75 MPH Wind KitTM Installation Instructions - Illusions Vinyl Fence
75 MPH Wind KitTM Installation Instructions - Illusions Vinyl Fence
75 MPH Wind KitTM Installation Instructions - Illusions Vinyl Fence
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<strong>Vinyl</strong> <strong>Fence</strong><strong>75</strong> <strong>MPH</strong> <strong>Wind</strong> Kit TM <strong>Installation</strong> <strong>Instructions</strong>Items Needed to Complete <strong>Installation</strong>:• Selected <strong>Illusions</strong> ® <strong>Vinyl</strong> <strong>Fence</strong> Style• Selected <strong>Illusions</strong> ® <strong>Vinyl</strong> Post (VH55_ _ or VH88_ _)• Adaptor Kit• Concrete Post Mix• Post Cap Style• Tools- Philips Head Power Screw Driver- 1/8” Drill Bit- Post Hole Digger- Level and String Line- Tamping Bar- <strong>Illusions</strong> ® <strong>Vinyl</strong> Cap GlueMeets Dade County <strong>75</strong><strong>MPH</strong> <strong>Wind</strong> Load Independent Tests.8’ Maximum Width X 8’ Maximum Height.This installation guide is a recommendation for installing <strong>Illusions</strong> ® Style <strong>Fence</strong>sfor Certification of <strong>Installation</strong> to meet <strong>75</strong><strong>MPH</strong> <strong>Wind</strong> Load Properties. Always checkyour local building codes before starting a project and for determining the acceptableinstallation practices of your area. Read assembly instructions completely beforebeginning construction. Always wear protective goggles and gloves when installing avinyl fence.V<strong>75</strong><strong>MPH</strong>-1 Includes(per kit, per section)VPS5 x 1V<strong>75</strong><strong>MPH</strong>-2 Includes(per kit, per section)VPS8 x 1V<strong>75</strong><strong>MPH</strong>-3 Includes(per kit, per section)V<strong>75</strong><strong>MPH</strong>-4 Includes(per kit, per section)VPS5 x 13/4” Screws x 301” Screws x 2Post SupportersFor 5” x 5”3/4” Screws x 601” Screws x 2Post SupportersFor 8” x 8”3” Screws x 43/4” Screws x 301” Screws x 2Post SupportersFor 5” x 5”3” Screws x 43” Screws x 4(Items Not Drawn to Scale)3” Screws x 4Galv. U-Channel x 3(Items NotDrawn to Scale)Galv. U-Channel x 4(Items NotDrawn to Scale)Galv. U-Channel26 x 1(Items NotDrawn to Scale)IVF <strong>75</strong><strong>MPH</strong> INSTRUCTIONS 0709 • <strong>Illusions</strong> <strong>Fence</strong> ©2009. All Rights Reserved • www.<strong>Illusions</strong><strong>Fence</strong>.com
<strong>Illusions</strong> ®Sections - <strong>Illusions</strong> Styles of <strong>Fence</strong> SelectionShown are the different <strong>Illusions</strong> ®<strong>Vinyl</strong> <strong>Fence</strong> Series Styles availablewith the <strong>75</strong><strong>MPH</strong> wind kit. This coversall styles available within the series.Please consult your <strong>Illusions</strong> <strong>Vinyl</strong><strong>Fence</strong> Catalog to see the individualstyle choices.V300 Series (3’ to 6’ Height)Use V<strong>75</strong><strong>MPH</strong>-1 KITV300 Series (7’ to 8’ Height)Use V<strong>75</strong><strong>MPH</strong>-2 KITV3215 Series (3’ to 6’ Height)Use V<strong>75</strong><strong>MPH</strong>-1 KITV3700 Series (3’ to 6’ Height)Use V<strong>75</strong><strong>MPH</strong>-4 KITV401 Series (3’ to 4’ Height)Use V<strong>75</strong><strong>MPH</strong>-3 KITGALVINIZED U-CHANNELCORRECT RAILINGPLACEMENT= Included with Kit= Included with SectionV700 Series (3’ to 4’ Height)Use V<strong>75</strong><strong>MPH</strong>-3 KITV350 Series (3’ to 4’ Height)Use V<strong>75</strong><strong>MPH</strong>-3 KITVO100 Series (3’ to 4’ Height)Use V<strong>75</strong><strong>MPH</strong>-3 KIT<strong>Illusions</strong> ®<strong>Vinyl</strong> Posts5” x 5”Heavy Duty Posts8” x 8”Heavy Duty PostsVH55_ _ Series Posts <strong>Illusions</strong> ®Heavy Wall 5” x 5” average wallthickness .250” for all styles up to6ft. height fence. Select the end,line, or corner style post to be 3ft.longer than section installed2” above top of section height.VH88_ _ Series Posts <strong>Illusions</strong> ®Heavy Wall 8” x 8” average wall.250” for all styles up to 8ft. Heightfence and selection. The end, line,or corner style posts to be 4ft.longer than the section installed2” above the top section height.Important:In order to properlycertify installationwith the <strong>75</strong> <strong>MPH</strong><strong>Wind</strong> Kit, HEAVYDUTY Posts must beused.If your <strong>Vinyl</strong> Postdoesn’t start with“VH” in the productcode, please callback to verify that itis the correct postfor your installation.IMPORTANT NOTE:Installer must consult local code officials forcompliance to building code requirements.IVF <strong>75</strong><strong>MPH</strong> INSTRUCTIONS 0709 • <strong>Illusions</strong> <strong>Fence</strong> ©2009. All Rights Reserved • www.<strong>Illusions</strong><strong>Fence</strong>.comPage 2 of 4
<strong>Installation</strong> (IMPORTANT: Make sure you have accompanying <strong>Installation</strong> Sheet for Style being installed)STEP 1STEP 2STEP 3String your line from end to end turningat corners. This will enable a straightline of fence.It is recommended to dig one hole at atime. The hole should be as deep as thepost depending on grade. No less than30” below grade for 5” x 5” posts and42” for 8” x 8” posts. The diameter ofthe hole should be no less than 12” for5” x 5” posts and 15” for 8” x 8” posts(See Figure 1). A premium wet or dryconcrete mix is to be used dependingon ground condition in the area. (Checklocal codes for amount of concrete tobe used).Snap in the pre-notched,pre-assembled section panel intothe post.STEP 4After post is in place, Insert metal“U”-Channels as shown in drawing intoappropriate slots in rails.(See illustrations on top ofpage 2 for proper placement).REPEAT PROCESS WITH EACH SECTIONSTEP 5Level sections to desired grade.STEP 6Insert the post supporter “donut”(VPS5, VPS8) into the top of the postsas per diagram.STEP 7Insert all screws in the appropriatelocations as per diagrams.<strong>Illusions</strong> ® Page 3 of 4TOPSOILGRAVELFILL“SNAP”IMPORTANT NOTE:Installer must consult local code officials forcompliance to building code requirements.12”(15” FOR8”x8” POSTS)GROUND LEVEL6”32”6”CONCRETE3000 PSIMINIMUM2” (50.88mm) MINTOP VIEWBOTTOMRAILTOPRAILAMOUNT OF GALVANIZEDU-CHANNELS DEPENDSUPON FENCE STYLE.CONSULT YOUR INSTALLSHEETS’ BILL OFMATERIALSTOP VIEW1” SCREWTHROUGHTOP OF(ALL) 3/4”SCREWSTOP OF FENCE1” SCREWTHROUGHTOP OFNOTE: Diagramsshown are using theV300-6 style fence.See appropriateaccompanying<strong>Installation</strong> Sheetsfor individual fencestyles.FIG. 11” SCREWPOST INTORAIL(SEE FIG. 1)3” SCREWSTHROUGHCENTERU-CHANNEL(SEE FIG. 2)(ALL) 3/4”SCREWSBOTTOM OF FENCE1/2” FROMRAIL TOSCREW(SAME WITHPOST INTORAIL(SEE FIG. 1)3” SCREWSTHROUGHCENTERU-CHANNEL(SEE FIG. 2)SCREWTHROUGHGALVANIZEDU-CHANNELFIG. 2TOP VIEWBOTTOM RAIL)STEP 8Lastly, use a small amount of <strong>Illusions</strong>Glue on every selected style post capand place on top of post.IVF <strong>75</strong><strong>MPH</strong> INSTRUCTIONS 0709 • <strong>Illusions</strong> <strong>Fence</strong> ©2009. All Rights Reserved • www.<strong>Illusions</strong><strong>Fence</strong>.com
<strong>Illusions</strong> ®Material SpecificationsNOA# 09-0826.07Cell Classification - ASTM D4216 1–32333–3ScopeASTM F964-09 is considered the “end all, beatall” testing specification for <strong>Vinyl</strong> fence. Thepurpose of this specification is to establish arecognized standard of quality for exterior <strong>Vinyl</strong>profiles for use in assembling agricultural,commercial, and residential fencing and railing.This specification covers <strong>Illusions</strong> ® <strong>Vinyl</strong> <strong>Fence</strong>sections and the EverStrong ® Profiles used tofabricate them.Materials<strong>Illusions</strong> ® <strong>Vinyl</strong> <strong>Fence</strong> Products aremanufactured using Rigid Poly <strong>Vinyl</strong>Chloride (PVC) compounds for exterior-profileextrusions that meet the requirements of ASTMSpecification D4216.Manufacture<strong>Illusions</strong> ® <strong>Vinyl</strong> <strong>Fence</strong> Products aremanufactured to meet cell Class 1–32333–3as defined in Specification D4216. <strong>Illusions</strong>®compounds have higher cell classificationbecause one or more properties are superior tothose used in standard acceptable compounds.Color/Consistency Testing – The PVC compoundin extruded section shall maintain uniform colorand be free of any visual surface or structuralchanges, such as peeling, chipping, cracking,flaking, or pitting after weathering at intervalsof six months and one year for white and for sixmonths, one year, and two years for all othercolors in hot, dry climate such as Phoenix, AZ;a hot humid climate, such as Miami, FL; anda temperate northern climate, when tested inaccordance with ASTM Performance WeatheringRequirements (TABLE 1).Weathering Testing – The PVC compound shallhave a minimum impact resistance of 0.6 in.-lb/mil (2670 J/m) after weathering six months andone year in a hot, dry climate such as Phoenix,AZ; a hot, humid climate, such as Miami,FL; and a temperate northern climate, whentested in accordance with ASTM PerformanceWeathering Requirements. The PVC compoundshall have successfully met the weatheringrequirements prescribed for six months at eachclimatic testing site prior to use in productionof exterior-profile extrusions, when tested inaccordance with ASTM Performance WeatheringRequirements (TABLE 1).ASTM Specifications MetD256 – To determine Izod impact propertiesD618 – Practice for Conditioning Plastics for TestingD635 – Test Method for Rate of Burning and/or Extent and Time of Burning of Plastics in aHorizontal PositionD638 – To determine tensile propertiesD648 – To determine heat distortion temperatureD696 – Test Method for Coefficient of LinearThermal Expansion of Plastics Between Ø30°Cand 30°C with a Vitreous Silica DilatometerD790 – To determine flexural propertiesD792 – To determine specific gravityD883 – Terminology Relating to PlasticsD1435 – Practice for Outdoor Weathering of PlasticsD1600 Terminology for Abbreviated TermsRelating to PlasticsD1784 – Specification for Rigid Poly (<strong>Vinyl</strong>Chloride) (PVC) Compounds and Chlorinated Poly(<strong>Vinyl</strong> Chloride) (CPVC) CompoundsD1898 – Practice for Sampling of PlasticsD2240 – To determine Shore hardness valuesD2244 – Practice for Calculation of ColorTolerances and Color Differences fromInstrumentally Measured Color CoordinatesD2565 – Practice for Xenon-Arc Exposure ofPlastics Intended for Outdoor ApplicationsD4216 – Material Class Number1-32333-3.To establish Cell Classification of PVCmaterial. <strong>Illusions</strong> compounds have higher cellclassification because one or more propertiesare superior to those used in standardacceptable compoundsD4226 – Test Methods for Impact Resistanceof Rigid Poly-(<strong>Vinyl</strong> Chloride) (PVC) BuildingProductsD4726 – Specification for Rigid Poly(<strong>Vinyl</strong>Chloride) (PVC) Exterior-Profile Extrusions Usedfor Assembled <strong>Wind</strong>ows and DoorsE-84-04 – Used to determine the flame spreadvalue of PVC material; <strong>Illusions</strong>® burn rate issignificantly lower than allowed valueQuality Assurance<strong>Illusions</strong> ® <strong>Vinyl</strong> <strong>Fence</strong> Products are run througha series of dimensional and color tests thatare performed at least every two hours. Testingincludes; flattening, extrusion quality, impactresistance, warp, color comparison withstandard color STAIR samples, capstock RAILS thickness, andbond testing. All will be done at the startup of aproduction and once per shift thereafter with aminimum of two tests per 24 hours of production.<strong>Illusions</strong> ® <strong>Vinyl</strong> <strong>Fence</strong>s have been independently tested and certified to withstand winds up to <strong>75</strong> miles per hour.This includes our complete line of Privacy (Series V300, V3215, and V3700) up to 8 foot height. Spaced Picket Styles(Series V400, V352, V700) up to 4 foot height. We will certify <strong>Illusions</strong> ® <strong>Vinyl</strong> <strong>Fence</strong>s when properly installed per <strong>75</strong><strong>MPH</strong> <strong>Wind</strong> Kit TM <strong>Installation</strong> <strong>Instructions</strong> using the “<strong>75</strong> <strong>MPH</strong> WIND ILLUSIONS ® VINYL FENCE CERTIFIED ADAPTOR KIT”for the corresponding style and height. Must use (VH55_ _ _ ) 5” x 5” Heavy Duty Posts up to 6’ height and (V88_ _ _ )8” x 8” Posts for 7’ to 8’ height. Return form within 30 days of completion stating; Owner, Location, Style, Copy of Contract,<strong>Installation</strong> Completion Date and Copy of Invoice. Certification will be sent. THAT’S IT!<strong>Vinyl</strong> <strong>Fence</strong><strong>75</strong> <strong>MPH</strong> <strong>Wind</strong> Kit TM Kit <strong>Installation</strong> <strong>Instructions</strong>1-800-339-3362 • www.<strong>Illusions</strong><strong>Fence</strong>.comIVF <strong>75</strong><strong>MPH</strong> INSTRUCTIONS 0709 • <strong>Illusions</strong> <strong>Fence</strong> ©2009. All Rights Reserved • www.<strong>Illusions</strong><strong>Fence</strong>.com Page 4 of 4