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CHIRON 12K Series

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Areas of application [ 04 - 05 ]Machine design [ 06 - 09 ]Models [ 10 - 11 ]Extension options [ 12 - 21 ]Services [ 22 - 23 ]DZ <strong>12K</strong> Wdouble-spindle machining centrewith workpiece changer 0 / 180°and NC rotary table.www.chiron.de


Areas of application [ 04 - 05 ]Machine design [ 06 - 09 ]Models [ 10 - 11 ]Extension options [ 12 - 21 ]Services [ 22 - 23 ]The multiplier effectmore spindles, more cutting, more profitBy using <strong>CHIRON</strong> multi-spindle machiningcentres, users can achieve multipleperformance increases. Machine, tool andworkpiece changes and clamping systems arehigh quality and perfectly matched for processsecure use of modern high performance tools.TZ <strong>12K</strong> W<strong>12K</strong> machining centres are available withrigid tables and fast workpiece changingtables. For complete machining of evencomplex workpieces in one set-up, NCrotary tables can be integrated with oneor two face plates. <strong>CHIRON</strong> also suppliesworkpiece changers with the NC rotarytable and counter bearings for use withclamping bridges.2 3Integrated 2-axis swivel rotary table withtwo face platesDeep drilling version of TZ <strong>12K</strong> with 4 highperformance spindles and workpiece changingtable for machining time parallel to loading andunloading- Deep-drilling with coolant through the spindle(180 bar)- Drilling depths up to100 x D, max. 150 mm.www.chiron.de


Multifunctional by the meterComplete machining of bar materialFZ <strong>12K</strong> Sflexible machining centre with NC swivel head for6-sided complete machining of bar material.Your advantages:I Multi-functional machining: Milling, turning, drilling,tapping, grooving and separating with a single machineI 6-side complete machiningI Best machining quality due to fewer set-upsI Job turnaround and machining times, as well asin-plant logistics processes, are considerably reducedI Autonomous manufacturingI Customized material feeding solutions (bar loader / bar loading magazine)I Water-cooled turning spindleI Hydraulic workpiece clamping, with adjustable clamping force1Technology package “Turning from bars”The FZ <strong>12K</strong> S is equipped with NC swivel head,CNC turning spindle with a 65 mm bar passage,NC slide for bar feed and NC indexing devicewith hydraulically actuated clamping vise.16 I<strong>CHIRON</strong> <strong>12K</strong> <strong>Series</strong>


Areas of application [ 04 - 05 ]Machine design [ 06 - 09 ]Models [ 10 - 11 ]Extension options [ 12 - 21 ]Services [ 22 - 23 ]DABC2 3 4The water-cooled, horizontal CNC turningspindle processes workpieces at up to4,500 rpm.Separation of the workpiece.For back side machining (page 6), theworkpiece is transferred to the clamping vise (A),then separated from the bar and moved from theNC indexing device (B) // NC slide (C) intothe operating position of the swivel head (D).www.chiron.de


Fully automatic and exclusively from one sourceAutomation perfectly tailored to individual useFlexible and low cost solution as a compact unitconsisting of the machining centre, handlingrobot, workpiece storage and part changing device( 0 / 180°) for loading and unloadingduring machining.FLEXCELL UNOwith integrated standard automation.Customized automation solutions:I Part specific workpiece magazine (e.g. pallets)and feed device (e.g. loading magazine)I Articulated arm or portal robotI Machine integrated grippersI In-process measurement of workpiecesI Tool breakage monitoringI Tool measurement1Spindle gripper for machine integratedworkpiece handling18 I<strong>CHIRON</strong> <strong>12K</strong> Serie


Areas of application [ 04 - 05 ]Machine design [ 06 - 09 ]Models [ 10 - 11 ]Extension options [ 12 - 21 ]Services [ 22 - 23 ]FLEXCELL DUOFlexible system with two independentmachining centres, central loading andunloading robot as well as rough and finishedpart magazine. The FLEXCELL DUO concept isperfectly suited for combining single andmulti-spindle machine models, e.g. with theFZ <strong>12K</strong> versions and the double spindle centreDZ <strong>12K</strong> W or the four spindle TZ <strong>12K</strong> W.2 3 4Stationary 3D probing system for tool lengthmeasurement, tool breakage checks as well asmachine thermal compensation<strong>CHIRON</strong> Laser Control for tool lengthmeasurement, tool breakage monitoringand machine thermal compensationPortable manual pulse generator fortraversing the NC axes in set-up mode.www.chiron.de


Flexible manufacturing cellfor automated complete machining from batch size 1with pallet changer/storage and up to 177 tool places1 234MPC 80Design-related advantages:I Quick, automatic pallet change as fast as 7.0 secondsI High degree of machine efficiency because of minimal pallet change timeI Workpiece exchange during machiningI Preparation of clamping devices without interruptingthe machining sequenceI Automatic pallet storage for fully automated operationI Pallet storage with large workpiece supplyI Vertical storage to save spaceI Zero point clamping system for highest repeatable accuracyI Unlimited access to the machine work areaI Ideal visibility into the work area for process monitoringI Automatic background magazineI Swivellable control panel to front door and side windowI Automatic flushing device with coolant returnI Reliably high technical availability1Set-up area for preparation of clamping deviceswithout interrupting the production process.Automatic retrieval of machine pallets for loadingwith raw parts, and replacement in pallet storagefor fully automated operation. Hydraulic / pneumaticenergy supply for automatic clampingdevices and confirmation that workpiece iscorrectly clamped (optional). Unobstructed accessfor the possibility of crane loading.20 I<strong>CHIRON</strong> <strong>12K</strong> <strong>Series</strong>


Areas of application [ 04 - 05 ]Machine design [ 06 - 09 ]Models [ 10 - 11 ]Extension options [ 12 - 21 ]Services [ 22 - 23 ]Fully automated, flexible manufacturingcell with pallet changer/storage, and background magazine.The 5-axis machining centre,FZ <strong>12K</strong> S five axis with 2-axis tiltrotary table forms the basis of themachining cell.5Mixed machining with lots of differentparts requires correspondinglylarge tool capacity. Backgroundmagazines with up to 177 toolplaces can be adapted.Automatic pallet change with zeropoint clamping system, NC-controlled,with high repeatability (fully automatedoperation).2 3 4Loading position for workpiece exchange duringprimary processing in high volume production withshort cycle time. Encapsulated area with rinsingdevices for process safe workpiece exchanges andcoolant return with chip collecting tray. Hydraulic/ pneumatic energy supply for automatic clampingdevices and confirmation that workpiece is correctlyclamped (optional). Ideal ergonomics for access andcontrol elements.Set up new machining processes withunobstructed access to the machine work area.Comfortable access to machine control withswivelling control panel. Comfortable workingaccess through large door openings.Process prove out and programming through theside window with the swivelling control panel.Ideal visibility into the work area for processmonitoring.www.chiron.de


The perfect solutionfor the highest productivity and maximum machine availability<strong>CHIRON</strong> turnkey solutions... customized and ready to useI Extensive consultingI Comprehensive process designI Expert engineeringI Experienced project managementI Training in operation and programmingI Production assistance during the initial phaseI Ensuring the required piece number and qualityI <strong>CHIRON</strong> service available worldwide22 I<strong>CHIRON</strong> <strong>12K</strong> <strong>Series</strong>


Areas of application [ 04 - 05 ]Machine design [ 06 - 09 ]Models [ 10 - 11 ]Extension options [ 12 - 21 ]Services [ 22 - 23 ]24/7 service... sure and reliableI Remote diagnostics and teleserviceI High replacement part availabilityI Worldwide repair serviceI Production supportI Process optimizationI ModernizationI Trainingwww.chiron.de


Seconds aheadI Germany<strong>CHIRON</strong>-WERKE GmbH & Co. KGKreuzstraße 7578532 Tuttlingen, DeutschlandTel. +49 7461 940-0Fax +49 7461 940-8000info@chiron.dewww.chiron.deCMS-GmbHGewerbepark „take-off“ 12578579 Neuhausen ob Eck, DeutschlandTel. +49 7461 940-3700Fax +49 7461 940-3701cms@chiron.dewww.chiron-gebrauchtmaschinen.deI France<strong>CHIRON</strong> Technologiesde Production SAS14 Chemin de la Litte92390 Villeneuve-la-Garenne, FranceTel. +33 1479 859 50Fax +33 1479 854 31info@chiron-technologies.frwww.chiron-technologies.frI Italia<strong>CHIRON</strong> Italia S.p.A.Via Ambrosoli 4/C20090 Rodano Millepini - MI, ItaliaTel. + 39 0 2-953 211 02Fax + 39 0 2-953 286 20info@chironitalia.itwww.chironitalia.itI Australia<strong>CHIRON</strong>-WERKEAsia Pacific Pty. Ltd.18 North Drive, Virginia Park236-262 East Boundary RoadEast Bentleigh, Vic 3165, AustraliaTel. +61 395 750 000Fax +61 395 637 944info@chiron.com.auI United States of America<strong>CHIRON</strong> America INC.10950 Withers Cove Park DriveCharlotte, NC 2827, USATel. +01 704 587 95 26Fax +01 704 587 04 85info@chironamerica.comwww.chironamerica.comI China<strong>CHIRON</strong> Machine Tool(Beijing) Ltd. ChinaRoom 1202, Tower 1China Central Plaza Office BuildingNo. 81, Jianguo Road, Chaoyang District,Beijing 100025, ChinaTel. +86 10 6598 9811Fax +86 10 6598 9812info@chiron-china.comwww.chiron-china.comI Contact data for furthersales areas can be found atwww.chiron.de1980 / E3.0 / 01.09 / BIM / TD I Printed in GermanySubject to technical changes<strong>CHIRON</strong> worldwideI <strong>CHIRON</strong>-WERKE and subsidiariesI <strong>CHIRON</strong> partners<strong>CHIRON</strong>-WERKE GmbH & Co. KGKreuzstraße 7578532 Tuttlingen, GermanyTel. +49 7461 940-0Fax +49 7461 940-8000info@chiron.dewww.chiron.de

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