.co.ukwww.metzner.com32