STATIFLEX 200-M - Lincoln Electric
STATIFLEX 200-M - Lincoln Electric
STATIFLEX 200-M - Lincoln Electric
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<strong>STATIFLEX</strong> <strong>200</strong>-MIM625January, <strong>200</strong>0Safety Depends on You<strong>Lincoln</strong> arc welding and cuttingequipment is designed and builtwith safety in mind. However, youroverall safety can be increased byproper installation ... and thoughtfuloperation on your part. DONOT INSTALL, OPERATE ORREPAIR THIS EQUIPMENTWITHOUT READING THISMANUAL AND THE SAFETYPRECAUTIONS CONTAINEDTHROUGHOUT. And, mostimportantly, think before you actand be careful.Date of Purchase:Serial Number:Code Number:Model:Where Purchased:OPERATOR’S MANUAL• World's Leader in Welding and Cutting Products •• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
iDiesel engine exhaust and some of its constituentsare known to the State of California to cause cancer,birth defects, and other reproductive harm.The Above For Diesel EnginesFOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.____________________________________________________1.b.Operate engines in open, well-ventilatedareas or vent the engine exhaust fumesoutdoors.____________________________________________________1.c. Do not add the fuel near an open flamewelding arc or when the engine is running.Stop the engine and allow it to cool beforerefueling to prevent spilled fuel from vaporizingon contact with hot engine parts andigniting. Do not spill fuel when filling tank. Iffuel is spilled, wipe it up and do not startengine until fumes have been eliminated.____________________________________________________1.d. Keep all equipment safety guards, coversand devices in position and in goodrepair.Keep hands, hair, clothing and toolsaway from V-belts, gears, fans and all othermoving parts when starting, operating orrepairing equipment.____________________________________________________1.e. In some cases it may be necessary to remove safetyguards to perform required maintenance. Removeguards only when necessary and replace them when themaintenance requiring their removal is complete.Always use the greatest care when working near movingparts.___________________________________________________1.f. Do not put your hands near the engine fan. Do not attemptto override the governor or idler by pushing on the throttlecontrol rods while the engine is running.___________________________________________________1.g. To prevent accidentally starting gasoline engines whileturning the engine or welding generator during maintenancework, disconnect the spark plug wires, distributor cap ormagneto wire as appropriate.SAFETYWARNINGCALIFORNIA PROPOSITION 65 WARNINGSThe engine exhaust from this product containschemicals known to the State of California to causecancer, birth defects, or other reproductive harm.ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.Read and understand the following safety highlights. For additional safety information, it is strongly recommended that youpurchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is availablefrom the <strong>Lincoln</strong> <strong>Electric</strong> Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES AREPERFORMED ONLY BY QUALIFIED INDIVIDUALS.Mar ‘95The Above For Gasoline Engines1.h. To avoid scalding, do not remove theradiator pressure cap when the engine ishot.ELECTRIC ANDMAGNETIC FIELDSmay be dangerous2.a. <strong>Electric</strong> current flowing through any conductor causeslocalized <strong>Electric</strong> and Magnetic Fields (EMF). Weldingcurrent creates EMF fields around welding cables andwelding machines2.b. EMF fields may interfere with some pacemakers, andwelders having a pacemaker should consult their physicianbefore welding.2.c. Exposure to EMF fields in welding may have other healtheffects which are now not known.2.d. All welders should use the following procedures in order tominimize exposure to EMF fields from the welding circuit:2.d.1. Route the electrode and work cables together - Securethem with tape when possible.2.d.2. Never coil the electrode lead around your body.2.d.3. Do not place your body between the electrode andwork cables. If the electrode cable is on your rightside, the work cable should also be on your right side.2.d.4. Connect the work cable to the workpiece as close aspossible to the area being welded.2.d.5. Do not work next to welding power source.i
iiSAFETYiiELECTRIC SHOCK cankill.3.a. The electrode and work (or ground) circuitsare electrically “hot” when the welder is on.Do not touch these “hot” parts with your bareskin or wet clothing. Wear dry, hole-freegloves to insulate hands.3.b. Insulate yourself from work and ground using dry insulation.Make certain the insulation is large enough to cover your fullarea of physical contact with work and ground.In addition to the normal safety precautions, if weldingmust be performed under electrically hazardousconditions (in damp locations or while wearing wetclothing; on metal structures such as floors, gratings orscaffolds; when in cramped positions such as sitting,kneeling or lying, if there is a high risk of unavoidable oraccidental contact with the workpiece or ground) usethe following equipment:• Semiautomatic DC Constant Voltage (Wire) Welder.• DC Manual (Stick) Welder.• AC Welder with Reduced Voltage Control.3.c. In semiautomatic or automatic wire welding, the electrode,electrode reel, welding head, nozzle or semiautomaticwelding gun are also electrically “hot”.3.d. Always be sure the work cable makes a good electricalconnection with the metal being welded. The connectionshould be as close as possible to the area being welded.3.e. Ground the work or metal to be welded to a good electrical(earth) ground.3.f.Maintain the electrode holder, work clamp, welding cable andwelding machine in good, safe operating condition. Replacedamaged insulation.3.g. Never dip the electrode in water for cooling.3.h. Never simultaneously touch electrically “hot” parts ofelectrode holders connected to two welders because voltagebetween the two can be the total of the open circuit voltageof both welders.3.i.When working above floor level, use a safety belt to protectyourself from a fall should you get a shock.3.j. Also see Items 6.c. and 8.ARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards.4.b. Use suitable clothing made from durable flame-resistantmaterial to protect your skin and that of your helpers fromthe arc rays.4.c. Protect other nearby personnel with suitable, non-flammablescreening and/or warn them not to watch the arc nor exposethemselves to the arc rays or to hot spatter or metal.FUMES AND GASEScan be dangerous.5.a. Welding may produce fumes and gaseshazardous to health. Avoid breathing thesefumes and gases.When welding, keepyour head out of the fume. Use enoughventilation and/or exhaust at the arc to keepfumes and gases away from the breathing zone. Whenwelding with electrodes which require specialventilation such as stainless or hard facing (seeinstructions on container or MSDS) or on lead orcadmium plated steel and other metals or coatingswhich produce highly toxic fumes, keep exposure aslow as possible and below Threshold Limit Values (TLV)using local exhaust or mechanical ventilation. Inconfined spaces or in some circumstances, outdoors, arespirator may be required. Additional precautions arealso required when welding on galvanized steel.5.b. Do not weld in locations near chlorinated hydrocarbon vaporscoming from degreasing, cleaning or spraying operations.The heat and rays of the arc can react with solvent vapors toform phosgene, a highly toxic gas, and other irritatingproducts.5.c. Shielding gases used for arc welding can displace air andcause injury or death. Always use enough ventilation,especially in confined areas, to insure breathing air is safe.5.d. Read and understand the manufacturer’s instructions for thisequipment and the consumables to be used, including thematerial safety data sheet (MSDS) and follow youremployer’s safety practices. MSDS forms are available fromyour welding distributor or from the manufacturer.5.e. Also see item 1.b.Mar ‘95
ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parraissentdans ce manuel aussi bien que les précautions de sûretégénérales suivantes:Sûreté Pour Soudage A L’Arc1. Protegez-vous contre la secousse électrique:a. Les circuits à l’électrode et à la piéce sont sous tensionquand la machine à souder est en marche. Eviter toujourstout contact entre les parties sous tension et la peau nueou les vétements mouillés. Porter des gants secs et sanstrous pour isoler les mains.b. Faire trés attention de bien s’isoler de la masse quand onsoude dans des endroits humides, ou sur un planchermetallique ou des grilles metalliques, principalement dansles positions assis ou couché pour lesquelles unegrande partie du corps peut être en contact avec lamasse.c. Maintenir le porte-électrode, la pince de masse, le câblede soudage et la machine à souder en bon et sûr étatdefonctionnement.d.Ne jamais plonger le porte-électrode dans l’eau pour lerefroidir.e. Ne jamais toucher simultanément les parties sous tensiondes porte-électrodes connectés à deux machines à souderparce que la tension entre les deux pinces peut être letotal de la tension à vide des deux machines.f. Si on utilise la machine à souder comme une source decourant pour soudage semi-automatique, ces precautionspour le porte-électrode s’applicuent aussi au pistolet desoudage.5. Toujours porter des lunettes de sécurité dans la zone desoudage. Utiliser des lunettes avec écrans lateraux dans leszones où l’on pique le laitier.6. Eloigner les matériaux inflammables ou les recouvrir afin deprévenir tout risque d’incendie dû aux étincelles.7. Quand on ne soude pas, poser la pince à une endroit isolé dela masse. Un court-circuit accidental peut provoquer unéchauffement et un risque d’incendie.8. S’assurer que la masse est connectée le plus prés possiblede la zone de travail qu’il est pratique de le faire. Si on placela masse sur la charpente de la construction ou d’autresendroits éloignés de la zone de travail, on augmente le risquede voir passer le courant de soudage par les chaines de levage,câbles de grue, ou autres circuits. Cela peut provoquerdes risques d’incendie ou d’echauffement des chaines et descâbles jusqu’à ce qu’ils se rompent.9. Assurer une ventilation suffisante dans la zone de soudage.Ceci est particuliérement important pour le soudage de tôlesgalvanisées plombées, ou cadmiées ou tout autre métal quiproduit des fumeés toxiques.10. Ne pas souder en présence de vapeurs de chlore provenantd’opérations de dégraissage, nettoyage ou pistolage. Lachaleur ou les rayons de l’arc peuvent réagir avec lesvapeurs du solvant pour produire du phosgéne (gas fortementtoxique) ou autres produits irritants.11. Pour obtenir de plus amples renseignements sur la sûreté,voir le code “Code for safety in welding and cutting” CSAStandard W 117.2-1974.2. Dans le cas de travail au dessus du niveau du sol, se protégercontre les chutes dans le cas ou on recoit un choc. Nejamais enrouler le câble-électrode autour de n’importe quellepartie du corps.3. Un coup d’arc peut être plus sévère qu’un coup de soliel,donc:a. Utiliser un bon masque avec un verre filtrant appropriéainsi qu’un verre blanc afin de se protéger les yeux durayonnement de l’arc et des projections quand on soudeou quand on regarde l’arc.b. Porter des vêtements convenables afin de protéger lapeau de soudeur et des aides contre le rayonnement del‘arc.c. Protéger l’autre personnel travaillant à proximité ausoudage à l’aide d’écrans appropriés et non-inflammables.4. Des gouttes de laitier en fusion sont émises de l’arc desoudage. Se protéger avec des vêtements de protectionlibres de l’huile, tels que les gants en cuir, chemise épaisse,pantalons sans revers, et chaussures montantes.PRÉCAUTIONS DE SÛRETÉ POURLES MACHINES À SOUDER ÀTRANSFORMATEUR ET ÀREDRESSEUR1. Relier à la terre le chassis du poste conformement au codede l’électricité et aux recommendations du fabricant. Le dispositifde montage ou la piece à souder doit être branché àune bonne mise à la terre.2. Autant que possible, I’installation et l’entretien du posteseront effectués par un électricien qualifié.3. Avant de faires des travaux à l’interieur de poste, ladebrancher à l’interrupteur à la boite de fusibles.4. Garder tous les couvercles et dispositifs de sûreté à leurplace.Mar. ‘93
vThank Youfor selecting a QUALITY product by <strong>Lincoln</strong> <strong>Electric</strong>. We want youto take pride in operating this <strong>Lincoln</strong> <strong>Electric</strong> Company product••• as much pride as we have in bringing this product to you!vPlease Examine Carton and Equipment For Damage ImmediatelyWhen this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claimsfor material damaged in shipment must be made by the purchaser against the transportation company at thetime the shipment is received.Please record your equipment identification information below for future reference. This information can befound on your machine nameplate.Model Name & Number _____________________________________Code & Serial Number _____________________________________Date of Purchase_____________________________________Whenever you request replacement parts for or information on this equipment always supply the informationyou have recorded above.Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep ithandy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.The level of seriousness to be applied to each is explained below:ABThe identification plate specifies:TYPESER. NR. W.A. Serial numberB. Product nameWARNINGThis statement appears where the information must be followed exactly to avoid serious personal injury orloss of life.CAUTIONThis statement appears where the information must be followed to avoid minor personal injury or damage tothis equipment.
SafetyTABLE OF CONTENTSPage.......................................................................................................................................i-ivviInstallation.......................................................................................................................Section ATechnical Specifications.......................................................................................................A-1Safety Precautions ...............................................................................................................A-2General Description..............................................................................................................A-2Installing the Statiflex <strong>200</strong>-M ................................................................................................A-2Operation.........................................................................................................................Section BSafety Instructions................................................................................................................B-1Operating Instructions ..........................................................................................................B-1Maintenance....................................................................................................................Section CRoutine Maintenance ...........................................................................................................C-1Trouble Shooting............................................................................................................Section DTrouble Shooting Chart ........................................................................................................D-1Parts Manual ..................................................................................................................AppendixParts Pages ..........................................................................................................................1-4
A-1INSTALLATIONA-1Technical Specifications- Statiflex <strong>200</strong>-MGENERALSales Spec. K1654-1Weight66 lbs. (30 kg)Ø8"(Ø195 mm)Extraction TypeAirflow RateAIRFLOWLow Vacuum, High Volume735 CFM (1,250 m 3 /h)32"(810 mm)5" (130 mm)Filter TypeFILTERPretreated Paper CartridgeSurface Area 539 ft 2 (50 m 2 )25"(640 mm)Efficiency99.8% (stabilized)35.5"(900 mm)AMBIENT CONDITIONSMin. Temperature 41 o F (5 o C)Max. Temperature 113 o F (45 o C)5" (130 mm)Max. Rel. Humidity 80%29"(730 mm)NOTE: Technical Specifications are subject to change without prior notice. Specifications and guarantees arevalid only when specified spare parts and filters are used.<strong>STATIFLEX</strong> <strong>200</strong>-M
A-2Read this entire installation section before youstart installation.SAFETY PRECAUTIONSDo not attempt to use this equipment until you havethoroughly read all installation, operating and maintenanceinformation supplied with your equipment. Theyinclude important safety precautions and detailedoperating and maintenance instructions.WARNINGELECTRIC SHOCK can kill.• Do not touch electrically live parts suchas internal wiring.• Turn the input power off at the fuse boxbefore working on this equipment.• Have a qualified person install and servicethis equipment.------------------------------------------------------------------------INSTALLATIONA-2Available Equipment:K1656-1 SF2400 Stationary FanK1655-1 LFA 3.1, 10 ft. Extraction ArmK1655-2 LFA 4.1, 13 ft. Extraction ArmK1655-3 LTA 2.0, Telescopic Extraction ArmK1494-2 Starter/Overload Switch(unnecessary if using a K1669-2 Lamp Kit)K1669-2 Lamp Kit for Wall-Mounted Systems(replaces K1494-2 Starter/OL Switch)K1670-1 Automatic Start/Stop Arc Sensor(requires K1669-2 Lamp Kit)K1671-1 Extension Crane, 7 ft.K1671-2 Extension Crane, 14 ft.K1672-1 Feeder Hanging Rail for Extension CraneINSTALLING THE <strong>STATIFLEX</strong> <strong>200</strong>-MWARNINGMOVING PARTS can injure.• Do not operate with covers open or filterremoved.• Keep away from moving parts.------------------------------------------------------------------------Only qualified personnel should install, use or servicethis equipment.GENERAL DESCRIPTIONThe K1654-1 Statiflex <strong>200</strong>-M Wall-Mounted Filter Unitprovides efficient filtration for use with a <strong>Lincoln</strong>SF2400 Stationary Fan and LFA 3.1/4.1 or LTA 2.0Arms. The Statiflex <strong>200</strong>-M is suitable for light duty,intermittent use. It features a spark arrester and asquare, disposable paper filter cartridge with a filtrationefficiency of 99.8%. Fume is captured on theinside of the cartridge, keeping hands clean during filtermaintenance.The Statiflex <strong>200</strong>-M Filter Unit and SF2400 StationaryFan can be combined with an LFA 3.1, 10 ft.Extraction Arm, an LFA 4.1, 13 ft. Extraction Arm, oran LTA 2.0 Telescopic Extraction Arm to form a completeextraction system. Extension cranes in 7 ft. and14 ft. lengths may also be used with the wall-mountedsystem including Statiflex <strong>200</strong>-M Filter.A Starter/Overload Switch or Lamp Kit for Wall-Mounted Systems must be included with any wallmountedextraction system to power the SF2400 Fan.An Automatic Start/Stop Arc Sensor is also availableto automatically switch the fan on and off when an arcis detected.The installer is responsible for following local safetycodes and regulations.------------------------------------------------------------------------Before drilling, verify locations of existing gas, water,or electrical conduits.------------------------------------------------------------------------This section describes installation of the K1654-1Statiflex <strong>200</strong>-M Wall-Mounted Filter Package only. Forinformation on installation of wall-mounted arms andSF2400 Fan, refer to the SF2400 Stationary Fan manual.The K1654-1 Statiflex <strong>200</strong>-M Filter Unit Includes:• Complete Filter Unit, with filter installed andinlet(s) and outlet(s) sealed• Reducer, 6”-8”• 8” Connection hose, 4 ft. long• (2) 8” Hose Clamps<strong>STATIFLEX</strong> <strong>200</strong>-M
A-3INSTALLING THE <strong>STATIFLEX</strong> <strong>200</strong>-M(continued)INSTALLATIONAA-3Fit the small (6” diam.) side of the 6”-8” Reducer overthe outlet of the SF2400 Fan (Fig. 1A); be sure toslide the Reducer all the way over the rubber seal.Secure with three sheet-metal screws through thereducer into the plastic-molded fan outlet.Fit one end of the 8” Connection hose (Fig. 1B) overthe larger side of the 6”-8” Reducer. Secure with one8” hose clamp.ED11.4"(290 mm)Fig. 2Lift the Statiflex <strong>200</strong>-M onto the mounting bracket;refer to Figure 3. The installation may be made permanentby running (2) self-tapping screws (FIg. 3E) inthrough the plastic base against the wall bracket.ABCEABFig. 1CMount the Statiflex mounting bracket (Fig. 2A) to thewall where convenient with the following in mind:• Access to the filter (for maintenance) is by lifting thelarge red cover over the (internal) filter. The easiestmethod is to lift the entire filter unit off the mountingbracket (about 2-4” higher than its mounting height)and set it down on the floor, then perform any necessarymaintenance.• The 8” connection hose must reach (comfortably)the inlet of the Statiflex <strong>200</strong>-M; the inlet (when mounted)is approximately 10 in. off the left side of theStatiflex mounting bracket.• The Statiflex <strong>200</strong>-M may be mounted on either sideof the fan, as long as the connection hose reachesfrom the outlet of the fan to the inlet of the Statiflex<strong>200</strong>-M.• Recommended mounting height of the Statiflexmounting bracket is less than 7 ft. from the floor to thedrilled holes. It is recommended to mount the bracketabout 30-36 in. off the outlet of the fan (to the right).Before lifting the Statiflex <strong>200</strong>-M Filter Unit onto themounting bracket:• Cut the left inlet (or right, depending on which sideof the fan it is to be mounted) open (Fig. 1 C). A hacksawor multi-purpose power saw may be used.• Unscrew the thumb nut and remove the filter cover(Fig. 1D). Cut one or both outlet openings (Fig. 1E)open. Replace the filter cover and thumb nut.<strong>STATIFLEX</strong> <strong>200</strong>-MDFig. 3
B-1OPERATIONB-1Read and understand this entire section before operatingyour wall-mounted extraction system withStatiflex <strong>200</strong>-M Filter Unit.SAFETY INSTRUCTIONSDo not attempt to use this equipment until you havethoroughly read all operating and maintenance manualssupplied with your equipment and any relatedwelding machine it will be used with. They includeimportant safety precautions, operating and maintenanceinstructions and parts lists.WARNINGELECTRIC SHOCK can kill.•Do not touch electrically live parts suchas output terminals or internal wiring.•Insulate yourself from the work andground.•Always wear dry insulating gloves.------------------------------------------------------------------------WELDING SPARKS can cause fire orexplosion.•Keep flammable material away.•Do not weld upon containers whichhave held combustibles.------------------------------------------------------------------------ARC RAYS can burn.•Wear eye, ear and body protection.-----------------------------------------------------FUMES AND GASEScan be dangerous.• Although the removal of the particulatematter from welding smoke mayreduce the ventilation requirement,concentrations of the clear exhaustedfumes and gases may still be hazardousto health. Avoid breathingconcentrations of these fumes andgases. Use adequate ventilationwhen welding. See ANSI Z49.1,"Safety in Welding and Cutting", publishedby the American WeldingSociety.------------------------------------------------------------------------Only qualified personnel should operate this equipment.ADDITIONAL SAFETY PRECAUTIONSAlways operate this equipment with the filter and arminstalled and all covers in place as these provide maximumprotection from moving parts and insure propervacuum operation and cooling air flow.OPERATING INSTRUCTIONSUse the wall-mounted starter/overload switch or thehood-mounted remote switch (if a lamp kit is installed)to turn on the SF2400 Stationary Fan.Position hood within 10-15 inches (250-400 mm) ofthe arc.If using a Lamp Kit:• The switch on the hood with a lamp symboloperates the work lamp in the hood.• The 0/1 switch operates the SF2400 Fan.If using an Auto Start/Stop Arc Sensor:Leave the 0/1 switch in the 0 (off) position. The arcsensor will automatically switch the fan on when itsenses an arc. Standard run-out time is approximately20 sec. The work lamp operates independently of thissensor.DO NOT USE FOR CUTTING OR GOUGING OPER-ATIONS. The Statiflex filter unit is recommended forlight duty or intermittent use. Although it can be usedin production applications, this may require very frequentmaintenance or replacement of the filter cartridge.Use of the Statiflex <strong>200</strong>-M disposable filter systemis cost effective if consumable use at the stationis less than 1500 lbs. per year of solid wire or 1100lbs. per year of flux-shielded consumables.FILTER MAINTENANCE INDICATORWith use, the filter will fill up with collected fume.When using the machine, regularly check the maintenaceindicator on the front panel of the machine. Theindicator will move gradually from white to red as thefilter becomes saturated, letting you know ahead oftime how close the filter is to clogging.When the maintenance indicator shows that the filteris clogged, it is time to replace the filter.<strong>STATIFLEX</strong> <strong>200</strong>-M
C-1ROUTINE MAINTENANCEMAINTENANCEAC-1Every 3 months, clean the inside of the machine witha vacuum cleaner, including the filter compartmentand spark arrester. Check the filter for damage or saturation.BREPLACING THE FILTER CARTRIDGEReplace the filter when it has been damaged, whenthe indicator shows that the filter is clogged, or whenairflow is reduced to the point that extraction performanceis no longer satisfactory (extracts welding fumewith the hood positioned within 10-15 inches of thewelding arc).WARNINGFig. 4The particulate matter collected may be dangerous toyour health. Take necessary precautions so that youand your fellow workers do not breathe the dust andparticulate. Wear a suitable respirator when disposingof the particulate.ABCheck with local authorities for regulations governingthe disposal of this material.------------------------------------------------------------------------1. Disconnect the fan from input power.2. Unscrew the thumb nut (Fig. 4A) and remove thefilter cover (Fig. 4B).3. Unscrew the nut (Fig. 5A) and remove the filtersealing plate (Fig. 5B).4. Lift the filter cartridge (Fig. 6A) up and out of themachine. It is not necessary to remove the sparkarrester (Fig. 6B). Clean the spark arrester and filtercompartment with a vacuum cleaner.Fig. 55. Install the new filter and replace the filter sealingplate, nut, filter cover, and thumb nut.ABFig. 6<strong>STATIFLEX</strong> <strong>200</strong>-M
D-1TROUBLESHOOTINGObserve all Safety Guidelines detailed throughout this manualD-1SYMPTOM PROBLEM SOLUTIONPoor suction.Leakage.Outlet blocked.Air path in arm blocked.Filter blocked (check MaintenanceIndicator).Spark arrester blocked.Blower fan blocked.Fan seal damaged.Check hose connections and integrityRemove obstructions from outlet grid.Remove obstructions from arm.Replace filter.Clean the spark arrester.Clean excess fume or spatter from fan.Check or replace sealing material of fan.Dust or smoke coming out of outlet.Filter damaged, or not seated correctly.Replace the filter or reseat it.Refer to SF2400 Stationary Fan, andappropriate arm manual for moretroubleshooting.CAUTIONIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourLocal <strong>Lincoln</strong> Authorized Field Service Facility for technical troubleshooting assistance before you proceed.<strong>STATIFLEX</strong> <strong>200</strong>-M
NOTES<strong>STATIFLEX</strong> <strong>200</strong>-M
NOTES<strong>STATIFLEX</strong> <strong>200</strong>-M
®Now Available...12th EditionThe Procedure Handbook of Arc WeldingWith over 500,000 copies of previous editions publishedsince 1933, the Procedure Handbook is considered by many tobe the “Bible” of the arc welding industry.This printing will go fast so don’t delay. Place yourorder now using the coupon below.The hardbound book contains over 750 pages of weldinginformation, techniques and procedures. Much of this materialhas never been included in any other book.A must for all welders, supervisors, engineers anddesigners. Many welding instructors will want to use the bookas a reference for all students by taking advantage of the lowquantity discount prices which include shipping by4th class parcel post.$15.00 postage paid U.S.A. MainlandHow To Read Shop DrawingsThe book contains the latest information and applicationdata on the American Welding Society Standard WeldingSymbols. Detailed discussion tells how engineers anddraftsmen use the “short-cut” language of symbols to passon assembly and welding information to shop personnel.New Lessons in Arc WeldingLessons, simply written, cover manipulatory techniques;machine and electrode characteristics; related subjects,such as distortion; and supplemental information on arcwelding applications, speeds and costs. Practice materials,exercises, questions and answers are suggested for eachlesson.528 pages, well illustrated, 6” x 9” size, bound in simulated,gold embossed leather.$5.00 postage paid U.S.A. MainlandNeed Welding Training?The <strong>Lincoln</strong> <strong>Electric</strong> Company operates the oldest andmost respected Arc Welding School in the United States at itscorporate headquarters in Cleveland, Ohio. Over 100,000 studentshave graduated. Tuition is low and the training is“hands on”For details write:<strong>Lincoln</strong> Welding School22801 St. Clair Ave.Cleveland, Ohio 44117-1199.Practical exercises and examples develop the reader’s abilityto visualize mechanically drawn objects as they will appearin their assembled form.187 pages with more than 100 illustrations. Size 8-1/2” x 11”Durable, cloth-covered board binding.$4.50 postage paid U.S.A. Mainlandand ask for bulletin ED-80 or call 216-383-2259 and ask for theWelding School Registrar.<strong>Lincoln</strong> Welding SchoolBASIC COURSE $700.005 weeks of fundamentalsThere is a 10% discount on all orders of $50.00 or more for shipment at one time to one location.Orders of $50 or less before discount or orders outside of North America must be prepaid with charge, check or money order in U.S. Funds Only.Prices include shipment by 4 th Class Book Rate for U.S.A. Mainland Only. Please allow up to 4 weeks for delivery.UPS Shipping for North America Only. All prepaid orders that request UPS shipment please add:$5.00 For order value up to $49.99$10.00 For order value between $50.00 & $99.99$15.00 For order value between $100.00 & $149.00For North America invoiced orders over $50.00 & credit card orders, if UPS is requested, it will be invoiced or charged to you at cost.Outside U.S.A. Mainland order must be prepaid in U.S. Funds. Please add $2.00 per book for surface mail or $15.00 per book for air parcel post shipment.METHOD OF PAYMENT: (Sorry, No C.O.D. Orders)Name: _______________________________________________CHECK ONE:Please Invoice (only if order is over $50.00)Address: _______________________________________________Check or Money Order Enclosed, U.S. Funds only_______________________________________________Credit Card -VISA ® MasterCardAccount No. |_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_| Exp Date |_|_|Telephone: _______________________________________________Signature as it appears on Charge Card:Month|_|_|Year______________________USE THIS FORM TO ORDER: Order from: BOOK DIVISION, The <strong>Lincoln</strong> <strong>Electric</strong> Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199BOOKS OR FREE INFORMATIVE CATALOGS Telephone: 216-383-2211 or, for fastest service, FAX this completed form to: 216-361-5901.<strong>Lincoln</strong> Welding School Titles: Price Code Quantity Cost(ED-80)New Lessons in Arc Welding $5.00 LSeminar Information Procedure Handbook “Twelfth Edition” $15.00 PH(ED-45)How to Read Shop Drawings $4.50 HEducational Video Information Incentive Management $5.00 IM(ED-93)A New Approach to Industrial Economics $5.00 NAJames F. <strong>Lincoln</strong> Arc Welding The American Century of John C. <strong>Lincoln</strong> $5.00 ACFoundation Book Information Welding Preheat Calculator $3.00 WC-8(JFLF-515)Pipe Welding Charts $4.50 ED-89SUB TOTALAdditional Shipping Costs if anyTOTAL COST
WARNING● Do not touch electrically live parts orelectrode with skin or wet clothing.● Insulate yourself from work andground.● Keep flammable materials away.● Wear eye, ear and body protection.SpanishAVISO DEPRECAUCION● No toque las partes o los electrodosbajo carga con la piel o ropa mojada.● Aislese del trabajo y de la tierra.● Mantenga el material combustiblefuera del área de trabajo.● Protéjase los ojos, los oídos y elcuerpo.FrenchATTENTION● Ne laissez ni la peau ni des vêtementsmouillés entrer en contactavec des pièces sous tension.● Isolez-vous du travail et de la terre.● Gardez à l’écart de tout matérielinflammable.● Protégez vos yeux, vos oreilles etvotre corps.GermanWARNUNGPortugueseATENÇÃO● Berühren Sie keine stromführendenTeile oder Elektroden mit IhremKörper oder feuchter Kleidung!● Isolieren Sie sich von denElektroden und dem Erdboden!● Não toque partes elétricas e electrodoscom a pele ou roupa molhada.● Isole-se da peça e terra.● Entfernen Sie brennbarres Material!● Mantenha inflamáveis bem guardados.● Tragen Sie Augen-, Ohren- und Körperschutz!● Use proteção para a vista, ouvido ecorpo.JapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BEUSED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOSCONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS AETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER-STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.
● Keep your head out of fumes.● Use ventilation or exhaust toremove fumes from breathing zone.● Turn power off before servicing.● Do not operate with panel open orguards off.WARNING● Los humos fuera de la zona de respiración.● Mantenga la cabeza fuera de loshumos. Utilice ventilación oaspiración para gases.● Desconectar el cable de alimentaciónde poder de la máquinaantes de iniciar cualquier servicio.● No operar con panel abierto oguardas quitadas.SpanishAVISO DEPRECAUCION● Gardez la tête à l’écart des fumées.● Utilisez un ventilateur ou un aspirateurpour ôter les fumées des zonesde travail.● Débranchez le courant avant l’entretien.● N’opérez pas avec les panneauxouverts ou avec les dispositifs deprotection enlevés.FrenchATTENTION● Vermeiden Sie das Einatmen vonSchweibrauch!● Sorgen Sie für gute Be- undEntlüftung des Arbeitsplatzes!● Strom vor Wartungsarbeitenabschalten! (Netzstrom völlig öffnen;Maschine anhalten!)● Anlage nie ohne Schutzgehäuseoder Innenschutzverkleidung inBetrieb setzen!GermanWARNUNG● Mantenha seu rosto da fumaça.● Use ventilação e exhaustão pararemover fumo da zona respiratória.● Não opere com as tampas removidas.● Desligue a corrente antes de fazerserviço.● Não toque as partes elétricas nuas.● Mantenha-se afastado das partesmoventes.● Não opere com os paineis abertosou guardas removidas.PortugueseATENÇÃOJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA ASPRÁTICAS DE SEGURANÇA DO EMPREGADOR.
• World's Leader in Welding and Cutting Products •• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com