wood composite shutters - Custom Shutter Company

customshuttercompany.com

wood composite shutters - Custom Shutter Company

WOOD COMPOSITE SHUTTERSNominal ThicknessLouvered Shutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1/4”Board and Batten Shutters . . . . . . . . . . . . . . . . . . . . 1 1/2”Panel Shutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1”Standard WidthsAll shutter styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9” - 30”Custom widths available by special inquiry.Standard LengthsAll shutter styles . . . . . . . . . . . . . . . . . . 13 1/2” - 120”Custom lengths available by special inquiry.InstallationTo be installed in either a fixed or operablecondition in accordance with manufacturersrecommendations, with no nailing or screwingthrough face of shutter.See page 15 for functional installation methods.MaterialHigh quality solid core composite materials.FinishHigh quality two part acrylic urethane finishingprocess with UV inhibitors offered in 40 standardcolors. (See standard color chart on page 5).Primed ready-to-paint finish available.Custom colors are available by special inquiry.HardwareComplete line of standard and customfunctioning shutter hardware available.See page 12-13 for hardware.Warranty10 year warranty against any defects in materialsand factory-applied finish.Board & Batten Flat Panel Raised Panel Closed Louver V-Groove Panel2 CUSTOM SHUTTER COMPANY 1.800.470.0675 • www.customshuttercompany.com


PVC COMPOSITE SHUTTERSNominal Thickness• Louvered Shutters . . . . . . . . . . . . . . . . 1 1/4” or 1-3/4”• Raised Panel Shutters. . . . . . . . . . . . . 1 1/4”• Board and Batten Shutters . . . . . . . 1 1/4”Standard Widths• All shutter styles . . . . . . . . . . . . . . . . . 9” - 30”Custom widths available by special inquiry.Standard Lengths• All shutter styles . . . . . . . . . . . . . . . . . . 13 1/2” - 120”Custom lengths available by special inquiry.InstallationTo be installed in either a fixed oroperable condition in accordance withmanufacturers recommendations, with nonailing or screwing through face of shutter.See page 15 for functional installationmethods.MaterialHigh quality solid core PVC compositewith marine grade aluminum side support.FinishIndustrial strength high quality factoryfinish offered in 40 standard colors.(See standard color chart on page 5).Custom colors are available by specialinquiry.HardwareComplete line of standard and customfunctioning shutter hardware available.See page 12-13 for hardware.WarrantyLifetime warranty against manufacturerdefects.Board & Batten V-Groove Panel True Louver/Raised Panel True Louver Raised PanelCombination4 CUSTOM SHUTTER COMPANY 1.800.470.0675 • www.customshuttercompany.com


Nominal ThicknessAll shutter styles . . . . . . . . . . . . . . . . . . 1 1/4”Standard WidthsAll shutter styles . . . . . . . . . . . . . . . . . . 12” - 120”, in 1/8” incrementsCustom widths available by special inquiry.Standard LengthsAll shutter styles . . . . . . . . . . . . . . . . . . 18 1/2” - 72”, in 1/8” incrementsCustom widths available by special inquiry.InstallationTo be installed in either a fixed or operable condition inaccordance with manufacturers recommendations,with no nailing or screwing through face of shutter.Material High quality aluminum materialsFinish See standard color chart below.Custom colors are available by special inquiry.HardwareComplete line of standard and custom functioningshutter hardware available.(See page 12-13 for hardware.)Warranty: 5 year warranty.Standard COLOR Chart - Composite & Aluminum ShuttersStandard colors available for Wood Composite, Fiberglass Composite, PVC Composite and Aluminum shutters.Custom colors are available by special inquiry.032 Black 033 Forest Green 039 Midnight Sky 048 Canyon 035 Federal Brown 042 Sand070 Tricone Black 044 Pine 037 Deep Sea Blue 036 Redwood 057 Polished Mahogany 049 Driftwood053 Charleston Green 063 Roycraft Pewter 066 Tempest Blue 068 Roycraft Copper Red 058 Rookwood 060Med. BrownWeathered ShingleALUMINUM SHUTTERS STANDARD COLORS054 Rookwood 046 Pewter 065 Stratford Blue 050 Board & Batten 041 Walnut 072 WickerShutter GreenRed055 Roycraft 064 Roycraft Mist Gray 067 Hamilton Blue 034 Wineberry 059 Craftsman Brown 071 Classical WhiteBottle Green038 Evergreen 062 Chelsea Gray 045 Harbor 069 Garnet 061 Hammered Silver 031 White056 Rookwood 043 Plum Creek 047 Cascade 040 BordeauxDark Greenwww.customshuttercompany.com • 1.800.470.0675 CUSTOM SHUTTER COMPANY 5


RED CEDAR WOOD SHUTTERSNominal ThicknessLouvered Shutters . . . . . . . . . . . . . . . . 1 1/2”Raised Panel Shutters. . . . . . . . . . . . . 1 1/2”Board and Batten Shutters . . . . . . . 1 1/2” Board; 1 1/2” BattenStandard WidthsAll shutter styles . . . . . . . . . . . . . . . . . 9” - 30”Custom widths available by special inquiry.Standard LengthsAll shutter styles . . . . . . . . . . . . . . . . . . 13 1/2” - 120”Custom lengths available by special inquiry.InstallationTo be installed in either a fixed oroperable condition in accordancewith manufacturers recommendations,with no nailing or screwing throughface of shutter.See page 15 for functional installationmethods.MaterialHigh quality hand-selectedWestern Red Cedar.FinishShutters are offered in raw paint gradeor stain grade material.Primed ready-to- paint finish available.Custom colors are available by special inquiry.HardwareComplete line of standard and customfunctioning shutter hardware available.See page 12-13 for hardware.WarrantyLifetime warranty against manufacturerdefects.Board & Batten Raised Panel True Louver/Raised Panel True Louver V-Groove PanelCombination6 CUSTOM SHUTTER COMPANY 1.800.470.0675 • www.customshuttercompany.com


MAHOGANY WOOD SHUTTERSBoard & Batten Raised Panel True Louver True Louver/Raised Panel V-Groove PanelCombinationNominal ThicknessLouvered Shutters. . . . . . . . . . . . . . . . . . . . . 1 1/2”Raised Panel Shutters . . . . . . . . . . . . . . . . . 1 1/2”Board and Batten Shutters . . . . . . . . . . . . 1 1/2” Board;1 1/2” BattenStandard WidthsAll shutter styles . . . . . . . . . . . . . . . . . . . . . . 9” - 30”Custom widths available by special inquiry.Standard LengthsAll shutter styles . . . . . . . . . . . . . . . . . . . . . . . 13 1/2” - 120”Custom lengths available by special inquiry.InstallationTo be installed in either a fixed or operable conditionin accordance with manufacturers recommendations,with no nailing or screwing through face of shutter.See page 15 for functional installation methods.MaterialHigh quality hand-selectedSapele Mahogany.FinishShutters are offered in raw paint gradeor stain grade material.Primed ready-to- paint finish available.Custom colors are available by special inquiry.HardwareComplete line of standard and customfunctioning shutter hardware available.See page 12-13 for hardware.WarrantyLifetime warranty against manufacturer defects.www.customshuttercompany.com • 1.800.470.0675 CUSTOM SHUTTER COMPANY 7


REDWOOD WOOD SHUTTERSNominal ThicknessLouvered Shutters. . . . . . . . . . . . . . . . . . . . . 1 1/2”Raised Panel Shutters . . . . . . . . . . . . . . . . . 1 1/2”Board and Batten Shutters . . . . . . . . . . . . 1 1/2” Board; 1 1/2” BattenStandard WidthsAll shutter styles . . . . . . . . . . . . . . . . . . . . . . 9” - 30”Custom widths available by special inquiry.Standard LengthsAll shutter styles . . . . . . . . . . . . . . . . . . . . . . . 13 1/2” - 120”Custom lengths available by special inquiry.InstallationTo be installed in either a fixed oroperable condition in accordancewith manufacturers recommendations,with no nailing or screwing throughface of shutter.See page 15 for functional installationmethods.MaterialHigh quality hand-selectedCalifornia Redwood.FinishShutters are offered in raw paint gradeor stain grade material.Primed ready-to- paint finish available.Custom colors are available by specialinquiry.HardwareComplete line of standard and customfunctioning shutter hardware available.See page 12-13 for hardware.WarrantyLifetime warranty againstmanufacturer defects.Board & Batten Raised Panel True Louver True Louver/Raised Panel V-Groove PanelCombination8 CUSTOM SHUTTER COMPANY 1.800.470.0675 • www.customshuttercompany.com


VINYL SHUTTERSBoard & Batten Raised Panel Raised Panel True Louver True Louver/Raised Panel2 Equal Sections 3 Equal Sections CombinationStandard LengthsLouver Styles . . . . . . . . . . . . . . . . . . . . . 18” - 144”Raised Panel Style (Single) . . . . . . . 18” - 55”Raised Panel Style (Double) . . . . . . 22” - 110”Raised Panel Style (Triple) . . . . . . . 33” - 144”Board & Batten Style . . . . . . . . . . . . . 18” - 144”InstallationTo be installed in a fixed condition in accordancewith manufacturers recommendations.Nominal ThicknessAll Shutters. . . . . . . . . . . . . . . . . . . . . . . . . . . 1” thick on all sidesStandard WidthsLouver Styles . . . . . . . . . . . . . . . . . . . . . . . . 5 3/4”, 8 1/2”, 9 1/4”,11”, 12”, 13”14 1/2”,16 1/2”, 18”Raised Panel Styles . . . . . . . . . . . . . . . . . . 12”, 14 1/2”, 16 1/2”, 18”Board & Batten (Joined) . . . . . . . . . . . . . 7 3/4”, 10 1/2”, 14”, 17 1/2”Board & Batten (Spaced) . . . . . . . . . . . . 7 3/4”, 12”, 16 1/4”, 20 1/2”MaterialMaintenance-free UV-Stabilizedpolypropylene copolymer.Finish Molded through color.Colors 20 colors available.HardwareTapcon screws. Decorative hardware optional.See page 12-13 for hardware selection.Warranty40 year warranty against cracking,splitting or fading.www.customshuttercompany.com • 1.800.470.0675 CUSTOM SHUTTER COMPANY 11


EXTERIOR SHUTTER MOUNTING HARDWAREProper hardwareCAST ALUMINUM8” Decorative ScrollShutter BoltFloral Ring PullFlat Rat Tail StayFORGED STEELAdjustable Lag PintelProtruding Rat Tail StayRounded Plate PintelClassic “S” StayLeaf Pintelselection is importantto ensure properBahama Staysinstallation andfunctionality of yourBahama Shutter Hookshutter. Plus, the widevariety of styles andmaterials offered byCustom ShutterNew York Strap Shutter HingeCompany allows youto individualize yourshutter presentationto meet your personalSuffolk Style“L” HingeSquare PlatePintelsatisfaction.NY Style Hinge Set12 CUSTOM SHUTTER COMPANY 1.800.470.0675 • www.customshuttercompany.com


STAINLESS STEELLag Pintel6" L HingeFlat HingeSTANDARD STEELPull RingNY Style Hinge Set10" Strap Hinge12" Shutter Slide BoltPlate Pintel6 7/8" Shutter BoltPropellorShutter DogS-Holdback6" Surface BoltHidden StayRat-TailHoldbackEXTERIOR SHUTTER MOUNTING HARDWAREReversible Shutter Hinge12” Shutter Slide BoltDECORATIVE HARDWARESuffolk StyleHinge FrontColonial StyleHinge Front4” L StyleHinge FrontAspen StyleHinge Front12” L Style Hinge FrontFleur De Lis StyleHinge Frontwww.customshuttercompany.com • 1.800.470.0675 CUSTOM SHUTTER COMPANY 13


HOW TO MEASUREIt is important to determine what hardware will be used beforemeasuring for the exterior shutter installation if the shutters willbe functioning. Understanding the shutter hardware mountinglocation is essential to getting accurate measurements.The diagrams at the right and instructions below show the mostcommon exterior shutter installations.Examples of Common Installation Options• Projected - The exterior shutters are going to function so thatin the closed position they will cover the opening. Notice thatthe pintel offset is greater than the other examples. This createsdepth and allows the shutter to close without binding withthe edge of the structure. The projected installation exampleis the easiest for measuring because there is no trimor structure to dictate the measurements.• Recessed - The exterior shutters are going to functionso that in the closed position the shutters are goingto be between the trim around the windows. Thus themeasurements must be made from inside trim to inside trimfor width and height. It is important to recognize the depthcreated by the trim as the depth of the shutter might begreater than that of the trim. If this problem exists, thencombining pintel and hinge offsets can create more depthas in the projected example.• Flush - The exterior shutters are going to function so that inthe closed position the outside edge of the shutters is flush withthe surface of the structure. Thus the measurement must be madebetween the inside edges of the opening of the structure for widthand height. It is important to recognize the depth of the openingas the depth of the shutter might be greater than that of theopening. If this problem exists, then combining pintel and hingeoffsets can create more depth as in the projected example.RECESSEDOpen PositionHingePROJECTEDOpen PositionStructureOpen PositionFLUSHStructureHingeStructureHingeTrimsPintelHingeClosed PositionPintelPintelHingeHingeGlassWindow FrameBrick MoldClosed PositionWindowGlassWindow FrameClosed PositionGlassOnce the installation method has been determined, the width and heightof the installation area is known. Traditionally, the method for determining shutter width is as follows:Exterior Shutter Width = Opening Width - clearances (if any) / (# of windows * 2)If the shutters are going to function, it is important to allow for hinges and spacing between shutters by subtractingclearances from opening width before calculating for exterior shutter width. Also, the exterior shutter must be the exactwidth or must be trimmed at the time of installation in order to function properly. For installations involving more thanone window where the shutters must function, bi-folding hinges will be needed and in the open position the shutterswill fold back behind each other so that only one shutter is visible.Please Note:This is just a guide intended to explain the principles involved in measuring for exterior shutter installations.Accuracy depends on the accuracy of measuring and properly choosing your installation method.Installations options are available that may not be listed in this guideline but if the principles of thisguide are understood clearly, then creativity will allow installers to expand on these principles to delivera wide range of opportunities. Just remember, take several measurements of each opening since they arenot always square and be safe.14 CUSTOM SHUTTER COMPANY 1.800.470.0675 • www.customshuttercompany.com


General Guidelines for Installing Traditional Shutters1. Pick shutters to fit window andput next to each window on topof saw horses to make sure shuttersare paired properly. Lay twoshutters face down next to eachand prepare to install hinges.2. Install hinges after determiningoffset. Hinges are to be set at topand bottom even with outside.Drill holes with 1/8th pilot bit.Be careful not to drill all the waythrough shutter.screws. Shutters are now readyfor installation.5. Position shutter in openingallowing equal amounts of spacebetween shutter and wall (A & B),and between shutters (C) to allowfor smooth operation (see diagrambelow).When attaching the pintel to thestructure you may have to drillinto mortar and brick–use appropriatemollys in mortar and brick.6. Install acorn clip. Swing shutteropen and mark center of holdbackclip and install acorn clip into brick.7. Install “S” Holdback*. Shutter is nowheld open by acorn anchor. Positionshutter dog in correct locationand mark for screws and fastento wall–1 1/2" down from shutterand 13/4" from outside edge.INSTALLING TRADITIONAL SHUTTERS3. Position and install upperholdback clips 1" from top andcenter edge of stile. Shutters over58" require 2 sets of acorns;install similarly at top.* The acorn clip is better suited forholding the shutters in place, andas such, the “S” Holdback is recommendedmore for a decorative useas opposed to a functional one.4. Install slide bolt. Turn shuttersover and line-up slide bolt edgewith shutter edge (see diagramabove). Pre-drill 1/8 slot hole(careful not to drill all the waythrough). Install slide bolt withNote: To deflect rain away fromthe structure. Louvered shuttersshould be installed so the louversface AWAY from the structurewhen shutters are closed(see diagram above).www.customshuttercompany.com • 1.800.470.0675 CUSTOM SHUTTER COMPANY 15


30 Wax Myrtle Court • Montgomery, Alabama 36117Tel: 334.279.9029 • Fax: 251.545.4120 • Email: sales@customshuttercompany.com

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