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Sepam - HV/MV Protection and control units (ENG) - Trinet

Sepam - HV/MV Protection and control units (ENG) - Trinet

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protection<strong>and</strong> <strong>control</strong>


presentationcontentspagepresentation 1grounding systems 3short-circuit currents 9discrimination 15electrical system protection 21transformer protection 29motor protection 35AC generator protection 41capacitor protection 47sensors 53lexiconI >overcurrent protectionU over <strong>and</strong> underfrequencyprotectionI N>earth fault protectionU >overvoltage protectionIi >negative sequenceunbalance protectionP Uvoltage restrainedovercurrent protectionBuchholzgeneralities<strong>Protection</strong> devices continuously monitor theelectrical status of system <strong>units</strong> <strong>and</strong> causethem to be de-energized (e.g. tripped by acircuit breaker) when they are the site of adisturbance: short-circuit, insulation fault...The objectives are:to contribute to protecting people againstelectrical hazards,to prevent equipment damage (the powerproduced by a three-phase short-circuit on a<strong>MV</strong> busbar can melt up to 50 kg of copperwithin 1 second, the temperature at thecentre of the arc can exceed 10,000°C),to limit thermal, dielectric <strong>and</strong> mechanicalstress on equipment,to maintain stability <strong>and</strong> service continuityin the system,to protect adjacent installations(for example, by reducing induced voltage inadjacent circuits).In order to attain these objectives, aprotection system should have the followingfeatures:speed,discrimination,reliability.<strong>Protection</strong>, however, has its limits: faultshave to actually occur in order for it to takeeffect. <strong>Protection</strong> cannot therefore preventdisturbances; it can only limit their duration.Furthermore, the choice of a protectionsystem is often a technical <strong>and</strong> economiccompromise between the availability <strong>and</strong>safety of the electrical power supply.The choice of a protective device is not theresult of isolated study, but rather one of themost important steps in the design of theelectrical system.Based on an analysis of the behaviour ofelectrical equipment (motors,transformers...) during faults <strong>and</strong> thephenomena produced, this guide is intendedto facilitate your choice of the most suitableprotective devices.Merlin Gerin protection guide 1


2 protection guide Merlin Gerin


grounding systemsintroductionThe choice of <strong>MV</strong> <strong>and</strong> <strong>HV</strong> grounding systemshas long been a topic of heated controversydue to the impossibility of finding a singlecompromise for the various types of electricalsystems. Experience acquired today enables apertinent choice to be made according to thespecific constraints of each system.five grounding sytemsNeutral potential can be grounded using fivemethods that differ according to the kind(capacitive, resistive, inductive) <strong>and</strong> value(zero to infinity) of the Z nimpedanceconnection made between the neutral <strong>and</strong>earth:Z n= ∞ ungrounded, no deliberateconnection,Z nis a resistance with a fairly high value,Z nis a reactance with a generally low value,Z nis a reactance designed to compensatefor the system capacity,Z n= 0 - the neutral is directly grounded.difficulties <strong>and</strong> selectioncriteriaThe selection criteria involve many aspects:technical characteristics (system function,overvoltage, fault current, etc...),operation (service continuity, maintenance),safety,cost (investment <strong>and</strong> operating expenses),local <strong>and</strong> national customs.In particular, there are two major technicalconsiderations which are, in fact, contradictory:Reducing the level of overvoltageOvervoltage is of several origins:lightning overvoltage, which all overheadsystems are exposed to, up to the user supplypoint,internal system overvoltage caused byoperations <strong>and</strong> certain critical situations(resonance),overvoltage resulting from an earth fault itself<strong>and</strong> its clearance.Reducing earth fault current (If).Fault current that is too high produces a wholeseries of consequences:damage caused by the arc at the fault point;particularly the melting of magnetic circuits inrotary machines,thermal withst<strong>and</strong> of cable shields,size <strong>and</strong> cost of earthing resistance,induction into adjacent telecommunicationsystems,danger for people created by raised framepotential.Unfortunately, optimizing one of theserequirements is automatically to thedisadvantage of the other. Two typicalgrounding methods accentuate this contrast:the ungrounded neutral system, whicheliminates the flow of earth fault currentthrough the neutral but causes the mostovervoltage,the directly grounded neutral system, whichreduces overvoltage to a minimum, but causeshigh fault current.An intermediate solution is therefore oftenchosen: the impedance grounded neutralsystem.Merlin Gerin protection guide 3


grounding systems (cont.)ungroundedIdIn this type of system, a phase-to-earth faultonly produces a weak current through thephase-to-earth capacity of the fault-freephases.It can be shown that Id = 3 CωVc V being the simple voltage,c C the phase-to-earth capacity of a phase,c ω the frequency of the system (ω = 2πf).The Id current can remain for a long time, inprinciple, without causing any damage sinceit does not exceed a few amperes(approximately 2 A per km for a 6 kV singlepolecable, with a 150 mm 2 cross-section,PRC insulated, with a capacity of 0.63 µF/km).Action does not need to be taken to clear this1st fault, making this solution advantageous interms of maintaining service continuity.However, this brings about the followingconsquences:c if not cleared, the insulation fault must besignalled by a permanent insulationmonitor,c subsequent fault tracking requires devicemade all the more complex by the fact that it isautomatic, for quick identification of the faultyfeeder, <strong>and</strong> also maintenance personnelqualified to operate it,c if the 1st fault is not cleared, a second faultoccurring on another phase will cause a realtwo-phase short circuit through the earth,which will be cleared by the phase protections.AdvantageThe basic advantage is service continuitysince the very weak fault current preventsautomatic tripping.DrawbacksThe failure to eliminate overvoltage throughthe earth can be a major h<strong>and</strong>icap ifovervoltage is high. Also, when one phase isearthed, the others are at delta voltage(U = V.e) in relation to the earth increasingthe probability of a 2 nd fault. Insulation costsare therefore higher since the delta voltagemay remain between the phase <strong>and</strong> earth fora long period as there is no automatic tripping.A maintenance department with the equipmentto quickly track the 1st insulation fault is alsorequired.ApplicationsThis solution is often used for industrialsystems (≤ 15 kV) requiring service continuity.4 protection guide Merlin Gerin


esistance groundingI > NNRnIdaccessible neutralRnnon accessible neutralI N>In this type of system, a resistive impedancelimits earth fault current Id, while still allowingproper evacuation of overvoltage. <strong>Protection</strong>smust however intervene automatically to clearthe first fault. In systems that feed rotatingmachines, the resistance is calculated so as toobtain an Id current of 15 to 50 A.This weak current must however be Id ≥ 2 Ic(Ic : total capacitive current in the system) inorder to reduce operation overvoltage <strong>and</strong> toenable simple detection.Distribution systems use higher ratings(100 to 1000 A) that are easier to detect <strong>and</strong>allow evacuation of lightning overvoltage.AdvantagesThis system is a good compromise betweenweak fault current <strong>and</strong> good overvoltageevacuation. The protection devices are fairlysimple <strong>and</strong> discriminating <strong>and</strong> the current islimited.Drawbacksc no service continuity; earth faults must becleared as soon as they occur,c the higher the voltage <strong>and</strong> level of currentlimitation, the higher the cost of the earthingresistance.ApplicationsPublic <strong>and</strong> industrial <strong>MV</strong> distribution systems.Earthing resistanceIf the neutral is accessible (star-connectedtransformer), the earthing resistance isinserted between the neutral <strong>and</strong> earth.When the neutral is not accessible or whendetermined by the discrimination study, anartificial neutral point is established(zero sequence generator) using a coil ora special transformer with a very lowzero sequence reactance.I N><strong>Protection</strong>sThe detection of weak fault current Id requiresprotections other than overcurrent phaserelays.These “earth fault" protections detect faultcurrent:c directly in the neutral earthingconnection 1 ,c or within the system by measuring thevectorial sum of the 3 currents using:v 3 CTs feeding the phase overcurrentprotections 2 ,v a core balance CT - (accurate solution - to beused preferably) 3 .1 2 3I N>I N>The relay is set according to the fault current Idthat is calculated leaving out the zerosequence impedance of the source <strong>and</strong> of theconnection in relation to impedance R n<strong>and</strong>taking the following 2 rules into account:c setting > 1.3 times system capacitive currentdownstream from the protection,c setting at approximately 20 % of maximumearth fault current.Also, if 3 CTs are used for detection,the setting must not be less than 10%of the CT rating to take into consideration theuncertainty linked to:v assymmetry of transient currents,v differences in performance level.Merlin Gerin protection guide 5


grounding systems (cont.)reactance groundingFor system voltage above 40 kV,it is preferable to use reactance ratherthan a resistance because of the difficultiesarising from heat emission in the event of afault.compensation reactancegroundingL NIdThis system is used to compensatefor capacitive current in the system.Fault current is the sum of the currentswhich flow through the following circuits:c reactance grounding,c fault-free phase capacitance with respectto earth.The currents may compensate for eachother since:c one is inductive (in the grounding),c the other one is capacitive (in the fault-freephase capacitances).They are therefore opposite in phase.AdvantageThe system reduces fault current, even ifthe phase-to-earth capacitance is high.DrawbackThe cost of reactance grounding may behigh due to the need to modify the reactancevalue in order to adapt compensation.<strong>Protection</strong>Fault detection is based on the activecomponent of the residual current.The fault causes residual currents to flowthroughout the system, but the faulty circuitis the only one through which resistiveresidual current flows.In addition, the protective devices take intoaccount repetitive self-extinguishing faults(recurring faults).When the earthing reactance <strong>and</strong> systemcapacitance are compensated (3L nCw 2 =1)v fault current is minimal,v it is resistive current,v faults are self-extinguishing.The compensation reactance is called anextinction coil or Petersen coil.direct groundingWhen the neutral is directly grounded withoutany coupling impedance, fault current Idbetween the phase <strong>and</strong> earth is practically aphase-to-neutral short-circuit, with a highvalue. This system, ideal for overvoltageevacuation, involves all the drawbacks <strong>and</strong>hazards of strong earth fault current. There isno continuity of service, but there are nospecific protections: the regular phaseovercurrent protections clear the fault.Applicationsc this type of system is not used in Europeanoverhead or underground <strong>MV</strong> systems, but isprevalent in North American distributionsystems. In these (overhead) systems, otherfeatures come into play to justify the choice:v the existence of a distributed neutralconductor,v 3 ph or 2 ph/N or ph/N distribution,v use of the neutral conductor as a protectiveconductor with systematic earthing of eachelectrical cable pole.c this type of system may be used when theshort-circuit power of the source is low.6 protection guide Merlin Gerin


Merlin Gerin protection guide 7


8 protection guide Merlin Gerin


short-circuit currentsintroductionA short circuit is one of the major incidentsaffecting electrical systems.The consequences are often serious, if notdramatic:c a short circuit disturbs the systemenvironment around the fault point bycausing a sudden drop in voltage,c it requires a part of the system (often alarge part) to be disconnected through theoperation of the protection devices,c all equipment <strong>and</strong> connections (cables,lines) subjected to a short circuit undergostrong mechanical stress (electrodynamicforces) which can cause breaks, <strong>and</strong>thermal stress which can melt conductors<strong>and</strong> destroy insulation,c at the fault point, there is often a highpower electrical arc, causing very heavydamage that can quickly spread all around.Although short circuits are less <strong>and</strong> lesslikely to occur in modern well-designed, welloperatinginstallations, the seriousconsequences they can cause are anincentive to implement all possible means toswiftly detect <strong>and</strong> attenuate them.The short circuit value at different points inthe system is essential data in defining thecables, busbars <strong>and</strong> all breaking <strong>and</strong>protection devices as well as their settings.definitionsShort-circuit current at a given point in thesystem is expressed as the rms value Isc(in kA) of its AC component.The maximum instantaneous value thatshort-circuit current can reach is the peakvalue Ip of the first half cycle.This peak value can be much higher than√2.Isc because of the damped DCcomponent that can be superimposed onthe AC component.This r<strong>and</strong>om DCcomponent depends on the instantaneousvalue of voltage at the start of the shortcircuit<strong>and</strong> on the system characteristics.Short-circuit power is defined by the formulaSsc = eUn . Isc (in <strong>MV</strong>A).This theoretical value has no physicalreality; it is a practical conventional valuecomparable to an apparent power rating.currentDC componentiρ2 2 IcctimeMerlin Gerin protection guide 9


short-circuit currents (cont.)phase-to-phase shortcircuitUUZscZscZscIscFFFThe Isc value of three-phase short circuitcurrent at a point F within the system is:UIsc =e Zscin which U refers to the phase-to-phasevoltage at point F before the fault occurs <strong>and</strong>Zcc is the equivalent upstream systemimpedance as seen from the fault point.c in theory, this is a simple calculation; inpractice, it is complicated due to the difficultyof calculating Zsc, an impedance equivalentto all the unitary impedances of series- <strong>and</strong>parallel-connnected <strong>units</strong> located upstreamfrom the fault. These impedances arethemselves the quadratic sum of reactances<strong>and</strong> resistances.Zsc = VR 2 + X 2Calculations can be made much simpler byknowing the short-circuit power Ssc at thepoint that joins the distribution system.Knowing Ssc at this point, the equivalent Zaimpedance upstream from this point can becalculated using the formula:UZa = 2, Isc = USsce ZaThere may not be a single source of voltage,but rather several sources in parallel, inparticular, synchronous <strong>and</strong> asynchronousmotors, reacting like generators upon theoccurrence of short circuits.Three-phase short circuit current is generallythe strongest current that can flow in thesystem.Two-phase short circuit current is alwaysweaker (by a ratio of e/2, i.e.approximately 87%).2-phase Isc =U2 Zscphase-to-earth short circuitcurrent (single-phase)ZnIoN123The value of this current depends on Z nimpedance between the neutral <strong>and</strong>earth.This impedance can be virtually nil ifthe neutral is directly grounded (in serieswith the earthing connection resistance) or,on the contrary, almost infinite if the neutralis ungrounded (in parallel with the system'sphase to earth capacitance).Calculation of this unbalanced short-circuitcurrent requires the use of the symmetricalcomponents method.This method replaces the real system bysuperimposing 3 systems:positive Z 1, negative Z 2, zero sequence Z 0The value of the phase-to-earth fault currentIo is:I 0=This calculation is required for systems inwhich the neutral is earthed by a Z nimpedance. It is used to determine thesetting of the "earth fault" protection deviceswhich are to intervene to break the earthfault current.In practice :I 0zU eZ 1+ Z 2+ Z 0+ 3 Z nUe Z n10 protection guide Merlin Gerin


short circuit currents atgenerator terminalsIt is more complicated to calculate shortcircuitcurrent at a synchronous generator'sterminals than at the terminals of atransformer connected to the system. This isbecause the internal impedance of themachine cannot be considered constantafter the start of the fault. It increasesprogressively <strong>and</strong> the current becomesweaker, passing through three characteristicstages:subtransient: (approx. 0.01 to 0.1 sec).Short-circuit current (rms value of the ACcomponent) is high: 5 to 10 times permanentrated current.transient: (between 0.1 <strong>and</strong> 1 sec). Shortcircuitcurrent drops to between 2 <strong>and</strong> 6times rated current.continuous: Short-circuit current drops tobetween 0.5 <strong>and</strong> 2 times rated current.The given values depend on the powerrating of the machine, its excitation mode<strong>and</strong>, for continuous current, on the value ofthe exciting current, therefore on themachine's load at the time of the fault.Also, the zero sequence impedance of theAC generators is generally 2 to 3 timeslower than their positive sequenceimpedance. Phase-to-earth short circuitcurrentis therefore stronger than threephasecurrent. By way of comparison, thethree-phase short-circuit current at atransformer's terminals ranges between 6<strong>and</strong> 20 times rated current depending on thepower rating.It can be concluded that short-circuits atgenerator terminals are difficult to assess,<strong>and</strong> that their low, decreasing value makesprotection setting difficult.currentsubtransient phenomenatransientcontinuousi1ti2ti3tfaultoccurs3 short circuit currents at generator terminalcalculation of short-circuitcurrentsThe rules for calculating short-circuitcurrents in industrial installations arepresented in IEC st<strong>and</strong>ard 909 issued in1988.The calculation of short-circuit currents atvarious points in a system can quickly turninto an arduous task when the installation isa complicated one. The use of specializedsoftware enables these calculations to beperformed faster.Merlin Gerin protection guide 11


short-circuit currents (cont.)equipment behaviourduring short-circuitsThere are 2 types of system equipment, thetype that intervenes <strong>and</strong> the type that doesnot intervene at the time of a fault.Passive equipmentThis category comprises all equipmentwhich, due to its function, must have thecapacity to transport both normal current<strong>and</strong> short-circuit current without damage.This equipment includes cables, lines,busbars, disconnecting switches, switches,transformers, series reactances <strong>and</strong>capacitors, instrument transformers.For this equipment, the capacity to withst<strong>and</strong>a short-circuit without damage is defined interms of:electrodynamic withst<strong>and</strong> (expressed inpeak kA), characterizing mechanicalresistance to electrodynamic stress.thermal withst<strong>and</strong> (expressed in rms kA for1 to 5 seconds) characterizing maximumadmitted overheating.Active equipmentThis category comprises the equipmentdesigned to clear short circuit currents:circuit breakers <strong>and</strong> fuses.This property is expressed by the breakingcapacity <strong>and</strong> if required, by the makingcapacity upon occurrence of a fault.breaking capacityThis basic characteristic of a switchingdevice is the maximum current (in rms kA)it is capable of breaking in the specificconditions defined by the st<strong>and</strong>ards, itgenerally refers to the rms value of the ACcomponent of the short circuit current;sometimes, for certain switchgear, the rmsvalue of the sum of the 2 components isspecified: AC <strong>and</strong> DC; it is then "unbalancedcurrent".The breaking capacity requires other datasuch as:voltage,R/X ratio of broken circuit,system natural frequency,number of breaks at maximum current,for example the cycle: B - M/B - M/B(B = breaking; M = making),status of the device after test.The breaking capacity appears to be a fairlycomplicated characteristic to define:it therefore comes as no surprise that thesame device can be assigned differentbreaking capacities depending on thest<strong>and</strong>ard by which it is defined.making capacity upon occurrenceof a short-circuitIn general, this characteristic is implicitlydefined by the breaking capacity: a deviceshould have the capacity to "make" upon theoccurrence of a short-circuit that it has thecapacity to break.Sometimes making capacity needs to behigher, for example for AC generator circuitbreakers.The making capacity is defined at peak kAsince the 1st asymmetric peak is the mostrestrictive one from an electrodynamic pointof view.short-circuit current presumed to be"broken"Some devices have the capacity to limit thecurrent they are going to break.Their breaking capacity is defined as themaximum current presumed to be brokenthat would develop in the case of a full shortcircuit at the upstream terminals of thedevice.12 protection guide Merlin Gerin


Merlin Gerin protection guide 13


14 protection guide Merlin Gerin


discriminationI >I >I >introduction<strong>Protection</strong>s comprise a coherent whole inrelation to the structure of the system <strong>and</strong> itsgrounding. They should be looked upon as asystem based on the principle ofdiscrimination which consists of isolating asquickly as possible the part of the systemaffected by the fault <strong>and</strong> only that part,leaving all the fault-free parts of the systemenergized.Various means can be implemented toensure proper discrimination in electricalsystem protection:c current discrimination,c time discrimination,c discrimination by data exchange, referredto as logic discrimination,c discrimination by the use of directionalprotection devices,c discrimination by the use of differentialprotection devices.current discriminationABIcc AI SCAI SCBIcc BI >(fig.1)example of current discriminationCurrent discrimination is based on the factthat within a system, the further the fault isfrom the source, the weaker the faultcurrent.Current-based protection is installed at thestarting point of each section: its setting isset at a value lower than the minimum valueof short-circuit current caused by a fault inthe monitored section, <strong>and</strong> higher than themaximum value of the current caused by afault located downstream (beyond themonitored area). Set in this way, eachprotection device operates only for faultslocated immediately downstream from it, <strong>and</strong>is not sensitive to faults beyond.In practice, it is difficult to define the settingsfor two cascading protection devices (<strong>and</strong>still ensure good discrimination) when thereis no notable decrease in current betweentwo adjacent areas (medium voltagesystem). However, for sections of linesseparated by a transformer, this system canbe used advantageously as it is simple,economical <strong>and</strong> quick (tripping with nodelay).An example of the application is shown(fig.1).I SCA> Ir ≥ I SCBI SCBimage at the transformer primary of themaximum short-circuit current on thesecondary.I rmax. I SCBmin. I SCAIMerlin Gerin protection guide 15


discrimination (cont.)time discriminationtime setting *1,1sA0,8sI >B0,5sI >C0,2sI >DI >Time discrimination consists of settingdifferent time delays for the current-basedprotection devices distributed throughout thesystem. The closer the relay is to thesource, the longer the time delay.The fault shown in the diagram opposite isdetected by all the protections (at A, B, C,<strong>and</strong> D). The time-delayed protection at Dcloses its contacts more quickly than the oneinstalled at C, which is in turn faster to reactthan the one at B, etc.Once circuit breaker D has been tripped <strong>and</strong>the fault current has been cleared,protections A, B <strong>and</strong> C, which are no longerrequired, return to the st<strong>and</strong>-by position.The difference in operation times ∆t betweentwo successive protections is thediscrimination interval. It takes into account:c circuit breaker breaking time Tc,c time delay tolerances dt,c time for the protection to return tost<strong>and</strong>-by: tr∆t should therefore correspond to therelation:∆t ≥ Tc + tr + 2dt.Considering present switchgear <strong>and</strong> relayperformances, ∆t is assigned a value of0.3 sec.This discrimination system has twoadvantages:c it provides its own back-up (granted, byeliminating a fault-free part of theinstallation),c it is simple.However, when there are a large number ofcascading relays, since the protectionlocated the furthest upstream has thelongest time delay, the fault clearing time isprohibitive <strong>and</strong> incompatible with equipmentshort-circuit current withst<strong>and</strong> <strong>and</strong> externaloperating necessities (connection of adistributor to electrical system, for example).This principle is used in radial networks.phase to phase fault(*)I RA≥ I RB≥ I RC≥ I RDI R: setting of overcurrent protection16 protection guide Merlin Gerin


I >I >I >application of timediscriminationAI rAThe time delays set for time discriminationare activated when the current exceedsthe relay settings.The settings must be coherent.There are 2 types of time-delayed currentbasedrelays:cdefinite time relays,the time delay is constant regardless of thecurrent, provided it is higher than the setting.I rA> I rB> I rC. ,t A> t B> t C.BI rBtcurrent settingtC B Anot operatingtime delayedoperatingt ACI rCtB∆t∆ttime delayt C(fig.1)definite time tripping curveII rCI rBI rAI ccCI ccBI ccAIcIDMT relays (fig. 2),the stronger the current, the shorter the timedelay. If the settings are set to In, overloadprotection is ensured at the same time asshort-circuit protection <strong>and</strong> settingcoherency is guaranteed.I nA> I nB> I nCI rA= I nAI rB= I nBI rC= I nCThe time delays are set for thediscrimination interval ∆t of the maximumcurrent detected by the upstream protectionrelay.tcurrent settingtC B Anot operatingtime delayedoperating∆t∆t(fig.2)IDMT tripping curveII rCI rBI rAI ccCI ccBI ccAIMerlin Gerin protection guide 17


discrimination (cont.)logic selectivityI >RI >This principle is used when short faultclearing time is required.Theexchange of logic data betweensuccessive protection devices eliminatesthe need for discrimination intervals.In a radial system, the protections locatedupstream from the fault point are activated;those downstream are not. The fault point<strong>and</strong> the circuit breaker to be <strong>control</strong>led cantherefore be located without any ambiguity.Each protection activated by a fault sends:a blocking input to the upstream stage(order to increase the upstream relay timedelay),a tripping order to the related circuitbreaker unless it has already received ablocking input from the downstream stage.Time-delayed tripping is provided for asback-up.AdvantageTripping time is no longer related to thelocation of the fault within the discriminationchain.blocking inputI >RI >Rphase-to-phase faultlogic selectivity system18 protection guide Merlin Gerin


I >I >I >directional discriminationH1H2I > I >1In a looped system, in which faults are fedfrom both ends, it is necessary to use aprotection system that is sensitive to thedirection of the flow of fault current in orderto locate <strong>and</strong> clear it.Example of the use of directionalprotections:D1 <strong>and</strong> D2 are equipped with instantaneousdirectional protections; H1 <strong>and</strong> H2 areequipped with time-delayed overcurrentprotections.In the event of a fault at point 1 , only theprotections on D1 (directional), H1 <strong>and</strong> H2detect the fault. The protection on D2 doesnot detect it (because of the direction of itsdetection system). D1 breaks. The H2protection de-energizes <strong>and</strong> H1 breaks.t H1= t H2AIIt D1= t D2t H= t D+ ∆tD1D2way of detectionexample of use of directional protectionssélectivité par protectiondifférentielleIprotectedequipment∆IR shigh impedance differential protectiondiagramIprotectedequipmentI'I'These protections compare the current atthe ends of the monitored section of thesystem. Any difference in amplitude <strong>and</strong>phase between the currents indicates thepresence of a fault. This is a selfdisciminatingprotection system as it onlyreacts to faults within the area it covers <strong>and</strong>is insensitive to any faults outside this area.The protected equipment can be: a motor,an AC generator, a transformer, or aconnection (cable or line).This protection is used to :c detect fault currents lower than ratedcurrentc trip instantaneously since discimination isbased on detection <strong>and</strong> not on time delays.There are two main principles:The high impedance protective device isseries-connected with a stabilizationresistor (1) in the differential circuit.The percentage-based differential protectivedevice is connected separately to the I <strong>and</strong> I'current circuits.The difference between these currents I - I'is determined in the protective device <strong>and</strong>the protection stability (1) is obtained by arestraint related to the measurement oflet-through current I + I' .2(1)The stability of the differential protectivedevice is its capacity to remain dropped outwhen there are no faults within the zonebeing protected, even if a differential currentis detected:v transformer magnetizing current,v line capacitive current,v error current due to saturation of thecurrent sensors.∆Ipercentage-based differential protectiondiagramMerlin Gerin protection guide 19


20 protection guide Merlin Gerin


electrical system protectionintroductionElectrical system protection should:detect faults,cut off of the faulty parts of the electricalsystem, keeping the fault-free parts inoperation.<strong>Protection</strong> systems are chosen according tothe electrical system configuration (paralleloperation of AC generators or transformers,loop or radial system,grounding system…).<strong>Protection</strong> against each of the followingtypes of faults is to be considered:phase-to-phase faults,earth faults (protections related toelectrical system grounding).This will be done by successively examiningthe following cases:a single incoming line,two incoming lines,a busbar,a loop.Merlin Gerin protection guide 21


electrical system protection (cont.)electrical system witha single incoming lineAI >t A2phase-to-phase faults (fig. 1)The protection device at D detectsfaults 1 on the outgoing lines <strong>and</strong> istripped following a time delay t D.The protection device at A detects thefaults 2 on the busbars <strong>and</strong> is trippedfollowing a time delay tA. It also acts asback-up in the event of a malfunction ofprotection D.Choose : IrA ≥ IrD <strong>and</strong> tA ≥ t D+∆t∆t : discriminator interval(generally 0,3 s).DI >t D1(fig. 1)phase-to-earth faultsHI >NGrounding by resistance on transformer(fig.2)Outgoing lines, the incoming line <strong>and</strong> thegrounding connection are equipped withearth fault protection devices.These devices are necessarily different frommultiphase fault protections as the faultcurrents are in a different range.2(fig. 2)D33I >NAD2resistive currentI >NI >ND11I >Ncapacitive currentOutgoing line protections are set selectivelyin relation to the incoming line protection,which is itself set selectively in relation to theprotection equipping the groundingconnection (respecting discriminationintervals).The fault current is fed back by thecapacitances of the fault-free outgoing lines<strong>and</strong> the grounding resistance. All the faultfreeoutgoing line sensors detect capacitivecurrent.So as to prevent inadvertent tripping, theprotection device on each outgoing line isset at a setting higher than the outgoingline's own capacitive current.c fault at 1 : the D1 circuit breaker trips,actuated by the protection device linked to it,c fault at 2 : the A circuit breaker trips,actuated by the incoming line protectiondevice,c fault at 3 : the protection device locatedon the neutral grounding connection causescircuit breaker H to trip at the transformerprimary.22 protection guide Merlin Gerin


HGrounding by resistance on the busbar(fig.3)The outgoing <strong>and</strong> ingoing line protectionsare selectively set in relation to theprotection equipping the groundingimpedance. As in the previous case, theprotection on each outgoing line is set at asetting higher than the outgoing line's owncapacitive current.2D2AI >ND13I >NI >NIrDtDIrAtAI >NI rNt NIn the event of a fault on outgoing line 1only the D1 outgoing line circuit breakertrips.In the event of fault on the busbar 2 , onlythe protection equipping the groundingconnection detects the fault. It causestripping by circuit breaker A.In the event of fault on the transformersecondary 3 , the incoming line protectiondetects the fault. It causes tripping by circuitbreaker H.Note: when circuit breaker A is open, thetransformer secondary is ungrounded.1(fig. 3)permanentinsulationmonitoringU >NUngrounded neutral (fig.4).A fault, regardless of its location, producescurrent which is fed back by the capacitanceof the fault-free outgoing lines.in industrial system, this current is generallyweak (a few amperes), allowing operationsto carry on while the fault is being tracked.The fault is detected by a permanentinsulation monitor (Vigilhom) or a neutralvoltage displacement protection device. Inthe case of a system with high totalcapacitve current (tens of amperes), addedmeasures are required to quickly clear thefault.Directional earth protection can be used toselectively trip the faulty outgoing line.(fig. 4)Merlin Gerin protection guide 23


electrical system protection (cont.)system with two incominglinesT1H1A1D1II > t H I > t H3I >2t Rt AT2D2H2A2II >t Rt Aphase-to-phase faults (fig.1)System with two transformer incomersor with two incoming linesThe outgoing lines are equipped with phaseovercurrent protections with a time delay oft D. The two incoming lines A1 <strong>and</strong> A2 areequipped with phase overcurrentprotections selectively set with the outgoinglines, i.e. at a value oft A≥ t D+ ∆t.They are also equipped with directionalprotection devices with time delays set att R< t A- ∆t.Therefore, a fault at 1 is cleared by theopening of D2 with a time delay of t D.A fault at 2 is cleared by the opening ofA1 <strong>and</strong> A2 with a time delay of t A(the directional protections do not detect thefault).A fault at 3 is detected by the A1directional protection which opens at time t R,allowing continued operation of the faultfreepart of the system. The fault at 3however is still fed by T1. At timet H≥ t A+ ∆t, H1 is actuated by the phaseovercurrent protection with which it isequipped.phase-to-earth faults (fig. 2)System with two transformer incomersGrounding by resistance on thetransformers. The outgoing lines areequipped with earth fault protection devicesset at a setting higher than thecorresponding capacitive current with a timedelay of t D.The incomers (A1 <strong>and</strong> A2) are equipped withdirectional protections with a time delay of t R.The grounding connections are equippedwith earth fault protections, the setting ofwhich is higher than the settings of theincomer <strong>and</strong> outgoing line protections with atime delay of t N≥ t D+ ∆t.Therefore, a fault at 1 is cleared by theopening of D1.A fault at 2 is cleared by the opening ofA1, A2, H1 <strong>and</strong> H2, triggered by theprotections located on the groundingconnections of the 2 transformers.A fault at 3 is detected by the A1directional earth fault protection which opensat time t R, allowing continued operation ofthe fault-free part of the system.However, fault 3 is still fed up to time t N,the moment at which the protection locatedon the corresponding transformer'sgrounding connection triggers the opening ofthe H1 circuit breaker.I > t DI >t Ddetection way1H1H2(fig. 1)3I > t t I >N N N NI t N RI Nt RA1A22D1D2D3I >Nt DI >Nt DI >Nt D1(fig. 2)detection way24 protection guide Merlin Gerin


usbars∆IIn addition to the protections describedearlier, a busbar can be equipped with aspecific protection device, referred to ashigh impedance differential protection, theaim of which is to be sensitive, quick <strong>and</strong>selective.The differential protection (fig.1) takes thevectorial sum per phase of currents entering<strong>and</strong> leaving the busbar; whenever this sumis not equal to zero, it trips the busbarpower supply circuit breakers.Logic discrimination (fig.2) applied toovercurrent protections provides a simple,simple solution for busbar protection .A fault at 1 is detected by the D1protection which transmits a blocking inputto the A protection.The D1 protection is tripped 0.6 sec. laterA fault at 2 is detected only by the Aprotection which is tripped 0.1 sec. later.(fig. 3)I >t = 0,1 sA2D1I >t = 0,6 s1D2I >t = 0,3 s(fig. 4)Merlin Gerin protection guide 25


electrical system protection (cont.)open loopclosed loopI > I >In a distribution system comprisingsubstations fed in a loop, protection can beat the head of the loop or by sections:<strong>Protection</strong> at the headof the loop (fig. 1)The loop is always open.The circuit breaker at the head of each loopis equipped with an overcurrent protectiondevice.A fault in a cable joining up 2 substationscauses the opening of one of the two circuitbreakers at the head, depending on theposition of the loop opening.<strong>Protection</strong> is often completed by anautomation system which:c clears the fault with the power off byopening the devices located at the ends ofthe cable involved, after localisation of thefaulty cable (by cable fault detector),c close the incomer circuit breaker thattripped,c closes the device which ensured thenormal opening of the loop.(fig. 1)∆I∆I∆I∆ILoop section protectionEach end of the cable is equipped with acircuit breaker, with severall protectionsolutions.c differential protection solution (fig. 2):each cable is equipped with a differential lineprotection device <strong>and</strong> each substation isequipped with a busbar differentialprotection device. This type of protection isvery quick but expensive. Also, if the neutralis resistance grounded, the sensitivity of thedifferential protections must cover phase-toearthfaults.This solution may be used in bolh open <strong>and</strong>closed loops.(fig. 2)26 protection guide Merlin Gerin


Loop section protection (cont.)(fig. 3)III >IIIIIII >Overcurrent protection <strong>and</strong> directionallogic discrimination (fig. 3)The circuit breakers in the loop are fittedwith overcurrent protection <strong>and</strong> directionalprotection devices. The principle of logicdiscrimination is also used to clear faults asquickly as possible.A fault in the loop activates:c all the protection devices when the loop isclosed,c all the protection devices upstream fromthe fault when the loop is open. Eachprotection device sends a blocking input toone of the devices adjacent to it within theloop, according to the data transmitted bythe directional protection device.<strong>Protection</strong> devices that do not receive ablocking input trip within a minimum amountof time regardless of the fault's position inthe loop:c the fault is cleared by two circuit breakers,one on either side of the fault if the loop isclosed, <strong>and</strong> all the switchboards remainenergized,c the fault is cleared by the upstream circuitbreaker if the loop is open. This solution is afull one since it protects the cables <strong>and</strong>switchboards. It is quick, discriminating <strong>and</strong>includes back-up protection.I >t4I >t5I >t5I I > I I > I I > It1t3 t2t3 t2t4 t1Overcurrent <strong>and</strong> directional overcurrentprotection (fig. 4)In the case of a loop limited to twosubstations, time discrimination can be usedwith overcurrent <strong>and</strong> directional overcurrentprotection devices as shown in the diagram.A higher number of substations results inprohibitive time delays.The time gap between delays t1, t2… t5 isthe discrimination interval ∆t.time gap between t1, t2,… t3 is ∆t discrimination interval(fig. 4)detection wayLong distance protectionThis solution is only useful for very longconnections (several kilometers long). It iscostly <strong>and</strong> very seldom used, in mediumvoltage.Merlin Gerin protection guide 27


28 protection guide Merlin Gerin


transformer protectionintroductionThe transformer is a particularly importantsystem component.It requires effective protection against allfaults liable to damage it, whether of internalor external origin.The choice of a protection system is oftenbased on technical <strong>and</strong> cost considerationsrelated to the power rating.types of faultsThe main faults affecting transformers are:c overloads,c short-circuits,c frame faultsAn overload can result from an increase inthe number of loads being fedsimultaneously or from an increase in thepower absorbed by one or more loads.It results in an overcurrrent of long durationcausing a rise in temperature that isdetrimental to the preservation of insulation<strong>and</strong> to the service life of the transformer.Short circuits can be inside or outside thetransformer:c internal: faults occurring between windingconductors with different phases or faults inthe same winding. The fault arc damagesthe transformer winding <strong>and</strong> can cause fire.In oil transformers, the arc causes theemission of decomposition gas. If the fault isa weak one, there is a slight gas emission<strong>and</strong> the accumulation of gas can becomedangerous. A violent short circuit can causemajor damage that can destroy the winding<strong>and</strong> also the tank frame by the spread ofburning oil.c external: phase-to-phase faults in thedownstream connections. The downstreamshort circuit current produceselectrodynamic forces In the transformer thatare liable to affect the windings mechanically<strong>and</strong> then develop in the form of internalfaults.A frame fault is an internal fault. It canoccur between the winding <strong>and</strong> the tankframe or between the winding <strong>and</strong> themagnetic core. It causes gas emission in oiltransformers. Like internal short circuits, itcan cause transformer damage <strong>and</strong> fire.The amplitude of the fault current dependson the upstream <strong>and</strong> downstream groundingsystems, <strong>and</strong> also on the position of the faultwithin the winding.c in star connections (fig.1), the framecurrent varies between 0 <strong>and</strong> the maximumvalue depending on whether the fault is atthe neutral or phase end of the winding.c in delta connections (fig.2), the framecurrent varies between 50 <strong>and</strong> 100% of themaximum value depending on whether thefault is in the middle or at the end of thewinding.III maxI maxI max20100%050%100%(fig.1)(fig.2)fault current according to the winding fault positionMerlin Gerin protection guide 29


transformer protection (cont.)protection devices∆IOverloadsOvercurrent of long duration is generallydetected by a direct time or IDMT delayedovercurrent protection which isdiscriminating with respect to secondaryprotection.Thermal overload protection is used tomonitor the temperature rise: overheating isdetermined by simulation of heat release asa function of the current <strong>and</strong> temperature lagof the transformer.I >I >>Short-circuitsFor oil transformers:c a Buchholz relay or DGPT gas pressuretemperature detector that is sensitive to gasrelease or oil movement is used, causingrespectively a short-circuit between turns ofthe same phase <strong>and</strong> a violent phase-tophaseshort-circuit.c differential transformer protection (fig.1)ensures rapid protection against phase-tophasefaults. It is sensitive to fault currentsin the range of 0.5 In <strong>and</strong> is used forimportant transformers.c an instantaneous overcurrent protection(fig.2) device linked to the circuit breakerlocated at the transformer primary ensuresprotection against violent short circuits. Thecurrent setting is set at a value higher thanthe current due to a short circuit on thesecondary, thus ensuring currentdiscrimination.c for low power transformers, a fuse is usedfor overcurrent protection.(fig.1)(fig.2)Tank frame faultsc tank frame protection (fig.3):This instantaneous overcurrent protectiondevice installed on the transformer frameearthing connection constitutes a simple,efficient solution for internal winding-toframefaults (provided its setting is suitablewith grounding system used) the transformertank has to be insulated from the ground.This form of protection is discriminating,being sensitive only to transformer framefaults.Another solution consists of using earth faultprotection:c earth protection located on the upstreamsystem for frame faults affecting thetransformer primary.c earth fault protection located on theincoming line of the board being fed, if theneutral of the downstream system is earthedon the busbars (fig.4).These protections are disciminating: theyare only sensitive to phase-to-earth faultslocated in the transformer or on theupstream <strong>and</strong> downstream connections.c restricted earth protection if the neutral ofthe downstream system is earthed at thetransformer (fig.5). This is a high impedancedifferential protection system which detectsthe difference in residual currents measuredat the grounding point <strong>and</strong> at the threephasetransformer outlet.c neutral earth protection if the downstreamsystem is earthed at the transformer (fig.6).(fig.3)I >∆I(fig.4)I N>(fig.5)I N>(fig.6)30 protection guide Merlin Gerin


examples of transformerprotection<strong>MV</strong>/LV<strong>MV</strong><strong>MV</strong>/LV<strong>MV</strong>I (1)(2)I>I>>I N>(2)(3)I N> (3)(4)(4)(6)I N>(5)(6)LVLVlow powerhigh power(1) Thermal overload(2) Fuse or 2-setting overcurrent(3) Earth fault(4) Buchholz or DGPT(5) Tank earth leakage(6) LV circuit breaker<strong>MV</strong>/<strong>MV</strong><strong>MV</strong>/<strong>MV</strong>I(1)I(1)I >I >>(2)I >I >>(2)I N>(3)I N>∆I(3)(7)(4)(4)I N>I N>(6)∆I(5)(8)low powerhigh power(1) Thermal overload(2) Fuse or 2-setting overcurrent(3) Earth fault(4) Buchholz or DGPT(5) Tank earth leakage(6) Neutral earth protection(7) Transformer differential(8) Restricted earth fault protectionMerlin Gerin protection guide 31


transformer protection (cont.)setting information type of fault settingsoverloadshort circuitearth faultLV circuit breaker: In (for <strong>MV</strong>/LV transformer)thermal overload: time constant in the 10' rangefuse: rating > 1.3 In,direct time overcurrentlower setting < 6 In; time delay ≥ 0.3 s(selective with downstream),upper setting > downstream Isc instantaneous,IDMT overcurrentIDMT lower setting (selective with downstream),high setting > downstream Isc, instantaneous,differential transformer,25% to 50% of In.tank earth leakagesetting > 20 A 100 ms time delay,earth fault currentsetting ≤ 20 % of maximum earth fault <strong>and</strong>≥ 10% of CT rating if fed by 3 CTs,time delay 0.1 s if grounded within the system,time delay according to discrimination if groundedin the transformer,restricted earth fault protectionsetting approximately 10% of In when the3 CT integrator assembly is used,neutral earth protectionsetting approximately 10% of maximum earth faultcurrent.32 protection guide Merlin Gerin


Merlin Gerin protection guide 33


34 protection guide Merlin Gerin


motor protectionintroductionThe motor constitutes an interface betweenthe electrical <strong>and</strong> mechanical fields.It is found in an environment linked to thedriven load, from which it is inseparable.Furthermore, the motor can be subjected toinner mechanical stress due to its movingparts.A single faulty motor may cause disturbancein a complete production process.Modern motors have optimizedcharacteristics which make theminappropriate for operation other thanaccording to their rated characteristics.The motor is therefore a relatively fragileelectrical load that needs to be carefullyprotected.types of faultsMotors are affected by:faults related to the driven loadpower supply faultsinternal motor faultsFaults related to the driven loadoverloads. Since the power called upon isgreater than rated power, there isovercurrent in the motor <strong>and</strong> an increase inlosses, causing a rise in temperature.too long, too frequent start-ups. Motorstart-up creates substantial overcurrentswhich are only admissible since they are ofshort duration. If start-ups are too frequentor too long due to an insufficient gapbetween motor torque <strong>and</strong> load torque, theoverheating that is inevitably producedbecomes prohibitive.jamming. This refers to a sudden stop inrotation for any reason related to the drivenmechanism. The motor absorbs the start-upcurrent <strong>and</strong> stays jammed at zero speed.There is no more ventilation <strong>and</strong> overheatingvery quickly occurs.pump de-energizing. This causes motoridling which has no direct harmful effect.However, the pump itself quickly becomesdamaged.reverse power. This type of fault occursdue to a voltage drop when a synchronousmotor driven by the inertia of the load sendspower back into the network. In particular,should the normal network power supply bereleased, the synchronous motor canmaintain the voltage in an undesirablefashion <strong>and</strong> feed the other loads which areconnected in parallel.Power supply faultsdrop in voltage. This reduces motor torque<strong>and</strong> speed: the slow-down causes increasedcurrent <strong>and</strong> losses. Abnormal overheatingtherefore occurs.unbalance. 3-phase power supply can beunbalanced because:the power source (transformer or ACgenerator) does not provide symmetrical3-phase voltage,all the other consumers together do notconstitute a symmetrical load, unbalancingthe power supply network,the motor is fed on two phases due to fusemelting.Power supply unbalance produces reversecurrrent causing very high losses <strong>and</strong>therefore quick rotor overheating.Internal motor faultsphase-to-phase short-circuits: these canvary in strength depending on the position ofthe fault within the coil; they cause seriousdamage.frame faults: fault current amplitudedepends on the power supply networkgrounding system <strong>and</strong> on the fault's positionwithin the coil. Phase-to-phase short-circuits<strong>and</strong> frame faults require motor rewinding,<strong>and</strong> frame faults can produce irreparabledamage to the magnetic circuit.loss of synchronism.This fault involvessynchronous motors losing theirsynchronism due to field loss: motoroperation is asynchronous but the rotorundergoes considerable overheating since itis not designed for this.Merlin Gerin protection guide 35


motor protection (cont.)motor protection devices(fig.1)∆IOverloadsOverloads are monitored:c either by IDMT overcurrent protection,c or by thermal overload protection.Thermal overload involves overheating dueto current.c or by a temperature probe.Excessive starting time <strong>and</strong> locked rotorThe same function ensures both protections.This involves an instantaneous current relayset at a value lower than the start-up current,which is validated after a time delaybeginning when the motor is turned on; thistime delay is set at a value greater than orequal to the normal duration of start-up.Starts per hourThe corresponding protection is sensitive tothe number of starts taking place within agiven interval of time or to the time betweenstarts.Pump de-energizingIs detected by a direct time undercurrentprotection device which is reset when thecurrent is nil (when the motor stops).Reverse powerIs detected by a directional real powerprotection device.Drops in voltageAre monitored by a time-delayedundervoltage protection device. The voltagesetting <strong>and</strong> time delay are set fordiscrimination with the system's short-circuitprotection devices <strong>and</strong> to tolerate normalvoltage drops, for example during motorstarts. This type of protection is often sharedby several motors in the same switchboard.Unbalance<strong>Protection</strong> is ensured by IDMT or direct timenegative sequence unbalance detection.Phase-to-phase short circuitsAre detected by a time-delayed overcurrentprotection device. The current setting is sethigher than or equal to the start-up current<strong>and</strong> the time delay is very short; its purposeis to make the protection insensitive to thefirst peaks of making current.When the corresponding breaking device isa contactor, it is associated with fuses whichensure short-circuit protection.For large motors, a high impedance orpercentage-based differential protectionsystem is used (fig. 1).Through appropriate adaptation of theconnections on the neutral side <strong>and</strong> by theuse of summing current transformers, asimple overcurrent protection deviceensures sensitive, stable detection ofinternal faults (fig.2).Frame faultsThis type of protection depends on thegrounding system. Higher sensitivity issought so as to limit damage to the magneticcircuit.Field loss(for synchronous motors). It is detected bya time-delayed max. reactive powerprotection device.∆I(fig.2)36 protection guide Merlin Gerin


examples of protectionContactor-<strong>control</strong>led or circuit breaker<strong>control</strong>ledasynchronous motorAdditional protection according to the type ofload:c excessive starting time + locked rotorc starts per hourc undercurrentI thermal overloadU unbalanceI >I N >overcurrentearth faultMIthermal overloadHigh power asynchronous motorAdditional protections according to the typeof load:c excessive starting time + locked rotorc starts per hourc undercurrentIi >unbalanceU overcurrentI N >earth fault∆IdifferentialMHigh power synchronous motorAdditional protection according to the type ofload:c excessive starting time + locked rotorc starts per hourc undercurrentI thermal overloadU unbalanceI >overcurrentI N >earth faultP


motor protection (cont.)setting information type of fault settingsoverloadsbreaking unbalance <strong>and</strong> phase reversalshort circuitsstator frameexcessive starting timelocked rotordrop in voltagereal reverse powerfield lossthermal overloadparameters should be adapted to fit thecharacteristics of the motor (time constant inthe 10' range),IDMT overcurrent relaysetting should allow starting.negative sequence unbalancesetting between 0.3 <strong>and</strong> 0.4 In,time delay: approximately 0.6 sec.If the system can function with almostcontinuous unbalance, an IDMTcharacteristic is used: setting allowing0.3 In during starting without trippingfuserating > 1.3 In, allowing starting,direct time overcurrentsetting ≥ 1.2 start-up current,time delay approximately 0.1 sec.differential: setting 10% to 20% of Inresistance groundingThe lowest setting compatible with theprotected outgoing line's capacitive currentis selected,setting between 10 <strong>and</strong> 20% of maximumearth fault current,time delay: 0.1 sec. approximately.setting approximately 2.5 In,time delay 1.1 x starting time.setting between 0.75 <strong>and</strong> 0.8 Un,time delay: approximately 1 sec.approximate settingssetting 5% of Pntime delay 1 sec.approximate settingssetting 30% of Sntime delay 1 sec.38 protection guide Merlin Gerin


Merlin Gerin protection guide 39


40 protection guide Merlin Gerin


AC generator protectionintroductionAC generator operation can be altered byboth faults within the machine <strong>and</strong> bydisturbances occurring in the electricalsystem to which it is connected.An AC generator protection systemtherefore has a dual objective: protectingthe machine <strong>and</strong> protecting the system.types of faultsFaults such as overloads, unbalance <strong>and</strong>internal phase-to-phase faults are the sametype for AC generators as for motors.However, there are other types of faults thatare characteristic of AC generators.When a short circuit occurs in a anelectrical system close to an AC generator,the fault current looks like that shown infigure 1.The maximum short-circuit current valueshould be calculated taking into account themachine's substransient impedance X"d .The value of the current detected by aprotection device, which is very slightly timedelayed(by about 100 milliseconds), shouldbe calculated taking into account themachine's transient impedance X’d.The value of steady state short-circuitcurrent should be calculated taking intoaccount the synchronous impedance X.This current is weak, generally less than theAC generator's rated current.Internal phase-to-frame faultThis is the same type of fault as for motors<strong>and</strong> its effects depend on the groundingsystems adopted. A particularity in relationto motors, however, lies in the fact that ACgenerators can operate decoupled from theelectrical system during the start-up <strong>and</strong>shutdown periods, <strong>and</strong> also when operatingfor testing or on st<strong>and</strong>-by. The groundingsystem may differ depending on whether theAC generator is coupled or decoupled <strong>and</strong>the protection devices should be suitable forboth cases.Field lossWhen an AC generator previously coupledwith a system loses its field, it becomesdesynchronized from the system. It thenoperates asynchronously, overspeedingslightly, <strong>and</strong> it absorbs reactive power.Motor-like operationWhen an AC generator is driven like a motorby the electrical power system to which it isconnected <strong>and</strong> it applies mechanical energyto the shaft, this can cause wear <strong>and</strong>damage to the driving machine.Voltage <strong>and</strong> frequency variationsVoltage <strong>and</strong> frequency variations duringsteady state operating are due to themalfunction of the related regulators. Thesevariations create the following problems:too high a frequency causes abnormalmotor overheating,too low a frequency causes motor powerloss,variations in frequency cause variations inmotor speed which can bring aboutmechanical damage,too high a voltage puts stress on all partsof the network,too low a voltage causes torque loss <strong>and</strong>an increase in current <strong>and</strong> motoroverheating.current subtransient phenomena transientcontinuoustfig.1Merlin Gerin protection guide 41


AC generator protection (cont.)protection devicestripping currentI r0,3 I rU0,3 U nU n(fig.2)I r: setting currentI >(A)AI >(B)(fig.3)AC generator connected to other power sourcesOverloadsThe overload protection devices for ACgenerators are the same as for motors:c IDMT overcurrent,c thermal overload,c temperature probe.Unbalance<strong>Protection</strong>, like for motors, is ensured byIDMT or direct time negative sequencedetection.External phase-to-phase short-circuitsAs the value of short-circuit currentdecreases over time to within the range ofrated current, if not weaker, in steady stateoperation, a simple current detection devicecan be insufficient.This type of fault is effectively detected by avoltage restrained overcurrent detectiondevice, the setting of which increases withthe voltage (fig.2). Operation is delayed.Internal phase-to-phase short circuitsc high impedance or percentage-baseddifferential protection provides a sensitive,quick solution.c In certain cases, especially for an ACgenerator with a low power rating comparedto the system to which it is connected ,the following combination can be used forinternal phase-to-phase short-circuitprotection (fig.3):v instantaneous overcurrent protection (A),validated when the AC generator circuitbreaker is opened, with current sensorslocated on the neutral side, with a settinglower than rated current,v instantaneous overcurrent protection (B),with current sensors located on the circuitbreaker side, with a setting higher than ACgenerator short-circuit current.Stator frame faultc if the neutral is grounded at the ACgenerator neutral point, earth fault orrestricted earth fault protection is used.c if the neutral is grounded within the systemrather than at the AC generator neutralpoint, stator frame faults are detected by:v earth fault protection on the AC generatorcircuit breaker when the AC generator iscoupled to the electrical system,v by an insulation monitoring device forungrounded systems when the AC generatoris uncoupled from the system.c If the neutral is ungrounded, protectionagainst frame faults is ensured by aninsulation monitoring device. This deviceoperates either by detecting residual voltageor by injecting DC current between theneutral <strong>and</strong> earth.If this device exists in the system, it monitorsthe AC generator when it is coupled, but aspecial AC generator device, validated bythe circuit breaker being in the openposition, is needed to monitor insulationwhen the AC generator is uncoupled.Rotor frame faultsWhen the exciting current circuit isaccessible, frame faults are monitored by apermanent insulation monitor (Vigilohm).Field lossThis type of fault is detected either bymeasuring the reactive power absorbed orby monitoring the excitation circuit ifaccessible, or else by measuring theimpedance at the AC generator terminals.Motor-like operationThis is detected by a relay that senses thereal power absorbed by the AC generator.Voltage <strong>and</strong> frequency variationsThese are monitored respectively by anovervoltage-undervoltage protection device<strong>and</strong> an underfrequency device.These protection devices are time-delayedsince the phenomena do not requireinstantaneous action <strong>and</strong> because theelectrical system protections <strong>and</strong> voltage<strong>and</strong> speed <strong>control</strong>ler must be allowed time toreact.42 protection guide Merlin Gerin


examples of applicationsLow power AC generator, uncoupledGI N >II i >I>Uearth faultthermal overloadnegative sequence unbalancevoltage restrained overcurrentMedium power AC generatorsI N >II i>earth faultthermal overloadnegative sequence unbalanceGI>UP over <strong>and</strong> undervoltage> f >over <strong>and</strong> underfrequencyMerlin Gerin protection guide 43


AC generator protection (cont.)examples of applicationsMedium power AC generator(grounded in electrical system)GII i >I>UP > f >U N >I I>UP U >> f >I N >field lossresidual overvoltageover <strong>and</strong> undervoltageover <strong>and</strong> underfrequencyearth fault44 protection guide Merlin Gerin


setting information type of fault settingsoverloadsunbalanceexternal short-circuitinternal short-circuitframe faultsfield lossmotor operationvoltage variationspeed variationthermal overloadto be adapted to rated characteristics (timeconstants in the 10' range)).max. neg. phase sequence componentto be adapted to characteristics (if lack of data,setting 15% of In, IDMT).voltage restrained overcurrentsetting 1.2 to 2 times In,time delay according to discrimination.high impedance differentialthreshold approximately 10% of In.neutral grounded in electrical systemearth fault,setting 10% to 20% of maximum earth faultcurrent,time delay: instantaneous or 0.1 sec.neutral grounded at AC generator neutral pointearth faultsetting approximately 10% Intime delay according to discriminationungroundedresidual overvoltagesetting approximately 30% of Vnreactive reverse powersetting 30% of Sn,time delay of a few seconds.directional real powersetting 1 to 20% of Pn,time delay ≥ 1 sec.over <strong>and</strong> undervoltage0.8 Un < U < 1.1 Un,time delay: approximately a second.over <strong>and</strong> underfrequency0.95 fn < f < 1.05 fn,time delay: a few seconds.Merlin Gerin protection guide 45


46 protection guide Merlin Gerin


capacitor protectionintroductionCapacitor banks are used to compensate forreactive energy absorbed by electricalsystem loads, <strong>and</strong> sometimes to make upfilters to reduce harmonic voltage.Their role is to improve the quality of theelectrical system.They may be connected in star, delta <strong>and</strong>double star arrangements, depending on thelevel of voltage <strong>and</strong> the system load.A capacitor comes in the form of a case withinsulating terminals on top. It comprisesindividual capacitances which have limitedmaximum permissible voltages(e.g. 2250 V) <strong>and</strong> are series-mounted ingroups to obtain the required voltagewithst<strong>and</strong> <strong>and</strong> parallel-mounted to obtainedthe desired power rating.There are two types of capacitors:those with no internal protection,those with internal protection:a fuse is combined with each individualcapacitance.types of faultsgroupe 1groupe 2groupe 3groupe n(fig.1)Vn-1Vn-1VThe main faults which are liable to affectcapacitor banks are:overload,short-circuit,frame fault,capacitor component short-circuit.An overload is due to temporary orcontinuous overcurrent:continuous overcurrent linked to:raising of the power supply voltage,the flow of harmonic current due to thepresence of non-linear loads such as staticconverters (rectifiers, variable speed drives),arc furnaces, etc.,temporary overcurrent linked to theenergizing of a capacitor bank step.Overloads result in overheating which hasan adverse effect on dielectric withst<strong>and</strong><strong>and</strong> leads to premature capacitor aging.A short-circuit is an internal or externalfault between live conductors, phase-tophaseor phase-to-neutral depending onwhether the capacitors are delta or starconnected.The appearance of gas in thegas-tight chamber of the capacitor createsoverpressure which may lead to the openingof the case <strong>and</strong> leakage of the dielectric.A capacitor component short-circuit isdue to the flashover of an individualcapacitance.with no internal protection: the parallelwiredindividual capacitances are shuntedby the faulty unit:the capacitor impedance is modifiedthe applied voltage is distributed to oneless group in the serieseach group is submitted to greater stress,which may result in further, cascadingflashovers, up to a full short-circuit.with internal protection: the melting of therelated internal fuse eliminates the faultyindividual capacitance:the capacitor remains fault-free,its impedance is modified accordingly.A frame fault is an internal fault between alive capacitor component <strong>and</strong> the framecreated by the metal chamber.Similar to internal short-circuits, theappearance of gas in the gas-tight chamberof the capacitor creates overpressure whichmay lead to the opening of the case <strong>and</strong>leakage of the dielectric.Merlin Gerin protection guide 47


capacitor protection (cont.)protection devicesCapacitors should not be energized unlessthey have been discharged. Re-energizingmust be time-delayed in order to avoidtransient overvoltage. A 10-minute timedelay allows sufficient natural discharging.Fast discharging reactors may be used toreduce discharging time.OverloadsOvercurrent of long duration due to theraising of the power supply voltage may beavoided by overvoltage protection thatmonitors the electrical system voltage. Thistype of protection may be assigned to thecapacitor itself, but it is generally a type ofoverall electrical system protection. Giventhat the capacitor can generallyaccommodate a voltage of 110% of its ratedvoltage for 12 hours a day, this type ofprotection is not always necessary.Overcurrent of long duration due to theflow of harmonic current is detected by anoverload protection of one the followingtypes:thermal overloadtime-delayed overcurrent,provided it takes harmonic frequencies intoaccount.The amplitude of overcurrent of shortduration due to the energizing of capacitorbank steps is limited by series-mountingimpulse reactors with each step.Short circuitsShort-circuits are detected by a time-delayedovercurrent protection device. Current <strong>and</strong>time delay settings make it possible tooperate with the maximum permissible loadcurrent <strong>and</strong> to close <strong>and</strong> switch steps.Frame faults<strong>Protection</strong> depends on the groundingsystem. If the neutral is grounded, a timedelayedearth fault protection device is used.Capacitor component short-circuitsDetection is based on the change inimpedance createdby the short-circuiting of the component forcapacitors with no internal protectionby the elimination of the faulty individualcapacitance for capacitors with internalfuses.When the capacitor bank is double starconnected,the unbalance created by thechange in impedance in one of the starscauses current to flow in the connectionbetween the netural points. This unbalanceis detected by a sensitive overcurrentprotection device.48 protection guide Merlin Gerin


examples of capacitorbank protectionDouble star connected capacitor bank for reactive power compensationI >I Novercurrentearth faultU >overvoltageI >overcurrentFilterII >thermal overloadovercurrentI N >earth faultMerlin Gerin protection guide 49


capacitor protection (cont.)setting informationtype of faultoverloadshort-circuitframe faultcapacitor componentshort circuitsettingovervoltagesetting ≤ 110 % Vnthermal overloadsetting ≤ 1.3 In or overcurrentsetting ≤ 1.3 In direct timeor IDMT time delay 10 secovercurrent direct timesetting approximately 10 Intime delay approximately 0.1 secearth fault direct timesetting ≤ 20 % maximum earth fault current<strong>and</strong> ≥ 10 % CT rating if suppied by 3 CTstime delay approximately 0.1 secovercurrentdirect time setting < 1 amperetime delay approximately 1 sec50 protection guide Merlin Gerin


Merlin Gerin protection guide 51


52 protection guide Merlin Gerin


sensorsintroduction<strong>Protection</strong> or measuring devices requiredata on the electrical rating of the equipmentto be protected.For technical, economic <strong>and</strong> safety reasons,this data cannot be obtained directly fromthe high voltage equipment power supply;the following intermediary devices areneeded:voltage transformers (VT),current transformer (CT),core balance CTs to measure earth faultcurrent.These devices fulfill the following functions:reduction of the value to be measured(e.g.1500/5 A),galvanic isolation,providing the power required for dataprocessing <strong>and</strong> for protection operationitself.current transformers (CTs)P1I1I2S1S2P2The CTs are characterized by the followingvalues (according to IEC 185 st<strong>and</strong>ards)*.CT voltageThis is the operating voltage applied to theCT primary. Note that the primary is at the<strong>HV</strong> potential level <strong>and</strong> that one of thesecondary terminals is generally earthed.As for other equipment, the following is alsodefined :maximum1 min. withst<strong>and</strong> voltage atst<strong>and</strong>ard frequencymaximum impulse withst<strong>and</strong> voltage.e.g. for 24 kV rated voltage, the CT mustwithst<strong>and</strong> 50 kV voltage for 1 min at 50 Hz<strong>and</strong> 125 kV impulse voltage .Rated transformation ratioIt is usually given as the transformation ratiobetween primary <strong>and</strong> secondary currentI1/I2. Secondary current is generally 5 Aor 1 A.Accuracy levelIt is defined by the composite error for theaccuracy limit current.e.g. 5P10 means 5% error for 10 In10P15 means 10% error for 15 In5P <strong>and</strong> 10P are the st<strong>and</strong>ard accuracyclasses.5 In, 10 In, 15 In, 20 In are the st<strong>and</strong>ardaccuracy limit currents.The accuracy limit factor is the ratiobetween the accuracy limit current <strong>and</strong> therated current .Class X is another way of specifying CTcharacteristics based on "knee-pointvoltage" (fig.1, CT response in saturatedstate).Accuracy level powerSecondary power at rated current for whichthe accuracy level is guaranteed. Expressedin VA, it indicates the power that thesecondary can deliver for its rated current,while respecting the rated accuracy class.It represents the total consumption of thesecondary circuit, i.e. the power consumedby all the connected devices as well as theconnecting wires.If a CT is loaded at a power rating lowerthan its accuracy level power, its actualaccuracy level is higher than the ratedaccuracy level. Likewise, a CT that is loadedtoo much loses accuracy.Admissible short time currentExpressed in rms kA, the maximum currentadmissible for 1 second (I th) (the secondarybeing short-circuited) represents CT thermalovercurrent withst<strong>and</strong>. The CT must havethe capacity to withst<strong>and</strong> short-circuit currentfor the time required to clear it. If the clearingtime t is other than 1 sec., the current the CTcan withst<strong>and</strong> is I th/ Vt.Electrodynamic withst<strong>and</strong> expressed in peakkA is at least equal to 2.5 x I thNormal values of rated currents:at the primary (in A)10 - 12.5 - 15 - 20 - 25 - 30 - 40 -50 - 60 - 75 <strong>and</strong> multiples or decimalsubmultiples.* Also to be taken into account are elements related to thetype of assembly, characteristics of the site (e.g.temperature), system frequency, etc...Merlin Gerin protection guide 53


sensors (cont.)CT responsein saturated stateP1When subjected to very strong current, theCT becomes saturated, i.e. the secondarycurrent is no longer proportional to theprimary current.The current error which corresponds to themagnetization current becomes very high.S1ImVKnee-point voltage (fig.1)This is the point on the current transformermagnetization curve at which a 10%increase in voltage V requires a 50%increase in magnetization current I m.S2P2V+10%knee pointvoltage+50%(fig.1)Imconclusion on CTs sendingcurrent into an overcurrenttype protection deviceFor direct time overcurrent protections, iftwice the setting current does does causesaturation, operation is ensured no matterhow strong the fault.For IDMT overcurrent protections, saturationmust not be reached for current values inthe working part of the operation curve (amaximum of 20 times the setting current).specific "wide b<strong>and</strong>"current sensorsThese sensors, most often without magneticcircuits <strong>and</strong> therefore not subject tosaturation. Linked to an electronic device,their response is linear.These CTs are used <strong>and</strong> supplied with thedigital technology protection <strong>units</strong>. They onlyrequire knowledge of the primary ratedcurrent.54 protection guide Merlin Gerin


earth fault protectionsensorsEarth fault current can be detected inseveral ways.CT mounted on neutral pointI N>3 CT summing integrator assembly (fig.3)This assembly is only used if it is impossibleto use core balance CTs.Because of the CT summing error, theminimum setting for residual current isapproximately 10% of In.Nearth fault(fig.1)(fig.3)Differential measurementby core balance CTI1NI2I3I N>(fig.2)differential protectionsensorsThe CTs should be specified according tothe operating principle of the protectionsystem; refer to the instruction manual of thesystem being used.protected zoneP1 P2P2 P1differential protectionMerlin Gerin protection guide 55


sensors (cont.)voltage transformersVoltage transformers have the followingcharacteristics (IEC186) (1)electrical system frequency generally50 or 60Hz,system's highest primary voltage(secondary voltage is st<strong>and</strong>ardized100, 100/ , 110, 110/ Volts),rated voltage factorVA power rating <strong>and</strong> accuracy class3-transformer assembly(requires 1 insulated high voltageterminal per transformer)2 transformer assembly ("V" assembly)(requires 2 insulated high voltageterminals per transformer)voltage ratio:Un100In ungrounded systems, all neutral phaseVTs must be loaded enough to prevent therisk of ferromagnetic resonance.voltage ratio:Un/100/(1)also to be taken into account are elements related to thetype of assembly, characteristics of the site(e.g. temperature...) etc...56 protection guide Merlin Gerin


<strong>Protection</strong><strong>and</strong> <strong>control</strong>RS 485 - Modbus networkconnection accessoriesinstruction manual


ContentspageRS 485 network 22-wire bus topology 2general characteristics 24-wire bus topology 3communication interfaces 4Merlin Gerin equipment 4<strong>Sepam</strong> 2000 4<strong>Sepam</strong> 1000 + communication interface module ACE 949 5accessories 6CCA 609 connection box 6CCA 629 connection box 2 wire 6CCA 600-2 9-pin connectors 7CCA 602 cable 7CCA 619 connector 2 wire 7converters 8ACE 909-2 RS 485 / RS 232 converter 8ACE 919 RS 485 / RS 485 converter 10wiring <strong>and</strong> commissioning 12RS 485 network cable 12connection of “master” station 13ACE 909-2 or ACE 919 converters 13connection of “slave” stations 2 wire RS 485 14master station in RS 232 with ACE 909-2 14master station in RS 232 with ACE 909 15master station in RS 485 without converter 16connection of “slave” stations <strong>Sepam</strong> 1000 + 2 wire RS 485 17connection of “slave” stations 2 wire RS 485 with <strong>Sepam</strong> 1000 + 18connection of “slave” stations 4 wire RS 485 20extension of the RS 485 network with ACE 919 21in case of distributed power supplysetting <strong>and</strong> testing - commissioning 22troubleshooting 23RS 485 network connection guide1


RS 485 networkPresentationThe Modbus communication network may be used toconnect equipment to a central monitoring <strong>and</strong> <strong>control</strong>system on a local network in half duplex, master-slavemode.The communication network is a LAN (Local AreaNetwork). Transmission is of the serial type <strong>and</strong> all thestations are connected in parallel to a 2-wire / (4-wire)bus. The physical layer is of the RS 485 type incompliance with the EIA RS 485 st<strong>and</strong>ard.The RS 485 communication bus operates according tothe principle of differential line voltage.There are 2 main wiring principles for this type ofnetwork:c 2-wire topology,c 4-wire topology.2-wire bus topologyTwo-wire cabling of the communication network makesit possible to use a single shielded pair, which meanssimple cabling.Each item of equipment connected to the networkincludes a transmitter <strong>and</strong> a receiver that areconnected to the same cable.Since communication is half duplex, alternating <strong>and</strong>two-way, messages are conveyed in both directions onthe same line from the master to the slaves <strong>and</strong> viceversa.Communication takes place alternately, with thetransmitters taking turns on the line.The master can be any station.Connection of the stations (2-wire)The network comprises a single cable (a shielded,twisted pair). The various stations in the network areconnected by linking both of the following:c all the outputs marked + (TD+, RD+) to the network +wire (marked L+),c all the outputs marked - (TD-, RD-) to the network -wire (marked L-).General characteristicstype of transmissionasynchronous serialrate 300, 600, 1200, 2400, 4800, 9600,19200, 38400 bauds (1)data formats1 start, 8 bits, no parity, 1 stop1 start, 8 bits, even parity, 1 stop1 start, 8 bits, odd parity, 1 stopRS 485 electrical interfacecomplies with EIA RS 485 st<strong>and</strong>ardmaximum distance1300 mbranch distanceless than 3 mmaximum number of stations on a line 32(1)300, 600 bauds not available with ACE 909-2.300, 600, 1200, 2400 not available with <strong>Sepam</strong> 1000 + .Rc5 V0 VRpRpstation 01 station 02 station n-1 station n (n ≤ 32)General architecture of an RS 485 networkstation 03RD - TD +L - (B/B')L + (A/A')RcTD +TD –(A)(B)RD +RD –(A')(B')transmittersreceiversImpedance matchingTwo 150 Ω resistors (Rc) are required at each end tomatch line impedance. Each item of equipment, as wellas each connector, connection box <strong>and</strong> interface,contains a 150 Ω resistor which can be used for thispurpose.PolarizationPolarization creates a continuous flow of current through the network, putting all thereceivers in deactivated status until a transmitter is validated.The network is polarized by connecting the (L+) line to the 0 V <strong>and</strong> the (L-) line to the5 V via two 470 Ω polarization resistors (RP).The network should only be polarized in one location on the line to avoid r<strong>and</strong>omtransmission.It is recommended that the master’s power supplies <strong>and</strong> resistors be used.The ACE 909-2 <strong>and</strong> ACE 919 converters provide this polarization.Some Schneider equipment offers also this possibility.Please noteSome equipment items do not comply with the RS 485 st<strong>and</strong>ard with respect topolarities as well as polarization <strong>and</strong> line impedance matching.When a mixture of equipment is being connected, make sure to check these points.2 RS 485 network connection guide


4-wire bus topologyFor 4-wire connection of the communication network,2 shielded pairs are used.With 4-wire connection, the “master station” is defined<strong>and</strong> then the two communication lines, a masterto slaves “transmission” line <strong>and</strong> a slaves to master“receiving” line. Communication is alternating halfduplex. Requests are sent from the master tothe salves on the transmission line. Replies are sentfrom the slaves to the master on the receiving line.Connection of stations (4-wire)The different network are stations are connectionby linking:c master stationv RD+ inputs to the L+ “transmission” line,RD- inputs to the L- “transmission” line,v TD+ outputs to the L+ “receiving” line,TD- outputs to the L- “receiving” line.The connection of the master station is the opposite to that of the other stations:c master stationv RD+ input to the L+ “receiving” line,RD- input to the L- “receiving” line,v TD+ output to the L+ “transmission” line,TD- output to the L- “transmission” line.5 VRpRcL – (B/B’)receiving line(transmission fromslaves to master)L + (A/A’)Rc5 VRpRp0 VRcL – (B/B’)transmission line(transmission frommaster to slaves)L + (A/A’)RcTD – TD +TD – TD +RpTD – TD +TD – TD +TD – TD +RD – RD +RD – RD +0 VRD – RD +RD – RD +RD – RD +slave station n°slave station n°master station (supervisor)slave station n°slave station n°RC = load resistor (150 ohms),Rp = polarization resistor (470 ohms)Impedance matchingFour 150 Ohm resistors (Rc) are m<strong>and</strong>atory, one ateach end, for impedance matching of both thetransmission <strong>and</strong> receiving lines.Polarization(see 2-wire topology)It is necessary to polarize both the transmission <strong>and</strong> receiving lines.ACE 909-2 <strong>and</strong> ACE 919 converters are only used with the 2-wire topology.RS 485 network connection guide3


Communication interfacesSchneider’s experience in the industrial world hasshown that more than 50% of communication problemsare linked to the commissioning of the network.This manual describes the accessories available <strong>and</strong>the different connection schemes that may be used forequipment fitted with a Modbus RS 485 physical link.These accessories may be used to:c facilitate commissioning,c reduce risks linked to the environment (EMC),c reduce incorrect wiring (faulty welding...).Merlin Gerin equipment items which use the same typeof RS 485 interface, connected to 9-pin Sub-Dconnectors, are identified in the connection schemesby the symbol MERLIN GERIN .ACE 909-2Example of equipment concerned:<strong>Sepam</strong> 2000CE40Bredgreenindicatorscommunicationconnector(item 1B)0 V5 VRp +Rp –12 6ARcRD + (A')RD – (B')TD + (A)TD – (B)345789You wish to connect an equipment itemto a network:recommended modulefunction type example 2-wire network powered 2-wire network 4-wire networkModbus slaveequipment<strong>Sepam</strong> 1000 +ACE 949 <strong>and</strong>CCA 612 cablepowered 2-wire CCA 609 <strong>and</strong> CCA 629 <strong>and</strong>RS 485 CCA 602 cable CCA 602 cablenot-powered 2-wire CCA 609 <strong>and</strong> CCA 629 <strong>and</strong>RS 485 CCA 602 cable CCA 602 cable4-wire RS 485 <strong>Sepam</strong> 2000 CCA 609 <strong>and</strong>DC 150CCA 602 cableVigilohm systemModbus masterequipmentRS 232 ACE 909-2 ACE 909-22-wire RS 485CCA 609 <strong>and</strong>master cable2-wire RS 485 ACE 919 ACE 9194-wire RS 485 CCA 609 <strong>and</strong> CCA 609 <strong>and</strong>master cablemaster cablerepeater 2-wire RS 485 / ACE 919 ACE 9192-wire RS 4854 RS 485 network connection guide


<strong>Sepam</strong> 1000 + communicationinterface module ACE 949The network cable connections are made to terminalsA <strong>and</strong> B situated on the module.The power supply for the RS 485 communicationinterfaces (ACE 949 opposite, items V- <strong>and</strong> V+) isprovided via the network cable by a single accessory,ACE 909-2 (or ACE 919) which may be used toconnect up to 20 <strong>units</strong>.The distributed power supply network is wired usinga shielded cable that comprises 2 twisted pairs.Each module is equipped with a 3 meter long CCA 612prefabricated cable connected to the C output of<strong>Sepam</strong> 1000 + .8830CA B72RCRCV+V-L+L- V+V-L+L-green indicatorline activityRS485networkAACE 949L- L+ V- V+1234B4321 CCCA 612C<strong>Sepam</strong> 1000 +L- L+ V- V+RS485networkRS 485 network connection guide5


AccessoriesCCA 609 connection boxEach equipment item may be connected to the networkcable via a CCA 609 connection box mounted on aDIN rail (symmetrical or asymmetrical). The connectionbox can be used to tap onto the communication cable.The CCA 609 box is used for 4-wire topologies <strong>and</strong>/orin the case of polarization by a <strong>Sepam</strong>. It is replacedin other cases by the CCA 629 box.With this type of connection, it is possible to removea station from the network without leaving anyconnectors “loose” It also facilitates the connectionof new stations at a later date.c Mounting on symmetrical or asymmetrical DIN rail,c Dimensions: 83 mm (L) x 85 mm (H) “ 110 m (D)with CCA 602 connected,c Weight: 120 g.connectionvia CCA 602connection cable85validation of impedance matchingon the end station only (strap 9-10)9 101112 131415161 2 3 4 5 6 7 8possibility of network polarization(in one location only) (straps 13-14 <strong>and</strong> 15-16)via a stationearthingterminal2-wire RS 485 networkconnection terminal block:incoming:L + to 1normalL – to 2outgoing:L + to 3L – tonormal83552-wire configuration (straps 5-6 <strong>and</strong> 7-8)clamps for attachment <strong>and</strong> recoveryof bus cable shielding (incoming/outgoing)CCA 629 connection box2 wireEach equipment item may be connected to the networkcable via a CCA 629 connection box mounted on aDIN rail (symmetrical or asymmetrical). The connectionbox can be used to tap onto the communication cable<strong>and</strong> provides continuity of the distributed power supply.This box is connected to 2-wire RS 485 networks only.With this type of connection, it is possible to removea station from the network without leaving anyconnectors “loose” It also facilitates the connectionof new stations at a later date.c Mounting on symmetrical or asymmetrical DIN rail,c Dimensions: 83 mm (L) x 85 mm (H) x 110 m (D)with CCA 602 connected,c Weight: 120 g.connectionvia CCA 602connection cable85validation of impedance matchingon the end station only (strap 1-2)1 2ACB1 2 3 4 1 2 3 4RS 485 busCCA 609or CCA 629<strong>Sepam</strong> 2000CCA 602earthingterminal2-wire RS 485 networkconnection terminal block:incoming:V + to 1normalV – to 2L + to 3normalL – to 48355clamps for attachment <strong>and</strong> recoveryof bus cable shielding (incoming/outgoing)6 RS 485 network connection guide


CCA 600-29-pin connectors56,4 16The CCA 600-2 accessory may be used to producecables long enough for customized cabling systems:c connection of station to CCA 609,c connection of CCA 609 to ACE 909,c supplied with the ACE 909-2 / ACE 919.44,536CCA 602 cableThe CCA 602 “cable” accessory is used to createbranches of the RS 485 network from the CCA 609connection box to each equipment item.It may also be used to connect the ACE 909 converter(master / central computer link).This accessory comprises a 3-meter cable with a 9-pinsub-D connector with metallic cover at either end.16 27 38 49 516 27 38 49 5CCA 619 connector 2 wire(CCA 629 alternative solution)PresentationEach equipment item may be connected directly to the2-wire RS 485 communication network only, using theCCA 619 connector.c dimensions: see diagram,c weight: 120 g.23 46Connection of the CCA 619 connectorL + to +L – to –+ - + -cable (2-wire)for chaining withanother CCA 619connectorgroundwirebus RS 485CCA 619<strong>Sepam</strong> 200070Setting of the configuration microswitchestermination resistor connected2-wire cable(st<strong>and</strong>ard)2 WPOLlinepolarization2 WPOL50POLnopolarizationPOLnot connectedNormalEach line endRS 485 network connection guide7


ConvertersACE 909-2 RS 485 / RS 232converterPresentationThe ACE 909 converter may only be used for 2-wiremode operation.Without requiring any flow <strong>control</strong> signals, afterthe parameters are set, the ACE 909-2 performsconversion, polarization <strong>and</strong> automatic dispatchingof Modbus frames between the master <strong>and</strong> the stationsby two-way alternating transmission (half-duplexwith single pair).The ACE 909-2 converter also provides a 12 V supplyfor the distributed power supply of the <strong>Sepam</strong> 1000 +ACE 949 interfaces.At the time of cabling, it is necessary to ensure thatthe L+ <strong>and</strong> L- lines are independent or insulated.The setting of the communication parameters shouldbe the same as the setting of the <strong>Sepam</strong> 1000 + s<strong>and</strong> the master communication.Connection105 850,1Aconnection to the RS 485network with CCA 602accessory or screw-onconnector CCA 600-2(supplied with the converter)MERLIN GERINACE 909-2off onNo polarizationNo impédancematching12-3SW10 112345SW2Rp-Rp+RcRate SW2/1 SW2/2 SW2/3 SW2/4 SW2/51200 1 1 12400 0 1 14800 1 0 19600 0 0 119200 1 1 038400 0 1 0parity 0no parity 1 12 stop 01 stopRx3 7 9 5Vac ~Ph NTx+V -V L+ L-RS 485on/offmaster link limited to 10 m, connectionby 2.5 mm screw terminalRx = box receivingTx = box transmission0V = Rx/Tx common (do not earth)Rx Tx 0VRS 232220Vac 110VacData displayed on the front of the devicec On/Off: On (lit) / Off (extinguished),c Tx, Rx display of RS 232 transmission <strong>and</strong> receivingline activity.1056547selective switch for AC voltage110 - 220 Vacfor access to fuse,unlock by making a 1/4 turnconnection of mains power supplyby 2.5 mm screw terminal (reversible Ph/N)earthed via terminal (green-yellow wire)<strong>and</strong> metal case (connection on back of case).Weight: 460 gDIN rail mounting8 RS 485 network connection guide


CommissioningParameter setting of supply voltageThe 110 Vac/220 Vac supply voltage is changed usinga switch which may be accessed on the bottom of thebox (fuse end).Please note:This operation must be performed before energizingthe converter.Parameter setting of transmission via SW2Used to set the rate <strong>and</strong> format of asynchronoustransmission.To change the parameter setting, the box must bede-energized (reset) in order for the new values to beprocessed.Parameter setting of line resistors via SW1The SW1 microswitches are used to activate(or deactivate) the RS 485 network polarization<strong>and</strong> line impedance matching resistors.Box configuration when deliveredc mains power supply 220 Vac.c 9600 baud rate, 8-bit format, with parity, 1 stop bit,c polarization <strong>and</strong> line impedance matching resistorsactivated,speed SW2 / 1 SW2 / 2 SW2 / 31200 1 1 12400 0 1 14800 1 0 19600 0 0 119200 1 1 038400 0 1 0strap position functionSW2 / 4 0 with parity1 without paritySW2 / 5 0 2 stop1 1 stopstrap position functionSW1 / 1 ON polarization at 0 V via Rp - 470 ΩSW1 / 2 ON polarization at 5 V via Rp + 470 ΩSW1 / 3 ON 150 Ω impedance matchingresistor at end of RS 485 busElectrical characteristicsc mains power supply:110 Vac / 220 Vac, ±10%, 47 to 63 Hz,c protection by 0.1 A time-delayed fuse(5 mm x 20 mm),c galvanic isolation 2000+ V rms, 50 Hz, 1 mnbetween:v mains input <strong>and</strong> interface internal power supplyoutputs,v mains input <strong>and</strong> mechanical frame,c galvanic isolation 1000 V rms, 50 Hz,1 mn between RS 232 <strong>and</strong> RS 485 interfaces,c transmission delay < 100 ns.Mechanical characteristicsc mounting on symmetrical/asymmetrical DIN rail,c dimensions: 105 mm (L) x 85 mm (H) x 47 mm (D),c weight: 460 g,c ambient operating temperature: -5 °C to +55 °C.electromagnetic compatibilityCEI 60255-5,1.2 impulse wave / 50 microseconds 1 kV differential mode3 kV common modeIEC 60255-22-1, 1 MHz damped oscill. wave 0.5 kV differential mode1 kV common modeIEC 60255-22-4, 5 ns fast transients4 kV with capacitive couplingin common mode2 kV with direct couplingin common mode1 kV with direct couplingin differential modeRS 485 network connection guide9


Converters (cont’d)ACE 919 RS 485 / RS 485converterPresentationThe ACE 919 converter is used to connect a master /central computer equipped with an RS 485 type serialport as a st<strong>and</strong>ard feature to the stations cabledin an RS 485 bus type network, <strong>and</strong> to adaptthe system for operation in 2-wire mode.Without requiring any flow <strong>control</strong> signals, the ACE 919converter performs network polarization. The ACE 919converter also provides a 12 V supply for thedistributed power supply of the <strong>Sepam</strong> 1000 + ACE 949interfaces.Connectionconnection to the RS 485network with CCA 602 accessory(see example of application)or screw-on connector CCA 600-2(supplied with the converter)MERLIN GERINACE 919 CCoff onRp-No polarization12 Rp+No impédance -3 RcmatchingSW1RS 485 linkL+ + lineL- - lineshieldingData displayed on the front of the devicec On/Off: On (lit) / Off (extinguished).105 85on/off+V -V L+ L- L+ L-3 7 9 5 RS 485RS 4850,2AVdc =+Vc 0VWeight: 460 gDIN rail mounting105for access to fuse,unlock by making a1/4 turnconnection of DC power supply by 2.5 mmscrew terminal earthed via terminal(green-yellow wire) <strong>and</strong> metal case(connection on back of case).connection to the RS 485 networkwith CCA 602 accessory(see example of application)or screw-on connector CCA 600-2(supplied with the converter)RS 485 linkL+ + lineL- - lineshielding6547MERLIN GERINACE 919 CAoff onRp-No polarization12 Rp+No impédance -3 RcmatchingSW1105 85on/off0,1AT+V -V L+ L-3 7 9 5RS 485Vac ~Ph NL+ L-RS 485220Vac 110Vac105for access to fuse,unlock by making a1/4 turn6547Weight: 460 gDIN rail mountingconnection of mains power supply by 2.5 mmscrew terminal (reversible Ph/N)earthed via terminal (green-yellow wire)<strong>and</strong> metal case (connection on back of case).10 RS 485 network connection guide


CommissioningAC or DC power supplyACE 919 DC 24-48 Vdc,ACE 919 AC 110-220 Vac.Parameter setting of supply voltageFor ACE 919 CA the 110 Vac/220 Vac supply voltageis changed using a switch which may be accessedon the bottom of the box (fuse end).strap position functionSW1 / 1 ON polarization at 0V via Rp - 470 ΩSW1 / 2 ON polarization at 5V via Rp + 470 ΩSW1 / 3 ON 150 Ω impedance matchingresistor at end of RS 485 busPlease note:This operation must be performed before energizingthe converter.Parameter setting of line resistors via SW1The SW1 microswitches are used to activate(or deactivate) the RS 485 network polarization<strong>and</strong> line impedance matching resistors.Box configuration when deliveredc mains power supply 220 Vac or 48 Vdc.c 9600 baud rate, 8-bit format, with parity, 1 stop bit,Electrical characteristicsc mains power supply:110 Vac / 220 Vac + 10%, 47 to 63 Hz,c protection by 0.1 A time-delayed fuse(5 mm x 20 mm),c galvanic isolation 2000+ V rms, 50 Hz,1 mn between:v mains input <strong>and</strong> interface internal power supplyoutputs,v mains input <strong>and</strong> mechanical frame,DC power supplyc 24 / 48 Vdc + 20%Mechanical characteristicsc mounting on symmetrical/asymmetrical DIN rail,c dimensions: 105 mm (L) x 85 mm (H) x 47 mm (D),c weight: about 400 g,c ambient operating temperature: -5 °C to +55 °C.electromagnetic compatibilityIEC 60255-5,1.2 impulse wave / 50 microseconds 1 kV differential mode3 kV common modeIEC 60255-22-1, 1 MHz damped oscill. wave 0.5 kV differential mode1 kV common modeIEC 60255-22-4, 5 ns fast transients4 kV with capacitive couplingin common mode2 kV with direct couplingin common mode1 kV with direct couplingin differential modeRS 485 network connection guide11


Wiring <strong>and</strong> commissioningRS 485 network cableThe characteristics of the cable recommendedfor connecting the CCA… type connection boxesor ACE type RS 485 interfaces are as follows:c twisted pair with tinned copper braid shielding,coverage: > 65%,c characteristic impedance: 120 Ω,c gauge: AWG 24,c resistance per unit length: < 100 Ω / km,c capacitance between conductors: < 60 pF / m,c conductor <strong>and</strong> shielding: < 100 pF / m.The total network cable length should not be greaterthan 1300 meters except limitation due to distributedpower supply.Examples of compatible cables:c supplier: BELDEN, reference: 9841 (1 pair)or 9842 (2 pairs),c supplier: FILOTEX, reference: FMA-2PS.Wiring precautionsFor the sake of both the safety of people <strong>and</strong> efficient combating against the effectsof interference, the cabling of systems which comprise digital links must comply witha set of basic rules aimed at establishing an equipotential-bonded, meshed <strong>and</strong>earthed network.Special care must be taken when making connections between buildingswith earthing that is not interconnected.For details <strong>and</strong> useful recommendations, please refer to the Telemecaniquedocument TSX DG GND F entitled “Grounding cabling guide”.All the accessories make it possible to ensure the continuity of the cable shielding<strong>and</strong> regular grounding.It is therefore necessary to ensure that:c the 2 connectors at the ends of the CCA 602 branching cable are plugged incorrectly <strong>and</strong> locked by the 2 screws specially provided,c the clamps are tightened onto the metallic shielding braid on each CCA 609,CCA 619, CCA 629 <strong>and</strong> ACE 949 connection box,c each CCA connection box is grounded (earthed) by a 2.5 mm 2 diameter greenyellowwire or a short braid (< 10 cm) via the terminal specially provided,c the metal case of the ACE 909 or ACE 919 converter is grounded (earthed)by a green-yellow mains power supply connector wire <strong>and</strong> an eye lug on the backof the case.12 RS 485 network connection guide


Connection of “master” stationACE 909-2 or ACE 919convertersIn the wiring examples shown, the master is situatedat the end of the network, which is generally the case.With a master situated in the middle of the network,it is necessary to remove the impedance matchingresistors from the master stations <strong>and</strong> install themat the end of the line.Modicon BM 85 in RS 485BM85 R/D A 3 to L+R/T B 2 to L-Gnd 1RS 485serial portL –L+L –L+ACE 919RC RPV +V –L +L –3795V +V –L +L –(1)AC/DC supplyModicon BM 85 in RS 2432BM85 RxD 2 to Tx 4-6 strapTxD 3 to Rx 7-8GND 5 to 0VRS 232serial port2 35RxTxOvACE 909-2RC RPV +V –L +L –3795V +V –L +L –(1)110 / 220 Vac supplyAPPLICOM board in RS 485BX4010 RC 4 to L+T- 3 to L+T+ 2 to L-RS 485serial portL- L+L- L+RC RPACE 919V +V –L +L –3795V +V –L +L –(1)AC/DC supplyRC impedance matching resistor to be installed if at end of lineRP polarization of deactivated line(1)distributed power supply output to be used for the connection of <strong>Sepam</strong> 1000 + .RS 485 network connection guide13


Connection of “slave” stations 2 wire RS 485Master station in RS 232with ACE 909-2CCA 629 <strong>and</strong> CCA 629MERLIN GERINACE 909-2MERLIN GERINACE 909-2MERLIN GERINACE 909-2RS 232serial port2 35RxTxOvACE 909-2RC RPV +V –L +L –3795L +L –CCA 6021 21 21 2CCA 629 CCA 629CCA 6291 2 3 4 4 3 2 1 1 2 3 4 4 3 2 81 1 2 3 4 4 3 2 1L +L –CCA 602L +L –CCA 602(1)110 / 220 Vac supply(1) strap 1-2 impedancematching resistor at end of lineCCA 609 <strong>and</strong> CCA 602MERLIN GERINACE 909-2MERLIN GERINACE 909-2MERLIN GERINACE 909-2RS 232serial port2 35RxTxOvACE 909-2RC RPV +V –L +L –110 / 220 Vac supply3795L +L –CCA 6029 10 11 12 13 1415 16CCA 6091 2 3 4 5 6 7 8(1)L +L –CCA 602(1) 2-wire configuration strap 5-6 <strong>and</strong> 7-89 10 11 12 13 1415 16CCA 6091 2 3 4 5 6 7 8(1)L +L –CCA 602(2)9 10 11 12 13 1415 16CCA 6091 2 3 4 5 6 7 8(1)(2) strap 9-10 impedancematching resistor at end of lineCCA 619RS 232serial portMERLIN GERINMERLIN GERINMERLIN GERINMERLIN GERIN2 35ACE 909-2ACE 909-2ACE 909-2ACE 909-2RxTxOvACE 909-2RC RPV +V –L +L –3795L +L –CCA 619+ – + –L +L –CCA 619+ – + –L +L –CCA 619+ – + –L +L –CCA 619+ – + –110 / 220 Vac supply2 WPOL2 WPOLPOLPOL14 RS 485 network connection guide


Master station in RS 232with ACE 909CCA 602 <strong>and</strong> CCA 629RS 232serial portMERLIN GERINACE 909-2MERLIN GERINACE 909-2MERLIN GERINACE 909-22 35CCA 602CCA 602CCA 602(1)1 21 21 2CCA 6021 2CCA 629RxTxOv(or CCA 609) CCA 629CCA 629CCA 629ACE 909 1 2 3 4 4 3 2 1 1 2 3 4 4 3 2 1 1 2 3 4 4 3 2 81 1 2 3 4 4 3 2 1RC RP110 / 220 Vac supplyL +L –assembly to be installed for EMCprotection of master(CCA 609 or CCA 629) interfaceL +L –L +L –(1) strap 1-2 impedancematching resistor at end of lineCCA 602 <strong>and</strong> CCA 609RS 232serial portMERLIN GERINACE 909-2MERLIN GERINACE 909-2MERLIN GERINACE 909-22 35CCA 602CCA 602CCA 602(2)CCA 6021 2CCA 629RxTxOv(or CCA 609)ACE 909 1 2 3 4 4 3 2 19 10 11 12 13 1415 16CCA 6091 2 3 4 5 6 7 89 10 11 12 13 1415 16CCA 6091 2 3 4 5 6 7 89 10 11 12 13 141516CCA 6091 2 3 4 5 6 7 8RC RP110 / 220 Vac supplyL +L –assembly to be installedfor EMC protection of master(CCA 609 or CCA 629)interface(1)L +L –(1) 2-wire configuration strap 5-6 <strong>and</strong> 7-8(1)L +L –(1)(2) strap 9-10 impedancematching resistor at end of lineCCA 619RS 232serial port2 35MERLIN GERINMERLIN GERINMERLIN GERINMERLIN GERINACE 909-2ACE 909-2ACE 909-2ACE 909-2CCA 6021 2CCA 629RxTxOv(or CCA 609) CCA 619 CCA 619CCA 619CCA 619ACE 909 1 2 3 4 4 3 2 1 + – + –+ – + –+ – + –+ – + –RC RP110 / 220 Vac supplyL +L –assembly to be installed for EMCprotection of master(CCA 609 or CCA 629) interfaceL +L –L +L –L +L –2 WPOL2 WPOLPOLPOLRS 485 network connection guide15


Connection of “slave” stations 2 wire RS 485 (cont’d)Master station in RS 485without converterCCA 602 <strong>and</strong> CCA 629MERLIN GERINMERLIN GERINMERLIN GERINACE 909-2ACE 909-2ACE 909-2RS 485serial portL – L +1 2 CCA 629(or CCA 609)1 2 3 4 4 3 2 1CCA 6021 2CCA 6291 2 3 4 4 3 2 1CCA 6021 2CCA 6291 2 3 4 4 3 2 81CCA 602(1)1 2CCA 6291 2 3 4 4 3 2 1L +L –L +L –assembly to be installedfor EMC protection of master(CCA 609 or CCA 629) interfaceL +L –L +L –(1) strap 9-10 impedancematching resistor at end of lineCCA 602 <strong>and</strong> CCA 609MERLIN GERINMERLIN GERINMERLIN GERINACE 909-2ACE 909-2ACE 909-2RS 485serial portL – L +CCA 602CCA 602CCA 602(2)1 2 CCA 6299 10 11 12 13 1415 16 9 10 11 12 13 1415 16 9 10 11 12 131415 16(or CCA 609) CCA 609CCA 609CCA 6091 2 3 4 4 3 2 1 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8L +L –L +L –assembly to be installed forEMC protection of master(CCA 609 or CCA 629)interface(1)L +L –(1) 2-wire configuration strap 5-6 <strong>and</strong> 7-8(1)L +L –(1)(2) strap 9-10 impedancematching resistor at end of lineCCA 619RS 485serial portMERLIN GERINMERLIN GERINMERLIN GERINMERLIN GERINL – L +ACE 909-2ACE 909-2ACE 909-2ACE 909-21 2CCA 629(or CCA 609)1 2 3 4 4 3 2 1CCA 619+ – + –CCA 619+ – + –CCA 619+ – + –CCA 619+ – + –L +L –L +L –assembly to be installedfor EMC protection of master(CCA 609 or CCA 629) interfaceL +L –L +L –L +L –2 WPOL2 WPOLPOLPOL16 RS 485 network connection guide


Connection of “slave” stations <strong>Sepam</strong> 1000 +2 wire RS 485<strong>Sepam</strong> 1000 + needs distributed power supplyfor ACE 949 interfaceMaster station in RS 232with ACE 909-2CCA 612CCA 612CCA 612RS 232serial port2 35<strong>Sepam</strong> 1000 + 3ACE 9491 2 3 4 4 3 2 1<strong>Sepam</strong> 1000 + 3<strong>Sepam</strong> 1000 +ACE 9491 2 4 4 3 2 1RCACE 9491 2 4 4 3 2 1RxTxOvACE 909-2RC RPV +V –L +L –3795V +V –L +L –V +V –L +L –V +V –L +L –110 / 220 Vac supplymax 250 mRCRPimpedance matching resistor to be installed if at end of linepolarization of deactivated lineMaster station in RS 485with ACE 919CCA 612CCA 612<strong>Sepam</strong> 1000 + 3ACE 9491 2 3 4 4 3 2 1<strong>Sepam</strong> 1000 + 3<strong>Sepam</strong> 1000 +CCA 612RS 485serial portL –L+ACE 9491 2 4 4 3 2 1RCACE 9491 2 4 4 3 2 1L –L+ACE 919RC RPV +V –L +L –3795V +V –L +L –V +V –L +L –V +V –L +L –RCRPAC/DC24 - 48 DC110 / 220 Vac supplyimpedance matching resistor to be installed if at end of linepolarization of deactivated linemax 250 mRS 485 network connection guide17


Connection of “slave” stations 2 wire RS 485with <strong>Sepam</strong> 1000 +<strong>Sepam</strong> 1000 + needs distributed power supplyfor ACE 949 interfaceMaster station in RS 232with ACE 909-2Extension of an existing network with CCA 629MERLIN GERINACE 909-2<strong>Sepam</strong> 1000 +MERLIN GERINACE 909-2RS 232serial port2 35<strong>Sepam</strong> 1000 +CCA 612CCA 602CCA 612CCA 602(1) (2)1 21 2ACE 949CCA 629ACE 949CCA 6291 2 3 4 4 3 2 1 1 2 3 4 4 3 2 1 1 2 3 4 4 3 2 1 1 2 3 4 4 3 2 1RxTxOvACE 909-2RC RPV +V –L +L –3795V +V –L +L –V +V –L +L –V +V –L +L –L +L –without distributedpower supply110 / 220 Vac supplyRC impedance matching resistor to be installed if at end of lineRP polarization of deactivated linemax 250 m(1) use of CCA 629 for continuityof distributed power supply(2) strap 1-2 impedancematching resistor at end of lineExtension of an existing network with CCA 609MERLIN GERINMERLIN GERINACE 909-2ACE 909-2RS 232serial port2 35<strong>Sepam</strong> 1000 +CCA 612CCA 602CCA 612<strong>Sepam</strong> 1000 + L +1 2ACE 949CCA 629ACE 9491 2 3 4 4 3 2 1 1 2 3 4 4 3 2 1 1 2 3 4 4 3 2 1CCA 602(1) (2)9 10 11 12 13 141516CCA 6091 2 3 4 5 6 7 8(3)RxTxOvACE 909-2RC RPV +V –L +L –3795V +V –L +L –V +V –L +L –V +V –L +L –L –without distributedpower supply110 / 220 Vac supplyRC impedance matching resistor to be installed if at end of lineRP polarization of deactivated linemax 250 m(1) use of CCA 629 for continuityof distributed power supply(2) strap 9-10 impedancematching resistor at end of line(3) strap 5-6 <strong>and</strong> 7-8for 2-wire RS 48518 RS 485 network connection guide


Master station in RS 232with ACE 919Extension of an existing network with CCA 629MERLIN GERINMERLIN GERIN<strong>Sepam</strong> 1000 + L +ACE 909-2ACE 909-2RS 485serial portL –L+<strong>Sepam</strong> 1000 +CCA 612CCA 602CCA 612CCA 602(1) (2)1 21 2ACE 949CCA 629ACE 949CCA 6291 2 3 4 4 3 2 1 1 2 3 4 4 3 2 1 1 2 3 4 4 3 2 1 1 2 3 4 4 3 2 1L –L+ACE 919RC RPV +V –L +L –AC/DC24 - 48 DC110 / 220 Vac supply3795V +V –L +L –RC impedance matching resistor to be installed if at end of lineRP polarization of deactivated linemax 250 mV +V –L +L –V +V –L +L –(1) use of CCA 629 for continuityof distributed power supplyL –without distributedpower supply(2) strap 1-2 impedancematching resistor at endof lineExtension of an existing network with CCA 609MERLIN GERINMERLIN GERINACE 909-2ACE 909-2RS 485serial portL –L+L –L+ACE 919RC RPV +V –L +L –AC/DC24 - 48 DC110 / 220 Vac supply3795RC résistance d’adaptation en extrémité de ligneRP polarisation de la ligne au reposCCA 612CCA 612CCA 602CCA 602<strong>Sepam</strong> 1000 + <strong>Sepam</strong> 1000 +(1) (2)1 29 10 11 12 13 141516ACE 949CCA 629ACE 949CCA 6091 2 3 4 4 3 2 1 1 2 3 4 4 3 2 1 1 2 3 4 4 3 2 1 1 2 3 4 5 6 7 8(3)V +V –L +V +V –L +V +V –L +L +L –L –L –L –max 250 m(1) use of CCA 629 for continuityof distributed power supplywithout distributedpower supply(2) strap 9-10 impedancematching resistor at endof line(3) strap 5-6 <strong>and</strong> 7-8for 2-wire RS 485RS 485 network connection guide19


Connection of “slave” stations4 wire RS 485Master station at one end of linepolarization of lines,load resistors at end of lines,transmission (optional), receivingmaster station (supervisor)MERLIN GERINMERLIN GERINMERLIN GERINACE 909-2ACE 909-2ACE 909-2CCA 602CCA 602CCA 602(1)TD +RD +TD –RD –TD +TD –RD +RD –9 10 11 12 13 1415 16CCA 6091 2 3 4 5 6 7 8(2)TD +TD –RD +RD –9 10 11 12 13 1415 16CCA 6091 2 3 4 5 6 7 8(2)TD +TD –RD +RD –9 10 11 12 13 1415 16CCA 6091 2 3 4 5 6 7 8(2)(1) strap 9-10 <strong>and</strong> 11-12 impedance matching resistor at end of both lines(2) removal of strap 5-6 <strong>and</strong> 7-8 in 2-wire modeMaster station at the middle of linepolarization of lines,transmission (optional),receivingmaster station (supervisor)TD +TD –RD +RD –8495(*) pins on CCA 609 9-pinSub-D connectorTD + TD – RD +RD –MERLIN GERINACE 909-2masterstr<strong>and</strong> *MERLIN GERINACE 909-2MERLIN GERINACE 909-2CCA 602(1)CCA 602CCA 602(1)9 10 11 12 13 1415 16CCA 6091 2 3 4 5 6 7 89 10 11 12 13 1415 16CCA 6091 2 3 4 5 6 7 89 10 11 12 13 1415 16CCA 6091 2 3 4 5 6 7 89 10 11 12 13 1415 16CCA 6091 2 3 4 5 6 7 8TD +TD –RD +RD –TD +TD –RD +RD –TD +TD –RD +RD –(1) strap 9-10 <strong>and</strong> 11-12 impedance matching resistor at end of both lines20 RS 485 network connection guide


Extension of the RS 485 network with ACE 919in case of distributed power supplyRS 232serial port2 35max 250 mRxTxOvACE 909-2RC RPV +V –L +L –3795<strong>Sepam</strong> 1000 +MERLIN GERINACE 909-2110 / 220 Vac supplyACE 9491 2 3 4 4 3 2 11 2CCA 6291 2 3 4 4 3 2 1V +V –L +L –L +L –L- L+max 250 mL- L+ACE 919V +V –L +L –3795MERLIN GERINACE 909-2<strong>Sepam</strong> 1000 +AC/DC supply1 2CCA 6291 2 3 4 4 3 2 1ACE 9491 2 3 4 4 3 2 1V +V –L +L –V +V –L +L –L- L+max 250 mL- L+ACE 919V +V –L +L –3795<strong>Sepam</strong> 1000 + <strong>Sepam</strong> 1000 +AC/DC supplyACE 9491 2 3 4 4 3 2 1RC ACE 9491 2 3 4 4 3 2 1V +V –L +L –V +V –L +L –RC RC load impedance matching resistor to be installed if at end or beginning of lineRP RP polarization of deactivated lineRS 485 network connection guide21


Setting <strong>and</strong> testingCommissioningSetting of communicationparametersBefore Modbus communication equipment is put intoservice, parameters need to be set.selectiontransmission rateadjustable from 300 to 38,400 baudsslave n° assignedadjustable from 1 to 255parity: no parity, even parity, odd parityline polarizationline impedance matchingon converterson equipmentto equipmenton converterson equipment1 location only (master)at end of lineon converterson equipment22 RS 485 network connection guide


TroubleshootingOperating problemsIn case of problems, it is advisable to connect the devices to the RS 485 networkone by one.The green lamp indicates that there is traffic on the line.Make sure that the master sends frames to the equipment concerned<strong>and</strong> to the RS 232 – RS 485 / RS 485 – RS 485 converter, if there is one.Points to be checkedCheck:c the wiring to the CCA 612 connectors, the CCA 602 branching cables<strong>and</strong> the RS 485 network cable,c the wiring of the ACE convecters,c the wiring to each ECA 609 / CCA 629 / CCA 619 connection box,c the wiring of the ACE 949 interface,c the distributed voltage V+, V- (12 V),c the polarization is in one location only,c the impedance matching is set up at the ends <strong>and</strong> only at the endsof the RS 485 network,c the cable used is the one advised,c the ACE converters used are correctly connected <strong>and</strong> parameterized,c the L+ or L- lines are not earthed,c the earthing of all the cable shielding,c the earthing of all the converters, interfaces <strong>and</strong> connection boxes.Use an oscilloscope to check the forum of the signals:c transmit voltagev level 0 +1.5 V to +5 Vv level 1 -1.5 V to -5 Vc reception voltage thresholdv level 0 > +0.2 Vv level 1 < -0.2 VRS 485 network connection guide23


<strong>Protection</strong><strong>and</strong> <strong>control</strong><strong>Sepam</strong> range<strong>Sepam</strong> 2000<strong>Sepam</strong> 1000Diagnosis guide


<strong>Sepam</strong> 2000 diagnosis guideContentspage<strong>Sepam</strong> 2000 diagnosis guide 2<strong>Sepam</strong> 2000 appendix 13<strong>Sepam</strong> 1000 diagnosis guide 14<strong>Sepam</strong> 1000 appendix 19c the symptoms column describes the faultobserved, together with the possibleconsequences.c the possible causes column describeswhat could have caused the fault.c the remedies column describes the teststo be performed or operations to be carriedout to correct the situation (they are notnecessarily given opposite the causesdiscussed).All indicators offSymptomsc all the indicators <strong>and</strong> the display unitare off,c the TSM 2001 terminal is notcommunicating, the screen is blank.Possibles causesc the <strong>Sepam</strong> 2000 is not being suppliedwith power,c the device has been switched on rapidlyseveral times in a row, causing internaltripping of the CE40 power supply.Remediesc check the voltage on the power supplyconnector,c disconnect the power supply for a fewminutes,c if the fault persists, change the <strong>Sepam</strong>2000 power supply board. The CE40 boardis fitted with an internal fuse; never replaceit (since other power supply components aredamaged when the fuse blows).2 Guide de diagnostic


“maintenance” message <strong>and</strong> red indicator onSymptomsc <strong>Sepam</strong> displays the maintenancemessage,c the red indicator is on,c the TSM 2001 pocket terminal is notoperational,c the <strong>Sepam</strong> 2000 is not working;the watchdog has dropped out.Possible causesThe parameters have been altered.There may be several causes for thealteration:c the memory cartridge has beeninadvertently plugged in or pulled withthe power on.c <strong>Sepam</strong> 2000 self-testing has detected aninternal fault which prevents it fromcarryingout its functions.Remediesc replace the customer cartridge by theTSM 2005 final testing cartridge <strong>and</strong> readthe internal fault using the TSM 2001 (seeTSM 2005 manual, chapter on readinginternal faults).without the TSM 2005c to locate the fault, replace the cartrige byanother one (made for use in the samemodel). If the fault disappears, it came fromthe cartridge: reprogram it with LOGIPAMusing the reprogram settings option,c if necessary, replace the faulty cartridge,c if the fault persists, replace the powersupply card,c if the fault persists, replace <strong>Sepam</strong> 2000.Before re-energizing the <strong>Sepam</strong>,check the complete parameter settingof the <strong>Sepam</strong>:c status,c protection settings,c <strong>control</strong> logic parameters:bistables, time delays...“maintenance” message <strong>and</strong> red indicator offSymptomsc <strong>Sepam</strong> displays the maintenancemessage,c the red indicator is off,c the TSM 2001 pocket terminal isoperational,c <strong>Sepam</strong> 2000 is working,c the maintenance message disappearswhen a key on the front of the device ispressed, but comes back again after a fewseconds.Possible causesc the microswitches are in a prohibitedsetting,c <strong>Sepam</strong> 2000 internal self-testing hasdetected an internal fault which does notprevent <strong>Sepam</strong> 2000 from momentarilyperforming its functions.Remediesc check the setting of the microswitches onthe ECM (or ECA) <strong>and</strong> 3U+Vo boards(installation manual),c for S25 <strong>and</strong> S35 <strong>Sepam</strong>, an error codecan be read with the pocket terminal in theAbout <strong>Sepam</strong> menu, SFT 2800 heading; itappears in line 4 of the screen, on the right :v code 0400: change the ECM (ECA) board(slot 2),v code 1000: change the 3U+Vo board,v code 0800: change the additional ECM(ECA) board (slot 3),v codes 2000, 8000: change the RTDboards,v other codes or if the fault persists:replace <strong>Sepam</strong> 2000.With TSM 2005c replace the customer cartridge by theTSM 2005 final testing cartridge <strong>and</strong> readthe internal fault using the TSM 2001 (seeTSM 2005 manual, chapter on readinginternal faults).Guide de diagnostic3


<strong>Sepam</strong> 2000 diagnosis guide (cont’d)“CARTRIDGE” messageSymptomsc <strong>Sepam</strong> displays the cartridge message,c the red indicator is on.c the TSM 2001 pocket terminal is notworking,c <strong>Sepam</strong> 2000 is not working; the watchdogrelay has dropped out.Possible causesc the cartridge does not match the <strong>Sepam</strong>model,c boards needed for <strong>Sepam</strong> 2000operation are missing,c the boards have been switched around,c 2 different ECM boards are plugedin <strong>Sepam</strong>.Remediesc ensure that the cartridge has not beenmixed up with another <strong>Sepam</strong> 2000cartridge,c check the number of ESTOR I/O boards.It should be greater than or equal to thenumber of boards needed for the <strong>control</strong>logic program,c check that the cartridge is installed in thecorrect model of <strong>Sepam</strong>: the <strong>Sepam</strong> modelin which the cartridge should be insertedappears in line 1 of the label on the frontof the cartridge.Example :a cartridge labeled S25 LX M01 should beinserted in a model 2025 LX <strong>Sepam</strong>,c the <strong>Sepam</strong> model appears in the labelstuck to its side. Check that the boardspresent in the rear compartment of thatmodel comply with the board positiontable in the appendix,c check that ECM boards have the samesérial number (03143179 or 3122288).With TSM 2005c replace the customer cartridge by theTSM 2005 final testing cartridge <strong>and</strong> readthe internal fault using the TSM 2001(see TSM 2005 manual, chapter on readinginternal faults).“M.CARTRIDGE” message <strong>and</strong> red indicator onSymptomsc <strong>Sepam</strong> displays the M.CARTRIDGEmessage,c the red indicator is off,c the TSM 2001 pocket terminal is notworking,c the <strong>Sepam</strong> 2000 is not working; thewatchdog has dropped out.Possible causesc cartridge memory fault, with possiblealtered parameters.Remediesc replace the cartridge.Before re-energizing the <strong>Sepam</strong>, checkthe complete parameter setting of the<strong>Sepam</strong>:c status,c protection settings,c <strong>control</strong> logic parameters:bistables, time delays...“M.CARTRIDGE” message <strong>and</strong> red indicator offSymptomsc <strong>Sepam</strong> displays the M.CARTRIDGEmessage,c the red indicator is off,c the TSM 2001 pocket terminal is working,c the <strong>Sepam</strong> 2000 is working,c the M.CARTRIDGE message disappearswhen a key on the front of the device ispressed, but comes backagain after a fewseconds.Possible causesc incorrect status setting,c the maximum number of cartridgememory entries has been reachedRemediesc check whether the STATUS menuparameters are blinking. Blinkingparameters should be reprogrammed,c for S25 <strong>and</strong> S35 <strong>Sepam</strong>, an error code isread using the pocket terminal in the About<strong>Sepam</strong> menu, item SFT 2800; it appears inline 4 of the screen, on the right:v code 0040 : replace the cartridge.4 Guide de diagnostic


Everything off except for green <strong>and</strong> red indicatorsSymptomsc the green on indicator is on,c the red inidicator is off,c the TSM 2001 pocket terminal is notcommunicating, its screen is blank,c the 3 indicators I on, O off, trip <strong>and</strong> thedisplay unit are off,c the blinking cursor is displayed on theTSM 2001 pocket terminal but the terminalis not working.Possibles causesc the cartridge is missing,c there may be a programming fault in thecartridge,c the <strong>control</strong> logic part is not programmed,c power supply board fault.Remediesc check for the cartridge behind the shutter,c replace the cartridge by a cartridge that ispresumed to be a good one (intended forthe same model of <strong>Sepam</strong> 2000). If the faultdisappears, the fault came from thecartridge: replace or reprogram it,c if the fault persists, change the <strong>Sepam</strong>2000 power supply board,c if the fault persists, change <strong>Sepam</strong> 2000.Display of dashsSymptomsc a line of dashs is displayed:--------------,c this message may appear in normaloperating conditions.Possible causesc pressing a key on the front which is notused (e.g. V/Hz key on a <strong>Sepam</strong> which doesnot contain voltage measurementfunctions),c pressing the alarm key (to display thestored messages) when no messages havebeen stored,c when stored messages are being read(after the user has pressed the alarm key),the dashs appear to indicate the end of thelist of messages (they appear after theoldest message).Remediesc none. This is not a fault.The TSM 2001 display is blankSymptomsc the TSM 2001 pocket terminal screen isdark, or blank except for the blinking cursor,c the green on indicator is on,c lthe red indicator is off,c the <strong>Sepam</strong> 2000 display unit is working<strong>and</strong> the keys on the front are operational.Possible causesc the TSM 2001 pocket terminal display unitcontrast adjustment has been modified,c the pocket terminal is out of order.Remediesc turn the dial on the right-h<strong>and</strong> side of theTSM 2001 pocket terminal,c test the pocket terminal on another<strong>Sepam</strong> 2000 to determine whether the faultcomes from the terminal or <strong>Sepam</strong> 2000.If the fault is located in <strong>Sepam</strong> 2000,replace it.Guide de diagnostic5


<strong>Sepam</strong> 2000 diagnosis guide (cont’d)The current measurements are falseSymptomsc the difference between the expectedmeasurement <strong>and</strong> the measurementindicated by <strong>Sepam</strong> 2000 may be between10% <strong>and</strong> 500%,c the green on indicator is on,c the red indicator is off,c the display unit is lit up,c the TSM 2001 pocket terminal is workingnormally.Possible causesc the microswitches on the back of the ECM(or ECA) board are not set correctly,c one of the parameters in the status menuis not set correctly.Remediesc check the setting of the microswitches onthe ECM (or ECA) board;refer to installation manual,c check that the In setting (status menu,phase CT heading) matches the rating ofthe CTs or CSP sensors being used;refer to use/commissioning manual,c check that the network frequency hasbeen selected correctly (50 or 60 Hz,status menu).With TSM 2005c use the TSM 2005 to test the ECM or ECAcurrent boards (see TSM 2005 manual,chapter on testing ECM or ECA boards).The residual current measurement is falseSymptomsPossible causesc reading < 50% of injected current.cthe core balance CT is not compatible.Remediesc replace the core balance CT by a CSH,c check that the core balance CT is wired tothe core balance CT input <strong>and</strong> not to the CTinput.I2 current measurement does not appearSymptomsc the I2 measurement is missing. It does notappear on the display or on the TSM 2001pocket terminal,c the phase 1 <strong>and</strong> 3 currents are correct.Possible causesc the number of phase CTs selected in thestatus menu is 2 instead of 3.If this is the case, <strong>Sepam</strong> is unaware of thepresence of the phase 2 CT.Remediesc check the number of CTs indicated in thestatus menu, phase CT heading. Set it to 3.One of the 3 phase current measurements is zeroSymptomsc one of the measurements indicates avalue of zero or close to zero,c the other 2 phase current measurementsare working normally. The indications arethe same on the display <strong>and</strong> on the TSM2001 pocket terminal,c the green on indicator is onc the red indicator is off,c the display unit is lit up,c the TSM 2001 pocket terminal is workingnormally.Possible causesc there are only 2 CTs in the cubicle,c one CT is not wired,c the ECM (or ECA) current input board isfaulty,c the current measured is less than 1.5% ofIn.Remediesc <strong>Sepam</strong> connected to a 1A/5A CT: ensurethat there is current in the CT secondarycircuit which reaches the CCA 660 orCCA 650 connector,c replace the ECM board,c <strong>Sepam</strong> connected to a CSP sensor:momentarily reverse the connections (BNCconnector) on the ECA board: if the faultdisappears, the problem is an external one;if the fault persists, replace the ECA board.With TSM 2005c use the TSM 2005 to test the ECM or ECAcurrent boards (see TSM 2005 manual,chapter on testing ECM or ECA boards).6 Guide de diagnostic


The voltage measurements are falseSymptomsc the difference between the expectedmeasurement <strong>and</strong> the measurementindicated by <strong>Sepam</strong> 2000 may be between10% <strong>and</strong> 500%,c the protections do not trip at the expectedsetting,c the green on indicator is on,c the red indicator is off,c the display unit is lit up,c the TSM 2001 pocket terminal is workingnormally.Possible causesc the microswitches on the back of the3U+Vo board are not set correctly,c one of the parameters in the status menuis not set correctly.Remediesc check the setting of the microswitches onthe 3U+Vo board; refer to installationmanual,c check that the Unp <strong>and</strong> Uns settings(status menu, phase VT heading) matchthe VTs being used; refer to use/commissioning manual,c check that the network frequency hasbeen selected correctly (50 or 60 Hz,status menu).With TSM 2005c use the TSM 2005 to test the 3U+Voboards (see TSM 2005 manual, chapter ontesting 3U+Vo boards).One or two phase voltage measurements do not appearSymptomsc the U13 (<strong>and</strong> U32) measurement ismissing. It does not appear on the displayor on the TSM 2001 pocket terminal,c the other voltages are correct.Possible causesc the phase VTs selected in the statusmenu are U21(<strong>and</strong> U32). If this is the case,<strong>Sepam</strong> is unaware of the presence of theother VTs.Remediesc check the number of VTs indicated in thestatus menu, phase VT heading. Set it to 3.A voltage measurement is zeroSymptomsc one of the phase-to-phase voltagemeasurements indicates a value of zero orclose to zero. The indications are the sameon the display <strong>and</strong> on the TSM 2001 pocketterminal,c the green on indicator is on,c the red indicator is off,c the display unit is lit up,c the TSM 2001 pocket terminal is workingnormally.Possible causesc there are only one or two VTs in thecubicle,c the 3U+Vo voltage input board is faulty,c the voltage measured is less than 1.5%of Un.Remediesc ensure that the wiring to <strong>Sepam</strong> 2000is correct,c replace the 3u+Vo board.With TSM 2005c use the TSM 2005 to test the 3U+Vovoltage boards (see TSM 2005 manual,chapter on testing 3U+Vo voltage boards).Guide de diagnostic7


<strong>Sepam</strong> 2000 diagnosis guide (cont’d)The power measurements <strong>and</strong> accumulated energy readings are falseSymptomsc the power indicated may be totally falseor almost zero,c the power factor indicated may be adeviant value,c otherwise, the current <strong>and</strong> voltagemeasurements are correct.Possible causesc inversion of CT wiring to <strong>Sepam</strong> 2000current inputs if the frequency is correct,c inversion of VT cabling to <strong>Sepam</strong> voltageinputs if the frequency is displayed bydashs.Remediesc check the wiring. Comply with the givenorder of phases.The current measurement is zero <strong>and</strong> the accumulated energy incrementsSymptomsc the accumulated energy increments for adisplayed current of zero.Possible causesc the load is low <strong>and</strong> the current is less than1.5% of In (e.g. no-load transformer).Remediesc normal operation.The frequency measurement is not displayed or is given as dashsSymptomsc no display of frequency measurement,c otherwise, the current <strong>and</strong> voltagemeasurements are correct,c the power indicated <strong>and</strong> the power factorare correct.Possible causesc inversion of VT wiring to <strong>Sepam</strong> 2000voltage inputs,c direction of phase rotation is incorrect,c the frequency is not measured if voltageU21 < 40%,c the frequency is outside the tolerancerange45 < F < 55 for 50 Hz55 < F < 65 for 60 Hz.Remediesc check the wiring.Comply with the given order of phases.8 Guide de diagnostic


A protection does not trip at the expected set pointSymptomsc one or more protections do not trip at theexpected set points.Possible causesc the causes may be same as when thecurrent or voltage measurements are false;microswitches or status parameter setincorrectly,c a protection set point is outside the rangeaccepted by <strong>Sepam</strong> 2000 after amodification of In, Ib, Unp or Uns,c the <strong>control</strong> logic omits the protection(see <strong>control</strong> logic operation further on),c the protection is set to 999.Remediesc check the setting of the microswitches onthe 3U+Vo <strong>and</strong> the ECM (or ECA) boards;refer to installation manual,c check that the frequency, Unp <strong>and</strong> Unssettings (status menu, phase VT heading)match the VTs being used;refer to use/commissioning manual,c check that the In setting (status menu,CT ratio) matches the rating of the CTsor CSP sensors used.See user commissioning manual;c using the TSM 2001 pocket terminal,review the list of protections (protectionsmenu) <strong>and</strong> check that none of them isblinking. If that is the case, reset it.Generally speaking, it is recommended toset all the parameters in the status menubefore setting the protections,c check the <strong>control</strong> logic.“connector” messageSymptomsc the display unit indicates connector,c pressing key A (for example) makes themessage disappear momentarily,c the green on indicator is on,c the red indicator is off,c the display unit is lit up,c the TSM 2001 pocket terminal is workingnormally.Possible causesc detection of unplugged connector.Remediesc check that all connectors are plugged intorear of device,c check that the detection of pluggedconnectors bridge (marked DPC) is presenton terminals 5 <strong>and</strong> 6 of the 6-pinconnectors; terminals 7 <strong>and</strong> 8 on the 8-pinconnectors <strong>and</strong> terminals 20 <strong>and</strong> 21 on the21-pin connectors.N.B. The BNC, power supply <strong>and</strong>communication connectors are not equippedwith the plugged connector detectionsystem.A logic input generates a fault in cabling outside <strong>Sepam</strong>Symptomsc the logic input is working normally but itcreates interference in the outside circuit(e.g. monitoring of tripping circuitcontinuity),c the green on indicator is on,c the red indicator is off,c the display unit is lit up,c the TSM 2001 pocket terminal is workingnormally.Possible causesc wiring error on the connector of therelated board,c the ESB or ESTOR board is faulty.Remediesc check wiring,c replace the faulty ESB or ESTOR board.Guide de diagnostic9


<strong>Sepam</strong> 2000 diagnosis guide (cont’d)The st<strong>and</strong>ard <strong>control</strong> logic does not operate as expectedSymptomsc the st<strong>and</strong>ard <strong>control</strong> logic does notoperate as expected,c case in which <strong>Sepam</strong> 2000 is equippedwith st<strong>and</strong>ard <strong>control</strong> logic. The st<strong>and</strong>ard<strong>control</strong> logic is recognized by the presenceof the CAT label which is read on the TSM2001 pocket terminal, in the About <strong>Sepam</strong>menu, program logic heading,c the green on indicator is on,c the red indicator is off,c the display unit is lit up,c the TSM 2001 pocket terminal is workingnormally.Possible causesc the <strong>control</strong> logic time delays are not setcorrectly,c the Kp parameters, set via the pocketterminal, are not set correctly. They mainlydefine the <strong>control</strong> logic operating modesaccording to the type of switchgear,c fault in wiring outside <strong>Sepam</strong> 2000,c ESB or ESTOR board faulty.Remediesc if <strong>Sepam</strong> 2000 is equipped with thest<strong>and</strong>ard <strong>control</strong> logic, refer to theuse/commissioning manual. Check:v <strong>control</strong> logic time delay settings,v Kp parameters (<strong>control</strong> logic contacts setwith the TSM 2001 pocket terminal).c <strong>control</strong> logic with undervoltage release:check the open order input I13 wiring(normally set to 1),c generator <strong>control</strong> logic: check theemergency shutdown input I22 wiring(normally set to 1).With TSM 2005c use the TSM 2005 to test the ESBor ESTOR logic input/output boards(see TSM 2005 manual, chapter on testingESB <strong>and</strong> ESTOR boards).Without TSM 2005c in case of doubt regarding the operationof a logic input, check that there is voltageon the input, <strong>and</strong> set it to 1; to do so checkthe input status (1 or 0) using the TSM 2001pocket terminal (program logic menu,logic input heading). In the event of adiscrepancy, change the faulty board,c when in doubt regarding the operation ofa relay output, check that the relay isactivated when <strong>Sepam</strong> sets the output to 1;to do so check the input status (1 or 0)using the TSM 2001 pocket terminal(program logic menu, logic inputheading). In the event of a discrepancy,change the faulty board.Control logic does not operate as expectedSymptomsc the <strong>control</strong> logic does not operate asexpected,c case in which <strong>Sepam</strong> 2000 is equippedwith customized <strong>control</strong> logic,c the green on indicator is on,c the red indicator is off,c the display unit is lit up,c lthe TSM 2001 pocket terminal is workingnormally.Possible causesc error in the <strong>control</strong> logic program,c time delays or Kp internal bitsincorrectly set,c defect in cabling outside <strong>Sepam</strong> 2000,c faulty ESB or ESTOR board.Remediesc if there is no CAT label, it is essential toobtain the customized <strong>control</strong> logic programin order analyze it <strong>and</strong> detect the source ofthe fault,c when in doubt regarding the operation oflogic outputs, refer to the paragraph above.10 Guide de diagnostic


The red communication indicator stays onSymptomsc the red communication indicator is on,c this indicator (communication watchdog)is located on the back of <strong>Sepam</strong> 2000, nearthe communication inlet, on the CE40 powersupply board. It is normal for it to light up fora few seconds when the power is switchedon. When the device is operating normally, itshould be off,c this indicator may light up even if theremote monitoring <strong>and</strong> <strong>control</strong> system is notoperating or is not connected.Possible causesc <strong>Sepam</strong> 2000 communication couplerblockage,c communication coupler failure.Remediesc change the communication kit (2 boards).The green Jbus indicator does not blinkSymptomsc the green communication indicator doesnot blink,c the green indicator is located on the backof <strong>Sepam</strong> 2000, near the communicationinlet, on the CE40 power supply board.If the remote monitoring <strong>and</strong> <strong>control</strong> systemis connected, the indicator should blink toindicate that there is electrical activity in theline. If it does not blink, it means that the<strong>Sepam</strong> communication input is electricallydeactivated,c the red coupler indicator is off,c the rest of <strong>Sepam</strong> 2000 is workingnormally.Possible causesc the remote monitoring <strong>and</strong> <strong>control</strong> systemis not in service or is not sending messagesthrought the line,c the line is cut,c the L+ <strong>and</strong> L- network wires are reversed,c polarization or impedance matching of theRS 485 line are incorrect.Remediesc refer to Jbus communication documents<strong>and</strong> check the following:v check the direction of line cabling toterminals 1 to 4 of all the CCA609 <strong>units</strong> inthe network,v check that the line has been polarized.This should be at one point only.v check that line impedance has beenmatched at both ends.With TSM 2005c use the TSM 2005 <strong>and</strong> a PC to testthe communication system (refer tocommunication kit manual.Guide de diagnostic11


<strong>Sepam</strong> 2000 diagnosis guide (cont’d)The Jbus communication CPT2 diagnosis counter incrementsSymptomsc the CPT2 counter increments,c the counter is accessed via the TSM 2001pocket terminal, status menu,communication heading. It counts theerrors in the communication frames. Whenthe device is operating normally, it shouldnot increment,c the green coupler indicator is blinking (sothe line is not cut). The red coupler indicatoris off,c the rest of <strong>Sepam</strong> 2000 is workingnormally.Possible causesc one of the communication parameters hasnot been set correctly: rate or parity,c impedance matching <strong>and</strong>/orcommunication network polarization areincorrect,c there is noise on the lineN.B. The frames which contain errors aredetected by <strong>Sepam</strong> 2000 which does notprocess them. Overall <strong>Sepam</strong>/remotemonitoring <strong>and</strong> <strong>control</strong> system operation isnot generally affected <strong>and</strong> the number offrames with errors remains limited (a few).Remediesc use the TSM 2001 pocket terminal to setthe communication rate <strong>and</strong> parity inaccordance with the remote monitoring<strong>and</strong> <strong>control</strong> system (status menu,communication heading),c if this is not sufficient, check polarization<strong>and</strong> line impedance matching(see Jbus communication manual),c check that the CCA 609 clamps aretightened onto the cable shielding <strong>and</strong> notonto the insulating material. The clampsearth the cable shielding,c check the earthing of the CCA 609 (greenyellowwire),c check that the CCA 602 cable connecting<strong>Sepam</strong> <strong>and</strong> the CCA 609 unit is plugged in<strong>and</strong> locked at both ends. It contributes toshielding continuity,c check that the communication networkdoes not cross through zones with highlevels of electrical pollution.With TSM 2005c use the TSM 2005 <strong>and</strong> a PC to testthe communication system(refer to communication KIT manual).The JBUS communication CPT9 diagnosis counter does not incrementSymptomsc the CPT9 counter does not increment,c the counter is accessed via the TSM 2001pocket terminal, status menu,communication heading. It counts theerrors in the communication frames. Whenthe device is operating normally, it shouldnot increment,c the green coupler indicator is blinking(so the line is not cut).The red coupler indicator is off,c the rest of <strong>Sepam</strong> 2000 is workingnormally.Possible causesc the remote monitoring <strong>and</strong> <strong>control</strong> systemnever addresses this <strong>Sepam</strong>,c one of the communication parameters isnot set correctly:rate, slave number or parity,c communication network impedancematching or polarization is incorrect.Remediesc use the TSM 2001 pocket terminal to setthe communication speed, salve number<strong>and</strong> parity in accordance with the remotemonitoring <strong>and</strong> <strong>control</strong> system(status menu, communication heading),c if this is not suficient, check polarization<strong>and</strong> impedance matching(see Jbus communication manual).12 Guide de diagnostic


<strong>Sepam</strong> 2000 appendixTable of rear compartmentboard positionsc The table below indicates the position of the boardsin the rear compartment according to the different<strong>Sepam</strong> 2000 models.c If the board poisitions are not complied with, <strong>Sepam</strong>2000 will not start up <strong>and</strong> will display maintenanceor cartridge.slot 8 7 6 5 4 3 2 1S26 or S25 modelsLS ESTOR (2) ESTOR ESB SONDE ECM (1) CE40LT ESTOR (2)(4) ESTOR (4) ESB 3U+Vo ECM (1) CE40LX ESTOR (2)(4) ESTOR (4) ESB nothing ECM (1) CE40XT ESTOR (2) ESTOR ESB 3U+Vo nothing CE40S36 or S35 modelsKR ESTOR (3) ESTOR (2) ESTOR ESB nothing ECM ECM (1) CE40KZ SONDE ESTOR (2) ESTOR ESB nothing ECM ECM (1) CE40YR ESTOR (3) ESTOR (2) ESTOR ESB nothing nothing ECM (1) CE40ZR ESTOR (3) ESTOR (2) ESTOR ESB nothing SONDE ECM (1) CE40LR ESTOR (3) ESTOR (2) ESTOR ESB 3U+Vo ECM ECM (1) CE40LS SONDE ESTOR (2) ESTOR ESB 3U+Vo ECM ECM (1) CE40SR ESTOR (3) ESTOR (2) ESTOR ESB 3U+Vo SONDE ECM (1) CE40SS SONDE ESTOR (2) ESTOR ESB 3U+Vo SONDE ECM (1) CE40XR ESTOR (3) ESTOR (2) ESTOR ESB 3U+Vo nothing ECM (1) CE40TR ESTOR (3) ESTOR (2) ESTOR ESB 3U+Vo 3U+Vo ECM (1) CE40CR ESTOR (3) ESTOR (2) ESTOR ESB nothing ECMD ECMD CE40CC (5) ESTOR (3) ESTOR (2) ESTOR ESB ECMD ECMD ECMD CE40TS (5) SONDE ESTOR (2) ESTOR ESB 3U+Vo 3U+Vo ECM (1) CE40Notes(1)or ECA for CSP sensor,(2)the ESTOR 2 board may be installed, depending on the application,(3)option for the ESTOR board,(4)For SX1 <strong>and</strong> SX2 applications the ESTOR boards are not installed in <strong>Sepam</strong>,(5)available with S36 only.Functions of rearcompartment boardsc CE40Power supply: 3 versions available: 24/30 VDC,48/127 VDC <strong>and</strong> 220/250 VDC.c INT RS 485 :Communication interface. It is located behind themetal plate on the power supply board.c ECMCurrent inputs for 1 A or 5 A seonsor <strong>and</strong> CSH corebalance CT input for residual current measurement.<strong>Sepam</strong> TC type.c ECAcurrent inputs for CSP sensor or CSH core balanceCT input for residual current measurement. Thisboard in installed in place of the ECM board for<strong>Sepam</strong> 2000 CS type.c 3U+Vo: voltage inputs <strong>and</strong> residual voltage input,c SONDE: 6 PT100 RTD inputs,c ESB: 2 logic inputs, 2 output relays <strong>and</strong> watchdog relay3 versions available: 24/30 VDC, 48/127 VDC <strong>and</strong> 220/250 VDC,c ESTOR: 8 logic inputs <strong>and</strong> 4 output relays 3 versions available: 24/30 VDC,48/127 VDC <strong>and</strong> 220/250 VDC.Guide de diagnostic139644


<strong>Sepam</strong> 1000 diagnosis guideAll indicators offSymptomsc all the indicators <strong>and</strong> the display unitare off.Possible causesc the <strong>Sepam</strong> 1000 is not being supplied withpower.Remediesc check the voltage on the power supplyconnector,c if the fault persists, change the <strong>Sepam</strong>1000 AS' power supply board. The AS'board is fitted with an internal fuse; neverreplace it (since other power supplycomponents are damaged when the fuseblows).Everything off except for green <strong>and</strong> red indicatorsSymptomsc the green on indicator is on,c the red indicator is on,c the trip indicator <strong>and</strong> display unit are off,c the watchdog has dropped out.Possible causesc the self-tests have detected an internalfault,c power supply board fault.Remediesc change the <strong>Sepam</strong> AS' power supplyboard,c if the fault persists, replace the<strong>Sepam</strong> 1000.display of the “check settings” messageSymptomsc the display unit shows the message:check settings,c the values of some parameters areblinking,c the protections are working normally.Possible causesc <strong>Sepam</strong> 1000 has detected a parametersetting faults (outside range, incompatiblesettings, set point modified after a changeof In, etc.).Remediesc switch to parameter setting mode <strong>and</strong>change the settings of all the parameterswhich are blinking on the display unit.The -, + <strong>and</strong> enter keys are disabledSymptomsPossible causesc the -, + <strong>and</strong> enter keys are disabled. c <strong>Sepam</strong> is not in parameter setting mode.Remediesc switch to parameter setting mode bypressing for a second on the P key on theback of <strong>Sepam</strong>.Display of the “fault” messageSymptomsPossible causesc internal fault.c internal fault.Remediesc replace <strong>Sepam</strong>.14 Guide de diagnostic


The current measurements are falseSymptomsc the difference between the expectedmeasurement <strong>and</strong> the measurementindicated by <strong>Sepam</strong> 1000 may be between10% <strong>and</strong> 500%,c the green on indicator is on,c the red indicator is off,c the display unit is working.Possible causesc the microswitches on the back of the EM(or EA) board are not set correctly,c one of the parameters in the status loopis not set correctly.Remediesc check the setting of the microswitches onthe EM (or EA) board;refer to installation manual,c check that the In setting (status loop)matches the rating of the CTs or CSPsensors being used; refer to use/commissioning manual,c check that the network frequency hasbeen selected correctly(50 or 60 Hz, status loop).One of the phase current measurements is zeroSymptomsc a measurement indicates a value of zeroor close to zero,c the 2 other phase current measurementsare working normally,c the green on indicator is on,c the red indicator is off,c the display unit is working.Possible causesc there are only 2 CTs in the cubicle,c one CT is not wired,c the EM (or EA) current input board isfaulty.Remediesc <strong>Sepam</strong> connected to a 1A/5A CT: ensurethat there is current in the CT secondarycircuit which reaches the CCA 660 orCCA 650 connector,c replace the EM board,c <strong>Sepam</strong> connected to a CSP sensor:momentarily reverse the connections (BNCconnector) on the EA board: if the faultdisappears, the problem is an external one;if the fault persists, replace the EA board.The voltage measurements are falseSymptomsc the difference between the expectedmeasurement <strong>and</strong> the measurementindicated by <strong>Sepam</strong> 1000 may be between10% <strong>and</strong> 500%,c the protections do not trip at the expectedsetting,c the green on indicator is on,c the red indicator is off,c the display unit is working.Possible causesc the microswitches on the back of the ETboard are not set correctly,c one of the parameters in the status loopis not set correctly.Remediesc check the setting of the microswitches onthe ET board; refer to installation manual,c check that the Unp <strong>and</strong> Uns settings(status loop) match the VTs being used;refer to use/commissioning manual,c check that the network frequency hasbeen selected correctly (50 or 60 Hz, statusloop).Guide de diagnostic15


<strong>Sepam</strong> 1000 diagnosis guide (cont’d)The U32 <strong>and</strong> U13 phase voltage measurements do not appearSymptomsc the U32 <strong>and</strong> U13 measurements aremissing,c the U21 voltage measurement is correct.Possible causesc the VT's parameter in the status loop isset to U21, in which case <strong>Sepam</strong> is unawareof the value of the other voltagemeasurements.Remediesc check the VT's parameter (status loop).Set it to U21U32.A voltage measurement channel indicates zeroSymptomsc one of the phase-to-phase voltagemeasurements indicates a value of zero orclose to zero,c the green on indicator is on,c the red indicator is off,c the display unit is working.Possible causesc there are only one or two VTs in thecubicle or not all the VTs are cabled,c the ET voltage input board is faulty.Remediesc ensure that the VT secondaries are wiredto <strong>Sepam</strong> 1000,c replace the ET board.16 Guide de diagnostic


A protection does not trip at the expected set pointSymptomsc one or more protections do not trip at theexpected set points.Possible causesc the causes may be same as when thecurrent or voltage measurements are false;microswitches or status parameter setincorrectly,c a protection set point is outside the rangeaccepted by <strong>Sepam</strong> 1000 after amodification of In, Ib, Unp or Uns,c case of residual current protection:core balance CT connection error(2 A , 30 A rating or CT).Remediesc check the setting of the microswitches onthe ET <strong>and</strong> the EM (or EA) boards; refer toinstallation manual,c check that the Unp <strong>and</strong> Uns settings(status loop) match the VTs being used,c check that the In setting (status loop)matches the rating of the CTs or CSPsensors being used;refer to use/commissioning manual,c check that the network frequency settinghas been selected correctly (50 or 60 Hz,status loop),c review the list of parameters <strong>and</strong> checkthat none of them are blinking. If that is thecase, set the parameters again. Generallyspeaking, it is recommended to set all theparameters in the status menu beforesetting the protections,c residual current: check the core balanceCT connection.Check that the core balance CT is a CSH.A protection does not tripSymptomsc a protection does not trip.Possible causesc inhibition of the protection by a 999 typesetting,c incorrect addressing of the protectionoutput,c residual current protection:microswitches not set correctly.Remediesc check the set points,c check the output addressing. Make sure inparticular that the ES1 board is included ifrelays AUX1, AUX3 <strong>and</strong> AUX4 aresupposed to be used,c residual current protection: if the sum ofthe phase currents i used, check that thesetting of the SW1 microswitches on the EMor EA board is as follows:SW1.Guide de diagnostic17


<strong>Sepam</strong> 1000 diagnosis guide (cont’d)Acknowledgement is impossibleSymptomsc the reset key is disabled,acknowledgement is impossible.Possible causesc the fault at the origin of tripping is stillpresent.Remediesc check for the presence of the fault(current, voltage, frequency):v think of undervoltage protections whichtrip when there is zero voltage,v also remember the thermal overload <strong>and</strong>starts per hour protections which remain intripped status even when there is nocurrent. In such cases, wait for theconditions which caused tripping todisappear.Frequency measurement <strong>and</strong> functions do not workSymptomsc the frequency measurement is displayinghyphens,c the frequency protections do not trip.Possible causesc incorrect wiring,c U21 or forward voltage too low.Remediesc check the wiring(direction of phase rotation),c check voltage amplitude: U21 voltageshould be greater than 30% of Unp <strong>and</strong>forward voltage should be greater than 20%of Vnp.The logic input does not workSymptomsc the logic input remains at zero, whether itis supplied with power or not,c the green on indicator is on,c the red indicator is off,c the display unit is working.Possible causesc wiring error on the ES1 board connector,c ES1 board microswitch setting error, inthe case of use with 24/30 VDC.Remediesc check the wiring <strong>and</strong> voltage on the inputterminals,c if the input is used with 24/30 VDC, themicroswitches on the ES1 board must beset as follows: SW1,c if the fault persists,replace the ES1 board.18 Guide de diagnostic


<strong>Sepam</strong> 1000 appendixTable of rear compartmentboard positionsc the table below indicates the position of the boardsin the rear compartment according to the different<strong>Sepam</strong> 1000 models.c failure to use the correct board positions is liable todamage <strong>Sepam</strong> 1000.slot 3 2 1 0S05 modelLX EM AS’ ES11 A / 5 A CT sensor (option)LX EA AS’ ES1CSP sensor(option)TX ET AS’ ES1(option)Functions of rear compartment boardsc EM: current inputs for 1 A or 5 A sensor <strong>and</strong> CSH core balance CT input forresidual current measurement,c EA: current inputs for CSP sensor <strong>and</strong> CSH core balance CT input for residualcurrent measurement,c ET: voltage inputs <strong>and</strong> residual voltage input,c AS’: power supply <strong>and</strong> 2 outputs 4 versions available:v 24/30 VDC,v 48/125 VDC,v 220/250 VDC <strong>and</strong> 100/127 VAC,v 220/240 VAC,c ES1: 1 logic input <strong>and</strong> 3 output relays <strong>and</strong> watchdog relayssingle multi-voltage version available.Guide de diagnostic19


TRANSFORMER PROTECTION! <strong>Protection</strong> functions :• Main characteristics• <strong>Protection</strong> by circuit breaker• Logic discrimination! <strong>Protection</strong> functions :• 49 : thermal overload• 50/51 : phase overcurrent• 50N/51N : earth fault protection• 59N : neutral voltage displacement• 67 : directional overcurrent• 67N : directional earth fault• 27 : undervoltage• 27R : remanent undervoltage• 59 : overvoltage• 50/51 : tank earth leakage• 64REF : restricted earth fault• 87T : differential protectionDivision - Name - Date - Language 2


TRANSFORMER PROTECTIONIe! Main characteristics :• Transformer energizing inrush current :i e (t) = I e etetîe(t): current peak value as a function oftimeÎe: value of maximum peak, i.e. the firstpeakτe: damping time constant• Inrush current at high voltage end of TRIHALtransformers:Power in kVA 160 250 400 630 800 1000 1250 1600 2000$ne = IeIn10.5 10.5 10 10 10 10 10 10 9.5te (s) 0.13 0.18 0.25 0.26 0.30 0.30 0.35 0.40 0.40Division - Name - Date - Language 3


TRANSFORMER PROTECTION! Main characteristics (cont'd) :• Vector group :AVA-VBBVaabVC11VaVACcVBVA-VBDy11Division - Name - Date - Language 4


TRANSFORMER PROTECTIONIAAIBBC! Main characteristics (cont'd) :• For earth fault :JAIaabcNnDuring the fault :n.Ia = N.JA <strong>and</strong> IA = JAIa = Icc three - phaseIA = -IB = 0.58 . Icc three - phase / kk : transformer ratio = 0.58 . N / nDivision - Name - Date - Language 5


TRANSFORMER PROTECTIONIAAIBBICC! Main characteristics (cont'd) :• For phase to phase fault :IaJAaIbJBbcNnDuring the fault :n.Ia = N.JA = -n.Ib = -N.JBIa = 0.866 Icc three - phaseIA = JA - JCIA = Ia.n/N = 0.5.Icc three - phase / kIB = JB - JAIB = -Ia.n/N -Ia.n/NIB = -2.Ia.n/N = - Icc three - phase / kIC = JC - JBIC = Ia.n/N = 0.5.Icc three - phase / kk : transformer ratio = 0.58 . N / nDivision - Name - Date - Language 6


TRANSFORMER PROTECTION! With DT curves ! With IDMT curves100t (s)100t (s)10transformer10transformercableswitching device, busbarCT, relaycableswitching device, busbarCT, relay1<strong>MV</strong><strong>HV</strong>1<strong>MV</strong><strong>HV</strong>0.1I inrush0.1I inrush0.011 10 100Iscmin<strong>MV</strong>Iscmax<strong>MV</strong>Iscmin<strong>HV</strong>Iscmax<strong>HV</strong>I (A)0.011 10 100I (A)Iscmin<strong>MV</strong>Iscmax<strong>MV</strong>Iscmin<strong>HV</strong>Iscmax<strong>HV</strong>Division - Name - Date - Language 7


TRANSFORMER PROTECTION100t (s)! I < switch breaking capacity ! I > switch breaking capacity:t (s)100BEWARE!<strong>MV</strong> low thresholdtransformer<strong>MV</strong> low thresholdtransformer10cableswitching device, busbarCT, relay10cableswitching device, busbarCT, relay11LVLV0.1I inrushBC switch0.1I inrushBC switch<strong>MV</strong> fuses<strong>MV</strong> fuses0.011 10 100I (A)Iscmin<strong>MV</strong>IscmaxLVIscmax<strong>MV</strong>0.011 10 100I (A)Iscmin<strong>MV</strong>IscmaxLVIscmax<strong>MV</strong>Division - Name - Date - Language 8


TRANSFORMER PROTECTION! Logic discrimination :Transformer0.1 s1 sFault on busbar eliminated after0.1 s without adding any otherprotection0.7 s 0.7 sDivision - Name - Date - Language 9


Overcurrent (inst)Earth fault (inst)TRANSFORMER PROTECTION! Logic discrimination :≥1Inhibition ofBI transmisionif fault not clearedt 0T3 = 0.2s&Output O14 : BI transmisionOvercurrent (time)Earth fault (time)≥1≥1trippingOvercurrent (logic)Earth fault (logic)≥1&Input I12 : BI receiptDivision - Name - Date - Language 10


TRANSFORMER PROTECTION! Overcurrent (50/51) :• 1st setting : 1.25 Iscmaxdown


TRANSFORMER PROTECTIONI ctPeak valueRight value! Overcurrent (50/51) :• Current shape in case of saturation of CT:FundamentalvaluetLow value of fundamental current ⇒ risk of no detection ofthe fault ⇒ measurement of peak valueDivision - Name - Date - Language 12


TRANSFORMER PROTECTIONI ctPeak value! Overcurrent (50/51) :• Current shape in case of no saturation of CT :Filtered peak valuetTransient overreach can be very high if only the peak value isconsidered ⇒ peak value is filtered (no DC component)Division - Name - Date - Language 13


TRANSFORMER PROTECTION! Overcurrent (50/51) :• Conclusion :• Filtered peak detection is used to ensure tripping in case of CTsaturation• Efficace value avoids the risk of unexpected trippingSEPAM MIX THE TWO MEASUREMENTS TO GUARANTEE AGOOD TRANSIENT OVERREACH (LESS THAN 10% FOR ANYTIME CONSTANT)Division - Name - Date - Language 14


TRANSFORMER PROTECTION! Earth fault (50N/51N) :Harmonic 2 restrainAn earth fault current (including harmonic 2) could appearin case of CT saturation if earth fault is measured by meansof the sum of 3 TC.Division - Name - Date - Language 15


TRANSFORMER PROTECTION! Thermal overload (49) :• Heat rise calculation :T ×IeqdEdT2=+ EI2⎛= ⎜⎝IeqIb+ K × Ii22⎞⎟⎠• I is the greatest value of I1, I2, I3 (at 50 Hz) <strong>and</strong> I1rms• Ii is the negative sequence currentE=⎡ ⎛⎢Eo− ⎜⎢⎣⎝IeqIb2⎞⎟⎠⎤⎥ × e⎥⎦t−T2⎛ Ieq ⎞+ ⎜ ⎟⎝ Ib ⎠• Eo : initial heat riseDivision - Name - Date - Language 16


TRANSFORMER PROTECTIONE! Thermal overload (49) (cont'd) :• OperationE=⎡ ⎛⎢Eo− ⎜⎢⎣⎝IeqIb2⎞⎟⎠⎤⎥ × e⎥⎦−tT2⎛ Ieq ⎞+ ⎜ ⎟⎝ Ib ⎠(Ieq/Ib)²Eo(Ieq/Ib)²Eo(Ieq/Ib)²EoTTTtDivision - Name - Date - Language 17


TRANSFORMER PROTECTION! Thermal overload (49) :t1001010.1Cold curveHot curvet = T × Logt = T × Log⎛⎜⎝⎛⎜⎝⎛⎜⎝I ⎞⎟Ib ⎠IIb2⎞⎟⎠2− Es22⎛ I ⎞⎜ ⎟ −1⎝ Ib ⎠2I ⎞⎟ − Es2Ib ⎠Es2 = thermal setting point in %T = heat rise time constantIeq/IbDivision - Name - Date - Language 18


TRANSFORMER PROTECTION! Thermal overload (49) (cont'd) :• A transformer often has two operating modes (ONAN - ONAF)• Two groups of parameters are available• Switching from one mode to the other is <strong>control</strong>led by a <strong>Sepam</strong>input• Accounting for ambient temperature when the temperaturemeasured exceeds 40°Division - Name - Date - Language 19


TRANSFORMER PROTECTION! Residual overvoltage (59N) :• For isolated neutral 59N protection is required to detect earth faultbefore closing the circuit breaker• This function can be located elsewhere in the network (on busbarfor example)Division - Name - Date - Language 20


TRANSFORMER PROTECTIONPhase directional overcurrent (67) :IccA IccBABUIDivision - Name - Date - Language 21


IccAIsATRANSFORMER PROTECTIONPhase directional overcurrent (cont'd) (67) :! Fault in A :RelaisU13I3U21I1IccAI2U32Division - Name - Date - Language 22


TRANSFORMER PROTECTIONPhase directional overcurrent (cont'd) (67) :! Fault in B :IccBIsBRelaisU13I2U21I1IccBI3U32Division - Name - Date - Language 23


TRANSFORMER PROTECTIONPhase directional overcurrent (cont'd) (67) :! Measurement of the phase shift angle between a reference voltage,called the polarization voltage, <strong>and</strong> a current makes it possible todetermine the current direction! In practice:• polarization by phase-to-phase voltage• measurement of ϕ1= phase shift (U32,I1), ϕ2= phase shift (U13,I2)<strong>and</strong> ϕ3 = phase shift (U21,I3)I1 ( for ϕ = 0 )V1U 21V190°polarisingvoltageV3V390°V2V2polarisingvoltageU 32I3 ( for ϕ = 0 )Division - Name - Date - Language 24


TRANSFORMER PROTECTIONPhase directional overcurrent (cont'd) (67) :! Conventions :I1I1 in normaldirection! ϕ1 = phase shift (U32,I1)varies according to the impedance ofthe circuit under consideration! Conventional current direction:ϕ1ϕ1U32• Normal direction = from busbar tocable• Inverse direction = from cable tobusbarI1! Conventional CT wiring:normal direction inverse directionI1 in inversedirectionIIDivision - Name - Date - Language 25


TRANSFORMER PROTECTIONPhase directional overcurrent (cont'd) (67) :! Characteristic angle θ :Normal zone! Division of a current vectorial plane into 2half-planes:• normal zone• inverse zoneθU32! Characteristic angle θ =angle between the perpendicular atthe zone limit - characteristic line -<strong>and</strong> the polarization voltageInverse zone! Setting values of θ :• 30° if high reactance circuit( ϕ1minimum)• 45° average case• 60° if high resistance circuit( ϕ1 maximum)Division - Name - Date - Language 26


TRANSFORMER PROTECTIONPhase directional overcurrent (cont'd) (67) :! Principle :I1ϕ1θ=45°U32! Association of 2 functions:• phase overcurrent protectionfunctionadjustable setting IsDefinite or IDMT time• detection of the current directioncharacteristic angle θIsPhase overcurrentDirection detection in normal directionDirectional protection functiontripping zone! Two-phase protection• I1 <strong>and</strong> ϕ1 (phase shift U32,I1)• I2 <strong>and</strong> ϕ2 (phase shift U13,I2)• I3 <strong>and</strong> ϕ3 (phase shift U21,I3)! <strong>Protection</strong> operational if:polarization voltage > 1.5%UnDivision - Name - Date - Language 27


TRANSFORMER PROTECTIONDirectional earth fault (67N) :IscA IscBABVrsdIrsdDivision - Name - Date - Language 28


TRANSFORMER PROTECTIONDirectional earth fault (67N) (cont'd):ϕ0AV2Fault at AV1NVrsdIrsdAV3rV rsd = − 3rwhere Vr⇒ V rsd1r× V 1r= Z= − 3×rZ NNrI×rsdrIrsdNormal directionDivision - Name - Date - Language 29


TRANSFORMER PROTECTIONDirectional earth fault (67N) (cont'd):IrsdBV1ϕ0BV2rV rsd = − 3rwhere Vr⇒ V rsdN1r× V 1r= Z=V3−Fault at B3×rZ NNVrsdReverse directionrI×rsdrIrsdDivision - Name - Date - Language 30


TRANSFORMER PROTECTIONDirectional earth fault (67N) (cont'd):! Measurement of the phase shift angle between the residual voltage -called the polarization voltage - <strong>and</strong> the earth fault current makes itpossible to determine the directionIrsdBV2ϕ0Bϕ0AV1NVrsdIrsdAV3Division - Name - Date - Language 31


TRANSFORMER PROTECTIONDirectional earth fault (67N) (cont'd):Inverse zone! Division of a current vectorial plane into 2half-planes:• normal zone• inverse zoneθ0Vrsd! Characteristic angle θ0 =angle between the perpendicular at thezone limit - characteristic line - <strong>and</strong> thepolarization voltageNormal zone! Typical values of θ0:• 0° if N earthed by resistance• 15°, 30°, 45°, 60°:intermediate values• 90° if isolated neutral (Irsd=Icapa)• -45° if N earthed by reactanceDivision - Name - Date - Language 32


TRANSFORMER PROTECTIONDirectional earth fault (67N) (cont'd):inverse zone! Association of 2 functions:ϕ0Is0θ0=45°Vrsd• earth fault protection functionadjustable setting Is0Definite time• detection of the current directioncharacteristic angle θ0normal zoneIpIrsd! Plane single-pole protection• Ip : projection of Irsd on thecharacteristic line• ϕ0: phase shift (Vrsd,Irsd)Earth faultDirection detection in normal directionDirectional protection functiontripping zone! <strong>Protection</strong> operational if:polarization voltage >= 2.6% UnDivision - Name - Date - Language 33


TRANSFORMER PROTECTIONDirectional earth fault (67N) (cont'd):COMPENSATED NEUTRAL SYSTEM :! Petersen coil + resistor:• designed to compensate capacitive currents=> Irsd is highly resistive=> characteristic angle not adjustable: θ0 = 0°• self-extinguishing earth fault=> short, recurring faults=> protection memory time adjustableTmem ~ 250 ms• in practice, the system is slightly dissymmetrical <strong>and</strong> the residualvoltage is not zero when there is no fault=> Vs0 setting adjustableDivision - Name - Date - Language 34


TRANSFORMER PROTECTION! Tank earth leakage :• If the transformer is not protected by a restricted earth faultdifferential protection (64REF), <strong>and</strong> if the transformer tank isisolated from the earth, a tank earth leakage protection is required51 ?TransformerincomerBusbarDivision - Name - Date - Language 35


TRANSFORMER PROTECTION! Restricted earth fault (64REF) :• If the protection 64 REF is required• or if the transformer has a power rating of more or equal than 5<strong>MV</strong>A the protection 64 REF is required on transformer incomer.• It offers the advantage of having greater sensitivity th<strong>and</strong>ifferential protection (5% of In)64 REF ?TransformerincomerBusbarDivision - Name - Date - Language 36


TRANSFORMER PROTECTION! Undervoltage (27) :<strong>Sepam</strong><strong>Sepam</strong><strong>Sepam</strong><strong>Sepam</strong>Division - Name - Date - Language 37


TRANSFORMER PROTECTIONUndervoltage (27) : coordination with overcurrent protection! Undervoltage protection! Overcurrent protectiontt2751TTUsUnUInIsIscIDivision - Name - Date - Language 38


TRANSFORMER PROTECTION! Overvoltage (59) :<strong>Sepam</strong><strong>Sepam</strong><strong>Sepam</strong><strong>Sepam</strong>Division - Name - Date - Language 39


TRANSFORMER PROTECTION! Remanent undervoltage (27R) :• If the transformer supplies power to machines that should not beenergized until the voltage, maintained by the machines after theopening of the circuit by an automatic changeover device, dropsbelow a given value.Division - Name - Date - Language 40


TRANSFORMER PROTECTION! Differential protection (87T) :• <strong>Protection</strong> of <strong>HV</strong>/<strong>MV</strong>, <strong>MV</strong>/<strong>MV</strong> <strong>and</strong> <strong>MV</strong>/LV transformers• <strong>Protection</strong> of 2-winding transformers• <strong>Protection</strong> of 3-winding transformers• <strong>Protection</strong> of auto-transformers• <strong>Protection</strong> of generator-transformer <strong>units</strong>Division - Name - Date - Language 41


TRANSFORMER PROTECTIONItIdIh2Ih5IdItRestraint&! Biased characteristic• Id/It adjustable between 15 <strong>and</strong> 50%! 2nd harmonic restraint for :• a high stability on transformer inrush• a high stability on external fault• a secure tripping action on internal faults! 5th harmonic restraint for :• a high stability during over-excitation ofthe transformerDivision - Name - Date - Language 42


TRANSFORMER PROTECTIONRestraint function is performed by neural network :! 4 inputs! A multitude of thresholds, factory setIdH2IdH1IdH5IdH1IdH1ItH1For the best compromise between sensitivity <strong>and</strong> stabilityDivision - Name - Date - Language 43


idh2TRANSFORMER PROTECTIONArtificial neural network: What’s the benefit ?idh2Disable tripDisable tripEnable tripEnable tripidh5Classical harmonic restraintregardless id <strong>and</strong> itidh5Neural network harmonic restraintfor one couple of id <strong>and</strong> it! Neural network adapt the harmonic restraint to the level of differential <strong>and</strong>through currentDivision - Name - Date - Language 44


TRANSFORMER PROTECTIONS2000D is sensitive <strong>and</strong> stable in rated conditions ...Id : differential current24! Comparison of the trippingcharacteristics of :<strong>Sepam</strong> 2000 D, with neuralnetwork differential protection12Conventional differential protection! For the same Id/It setting012 24It : through current! In rated conditions :low 2nd <strong>and</strong> 5th harmonicratiosDivision - Name - Date - Language 45


TRANSFORMER PROTECTIONS2000D is sensitive <strong>and</strong> stable … during transformer inrushId : differential current24! Comparison of the trippingcharacteristics of :<strong>Sepam</strong> 2000 D, with neuralnetwork differential protection12Conventional differential protection! For the same Id/It setting012 24It : through current! On transformer inrush, witha 2nd harmonic ratio of100%Division - Name - Date - Language 46


TRANSFORMER PROTECTIONInnovation to make easier customer’s life: Only one setting???! For a conventional differential protection :Settings :I-DIFF> (0.15 - 2.00)SLOPE 1 (0.10 - 0.50)2nd HARMON (on - off)2nd HARMON (10 -80%)CROSSB 2HM (0 - 1000 periods)n. HARMON (5th 4th 3rd)n. HARMON (10 - 80%)CROSSB nHM (0 - 1000 periods)IDIFFmax n (0.5 - 20.0)T-SAT-BLO (2 - 250 periods)BASE PT 2 (0.0 - 10.0)SLOPE 2 (0.25 - 0.95) SAT-RESTR (5.00 - 15.00)I-DIFF>> (0.15 - 2.00) T-DELAY> (0.00 - 60.00s)T-DELAY>> (0.00 - 60.00s)T-RESET (0.00 - 60.00s)! For <strong>Sepam</strong> 2000 D21/D22/D31 :- Slope of the percentage characteristicDivision - Name - Date - Language 47


TRANSFORMER PROTECTIONSimplified choice of sensors! For a conventional differential protectioncurrent sensors specified according to BS142, with :Vk = (Rtc + Rf). Isat,etIsat≥( Id>>).11+e⎪⎧3 ⎛⎨ + ωτ ⎜− e⎪⎩ 2 ⎝1−0 ,5. Tτ−1,7.Tτ⎞⎪⎫⎟⎬⎠⎪⎭! For <strong>Sepam</strong> 2000 D21/D22/D31 :5P20No interposing CT’sDivision - Name - Date - Language 48


BUSBAR PROTECTION


BUSBAR PROTECTION! Logic discrimination! 87 : High impedance differential relay! 87 : Percentage differential relay! 81R : Rate Of Change Of Frequency! 25 : Synchro-checkDivision - Name - Date - Language 2


BUSBAR PROTECTION! Logic discrimination :Source0.1 s1 sFault on busbar eliminated after0.1 s without adding any otherprotection0.7 s 0.7 sDivision - Name - Date - Language 3


Overcurrent (inst)Earth fault (inst)BUSBAR PROTECTION! Logic discrimination :≥1Inhibition ofBI transmisionif fault not clearedt 0T3 = 0.2s&Output O14 : BI transmisionOvercurrent (time)Earth fault (time)≥1≥1trippingOvercurrent (logic)Earth fault (logic)≥1&Input I12 : BI receiptDivision - Name - Date - Language 4


BUSBAR PROTECTION! High impedance differential protection (87) :Source1 s0.7 s 0.7 sDifferential relayDivision - Name - Date - Language 5


BUSBAR PROTECTION! High impedance differential protection (87) (cont'd) :∆I3 incomers7 feedersNo busbar couplingDATA! Max. 3-phase Isc = 30 kA! Sensors:• 10 CTs in parallel per phase• In/in: 2000 A / 5 A• RCT = 1.76 Ω• iµ = 20 mA for V=160 V• Iscs = 30000x5/2000 = 75A! Wiring:• L = 2x15 m max.• S = 2.5 mm² Cu! Setting: Is = 0.5In! Surge limiter: iRN = 4 mADivision - Name - Date - Language 6


BUSBAR PROTECTION! Wiring resistance:! High impedance differential protection (87) (cont'd) :! Stabilizing resistance:30RW = 0.0225× = 0. 27Ω2.5! CT knee-point voltage:iscsVK(RCT+ RW)< Rs≤is2is75 320(1.76 + 0.27) × < Rs≤0.5×5 2×0.5×561 3kV⇒surge limiter requiredDivision - Name - Date - Language 7


BUSBAR PROTECTION! High impedance differential protection (87) (cont'd) :! Number of limiter <strong>units</strong>:i 75N ≥scs = = 1.9 ⇒40 40N = 2! Total limiter unit leakage current:iRN = =4 N 8 mA! Minimum primary current detected:2000Id= ( iset+ 10iµ + iRN)52000Id= (2.5 + 10×0.02+0.008)5⇒ Id= 1083A! Magnetizing current of a CT at Rs.Is:Rs.iset= 64×2.5 = 160V⇒iµ= 20mADivision - Name - Date - Language 8


BUSBAR PROTECTION! Percentage differential protection (87) :• Avantages :– Low impedance differential protection– CT ratios can be different– Low cost solution<strong>Sepam</strong> D31 can be use to protect a busbarDivision - Name - Date - Language 9


BUSBAR PROTECTIONIncomer! Percentage differential protection (87) (cont'd) :• 1 incomer, 1 bus tie, several feedersBus tiesepamD31S2,5≥ InCTs ≥ 0,13. UnS = 3 × Un×Ids / 0.3Un : Busbar rated voltageS3. UnFeeders without generatorSame ratio for the three feeder CTsSizing of CTs :IsatCTs ≥ 2.Isc<strong>and</strong> IsatCTs ≥ 20 InCTsIsc : Maximum external short circuit currentInCTs : Rated current of CTsIds = 1.3 x maximum incomer (or feeder) rated currentDivision - Name - Date - Language 10


BUSBAR PROTECTION! Percentage differential protection (87) (cont'd) :• 1 incomer, 2 feedersIncomersepamD31Feeders with or without generatorDivision - Name - Date - Language 11


BUSBAR PROTECTION! Percentage differential protection (87) (cont'd) :• 2 incomers, several feedersIncomerIncomersepamD31Feeders without generatorDivision - Name - Date - Language 12


BUSBAR PROTECTION2500/5S = 31.5 <strong>MV</strong>AIn = 1730 AIcc = 14 kA! Percentage differential protection (87) (cont'd) :• example :Bus tie2500/5sepamD31Setting of the relay :In = In' = In" = 2500 AUn = Un' = Un" = 10.5 kVphase shift = 0Sensitivity : Ids = 1.3 x 1730 =2249 A3 × Un×IdsS == 136<strong>MV</strong>A0.32500/5 2500/5 2500/5MP = 12.5 MW cos Phi = 0.9 S = 14.2 <strong>MV</strong>AMIcc = 4.8 kA(motor supply)Slope : Id/It = 15%S0.4 ≤≤103 × Un×InS= 2.993 × Un×InDivision - Name - Date - Language 13


BUSBAR PROTECTION! Rate Of Change Of Frequency protection (81R) :• Loss of main application• Load shedding application• Complement to underfrequency (81L) <strong>and</strong> overfrequency (81H)protections• ROCOF measurement based on positive sequence voltageffminUnderfrequency protection (81L)f − f mint 2 = + timesettingdf / dtt1Time settingt2tDivision - Name - Date - Language 14


BUSBAR PROTECTION! Rate Of Change Of Frequency protection (81R) (cont'd) :Tripping time (s)10.80.60.4Underrfrequency protection :Fs ≤ 49.5 Hz T = 0.1 sLow set pointROCOF protectionHigh set pointLow set point :∆P×Fndf / dt = 2 × Sn×H2J × ωH = 2 × SnSn : Rated powerFn : RatedfrequencyH : Inertia constantJ : Inertia momentω : machine speed(rd/s)00 1 2 3 4 5df/dt (Hz/s)Division - Name - Date - Language 15


BUSBAR PROTECTION! Rate Of Change Of Frequency protection (81R) (cont'd) :• Typical inertia constant value :0.5 ≤ H ≤ 1.5 for diesel <strong>and</strong> low rated generators (≤ 2 <strong>MV</strong>A)2 ≤ H ≤ 5 for gas turbine <strong>and</strong> medium rated generators (≤ 40 <strong>MV</strong>A)• Low set point :– df/dt ≈ 0.2 Hz T ≈ 0.3 - 0.5 s– Disturbances such as fault, load variation... causes frequencyswing• High set point :– df/dt ≈ 1 Hz T ≈ 0.15 s– To provide faster tripping than the frequency protectionDivision - Name - Date - Language 16


BUSBAR PROTECTION! Synchro-check (25) :• dUs set point : can depend on power transit• dFs set point :depends only on accuracy• dPhi set point :can depend on power transit• Us high : to detect presence of voltage• Us low : to detect absence of voltage• Time Ta : to take into account of the circuit breaker closing timeDivision - Name - Date - Language 17


BUSBAR PROTECTION! Synchro-check (25) (cont'd) :∆ϕ+ 360× ∆F × Ta Us highU>Us high∆F Us highU>Us high∆U < dUsDivision - Name - Date - Language 18


BUSBAR PROTECTION! Synchro-check (25) (cont'd) :• 4 operating modes :Mode 1 Mode 2Usynch 1 Usynch 2Usynch 1Usynch 2Mode 3 Mode 4ORANDUsynch 1 Usynch 2 Usynch 1Usynch 2Division - Name - Date - Language 19


SUBSTATION PROTECTION


SUBSTATION PROTECTION! Logic discrimination! 50:51 : Phase overcurrent! 50N/51N : earth fault! 46 : Negative sequence / unbalance! 27 : Undervoltage! 27R : Remanent undervoltage! 59 : Overvoltage! 59N : Residual overvoltage! 67 : Phase directional overcurrent! 67N : Directional earth fault! 32P : Reverse real power! 81R : Rate Of Change Of FrequencyDivision - Name - Date - Language 2


SUBSTATION PROTECTION! Logic discrimination :Source0.1 s1 sFault on busbar eliminated after0.1 s without adding any otherprotection0.7 s 0.7 sDivision - Name - Date - Language 3


Overcurrent (inst)Earth fault (inst)SUBSTATION PROTECTION! Logic discrimination :≥1Inhibition ofBI transmisionif fault not clearedt 0T3 = 0.2s&Output O14 : BI transmisionOvercurrent (time)Earth fault (time)≥1≥1trippingOvercurrent (logic)Earth fault (logic)≥1&Input I12 : BI receiptDivision - Name - Date - Language 4


SUBSTATION PROTECTION! Overcurrent (50/51) :• DT <strong>and</strong> IDMT curvesTransient overreach = (Iso - Is1) / Is1Iso = setting current, that is, r.m.s. value of steady state currentrequired to operate the relayIs1 = steady state r.m.s. value of the fault current which whenfully offset will just operate the relayDivision - Name - Date - Language 5


SUBSTATION PROTECTIONI ctPeak valueRight value! Overcurrent (50/51) :• Current shape in case of saturation of CT:FundamentalvaluetLow value of fundamental current ⇒ risk of no detection ofthe fault ⇒ measurement of peak valueDivision - Name - Date - Language 6


SUBSTATION PROTECTIONI ctPeak value! Overcurrent (50/51) :• Current shape in case of no saturation of CT :Filtered peak valuetTransient overreach can be very high if only the peak value isconsidered ⇒ peak value is filtered (no DC component)Division - Name - Date - Language 7


SUBSTATION PROTECTION! Overcurrent (50/51) :• Conclusion :• Filtered peak detection is used to ensure tripping in case of CTsaturation• Efficace value avoids the risk of unexpected trippingSEPAM MIX THE TWO MEASUREMENTS TO GUARANTEE AGOOD TRANSIENT OVERREACH (LESS THAN 10% FOR ANYTIME CONSTANT)Division - Name - Date - Language 8


SUBSTATION PROTECTION! Earth fault (50N/51N) :Harmonic 2 restrainAn earth fault current (including harmonic 2) could appearin case of CT saturation if earth fault is measured by meansof the sum of 3 TC.Division - Name - Date - Language 9


SUBSTATION PROTECTION! Undervoltage (27) :<strong>Sepam</strong><strong>Sepam</strong><strong>Sepam</strong><strong>Sepam</strong>Division - Name - Date - Language 10


SUBSTATION PROTECTIONUndervoltage (27) : coordination with overcurrent protection! Undervoltage protection! Overcurrent protectiontt2751TTUsUnUInIsIscIDivision - Name - Date - Language 11


SUBSTATION PROTECTION! Remanent undervoltage (27R) :• If the feeder supplies power to machines that should not beenergized until the voltage, maintained by the machines after theopening of the circuit by an automatic changeover device, dropsbelow a given value.Division - Name - Date - Language 12


SUBSTATION PROTECTION! Overvoltage (59) :<strong>Sepam</strong><strong>Sepam</strong><strong>Sepam</strong><strong>Sepam</strong>Division - Name - Date - Language 13


SUBSTATION PROTECTION! Residual overvoltage (59N) :• For isolated neutral 59N protection is required to detect earth faultbefore closing the circuit breaker• This function can be located elsewhere in the network (on busbarfor example)Division - Name - Date - Language 14


SUBSTATION PROTECTION! Phase directional overcurrent (67) :• Necessary to have horizontal discrimination in case of severalpower supplies operating in parallel1stpowersupply2ndpowersupply676751tripNo trip51BusbarddddDivision - Name - Date - Language 15


SUBSTATION PROTECTIONPhase directional overcurrent (67) :IccA IccBABUIDivision - Name - Date - Language 16


IccAIsASUBSTATION PROTECTIONPhase directional overcurrent (cont'd) (67) :! Fault in A :RelaisU13I3U21I1IccAI2U32Division - Name - Date - Language 17


SUBSTATION PROTECTIONPhase directional overcurrent (cont'd) (67) :! Fault in B :IccBIsBRelaisU13I2U21I1IccBI3U32Division - Name - Date - Language 18


SUBSTATION PROTECTIONPhase directional overcurrent (cont'd) (67) :! Measurement of the phase shift angle between a reference voltage,called the polarization voltage, <strong>and</strong> a current makes it possible todetermine the current direction! In practice:• polarization by phase-to-phase voltage• measurement of ϕ1= phase shift (U32,I1), ϕ2= phase shift (U13,I2)<strong>and</strong> ϕ3 = phase shift (U21,I3)I1 ( for ϕ = 0 )V1U 21V190°polarisingvoltageV3V390°V2V2polarisingvoltageU 32I3 ( for ϕ = 0 )Division - Name - Date - Language 19


SUBSTATION PROTECTIONPhase directional overcurrent (cont'd) (67) :! Conventions :I1I1 in normaldirection! ϕ1 = phase shift (U32,I1)varies according to the impedance ofthe circuit under consideration! Conventional current direction:ϕ1ϕ1U32• Normal direction = from busbar tocable• Inverse direction = from cable tobusbarI1! Conventional CT wiring:normal direction inverse directionI1 in inversedirectionIIDivision - Name - Date - Language 20


SUBSTATION PROTECTIONPhase directional overcurrent (cont'd) (67) :! Characteristic angle θ :Normal zone! Division of a current vectorial plane into 2half-planes:• normal zone• inverse zoneθU32! Characteristic angle θ =angle between the perpendicular atthe zone limit - characteristic line -<strong>and</strong> the polarization voltageInverse zone! Setting values of θ :• 30° if high reactance circuit( ϕ1minimum)• 45° average case• 60° if high resistance circuit( ϕ1 maximum)Division - Name - Date - Language 21


SUBSTATION PROTECTIONPhase directional overcurrent (cont'd) (67) :! Principle :I1ϕ1θ=45°U32! Association of 2 functions:• phase overcurrent protectionfunctionadjustable setting IsDefinite or IDMT time• detection of the current directioncharacteristic angle θIsPhase overcurrentDirection detection in normal directionDirectional protection functiontripping zone! Three-phase protection• I1 <strong>and</strong> ϕ1 (phase shift U32,I1)• I2 <strong>and</strong> ϕ2 (phase shift U13,I2)• I3 <strong>and</strong> ϕ3 (phase shift U21,I3)! <strong>Protection</strong> operational if:polarization voltage > 1.5%UnDivision - Name - Date - Language 22


SUBSTATION PROTECTION! Directional earth fault (67N) :• Necessary to have horizontal discrimination in case of severalearthing systems operating in parallel1stearthingsystem2ndearthingsystem67N67N51tripNo trip51BusbarDivision - Name - Date - Language 23


SUBSTATION PROTECTION! Directional earth fault (67N) :• Necessary to have horizontal discrimination in case of severalfeeders with high capacitive current comparing with maximumearthing fault current67NBusbar67NtripNo tripDivision - Name - Date - Language 24


SUBSTATION PROTECTIONDirectional earth fault (67N) :IscA IscBABVrsdIrsdDivision - Name - Date - Language 25


SUBSTATION PROTECTIONDirectional earth fault (67N) (cont'd):ϕ0AV2Fault at AV1NVrsdIrsdAV3rV rsd = − 3rwhere Vr⇒ V rsd1r× V 1r= Z= − 3×rZ NNrI×rsdrIrsdNormal directionDivision - Name - Date - Language 26


SUBSTATION PROTECTIONDirectional earth fault (67N) (cont'd):IrsdBV1ϕ0BV2rV rsd = − 3rwhere Vr⇒ V rsdN1r× V 1r= Z=V3−Fault at B3×rZ NNVrsdReverse directionrI×rsdrIrsdDivision - Name - Date - Language 27


SUBSTATION PROTECTIONDirectional earth fault (67N) (cont'd):! Measurement of the phase shift angle between the residual voltage -called the polarization voltage - <strong>and</strong> the earth fault current makes itpossible to determine the directionIrsdBV2ϕ0Bϕ0AV1NVrsdIrsdAV3Division - Name - Date - Language 28


SUBSTATION PROTECTIONDirectional earth fault (67N) (cont'd):Inverse zone! Division of a current vectorial plane into 2half-planes:• normal zone• inverse zoneθ0Vrsd! Characteristic angle θ0 =angle between the perpendicular at thezone limit - characteristic line - <strong>and</strong> thepolarization voltageNormal zone! Typical values of θ0:• 0° if N earthed by resistance• 15°, 30°, 45°, 60°:intermediate values• 90° if isolated neutral (Irsd=Icapa)• -45° if N earthed by reactanceDivision - Name - Date - Language 29


SUBSTATION PROTECTIONDirectional earth fault (67N) (cont'd):inverse zone! Association of 2 functions:ϕ0Is0θ0=45°Vrsd• earth fault protection functionadjustable setting Is0Definite time• detection of the current directioncharacteristic angle θ0normal zoneIpIrsd! Plane single-pole protection• Ip : projection of Irsd on thecharacteristic line• ϕ0: phase shift (Vrsd,Irsd)Earth faultDirection detection in normal directionDirectional protection functiontripping zone! <strong>Protection</strong> operational if:polarization voltage >= 2.6% UnDivision - Name - Date - Language 30


SUBSTATION PROTECTIONDirectional earth fault (67N) (cont'd):COMPENSATED NEUTRAL SYSTEM :! Petersen coil + resistor:• designed to compensate capacitive currents=> Irsd is highly resistive=> characteristic angle not adjustable: θ0 = 0°• self-extinguishing earth fault=> short, recurring faults=> protection memory time adjustableTmem ~ 250 ms• in practice, the system is slightly dissymmetrical <strong>and</strong> the residualvoltage is not zero when there is no fault=> Vs0 setting adjustableDivision - Name - Date - Language 31


SUBSTATION PROTECTION! Rate Of Change Of Frequency protection (81R) :• Loss of main application• Load shedding application• Complement to underfrequency (81L) <strong>and</strong> overfrequency (81H)protections• ROCOF measurement based on positive sequence voltageffminUnderfrequency protection (81L)f − f mint 2 = + timesettingdf / dtt1Time settingt2tDivision - Name - Date - Language 32


SUBSTATION PROTECTION! Rate Of Change Of Frequency protection (81R) (cont'd) :Tripping time (s)10.80.60.4Underrfrequency protection :Fs ≤ 49.5 Hz T = 0.1 sLow set pointROCOF protectionHigh set pointLow set point :∆P×Fndf / dt = 2 × Sn×H2J × ωH = 2 × SnSn : Rated powerFn : RatedfrequencyH : Inertia constantJ : Inertia momentω : machine speed(rd/s)00 1 2 3 4 5df/dt (Hz/s)Division - Name - Date - Language 33


SUBSTATION PROTECTION! Rate Of Change Of Frequency protection (81R) (cont'd) :• Typical inertia constant value :0.5 ≤ H ≤ 1.5 for diesel <strong>and</strong> low rated generators (≤ 2 <strong>MV</strong>A)2 ≤ H ≤ 5 for gas turbine <strong>and</strong> medium rated generators (≤ 40 <strong>MV</strong>A)• Low set point :– df/dt ≈ 0.2 Hz T ≈ 0.3 - 0.5 s– Disturbances such as fault, load variation... causes frequencyswing• High set point :– df/dt ≈ 1 Hz T ≈ 0.15 s– To provide faster tripping than the frequency protectionDivision - Name - Date - Language 34


RING NETWORK PROTECTION


OPEN RING NETWORK PROTECTIONsource51 51substationFault detectorsubstationfaultopensubstationDivision - Name - Date - Language 2


CLOSED RING NETWORK PROTECTIONsource51 51↓67substation↑67faultsubstation↓67↑67↓67↑67↓67 ↑67substation↓67 ↑67↓67↑67Division - Name - Date - Language 3


CAPACITOR PROTECTION


CAPACITOR PROTECTION! Logic discrimination! 49 : Thermal overload! 51 : Unbalance overcurrent protectionDivision - Name - Date - Language 2


CAPACITOR PROTECTION! Logic discrimination :Source0.1 s1 sFault on busbar eliminated after0.1 s without adding any otherprotection0.7 s 0.7 sCapacitor bankDivision - Name - Date - Language 3


CAPACITOR PROTECTIONOvercurrent (inst)≥1Earth fault (inst)! Logic discrimination :Inhibition ofBI transmisionif fault not clearedt 0T3 = 0.2s&Output O14 : BI transmisionOvercurrent (time)Earth fault (time)≥1trippingDivision - Name - Date - Language 4


CAPACITOR PROTECTION! Thermal overload (49) :• Heat rise calculation :T ×IeqdEdT2=+ EI2⎛= ⎜⎝IeqIb+ K × Ii22⎞⎟⎠• I is the greatest value of I1, I2, I3 (at 50 Hz) <strong>and</strong> I1rms• Ii is the negative sequence currentE=⎡ ⎛⎢Eo− ⎜⎢⎣⎝IeqIb2⎞⎟⎠⎤⎥ × e⎥⎦−tT⎛+ ⎜⎝IeqIb2⎞⎟⎠• Eo : initial heat riseDivision - Name - Date - Language 5


CAPACITOR PROTECTIONE! Thermal overload (49) (cont'd) :E⎡ ⎛= ⎢Eo− ⎜⎢⎣⎝IeqIb2⎞⎟⎠⎤⎥ × e⎥⎦−tT2⎛ Ieq ⎞+ ⎜ ⎟⎝ Ib ⎠(Ieq/Ib)²Eo(Ieq/Ib)²Eo(Ieq/Ib)²EoTTTtDivision - Name - Date - Language 6


CAPACITOR PROTECTION! Unbalance overcurrent protection (51N) :• To detect if some elements of the capacitor are damaged51NDivision - Name - Date - Language 7


MOTOR PROTECTION


ASYNCHRONOUS MOTOR PROTECTION! Generalities :• Main characteristics• <strong>Protection</strong> by circuitbreaker• <strong>Protection</strong> by fuse• Logic discrimination! <strong>Protection</strong> functions :• 49 : thermal overload• 50/51 : phase overcurrent• 50N/51N : earth fault protection• 46 : negative phase unbalanced protection• 48/51LR : excessive starting time <strong>and</strong> locked rotor• 37 : phase undercurrent• 66 : starts per hour• 27D : positive sequence undervoltage• 47 : phase rotation direction check• 67N : directional earth fault• 32P : real overpower• 32Q/40 : reactive overpower/field loss• 38/49T : temperature monitoring• 87M : motor differentialDivision - Name - Date - Language 2


ASYNCHRONOUS MOTOR PROTECTION! MAIN CHARACTERISTICS :Starting current = k1/UnMotor torque = k2.U²nResistive torque01SlipDivision - Name - Date - Language 3


ASYNCHRONOUS MOTOR PROTECTION! Circuit breaker <strong>and</strong> definite time100t (s)1049Statorcableswitching device,busbarCT, relay48Rotor1starting51LR0.1reacceleration510.011 10 100IdIscminIscmaxI (A)Division - Name - Date - Language 4


ASYNCHRONOUS MOTOR PROTECTION! Contactor <strong>and</strong> fuses100t (s)1049Statorcableswitching device,busbarCT, relayRotor481starting51LRBC Switch0.1reacceleration0.011 10 100IdIscminIscmaxI (A)Division - Name - Date - Language 5


ASYNCHRONOUS MOTOR PROTECTION! Logic discrimination :Source0.1 s1 sFault on busbar eliminated after0.1 s without adding any otherprotection0.7 s 0.7 sMotorDivision - Name - Date - Language 6


ASYNCHRONOUS MOTOR PROTECTIONOvercurrent (inst)≥1Earth fault (inst)! Logic discrimination :Inhibition ofBI transmisionif fault not clearedt 0T3 = 0.2s&Output O14 : BI transmisionOvercurrent (time)Earth fault (time)≥1trippingDivision - Name - Date - Language 7


ASYNCHRONOUS MOTOR PROTECTION! Overcurrent (50/51) :• I setting ≈ 1.2 x I starting• Time setting ≈ 0.1 s• DT <strong>and</strong> IDMT curvesTransient overreach = (Iso - Is1) / Is1Iso = setting current, that is, r.m.s. value of steady state currentrequired to operate the relayIs1 = steady state r.m.s. value of the fault current which whenfully offset will just operate the relayDivision - Name - Date - Language 8


ASYNCHRONOUS MOTOR PROTECTIONI ctPeak valueRight value! Overcurrent (50/51) :• Current shape in case of saturation of CT:FundamentalvaluetLow value of fundamental current ⇒ risk of no detection ofthe fault ⇒ measurement of peak valueDivision - Name - Date - Language 9


ASYNCHRONOUS MOTOR PROTECTIONI ctPeak value! Overcurrent (50/51) :• Current shape in case of no saturation of CT :Filtered peak valuetTransient overreach can be very high if only the peak value isconsidered ⇒ peak value is filtered (no DC component)Division - Name - Date - Language 10


ASYNCHRONOUS MOTOR PROTECTION! Overcurrent (50/51) :• Conclusion :• Filtered peak detection is used to ensure tripping in case of CTsaturation• Efficace value avoids the risk of unexpected trippingSEPAM MIX THE TWO MEASUREMENTS TO GUARANTEE AGOOD TRANSIENT OVERREACH (LESS THAN 10% FOR ANYTIME CONSTANT)Division - Name - Date - Language 11


ASYNCHRONOUS MOTOR PROTECTION! Earth fault (50N/51N) :Harmonic 2 restrainAn earth fault current (including harmonic 2) could appearin case of CT saturation if earth fault is measured by meansof the sum of 3 TC.Division - Name - Date - Language 12


ASYNCHRONOUS MOTOR PROTECTION! Thermal overload (49) :• Heat rise calculation :T ×IeqdEdT2=+ EI2⎛= ⎜⎝IeqIb+ K × Ii22⎞⎟⎠• I is the greatest value of I1, I2, I3 (at 50 Hz) <strong>and</strong> I1rms• Ii is the negative sequence currentE=⎡ ⎛⎢Eo− ⎜⎢⎣⎝IeqIb2⎞⎟⎠⎤⎥ × e⎥⎦t−T2⎛ Ieq ⎞+ ⎜ ⎟⎝ Ib ⎠• Eo : initial heat riseDivision - Name - Date - Language 13


ASYNCHRONOUS MOTOR PROTECTIONE! Thermal overload (49) (cont'd) :• OperationE=⎡ ⎛⎢Eo− ⎜⎢⎣⎝IeqIb2⎞⎟⎠⎤⎥ × e⎥⎦−tT2⎛ Ieq ⎞+ ⎜ ⎟⎝ Ib ⎠(Ieq/Ib)²Eo(Ieq/Ib)²Eo(Ieq/Ib)²EoTTTtDivision - Name - Date - Language 14


ASYNCHRONOUS MOTOR PROTECTIONt1001010.1! Thermal overload (49) (cont'd) :Thermal overload function is used to protect the motor against toohigh requested active power that is to say if the power of the loadincreases.Cold curve : Eo = 0Hot curve : Eo = 100%Cold curveHot curvet = T × Logt = T × Log⎛⎜⎝⎛⎜⎝2⎛ Ieq ⎞⎜ ⎟⎝ Ib ⎠2Ieq ⎞⎟ − Es2Ib ⎠2⎛ Ieq ⎞⎜ ⎟ −1⎝ Ib ⎠2Ieq ⎞⎟ − Es2Ib ⎠Ieq ² = I ² + K × Ii²Ii = current negative sequenceEs2 = thermal setting point in %T = heat rise (T1) or cooling (T2)time constantIeq/IbDivision - Name - Date - Language 15


ASYNCHRONOUS MOTOR PROTECTION! Thermal overload (49) (cont'd) :A K factor is used to take into account of the negative sequencecurrent which induce high power losses in the rotor (because of thedouble frequency rotating current)K=Cd 12×× − 12Cn ⎛ Id ⎞g × ⎜ ⎟⎝ Ib ⎠Cd, Cn = rated <strong>and</strong> starting torqueIb, Id = rated <strong>and</strong> starting currentg = pole slippingThe T1 <strong>and</strong> T2 time constants are global constants for the machine<strong>and</strong> are higher than the rotor time constant.Division - Name - Date - Language 16


ASYNCHRONOUS MOTOR PROTECTION! Thermal overload (49) (cont'd) :• Two groups of parameters are available to take into account ofthermal withst<strong>and</strong> with locked rotor• Switching from one mode to the other when the current is greaterthan an adjustable set point Is• Accounting for ambient temperature when the temperaturemeasured exceeds 40°• Initial heat rise Eso can be use to reduce the cold tripping timet = T × Log⎛⎜⎝⎛⎜⎝2Ieq ⎞⎟Ib ⎠Ieq ⎞⎟Ib ⎠2− Eso− Es2Division - Name - Date - Language 17


ASYNCHRONOUS MOTOR PROTECTION! Number of starts (66):This function is used to protect the rotor of the motor during startingoperation. Note that the starting current remains constant <strong>and</strong> equalto the st<strong>and</strong>still current for the whole of the starting period.We can consider there is no/a little thermal exchange between rotor<strong>and</strong> stator during this period. So, there is no relation with the heatingtime constant of the machine <strong>and</strong> the limitation of the number of starts(cold, warm <strong>and</strong> per hour)IsDivision - Name - Date - Language 18


ASYNCHRONOUS MOTOR PROTECTION! Number of starts (66) (cont'd) :• How to set the hot point Es1?We can consider the hot state point Es1 corresponds at nominaloperation of the motor during a sufficient time. That's to say we adviseto set Es1 from 60% to 75%. This setting is only used to define coldstate <strong>and</strong> hot state for the repeated starts function.Division - Name - Date - Language 19


ASYNCHRONOUS MOTOR PROTECTION! Number of starts (66) (cont'd) :starts1 2 3 4 5Detection of 5 starts per hourDetection of 3 consecutive startsTime (minutes)12=60/5 (time interval for consecutive starts)12=60/5 (time interval for consecutive starts)60 (shifting window)Consecutive starts are counted over an interval of 60/Nstarts, i.e. 12 minutesDivision - Name - Date - Language 20


ASYNCHRONOUS MOTOR PROTECTION! Excessive starting time (48) <strong>and</strong> locked rotor (51LR) :Analog explanation as for number of starts i.e thermal overload is aglobal protection for steady state operation. Rotor losses increase alot during locked rotor period <strong>and</strong> if there is a too long starting time.Current setting ≈ Starting current/2Starting time setting ≈ starting time + several secondsLocked rotor tripping time ≈ 0;5 to 1 secondDivision - Name - Date - Language 21


ASYNCHRONOUS MOTOR PROTECTION! Excessive starting time (48) <strong>and</strong> locked rotor (51LR) (cont'd) :tStarting current1 st 49Stator thermal withst<strong>and</strong>48coldhotRotor thermal withst<strong>and</strong>coldhot 2 nd 4951LR51I/IbNo discrimination between rotor thermal withst<strong>and</strong> <strong>and</strong> 48 function. Only 2nd49 function can be usedDivision - Name - Date - Language 22


ASYNCHRONOUS MOTOR PROTECTION! Excessive starting time (48) <strong>and</strong> locked rotor (51LR) (cont'd) :• Reacceleration :During reacceleration, the motor absorbs current that is similar tostarting current without the current having previously dropped to avalue less than 5% of Ib*.A logic data input may be used to• reset the excesive starting time protection• set the locked rotor protection time delay to a low value* starting is detected when the absorbed current is 5% of IbDivision - Name - Date - Language 23


ASYNCHRONOUS MOTOR PROTECTION! Negative sequence / unbalance (46) :• You want to detect the loss of one phase in motor circuit⇒DT curve with setting Is < 30% of Ib <strong>and</strong> time setting = starting time• You want to protect the rotor against negative sequence currentHigh frequency currents in the rotor induce high power losses⇒use IDMT curve or similarSetting indication : 30% of Ib <strong>and</strong> time setting = starting timeDivision - Name - Date - Language 24


ASYNCHRONOUS MOTOR PROTECTION! Undercurrent (37) :To protect pump against running down1.06 I settingI setting0.015 InTime setting< 15 msOutputCase of current sagCase of circuit breaker openingDivision - Name - Date - Language 25


ASYNCHRONOUS MOTOR PROTECTION! Positive sequence undervoltage (27D) :Motor torque is proportional to the square of the rated positivesequence voltageSetting indication :Voltage setting = 0.8 rated voltageTime setting = 1 secondDivision - Name - Date - Language 26


ASYNCHRONOUS MOTOR PROTECTIONPositive sequence undervoltage (27D) : coordination with overcurrent protection! Undervoltage protection! Overcurrent protectiontt2751TTUsUnUInIsIscIDivision - Name - Date - Language 27


ASYNCHRONOUS MOTOR PROTECTIONDirectional earth fault (67N) :IscA IscBABVrsdIrsdDivision - Name - Date - Language 28


ASYNCHRONOUS MOTOR PROTECTIONDirectional earth fault (67N) (cont'd):ϕ0AV2Fault at AV1NVrsdIrsdAV3rV rsd = − 3rwhere Vr⇒ V rsd1r× V 1r= Z= − 3×rZ NNrI×rsdrIrsdNormal directionDivision - Name - Date - Language 29


ASYNCHRONOUS MOTOR PROTECTIONDirectional earth fault (67N) (cont'd):IrsdBV1ϕ0BV2rV rsd = − 3rwhere Vr⇒ V rsdN1r× V 1r= Z=V3−Fault at B3×rZ NNVrsdReverse directionrI×rsdrIrsdDivision - Name - Date - Language 30


ASYNCHRONOUS MOTOR PROTECTIONDirectional earth fault (67N) (cont'd):! Measurement of the phase shift angle between the residual voltage -called the polarization voltage - <strong>and</strong> the earth fault current makes itpossible to determine the directionIrsdBV2ϕ0Bϕ0AV1NVrsdIrsdAV3Division - Name - Date - Language 31


ASYNCHRONOUS MOTOR PROTECTIONDirectional earth fault (67N) (cont'd):Inverse zone! Division of a current vectorial plane into 2half-planes:• normal zone• inverse zoneθ0Vrsd! Characteristic angle θ0 =angle between the perpendicular at thezone limit - characteristic line - <strong>and</strong> thepolarization voltageNormal zone! Typical values of θ0:• 0° if N earthed by resistance• 15°, 30°, 45°, 60°:intermediate values• 90° if isolated neutral (Irsd=Icapa)• -45° if N earthed by reactanceDivision - Name - Date - Language 32


ASYNCHRONOUS MOTOR PROTECTIONDirectional earth fault (67N) (cont'd):inverse zone! Association of 2 functions:ϕ0Is0θ0=45°Vrsd• earth fault protection functionadjustable setting Is0Definite time• detection of the current directioncharacteristic angle θ0normal zoneIpIrsd! Plane single-pole protection• Ip : projection of Irsd on thecharacteristic line• ϕ0: phase shift (Vrsd,Irsd)Earth faultDirection detection in normal directionDirectional protection functiontripping zone! <strong>Protection</strong> operational if:polarization voltage >= 2.6% UnDivision - Name - Date - Language 33


ASYNCHRONOUS MOTOR PROTECTIONDirectional earth fault (67N) (cont'd):COMPENSATED NEUTRAL SYSTEM :! Petersen coil + resistor:• designed to compensate capacitive currents=> Irsd is highly resistive=> characteristic angle not adjustable: θ0 = 0°• self-extinguishing earth fault=> short, recurring faults=> protection memory time adjustableTmem ~ 250 ms• in practice, the system is slightly dissymmetrical <strong>and</strong> the residualvoltage is not zero when there is no fault=> Vs0 setting adjustableDivision - Name - Date - Language 34


ASYNCHRONOUS MOTOR PROTECTION! Motor differential (87M) :Id = I - I'X InWithout harmonic 2restrainId1²/8 - It1²/32 = (0.05In)²100%ICurrenttransformers5P20I'MId² - It²/32 = Is²Harmonic 2 restrainOnly one setting :0.05 In < Is < 0.5 In√2External fault induces saturation of the CTs<strong>and</strong> false differential currentIt = (I + I')/2X InDivision - Name - Date - Language 35


ASYNCHRONOUS MOTOR PROTECTION! Temperature monitoring (49T/38) :• The protection detects if an RTD is shorted or disconnected.– RTD shorting is detected when the measured temperature isless than -70 ± 10°C– RTD disconnection is detected when the measuredtemperature is greater than 302 ± 27°C• For <strong>Sepam</strong> 1000+, RTD can be Pt100, NI100, NI120 type• For <strong>Sepam</strong> 2000, RTD can be Pt100 onlyDivision - Name - Date - Language 36


SYNCHRONOUS MOTOR PROTECTION! Real overpower (32P) :Against generator operation :Reverse real power (ANSI 32P)• Ps = 0.05 Pn• Time delay ~ 1 sec! Reactive overpower (32Q) :Against field loss :Reactive overpower (ANSI 32Q) Equivalent to 40 function by adding27 function• Qs ~ 0.3 Sn• Time delay : several secondsDivision - Name - Date - Language 37


GENERATOR PROTECTION


GENERATOR PROTECTION! Generalities :• Main applications• Logic discrimination! <strong>Protection</strong> functions :• 38/49T : temperature set points• 64REF : restricted earth fault• 87G : bias differential• 25 : synchronism check! <strong>Protection</strong> functions :• 50/51 : phase overcurrent• 49 : thermal overload• 50V/51V : voltage restrained overcurrent• 46 : negative sequence / unbalance• 50N/51N : earth fault• 27 : undervoltage• 59 : overvoltage• 59N/64 : neutral voltage displacement• 67 : directional overcurrent• 67N : directional earth fault• 32P: reverse real power• 32Q/40 : reverse reactive power/field loss• 81L : underfrequency• 81H : overfrequencyDivision - Name - Date - Language 2


GENERATOR PROTECTION : Single generatornot coupled with the networkG3U/Vo59N275981L81H51V87T(optional)ECM49514651G64REF3849TDivision - Name - Date - Language 3


GENERATOR PROTECTION : Single generatorcoupled with the network3U/Vo 2551V32P32QG3U/VoECM59N275981L81H495187T(optional)67 67Npossible ina secondrelay4651G3849TDivision - Name - Date - Language 4


GENERATOR PROTECTION : Generators inparallel 2 solutions51V32P32Q3849T87G59N275981L81H51G3U/VoECM2GG3U/Vo59N275981L81H3849T51V32P32Q6767N495146ECM1ECM149514651G64REFSynchro check function 25 is outside the <strong>Sepam</strong>Division - Name - Date - Language 5


GENERATOR PROTECTION : Single block setECM2 5151N/G3849T51VG3U/Vo59N275981L81H32P32Q87Twith 64 REF(optional)ECM149514651GDivision - Name - Date - Language 6


GENERATOR PROTECTION : Block sets inparallel3U/VoECM59NG G3U/V 59N 51oECM275981L81H5151G64REF46495151G3849T6767N32P32QV32P32Q87TSynchro check function 25 is outside the <strong>Sepam</strong>with 64 REF(optional)Division - Name - Date - Language 7


GENERATOR PROTECTIONPhase faults! Constant excitation currentIk = 0.5 Ib! OverexcitationIk = 2 to 3 Ib100t (s)100t (s)101049491151V at U=051V51V at U=Un510.10.1IscIsc0.011 10 100Ik IbI (A)I"k0.011 10 100IbIkI (A)I"kDivision - Name - Date - Language 8


GENERATOR PROTECTION! Logic discrimination :Source0.1 s1 sFault on busbar eliminated after0.1 s without adding any otherprotection0.7 s 0.7 sGeneratorGeneratorDivision - Name - Date - Language 9


GENERATOR PROTECTION67 (inst)! Logic discrimination :Inhibition ofBI transmisionif fault not clearedOutput O14 : BI transmision67N (inst)≥1t 0&67 (time)T3 = 0.2s≥167N (time)51 (time)≥1tripping51 (logic)51N (time)≥1≥1&51N (logic)Input I12 : BI receiptDivision - Name - Date - Language 10


GENERATOR PROTECTION! Overcurrent (50/51) :• I setting ≈ 1.2 x I inrush (transformer, motor reacceleration)• Time setting ≈ 0.1 s• DT <strong>and</strong> IDMT curvesTransient overreach = (Iso - Is1) / Is1Iso = setting current, that is, r.m.s. value of steady state currentrequired to operate the relayIs1 = steady state r.m.s. value of the fault current which whenfully offset will just operate the relayIs1 > Is0Division - Name - Date - Language 11


GENERATOR PROTECTIONI ctPeak valueRight value! Overcurrent (50/51) :• Current shape in case of saturation of CT:FundamentalvaluetLow value of fundamental current ⇒ risk of no detection ofthe fault ⇒ measurement of peak valueDivision - Name - Date - Language 12


GENERATOR PROTECTIONI ctPeak value! Overcurrent (50/51) :• Current shape in case of no saturation of CT :Filtered peak valuetTransient overreach can be very high if only the peak value isconsidered ⇒ peak value is filtered (no DC component)Division - Name - Date - Language 13


GENERATOR PROTECTION! Overcurrent (50/51) :• Conclusion :• Filtered peak detection is used to ensure tripping in case of CTsaturation• Efficace value avoids the risk of unexpected trippingSEPAM MIX THE TWO MEASUREMENTS TO GUARANTEE AGOOD TRANSIENT OVERREACH (LESS THAN 10% FOR ANYTIME CONSTANT)Division - Name - Date - Language 14


SensorsGENERATOR PROTECTION! Voltage restrained overcurrent (50V/51V) :PrincipleOutputsMeasurement of phasecurrents:3 CTs or 3 CSPsI1I2I3I > k Ist 0time-delayedU21U32U13k10.20.2Un 0.8UnUkinstantaneousMeasurement of phaseto-phasevoltages:3 VTsSettings:- Is: current setting- T: time-delayed tripping time, definite time onlyFixed parameter:- Un: rated primary voltage(status)Division - Name - Date - Language 15


GENERATOR PROTECTION! Earth fault (50N/51N) :Harmonic 2 restrainAn earth fault current (including harmonic 2) could appearin case of CT saturation if earth fault is measured by meansof the sum of 3 TC.Division - Name - Date - Language 16


GENERATOR PROTECTION! Real overpower (32P) :Against motor operation :Reverse real power (ANSI 32P)• Turbine : Ps = 1 to 5% of Pn• Diesel : Ps = 5 to 20% of Pn• Time delay ≥ 1 sec! Reactive overpower (32Q) :Against field loss :Reactive overpower (ANSI 32Q)• Qs ~ 0.3 Sn• Time delay : several secondsDivision - Name - Date - Language 17


QGENERATOR PROTECTION : Reverse reactivepower relay / impedance relay (32Q/40)X3.V²/2.QoMotorQoA B CGeneratorPGIVMotor3.V²/2.QoGeneratorCRX/R²+X²=Qo/3.V²ABR = Real part ( V/I)X = Imaginary part ( V/I)Q = 3.X.V²/X²+R²P = 3.R.V²/X²+R²⇒R.Q = X.PPoint A : P # 0 , Q = Qo , ⇒ X = (Qo/P).RPoint B : P = P1 , Q = Qo , ⇒ X = (Qo/P1).RPoint C : P = P2 , Q = Qo , ⇒ X = (Qo/P2).RGenerator connected to a source able tosupply reactive power ⇒ correct voltagewith reverse reactive power relay : correctoperationwith impedance relay : correct operationGenerator connected to a source unable tosupply reactive power ⇒ drop in voltagewith reverse reactive power relay : correctoperation by adding 27 functionwith impedance relay : correct operationDivision - Name - Date - Language 18


GENERATOR PROTECTION! Thermal overload (49) :• Heat rise calculation :T ×IeqdEdT2=+ EI2⎛= ⎜⎝IeqIb+ K × Ii22⎞⎟⎠• I is the greatest value of I1, I2, I3 (at 50 Hz) <strong>and</strong> I1rms• Ii is the negative sequence currentE=⎡ ⎛⎢Eo− ⎜⎢⎣⎝IeqIb2⎞⎟⎠⎤⎥ × e⎥⎦t−T2⎛ Ieq ⎞+ ⎜ ⎟⎝ Ib ⎠• Eo : initial heat riseDivision - Name - Date - Language 19


GENERATOR PROTECTIONE! Thermal overload (49) (cont'd) :• OperationE=⎡ ⎛⎢Eo− ⎜⎢⎣⎝IeqIb2⎞⎟⎠⎤⎥ × e⎥⎦−tT2⎛ Ieq ⎞+ ⎜ ⎟⎝ Ib ⎠(Ieq/Ib)²Eo(Ieq/Ib)²Eo(Ieq/Ib)²EoTTTtDivision - Name - Date - Language 20


GENERATOR PROTECTION! Thermal overload (49) :tThermal overload function is used to protect the generator against toohigh requested active power that is to say if the power of the loadincreases.1001010.1Cold curveHot curvet = T × Logt = T × Log⎛⎜⎝⎛⎜⎝⎛⎜⎝I ⎞⎟Ib ⎠IIb2⎞⎟⎠2− Es22⎛ I ⎞⎜ ⎟ −1⎝ Ib ⎠2I ⎞⎟ − Es2Ib ⎠Es2 = thermal setting point in %T = heat rise (T1) or cooling (T2)time constantNB : For generator, K factor = 0Ieq/IbDivision - Name - Date - Language 21


GENERATOR PROTECTION! Negative sequence / unbalance (46) :• You want to detect the loss of one phase⇒DT curve with setting Is < 15% of Ib <strong>and</strong> time setting = severalseconds• You want to protect the machine against negative sequencecurrentHigh frequency currents in the dampers induce high power losses⇒use IDMT curve or similarSetting indication : 15% of Ib <strong>and</strong> time setting = several secondsDivision - Name - Date - Language 22


GENERATOR PROTECTIONPhase directional overcurrent (67) :IccA IccBABUIDivision - Name - Date - Language 23


IccAIsAGENERATOR PROTECTIONPhase directional overcurrent (cont'd) (67) :! Fault in A :RelaisU13I3U21I1IccAI2U32Division - Name - Date - Language 24


GENERATOR PROTECTIONPhase directional overcurrent (cont'd) (67) :! Fault in B :IccBIsBRelaisU13I2U21I1IccBI3U32Division - Name - Date - Language 25


GENERATOR PROTECTIONPhase directional overcurrent (cont'd) (67) :! Measurement of the phase shift angle between a reference voltage,called the polarization voltage, <strong>and</strong> a current makes it possible todetermine the current direction! In practice:• polarization by phase-to-phase voltage• measurement of ϕ1= phase shift (U32,I1), ϕ2= phase shift (U13,I2)<strong>and</strong> ϕ3 = phase shift (U21,I3)I1 ( for ϕ = 0 )V1U 21V190°polarisingvoltageV3V390°V2V2polarisingvoltageU 32I3 ( for ϕ = 0 )Division - Name - Date - Language 26


GENERATOR PROTECTIONPhase directional overcurrent (cont'd) (67) :! Conventions :I1I1 in normaldirection! ϕ1 = phase shift (U32,I1)varies according to the impedance ofthe circuit under consideration! Conventional current direction:ϕ1ϕ1U32• Normal direction = from busbar tocable• Inverse direction = from cable tobusbarI1! Conventional CT wiring:normal direction inverse directionI1 in inversedirectionIIDivision - Name - Date - Language 27


GENERATOR PROTECTIONPhase directional overcurrent (cont'd) (67) :! Characteristic angle θ :Normal zone! Division of a current vectorial plane into 2half-planes:• normal zone• inverse zoneθU32! Characteristic angle θ =angle between the perpendicular atthe zone limit - characteristic line -<strong>and</strong> the polarization voltageInverse zone! Setting values of θ :• 30° if high reactance circuit( ϕ1minimum)• 45° average case• 60° if high resistance circuit( ϕ1 maximum)Division - Name - Date - Language 28


GENERATOR PROTECTIONPhase directional overcurrent (cont'd) (67) :! Principle :I1ϕ1θ=45°U32! Association of 2 functions:• phase overcurrent protectionfunctionadjustable setting IsDefinite or IDMT time• detection of the current directioncharacteristic angle θIsPhase overcurrentDirection detection in normal directionDirectional protection functiontripping zone! Three-phase protection• I1 <strong>and</strong> ϕ1 (phase shift U32,I1)• I2 <strong>and</strong> ϕ2 (phase shift U11,I2)• I3 <strong>and</strong> ϕ3 (phase shift U21,I3)! <strong>Protection</strong> operational if:polarization voltage > 1.5%UnDivision - Name - Date - Language 29


GENERATOR PROTECTIONDirectional earth fault (67N) :IscA IscBABVrsdIrsdDivision - Name - Date - Language 30


GENERATOR PROTECTIONDirectional earth fault (67N) (cont'd):ϕ0AV2Fault at AV1NVrsdIrsdAV3rV rsd = − 3rwhere Vr⇒ V rsd1r× V 1r= Z= − 3×rZ NNrI×rsdrIrsdNormal directionDivision - Name - Date - Language 31


GENERATOR PROTECTIONDirectional earth fault (67N) (cont'd):IrsdBV1ϕ0BV2rV rsd = − 3rwhere Vr⇒ V rsdN1r× V 1r= Z=V3−Fault at B3×rZ NNVrsdReverse directionrI×rsdrIrsdDivision - Name - Date - Language 32


GENERATOR PROTECTIONDirectional earth fault (67N) (cont'd):! Measurement of the phase shift angle between the residual voltage -called the polarization voltage - <strong>and</strong> the earth fault current makes itpossible to determine the directionIrsdBV2ϕ0Bϕ0AV1NVrsdIrsdAV3Division - Name - Date - Language 33


GENERATOR PROTECTIONDirectional earth fault (67N) (cont'd):Inverse zone! Division of a current vectorial plane into 2half-planes:• normal zone• inverse zoneθ0Vrsd! Characteristic angle θ0 =angle between the perpendicular at thezone limit - characteristic line - <strong>and</strong> thepolarization voltageNormal zone! Typical values of θ0:• 0° if N earthed by resistance• 15°, 30°, 45°, 60°:intermediate values• 90° if isolated neutral (Irsd=Icapa)• -45° if N earthed by reactanceDivision - Name - Date - Language 34


GENERATOR PROTECTIONDirectional earth fault (67N) (cont'd):inverse zone! Association of 2 functions:ϕ0Is0θ0=45°Vrsd• earth fault protection functionadjustable setting Is0Definite time• detection of the current directioncharacteristic angle θ0normal zoneIpIrsd! Plane single-pole protection• Ip : projection of Irsd on thecharacteristic line• ϕ0: phase shift (Vrsd,Irsd)Earth faultDirection detection in normal directionDirectional protection functiontripping zone! <strong>Protection</strong> operational if:polarization voltage >= 2.6% UnDivision - Name - Date - Language 35


GENERATOR PROTECTIONDirectional earth fault (67N) (cont'd):COMPENSATED NEUTRAL SYSTEM :! Petersen coil + resistor:• designed to compensate capacitive currents=> Irsd is highly resistive=> characteristic angle not adjustable: θ0 = 0°• self-extinguishing earth fault=> short, recurring faults=> protection memory time adjustableTmem ~ 250 ms• in practice, the system is slightly dissymmetrical <strong>and</strong> the residualvoltage is not zero when there is no fault=> Vs0 setting adjustableDivision - Name - Date - Language 36


GENERATOR PROTECTIONId = I - I'X In! Generator differential (87G) :Without harmonic 2restrain100%Id² - It²/32 = Is²Id1²/8 - It1²/32 = (0.05In)²Harmonic 2 restrainOnly one setting :0.05 In < Is < 0.5 InIMI'√2External fault induces saturation of the CTs<strong>and</strong> false differential currentIt = (I + I')/2X InDivision - Name - Date - Language 37


GENERATOR PROTECTION! Undervoltage (27) :<strong>Sepam</strong><strong>Sepam</strong><strong>Sepam</strong><strong>Sepam</strong>Division - Name - Date - Language 38


GENERATOR PROTECTIONUndervoltage (27) : coordination with overcurrent protection! Undervoltage protection! Overcurrent protectiontt2751TTUsUnUInIsIscIDivision - Name - Date - Language 39


GENERATOR PROTECTION! Overvoltage (59) :<strong>Sepam</strong><strong>Sepam</strong><strong>Sepam</strong><strong>Sepam</strong>Division - Name - Date - Language 40


GENERATOR PROTECTION! Residual overvoltage (59N) :• For isolated neutral 59N protection is required to detect earth faultbefore closing the circuit breaker• This function can be located elsewhere in the network (on busbarfor example)Division - Name - Date - Language 41


GENERATOR PROTECTION! Restricted earth fault (64REF) :• If the protection 64 REF is required• or if the generator has a power rating of more or equal than 5<strong>MV</strong>A the protection 64 REF is required.• It offers the advantage of having greater sensitivity th<strong>and</strong>ifferential protection (5% of In)G64REFDivision - Name - Date - Language 42


GENERATOR PROTECTION! Temperature monitoring (49T/38) :• The protection detects if an RTD is shorted or disconnected.– RTD shorting is detected when the measured temperature isless than -70 ± 10°C– RTD disconnection is detected when the measuredtemperature is greater than 302 ± 27°C• For <strong>Sepam</strong> 1000+, RTD can be Pt100, NI100, NI120 type• For <strong>Sepam</strong> 2000, RTD can be Pt100 onlyDivision - Name - Date - Language 43


GENERATOR PROTECTION! Synchro-check (25) :• dUs set point : can depend on power transit• dFs set point :depends only on accuracy• dPhi set point :can depend on power transit• Us high : to detect presence of voltage• Us low : to detect absence of voltage• Time Ta : to take into account of the circuit breaker closing timeDivision - Name - Date - Language 44


GENERATOR PROTECTION! Synchro-check (25) (cont'd) :∆ϕ+ 360× ∆F × Ta Us highU>Us high∆F Us highU>Us high∆U < dUsDivision - Name - Date - Language 45


GENERATOR PROTECTION! Synchro-check (25) (cont'd) :• 4 operating modes :Mode 1 Mode 2Usynch 1 Usynch 2Usynch 1Usynch 2Mode 3 Mode 4ORANDUsynch 1 Usynch 2 Usynch 1Usynch 2Division - Name - Date - Language 46

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