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1510 Resin Guidelines and Handling Procedures - TenCate

1510 Resin Guidelines and Handling Procedures - TenCate

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TENCATE ADVANCED COMPOSITES USA, INC.<br />

Aerospace – Armor<br />

Cyanate Ester EX- <strong>1510</strong> <strong>Resin</strong><br />

<strong>Guidelines</strong> <strong>and</strong> H<strong>and</strong>ling <strong>Procedures</strong><br />

The following guidelines are provided to our customers to assure that all customers are<br />

aware of how to attain the best possible results from <strong>TenCate</strong> Advanced Composites’<br />

Cyanate Ester products. This resin system will provide sound composite hardware <strong>and</strong><br />

structures if some simple procedures are followed. Keep in mind that these procedures<br />

are recommended practices <strong>and</strong> should be refined for specific applications as required.<br />

Storage Conditions <strong>and</strong> Shelf Life<br />

Part A: Store Part A at room temperature. The shelf life of Part A is twelve months.<br />

Part B: Store Part B at room temperature. The shelf life of Part B is twelve months.<br />

Crystallization: Part A has the potential to crystallize during storage depending on<br />

storage conditions. If this occurs, Part A should be heated, at 150°F maximum, until the<br />

material becomes de-crystallized. Multiple de-crystallization cycles (at 150°F) have not<br />

shown any decrease in the room temperature shelf life of Part A. The de-crystallization<br />

temperature (150°F) is well below the temperature required to trimerize (cure) the uncatalyzed<br />

cyanate ester resin.<br />

Moisture Absorption <strong>and</strong> Sensitivity<br />

While very resistant to moisture absorption after cure, Cyanate Esters can be adversely<br />

affected by moisture uptake prior to cure. For this reason, all materials must be at room<br />

temperature prior to opening the sealed container to avoid condensation on the<br />

material. Cyanate Ester materials should always be sealed from moisture during<br />

storage.<br />

Mixing<br />

The mix ratio of EX-<strong>1510</strong> is 100 Part A to 3 Part B by weight.<br />

Put the correct amount of Part A in the mix vessel first. Add Part B <strong>and</strong> mix using a high<br />

speed dispersion mixer. Mix for five minutes, stop <strong>and</strong> spatula the walls <strong>and</strong> bottom of<br />

mix vessel, then mix an additional five minutes.<br />

18410 Butterfield Blvd. Tel 408 776 0700 ISO 9001<br />

Morgan Hill, CA 95037 Fax 408 776 0107 AS 9100<br />

USA www.tencate.com Registered


TENCATE ADVANCED COMPOSITES USA, INC.<br />

Aerospace – Armor<br />

Page 2 of 2<br />

Mixed Pot Life<br />

The mixed resin shall have a pot life of four hours minimum at 77°F. The pot life is the<br />

length of time a 150 gram mass of resin can be stored at a given temperature before<br />

doubling in viscosity. Any mass over 150 grams should have the temperature<br />

monitored after mixing <strong>and</strong> should have the appropriate safety procedures followed if<br />

the resin temperature increases by 30°F over room temperature.<br />

Safety <strong>Procedures</strong><br />

Any amount of mixed resin that will not be used within the pot life should be disposed of<br />

quickly <strong>and</strong> safely. One method of disposal is to cure the resin into a thin layer in a large<br />

container. The thickness of the resin should be less than 0.1 inches to minimize the<br />

exothermic reaction during cure. Specific resin disposal procedures should be<br />

developed for your application with the appropriate safety procedures <strong>and</strong>/or<br />

organizations involved.<br />

18410 Butterfield Blvd. Tel 408 776 0700 ISO 9001<br />

Morgan Hill, CA 95037 Fax 408 776 0107 AS 9100<br />

USA www.tencate.com Registered

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