12.07.2015 Views

Conveying & Storing in the Cement induStry - easyFairs

Conveying & Storing in the Cement induStry - easyFairs

Conveying & Storing in the Cement induStry - easyFairs

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

W E C O N V E Y12 3 4 5 681079112519 20 20 21 22 23 2426AUMUND Group Equipment <strong>in</strong> <strong>the</strong> <strong>Cement</strong> Industry1. Limestone <strong>in</strong>take and transfer tostationary crusher (SAMSONFeeder)2. Storage and reclaim of shale/clay (Portal Reclaimer)3. Feed<strong>in</strong>g pre-blend<strong>in</strong>g silos(Bucket Elevator)4. Distribution of limestone andaggregates (En Masse Cha<strong>in</strong>Conveyor)5. Discharge and reclaim oflimestone and aggregates(CENTREX/Rotary DischargeMach<strong>in</strong>e)6. Proportional feed<strong>in</strong>g of raw mill(Weigh Feeder)7. Raw mill circulation (BucketElevator)8. Filter dust reclaim (En MasseCha<strong>in</strong> Conveyor)9. Raw meal silo feed<strong>in</strong>g (BucketElevator)10. Reception and transfer ofalternative fuels (SAMSONFeeder)11. Raw meal feed<strong>in</strong>g to pre-heater(Bucket Elevator)12. Cl<strong>in</strong>ker dust reclaim (En MasseCha<strong>in</strong> Conveyor)13. Cl<strong>in</strong>ker transport from cooler tostorage (Pan Conveyor)14. Automatic cl<strong>in</strong>ker discharge(MOLEX)15. Grab unload<strong>in</strong>g (Eco-Hopper)4


Q U A L I T Y1214 1517 18131633 34 343127 28 29 30 3216. Truck load<strong>in</strong>g of cl<strong>in</strong>ker(Telescopic Spout)17. Cl<strong>in</strong>ker <strong>in</strong>take and transfer toshiploader (SAMSON Feeder)18. Cl<strong>in</strong>ker load<strong>in</strong>g with MobileShiploader19. L<strong>in</strong>k Conveyor with mobile facecrusher20. Limestone crusher reclaim(Arched Plate Conveyor)21. Limestone blend<strong>in</strong>g bed (Stacker/Reclaimer)22. Coal/petcoke unload<strong>in</strong>g andreclaim (Rotary Wagon Tipper)23. Storage and reclaim of coal/petcoke (Circular Stockyard)24. Bucket elevator to coal mill25. Proportional feed<strong>in</strong>g of coal mill(En Masse Cha<strong>in</strong> Conveyor)26. Coal dust reclaim (En MasseCha<strong>in</strong> Conveyor)27. Cl<strong>in</strong>ker storage <strong>in</strong> steel plate silo28. Gypsum storage and reclaim(CENTREX/Rotary DischargeMach<strong>in</strong>e)29. Cl<strong>in</strong>ker transfer to mill hoppers(Pan Conveyor)30. Discharge and reclaim of cl<strong>in</strong>kerand additives (Silo DischargeGate/CENTREX/RotaryDischarge Mach<strong>in</strong>e)31. Distribution of cl<strong>in</strong>ker andadditives (Pivot<strong>in</strong>g Pan Conveyor)32. <strong>Cement</strong> mill feed<strong>in</strong>g (BucketElevator)33. Filter dust reclaim (En MasseCha<strong>in</strong> Conveyor)34. <strong>Cement</strong> silo feed<strong>in</strong>g (BucketElevator)5


W E C O N V E YCLINKER TRANSPORTDeep-Drawn Pan Conveyors with transfer stationDEEP-DRAWN PAN CONVEYORTYPE KZB• Incl<strong>in</strong>ation up to 30°When convey<strong>in</strong>g hot,abrasive cement cl<strong>in</strong>ker,a trouble-free operationof <strong>the</strong> transport system isdecisive for <strong>the</strong> availabilityof <strong>the</strong> whole system.AUMUND Deep-Drawn PanConveyors type KZB, standout for reliability and longservice life.KZB – <strong>the</strong> economicconvey<strong>in</strong>g system for <strong>the</strong>transport of cement cl<strong>in</strong>ker<strong>in</strong> 24-hours-operation –quality assured and costeffective,recognised andproven on all cont<strong>in</strong>ents.• <strong>Convey<strong>in</strong>g</strong> heights ofmore than 130 m• Capacities exceed<strong>in</strong>g1,600 t/h• Standardised components• Plate widths from 400 to2,400 mm• Stiffened side plates• Contactless overlapp<strong>in</strong>gof <strong>the</strong> plates• Cha<strong>in</strong> break<strong>in</strong>g loads of upto 3,000 kN/cha<strong>in</strong> strandPan Conveyor with Deep Drawn Pans Type KZB6Deep-Drawn Pan Conveyor - Detail


Q U A L I T YSilo feed<strong>in</strong>g with steep-angle conveyorDeep-Drawn Pan Conveyorwith bafflesPAN CONVEYOR WITH DEEPDRAWN PANS AND BAFFLESTYPE KZB-Q• Incl<strong>in</strong>ation up to 45°Standard Deep-Drawn PanConveyors from AUMUNDform <strong>the</strong> basic componentsof <strong>the</strong> steep-angled cl<strong>in</strong>kerconveyors, which are appliedsuccessfully and economicallyfor <strong>in</strong>cl<strong>in</strong>ation anglesup to 45°.The standard cha<strong>in</strong>program allowsconvey<strong>in</strong>g heightsof up to 120 m sothat <strong>in</strong> case of acorrespond<strong>in</strong>g plantdesign cl<strong>in</strong>ker silos maybe fed with only oneconveyor.• Stabilised baffles• Avoid<strong>in</strong>g spillage bybaffle recesses• Capacities to 1,100 t/hKZB-Q <strong>in</strong>cl<strong>in</strong>ed at 45 degrees7


W E C O N V E YFeed<strong>in</strong>g of steel plate silosPAN CONVEYOR WITH BUCKETSTYPE BZB• Incl<strong>in</strong>ation up to 60°AUMUND Bucket Apron Conveyorstype BZB, have proven <strong>the</strong>ir suitabilityfor extreme <strong>in</strong>cl<strong>in</strong>ations <strong>in</strong>cement plants. Unfavourable spaceconditions and <strong>in</strong>cl<strong>in</strong>ation anglesup to 60° are regarded as preferredapplication conditions, espe cially<strong>in</strong> case of conversions <strong>in</strong> exist<strong>in</strong>gplants. The narrow bucket spac<strong>in</strong>g isespe cially advantageous, where veryf<strong>in</strong>e-gra<strong>in</strong>ed cl<strong>in</strong>ker with high dustcontent must be transported.• <strong>Convey<strong>in</strong>g</strong> heights to 120 m• Smallest curve radius 10 m• Standardised components• Cha<strong>in</strong> break<strong>in</strong>g loads upto 3,000 kN/cha<strong>in</strong> strandBucket Apron Conveyortype BZB DetailFeed<strong>in</strong>g of mill hoppers8


Q U A L I T YFeed<strong>in</strong>g two silos <strong>in</strong> l<strong>in</strong>ePIVOTING PAN CONVEYORTYPE SPB• Feed<strong>in</strong>g multiple hoppers and silosImportant AUMUND developments haveturned <strong>the</strong> Pivot<strong>in</strong>g Pan Conveyor type SPB,<strong>in</strong>to an efficient <strong>in</strong>strument of automationfor <strong>the</strong> <strong>in</strong>stallation of economic transportsystems.If more than two silos are to be fed, <strong>the</strong>AUMUND Pivot<strong>in</strong>g Pan Conveyor is <strong>the</strong>best solution.• Automated feed<strong>in</strong>g of cl<strong>in</strong>ker silos andmill hoppers• Remote-controlled• Several <strong>in</strong>termediate discharges• System length of 400 m and more realised• Simultaneous convey<strong>in</strong>g of different bulkmaterials <strong>in</strong> <strong>the</strong> upper and lower run• Low ma<strong>in</strong>tenance requirement• M<strong>in</strong>imum energy consumption• Long service lifeMill hopper feed<strong>in</strong>g9


W E C O N V E YCONVEYING OF RAW MEAL, CEMENT AND ADDITIVESSilo and pre-heater feed<strong>in</strong>gBUCKET ELEVATOR WITHSTEEL-REINFORCED BELTTYPE BWG• Automatic parallel tension<strong>in</strong>gAUMUND Belt Bucket Elevatorstype BWG, with automatic paralleltension<strong>in</strong>g device are applied for <strong>the</strong>convey<strong>in</strong>g of cement, raw meal oro<strong>the</strong>r dusty additives.For pre-heater feed<strong>in</strong>g, lifts to 175 mand convey<strong>in</strong>g capacities of morethan 1,850 m³/h have been achievedwith AUMUND belt bucket elevators.Drive pulley• <strong>Convey<strong>in</strong>g</strong> heights to 175 m• <strong>Convey<strong>in</strong>g</strong> capacities of morethan 1,850 m³/h• Cont<strong>in</strong>uous receipt and dischargeof convey<strong>in</strong>g material by means oftight bucket sequence• Optimum discharge conditions• Cont<strong>in</strong>uous operation withlow-ma<strong>in</strong>tenance requirement• Standard safety equipment:level control, off-track monitor<strong>in</strong>g,speed monitorAs traction element textile or steelre<strong>in</strong>forced belts with longitud<strong>in</strong>aland crosswise stabiliz<strong>in</strong>g steel cordsare used depend<strong>in</strong>g on <strong>the</strong> load situation.AUMUND provides <strong>the</strong> beltends with special clamp connectionsconsist<strong>in</strong>g of alum<strong>in</strong>iumprofiles with spr<strong>in</strong>g-loaded screwconnections. The rope ends of <strong>the</strong>steel re<strong>in</strong>forced belt are cast additionallywith an artificial res<strong>in</strong> mass.As a standard, <strong>the</strong> drive pulleysare equipped with exchangeablefriction l<strong>in</strong><strong>in</strong>g elements with diamondpattern, thus enabl<strong>in</strong>g <strong>the</strong> exchangeof <strong>the</strong> segments without open<strong>in</strong>g <strong>the</strong>belt. A parallel too<strong>the</strong>d rack guidedtension<strong>in</strong>g device provides <strong>the</strong>automatic belt tension and preventsoff-track runn<strong>in</strong>g.10


Q U A L I T YPre-heater feed<strong>in</strong>g• Individual systems for differentconvey<strong>in</strong>g materials• <strong>Convey<strong>in</strong>g</strong> material temperaturesup to max. 130°C• High tensile strength by meansof steel cord fabric• Creep<strong>in</strong>g drive for ma<strong>in</strong>tenancepurposesBelt Bucket Elevators handl<strong>in</strong>g raw meal11


W E C O N V E YTRANSPORT OF RAW MATERIAL,CLINKER, ADDITIVES AND CEMENTBucket Elevator for silo feed<strong>in</strong>gCentral Cha<strong>in</strong>BUCKET ELEVATOR WITH CENTRAL CHAINTYPE BWZ• Reduc<strong>in</strong>g vibrations• Prevent<strong>in</strong>g crack formation• Long service lifeHigh convey<strong>in</strong>g capacities due to atight bucket sequence and bucketsup to 1,200 mm width are <strong>the</strong> characteristicfeatures of <strong>the</strong> AUMUNDBucket Elevator type BWZ, withforged central cha<strong>in</strong>.The bucket fix<strong>in</strong>g which AUMUNDrealises by means of angular bracketswith patented loose sett<strong>in</strong>gbetween cha<strong>in</strong> bolts and angularbrackets, reduces vibrations and thusprevents crack formation at bucketwalls and weld<strong>in</strong>g seams.The cha<strong>in</strong> with lubricated labyr<strong>in</strong>thseal<strong>in</strong>gs contributes to long servicelives.• <strong>Convey<strong>in</strong>g</strong> capacities of morethan 900 m³/h• <strong>Convey<strong>in</strong>g</strong> heights to 90 m• Long service life – even <strong>in</strong>case of cont<strong>in</strong>uous operation• Forged central cha<strong>in</strong> with largelydimensioned jo<strong>in</strong>t surfaces• Heat-resistant <strong>in</strong> cont<strong>in</strong>uousoperation, designed to withstandshort material temperaturepeaks of up to 400°C• Drive r<strong>in</strong>g and tension cha<strong>in</strong>wheel <strong>in</strong> segments• Creep<strong>in</strong>g drive forma<strong>in</strong>tenance purposes• Wide application range12


Q U A L I T YHead of Double Bucket Elevator with double drive and two bucket strandsDOUBLE BUCKET ELEVATORTYPE BWZ-D• <strong>Convey<strong>in</strong>g</strong> capacities of more than1,800 m³/h• Capacity dependant convey<strong>in</strong>gheights over 60 m• High operational reliability• Robust designHigher kiln capacities and new gr<strong>in</strong>d<strong>in</strong>gprocesses <strong>in</strong> <strong>the</strong> cement <strong>in</strong>dustry require BucketElevators with high convey<strong>in</strong>g capacities andcenter distances.AUMUND Double Bucket Elevators typeBWZ-D, are <strong>the</strong> appropriate solution for <strong>the</strong>actual requirement.By means of <strong>the</strong> structural arrangement of twocentral cha<strong>in</strong>s <strong>in</strong> one cas<strong>in</strong>g and <strong>the</strong> result<strong>in</strong>g<strong>in</strong>crease <strong>in</strong> capacity, <strong>the</strong> double configuration isespecially suitable as circulat<strong>in</strong>g Bucket Elevator<strong>in</strong> gr<strong>in</strong>d<strong>in</strong>g plants.Silo feed<strong>in</strong>g13


W E C O N V E YHOPPER DISCHARGE AND CRUSHER FEEDINGLoad<strong>in</strong>g and unload<strong>in</strong>g stationARCHED PLATE CONVEYORTYPE BPB AND BPB-S/SF• Functional solution• Simple scrap<strong>in</strong>g off of sticky materialsFor <strong>the</strong> transport of humid, sticky materials, such asclay, gypsum, anhydrite, puzzolana and marl, ArchedPlate Conveyors type BPB, have become accepted asfunctional solution. The plates – bent <strong>in</strong> arched shapeas <strong>the</strong>ir name says – allow a simple scrap<strong>in</strong>g off ofsticky materials.Hopper discharge type BPBHeavy plate conveyors of type BPB-S or SF areapplied <strong>in</strong> quarries, when blast limestone and o<strong>the</strong>rraw materials with up to 1,000 mm edge length are tobe fed to <strong>the</strong> crusher.The conveyors are equipped with forged cha<strong>in</strong>s andwear-resistant components. The plate elements, cha<strong>in</strong>sizes and roller designs are configured accord<strong>in</strong>g to<strong>the</strong> related task and required convey<strong>in</strong>g capacity.Workshop assembly type BPB-SF14Arched Plate Conveyor type BPB-SF


Q U A L I T YHopper discharge with Armoured Cha<strong>in</strong> ConveyorARMOURED CHAIN CONVEYORTYPE PKF• Several overall widths• Adaptation to given hopper geometriesThe Armoured Cha<strong>in</strong> Conveyor type PKF, is used as hopperdischarge equipment for crushed limestone or for sticky rawmaterials, such as chalk, gypsum, clay or raw coal.• Discharge capacities of 10 to over 1,200 t/h• Overall widths from 600 up to 2,600 mm• Traction forces up to 680 kN/cha<strong>in</strong> strand• Two to five strand versions depend<strong>in</strong>g on <strong>the</strong> hopper width• Low overall heightThe Armoured Cha<strong>in</strong> Conveyor conveys <strong>in</strong> <strong>the</strong> upper run sothat <strong>the</strong> conveyor trough forms <strong>the</strong> bottom of <strong>the</strong> hopper.Several overall widths permit <strong>in</strong> each case <strong>the</strong> most favourableadaptation to given hopper geometries, while <strong>the</strong> low overallheight also enables a subsequent <strong>in</strong>stallation <strong>in</strong>to exist<strong>in</strong>gconveyors.Armoured Cha<strong>in</strong> Conveyor type PKF15


W E C O N V E YPROPORTIONAL FEEDING, PROPORTIONAL DISCHARGEApron Weigh Feeder with arched platesAPRON WEIGH FEEDERTYPE DPB• Proportional feed<strong>in</strong>g• Proportional dischargeThe Apron Weigh Feeder is applicable for <strong>the</strong> proportionalfeed<strong>in</strong>g and <strong>the</strong> proportional dischargeof a wide variety of bulk materials.For proportional reclaim of bulk materials with poorflow properties such as Clay, Gypsum, Marl, Limestone,Puzzolana etc. <strong>the</strong> Apron Weigh feeder features archedplates especially designed for cohesive materials.Proportional feed<strong>in</strong>g of additivesProportional feed<strong>in</strong>g of dusty, gra<strong>in</strong>ed bulk materialssuch as Cl<strong>in</strong>ker, Slag Sand and Petcoke is performedwith <strong>the</strong> Apron Weigh Feeder featur<strong>in</strong>g deep-drawn pans.This version of a pan-type weigh feeder is especiallysuitable for <strong>the</strong> proportional feed<strong>in</strong>g of <strong>the</strong> cement millwith cl<strong>in</strong>ker.For mill feed<strong>in</strong>g <strong>the</strong> Apron Weigh Feeder is also availableas completely enclosed and pressure-proof design.Apron Weigh Feeder with deep drawn pansMill feed<strong>in</strong>g16


Q U A L I T YSILO AND HOPPER DISCHARGECENTREXType ctx-AD/AV/I• Trouble-free discharge• Cont<strong>in</strong>uous material flow• Compact and rigid designTrouble-free discharge of sticky and cohesive materialswith poor flow properties, such as FGD or natural gypsumwith high moisture content.The logarithmically shaped discharge arm conveys <strong>the</strong>bulk material radially from <strong>the</strong> silo wall towards underneath<strong>the</strong> <strong>in</strong>ner cone where it is discharged through<strong>the</strong> centrally located outlet. The discharge arm reaches<strong>in</strong>to <strong>the</strong> material from underneath <strong>the</strong> material column,undercutt<strong>in</strong>g <strong>the</strong> silo outside wall to prevent materialcak<strong>in</strong>g and dead zones. Thus, a cont<strong>in</strong>uous lower<strong>in</strong>g of<strong>the</strong> entire hopper content is achieved. Segregation andbridg<strong>in</strong>g are prevented.On account of its compact and rigid design, <strong>the</strong>CENTREX is an ideal solution for <strong>in</strong>stallation <strong>in</strong>toor underneath exist<strong>in</strong>g silos or hoppers. Three basicalternatives are available with<strong>in</strong> <strong>the</strong> CENTREX system:• CENTREX with external drive and rotat<strong>in</strong>g<strong>in</strong>ner cone type CTX-AD• CENTREX with external drive and stationary<strong>in</strong>ner cone type CTX-AV• CENTREX with <strong>in</strong>ternal drive type CTX-ICENTREX for discharge of natural gypsum and trassInternal driveCENTREX with <strong>in</strong>ternal drive17


W E C O N V E YBEW-BL <strong>in</strong> block designROTARY DISCHARGEMACHINETYPE BEWBEW-FL <strong>in</strong> low profile design• Reliable dischargeRotary Discharge Mach<strong>in</strong>es ensure <strong>the</strong> reliable dischargeof a wide variety of different additives or rawmaterials such as:• Limestone, marl or dolomite stone• Natural and FGD-gypsum• CoalThe three design alternatives of <strong>the</strong> discharge mach<strong>in</strong>eallow its adaptation to completely different applications:For <strong>the</strong> discharge from longitud<strong>in</strong>al hoppers or a l<strong>in</strong>eof silos, <strong>the</strong> flat and low profile design variant is used,while <strong>the</strong> rotat<strong>in</strong>g discharge mach<strong>in</strong>e is applied for <strong>the</strong>discharge from cyl<strong>in</strong>drical silos.For <strong>the</strong> specific control of <strong>the</strong> reclaim capacity and forblend<strong>in</strong>g <strong>the</strong> additives when <strong>the</strong> mach<strong>in</strong>e is used <strong>in</strong> <strong>the</strong>mill feed<strong>in</strong>g section, <strong>the</strong> block design model can beadditionally equipped with a weigh feeder which comesfully <strong>in</strong>tegrated <strong>in</strong>to <strong>the</strong> mobile discharge mach<strong>in</strong>e. Onaccount of <strong>the</strong> homogenous, volumetric reclaim process,<strong>the</strong> Weigh Feeder allows to reach an accuracy of +/- 1%.BEW-K Rotat<strong>in</strong>g discharge mach<strong>in</strong>eThe rotat<strong>in</strong>g discharge mach<strong>in</strong>e guarantees a troublefreereclaim of material from concrete or steel silos of upto 12 m diameter, offer<strong>in</strong>g an adjust<strong>in</strong>g range of 1:10.• First <strong>in</strong> / First out• Simultaneous feed<strong>in</strong>g and discharge• Proportional reclaim18


Q U A L I T YDUST-TIGHT TRANSPORTCha<strong>in</strong> Conveyor <strong>in</strong> shock-pressure proof design for coal mill feed<strong>in</strong>g“EN MASSE” CHAIN CONVEYORTYPE TKF• Especially wear-resistant design• Ensures a uniform material flow• Controlled feed<strong>in</strong>g capacitiesFor convey<strong>in</strong>g, distribut<strong>in</strong>g, and reclaim<strong>in</strong>g cement and filter dustsas well as coal and additives such as gypsum, anhydrite, sand orlimestone.In especially wear-resistant design <strong>the</strong> Cha<strong>in</strong> Conveyor is also usedto convey cement cl<strong>in</strong>ker.S<strong>in</strong>gle-Strand Cha<strong>in</strong> Conveyor as filterdischarge conveyor with gravity cha<strong>in</strong>tension<strong>in</strong>g• Enclosed convey<strong>in</strong>g path, reduced dedust<strong>in</strong>g effort• Intermediate discharge through electro-mechanically driven gates• Wear-resistant cha<strong>in</strong>s for a long service life• <strong>Convey<strong>in</strong>g</strong> capacity up to 500 t/h• Length up to 50 m• Shock-pressure proof design as an optionFor coal mill feed<strong>in</strong>g applications, all Cha<strong>in</strong> Conveyors come <strong>in</strong> adesign which is shock-pressure proof up to 3.5 bar on a standardbasis. Additionally, such Cha<strong>in</strong> Conveyors feature a double-strandcha<strong>in</strong>. A variable speed drive with frequency converter ensures auniform material flow and a controlled feed<strong>in</strong>g capacity.Cha<strong>in</strong> Conveyor for handl<strong>in</strong>g limestone19


W E C O N V E YMATERIAL RECEPTION AND TRANSFERSAMSON - Transfer of additivesSAMSON Surface FeederThe ideal solution for <strong>the</strong> reception of all bulk materials<strong>in</strong> <strong>the</strong> cement <strong>in</strong>dustry such as cement cl<strong>in</strong>ker, coal andpet-coke, clay, limestone, gypsum rock, FGD gypsum,granulated slag, alternative fuels.Where materials are imported to cement plants by tipp<strong>in</strong>gor dump trucks and transferred to <strong>the</strong> next process step<strong>the</strong> SAMSON Feeder offers an economical alternative toconventional and expensive underground pits and hoppers.SAMSON Surface Feeder - for crusher feed<strong>in</strong>g<strong>in</strong> a quarry• Fast truck discharge• No bridg<strong>in</strong>g regardless of material handl<strong>in</strong>gcharacteristics• M<strong>in</strong>imum dust generation• Easy access for ma<strong>in</strong>tenance• Flexibility <strong>in</strong> location and relocation• Reduced energy demand and operat<strong>in</strong>g cost• M<strong>in</strong>imum <strong>in</strong>vestment riskSurface <strong>in</strong>stallation elim<strong>in</strong>ates costly permanent civileng<strong>in</strong>eer<strong>in</strong>g works and allows greater flexibility <strong>in</strong> plantlayout regardless of local ground conditions.S<strong>in</strong>ce <strong>the</strong> SAMSON is a s<strong>in</strong>gle <strong>in</strong>tegratedmach<strong>in</strong>e it may be easily re-located toaccommodate plant development.The SAMSON is available <strong>in</strong> different seriesdesigned for a specific range of applications.Hold<strong>in</strong>g capacities up to 300 tons may beprovided with a controlled rate discharge.The Samson concept20


Q U A L I T YCLINKER LOADINGShip load<strong>in</strong>gTELESCOPIC SPOUTTYPE TSTruck load<strong>in</strong>g• Integral dust control• Low and heavy duty operationThe AUMUND Telescopic Spout with <strong>in</strong>tegral dust controlensures <strong>the</strong> load<strong>in</strong>g of cl<strong>in</strong>ker <strong>in</strong>to trucks, barges orships, offer<strong>in</strong>g an economic solution for low and heavyduty operation.The heavy duty version of <strong>the</strong> telescopic spout isdesigned for rapidly successive load<strong>in</strong>g cycles and highcapacities of up to 700 t/h. This system is used <strong>in</strong>more than 200 <strong>in</strong>stallations worldwide.Applications with approximately five load<strong>in</strong>g cycles perday and load<strong>in</strong>g capacities of 100 t/h to 150 t/h are<strong>the</strong> ideal field for <strong>the</strong> application of <strong>the</strong> low dutydesign. Due to <strong>the</strong> dim<strong>in</strong>ished segments, <strong>the</strong> smallerhoist and <strong>the</strong> reduced dedust<strong>in</strong>g volume, this system is<strong>the</strong> economical solution for <strong>in</strong>stallations requir<strong>in</strong>g a lowor medium handl<strong>in</strong>g capacity.21


W E C O N V E YCLINKER STORAGEDesign, implementation and modernization of cl<strong>in</strong>kerstorage <strong>in</strong>stallations, customised as per requirements.• Cyl<strong>in</strong>drical steel plate silos• Special design for extremely large storage volumes• Concrete silo with steel roof• Circular storage hall with steel roof• Circular storage hall with concrete walland steel roofConcrete silo with steel roofTo receive an optimum overall convey<strong>in</strong>gand storage layout, early implementation ofexperienced layout eng<strong>in</strong>eers is recommended.Cl<strong>in</strong>ker storage hall with concrete wall and steel roofCLINKER DISCHARGESILO DISCHARGE GATETYPE SAKThe design pr<strong>in</strong>ciple of <strong>the</strong> silo discharge gatesprevents <strong>the</strong> free fall of <strong>the</strong> cl<strong>in</strong>ker onto <strong>the</strong>discharge conveyor. The low throughput rate,corres pond<strong>in</strong>g to <strong>the</strong> discharge rate of <strong>the</strong> panconveyor, effectively avoids dust generation(gravity pr<strong>in</strong>ciple).The systematic alternat<strong>in</strong>g between <strong>the</strong> silodischarge gates ensures a uniform dischargeof <strong>the</strong> cl<strong>in</strong>ker over <strong>the</strong> whole silo basis.Gravity silo discharge22


Q U A L I T YAUTOMATICCLINKER DISCHARGETYPE MOLEX• Successfully operat<strong>in</strong>g• Lower <strong>in</strong>vestment• Lower operat<strong>in</strong>g andma<strong>in</strong>tenance costsThe discharge system MOLEX is <strong>the</strong>successor of <strong>the</strong> residue-free dischargesystem ‘MOLE’ which is successfullyoperat<strong>in</strong>g <strong>in</strong> several cement plants.Version with central columnThe MOLEX operates <strong>in</strong> <strong>the</strong> same way as<strong>the</strong> proven predecessor with <strong>the</strong> differencethat no central column is required and <strong>the</strong>hous<strong>in</strong>g structure of <strong>the</strong> discharge unitis protected from <strong>the</strong> load of <strong>the</strong> cl<strong>in</strong>kerstockpile by a concrete garage.• Larger active stock• Up to 97% cl<strong>in</strong>ker reclaim• Availability of cl<strong>in</strong>ker even dur<strong>in</strong>g yearlykiln shutdown• Blend<strong>in</strong>g of old and fresh cl<strong>in</strong>ker• Blend<strong>in</strong>g of coarse and f<strong>in</strong>e-gra<strong>in</strong>edcl<strong>in</strong>ker• Almost consistent cl<strong>in</strong>ker mixture for millfeed<strong>in</strong>gScraper cha<strong>in</strong> driveLower <strong>in</strong>vestment and/or operat<strong>in</strong>g andma<strong>in</strong>tenance costs are <strong>the</strong> result of:• Reduction to only one reclaim tunnel• Less conveyors and discharge gates• Reduced storage volume, as up to 97% of<strong>the</strong> volume is active and can be reclaimed• No residue stock to be removed withload<strong>in</strong>g shovelsCovered stockpile with automatic discharge23


W E C O N V E YInstallation of new bucket strandCONVERSIONS ANDREFURBISHMENTS• Upgrad<strong>in</strong>g of exist<strong>in</strong>g plant components• Target<strong>in</strong>g <strong>in</strong>creased efficiency• Higher output• Improved availabilityWith our expert team of eng<strong>in</strong>eers plann<strong>in</strong>gselective modernisation measures, we pay specialattention to <strong>the</strong> upgrad<strong>in</strong>g of exist<strong>in</strong>g plantcomponents, target<strong>in</strong>g <strong>in</strong>creased efficiency,higher output rates and improved availability.Upgrad<strong>in</strong>g of your materials handl<strong>in</strong>g and storageequipment to state-of-<strong>the</strong>-art technology isachieved through a tailor-made refurbishmentprocess under optimum utilisation of time andbudget.Most of <strong>the</strong> exist<strong>in</strong>g components are re-used <strong>in</strong><strong>the</strong> refurbishment process to save cost.Eng<strong>in</strong>eered conversions and refurbishments for<strong>in</strong>creased efficiency and output are performed onAUMUND equipment as well as on <strong>the</strong> equipmentof o<strong>the</strong>r manufacturers.24


Q U A L I T YAFTER-SALESSERVICES• Customer Proximity around <strong>the</strong> WorldAt AUMUND, service does not end at <strong>the</strong> sale of <strong>the</strong>equipment. It’s <strong>the</strong> beg<strong>in</strong>n<strong>in</strong>g of a long-term partnership.AUMUND offers you a full range of services – fromcommission<strong>in</strong>g to <strong>the</strong> delivery of quality spare and wearparts to customized preventive ma<strong>in</strong>tenance programsand equipment upgrad<strong>in</strong>gs. The benefits for you:Maximum equipment efficiency at lower operat<strong>in</strong>g costs.• Commission<strong>in</strong>g and Field ServiceToday, presence “on <strong>the</strong> spot” is an absolute “must”.Therefore, our commission<strong>in</strong>g and service eng<strong>in</strong>eersoperate from support centers on all cont<strong>in</strong>ents toguarantee immediate and competent support.• Spare and Wear PartsA comprehensive range of genu<strong>in</strong>e spare parts isavailable for our entire product range from stocks<strong>in</strong> Germany, Great Brita<strong>in</strong> and <strong>the</strong> USA. Our productspecialists provide assistance and respond <strong>in</strong>stantly.• RetrofitsAged and worn equipment? Capacity <strong>in</strong>crease needed?Too high operat<strong>in</strong>g cost? Aumund “just as new” retrofitsare economical and tailor-made solutions for improv<strong>in</strong>gyour exist<strong>in</strong>g equipment at reasonable cost.• Preventive Ma<strong>in</strong>tenanceKnow<strong>in</strong>g beforehand that service will be needed allowsyou to schedule downtime and save money with timelyrepairs. Repairs or retrofits can be accurately anticipatedallow<strong>in</strong>g for <strong>the</strong> downtime to be at <strong>the</strong> most convenienttimes and at <strong>the</strong> lowest possible cost.25


W E C O N V E YOTHER AUMUND GROUP EQUIPMENTIN THE CEMENT INDUSTRYSTOCKYARDTECHNOLOGY• Portal, bridge-type orcantilever reclaimers• Longitud<strong>in</strong>al stockyardsand blend<strong>in</strong>g beds• Fixed and mobile stackers• Waggon tippers• Circular stockyards andblend<strong>in</strong>g beds with portal,semi-portal, bridge-typeor cantilever reclaimerBridge Scraper Reclaimer for limestoneBULK MATERIALIMPORT ANDEXPORT• Eco-Hopper• Mobile Shiploaders• Stormajor• Mobile L<strong>in</strong>k ConveyorsMobile Shiploader with Samson Feeder handl<strong>in</strong>g cl<strong>in</strong>ker for export26


Q U A L I T YTHE AUMUND GROUPStacker & Bridge Scraper Reclaimer<strong>in</strong> circular storage for limestoneCantilever Scraper Reclaimer for additive andcorrective materialUnload<strong>in</strong>g hoppers for cl<strong>in</strong>ker and additivesGERMANYAUMUND Fördererbau GmbHSaalhoffer Str. 1747495 Rhe<strong>in</strong>bergPhone: +49 - 2843 - 72 0Fax: +49 - 2843 - 6 02 70e-mail: aumund@aumund.dewww.aumund.comAUMUND Fördertechnik GmbHSaalhoffer Str. 1747495 Rhe<strong>in</strong>bergPhone: +49 - 2843 - 72 0Fax: +49 - 2843 - 6 02 70e-mail: aumund@aumund.dewww.aumund.comAUMUND Logistic GmbHSaalhoffer Str. 1747495 Rhe<strong>in</strong>bergPhone: +49 - 2843 - 72 0Fax: +49 - 2843 - 72 47 3e-mail: logistic@aumund.dewww.aumund.comSCHADE Lagertechnik GmbHDorstener Straße 36044653 HernePhone: +49 - 2325 - 58 74 0Fax: +49 - 2325 - 58 74 74e-mail: <strong>in</strong>fo@schade-lagertechnik.dewww.schade-lagertechnik.comGREAT BRITAINB&W Mechanical Handl<strong>in</strong>g Ltd.Gem<strong>in</strong>i House CambridgeshireBus<strong>in</strong>ess Park, 1 Bartholomew`s WalkEly, Cambridgeshire CB7 4EAPhone: +44 - 1353 - 665 001Fax: +44 - 1353 - 666 734e-mail: sales@bwmech.co.ukwww.bwmech.co.ukIndiAAUMUND Eng<strong>in</strong>eer<strong>in</strong>gPrivate Ltd.2nd Floor, Lakshmi Neela Rite ChoiceChambers · 9, Bazulla Road,T. Nagar Chennai - 600 017Phone: +91 - 44 - 4393 63 00Fax: +91 - 44 - 2815 60 46e-mail: aumund@vsnl.comRussiaAUMUND RepresentativeOffice MoscowGerman-Russian House, Office 44ul. Malaja Pirogovskaja 5119435 Moscow / RussiaPhone: +7 495 2879002Fax: +7 495 2879006e-mail: <strong>in</strong>fo@aumund.ruHONG KONG SARAUMUND Asia (H.K.) LimitedSuite 1301, Oxford House,Taikoo Place, 979 K<strong>in</strong>g‘s Road,Quarry BayHong KongPhone: +852 - 3695 - 43 33Fax: +852 - 3695 - 43 11e-mail: <strong>in</strong>fo@aumund-asia.comTHE NETHERLANDSAUMUND Hold<strong>in</strong>g B.V.Spoorstraat 42-525911 KJ VenloPhone: +31 - 77 - 320 01 11Fax: +31 - 77 - 320 07 28e-mail: <strong>in</strong>fo@aumund-hold<strong>in</strong>g.nlSWITZERLANDAUMUND AGAr<strong>the</strong>r Str. 36301 ZugPhone: +41 - 41 - 710 10 82Fax: +41 - 41 - 710 42 02e-mail: <strong>in</strong>fo@aumund.chPolANDAUMUND PolskaRepresentative Officeul. Lektorska 34 G · 44-210 RybnikPhone: +48 - 32 - 426 32 11Fax: +48 - 32 - 426 32 01e-mail: aumund@post.plFRANCEAUMUND France S.A.R.L.43, rue de Trévise · F 75009 ParisPhone: +33 - 1 - 42 46 72 72Fax: +33 - 1 - 42 46 72 74e-mail: aumund@aumund.frBRAZILAUMUND Ltda.Rua Haddock Lobo, 337 - 11. andar01414-001 São Paulo, SPPhone: +55 - 11 - 3059 0160Fax: +55 - 11 - 3059 0161e-mail: aumund@aumund.com.brUSAAUMUND Corporation1825 Barrett Lakes BoulevardBarrett Lakes Center IISuite 520Kennesaw, GA 30144Phone: +1 - 770 - 226 - 95 78Fax: +1 - 770 - 953 - 48 44e-mail: sales@aumundusa.comP.R. CHINAAUMUND Mach<strong>in</strong>ery Trad<strong>in</strong>g(Beij<strong>in</strong>g) Co. Ltd.Rm. 7-8, 22-F, East Ocean CentreNo. 24 Jianguomenwai AvenueChaoyang DistrictBeij<strong>in</strong>g 100004Phone: +86 - 10 - 65 15 58 13 / 14Fax: +86 - 10 - 65 15 58 15e-mail: aumund@aumund.cnStormajor handl<strong>in</strong>g pet-coke27


W E C O N V E Y Q U A L I T YAUMUND Headquarters <strong>in</strong> Rhe<strong>in</strong>berg, GermanyYour partner for all requirements regard<strong>in</strong>g materialhandl<strong>in</strong>g and storage.We design, eng<strong>in</strong>eer, manufacture, erect and servicereliable equipment.Reputation and competence proven by more than10,000 <strong>in</strong>stallations <strong>in</strong> over 100 countries.www.aumund.comGB Technical data subject to change without notice A-GB-04-XI/09-MA. © 2009 by AUMUND Fördertechnik GmbH. All rights reserved.AUMUND Foerdertechnik GmbH · Saalhoffer Str. 17 · 47495 Rhe<strong>in</strong>berg (Germany)Tel.: + 49 (0) 28 43-720 · Fax: + 49 (0) 28 43-6 02 70 · e-mail: aumund@aumund.de

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!