Sales documentation for stretch wrappers from

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Sales documentation for stretch wrappers from

Index Machines PageWhy pre stretch 2Explanation Ecostretch 2Explanation buttons 3Semi automatic GL 200, 205, 215, 205/215 HS, 300, 300CU and 400 4-5Fully automatic GL 1000, 1300, 1400 and 2000 6Top sheet dispenser CTFP, TP/ITF and PLR 7Horizontal wrapper Cyklop AT, Cyklop Box, Speed Wrapper 400 and Cyklop Total Closing 8-10Amount of pallets per hour.Amount of pallets per day.Amount of pallets per hour.Program settingsTurntable wrapperArm wrapperRing wrapperIP codeTurntable diameterPre stretch in %Touch display monocromeTouch display colorTop sheet widthTop sheet lengthQuick information...Please note that the daily pallet flows, onlyindicates to models that might be suitable.Facts like pallet weight, height, configurations,etc. must be considered when choosingthe best machine model for your use.What about available personnel? Semi-automaticor fully automatic machines?All Cyklop machines* can handle filmthicknesses 9-35 microns in both blown andcast qualities, pre-stretched or regular. Pleasenote that the best package quality and lowestcost per pallet will always be obtained by usinghigh quality films regardless of the film thickness.* Does not apply to horizontal machines.Goods max weight


The pre-stretch makes thefilm thinner and stronger,which contributes thatour customers need lessconsumptions material.Machine GL 300 GL 300 CU GL 400Short description standardmachineSemi automatic stretch wrapper with arotating table.Semi automatic stretch wrapper with arotating table and equipped with a automaticcutting unit.Semi automatic stretch wrapper with a rotatingarm.Recommended wrapping 1 10-40 pallets/day.EcostretchPower Ecostretch PlusMachine weight: 500 Kg 550 Kg 690 KgTable/arm speedFrequency-controlled, 1.5-15 rpm.Soft start and soft run-downFrequency-controlled, 1.5-15 rpm.Soft start and soft run-downFrequency-controlled, 1.5-10,5 rpm.Soft start and soft run-downTable/arm size Ø 1675 Ø 1675 -Film tensionAdjustablePre-stretch 8 gears, up to 400%ProgramsTop wraps 1-9Bottom wraps 1-99 (3 programs are pre set)Elevator speed 6 fixed setting 3 fixed setting 6 fixed settingOperating temperatureGoodsMax size (length x width)OptionMin height incl. palletMax height incl. pallet(standard machine)5°C (40°F) to 35°C (95°F) for use in a dry, tempered area.1200 x 1200 mm Ø 1675 table1200 x 1000 mm 1200 x 1200 mm1600 x 1200 mm Ø 2000 table 41400 x 1400 mm Ø 2000 table 4Costume size500 mm2200 mm(option up to 3000 mm)2200 mm(option up to 3000 mm)Pallet weight: (max) 2000 Kg UnlimitedElectricalControllerSiemens PLCControl voltage:24 VSupply3-phase, 400V + N + PE, 50HzLoading16 AIP code IP54 IP51EX classificationNot approved for ATEX classified areasStretch filmFilm width, max500 mmFilm thicknessRecommendedNoise levelDiameter, coreOuter diameter, max15-35 μm (my)Cyklop 20µm


The pre-stretch makes thefilm thinner and stronger,which contributes thatour customers need lessconsumptions material.Machine GL 1000 GL 1300 GL 1400 GL 2000Short description standardmachineFully automatic stretch wrapper witha rotating table.Fully automatic stretch wrapperwith a rotating table (available asa turnkey solution, GL 1300 CTS)Fully automatic stretch wrapperwith a rotating arm.Fully automatic stretch wrapperwith a rotating ring.Recommended wrapping 1 Up to 60 pallets/hour. Up to 30 pallets/hour. Up to 60 pallets/hour. Up to 150 pallets/hour.EcostretchPower Ecostretch PlusMachine weight: 1200 Kg 650 Kg 730 Kg 1500 KgTable/arm/ring speed Frequency-controlled up to 22 rpm.Soft start and soft run-down.Frequency-controlled up to 15 rpmSoft start and soft run-downFrequency-controlled up to 45 rpm.Soft start and soft run-downTable/arm/ring size Ø 1800 Ø ØFilm tensionAdjustablePre-stretch 8 gears, up to 400% 8 gears, 400% 7 gears, 300%Programs 7, high flexibility due to variable parameter settings. 9 (3 programs are pre set) 7, high flexibility due to variableparameter settings.Bottom wraps/ Top wraps Adjustable, 1- 99 Adjustable, 1-99 1-9 Adjustable, 1-99Elevator speed Adjustable Adjustable 6 fixed setting AdjustableOperating temperatureGoodsMax size (length x width)Option5°C (40°F) to 35°C (95°F) for use in a dry, tempered area.1200 x 1200 mm1200 x 1000 mm 1200 x 1200 mm 1200 x 1200 mm1600 x 1200 mm Ø 2000 table 4 -1400 x 1400 mm Ø 2000 table 4-Min height incl. pallet 500 mm 300 mm 500 mm / 300 mmMax height incl. pallet(standard machine)2500 mm(option up to 3000 mm)1800 mm(option up to 3000 mm)2200 mmCostume sizePallet weight: (max) 1500 Kg 1000 Kg UnlimitedElectricalControllerSiemens PLCControl voltage:24 VBatterySupply3-phase, 400V + N + PE, 50HzLoading16 AIP codeIP54EX classificationNot approved for ATEX classified areasPneumaticsAir consumption: 8 NL/pallet, with 6 bar 3/8” supply - NL/pallet, with 6 bar 3/8”supplyStretch filmFilm width, max 500Film thicknessRecommendedNoise levelDiameter, coreOuter diameter, max15-35 μm (my)Cyklop 20µm


The Cyklop top film dispenseris usually included in afully automatic line nextto a stretchwrapper whenpalletised goods needprotection from dust ordampness on top. The machineis easy to fit and made ofaluminium.Machine CTFP TF / ITF PLRShort descriptionApplies plastic film on top of palletized goodsFor extra water protection, the production linecan be fitted with equipment which, togetherITF - Top sheet dispenser in fully automaticproduction line types TF or integrated intostretch wrapper GL 2000 type ITF.TF -The Cyklop top film dispenser TF is usuallyFor extra water protection, the productionline can be fitted with equipment which,together with the Cyklop stretchwrapper,will also meet this requirement.with the Cyklop stretchwrapper, will also meetthis requirement.included in a fully automatic line next to astretchwrapper when palletized goods needprotection from dust or dampness on top. Themachine is easy to fit and made of aluminium.Recommended wrapping 1 Up to 85 pallets/hour. Up to 90 pallets/hour. Up to 60 pallets/hour.Machine weight: 300 Kg 500 Kg 300 KgElevator speed Adjustable Adjustable AdjustableWorking area arm - Custom size Custom sizeOperating temperature 5°C (40°F) to 35°C (95°F) for use in a dry, tempered area.FilmSize width 1300, 1600, 1800 mm 1200-1600 mm Custom sizeSize length up to 2000 mm up to 1900 mm Custom sizeFilm thicknessRecommendedDiameter, coreOuter diameter, max15-35 μm (my)Cyklop 20µm (LLDPE)Max. 200 mm250 mmElectricalControllerSiemens PLCControl voltage:24 VSupply3-phase, 400V + N + PE, 50HzLoading16 AIP codeIP54EX classificationNot approved for ATEX classified areasPneumaticsAir consumption: NL/pallet, with 6 bar 3/8” supply NL/pallet, with 6 bar 3/8” supply NL/pallet, with 6 bar 3/8” supply-1Depending on film pattern and goods type. 2 Depending on goods type) 3 Option 4 with extended chassis


Horizontal wrappersMachine Cyklop BOX Cyklop ATSHORT DESCRIPTIONMODELSGOODS DIAMETER FORPASSINGS. The machines of series BOX are equipped of free rollersconveyors, at call covered in PVC, turn out flexible and simplein their use: after the set of the product the operator stars andcontrols the cycle with the to pedal. All the operations of winding,hooking and cutting the film happen in automated way.A. Their employment can happen with or without the aidof the operator, in fact they are planned to be insert also incompletely automatic lines. Structurally, compared to thesemi-automatic series BOX-S they are equipped with rollerconveyors, photocells to survey the product, vertical pneumaticpressures to stabilise the product during the wrapping with the6 banding programs.BOX 300 S, BOX 500 S, BOX 800 S, BOX 1000 Salso avaible as fully automatic (ex. BOX 300 A)Range from 100 to 1020 mmS. The machines of series AT are equipped of free rollersconveyors, turn out flexible and simple in their use: after the set ofthe product the operator stars and controls the cycle with the topedal. All the operations of winding, hooking and cutting the filmhappen in automated way. Constructed using the same structureof models AT A.A. Their employment can happen with or without the aid ofoperator. In fact they are planned also being inserted onlinecompletely automatic.Structurally regarding the semi automatic series, are equippedof belt conveyors or rollers motorized, photocell of survey ofthe product, vertical pressure pneumatic in order to stabilize theproduct during the winding and 8 banding programs.AT 300 S, AT 600 S, AT 900 S, AT 1200 S,AT 1500 S, AT 1800 S, AT2000 S also avaible as fully automatic (ex. AT 300 A)Range from 100 to 2010 mmModell group AT 300 - 600 (S, A) AT 900 - 2000 (S, A)FILM WIDTH 125 mm 125 mm Option: 250 mm 125 mm Option: 250/500 mmCORE DIAMETER 38 mm 125 mm= Core 38 mm, 250/500 mm=Core 76mmFILM THICKNESS 15-35 µm 17-50 µmCONVEYORS. Free roller conveyors input and outputA. Motorised conveyors input and outputS. Free roller conveyors input and outputA. Motorised belt input and outputCONVEYOR SPEED 0-15 m/min 125 mm = 0-30 m/min 250/500 mm = 0-20 m/minPOWER SUPPLY 220V 50 Hz single-phase 220V 50 Hz single-phase; on request 400V 3Ph 50/60 HzRING SPEED S. Rotation speed max: 150 rpm A. Ring rotation variable byinverter 0-150 rpmAIR CONSUMPTION6 bar, 7 NL/minOPTIONSSEMI AUTOMATICOPTIONSFULLY AUTOMATICA = Fully automaticS = Semi automaticRollers PVC coatedManual pressure with free roller PVC coatedLateral guides with rollers PVC coatedV-shaped free roller conveyors with rollers PVC coatedRing rotation speed variable by inverter.Rollers PVC coatedManual pressure with free roller PVC coatedLateral guides with rollers PVC coatedMecanical Pre – Stretch filmManual pressure with free roller PVC coatedLateral guides with rollers PVC coatedMecanical Pre – Stretch filmEnd Film AlarmEnd Film WeldingString Package Opener


Machine Cyklop Speed Wrapper 400 Cyklop Total ClosingSHORT DESCRIPTIONFully automatic machine• Rolling steel unit, high load capacity, with feed wheels• Automatic film hooking, cuttingand holding• Automatic film spool positioning• Spool-holder and gear roller with mechanicallyadjustable clutch• Quickly removable plc omron control console, connectedwith the machine by plug 250 mmAutomatic Packaging System for a total closure of the package(without shrink tunnel) using spools of polyethylene (PE) or airbubble + stretch film. The system is equipped in the input with theTransverse Welding Group “ST” which covers the product lengthwisefor a perfect closure of the head and tail and in the output with anHorizontal Wrapping Machine.Appropriate for the packaging of bulky products with variousdimensions that need a complete packaging. This kind of packagingprotects the product from all kinds of damages during the transportfrom the manufacturer to the end customer.The system has a control panel furnished with a touch screen directlyconnected to the PLC control, which enables the programming ofall functions. It is possible to customise the programming. Endowedwith an interface for the integration in an automatic production line.Pre-Stretch Unit that reduces of 100% the consumption of the stretchfilm. Enables to have a better packaging at a lower price.Exclusive system named Thread Package Opener for an automaticinsertion of the thread which allows an easy opening of the packagewithout the use of a cutter or other tools that could damage thesurface of the product.MODELS TC 300, TC 600, TC 900, TC 1200,TC 1500, TC 1800, TC 2000GOODS DIAMETER FORDiameter for passing : Ø 400 mmRange from 100 to 1020 mmPASSINGMax. 250 x 250 mm (product square)200 x 200 mm with optionals automatically pneumaticcentralizing unit and automatic insertion of “ thread packageopener”FILM SPOOL Max. 250 mm Specification same as AT series fully automatic.FILM WIDTH125 or 250 mmCORE DIAMETERCore 76 mmFILM THICKNESS 17-50 µmCONVEYORInput and output belt conveyorCONVEYOR SPEED125 mm=18 m/min250 mm = 28 m/minPOWER SUPPLY220V 50 Hz single-phase; on request 400V 3Ph 50/60 HzRING SPEEDAIR CONSUMPTIONOPTIONSElectronic variable rotation speed from 0 to 200 rpmPre-Alarm Optic/Acoustic End stretch filmAutomatically pneumatic centralising unitAutomatic insertion of “Thread package opener”- Pneumatic SystemWelding Group fi lm spool width 125 mmWelding Group fi lm spool width 250 mm6 bar, 7 NL/minManual pressure with free roller PVC coatedLateral guides with rollers PVC coatedMecanical Pre – Stretch filmEnd Film AlarmEnd Film WeldingString Package Opener


Why choose a Cyklop machine?CT Ecostretch machinesCT machines proves to be cheaper in the long run. “One metre of un-stretched filmbecomes up to five metres of stretched film on the pallet, which means that less plastic filmis used.” Naturally this means that our machines effects the environment less (for exampleone pallet of stretch film equals three-four pallets of pre stretched film) , while at the sametime saving money for the company which uses the stretch film machines.If you would like to calculate how much your company could save by using thePower Ecostretch Plus technique, there is a calculator on Cyklop Teknik’s web site at:www.cyklopteknik.se (under Technology/Calculate film).Is CT machines reliable?Know-how and experience have made us one of the leaders in the world of stretchwrapping technology.The development of our machines and their entire production process takes place inBurseryd (1992), in southwest of Sweden. From here, we have shipped more than 11,000machines to destinations throughout the world.How does the support work?Do CT offers any training program/education?What can “we” wrap?We can guarantee that with our Ecostretch system will deliver the same consumtion of filmthe first day of production as well as after 10 years.Service/support is managed from Cyklop Teknik and distributors in more than 60 countries.Yes! CT provides different types of courses. Technical or sales oriented.Vertical stretch wrappers:Cyklop Teknik has sold machines to all corners of the world and to innumerable differenttypes of businesses. Cyklop Teknik machines can be adapted for all shapes of cargoes. Fromempty PET bottles to concrete blocks. Partly because a very light cargo may be difficult tocover with film, and on the other hand sharp corners, like those on concrete blocks, cancreate problems. “These are very different prerequisites, but our machines can handle bothof them. Their sensitivity and construction is such that they manage almost anything.”Horizontal wrappers:Wooden goods, for example. It has become more and more common for wooden floorsto be packed in smaller parcels. “To be more accurate, wooden goods can be sensitivewhile they are being unpacked. “There is a risk of damaging the goods if a knife or a pairof scissors is used to cut away the plastic. But for that problem an imaginative solutionhas been found. “At the same time as the goods are being wrapped, a thread is insertedalong the whole length of the package. By pulling on this when the goods are beingunpacked, the plastic is opened up smoothly and easily and the goods are not at risk ofbeing scratched or damagedFully or semi automatic stretch wrapper?The semi-automatic need a certain amount of manual effort, namely someone who has tofasten the film before any wrapping can take place. The advantage is that they require lessspace and are cheaper, and also that they avail themselves of the same technique as theirfully automatic siblings.“Out of all our machine models, our semi-automatic machines with turntables are the onesthat sell the most. They are also available in a tandem version, in which one pallet can bewrapped while the next pallet is made ready on the adjacent turntable.Quality and enviromentCT’s machines complies or exceeds the EU guidelines for machines or incorporatedmachines according to Machine Directive 2006/42/EG. We are also certified for ISO 9001.


Why choose a Cyklop machine?Spare parts?ReferencesIf spare parts should be required, Cyklop Teknik will stock these for at least ten years, andship them the same day that the order is received. Courier deliveries are also available.Coca-Cola, are globally large and use Cyklop Teknik’s machines in their plants in placessuch as Shanghai, Stockholm, Kazakhstan, Moscow and Ukraine.ArlaRynkeby Foods in DenmarkMercadona grocery chain in SpainEdeka in Germany and DenmarkSCA in Sweden, Holland and GermanySee videos at http://www.cyklopteknik.se/web/article.asp?artID=2542


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