Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
<strong>News</strong> <strong>2010</strong>/<strong>2011</strong>
Contents<br />
MIG/MAG pulse welding machines<br />
Picomig 180 basic<br />
MIG/MAG pulse welding machines and torches<br />
Contents<br />
Phoenix 335 puls forceArc rootArc<br />
5<br />
MIG/MAG standard welding machines, in�nite control<br />
Taurus 335<br />
Taurus 351, 451, 551<br />
MIG/MAG MT torches<br />
MT 450 CW<br />
AMT 300 G, 450 W, 550 W<br />
forceArc rootArc<br />
forceArc rootArc<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.01 · 10/<strong>2010</strong><br />
9<br />
13<br />
17<br />
23<br />
3
4<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.01 · 10/<strong>2010</strong>
Overview<br />
MIG/MAG pulse welding machines portable<br />
Design<br />
Max. welding<br />
current<br />
A<br />
MIG/MAG pulse welding machines<br />
Phoenix 335 - Overview<br />
Product name Cooling Page<br />
gas<br />
cooled<br />
Optional<br />
cooling<br />
module<br />
water<br />
cooled<br />
Compact 330 Phoenix 335 l l - 6<br />
Product details Page<br />
Controls 8<br />
Machine control overview 8<br />
Technical data 8<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.01 · 10/<strong>2010</strong><br />
5
Highlights<br />
6<br />
MIG/MAG pulse welding machines<br />
Phoenix 335 pulse - portable<br />
Ergonomic, light and compact – ideal not only for assembly work<br />
Whether construction site, assembly, workshop or factory<br />
– the ideal machine for any location and every task. A<br />
cooling module and a transport vehicle can be added at<br />
any time – without specialist staff<br />
Phoenix – multi-talented<br />
MIG/MAG pulse, standard, forceArc, rootArc, cored wire as well as TIG (Liftarc)<br />
MMA welding and gouging – a wide range of processes, one power source<br />
Progress control – a wide range of possible applications and convenient operation<br />
Up to 115 pre-programmed JOBs for the most common welding tasks as well<br />
as Synergic operation with self-explanatory operating panel<br />
forceArc – highly productive, impressive quality<br />
Up to 50% lower production costs: a masterpiece of innovative MIG/MAG process<br />
engineering: powerful directionally stable arc, deep fusion penetration<br />
and virtually spatter-free weld seams of the highest quality<br />
rootArc – reliable short arc welding in all positions<br />
Short arc with good modelling properties for easy gap bridging and out-ofposition<br />
welding<br />
Innovative pulse welding for stainless steel and aluminium<br />
The perfect pulse welding job guarantees superb welding results when<br />
joining stainless steel and aluminium thanks to controlled drop transfer and<br />
targeted, adapted heat input<br />
Phoenix – wide range of accessories and options<br />
Easy to operate: With the EWM function torches, all programs, operating<br />
modes and processes can be called up at the press of a button<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.01 · 10/<strong>2010</strong>
Advantages<br />
Ideal for self-shielding cored wires<br />
Tool-free pole reversal and cored wire characteristics<br />
as standard<br />
Combine skilfully and as required<br />
Easy combination of cooling module or transport<br />
vehicle – no specialist staff or tools required and<br />
no need to open the welding machine. Innovative<br />
and easy to expand to meet future needs<br />
Super-fast cooling module changeover – without any<br />
tools<br />
The unique fastening system guarantees easy<br />
unfastening and locking. The catch is fully integrated<br />
in the casing so there is no protrusion and<br />
therefore joint edges<br />
Well thought-out: casing and cooling<br />
Optimised air ducting via blades and fan control<br />
minimises soiling in the machine<br />
The high-performance centrifugal pump ensures<br />
optimal welding torch cooling<br />
Very convenient – roller replacement without the<br />
need for tools<br />
4-roller drive unit with large roller diameter for<br />
reliable wire guidance. All moving components<br />
are captive; the wire feed roller is designed for two<br />
different wire diameters<br />
Modern, ergonomic casing<br />
The front and rear sections of the machine are<br />
made of shock-resistant plastic, with rounded<br />
corners and edges<br />
Operating elements<br />
Clearly laid out and protected<br />
MIG/MAG pulse welding machines<br />
Phoenix 335 pulse - portable<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.00 · 10/<strong>2010</strong><br />
7
8<br />
MIG/MAG pulse welding machines<br />
Phoenix 335 puls portable - Controls / Technical data<br />
Control details<br />
Progress<br />
One-dial operation<br />
l Easy setting of the operating point by means of the<br />
one-dial operation (Synergic) with pre-programmed JOBs<br />
(welding tasks) and selection via JOB list<br />
l Reproducible setting of all welding parameters by means<br />
of digital displays<br />
Function torches U/D, 2x U/D, PC1, PC2,<br />
remote controls R10, R20, R40<br />
Technical data<br />
Phoenix 335 puls<br />
MIG/MAG TIG MMA<br />
Setting range for welding current A 5 - 330 5 - 330 5 - 330<br />
Duty cycle at ambient temperature °C 40 40 40<br />
35 % A 330 330 330<br />
60 % A 250 250 250<br />
100 % A 210 210 210<br />
Open circuit voltage V 79<br />
Mains frequency Hz 50 / 60<br />
Mains fuses (slow-blow) A 3 x 16<br />
Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)<br />
Max. connected load kVA 12.7 9.7 13.8<br />
Recommended generator power kVA 18,7<br />
Wire drive rollers 4<br />
Wire speed m/min 0.5 - 24<br />
Dimensions, machine, L x W x H mm 643 x 298 x 475<br />
Weight, machine kg 33,0<br />
Protection classification IP 23<br />
Insulation class F<br />
Torch connection Euro central<br />
Standards IEC 60 974-1 / IEC 60 974-5 / IEC 60 974-10 / CE / S-Safety sign<br />
Cool 50 Trollly 55-2<br />
Cooling output W 1000 -<br />
Tank capacity l 4 -<br />
Dimensions, machine, L x W x H mm 697 x 298 x 330 980 x 505 x 990<br />
Weight kg 16.0 34.0<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.01 · 10/<strong>2010</strong>
Overview<br />
MIG/MAG-standard welding machine, portable<br />
MIG/MAG standard welding machines, infinite control<br />
Picomig 180 basic - Overview<br />
Design<br />
Max. welding<br />
current<br />
Product name Cooling Page<br />
A<br />
gas<br />
cooled<br />
water<br />
cooled<br />
Compact 180 Picomig 180 basic l - 10<br />
Product details Page<br />
Controls 12<br />
Machine control overview 12<br />
Technical data 12<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.01 · 10/<strong>2010</strong><br />
9
Highlights<br />
10<br />
MIG/MAG standard welding machines, infinite control<br />
Picomig 180 basic<br />
Small and light – ideal for construction sites<br />
Whether construction site, assembly, workshop,<br />
production site – the right machine for every location<br />
and every task.<br />
Professionally equipped<br />
Full welding processes: MIG/MAG standard, MMA and TIG (Liftarc) welding<br />
in a single machine<br />
The professional for construction sites and assembly<br />
Small, light, universal – the plastic casing and innovative inverter technology<br />
make this the perfect tool for practical applications<br />
Twin-dial operation<br />
The operating point is set in the normal way via welding voltage and<br />
wire-feed rate, similar to the thyristor machines but with the benefits of an<br />
inverter system<br />
Consistent welding results<br />
The innovative EWM inverter technology is characterised by especially low<br />
energy consumption, great power reserves and a long life, regardless of<br />
cable lengths and mains voltage fluctuations<br />
Antistick – weld like a professional<br />
Extremely easy welding: the arc burns steadily without the stick electrode<br />
sticking or annealing<br />
100% suitable for construction sites<br />
Perfect for large construction sites and the toughest assembly work with<br />
mains supply leads of up to 50 metres or connected directly to a generator.<br />
High tolerance to mains fluctuations ensures a perfect welding result<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.01 · 10/<strong>2010</strong>
Advantages<br />
Picomig 180 Basic – ideal for self-shielding cored<br />
wires<br />
Tool-free pole reversal and cored wire characteristics<br />
as standard<br />
100% suitable for construction sites<br />
Perfect for large construction sites and the<br />
toughest assembly work with long mains supply<br />
leads or connected directly to a generator.<br />
High tolerance to mains fluctuations ensures<br />
a perfect welding result<br />
Very convenient – roller replacement without<br />
the need for tools<br />
4-roller drive unit with large roller diameter<br />
for reliable wire guidance. All moving<br />
components are captive; the wire feed roller is<br />
designed for two different wire diameters<br />
Practical Euro central connector<br />
For easy exchange of torches, spiral guides<br />
and plastic cores<br />
Easy servicing and maintenance<br />
Rapid changeover of welding accessories<br />
thanks to standard sockets for welding torch<br />
and workpiece lead<br />
Mobile option<br />
Trolly with holder for 300 mm wire spool<br />
MIG/MAG standard welding machines, infinite control<br />
Picomig 180 basic<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.01 · 10/<strong>2010</strong><br />
11
12<br />
MIG/MAG standard welding machines, infinite control<br />
Picomig 180 basic - Controls / Technical data<br />
Control details<br />
Picomig 180 basic<br />
Twin-dial operation<br />
l The operating point is set in the normal way<br />
via welding voltage and wire-feed rate, similar<br />
to the thyristor machines but with the benefits<br />
of an inverter system<br />
l Reproducible setting of all welding parameters<br />
by means of digital displays<br />
Technical data<br />
Picomig 180 basic<br />
MIG/MAG TIG MMA<br />
Setting range for welding current A 5 - 180 5 - 180 5 - 150<br />
Duty cycle at ambient temperature °C 40 40 40<br />
25 % A 180 – –<br />
30 % A – 180 –<br />
35 % A – – 150<br />
40 % A – – –<br />
60 % A 120 140 110<br />
100 % A 100 120 100<br />
Open circuit voltage V 80<br />
Mains frequency Hz 50 / 60<br />
Mains fuses (slow-blow) A 1 x 16<br />
Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %)<br />
Max. connected load kVA 6.4 4.4 5.5<br />
Recommended generator power kVA 7.5<br />
Wire drive rollers 4<br />
Wire speed m/min 0.5 - 15<br />
Dimensions, machine, L x W x H mm 685 x 280 x 360<br />
Weight, machine kg 15<br />
Protection classification IP 23<br />
Insulation class H<br />
Torch connection Euro central<br />
Standards IEC 60 974-1 / IEC 60 974-5 / IEC 60 974-10 / CE / S-Safety sign<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.01 · 10/<strong>2010</strong>
Overview<br />
MIG/MAG-standard welding machine, portable<br />
Design<br />
Max. welding<br />
current<br />
A<br />
MIG/MAG standard welding machines, infinite control<br />
Taurus 335 portable - Overview<br />
Product name Cooling Page Seite<br />
gas<br />
cooled<br />
Optional<br />
cooling<br />
module<br />
water<br />
cooled<br />
Compact 330 Taurus 335 l l - 14<br />
Product details Page<br />
Controls 16<br />
Machine control overview 16<br />
Technical data 16<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.01 · 10/<strong>2010</strong><br />
13
Taurus<br />
Highlights<br />
14<br />
MIG/MAG standard welding machines, infinite control<br />
Taurus 335 portable<br />
Ergonomic, light and compact – ideal not only for assembly work<br />
Whether construction site, assembly, workshop or factory<br />
– the ideal machine for any location and every task. A<br />
cooling module and a transport vehicle can be added at<br />
any time – without specialist staff<br />
Taurus – choice of 2 controls<br />
From the exceptionally simple “Basic S” to the especially convenient<br />
“Synergic S”, everything under control at a glance<br />
Taurus Basic-S – excellent price/performance ratio<br />
The robust, infinitely adjustable inverter power source for MIG/MAG standard<br />
and MMA welding as well as gouging with classical twin-dial operation and<br />
adjustment of welding voltage and wire feed rate<br />
Taurus Synergic S – with the innovative welding processes<br />
In addition to the „standard“ – MIG/MAG, MMA welding, gouging – the<br />
Synergic distinguishes itself with the innovations from EWM: forceArc<br />
und rootArc as well as TIG (Liftarc). The one-dial operation (Synergic) with<br />
pre-programmed JOBs (welding tasks) and selection via JOB list makes<br />
adjustment perfect<br />
forceArc – highly productive, impressive quality (Synergic)<br />
Up to 50% lower production costs: a masterpiece of innovative MIG/<br />
MAG process engineering: powerful directionally stable arc, deep fusion<br />
penetration and virtually spatter-free weld seams of the highest quality<br />
rootArc – reliable short arc welding in all positions (Synergic)<br />
Short arc with good modelling properties for easy gap bridging and out-ofposition<br />
welding<br />
Consistent welding results<br />
The innovative EWM inverter technology is characterised by especially low<br />
energy consumption, great power reserves and a long life, regardless of cable<br />
lengths and mains voltage fluctuations<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.01 · 10/<strong>2010</strong>
Advantages<br />
Ideal for self-shielding cored wires<br />
Tool-free pole reversal and cored wire characteristics<br />
as standard<br />
Combine skilfully and as required<br />
Easy combination of cooling module or transport<br />
vehicle – no specialist staff or tools required and<br />
no need to open the welding machine. Innovative<br />
and easy to expand to meet future needs<br />
Super-fast cooling module changeover – without any<br />
tools<br />
The unique fastening system guarantees easy<br />
unfastening and locking. The catch is fully integrated<br />
in the casing so there is no protrusion and<br />
therefore joint edges<br />
Well thought-out: casing and cooling<br />
Optimised air ducting via blades and fan control<br />
minimises soiling in the machine<br />
The high-performance centrifugal pump ensures<br />
optimal welding torch cooling<br />
Very convenient – roller replacement without the<br />
need for tools<br />
4-roller drive unit with large roller diameter for<br />
reliable wire guidance. All moving components<br />
are captive; the wire feed roller is designed for two<br />
different wire diameters<br />
Modern, ergonomic casing<br />
The front and rear sections of the machine are<br />
made of shock-resistant plastic, with rounded<br />
corners and edges<br />
Operating elements<br />
Clearly laid out and protected<br />
MIG/MAG standard welding machines, infinite control<br />
Taurus 335 portable<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.01 · 10/<strong>2010</strong><br />
15
16<br />
MIG/MAG standard welding machines, infinite control<br />
Taurus 335 portable - Controls / Technical data<br />
Control details<br />
Basic S Synergic S<br />
Twin-dial operation<br />
l The operating point is set in the normal way via welding voltage<br />
and wire-feed rate, similar to the thyristor machines but<br />
with the benefits of an inverter system<br />
l Reproducible setting of all welding parameters by means of<br />
digital displays<br />
l Accessories: Function torches 2x U/D, remote control R11<br />
Technical data<br />
One-dial operation<br />
l Easy setting of the operating point by means of the one-dial operation (Synergic)<br />
with pre-programmed JOBs (welding tasks) and selection via JOB list<br />
l Reproducible setting of all welding parameters by means of digital displays<br />
l Accessories: Function torches U/D, 2x U/D, PC1, PC2, remote controls R10,<br />
R20, R40<br />
Taurus 335<br />
MIG/MAG TIG MMA<br />
Setting range for welding current A 5 - 330 5 - 330 5 - 330<br />
Duty cycle at ambient temperature °C 40 40 40<br />
35 % A 330 330 330<br />
60 % A 250 250 250<br />
100 % A 210 210 210<br />
Open circuit voltage V 79<br />
Mains frequency Hz 50 / 60<br />
Mains fuses (slow-blow) A 3 x 16<br />
Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)<br />
Max. connected load kVA 12.7 9.7 13.8<br />
Recommended generator power kVA 18,7<br />
Wire drive rollers 4<br />
Wire speed m/min 0.5 - 24<br />
Dimensions, machine, L x W x H mm 643 x 298 x 475<br />
Weight, machine kg 33,0<br />
Protection classification IP 23<br />
Insulation class F<br />
Torch connection Euro central<br />
Standards IEC 60 974-1 / IEC 60 974-5 / IEC 60 974-10 / CE / S-Safety sign<br />
Cool 50 Trollly 55-2<br />
Cooling output W 1000 -<br />
Tank capacity l 4 -<br />
Dimensions, machine, L x W x H mm 697 x 298 x 330 980 x 505 x 990<br />
Weight kg 16.0 34.0<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.01 · 10/<strong>2010</strong>
Overview<br />
MIG/MAG standard welding machines, infinite control mobile<br />
Design<br />
Decompact<br />
Max. welding<br />
current<br />
A<br />
MIG/MAG standard welding machines, infinite control<br />
Taurus mobile - Overview<br />
Product name Cooling Page<br />
gas<br />
cooled<br />
Optional<br />
cooling<br />
module<br />
water<br />
cooled<br />
350 Taurus 351 l – l 18<br />
450 Taurus 451 l – l 18<br />
550 Taurus 551 l – l 18<br />
Compact 300 Taurus 301 l – – 18<br />
Product details Page<br />
Controls 20<br />
Machine control overview 20<br />
Technical data 22<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.01 · 10/<strong>2010</strong><br />
17
Highlights<br />
18<br />
MIG/MAG standard welding machines, infinite control<br />
Taurus mobile<br />
High endurance for MIG/MAG standard welding<br />
The 3-in-1 casing design means power source, transport<br />
vehicle and cooling unit are combined in one unit for easy<br />
transport. The high-performance inverter power unit has<br />
a high duty cycle and large reserves guaranteeing a long<br />
service life. Optimised air ducting reduces contamination<br />
in the machine. Full performance for tough, practical<br />
operation<br />
Taurus – choice of 2 controls<br />
From the exceptionally simple “Basic S” to the especially convenient<br />
“Synergic S”: display and setting optionally on the machine or, with S<br />
versions, on the wire feed unit<br />
Taurus Basic-S – excellent price/performance ratio<br />
The robust, infinitely adjustable inverter power source for MIG/MAG<br />
standard and MMA welding as well as gouging with classical twin-dial<br />
operation and adjustment of welding voltage and wire feed rate<br />
Taurus Synergic S – with the innovative welding processes<br />
In addition to the “standard” – MIG/MAG, MMA welding, gouging – the<br />
Synergic distinguishes itself with the innovations from EWM: forceArc<br />
and rootArc as well as TIG (Liftarc). The one-dial operation (Synergic) with<br />
pre-programmed JOBs (welding tasks) and selection via JOB list makes<br />
adjustment perfect<br />
forceArc – highly productive, impressive quality (Synergic)<br />
Up to 50% lower production costs: a masterpiece of innovative MIG/<br />
MAG process engineering: powerful directionally stable arc, deep fusion<br />
penetration and virtually spatter-free weld seams of the highest quality<br />
rootArc – reliable short arc welding in all positions (Synergic)<br />
Short arc with good modelling properties for easy gap bridging and out-ofposition<br />
welding<br />
Consistent welding results<br />
The innovative EWM inverter technology is characterised by especially low<br />
energy consumption, great power reserves and a long life, regardless of<br />
cable lengths and mains voltage fluctuations<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0XXX.00
Advantages<br />
Extra large 12-litre tank<br />
Reliable torch cooling even with high ambient<br />
temperatures thanks to the innovative cooling system<br />
with centrifugal pump, extra large 12-litre tank as well as<br />
a large-surface heat exchanger. No bothersome topping<br />
up with long hose packages<br />
4 lifting eyes as standard<br />
100% mobile for transportation in production halls and<br />
shipyards with restricted access<br />
Rapid replacement – without any tools<br />
Rapid connection or replacement of the intermediate<br />
hose package to power source and wire feed unit by<br />
means of plugged connections<br />
Mobility for any location<br />
Large wheels for easy running – even on very uneven<br />
surfaces. Same gauge on front and rear wheels facilitates<br />
transport<br />
Very convenient – roller replacement without the need for<br />
tools<br />
4-roller drive unit with large roller diameter for reliable<br />
wire guidance. All moving components are captive;<br />
the wire feed roller is designed for two different wire<br />
diameters<br />
Multi-functional, ergonomic handle system<br />
Effortless running, practical holder for hose packages,<br />
impact protection<br />
Long lasting – strain relief for the intermediate hose<br />
package<br />
Great reliability, smooth operation and protection<br />
against damage to the intermediate hose package<br />
thanks to the standard strain relief on the wire feed unit<br />
and power source<br />
MIG/MAG standard welding machines, infinite control<br />
Taurus mobile<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0XXX.00<br />
19
HIGHLIGHTS<br />
ACCESSORIES<br />
20<br />
MIG/MAG standard welding machines, infinite control<br />
Taurus mobile - Choice of controls<br />
Choice of controls<br />
Synergic S<br />
Setting of all welding parameters and welding data displays on the wire feed unit<br />
Synergic – one-dial operation<br />
forceArc, rootArc and MIG/MAG welding with solid<br />
and cored wire, MMA and TIG (Liftarc) welding, gouging<br />
Easiest possible selection of the preset JOBs (welding<br />
tasks) for the different materials, gas types and wire<br />
diameters<br />
16 welding programs which can also be called up via<br />
the torch<br />
Welding parameter setting via welding workflow<br />
with LED user guidance<br />
• Function torches U/D; 2 U/D; PC1; PC2<br />
• Remote controls R10; R20; R40<br />
Twin-dial operation<br />
Basic S<br />
MIG/MAG welding with solid wire and cored wire,<br />
MMA welding, gouging<br />
• Function torch 2 U/ D<br />
• Remote control R11<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.01 · 10/<strong>2010</strong>
HIGHLIGHTS<br />
ACCESSORIES<br />
Synergic<br />
MIG/MAG standard welding machines, infinite control<br />
Taurus mobile - Choice of controls<br />
Setting of all welding parameters and welding data displays on the welding machine<br />
No electronics in the wire feed unit<br />
Operating point setting, arc length correction and<br />
non-latched/latched on the wire feed unit<br />
Synergic – one-dial operation<br />
forceArc, rootArc and MIG/MAG welding with solid<br />
and cored wire, MMA and TIG (Liftarc) welding, gouging<br />
Easiest possible selection of the preset JOBs (welding<br />
tasks) for the different materials, gas types and wire<br />
diameters<br />
Welding parameter setting via welding workflow<br />
with LED user guidance on the welding machine<br />
• Function torches U/D; 2 U/D<br />
• Remote control R10<br />
• Function torch 2 U/ D<br />
• Remote control R11<br />
Basic<br />
Setting of welding voltage and wire feed speed,<br />
latched/non-latched<br />
Twin-dial operation<br />
MIG/MAG welding with solid and cored wire, MMA<br />
welding, gouging<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.01 · 10/<strong>2010</strong><br />
21
22<br />
Taurus 301 Taurus 351<br />
MIG/MAG TIG MMA MIG/MAG TIG MMA<br />
Setting range for welding current A 5 - 300 5 - 300 5 - 300 5 - 350 5 - 350 5 - 350<br />
Duty cycle at ambient temperature °C 25 40 25 40 25 40 25 40 25 40 25 40<br />
60 % A – 300 – 300 – 300 – – – – – –<br />
80 % A 300 – 300 – 300 – – – – – – –<br />
100 % A 270 250 270 250 270 250 350 350 350 350 350 350<br />
Mains frequency Hz 50 / 60 50 / 60<br />
Mains fuses (slow-blow) A 3 x 16 3 x 25<br />
Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)<br />
Max. connected load kVA 11 8.3 12.1 13.9 10.6 15<br />
Recommended generator power kVA 16.4 20.3<br />
Wire drive rollers 4 4<br />
Wire speed m/min 0.5 - 24 0.5 - 24<br />
Dimensions, machine, L x W x H mm 930 x 460 x 730 1100 x 455 x 1000<br />
Dimensions, wire feed, L x W x H mm – 690 x 300 x 410<br />
Weight, machine kg 69,5 115 G / 125 W<br />
Weight, wire feed kg – 12<br />
Protection classification IP 23 IP 23<br />
Insulation class H H<br />
Torch connection Euro central Euro central<br />
Cooling output W – 1500<br />
Tank capacity l – 12<br />
Flow rate l/min – 5<br />
Max. output pressure bar – 3.5<br />
Standards<br />
IEC 60 974-1 / IEC 60 974-5 / IEC 60 974-10 / CE /<br />
S-Safety sign<br />
IEC 60 974-1 / IEC 60 974-2 / IEC 60 974-10 / CE /<br />
S-Safety sign<br />
Taurus 451 Taurus 551<br />
MIG/MAG MMA TIG MIG/MAG TIG MMA<br />
Setting range for welding current A 5 - 450 5 - 450 5 - 450 5 - 550 5 - 550 5 - 550<br />
Duty cycle at ambient temperature °C 25 40 25 40 25 40 25 40 25 40 25 40<br />
60 % A – – – – – – 550 550 550 550 550 550<br />
80 % A – 450 – 450 – 450 520 – 520 – 520 –<br />
100 % A 450 420 450 420 450 420 450 420 450 420 450 420<br />
Mains frequency Hz 50 / 60 50 / 60<br />
Mains fuses (slow-blow) A 3 x 35 3 x 35<br />
Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)<br />
Max. connected load kVA 20.7 21.6 15.9 28 22.2 29.2<br />
Recommended generator power kVA 29.1 39.4<br />
Wire drive rollers 4 4<br />
Wire speed m/min 0.5 - 24 0.5 - 24<br />
Dimensions, machine, L x W x H mm 1100 x 455 x 1000 1100 x 455 x 1000<br />
Dimensions, wire feed, L x W x H mm 690 x 300 x 410 690 x 300 x 410<br />
Weight, machine kg 125 125<br />
Weight, wire feed kg 12 12<br />
Protection classification IP 23 IP 23<br />
Insulation class H H<br />
Torch connection Euro central Euro central<br />
Cooling output W 1500 1500<br />
Tank capacity l 12 12<br />
Flow rate l/min 5 5<br />
Max. output pressure bar 3.5 3.5<br />
Standards<br />
MIG/MAG standard welding machines, infinite control<br />
Taurus mobile - Technical data<br />
Technical data<br />
IEC 60 974-1 / IEC 60 974-2 / IEC 60 974-10 / CE /<br />
S-Safety sign<br />
IEC 60 974-1 / IEC 60 974-2 / IEC 60 974-10 / CE /<br />
S-Safety sign<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.01 · 10/<strong>2010</strong>
Overview<br />
The gas- and water-cooled MIG/MAG welding torches are<br />
part of our integrated system. They are coordinated with all<br />
other EWM components, and this combination ensures that<br />
the full performance capability of the power sources goes<br />
into the welding process.<br />
Extreme robustness and durability reduce wear and the cost<br />
of spare parts. The separate shielding gas guide also reduces<br />
gas losses to a considerable extent, reducing consumption<br />
and avoiding process problems. Life-cycle costs are comparatively<br />
low, which makes for rapid amortisation.<br />
MIG/MAG welding torches<br />
Overview<br />
Welding torch Page<br />
MIG/MAG welding torches<br />
gas cooled<br />
water cooled<br />
MT220<br />
MT300<br />
AMT300<br />
MT400<br />
MT450<br />
AMT450<br />
MT550<br />
AMT550<br />
u All EWM MT torches are equipped with gas nozzle, contact tip, nozzle holder and wire guide core ready to weld!<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.01 · 10/<strong>2010</strong><br />
24<br />
23
24<br />
MIG/MAG welding torches<br />
The advantage of quality<br />
MT series<br />
Highlights<br />
NEW EWM AMT – automation torch<br />
Available with stretched torch neck or in angles of exactly 0°, 22°, 36°, or 45°.<br />
Wearing parts and power are compatible with the MT series. Stable grip bar<br />
made of fibre-reinforced plastic with anti-kink spring<br />
Minimising process faults<br />
Adequate cooling is ensured with EWM torches. A separate gas supply<br />
prevents oxygen being sucked in. In addition an excellent gas cover and a<br />
transition-free wire guide from the wire feed to the contact tip prevent possible<br />
process problems<br />
Fatigue-free working with the lowest effort<br />
Ergonomically formed grip plates and optimum balancing make fatigue-free<br />
working with minimum effort possible over a longer period of time<br />
Quick amortisation due to low life-cycle costs<br />
Extreme robustness and durability reduce wear and the cost of spare parts.<br />
The contact tips, which are manufactured from low-wear zirconium copper,<br />
contribute to this. Screw-on and nickel-plated gas nozzles ensure a secure fit,<br />
the best heat dissipation and lower spatter adhesion. The separate gas supply<br />
reduces gas loss<br />
Long service life<br />
EMW torches can be operated for a very long time without interruption. The<br />
excellent cooling decreases wear considerably, clearly reduces downtime and<br />
set-up time and also helps to avoid to errors<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.01 · 10/<strong>2010</strong>
AMT-series<br />
Function torches<br />
Function torch Up/Down (U/D, 2xU/D)<br />
MIG/MAG welding torches<br />
With the Up/Down remote control function you can comfortably adapt the wire speed or the<br />
welding voltage to your task while welding or during the welding break. Program and JOB<br />
selection are also possible depending on the machine type. Up/Down torches are available<br />
with one (U/D) or two pairs of buttons (2x U/D)<br />
Function torch Powercontrol (PC1, PC2)<br />
This variant provides the highest level of comfort: complete access to all<br />
settings and display of all important parameters directly on the torch. With<br />
a glance at the three-digit LED display, you change the wire speed, voltage<br />
correction, programs and JOBs. Powercontrol torches are available with one<br />
(PC1) or two pairs of buttons (PC2)<br />
Welding torch with replaceable neck<br />
Torch necks available in three different bend radii<br />
allow an optimal welding position at all times. This<br />
way you not only reach each welding point without<br />
difficulty, the replaceable neck also relieves the<br />
guide hand, enabling you to concentrate on your<br />
welding task for much longer<br />
EWM fume extraction torches<br />
Replace extraction arms and hose systems<br />
and extract the fumes at exactly the point<br />
where they develop. With their compact<br />
design they also provide a high degree<br />
of flexibility. The special geometry of the<br />
extraction nozzle prevents any swirling or<br />
extraction of the shielding gas<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.01 · 10/<strong>2010</strong><br />
25
26<br />
MIG/MAG welding torches<br />
TYPE MT 220 G MT 300 G / AMT 300 G MT 400 G<br />
Operating versions standard or multi-function torch<br />
Exchangeable torch neck “C” MT 220 CG MT 300 CG -<br />
Fume extracting welding torch “F” MT 220 GF MT 300 GF -<br />
Cooling gas-cooled gasgekühlt gas-cooled<br />
Welding current CO 2 250 A at 60 % dc 330 A at 60 % dc 450 A at 35 % dc<br />
Welding current M21 220 A at 60 % dc 300 A at 60 % dc 400 A at 35 % dc<br />
Welding current M21 pulse 150 A at 60 % dc 210 A at 60 % dc 260 A at 35 % dc<br />
Shielding gas Argon. mixed gas M 21 or CO2 compliant with DIN EN 439<br />
Wire diameter 0.6 bis 1.2 mm 0.8 bis 1.2 mm 0.8 bis 2.0 mm<br />
Gas flow 10 bis 20 l/min 10 bis 20 l/min 10 bis 25 l/min<br />
Length of tube package 3m / 4 m / 5 m 3m / 4 m / 5 m 3m / 4 m / 5 m<br />
Connection Eurocentral (ECA) Eurocentral (ECA) Eurocentral (ECA)<br />
Torch data conforming to DIN IEC 60974-7 DIN IEC 60974-7 DIN IEC 60974-7<br />
Choose between standard or multi-function torches in three different configurations.<br />
1 Up / Down<br />
Setting of:<br />
Welding current<br />
Wire speed<br />
Programs<br />
2 Up / Down<br />
Setting of:<br />
Welding current<br />
Wire speed<br />
Welding voltage correction<br />
Programs<br />
PC 1<br />
Version „C“<br />
Replaceable<br />
torch neck<br />
Setting and display of:<br />
Welding current<br />
Wire speed<br />
Programs<br />
Available in<br />
angles of:<br />
0°, 22°, 36° or 45°<br />
PC 2<br />
Setting and display of:<br />
Welding current<br />
Wire speed<br />
Welding voltage correction<br />
Programs<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.01 · 10/<strong>2010</strong><br />
JOB
Available in<br />
angles of:<br />
0°, 22°, 36° or 45°<br />
Version „C“<br />
Replaceable<br />
torch neck<br />
Version „F“<br />
Waste gas extraction torch<br />
MIG/MAG welding torches<br />
AMT 450 W / MT 450 W MT 550 WR MT 550 WLR / AMT 550 W TYPE<br />
standard or multi-function torch Operating versions<br />
MT 450 CW - - Exchangeable torch neck “C”<br />
MT 450 WF MT 550 WF - Fume extracting welding torch “F”<br />
liquid-cooled liquid-cooled liquid-cooled Cooling<br />
500 A at 100 % dc 650 A at 100 % dc 650 A at 100 % dc Welding current CO 2<br />
450 A at 100 % dc 550 A at 100 % dc 550 A at 100 % dc Welding current M21<br />
350 A at 100 % dc 500 A at 100 % dc 500 A at 100 % dc Welding current M21 pulse<br />
Argon. mixed gas M 21 or CO2 compliant with DIN EN 439 Shielding gas<br />
0.8 bis 1.6 mm 0.8 bis 2.4 mm 0.8 bis 2.4 mm Wire diameter<br />
10 bis 20 l/min 10 bis 20 l/min 10 bis 20 l/min Gas flow<br />
3m / 4 m / 5 m 3m / 4 m / 5 m 3m / 4 m / 5 m Length of tube package<br />
Eurocentral (ECA) Eurocentral (ECA) Eurocentral (ECA) Connection<br />
DIN IEC 60974-7 DIN IEC 60974-7 DIN IEC 60974-7 Torch data conforming to<br />
Wearing parts set<br />
Available in<br />
angles of:<br />
0°, 22°, 36° or 45°<br />
Wearing parts sets are available for<br />
all types of torches and the different<br />
CrNi/aluminium applications as<br />
well as steel.<br />
Contents of our wearing parts sets:<br />
Gas nozzles, contact tips, nozzle<br />
holders, gas distributors, spiral guide<br />
or combination liner, torch key.<br />
EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com WM.0659.01 · 10/<strong>2010</strong><br />
27
For more information please visit our website at<br />
www.ewm-group.com<br />
EWM HIGHTEC WELDING GmbH<br />
Dr. Günter-Henle-Straße 8<br />
56271 Mündersbach<br />
Germany<br />
Tel: +49 2680 181-0 · Fax: -244<br />
www.ewm-group.com · info@ewm-group.com<br />
EWM Schweißtechnik-Handels-GmbH<br />
In der Florinskaul 14-16<br />
56218 Mülheim-Kärlich · Germany<br />
Tel: +49 261 988898-0 · Fax: -20<br />
www.ewm-group.com/handel · nl-muelheim@ewm-group.com<br />
EWM HIGHTEC WELDING GmbH<br />
Branch Seesen<br />
Lindenstraße 1a<br />
38723 Seesen-Rhüden · Germany<br />
Tel: +49 5384 90798-0 · Fax: -20<br />
www.ewm-group.com/handel · nl-seesen@ewm-group.com<br />
EWM HIGHTEC WELDING Sales s.r.o.<br />
Prodejní a poradenské centrum<br />
Tyršova 2106<br />
256 01 Benešov u Prahy · Czech Republic<br />
Tel: +420 317 729-517 · Fax: -712<br />
www.ewm-group.com/cz · sales.cz@ewm-group.com<br />
EWM HIGHTEC WELDING GmbH<br />
Fichtenweg 1<br />
4810 Gmunden · Austria<br />
Tel: +43 7612 778 02-0 · Fax: -20<br />
www.ewm-group.com/at · info.at@ewm-group.com<br />
EWM HIGHTEC WELDING FZCO<br />
Regional Office Middle East<br />
JAFZA View 18 F 14 05 · P.O. Box 262851<br />
Jebel Ali Free Zone · Dubai · United Arab Emirates<br />
Tel: +971 4 8810-592 · Fax: -593<br />
www.ewm-group.com/me · info.me@ewm-group.com<br />
Sales, Consultancy, Service<br />
EWM Schweißtechnik-Handels-GmbH<br />
Sachsstraße 28<br />
50259 Pulheim · Germany<br />
Tel: +49 2234 697-047 · Fax: -048<br />
www.ewm-group.com/handel · nl-koeln@ewm-group.com<br />
EWM Schweißtechnik Handels GmbH<br />
Heinkelstraße 8<br />
89231 Neu-Ulm · Germany<br />
Tel: +49 731 7047939-0 · Fax: -15<br />
www.ewm-group.com/handel · nl-ulm@ewm-group.com<br />
EWM HIGHTEC WELDING s.r.o.<br />
Tr. 9. kvetna 718 / 31<br />
407 53 Jiříkov · Czech Republic<br />
Tel: +420 412 358-551 · Fax: -504<br />
www.ewm-group.com/cz · info.cz@ewm-group.com<br />
EWM HIGHTEC WELDING UK Ltd.<br />
Unit 2B Coopies Way<br />
Coopies Lane Industrial Estate<br />
Morpeth · Northumberland · NE61 6JN · Great Britain<br />
Tel: +44 1670 505875 · Fax: -514305<br />
www.ewm-group.com/uk · info.uk@ewm-group.com<br />
EWM HIGHTEC WELDING (Kunshan) Ltd.<br />
10 Yuanshan Road, Kunshan<br />
New & High-tech Industry Development Zone<br />
Kunshan · Jiangsu · 215300 · People´s Republic of China<br />
Tel: +86 512 57867-188 · Fax: -182<br />
www.ewm-group.com/cn · info.cn@ewm-group.com<br />
© EWM HIGHTEC WELDING GmbH <strong>2010</strong> · <strong>News</strong> <strong>2010</strong>/<strong>2011</strong> · WM.0659.01 · 10.<strong>2010</strong> · We reserve the right to make amendments.