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CUSTOMER INFORMATION<br />

COMMENTS RELATING TO CHANGES IN EN 10028 PARTS 1-6, EDITION 2003<br />

FLAT STEEL PRODUCTS FOR PRESSURE PURPOSES<br />

Revision 0, May 2005, 7 pages<br />

Key words: EN 10028<br />

The following comments have been prepared by a German technical working group of the<br />

“Walzstahlvereinigung” with contribution of <strong>Dillinger</strong> <strong>Hütte</strong> <strong>GTS</strong>. Based on the new edition<br />

of EN 10028 (June 2003) they have been prepared to help in the implementation of this new<br />

standard. The comments are intended for our <strong>customer</strong>s in the fabrication and distribution<br />

sector.<br />

Because of safety purposes, pressure vessel steels represent an important and technically<br />

sophisticated application field for flat products, especially for heavy plates.<br />

The last edition of EN 10028 has already summarized, for the first time, all current relevant<br />

steel grades in one standard – independent of the production process. On this basis, the new<br />

edition represents an actualisation and takes into account the requirements for a harmonized<br />

European standard. This forms the basis for using such steels under the conditions of the<br />

European Pressure Equipment Directive. About this we refer to our corresponding <strong>customer</strong><br />

<strong>information</strong>.<br />

You will find the main changes, compared to the preceding EN 10028, in the enclosed annex<br />

or on www.heavyplate.com.<br />

For further <strong>information</strong>, we are entirely at your disposal.<br />

Revision 0<br />

Dillingen, May 2005<br />

Marketing Constructional Steelwork<br />

mkt-stahlbau@dillinger.biz


Changes in the EN standards for flat steel products for pressure purposes<br />

New edition: June 2003<br />

As before the revised EN 10028 is only valid for flat products. It covers all steel grades for the<br />

production of pressure equipment, including stainless steels in part 7. Part 7 is not further<br />

mentioned in this context.<br />

preceding EN standard new EN standard<br />

EN 10028-2:1992 EN 10028-2:2003-06<br />

EN 10028-3:1992 EN 10028-3:2003-06<br />

EN 10028-4:1994 EN 10028-4:2003-06<br />

EN 10028-5:1996 EN 10028-5:2003-06<br />

EN 10028-6:1996 EN 10028-6:2003-06<br />

General delivery conditions for all parts<br />

of the standard:<br />

EN 10028-1:1992 ⇒ EN 10028-1:2000 EN 10028-1:2000-04+A1:2002-11<br />

Constituent element of all parts of the new EN 10028 is annex ZA, which takes into account different<br />

safety regulations set up by the European Commission in the Pressure Equipment Directive<br />

97/23/EC (PED).<br />

Since 29 May 2002 all requirements of PED have to be respected for the manufacturing of new<br />

pressure equipment (pressure vessels, boilers, pipes, fittings) for utilisation in the EU.<br />

As one of requirements is the minimum toughness value of 27 J for Ch-V specimen in the transverse<br />

direction, in all parts of EN 10028 former lower values in transverse direction are increased to this<br />

minimum of 27 J.<br />

By annex ZA EN 10028 becomes a Harmonized European Standard.<br />

Note 1: Contrary to the CPD, according to which all construction products covered by the new<br />

EN 10025 have to be delivered with CE marking, flat products according to PED are not to be<br />

delivered with CE marking, but only the pressure equipment itself as a final product.<br />

This way, the fabricator of the final product assures the conformity with the PED.<br />

Provided that the manufacturer of flat products according to EN 10028 applies a Quality Management<br />

System certified in accordance with the requirements of PED, the flat products can be delivered<br />

with a mill inspection certificate.<br />

Note 2: EN 10207:1991 + A1:1997 “Technical delivery conditions for plate, strips and bars for simple<br />

pressure vessels” remains unchanged for the time being. This standard is in conformity with the<br />

European Regulation 87/404 for simple pressure vessels. This standard is not further mentioned here.<br />

Note 3: As in all new EN standards the unit N/mm² is replaced by MPa now. This means:<br />

1 MPa = 1 N/mm²<br />

Note 4: The following comments are covering the basic requirements of the standard and not all<br />

possible options.<br />

A1


EN 10028-1:2000-04 + A1:2002-11<br />

Flat steel products for pressure purposes<br />

Part 1: General requirements<br />

Main changes compared to the preceding edition:<br />

The 2000 version of part 1 of EN 10028 was already a revision of the original EN 10028-1:1992,<br />

which was issued at the time together with part 2 for unalloyed and alloyed steels with specified<br />

elevated temperature properties and part 3 for fine grain steels.<br />

In 1994 the new part 4 of EN 10028 for nickel–alloy steels with specified low temperature properties<br />

and<br />

in 1996 part 5 and part 6 of EN 10028 for thermomechanically rolled and quenched and tempered fine<br />

grain steels for pressure equipment production were published.<br />

In 2000 part 7 of EN 10028 for stainless steels was published.<br />

With the 2000 issue of part 1 all new parts mentioned above were taken into consideration.<br />

The current amendment A1:2002 for EN 10028-1:2000 contains certain supplements and corrections<br />

in particular concerning the position of test pieces (especially the flat and round specimen for tensile<br />

tests of TM and Q + T fine grain steel grades).<br />

A2


EN 10028-2:2003-06<br />

Flat steel products for pressure purposes<br />

Part 2: Non-alloy and alloy steels with specified elevated temperature<br />

properties<br />

Main changes compared to the preceding edition:<br />

1. For all unalloyed steel grades the range of application is brought in line with the current demand<br />

by lowering the testing temperature for the impact test on transverse Charpy-V test pieces<br />

from 0 to –20 °C.<br />

2. The maximum allowable P and S contents are generally reduced.<br />

3. As the PED prescribes the required proof strength values at elevated temperatures to be<br />

established by statistical methods, a new standard EN 10314 with a corresponding procedure for<br />

the “derivation of minimum proof strength values for steel at elevated temperatures” was<br />

established in 2002. According to this procedure all 0.2 % proof strength values for all steel grades<br />

of part 2 (and also part 3) have been calculated and redetermined .<br />

(Exceptions where the determinations have not been established according to EN 10314 are<br />

explicitly marked in the standard).<br />

4. The steel grade 12CrMo9-10 replaces the former 11CrMo9-10.<br />

5. Eight new alloy steel grades have been included in the standard:<br />

new basis / corresponding steel grade max. thickness<br />

18MnMo4-5 French grade 18MD4-05<br />

ASTM grade A302 Grade B<br />

250 mm<br />

20MnMoNi4-5 German VdTÜV grade<br />

ASTM grade A533 Grade B<br />

250 mm<br />

15NiCuMoNb5-6-4 German VdTÜV grade 15NiCuMoNb5 200 mm<br />

13CrMoSi5-5 ASTM grade A387 Grade 11 250 mm<br />

X12CrMo5 ASTM grade A387 Grade 5<br />

German VdTÜV grade 12CrMo19-5<br />

250 mm<br />

13CrMoV9-10 ASTM gradeA542 type D 250 mm<br />

12CrMoV12-10 ASTM grade A542 type E 250 mm<br />

X10CrMoVNb9-1 ASTM grade A387 Grade 91 250 mm<br />

6. For all steel grades that have been continued from the preceding standard the maximum plate<br />

thickness is increased from 150 mm to 250 mm.<br />

7. More precise hints for the further processing of steel grades according to this standard are given.<br />

In particular the maximum PWHT (Post Weld Heat Treatment) condition for each steel grade is<br />

defined, expressed by a "Time-Temperature Parameter Pcrit.". Above this critical value it is<br />

recommended to consult the steel producer.<br />

8. For unalloyed steels there are recommendations for the inspection criteria to be used when a HIC<br />

test (Hydrogen Induced Cracking) according to EN 10229 is ordered.<br />

9. For CrMo steels recommended conditions for the Step-Cooling-Test (time-temperature<br />

treatment) are introduced to check their tendency for embrittlement during the later operation of<br />

the vessel.<br />

A3


EN 10028-3:2003-06<br />

Flat steel products for pressure purposes<br />

Part 3: Weldable fine grain steels, normalized<br />

Main changes compared to the preceding edition:<br />

1. For the quality ranges N, NH and NL1 the range of application is aligned to PED and to the<br />

current demand by changing the impact test requirements as follows:<br />

quality former CH-V transverse values new values<br />

N *) 27 J at 0°C 20 J at -20°C 30 J at -20°C<br />

NH 27 J at 0°C 20 J at -20°C 30 J at -20°C<br />

NL1 27 J at -20°C 20 J at -40°C 27 J at -40°C<br />

NL2 27 J at -50°C 27 J at -50°C<br />

*) In the new edition the N quality only remains for P355.<br />

2. The maximum allowable P and S contents are generally reduced.<br />

3. As the PED prescribes the required proof strength values at elevated temperatures to be<br />

established by statistical methods, a new standard EN 10314 with a corresponding procedure for<br />

the “derivation of minimum proof strength values for steel at elevated temperatures” was<br />

established in 2002. According to this procedure all 0.2 % proof strength values for all steel grades<br />

of part 3 (and also part 2) have been calculated and redetermined .<br />

4. The maximum plate thickness has been increased from 150 mm to 250 mm for all grades. For<br />

P460, however, the tensile test values above 100 mm have to be agreed prior to the order.<br />

5. More precise hints for the further processing of steel grades according to this standard are given.<br />

In particular the maximum PWHT (Post Weld Heat Treatment) condition for each steel grade is<br />

defined, expressed by a "Time-Temperature Parameter Pcrit.". Above this critical value it is<br />

recommended to consult the steel producer.<br />

6. For unalloyed steels there are recommendations for the inspection criteria to be used when a HIC<br />

test (Hydrogen Induced Cracking) according to EN 10229 is ordered.<br />

A4


EN 10028-4:2003-06<br />

Flat steel products for pressure purposes<br />

Part 4: Nickel-alloy steels with specified low temperature properties<br />

Main changes compared to the preceding edition:<br />

1. The manufacturing of the steel grades 11MnNi5-3 and 13MnNi6-3 by normalizing rolling<br />

instead of normalizing in furnace is no longer permitted.<br />

2. The maximum permissible deviation of the product analysis from the heat analysis concerning<br />

S contents is generally reduced. In case of the steel grade X7Ni9 this also applies to the P value.<br />

3. The designation of the 5%Ni-steel grade 12Ni19 has been changed to X12Ni5.<br />

4. The 9%Ni - steel grade X8Ni9 can be delivered (like before) with a minimum tensile strength of<br />

640 MPa or 680 MPa respectively.<br />

In the former standard the two minimum tensile strength versions “HT640” and “HT680” were also<br />

differing in the minimum impact values of 27 J or 50 J respectively at – 196 °C for Charpy-V<br />

transverse test pieces. As the heat treatment was not clearly defined for the HT640 grade there was<br />

the danger of mixing up the two versions.<br />

In the new edition the minimum impact value is increased from 27 J to 40 J for“640”and the<br />

delivery condition is integrated into the designation of the steel grade. There are now the following<br />

clearly determined possibilities (X7Ni9 is shown to complete the picture):<br />

grade delivery condition Rm (min.) Ch-V transverse at<br />

– 196 ° C (min.)<br />

X8Ni9 + NT640 +N plus +NT 640 MPa 40 J<br />

X8Ni9 + QT640 +QT 640 MPa 40 J<br />

X8Ni9 + QT680 +QT 680 MPa 50 J<br />

X7Ni9 +QT 680 MPa 80 J<br />

5. The maximum plate thickness for the steel grades up to 3.5 % Ni (11MnNi5-3, 13MnNi6-3,<br />

15NiMn6 and 12 Ni14) is increased from 50 mm to 80 mm.<br />

A5


EN 10028-5:2003-06<br />

Flat steel products for pressure purposes<br />

Part 5: Weldable fine grain steels, thermomechanically rolled<br />

Main changes compared to the preceding edition:<br />

More precise hints for the further processing of steel grades according to this standard are given. In<br />

particular the maximum PWHT (Post Weld Heat Treatment) condition for each steel grade is defined,<br />

expressed by a "Time-Temperature Parameter Pcrit.". Above this critical value it is recommended to<br />

consult the steel producer.<br />

EN 10028-6:2003-06<br />

Flat steel products for pressure purposes<br />

Part 6: Weldable fine grain steels, quenched and tempered<br />

Main changes compared to the preceding edition:<br />

The recommendations for the processing of the steel have been updated regarding the references.<br />

Moreover the requirements for the impact test are now valid up to a thickness of 150 mm without<br />

special agreements.<br />

A6

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