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EuroMaint Industry – partner for more efficient production

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<strong>EuroMaint</strong> <strong>Industry</strong> <strong>–</strong> <strong>partner</strong> <strong>for</strong> <strong>more</strong> <strong>efficient</strong> <strong>production</strong><br />

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<strong>EuroMaint</strong> <strong>Industry</strong><br />

At <strong>EuroMaint</strong> <strong>Industry</strong> we are specialists in <strong>production</strong> streamlining.<br />

We are an independent full service <strong>partner</strong> that helps<br />

industrial companies to increase their competitiveness on the<br />

market. <strong>EuroMaint</strong> <strong>Industry</strong> has a unique portfolio as we cover<br />

the vast majority of aspects that can help raise <strong>production</strong><br />

efficiency. Together we can increase your company’s profitability.<br />

Want to know how?<br />

There is a growing realisation that modern <strong>production</strong> can<br />

be <strong>more</strong> profitable through improved availability, better equipment<br />

efficiency and higher quality. Fundamentally it is about<br />

observation, confirmation and having the courage to change.<br />

We have the necessary resources<br />

<strong>EuroMaint</strong> <strong>Industry</strong> <strong>–</strong> based in Skövde, central Sweden <strong>–</strong> is<br />

currently helping several industrial companies to streamline<br />

their <strong>production</strong> process through structured operational<br />

reliability management, swift repairs, intelligent automation<br />

solutions and much <strong>more</strong>. Thanks to our independence,<br />

expertise and experience, we can often deal with issues that<br />

other contractors are unable to tackle, or choose not to. We also<br />

offer total service concepts in maintenance, <strong>for</strong> instance.<br />

Centuries of collective know-how<br />

<strong>EuroMaint</strong> <strong>Industry</strong> is a company with vast experience.<br />

The foundations of our business date back to the 19th century,<br />

under the name Sköfde Gjuteri och Mekaniska Verkstad.<br />

In the 1930s the operation became part of the Volvo Group.<br />

The many years spent as part of Volvo built up a vast bank<br />

of expertise in servicing, <strong>production</strong> and maintenance, and<br />

this expertise benefits our customers today. In 2000 we<br />

became an independent company which was later acquired by<br />

the Swedish-owned corporation <strong>EuroMaint</strong>. Today <strong>EuroMaint</strong><br />

<strong>Industry</strong> is a subsidiary within the <strong>EuroMaint</strong> Group.<br />

Simplicity and peace of mind <strong>–</strong> everything from one <strong>partner</strong><br />

We offer both broad and specialist expertise, from analysis<br />

to execution and evaluation. From long-term turnkey solutions<br />

to smaller localised input. Through structured and preventive<br />

maintenance, we help you take control and increase your<br />

overall equipment efficiency (OEE). With component servicing<br />

we support our maintenance offering with spare parts, troubleshooting<br />

and repairs. When there are changes to the <strong>production</strong><br />

process we provide experienced <strong>production</strong> engineers, project<br />

managers and technical designers to ensure reliable solutions<br />

and secure implementation with minimal operational disruption.<br />

When a customised product is preferable to a standard<br />

one, we develop and manufacture tailor-made equipment and<br />

automation solutions.<br />

We are where you are<br />

Being close to the customer is important. Only by understanding<br />

the conditions and challenges you face can we provide the<br />

right service and suggest appropriate measures <strong>for</strong> improvement.<br />

We there<strong>for</strong>e continually establish new branches, which<br />

are part of our evolution towards always being available close<br />

to you, even when it comes to specialised services. What’s<br />

<strong>more</strong>, <strong>EuroMaint</strong> <strong>Industry</strong> can also follow your company<br />

abroad should the need arise. We aim to give you the best<br />

service. You can contact us via phone +1 248-560-1000.<br />

Want to see how you can streamline your <strong>production</strong>?<br />

Welcome to <strong>EuroMaint</strong> <strong>Industry</strong>.


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Engineering & Operational Reliability<br />

Quality maintenance is apparent in disruption-free <strong>production</strong><br />

and a high level of safety. Delivery precision and satisfi ed<br />

customers are other clear indicators. Maintenance is about<br />

managing and reaping the rewards of major investments. It’s<br />

about constant change and improvement. What may appear to<br />

be small alterations can often make a big diff erence. <strong>EuroMaint</strong><br />

<strong>Industry</strong> can help increase your company’s operational reliability.<br />

The price of inadequate maintenance<br />

The most common symptoms of inadequate maintenance are<br />

a lack of capacity, a struggle against low profi tability, shortcomings<br />

in delivery reliability and poor quality results. One<br />

way of dealing with the problems is to bring out the ‘hidden’<br />

capacity in existing <strong>production</strong> systems, and increase the<br />

value-enhancing time. Overall Equipment Effi ciency, OEE, is<br />

a good way of measuring how <strong>production</strong> can be streamlined<br />

based on APQ, Availability, Per<strong>for</strong>mance and Quality.<br />

Steps to better profi tability<br />

Far too many companies expend resources on unnecessary<br />

maintenance. We analyse operational reliability, classify your<br />

machinery and establish the current situation and conditions.<br />

Based on this, operational reliability can be primed using a<br />

maintenance plat<strong>for</strong>m and an action plan based on your<br />

specifi c needs. We can overhaul spare parts management,<br />

oversee emergency maintenance and plan preventive maintenance,<br />

update documentation and so on.<br />

Execution and total service<br />

In addition to analysis and strategy, we can also carry out the<br />

proposed measures. This includes technical maintenance<br />

services as well as carrying out maintenance on machinery<br />

<strong>–</strong> from day-to-day activities to major machine overhauls.<br />

To meet demand from companies looking <strong>for</strong> an external<br />

<strong>partner</strong> to develop and assume responsibility <strong>for</strong> the maintenance<br />

process and personnel, <strong>EuroMaint</strong> has developed the<br />

Total Service Concept, TSC.<br />

We off er:<br />

• Strategic development/streamlining<br />

of maintenance processes<br />

• Analysis and execution of effi ciency<br />

measurements (OEE)<br />

• Corrective, preventive, restorative and<br />

improvement maintenance<br />

• Pilot studies<br />

• Suggestions <strong>for</strong> technical design,<br />

concepts and measures<br />

• Simulation<br />

• Project management/Responsibility<br />

<strong>for</strong> implementation<br />

Increase <strong>production</strong> with the right technique<br />

No <strong>production</strong> is static. The reasons <strong>for</strong> change may vary<br />

widely: a new product or changes to existing ones, altered<br />

legal requirements, measures from structured maintenance<br />

work and so on. In <strong>production</strong> engineering <strong>EuroMaint</strong> <strong>Industry</strong><br />

has the necessary expertise, whether the focus is a new layout,<br />

altered fl ows, workplace design, control system optimisation,<br />

and so on.<br />

Create the best foundation<br />

The base is to lay a good foundation <strong>for</strong> decision-making.<br />

We have experienced teams of engineers who not only investigate,<br />

but also carry out improvements to your <strong>production</strong><br />

system. By contracting technical assistance in <strong>production</strong><br />

issues, you lay the right foundation from the word go. With<br />

frequency studies, fl ow simulations, measurement of cycle<br />

times, balancing and so on, you can be sure that any action<br />

taken will be immediate and implemented where required.<br />

With the right maintenance and technical <strong>production</strong> solutions,<br />

your company can reduce losses and increase profi tability.


Component Servicing<br />

When something goes amiss in <strong>production</strong>, rapid<br />

service means large savings. Every minute is precious.<br />

With Component Servicing, we make sure you lose as<br />

little of your valuable time as possible.<br />

The right spare part, when you need it<br />

Effi cient maintenance requires fast, reliable access to spare<br />

parts. In Component Servicing we off er services that help<br />

you ensure that all the parts <strong>for</strong> your machinery are available<br />

when you need them. One alternative to keeping a stock of<br />

spare parts, which ties up capital, is rapid troubleshooting and<br />

repairs to machinery components. As an independent service<br />

organisation, <strong>EuroMaint</strong> <strong>Industry</strong> has amassed a great deal<br />

of experience of repairing many diff erent types and makes of<br />

machinery components over the years.<br />

A higher level of service<br />

An increased demand <strong>for</strong> component servicing has led to<br />

several investments to safeguard our customers’ needs.<br />

Delivery precision to our customers is our top priority.<br />

Investments in new test equipment, larger material stores and<br />

databases <strong>for</strong> status checks are some of the other initiatives<br />

we have taken. From its branch in Åmål <strong>EuroMaint</strong> <strong>Industry</strong><br />

off ers tension tests and vibration measurements in the fi eld<br />

to all customers with extremely large machines.<br />

Longer service life<br />

When you can no longer buy spare parts <strong>for</strong> your machines,<br />

you may be <strong>for</strong>ced to replace entire systems so as not to<br />

cause costly loss of <strong>production</strong>. Instead of investing in a new<br />

control system, <strong>for</strong> instance, <strong>EuroMaint</strong> <strong>Industry</strong> can repair<br />

and service the existing one. This is to enable you to plan your<br />

investments further ahead and only replace the system once<br />

it becomes necessary <strong>for</strong> some other reason, such as higher<br />

per<strong>for</strong>mance requirements.<br />

We off er repairs on:<br />

• Spindles<br />

• Servo actuators and servo motors<br />

• Electric motors of all sizes<br />

• Electronics such as PLCs, NC control systems,<br />

PCBs, monitors etc.<br />

• Mechanical components<br />

• Measurement systems<br />

• Generators<br />

• Trans<strong>for</strong>mers<br />

The services we off er include:<br />

• Troubleshooting<br />

• Function tests<br />

• Repairs/Refurbishment<br />

• Agency/Sales<br />

• New <strong>production</strong><br />

• Consultation<br />

Total responsibility <strong>for</strong> spare parts<br />

To meet the demands of companies with a large requirement<br />

<strong>for</strong> ongoing, preventive and emergency support, <strong>EuroMaint</strong><br />

has developed agreement structures whereby we can take<br />

care of all or parts of your component servicing and spare<br />

parts management. You decide the extent of our involvement.<br />

Begin with a limited agreement, and allow it to grow as your<br />

confi dence in us grows.<br />

Contracting <strong>EuroMaint</strong> <strong>Industry</strong> as a <strong>partner</strong> <strong>for</strong> your<br />

component servicing needs brings several benefi ts<br />

• Time gains <strong>–</strong> one supplier keeps things nice and simple<br />

• Access to specialist expertise<br />

• An independent <strong>partner</strong> with a broad network<br />

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6<br />

Automation<br />

<strong>EuroMaint</strong> <strong>Industry</strong> can off er robust, reliable, customised<br />

<strong>production</strong> equipment thanks to the company’s long tradition<br />

and experience <strong>–</strong> not only in machine <strong>production</strong> but also in<br />

maintenance and renovation/refurbishment.<br />

When standard solutions are not enough<br />

There are occasions when standard solutions are not the<br />

best option. <strong>EuroMaint</strong> <strong>Industry</strong> creates special equipment<br />

with high operational reliability which streamlines your<br />

<strong>production</strong>. Our long experience and independent status<br />

ensure that we can always off er the best solution. We off er<br />

a complete team in development, technical design and<br />

<strong>production</strong>, with leading specialist expertise. All to make<br />

it easy <strong>for</strong> you. We work close to your project organisation<br />

to ensure we meet your wishes and requirements.<br />

No compromise<br />

For us, special is standard. We optimise concepts without<br />

compromising on safety, ergonomics, quality, user-friendliness,<br />

availability and ease of maintenance. High quality in the<br />

machine documentation is also pivotal to enable effi cient<br />

machine maintenance.<br />

Automation saves money<br />

More and <strong>more</strong> companies are bringing robots into <strong>production</strong>,<br />

aiming to implement robotic cells into existing <strong>production</strong><br />

equipment. This enables you to increase your <strong>production</strong> rate,<br />

reduce the error margin and cut down-time caused by human<br />

factors, while also eliminating hazardous and monotonous<br />

work tasks.<br />

We off er development and <strong>production</strong> of:<br />

• Special machines and <strong>production</strong> lines<br />

• Automation equipment and robotic cells<br />

• AGV (Automated Guided Vehicle) systems<br />

• IPV, In Process Verifi cation<br />

• Fixtures and other accessories and<br />

peripheral equipment<br />

AGV <strong>–</strong> vital assistance<br />

In the fi eld of Automation we produce Automated Guided<br />

Vehicles which are an eff ective, ergonomic aid in assembly<br />

applications, <strong>for</strong> example. Compared to similar systems<br />

<strong>EuroMaint</strong> <strong>Industry</strong>’s AGVs are <strong>more</strong> fl exible, independent<br />

and have a built-in quality assurance system.<br />

International ambitions<br />

We can also off er our customers a new measurement and<br />

analysis method called In Process Verifi cation, IPV. The<br />

system is a series of measurement stations that can detect<br />

shortcomings in quality during the <strong>production</strong> process,<br />

thereby dramatically reducing costs. The solution has also<br />

enabled <strong>EuroMaint</strong> <strong>Industry</strong> to move into the international<br />

market with a new subsidiary in Detroit.


Customer: CC Pack<br />

Assignment: Development work in Maintenance<br />

CC Pack in Tibro is a European leader in cardboard packaging <strong>for</strong> the food<br />

industry. The brief was to help the customer increase <strong>production</strong> figures.<br />

An OEE assessment of the current situation was carried out, followed by<br />

control and documentation, and finally results measurement.<br />

Customer: Stora Enso<br />

Assignment: Total service concept <strong>for</strong> component servicing<br />

Stora Enso makes paper. The general agreement entails total responsibility<br />

<strong>for</strong> repairs of all Stora Enso’s electronics components throughout Europe.<br />

<strong>EuroMaint</strong> <strong>Industry</strong>’s point of departure is to develop effective stock<br />

management solutions in close dialogue with Stora Enso.<br />

Customer: GETRAG All Wheel Drive<br />

Assignment: Specially adapted fixtures<br />

GETRAG All Wheel Drive in Köping machines covers and casings <strong>for</strong> car<br />

gearboxes, as well as AWD systems <strong>for</strong> four-wheel drive and car chassis<br />

components. The assignment was to urgently produce fixtures <strong>for</strong> existing<br />

machines to increase the <strong>production</strong> rate, enabling the customer to meet<br />

increased <strong>production</strong> demands.<br />

Customer: Arla Foods<br />

Assignment: Procurement of packing lines<br />

Arla Foods in Götene is a processor of cheese, among other things. The<br />

brief was to automate the packing of hard cheese to improve the work<br />

environment, streamline the process and increase capacity. <strong>EuroMaint</strong><br />

<strong>Industry</strong> was responsible <strong>for</strong> project management and procurement, as<br />

well as staff training.<br />

Customer: Husqvarna<br />

Assignment: General agreement <strong>for</strong> spindle servicing<br />

Husqvarna offers a comprehensive range of equipment <strong>for</strong> <strong>for</strong>ests,<br />

parks and gardens. The company has a general agreement with <strong>EuroMaint</strong><br />

<strong>Industry</strong> encompassing servicing and repairs of machine spindles at all<br />

Husqvarna factories in Sweden.<br />

Customer: DIAB<br />

Assignment: Automation of new <strong>production</strong> lines<br />

DIAB produces core materials <strong>for</strong> lightweight constructions, also known as<br />

sandwich technology. The brief was to develop a new concept and modify block<br />

<strong>production</strong>, to ensure a <strong>more</strong> flexible and accessible solution and lay the foundation<br />

<strong>for</strong> a threefold increase in <strong>production</strong>. As a <strong>partner</strong>, <strong>EuroMaint</strong> <strong>Industry</strong><br />

was responsible <strong>for</strong> technical design, <strong>production</strong>, installation and training.<br />

7


<strong>EuroMaint</strong><br />

industry<br />

skövdE<br />

Headquarters<br />

<strong>EuroMaint</strong> industry aB<br />

SE-541 87 Skövde, Sweden<br />

Visiting address: Kavelbrovägen 2<br />

GävlE<br />

<strong>EuroMaint</strong> industry aB<br />

Lötängsgatan<br />

SE-801 31 Gävle, Sweden<br />

Visiting address: Lötängsgatan<br />

GötEBorG<br />

<strong>EuroMaint</strong> industry aB<br />

Box 36 136<br />

SE-400 13 Göteborg, Sweden<br />

Visiting address: Minuthandelsgatan 15<br />

HallsBErG<br />

<strong>EuroMaint</strong> industry aB<br />

Kraftvärmegatan 1<br />

SE-694 32 Hallsberg, Sweden<br />

Visiting address: Kraftvärmegatan 1<br />

ÅMÅl<br />

<strong>EuroMaint</strong> industry aB<br />

PO Box 302<br />

SE-662 27 Åmål, Sweden<br />

Visiting address: Västra Bangatan 2<br />

usa<br />

dEtroit<br />

<strong>EuroMaint</strong> industry, inc.<br />

50477 West Pontiac Trail<br />

Wixom, MI 48393<br />

USA<br />

Phone: +1 248-560-1000<br />

Fax +1 248-560-2000<br />

<strong>EuroMaint</strong> <strong>Industry</strong> strengthens industrial competitiveness through <strong>production</strong> streamlining. The company<br />

designs and refines <strong>production</strong> processes, develops and manufactures customer-specific <strong>production</strong><br />

equipment, and is a complete supplier of maintenance and component servicing <strong>for</strong> the engineering<br />

industry. The headquarters are in Skövde and the company also has operations in Hallsberg, Gävle,<br />

Åmål and in Detroit, USA.<br />

<strong>EuroMaint</strong> <strong>Industry</strong> AB SE-541 87 Skövde, Sweden Tel. +46 (0)500-91 70 00 Fax +46 (0)500-91 70 15 www.euromaint.se<br />

DESIGN AND PRODUCTION: Collaboration between <strong>EuroMaint</strong> AB and Care of Haus, Västerås. PHOTOGRAPHY: Lasse Fredriksson, Thomas Harrysson, Husqvarna and archive photos from <strong>EuroMaint</strong>. REPRO: Turbin, Västerås. Printing Edita, Västerås 2008.

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