UL / FM - Mueller Co.
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UL / FM - Mueller Co.
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SECTION<strong>UL</strong> / <strong>FM</strong>D-1TAPPING VALVEFIRE PROTECTION PRODUCTSMUELLER ® Tapping Sleeves and Crosses❏❏❏❏❏Full range of Tapping Sleeves andCrosses to fit most types of pipeincluding cast iron, ductile iron, A-C,and cast iron O.D. PVC--Alsooutlet sealed Tapping Sleeves forsteel pipe size O.D. PVC plasticpipe and steel pipe.Sizes range from 4"x4" to 24"x14".All sleeves have outlet flange withdimensions and drilling thatcomply with ANSI B16.1, class125 and with MSS SP-60.Available with optionalMUELLER HP ® Epoxy <strong>Co</strong>ating--A-C sleeves are coated with orangeprimer.Maximum working pressures: seeproduct listings.MUELLER Tapping Valves❏ Choice of Resilient Wedge or IBBM types.❏❏❏❏❏Sizes 4" through 48" Resilient Wedge14" through 24" IBBM.One end flanged with alignment lipto attach to Tapping Sleeve, other endavailable with a variety of endconnections with a special flange topermit attachment of DrillingMachine and Adapter.Meets all applicable parts ofANSI/AWWA C500, C509or C515 Standards.Non-rising stem (NRS).RWGV: maximum working pressure4" - 12" 200 psig (1379 kPa)--test pressure400 psig (2758 kPa)14" - 48" 250 psig (1723 kPa)--test pressure500 psig (3447 kPa)Rev. 1-08❏IBBM: maximum working pressure14"-24" 150 psig (1034 kPa)-- test pressure300 psig (2068 kPa).MUELLER Stainless Steel Tapping Sleeves❏❏❏❏❏❏❏❏Sizes to fit iron pipe size PVC, C900 cast iron O.D. PVC, A-C,cast iron and ductile iron pipe.Sizes range from 4"x4" through 24"x12".Test plug standard.Fully passivated.Choice of outlet flange materials include stainless steel, carbonsteel or ductile iron, all with dimensions and drilling that complywith ANSI B16.1, class 125 and with MSS SP-60.H-304 "Waffle" 360° gasket with integral gap bridge.H-300 has outseal gasket with molded in O-ringsMaximum working pressures: see product listings.MUELLER Cut-In Sleeve and Valve❏MUELLER Cut-In Sleeve and Valve are used to install a gatevalve in an existing cast iron, ductile iron or cast iron O.D. PVCplastic pipe main when water interruption is permissible.❏❏Cut-In Sleeves are marked with length of pipe that is to be cutfrom main.Mechanical joint ends speed installation.Page D-1-
SECTIOND-1Rev. 1-08TAPPING SLEEVES ANDCROSSES<strong>UL</strong> / <strong>FM</strong>FIRE PROTECTION PRODUCTSAll Tapping Sleeves and Crosses meet AWWA Standards. Thereare no <strong>UL</strong> Listing Standards for Tapping Sleeves or Crosses.H-619: Mechanical Joint Tapping Sleeve with Duck Tipped End Gaskets.H-719: Mechanical Joint Tapping Cross with Duck Tipped End Gaskets.Maximum Working Pressure: 250 psi.Suitable for use with Asbestos-Cement Pipe in the following O.D. Range.NominalMain Size4" O.D.6" O.D.8" O.D.10" O.D.12" O.D.Range5.01" - 5.39"7.11" - 7.38"9.30" - 9.58"11.77" - 12.25"14.03" - 14.51"Sizes*4"x4"6"x4", 6"x6"8"x4", 8"x6", 8"x8"10"x4", 10"x6", 10"x8", 10"x10"12"x4", 12"x6", 12"x8", 12"x10", 12"x12"IMPORTANT–Actual diameter of AC Pipe varies between manufacturers and frompiece to piece, therefore, it is important to measure the pipe diameter to insure properfit of these sleeves–especially in the 4", 6", and 8" sizes. Out-of-round AC Pipe canoften be reduced somewhat by rasping in the area of the end gaskets and gland. All suchwork should be done in compliance with Pipe Manufacturers' Recommendations.*First number is size of Main, second is size of the side outlet of Sleeve or Cross.H-615:H-616:H-715:H-716:Mechanical Joint Tapping Sleeve with Duck Tipped End Gaskets.Mechanical Joint Tapping Sleeve with Plain Rubber End Gaskets.Mechanical Joint Tapping Cross with Duck Tipped End Gaskets.Mechanical Joint Tapping Cross with Plain Rubber End Gaskets.Maximum Working Pressure: 4"-12" main sizes - 250 psi.14"-24" main sizes - 200 psi.H-615 and H-715 are suitable for use on AWWA Classes A & B cast iron and all classes ofDuctile Iron and ANSI Classes 50 - 100 cast iron pipe.H-615 and H-715 are suitable for use on AWWA Classes A & B cast iron pipe and ANSI Classes50 - 100 cast iron pipe.H-616 and H716 are suitable for use on AWWA Classes C & D cast iron pipe and ANSI Classes150 - 250 cast iron pipe, the 4" and 6" sizes are also suitable for use with AWWA Class B castiron pipe.Sizes*: 4"x4", 6"x4", 6"x6", 8"x4", 8"x6", 8"x8", 10"x4", 10"x6", 10"x8", 10"x10", 12"x4",12"x6", 12"x8", 12"x10", 12"x12", 14"x14", 16"x4", 16"x6", 16"x8", 16"x10", 16"x12", 16x14",18"x4", 18"x6", 18"x8", 18"x10", 18"x12", 20"x4", 20"x6", 20"x8", 20"x10", 20"x12", 20"x14",24"x4", 24"x6", 24"x8", 24"x10", 24"x12", 24"x14"NOTE: H-615 and H-616 (H-715 and H-716) described above are the same except for theend gaskets. One mechanical joint sleeve of a nominal size with two sets of end gaskets willfit all classes of pipe listed. If there is any question as to the class of pipe with which thesleeve is to be used, we recommend ordering and stocking both sets of end gaskets for eachsleeve.*The first number is size of main, second is size of side outlet of sleeve.ORDERING INSTRUCTIONS FOR TAPPING SLEEVES-Specify: Quantity, Nominal Size of Main, Type and Class of Main, Circumference or O.D.of Main, Size of Outlet, and Catalog Number.Page D-1-
SECTION<strong>UL</strong> / <strong>FM</strong>MECHANICAL JOINT TAPPING D-1SLEEVE FOR CENTRIFUGALFIRE PROTECTION PRODUCTSAll Tapping Sleeves and Crosses meet AWWA Standards. Thereare no <strong>UL</strong> Listing Standards for Tapping Sleeves or Crosses.❏Catalog number--T-9 Mechanical Joint Tapping SleeveC.I., D.I., & PVC PIPERev. 1-08❏Sizes–30" & 36" main and outlet (see chart below for available sizecombinations)❏ Outlet flange dimensions and drilling comply with ANSI B16.1, class 125and with MSS SP-60.❏ Certified to ANSI/NSF 61.❏❏Ductile Iron body with 3/4" NPT test plug.150 psig (1034 kPa) maximum working pressure.T-9Tapping Sleeve pipe informationNominalsize of mainO.D. RangeInchmmClass and type of pipe30" 31.74 806.19 Cast Iron Classes A32.00 812.80 Cast Iron Classes B, DI, C-900 PVC32.40 822.96 Cast Iron Classes C36" 37.96 964.18 Cast Iron Classes ASizes availableNominal size of main38.3 972.82 Cast Iron Classes B, DI, C-900 PVC38.7 982.98 Cast Iron Classes COutlet size4" 6" 8" 12" 16" 20" 24"30” X X X X X X X36” X X X X X X -Page D-1-
SECTIOND-1Rev. 1-08RESILIENT WEDGETapping VALVE WITHAQUAGRIP x FL. ENDSP-2361-76AquaGrip x Flanged EndsIndicator Post Style Stuffing Box2" Square Wrench Nut• 4", 6", 8", 10" AND 12" SIZES• Meets or exceeds all applicablerequirements of <strong>UL</strong> 262 AND<strong>FM</strong> 120/1130 SPECIFICATIONS ANDCOMPLIES WITH NSF-61• Flanged end dimensions anddrilling comply with ANSI B16.1,class 125• Ductile Iron body and bonnet withnominal 10 mils MUELLER ® Pro-Gard Fusion Epoxy <strong>Co</strong>ated interior andexterior surfaces<strong>UL</strong> / <strong>FM</strong>FIRE PROTECTION PRODUCTS• Epoxy coating meets or exceedsall applicable requirements ofANSI/AWWA C550 Standard and iscertified to ANSI/NSF 61• Rubber encapsulated iron wedge• Non-rising stem (NRS)• Triple O-ring seal stuffing box(2 upper &1 lower O-rings)• 200 psig (1379 kPa) maximum workingpressure, 400 psig (2758 kPa) statictest pressureOptions• Position indicators• Stainless steel fasteners: Type 316• ASTM B98-C66100/H02 stemPARTS LISTCatalogPart No. Description Material Material StandardG-16 Bonnet Bolts & Nuts Stainless Steel Type 304G-27 Wrench Nut Cast Iron ASTM A126 CL.BG-41 Stuffing Box Bolts & Nuts Stainless Steel Type 304G-49 Stem O-rings (3) Rubber ASTM D2000G-152 Stuffing Box Cast Iron ASTM A126 CL.BG-200 Wrench Nut Cap Screw Stainless Steel Type 304G-201 Stuffing Box Seal Rubber ASTM D2000G-203 Stem Bronze ASTM B138G-205 Stem Nut Bronze ASTM B62G-206 Guide Cap Bearings Thermal PlasticG-208 Anti-friction Washers (2) Thermal PlasticG-209 Wedge, Rubber Encapsulated Cast Iron** ASTM A126 CL.BG-210 Bonnet Ductile Iron ASTM A536 Grade 65-45-12G-211 Bonnet Gasket Rubber ASTM D2000G-212 Body Ductile Iron ASTM A536 Grade 65-45-12G-213 Double O-ring*** Rubber ASTM D2000G-214 Intermediate ring*** Ductile Iron ASTM A536 Grade 65-45-12G-215 Gripper ring*** Ductile Iron ASTM A536 Grade 65-45-12G-216 End ring*** Ductile Iron ASTM A536 Grade 65-45-12G-217 Breakaway nut w/washer*** Steel ASTM A108, Zinc PlatedG-218 T-head Bolt (not shown) Steel ASTM A242, Low Alloy (<strong>Co</strong>rten)DIMENSIONSDimension*Nominal size4" 6" 8" 10" 1"A 14.19 18.00 21.50 25.50 28.62FF 10.84 12.81 14.22 15.53 16.45E 12.00 12.00 12.00 12.00 12.00F 3.70 3.70 3.70 3.89 3.89G (number and size of holes for AquaGrip) 4--.88" 4--.88" 6--.88" 8--.88" 8--.88"R 9.00 11.00 13.50 16.00 19.00Q (Bore) 4.30 6.30 8.30 10.30 12.30KK 2.75 3.75 3.75 3.75 3.75UU (bolt circle diameter for FL) 7.50 9.50 11.75 14.25 17.00B (number and size holes for FL) 8--.75" 8--.88" 8--.88" 12--1.00" 12--1.00"Turns to open 14 20.5 26.5 33.0 38.5Weight* 117 159 235 375 460*All dimensions are in inches. All weights are in approximate pounds.**Fully encapsulated in molded rubber with no iron exposed.GakkfBDfffuu R***Parts for AquaGrip connection not shown - one required for each AquaGrip connection.Page D-1-
SECTION<strong>UL</strong> / <strong>FM</strong>N.R.S. RESILIENT WEDGED-1FIRE PROTECTION PRODUCTSI-2360-16Flanged x Mechanical Joint EndsIndicator Post Style Stuffing box2" Square Operating NutWith Mechanical Joint accessories +• 4", 6", 8", 10" and 12" SIZES• MEETS OR EXCEEDS ALL APPLICABLEREQUIREMENTS OF <strong>UL</strong> 262 AND<strong>FM</strong> 120/1130 SPECIFICATIONS ANDCOMPLIES WITH NSF-61• IRON BODY WITH MUELLER ® PRO-GARD FUSION EPOXY COATEDINTERIOR & EXTERIOR SURFACES• NON-RISING BRONZE STEMI-2360-19TAPPING VALVESFlanged x Mechanical Joint EndsIndicator Post Style Stuffing box2" Square Operating NutLess Mechanical Joint accessories• Rubber encapsulated iron wedge• 200 PSIG (1379 kPa) MAXIMUM WORKINGPRESSURE, 400 PSIG (2758 kPa)STATIC TEST• TRIPLE O-RING SEAL STUFFING BOX(2 UPPER & 1 LOWER O-RINGS)• EPOXY COATING MEETS OR EXCEEDSANSI/AWWA C550 AND COMPLIESWITH NSF-61Rev. 1-08Options• Position indicators• Stainless steel fasteners: Type 304 or 316• ASTM B98-C66100/H02 stemPARTS LISTCatalogPart No. Description Material Material StandardG-16 Bonnet Bolts & Nuts Stainless Steel Type 307G-27 Wrench Nut Cast Iron ASTM A126 CL.BG-41 Stuffing Box Bolts & Nuts Stainless Steel Type 307G-49 Stem O-rings (3) Rubber ASTM D2000G-79 Inlet Flange Gasket Rubber ASTM D2000G-80 Inlet Flange Bolts & Nuts Carbon Steel ASTM A307 Grade B, Zinc PlatedG-152 Stuffing Box Cast Iron ASTM A126 CL.BG-200 Wrench Nut Cap Screw Stainless Steel Type 307G-201 Stuffing Box Seal Rubber ASTM D2000G-203 Stem Bronze ASTM B138G-205 Stem Unit Bronze ASTM B62G-206 Guide Cap Bearings Thermal PlasticG-208 Anti-friction Washers (2) Thermal PlasticG-209 Wedge, Rubber Encapsulated Cast Iron** ASTM A126 CL.BG-210 Bonnet Cast Iron ASTM A126 CL.BG-211 Bonnet Gasket Rubber ASTM D2000G-212 Body Cast Iron ASTM A126 CL.BDIMENSIONSSizeDimension* 4" 6" 8" 10" 1"A 14.19" 18.00" 21.50" 25.50" 28.62"C 9.00" 11.00" 13.50" 16.00" 19.00"D 5.00" 7.00" 9.00" 11.00" 13.00"E 0.18" 0.25" 0.25" 0.25" 0.25"F 6.24" 6.75" 7.50" 8.44" 8.26"J 4.80" 6.90" 9.05" 11.10" 13.20"K 9.12" 11.12" 13.38" 15.68" 17.94"O (number and size of holes for FL) 8--.75" 8--.88" 8--.88" 12--1" 12--1"FF 4.30" 6.30" 8.30" 10.30" 12.30"YY 11.91" 13.00" 14.75" 15.80" 16.26"FFF (number and size of holes for MJ) 4--.88" 6--.88" 6--.88" 8--.88" 8--.88"Turns to open 14 20.5 26.5 33 38.5Weight (lbs.)* 127 183 280 422 557NOTE: Flanged ends have 125 lb. American Standard End Flange Drilling, ANSI B16.1.See page B-1-22 for ordering instructions.+ MJ accessories are included and palletized separately from valves.*All dimensions are in inches. All weights are in approximate pounds.** Fully encapsulated in molded rubber with no iron exposed.I-2360-19(Shown less accessories)Page D-1-
SECTIOND-1Rev. 1-08N.R.S. RESILIENT WEDGEGATE TAPPING VALVESH-699Tapping Valve - Tapping Flanged Inlet - Mechanical Joint Outlet."O" Ring sealed with P.I.V Flange.<strong>UL</strong> / <strong>FM</strong>FIRE PROTECTION PRODUCTS• 14" SIZE• Iron Body• Bronze mounted• Double Disc• parallel seats• non-rising stem• 150 psi working pressure – 300 psi test pressureCatalogPart No. Description Material Material StandardG-26 Cap Nut Steel ASTM A307 Grade BG-27 Operation Nut Cast Iron ASTM A126 CL.BG-42 Stem Bronze ASTM B138 Alloy 675G-48 Stuffing Box O-Ring Ruber ASTM D2000 3CH720G-33 Stuffing Box Bolt & Nut Steel ASTM A307 Grade BG-152 Stuffing Box Cast Iron ASTM A126 CL.BG-32 Stuffing Box Gasket Fiber NoneG-156 Bonnet Cast Iron ASTM A126 CL.BG-24 Pipe Plug Iron NoneG-16 Bonnet Bolts & Nuts Steel ASTM A307 Grade BG-15 Bonnet Gasket <strong>Co</strong>mposition ASTM D1170 Grade P1161AG-17 Seat Ring Bronze ASTM B62G-20 Disc Pin Bronze ASTM B21 Alloy 464G-46 Disc Cast Iron ASTM A126 CL.BG-37 Top Wedge Nut Cast Iron ASTM A126 CL.BG-21 Side Spreader Bronze ASTM B62G-22 Bottom Wedge Cast Iron ASTM A126 CL.BG-77 Body Cast Iron ASTM A126 CL.BG-49 Stem O-Ring Rubber ASTM D2000 3CH720** Pipe Gland Cast Iron ASTM A126 CL.B** Gasket Rubber ASTM D2000 3AA715** Tee Head Bolt Steel AWWA C111 Para. 6.5DIMENSIONSSizeDimension* 14"A 34-1/8"B 15-1/4"C 7-1/2"D 21"E 15-1/4"F 20-5/16"G 2-5/8"H 1/4"J 15.30"K 1-3/4"L 18-3/4"M 12-1-1/8N 10-7/8O 18-3/4P 29-5/8Turns to open 46Weight (lbs.)* 785PARTS LIST*All dimensions in inches and all weights in pounds.**See page B-1-22 for ordering instructions.ORDERING INSTRUCTIONS FOR TAPPING VALVES: Specify: Quantity, Size, Catalog Number, and Direction of Opening.ORDERING INSTRUCTIONS FOR TAPPING VALVES PARTS: Specify: Quantity, Catalog Part Number, Part name, Catalog Number of GateValve, Size of Gate Valve and Year Date of Gate Valve. When ordering Gate Valve Bodies also specify Type of Ends desired.Page D-1-
SECTION<strong>UL</strong> / <strong>FM</strong>Stainless Steel D-1tapping sleeveFIRE PROTECTION PRODUCTSH-304Stainless Steel Tapping Sleeve• Sizes-4"-24" main and outlet(see chart below for available size combinations).• 304l 304L Stainless steel, carbon steel, or ductile iron outlet ange flange which meets orexceeds all applicable requirements of ANSI B16.1, class 125 and in accordancewith MSS-SP60; mechanical joint outlet fits directly on standard MJ connection(flange on sleeve outlet replaces MJ gland on connection.)• Certified to ANSI/NSF 61.• 3/4" NPT brass test plug (Stainless Steel optional).• 4"-12" sizes--250 psig (1723 kPa) maximum working pressure.• 14"-24" sizes--200 psig (1379 kPa) maximum working pressure.How to determine a <strong>Mueller</strong> Tapping Sleeve Part NumberSelect the appropriate numbers from the pipe information chart that follows.Example: For 6"x6" with 7.30-7.50 O.D. Range and stainless steel flangeResulting Part No. 0606H304SS0750* H-304 is constant for all <strong>Mueller</strong> Stainless Steel Tapping Sleeves listed here.** SS = stainless steel, CS = carbon steel, DI = ductile ironH-304SSRev. 1-08Shaded areaindicateschangeMain Outlet Model Flange MaximumSize Size No. Material O.D.06 06 H-304* SS** 0750Sleeve O.D. RangeNominalPipe SizeOutlet Flange Sleeve O.D.Range (inches)4" 4" 4.50 - 4.904.80 - 5.006" 4", 6" 6.59 - 6.996.89 - 7.307.10 - 7.507.40 - 7.808" 4", 6" 7.90 - 8.304", 6", 8" 8.62 - 9.069.04 - 9.459.20 - 9.609.60 - 10.0010" 4", 6", 8" 9.90 - 10.304", 6", 8", 10" 10.73 - 11.1311.05 - 11.4511.70 - 12.1012.00 - 12.4012" 4", 8", 10", 12" 12.50 - 12.9013.16 - 13.5613.60 - 14.0914.10 - 14.5814" 4", 6", 8", 10", 12" 12.50 - 12.9013.16 - 13.5613.60 - 14.0914.10 - 14.5816" 4", 6", 8", 10", 12" 17.40 - 17.8017.54 - 17.9417.85 - 18.2518.15 - 18.5518.60 - 19.0018" 4", 6", 8", 10", 12" 19.30 - 19.7019.70 - 20.1020" 4", 6", 8", 10", 12" 21.40 - 21.8021.90 - 22.3022.30 - 22.7024" 4", 6", 8", 10", 12" 23.30 - 23.7023.80 - 24.1025.60 - 26.00DimensionsSize†Outlet Flange Sleeve BoltsMain Outlet Dimensions (inches) Dimensions (inches) Per SideA B C D E F4" 4" 5.0315 .25 7.00 15 4.00 46" 4" 5.0315 .25 7.50 15 4.50 46" 6" 7.0315 .31 8.00 15 6.00 48" 4" 5.0315 .25 8.50 15 4.50 48" 6" 7.0315 .31 9.00 15 6.50 48" 8" 9.0315 .31 9.50 18 8.00 610" 4" 5.0315 .25 10.00 15 4.50 410" 6" 7.0315 .31 10.50 15 6.50 410" 8" 9.0315 .31 11.00 18 8.50 610" 10" 11.0315 .31 11.50 24 10.00 812" 4" 5.0315 .25 12.00 15 4.50 412" 6" 7.0315 .31 12.00 15 6.50 412" 8" 9.0315 .31 12.00 18 8.50 612" 10" 11.0315 .31 12.00 24 10.50 812" 12" 13.0315 .31 12.00 30 12.00 814" 4" 5.0315 .25 13.63 15 4.50 414" 6" 7.0315 .31 13.63 15 6.50 414" 8" 9.0315 .31 13.63 18 8.50 614" 10" 11.0315 .31 13.63 24 10.50 814" 12" 13.0315 .31 13.63 30 12.50 816" 4" 5.0315 .25 14.59 15 4.50 416" 6" 7.0315 .31 14.59 15 6.50 416" 8" 9.0315 .31 14.59 18 8.50 616" 10" 11.0315 .31 14.59 24 10.50 816" 12" 13.0315 .31 14.59 30 12.50 818" 4" 5.0315 .25 16.00 15 4.50 418" 6" 7.0315 .31 16.00 15 6.50 418" 8" 9.0315 .31 16.00 18 8.50 618" 10" 11.0315 .31 16.00 24 10.50 818" 12" 13.0315 .31 16.00 30 12.50 820" 4" 5.0315 .25 16.88 15 4.50 420" 6" 7.0315 .31 16.88 15 6.50 420" 8" 9.0315 .31 16.88 18 8.50 620" 10" 11.0315 .31 16.88 24 10.50 820" 12" 13.0315 .31 16.88 30 12.50 824" 4" 5.0315 .25 19.00 24 4.50 824" 6" 7.0315 .31 19.00 24 6.50 824" 8" 9.0315 .31 19.00 24 8.50 824" 10" 11.0315 .31 19.00 24 10.50 824" 12" 13.0315 .31 19.00 30 12.50 10H-304MJ†With MJ option, this flange is replaced by an integral SS outlet pipe extension and MJ gland welded permanently in place allowing the sleeve to bolt directly to theoutlet of any standard MJ valve. Dimensions for MJ option are compatible with standard connections, and A and B dimensions in chart do not apply.Page D-1-
SECTIOND-1Rev. 1-08stainless steeltapping sleeveH-300Outlet Seal Stainless Steel Tapping Sleeve<strong>UL</strong> / <strong>FM</strong>FIRE PROTECTION PRODUCTS• Sizes-4"-12" main and outlet(see chart below for available size combinations).• 304L Stainless steel, or ductile iron outlet flange which meets or exceedsall applicable requirements of ANSI B16.1, class 125 and in accordancewith MSS-SP60.• Certified to ANSI/NSF 61.• 3/4" NPT brass test plug (Stainless Steel optional).• 4"-12" sizes--250 psig (1723 kPa) maximum working pressure.How to determine a <strong>Mueller</strong> Tapping Sleeve Part NumberSelect the appropriate numbers from the pipe information chart that follows.Example: For 6"x6" with 7.30-7.50 O.D. Range and stainless steel flangeResulting Part No. 0606H300SS0750Main Outlet Model Flange MaximumSize Size No. Material O.D.06 06 H-300* SS** 0750* H-300 is constant for all <strong>Mueller</strong> Stainless Steel Tapping Sleeves listed here.** SS = stainless steel, DI = ductile ironSleeve O.D. RangeNominal Outlet Sleeve O.D.Pipe Size Flange Range (inches)4" 4" 4.50-4.906" 4",6" 6.59-6.996.89-7.307.10-7.507.40-7.808" 4",6" 7.90-8.304",6",8" 8.62-9.069.04-9.459.20-9.609.60-10.0010" 4",6",8" 9.90-10.304",6",8",10" 10.73-11.1311.05-11.4511.70-12.1012.00-12.4012" 4",6",8",10",12" 12.50-12.9013.16-13.5613.60-14.0914.10-14.58DimensionsSize Outlet Flange Sleeve StudsMain Outlet Dimensions (inches) Dimensions (inches) Per SideA B C D E F4" 4" 5.0315 .25 7.00 10 4.00† 36" 4" 5.0315 .25 7.50 10 4.50 36" 6" 7.0315 .31 8.00 12 6.00† 38" 4" 5.0315 .25 8.50 10 4.50 38" 6" 7.0315 .31 9.00 12 6.50 38" 8" 9.0315 .31 9.50 15 8.00† 410" 4" 5.0315 .25 10.00 10 4.50 310" 6" 7.0315 .31 10.50 12 6.50 310" 8" 9.0315 .31 11.00 15 8.50 410" 10" 11.0315 .31 11.50 18 10.00† 512" 4" 5.0315 .25 12.00 10 4.50 312" 6" 7.0315 .31 12.00 12 6.50 312" 8" 9.0315 .31 12.00 15 8.50 412" 10" 11.0315 .31 12.00 18 10.50 412" 12" 13.0315 .31 12.00 21 12.00† 5† With size-on-size sleeves, 1/2” undersize cutter must be used.Page D-1-
SECTION<strong>UL</strong> / <strong>FM</strong>CUT-IN sleeveD-1FIRE PROTECTION PRODUCTSRev. 1-08H-840 cut-in sleeve with duck-tipped gasketH-842 cut-in sleeve with duck-tipped gasket andbonding set screws in glandH-841 cut-in sleeve with plain rubber gasketH-843 cut-in sleeve with plain rubber gasket andbonding set screws in gland• Sizes--4",6",8",10", and 12"• Cast iron construction• Spigot end corresponds to class 150 ductile iron pipe• Sleeves are marked with dimensional information toshow how much of existing main must be removed forinstallation of sleeve and valve.• 200 psig (1379 kPa) maximum working pressureFast, simple installation14Clean pipe. With water pressure shut off, cut outthe appropriate length of main.2Position cut-in valve on end of main. Slidesleeve spigot end into end of valve. Tighten stopscrew so it clears end of pipe.5Disassemble the gland and gasket from the sleeveand interchange with the gland and gasket fromone end of the cut-in valve.3Position gaskets and glands. Install all tee-headpipe gland bolts and tighten. Open the cut-invalve and turn on water pressure in main.Back the stop screw out until flush with theinside of the sleeve, and slide the sleeve over theend of pipe. Make sure end of pipe isn’t hittingthe stop screw.Page D-1-
SECTIOND-1Rev. 1-08RESILIENT WEDGECUT-IN VALVESWITH D-150 M.J. ENDSC-2360-44 D-150 mechanical joint endswith accessories and duck tipped rubber gasketsC-2360-45 D-150 mechanical joint endswith accessories and plain tipped rubber gasketsC-2360-54 D-150 mechanical joint endswith accessories and duck tipped rubber gasketsand bonding set screws in glandC-2360-55 D-150 mechanical joint endswith accessories and plain tipped rubber gasketsand bonding set screws in gland• Sizes-- 4", 6", 8"• Meets or exceeds all applicable requirements of ANSI/AWWA C509 Standard and iscertified to ANSI/NSF 61• Iron body with nominal 10 mils MUELLER ® Pro-Gard Fusion Epoxy <strong>Co</strong>ated interiorand exterior surfacesOptions• Position indicators• ASTM B98-C66100/H02 stem• Stainless steel fasteners: Type 316• Handwheel<strong>UL</strong> / <strong>FM</strong>FIRE PROTECTION PRODUCTSCross section of ducktipped rubber gasket.Cross section of plaintipped rubber gasket.• Epoxy coating meets or exceeds all applicable requirements of ANSI/AWWA C550 Standard andis certified to ANSI/NSF 61• Iron wedge, symmetrical & fully encapsulated with molded rubber; no exposed iron• Non-rising stem (NRS)• Triple O-ring seal stuffing box (2 upper &1 lower O-ring)• 2" square wrench nut (optional handwheel available)--open left or open right• 4" - 8" sizes--250 psig (1723 kPa) maximum working pressure,500 psig (3447 kPa) static test pressureC-2360-44D-150 M.J. accessoriesshipped unassembledResilient Wedge Cut-In Valve PartsCatalog Description Material Material standardPartNo.G-16 Bonnet Bolts & Nuts Stainless Steel Type 304G-41 Stuffing Box Bolts & Nuts Stainless Steel Type 304G-49 Stem O -rings (3) Rubber ASTM D2000G-200 Wrench Nut Cap Screw Stainless Steel Type 304G-201 Stuffing Box Seal Rubber ASTM D2000G-202 Wrench Nut Cast Iron ASTM A126 CL.BG-203 Stem Bronze ASTM B138G-204 Hand Wheel (not shown) Cast Iron ASTM A126 CL.BG-205 Stem Nut Bronze ASTM B62G-206 Guide Cap Bearings CelconG-207 Stuffing Box Cast iron ASTM A126 CL.BG-208 Anti-friction Washers (2) CelconG-209Wedge,Rubber EncapsulatedCast Iron**ASTM A126 CL.BG-210*** Bonnet Cast Iron ASTM A126 CL.BG-211*** Bonnet Gasket Rubber ASTM D2000G-212***Body Cast Iron ASTM A126 CL.B**Fully encapsulated in molded rubber with no iron exposed***Previous to 1999 these parts on 4"-8" valves were designed with a gasket instead of an O-ringand with additional bolts. <strong>Co</strong>nfirm the type of seal when ordering a replacement gasket or O-ring.Page D-1-10
SECTIONRESILIENT WEDGE<strong>UL</strong> / <strong>FM</strong>D-1CUT-IN VALVESFIRE PROTECTION PRODUCTSWITH D-150 M.J. ENDSRev. 1-08DimensionsDimension*Nominal Size4" 6" 8"A 14.19 18.00 21.50K 10.00 11.50 12.50L 2.50 2.50 2.50M 5.17 7.27 9.47O (number and size of holes) 4--.88 6--.88 6--.88P (bolt circle diameter) 7.75 9.75 12.125DD 5.00 6.50 7.50FF 4.30 6.30 8.30NN 9.44 11.44 13.81Turns to open 14 20.5 26.5Weight* 120 186 280* All dimensions are in inches. All weights include accessories are in pounds and approximate.Page D-1-11
SECTIOND-1Rev. 1-08<strong>UL</strong> / <strong>FM</strong>FIRE PROTECTION PRODUCTSwww.muellercompany.commoreinfo@muellercompany.comPage D-1-12
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