EuroMaint Industry – partner for more efficient production
EuroMaint Industry – partner for more efficient production
EuroMaint Industry – partner for more efficient production
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<strong>EuroMaint</strong> <strong>Industry</strong> <strong>–</strong> <strong>partner</strong> <strong>for</strong> <strong>more</strong> <strong>efficient</strong> <strong>production</strong><br />
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<strong>EuroMaint</strong> <strong>Industry</strong><br />
At <strong>EuroMaint</strong> <strong>Industry</strong> we are specialists in <strong>production</strong> streamlining.<br />
We are an independent full service <strong>partner</strong> that helps<br />
industrial companies to increase their competitiveness on the<br />
market. <strong>EuroMaint</strong> <strong>Industry</strong> has a unique portfolio as we cover<br />
the vast majority of aspects that can help raise <strong>production</strong><br />
efficiency. Together we can increase your company’s profitability.<br />
Want to know how?<br />
There is a growing realisation that modern <strong>production</strong> can<br />
be <strong>more</strong> profitable through improved availability, better equipment<br />
efficiency and higher quality. Fundamentally it is about<br />
observation, confirmation and having the courage to change.<br />
We have the necessary resources<br />
<strong>EuroMaint</strong> <strong>Industry</strong> <strong>–</strong> based in Skövde, central Sweden <strong>–</strong> is<br />
currently helping several industrial companies to streamline<br />
their <strong>production</strong> process through structured operational<br />
reliability management, swift repairs, intelligent automation<br />
solutions and much <strong>more</strong>. Thanks to our independence,<br />
expertise and experience, we can often deal with issues that<br />
other contractors are unable to tackle, or choose not to. We also<br />
offer total service concepts in maintenance, <strong>for</strong> instance.<br />
Centuries of collective know-how<br />
<strong>EuroMaint</strong> <strong>Industry</strong> is a company with vast experience.<br />
The foundations of our business date back to the 19th century,<br />
under the name Sköfde Gjuteri och Mekaniska Verkstad.<br />
In the 1930s the operation became part of the Volvo Group.<br />
The many years spent as part of Volvo built up a vast bank<br />
of expertise in servicing, <strong>production</strong> and maintenance, and<br />
this expertise benefits our customers today. In 2000 we<br />
became an independent company which was later acquired by<br />
the Swedish-owned corporation <strong>EuroMaint</strong>. Today <strong>EuroMaint</strong><br />
<strong>Industry</strong> is a subsidiary within the <strong>EuroMaint</strong> Group.<br />
Simplicity and peace of mind <strong>–</strong> everything from one <strong>partner</strong><br />
We offer both broad and specialist expertise, from analysis<br />
to execution and evaluation. From long-term turnkey solutions<br />
to smaller localised input. Through structured and preventive<br />
maintenance, we help you take control and increase your<br />
overall equipment efficiency (OEE). With component servicing<br />
we support our maintenance offering with spare parts, troubleshooting<br />
and repairs. When there are changes to the <strong>production</strong><br />
process we provide experienced <strong>production</strong> engineers, project<br />
managers and technical designers to ensure reliable solutions<br />
and secure implementation with minimal operational disruption.<br />
When a customised product is preferable to a standard<br />
one, we develop and manufacture tailor-made equipment and<br />
automation solutions.<br />
We are where you are<br />
Being close to the customer is important. Only by understanding<br />
the conditions and challenges you face can we provide the<br />
right service and suggest appropriate measures <strong>for</strong> improvement.<br />
We there<strong>for</strong>e continually establish new branches, which<br />
are part of our evolution towards always being available close<br />
to you, even when it comes to specialised services. What’s<br />
<strong>more</strong>, <strong>EuroMaint</strong> <strong>Industry</strong> can also follow your company<br />
abroad should the need arise. We aim to give you the best<br />
service. You can contact us via phone +1 248-560-1000.<br />
Want to see how you can streamline your <strong>production</strong>?<br />
Welcome to <strong>EuroMaint</strong> <strong>Industry</strong>.
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Engineering & Operational Reliability<br />
Quality maintenance is apparent in disruption-free <strong>production</strong><br />
and a high level of safety. Delivery precision and satisfi ed<br />
customers are other clear indicators. Maintenance is about<br />
managing and reaping the rewards of major investments. It’s<br />
about constant change and improvement. What may appear to<br />
be small alterations can often make a big diff erence. <strong>EuroMaint</strong><br />
<strong>Industry</strong> can help increase your company’s operational reliability.<br />
The price of inadequate maintenance<br />
The most common symptoms of inadequate maintenance are<br />
a lack of capacity, a struggle against low profi tability, shortcomings<br />
in delivery reliability and poor quality results. One<br />
way of dealing with the problems is to bring out the ‘hidden’<br />
capacity in existing <strong>production</strong> systems, and increase the<br />
value-enhancing time. Overall Equipment Effi ciency, OEE, is<br />
a good way of measuring how <strong>production</strong> can be streamlined<br />
based on APQ, Availability, Per<strong>for</strong>mance and Quality.<br />
Steps to better profi tability<br />
Far too many companies expend resources on unnecessary<br />
maintenance. We analyse operational reliability, classify your<br />
machinery and establish the current situation and conditions.<br />
Based on this, operational reliability can be primed using a<br />
maintenance plat<strong>for</strong>m and an action plan based on your<br />
specifi c needs. We can overhaul spare parts management,<br />
oversee emergency maintenance and plan preventive maintenance,<br />
update documentation and so on.<br />
Execution and total service<br />
In addition to analysis and strategy, we can also carry out the<br />
proposed measures. This includes technical maintenance<br />
services as well as carrying out maintenance on machinery<br />
<strong>–</strong> from day-to-day activities to major machine overhauls.<br />
To meet demand from companies looking <strong>for</strong> an external<br />
<strong>partner</strong> to develop and assume responsibility <strong>for</strong> the maintenance<br />
process and personnel, <strong>EuroMaint</strong> has developed the<br />
Total Service Concept, TSC.<br />
We off er:<br />
• Strategic development/streamlining<br />
of maintenance processes<br />
• Analysis and execution of effi ciency<br />
measurements (OEE)<br />
• Corrective, preventive, restorative and<br />
improvement maintenance<br />
• Pilot studies<br />
• Suggestions <strong>for</strong> technical design,<br />
concepts and measures<br />
• Simulation<br />
• Project management/Responsibility<br />
<strong>for</strong> implementation<br />
Increase <strong>production</strong> with the right technique<br />
No <strong>production</strong> is static. The reasons <strong>for</strong> change may vary<br />
widely: a new product or changes to existing ones, altered<br />
legal requirements, measures from structured maintenance<br />
work and so on. In <strong>production</strong> engineering <strong>EuroMaint</strong> <strong>Industry</strong><br />
has the necessary expertise, whether the focus is a new layout,<br />
altered fl ows, workplace design, control system optimisation,<br />
and so on.<br />
Create the best foundation<br />
The base is to lay a good foundation <strong>for</strong> decision-making.<br />
We have experienced teams of engineers who not only investigate,<br />
but also carry out improvements to your <strong>production</strong><br />
system. By contracting technical assistance in <strong>production</strong><br />
issues, you lay the right foundation from the word go. With<br />
frequency studies, fl ow simulations, measurement of cycle<br />
times, balancing and so on, you can be sure that any action<br />
taken will be immediate and implemented where required.<br />
With the right maintenance and technical <strong>production</strong> solutions,<br />
your company can reduce losses and increase profi tability.
Component Servicing<br />
When something goes amiss in <strong>production</strong>, rapid<br />
service means large savings. Every minute is precious.<br />
With Component Servicing, we make sure you lose as<br />
little of your valuable time as possible.<br />
The right spare part, when you need it<br />
Effi cient maintenance requires fast, reliable access to spare<br />
parts. In Component Servicing we off er services that help<br />
you ensure that all the parts <strong>for</strong> your machinery are available<br />
when you need them. One alternative to keeping a stock of<br />
spare parts, which ties up capital, is rapid troubleshooting and<br />
repairs to machinery components. As an independent service<br />
organisation, <strong>EuroMaint</strong> <strong>Industry</strong> has amassed a great deal<br />
of experience of repairing many diff erent types and makes of<br />
machinery components over the years.<br />
A higher level of service<br />
An increased demand <strong>for</strong> component servicing has led to<br />
several investments to safeguard our customers’ needs.<br />
Delivery precision to our customers is our top priority.<br />
Investments in new test equipment, larger material stores and<br />
databases <strong>for</strong> status checks are some of the other initiatives<br />
we have taken. From its branch in Åmål <strong>EuroMaint</strong> <strong>Industry</strong><br />
off ers tension tests and vibration measurements in the fi eld<br />
to all customers with extremely large machines.<br />
Longer service life<br />
When you can no longer buy spare parts <strong>for</strong> your machines,<br />
you may be <strong>for</strong>ced to replace entire systems so as not to<br />
cause costly loss of <strong>production</strong>. Instead of investing in a new<br />
control system, <strong>for</strong> instance, <strong>EuroMaint</strong> <strong>Industry</strong> can repair<br />
and service the existing one. This is to enable you to plan your<br />
investments further ahead and only replace the system once<br />
it becomes necessary <strong>for</strong> some other reason, such as higher<br />
per<strong>for</strong>mance requirements.<br />
We off er repairs on:<br />
• Spindles<br />
• Servo actuators and servo motors<br />
• Electric motors of all sizes<br />
• Electronics such as PLCs, NC control systems,<br />
PCBs, monitors etc.<br />
• Mechanical components<br />
• Measurement systems<br />
• Generators<br />
• Trans<strong>for</strong>mers<br />
The services we off er include:<br />
• Troubleshooting<br />
• Function tests<br />
• Repairs/Refurbishment<br />
• Agency/Sales<br />
• New <strong>production</strong><br />
• Consultation<br />
Total responsibility <strong>for</strong> spare parts<br />
To meet the demands of companies with a large requirement<br />
<strong>for</strong> ongoing, preventive and emergency support, <strong>EuroMaint</strong><br />
has developed agreement structures whereby we can take<br />
care of all or parts of your component servicing and spare<br />
parts management. You decide the extent of our involvement.<br />
Begin with a limited agreement, and allow it to grow as your<br />
confi dence in us grows.<br />
Contracting <strong>EuroMaint</strong> <strong>Industry</strong> as a <strong>partner</strong> <strong>for</strong> your<br />
component servicing needs brings several benefi ts<br />
• Time gains <strong>–</strong> one supplier keeps things nice and simple<br />
• Access to specialist expertise<br />
• An independent <strong>partner</strong> with a broad network<br />
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Automation<br />
<strong>EuroMaint</strong> <strong>Industry</strong> can off er robust, reliable, customised<br />
<strong>production</strong> equipment thanks to the company’s long tradition<br />
and experience <strong>–</strong> not only in machine <strong>production</strong> but also in<br />
maintenance and renovation/refurbishment.<br />
When standard solutions are not enough<br />
There are occasions when standard solutions are not the<br />
best option. <strong>EuroMaint</strong> <strong>Industry</strong> creates special equipment<br />
with high operational reliability which streamlines your<br />
<strong>production</strong>. Our long experience and independent status<br />
ensure that we can always off er the best solution. We off er<br />
a complete team in development, technical design and<br />
<strong>production</strong>, with leading specialist expertise. All to make<br />
it easy <strong>for</strong> you. We work close to your project organisation<br />
to ensure we meet your wishes and requirements.<br />
No compromise<br />
For us, special is standard. We optimise concepts without<br />
compromising on safety, ergonomics, quality, user-friendliness,<br />
availability and ease of maintenance. High quality in the<br />
machine documentation is also pivotal to enable effi cient<br />
machine maintenance.<br />
Automation saves money<br />
More and <strong>more</strong> companies are bringing robots into <strong>production</strong>,<br />
aiming to implement robotic cells into existing <strong>production</strong><br />
equipment. This enables you to increase your <strong>production</strong> rate,<br />
reduce the error margin and cut down-time caused by human<br />
factors, while also eliminating hazardous and monotonous<br />
work tasks.<br />
We off er development and <strong>production</strong> of:<br />
• Special machines and <strong>production</strong> lines<br />
• Automation equipment and robotic cells<br />
• AGV (Automated Guided Vehicle) systems<br />
• IPV, In Process Verifi cation<br />
• Fixtures and other accessories and<br />
peripheral equipment<br />
AGV <strong>–</strong> vital assistance<br />
In the fi eld of Automation we produce Automated Guided<br />
Vehicles which are an eff ective, ergonomic aid in assembly<br />
applications, <strong>for</strong> example. Compared to similar systems<br />
<strong>EuroMaint</strong> <strong>Industry</strong>’s AGVs are <strong>more</strong> fl exible, independent<br />
and have a built-in quality assurance system.<br />
International ambitions<br />
We can also off er our customers a new measurement and<br />
analysis method called In Process Verifi cation, IPV. The<br />
system is a series of measurement stations that can detect<br />
shortcomings in quality during the <strong>production</strong> process,<br />
thereby dramatically reducing costs. The solution has also<br />
enabled <strong>EuroMaint</strong> <strong>Industry</strong> to move into the international<br />
market with a new subsidiary in Detroit.
Customer: CC Pack<br />
Assignment: Development work in Maintenance<br />
CC Pack in Tibro is a European leader in cardboard packaging <strong>for</strong> the food<br />
industry. The brief was to help the customer increase <strong>production</strong> figures.<br />
An OEE assessment of the current situation was carried out, followed by<br />
control and documentation, and finally results measurement.<br />
Customer: Stora Enso<br />
Assignment: Total service concept <strong>for</strong> component servicing<br />
Stora Enso makes paper. The general agreement entails total responsibility<br />
<strong>for</strong> repairs of all Stora Enso’s electronics components throughout Europe.<br />
<strong>EuroMaint</strong> <strong>Industry</strong>’s point of departure is to develop effective stock<br />
management solutions in close dialogue with Stora Enso.<br />
Customer: GETRAG All Wheel Drive<br />
Assignment: Specially adapted fixtures<br />
GETRAG All Wheel Drive in Köping machines covers and casings <strong>for</strong> car<br />
gearboxes, as well as AWD systems <strong>for</strong> four-wheel drive and car chassis<br />
components. The assignment was to urgently produce fixtures <strong>for</strong> existing<br />
machines to increase the <strong>production</strong> rate, enabling the customer to meet<br />
increased <strong>production</strong> demands.<br />
Customer: Arla Foods<br />
Assignment: Procurement of packing lines<br />
Arla Foods in Götene is a processor of cheese, among other things. The<br />
brief was to automate the packing of hard cheese to improve the work<br />
environment, streamline the process and increase capacity. <strong>EuroMaint</strong><br />
<strong>Industry</strong> was responsible <strong>for</strong> project management and procurement, as<br />
well as staff training.<br />
Customer: Husqvarna<br />
Assignment: General agreement <strong>for</strong> spindle servicing<br />
Husqvarna offers a comprehensive range of equipment <strong>for</strong> <strong>for</strong>ests,<br />
parks and gardens. The company has a general agreement with <strong>EuroMaint</strong><br />
<strong>Industry</strong> encompassing servicing and repairs of machine spindles at all<br />
Husqvarna factories in Sweden.<br />
Customer: DIAB<br />
Assignment: Automation of new <strong>production</strong> lines<br />
DIAB produces core materials <strong>for</strong> lightweight constructions, also known as<br />
sandwich technology. The brief was to develop a new concept and modify block<br />
<strong>production</strong>, to ensure a <strong>more</strong> flexible and accessible solution and lay the foundation<br />
<strong>for</strong> a threefold increase in <strong>production</strong>. As a <strong>partner</strong>, <strong>EuroMaint</strong> <strong>Industry</strong><br />
was responsible <strong>for</strong> technical design, <strong>production</strong>, installation and training.<br />
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<strong>EuroMaint</strong><br />
industry<br />
skövdE<br />
Headquarters<br />
<strong>EuroMaint</strong> industry aB<br />
SE-541 87 Skövde, Sweden<br />
Visiting address: Kavelbrovägen 2<br />
GävlE<br />
<strong>EuroMaint</strong> industry aB<br />
Lötängsgatan<br />
SE-801 31 Gävle, Sweden<br />
Visiting address: Lötängsgatan<br />
GötEBorG<br />
<strong>EuroMaint</strong> industry aB<br />
Box 36 136<br />
SE-400 13 Göteborg, Sweden<br />
Visiting address: Minuthandelsgatan 15<br />
HallsBErG<br />
<strong>EuroMaint</strong> industry aB<br />
Kraftvärmegatan 1<br />
SE-694 32 Hallsberg, Sweden<br />
Visiting address: Kraftvärmegatan 1<br />
ÅMÅl<br />
<strong>EuroMaint</strong> industry aB<br />
PO Box 302<br />
SE-662 27 Åmål, Sweden<br />
Visiting address: Västra Bangatan 2<br />
usa<br />
dEtroit<br />
<strong>EuroMaint</strong> industry, inc.<br />
50477 West Pontiac Trail<br />
Wixom, MI 48393<br />
USA<br />
Phone: +1 248-560-1000<br />
Fax +1 248-560-2000<br />
<strong>EuroMaint</strong> <strong>Industry</strong> strengthens industrial competitiveness through <strong>production</strong> streamlining. The company<br />
designs and refines <strong>production</strong> processes, develops and manufactures customer-specific <strong>production</strong><br />
equipment, and is a complete supplier of maintenance and component servicing <strong>for</strong> the engineering<br />
industry. The headquarters are in Skövde and the company also has operations in Hallsberg, Gävle,<br />
Åmål and in Detroit, USA.<br />
<strong>EuroMaint</strong> <strong>Industry</strong> AB SE-541 87 Skövde, Sweden Tel. +46 (0)500-91 70 00 Fax +46 (0)500-91 70 15 www.euromaint.se<br />
DESIGN AND PRODUCTION: Collaboration between <strong>EuroMaint</strong> AB and Care of Haus, Västerås. PHOTOGRAPHY: Lasse Fredriksson, Thomas Harrysson, Husqvarna and archive photos from <strong>EuroMaint</strong>. REPRO: Turbin, Västerås. Printing Edita, Västerås 2008.