2006 PRODUCT CATALOG

T H E L I N C O L N E L E C T R I C C O M P A N Y 

2006 

PRODUCT CATALOG 

“Welding The World Together” 

E1.10 1/06

Introduction 

A Worldwide 

Tradition of Excellence 

and Innovation Since 1895 

Lincoln Electric’s commitment to providing the most innovative, cost-effective, quality 

welding and cutting solutions is one that has guided our company for more than 100 years. 

This, coupled with our technological leadership and worldwide manufacturing and distribution 

resources, enables us to provide competent and reliable solutions for each of our customers. 

Because of our broad range of products and services, Lincoln Electric is the one source for all of your 

welding and cutting needs. We provide the most advanced equipment and consumables, the most 

responsive training and support, and above all, the most innovative applications to refine your entire 

welding process. And, when it comes to service, Lincoln Electric stands out in the industry with an 

unprecedented network of more than 3,000 distributors, technical representatives and research engineers, 

ready to provide uniquely tailored solutions to your toughest welding problems. No matter what 

your industry, our welding expertise will translate into solutions that work specifically for you. 

Proven Expertise 

Lincoln offers: 

• A worldwide presence with manufacturing plants, distribution centers, and sales 

offices strategically located around the globe. 

• Industrial expertise from our work with all levels of industry ranging from hightech 

automation, to heavy equipment, to light metal repair. 

• Application-specific support provided by our extensive sales 

and distributor organization, recognized as the welding 

industry’s largest, most thoroughly trained 

customer support network. 

www.lincolnelectric.com 2

3 

Introduction 

Innovative Technology 

Lincoln leads the industry with product offerings, 

including: 

• Equipment that reflects the latest industry developments 

including stick welders, TIG welders, CV MIG welders, CC/CV multiprocess 

welders, plasma cutting, engine driven welders, wire feeders, 

robotic/automation systems, and environmental systems. 

• A full line of stick, TIG, MIG, flux-cored and submerged arc consumables for carbon and 

low alloy steel, stainless steel, hardfacing, cast iron and non-ferrous applications. 

• Gas apparatus such as gas regulators, flow meters and gas torches supplied through our 

Harris Calorific line. 

Total Solutions 

Lincoln Electric is your One Source for all welding and cutting needs, because of our: 

• Integrated systems offering a total solutions approach to your welding needs. 

• Guaranteed Cost Reduction programs offering unique management approaches to guaranteed 

process and material savings. 

• Training and consulting ranging from initial system configurations, to classroom training for new 

techniques and materials to ongoing site visits. 

Lincoln Quality 

Quality is an established tradition at Lincoln Electric that is verified on a continuing 

basis by organizations such as UL, CSA, AWS, ASME, NEMA, Lloyd’s, Det Norske 

Veritas, Military, ISO, Nuclear and others. 

Lincoln Electric is committed to Welding Your World 

Together, improving your processes and 

lowering your costs. 

www.lincolnelectric.com

Motorsports 

Benefits 

Racing drives our technologies. When 

you try our new welders, you will discover what the 

race teams have learned . . . Lincoln’s new TIGs start better and 

the MIGs weld better. That is why every CART team, over half the Nextel 

Cup teams, every full-time IRL team and nearly every NHRA team has 

switched to Lincoln welders. Don’t settle for second best. Try a Lincoln. 

Education 

Lincoln Electric is committed to sharing our welding technologies with the racing industry and 

placing a heavy emphasis on safety. That’s why we offer motorsports welding schools at our 

corporate headquarters. Register early because we will sellout. 

IRL 

NHRA 

Offroad Racing 

www.lincolnelectric.com 4 

NASCAR 

Monster Trucks 

CHAMP Car

Support 

Lincoln Electric offers technical 

support to any race team. We also provide no 

charge trackside welding services at over 100 race tracks. 

Sponsorships 

Lincoln Electric is a contingency sponsor for NHRA, USAC, NASCAR Busch Grand 

National Series, NASCAR Busch North Series, NASCAR Nextel West Series, NASCAR 

Weekly Racing Series and the Contingency Connection. Lincoln is the official Welder of 

ARCA, IRL, USAC and the Indianapolis Motor Speedway. Lincoln is also officially licensed by 

NASCAR. We are committed! 

Infiniti Pro Series 

ARCA Trucks 

5 

IHRA 

Motorsports 

USAC 


Education 

Engineers 

Programs 

Gain access to Lincoln Electric’s accumulated 

wealth of knowledge and expertise through our expansive 

offering of training programs. Our Technical Training 

Department provides standard and customized training that 

addresses the needs of welders, supervisors, engineers, owners and 

distributors. 

Technical and Professional Seminars 

Stay up-to-date with the latest welding technology by attending our technical seminars.This 

includes general overview programs or more focused programs on such topics as welding and 

fabricating of aluminum, stainless steel, high productivity MIG or sub-arc welding. Also attend one 

of our popular Omer Blodgett professional seminars. These classes, held for over 50 years, inform 

participants of the latest in engineering practices and concepts, ranging from the fundamentals of 

weldments design to advanced subjects such as fracture mechanics and fatigue. 

Distributor Training 

Lincoln offers a variety of training programs for our network of distribution. These classes update our 

authorized distributors on welding processes and the Lincoln product line. They are conducted both at 

our Cleveland headquarters and in the field at our various District Sales Offices. Whether you are 

new to the welding industry or a thirty-year veteran, we can offer a program that you will find 

educational, challenging and help improve your sales. 

Welding School 

Since 1917, The Lincoln Electric Welding School has instructed over 100,000 

students from around the world in the arts of arc welding safety and 

processes. The school offers individual and comprehensive classes on all 

the main arc welding processes, from basic stick to submerged 

arc welding. In addition, special motorsports classes, 

certification classes and customized on-site 

training programs are offered. 

Trades Motorsports 


Schools

Materials 

Lincoln Electric also offers a full range of 

educational materials for all your welding training 

needs. Whether you need videos, textbooks or computer 

based training materials, Lincoln has the answer. 

Education 

Process Training Materials 

Lincoln Electric is proud to introduce a complete welding process training program that is 

user-friendly for instructors and effective for students. It is the only training program available 

that is AWS EG2.0-95 (S.E.N.S.E.) compatible (learning objectives 1-4). It is designed and authored 

by the welding experts at Lincoln and is in modular format for easy customization. It is available in 

various teaching formats, including CD-ROM, 35mm slides and overhead transparencies. Programs are 

available for the SMAW, GTAW, GMAW, FCAW, SAW and Oxy-Fuel processes. 

Book Store 

A comprehensive selection of textbooks, videos, posters and other training aids are available from Lincoln 

Electric’s bookstore or the James F. Lincoln Arc Welding Foundation. Included in this list is the “Procedure 

Handbook”, now in its 14th edition. Since the 1st edition in 1933, it has provided knowledge to welding 

people throughout the world with sales in excess of 500,000 copies. Log on to www.jflf.org 

for more information. 

Information and Registration 

For more detailed information on all of our educational programs and materials, as well 

as registration forms, please see our Technical Training Department booklet ED122. 

You may also access this information and registration through our website 

(www.lincolnelectric.com), our toll free number (800-833-9353) or by 

contacting your local Lincoln Electric District Sales Office. 

7 www.lincolnelectric.com

Web Information 

www.lincolnelectric.com 

Visit 

Lincoln Electric 

on the Worldwide Web 

• Join our team – receive Lincoln’s monthly e-mail newsletter iWeld, win prizes, and more! 

• Stay up-to-date on the latest product introductions, news and promotions. 

• Find the right product for your application using our on-line catalog and recommended packages listing. 

• Download product literature and Operator’s Manuals. 

• Locate where to buy Lincoln products, who sells on-line, and where to rent. Also, find the nearest Authorized 

Service Facilities in the U.S. and Canada. 

• Scan our vast Tech Topics library including application stories, “how to” articles, projects, 

welding/cutting theory and FAQs. 

• Get the details on the wide variety of Lincoln seminars and welding school classes. 

• Purchase Lincoln logo merchandise, books, videos and other 

educational materials. 

• E-Mail your questions to Lincoln experts. 

8 

Important Information On Our Website 

Consumable AWS Certificates: 

http://www.lincolnelectric.com/products/certificates/ 

Material Safety Data Sheets (MSDS): 

http://www.lincolnelectric.com/products/msds/ 

Arc Welding Safety Checklist: 

http://www.lincolnelectric.com/community/safety/ 

Safe Practices Article: 

http://www.lincolnelectric.com/knowledge/articles/ 

content/lenstaybl.asp 

Request E205 Safety Booklet: 

http://content.lincolnelectric.com/pdfs/products/ 

literature/e205.pdf

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–3 

Motorsports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–5 

Educational Programs/Materials . . . . . . . . 6–7 

Web Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 

Using this Catalog . . . . . . . . . . . . . . . . . . . . . . . . . 10–11 

Power Source Selection Guide . . . . . . . 12–16 

Stick Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17–25 

TIG Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26–32 

MIG Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33–37 

Multi-Process Welders . . . . . . . . . . . . . . . . . 38–50 

Multi-Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51–53 

Engine Driven Welders . . . . . . . . . . . . . . . . . . 54–73 

Wire Feeder/Welders . . . . . . . . . . . . . . . . . . . . 74–82 

Semiautomatic Wire Feeders . . . . . . . . 83–101 

Automatic Wire Feeders . . . . . . . . . . . . . 102–105 

Plasma . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106–109 

Environmental Systems . . . . . . . . . . . . . . . 110–112 

Automated Solutions . . . . . . . . . . . . . . . . . . 113–120 

Harris ® Products . . . . . . . . . . . . . . . . . . . . . . . . 121–122 

Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . 123–172 

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173–176 

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-B – 33-B 


Using This Catalog 

4 

3 

5 

6 

7 

2 

10 

1 

9 

8 

10

1 

2 

3 

4 

Output Icons 

For constant current stick 

CC 

and TIG processes 

CV 

CC 

CV 

For constant voltage 

MIG, flux-cored and 

subarc processes 

For multiprocess 

constant current or 

constant voltage 

applications 

Input Icons 

1 Single phase input power 

PHASE 

3 

PHASE 

Catalog Section 

Identifies catalog 

section for 

easy-to-find 

products. 

Product Name 

Official Lincoln 

product name. 

Product Picture 

Detailed photo of 

Lincoln products. 

Input and Output 

Icons 

See below for 

descriptions. 

Three phase input power 

5 

6 

7 

AC 

DC 

AC 

DC 

11.5P kW 

Opening Paragraph 

This is a general 

description of the 

product. It may 

include features and 

applications of the 

product. 

Processes 

Recommended arc 

welding processes for 

the product. 

Advantage Lincoln 

This section highlights 

the key features 

and benefits of the 

product. 

1 3 

PHASE 

115 

VAC 

42 

VAC 

40 

VDC 

Alternating current 

welding output 

Direct current 

welding output 

Alternating or direct 

current welding output 

Peak auxiliary power 

ouput 

Single or three phase 

input power 

115 volt AC 

Wire feeder input power 

42 volt AC 


40 volt DC 


8 

9 

10 

5.5s 

kW 

10 

kW 

50 

Hz 

60 

Hz 

50 

60 

Hz 

Using This Catalog 

Recommended 

Options 

These sections lists 

the most popular 

options requested 

for each product. 

Ordering 

To order, select the 

product number that 

best fits your welding 

needs. 

Technical 

Specifications 

Common specifications, 

ratings, dimensions 

and weight for 

the product. 

Surge auxiliary power 

output 

Continuous auxiliary 

power output 

2-Roll Wire feeder 

4-Roll Wire feeder 

50 Hertz input power 

60 Hertz input power 

50/60 Hertz input power 

Engine Driven – 

Gas, Diesel or LPG 


Power Source 

Power Source 

Mode 

STICK WELDERS 

AC-225C CC AC 40-225 A ✦ 1 60 18 E2.40 

AC-225 CC AC 40-225 A ✦ 1 50,60 19 E2.30 

AC/DC 225/125 CC AC 40-225 A ✦ 1 50,60 20 E2.60 

DC 30-125 A ✦ j 

Idealarc® 250 CC AC 35-300 A ✦ ● 1 50,60 21 E2.70 

DC 40-250 A ✦ j ● j 

V100-S CC DC 8-100 A ✦ j 1 50,60 22 E2.140 

V160-S CC DC 5-160 A ✦ ✦ 1 50,60 23 E2.145 

V275-S CC DC 5-275 A ✦ j ✦ j 1/3 50,60 24 E2.161 

R3R-400 CC DC 60-500 A ✦ j ● j 3 60 25 E2.100 

R3R-500 CC DC 75-625 A ✦ j ● j 3 60 25 E2.100 

TIG WELDERS 

Polarity 

Precision TIG CC AC 5-185 A ✦ ✦ ✦ 1 50,60 28 E3.36 

185 DC 

Precision TIG CC AC 2-340 A ✦ ✦ ● 1 50,60 29 E3.42 

275 DC 

Precision TIG CC AC 2-420 A ✦ ✦ ✦ 1 50,60 30 E3.51 

375 DC 

V160-T CC DC 5-160 A j ✦ ✦ ✦ 1 50,60 31 E3.105 

V205-T AC/DC CC AC 6-200 A j ✦ ✦ ✦ 1 50,60 32 E3.110 

DC 


OUTPUT PROCESS INPUT 

Range: 

A = amps 

V = volts 

Stick 

TIG Scratch 

TIG Touch-StartTM TIG Hi-Freq ® 

12 

TIG Pulse 

MIG 

Pulsed 

Flux-Cored 

Submerged Arc 

Arc Gouging 

KEY: Excellent ✦ Good/Fair j Optional ● 

Phase 

Hertz 

Page 

Literature

Power Source 

Mode 

Polarity 

MIG/FLUX-CORED 


Range: 

A = amps 

V = volts 

Stick 

TIG Scratch 

TIG Touch-StartTM Power Source 

SP-135T CV DC 25-135 A ✦ ✦ 1 60 75 E7.21 

SP-135 Plus CV DC 25-135 A ✦ ✦ 1 60 76 E7.22 

SP-175T CV DC 30-175 A ✦ ✦ 1 60 77 E7.34 

SP-175 Plus CV DC 25-175 A ✦ ✦ 1 60 78 E7.35 

Power MIG® CV DC 30-250 A ✦ ✦ 1 50,60 79 E7.51 

215 

Power MIG CV DC 30-300 A ✦ ✦ 1 60 80 E7.54 

255C 

Power MIG CV DC 5-350 A ✦ ✦ ✦ ✦ ✦ j 1 50,60 82 E7.57 

350 MP 

STT® II STT DC PK. 0-450 STT 3 50,60 34 E4.52 

Bkgrd. 0-125 ✦ 

CV-305 CV DC 50-400 A ✦ ✦ 3 60 35 E4.22 

7-37 V 

CV-400 CV DC 60-500 A ✦ ✦ ✦ 3 60 36 E4.30 

12-42 V 

CV-655 CV DC 70-815 A ✦ ✦ j ✦ 3 50,60 37 E4.40 

13-44 V 

TIG Hi-Freq ® 

TIG Pulse 

MIG 

Pulsed 

Flux-Cored 

Submerged Arc 

Arc Gouging 


Phase 

Hertz 

Page 

Literature 


Power Source 

Power Source 

Mode 

Polarity 

MULTI-PROCESS WELDERS 

V350-PRO CC DC 5-425 A ✦ j ✦ ● ✦ ● ✦ j 1/3 50,60 39 E5.91 

CV 15-37 V 

V450-PRO CC DC 5-570 A ✦ j ✦ ● ✦ ● ✦ ✦ 3 50,60 40 E5.94 

CV 10-45 V 

DC-400 CC DC 60-500 A ✦ j ● ✦ ✦ ✦ ✦ 3 60 41 E5.20 

CV 12-42 V 

DC-600 CC DC 70-580 A ✦ j ● ✦ ✦ ✦ ✦ 3 50,60 42 E5.40 

CV 13-44 V 

DC-655 CC DC 50-815 A ✦ j ● ✦ ✦ ✦ ✦ 3 50,60 43 E5.46 

CV 13-44 V 

DC-1000 CC DC 150-1300 A j ✦ ✦ ✦ 3 50,60 44 E5.50 

CV 16-46 V 

DC-1500 CC DC 200-1500 A ✦ ✦ j 3 50,60 45 E5.60 

CV 20-60 V 

AC-1200 CC AC 200-1500 A ✦ 1 50,60 46 E5.70 

Power Wave® CC DC 5-425 A j j j ✦ ✦ ✦ j 1/3 50,60 48 E5.146 

355M CV 15-34 V 

Power Wave CC DC 5-570 A j j ✦ ✦ ✦ ✦ 3 50,60 49 E5.161 

455M CV 10-43 V 

Power Wave CC DC 5-570 A j j ✦ ✦ ✦ ✦ 3 50,60 49 E5.161 

455M/STT CV 10-43 V 

STT 5-325 A ✦ 

Power Wave CC AC 100-1000 A ✦ 3 50,60 50 E10.96 

AC/DC 1000 CV DC 24-44 V 

MULTI-OPERATOR UNITS 

Multi-Weld CC DC+ 30-350 A ✦ ✦ ✦ j 3 50,60 52 E5.302 

350 CV only 15-40 V 

V275-S CC DC 5-275 A ✦ j ✦ j 1/3 50,60 53 E5.92 

Inverter Racks 

V350-PRO CC DC 5-425 A ✦ j ✦ ● ✦ ● ✦ j 1/3 50,60 53 E5.92 

Inverter Racks CV 15-37 V 



Range: 

A = amps 

V = volts 

Stick 

TIG Scratch 

TIG Touch-StartTM TIG Hi-Freq ® 

14 

TIG Pulse 

MIG 

Pulsed 

Flux-Cored 

Submerged Arc 

Arc Gouging 

Phase 

Hertz 

Page 

Literature 

KEY: Excellent ✦ Good/Fair j Optional ●

Power Source 

Mode 

ENGINE DRIVEN WELDERS 

OUTPUT PROCESS 

Polarity 

Range: 

A = amps 

V = volts 

Stick 

TIG Scratch 

Flux-Cored 

Submerged Arc 

Power Source 

Power Arc® CC AC 70-125 A ✦ G 55 E6.21 

5500 5.5s KW 

Weldanpower® CC DC 50-125 A ✦ j G 56 E6.51 

125 5.5s KW 

Ranger® 10,000 CC/CV AC 50-225 A ✦ j ● j ✦ ✦ G 57 E6.92 

DC 50-210 A 

10p KW 

Ranger 3 Phase CC/CV AC 50-225 A ✦ j ● j ✦ ✦ G 58 E6.94 

DC 50-210 A 

10.5p KW-1 

11.5p KW-3 

Ranger GXT CC/CV AC 50-250 A ✦ ✦ ● ✦ ✦ ✦ G 59 E6.96 

DC 11p KW 

Ranger 250 CC/CV DC 20-250 A ✦ ✦ ✦ ● ✦ ✦ ✦ G 60 E6.103 

9p KW 

Ranger 250 LPG CC/CV DC 20-250 A ✦ ✦ ✦ ● ✦ ✦ ✦ LPG 61 E6.104 

9p KW 

Ranger 305G CC/CV DC 20-305 A ✦ ✦ ✦ ● ✦ ✦ ✦ G 62 E6.117 

10p KW 

Ranger 305D CC/CV DC 20-305 A ✦ ✦ ✦ ● ✦ ✦ ✦ D 63 E6.118 

10p KW 

SAE-400 CC DC 80-575 A ✦ j ● ● ✦ D 64 E6.180 

3 KW 

SAE-400 CC DC 80-575 A ✦ j ✦ D 65 E6.180.1 

Severe Duty 3 KW 

Pipeliner® CC DC 40-300 A ✦ ● ● ✦ G 66 E6.131 

200G 1.75 KW 

Pipeliner CC DC 40-300 A ✦ ● ● ✦ D 67 E6.132 

200D 1.75 KW 

TIG Touch-Start TM 

TIG Hi-Freq 

MIG 

Pulsed 

® 


Arc Gouging 

Engine 

Page 

Literature 


Power Source 

Power Source 

Mode 

Polarity 

ENGINE DRIVEN WELDERS, CON’T. 

Classic® CC DC 40-350 A ✦ j ● ● ● ✦ G 68 E6.156 

300G 3 KW 

Classic 300D CC DC 40-350 A ✦ j ● ● ● ✦ D 69 E6.155 

3 KW 

Vantage® 300 CC/CV DC 30-400 A ✦ ✦ ✦ ● ✦ ✦ ✦ D 70 E6.206 

11.5p KW-1 

12.5p KW-3 

Vantage 400 CC/CV DC 30-500 A ✦ ✦ ✦ ● ✦ ✦ ✦ D 71 E6.210 

12p KW-1 

19p KW-3 

Vantage 500 CC/CV DC 30-575 A ✦ ✦ ✦ ● ✦ ✦ ✦ D 72 E6.216 

12 KW-1 

20 KW-3 

Air Vantage® CC/CV DC 30-575 A ✦ ✦ ✦ ● ✦ ✦ ✦ D 73 E6.217 

500 12 KW-1 

20 KW-3 

Power Source 

PLASMA 

Mode 

Polarity 


OUTPUT PROCESS 

Range: 

A = amps 

V = volts 

Range: 

A = amps 

V = volts 

Stick 

TIG Scratch 

16 

TIG Touch-Start TM 

TIG Hi-Freq 

MIG 

Pulsed 

® 

Flux-Cored 

Submerged Arc 


Arc Gouging 

Engine 


Cutting 

Thickness 

Cut 

Gouge 

Pierce 

Phase 

Pro-Cut® 25 CC DC 12-25 A 3/8" maximum ✦ j j 1 50,60 107 E11.51 

Pro-Cut 55 CC DC 25-60 A 3/4" maximum ✦ ✦ ✦ 1/3 50,60 108 E11.60 

Pro-Cut 80 CC DC 35-85 A 1-1/4" maximum ✦ ✦ ✦ 1/3 50,60 109 E11.70 

Hertz 

Page 

Page 

Literature 

Literature

• Lightweight 

• Portable 

• Superior Performance 

Stick Welders 

INVERTER TECHNOLOGY 


Stick Welders 

AC-225C 

Output CC AC Input 1 

PHASE 

The AC-225C is a stick welding power source with continuous 

output control from 40-225 amps. The AC-225C 

produces an extremely smooth welding arc, at any amperage 

setting, for most welding applications. The AC-225C 

can be used for a variety of materials including carbon, low 

alloy and stainless steels, from 16 gauge sheet metal to 

heavy plate. 

Processes 

Stick 


• Continuous output control for fine heat adjustment. 

• Easy to set-up. Comes with attached input cable and 

plug. 

• Easy to operate with full range continuous amperage 

output control. 

• Low cost operation, only a few cents per welding hour. 

Rated Output Input Dimensions Net 

Product Product Input Current/Voltage/ Current @ Output H x W x D Weight 

Name Number Power Duty Cycle Rated Output Range in. (mm) lbs. (kg) 

AC-225C K1357 230/1/60 170A/25V/20% 45A 40-225 Amps 15.25 x 14 x 13.5 84 

Max. Output: 

225A/25V/10% 

Max: 50A Max. OCV: 58V (387 x 356 x 343) (38) 


60 

Hz 

18 

• Smooth arc makes it easy to weld with different electrodes, 

including mild steel, low hydrogen, stainless 

steel and hardfacing electrodes. 

• 225 amp AC output is enough for 3/16" diameter general 

purpose mild steel electrodes and most 5/32" sizes. 

• Optional carbon arc torch for brazing and soldering 

applications, for heating rusty nuts for easier removal, 

and for bending or straightening metal. 

• Manufactured under an ISO 9001 certified quality system 

and IS0 14001 certified environmental standard. 

• Three-year warranty on parts and labor. 

Base Unit Includes 

• Insulated electrode holder and cable. 

• Heavy duty work clamp and cable. 

• Sample pack of electrodes. 

• Helpful Welder’s Guide. 

• Input cable with attached plug. 

Recommended General Options (Pgs 1-B– 33-B) 

Utility Cart 

Order 

K1357 AC-225C 230/1/60 

Literature 

E2.40


PHASE 

60 

Hz 

The AC-225 is Lincoln’s best selling arc welder of all time. 

It has a broad welding amperage range of 40-225 amps. 

The AC-225 produces an extremely smooth AC arc for 

welding a wide variety of materials including carbon, low 

alloy, and stainless steels as well as cast iron. Metals 16 

gauge and heavier can be easily arc welded with the 

AC-225. 

Processes 

Stick 


• Easy to install. Comes with attached input cable and 

plug. 

• Easy to operate. Full range 40-225 amp selector switch 

quickly sets the welding current and ensures a uniform 

arc each and every time you weld. 




Stick Welders 

AC-225 

• 225 amp AC output is enough for 3/16" diameter general 

purpose mild steel electrodes and 5/32" sizes of other 

electrodes. 

• Optional carbon arc torch for brazing and soldering 

applications, for heating rusty nuts for easier removal, 

and for bending or straightening metal. 

• Fan-cooled for extra thermal protection. 






• Lightweight heashield with lenses. 


• Sample pack of electrodes. 




Wheel Kit 

Order 

K1170 AC-225 230/1/60 

K1170-4 AC-225 with wheel kit 230/1/60 

K1290 AC-225 220/1/50 

Literature 

E2.30 



Name Number Power Duty Cycle(1) Rated Output Range in. (mm) lbs. (kg) 

AC-225 K1170 230/1/60 225A/25V/20%(1) 50A 40-225 Amps 109 

K1170-4 Max. OCV: 79V 24 x 17.25 x 12 (49.5) 

AC-225 K1290 220/1/50 225A/25V/15% 63A 50-250 Amps (610 x 438 x 305) 108 

Max. OCV: 76V (49.0) 

(1) Except 75 amp setting which can be used continuously for 1 hour. 

50 

Hz 


Stick Welders 

AC/DC 225/125 

Output CC Input 

AC 

DC 

The AC/DC 225/125 is the deluxe version of the world 

renowned AC-225 arc welder. The AC/DC 225/125 is an arc 

welding power source with an AC welding output range of 

40-225 amps and a DC welding output range of 30-125 

amps. It is an extremely useful stick welding power source 

for maintenance repair, fabrication, construction, erecting 

and hardfacing applications. Can also be used for cutting 

and piercing holes in steel. 

Processes 

Stick 


• Easy to install. Comes with attached input power cable 

and plug. 

• Easy to operate with front mounted AC/DC polarity 

switch and full range amperage selector switch for 

accurate and dependable procedure setting. 

•Traditional design provides long-life and low cost 

operation. 

Dimensions Net 

Product Product Input Rated Output Input Current @ Output H x W x D Weight 

Name Number Power Current/Voltage/Duty Cycle Rated Output Range in. (mm) lbs. (kg) 

AC/DC K1297 230/1/60 AC: 225A/25V/20% AC: 50 40-225 Amps AC 24 x 17.25 x 12 124 

225/125 DC: 125A/25V/20% DC: 36 Max. OCV: 79V 

30-125 Amps DC 

Max. OCV: 73V 

(610 x 438 x 305) (56.3) 

AC/DC K1299 220/1/50 AC: 225A/25V/15% AC: 55 50-250 Amps AC 123 

225/125 DC: 125A/25V/15% DC: 41 Max. OCV: 76V (55.8) 

35-135 Amps DC 

Max. OCV: 69V 


1 

PHASE 

60 

Hz 

50 

Hz 

20 

• AC or DC welding output for complete stick welding 

versatility. 




• Use the electrode polarity switch on the front of the 

machine to select a DC welding arc where a stable arc is 

essential. 

• Select an AC welding arc for welding heavier plate where 

higher deposition rates and travel speeds are desired. 

• Electrode selection chart on the machine case provides 

quick and easy reference guide for amperage selection. 

• 225 amp AC output is enough for 3/16” (4.8mm) 

diameter general purpose mild steel electrodes and 

5/32” (4.0mm) sizes of other electrodes. 










Wheel Kit 

Order 

K1297 AC/DC 225/125 230/1/60 

K1299 AC/DC 225/125 220/1/50 

Literature 

E2.60


AC 

DC 

The Idealarc 250 is the classic workhorse of the Lincoln 

Electric stick welding power source line. It produces up to 

300 amps of brute AC welding strength or down to 40 

amps of smooth DC welding performance. Add the optional 

TIG Module to create a versatile AC/DC TIG welder for 

welding aluminum or other alloy metals. The Idealarc 250 

is well suited for industrial production welding applications, 

for maintenance and repair shops where welding 

versatility is needed, and for the shop or farm where 

ruggedness and durability is required. 

Processes 

Stick, TIG, Gouging 


• Outstanding arc stability, transformer design and built-in 

stabilizer provides popout-resistant welding with all AC 

electrodes. 

• AC output is 300 amps maximum. 250 amps DC output 

for maximum quality with every type of electrode including 

low hydrogen, stainless steel, hardfacing, 

aluminum and bronze. 

1 

PHASE 

60 

Hz 

50 

Hz 

Idealarc ® Stick Welders 

250 

• Easy set-up and operation. Full range continuous 

current control dial with current indicator for exact heat 

required for each job. 

• Change polarity with a twist of the wrist –– AC, DC+ 

or DC-. 

• Stackable case design allows machines to be stacked 

3 high to save valuable floor space. 

• Fan-cooled for extra thermal protection. 

• 60Hz models CSA NRTL/C certified. 





Power Factor Capacitor Kit, Undercarriage 

Recommended Stick Options (Pgs 1-B– 33-B) 

Accessory Kit 

Recommended TIG Options (Pgs 1-B– 33-B) 

TIG Module, Contactor Kit, TIG Module Control Cable 

Order 

K1053-7 Idealarc 250 208/230/460/1/60 

K1053-8 Idealarc 250 230/460/575/1/60 

K1054-3 Idealarc 250 380/415/500/1/50 

K1054-4 Idealarc 250 220/380/440/1/50 

With Power Factor Capacitors: 

K1053-9 Idealarc 250 208/230/460/1/60 

K1053-10 Idealarc 250 230/460/575/1/60 

Literature 

E2.70 

Product Product Input Rated Output Input Current @ 

Dimensions 

H x W x D Net Weight 

Name Number Power Current/Voltage/Duty Cycle Rated Output Output Range in.(mm) lbs.(kg) 

Idealarc 250 K1053-7 208/230/460/1/60 AC: 250A/30V/30% 95/86/43A 35-300 Amps AC 27 x 19 x 21.5 350 

K1053-9 (w/PFC) DC: 250A/30V/30% 75/68/34A Max. OCV: 72V (686 x 483 x 546) (159) 

K1053-8 230/460/575/1/60 86/43/34A 40-250 Amps DC 

K1053-10 (w/PFC) 68/34/27A Max. OCV: 70V 

K1054-3 380/415/500/1/50 50/46/38A 

K1054-4 220/380/440/1/50 86/50/43A 


Invertec ® Stick Welders 

V100-S 

Output CC DC Input 

The Invertec V100-S is an ultra high speed inverter power 

source that delivers premium arc performance in one of the 

smallest packages available today. The V100-S provides 

this level of performance in both stick welding and scratch 

start TIG welding modes. 

Processes 

Stick, TIG 


•Great for stick welding with popular Lincoln electrodes 

such as Fleetweld® 35, Fleetweld 37, Fleetweld 180 and 

Excalibur 7018. 

• Scratch start DC TIG operation with premium arc welding 

performance down to as low as 8 amps. 

• Built-in “Hot Start” for easy electrode starting. 



Name Number Power(1) Duty Cycle(2) Rated Output Range in. (mm) lbs. (kg) 

Invertec K1577-1 115/1/50/60 100A/24V/15% 32A(3) 8-100A 6 x 10 x 14 9.9 

V100-S 85A/23.5V/20% 25A(4) 20-24V (152 x 254 x 356) (4.5) 

70A/23V/20% 20A Max. OCV: 67V 

(1) Input power above 20% of nominal will cause internal damage. 

(2) Higher duty cycles can be achieved when TIG welding because the welding voltage is lower. 

(3) Requires a 30 amp branch circuit. 

(4) Requires a 20 amp branch circuit. 


1 

PHASE 

60 

50 

Hz 

22 

• Compact, lightweight design weighs less than 10 lbs. for 

the ultimate in portability. 

• 115V input for use in a wide variety of locations. 

• Rugged plastic case for worry-free portability and shock 

resistance. 

• Thermostatic protection for long life of electronic 

components. 

• Built-in “over voltage” protection. 

• Illuminated On/Off switch for easy user feedback. 

• Meets IEC 60974-1 standards for safety. 

• One-year warranty on parts and labor. 


•Twist-Mate plug 

• Stick electrode holder and cable 

•Work clamp and cable 


PTA-17V 2 cable TIG Torch, PTA-17V Parts Kit 

Order 

K1577-1 Invertec V100-S 115/1/50/60 

Literature 

E2.140

Output CC DC Input 1 

PHASE 

The Invertec V160-S DC inverter stick welder exhibits 

excellent arc control, for popular electrodes such as 

Fleetweld® 35, Fleetweld 37, Fleetweld 180 and 

Excalibur 7018. Add an optional gas valve style TIG torch 

and you also have a very affordable DC Touch-Start TIG 

welding machine. Its auto-reconnect 115/230V 50/60Hz 

input combined with its rugged, portable package make it 

ideal for remote welding applications. 

Processes 

Stick, TIG 


• Suitable for a wide range of operations with an output 

range from 5 – 160 DC amps. 

•Two modes of operation: Stick and DC Touch-Start 

TIG. 

• Ideal for stick welding with popular Lincoln electrodes, 

including Fleetweld 35, Fleetweld 37, and 

Excalibur 7018. 

• Features adjustable arc control to adjust the arc force 

and start characteristics. 


V160-S 

• Advanced inverter technology for superior arc 

performance. 

• Lightweight, rugged package for ultimate portability and 

durability. 

• Auto-reconnect between 115/230V 50/60Hz input power 

eliminates operator error. 

• Line voltage compensation enables use on remote power 

from an engine driven generator. 

• Thermal and voltage overload protection for long life of 

internal components. 



• 115V Input cord (10 ft.) and plug (NEMA 5-15P) 

• 20 Amp Plug (NEMA 5-20P) 

• Fully adjustable shoulder strap 

• Stick electrode holder and cable 



Welding Cart, Small Canvas Cover 


Remote Output Control 


TIG-Mate 17V Air-Cooled TIG Torch Starter Pack, 

Twist-Mate Torch Adapter, Foot Amptrol, Hand Amptrol 

Order 

K1844-1 Invertec V160-S 115/230/1/50/60 

Literature 

E2.145 

Dimensions 

Product Product Rated Output Input Current @ H x W x D Net Weight 

Name Number Input Power Current/Voltage/Duty Cycle Rated Output(1) Output Range inches (mm) lbs.(kg) 

115V/1/50/60 60A/22.4V/100% Stick 20A 

(20A Branch Circuit) 90A/13.6V/100% TIG 

Invertec K1844-1 115V/1/50/60 80A/23.2V/100% Stick 25A 5-160 Amps DC 13 x 8 x 17 24 

V160-S (30A Branch Circuit) 110A/14.4V/100% TIG Max OCV: 48V (330 x 203 x 432) (11) 

230V/1/50/60 130A/25.2V/100% Stick 25A 

(30A Branch Circuit) 130A/15.2V/100% TIG 

(1) Input amps on 60 Hz input. 

60 

50 

Hz 



V275-S 


1 3 

PHASE 

The V275-S power source is ideal for the rigors of the 

construction site. IP23S rated and equipped with weatherresistant 

features, this Stick and TIG power source is 

designed for outdoor use. Up to 275 amps of output gives 

you access to a greater number of stick electrodes, and outstanding 

E6010 performance (Fleetweld 5P). The V275-S is 

available as a single unit or mounted in 4-pack or 8-pack 

racks for convenience on the construction site. Standard 

features such as selectable Hot Start and adjustable Arc 

Force provide a level of arc control you won’t find anywhere 

else in this class of machine. 

Processes 



•Truly outstanding E6010 and E7018 performance using 

up to 7/32” (5.6mm) diameter electrodes that enables 

both whip and drag techniques for a variety of construction 

and fabrication applications. 

•Touch-Start TIG design permits the DC TIG welding arc 

to be established without high-frequency starting. 

• Air Carbon Arc cutting and gouging with up to 3/16” 

(4.8mm) diameter carbon electrode. 



Name Number Power Duty Cycle Rated Output Range in. (mm) lbs (kg) 

Invertec K2269-1 208/230/460/ 275A/31V/35% 38/37/19/16 13.6 x 9.0 x 20.25 54.5 

V275-S 575/3/60 250A/30V/60% 34/33/17/14 (345 x 229 x 514) (24.7) 

200A/28V/100% 27/25/13/11 5-275A 

208/230/460/ 275A/29-31V/35% 68/67/38/31 

575/1/60 250A/30V/60% 63/62/33/27 

200A/28V/100% 49/48/26/21 

220/380/400/ 250A/30V/35% 32/20/19/18/17 

415/440/3/50 200A/28V/100% 25/15/15/14/13 

220/380/400/ 250A/30V/35% 63/42/40/38/36 

415/440/1/50 200A/28V/100% 48/32/30/29/27 


60 

Hz 

50 

Hz 

24 

• Adjustable Arc Force and a two-position Hot Start switch 

provide a level of arc control you won’t find in comparable 

machines. 

• 25 more amps than competitor models provides access 

to a greater number of stick electrode types, diameters, 

and applications. 

• No de-rating on single phase as with competitive models 

– get the same performance using single or three phase 

input. 

• Only power source in its class that meets IP23S 

environmental rating. 

• Aluminum chassis, protective boots on switches and 

potted and trayed PC boards for extreme environmental 

protection. 





Twist-Mate Cable Receptacle, Twist-Mate Cable Plug 


Accessory Kit, Remote Output Control 


17V Air-Cooled TIG-Mate Starter Pack, Twist-Mate Torch 

Adapter, Foot Amptrol, Hand Amptrol, 

Order 

K2269-1 Invertec V275-S 

K2269-2 Invertec V275-S (Rack Model) 

K2199-1 Invertec V275-S 4-pack Inverter Rack 

K2199-2 Invertec V275-S 8-pack Inverter Rack 

Literature 

E2.161

Idealarc ® Stick Welders 

R3R-400 and R3R-500 


PHASE 

60 

Hz 

Look to the R3R-400 and R3R-500 power sources from 

Lincoln Electric for your heavy-duty stick welding needs. 

Whether you are using cellulosic, low hydrogen, stainless 

steel or hardfacing electrodes, the Idealarc R3R-400 and 

R3R-500 produce smooth, quality arcs for consistent 

results day-in and day-out. 

The R3R-400 and R3R-500 provide peace of mind with 

their traditional design for long life expectancy and low 

cost operation, calibrated current control knob for simple 

and easy procedure setting, and all weather protection 

including a powder paint finish for durability in the roughest 

environments. Need to do arc gouging? The R3R-400 

and R3R-500 can help you do that too! 

Processes 



• The R3R-400 and R3R-500 produce quality, low spatter, 

smooth arcs without pop-outs. Line voltage fluctuations 

of up to ±10% are handled by the R3R compensation 

function to keep the output constant. 

• Easy to operate. Calibrated current control knob makes 

procedure setting simple and easy. Polarity switch, voltmeter 

and ammeter are standard. 

• Smooth arc makes it easy to weld with mild steel, low 

hydrogen, stainless steel and hardfacing electrodes. 

• Stackable case design with built-in lift hook allows for 

easy storage and handling. Machines can be safely 

stacked three high to conserve floor space. 

• Submersion dipped transformer assembly for added 

corrosion and moisture protection. 

•Totally enclosed fan motor is permanently lubricated. 

•Arc gouging is possible with the R3R-400 with up to 

5/16" (7.9mm) diameter carbon electrode and R3R-500 

with up to 3/8" (9.5mm) diameter carbon electrode. 

• Both the R3R-400 and R3R-500 can be used for limited 

DC TIG welding – simply add TIG accessories and 

shielding gas. 




• Seven-year warranty on the power rectifier. 


Undercarriage 




Pro-Torch TIG Torches, TIG Module, Docking Kit, Hand 

Amptrol®, Foot Amptrol, Contactor Kit, Water Valve Kit, 

TIG Control Cable, TIG Control Cable Extension, Deluxe 

Adjustable Gas Regulator and Hose Kit 

Order 

K1285-16 230/460/3/60 

K1286-16 230/460/3/60 

Literature 

E2.100 




Idealarc K1285-16 230/460/3/60 400A/36V/60% 74/37A 60-500A 27.5 x 22.3 x 32 402 (183) 

R3R-400 Max. OCV: 67V (699 x 566 x 813) 

Idealarc K1286-16 500A / 40V / 60% 88/44A 72-625A 446 (203) 

R3R-500 Max. OCV: 67V 


TIG Welders 

Precision TIG TM 275 

Lincoln Electric is an Official Sponsor of 

Lincoln Electric teams up with the Experimental Aircraft Association 

(EAA) to offer TIG welding workshops at their SportAir Workshops which 

include hands-on instruction from our top TIG welding experts. 

Located in Oshkosh, Wisconsin, EAA is an organization of 170,000 aviation enthusiasts whose interests 

range from homebuilt aircraft to warbirds, vintage, aerobatics, ultralights, and everything in between. 

EAA is also home to the annual EAA AirVenture Oshkosh, the largest aviation celebration in the 

world, with more than 10,000 aircraft and 700,000 attendees. Contact us at www.eaa.org. 




Conventional Starting 

• Superior Arc Starting 

• Superior Low Amperage Welding 

TIG Welders 

Micro-Start TM Starting 


Precision TIG TIG Welders 

185 

Shown: K2347-2 

Ready-Pak With 

Cart Pkg. 


AC 

DC 

You work hard. You deserve the best tools. Consider the 

Precision TIG 185 for general fabricaton, automotive/ 

motorsports, vocational schools or the serious hobbyist. 

Professional features like patented Micro-Start Technology 

ensure a soft start throughout the amperage range. Patented 

Auto-Balance takes the guesswork out of optimizing 

cleaning action versus penetration. Standard Pulse control 

makes it easy to gain even greater heat control on thin 

materials. 

Compare the built-in torch parts storage compartment or 

torch cable/helmet hanger. And, get the optional cart and add 

a sizable storage bin for your remote and cables, twin filler 

rod tube stands and a low-lift gas bottle platform. 

Processes 

Stick, TIG 


The Best Weld Performance: 

• 5-185 amps is the widest welding range in its class. 

• Patented Micro-Start Technology delivers extremely 

stable low amperage starting and welding. 

• Auto-Balance mode with manual adjustment provides the 

simplicity and flexibility to make great looking aluminum 

welds. 

• FREE! Built-in TIG pulser helps you make great welds. 

• Great Stick Welder — Including Fleetweld® 5P (E6010). 


1 

PHASE 

60 

Hz 

50 

Hz 

28 

• Square wave technology for arc stability and reduced 

tungsten erosion. 

Simple Controls & Ease of Use: 

• Digital Meters, and simple, well-spaced controls. 

• FREE! GTAW (TIG) Handbook and TIG Slide Rule. 

• Ready-Pak Models include a Pro-Torch PTA-17 air-cooled 

150 amp torch with new Ultra-Flex cable. 

More Convenience and Value Features: 

• Standard torch parts storage compartment and cable 

hanger keeps you organized. 

• Add an optional understorage cart for extra storage and 

portability. 

Superb Quality: 

• Fan-As-Needed (F.A.N.) prevents thermal cycling. 

• CSA C/US certified. 



Torch Parts Storage Compartment, Torch Hanger, 10 ft. (3.0m) 

Work Cable and Clamp, Removable Lift Eye, Input Power 

Cord (208/230V models include plug), TIG Slide Rule, GTAW 

(TIG) Handbook 


Understorage Cart, Medium Canvas Cover 


Stick Electrode Holder & Cable 


TIG-Mate 9 or 17 Air-Cooled TIG Torch Starter Pack, 

TIG-Mate 20 Water-Cooled TIG Torch Starter Pack, Magnum 

Parts Kit for TIG Torch, Foot Amptrol, Hand Amptrol, Arc Start 

Switch, Cool-Arc 40 Water Cooler 

Order 

K2345-1 Precision TIGTM 185 208/230/1/60 

K2345-2 Precision TIGTM 185 460/575/1/60 

K2346-1 Precision TIGTM 185 380/400-415/1/50/60 

K2347-1 Ready-PakTM Package 208/230/1/60 

K2347-2 Ready-PakTM With Cart Package 208/230/1/60 

Literature 

E3.36 

Rated Output Dimensions Net 

Product Product Input Current/Voltage/ Input Current @ H x W x D Weight 

Name Number Power Duty Cycle Rated Output Output Range inches (mm) lbs. (kg) 

Precision TIG 185 K2345-1 208/230/1/60 70/64A 20.7 x 14.0 x 25.6 192 

K2345-2 460/575/1/60 32/26A (526 x 356 x 650) (87) 

K2346-1 380/400-415/1/50/60 185/27/15% 39/37A 5-185 Amps DC 

Ready-Pak Pkg. K2347-1 208/230/1/60 90/24/100% 7-185 Amps AC 20.7 x 14.5 x 25.6 212 

70/64A Max. OCV: 75V (526 x 368 x 650) (96) 

Ready-Pak With K2347-2 31.2 x 19.8 x 38 258 

Cart Pkg. (792 x 503 x 965) (117)


AC 

DC 

Shown: 

Precision TIG 275 

Ready-Pak (K1825-1) 

The Power To Perform! 

Patented Micro-Start Technology provides unrivaled and 

revolutionary arc performance ideal for critical AC or DC 

welding in fabrication, aerospace, production, motorsports, 

and vocational applications. Available in both machine-only 

models or in a convenient Ready-Pak Package, the 

Precision TIG 275 combines both outstanding valueadded 

features, with precision arc performance to meet all 

of your welding needs. 

Processes 

Stick, TIG 


• Patented Micro-Start technology for state-of-the-art 

low amperage starting: as low as 2 amps DC, or 5 amps 

AC. 

• Auto-Balance mode with manual adjustment provides 

the simplicity and flexibility to make great looking 

aluminum welds. 

1 

PHASE 

60 

Hz 

50 

Hz 


275 

• Smooth, controllable focused arc for precision TIG 

welding performance. 

• Neat/organized cable management with integrated torch 

holster. 

•Water-cooled torch connections with no adapters – side 

mounted to keep out of the way and protected. 

•Take the hassle out of ordering - Order a Ready-Pak 

pre-assembled welding package. 





Advanced Control Panel, Undercarriage, Power Factor Kit, 

Work Clamp and Cable Assembly 


Stick Accessory Kit, Remote Output Control 


Pro-Torch TIG Torches, Cable Adapters, Under-Cooler 

Cart Water Cooler, Water Solenoid Kit, Harris® Argon 

Flowmeter Regulator, Foot Amptrol®, Hand Amptrol, Arc 

Start Switch, Cut Length Consumables 

Order 

K1826-1 Precision TIG 275 208/230/460/1/60 

K1826-2 Precision TIG 275 460/575/1/60 

K1827-1 Precision TIG 275 220-230/380-400/ 

415/1/50/60 


(Ready-Pak Pkg.) 

Literature 

E3.42 




275A/31V/40% 80/72/36A with PFC 

K1826-1 208/230/460/1/60 104/94/47A w/o PFC 

K1825-1 225A/29V/60% 64/58/29A with PFC DC: 2-340A 

Precision 86/78/39A w/o PFC AC: 5-340A 31 x 22 x 26 397 

TIG 275 275A/31V/40% 35/28A with PFC Max. OCV: (787 x 559 x 660) (180) 

K1826-2 460/575/1/60 47/38A w/o PFC 75V 

225A/29V/60% 29/23A with PFC 

39/31A w/o PFC 

275A/31V/40% 82/47/43A with PFC 

K1827-1 220/380/415/1/50/60 103/60/53A w/o PFC 

225A/29V/60% 66/38/35A w/ PFC 

87/50/46A w/o PFC 



375 


AC 

DC 

The Power To Perform! 

The Precision TIG 375 delivers the Power to Perform – 

setting a new standard in Square Wave Technology. 

Combining outstanding value-added features and patented 

Micro-Start Technology, the Precision TIG has the widest 

range of welding current in its class featuring up to 25 

more amps of power at 40% duty cycle and a superior 

low-end. This machine comes standard with full featured 

sequencing and pulsing controls and power factor 

correction. 

Processes 

Stick, TIG 


• Patented Micro-Start technology for state-of-the-art 

low amperage starting: as low as 2 amps DC, or 5 amps 

AC. 

• Auto-Balance mode with manual adjustment provides 

the simplicity and flexibility to make great looking 

aluminum welds. 




375A/35V/40% 112/102/51A 

K1833-1 208/230/460/1/60 

K1903-1 350A/34V/60% 102/92/46A DC: 2-420A 

Precision AC: 5-420A 31 x 22 x 26 507 

TIG 375 375A/35V/40% 102/51/41A Max. OCV: (787 x 559 x 660) (230) 

K1833-2 230/460/575/1/60 80V 

350A/34V/60% 92/46/37A 

K1834-1 230/380/415/1/50/60 


Shown: 


Ready-Pak (K1903-1) 

1 

PHASE 

60 

Hz 

50 

Hz 

375/35/40% 119/69/63A 

350/34/60% 110/64/59A 

30 

• Smooth, controllable focused arc for precision TIG 


• Neat/organized cable management with integrated torch 

holster. 

•Water-cooled torch connections with no adapters – side 

mounted to keep out of the way and protected. 

• Standard power factor correction for reduced input 

current draw. 







Undercarriage, Work Clamp and Cable Assembly 


Stick Accessory Kit, Remote Output Control 


Pro-Torch TIG Torches, Cable Adapters, Under-Cooler 

Cart Water Cooler, Water Solenoid Kit, Harris® Argon 

Flowmeter Regulator, Foot Amptrol®, Consumables 

Order 



K1834-1 Precision TIG 375 220-230/380-400/ 

415/1/50/60 


(Ready-Pak Pkg.) 

Literature 

E3.51


The Invertec® V160-T is a full function DC TIG inverter 

intended for alloy fabrication or critical maintenance work. 

Its built-in gas handling capability and choice of High 

Frequency or Touch-Start TIG starting make it ideal for a 

wide variety of tough TIG applications. The V160-T can also 

weld stick with a variety of popular Lincoln stick electrodes. 

Its portable, rugged design and auto-sensing 115/230V 

50/60Hz operation make it ideal for both shop or field use. 

Processes 

Stick, TIG 


• Advanced inverter technology delivers superior TIG 

performance. 

• Selectable Touch-Start TIG starting or high frequency 

starting makes it easy to establish an arc under a variety 

of conditions. 

• Built-in pulsing functions give you greater control over 

thin materials. 

• Add TIG capability to your arsenal by using remote 

power from an engine driven generator. 

Invertec ® TIG Welders 

V160-T 

• Auto-reconnect between 115/230V 50/60Hz input power 

eliminates operator error. 

• Integral gas and power connector for simple torch 

connections and quick changes between TIG and stick 

welding. 

• Lightweight, rugged package make it easy to take TIG 

welding capability where it’s needed. 

• Thermal and voltage overload protection for long life of 

internal components. 



• 115V Input cord (10 ft.) and plug (NEMA 5-15P) 

• 20 Amp Plug (NEMA 5-20P) 

•Twist-Mate Torch Adapter for PTA-9 or -17 one-piece 

torch 






Stick Electrode Holder Cable Assembly 


TIG-Mate 9 Air-Cooled TIG Torch Starter Pack, 


TIG-Mate 20 Water-Cooled TIG Torch Starter Pack, 

Harris® Argon Flowmeter Regulator, Foot Amptrol, Hand 

Amptrol, Arc Start Switch, Cool Arc 40 Water Cooler, Cut 

Length Consumables 

Order 

K1845-1 Invertec V160-T 115/230/1/50/60 

Literature 

E3.105 

Rated Output Dimensions 

Product Product Current/Voltage/ Input Current @ H x W x D Net Weight 

Name Number Input Power Duty Cycle Rated Output(1) Output Range inches (mm) lbs.(kg) 

115V/1/50/60 90A/13.6V/100% TIG 20A 

20A Branch Circuit 60A/22.4V/100% Stick 

Invertec K1845-1 115V/1/50/60 110A/14.4V/100% TIG 25A 5-160 Amps DC 13 x 8 x 17 24 

V160-T 30A Branch Circuit 80A/23.2V/100% Stick Max OCV: 48V (330 x 203 x 432) (10.8) 

230V/1/50/60 130A/15.2V/100% TIG 25A 

30A Branch Circuit 130A/25.2V/100% Stick 

(1) Input amps on 60 Hz input. 

1 

PHASE 

60 

50 

Hz 


Invertec ® TIG Welders 

V205-T AC/DC 


AC 

DC 

The Invertec V205-T AC/DC is ideal for critical AC or DC 

TIG welding applications. This full featured TIG welder is 

also capable of stick welding. Variable AC frequency allows 

you to focus the arc when precise arc control is required. 

The 115/230V auto-reconnect makes the V205-T AC/DC 

truly flexible and the rugged, portable, lightweight design is 

ideal for shop or field environments. 

Processes 

Stick, TIG 


• Advanced inverter technology optimizes arc performance 

in a lightweight package. Weighs only 33 lbs. (15 kg). 

• AC or DC output for a wide variety of material types and 

thicknesses. 

• Three modes of operation DC TIG, AC TIG or Stick. 

• Full-featured TIG controls, including pulsing. 

• Auto-reconnects for 115/230V 50/60Hz input power. 



Name Number Power Duty Cycle Rated Output(1) Range in. (mm) lbs. (kg) 

150A/16.0V/ 40% TIG 34.0A 

115/1/50/60 120A/14.8V/ 60% TIG 24.5A 

100A/14.0V/100% TIG 18.9A 

200A/18.0V/ 40% TIG 28.8A 

Invertec 230/1/50/60 170A/16.0V/ 60% TIG 17.8A 6-200A 

V205-T K1855-1 140A/15.6V/100% TIG 14.2A Max. OCV: 15 x 8.5 x 19 33 

AC/DC K2350-1 110A/24.4V/ 35% Stick 34.0A 53.7V (381 X 216 X 483) (15) 

115/1/50/60 90A/23.6V/ 60% Stick 26.0A 

70A/22.8V/100% Stick 18.9A 

180A/27.2V/ 35% Stick 28.8A 

230/1/50/60 150A/26.0V/ 60% Stick 22.6A 

130A/25.2V/100% Stick 18.7A 

(1) Input amps on 60Hz input. 


1 

PHASE 

60 

50 

Hz 

32 

• Line voltage compensation allows remote power from an 

engine driven generator. 

• Adjustable AC frequency allows you to focus the arc for 

precise arc control. 

•Take the hassle out of ordering - Order a One-Pak 

welding package (some assembly required). 





• 230V Input cord and plug (10 ft.) 

•Twist-Mate Torch Adapter for PTA-9 or -17 one-piece 

torch 

•Twist-Mate adapter for work cable 







TIG-Mate 20 Water-Cooled TIG Torch Starter Pack, 

Harris® Argon Flowmeter Regulator, Foot Amptrol, Hand 

Amptrol, Arc Start Switch, Cool-Arc 40 Water Cooler, Cut 

Length Consumables 

Order 

K1855-1 Invertec V205-T AC/DC 115/230/1/50/60 

K2350-1 Invertec V205-T AC/DC 115/230/1/50/60 

(One-Pak Pkg.) 

Literature 

E3.110

• Superior Welding Performance 

• Low Heat Input 

• Minimal Distortion 

• Reduced Smoke and Spatter 

MIG Welders 


Invertec ® STT ® MIG Welders 

II 

Output STT DC Input 3 

PHASE 

STT – Surface Tension Transfer® 

Tired of spatter, fumes, burnthrough, or poor fit-up slowing 

down productivity? The revolutionary STT II power source 

can solve your welding problems by combining high 

frequency inverter technology with advanced Waveform 

Control Technology in place of traditional short arc MIG 

welding. The STT II’s precise control of the electrode current 

during the entire welding cycle significantly reduces 

fumes, spatter, and grinding time. In addition, the unit 

offers independent control of wire feed speed and current. 

Processes 

MIG-STT® 


• Current is provided independent of wire feed speed 

unlike conventional machines. 

• Operates with larger diameter wires to potentially lower 

electrode costs. 

• Requires less operator skill and minimal training. 

•Produces less fumes to help protect workers and the 

environment. 

• Hot Start control to provide arc starting precision. 



Name Number Power Duty Cycle Rated Output Range 

Peak Current: 

in. (mm) lbs (kg) 

K1525-1 208/230/460/3/60 32/30/16A 0-450A 

Invertec 225A/29V/60% Background 23.2 x 13.2 x 24.4 117 

STT II K1526-1 200/220/380/415/ 200A/28V/100% 33/30/18/17/16A Current: (589 x 336 x 620) (53) 

440/3/50/60 0-125A 

Max. OCV: 85V 

K1526-2 200/208/380/400/415/ 

3/50/60 

36/34/20/19/18A 


60 

Hz 

50 

Hz 

34 

• Eliminates cold lapping on open root joints for pipe and 

pressure vessels. 

• Designed for optimum arc performance with 100% CO2 on steel. 

• Accurate control of heat input reduces distortion and 

burnthrough. 

• Minimal spatter reduces cleaning time of parts and 

fixturing. 

• Background Tailout Current controls beadshape, penetration 

and the overall heat input. 

• Peak and Background Current LED meters for accurate 

procedure setting. 





Power Source Remote Output Control, Twist-Mate Cable 

Connectors, STT Sense Lead Kit, Inverter and Wire Feeder 

Cart 

Recommended Wire Feeder Options 

STT-10, LN-742, LN-15 

Order 

K1525-1 208/230/460/3/60 

K1526-1 200/220/380/415/440/3/50/60 

K1526-2 200/208/380/400/415/3/50/60 

Literature 

E4.52

Output CV DC Input 3 

PHASE 

60 

Hz 

When it comes to MIG welding on mild steel, stainless steel, 

aluminum and alloy materials, you won’t find a more reliable 

workhorse welder in its class. This well-engineered CV power 

source features dual inductance control - just select one of two 

using Lincoln Twist-Mate® output connectors to set the right 

inductance for your application. Use low inductance with 

100% CO2 on mild steel; use high inductance for use on 

stainless with mixed gas or on heavy materials. Use either terminal 

for aluminum spray welding with an exceptionally 

smooth arc and great starts. This unit is the most compact unit 

in its class, yet it’s loaded with convenient features! A digital 

meter with presettable input voltage, line voltage compensation, 

a remote and local control option, and a 7-year rectifier 

warranty — what more do you need? 

Processes 

MIG, Flux-Cored 


• Stack them three-high or purchase an affordable package 

that includes the new LF-72 wire feeder, a Magnum® 400 

MIG gun and more! 

MIG Welders 

CV-305 

• Use low inductance with 100% CO2 on mild steel; use 

high inductance for use on stainless with mixed gas or on 

heavy materials. Use either terminal for aluminum spray 

welding with an exceptionally smooth arc and great 

starts. 

• Compact unit is 20 lbs. (9.0kg) lighter and significantly 

smaller than competitive models — save your space! 

• Easy access Twist-Mate® connections on the front of the 

machine. 

• Digital Ammeter/Voltmeter read-out display allows you to 

view voltage presets for added convenience and accuracy. 

• Environmentally protected transformer and power rectifier 

are rugged and reliable. 

• Three-year warranty on parts and labor; seven-year warranty 

on power rectifier. 


Remote Output Control, Remote Control Cable Adapter, 

Twist-Mate Cable Plug, Jumper Plug Kit, Universal Adapter 

Plug, Undercarriage 


LF-72, LF-74, LN-742, LN-10, DH-10, LN-15, LN-23P, 

LN-25, Cobramatic®, Magnum® Spool Gun 

Order 

K2400-1 CV-305 208/230/460/3/60 

K2400-2 CV-305 230/460/575/3/60 

K2395-1 CV-305/LF-72 Ready-Pak Package 

208/230/460/3/60 

Literature 

E4.22 

NOTE: Cobramatic® is a registered trademark of MK Products, Inc. 




CV-305 K2400-1 

K2395-1 

208/230/460/3/60 315A/32.6V/100% 52/48/24A 

50-400A 24.6 x 19.5 x 27.0 330 

K2400-2 230/460/575/3/60 315A/32.6V/100% 48/24/19A 7-37V (625 x 495 x 686) (149) 


MIG Welders 

CV-400 


PHASE 

Why is the CV-400 one of our most popular power 

sources? Because it’s a great combination of power, 

performance, and versatility. Designed primarily for industrial 

MIG and flux-cored applications, the CV-400 delivers 

excellent arc stability and weld consistency. This welding 

workhorse is an outstanding choice for heavy-duty jobs 

with materials such as mild steel, stainless steel, aluminum 

and alloy materials. 

Processes 

MIG, Flux-Cored, Gouging 


• Full output control potentiometer and analog meters let 

operator accurately regulate power levels. 

• Solid state circuitry provides extra long life during 

repetitive applications. 

• Lincoln’s unique fixed inductance design delivers 

exceptional arc characteristics. 

• Optional factory installed diode allows utilization of 

cold-inch and sensing features of NA-3, NA-5, or NA-5R 

automatic feeders. 

Product Product Rated Output Input Current @ 

Dimensions 


Name Number Input Power Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) 

CV-400 K1346-13 230/460/3/60 400A/36V/100% 77/39A 60-500A 27.5 x 22.2 x 32 383 

K2439-1 

K2496-1 

K1346-14 

(w/diode) 

450A/38V/60% 80/40A 12-42V (699 x 564 x 813) (174) 


60 

Hz 

36 

• Connect wire feeders via either 14-pin MS-type or 

terminal strip. 

• Output studs for weld cables. 

• 115V and 42V wire feeder auxiliary power with circuit 

breaker protection. 

• Internal components, including windings, rectifiers and 

circuit boards, are coated to protect against the effects of 

moisture and corrosion! 

• Electronic and thermostatic protection from current overload 

and excessive temperatures. Indicator light lets you 

know when machine is reset. 








Remote Output Control, Remote Control Adapter, 

Undercarriage, Jumper Plug Kit 


LF-72, LF-74, LN-742, LN-8, LN-9, LN-9 GMA, LN-10, 

DH-10, LN-15, LN-25, LN-35, NA-3, NA-5, NA-5R, 

Cobramatic® 

Order 

K1346-13 CV-400 230/460/3/60 

K1346-14 CV-400 (with diode) 230/460/3/60 

K2439-1 CV-400/LF-72 Heavy Duty 230/460/3/60 

(Ready-Pak Package) 

K2496-1 CV-400/LF-74 Heavy Duty 230/460/3/60 

(Ready-Pak Package) 

Literature 

E4.30 

NOTE: Cobramatic® is a registered trademark of MK Products, Inc.


PHASE 

60 

Hz 

50 

Hz 

Energy efficiency, reliability and exceptional performance 

are what set the CV-655 apart from the rest. Designed 

primarily for heavy-duty applications, the CV-655 is an outstanding 

choice for MIG and flux-cored welding on mild 

steel, stainless steel, aluminum and alloys. This sturdy, 

powerful DC power source handles CV semiautomatic 

submerged arc welding and arc gouging with ease. 

Equipped with electronic and thermostatic protection, PC 

boards with built-in diagnostics and solid state contactors, 

the CV-655 is built to last. 

Processes 

MIG, Flux-Cored, Submerged Arc, Gouging 


• Calibrated output control lets operator accurately regulate 

power levels. 

• Line voltage compensation maintains weld consistency, 

even with line voltage changes of ±10%. 

• 115-volt duplex receptacle provides 20 amps of auxiliary 

power. 

MIG Welders 

CV-655 

• Separate output studs allow the operator to select high or 

low inductance. 

• Panel switches allow operator to change settings at the 

power source or wire feeder. 

• Solid state circuitry provides extra long life during 

repetitive applications. 






Digital Meter Kit, Air Filter Kit, Dual Process Switch, 

Remote Output Control, Remote Control Adapter, 

Undercarriage 



DH-10, LN-15, LN-23P, LN-25, LN-35, NA-3, NA-4, NA-5, 

NA-5R, Cobramatic® 

Order 

K1480-1 CV-655 230/460/3/60 

K1480-5 CV-655 575/3/60 

K1481-1 CV-655 230/400/3/50/60 

K1481-2 CV-655 380/500/3/50/60 

K1481-5 CV-655 415/3/50/60 

Literature 

E4.40 





CV-655 K1480-1 230/460/3/60 650A/44V/100% 94/47A 70-815A 27.5 x 22.2 x 38.0 670 

K1480-5 575/3/60 815A/44V/60% 38A 13-44V (699 x 565 x 965) (304) 

K1481-1 230/400/3/50/60 94/54A Max. OCV: 

K1481-2 380/500/3/50/60 56/43A 48V 

K1481-5 415/3/50/60 52A 


Multi-Process Welders 

Stick 

Multi-Process 

• Multi-Process Welders for Maximum Flexibility 

• Great Welding Performance 

TIG 

Arc Gouging 

MIG 


CC 

Output DC 1 

CV 

Input 3 

PHASE 

50 

60 

Hz 

The Invertec V350-PRO is a versatile, multi-purpose, multiprocess 

power source that’s lightweight and portable. 

Available in construction, factory, advanced process and 

factory rack models, the V350-PRO is capable of doing 

virtually any job, whether in the shop or on the construction 

site. The V350-PRO is capable of stick, DC TIG, MIG, Pulsed 

MIG (1) , flux-cored and arc gouging, making it the most 

versatile inverter power source in its class. And it’s built 

tough to handle the rigors of harsh environments. 

Processes 

Stick, TIG, MIG, Pulsed (1) , Flux-Cored, Gouging 


• Choose the Construction Model for economy and lightweight 

portability, the Factory Model for full remote 

capabilities, and the Advanced Process Model for pulsed 

MIG applications. 

• All input voltages and frequencies are both single and 

three phase rated—no output derating necessary on 

single phase. 

• 5-425 amp output range for all recommended processes 

from TIG to arc gouging. 

• Input voltage from 208-575—this one machine is 

capable of running on virtually any input power supply. 

• 50 and 60 Hz operation—can be connected anywhere in 

the world. 

•Touch-Start TIG for contamination-free starts. 

(1) Advanced Process Panel, only. 


Invertec ® Multi-Process Welders 

V350-PRO 

• 87% efficiency—low power consumption for energy 

savings. 

• Advanced Process model includes Pulsed MIG, Pulse-On- 

Pulse and Power Mode for best-in-class 








Advanced Process Panel (for Factory Model only), Deluxe 

Adjustable Gas Regulator & Hose Kit, Work & Wire Feeder 

2/0 Power Cable Package, Twist-Mate Cable Plug, Twist-Mate 

Cable Receptacle, Twist-Mate to Lug Adapter, Inverter and 

Wire Feeder Cart, Dual Cylinder Kit, Valet Style Undercarriage 




Pro-Torch TIG Torches, TIG Module, TIG Module Control 

Cable, Control Cable Extension, Hand Amptrol®, Foot 

Amptrol, Arc Start Switch, Invertec TIG Solenoid Kit, Twist- 

Mate Torch Adapter, TIG-Mate 17V Air-Cooled TIG Torch 

Starter Pack, TIG-Mate 17 Air-Cooled TIG Torch Starter 

Pack, TIG-Mate 20 Water-Cooled TIG Torch Starter Pack, 

Deluxe Adjustable Gas Regulator and Hose Kit 


LF-72, LF-74, LN-742, LN-10, DH-10, LN-15, LN-25, 

Cobramatic® 

Order 

K1728-5 Invertec V350-PRO (Construction Model) 

K1728-6 Invertec V350-PRO (Factory Model) 

K1728-7 Invertec V350-PRO (Advanced Process Model) 

K1728-11 Invertec V350-PRO (Factory Rack Model) 

K2198-1 4-Pack Inverter Rack with 4 Invertec V350-PRO 

Factory Rack Power Sources 

K2198-2 6-Pack Inverter Rack with 6 Invertec V350-PRO 

Factory Rack Power Sources 

K2438-1 V350-PRO Advanced Process Model/LF-72 

Ready-Pak Pkg. 

K2145-2 V350-PRO Advanced Process Model/Cobramatic 


K2437-1 V350-PRO Factory Model/LF-72 


Literature 

E5.91 

NOTE: Cobramatic® is a registered 

trademark of MK Products, Inc. 




K1728-5 200-208/230/380- 350A/34V/60% 3-ph: 50/42/28-26/23/18 5-425A 

Invertec K1728-6 415/460/575/3/50/60 1-ph: 94/85/54/42/37 Max 14.8 x 13.3 x 27.9 81 

V350-PRO K1728-7 208/230/415/ 3-ph: 41-39/36/23- OCV: (376 x 338 x 709) (36.7) 

K1728-11 460/575/1/50/60 300A/32V/100% 22/19/16 

1-ph: 76/69/41/36/31 

80V DC 


Invertec ® Multi-Process Welders 

V450-PRO 

CC 

Output DC Input 3 50 

CV 

60 


PHASE 

Heavy fabrication welding operations will appreciate the 

broad multi-process performance of the V450-PRO – 

featuring robust stick, MIG and cored wire welding as well 

as precision Touch-Start TIG performance. The V450-PRO 

is targeted for shops commonly welding with .052" or larger 

diameter wires that also require plenty of power for arc 

gouging repair work with a 3/8" carbon. 

Take advantage of the benefits of inverter-based power 

sources, including a fast response to changes at the arc and 

high input power efficiency and power factor ratings for real 

savings on your electric bills. Combine those platform advantages 

with the optional Advanced Process Panel to add pulsing 

capability and access to Waveform Control Technology 

and other arc performance Lincoln Nextweld® innovations. 

Add a rugged MaxTrac wire drive system feeder to build an 

economical, high value, high performance welding package 

you can count on for use in your factories around the world. 

Processes 

Stick, TIG, MIG, Pulsed (1) , Flux-Cored, Gouging 


• Features full remote and multi-process capability – stick, 

Touch-Start TIG, MIG, flux-cored and arc gouging. 

• 5-570 amp output range for all recommended processes is 

low enough for TIG welding on thin sheetmetal and robust 

enough for arc gouging with a 3/8" carbon. 

• 88% efficiency with a high 95% power factor – the 

V450-PRO inverter platform helps you dramatically lower 

energy consumption to pocket real savings. 

• Add the Advanced Process Panel Kit for access to Pulsed 

MIG and a host of Lincoln Nextweld arc performance 

innovations that allow you to tailor the arc, including: 

Pulse-on-Pulse, Power Mode® and Waveform Control 

Technology. 

Hz 

40 

• Standard Controls include: 

– Selectable Hot Start for stick welding: Turn it down for 

thin material or turn it up to overcome cold starting at 

the beginning of a weld. 

– Variable Arc Control: Dial in the “soft” or “crisp” arc 

characteristics you want for each application. 

•Touch-Start TIG makes it easy to achieve great arc starts 

with minimal or no tungsten contamination. 

• Clever stackable case design allows you to stack up to 

three units to save valuable shop floor space. 

• Supports 24, 42 or 115 volt wire feeders. 

• Heavy-duty construction, robust engineering and rigorous 

testing result in tough IP 23 rating for use in industrial 

environments. 

•Front panel 10 amp 115 volt AC auxiliary power receptacles 

with circuit breaker protection will power your lights, 

grinders or gun/torch water coolers. 

• Easy-access front panel controls and connections are 

protected by sturdy metal doors. 

• Three year warranty on parts and labor. 

• Manufactured under a quality system certified to ISO 9001 

requirements and ISO 14001 environmental standards. 


Advanced Process Panel, Deluxe Adjustable Gas Regulator & 

Hose Kit, Cool-Arc 40 Water Cooler, Fume Extraction 

Systems, Dual Cylinder Platform Undercarriage 




Pro-Torch TIG Torches, TIG Module, Docking Kit, TIG 

Module Control Cable, Hand Amptrol, Foot Amptrol, 

Arc Start Switch 


LN-8, LN-15, LN-25, LN-742, LF-72, LF-74, LN-10, DH-10, 

Cobramatic® 

Order 

K2420-1 Invertec V450-PRO 

K2494-1 Invertec V450-PRO/LF-72 Ready-Pak Pkg. 

K2495-1 Invertec V450-PRO/LF-74 Ready-Pak Pkg. 

Literature 

E5.94 

(1) Advanced Process Panel, only. 

NOTE: Cobramatic® is a registered 

trademark of MK Products, Inc. 




Invertec K2420-1 208/230/460/575/3/50/60 60Hz: 60Hz: 5-570A 26.1 x 19.9 x 32.9 293 

V450-PRO K2494-1 450A/38V/100% 58/53/25/22A (663 x 505 x 835) (133) 

K2495-1 (570A/43V/60%)

CC 

Output DC 

CV 

Input 3 

PHASE 

60 

Hz 

50 

Hz 

This heavy-duty, industrial, three-phase multi-process 

power source from Lincoln Electric scores big in MIG, fluxcored, 

submerged arc, stick and DC TIG welding. It’s a 

great choice for arc gouging too. And flexibility doesn’t 

mean complicated – the DC-400 is easy to set-up and use. 

Processes 

Stick, TIG, MIG, Flux-Cored, Submerged Arc, Gouging 


• Large, conveniently located switch makes it easy to 

change between CC (stick/TIG/arc gouging), CV 

(MIG/flux-cored) and CV Submerged Arc modes. 

•Arc force control adjusts short circuit current for a soft 

arc or a forceful driving arc in the CC (Stick/TIG) mode. 

•Arc control adjustment changes pinch effect of the arc to 

control spatter, fluidity, and bead shape in the MIG/Flux- 

Cored mode. 

• Solid state circuitry provides extra long life for repetitive 

welding applications. 

• Outstanding welding performance with a single range full 

output control potentiometer. 

Idealarc ® Multi-Process Welders 

DC-400 

• Low profile case allows stacking machines up to three 

high to conserve floor space. 






Multi-process Switch, Deluxe Adjustable Gas Regulator and 

Hose Kit, Undercarriage 





Cable, Control Cable Extension, Docking Kit, Hand 

Amptrol®, Foot Amptrol, Remote Control Adapter, Amptrol 

Adapter Kit, Water Valve, Deluxe Adjustable Gas Regulator 

and Hose Kit 



DH-10, LN-15, LN-23P, LN-25, LN-35, Cobramatic®, 

NA-3, NA-5, LT-7 

Order 

K1308-11 DC-400 230/460/3/60 

K1308-12 DC-400 w/switch 230/460/3/60 

K1309-20 DC-400 220/380/440/ 

3/50/60 

K1309-21 DC-400 w/switch 220/380/440/ 

3/50/60 

Literature 

E5.20 



Product Product Input Current/Voltage/ Current @ Output H(1) x W x D Weight 


Idealarc K1308-11 230/460/3/60 400A/36V/100% 78/39A 

DC-400 K1308-12 450A/38V/60% 60-500A 30.8 x 22.3 x 33.1 473 

K1309-20 220/380/440/ 500A/40V/50% 81/47/40A 12-42V (782 x 566 x 840) (215) 

K1309-21 3/50/60 



DC-600 

CC 

Output DC 

CV 

Input 3 

PHASE 

If your operations include semiautomatic manufacturing or 

fabrication, your best welding power source selection may 

be the Lincoln Idealarc® DC-600. Rugged construction, 

simple controls and plenty of amperage for heavy duty 

applications on thick steel or other materials make this 

welder a sound investment. Add the outstanding traditional 

SCR rectifier arc action delivering high quality, attractive 

welds and your operators will agree – it's hard to go wrong 

with an Idealarc® DC-600. 

Processes 



• 115V, 15 amps, duplex auxiliary power receptacle (60Hz 

models) makes it easy to power lights, grinders and 

other shop tools at your work station. 

• Full range output voltage control for easy operation and 

precise control. 

• Standard analog ammeter and voltmeter. 




Idealarc K1288-17 230/460/3/60 600A/44V/100% 108/54A CV: 30.7 x 22.2 x 38.0 522 

DC-600 K1288-18 680A/44V/60% 70-850A, (781 x 565 x 965) (237) 

K1288-22 230/460/575/3/60 108/54/43.2A 13-44V 

CC: 

90-850A, 

24-42V 


60 

Hz 

42 

• Mode switch for selecting desired output characteristics. 

• Windings and rectifiers protected against moisture and 

corrosive environments. 

• Flat-top case with a small footprint can be placed under 

a workbench or stacked up to 3 high on top of each 

other. 






Multi-process Switch, Paralleling Kit, Undercarriage 


Accessory Kit, Remote Output Control, Remote Control 

Cable Adapter 



Cable, Control Cable Extensions, Docking Kit, Hand 



and Hose Kit 




NA-3, NA-5, LT-7 

Order 

K1288-17 DC-600 230/460/3/60 

K1288-18 DC-600 w/switch 230/460/3/60 

K1288-22 DC-600 230/460/575/3/60 

Literature 

E5.40 

NOTE: Cobramatic® is a registered trademark of MK Products, Inc.

CC 

Output DC 

CV 

Input 3 

PHASE 

60 

Hz 

50 

Hz 

This 650-amp, 100% duty cycle CV/CC power source is 

ideal for construction and shop fabrication because of its 

excellent arc performance and many energy saving features. 

This machine also has a high overall efficiency of 84% for 

even more energy and cost savings. Don’t think you’re sacrificing 

arc performance for efficiency; the DC-655 features 

a calibrated output knob for precise procedure setting and 

adjustable arc force for a tailored arc for stick, MIG and TIG 

performance. 

Processes 



• CC Arc Force Control Knob with built-in Hot Start 

• Idle Shut Down mode automatically shuts machine off 

when not in use to minimize power consumption. 

• Fan-As-Needed – solid state thermally controlled 

cooling fan operates only when required. Minimizes 

power consumption, operating noise and dust intake. 

• Full range calibrated output voltage and current control 

for easy operation. 

• Separate output studs let you choose low or high 

inductance. 


DC-655 

• Optional digital ammeter/voltmeter kit. Easy front panel 

installation. 

• Panel switches are behind front latched panel, for remote 

or machine panel output control, and output on or 

remote on selection, and CC, CV Subarc or CV MIG 

mode selection. 






Digital Meter Kit, Air Filter Kit, Dual Process Switch, 

Paralleling Kit, Undercarriage 


Accessory Kit, Remote Output Control, 



Cable, Control Cable Extension, Docking Kit, Hand 



and Hose Kit 




NA-3, NA-5, LT-7 

Order 

K1609-2 DC-655 230/460/575/3/60 

K1610-1 DC-655 230/400/3/50/60 

Literature 

E5.46 





Idealarc K1609-2 230/460/575/3/60 650A/44V/100% 122/61/49A 13-44V 27.5 x 22.2 x 38.0 720 

DC-655 (815A/44V/60%) 50-815A (699 x 564 x 965) (327) 

K1610-1 230/400/3/50/60 122/70A Max. OCV: 

46V (CV) 

68V (CC) 



DC-1000 

CC 

Output DC 

CV 

Input 3 

PHASE 

If your application requires pure welding power combined 

with multi-process power, then the DC-1000, with 1300 

amps of smooth DC output, is your best investment. 

Designed for semiautomatic and automatic welding, the 

precise control of the DC-1000 provides superior high 

amperage MIG, flux-cored, submerged arc welding, and 

excellent air carbon arc gouging. 

Processes 

MIG, Flux-Cored, Submerged Arc, Gouging 


• Solid state circuitry for long life. 

• Electronic and thermostatic protection with fan cooling. 

• Stackable case design up to two high. 

Rated Output Input Current Dimensions Net 

Product Product Input Current/Voltage/ @ Rated Output H x W x D Weight 

Name Number Power Duty Cycle Output Range in. (mm) lbs (kg) 

Idealarc K1386-3 230/460/3/60 1000A/44V/100% 193/96.5A 16-46V 30.7 x 22.5 x 39.0 821 

DC-1000 150-1300A (781 x 572 x 991) (372) 


60 

Hz 

50 

Hz 

44 

• Simple controls with clean appearance for easy 

operation. 








Remote Output Control and Adapter, Paralleling Kit 


LN-9, LN-9 GMA, NA-3, NA-5, LT-7 

Order 

K1386-3 DC-1000 230/460/3/60 

K1387-3 DC-1000 220/380/440/3/50/60 

K1387-4 DC-1000 380/500/3/50/60 

K1387-6 DC-1000 415/3/50/60 

Literature 

E5.50

CC 

Output DC 

CV 

Input 3 

PHASE 

60 

Hz 

50 

Hz 

The DC-1500 is a multi-process DC arc welding power 

source for automatic welding applications. It produces outstanding 

arc characteristics on both constant voltage and 

constant current processes for great welding versatility in a 

single power source. A single range full output control 

potentiometer provides outstanding welding performance. 

The precise output of the DC-1500 enhances productivity 

and quality control when used with Lincoln NA-3 and NA-5 

automatic wire feeders, and the LT-56 and LT-7 tractors. 

Processes 

Flux-Cored, Submerged Arc 




• Full range output voltage control for easy operation and 

precise output control. 

• Mode switch used to select the desired output 

characteristics for the process being used. 


DC-1500 

• Line voltage compensation for maintaining weld 

consistency, even with line voltage changes of ±10%. 

• Fan cooled with electronic and thermostatic protection 

from current overload and excessive temperatures. 

• Function lights built into the printed circuit boards speed 

diagnostics. 



• Eight amp fuse protected 115V wire feeder auxiliary 

power with 1000 volt-amp capacity. 






Remote Output Control and Adapter, Paralleling Kit 


NA-3, NA-5, LT-7, LT-56 

Order 

K1275 Idealarc DC-1500 460/3/60 

K1383-4 Idealarc DC-1500 380/440/3/50/60 

Literature 

E5.60 




Idealarc K1275 460/3/60 1500A/44V/100% 184A 20-60V 57.2 x 22.3 x 38.0 1420 

DC-1500 1500A/60V/100% 200-1500A (1453 x 566 x 965) (644) 

K1383-4 380/440/3/50/60 216A/187A 



AC-1200 


PHASE 

The AC-1200 is the industry’s traditional power source for 

submerged arc welding. It is a power source that you can 

count on day-in and day-out to provide proven performance. 

The AC-1200 produces outstanding arc characteristics 

and is specifically designed for operation with Lincoln’s 

NA-4 automatic wire feeder. 

Processes 

Submerged Arc 


• Scott® connection taps standard for two AC welding 

heads operated in tandem. 

• Rheostat adjusts the output settings while welding or at 

idle. 

• Three output studs with overlapping ranges. 

•±10% input line voltage compensation for maintaining 

weld consistency. 




AC-1200 K1276 460/1/60 1200A/44V/100% 182A 60 Hz: 

K1382 440/1/50/60 190A 200-1500A 57.2 x 22 x 38 1570 

K1382-5 380/1/50/60 220A 50 Hz: (1453 x 560 x 970) (712) 

K1382-6 415/1/50/60 201A 240-1500A 


60 

Hz 

50 

Hz 

46 

• Thermostatic protection from current overload and excessive 

temperatures. 

•Terminal strip for remote control and wire connections 

and output studs for welding cables. 

• Fuse protected control circuit and 115V AC auxiliary 

power circuit. 



• Removable side panels for easy access to internal parts. 








NA-4, LT-56 

Order 

K1276 AC-1200 460/1/60 

K1382 AC-1200 440/1/50/60 

K1382-5 AC-1200 380/1/50/60 

K1382-6 AC-1200 415/1/50/60 

Literature 

E5.70

Computer screen showing customized 

waveform arc characteristic. 

Multi-Process Welders 

WAVEFORM CONTROL 

TECHNOLOGY TM 

TECHNOLOGY 

• Superior Welding Performance 

• Customized welding characteristics to fit your needs. 

• Weld steel, stainless steel, aluminum and 

alloy materials with ease. 


Power Wave ® Multi-Process Welders 

355M 

CC 

Output DC 1 

CV 

Input 3 

PHASE 

The Power Wave 355M features some of Lincoln’s best 

performance technologies and processes all rolled into one 

highly efficient inverter power source designed for high-end 

semiautomatic welding. Lincoln’s Waveform Control 

Technology is at the heart of the Power Wave 355M’s 

performance, enabling processes such as Pulse-On-Pulse 

and Power Mode. Precise control of process paramenters 

allows you to weld on a variety of materials, including steel, 

stainless steel, aluminum and nickel alloys in virtually any 

application. Optimize the arc for each wire type and size for a 

consistent weld time after time with the Power Wave 355M. 

Processes 

Stick, TIG, MIG, Pulsed, Flux-Cored, Gouging 


•Lincoln’s Waveform Control Technology gives you the 

ability to select the right waveform for each application — 

that means the arc has been optimized for each wire type 

and size for exceptionally smooth arc performance. 

• Utilizes ArcLink — the leading digital communication 

protocol for welding, making it the best choice for seamless, 

time critical integration to the power source. 

• Push-pull capability for ultimate aluminum welding with 

the Power Feed 10M wire feeder. 

• Pulse-On-Pulse welding mode improves cleaning action 

when welding aluminum and delivers a TIG-like bead 

appearance. 

• Power Mode maintains a stable, smooth arc for short arc 

welding on thin materials. 



Name Number Power Duty Cycle Rated Output Range in (mm) lbs. (kg) 

Power Wave K2368-1 3 ph: 200/208-230/380-400/ 350A/34V/60% 3 ph: 50/50-42/28-27/ 5-425A 14.8 x 13.3 x 27.9 81.5 

355M 415-460/575/3/50/60 (300A/32V/100%) 26-23/18A (376 x 338 x 709) (37) 

1 ph: 208-230/415-460/575/ 350A/34V/60% 1 ph: 94-85/64-42/37A 

1/50/60 (300A/32V/100%) 


60 

50 

Hz 

48 

• State-of-the-Art inverter technology provides high power 

efficiency, excellent welding performance and a lightweight, 

compact design. 

•Rigorous environmental, mechanical and weld testing 

ensures ruggedness and reliability. 







• 2/0 welding cable (10 ft.) to be connected to the wire 

feeder with a Twist-Mate on one end and a lug on the 

other. 

•Two male Twist-Mate cable plugs (K852-70) 

• Input power cable (10 ft.) 

Required General Options (Pgs 1-B– 33-B) 

Deluxe Adjustable Gas Regulator and Hose Kit, Inverter and 

Wire Feeder Cart, Dual Cylinder Mounting Kit, Valet Style 

Undercarriage, Twist-Mate Cable Plugs, Twist-Mate Cable 

Receptacles, Twist-Mate to Lug Adapter, Sense Lead Kit, 

Wave Designer Software, Work and Wire Feeder Power 

Cables Package 

Required Wire Feeder Options 

Power Feed 10M Bench, Power Feed 10M Dual Bench, 

Power Feed 10M Boom, Power Feed 10M Dual Boom, 

Power Feed 15M 


Accessory Kit, Twist-Mate to Lug Adapter 


TIG-Mate 17V TIG Torch Starter Pack 

Order 

K2368-1 Power Wave 355M 

K2372-1 Power Wave 355M Ready-Pak (for steel) 

K2373-1 Power Wave 355M Ready-Pak (for aluminum) 

Literature 

E5.146


455M and 455M/STT 

CC 

Output DC 

CV 

Input 3 

PHASE 

For welding thicker materials in robotics, hard automation 

and semiautomatic applications, choose the Power Wave 

455M. For those applications where heat input control, 

minimal distortion, and reduced spatter are essential, opt 

for the Power Wave 455M/STT. Both models feature 

Waveform Control Technology for superior arc performance 

on a variety of materials, including steel, stainless 

steel, aluminum and nickel alloys, and custom control of 

the arc for each wire type and size for consistent welds time 

after time. The Power Wave 455M and 455M/STT are 

designed to be part of a modular, multi-process welding 

system in which power sources can be added or removed 

and still communicate with other industrial machines to 

create a highly integrated and flexible welding cell. 

Processes 

Stick, TIG, MIG, Pulsed, STT (1) , Flux-Cored, Gouging 


• Lincoln’s Waveform Control Technology gives you the 

ability to select the right waveform for each application, 

enabling patented processes like Pulse-On-Pulse and 

Power Mode. 

• Choose from over 60 standard welding waveform 

programs that offer a broad range of electrode size, type 

(1) Power Wave 455M/STT only. 

50 

60 

Hz 

and shielding gas combinations to give you optimal 

appearance, penetration, beadshape and travel speed for 

each application. 

• Optional communication modules provide networking and 

process monitoring capabilities via DeviceNet or Ethernet. 

• Push-Pull capability delivers ultimate aluminum welding 

with the Power Feed 10M wire feeder. 

• Utilizes ArcLink — the leading digital communication 

protocol for welding, making it the best choice for 

seamless, time critical integration to the power source. 

• Power Wave 455M/STT features Lincoln’s Surface 

Tension Transfer® Process, which controls heat input for 

great penetration control and reduced spatter and fumes. 





DeviceNet Interface Module, Ethernet Interface Module, 

Analog Interface Module, Wave Designer Software, Dual 

Cylinder Platform Undercarriage, Cool-Arc® 40 Water 

Cooler 


Power Feed 10M Bench, Power Feed 10M Dual Bench, 

Power Feed 10M Boom, Power Feed 10M Dual Boom, 

Power Feed 10R, Power Feed 15M 


Accessory Kit 


PTA-17V or PTA-26V TIG Torch 

Order 

K2202-1 Power Wave 455M 

K2203-1 Power Wave 455M/STT 

K2375-1 Power Wave 455M/Power Feed 10M Ready-Pak® 

Literature 

E5.161 


Product Product Input Current/ Input Current Output H x W x D Weight 

Name Number Power Voltage/Duty Cycle @Rated Output Range in (mm) lbs (kg) 

Power Wave K2202-1 208/230/460/575/ 60Hz: 60Hz: 5-570A 26.1 x 19.9 x 32.9 286 

455M 3/50/60 450A/38V/100% 58/53/25/22A (663 x 505 x 835) (130) 

PW 455M/ 

PF 10M 

K2375-1 (570A/43V/60%) (82/78/37/31A) 

Ready-Pak 50Hz: 50Hz: 

400A/36V/100% 49/45/23/18A 

Power Wave K2203-1 (500A/40V/60%) (67/61/31/25A) 293 

455M/STT (133) 



AC/DC 1000 

CC AC 

Output CV 

Input 

DC 


50 

60 

Hz 

The Power Wave AC/DC 1000 is the first power source to 

introduce Waveform Control Technology to submerged 

arc welding. Variable frequency and amplitude AC, DC 

positive or DC negative output allows the user to control 

the deposition rate and penetration. An operator can 

increase weld speeds, yield higher quality welds and 

improve efficiencies in a single or multi-arc environment. 

The phase angle and frequency of different machines can 

also be synchronized to balance the interactions between 

multiple arcs and minimize arc blow. Depending on the 

output, a welding arc may be driven by a single machine or 

multiple machines in parallel for applications that require 

more than 1000 amps of continuous operation. 

Processes 

Submerged Arc 


• Eliminate downtime with easy polarity switching –– no 

hardware reconfiguration required. 

• Stable and independent arc controls for multiple arc 

applications. 

• Improved efficiency and reliability with cooler operation 

through patented Coaxial Transformer Technology. 

3 

PHASE 


Product Product Input Current/Voltage/ Input current Output H x W x D Weight 

Name Number Voltage Duty Cycle @Rated Output Range in. (mm) lbs. (kg) 

Power Wave K2344-2(1) 380/400/460/500/ 1000/44/100% 82/79/69/62/55 100-1000A 43.5 x 19.2 x 33 650 

AC/DC 1000 575/3/50/60 (1105 x 488 x 838) (295) 

(1) External Filter is required to meet CE conducted emission requirements. The K2444-1 must be used with the K2344-2. 

50 

• 95% power factor correction enables connection of more 

machines on the same plant infrastructure for lower 

installation costs compared to other machines. 

• Remote process monitoring and control through ArcLink, 

Ethernet, and DeviceNet communication. 

• Consistent operation over ± 10% input voltage variation 

through built-in line voltage compensation and reliable 

input voltage connection. 

• Manufactured under a quality system certified to ISO 

9001 requirements and ISO 14001 environmental 

standards. 



System Interface, Interface Control Cable (22-pin), ArcLink 

Cable (5-pin), Feeder Control Cable (14-pin), TC-3 Self- 

Propelled Travel Carriage, CE Filter (1) 


Power Feed 10A Controller K2362-1 (requires either the 

K2312-1 Power Feed 10SF Wire Feed Head for fixed hard 

automation, or the K2370-1 Power Feed 10S Head for 

mounting a Lincoln TC-3 Travel Carriage), Power Feed 

10SM Motor Conversion Kit K2311-1 (Other options may 

apply). 

Order 

K2344-2 Power Wave AC/DC 1000 

400/460/500/575/3/50/60 

Literature 

E10.96

Multi-Operator 

MULTI-OPERATOR 

• Flexible Welding Systems 

• Great for Field or Shop Welding Applications. 


Multi-Weld Multi-Operator 

350 

CC 

Output DC 80 

CV 

Input VDC 

The Multi-Weld 350 is a 350 amp, DC+, 100% duty cycle 

welder capable of CV-wire, CC-stick or arc gouging. With 

its high efficiency, the Multi-Weld 350 offers an entirely 

new and better way to build large structures. This unique 

system offers a cleaner, safer job site, and allows operators 

to have high performance welding control right where they 

need it – at the arc. 

Processes (DC+ Only) 

Stick, MIG, Flux-Cored, Gouging 


• Independent arcs. Starting or stopping one Multi-Weld 

doesn’t affect the welding of the others. 

• The Multi-Weld 350 is capable of continuous operation 

at 350 amps in 122°F (50°C) air temperature. 

• No control cables are needed. Single weld cable output 

from the power source to one or several Multi-Weld 

350s. 

• Controls are located close to the operator for quick 

access. 

• High efficiency design uses less than half the power of 

other grid systems. 

• Lincoln Chopper Technology for quality welds 

with instant control of the arc for superior welding 

results. 

Rated DC+ Output Input Current Dimensions Net 

Product Product Input Current/Voltage/ at Rated DC Output H x W x L Weight 

Name Number DC Volts Duty Cycle Output (80V DC) Range in. (mm) lbs (kg) 

Multi-Weld K1735-1 80V DC 350A/34V/100% DC+ 165A 15-40 Volts 11.6 x 10 x 21.5 59 

350 (50-113 30-350 Amps (295 x 254 x 546) (27) 

Peak Range) Max. OCV: 78V 


52 

• Constant voltage (CV) for MIG or flux-cored wire 

welding. 

• Constant current (CC) for stick welding or arc gouging. 

• Additional stick welding controls include hot start, arc 

force, electrode type selection (E7018 and E6010). 

•Arc gouging capability with a single Multi-Weld 350 and 

up to 5/16" (8.0mm) electrode, or with paralleled units 

for up to 700 amps of power using a 3/8" (9.5mm) 

electrode. 

• Manufactured under a quality system certified to ISO 


standards. 



Distribution Box, Welding Cable Connectors, Input Cables, 

Remote Output Control, Undercarriage 

Recommended Power Source Options 

SAE-400, Vantage 500, DC-655, DC-1000, DC-1500 


LN-15 Across-the-Arc, LN-25 Across-the-Arc 

Order 

K1735-1 Multi-Weld 350 

Literature 

E5.302

Invetec® V350-PRO Inverter Racks 

The V350-PRO 

rack model 

power source is 

specially 

designed for an 

industrial 

setting. This 

versatile machine 

is capable of 

stick, TIG, MIG, 

flux-cored and 

arc gouging 

applications with 

full remote capabilities. 

Invertec V275-S Inverter Racks 

This stick and TIG machine delivers truly outstanding 

E6010 and 

E7018 performance 

that 

enables both 

whip and drag 

techniques for a 

variety of 

construction and 

fabrication 

applications. 

Processes 

V275-S: Stick, 

TIG, Gouging 

V350-PRO: 

Stick, TIG, MIG, Flux-Cored, Gouging 


• One easy connection allows power sources to be 

connected with one primary power drop. 

Multi-Operator 

Inverter Racks 

• The power sources are installed in the rack and wired to 

the main power distribution panel. 

• Both the V350-PRO rack model and the V275-S rack 

model power sources include added weather protection 

features such as water-tight flexible conduit for input 

power connections, rubber boots covering the power 

switch, circuit breaker reset button, and covers for 

remote connection ports to meet IP23S rating. 

• Unique mounting scheme allows for easy servicing of 

the power sources, yet firmly holds the power sources 

in place. 

• Entire system meets National Electrical Code (NEC) 

requirements. 

• 200 amp, 600 volt, 3-phase main disconnect switch 

allows all power sources in the rack to be shutoff by 

turning one switch. 

• Individual fuses provide overcurrent protection for each 

power source. 

• Standard length wiring ensures the power sources can be 

placed in any position on the rack. 

•Two overhead lifting eyes, two fork lift slots, and four 

heavy duty casters provide ease of portability. 

Order 

K2198-1 4-pack Inverter Rack with 4 Invertec V350-PRO 

Factory Rack Power Sources (K1728-11) 

K2198-2 6-pack Inverter Rack with 6 Invertec V350-PRO 

Factory Rack Power Sources (K1728-11) 

K2199-1 4-pack Inverter Rack with 4 Invertec V275-S 

Rack Model Power Sources (K2269-2) 

K2199-2 8-pack Inverter Rack with 8 Invertec V275-S 

Rack Model Power Sources (K2269-2) 

Literature 

E5.92 

Rack Rated Output Rack Input Dimensions Net 


Name Number Power(1) Duty Cycle(2) Rated Output Range in. (mm) lbs (kg) 

4-Pack 60.0 x 44.5 x 33.5 796 

Rack K2198-1 128/67/57A (1524 x 1130 x 851) (361) 

V350-PRO 230/460/575/3/50/60 350A/34V/60% 5-425A 

6-Pack 60.0 x 59.0 x 33.5 1039 

Rack 

V350-PRO 

K2198-2 171/90/76A (1524 x 1499 x 851) (471) 

4-Pack 

Rack 

V275-S 

K2199-1 

208/230/460/575/3/60 

220/380/400/415/440/3/50 

275A31V/35% 

250A/30V/35% 

96/89/46/39 

89/53/53/50/46 

5-275A 60.0 x 38.0 x 33.5 

(1524 x 965 x 851) 

483 

(219) 

8-Pack 

Rack K2199-2 

208/230/460/575/3/60 275A/31V/35% 161/149/77/65 60.0 x 59.0 x 33.5 

(1524 x 1499 x 851) 

986 

(447) 

V275-S 220/380/400/415/440/3/50 250A/30V/35% 149/89/89/83/77 

(1) Fused for 460/575/3/50/60 VAC operation. For 230 or 208 VAC operation, primary fuses must be changed. 

(2) Based on a 10 minute period. Output is for each individual machine. 


Engine Driven Welders 

• Easy Arc Starting 

• Smooth Arc Action 

• Low Spatter Levels 

• Excellent Bead Appearance 


Output CC AC .5 Input 

5 S G 

kW 

The Power Arc 5500 is a great idea for home, farm, 

contractors, maintenance, or business power outage 

emergencies. You get two great tools in one for double the 

value. First, maximum AC generator power at the lowest 

possible weight - that makes it easy to get auxiliary power 

where you need it - Fast! You also get 125 amps of AC 

welding power for many common maintenance, repair and 

construction projects. Add reliable engine choices and a 

rugged standard roll cage and you get one versatile tool 

you can use all year long! 

Processes 

Stick 


• Sizable 5500 watts surge (4000 watts continuous) AC 

generator power keeps your lights, tools, heaters, sump 

pumps and appliances running during emergencies or 

for any project - anytime, anywhere. 

• 125 amps AC welding output is ideal for 3/32” (2.5mm) 

and 1/8” (3.2mm) diameter electrodes. 

• Rugged tube frame roll cage adds protection and many 

lift handle points. 

Power Arc ® Engine Driven Welders 

5500 

•Two people can easily transport the Power Arc 5500 

where auxiliary power is needed - Fast! 

• Lightweight - up to 75 lbs. (34 kg) less than many 

competitors! 

• Single-range output control makes it easy to dial in the 

right welding setting for your application. 

• Powered by your choice of two popular 9 HP engines 

with cast iron sleeves for long life: 

• Robin/Subaru® OHC (Overhead Cam) 

• Honda® OHV (Overhead Valve) 

• Circuit breakers provide secure overload protection for 

the generator and your tools. 



• Three-year Lincoln warranty on welder (engine is 

warranted separately by the manufacturer). 


Accessory Kit, Undercarriage, Power Plug Kit 

Order 

K1429-8 Power Arc 5500 Robin/Subaru 

K1429-9 Power Arc 5500 Robin/Subaru with Accessories 

K1429-10 Power Arc 5500 Honda 

Literature 

E6.21 

Rated Output Type No. HP & Dimensions Net 

Product Current/Voltage/ Output of of Speed H x W x D Weight 

Name Duty Cycle Range Engine Cyl. (rpm) in. (mm) lbs. (kg) 

Power Arc 125A/20V/30% 70-125A AC Robin/Subaru 1 9 @ 21 x 20 x 30 160 

5500 100A/25V/60% 5500 Watts Surge 

4000 Watts 

EX 27 Gasoline 3600 (530 x 508 x 762) (72.5) 

Continuous Honda 169 

GX 270 Gasoline (76.6) 


Weldanpower ® Engine Driven Welders 

125 

Output CC DC .5 Input 

5 S G 

kW 

Contractors and maintenance teams will appreciate the 

great arc and robust welding capabilities of the 

Weldanpower 125. Step up to a DC welding machine, providing 

access to smooth running DC stick electrodes for 

common welding projects on steel, stainless steel, cast iron 

or hardfacing. The handyman, farmer and small contractor 

will also value the sizable 5500 watt AC generator power for 

work lights, tools, pumps and emergency power. The 

Weldanpower 125 – Rugged construction and reliable goanywhere 

performance – That’s two tools in one that pays 

for itself all year long. 

Processes 

Stick 


• 125 amps DC welding output gives you access to steel, 

stainless steel, cast iron or hardfacing projects. 

• Plenty of 120 or 240 volt AC generator power 5500 watts 

surge (4250 watts continuous) for lights, tools, pumps, 

and emergency power outage needs. 


Product Current/Voltage/ Output of of Speed in. (mm) Weight 

Name Duty Cycle Range Engine Cyl. (rpm) H x W x D lbs. (kg) 

Weldanpower 125A DC/25V/30% 50-125A DC Robin/Subaru 1 9 @ 21 x 20 x 30 180 

125 100A DC/25V/60% 5,500 Watts Surge EX 27 3600 (530 x 508 x 762) (82) 

4,250 Watts 

Continuous 

Gasoline 


56 

• Rugged tubular roll cage provides added protection and 

a host of handy lift handle points. 

•Two people can easily transport the Weldanpower 125 

where AC generator power is needed. 

•Top industrial Robin/Subaru® 9 HP EX 27 engine 

features a cast iron cylinder liner for long service life. 

• The chain-driven OHC (Overhead Cam) engine design is 

easy to start, delivers lower noise and boasts greater fuel 

economy compared to same-class engines - reliable 

performance and enhanced efficiency that’s hard to beat! 






Accessory Kit, Undercarriage, Power Plug Kit 

Order 

K1444-3 Weldanpower 125 

Literature 

E6.51

CC AC 

Output CV 

Input 

DC 10 

kW 

P G 

The Ranger 10,000 is the right choice for a general contractor, 

maintenance team, farmer or home owner looking for a 

high-capacity AC generator with 10,000 watts peak (9,000 

continuous) for lights, tools and emergency standby power, 

mated with an AC/DC stick welder. In addition, the Ranger 

10,000 extends your welding capability with basic TIG, MIG 

and flux-cored welding. 

Processes 



• 10,000 Watts Peak Single-Phase AC Generator Power 

- 10,000 watts peak (9,000 continuous) AC generator 

power for high capacity needs such as a back-up 

generator, or powering a Pro-Cut® plasma cutter, 

Invertec® inverter welder, lights, grinder or other 

power tools. 

• AC/DC Welding 

- Smooth AC/DC welding output for a broad range of 

stick electrodes, such as Lincoln Excalibur 7018 

(AWS E7018) and Fleetweld® 5P+ (AWS E6010). Also 

capable of MIG, flux-cored, and TIG welding (with 

additional optional equipment). 

Ranger ® Engine Driven Welders 

10,000 

• Rugged Reliability 

- Rangers have been subjected to an extensive testing 

program to ensure reliable operation in a wide variety 

of environmental conditions. 

• Three Engine Choices 

- Kohler®, Honda®, and Robin/Subaru® gasoline. All 

are 2 cylinder 4 cycle OHV (overhead valve) aircooled. 




Power Plug Kit (20 amp), Power Plug Kit (15 amp), Full- 

KVA Power Plug, GFCI Receptacle Kit (20 amp), Spark 

Arrestor Kit, Canvas Cover, Hand Moving Undercarriage, 

Four Wheeled Undercarriage, All-Terrain Undercarriage, 

Factory Undercarriage, Small Two Wheel Welder Trailer 


Stick Accessory Kit 


Pro-Torch PTA-26V TIG Torch, Magnum® Parts Kit, TIG 

Module, Control Cable, Arc Start Switch, Contactor Kit, 

Docking Kit, Control Cable Extension, Water Valve Kit, 

Precision TIG 185 Ready-Pak, Invertec V205-T AC/DC One- 

Pak Package, Full-KVA Adapter Kit 


LN-25 Wire Feeder, LN-15 Across-The-Arc Wire Feeder, 

Drive Roll Kit, Magnum 350 Innershield® Gun, Gun 

Receiver Bushing, Magnum 200 MIG Gun, Magnum Gun 

Connector Kit 

Recommended Plasma Cutting Options 

Pro-Cut 55, Full KVA Adapter Kit 

Order 

K1419-4 Ranger 10,000 (Kohler® Engine) 

K2160-3 Ranger 10,000 (Honda® Engine) 

K2468-1 Ranger 10,000 (Robin/Subaru® Engine) 

Literature 

E6.92 

No. HP @ Dimensions Net 

Product Rated Output Output Engine of Speed H x W x D Weight 

Name Current/Voltage/Duty Cycle Range Model Cyl. (rpm) inches (mm) lbs (kg) 

Ranger 225A AC CC/25V/100% 50-225A AC Kohler OHV Command® 2 20 @ 3600 30.3 x 19.1 x 42.3 502 

10,000 210A DC CC/25V/100% 50-210A DC CH20S (770 x 485 x 1074) (228) 

200A DC CV/20V/100% 15-25V CV 

10,000 watts peak 

Honda OHV GX620K1 

505 

(229) 

9,000 watts Robin/Subaru OHV 528 

continuous EH64 Gasoline (240) 



3 Phase 

CC AC 

Output CV 

.5 Input 

DC kW 

11 P G 

Select the Ranger 3 Phase for portable auxiliary power 

demands on the farm, ranch or construction sites. This 

rugged Ranger delivers up to 11,500 watts peak three 

phase 480V power for farm irrigation circles, pumps and 

other power-hungry applications, or 10,500 watts peak 

single phase power for lights, grinders and farm, shop or 

home auxiliary power. But that’s not all - use the Ranger 3 

Phase for AC or DC stick welding and arc gouging. Also, 

this Ranger is capable of TIG welding (add TIG module for 

AC TIG), as well as MIG and flux-cored welding. The low 

maintenance 20 horsepower Kohler® engine delivers 

dependable starting, great fuel efficiency and years of 

reliable use. 

Processes 

Stick, TIG MIG, Flux-Cored, Gouging 


• 480V 3-Phase AC Generator Power 

- 11,500 watts peak (10,500 continuous) 3-Phase AC 

generator power for irrigation circles, farm pumps, and 

other applications where portable 3-phase power is 

needed. 

• 10,500 Watts Peak 1-Phase AC Generator Power 

- 10,500 watts peak (9,500 watts continuous) 1-phase 

AC generator power for high capacity needs such as a 




Ranger 225A AC CC/25V/100% 50-225A AC Kohler OHV 2 20 @ 3600 30.3 x 19.1 x 42.3 538 

3 Phase 210A DC CC/25V/100% 50-210A DC Command® (770 x 485 x 1074) (244) 

200A DC CV/20V/100% 15-25V CV 

1-Phase 


9,500 watts continuous 

3-Phase 



CH20S 


58 

back-up generator, or powering Pro-Cut® plasma cut 

ters and Invertec® inverter welders, as well as lights, 

grinders and other power tools. 

• AC/DC Welding 

- Smooth AC/DC welding output for a broad range of 

stick electrodes. Also capable of MIG, flux-cored, and 

TIG welding. Unit comes with a sample pack of Lincoln 

Excalibur 7018 (AWS E7018) electrode. 

• Kohler® Engine 

- Kohler® 20 HP gasoline engine. 2 cylinder 4 cycle 

OHV (overhead valve) air-cooled. 





KVA Power Plug, Spark Arrester Kit, Canvas Cover, Hand 

Moving Undercarriage, Four Wheeled Undercarriage, All- 

Terrain Undercarriage, Factory Undercarriage, Small Two 

Wheel Welder Trailer 


Stick Accessory Kit 



Module, Control Cable, Arc Start Switch, Docking Kit, 

Contactor Kit, Control Cable Extension, Water Valve Kit, 

Precision TIG 185 Ready-Pak, Invertec V205-T AC/DC One- 

Pak package, Full-KVA Adapter Kit 



Drive Roll Kit, Magnum 350 Innershield® Gun, Gun 

Receiver Bushing, Magnum 300 MIG Gun, Magnum MIG 

Gun Connector Kit 


Pro-Cut 55, Full-KVA Adapter Kit 

Order 

K2337-1 Ranger 3 Phase (Kohler® OHV Command® 

CH20S Engine) 

Literature 

E6.94

CC AC 

Output CV 

Input 

DC 11 

kW 

P G 

XTra Performance! XTra Power! XTra Protection! 

Why settle for less, when you can get more? The Ranger 

GXT has all of the Xtras you need for construction and 

maintenance work. This Ranger delivers XTra welding performance 

with 250 amps for AC or DC stick and wire welding. 

And, it’s remote-ready for extended amperage control 

or AC TIG welding on aluminum with Lincoln’s optional TIG 

module. The GXT generates XTra power, up to 11,000 watts 

peak, for lights, grinders and high amperage equipment 

such as Lincoln’s Pro-Cut 55 plasma cutter. With the exclusive 

Lincoln enclosed case, you get XTra protection and 

XTra quiet operation. With the Ranger GXT, you get XTra 

value, without paying more. 

Processes 



XTra Performance! 

• Rated 250 amps/25 volts for AC, DC and CV. All rated 

outputs at 100% duty cycle 104°F (40°C). 

• Smooth AC/DC welding output for a broad range of stick 

electrodes, such as Lincoln Excalibur 7018 (AWS 

E7018) and Fleetweld® 5P+ (AWS E6010). Also capable 

of MIG, flux-cored, and TIG welding. 

• Remote ready! 6-pin connector and local/remote switch 

for remote control operation. Also for AC/DC TIG Module 

use with foot or hand Amptrol. 

• Electric fuel gauge located on control panel makes it 

easy to check the fuel level during operation and refueling. 

Helps you virtually eliminate running low on fuel 

during critical jobs. 


GXT 

• Electric fuel pump is standard. Avoids vapor lock. 

Assures consistent fuel delivery in locations having a 

combination of high altitude, warm ambient temperatures, 

and high anti-pollution additives in gasoline. 

XTra Power! 

• 11,000 watts peak (10,000 continuous) AC generator 

power for high capacity needs such as a back-up generator, 

or powering Pro-Cut® plasma cutters and Invertec® 

inverter welders, as well as lights, grinders and other 

power tools. 

XTra Protection! 

• Engine doors provide protection and easy service access. 

• Lower noise than partially-enclosed and unenclosed 

welders of comparable size 100.7dB. Listen for yourself 

and hear the difference! 

• Rugged Reliability — Rangers have been subjected to an 

extensive testing program to ensure reliable operation in 

a wide variety of environmental conditions. 





KVA Power Plug, GFCI Receptacle Kit (20 amp), Spark 

Arrestor Kit, Canvas Cover, All-Terrain Undercarriage, 

Factory Undercarriage, Gas Cylinder Holder, Cable Carrier 

Kit, Roll Cage, Small Two Wheel Welder Trailer 


Stick Accessory Kit, Remote Control Kit 



Module, Control Cable, Hand Amptrol, Foot Amptrol, 

Contactor Kit, Docking Kit, Control Cable Extension, Water 

Valve Kit 


LN-25, LN-15 Across-The-Arc Wire Feeder, Magnum 350 

Innershield® Gun, Drive Roll Kit, Gun Receiver Bushing, 

Magnum 300 MIG Gun, Magnum Gun Connector Kit 



Order 

K2382-2 Ranger GXT (Kohler® OHV Command® 

CH20S Engine) 

Literature 

E6.96 




Ranger 250A/25V/100% 50-250A AC Kohler OHV 2 20 @ 3600 36.2 x 21.5 x 42.3 602 

GXT 50-250A DC Command® (920 x 546 x 1073) (273) 

(CSA) 14-28V CV CH20S with 


10,000 watts 

continuous 

Electric Fuel Pump 



250 

CC DC 9P G 

kW 

Output CV 

Input 

The Ranger 250 is ready for a workout – all day, everyday! 

Intended for contractors, construction and maintenance applications, 

this tough Lincoln gasoline-driven welder/generator 

delivers 250 amps for welding at 100% duty cycle. The 

Ranger 250 is recommended for stick welding, including a 

separate, dedicated downhill pipe mode, as well as Touch- 

Start DC TIG, flux-cored and MIG wire welding and arc 

gouging. Lincoln Chopper Technology provides easy 

starts, an extremely smooth arc, low spatter and outstanding 

bead appearance. The sleek, enclosed case lowers noise and 

protects critical engine components. Hot looks, hot features, 

hot performance – That’s the Ranger 250! 

Processes 



• Gasoline Engine-Driven Welder 

-A powerful 250 amp DC CC/CV gasoline engine-driven 

welder. All rated outputs at 100% duty cycle 104°F 

(40°C). 

• Multi-Process Welding 

-Excellent DC multi-process welding for general purpose 

stick, downhill pipe (stick), TIG, cored-wire, MIG (CO2 and blended gas) and arc gouging. 

• Superior Arc Performance 

-Lincoln’s Chopper Technology provides easy 

starts, a smooth arc, low spatter and excellent bead 

appearance. 




20-250A DC Robin/Subaru® 

40-250A Pipe OHV EH64 20.5 @ 518 

250A DC CC/28V/100% 20-250A TIG Gas 3600 (235) 

Ranger 250A DC CV/28V/100% 14-28V CV 2 36.2 x 21.5 x 42.3 

250 275A DC CV/27V/60% 9000 watts Kohler® OHV (920 x 546 x 1073) 

peak Command® 20 @ 500 

8500 watts CH20S Gas with 3600 (227) 

continuous Electric Fuel Pump 


60 

• Plenty of AC Generator Power 

-A portable powerhouse – delivers 9,000 watts peak 

(8,500 watts continuous) watts of 120V/240V AC 

generator power. Enough power to run lights, tools, 

and weld at the same time! 

• Skewed Rotor Design 

-Skewed rotor design provides AC power waveshape 

suitable for operating Lincoln Pro-Cut® plasma cutters 

and inverter power sources. Lincoln was first in the 

welding industry with this feature. 

• Choice of Two Top-Of-The-Line OHV Gasoline Engines 

-Select the Kohler 20 HP Command or the Robin/Subaru 

20.5 HP EH64. 

• Three-Year Warranty 

-Three-year Lincoln warranty on welder (engine is 

warranted separately by the engine manufacturer). 


Power Plug Kit (20 amp), Power Plug Kit (15 amp), Full KVA 

Power Plug, GFCI Receptacle Kit, Spark Arrestor Kit, Canvas 

Cover, All Terrain Undercarriage, Factory Undercarriage, Gas 

Cylinder Holder, Cable Carrier Kit, Roll Cage, Small Two 





Pro-Torch PTA-26V TIG Torch, Hand Amptrol®, Foot 

Amptrol, Magnum® Parts Kit, Precision TIG 185 Ready-Pak, 

Invertec® V205-T AC/DC One-Pak Package, Full-KVA 

Adapter Kit 



Drive Roll Kit, Remote Voltage Control, Magnum 350 

Innershield® Gun, Gun Receiver Bushing, Magnum 300 MIG 

Gun, Magnum Gun Connector Kit, Magnum SG Spool Gun, 

SG Control Module, Input Cable 


Pro-Cut® 55, Full-KVA Adapter Kit 

Order 

K1725-9 Ranger 250 (Robin/Subaru® Engine) 

K1725-8 Ranger 250 (Kohler® OHV Engine) with 

Electric Fuel Pump 

Literature 

E6.103

CC DC 9 kW 

Output P 

CV 

Input 

The Ranger 250 LPG is ready for a workout – all day, 

everyday! Intended for applications, where gasoline and 

diesel emissions are unacceptable, this tough Lincoln LPGfuel 

welder/generator delivers 250 amps for welding at 

100% duty cycle. The Ranger 250 LPG is recommended for 

stick welding, including a separate, dedicated downhill pipe 

mode, as well as Touch-Start TIG, flux-cored and MIG 

wire welding and arc gouging. Lincoln Chopper 

Technology provides easy starts, an extremely smooth arc, 

low spatter and outstanding bead appearance. The sleek, 

enclosed case lowers noise and protects critical engine 

components. Hot looks, hot features, hot performance – 

That’s the Ranger 250 LPG! 

Processes 



• Lincoln’s Chopper Technology provides easy starts, 

a smooth arc, low spatter and excellent bead appearance. 

•A powerful 250 amp DC CC/CV LPG engine driven 

welder. All rated outputs at 100% duty cycle 104°F 

(40°C). 

• Excellent DC multi-process welding for general purpose 

stick, downhill pipe mode for stick welding, TIG, coredwire, 

MIG (CO2 and blended gas) and arc gouging with 

carbons up to 3/16" in diameter. 

• Enhanced Downhill Pipe welding mode for fast travel 

speeds, especially on fill passes. Arc control adjustment 

L 

P 

G 


250 LPG 

for a softer, buttery arc, or a more forceful, digging arc. 

•Touch-Start TIG mode has a voltage sensing output 

that stops the arc when the torch is lifted at end of weld 

for increased weld quality. 

• Designed especially for contractors, maintenance and 

repair, owner-operators, and welding professionals who 

demand a superior welding arc. 

•A portable powerhouse - delivers 9,000 peak (8,000 

continuous) watts of 120V/240AC generator power. 

Enough power to run lights, tools, pump and weld all at 

the same time! 

• Fully enclosed case for equipment protection and lower 

noise. 




warranted separately by the engine manufacturer). 


Power Plug Kit (20 amp), Power Plug Kit (15 amp), Full 

KVA Power Plug, GFCI Receptacle Kit, Spark Arrester Kit, 

Canvas Cover, Factory Undercarriage, Gas Cylinder Holder, 

LPG Tank Holder Kit, Cable Carrier Kit 





Amptrol, Magnum® Parts Kit, Precision TIG 185 Ready- 

Pak, Invertec® V205-T AC/DC One-Pak Package, 

Full-KVA Adapter Kit 




Innershield® Gun, Gun Receiver Bushing, Magnum 300 

MIG Gun, Magnum Gun Connector Kit, Magnum SG Spool 

Gun, SG Control Module, Input Cable 



Order 

K2336-1 Ranger 250 LPG (Kohler OHV LPG Engine) 

K2371-1 Ranger 250 LPG One-Pak Pkg. 

Literature 

E6.104 




Ranger 250 LPG 250A DC CC/28V/100% 20-250A DC Kohler® OHV 2 20 @ 36.2 x 21.5 x 42.3 482 

250A DC CV/28V/100% 40-250A Pipe Command® 3600 (920 x 546 x 1073) (218) 

275A DC CV/27V/60% 20-250A TIG 

14-28V CV 

9000 watts peak 

8000 watts continuous 

CH20S LPG 



305G 

CC 

Output DC 

CV 10 Input 

P G 

kW 

The Ranger 305G is a powerful stick, TIG, wire and pipe 

welding engine driven welder that is ready for all day, everyday 

performance. Rugged and dependable, the Ranger 305G 

is built with a totally enclosed case for maximum protection; 

Lincoln’s Chopper Technology for an arc operators 

appreciate; and a 12 gallon fuel tank that will last you 

through the entire day. Lincoln’s Ranger 305G ...it’s ready for 

a workout! 

Processes 



• Gasoline Engine-Driven Welder 

-A powerful 300 amp DC CC/CV gasoline engine-driven 

welder. All rated outputs at 100% duty cycle 104°F (40°C). 

- Only gasoline welder in N. America rated at 29V for 300 

amps of stick welding. 


- Excellent DC multi-process welding for general purpose 


• Digital Weld Meters 

- Digital weld meters for amps and volts makes it easy to 

precisely pre-set your procedures and monitor actual 

welding output. 


- Lincoln’s Chopper Technology provides easy 


appearance. 



Name Duty Cycle Range Engine Cyl. (rpm) in. (mm) lbs (kg) 

Ranger 305G 305A DC CC/29V/100% 20-305A DC Kohler 2 22 @ 36.2 x 21.5 x 42.3 510 

300A DC CV/29V/100% 40-300A Pipe Command® 3600 (920 x 546 x 1073) (231) 

20-250A TIG CH22 Gas 

14-29V CV with Electric 

10,000 Watts 

Peak 

9500 Watts 

Continuous 

Fuel Pump 


62 


-A portable powerhouse – delivers 10,000 peak (9,500 

continuous) watts of 120V/240V AC generator power. 

Enough power to run lights, tools, and weld at the same 

time! 


- Skewed rotor design provides AC power suitable for 

operating Lincoln Pro-Cut® plasma cutters and inverter 

power sources. Lincoln was first in the welding industry 

with this feature. 






warranted separately by the manufacturer.) 


Power Plug Kit (20 amp), Power Plug Kit (15 amp), Full KVA 

Power Plug, GFCI Receptacle Kit, Spark Arrester Kit, Canvas 

Cover, All Terrain Undercarriage, Factory Undercarriage, Gas 

Cylinder Holder, Cable Carrier Kit, Roll Cage, Small Two 






Amptrol, Magnum® Parts Kit, Precision TIG 185 Ready-Pak, 

Invertec® V205-T AC/DC One-Pak Package, 





Innershield® Gun, Gun Receiver Bushing, Magnum 300 MIG 

Gun, Magnum Gun Connector Kit, Magnum SG Spool Gun, 

SG Control Module, Input Cable 



Order 

K1726-3 Ranger 305G (Kohler® Engine) 

K2353-1 Ranger 305G One-Pak Pkg. 

Literature 

E6.117

CC 

Output DC 

CV 10 Input 

P D 

kW 

The Ranger 305D is a powerful stick, TIG, and wire welding 

engine driven welder that is ready for all day, everyday 

performance on construction, maintenance or pipe applications. 

Rugged and dependable, the Ranger 305D is built 

with a totally enclosed case for maximum protection; 

Lincoln’s Chopper Technology for an arc operators 

appreciate; and a 12 gallon fuel tank that will last you 

through the entire day. Lincoln’s Ranger 305D ... it’s ready 

for a workout. 

Processes 



• Diesel Engine-Driven Welder 

-A powerful 300 amp DC CC/CV diesel engine-driven 

welder. All rated outputs at 100% duty cycle 104°F (40°C). 


- Excellent DC multi-process welding for general purpose 


• Digital Weld Meters 

- Digital weld meters for amps and volts makes it easy to 

precisely pre-set your procedures and monitor actual 

welding output. 


- Lincoln’s Chopper Technology provides easy 


appearance. 


305D 


-A portable powerhouse – delivers 10,000 peak (9,500 

continuous) watts of 120V/240V AC generator power. 

Enough power to run lights, tools, and weld at the same 

time! 


- Skewed rotor design provides AC power waveshape 

suitable for operating Lincoln Pro-Cut® plasma cutters 

and inverter power sources. Lincoln was first in the 

welding industry with this feature. 







KVA Power Plug, Spark Arrester Kit, Roll Cage, Cold 

Weather Operation Kit, Small Two Wheel Welder Trailer 





Amptrol, Magnum® Parts Kit, Precision TIG 185 Ready- 

Pak, Invertec® V205-T AC/DC One-Pak Package, 





Innershield® Gun, Gun Receiver Bushing, Magnum 300 

MIG Gun, Magnum Gun Connector Kit, Magnum SG Spool 

Gun, SG Control Module, Input Cable 



Order 

K1727-2 Ranger 305D (Kubota® Engine) 

K2352-1 Ranger 305D One-Pak Pkg. 

Literature 

E6.118 




Ranger 305A DC CC/29V/100% 20-305A DC Kubota 3 18.8 @ 35.8 x 21.5 x 52.3 698 

305D 300A DC CV/29V/100% 40-300A Pipe D722 3600 (909 x 546 x 1327) (317) 

20-250A TIG 

14-29V CV 



Diesel 



SAE-400 

(1) 

Output CC CV DC 3 Input D 

kW 

For demanding jobs that call for high amperage capabilities, 

the SAE-400 offers 400 amps for DC stick welding and 

3,000 watts of AC power. Designed especially for pipeliners 

and field welders, the SAE-400 is powered by a heavy duty, 

Perkins industrial diesel engine, which offers low maintenance 

and long life for hassle free operation. Add CV wire 

welding with the optional CV Adapter. 

Processes 

Stick, TIG, Flux-Cored(1), Gouging 


• Rugged Construction 

- Withstands rough field handling, protecting internal 

parts. 

• Dual Continuous Output Control 

- Select either a soft "buttery" arc or snappy "digging" 

arc for fast, high-quality welding. 

• High Duty Cycle Welding Output 

- 100% duty cycle at 400 amps for demanding 

applications. Also rated at 500 amps. 

• Remote Control Included 

- 100 ft. (30.5m) remote control is included – not a 

separate kit. 

• Industrial Diesel Engine 

- Perkins 4-cylinder, water-cooled industrial diesel 

engine offers low maintenance and long life. 




SAE-400 400A DC/40V/100% 80-575A DC Perkins 4 68.4 @ 50 x 28 x 83 2157 

500A DC/40V/35% 3000 watts 1104C-44 

Diesel 

1725 (1270 x 711 x 2109) (978) 

(1) With CV Adapter. Rated at 400 amps, 35 volts at 60% duty cycle. 


64 

• Multiple Arcs 

- Large-capacity DC weld output makes the SAE-400 the 

#1 choice for multiple arcs with the Multi-Weld 350 

system. (See recommended options section.) 

• Ready-Paks and One-Paks 

-Take the hassle out of ordering - Order a Ready-Pak 

pre-assembled welding package or One-Pak welding 

package (some assembly required). 

• ISO 9001 

- Manufactured under a quality system certified to ISO 


standards. 

• Three-year Lincoln Warranty 

- Three-year Lincoln warranty. (Engine is warranted 

separately by the manufacturer.) 


Power Plug Kit, GFCI Kit, Oil Drain Kit, Sheet Metal Kit, 

Large Welder Trailer, Four-Wheeled Yard Trailer 


Accessory Kit 


TIG Module, Pro-Torch PTA-26V TIG Torch, Magnum® 

TIG Torch Parts Kit, Control Cable, Arc Start Switch, 

Contactor Kit, Control Cable Extension, Water Valve Kit 


CV Adapter, LN-25 Wire Feeder, Drive Roll Kit, Magnum 

350 Innershield Gun, Magnum 300 MIG Gun, Magnum 

Gun Connector Kit, LN-23P Wire Feeder, LN-23P Interface 

Kit, Magnum 250 Innershield Gun, 62° Gun Tube Assembly 

Order 

K1278-7 SAE-400 Perkins® Diesel 

K1866-1 SAE-400 One-Pak Pkg. w/ Ball Hitch 

K1866-2 SAE-400 One-Pak Pkg. w/ Lunette Eye Hitch 

K2388-1 SAE-400 Ready-Pak w/ Ball Hitch 

K2388-2 SAE-400 Ready-Pak w/ Lunette Eye Hitch 

Literature 

E6.180

Output CC DC 3 Input 

kW 

D 

For off-shore salt spray and other corrosive environments 

the SAE-400 Severe Duty (The “Silver Bullet”) is the 

preferred choice with its great arc performance, design 

simplicity, reliability and ruggedness! Utilizing customer 

experience and input from job-site use, it is an upgraded 

version of the workhorse SAE-400 that you can count on! 

Processes 

Stick, Gouging 


• Designed For The Off-Shore Salt Spray Environment 

- Stainless steel and hot-dip galvanized case and internal 

sheet metal parts. 

- Stainless steel brushholder assemblies. 

- All copper coils. 

- Coated radiator, fuel tank, laminations and wire 

connections. 

- Sealed switches. 

• Rugged Construction 

- Built in a heavy gauge steel case designed for 

durability on the job site. 

- Withstands rough field handling. 


SAE-400 Severe Duty 

• Includes Features Per Mineral Management 

Services Code 

- Spark arrestor and engine air intake shutdown device 

are standard. 

• Dual Continuous Control 

- Dual continuous control of both current and open 

circuit voltage lets operator select the precise arc 

characteristics needed for each job. 

• Heavy-Duty Stick Welding and Arc Gouging 

- Excellent for large diameter stick welding and arc 

gouging with up to 3/8" (10 mm) carbons. 

• Heavy-Duty Industrial Diesel Engine 

- Perkins 4-cylinder, water-cooled industrial diesel 

engine offers low maintenance and long life. 






Power Plug Kit, GFCI Kit, Four-Wheeled Yard Trailer, 

Two-Wheel Large Welder Trailer 


Accessory Kit 

Order 

K1278-8 SAE-400 Severe Duty Perkins® Diesel (CSA) 

Literature 

E6.180.1 




SAE-400 400A DC/40V/100% 80-575A DC Perkins 4 68.4 @ 50 x 28 x 83 2210 

Severe Duty 500A DC/40V/35% 3000 watts 1104C-44 

Diesel 

1725 (1270 x 711 x 2109) (1002) 


Pipeliner ® Engine Driven Welders 

200G 

(1) 

Output CC CV DC 1.75 Input G 

kW 

Pipeliners want a machine that will perform superbly with 

an exceptional arc – a classic arc. All copper windings, a 

DC exciter, a four cylinder water-cooled General Motors® 

engine – everything discriminating pipeline operators prefer 

to help them deliver code quality pipe welds. That’s why 

we know pipeline welders will weld confidently with the 

Pipeliner 200G, Lincoln’s updated Classic I welder made 

especially for classic stick pipe welding. 

Processes 

Stick, MIG (1), Flux-Cored(1), Gouging, 


• Pure DC generator welding arc is preferred by pipeliners 

and contractors for precise code consistency. 

• DC exciter for supplying pure DC current to the welding 

generator - as requested by the most discriminating 

operators. 

• All copper windings enhance arc stability for the best arc 

in the industry! 

• 200 amps DC @ 60% duty cycle. Weld up to 7/32” 

(5.6mm) low hydrogen electrode. Gouge with up to 5/32” 

(4.0mm) carbons. 

• Five current ranges with overlap for stick pipe welding 

and other processes where slope control is desired. 

Fine-tuning within each range. 




Pipeliner 200G 200A DC/40V/60% 40-300A DC General 4 46.0 @ 45.5 x 24.0 x 68.1 1295 

1750 watts Motors 1600 (1156 x 610 x 1731) (587) 

DC Auxiliary 3.0 L L4 

Power Gasoline 

(1) With Wire Feed Module. Rated at 200 amps, 35 volts at 60% duty cycle. 250 amps, 30 volts at 35% duty cycle. 


66 

• Local/Remote switch and receptacle are factory installed. 

• Quiet, smooth-running, 4-cylinder, water-cooled General 

Motors industrial gasoline engine. 

• Custom Arc 100 RPM high idle (OCV) adjustment 

range – enhanced fine tuning for performance 

on pipe. 

• 100 RPM high idle (OCV) adjustment range - enhanced 

fine tuning for performance on pipe. 

• Fuel injection for more efficient fuel consumption. 

• Large displacement engine for reserve power. 






Medium Welder Trailer, Oil Drain Kit 




Wire Feed Module, Remote Control Kit, LN-25 Wire Feeder, 

Drive Roll Kit, Remote Voltage Control Kit, Magnum® 350 

Innershield Welding Gun, Magnum 200 MIG Gun, Magnum 


Order 

K6090-7 Pipeliner 200G General Motors (Gasoline) 

Literature 

E6.131

(1) 

Output CC CV DC 1.75 Input D 

kW 

The Pipeliner 200D, our 200-amp diesel welder, continues 

the long established reputation of Lincoln’s 200 amp pure 

DC generator welder for the cross-country pipeline welding 

industry. This is the diesel version of the Pipeliner 200G 

gasoline engine driven product, and is similar to the older 

SA-200 and Classic I gasoline engine driven products 

manufactured for years, many of which are still in use 

today. The Pipeliner 200D continues to use a DC exciter, as 

requested by the most discriminating operators. The 

Pipeliner 200D runs at a speed slower than other more 

common 1800 RPM units, making this industrial product 

unique and especially suited to the needs of cross-country 

pipeline operators. 

Processes 

Stick, MIG(1), Flux-Cored(1), Gouging 



and contractors for precise code consistency. 

• DC exciter for supplying pure DC current to the welding 

generator – as requested by the most discriminating 

operators. 

• All copper windings enhance arc stability! 

Pipeliner ® Engine Driven Welders 

200D 

• 200 amps DC @ 60% duty cycle. Weld up to 7/32” 

(5.6mm) low hydrogen electrode. Gouge with up to 5/32” 

(4.0mm) carbons. 






on pipe. 

• Local/Remote switch and remote receptacle are factory 

installed to allow easy connection of the remote control. 

• Quiet, smooth-running, 4-cylinder, water-cooled Kubota 

industrial diesel engine with electronic governor for 

precise speed control. 






Spark Arrester, Medium Welder Trailer, Service Indicator Kit 





Drive Roll Kit, Remote Voltage Control Kit, Magnum® 350 

Innershield Welding Gun, Magnum 200 MIG Gun, Magnum 


Order 

K6090-10 Pipeliner 200D Kubota Diesel 

Literature 

E6.132 




Pipeliner 200D 200A DC/40V/60% 40-300 DC Kubota 4 27.8 @ 45.5 x 24.0 x 68.0 1302 

1750 watts 

DC Auxiliary 

Power 

V2203M 1600 (1156 x 610 x 1727) (590) 

(1) With Wire Feed Module. Rated at 200 amps, 35 volts at 60% duty cycle. 250 amps, 30 volts at 35% duty cycle. 


Classic ® Engine Driven Welders 

300G 

(1) 

Output CC CV DC 3 Input G 

kW 

Some construction crews and pipeliners just prefer to work 

with a gasoline engine – it’s easier to start in cold weather. 

So, when you need up to 350 amps for larger diameter 

electrodes and prefer the traditional smooth, high-performance 

arc that Lincoln copper-wound pure DC generator 

welders produce, consider asking for the Classic 300G 

welder made especially for demands like this! 

Processes 

Stick, TIG, MIG(1), Flux-Cored(1), Gouging 


• 300 amps @ 60% duty cycle. Welds up to 7/32" 

(5/6mm) low hydrogen electrode. 

• 3000 watts of AC 230 or 115 volt 60 hertz auxiliary 

power. 


and contractors for precise code consistency! 

• All copper windings enhance arc stability for that really 

smooth high performance arc. 




• Quiet, smooth-running, 4-cylinder, water-cooled General 

Motors® industrial gasoline engine. 




Classic 250A DC/30V/100% 40-350A DC General 4 53.0 @ 45.5 x 24 x 66.9 1330 

300G 300A DC/32V/60% 3000 watts Motors 

3.0 L4 

Gasoline 

1800 (1156 x 610 x 1700) (603) 

(1) With Wire Feed Module. Rated at 300 amps, 35 volts at 60% duty cycle. 


68 

• Large displacement engine for reserve power. 

• Fuel injection for more efficient fuel consumption. 



on pipe. 

• Local/Remote switch and receptacle are factory installed. 






Power Plug Kit, GFCI Receptacle Kit, Medium Welder 

Trailer, Oil Drain Kit 




TIG Module, Pro-Torch PTA-26V TIG Torch, Magnum® 

TIG Torch Parts Kit, Control Cable, Arc Start Switch, 

Contactor Kit, Control Cable Extension, Water Valve Kit 



Drive Roll Kit, Magnum 350 Innershield Gun, Magnum 200 

MIG Gun, Magnum Gun Connector Kit, LN-23P Wire 

Feeder, LN-23P Adapter Kit, Magnum 250 Innershield Gun, 

62° Gun Tube, Magnum Spool Gun, SG Control Module, 

Spool Gun Input Cable, 14-Pin Extension Control Cable 

Order 

K1754-1 Classic 300G GM (Gasoline) 

Literature 

E6.156

(1) 

Output CC CV DC 3 Input D 

kW 

The Classic 300D is popular throughout North America for 

pipeline, construction and maintenance welding. It features 

well-proven, simple and rugged construction, along with 

Lincoln’s well-known pure DC generator design for excellent 

performance on pipe. The Classic 300D is now offered with a 

choice of 4-cylinder, water-cooled industrial diesel engines 

from Perkins® and Kubota®! The Classic 300D includes 

3,000 watts of AC generator power to run grinders and lights. 

CV wire welding can be added with the optional Wire Feed 

Module. Also choose from several packages available with 

trailers. 

Processes 

Stick, TIG, MIG(1), Flux-Cored(1), Gouging 


• 300 amps @ 60% duty cycle. Welds with up to 7/32” 

(5.6mm) Fleetweld® 5P+ cellulosic and Excalibur® low 

hydrogen electrode. 

• 3000 watts of AC auxiliary power. 


and contractors for precise code consistency! 

• All copper windings enhance arc stability for that really 

smooth high performance arc. 

• Five current ranges with overlap for stick pipe welding and 

other processes where slope control is desired. Fine-tuning 

within each range. 

• Custom Arc – Dial in the Right Arc, Right Now. Kubota 

model includes 150 RPM high idle OCV adjustment – 

enhanced fine tuning for performance on pipe! 

Classic ® Engine Driven Welders 

300D 









Power Plug Kit, GFCI Receptacle Kit, Spark Arrester, Medium 

Welder Trailer, Service Indicator Kit 


Accessory Kit, Remote Control Kit 


TIG Module, Pro-Torch PTA-26V TIG Torch, Magnum® TIG 

Torch Parts Kit, Control Cable, Arc Start Switch, Contactor Kit, 

Control Cable Extension, Water Valve Kit 



Drive Roll Kit, Magnum 350 Innershield Gun, Magnum 200 

MIG Gun, LN-23P Wire Feeder, LN-23P Adapter Kit, Magnum 

250 Innershield Gun, 62° Gun Tube, Magnum Spool Gun, SG 

Control Module, Spool Gun Input Cable, 14-Pin Extension 

Control Cable 

Order 

K1643-3 Classic 300D Perkins 

K1643-4 Classic 300D Perkins with Wire Feed Module 

K1864-1 Classic 300D Perkins One-Pak w/ Ball Hitch 

K1864-2 Classic 300D Perkins One-Pak w/ Lunette Eye Hitch 

K2242-1 Classic 300D Perkins Ready-Pak w/ Ball Hitch 

K2242-2 Classic 300D Perkins Ready-Pak w/ Lunette Eye 

K1643-5 Classic 300D Kubota 

K1643-6 Classic 300D Kubota with Wire Feed Module 

K2386-1 Classic 300D Kubota One-Pak w/ Ball Hitch 

K2386-2 Classic 300D Kubota One-Pak w/ Lunette Eye Hitch 

K2387-1 Classic 300D Kubota Ready-Pak w/ Ball Hitch 

K2387-2 Classic 300D Kubota Ready-Pak w/ Lunette Eye 

Hitch 

Literature 

E6.155 




Classic 250A DC/30V/100% 40-350A DC Perkins 404C-22 4 32.7 @ 45.5 x 24 x 65 1354 (614) 

300D 300A DC/32V/60% 3000 watts Diesel 1800 (1156 x 610 x 1651) w/Wire Feed 

Module 1389 (630) 

Kubota V2203M 32.5 @ 45.5 x 24 x 66.5 1320 (599) 

Diesel 1800 (1156 x 610 x 1689) w/ Wire Feed 

Module 1355 (615) 

(1) With Wire Feed Module. Rated at 300 amps, 35 volts at 60% duty cycle. 


Vantage ® Engine Driven Welders 

300 

CC 

Output DC 12.5 

CV 

Input 

kW 

P D 

The Vantage 300 is an ideal choice for construction teams, 

pipe rig owners and rental fleet managers. Housed in a 

compact, corrosion-resistant stainless steel case, this 

rugged welder/generator features Lincoln Chopper 

Technology to deliver great arc starts and a smooth arc 

for stick, TIG or wire welding. The quiet, smooth-running 

1800 rpm water-cooled 4 cylinder Kubota® diesel engine 

generates 12,500 watts of 3 Phase or 11,500 watts of 1 

Phase auxiliary power. And, it’s loaded with convenience 

features you’ll wish you had on your last welder! It all adds 

up – top arc performance, a smooth reliable engine, plenty 

of auxiliary power, compact case and tough materials that 

are built to last! 

Processes 



• Compact Case With Stainless Steel Enclosure 

- Small size and light weight is suitable for many pickup 

trucks. Standard stainless steel roof, side panels 

and engine-access door deliver added protection and 

durability. 

• Multi-Process Welding, Simple to Operate 

- Select one of four Process Modes, including CC-Stick, 

Downhill Pipe (for stick), Touch-Start TIG or CV-Wire, 

and then dial in the desired output. 


- 12.5 kW peak (11 kW continuous) 3-Phase 240V AC 

generator power. Will power industrial equipment such 

as a plasma cutter, pump or inverter welder. 


70 

- 11.5 kW peak (10 kW continuous) 1-phase AC generator 

power for common construction tools. 

• Reliable Engine 

- 4 cylinder 1800 RPM Kubota diesel engine runs smooth 

and quiet. Standard engine gauges allow you to monitor 

performance at a glance. 

• Innovative Service Access 

- Lockable, removable sliding engine access door provides 

ample space for engine and oil filter work without 

requiring a large clearance space on your truck. 55% 

more access than competitive product. 

- Battery drawer on front of machine and top-mounted 

radiator cover provide convenient access to these 

systems. 

- Patent-pending tilt down control panel for easy servicing 

of internal components. 

• Three-Year Lincoln Warranty 

- Three-year Lincoln warranty on welder (engine is 



Power Plug Kit, Full-KVA Power Plug Kit, Medium Welder 

Trailer, Spark Arrestor Kit, Digital Weld Meters Kit 




Pro-Torch® PTA-26V TIG Torch, Parts Kit, Foot Amptrol, 

Hand Amptrol, Precision TIG 185 Ready-Pak, Invertec® 

V205-T AC/DC One-Pak Package, Full-KVA Adapter Kit 


LN-25, LN-15 Across-The-Arc Wire Feeder, Magnum 350 


Magnum 300 MIG Gun, Magnum Gun Connector Kit, 

Magnum SG Spool Gun, SG Control Module, Input Cable 



Order 

K2409-1 Vantage 300 

K2452-1 Vantage 300, One-Pak, with Ball Hitch 

K2452-2 Vantage 300, One-Pak with Lunette Eye Hitch 

K2453-1 Vantage 300, Ready-Pak with Ball Hitch 

K2453-2 Vantage 300, Ready-Pak with Lunette Eye Hitch 

Literature 

E6.206 




Vantage 300A/32V/100% 30-400A DC Kubota V1505 4 22 @ 35.9 x 25.3 x 60.0 1035 

300 350A/28V/100% 40-300A Pipe 

20-250A DC TIG 

14-32V CV 

3-Phase AC Power: 

12.5 kW Peak 

11.0 kW Continuous 


11.5 kW Peak 

10.0 kW Continuous 

Diesel 1800 (913 x 642 x 1524) (469)

CC 

Output DC 

CV 19 Input 

P D 

kW 

The Vantage 400 is one of the most compact 400 amp 

engine driven welder/generators in the construction, pipe or 

rental fleet market today. It’s also one of the most quiet, with 

a smooth running 4-cylinder Perkins® diesel engine. You’ll 

also value the superior arc performance delivered by 

Lincoln Chopper Technology. 

Processes 



• Compact Case with Stainless Steel Enclosure 

- One of the most compact 400 amp machines available. 

Suitable for many pickup and service trucks. 

• Multi-Process Welding, Simple to Operate 

- Select one of four Process Modes, including CC-Stick, 

(up to 7/32”), Downhill Pipe (for stick), Touch-Start® 

DC TIG, or CV-Wire (up to 5/64”). 

• Arc Gouging 

-Arc gouging with up to 5/16” carbons. 

• VRD Voltage Reduction Device 

- Reduced OCV in the CC-Stick weld mode for added 

safety. First engine driven welder in North America 

having this standard feature. 


- 19 kW peak (17 kW continuous) 3-phase 240V AC 

generator power. Will power industrial equipment such 

as a plasma cutter, pump or inverter welder. 


400 

- 12 kW peak (11 kW continuous) 1-phase AC generator 

power for common construction tools. 

• Reliable Engine 

- 4-cylinder 1800 RPM Perkins diesel engine runs 

smooth and quiet. Engine gauges standard. 

• Low Noise 

- 99.1 dBA Lwa sound power (74.8 dB at 23 ft./7m) is 

one of the quietest 400 amp welders available. 

• Innovative Service Access 

- Lockable, removable sliding engine access door 

provides ample space for engine and oil filter work 

without requiring a large clearance space on your truck. 

- Battery drawer on front of machine and top-mounted 

radiator cover provide convenient access. 

- Patent-pending tilt down control panel for easy 

servicing of internal components. 

- Patent-pending radiator cap cover is latched for easy 

access and is lockable. 



Trailer, Four-Wheeled Steerable Yard Trailer, Spark Arrestor 

Kit, Digital Weld Meters Kit 




Pro-Torch® PTA-26V TIG Torch, Parts Kit, Foot Amptrol, 




LN-25, LN-15 Across-The-Arc Wire Feeder, Magnum 


Magnum MIG Gun, Magnum Gun Connector Kit, Magnum 

SG Spool Gun, SG Control Module, Input Cable 



Order 

K2410-1 Vantage 400 

K2508-1 Vantage 400, One-Pak, with Ball Hitch 

K2508-2 Vantage 400, One-Pak with Lunette Eye Hitch 

K2509-1 Vantage 400, Ready-Pak with Ball Hitch 

K2509-2 Vantage 400, Ready-Pak with Lunette Eye Hitch 

Literature 

E6.210 




Vantage 400A/36V/100% 30-500A DC Perkins 404C-22 4 32.7 @ 35.9 x 25.3 x 60.0 1230 

400 450A/32V/100% 40-300A Pipe 

20-250A DC TIG 

14-36V CV 


19 kW Peak 

17 kW Continuous 


12 kW Peak 

11 kW Continuous 

Diesel 1800 (913 x 642 x 1524) (559) 



500 

CC 

Output DC 20 

CV 

Input D 

kW 

If you are looking for a rugged, reliable and capable welder 

for demanding construction, rental fleet or turnaround 

repair applications, take a close look at the Vantage 500. 

Standard stainless steel roof and side panels, simple controls 

and Lincoln Chopper Technology deliver the 

low maintenance, long service life, easy operation and great 

arc performance every owner appreciates. 

Processes 



• Standard stainless steel roof, side panels and engineaccess 

door deliver added protection, durability and 

corrosion-resistance. Eliminates need to replace these 

items due to paint damage or rust. 

• Simple to Operate – Select one of four Process Modes, 

including CC-Stick, Downhill Pipe (for stick), Touch- 

Start TIG or CV Wire, and then dial in the desired 

output. 

• CC-Stick mode is optimized for general purpose stick 

using Excalibur 7018 low hydrogen electrode. 

• Downhill Pipe Mode with Active Arc Force Control – 

Enhanced downhill pipe welding mode. Fast travel 

speeds, especially on fill passes. Arc control adjustment 

for a soft, buttery arc or a more forceful, digging arc. 

• Standard Touch-Start DC TIG welding, not just scratch 

start, for easy arc starting that avoids tungsten contamination 

and the use of high-frequency. 




Vantage 500A/40V/100% 30-575A DC Deutz F4L-2011 48 @ 50.9 x 31.5 x 63.1 1532 

500 550A/36V/60% 40-300A Pipe Diesel 4 1800 (1293 x 800 x 1603) (695) 

575A/35V/50% 20-250A TIG 

14-40V CV Cummins B3.3 56 @ 50.8 x 31.5 x 63.1 1605 

AC Power 

12,000 Watts, 1-Phase 

20,000 Watts, 3-Phase 

Diesel 4 1800 (1290 x 800 x 1603) (728) 


72 

• Digital meters for amps and volts output make it easy to 

precisely set your procedures. Fuel, Oil Pressure and 

Engine Temperature gauges keep you on top of monitoring 

engine performance. 










Trailer, Four-Wheeled Steerable Yard Trailer, Ether Start Kit, 

Oil Drain Kit, Spark Arrestor Kit, Control Panel Cover Kit, 

Service Indicator Kit, Lockable Fuel Cap/Flash Arrestor 




Pro-Torch PTA-26V TIG Torch, Parts Kit, Foot Amptrol, 





Magnum 350 Innershield® Gun, Drive Roll Kit, Gun 


Connector Kit, Magnum SG Spool Gun, SG Control 

Module, Input Cable 



Order 

K2405-1 Vantage 500 Deutz (oil/air-cooled) 

K2406-1 Vantage 500 Cummins (water-cooled) 

K2288-1 Vantage 500 Deutz One-Pak w/ Ball Hitch 

K2288-2 Vantage 500 Deutz One-Pak w/ Lunette Eye Hitch 

K2290-1 Vantage 500 Duetz Ready-Pak Pkg. w/ Ball Hitch 

K2290-2 Vantage 500 Deutz Ready-Pak w/ Lunette Eye Hitch 

K2289-1 Vantage 500 Cummins One-Pak w/ Ball Hitch 

K2289-2 Vantage 500 Cummins One-Pak w/ Lunette Eye Hitch 

K2291-1 Vantage 500 Cummins Ready-Pak Pkg. w/ Ball Hitch 

K2291-2 Vantage 500 Cummins Ready-Pak w/ Lunette Eye Hitch 

Literature 

E6.216

CC 

Output DC 20 

CV 

Input D 

kW 

When you need it all, consider the rugged Air Vantage 500 

for railroad, mining, heavy duty construction, and rental 

fleet use. A gear-driven compressor, with no belts or 

clutches to wear out, pumps out plenty of air for arc gouging, 

plasma cutting or almost any air tool. Stainless steel 

roof and side panels provide added durability and corrosion-resistance. 

A powerful 500 amps at 100% duty cycle 

is enough for almost any stick, TIG, MIG and flux-cored 

welding project. And, the precision arc starting provided by 

Lincoln Chopper Technology and Touch-Start TIG 

will make any operator a better welder. Don’t pay extra for 

plenty of AC generator power - up to 20,000 watts of 3phase 

is standard. The reliable Cummins® B3.3 watercooled 

diesel engine will keep you running — and working 

— for a long time. 

Processes 



• VMAC rotary screw direct-drive air compressor rated at 

60 CFM, 100 PSI, 100% duty cycle, delivers abundant 

air for arc gouging, plasma cutting (plasma cutter sold 

separately) and air tools such as an impact gun. 

• 20 kW continuous 3-Phase 240V AC generator power 

will operate industrial equipment such as plasma cutters, 

pumps, inverter welders and grinders. 

• 12 kW continuous 1-phase AC generator power for 

common construction tools. 

• Standard stainless steel roof, side panels and engineaccess 

door deliver added protection, durability and 

Air Vantage ® Engine Driven Welders 

500 

corrosion-resistance. Eliminates need to replace these 

items due to paint damage or rust. 

• Lockable engine-access door slides open for easy access 

in tight spaces. 

• Simple to Operate – Select one of four Process Modes, 

including CC-Stick, Downhill Pipe (for stick), Touch- 

Start TIG or CV Wire, and then dial in the desired 

output. 









Power Plug Kit, Full-KVA Power Plug, Medium Welder 

Trailer, Four-Wheeled Steerable Yard Trailer, Ether Start Kit, 

Oil Drain Kit, Spark Arrestor Kit, Cold Weather Kit, Air 

Dryer Kit, Control Panel Cover Kit, Lockable Fuel 

Cap/Flash Arrestor, Cold Weather Heater and Tarp Kit 




Pro-Torch PTA-26V TIG Torch, Foot Amptrol®, Hand 

Amptrol, Precision TIG 185 Ready-Pak, Invertec® V205-T 

AC/DC One-Pak Package, Full-KVA Adapter Kit 



Magnum 350 Innershield® Gun, Drive Roll Kit, Gun 


Connector Kit, Magnum SG Spool Gun, SG Control 

Module, Input Cable 



Order 

K2325-1 Air Vantage 500 

K2364-1 Air Vantage 500 One-Pak w/ Ball Hitch 

K2365-1 Air Vantage 500 One-Pak w/ Lunette Eye Hitch 

K2366-1 Air Vantage 500 Ready-Pak Pkg. 

Literature 

E6.217 

Rated Output No. Dimensions Net 

Product Current/Voltage/ Output Engine of HP & Speed H x W x D Weight 

Name Duty Cycle Range Model Cyl. (rpm) inches (mm) lbs (kg) 

Air Vantage 500 500A/40V/100% 30-575A DC, 40-300A Pipe, Cummins B3.3 4 56@1800 50.8 x 31.5 x 63.1 1690 

550A/36V/60% 20-250A TIG, 14-40V CV, Diesel (1290 x 800 x 1603) (766) 

575A/35V/50% 12,000 watts, 1-Phase 

20,000 watts, 3-Phase 

Compressor 60 CFM, 100 PSI 


Wire Feeder/Welders 

Power MIG TM 215 

Lincoln Electric is the Official Welder of 

GOOD OLD 

AMERICAN INGENUITY 

AND LEADING EDGE DESIGN 

That’s the winning combination that brings Lincoln Electrc and Goodguys together 

in support of those who build, refurbish and enjoy classic and custom-built automobiles. 

Power MIG TM 255C 

Power MIG TM 350MP 



PHASE 

60 

Hz 

Looking for a versatile, value-packed welding partner for 

your home hobby shop or workshop? Lincoln’s SP-135T is 

a great choice! This lightweight, compact 120V wire feeder/welder 

breezes through MIG welds on a wide range of 

materials including mild steel, stainless steel and aluminum. 

It also handles flux-cored welds on mild steel with 

ease. Practically everything you need to MIG weld mild 

steel is right in the box – just install a cylinder of shielding 

gas and you’ll be welding like a pro in no time! 

Processes 



• Large easy to set knobs provide 4-position adjustable tap 

voltage control and continuous full-range control of wire 

feed speed. 

• Capabilities include welding 24 gauge (.024 in./0.6mm) 

through 5/16” (8.0mm) mild steel plate. Install K664-2 to 

weld 22 gauge (.030 in./0.8mm) through 12 gauge (.105 

in./2.6mm) aluminum using .035” SuperGlaze 4043 

wire. 

• Designed to feed .023-.035” (0.6-0.9mm) diameter mild 

and stainless steel MIG wire, .035" (0.9mm) diameter 

flux-cored wire and .035” (0.9mm) diameter SuperGlaze 

4043 aluminum MIG wire. 

• Gun trigger safety feature keeps welding wire electrically 

“cold” until trigger is pressed. 


SP-135T 





• Three-year warranty on parts and labor. (90 days 

warranty on gun and cable.) 


• Magnum 100L welding gun and 10 ft. (3.0m) cable 

assembly, with Innershield® nozzle, .023-.035" (0.6- 

0.9mm) cable liner, .035" (0.9mm) contact tip. 

• 10 ft. (3.0m) work cable and work clamp. 

•6 ft. (1.8m) input power cord with NEMA Type 5-15P 

plug for connection to standard 120 volt receptacles. 

• Guide tubes and reversible drive roll ready to feed 

Lincoln’s .025" (0.6mm), .030" (0.8mm) and .035” 

(0.9mm) diameter SuperArc® L-56 MIG wire and .035" 

(0.9mm) diameter Innershield® NR®-211-MP fluxcored 

wire. 

• Factory installed gas solenoid valve for MIG welding. 

• Adjustable gas regulator and 4.5 ft. (1.37m) hose for 

Argon and Argon-blend gases. Gas regulator requires an 

adapter (sold separately) for use with CO2 cylinders. 

•2 lb. (.90 kg) spool of .025" (0.6mm) SuperArc L-56 

MIG wire. 

• Gas nozzle and .023/.025” (0.6mm) contact tips. 

•Welding handshield with #10 filter plate and clear glass 

cover plate. 


Welding Cart, .035 Innershield Welding Kit, .035 Aluminum 

Welding Kit, Deluxe Adjustable Gas Regulator and Hose Kit, 

Small Canvas Cover 

Order 

K1873-1 SP-135T 120/1/60 

K2301-1 SP-135T One-Pak w/Cart 

Literature 

E7.21 


Product Product Current/Voltage/ Current @ Output H x W x D Weight 

Name Number Input Power Duty Cycle Rated Output Range 

25-135A 


SP-135T K1873-1 120/1/60 90A/19V/20% 20A 50-300 ipm WFS 12 x 9.75 x 16.5 47 

(1.2-7.6 m/min) 

Max. OCV: 29V 

(305 x 248 x 419) (21.4) 



SP-135 Plus 


PHASE 

This user-friendly wire feeder/welder from Lincoln Electric 

is ready to help you make short work of many around-thehome 

jobs, hobby projects, autobody repairs or farm 

chores! The SP-135 Plus handles MIG welds on a wide 

range of materials including mild steel, stainless steel and 

aluminum. Flux-cored welds on mild steel are a breeze. The 

SP-135 Plus also boasts industry leading output and arc 

performance in the 115V machine class. To top it off, we’ve 

made it easy to get started – virtually everything you need 

to MIG weld mild steel is included in one convenient 

package! Just add shielding gas. 

Processes 



• Continuous full-range adjustment of voltage and wire 

feed speed allows for fine-tuning of the arc and precise 

control of heat input. 

• Capabilities include welding 24 gauge (.024 in./0.6mm) 

through 5/16” (8.0mm) mild steel plate. Install K663-2 to 

weld 22 gauge (.030 in./0.8mm) through 1/8” (3.2mm) 

aluminum using .035” SuperGlaze 4043 wire. 

• Designed to feed .023-.035" (0.6-0.9mm) diameter mild 

and stainless steel MIG wire, .035” (0.9mm) diameter 

flux-cored wire and .035" (0.9mm) diameter SuperGlaze 





25-135A 


SP-135 K1874-2 115/1/60 90A/18V/20% 20A 50-400 ipm WFS 12 x 9.75 x 16.5 54 

Plus (1.2-10.2 m/min) 

Max. OCV: 28V 

(305 x 248 x 419) (24.3) 


60 

Hz 

76 






warranty on gun and cable). 






•6 ft. (1.8m) input power cord with NEMA Type 5-15P 

plug for connection to standard 115 volt receptacles. 


Lincoln’s .025" (0.6mm), .030" (0.8mm) and .035" 

(0.9mm) diameter SuperArc L-56 MIG wire and .035" 

(0.9mm) diameter Innershield NR®-211-MP flux-cored 

wire. 





•2 lb. (0.90 kg) spool of .025" (0.6mm) SuperArc L-56 

wire. 

• Gas nozzle and .023/.025” (0.6mm) contact tip. 


Welding Cart, .035 Innershield Welding Kit, .035 Aluminum 

Welding Kit, Deluxe Adjustable Gas Regulator & Hose Kit, 

Small Canvas Cover 

Order 

K1874-2 SP-135 Plus 115/1/60 

K2299-1 SP-135 Plus One-Pak w/Cart 

Literature 

E7.22


PHASE 

60 

Hz 

Lincoln’s SP-175T gives you the power you need, the 

portability you want, and the performance you demand! Just 

plug this quality-driven wire feeder/welder into a 208 or 

230V outlet in your garage, barn or shop, and start crossing 

projects off your list! The SP-175T package includes 

most of the essentials for MIG welding on mild steel – 

there’s even a spool of SuperArc wire! Simply add a 

cylinder of shielding gas and you’re good to go. If you’re a 

stickler for quality, you’ll love the outstanding arc performance 

this well-engineered machine delivers! 

Processes 



• Large easy to set knobs provide 5-position adjustable tap 

voltage control and continuous full-range control of wire 

feed speed. 

• MIG weld on mild steel as thin as 24 gauge (.024 

in./0.6mm) with .025” (0.6mm) SuperArc L-56 wire. 

Flux-cored wire weld up to 5/16” (8.0mm) mild steel 

plate with Innershield® NR®-211-MP and up to 1/2” 

(12.7mm) plate with .045” (1.2mm) Innershield NR-212. 

Install K664-2 to weld 22 gauge (.030 in./0.8mm) 

through 1/4” (6.4mm) aluminum using .035” 

SuperGlaze® 4043. 


and stainless steel MIG wire, .035-.045" (0.9-1.2mm) 

diameter flux-cored wire and .035" (0.9mm) diameter 



SP-175T 











assembly, with Innershield nozzle, .023-.035" (0.6- 

0.9mm) cable liner and .035" (0.9mm) contact tip. 


•6 ft. (1.8m) input power cord with 230 volt, 50 amp 

NEMA Type 6-50P three-prong plug. 


Lincoln’s .025” (0.6mm), .030” (0.8mm) and .035” 

(0.9mm) diameter SuperArc L-56 MIG wire and .035” 

(0.9mm) diameter Innershield NR-211-MP 

flux-cored wire. 





•2 lb. (.90 kg) spool of .025 (0.6mm) L-56 MIG wire. 



Welding Cart, .035 Innershield Welding Kit, .045 

Innershield Welding Kit, .035 Aluminum Welding Kit, 

Deluxe Adjustable Gas Regulator & Hose Kit, Small Canvas 

Cover 

Order 

K1875-1 SP-175T 208/230/1/60 

K2302-1 SP-175T One-Pak w/Cart 

Literature 

E7.34 




30-175A 


SP-175T K1875-1 208/230/1/60 130A/20V/30% 22/20A 50-400 ipm WFS 12 x 9.75 x 16.5 57 

(1.2-10.2 m/min) 

Max. OCV: 33V 

(305 x 248 x 419) (25.9) 



SP-175 Plus 


PHASE 

The SP-175 Plus is all about power and control! This 

work-loving, compact, portable wire feeder/welder makes 

MIG or flux-cored welding on mild steel easy. MIG welding 

on stainless steel or aluminum can be simple as well. 

Continuous output controls on the 208/230V powered 

SP-175 Plus let you fine-tune both the wire feed speed and 

the voltage output – so you get a quality weld time after 

time! And getting started on your mild steel project with 

MIG welding is straightforward – just add a cylinder of 

shielding gas and personal safety equipment! 

Processes 



• Ready To Weld! Includes mild steel MIG wire and 

adjustable gas regulator and hose kit. Just add shielding 

gas and personal safety equipment (sold separately). 

• Continuous full-range adjustment of voltage and wire 

feed speed allows for fine-tuning of the arc and precise 

control of arc energy, or heat input. 

• MIG weld on mild steel as thin as 24 gauge with .025” 

SuperArc L-56 wire. Flux-cored wire weld up to 5/16” 

mild steel plate with Innershield® NR®-211-MP and up 

to 1/2” plate with .045” Innershield NR-212. Add the 

optional K663-2 to weld 22 gauge through 1/4” aluminum 

. 


and stainless steel MIG wire, .035-.045” (0.9-1.2mm) 



Name Number Input Power Duty Cycle Rated Output Range in. (mm) lbs (kg) 

130A/20V/30% (230V) 25-175A 

SP-175 K1642-3 208/230/1/60 130A/20V/25% (208V) 23/21A 50-400 ipm WFS 12 x 9.75 x 16.5 60 

Plus (1.2-10.2 m/min) 

Max. OCV: 33V 

(305 x 248 x 419) (27.0) 


60 

Hz 

78 

diameter flux-cored wire and .035" (0.9mm) diameter 


•Welder settings reference chart conveniently located 

inside wire drive compartment door makes it easy to set 

the machine for mild steel welding jobs. 














•6 ft. (1.8m) input power cord with 230 volt, 50 amp 

NEMA Type 6-50P three-prong plug. 


Lincoln’s .025" (0.6mm), .030” (0.8mm) and .035" 

(0.9mm) diameter SuperArc L-56 MIG wire and .035” 

(0.9mm) diameter Innershield NR-211-MP flux-cored 

wire. 





•2 lb. (0.9kg) spool of .025" (0.6mm) SuperArc L-56 wire. 



Welding Cart, .035 Innershield Welding Kit, .045 

Innershield Welding Kit, .035 Aluminum Welding Kit, 

Deluxe Adjustable Gas Regulator & Hose Kit, Small Canvas 

Cover 

Order 

K1642-3 SP-175 Plus 208/230/1/60 

K2300-1 SP-175 Plus One-Pak w/Cart 

Literature 

E7.35

115V 

AUXILIARY 

POWER! 

MADE IN 

THE U.S.A.! 


PHASE 

50 

60 

Hz 

The Power MIG 215 offers the autobody and sheet metal 

fabrication industries top welding performance and a host 

of professional features not often found at this price. 

Featuring Diamond Core Technology, the Power MIG 215 

delivers a forgiving arc, excellent out-of-position arc action, 

a wide voltage sweet spot at a given wire feed speed and 

low spatter. A rugged industrial wire drive system, wide 

30-250 amp output range, standard 15 foot gun and cable 

assembly, and 115 volt auxiliary power receptacle are 

uncommon in this class. In addition, the 7 voltage tap 

ranges make it easy to operate and the locking storage 

compartment keeps your valuable tools secure. The 

Power MIG 215 – truly The Professional’s Choice. 

Processes 



• Diamond Core Technology, a patented choke design, 

delivers a forgiving arc, even with large stickout changes, 

excellent out-of-position arc action, a wide voltage sweet 

spot at a given wire feed speed for steel or aluminum 

and low spatter. 

• More Output – Rated at 215 amps / 22 volts @30% duty 

cycle, with an amperage range of 30-250 amps DC, the 

Power MIG 215 has the highest rating and widest 

amperage range in its class. 

• Rugged cast aluminum industrial wire drive features dual 

Power MIG ® Wire Feeder/Welders 

215 

driven rolls, regulated wire feed speed control, easy-turn 

numeric tension indicator, brass-to-brass connections 

and Lincoln’s 100% wire supporting split wire guide 

system. 

• The Power MIG 215 is the only machine in its class to 

feature a 115 volt auxiliary power receptacle. 

• Generous 15 ft. (4.5m) gun and cable assembly makes it 

easy to reach your work. 

• Seven tapped voltage ranges make it easy to select the 

right procedure for your application. 

• Lincoln’s innovative value-adding features include an 

easy-load gas cylinder platform, a locking storage compartment 

with tool tray for your personal tools and valuables, 

virtually fool-proof input reconnect panel and 

easy-load wire spindle system with tool-less brake 

adjustment. 

• Three-year warranty on parts and labor (90 days warranty 

on gun). 


• Power MIG 215. 

• Magnum 250L gun and 15 ft. (4.5m) “quick-connect” 

cable assembly equipped with fixed gas nozzle assembly. 

•Work clamp and 10 ft. (3.0m) cable. 

• 10 ft. (3.0m) input power cable with plug. 

• Dual driven drive rolls and split wire guides to support 

the wire 100%. 

• Drive roll and wire guide to feed both .035” and .045” 

wire. 

• Gas regulator and hose kit for argon blend gases. 


Magnum® Gun, Magnum Connection Kit, Magnum Spool 

Gun with Adapter Module & Gun Holder, Aluminum 

Feeding Kit, 30 Lb. Readi-Reel® Adapter, Spindle Adapter 

for 8” O.D. Spools, Dual Cylinder Mounting Kit, Medium 

Canvas Cover 

Order 

K2326-1 Power MIG 215 208/230/1/50/60 

Literature 

E7.51 

Product Product Rated Output Input Current @ 

Dimensions 


Name Number Input Power Current/Voltage/Duty Cycle Rated Output(2) Output Range inches (mm) lbs.(kg) 

Power 215A / 22V(1)/ 30% 45/41A 30-250 Amps DC 

MIG K2326-1 208/230/1/50/60 190A / 23V / 40% 42/38A 50-700 ipm WFS 31.8 x 18.9 x 38.8 198 

215 170A / 24V / 60% 39/35A (1.3 - 17.7 m/min) 

Max. OCV: 39 

(808 x 408 x 985) (90) 

(1) 21V on 220V 50 Hz input. 

(2) Input current is at the rated output with the 115V auxiliary receptacle also drawing 15 amps. 



255C 

SPOOL 

GUN 

READY 

& 

115V 

AUXILIARY 

POWER! 


PHASE 

The Power MIG 255C sets the standard for MIG and flux-cored 

welding in industrial production, job shop fabrication, maintenance 

or repair work. Diamond Core Technology delivers a 

wide voltage sweet spot across the welding range, low spatter 

levels and a forgiving arc on steel, stainless and aluminum -even 

for demanding out-of-position work. It’s Spool Gun Ready, 

so it’s fast and easy to tackle difficult aluminum applications. 

Exclusive 115 volt auxiliary power means you can power lights, 

grinders and chargers right where you work! And, the rugged 

cast drive with patented Split Wire Guide systems and tachometer 

feedback ensures trouble-free wire delivery. Add the extra length 

15 foot gun cable and a host of innovative convenience features 

and you begin to understand why the Power MIG 255C is 

considered The Professional’s Choice! 

Processes 



• Diamond Core Technology, a patented choke design, delivers: 

- A forgiving arc, even with large stickout changes 

- Excellent out-of-position arc action 

- A wide voltage sweet spot at a given wire feed speed 

- Low spatter 

• Rugged cast aluminum industrial wire drive features dual 

driven rolls, easy-turn numeric tension indicator, brass-tobrass 

gun connections and Lincoln’s 100% wire-supporting 

split wire guide system. 

• Digital meters display, preset wire feed speed and voltage, and 

actual voltage while welding. 


Product Product Input Current/Voltage/ Current at Output H x W x D Weight 


Power K2416-1 208/230/1/60 50/46A 30-300 Amps 

MIG 255C 250A/26V/40% 50-700 ipm WFS 31.8 x 18.9 x 38.8 240 

(1.3-17.7 m/min) (808 x 480 x 985) (109) 

230/460/ Max. OCV: 40V (with gun) 

K2416-2 575/1/60 47/24/19A 


60 

Hz 

80 

• Generous 15 ft. (4.5m) gun and cable assembly makes it easy 

to reach your work. 

• The most economic spool gun solution in the 250A category – 

costing hundreds less. 

• Three year warranty on parts and labor (90 days warranty on 

gun). 

Hot New Features: 

• Spool Gun Ready – The Power MIG 255C has the electronics 

built-in to drive either the Magnum® 250LX spool gun or the 

Magnum SG spool gun. A second gas solenoid is also built-in 

for spool gun use. 

• The Power MIG 255C features a 115V auxiliary receptacle 

(208/230V model only) to power a grinder or other auxiliary 

equipment in your work area. 


•Power MIG 255C. 

• Magnum 250L gun and 15 ft. (4.5m) “quick-connect” cable 

assembly equipped with fixed gas nozzle assembly. 

•Work clamp and 10 ft. (3.0m) cable. 

• 10 ft. (3.0m) 230V input power cable with plug (208/230V model 

only). 

• .035”/.045” (0.9/1.2mm) drive rolls and guide for steel. 

• Gas regulator and hose kit for CO2 or argon blend gases. 

One-Pak Spool Gun Package: Includes Power MIG 255C 

(K2416-1), Magnum SG Spool Gun (K487-25), Magnum SG 

Cable Adapter Plug (K2445-1), Spool Gun Holder (K1738-1) and 

Dual Cylinder Mounting Kit (K1702-1). 


Timer Kit, Dual Cylinder Mounting Kit, Medium Canvas Cover, 

Aluminum Feeding Kit, Magnum® 250LX Spool Gun, Magnum 

SG Spool Gun, Magnum SG Spool Gun Cable Adapter, Spool 

Gun Holder, Magnun Guns, Magnum Connection Kit, 22-30 lb. 

Readi-Reel® Adapter, 8” O.D. Spool Adapter 

Order 

K2416-1 Power MIG 255C 208/230/1/60 

K2416-2 Power MIG 255C 230/460/575/1/60 

K2417-1 Power MIG 255C One-Pak Spool Gun Package 

Literature 

E7.54 

NOTE: Prince® XL Spool Gun is a registered trademark of MK Products, Inc.

• Uniform Uniform Bead Bead Appearance 

Appearance 

• Excellent Excellent Penetration 

Penetration 

• Outstanding Outstanding Arc Arc Heat Heat Control Control 

• Better Better Surface Surface Oxide Oxide Cleaning Cleaning 

• More More Forgiving Forgiving Operation 

Operation 

• Less Less Operator Operator Skill Skill Required 

Required 




350MP 

MULTI- 

PROCESS! 

CC 

Output DC 

CV 

Input 1 

PHASE 

When you want the flexibility of more than just a MIG machine, 

the new Power MIG 350MP is the choice for you. Lincoln 

Chopper Technology® delivers more welding processes than 

just MIG or flux-cored. The Power MIG 350MP also welds 

excellent in stick, TIG, and advanced processes such as Power 

Mode and Pulse-On-Pulse. In addition, future waveforms 

or improved welding processes can be downloaded into the 

machine making it expandable. This means the machine you 

buy today won’t be obsolete tomorrow. Also with the simplicity 

and sophistication of synergic control no other power source in 

this category offers so much! 

Processes 

Stick, TIG, MIG, Pulsed, Flux-Cored 


• Lincoln Chopper Technology delivers high quality 

welds by increasing the control over the welding arc. 

• Multi-Process capable — Welds MIG, flux-cored, stick, TIG, 

pulsed MIG, and advanced processes like Pulse-On-Pulse 

and Power Mode. 

• Pulse-on-Pulse improves cleaning action when welding 

aluminum and delivers a TIG-like appearance to the weld 

beads. 

• Power Mode maintains a stable, smooth arc for short arc 

welding on thin material — great arc length control for 

aluminum welding. 

• Synergic control of voltage with wire feed speed allows you 

to set weld procedures with only one control for simplicity. 


60 

Hz 

82 

• Extra controls like start and crater are a must for aluminum 

welding. 

• Push-Pull or Spool Gun Ready — The Power MIG 350MP 

has the electronics built-in to drive either a spool gun or 

push-pull gun giving you more ways to feed aluminum. 

Hot New Features: 

• The Power MIG 350MP features a 115V auxiliary receptacle 

to power a grinder or other auxiliary equipment in your work 

area. 

•A second gas solenoid is built-in for spool gun use or TIG 

welding. 

• Dual Procedure capable — Easily select between either two 

welding procedures or two welding modes. 


Push Model (K2403-1): Power MIG 350MP, Magnum 300 Gun 

15 ft. (4.5m), .035" (0.9 mm)/.045" (1.2 mm) Drive Rolls and 

Guide for Steel, Regulator and Hose, Work Clamp and Cable, 

230V Input Cord and Plug. 

Push-Pull One-Pak Model (K2451-1): Includes Power MIG 

350MP (K2403-1) push model, Python-Plus push-pull gun 25 

ft. (K2447-2), 3/64 Aluminum Drive Roll Kit (KP1695-3/64A), 

16 lb. (7.3 kg) Spool of 3/64" (1.2mm) SuperGlaze ® 4043 

aluminum wire. 


Dual Cylinder Mounting Kit, Medium Canvas Cover 




Magnum ® Pro-Torch TIG Torch, Foot Amptrol, Hand 

Amptrol, Arc Start Switch, Cut Length Consumables 


Aluminum Feeding Kit, Fast-Mate Adapter, Dual Procedure 

Switch, Magnum® 250LX Spool Gun, Spool Gun Holder, 

Python ® -Plus Air-Cooled Push-Pull Gun, Prince ® XL Push-Pull 

Gun, Push- Pull Gun Connection Kit, Spindle Adapter for Small 

Spools 

Order 

K2403-1 Power MIG 350MP Push model 

208/230/460/575/1/60 

K2451-1 Power MIG 350MP Push-Pull One-Pak model 

Literature 

E7.57 

NOTE: Prince® XL, Python® and CobraMAX® are registered trademarks of 

MK Products, Inc. 

Rated Output Dimensions 

Product Product Current/Voltage/ Input Current @ H x W x D Net Weight 

Name Number Input Power Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) 

Power MIG 350MP K2403-1 208/230/460/ 300A/32V/60%(1) 72/62/31/25A 5-350 Amps DC 31.8 x 18.9 x 38.8 255 

575/1/60 50-700 ipm WFS 

(1.3 – 17.7 m/min) 

Max. OCV 67 

(808 x 408 x 985) (116) 

(1) 40% on 208V input

Available in 

2-Roll or 4-Roll 

Wire Feeders 

Maximum Traction 

Semiautomatic Wire Feeders 

Precision Control 



LF-72 and LF-74 

LF-74 Bench Model, 

Heavy Duty, Extra Torque, and 

LF-72 Bench Model, Standard Duty 

(Shown with optional wire.) 

Output or Input 42 

VAC 

Designed for MIG and cored wire welding in job shop and 

manufacturing environments, the rugged LF-72 and LF-74 

wire feeders are built to deliver reliable performance day 

after day. The heart of these feeders is the highly engineered 

2-roll or 4-roll MAXTRAC wire drive system, 

delivering strong and consistent feeding force for tough 

applications. 

Select the 2-roll LF-72 for most .035-.045 wire applications. 

Select the 4-roll LF-74 for large diameter wires, 

longer gun cables or long boom conduit or hard automation 

applications. 


24 

50 

VAC 60 

Hz 

Processes 

MIG, Pulsed, Flux-Cored 


• FREE 10 ft. (3.0m) Control Cable and FREE 

.035"-.045" (0.9-1.2mm) Drive Rolls included 

(except extra torque model)! 

• Patented MAXTRAC heavy-duty cast aluminum wire 

drive system provides reliable feeding and durability. 

• Brass-to-brass gun connections for better electrical conductivity 

that results in better arc performance. 

•Totally tool-less drive rolls and wire guide installation. 

Two or four gear-driven wire drive rolls slide on and off 

easily! 

• Calibrated wire feed speed dial for precise and accurate 

settings. 

• Rugged, industrial-grade wire feeder motor. 

• In addition to great mild steel performance, these feeders 

deliver positive arc starting and feeding with stainless 

steel, aluminum and flux-cored wires! 

• Control cable connector with a Spin-Nut makes connecting 

the control cable a simple twist-of-the-wrist. 

•Totally enclosed wire drive. 

• Manufactured under a quality system certified ISO 9001 



Wire Feed Wire Size Range Dimensions Net 

Product Product Input Output Capacity Speed Range in. (mm) H x W x D Weight 

Name Number Power Current / Duty Cycle ipm (m/min) Solid Cored in. (mm) lbs. (kg) 

LF-72 Base Model K2327-1 24-42 VAC 500 Amps @ 60% 50-800 .023-1/16 .030-5/64 11.1 x 10.2 x 12.9 33 

(with gun) 50/60 Hz 400 Amps @ 100% (1.3-20.3) (0.6-1.6) (0.8-2.0) (282 x 259 x 328) (15) 

9 Amps 

LF-72 Base Model K2327-4 21 

(without gun) (9.5) 

LF-72 Bench Model, K2327-2 12.6 x 10.9 x 22.5 49 

Standard Duty (320 x 277 x 574) (22.2) 


Heavy Duty (389 x 330 x 704) (29) 

LF-74 K2426-1 600 Amps @ 60% 100-800 .030-5/64 11.1 x 10.2 x 12.9 24 

Base Model 500 Amps @ 100% (2.5-20.3) (0.8-2.0) (282 x 259 x 328) (11) 


Heavy Duty (320 x 277 x 572) (18) 

LF-74 Bench Model, K2426-3 50-400 .030-3/32 55 

Heavy Duty, (1.3-10.1) (0.8-2.4) (25) 

Extra Torque 

84

Unit Includes 

LF-72: .035"-.045" (0.9-1.2mm) Drive Roll and Wire 

Guide Kit, Male 14-pin to Female 14-pin Control 

Cable, 10 ft. (3.0m), Magnum® 400 Gun and 

15 ft. (4.5m) Cable Assembly with .035"-.045" 

(0.9-1.2mm) liner. LF-72 Base Model without gun 

also available. 

LF-74: 045" (1.2mm) Drive Roll and Wire Guide 

(Except Extra Torque Model), Male 14-pin 

to Female 14-pin Control Cable, 10 ft. (3.0m) 

Unit Requires (Pgs 151-183) 

Weld Power Cable, Magnum® Gas-Shielded Gun and 

Cable Assemblies, Magnum® Self-Shielded Gun and 

Cable Assemblies 

Recommended General Options For All Models 

(Pgs 1-B–33-B) 

Postflow and Burnback Timer Kit, Remote Voltage Control 

Kit, Incoming Bushing for Lincoln Conduit, Spindle 

Adapter, Deluxe Adjustable Gas Regulator & Hose Kit, Gas 

Gaurd Regulator, Adapter for Competitive Power Sources, 

Control Cable to Terminal Strip Adapter, 115V/42V 

Transformer Kit 

Additional Options For Base Model (Does Not 

Include Wire Reel Stand) (Pgs 1-B–33-B) 

Standard Duty Wire Reel Stand, Heavy Duty Wire Reel 

Stand, 6000 Series Welding Arm 

LF-74 Four Roll Drive 

F 

B 

A 

D 

E 

C 

G 

F 

LF-72 Two Roll Drive 


LF-72 and LF-74 

Additional Options For Feeders Equipped With 

Standard Duty Wire Reel Stand (Pgs 1-B– 33-B) 

Lift Bail Kit, Lightweight Swivel Kit, Undercarriage, 14 lb. 

Innershield® Coils Adapter, 8" O.D. Spool Adapter, Wire 

Reel Cover Kit (for up to 44 lb. wire packages) 

Additional Options For Feeders Equipped With 

Heavy Duty Wire Reel Stand (Pgs 1-B– 33-B) 

Insulated Lift Bail Kit, Caster Kit – Light Duty, Swivel 

Platform, Undercarriage, 14 lb. Innershield® Coils Adapter, 

8" O.D. Spool Adapter, Wire Reel Cover Kit (for up to 44 lb. 

wire packages), 50-60 lb. Readi-Reel® Adapter, 50-60 lb. 

Coil Adapter, Plastic Wire Cover Kit (up to 60 lb. wire packages) 


CV-305, CV-400, CV400-I, CV500-I, CV-655, Invertec® 

V350-PRO, Invertec® V450-PRO, DC-400, DC-600, 

DC-655 

Order 

K2327-1 LF-72 Base Model (with gun) 

K2327-4 LF-72 Base Model (without gun) 

K2327-2 LF-72 Bench Model, Standard Duty 

K2327-3 LF-72 Bench Model, Heavy Duty 

K2426-1 LF-74 Base Model 

K2426-2 LF-74 Bench Model, Heavy Duty 

K2426-3 LF-74 Bench Model, Heavy Duty, Extra Torque 

Literature 

E8.11 

A 

B 

C 

85 

Rigid Cast Aluminum Frame 

• Enhances precise drive roll 

alignment 

Brass to Brass Interchangeable 

Gun Bushings 

• More reliable electrical conductivity 

– no oxide build-up 

• More efficient energy transfer – 

lower voltage drops 

• Easily adapt any number of 

Lincoln Magnum or competitive 

guns 

New Patent-Pending Drive Rolls 

• For steel - new design delivers 

20% more feeding force 

• For aluminum - chrome-plated to 

resist build-up 

D Twist-Lock Drive Roll Hubs 

•Two or four gear driven rolls 

• Fast, tool-less changeovers 

E Patented Split Wire Guides 

• Full support for wire throughout 

the drive path 

• Removable outer wire guide for 

easy access 

• No tools required 

• No birdnesting 

F Patent-Pending Dual Spring 

Pressure Arm 

• Easy turn numeric tension 

indicator 

• Set heavy tension for steel and 

stainless 

• Set moderate tension for cored 

wires 

• Set soft tension for aluminum 

• Wide idler arm hinge delivers 

improved drive roll clamping 

pressure 

G Separate Drive Gear 

• Reduces pressure on motor for 

extended service life 



LN-7 and LN-7 GMA 

Output Input 

The LN-7 GMA is a semiautomatic constant speed wire 

feeder that provides dependable performance and reliable 

operation, making it ideal for shop or field operations. The 

LN-7 is designed for flux-cored wire without gas 

(Innershield®) and the LN-7 GMA is designed for MIG and 

flux-cored wire with gas (Outershield®). For precise wire 

feeding and quality welds, the LN-7 features controlled wire 

feed speed and voltage during starting for clean, positive 

starts and reduced stubbing, skipping and spatter. Solid 

state control compensates for wire drag and input line variations 

to maintain accurate wire feed speed. 

Processes 

MIG, Flux-Cored, Submerged Arc(1) 


• LN-7 feeds up to 3/32” (2.4mm) solid and 7/64” 

(2.8mm) flux-cored wires, from 50-500 inches per 

minute (1.3-12.7m/min) wire feed speed. 

• LN-7 GMA feeds up to 1/16” (1.6mm) solid and 5/64” 


minute (1.9-17.8 m/min) wire feed speed. 

• Unique drive roll design provides positive feeding and 

quick reloading by simply starting wire into guide tube. 

The drive rolls and guide tubes are designed for long life 

and precise wire feeding. 

(1) LN-7 model only. 

115 

VAC 

Wire Feed Wire Size Dimensions Net 

Product Product Input Output Capacity Speed Range Range H x W x D Weight 

Name Number Power Current / Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs. (kg) 

Solid Cored 

LN-7 K521 115 VAC 600A/60% 50-500 .023-3/32 .045-7/64 10.9 x 9.8 x 9.6 24 

(2 Roll) 50/60 Hz 

2.5 Amps 

(1.3-12.7) (0.6-2.4) (1.2-2.8) (277 x 249 x 244) (10.9) 

LN-7 GMA K440-2 75-700 .023-1/16 .045-5/64 10.9 x 9.8 x 9.6 26 

(2 Roll) K1801-1 (1.9-17.8) (0.6-1.6) (1.2-2.0) (277 x 249 x 244) (10.9) 

LN-7 GMA K567-2 75-700 .023-1/16 .045-5/64 11.1 x 11.6 x 9.7 32 

(4 Roll) (1.9-17.8) (0.6-1.6) (1.2-2.0) (282 x 295 x 246) (13.8) 


86 

• Four-roll wire drive system available for additional wire 

feeding force and easier feeding of soft wires (LN-7 GMA 

model only). 

• Completely enclosed case protects the heavy duty wire 

drive mechanism from damage, but allows easy access 

to drive rolls. 

• Control circuit features “cold electrode” when the gun 

trigger is released for an added measure of safety. 

• Low voltage (24 volts) gun trigger circuit. 

• Dynamic braking system stops wire feed motor quickly to 

minimize crater sticking problems. 




Required Options (Pgs 1-B– 33-B) 

Gun and Cable Assembly, Drive Roll Kit, Control Cable, 

Weld Power Cable 


Heavy Duty Wire Reel Stand, Insulated Lift Bail, Caster Kit, 

Swivel Platform, Spindle Adapter, Readi-Reel® Adapter, 

Coil Adapter, Plastic Wire Cover Kit, Digital Voltmeter, 

Water Solenoid Kit, Gas Solenoid Assembly, Gas Guard 

Regulator, GMA Timer Kit, Burnback Kit, Magnetic Flux 

Screen Separator, Flux Screen, Continuous Flux Feeding 

Tank Assembly, Undercarriage, Series 6000 Welding Arm 


CV-305, CV-400, CV-655, Invertec® V350-PRO, DC-400, 

DC-600, DC-655, DC-1000 

Order 

K521 LN-7 (2 roll) 

K440-2 LN-7 GMA (2 roll) 

K567-2 LN-7 GMA (4 roll) 

K1801-1 LN-7 GMA (2 roll) Ready-Pak Pkg. 

Literature 

E8.10

Output Input 42 

VAC 

Flexibility and advanced capabilities lend to the popularity 

of the LN-742 for semiautomatic wire feeder solutions. The 

LN-742 features a trigger mode selection for 2-step or 

4-step and timer controls for burnback, spot times and 

preflow/postflow shielding gas. The unit is powered by a 

42V motor drive system for safety. 

Processes 



•2 or 4 roll wire drive for positive wire feeding. 

• Dynamic braking system minimizes crater sticking 

problems. 

•Tool-less quick release wire drive tension system for 

easy wire or gun changes. 


LN-742 








Heavy Duty Wire Reel Stand, Insulated Lift Bail, Light Duty 

Caster Kit, Swivel Platform, Spindle Adapter, Readi-Reel® 

Adapters, Coil Adapter, Wire Cover, Remote Control Kit, 

Gas Guard Regulator, Undercarriage, Series 6000 Welding 

Arm 


CV-305, CV-400, CV-655, Invertec® V350-PRO, Invertec 

V450-PRO, DC-400, DC-600, DC-655, STT-II 

Order 

K617-1 LN-742 (2 roll) 

K618-1 LN-742 (4 roll) 

Literature 

E8.20 

Wire Feed Speed Wire Size Range Dimensions Net 

Product Product Range in. (mm) H x W x D Weight 

Name Number ipm (m/min) Solid Cored in. (mm) lbs (kg) 

LN-742 K617-1 50-770 .025 -1/16 .045-3/32 2 roll: 10.9 x 9.8 x 9.6 2 roll: 24 

(2 roll) (1.25-19.5) (0.6-1.6) (1.2-2.8) (277 x 248 x 244) (10.8) 

LN-742 K618-1 4 roll: 11.1 x 11.6 x 9.7 4 roll: 28.7 

(4 roll) (282 x 295 x 246) (13.0) 



LN-8 


VAC 

The LN-8 is a semiautomatic constant speed wire feeder 

that provides dependable performance and reliable operation, 

making it ideal for shop or field operations. For 

precise wire feeding and quality welds, the LN-8 features 

controlled wire feed speed and voltage during starting for 

clean, positive starts and reduced stubbing, skipping and 

spatter. 

Processes 

MIG, Flux-Cored, Submerged Arc 


• LN-8 model feeds up to 3/32" (2.4mm) solid and .120" 


minute (1.3-12.7 m/min) wire feed speed. 


quick reloading by simply inserting the wire into the 

incoming guide tube. 






Output Capacity Wire Feed Wire Size Range Dimensions Net 

Product Product Current/ Speed Range in. (mm) H x W x D Weight 

Name Number Input Power Duty Cycle lpm (m/min) Solid Cored in. (mm) lbs (kg) 

LN-8 K297 115 VAC 600A /60% 50-600 .030-3/32" .045-.120 10.9 x 9.8 x 9.6 36 

50/60 Hz (1.3-15.2) (0.8-2.4) (1.2-3.0) (277 x 248 x 244) (16.2) 


88 

• Solid state control compensates for wire drag and input 

line variations to maintain accurate wire feed speed. 

• Control of wire feed speed and voltage from the wire 

feeder, eliminates the need to return to the power source 

to adjust procedures. 








Heavy Duty Wire Reel Stand, Insulated Lift Bail, Light Duty 

Caster Kit, Swivel Platform, Spindle Adapter, Readi-Reel® 

Adapter, Coil Adapter, Cover Kit, Meter Kit, Burnback Kit, 

Gas Solenoid Assembly, Undercarriage, Flux Screen, 

Magnetic Flux Screen Separator, Continuous Flux Feeding 

Tank Assembly, Mechanized Submerged Arc Gun, 

Mechanized Hand Travel Unit, Power Pack, Squirtmobile® 


CV-305, CV-400, CV-655, Invertec V450-PRO, DC-400, 

DC-600, DC-655 

Order 

K297 LN-8 

Literature 

E8.30


VAC 

The LN-9 and LN-9 GMA are semiautomatic constant speed 

wire feeders that provide dependable performance and 

reliable operation, making them ideal for shop or field 

operations. The LN-9 is designed for flux-cored wire 

without gas (Innershield®) and submerged arc welding, 

while the LN-9 GMA is designed for MIG and cored wire 

with gas. For precise wire feeding and quality welds, the 

LN-9 features controlled wire feed speed and voltage during 

starting for clean, positive starts and reduced stubbing, 

skipping and spatter. Solid state control compensates for 

wire drag and input line variations to maintain accurate wire 

feed speed. 

Processes 

MIG, Flux-Cored, Submerged Arc(1) 


• LN-9 feeds up to 3/32” (2.4mm) solid and .120” 

(3.0mm) flux-cored wires, at 50-600 inches per minute 

(1.3-15.3 m/min) wire feed speed. 

• LN-9 GMA feeds up to 1/16” (1.6mm) solid and 5/64” 

(2.0mm) flux-cored wires at 80-980 inches per minute 

(2.0-24.9 m/min) wire feed speed. 


quick reloading by simply starting wire into the guide 

(1) LN-9 model only. 


LN-9 and LN-9 GMA 

tube. The drive rolls and guide tubes are designed for 

long life and precise wire feeding. 

• Four-roll wire drive system available for additional wire 

feeding force and easier feeding of soft wires (LN-9 GMA 

model only). 




• Standard digital meter can be set to read volts, inches or 

meters/minute. 

• Control circuit features “cold electrode” when the gun 

trigger is released for added safety. 








Heavy Duty Wire Reel Stand, Insulated Lift Bail, Caster Kit, 

Swivel Platform, Spindle Adapter, Readi-Reel® Adapter, 

Coil Adapter, Wire Cover, Gas Solenoid Kit, Gas Guard 

Regulator, GMA Timer Kit, Burnback Kit, Undercarriage, 

Dual Procedure Kit, Magnetic Flux Screen Separator, Flux 

Screen, Wire Reel and Flux Tank Assembly, Continuous 

Flux Feeding Tank Assembly, Mechanized Hand Travel 

Unit, Power Pack, Squirtmobile® 


CV-400, CV500-I, CV-655, DC-400, DC-600, DC-655, 

DC-1000 

Order 

K357-1 LN-9 Wire Feeder (2 Roll) 

K424-1 LN-9 GMA, (2 Roll) with gas solenoid valve 

K568-2 LN-9 GMA, (4 Roll) with gas solenoid valve 

Literature 

E8.50 

Wire Feed Wire Size Dimensions Net 

Product Product Input Output Capacity Speed Range Range H x W x D Wght. 

Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs. (kg) 

Aluminum Solid Cored Hardfacing 

LN-9 K357-1 115 VAC 600A / 60% 50-600 --- .030-3/32 .035-.120 7/64 11.5 x 11.3 x 11.5 42 

(2 Roll) 50/60 Hz 

2.5 Amps 

(1.3-15.3) (0.8-2.4) (0.9-3.0) (2.8) (292 x 287 x 292) (19) 

LN-9 GMA K424-1 80-980 .035-1/16 .023-1/16 .035-5/64 --- 11.5 x 11.3 x 11.5 30 

(2 Roll) (2.0-24.9) (0.9-1.6) (0.6-1.6) (0.9-2.0) (292 x 287 x 292) (13.6) 

LN-9 GMA K568-2 80-980 .035-1/16 .023-1/16 .035-5/64 --- 11.5 x 11.3 x 11.5 45 

(4 Roll) (2.0-24.9) (0.9-1.6) (0.6-1.6) (0.9-2.0) (292 x 287 x 292) (20.4) 



LN-10 


VAC 

The LN-10 semiautomatic wire feeder features the revolutionary 

split wire guide which precisely aligns and supports 

the wire through the entire feeding system. The system also 

features a rugged 4 driven roll design for positive wire 

feeding. The LN-10’s modular design provides for many 

mounting options, including boom mounting. 

Processes 



• Standard dual procedure allows operator to set different 

voltage and wire feed speeds and switch between them. 

• Selectable trigger control for standard 2-step, interlocking 

4-step, spot weld and cold feed trigger control. 




LN-10 K1559-3 35-750 .023 -5/64 .035-1/8 

(Standard Speed) K1564-4 (0.8-19.0) (0.6-2.4) (0.9-3.1) 16 x 15 x 31 65 

(406 x 381 x 787) (29.5) 

LN-10 K1559-4 55-1250 .023-1/16 .035-5/64 

(High Speed) (1.3-31.7) (0.6-1.6) (0.9-2.0) 


90 








Dual Procedure Switch, Dual Procedure/Remote Control 

Pendant, Remote Interface Kit, 42 Volt Transformer Kit, 

Spindle Adapter, Readi-Reel® Adapter, Coil Adapter, Wire 

Cover, Water Connection Kit, Gas Guard Regulator, Swivel 

Platform, Light Duty Caster Kit, Insulated Lift Bail, Series 

6000 Welding Arm 



V450-PRO, DC-400, DC-600, DC-655 

Order 

K1559-3 LN-10 Bench 

K1559-4 LN-10 Bench (High-Speed) 

K1564-4 LN-10 Generic Boom 

Literature 

E8.200


VAC 

Precision times two! The DH-10 dual wire feeder utilizes 

Lincoln’s revolutionary split wire guide system to precisely 

align and feed wire, and its dual wire feeder system allows 

you to weld with two different wires, with two different 

welding procedures using one power source. Great for 

production welding shops where maximum welding 

flexibility and productivity is demanded. 

Processes 



• Each side of the DH-10 wire drive system is driven by its 

own motor and gear box for confidence that the feeder 

won’t go down. 

• Split wire guide and 4 driven rolls for positive wire 

feeding. 


DH-10 

•Presettable voltage and wire feed speed for extra control. 

• Standard dual procedure. 








Dual Procedure Switch, Remote Interface Kit, Dual 

Procedure/Remote Control Pendant, 42 Volt Transformer 

Kit, Spindle Adapter, Readi-Reel® Adapter, Coil Adapter, 

Wire Cover, Water Connection Kit, Gas Guard Regulator, 

Series 6000 Welding Arm 



V450-PRO, DC-400, DC-600, DC-655 

Order 

K1499-3 DH-10 Bench 

K1499-4 DH-10 Bench (High-Speed) 

K1521-7 DH-10 Generic Boom 

Literature 

E8.200 




DH-10 K1499-3 35-750 .023 -3/32 .030-1/8 

(Std./Std.Speed) K1521-7 (0.8-19.0) (0.6-3.0) (0.8-3.2) 

21 x 20 x 32 98 

Std: 35-750 .023-3/32 .030-1/8 (521 x 502 x 800) (44.4) 

DH-10 K1499-4 (0.8-19.0) (0.6-3.0) (0.8-3.2) 

(Std./High Speed) High: 55-1250 .023-1/16 .035-5/64 

(1.3-31.7) (0.6-1.6) (0.9-3.0) 



STT-10 


VAC 

The sophisticated STT-10 Process Controller was designed 

specifically to work with the revolutionary STT II power 

source. Its microprocessor controls make the STT-10 easy 

to develop optimal procedures and set the range of operator 

adjustments. The STT-10 takes an active role in controlling 

the power source with a dual procedure control that can 

increase or decrease the energy in the arc without changing 

the wire feed speed. 

Processes 

MIG-STT® 


•Presettable background and peak 

current settings for optimum 

starting performance. 

• Split wire guide and four driven 

rolls for positive feeding. 

• Modular design for many 

mounting options. 

• Range control keeps 

procedures in the 

“sweet spot”. 

• Four-step trigger for “cruise 

control” on long welds and 

hard automation. 



Name Number ipm (m/min) Solid in. (mm) lbs (kg) 

STT-10 K1560-2 35-500 .023 - .052 16 x 15 x 31 65 

(0.8-12.7) (0.6-1.4) (406 x 381 x 787) (29.5) 


92 








Robotic Interface, Remote Switch Interface, Dual Procedure 

Switch, Spindle Adapter, Readi-Reel® Adapter, Coil 

Adapter, Wire Cover, Insulated Lift Bail, Light Duty Caster 

Kit, 42 Volt Transformer Kit, Gas Guard Regulator, Series 

6000 Welding Arm 


Invertec STT II 

Order 

K1560-2 

Literature 

E8.190

Single and Dual 

Bench Models 


VDC 

Single Bench Model 

shown 

When you need a versatile, multi-process industrial wire 

feeder for welding virtually any material, you need the Power 

Feed 10M. Choose the Power Feed 10M for automotive manufacturing, 

shipbuilding, pressure vessels/heavy plate, oil, 

gas and pipeline construction, particularly when code-quality 

work is required. The new MSP4 user interface panel features 

the Infrared Port with a Palm OS-based interface, allowing 

wireless communication between a handheld device and the 

welding system for fast, easy and accurate process control. 

Processes 

MIG, Pulsed, STT®, Flux-Cored, Stick, TIG, Gouging 


• World-class arc performance on steel, stainless steel, and 

other materials. 

• Waveform Control Technology featuring patented processes 

like Pulse-On-Pulse, for a TIG-like bead appearance, and 

Power Mode, for a stable arc at low current levels. 

• Utilizes ArcLink – the leading digital communication 


time critical integration with the power source. 

• Synergic CV MIG welding with ideal voltage presets for many 

applications. Adjust as needed based on personal preference. 

• Pulsed MIG process — great for low spatter, low heat input 

and out-of-position applications — makes virtually any 

operator a better welder! 

Power Feed Semiautomatic Wire Feeders 

10M 

• Weld processes and settings at the feeder to add efficiency by 

placing controls close to the operator. 

• Easy-to-understand user interface panel with large numeric 

displays make it easy to set weld parameters. 

• Features push-pull capability for great performance on 

aluminum. 




Single and Dual Bench Model Includes 

Wire reel stand, MSP4 Panel, 8-ft. input cable assembly with 

ArcLink/Linc-Net control and weld power cable, high speed 

pinion gear, gun trigger cable 


ArcLink/LincNet Control Extension Cables, Weld Power 

Cables, Coaxial Weld Power Cables, Feed Plate Gun Receiver 

Bushings, Drive Roll and Wire Guide Kits, Magnum Gun and 

Cable Assemblies, Push-Pull Guns, Push-Pull Gun 

Connection Kit, Dual Procedure Switch, ArcLink “T” 

Connector Kit, Foot Amptrol Connector Kit, Wire Straightener, 

Spindle Adapters, Readi-Reel Adapters, Coil Adapter, Wire 

Coves, Incoming Bushing for Lincoln Conduit, Gas Guard 

Regulator, Water Connection Kit, Magnum Flow Sensor, 

Caster Kit – Light Duty, 6000 Series Welding Arm 

Additional Options For Single Bench Model 

(Pgs 1-B– 33-B) 

Dual Procedure/Memory Panel, Swivel Platform, Insulated 

Lift Bail 


Power Wave® 355M, Power Wave 455M, 

Power Wave 455M/STT, Power Wave 655 Robotic, Power 

Wave 355 (1) , Power Wave 455 (1) , Power Wave 455/STT (1) 

Order 

K2230-1 Power Feed 10M Bench Model 

K2234-1 Power Feed 10M Dual Bench Model 

Literature 

E8.266 

(1) The LinkNet Power Waves will provide limited capabilities. 


Product Product Input Output Capacity Speed Range in. (mm) H x W x D Weight 

Name Number Power Current / Duty Cycle ipm (m/min) Solid Cored in. (mm) lbs. (kg) 

High: High: High: 

Power Feed 10M K2230-1 40 VDC 600A/60% 75-1200 .025-1/16 .035-5/64 18.5 x 13.5 x 30.5 62 

Bench Model 500A/100% (2.0-30.5) (0.6-1.6) (0.9-2.0) (470 x 345 x 775) (28.1) 

Power Feed 10M K2234-1 Low: Low: Low: 20.0 x 20.0 x 30.7 90 

Dual Bench Model 50-800 .025-3/32 .035-.120 (508 x 508 x 781) (40.8) 

(1.27-20.3) (0.6-2.4) (0.9-3.0) 



10M 

Optional K1778-1 

Series 6000 

Welding Arm 


VDC 

Power Feed 10M wire feeders for boom mounting – your top 

choice for neat, uncluttered semiautomatic work stations. The 

10M single or dual industrial wire feeders are recommended for 

multi-process wire welding in the automotive manufacturing, 

pressure vessels/heavy plate, or job shop fabrication industries, 

particularly when code quality work is required. Why? With the 

MSP4 user interface panel, you can access Lincoln’s industryleading 

Waveform Control Technology for an unprecedented 

level of arc control on virtually any material. You also get the IR 

Port with Lincoln’s Palm OS-based Weld Manager software, for 

wireless remote access to system configuration, allowing you to 

manage one or many welding systems from the palm of your 

hand. 

Processes 

MIG, Pulsed, STT®, Flux-Cored, Stick, TIG, Gouging 


• Employed to provide a wider elevated radius for larger weldment 

fabrication. 

• Operators will love the close access to welding controls, 

added features and balanced reach of the recommended 

Lincoln 6000 Series Welding Arm. 

•World-class arc performance on steel, stainless steel, and 

aluminum. Load custom software to weld exotic alloys like 

copper, nickel and silicon bronze with ease. 

•Waveform Control Technology featuring patented processes 

like Pulse-On-Pulse, for a TIG-like bead appearance, 

and Power Mode, for a stable arc at low current levels. 

•ArcLink® capability for networking new welding equipment. 


Power Feed 10M Single 

Boom Model shown. 

94 

• Synergic CV MIG welding with ideal voltage setting indicator 

for accurate settings. 

• Pulsed MIG process - great for low spatter, low heat input 

and out-of-position applications – makes virtually any operator 

a better welder! 

• Easy-to-understand user interface panel with large numeric 

displays so it’s easy to set weld parameters. 


Single and Dual Boom Model Includes 

MSP4 Panel, 8 ft. and 25ft. ArcLink/Linc-Net control cables, 

high speed pinion gear, gun trigger cable, hardware kit for wire 

drive and control box mounting. The weld power cable is not 

included. 


ArcLink/LincNet Control Extension Cables, Weld Power Cables, 

Coaxial Weld Power Cables, Feed Plate Gun Receiver Bushings, 

Drive Roll and Wire Guide Kits, Magnum Gun and Cable 

Assemblies, Dual Procedure Switch, ArcLink “T” Connector Kit, 

Wire Straightener, Spindle Adapters, Readi-Reel Adapters, Coil 

Adapter, Wire Covers, Incoming Bushing for Lincoln Conduit, Gas 

Guard Regulator, Water Connection Kit, Magnum Flow Sensor, 

Series 6000 Welding Arm 

Additional Options For Single Boom Model 

(Pgs 1-B– 33-B) 

Dual Procedure/Memory Panel. Push-Pull support is available 

on the Power Feed 10M Single and Dual Bench Feeders. This 

feature is not supported on the Boom models. 


Power Wave® 355M, Power Wave 455M, Power Wave 

455M/STT, Power Wave 655 Robotic, Power Wave 355 (1) , 

Power Wave 455 (1) , Power Wave 455/STT (1) . 

Order 

K2314-1 Power Feed 10M Single Boom Model 

K2316-1 Power Feed 10M Dual Boom Model 

Literature 

E8.267 

Single and Dual 

Boom Models 

(1) The LinkNet Power Waves will provide limited capabilities. 


Product Product Input Current / Speed Range in. (mm) H x W x D Weight 

Name Number Power Duty Cycle ipm (m/min) Solid Cored in. (mm) lbs. (kg) 

High Speed: High Speed: High Speed: Control: 13.0 x 8.5 x 4.0 8.5 

Power Feed 10M K2314-1 40 VDC 600A/60% 75-1200 .025-1/16 .035-5/64 (330 x 215 x 105) (3.8) 

Single Boom Model 500A/100% (2.0-30.5) (0.6-1.6) (0.9-2.0) Wire Drive: 7.6 x 12.9 x 13.7 30 

(195 x 325 x 345) (13.6) 

Power Feed 10M K2316-1 Low Speed: Low Speed: Low Speed: Control: 13.0 x 8.5 x 4.0 8.5 

Dual Boom Model 50-800 .025-3/32 .035-.120 (330 x 215 x 105) (3.8) 

(1.27-20.3) (0.6-2.4) (0.9-3.0) Wire Drive: 9.0 x 19.0 x 15.5 50 

(228 x 483 x 394) (22.7)


VDC 

The Power Feed 15M is a compact wire feeder designed for 

field construction, pipelines, offshore and shipyard applications 

where portability, ruggedness and arc performance are 

demanded. It is the only wire feeder on the market that is 

both digital and portable for high-speed, reliable performance 

in a lightweight, maneuverable unit. A sturdy stainless 

steel case provides durability in harsh environments. 

Accommodates a lightweight (10-15 lb. [4.5-5.8kg]) 8-inch 

diameter spool for portability around the job site. The 

Power Feed 15M is designed to work exclusively with 

Lincoln’s Power Wave® power sources, which feature 

Waveform Control Technology® for ultimate arc control 

and performance. 

Processes 

MIG, Pulsed, MIG-STT®, Flux-Cored 


• The Power Feed 15M/Power Wave welding systems 

come pre-loaded with over 60 standard welding programs 

that provide optimal bead appearance, penetration 

and travel speed in various welding applications. 

• Ideal for a variety of materials and applications, including 

steel, stainless steel, aluminum, nickel alloys and others. 


15M 

•Weld programs are selected at the wire feeder, rather than 

the power source, so you can make all procedure adjustments 

at the feeder. 

• Rugged construction – all corners are double-walled and 

control panels are recessed for durability and protection 

against damage. 

• Built-in bottom and side runners/skids make the feeder 

easy to drag without damaging the case. 

• The Power Feed 15M is designed to operate exclusively 

with the Power Wave® power sources. The system 

utilizes Waveform Control Technology and digital 

communication to provide the best welding arc control 

and performance. 

• Power Feed 15M operates with either ArcLink or Linc- 

Net Power Wave power sources. 








Feed Plate Gun Receiver Bushings 


Power Wave® 355M, Power Wave 455M, 

Power Wave 455M/STT 

Order 

K2196-1 Power Feed 15M 

Literature 

E8.270 

Wire Feed Wire Size Range Dimensions 

Product Product Input Output Capacity Speed Range ipm (m/min) H x W x D Net Weight 

Name Number Power Current / Duty Cycle ipm (m/min) Solid Cored Inches (mm) lbs.(kg) 

Power Feed 15M K2196-1 40 VDC 500A/60% High Speed: .023 -.052 .035-5/64 11 x 8.2 x 23.2 28 

350A/100% 50-700 (1.3-17.8) 

Low Speed: 

50-400 (1.3-10.2) 

(0.6-1.3) (0.9-2.0) (279 x 208 x 589) (12.7) 



Welding Arm 

Create a safe, uncluttered work environment where floor 

space is used effectively with a Lincoln Series 6000 

Welding Arm. Glide the arm effortlessly into position when 

in use or swing it conveniently against a wall or beam for 

safe, out-of-the-way storage. An 18" x 18" (457 x 457mm) 

footprint ties up very little floor space. A welding arm 

brings the welding controls to the operator to save time and 

increase productivity. Designed to accommodate many of 

our wire feeders, power sources and fume extraction 

systems. 

Processes 

MIG, Pulsed, STT, Flux-Cored 


• Can be mounted on the floor or on a steel mounting base 

for portability in fabrication, auto repair shops and pipe 

shops. 

•Arm can be positioned above or below horizontal with 

simple Clevis Pin adjustment. 

• Extend the life of the wire feeder, fume extraction equipment, 

welding cables and exhaust hoses by elevating 

them to reduce wear and tear. 

Arm Maximum 

Product Product Length(1) Arm Load Capacity Weight 

Name Number ft. (m) lbs. (kg) lbs. (kg) Rotation 

Series 6000 K1778-1 13.5 (4.1) 150 (68) 375 (170) 180° 

Welding Arm or 360°(2) 

(1) Including wire feeder support. 

(2) 360° after removing stop. 


96 

• Unique self-equalizing mechanism with counterbalance 

springs maintains the height of the arm where the 

operator positions it. 

• Control cables, shielding gas hoses, etc. can be neatly 

routed through the tubing of the arm for protection and 

efficiency. 

• Ships mounted to an 8 ft. (2.4m) tall steel upright post 

with an 18 in. (0.45m) square base for bolting to the 

floor. 


Required Options 

Single Electrode Conduit Liner Kit, Universal Feeder 

Mounting Bracket, Control Cable and Weld Power Cable 


Mini Console, Wire Spindle Mounting Bracket, Dual Gas 

Cylinder Holder Kit, Steel Mounting Base, Spindle Adapter 

Kit 


Compatible with most Lincoln power sources. 

Recommended Wire Feeders 

Power Feed 10M, Power Feed 10M Dual, LF-72, 

LF-74, LN-10, DH-10, STT-10, LN-742 

Order 

K1778-1 Series 6000 Welding Arm 

Literature 

E8.400

Output 

The LN-15 is one of the smallest and most maneuverable 

wire feeders for the construction, shipbuilding and pipeline 

industries available on the market today. Through the use of 

a high temperature, abrasion resistant plastic case, aluminum 

alloy roll cage and fully encapsulated PC boards, 

the LN-15 is perhaps the most rugged, portable wire feeder 

in the world. The LN-15 is available in both Across-The-Arc 

and Control Cable versions. Both offer outstanding welding 

performance, including pulse welding, on a wide variety of 

steel, stainless steel, aluminum and alloy materials. 

Processes 

MIG, Pulsed, MIG-STT(1), Flux-Cored 


• Both models are designed for MIG, Pulse MIG, Flux- 

Cored and Metal-Cored welding processes using lightweight 

8" diameter spools. The Control Cable version is 

also designed for the STT (Surface Tension Transfer) 

process. 

• Rugged patented wire drive system easily feeds 

.023-.052" solid and .035-1/16" cored wires. 

• Illuminated digital meters are easy to read in adverse 

lighting conditions. 

(1) Control Cable model only. 

(2) Recommended for LN-15 Across-The-Arc model only. 


LN-15 

• Fully enclosed molded case is heat, spatter and impact 

resistant. 

• Double latch case seals tight to protect drive system and 

wire from dirt, dust and rain. 

• Full body aluminum roll cage provides sturdy impact 

protection and all-around handles for easy portability. 

• Adjustable carrying strap makes it easy to carry and 

hang. 

• Compact unit fits easily through 14" (355mm) diameter 

manhole/manway. 

•Trigger interlock allows welding to continue when trigger 

is released for comfort on long welds. 

• Internally mounted adjustable gas flow valve/meter. 





• Gun Receiver Bushing (K1500-2) 

• Carrying Strap 

• Spindle Adapter for 8 in. O.D. Spools 

• Standard Contactor with Across-The-Arc Model 


Gun and Cable Assembly, Drive Roll Kit, Control Cable(1), 



Gun Receiver Bushing, 14-Pin Control Cable Extension, 

Terminal Strip Adapter Cable, Spindle Adapter for 8” O.D. 

Spools 


Ranger 10,000(2), Ranger 3 Phase(2), Ranger GXT(2), 

Ranger 250, Ranger 250 LPG, Ranger 305G, Ranger 305D, 

Vantage 300, Vantage 400, Vantage 500, Air Vantage 500, 

CV-400, CV-655, Invertec® V350-PRO, Invertec V450- 

PRO, DC-400, DC-600, DC-655, Invertec STT II 

Order 

K1870-1 LN-15 Wire Feeder – Across-The-Arc 

K1871-1 LN-15 Wire Feeder – Control Cable 

Literature 

E8.60 



Name Number Input Power Duty Cycle ipm (m/min) Solid Cored in. (mm) lbs (kg) 

LN-15 30 

Across- K1870-1 15-110 VDC 300A/60% (15.4) 

The-Arc 50-700 .023-.052 .035-1/16 12.7 x 8.7 x 23 

LN-15 (1.3-17.8) (0.6-1.3) (0.9-1.6) (356 x 188 x 533) 28 

Control 

Cable 

K1871-1 42 VAC 500A/60% (12.7) 



LN-23P 

Output 

The LN-23P semiautomatic wire feeder is able to handle the 

toughest work sites and is an excellent choice for field 

erection and pipe welding applications. It is portable, easy 

to set-up, and ideal for reaching difficult locations. The 

LN-23P utilizes special lightweight 14 lb. (6.35 kg) 

Innershield (FCAW-S) coils, making it extremely easy to 

carry around the job site, and has a built-in dual wire feed 

speed switch for out-of-position welding. 

Processes 

Innershield (FCAW-S) 


•Weighs less than 50 lbs. (22.7 kg) including optional 

Magnum® Innershield® gun and 14 lb. (6.3 kg) coil of 

electrode. 

• Continuous wire feed speed control, voltage control and 

analog voltmeter are standard. 

• Completely enclosed wire reel keeps the wire free of 

contaminants. 

Output Capacity Wire Feed Wire Size Dimensions Net 

Product Product Current/ Speed Range Range H x W x D Weight 

Name Number Input Power Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs (kg) 

LN-23P 14-50V DC 

Across- K316L-1 (90V DC 350A/60% 30-170 .068-5/64 20.5 x 9 x 19 27 

The- Max. OCV) and (0.76-4.3) (1.7-2.0) (520 x 230 x 480) (12.3) 

Arc 115 AC 


98 

• Equipped with trigger interlock circuit to reduce operator 

fatigue. 

• One or two LN-23P wire feeders can be directly connected 

to recommended Lincoln power sources, but only one 

can be used at a time. 

• Gun-mounted two-position switch allows on-the-fly 

change to 83% of the preset wire feed speed. 





• Drive Roll Kit 


Control/Weld Power Cable (K2393-1, -2 or K2379-1 for 

SAE-400, 

Magnum Self-Shielded Gun (K355-10, K345-10, K264-8, 

or K361-10) 


CV-655, DC-400, DC-600, DC-655 

The Following Require Wire Feed Module or CV Adapter: 

Classic 300G, Classic 300D, SAE-400 

Order 

K316L-1 LN-23P 

Literature 

E8.90

Output 

The LN-25 semiautomatic wire feeder is ideal for field or 

construction use. Since it is powered across-the-arc, no 

control cables are needed! Simply connect the weld cable, 

attach the welding clip, and you’re ready to go. The fully 

enclosed case ensures that this portable MIG and fluxcored 

feeder can tough out any work site. This portable unit 

is designed for MIG or flux-cored wire feeding. The totally 

enclosed case accepts 10-44 lb. (4.5-19.9 kg) wire 

packages for welding versatility. The LN-25 features a 

tool-less quick release mechanism for easy wire changing. 

Processes 



• For MIG and flux-cored arc welding processes using up 

to 44 lb. (19.9 kg) spools. 

• Designed for .023-1/16” (0.6-1.6mm) solid, .035-5/64" 

(0.9-2.0mm) cored and .035-1/16" (0.9-1.6mm) 

aluminum wire sizes. 

• Selectable dial for setting low range 50-350 ipm 

(1.3-8.9m/min) wire feed speed or high range 50-700 

ipm (1.3-17.8m/min) wire feed speed. 


LN-25 

• Includes DC voltmeter, voltmeter polarity switch and 

15 ft. (4.6m) voltage sensing lead and clip. 

• For use with Magnum® flux-cored guns and MIG guns. 


minimize wire overrun. 

• Automatic overvoltage and motor overload shutdown 

protection. 

•Tool-less quick release wire drive tension system and 

gun cable connections for easy wire or gun changes. 

• Fully enclosed molded case meets UL94-VO flammability 

resistance and is heat, spatter, and impact resistant. 

• Case has double latches for easy access to wire and 

includes an insulated gun holder. 

• Entire unit is compact and portable and will pass through 

a 16" (400mm) diameter manway. 





Gun and Cable Assembly, Drive Roll Kit, Weld Power Cable 


Remote Control Kits, Remote Control Cables, Gas Solenoid 

Kit, Gas Flow Timer Kit, Internal Contactor Kit, Jumper Plug 

Kit, Spindle Adapters 


All Electric or Engine Driven Welders with CV capability 

Order 

K428 LN-25 

K449 LN-25 (w/ Internal Contactor and Gas Solenoid) 

Literature 

E8.100 


Product Product Input Current/ Speed Range in. (mm) H x W x D Weight 

Name Number Power Duty Cycle ipm (m/min) Solid Cored in. (mm) lbs (kg) 

LN-25 K449 15-40V DC up to 35 

Across- (110V DC 300A/60% 50-700 .023-1/16 .035-5/64 14 x 7.4 x 21 (15.4) 

The- K428 Max. OCV) up to (1.3-17.8) (0.6-1.6) (0.9-2.0) (356 x 188 x 533) 28 

Arc 500A/60% (12.7) 



LN-35 

Output 

The LN-35 is an across-the-arc, semiautomatic wire feeder 

for hardfacing and fabrication applications using selfshielded, 

flux-cored welding electrodes. Complete with wire 

reel stand for up to 60 lb. (27.2 kg) coils, the LN-35 is 

designed for maximum versatility and portability in a variety 

of field applications. Wire feeding performance is backed 

with a dynamic braking system that stops the wire feed 

motor quickly to minimize wire overrun. This wire feeder is 

easy to use, with a large wire feed speed knob that is easy 

to adjust with gloved hands. 

Processes 

Flux-Cored(1) 


• The LN-35 is designed to feed .035-7/64" 

(0.9-2.8mm) flux-cored electrodes. 

• Enhanced starting control for smooth arc starting in 

CV mode. 

• Electronic circuits protect wire feeder from overload. 

(1) Self-Shielded Wires Only. 

Wire Feed Wire Size Range Dimensions 

Product Product Output Capacity Speed Range in. (mm) H x W x D Net Weight 

Name Number Input Power Current/Duty Cycle ipm (m/min.) Cored inches (mm) lbs.(kg) 

LN-35 K2281-1 15-40V DC 500A/60% 50-500 (1.3-12.8) .035 - 7/64 27.0 x 10.0 x 30.0 82 

Across-The-Arc Max OCV: 110V DC (0.9 - 2.8) (686 x 254 x 762) (37) 


100 

• Adjustable wire feed speed for settings of 50-500 ipm 

(1.3-12.8m/min.). 





•Wire Reel Stand with 1" Spindle 

• Coil Adapter 

• Case 


Gun and Cable Assembly, Weld Power Cable 


CV-400, CV-655, DC-400, DC-600, DC-655 

Order 

K2281-1 LN-35 

Literature 

E8.110 

NOTE: 

A constant voltage (CV) power source is recommended for self-shielded, flux-cored arc welding (FCAW-S). The LN-35 may be used 

with a constant current (CC) power source for non-critical applications where weld quality and deposition properties are not critical.


VAC 

The Cobramatic® push-pull wire feeding system is a great 

example of Lincoln’s MIG welding expertise. The 

Cobramatic incorporates a push-pull drive system that 

virtually eliminates the problems associated with wire 

feeding. This unique master-slave drive system prevents 

tangling and damage to the wire, resulting in increased 

weld quality and productivity. Combine that with some great 

new features that make set-up easier and adjustments 

virtually unnecessary, and the Cobramatic is a great MIG 

welding choice for all wire types. 

Processes 

MIG, Pulsed 


• Push-pull wire drive system yields reliable, consistent, 

trouble-free wire feeding up to 50 ft. (15.2m) from the 

cabinet. 

• Compatible with complete line of Lincoln push-pull 

guns. 

• Feeds aluminum wire from diameters .030-1/16" 

(0.8-1.6mm) with only a contact tip change. 

Cobramatic ® 


• Patented paddle holds wire straight and level during 

feeding to minimize damage to the wire. 

• Patented clutch/brake system keeps wire from over running 

on shut-off. 

•Tool-less spool brake adjustment knob allows for easy 

tension adjustment. 

• Simplified wire tension adjustment using two position 

steel/aluminum selector for foolproof operation. 

• Three-year manufacturer’s limited warranty. 


Prince® XL, CobraMAX, or Python® push-pull guns 


CV-305, CV-400, CV-655, Invertec V350-PRO, Invertec 

V450-PRO, DC-400, DC-600, DC-655 

Order 

K2259-1 Cobramatic 

Literature 

E8.300 

Output Capacity(1) Wire Feed Wire Size Range Dimensions Net 


Name Number Input Power Duty Cycle ipm (m/min) Solid Cored in. (mm) lbs (kg) 

Cobramatic K2259-1 42 VAC 400A / 100% 0-800 Max. .030-1/16 .030-1/16 14.8 x 9.5 x 19.3 42 

(0-20.3) (0.8-1.6) (0.8-1.6) (376 x 241 x 490) (19.0) 

(1) With appropriate gun. 

NOTE: Cobramatic®, CobraMAX, Prince® XL and Python® are registered 

trademarks of MK Products, Inc. 


Automatic Wire Feeders 

AUTOMATIC 

W i r e F e e d e r s 

• Superior Performance 

• Dependable Performance 



VAC 

Shown with 

options 

Improve productivity with the NA-3, NA-4 or NA-5 

automatic wire feeders. These systems have been specially 

designed to deposit more weld metal at faster travel speeds 

which eliminates bottlenecks and cuts costs. Used for 

heavy duty fabrication and assembly line production, these 

units feature solid state controls for precise control of welding 

procedures – even to the most exacting requirements. 

Trust Lincoln automatic welding systems for worry-free 

operation! 

Processes 



• Solid state controls allow for precise control of welding 

procedures, striking characteristics, as well as bead size 

and shape. 


NA-3, NA-4 and NA-5 

• Easily adjusted for a wide range of processes, feed 

speeds, and wire sizes. 

• Compact units with excellent flexibility to fit into simple 

fixtures or the most complex automated production lines. 

• Rugged construction minimizes downtime and maintenance 

costs. 





Nozzle Assembly, Control Cable, Weld Power Cable 

Recommended General Options 

Gas Solenoid, TC-3 Travel Carriage, Vertical Adjuster, 

Horizontal Adjuster 


NA-3 & NA-5: CV-655, DC-600, DC-655, DC-1000, 

DC-1500 

NA-4: AC-1200 

Literature 

E9.10, NA-3, NA-4 

E9.30, NA-5 

Product Wire Feed Speed Range Wire Size Range - in. (mm) 

Name ipm (m/min) Solid Cored 

NA-3 25-650 1/16-7/32 .035-5/32 

(0.6-16.5) (1.6-5.6) (0.9-4.0) 

NA-4 subject to arc 1/16-7/32 ---voltage 

used (1.6-5.6) ----- 

NA-5 25-775 .035-7/32 .045-5/32 

(0.6-16.5) (0.9-5.6) (1.2-4.0 ) 



LT-7 Tractor 

Track Model 

shown 


VAC 

The LT-7 Tractor is a self-propelled mechanized wire feeder, 

designed for the submerged arc process with track system 

capabilities. It is self-guiding and easy to operate – only 

one operator is usually required. It is designed to be used 

with a variety of Lincoln DC constant voltage and constant 

current power sources. The rugged, lightweight unit permits 

quick movement to the next joint. Its compact size fits 

through small openings and confined spaces. Butt and fillet 

welds can be made on heavy plate or steel as light as 12 

gauge (2.5mm). The LT-7 Tractor is ideal for the following 

applications: ship and barge building, storage tank erection, 

bridge deck installation, beam, girder or column fabrication, 

and long seams on heavy weldments. 

Processes 

Submerged Arc 


•LT-7 Tractor feeds 3/32 to 3/16” (2.4 to 4.8 mm) solid 

wires, from 100 - 400 inches per minute (2.5 - 10.2 

m/min) wire feed speed. 

• Calibrated tractor drive adjusts travel speeds from 6 to 

70 inches per minute (0.12 to 1.8 m/min). 

•Vertical head lift adjuster for adjusting electrical stickout 

from 1/2 in. to 5 in. (12.7 to 127.0 mm). 


Product Product Input Output Capacity Speed Range Solid H x W x D Weight 

Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs. (kg) 

LT-7 K227-1 115 VAC 600A/100% 100 - 400 3/32 - 3/16” 27.5 x 33 x 14 120 

Standard 50/60 Hz 1100A/100% (with (2.5 - 10.2) (2.4 - 4.8) (698 x 838x 356) (54) 

LT-7 K395-1 

water cooling) 

130 

Track (59) 


104 

•Weld angle is up to 50° from vertical on either side; drag 

angle is up to 30° from vertical. 

• Control box is conveniently located on the tractor (can 

be mounted either left or right), eliminating the need to 

return to the power source for routine procedure 

changes. 

• Exceptional tracking control and self-steering in most 

applications leave the operator free for quality control, 

joint cleaning and flux handling. 

•Welds butts, horizontal fillet and lap joints to the left or 

right side of the tractor frame for convenience. 

• Close mechanical alignment between wire and joint 

maximizes weld quality with no fixturing costs. 



Nozzle Assembly, Control Cable, Weld Power Cable 


Track Conversion Kit, Track Sections, Linc-Fill 

Attachments, Concentric Flux Cone Assembly, Horizontal 

Fillet and Lap Adapter Kit, Flat Fillet Adapter Kit, Butt Seam 

Guide Kit, Tiny Twinarc® Adapter Kit, Magnetic Separator, 

Flux Screen. 


CV-655, DC-600, DC-655, DC-1000, DC-1500 

Order 

K227-1 LT-7 Standard Model 

K395-1 LT-7 Track Model 

Literature 

E9.70


VDC 

Power Feed Automatic Wire Feeders 

10A Controller 

Built on the enduring and trusted foundation of the NA-5 

controller and the innovations of the new Power Feed 10M 

wire feeder, the Power Feed 10A Controller is the next generation 

in automatic submerged arc feeding. Designed for use 

with the Power Wave AC/DC 1000 power source, the Power 

Feed 10A eliminates the need for a separate AC and DC controller, 

making this powerful hard automation system controllable, 

adaptable and easy to use. The user-friendly control 

panel offers a single-point of control over the entire welding 

cell, including the Power Wave's Waveform Control 

Technology, delivering an unprecedented level of control 

over wave balance, amplitude and frequency. 

Processes 

Submerged Arc 


•Versatile system set-up options for stand-alone or PLC 

configurations help you customize the weld cell to make 

your operations as efficient as possible. 

• Lincoln’s Waveform Control Technology gives you the 

ability to select the right waveform for each application. 

• The Power Feed 10A Controller provides clear dual digital 

display of set-up and weld modes, six memories, AC 

controls, strike/start/end options, travel stop/start, and 

timers. 

• On-the-fly continuous controls for adjusting penetration 

and/or deposition rates with Variable Frequency, Variable 

Amplitude and Variable Balance. 

• Easy-to-use switch panel can be removed and used as a 

Remote Control Pendant to create a versatile work station 

set-up. 

• The Power Feed 10SF and Power Feed 10S wire drive 

systems are reliable and durable. 

• The motor conversion kit allows the use of existing NA-3, 

NA-4, and NA-5 feed head mounting hardware. 

• Manufactured under a quality system certified to ISO 9001 



Unit Includes: 

Power Feed 10A Control Box, Remote Pendant, 10-ft. Remote 

Pendant Cable 

Unit Requires: 

Power Wave AC/DC 1000 power source, and either the 

K2312-1 Power Feed 10SF Wire Feed Head for fixed hard 

automation, or the K2370-1 Power Feed 10S Head for mounting 

a Lincoln TC-3 Travel Carriage. (other options may apply.) 


Power Feed 10SM Motor Conversion Kit (converts Lincoln 

NA-style wire drives), Tandem Arc Framework, ArcLink Cable, 

Tandem Reels, Flux Hopper, Feeder Cable (14-pin to 14-pin), 

Contact Nozzle Assembly, Contact Jaw Assembly, Positive 

Contact Assembly, Linc-Fill Attachments, Narrow Gap Deep 

Groove Nozzle, Concentric Flux Cone Assembly, Twinarc 

Contact Assemblies, Tiny Twinarc Assemblies, Tiny Twinarc 

Solid Wire Straightener, TC-3 Travel Carriage, Wire Reel 

Assembly for 50-60 lb. Coils, Spindle Kit – 2 in. hub, Vertical 

Lift Adjuster, Horizontal Adjuster, SpreadArc Oscillator, Flux 

Screen, Magnetic Flux Screen Separator 

Recommended Power Source Option 

Power Wave AC/DC 1000 

Order 

K2362-1 Power Feed 10A Controller 

Literature 

E9.165 

Rated Output Wire Feed Wire Size Range Dimensions 

Product Product Input Current / Gear Speed Range ipm (m/min) H x W x D Net Weight 

Name Number Power Duty Cycle Box ipm (m/min) Solid Inches (mm) lbs. (kg) 

Power Feed 10A K2362-1 40 VDC 1000A/100% 142:1(1) 10-200 (.25-5.08) 5/32 - 7/32 15 x 13 x 4 25 (11.3) 

Controller with (4.0 - 5.6) (381 x 259 x 102) 

Wire Drive 

95:1(1) 10-300 (.25-7.62) 1/8 - 5/32 

(3.2 - 4.0) 

(1) 142:1 gear box is standard. Conversion Kit supplied for conversion to 95:1 with Wire Drive (K2370-1, K2312-1, or K2311-1). 


Plasma 

VORTECH ® 

VORTECH ® 

TECHNOLOGY 

VORTECH Technology consumables 

produce a tighter plasma arc by 

concentrating the swirl. 

Provides an additional kick of arc 

constriction that “tightens” the arc, 

concentrating more cutting power than 

conventional consumables. 



PHASE 

60 

50 

Hz 

The Pro-Cut 25 is one handy cutting tool to have 

around...whether for hobby, farm, HVAC, autobody shop or 

sheet metal fabrication, this professional-grade plasma 

cutting system lists a host of features that will make your 

metal cutting jobs safe, fast and easy! Weighing in at only 

29.5 lbs. (13.4 kg), it generates 25 amps of cutting power 

capable of cutting steel up to 3/8” (9.5mm) thick. Patented 

Vortech technology torch consumables are built to deliver 

efficient performance and long life. Parts-in-Place torch 

safety features prevent the torch from operating when sensing 

parts are not in the proper position. Auto-reconnect feature 

properly sets up the machine when you plug into 115 

volt or 230 volt input power. 

Processes 

Air Plasma Cutting, Gouging 


• 25 amps of cutting power from only a 29.5 lb. (13.4kg) 

package (without cables) for competitive performance on 

materials up to 3/8" (9.5mm) thick. 

Pro-Cut ® Plasma 

25 

• 60% duty cycle at maximum output assures generous 

high end capacity when connected to 230V. 

• Patented PCT 20 torch with VORTECH technology 

consumables for unmatched cutting speed, precision and 

long life. 

• Automatic re-connection between 115V and 230V for 

easy power connection and flexibility. 

• Can be powered by most Lincoln engine driven welders 

for ultimate portability. 

• Back-lit LED system for status indicators. Eliminates 

confusion yet conveys all the information necessary to 

monitor power source readiness. 

• Parts-in-Place safety indicator and lockout circuit to 

protect both the operator and the system. 

•Two-year warranty on parts and labor. (1 year warranty 

on plasma torch.) 


• PCT 20 Hand Torch, 15 ft. (4.5m) 

•Work lead and clamp 

• Spare consumables 

• Built-in air pressure regulator with gauge 

• Input Cord with 115V, 15 amp plug (NEMA 5-15P) 

• 115V, 20 amp plug included 


Combination Circle Cutting Kit, Suction Pivot, Replacement 

Bushing 

Order 

K1756-1 Pro-Cut 25 115/230/1/50/60 

Literature 

E11.51 

Rated Output Input Current Air Air Dimensions Net Weight 

Product Product Input Current/ @ Rated Pilot Output Pressure Flow H x W x D w/Torch 

Name Number Power Duty Cycle Output Current Range Required Rate in. (mm) lbs (kg) 

115/1/ 25A/35%(1) 37.7A 10.2 x 6.3 x 16.1 

Pro-Cut 25 K1756-1 50/60 20A/60% 26.7A 12A 12-25A 65 PSI 240 (260 x 160 x 29.5 

230/1/ 25A/60% 19A SCFH 410) (13.4) 

50/60 20A/100% 15A 

(1) Full output current requires use of 25 amp branch circuit and plug (supplied). 



55 


The Pro-Cut 55 is your top choice for industrial plasma 

cutting for HVAC, sheet metal and light plate fabrication 

metalworking applications. Packed with patented features, 

the compact Pro-Cut generates 60 amps of cutting power 

capable of cutting steel up to 3/4” (19.0mm) thick. Its dual 

winding technology delivers easy starts, lower dross levels 

and quick arc transfer rates for fast re-strikes, even on 

expanded metal. Long-lasting Vortech technology torch 

consumables concentrate the arc to deliver outstanding 

efficiency. Patented Parts-in-Place torch design senses 

when nozzle parts are in the proper position to protect the 

operator from harm. 

Processes 



• 60 amps of power for world class performance up to 3/4" 

(19.0mm) in only a 55 lb. (25kg) package. 

• Dual winding technology for fast arc transfers, and 

improved cut quality. 

• Patented PCT 80 torch and VORTECH technology 

consumables for unmatched cutting speed and 

performance. 

Rated Output Input Current Air Air Dimensions 

Net 

Weight 

Product Product Input Current/ @ Rated Pilot Output Pressure Flow H x W x D w/Torch 

Name Number Power Duty Cycle Output Current Range Req’d Rate in. (mm) lbs (kg) 

K1580-1 1-ph, 50%: 60/55/30A 

208/230/460/ 55A/50% 1-ph, 100%: 44/40/23A 

K1580-2 1/3/50/60 40A/100% 3-ph, 50%: 31/28/17A 12.6 x 11 x 26 

Pro-Cut 3-ph, 100%: 23/21/15A 18A 25-60A 70 PSI 360 SCFH (320 x 279 x 55 

55 K1580-3 460/575/3/50/60 55A/50% 17/14A 660) (25) 

K1580-4 40A/100% 15/12A 

K1601-1 200/380- 55A/50% 30/17-16A 

K1601-2 415/3/50/60 40A/100% 21/12-11A 


1 

PHASE 

3 

PHASE 

60 

50 

Hz 

108 



• Back-lit LED system for status indicators eliminates 


monitor the power source readiness. 



• Quick disconnect torch for fast and easy torch removal. 

•“Valet Style” undercarriage available for easy transport 

around the shop or site. 

• Three-year warranty on parts and labor (1 year warranty 

on plasma torch). 


• PCT 80 Torch 



• Built-in air filter and pressure regulator with gauge 


Valet Style Undercarriage, Combination Circle Cutting Kit, 

Suction Pivot, Replacement Bushing, Torches 

Order 

K1580-1 w/ 25 ft. torch 208/230/460/1/3/50/60 

K1580-2 w/ 50 ft. torch 208/230/460/1/3/50/60 

K1580-3 w/ 25 ft. torch 460/575/3/50/60 

K1580-4 w/ 50 ft. torch 460/575/3/50/60 

K1601-1 w/ 25 ft. torch 200/380-415/3/50/60 

K1601-2 w/ 50 ft. torch 200/380-415/3/50/60 

Literature 

E11.60


The Pro-Cut 80 exhibits maximum cutting ability with a full 

85 amps of power, slicing through steel up to 1-1/4 in. 

(32mm) thick with ease! Using six patented technologies, 

the unit is perfect for maintenance, fabrication or other 

applications which require cutting of thicker metals. The 

machine weighs only 95 lbs. (43kg) and its “valet style” 

undercarriage provides portability on the job site. 

Processes 



• 85 amps of power for quality cut performance up to 

1-1/4 in. (32mm) in only a 95 lb. (43kg) package. 

• Patented PCT 80 torch and VORTECH technology 

consumables for unmatched cutting speed and 

performance. 



1 

PHASE 

3 

PHASE 

60 

50 

Hz 


80 

• Back-lit LED system for status indicators eliminates 


monitor the power source readiness. 



• Quick disconnect torch for fast and easy torch removal. 

•“Valet Style” undercarriage available for easy transport 

around the shop or site. 

• CNC/Robotic Interface is included as a standard feature. 

• Three-year warranty on parts and labor. (1 year warranty 

on torch.) 


• PCT 80 Torch 



• Builit-in air filter and pressure regulator with gauge 


Valet Style Undercarriage, Combination Circle Cutting Kit, 

Inverter and Wire Feeder Cart, Suction Pivot, Replacement 

Bushing, Torches 

Order 

K1581-1 w/ 25 ft. torch 208/230/460/1/3/50/60 

K1581-2 w/ 50 ft. torch 208/230/460/1/3/50/60 

K1581-3 w/ 25 ft. torch 460/575/3/50/60 

K1581-4 w/ 50 ft. torch 460/575/3/50/60 

K1677-1 w/ 25 ft. torch 220/380/415/3/50/60 

K1677-2 w/ 50 ft. torch 220/380/415/3/50/60 

Literature 

E11.70 

Rated Output Input Current Air Dimensions Net 

Product Product Input Current/ @ Rated Pilot Output Pressure Air Flow H x W x D Weight 

Name Number Power Duty Cycle Output Current Range Required Rate in. (mm) lbs (kg) 

K1581-1 98 

208/230/460/ 1-ph: 96/87/48A (44.5) 

K1581-2 1/3/50/60 3-ph: 47/44/25A 13.7 x 16.5 113 

Pro-Cut 80 80A/60% 18A 35-85A 70 PSI 480 SCFH x 29.5 (51.4) 

K1581-3 65A/100% (348 x 419 98 

460/575/3/50/60 3-ph: 28/20A x 749) (44.5) 

K1581-4 113 

(51.4) 


Environmental Systems 

Miniflex 

• Fume Extraction and Filtration 

• Simple, Easy, Effective. 

Welding Fume 

Filtered Air, 

99.97% Efficiency 


Low Vacuum Solutions 

No matter if you are working in a small work station, under 

a low ceiling, or in a large fabrication area, one of Lincoln 

Electric’s various fume extraction arms for welding will work 

for you. Lincoln Electric’s fume extraction arms are 

designed to provide welders optimal motion and reach for 

their specific welding position(s) and work area. Versatility 

is a plus with the 360 degree rotatable hood, which can be 

retrofitted with a work lamp and automatic start/stop arc 

sensor kit. With a unique spring-balanced internal mechanism, 

Lincoln’s fume extraction arms are considered one of 

the most flexible, user-friendly arm designs in the market. 

The extraction arms’ 8 in. (203mm) diameter shell is 

designed for intended use with one of Lincoln Electric’s 

low-vacuum, high volume weld fume extraction systems 

–mobile, wall-mounted or central. 

ARMS: 

LFA 2.0 

3.1 

4.1 

4.1 LC 

LTA 2.0 

• Various designs for diverse work environments. 

• Unique spring balanced design to maintain "optimal" 

user friendliness. 

• 360 degree rotatable hood for best source extraction 

position. 

• Optional work lamp and auto start/stop arc sensor for a 

better view, reduced noise and energy consumption. 


Fume Extraction 

MOBILE SYSTEMS: 

Mobiflex 200-M and Mobiflex 400-MS 

• Mobiflex 200-M provides a 538 ft. 2 (50 m2 ) disposable 

filter surface area to last longer. 

• Mobiflex 400-MS provides a self-cleaning filter for 

heavier applications. 

• 10 and 13 ft. extraction arms for best reach. 

Ordering Information 

Arms 

K1655-1 LFA 3.1 Flex Arm, 10 ft. 

K1655-2 LFA 4.1 Flex Arm, 13 ft. 

K1655-3 LTA 2.0 Telescopic Arm, 3-4.5 ft. 

K1655-5 LFA 2.0 Flex Arm, 6.5 ft. 

K1655-6 LFA 4.1 Low-Ceiling Arm, 13 ft. 

Mobile Units 

K1653-2 Mobiflex 200-M disposable filter unit 

K1741-1 Mobiflex 400-MS self-cleaning filter unit 

Stationary Units 

K1654-1 Statiflex 200-M disposable, wall mounted 

filter unit 

K1742-1 Statiflex 400-MS self-cleaning, wall mounted 

filter unit 

See publication E13.40 for information on products to 

complete your low vacuum package, including: 

Lamp Kits, Automatic Stop/Start Arc Sensor, 7 ft. & 14 ft. 

Extension Cranes and Mobiflex 100-NF Portable Fan 



Fume Extraction 

High Vacuum Solutions Centralized Low Vacuum Solutions 

High Vacuum Solutions 

Lincoln Electric’s new Miniflex is a portable, high vacuum, 

low volume system specifically designed for the removal 

and filtration of welding fumes. The Miniflex excels in performance, 

design and ease of handling. It can be completely 

disassembled in a matter of minutes for cleaning and 

maintenance. With an automatic start/stop function, the unit 

automatically turns on and off during welding. It can be 

used in confined spaces and other locations that are not 

accessible with other welding fume extractors. And with its 

standard set of wheels and optional wall-mounting bracket, 

it can be easily moved around or positioned off the work 

floor, out of the welder’s working space. 

Miniflex 

• Lightweight and portable (38 lbs.) for easy handling. 

• Filtration efficiency up to 99.97% with HEPA H12 filter. 

• Unique, low mess filter cleaning system. 

• Start/Stop current sensor to reduce noise and energy 

consumption. 

• An excellent quality product at an affordable price. 


K2376-1 Miniflex including 8 ft. x 1-3/4 in. extraction 

hose 

Suction nozzles and guns ordered separately: 

K2389-1 Activated carbon filter 

K2389-7 MBH Wall-Mounting Bracket 

K2389-5 (1) EN 20 funnel-shaped nozzle 

K2389-6 (1) EN 40 stick-electrode designed nozzle 

K566-X (1) Fume guns 

(1) See publication E13.11 and E13.10 for more information. 


112 

Centralized Low Vacuum Solutions 

Lincoln Electric’s Statiflex 6000-MS central filtration and 

extraction system for welding fume is designed to provide 

welders a safe and clean work environment. The Statiflex 

6000-MS can be designed as an uncontrolled or fully 

controlled system. Lincoln Electric’s Statiflex 6000-MS 

‘uncontrolled’ system design is extracting at all times, while 

the Statiflex 6000-MS ‘fully controlled’ system design is 

virtually an intelligent system in which the filtration and 

extraction system is working based on the number of 

welders in operation. The Statiflex 6000-MS fully controlled 

system will allow you to keep your energy costs and 

noise levels to a minimum, while providing filtration for up 

to a maximum of 15 arms, dependent upon facility layout 

and weld station configuration. 

Statiflex 6000-MS 

• Two generously sized filter cartridges totaling 1615 ft. 2 

(430m2 ). 

• Airflow of 3,750 – 5,200 CFM (6,375 – 8,840 m3 /hr). 

• Automated self-cleaning program with alarm system for 

longer filtration life and efficiency. 

• 99.8% filtration efficiency of overall weld fumes. 

• Various fan units with specially designed sound absorbing 

boxes – purchased separately and dependent upon 

facility layout. 

• Optional noise silencers to further reduce noise levels. 

• Can also be designed with large hoods. 


Call the Lincoln Electric Automation Division at 

216-383-2667 for more information on the Statiflex 

6000-MS central filtration system.

eCell 

TM 

eCellTM 

Our new low cost eCell provides everything 

you need, including: 

• One source responsibility 

• Total system integration 

• Training and service support 

• Welding engineering assistance 

Automated Solutions 



Robots and Custom Cells 

Robotic Systems and Custom Cells 

Combine Lincoln’s industry leading welding and cutting 

expertise with the most recognized name in robotics, 

FANUC, and you have a great robotics solution regardless 

of your application. We have the ability to seamlessly integrate 

all aspects of the automated welding/cutting process, 

from analysis to custom and pre-engineered cells, to 

software, service and training. 

Pre-Engineered Systems 

You need a time-proven, economical system that’s delivered 

on time and ready for the production line. Lincoln offers 

more than two dozen “drop-in-place” pre-engineered 

solutions. System designs include: 

Fixed tables 

Swing tables 

Rotary index tables 

Dual head and tail stock 

H-frame 

Ferris wheel 

Custom Robotic Solutions 

From concept to design and build, Lincoln’s automation 

engineers work closely with you to understand your manufacturing 

needs. Correct synergy, creative positioning 

design and production efficiency are all critical to producing 

repeatable, high quality, high volume solutions. 


114 

COMPLETE SINGLE SOURCE ROBOTIC SOLUTIONS 

• Welding applications evaluation 

• Robot feasibility testing 

• Sample part welding 

• Computer robot simulations 

• Return on investment calculations 

• Complete system design and build 

• Pre-engineered systems 

• Custom designed systems 

• 24 hour hotline assistance 

• Operator training 

• Robot repair/rebuild 

• In-the-field service support 

• In-plant start-up assistance 

• Emergency welder/robot part delivery 

• Long-term preventative maintenance programs 

Power REAM 

Robotic Torch Maintenance Center 

Extend the life of your robotic MIG 

Torch and improve cycle time in your 

robotic welding cell with the Power 

REAM. This automatic nozzle cleaning 

station systematically removes and 

prevents spatter accumulation for 

enhanced productivity. 

Order K2391-1 

Request publication E10.110

ROBOT ARM SELECTION: 

ARC Mate 100i-6S 

•6 kg (13.2 lbs.) wrist loading capacity 

•6 axes controlled motion 

• 951 mm (37.4 in.) reach 

ARC Mate 100iB and 100iBe 

•6 kg (13.2 lbs.) wrist loading capacity 


• 1373 mm (54.0 in.) reach 

ARC Mate 120iB and 120iBe 

• 20 kg (44 lbs.) wrist loading capacity 


• 1667 mm (65.0 in.) reach 

ARC Mate 120iB/10L 

• 10 kg (22.4 lbs.) wrist loading capacity 


• 1885 mm (74.0 in.) reach 


Robots and Custom Cells 

ARC Mate 120iB/10LT 

• 10 kg (22.4 lbs.) wrist loading capacity 

•6 axes controlled motion: 

5 rotary motion/1 linear 

• 1735 mm (68.3 in.) reach 

• Up to 30 m (98.4 ft.) travel 

ARC Mate S-500 



• 2757 mm (108.5 in.) reach 

ARC Mate R2000iA/165F 



• 2650 mm (104.3 in.) reach 

For further information, contact the Automation Team at: 

automation@lincolnelectric.com 

or call 216-383-2667 



NEXTWELD ® 

WHAT IS NEXTWELD? 

The challenges facing industrial fabricators today are increasingly 

difficult. Rising labor, material, and energy costs, intense domestic 

and global competition, a dwindling pool of skilled workers, more 

stringent and specific quality demands. 

Through our commitment to extensive research and investments in 

product development, Lincoln Electric has established an industry 

benchmark for applying technology to improve the quality, lower 

the cost and enhance the performance of arc welding processes. 

Advancements in consumable technology, digital communications 

and Waveform Control Technology are the foundation for many of 

the improvements. 

NEXTWELD brings you a series of Process, Technology, Application 

and Success Story documents. NEXTWELD explains how technologies, 

products, processes and applications are linked together to 

answer the important questions that all businesses face. 

•How can we work faster, work smarter, work more 

efficiently? 

• How can we get equipment, consumables and people to 

perform in ways they’ve never had to before? 

• How do we stay competitive? 

• How do we maintain profitability? 

• How can we safeguard the health of our workforce? 

NEXTWELD is the future of welding but its benefits are available to 

you today. Ask your Lincoln Electric representative how to improve 

the quality, productivity and safety of your welding operations to 

reduce your cost of fabrication. 


Output CV DC Input 

3 

PHASE 

Shown integrated with 

FANUC ARC Mate 

R-J3iB Controller. 

60 

50 

Hz 

The Power Wave F355i inverter power source is fully integrated 

with the FANUC ARC Mate R-J3iB controller and 

designed for the most demanding robotic applications. This 

compact unit delivers 350 amps @ 60% duty cycle for 

various welding applications. The Power Wave F355i/ARC 

Mate R-J3iB communicates via ArcLink, the welding 

industry’s leading digital communication protocol for system 

components, allowing all welding procedures and process 

controls to be managed through the ARCMate robot teach 

pendant – one central control for setup, process control 

and diagnostics. 

Processes 



• Utilizes ArcLink - the leading digital communication 

protocol making it the best choice for applications 

requiring seamless, time-critical integration to the power 

source. 

• State-of-the-art Inverter technology yields an 88% efficiency, 

excellent welding performance, and a lightweight, 

and compact design. 

Power Wave ® Automated Solutions 

F355i 

• Improved troubleshooting as the power source ready 

status and fault logs are available directly from the 

robot’s teach pendant and the controller’s Ethernet port. 

• Improved cycle times with reduced arc start time, faster 

touch sense search speed, and a more responsive 

burnback. 

• Compact integrated package with simple internal connections 

with one input power cable for both the power 

source and robot controller. 

• Quick and easy set-up with minimal floor space 

requirements. 

• High speed digital communication for industry-leading 

seam tracking and data monitoring capability. 

• Full control of welding parameters from the robot’s teach 

pendant. 

• The Power Wave F355i has a built-in database of weld 

programs is readily accessible from the robot’s teach 

pendant. 

• The R-J3iB controller Ethernet connection enables communication 

to remotely monitor, modify, troubleshoot and 

upgrade the power source from any networked PC. 



Cool-Arc® 40 Water Cooler, 14-pin to 14-pin Control 

Cable, Servo Torch, Robotic Welding Torch 

Order 

The Power Wave F355i is only compatible with the FANUC 

Arc Mate R-J3iB controller. 


216-383-2667 for more information. 

Literature 

E10.80 


Product Product Input Rated Output Input Current @ Output H x W x D Weight 

Name Number Power(1) Current/Voltage/Duty Cycle Rated Output Range inches (mm) lbs (kg) 

Power Wave K2156-1 380/400/415/460/575/3/50/60 350A/34V/60% 28/27/26/23/18A 5-425A 14.6 x 20.9 x 17.2 99.5 

F355i (300A/32V/100%) (23/22/22/19/16A) (372 x 530 x 437) (45.1) 

(1) FANUC ARC Mate R-J3iB Controller is 460/575 AC Input Voltage. 



455M & 455M/STT Robotic 

CC 

Output DC 

CV 

Input 3 

PHASE 

The Power Wave 455M Robotic is a high performance, digitally 

controlled inverter power source designed for robotic, 

hard automation and semiautomatic applications. It is 

designed to be part of a modular, multi-process welding 

system that can be arranged in a variety of ways for optimum, 

customized performance and easy maintenance. 

Optional DeviceNet and Ethernet communication modules 

provide networking capabilities and allow the power 

sources to communicate with other industrial machines to 

create a highly integrated and flexible welding cell. 

Available as a standard model or with Lincoln’s STT® 

process for applications in which heat input control, minimal 

distortion, reduced spatter and low fumes are essential. 

Processes 

MIG, Pulsed, STT, Flux-Cored 


•Program your own waveform or choose from over 60 

standard welding waveform programs that offer a broad 

range of electrode size, type and shielding gas combinations 

to give you optimal appearance, penetration, beadshape 

and travel speed for each application. 

• Modular design enables robotic, hard automation and 

semiautomatic applications using a single machine 

platform. 

Input Dimensions Net 

Product Product Input Rated Output Current @ Output H x W x D Weight 

Name Number Power Current/Voltage/Duty Cycle Rated Output Range in. (mm) lbs. (kg) 

Power Wave K2262-1 208/230/460/575/3/50/60 60Hz: 60Hz: 5-570A 26.1 x 19.9 x 32.9 286 

455M Robotic 450A/38V/100% 58/53/25/22A (663 x 505 x 835) (130) 

(570A/43V/60%) (82/78/37/31A) 

Power Wave K2263-1 50Hz: 50Hz: 293 

455M/STT 400A/36V/100% 49/45/23/18A (133) 

Robotic (500A/40V/60%) (67/61/31/25A) 

(1) At rated output. 


60 

50 

Hz 

118 

• Optional communication modules provide networking 

capabilities via DeviceNet or Ethernet. 



time critical integration to the power source and 

networked equipment. 

• Software based controls can be upgraded as new features 

become available. 

•Process and production monitoring with access to real 

time (500Hz) feedback such as arc current, voltage and 

wire feed speed. Access to internal data acquisition 

(10KHz) and access to real time machine status such as 

fault/alarm conditions and arc time. 

•A Power Wave inverter operates at a high efficiency 

(88-90%) with a 95% minimum power factor(1) and is 

capable of operating from a universal input voltage 

(208 to 575 volts). 

• Power Wave 455M/STT features Lincoln’s Surface 

Tension Transfer® Process, which controls heat input for 

great penetration and reduced spatter and fumes. 


DeviceNet Interface Module, Ethernet Interface Module, 

Analog Interface Module, Wave Designer Software, Dual 

Cylinder Platform Undercarriage, Cool-Arc® 40 Water 

Cooler 

Recommended Wire Feeder 

Power Feed 10R 

Order 

K2262-1 Power Wave 455M Robotic 

K2263-1 Power Wave 455M/STT Robotic 



Literature 

E10.90

CC 

Output DC 

CV 

Input 3 

PHASE 

The Power Wave 655 Robotic is high-performance, digitally 

controlled inverter power source capable of complex, 

high-speed waveform control. The Power Wave 655 Robotic 

provides additional output for those heavy duty automation 

jobs. This Power Wave connects seamlessly to robot 

controllers and hard automation PLCs to create a highly 

integrated and flexible welding cell. The Power Wave 655 

Robotic is built just like our Power Wave 455M Robotic, a 

proven and reliable inverter platform for various hard 

automation and robotic applications. The Power Wave 655 

Robotic works exclusively with the Power Feed 10R wire 

feeder. 

Processes 



•Program your own waveform or choose from over 60 

standard welding waveform programs that optimize 

output for a broad range of electrode size, type and 

shielding gas combinations to give you optimal 

appearance, penetration, beadshape and travel speed 

for each application. 



time-critical integration to the power source and 

networked equipment. 


655 Robotic 

• Software based controls can be upgraded as new features 

become available. 

•Process and production monitoring with access to realtime 

(500Hz) feedback such as current, voltage and wire 

feed speed. Access to internal data acquisition 

(10 KHz) and access to real-time machine status, such 

as fault/alarm conditions and arc time. 

•A Power Wave inverter operates at a high efficiency 

(88-90%) with a 95% minimum power factor(1) and is 

capable of operating from a universal input voltage 

(230 to 575 volts). 

• Excellent power source for heavy duty Tandem MIG 

applications. 

• Standard Ethernet/DeviceNet capabilities. 


Analog Interface Module, Wave Designer 2000 Software, 

Dual Cylinder Platform Undercarriage, Cool-Arc® 40 Water 

Cooler 

Recommended Wire Feeder 


Order 

K1519-1 Power Wave 655 Robotic 



Literature 

E10.95 


Product Product Input Rated Output Input current Output H x W x D Weight 

Name Number Voltage Current/Voltage/Duty Cycle @Rated Output Range in. (mm) lbs. (kg) 

Power Wave K1519-1 230/460/575/3/50/60 60Hz: 60Hz: 20-880A 26.1 x 19.9 x 32.9 286 

655 Robotic 650A/44V/100% 43/34A (663 x 505 x 835) (130) 

(850A/44V/60%) (82/78/37/31A) 

(1) At rated output. 

60 

50 

Hz 


Power Feed Automated Solutions 

10R 


mounted on 

FANUC Robot 

Arm. 


VDC 

Compact Wire Drive System for Automation 

The Power Feed 10R is a high performance, digitally 

controlled wire feeder designed to be a part of a modular, 

multi-process welding system. It is specifically designed to 

mount to a robot arm or to use in hard automation applications. 

Modular systems can be arranged in a variety of 

ways for optimum, customized performance and easy 

maintenance. This four drive roll feeder operates on 40VDC 

input power and is designed to be used with ArcLink 

Robotic Power Wave power sources. Close integration of 

the feeder, power source and existing equipment creates the 

foundation for a system with superior welding performance 

and reliability. 

Processes 

MIG, Pulsed, STT, Flux-Cored, Metal-Cored 


• Digitally controlled by the Power Wave power source, 

yielding the best performance in the industry. 

• Use with Lincoln power sources featuring ArcLink, the 

leading digital communications protocol for welding, 

making it the best choice for seamless integration with 

the power source and networked equipment. 

Wire Feed Wire Size Range Wire Size Range Dimensions Net 

Product Product Speed Range Solid Cored H x W x D Weight 

Name Number inches/min (m/min) inches (mm) inches (mm) inches (mm) lbs (kg) 

Power Feed K1780-2 50-800 in/min (1.3-20.3m/min) .025-3/32 in (0.6-2.4mm) .035-.120 in. (0.9-3.0mm) 8.9 x 10.3 x 8.1 22.4 lbs 

10R 75-1200 in/min (2.0-30.5 m/min) .025-1/16 in (0.6-1.6mm) .035-5/64 in (0.9-2.0mm) (226 x 261 x 206) (10.2 kg) 


120 

•Tachometer feedback provides calibration and precise 

control of wire feed speed. 

• Feeder brakes from maximum speed to zero in milliseconds, 

minimizing the chance of wire sticking in the 

puddle. 

• Select standard or high speed gears for wide wire feed 

speed range. 

• Split wire guides provide trouble-free feeding and offer 

fast, tool-less wire installation, changeover and 

maintenance. 

• Easy-to-read gauge for accurate drive roll tension. 

• Brass-to-brass connections for good connectivity 

between feeder and gun. 

• Modular construction for easy servicing. 

• Self loading wire feature for easy set-up. 


Water Connection Kit, 14-Pin to 14-Pin Control Cable, 

4 Drive Rolls and Split Wire Guide, Torch Bushings, 

Incoming Conduit Bushings, Wire Straightener, Magnum® 

Low Drag Wire Conduit, Accu-Trak Drum Payoff Kit 

Recommended Power Sources 

Power Wave F355i, Power Wave 455M Robotic, 

Power Wave 455M/STT Robotic, Power Wave 655 Robotic 

Order 

K1780-2 Power Feed 10R 



Literature 

E9.160

Classic Outfits 

20' x 3/16" 

Twin Hose 

85 

Torch Handle 

Instruction 

Manual 

Classic Outfits 

• Includes goggles, striker and hose 

•Available in CGA 300 connections 

• Cuts 1", Welds 1/8" with tips supplied 

• Max. capacities require optional tips 

Port-A-Torch 

Goggles 

D-85 

Welding Mixer 

Striker 

Harris ® Harris Products 

Calorific 

Model 25 

Oxygen Regulator 

72-3 

Cutting Attachment 

23A90-5 

Welding Tip 

Model 25 

Fuel Gas Regulator 

6290-1AC 

Cutting Tip 

Steelworker Classic shown 

Part Max. Cutting Max. Welding 

Product CGA Number Capacity Capacity 

Pipeliner Classic 510 4403155 6" 1" 

Steelworker Classic 510 4403069 5" 1/2" 

Alternate Fuel Combo Classic 510P 4403177 5" N/A 

Port-A-Torch 

Contains all the quality equipment needed for cutting, 

welding and brazing in a rugged molded plastic carrying 

case. The outfit is designed to carry one MC acetylene 

cylinder and one 20 cu.ft. oxygen cylinder. As supplied, the 

outfit is capable of cutting to 1" and welding to 1/16". Can 

cut to 4" and weld to 1/2" with larger tips and acetylene 

cylinder. Includes goggles, striker and hose. 

Part Max. Cutting Max. Welding 

Product CGA Number Capacity Capacity 

Port-A-Torch 200 4403078 4" 1/2" 


Harris ® Harris Products 

Calorific 

Shielding Gas Kits 

Cutter Pacs 

Flowmeter 

0-70 SCFH 

Flowgauge 

0-60 SCFH 


Shielding Gas Kits 

A complete package for shielding gas supply to your MIG 

or TIG machine. 

• Flowgauge regulator features 2" easy-to-read 

Argon/CO2 Dual Scale Gauges 

• Kit contains 10 feet of 3/16" approved hose with inert 

gas fittings 

• Flowgauge kits feature the Model 301 

• Flowmeter kits feature the Model 355-2 

Product Part Number 

Flowguage 4400229 

Flowmeter 4400235 

Cutter Pacs 

Features industrial duty regulators that are backed by a 

three year warranty. Triangular stainless steel tube torch 

design insures superior strength and added safety. 

Part Model Cutting Torch Torch Single Stage Single Stage 

Number Number Torch Length Head Angle Oxygen Reg. Fuel Gas Reg. 

4401640 6225E-300 62-4E 18" 90° 25-100C-540 25-15C-300 

4401638 

Alternate Fuel 

6225E-510 62-4E 18" 90° 25-100C-540 25-15C-510 

4401639 6225F-510 62-4F 18" 90° 25-100C-540 25-50C-510 

122

Consumables 

Lincoln 

Consumables 


Consumables 

We’re very fussy about the arc welding consumables 

that carry the Lincoln brand name. In fact, 

our consumables are the most thoroughly tested 

welding consumables in the industry. We check raw 

materials for up to 30 chemical elements, monitor 

electrode diameter and flux mixtures several times 

during the manufacturing process and examine the 

appropriate coating or surface conditioning using a 

variety of proprietary technologies. 

Why do we go to all this trouble? Two reasons: 

First, we don’t want to just meet the outside limits 

of AWS or other industry specifications – we want 

to nail it to assure you will always be within 

required specifications. In other words, you will 

get what you pay for! 

More importantly, we want to deliver the most 

consistent performance – performance you can rely 

on inch by inch within a package, or from package 

to package, or from pallet to pallet. After all, your 

reputation – and ours – depends on it. 

Stick 

Stick electrodes are available in a variety of packaging 

to conveniently meet your welding needs. 

Request the following brochure for Lincoln’s full 

range of electrodes. 

• Consistent coating composition for consistent 

performance. 

• Great puddle control and arc action. 

Request publication C2.10 


TIG 

Our commitment to supplying cut length consumables 

brings with it Lincoln’s proven track record 

of providing wires with the following features: 

• Excellent Welding Characteristics 

• Precise Control of Wire Chemistry 


MIG Wires 

SuperArc® and SuperGlide® wires have earned 

a reputation for being the best MIG wires in the 

industry with the following features: 

• Unparalleled consistency in weld wire electrode 

quality. 

• Chemistry – only the best raw materials are 

good enough. 

• MicroGuard® surface conditioners ensure 

smooth, trouble-free wire feeding and arc 

performance. 

• Less spatter, less cleanup, reliable starting 

and improved arc performance with 

MicroGuard® Ultra arc enhancement agents. 


Flux-Cored, Gas-Shielded 

Outershield® and UltraCore gas-shielded, fluxcored 

continuous wire electrodes are designed 

for use with either CO2 or argon mixes. The deep 

penetration characteristics of these electrodes 

make them ideal for automatic and semiautomatic 

welding of fillet, lap and butt welds in both single 

and multiple pass welding applications with the 

following features: 

• Excellent Operator Appeal 

• Good Resistance to Porosity/Gas Marking 

• High Deposition Efficiencies 

Request publication C3.10 and C3.12

Flux-Cored, Self-Shielded 

Innershield® self-shielded, flux-cored wires are 

especially suited for outdoor or drafty locations. 

No external gas or flux is required, making the 

entire Innershield process user-friendly with the 

following features: 

• Open Arc Process, No Gas Shielding Required 

• Welds Outdoors/Drafty Locations 


Metal-Cored, Gas-Shielded 

Metalshield® combines the arc characteristics of 

MIG with the performance benefits of flux-cored 

welding for faster travel speeds and high deposition 

rates with low smoke and spatter. 

• Reduced clean-up time due to low spatter levels. 

• Achieves deposition efficiencies of 90% or more. 

• Highly deoxidized wire electrode for excellent 

performance over mill scale. 

• Reduced distortion due to low heat input. 


Submerged Arc 

Lincoln Electric is the industry leader in submerged 

arc welding equipment and consumables. Our wire 

and fluxes: 

• Provide exceptional weld quality, and bead 

appearance. 

• Designed for both automatic and semiautomatic 


• Excellent for single and multiple pass welds in 

the flat and horizontal positions. 


Consumables 

Hardfacing 

Hardfacing products are used to restore parts 

to their original size that have been worn down 

due to metal-to-metal friction, severe impact, 

severe abrasion or abrasion plus impact. 


Stainless Steel 

Lincoln’s broad range of premium stick, TIG, MIG, 

flux-cored and submerged arc consumables can 

be found in the following publication: 


Aluminum 

Lincoln’s broad range of premium stick, TIG and 

MIG consumables can be found in the following 

publications: 

• Aluminweld Stick C8.10 

• TIG Consumables C9.10 

• SuperGlaze MIG C8.05 

Our SuperGlaze® aluminum products: 

• provide trouble-free feedability. 

• have excellent surface finish for excellent 

arc characteristics. 

Pipeliner® 

Premium pipe welding consumables. 

• Consistent Performance 

• Lot-Tested and Lot-Certified 

• Special Moisture Resistant Packaging 



Consumables 

Premium Low 

Hydrogen Electrode. 

MORE of What You Need 

in a Stick Electrode. 

MORE CONTROL — Hot start tip. Square 

burnoff. Excellent restrikes. Superior 

puddle control. 

MORE PROFITABILITY — High deposition 

rates. Low spatter levels. Easy slag 

removal. Excellent tie-ins. 

MORE PEACE OF MIND — Conforms to AWS, 

ASME, ABS, Lloyds, DNV, BV, GL & CBA/GSA. 

Why Buy Anything Else?SM 


Electrode AWS Recm’d General 

Name Classification Polarity Description 

Steel – Carbon & Low Alloy 

Consumables 

Stick Electrode 

Fast Freeze, Out-Of-Position, Mild Steel Stick Electrodes 

Fleetweld ® 35 E6011 AC Operators consistently give this electrode high marks. This quality 

DC± Lincoln product is a proven performer for sheet metal welding 

applications and AC pipe welding. Fleetweld 35 is a great electrode 

to use on jobs where the steel isn’t clean. 

Fleetweld 35LS E6011 AC Great for making tack welds under Innershield ® deposits. Use 

DC± Fleetweld 35LS with confidence on plated, dirty, painted, or greasy 

steel. It’s an outstanding stick choice for AC pipe welding, for 

applications that require deep penetration, and in jobs where x-ray 

quality welds are required. 

Fleetweld 180 E6011 AC Got a small AC welder? Here’s your electrode! Fleetweld 180 offers 

DC± excellent arc stability for excellent performance with power sources 

as low as 50V open-circuit voltage (OCV). A great stick electrode 

with the ability to start easily on low open circuit voltage welders. 

Fleetweld 22 E6022 DC+ Developed specifically for floor decking and other applications 

AC where burnthrough spot welding on sheet metal is required. 

Fleetweld 22 is great for galvanized or plated sheet steel, as well 

as on steel that is painted or dirty. 

Fast-Fill, High Deposition, Mild Steel Stick Electrode 

Jetweld ® 1 E7024-1 AC When the project involves large welds, you can’t pick a more 

DC± user-friendly electrode! Operators appreciate Jetweld 1’s smooth 

bead and high deposition rates. A great general purpose electrode 

for single or multi-pass applications. 

Jetweld 2 E6027 AC When the job demands x-ray quality welds, high deposition rates, 

DC± and excellent wash-in, reach for Jetweld 2. We’ve designed the 

Jetweld 2 for peak performance on multiple pass welds, and fast-fill 

single pass welds. 

Jetweld 3 E7024 AC Jetweld 3’s high deposition rates, and smooth bead make it a great 

DC± choice for welding on mild steel. It is especially effective for multipass 

welds and fast-fill single pass welds. 


Consumables 




Steel – Carbon & Low Alloy, con’t. 

Fill Freeze, High Speed, Mild Steel Stick Electrodes 

Fleetweld ® 7 E6012 DC- Got a variety of jobs that a single all-position electrode has to 

AC handle? Choose Lincoln Electric’s Fleetweld 7. This versatile, highspeed 

electrode is a real workhorse on sheet metal lap joints and 

fillet welds. It’s also a great choice for poor fit-up welding jobs. 

Fleetweld 37 E6013 AC Here’s a terrific all-position electrode for low amperage welding 

DC± on sheet metal – especially in applications where appearance is 

important. We’ve designed Fleetweld 37 for excellent performance 

with smaller AC welders with low open-circuit voltages. It’s an 

excellent choice for jobs involving irregular or short welds that 

require a change in position. 

Fleetweld 47 E7014 AC Fleetweld 47 features high deposition rates for fast performance. 

DC± Operators love this easy-to-use, all-position electrode! Choose 

Fleetweld 47 for sheet metal lap joints and fillet welds, general 

purpose plate welding and maintenance jobs. 

Low Hydrogen, Mild Steel Stick Electrodes 

Excalibur ® 7018 MR E7018 H4R DC+ There’s a long list of reasons why operators are so loyal to 

AC Excalibur 7018. They tell us they love the clean puddle, the square 

coating burnoff, the easy all-position handling and the excellent 

wash-in characteristics. It’s a terrific choice for jobs that involve 

steels with poor weldability. 

Excalibur 7018-1 MR E7018-1 H4R DC+ When the job involves critical, out-of-position welding, reach for 

AC Lincoln Electric’s Excalibur 7018-1. It offers a beautifully clean 

weld puddle, uniform slag follow, and superior wash-in with no 

undercutting. Also great for welding on steels with marginal 

weldability. 

Lincoln 7018AC E7018 H8 AC AC? DC? This electrode performs beautifully either way! Lincoln 

DC± 7018AC is a great choice for low open circuit voltage AC power 

sources. Cold restrikes are no problem with this versatile, allposition 

electrode. 


128




Consumables 


Low Hydrogen, Mild Steel Stick Electrodes, con’t. 

Jetweld LH ® -70 E7018 H4R DC+ A top-choice electrode for welding on thick sections and restrained 

AC joints when cracking is an issue. It’s also a good call when the 

project involves hard-to-weld steels. Jetweld LH-70 also offers 

high deposition rates. 

Jet ® -LH-78 MR E7018 H4R DC+ Great for jobs on mild steel and some high-strength low-alloy 

AC steels. It also tolerates high sulfur and high silicon steels. 

Jet-LH 78 MR features higher tensile strength for stress-relieved 

properties. 

Jetweld LH-73 E7018 H8 AC Jetweld LH-73 delivers easy restriking for jobs that involve skip 

DC+ and tack welding. This dependable electrode is a favorite of 

operators who weld on AC. It’s designed for optimum performance 

on machines that use low open circuit AC voltage. 

Jetweld LH-3800 E7028 H8 AC If high production and low hydrogen deposits matter, count on 

DC+ Jetweld LH-3800. This electrode’s fast, easy restriking characteristics 

make it great for skip and tack welding. Good notch 

toughness down to 0°F (-18°C). 

Low Hydrogen, Low Alloy Steel Stick Electrodes 

Excalibur ® E7018-A1 H4R DC+ Excalibur 7018-A1 MR low hydrogen electrode is an outstanding 

7018-A1 MR AC choice for all position welding of 0.50% molybdenum low alloy 

steels of 50 ksi (345 MPa) minimum yield strength. 

Excalibur E8018-C1 H4R DC+ Excalibur 8018-C1 MR is the ideal moisture resistant electrode for 

8018-C1 MR AC welding on equipment and pipe that transport liquid ammonia, 

propane and other gases. An excellent all position electrode for 

applications requiring a nominal 2-1/4% nickel deposit. 

Excalibur E8018-C3 H4R DC+ Excalibur 8018-C3 MR is a 1% nickel all position electrode for 

8018-C3 MR AC fabrication or repair of 1% nickel steels, as well as a wide variety of 

other low alloy and carbon steels. 

Excalibur E9018-M H4R DC+ Excalibur 9018M MR is intended for welding high strength steels 

9018M MR of 90,000 psi (620 MPa) tensile strength and higher. 

Jetweld ® E8018-B2 H4R DC+ LH-90 MR was designed to meet the rigorous demands of high 

LH-90 MR E9018-G H4R AC temperature, high pressure piping assignments. This electrode 

offers a nominal 1-1/4% chromium, 1/2% molybdenum deposit 

and meets the requirements of high tensile (90,000 psi) steels. 


Consumables 





Low Hydrogen, Low Alloy Steel Stick Electrodes, con’t. 

Jet ® -LH 8018-B2 E8018-B2 H4R DC+ If your welding involves 1-1/4% chromium and 1/2% moly pipe, 

MR AC tubes, boilers or castings, you’ll want Jet-LH 8018-B2 MR as your 

welding electrode. It offers a 1-1/4% chromium and 1/2% 

molybdenum deposit. Reach for this electrode when operating 

temperatures exceed 850°F (450°C). 

Jet-LH 8018-C1 E8018-C1 H4R DC+ Jet-LH 8018-C1 MR has outstanding impact properties. This is 

MR AC the ideal electrode for welding on equipment and pipe that will 

transport liquid ammonia, propane and other gases. An excellent 

all-position electrode for applications requiring a nominal 2-1/4% 

nickel deposit. 

Jet-LH 8018-C3 E8018-C3 H4R DC+ An excellent stick electrode with excellent impact properties. 

MR AC Jet-LH 8018-C3 MR produces a nominal 1% nickel deposit that is 

a great fit for a wide range of welding applications. A good choice 

for welding on weathering type steels. 

Jet-LH 9018-B3 E9018-B3 H4R DC+ Great low hydrogen stick electrode. For welding 2-1/4% chromium 

MR AC and 1% molybdenum steels when heat treating is required. Good 

mechanical properties in the as-welded and stress relieved condition. 

A great choice when temperatures exceed 850°F (450°C). 

Jetweld LH ® -110M E11018-M H4R DC+ You’ll especially like this all-position electrode for jobs that call for 

MR AC welding high tensile steels such as T-1 steel and HY-80. Jetweld 

LH-110M MR is also a great match for any general fabrication or 

repair where the weld deposit must meet AWS E11018-M. 


130




Consumables 


Fill Freeze, Out-Of-Position Pipe Welding, Mild Steel & Low Alloy Steel Stick Electrodes 

Fleetweld ® 5P E6010 DC+ Fleetweld 5P is a great choice for welding on dirty, rusty, greasy 

or painted steel – especially in vertical or overhead applications. 

Fleetweld 5P+ E6010 DC+ Lincoln’s Fleetweld 5P+ is ideal for steel that’s less than clean. It’s 

a first choice for pipe welding, and vertical-up and overhead plate 

welding. This electrode is a long-time favorite among operators 

who handle cross-country and in-plant pipe welding. 

Shield-Arc ® 85 E7010-A1 DC+ Need a reliable, all-position stick electrode for high tensile steel 

pipe? Here’s your electrode! Shield-Arc 85 produces a 70,000 psi, 

1/2% molybdenum weld deposit for use on 1/2% molybdenum 

pipe steels and API 5LX-42 through X-56 line pipe. 

Shield-Arc HYP+ E7010-P1 DC+ Tendency for “fingernailing” and electrode sticking have been 

virtually eliminated! Designed for all passes of API 5LX-52 through 

X-65 high strength pipe. Provides the welder with a clean, visible 

weld puddle and superior puddle control. A true E7010-P1 

electrode. 

Shield-Arc 70+ E8010-G DC+ Here’s an electrode that makes short work of even the most 

challenging high silicon pipe applications! Shield Arc 70+ is an 

outstanding choice for API 5LX-56 through X-70 grade pipe, as 

well as for a wide range of sheet metal welding assignments. 

Shield-Arc 80 E8010-G DC+ When your job involves vertical down welding on high strength 

pipe, reach for Lincoln’s Shield-Arc 80 electrode. This dependable 

stick electrode offers the perfect combination of low temperature 

impact properties and deep penetration. It handles all passes on 

API 5LX-56 through X-70 pipe. Excellent “stacking” ability is a 

feature of Shield-Arc 80, that maximizes productivity on the job 

site. Also meets AWS E8010-P1 requirements. 

Shield-Arc 90 E9010-G DC+ An all-position pipe electrode that’s a great choice when the task 

is vertical down welding on API 5LX-70 through X-80 pipe. SA-90 

also performs well in situations where low hydrogen processes are 

not practical, and when welding on dirty steels. 


Consumables 

TIG Cut Lengths 

Electrode AWS General 

Name Classification Description 

Carbon Steel Gas Welding 

Lincoln R45 R45 General purpose oxyfuel rod for welding mild steels. 

Lincoln R60 R60 Oxyfuel rod for welding a variety of steels where additional strength and 

ductility are needed. 

Carbon Steel TIG Welding 

Lincoln ER70S-2 ER70S-2 Triple deoxidized rod which produces high quality x-ray quality welds over 

most surface conditions. 

Lincoln ER70S-6 ER70S-6 High quality rod with high levels of Mn and Si which produces sound 

welds with excellent wetting action. 

Silicon Bronze 

Lincoln Silicon Bronze ERCuSi-A Copper/silicon alloy for welding copper, copper silicon, and copper zinc 

materials to mild steel. 

Stainless Steel 

Lincoln ER308/308L ER308, ER308L For joining 304 and 304L and other “18-8” stainless steels. 

Lincoln ER309/309L ER309, ER309L For 309 stainless steels and joining carbon steels or low alloy steels to 

stainless steels. 

Lincoln ER316/316L ER316, ER316L For joining 316L stainless steels. 

Aluminum 

SuperGlaze 4043 ER4043 Aluminum-silicon alloy for use on many weldable cast and wrought aluminum 

alloys. The silicon addition improves puddle fluidity, making it a preferred 

alloy. 

SuperGlaze 5356 ER5356 Aluminum-magnesium alloy for use on many weldable cast and wrought 

aluminum alloys. 5356 is generally chosen for its high shear strength. 


132

Smooth Feeding 

Smooth Arc 

Premium MIG Wire 

with MicroGuard TM 

Premium MIG Wire 

with MicroGuard Ultra 

surface treatment. 

TM 

Ultra 

surface treatment. 

MORE of What You Need 

in a MIG Wire. 

Consumables 

MORE EFFICIENCY — Thanks to a 

smoother arc and reduced cleaning time. 

MORE PRODUCTION — Thanks to a 

smoother feed and less downtime. 

MORE PEACE OF MIND — Thanks to 

Lincoln Electric’s 

100% Satisfaction Guarantee. 



Consumables 

MIG Wires 

Our MicroGuard Ultra surface treatment, with proprietary arc enhancement agents, facilitates excellent weld puddle control, 

very good wetting action, straight bead edges and a wider operating range. Plus, the exceptional feeding characteristics of 

SuperArc ® and SuperGlide ® , made possible by MicroGuard Ultra surface treatment, translate to reduced down-time and 

high operator appeal. 



Mild Steel Wire 

SuperArc ® L-50 ER70S-3 Our most popular MIG wire, SuperArc L-50, premium copper coated wire, is an 

excellent choice for 70,000 psi (482 MPa) tensile strength, carbon steel base 

materials. SuperArc L-50 has moderate levels of silicon and manganese for deoxidation 

and cleaning action. Designed for use on clean, oil-free, and rust-free base 

material. SuperArc L-50 also has an excellent reputation for feedability and troublefree 

performance. Shielding gases include argon/carbon dioxide blends, 

argon/oxygen blends, straight carbon dioxide. 

SuperGlide ® S3 ER70S-3 SuperGlide S3, our premium bare MIG wire, like our SuperArc L-50, is an excellent 

choice for 70,000 psi (482 MPa) tensile strength, carbon steel base materials. 

SuperGlide S3 has moderate silicon and manganese deoxidizer levels and has 

an excellent reputation for feedability and trouble-free performance. Designed for 

use on clean, oil-free, and rust-free base material. SuperGlide S3 MIG wire is an 

excellent choice when a bare or non-copper coated ER70S-3 wire is preferred. 

Shielding gases include argon/carbon dioxide blends, argon/oxygen blends, 

straight carbon dioxide. 

SuperArc L-54 ER70S-4 SuperArc L-54 premium copper coated MIG wire is your first choice when welding 

on metals with a light to medium presence of millscale. For best performance, use 

on clean, oil-free, and rust-free base material. Improved wetting at the toes of a weld 

when compared to welds made with ER70S-3 electrode. SuperArc L-54 has higher 

silicon and manganese deoxidizer levels than AWS ER70S-3 electrodes to tolerate 

surface contaminants. Shielding gases include argon/carbon dioxide blends, 

argon/oxygen blends, straight carbon dioxide. 

SuperArc L-56 ER70S-6 Lincoln’s premium copper coated MIG wire, SuperArc L-56 is an excellent choice for 

welding on metals with a medium to high presence of millscale. For best performance 

use on clean, oil-free, and rust-free base material. Best weld appearance and 

toe wetting when compared to ER70S-3 and ER70S-4 classifications. SuperArc L-56 

has high silicon and manganese deoxidizer levels. Superior feedability and excellent 

arc characteristics are trademarks of SuperArc L-56. Shielding gases include 

argon/carbon dioxide blends, argon/oxygen blends, straight carbon dioxide. 

SuperGlide S6 ER70S-6 Lincoln’s premium bare, mild steel MIG wire, SuperGlide S6 is an excellent choice 

for welding on metals with a medium to high presence of millscale. For best performance 

use on clean, oil-free, and rust-free base material. S6 will tolerate higher 

levels of surface contaminants than ER70S-3 or S-4 electrodes. Best weld appearance 

and toe wetting when compared to ER70S-3 and ER70S-4 classifications. High 

silicon and manganese deoxidizer levels. SuperGlide S6 MIG wire is the choice for 

you when a bare or non-copper coated ER70S-6 wire is preferred. Shielding gases 

include argon/carbon dioxide blends, argon/oxygen blends, straight carbon dioxide. 


134

Consumables 

MIG Wires 

Our MicroGuard Ultra surface treatment, with proprietary arc enhancement agents, facilitates excellent weld puddle control, 

very good wetting action, straight bead edges and a wider operating range. Plus, the exceptional feeding characteristics of 

SuperArc ® and SuperGlide ® , made possible by MicroGuard Ultra surface treatment, translate to reduced down-time and 

high operator appeal. 



Low Alloy Wire 

SuperArc ® LA-75 ER80S-Ni1 SuperArc LA-75 is a premium copper coated, low alloy MIG wire certified to 

meet 80,000 psi (552 MPa) minimum tensile strength. Optimal mechanical 

properties are achieved with a 98-95% argon, 2-5% oxygen shielding gas 

blend. Can be welded with 90% argon, 10% carbon dioxide gas blend, as well 

as 75% argon, 25% carbon dioxide mixture. Charpy V-Notch impact testing 

meets or exceeds 20 ft. lbs. (27 J) at -50°F (-46°C). LA-75 delivers a weld 

deposit with outstanding corrosion resistance for use on ASTM A588 

weathering steels. 

SuperArc LA-90 ER80S-D2 SuperArc LA-90 is our premium copper coated, low alloy MIG wire 

ER90S-D2 manufactured to meet tensile strength requirements of 80,000 to 90,000 psi 

(ER90S-G) (552-620 MPa) minimum. The addition of 0.5% molybdenum provides 

strength after stress relief. Ideal selection when welding ASTM A182, A217, 

A234 and A335 high temperature pipe, fittings, flanges and valves and A336 

pressure vessel forgings. Best mechanical properties are achieved with an 

98-95% argon, 2-5% oxygen shielding gas blend. 

SuperArc LA-100 ER100S-G SuperArc LA-100, our premium copper coated, low alloy MIG wire is designed 

(ER110S-G) for use on 100,000 psi (690 MPa) tensile base material and those materials 

MIL-100S-1 that require a minimum yield strength of 82,000 psi (565 MPa). Excellent for 

(Military) welding on ASTM A514, A543, A724 and A782 quenched and tempered plate 

or HY-80 base material. LA-100 provides excellent impact properties under 

higher heat input conditions. Best mechanical properties are achieved with an 

98-95% argon, 2-5% oxygen shielding gas blend or 95% argon, 5% CO2. 

Also meets MIL-E-23765/2C, /2D, /2E specifications as a MIL-100S-1 

classification. 

“Recently we were experiencing problems with a competitor’s welding wire’s coating 

flaking. We decided to make the switch to Lincoln Electric’s SuperArc® L-56 welding 

wire. It’s an extremely smooth running wire with excellent puddle control that produces 

a quality weld with good penetration. 

Along with switching the wire manufacturer we also upgraded from the 30-pound spool 

to the 500-pound Accu-Pak box, for both our robotic and manual frame welding 

operations. The change enabled us to purchase a better quality welding wire at a very 

competitive price. With Lincoln’s wire, our efficiency has increased and we are extremely 

pleased that we made the change.” 

Charles Scharfy, Senior Welding Engineer 

Indian Motorcycle Corp. 


Consumables 

Smooth Arc 

Smooth Wire 

Premium Aluminum MIG Wire. 

MORE of What You Need in a MIG Wire. 

MORE QUALITY — Thanks to the 

cleanest wire in the industry. 

MORE PRODUCTIVITY — Thanks to the 

smoothest feeding wire in the industry. 

MORE PEACE OF MIND — Thanks to 

Lincoln Electric's 100% Satisfaction Guarantee. 


Smooth Feeding 


Consumables 

Aluminum MIG Wires 

SuperGlaze ® controls the problems usually associated with aluminum wire feeding such as birdnesting, tangling and 

burnback, by providing a pristine surface condition and feeding the wire with less force than typical competitive products. 



SuperGlaze ® 

SuperGlaze ® 1100 ER1100 SuperGlaze 1100 is highly resistant to chemical corrosion and has 

good crack resistance. Suitable for electrical and chemical applications 

utilizing aluminum base metal with little or no alloying elements. Like all 

1XXX filler alloys, Lincoln’s SuperGlaze 1100 is the softest aluminum 

MIG wire and requires extra care to ensure good feeding. 

SuperGlaze 4043 ER4043 SuperGlaze 4043 is a great choice for the welding of heat-treatable 

base alloys and more specifically the 6XXX series alloys. It has a lower 

melting point and more fluidity than the 5XXX series filler alloys and is 

preferred by welders because of its favorable operating characteristics. 

ER4043 type wires are also less sensitive to weld cracking with the 6XXX 

series base alloys. SuperGlaze 4043 is suitable for sustained elevated 

temperature service, i.e. above 150°F (65°C). 

SuperGlaze 4047 ER4047 A lower melting point and higher fluidity are two advantages SuperGlaze 

4047 has over its cousin SuperGlaze 4043. SuperGlaze 4047 produces 

very clean weld deposits and possesses excellent operator appeal. It can 

be used as a substitute for an ER4043 type wire to increase silicon in the 

weld metal, minimize hot cracking, and produce higher fillet weld shear 

strength. SuperGlaze 4047 is suitable for sustained elevated temperature 

service, i.e. above 150°F (65°C). 

SuperGlaze 5183 ER5183 SuperGlaze 5183 is designed to weld high magnesium alloys to meet 

higher tensile strength requirements. Use on 5083 and 5654 base 

materials when required tensile strengths are 40,000 psi (276 MPa) or 

greater. Typical applications are in the marine and cryogenic industries, 

and high strength structural aluminum fabrication. 

SuperGlaze 5356 ER5356 SuperGlaze 5356 is our most popular aluminum MIG wire. It is a great 

general purpose filler alloy designed for the welding of 5XXX series 

alloys when 40,000 psi (276 MPa) tensile strength is not required. 5356 

is often chosen for its high shear strength. 

SuperGlaze 5554 ER5554 SuperGlaze 5554 is intended as a matching filler alloy when welding 

5554 base alloys. This alloy is a lower magnesium content alloy and is 

often used for automotive wheels, over-the-road trailers, and rail tank 

cars where the weld filler metal chemistry must closely match the base 

material chemistry to maximize corrosion performance. 

SuperGlaze 5556 ER5556 SuperGlaze 5556 weld deposits will provide matching tensile strengths 

for the 5XXX alloys, such as 5083 and 5654. Contains increased 

amounts of magnesium or manganese compared to SuperGlaze 5356. 


Consumables 

Premium 

Cored Wire Electrode. 

MORE of What You Need in a 

Gas-Shielded Flux-Cored Wire. 

ULTRA PERFORMANCE — Thanks to low spatter, 

easy operation and great operator appeal. 

ULTRA DEPENDABILITY — Thanks to optimized 

mechanical properties and exceptional 

chemistry control. 

ULTRA PROTECTION — Thanks to 

Lincoln Electric’s new ProTech 

foil bag packaging. 



Consumables 

UltraCore Gas-Shielded Flux-Cored Wires 


Name Classification Shielding Gas Description 

Gas-Shielded Flux-Cored Wires 

UltraCore E71T-1M H8 75-80% Argon Designed specifically for use with high Argon mixed gas, 

71A85 E71T-9M H8 with a balance UltraCore 71A85 delivers Lincoln’s best arc characteristics 

of CO2 

for gas-shielded flux-cored welding. Shipbuilders and 

structural fabricators like it because it runs well — it’s our 

best running E71T-1 for high Argon gas blends, and it 

delivers great arc stability and fast freezing slag for easy 

out-of-position welding, even with 1/16" diameter wire. 

Carefully protected from moisture contamination using the 

new ProTech foil bag packaging system. 

UltraCore E71T-1 H8 75-80% Argon UltraCore 71A75 Dual is a general purpose wire that gives 

71A75 Dual E71T-1M H8 with a balance you the flexibility to use either straight CO2 or 75% 

E71T-9 H8 of CO2 or Argon/25% CO2 gas. It delivers a stable arc, low spatter, 

E71T-9M H8 100% CO2 and a smooth bead appearance for general fabrication 

applications. Features ProTech foil bag packaging system 

to protect wire from atmospheric moisture while in 

shipping or storage. 

UltraCore E71T-1 H8 100% CO2 For those who prefer the economy of welding with straight 

71C E71T-9 H8 CO2 for structural fabrication, railcar, shipbuilding and 

barge applications, UltraCore 71C is a great choice that 

delivers superior arc characteristics for single and multiple 

pass welding. It’s our best running E71T-1 for CO2 

applications, and it delivers great arc stability and fast 

freezing slag for easy out-of-position welding, even with 

1/16" diameter wire. Manufactured and packaged using 

ProTech foil bag packaging system to protect wire from 

harmful moisture contamination for consistent quality reel 

after reel. 

UltraCore E71T-1MJ H8 75-80% Argon UltraCore 712A80 is Lincoln’s best running E71T-12 

712A80 E71T-9MJ H8 with a balance product because of its superior arc characteristics and 

E71T-12MJ H8 of CO2 high impacts in a variety of applications, including 

offshore, tank and pressure vessel fabrication. Robust 

impact values — no matter where the notch is placed in 

the joint — makes this a favorite for designers who need 

consistently high impacts weld after weld. Tensiles are 

capped at 90 ksi to help reduce cracking tendency, and 

the new ProTech foil bag packaging system protects the 

wire from harmful moisture contamination. 


UltraCore Consumables 




Gas-Shielded Flux-Cored Wires, con’t. 

UltraCore E71T-1M H4 75-80% Argon UltraCore 712A80-H, featuring ProTech foil bag pack- 

712A80-H E71T-9M H4 with a balance aging, is designed to achieve low hydrogen levels for 

E71T-12M H4 of CO2 the toughest applications in heavy equipment, offshore, 

shipbuilding and pressure vessel fabrication. UltraCore 

712A80-H is ideal for all-position, single and multiple 

pass welding on heavy sections where hydrogen induced 

cracking may be a concern. UltraCore 712A80-H potentially 

reduces the need for preheat, so prep-time can be virtually 

eliminated and efficiencies can be increased. For heavy 

duty low hydrogen applications, choose UltraCore 

712A80-H. 

UltraCore E71T-1J H8 100% CO2 For tank and shipbuilding applications using straight 

712C E71T-91J H8 CO2, UltraCore 712C is a versatile E71T-12 choice with 

E71T-12J H8 consistently high impact values — no matter where the 

notch is placed in the weld joint. Tensiles are capped at 

90 ksi to help reduce cracking tendency. The ProTech 

foil bag packaging system protects the wire from harmful 

moisture for consistent chemistry and performance. Use 

UltraCore 712C to get high impacts when using straight 

CO2 for deep penetration profile and minimal gas costs. 

PROTECH TM FOIL BAG PACKAGING 

Every UltraCore TM wire is uniquely packaged in a specially designed foil bag to protect 

the wire from harmful exposure to atmospheric moisture and contamination. 


140

Consumables 

Metalshield ® Gas-Shielded Metal-Cored Wires 



Mild Steel Metal-Cored Wires 

Metalshield ® E70C-6M 75-92% Argon For high quality welds that require a great bead shape, 

MC-6 with a balance appearance and low spatter level, you can’t beat MC-6! 

of CO2 

Combining the arc characteristics of MIG with the performance 

benefits of flux-cored welding, MC-6 is capable 

of fast travel speeds and high deposition rates with lowest 

smoke and spatter under high argon gas blends. 

Metalshield E70C-6M 75-95% Argon This is a low-spatter, virtually slag-free electrode that 

MC-710XL with a balance produces amazingly smooth, clean welds time after time 

of CO2 

with a much higher deposition rate than solid MIG wires. 

Can be used out-of-position with short arc and pulsed arc. 

Metalshield E70C-6M JH4 75% Argon/ Designed for single and multiple pass automatic and 

MC-715 25% CO2 semiautomatic welding in the flat and horizontal positions. 

Can be used in the short circuiting mode to produce 

out-of-position welds. Multiple pass welds can often be 

made without de-slagging between passes for virtually 

slag-free deposits. Excellent low temperature impact 

properties, and for low hydrogen applications. 

Low Alloy Metal-Cored Wires 

Metalshield E90C-G 75-90% Argon Virtually spatter-free performance, reduces clean-up time! 

MC-900 with a balance This electrode is designed for high-speed welding where 

of CO2 

exceptional bead wetting is important. Use MC-900 on 

HSLA steels – including HY80 and ASTM A710, as well 

as on high strength steels. 

Metalshield E110C-G 75-90% Argon Exceptional bead wetting in high-speed welding 

MC-1100 with a balance applications! Spatter is almost non-existent with MC-1100. 

of CO2, or Use this quality wire on HSLA steels such as ASTM 514, 

90% Argon/ HY-100 and T1 steels with tensile strengths of 110,000 psi. 

7.5% CO2/ 

2.5% O2 


Outershield ® Consumables 




Mild Steel Flux-Cored Wires – High Deposition 

Outershield ® E70T-1, 100% CO2 Optimum performance on dirty plate! Designed for super- 

70 E70T-9 ior performance on materials with high levels of rust, 

oil, or mill scale, Outershield 70 is excellent for flat and 

horizontal groove and fillet welds. 

Outershield E70T-1H8, 100% CO2 Especially designed for large welds on heavy plate! 

70-H E70T-9H8 Use on mild steel and many low alloy steels used 

in the ship, bridge, heavy equipment or structural 

fabrication industries where lower hydrogen levels 

are required. 

Outershield E70T-1H8, 100% CO2 XLH stands for Extra Low Hydrogen! Low hydrogen means 

XLH70 E70T-9H8 increased resistance to cracking and reduction in preheat 

levels. Ideally suited for a wide variety of flat and horizontal 

applications. 

Mild Steel Flux-Cored Wires – All Position 

Outershield E71T-1H8, 100% CO2 or Great welds start with this highly productive wire! Whether 

71 Elite(1) E71T-9H8 75-82% Argon you are an operator, supervisor, engineer, or business 

with a balance owner, you’ll be impressed with the smooth arc behavior, 

of CO2 

low spatter, and excellent bead appearance. 

Outershield 71M E71T-1, 100% CO2 or Great feedability sets this electrode apart. Good for 

E71T-9 75-80% Argon structural steel and railcar applications. 

with a balance 

of CO2 

(1) Recommended for FEMA 353 applications using CO 2 shielding gas only. 


142

Consumables 

Outershield ® Gas-Shielded Flux-Cored Wires 



Low Alloy Flux-Cored Wires 

Outershield ® E81T1-Ni1M JH8 75-95% Argon Outershield 81Ni1-H is an all-position, gas-shielded 

81Ni1-H with a balance flux-cored electrode, designed for outstanding out-ofof 

CO2 

position welding performance. The nominal 1% nickel 

deposit makes it ideal for weathering steels and higher 

strength applications that require 80 ksi minimum tensile 

strength deposits. It delivers high CVN impact properties 

down to -40°F. Controlled diffusible hydrogen increases 

resistance to hydrogen cracking. 

Outershield E81T1-K2M JH8 75% Argon/ Outershield 81K2-H is a low alloy, all-position, gas- 

81K2-H 25% CO2 shielded flux-cored electrode for use under argon gas 

blends. Designed for outstanding out-of-position 

welding characteristics, but with better low temperature 

CVN impact properties than Outershield 81Ni1-H. 

Outershield E91T1-K2MH8 75-95% Argon The smooth, well-directed spray-type arc make this 

91K2-H with a balance electrode a favorite among operators. OS 91K2-H 

of CO2 

also offers superior puddle control in all positions, virtually 

effortless slag removal, and excellent bead wetting. Plus, in 

some instances it can reduce the level of preheat normally 

used on crack-sensitive steels. Uses include welding 

HY-80 and ASTM A710 type steels. 

“I have finally had the opportunity to try Outershield 71 Elite. It is the finest E71T-1 

flux-cored wire I have ever used. It puts all other wires to shame. Its velvety smooth 

arc and puddle, low spatter, and low smoke make it the best on the market. It also 

makes the most beautiful dome-like weld reinforcement. Even if you get a slight 

increase or decrease in wire speed the wire knows exactly what to do. I call it the 

“SMART WIRE”. This wire has made welding exciting for me again. 

Robert Panvelle 

G.M. Welding Service 

Morgan City, LA 


Innershield ® Consumables 

Self-Shielded Flux-Cored Wires 



General Purpose Welding – All Position 

Innershield ® E71T-7 Good all position welding wire. Can make very small welds at high travel 

NR ® -202 speeds. Cost-effective tacking wire for joining carbon steel. 

Innershield E71T-11 One of our most popular all-purpose Innershield wires. Versatile wire suitable 

NR-211-MP for all-position welding of light gauge steel or thin plate up to 1/2” (12.7mm). 

Low spatter and excellent weld appearance. 

Innershield NR-212 E71TG-G A good choice for general purpose, all-position welding. Produces smooth 

welds with excellent appearance. Designed for single and multiple pass semiautomatic 

and automatic welding of mild steel, sheet metal, plate and coated 

steel up to 3/4 in. (19.0mm). Low spatter level. Handles poor fit-up well. 

General Purpose Welding – High Deposition 

Innershield E70T-7 Very high deposition rates and fast travel speeds. Welds thicker mild steels 

NR-311 and some low alloy steels. Good bead shape and easy slag removal. 

Innershield E70T-4 The highest deposition rate wire designed for automatic and semiautomatic 

NS-3M welding on mild steel and some low alloy steels. Resistant to cracking on high 

sulfur steel and porosity on mildly rusty, oily or dirty plates. Soft, low arc 

with shallow penetration. 

Structural Fabrication Welding – CVN Properties – All Position 

Innershield E71T-8J Great for all-position single and multiple pass welding with mild steel 

NR-203MP (1) and some low alloy steels. Handles poor fit-up on heavy wall tubes 

and gaps up to 3/8” (9.5mm) with 1/4” (6.4mm) offset. Excellent 

Charpy V-Notch properties. 

Innershield NR-203 E71T8-Ni1 Use for all-positions. For single and multiple pass welding on mild steel 

Nickel (1%) (1) and some low alloy steels. Performs well in automatic and semiautomatic 

applications. Produces a nickel bearing weld deposit with Charpy V-Notch 

properties. Can weld gaps up to 3/8” (9.5mm). 

Innershield E71T-8 High deposition rate out-of-position welding. Designed for single and multiple 

NR-232 (1) pass welding of 3/16” (4.8mm) and heavier mild steel, as well as some low 

alloy steels. Self-peeling slag. Excellent Charpy V-Notch properties. 

(1) Meets minimum Charpy V-Notch properties recommended in the “Seismic Provisions for Structural Steel Buildings” by AISC, dated April 15, 1997. 


144

Innershield ® Self-Shielded Flux-Cored Wires 



Structural Fabrication Welding – CVN Properties – All Position, con’t. 

Consumables 

Innershield E71T-8 NR-233 is an advanced technology, self-shielded flux-cored electrode, 

NR-233 designed for high deposition rate welding, even when out-of-position. The 

electrode is welder-friendly, making it easier to pass tough qualification 

tests and deposit great looking beads. It does all this while delivering 

Charpy V-Notch properties that meet many of the more stringent codes 

and specifications. 

Innershield E81T8-Ni2 NR-550-H is a self-shielded wire designed for use in all positions. It is 

NR-550-H designed to be used with 80k tensile steel and can deliver deposition rates of 

up to 6.9 lbs/hr. NR-550-H has good charpy impact values that allow it to be 

used in welding applications such as structural steel fabrication in seismic 

zones. It also has low temperature impact properties and low hydrogen levels. 

Structural Fabrication Welding – CVN Properties – High Deposition 

Innershield E70T-6 Great for downhand welding applications where high deposition rates and 

NR-305 (2) Charpy V-Notch properties are desired. Designed for use with mild steel and 

some low alloy steels for single and multiple pass, automatic and semiautomatic 

welding. Excellent operator appeal. 

Innershield E70T7-K2 Similar to NR-311, but with good Charpy V-Notch properties. High deposition 

NR-311 Ni (1) rates. Fast travel speeds. For single and multiple pass welding. 

High Speed Single Pass Welding 

Innershield ® NR ® -1 E70T-3 Good for high speed flat and horizontal single pass automatic welding 

& NR-5 applications, NR-1 is especially good on circumferential welds with overlapping. 

Recommended for materials thicknesses up to 3/16” (4.8mm). 

Innershield NR-131 E70T-10 For automatic and semiautomatic high speed, single pass welding on sheet 

metal with a thickness of .110” (2.8mm) or more. A solid performer for twin 

arc welding applications, especially in flat, horizontal, and automatic roundabout 

positions. High deposition rates and travel speeds. 

Innershield NR-152 E71T-14 Designed for high speed, single pass automatic and semiautomatic welding 

on materials from .030 - 3/16” (0.8 - 4.8mm). A good choice for galvanized, 

specialty zinc-coated or aluminized carbon steels. 

Pipe Fabrication 

Innershield E71T8-K6 Optimum performance on vertical down, hot, fill and cap passes on standard 

NR-207 & cross-country pipelines and arctic grade pipe. Excellent crack resistance and 

NR-207-H E71T8-K6 H8 CTOD and Charpy V-Notch properties. Recommended API Pipe Grade X42 

through X70. 

(1) Meets minimum Charpy V-Notch properties recommended in the “Seismic Provisions for Structural Steel Buildings” by AISC, dated April 15, 1997. 

(2) Only 3/32” NR-305 is recommended for FEMA 353 applications. 


Consumables 

TIG 

• Outstanding Outstanding Arc Arc Stability Stability 

• Exceptional Exceptional Chemical Chemical Composition 

Composition 

• Industry Industry Leading Leading Consistency 

Consistency 

Submerged Arc 

Stick 

MIG 


Consumables 

Stainless Steel Stick Electrode 

Red Baron electrodes have a distinctive red coating. This coating is uniquely formulated for outstanding resistance to 

moisture pick-up and resulting starting porosity. Optimized for all position welding. 



Red Baron ® Stick 

Red Baron ® E308L-16 DC+ Red Baron 308L MR is a low carbon version of Red Baron 308/ 

308L MR AC 308H MR, which gives it better resistance to intergranular corrosion 

than the higher carbon deposits. A good all-position stick 

electrode, except vertical down. 

Red Baron 308/ E308-15, DC+ Slag control is second to none with this stick electrode. Designed 

308L-V MR E308L-15 specially for vertical down welding of 304 and 304L stainless 

steels. Can also be used on other common austenitic stainless 

steels referred to as “18-8” steels. Low heat input makes this stick 

electrode great for joining thin gauge materials and pipe. 

Red Baron 308/ E308-16, DC+ Red Baron 308/308H MR is intended for joining 304 and 304L 

308H MR E308H-16 AC stainless steels. Can also be used on other common austenitic 

stainless steels referred to as “18-8” stainless. Improved high 

temperature strength and exceptional all-position welding 

capability, except vertical down. 

Red Baron 309/ E309-16, DC+ This stick electrode is designed for joining stainless steels to 

309L MR E309L-16 AC carbon steels or stainless steels to low alloy steels. All-position 

electrode, except vertical down. 

Red Baron 309/ E309-15, DC+ Slag control is second to none with this stick electrode, designed 

309L-V MR E309L-15 specially for vertical down welding of stainless steels to carbon 

steels or stainless steels to low alloy steels. Low heat input makes 

this stick electrode a great choice for joining thin gauge materials 

and pipe. 


Consumables 


Red Baron electrodes have a distinctive red coating. This coating is uniquely formulated for outstanding resistance to 

moisture pick-up and resulting starting porosity. Optimized for all position welding. 



Red Baron ® Stick, con’t. 

Red Baron ® E310-16 DC+ Red Baron 310 MR electrode has a very high alloy content 

310 MR AC consisting of 25% chromium and 20% nickel. Ideal for joining 

types 310S and 310H wrought and type CK-20 castings in all 

welding positions, except vertical down. 

Red Baron 316/ E316-16 DC+ Red Baron 316/316L is designed for welding extra low carbon 

316L MR molybdenum bearing austenitic stainless steels, such as type 316 

and 316L. Welds in all positions, except vertical down. 

Red Baron 316/ E316-15, DC+ Red Baron 316/316L-V MR is designed specially for vertical down 

316L-V MR E316L-15 welding of extra low carbon molybdenum bearing austenitic stainless 

steels, such as type 316 and 316L. The low heat input of this 

electrode makes it a great choice for joining thin gauge materials 

and pipe. 

Red Baron E347-16 DC+ This stick electrode is great for joining type 347 or 321 

347 MR AC wrought steel and CF-8C cast steel. Added niobium (columbium) 

provides increased protection against chromium carbide precipitation 

along grain boundaries. Exceptional all-position welding, 

except vertical down. 


148

Consumables 


The Blue Max ® AC-DC series of stainless steel electrodes is characterized by their distinctive blue coating and spray type 

metal transfer. These electrodes can be lightly dragged, if desired, on the surface of the base metal with no fear of freezing 

to the weld. The 3/16” diameter size is generally limited to flat and horizontal welding. 



Blue Max ® Stainless Steel Stick Electrodes 

Blue Max ® SL 9Cr E9016-B9 H4 DC± Blue Max SL 9Cr (P91) is a basic, very low hydrogen stick 

(P91) AC electrode designed for 9% Cr, 1% Mo creep resistant and hydrogen-resistant 

steels commonly used in power plants and petrochemical 

industries. SL 9Cr weld deposits can be used at a 

maximum service temperature of 1200°F (650°C). 

Blue Max Arosta 307 E307-16 DC+ Blue Max Arosta 307 is a stainless steel stick electrode designed 

for steels that are difficult to weld and dissimilar joints. Extra 

AC manganese is added to improve resistance to hot-cracking. 

Blue Max 308/ E308-17, DC+ Blue Max 308/308L stick electrode is ideally suited for joining 304 

308L AC-DC E308L-17 AC and 304L stainless steels. Can also be used on other common 

austenitic stainless steels referred to as “18-8”. Designed for allposition 

welding, except vertical down. 

Blue Max 309/ E309-17 DC+ Blue Max 309/309L stick electrode is ideally suited for joining 

309L AC-DC E309L-17 AC carbon steels or low alloy steels to stainless steels. Designed for 

all-position welding, except vertical down. 

Blue Max Arosta E309MoL-16 DC+ Blue Max Arosta 309Mo is a stainless steel stick electrode 

309Mo AC designed for welding mild steel to stainless steel and root runs in 

cladding applications. Maximum plate thickness in butt welds is 

1/2” (12.7 mm). Suitable for repair welding in dissimilar metals 

and difficult to weld steels. 

Blue Max 316/ E316-17, DC+ Blue Max 316/316L stick electrode, with its distinctive blue 

316L AC-DC E316L-17 AC coating, is for joining 316 and 316L stainless steels. Designed for 


Blue Max 347 E347-17 DC+ Blue Max 347 stick electrode, with its distinctive blue coating, 

AC-DC AC contains ample niobium (columbium), which provides added 

corrosion protection over and above the protection from the low 

carbon content. Designed for all-position welding, except vertical 

down. 

Blue Max Arosta 4439 Blue Max Arosta 4439 is a rutile basic fully austenitic stainless 

steel stick electrode. It is designed for welding AISI 317L, 317LN 

or equivalent stainless steel. Increased molybdenum — 4.5%, for 

improved resistance against pitting corrosion. High resistance 

against intergranular and stress corrosion. 


Consumables 







Blue Max ® Stainless Steel Stick Electrodes, con’t. 

Blue Max ® 2100 — DC+ Blue Max 2100 is designed for “hard-to-weld” applications. It 

AC provides high resistance to cracking, yet high strength when 

joining steels that are normally difficult to weld. Designed for 


Blue Max Arosta 4462 E2209-16 DC± Blue Max Arosta 4462 is an all position stainless steel stick 

AC electrode designed for welding duplex stainless steels. For applications 

up to 480°F (250°C) and down to -40°F (-40°C). It has a 

high resistance to general corrosion, pitting and stress corrosion. 

Blue Max Jungo 4462 E2209-15 Blue Max Jungo 4462 is a stainless steel stick electrode designed 

for welding 22% chromium duplex stainless steels. Can be used in 

applications with service temperatures up to 480°F (250°C) and 

down to -58°F (-50°C). It has a high resistance to general 

corrosion, pitting and stress corrosion. 

Blue Max Jungo E2553-15 Blue Max Jungo Zeron 100X is a stainless steel stick electrode 

Zeron 100X designed for welding 25% Chromium super duplex stainless 

steels. Core wire alloyed. Improved corrosion resistance, high 

strength and reliable impact toughness. 

Blue Max Jungo 4500 E385-16 Blue Max Jungo 4500 is a stainless steel stick electrode designed 

for welding fully austenitic, 20% Cr, 25% Ni, 5% Mo stainless 

steels, such as AISI 904L. Blue Max Jungo 4500 has excellent 

weldability, bead appearance, easy slag removal combined with 

excellent corrosion resistance. 

Blue Max Nyloid 2 ENiCrMo-6 DC± Blue Max Nyloid 2 is a nickel-based stick electrode designed for 

AC welding low temperature steels. The deposition rate is very high — 

150% recovery. Especially developed for welding 9% nickel 


Blue Max NiCro 31/27 E383-16 DC+ Blue Max NiCro 31/27 is a nickel-based stick electrode designed 

AC for welding 31% nickel, 27% chromium, 3.5% molybdenum steel, 

such as Alloy 28. Also approved for welding dissimilar metals with 

service temperatures up to 840°F (450°C). 

Blue Max NiCro 60/20 ENiCrMo-3 Blue Max NiCro 6020 is designed for joining nickel-based alloys, 

such as Alloy 625, for applications with both high and low 

temperatures. Provides improved corrosion resistance. All-position 



150

Consumables 







Blue Max ® Stainless Steel Stick Electrodes, con’t. 

Blue Max ® NiCro ENiCrFe-3 Blue Max NiCro 70/15Mn is a nickel-based stick electrode for 

70/15Mn welding nickel-base alloys, such as Alloy 600. Because of its 

composition, NiCro 70/15Mn is very suitable for welding 

dissimilar metals that require postweld heat treatment. 

Blue Max NiCro 70/19 ENiCrFe-2 Blue Max NiCro 70/19 is designed for joining nickel-based alloys, 

such as Alloys 600 and 601, and dissimilar metals that require 

postweld heat treatment. Provides high resistance against oxidation 

with excellent impact toughness at low temperatures. All-position 



Consumables 

Stainless Steel TIG Cut Lengths 



Blue Max ® Stainless Steel 

Blue Max ® LNT 9Cr ER90S-B9 Blue Max LNT 9Cr (P91) is a cut length consumable designed for welding on 

(P91) 9% Cr, 1% Mo creep resistant and hydrogen-resistant steels commonly used 

in power plants and petrochemical industries. Blue Max LNT 9Cr (P91) weld 

deposits can be used at a maximum service temperature of 1200°F (650°C). 

Blue Max LNT 347Si ER347Si Blue Max LNT 347Si is an austenitic stainless steel consumable for welding Ti 

or Cb (Nb) stabilized CrNi steels. The resistance to intergranular corrosion and 

oxidizing environments is excellent. 

Blue Max LNT 4439Mn Blue Max LNT 4439Mn is a stainless steel TIG cut length consumable for welding 

AISI 317L and AISI 317LN, or equivalent stainless steels. The increased 

molybdenum improves resistance against pitting corrosion. The weld metal is 

fully austenitic, and has excellent resistance against intergranular and stress 

corrosion. 

Blue Max LNT 4462 ER2209 Blue Max LNT 4462 is a duplex stainless steel consumable for welding 2205 

duplex stainless steel base materials. The high chromium and molybdenum 

content provides resistance against pitting and stress corrosion, as well as 

general corrosion. 

Blue Max LNT Zeron ER2553 Blue Max LNT Zeron 100X is a stainless steel TIG cut length consumable for 

100X welding 2507 superduplex base materials. Welds made with LNT Zeron 100X 

have high resistance against pitting and crevice corrosion. 

Blue Max LNT 4500 ER385 Blue Max LNT 4500 is a fully austenitic stainless steel TIG cut length consumable 

for welding 904L, or equivalent stainless steels. Welds have high 

corrosion resistance acid to phosphoric and sulfuric acid applications. 

Blue Max LNT NiCro ERNiCrMo-3 Blue Max LNT is a nickel-based TIG cut length consumable. The chemical 

60/20 composition is similar to Alloy 625. It is suitable for both high and low 

temperature applications, as well as corrosive environment applications. 

Blue Max LNT NiCro ERNiCr-3 Blue Max LNT NiCro 70/19 is a nickel-based TIG cutlength consumable for 

70/19 welding nickel-base alloys such as Alloys 600 and 601. The chemical 

composition gives it a high resistance against oxidation. Welds made with 

LNT NiCro 70/19 also have excellent impact toughness at low temperatures. 


152

Consumables 

Stainless Steel Wires 

Lincoln Electric’s Blue Max ® gas-shielded, flux-cored wires are premium quality wires for welding of stainless steels. They 

are characterized by their ease of operation, low spatter, easy slag removal and excellent bead appearance. The Blue Max FC 

wires are designed for downhand and horizontal positions. The Blue Max FCP wires are designed for all position welding, 

especially vertical-up and overhead. 



Blue Max ® Gas-Shielded, Flux-Cored Wires 

Blue Max ® E308LT0-1, DC+ Blue Max FC-308L wire is optimized for joining 304 and 304L 

FC-308L E308LT0-4, stainless steels and other common “18-8” stainless steels in the 

E308T0-1, downhand and horizontal positions. This wire provides attractive 

E308T0-4 operation and a low carbon deposit. 

Blue Max E309LT0-1, DC+ This wire is a great choice for joining carbon or low alloy steels to 

FC-309L E309LT0-4, austenitic stainless steels in the downhand and horizontal 

E309T0-1, positions. It has excellent operating characteristics and a low 

E309T0-4 carbon weld deposit. 

Blue Max E316LT0-1, DC+ FC-316L wire is designed for joining 316 and 316L wrought 

FC-316L E316LT0-4, stainless steels in the downhand and horizontal welding positions. 

E316T0-1, It has a low carbon weld deposit and excellent operating 

E316T0-4 characteristics. 

Blue Max E309LT1-1, DC+ Blue Max FCP-309L is designed for welding carbon and low alloy 

FCP-309L E309LT1-4, steels to austenitic stainless steels. Optimized for welding in 

E309T1-1, out-of-position applications, especially vertical-up and overhead. 

E309T1-4 Applications can be welded without procedure adjusting for each 

position change. 

Blue Max E316LT1-1, DC+ Blue Max FCP-316L wire is designed for out-of-position joining of 

FCP-316L E316LT1-4, types 316 and 316L stainless steels, especially in the vertical-up 

E316T1-1, and overhead positions. Excellent choice when the job calls for 

E316T1-4 several position changes — no need to adjust procedures. 


Consumables 




Stainless Steel Gas-Shielded, Metal-Cored Wire 

Outershield ® EC409 DC+ Outershield MC-409 is designed for single pass welding of 409 

MC-409 stainless steel, used on exhaust systems in the automotive 

industry. 

Outershield EC409 DC+ Outershield MC-409W is designed for single pass welding of 

MC-409W 409 stainless steel, used on exhaust systems in the automotive 

industry. MC-409W has improved bead wetting on certain 

applications compared to MC-409. 

Blue Max ® MIG Wires 

Blue Max ® stainless steel MIG wires can be used for all position welding. Globular and spray transfer are recommended 

for downhand and horizontal only. Short circuiting mode and pulsed arc can be used for out of position welding. Gas 

shielding mixtures recommended are either Argon and Oxygen blend for spray and pulsed transfer, or a Helium-rich 

blend for short circuiting and STT welding. 

Blue Max ® LNM 307 ER307 DC+ Blue Max LNM 307 is a austenitic stainless steel MIG wire for 

steels that are difficult to weld and dissimilar metals. Extra manganese 

is added to improve hot-cracking resistance. 

Blue Max MIG ER308Si, DC+ This premium quality MIG wire is for joining 304 and 304L and 

308LSi ER308LSi other common “18-8” austenitic stainless steels. It is specially 

processed for superior feeding and arc stability. 

Blue Max MIG ER309Si, DC+ Blue Max MIG 309LSi is a premium quality MIG wire ideally suited 

309LSi ER309LSi for joining mild steel or low alloy steel to stainless steel. This wire 

is specially processed to provide superior feeding and arc stability. 

Blue Max MIG ER316Si, DC+ When joining 316 and 316L stainless steels with the MIG process, 

316LSi ER316LSi Blue Max MIG 316LSi is the answer. This premium quality wire is 

specially processed to provide superior feeding and arc stability. 

Blue Max LNM 347Si ER347Si DC+ Blue Max LNM 347Si is an austenitic stainless steel MIG wire 

consumable for welding Ti or Cb (Nb) stabilized CrNi steels. The 

resistance to intergranular corrosion and oxidizing environments is 

excellent. 

Blue Max LNM DC+ Blue Max LNM 4439Mn is a stainless steel MIG wire for welding 

4439Mn AISI 317L and AISI 317LN, or equivalent stainless steels. The 

increased molybdenum improves resistance against pitting 

corrosion. The weld metal is fully austenitic, and has excellent 

resistance against intergranular and stress corrosion. 


154



Blue Max ® MIG Wires, con’t. 

Consumables 


Blue Max ® ER2209 DC+ Blue Max LNM 4462 is a duplex stainless steel MIG wire for 

LNM 4462 welding 2205 duplex stainless steel base materials. The high 

chromium and molybdenum content provides resistance against 

pitting and stress corrosion, as well as general corrosion. 

Blue Max DC+ Blue Max LNM Zeron 100X is a stainless steel MIG wire for 

LNM Zeron 100X welding 2507 super duplex base materials. Welds made with LNM 

Zeron 100X have high resistance against pitting and crevice 

corrosion. 

Blue Max LNM 4500 ER385 DC+ Blue Max LNM 4500 is a fully austenitic stainless steel MIG wire 

for welding 904L, or equivalent stainless steels. Welds have high 

corrosion resistance to phosphoric acid and sulfuric acid 

applications. 

Blue Max ERNiCrMo-3 DC+ Blue Max LNM NiCro 60/20 is a nickel-based MIG wire. Its 

LNM NiCro 60/20 chemical composition is similar to Alloy 625. It is suitable for both 

high and low temperature applications, as well as corrosive 

environment applications. 

Blue Max ERNiCr-3 DC+ Blue Max LNM NiCro 70/19 is a nickel-based MIG wire for 

LNM NiCro 70/19 welding nickel-base alloys such as Alloys 600 and 601. The 

chemical composition gives it a high resistance against oxidation. 

Welds made with LNM NiCro 70/19 also have excellent impact 

toughness at low temperatures. 


Consumables 


Blue Max ® stainless steel wires are designed for use in submerged arc welding, both with chromium-compensating fluxes 

like ST-100, and with highly basic unalloyed fluxes like 880, 882, 801, 802 and Blue Max 2000. 



Blue Max ® Submerged Arc Wire 

Blue Max ® ER308, DC+ Designed primarily for submerged arc welding with basic fluxes. 

S308/308L ER308L DC- Balanced chromium and nickel levels provide enough ferrite in the 

weld metal for high resistance to hot cracking. Recommended 

Fluxes: Lincolnweld 801, 802, 880, 880M, 882, ST-100, and 

Blue Max 2000. 

Blue Max ER309, DC+ Blue Max S309/309L wire is designed for submerged arc welding 

S309/309L ER309L DC- with basic fluxes that recover nearly all of the wire chromium in the 

deposit. Good resistance to hot cracking. Recommended Fluxes: 

Lincolnweld 801, 802, 880, 880M, 882, ST-100, and Blue Max 

2000. 

Blue Max ER316, DC+ This wire is designed for submerged arc welding with basic fluxes 

S316/316L ER316L DC- that recover nearly all of the wire chromium in the deposit. Good 

resistance to hot cracking. Recommended Fluxes: Lincolnweld 801, 

802, 880, 880M, 882, ST-100, and Blue Max 2000. 

Blue Max ® and Lincolnweld Submerged Arc & Electroslag Fluxes 

Blue Max 2000 — — Blue Max 2000 is a neutral basic flux designed for welding the 

more difficult stainless steels such as 347 and 2205 as well as 

nickel-based alloys. Maximum toughness and ductility with duplex 


Blue Max 3000 — — Blue Max 3000 is a chromium alloyed flux for strip cladding where 

ferrite content of at least 4 FN is desired with 309L strip on carbon 

steel in one layer. 

Blue Max 4000 — — Blue Max 4000 is a neutral flux designed for cladding, using the 

electroslag welding process with stainless steel and nickel based 

strip electrodes. 

Lincolnweld — — Lincolnweld ST-100 is an alloy flux for use with solid stainless 

ST-100 steel wires. It is formulated to compensate for the chromium in the 

wire that is not recovered in the weld deposit. 


156

Lincoln Electric offers a complete line of 

hardfacing and high alloy welding consumables 

to meet your demanding applications. 

Lincoln Electric – The Wear Control Specialist 

Consumables 

HARDFACING 


Consumables 

Hardfacing Stick Electrode 

Electrode Hardness General 

Name Rockwell C Description 

Build-Up 

Wearshield ® BU 23-28 For carbon and low alloy steels. Builds up worn steel parts to produce tough, 

forgeable, machinable surfaces of moderate hardness. 

Wearshield BU-30 31-38 Moderate hardness to resist shock. Used as final overlay on parts which must 

be machine or forged. For mild, medium carbon, low alloy and high tensile 

steels. 

Metal-To-Metal Wear 

Wearshield MM 52-58 Martensitic deposit. Heat treatable weld metal. Can be tempered, annealed. Can 

be used on carbon and low alloy steels. 

Wearshield MI 50-58 Provides wear-resistant surface of martensite, with substantial retained 

austenite. Resists metal-to-metal wear, impact, mild abrasion. Can be used 

on carbon and low alloy steels. 

Wearshield T&D 58-65 Deposit similar to Type M-1 tool steel. Air hardening. Resists metal-to-metal 

wear up to 1000°F (538°C). 


158



Severe Abrasion 

Wearshield ® 60 60-65 Excellent abrasion resistance. Fuses to carbon, low alloy, stainless, and 

manganese steel. Limit 2 layers. Use Wearshield BU, Mangjet or 15CrMn 

for preliminary layer(s). 

Wearshield 70 69 Resists very severe abrasion at temperatures up to 1400°F (760°C). Use with 

mild, low alloy, stainless and austenitic manganese steels. Limit 2 layers. 

Metal-To-Earth 

Wearshield ME 49-59 Use on carbon and low alloy steels, cast iron, austenitic manganese and 

austenitic stainless steels. Use Wearshield BU or 15CrMn for preliminary 

layer(s). 

Severe Impact 

Consumables 


Wearshield ® Mangjet ® 17-20 For building up austenitic manganese steel and cladding carbon steel. 

Pounding in service work hardens the deposit to develop maximum hardness 

and abrasion resistance (40 - 50 Rc ). 

Wearshield 15CrMn 17-20 For austenitic manganese steel to resist severe impact or gouging even in 

single layer over carbon steel, with excellent crack resistance. Joining of 

manganese steel to itself or carbon or low alloy steel. Work hardens to 

40-50 Rc. 

Wearshield Frogmang ® 20-23 Provides high alloy austenitic manganese steel buildup to resist severe impact. 

Specifically designed for rebuilding rail frogs and crossings. Work hardens to 

44-55 Rc. 


Consumables 




Abrasion Plus Impact 

Wearshield ® ABR 28-53 Versatile electrode producing good resistance to abrasion and moderate 

impact. Good hot-forging properties. Hardness will vary depending on cooling 

rate. 

Wearshield 44 42-48 Moderate hardness to resist abrasion under impact at temperatures up to 

1100°F (593°C). Good spalling resistance on two or more layers. 

Wearshield SM80 45-60 Designed specifically for surfacing and resurfacing crushing rolls in the sugar 

cane industry. 


160



Build-Up 

Lincore ® BU 85-95 Rb For rebuilding worn parts to near final size before applying final 

hardfacing layer(s), which is more wear resistant. Use on carbon, low alloy 

steels. 

Lincore BU-G 20-35 Rc Gas-shielded cored wire for build-up of mild steel and low alloy 

30-42 (1) Rc steel parts to bring them to final dimensions, or for metal-to-metal wear. 

Lincore 33 28-34 Rc For build-up prior to hardfacing. Use on carbon and low alloy steels. Can be 

used under 802, 803, 880M flux. 


Consumables 

Hardfacing Flux-Cored Wires 

Lincore 40-O 40-45 (1) Rc Bridges the hardness gap between Lincore 33 and Lincore 55. 

Lincore 55 56-62 (1) Rc Hardfacing overlay to resist rolling, sliding, and metal-to-metal wear. For 

carbon, low alloy, and manganese steels. Can be used under 802, 803, 880M 

flux. 

Lincore 55-G 48-60 Rc Gas-shielded cored wire. Martensitic low alloy steel deposit for resistance to 

metal-to-metal wear. Despite the high hardness, crack-free deposits can be 

obtained with proper preheat, interpass temperature control, and post-weld 

cooling. 

Lincore T&D 48-65 Rc For rebuilding tools and dies and for putting tool steel surface on carbon 

and low alloy steels. 

(1) Hardness range given is work hardened. As-welded hardness range would be significantly lower, typically around 22 Rc. 


Consumables 

Hardfacing Flux-Cored Wires 



Severe Impact 

Lincore ® 40-50 (1) Rc Self-shielded, cored wire. High alloy austenitic manganese composition for 

Frogmang ® resistance to severe impact. Ideal for rebuilding worn manganese rail frogs, 

diamonds and switches. 

Lincore 20-30 Rc Gas-shielded cored wire. High alloy austenitic manganese composition for 

Frogmang-G as deposited, resistance to severe impact. Ideal for rebuilding worn manganese rail frogs, 

40-50 Rc 

work hardened 

diamonds and switches. 

Lincore M 40-48 (1) Rc Produces austenitic manganese steel deposit. Rebuild/join manganese 

steel. Limit interpass to 500° F. 

Lincore 15CrMn 40-50 (1) Rc Provides impact resistance on carbon, low alloy, austenitic manganese 

and stainless steels. Good for joining manganese steels. Limit interpass to 

500° F. 


Lincore 60-O 55-60 Rc Hardfacing carbon. low alloy, manganese, and stainless steels. Limit 2 

layers. 

Lincore 65-O 60-65 Rc Resists dilution better than 60-O. Check cracks are desired to relieve 

stress. 

Lincore 60-G 57-61 Rc Gas-shielded, metal-cored wire for hardfacing carbon, low alloy, manganese 

and stainless steels. 

Abrasion Plus Impact 

Lincore 50 48-52 Rc Use on low carbon, medium carbon, low alloy, manganese, and stainless 

steels. 

(1) Hardness range given is work hardened. As-welded hardness range would be significantly lower, typically around 22 Rc. 


162

Consumables 

Hardfacing Submerged Arc Wires 

Lincore ® wires for submerged arc hardfacing are designed for use with specific Lincoln fluxes to provide optimum deposit 

composition, hardness and microstructure for a variety of applications. 



Build-Up 

Lincore ® 20 22-28 Rc For build-up on continuous caster rolls for the steel industry, with 801, 802 or 

880 flux. 

Lincore 30-S 24-32 Rc For build-up on tractor idler rolls, crane wheels, shafts, with 801, 802, 880 or 

860 flux. 

Lincore 32-S 28-36 Rc For two to three layer build-up on 4140 steel drill stems, with 802 or 803 flux. 

Lincore 35-S 34-42 Rc For build-up on tractor idler rolls, crane wheels, shafts, with 801, 802 or 880 

flux. Suitable for flame hardening. 

Lincore 4130 18-24 Rc For build-up for plate, rolls and sheaves, with 801, 802 or 880 flux. Suitable 

for flame hardening. 

Lincore 8620 16-22 Rc For build-up on continuous caster rolls for the steel industry, with 801, 802 

or 880 flux. 


Consumables 

Hardfacing Submerged Arc Wires 




Lincore ® 40-S 36-42 Rc For hardfacing of tractor undercarriage parts and links with 801, 802 or 880 

flux. 

Lincore 42-S 38-44 Rc For hardfacing of tractor undercarriage parts and links with 801 or 802 flux. 

Lincore 96S 48-56 Rc For hardfacing continuous caster and work rolls for steel mills with 801 or 802 

flux. 12% Cr deposit also resists corrosion. 

Lincore 102W 48-56 Rc For hardfacing work and transfer rolls for steel mill with 802 flux. Tool steel 

deposit resists softening in PWHT. 

Lincore 102HC 53-60 Rc For hardfacing work and transfer rolls for steel mill with 802 flux. Tool steel 

deposit resists softening in PWHT. 

Lincore 410 28-36 Rc For hardfacing continuous caster and work rolls for steel mills with 801 or 802 


Lincore 410NiMo 30-38 Rc For hardfacing continuous caster and work rolls for steel mills with 801 or 802 


Lincore 420 44-52 Rc For hardfacing continuous caster and work rolls for steel mills with 801 or 802 


Lincore 423L 41-47 Rc For hardfacing continuous caster and work rolls for steel mills with 802 flux. 

11.5% Cr deposit also resists corrosion. Contains vanadium for resistance to 

softening. 

Lincore 432Cr 41-47 Rc For hardfacing continuous caster and work rolls for steel mills with 802 flux. 

13.5% Cr deposit also resists corrosion. Contains vanadium for resistance to 

softening. 

Lincore 424A 37-43 Rc For hardfacing continuous caster and work rolls for steel mills with 802 flux. 

13% Cr deposit also resists corrosion. 


Lincore 60-S 55-60 Rc For hardfacing crusher rolls, ore chutes, and blast furnace bells and hoppers. 

Use with 803 flux. 


164

Consumables 

SUBMERGED ARC 

•Controlled Chemistry for 

Wire Electrode and Flux 

•Consistent Wire Electrode 

Diameter 

•Controlled Dust Levels 

•Engineered Particle Integrity 

•Complete Submerged Arc 

Solutions You Can Trust 


Consumables 

Submerged Arc 

AWS 

ASME 

AWS Wire Composition Limits 

Wire Class %C %Mn %Si %Cr %Ni %Mo %Ti %Zr %Al %V %S %B %P %Cu 

(1) 

Lincolnweld ® Carbon Steel Electrodes (Chemistry) 

Lincoln Electrode Classifications per AWS A5.17-97 

L-50 EM13K .06-.16 .90-1.40 .35-.75 --- --- --- --- --- --- --- .030 --- .030 .35 

L-56 EH11K .06-.15 1.40-1.85 .80-1.15 --- --- --- --- --- --- --- .030 --- .030 .35 

L-60 EL12 .04-.14 .25-.60 .10 --- --- --- --- --- --- --- .030 --- .030 .35 

L-61 EM12K .05-.15 .80-1.25 .10-.35 --- --- --- --- --- --- --- .030 --- .030 .35 

LA-71 EM14K .06-.19 .90-1.40 .35-.75 --- --- --- .03-.17 --- --- --- .025 --- .025 .35 

LC-72 (2,3) EC1 .15 1.80 .90 --- --- --- --- --- --- --- .035 --- .035 .35 

L-S3 EH12K .06-.15 1.50-2.0 .25-.65 --- --- --- --- --- --- --- .025 --- .025 .35 

Lincolnweld ® Low Alloy Electrodes (Chemistry) 

Lincoln Electrode Classifications per AWS A5.23-97 

L-70 EA1 .05-.15 .65-1.00 .20 --- --- .45-.65 --- --- --- --- .025 --- .025 .35 

LA-75 ENi1K .12 .80-1.40 .40-.80 --- .75-1.25 --- --- --- --- --- .020 --- .020 .35 

LA-81 (4) EG .05 1.2 .2 --- --- .5 .1 --- --- --- --- .01 --- .20 

LA-82 EF2 .10-.18 1.70-2.40 .2 --- .40-.80 .40-.65 --- --- --- --- .025 --- .025 .35 

LA-85 ENi5 .12 1.20-1.60 .05-.30 --- .75-1.25 .10-.30 --- --- --- --- .020 --- .020 .35 

LA-90 EA3K .05-.15 1.60-2.10 .50-.80 --- --- .40-.60 --- --- --- --- .025 --- .025 .35 

LA-92 EB2 .07-.15 .45-1.00 .05-.30 1.00-1.75 --- .45-.65 --- --- --- --- .025 --- .025 .35 

LA-93 EB3 .05-.15 .40-.80 .05-.30 2.25-3.00 --- .90-1.10 --- --- --- --- .025 --- .025 .35 

LA-100 EM2 .10 1.25-1.80 .20-.60 .30 1.40-2.10 .25-.55 .10 .10 .10 .05 .015 --- .010 .25 

(1) Single values are maximums. 

(2) LC-72 is a flux-cored electrode. 

(3) Limits are for weld metal deposited with a particular flux. 

(4) No AWS limits. Values are typical. 


166

Consumables 

Submerged Arc 

The primary use for active fluxes is to make high quality single pass welds. They can be used for multiple pass welding on 

plate with a maximum thickness of 1 in. (25.4 mm). 

Electrode General 

Name Description 

Fluxes – Active 

760 Recommended for applications where porosity caused by arc blow is a problem. Produces excellent 

appearance on flat fillet welds when using a constant voltage power source. 

761 Weld deposits are usually low carbon, fairly high manganese and have superior crack-resistance, when 

used with L-61 electrode. 761 produces excellent impact resistance on single pass welds. The slower 

freezing of 761 slag gives good appearance on large flat fillet welds using either constant or variable 

voltage power sources. It’s a great choice for AC and multiple arc (Twinarc) welding. 

780 Excellent performance characteristics, including very good slag removal, making it the most common 

choice for a variety of applications. The faster freezing of 780 slag minimizes spilling on roundabouts 

and produces a flat face weld on a horizontal fillet weld. 

781 Recommended for making high speed, single pass welds on clean plate and sheet steel. The good 

“wetting” action provides the “Fast-Follow” characteristics needed to make uniform welds at high speed 

without undercut or voids. 781 should not be used for welding steel contaminated with rust, oil or mill 

scale. 


Consumables 

Submerged Arc 

The primary use for neutral fluxes is for multiple pass welding applications. 



Fluxes – Neutral 

860 Excellent operating characteristics and produces good impact properties when used with L-60 or L-61 

electrodes. 860/L-70, & 860/LA-71 deposits produce 70,000 psi tensile strength after stress relieving. 

860 is the recommended flux for most double ending applications. 

865 865 produces 70,000 psi tensile strength as welded or after short or long term stress relief. 865 flux 

should be used with L-50 electrode for optimum impact properties, resistance to pockmarking. L-61 

may be used on steel free of scale and rust. 

880 Recommended for welding with solid low alloy steel electrodes. These electrodes must contain a 

minimum of 0.20% silicon for proper deoxidation and bead appearance. 880 flux is also used with 

Lincoln’s LAC series of low alloy flux-cored electrodes, with Lincore ® 30-S, 35-S, 40-S and 50 

flux-cored hardfacing electrodes. Should not be used single arc AC welders. 

880M Recommended for welding with solid carbon steel and low alloy steel electrodes, with Lincoln’s LAC 

series of low alloy flux-cored electrode. It is the best choice for single arc AC welding. 880M is designed 

to produce excellent mechanical properties, including CTOD’s and low temperature impacts, required on 

many applications. 

882 Recommended for welding with solid carbon and low alloy steel electrodes. Recommended for use with 

electrodes containing low silicon. When used with L-61 electrode it produces deposits with a minimum 

of 70,000 psi tensile strength in the as-welded condition and excellent low temperature impacts. 

MIL 800 Highly basic neutral flux recommended for use with solid mild steel and low alloy steel electrodes. It can 

be used to obtain excellent mechanical properties, including low temperature impacts. This includes the 

welding of HY-80 steel with LA-100 electrode. MIL 800 is designed for both single and multiple arc 

procedures and is qualified as MIL-100S-IF per MIL-E-23765/2D (SH). 

MIL 800-H Can be used to obtain excellent mechanical properties, including low temperature impacts, and very low 

levels of diffusible hydrogen. The typical level of diffusible hydrogen is less than 2 ml/100 grams of weld 

metal deposited. MIL800-H is recommended for both single and multiple electrode welding. MIL800-H 

can also be used to weld horizontal and flat fillets. Welding procedures with MIL800-H require 2-3 volts 

less than other “800” neutral fluxes. Recommended for welding of HY-80 steel with Lincolnweld LA-100 

electrode and is qualified as MIL-100S-2F per MIL-E-23765/2E. 

8500 Recommended for multiple pass welding with solid mild steel and low alloy electrodes where good cap 

pass impacts are required. 8500 flux is recommended for both single and multiple electrode welding. 

8500 flux may be used with L-61, L-S3 and LA-85 to meet the requirements of many applications 

requiring excellent low temperature charpy impacts. This includes the fabrication of offshore drilling 

platforms. 8500 may also be used on AC applications. 


168



Fluxes – Special Purpose Neutral 

Consumables 

Submerged Arc 

960 General purpose flux designed to weld butt joints and both single and multiple pass fillets. It can be 

used for automatic and semiautomatic welding. It produces welds with good impact strength and good 

slag removal. 960 flux is designed to meet AASHTO Fracture Critical Requirements. 

980 Combines many of the features of the 700 and 800 series fluxes, making it an excellent choice for 

fabricators who desire one flux for automatic and semiautomatic welding throughout the shop. It is 

intended primarily for welding plain carbon (mild) steel. Exceptional resistance to flash-through and 

porosity caused by arc blow makes it the best choice for semiautomatic welding. 980 is the preferred 

flux for deep groove slag removal. 

Fluxes – Fabrication of Line Pipe 

995 Recommended for single pass, square butt welding such as longitudinal and spiral seams on pipe. It is 

designed for use with Lincoln L-70 electrode, and intended for single or multiple arc procedures (up to 

five). 995 is capable of high speed longitudinal seam welding over a range of line pipe steels up to 

1-3/4”. On applications requiring more than one pass, an “800” series flux is recommended for better 

multiple pass impact strength. 995 is not intended for general purpose welding or for sheet metal. 

995N Recommended for single pass square butt welding such as longitudinal and spiral seams on pipe greater 

than 1/2” in thickness. For pipe 1/2” and less, 997 flux is the recommended flux. In particular, 995N flux 

is recommended with LA-81 electrode for applications requiring a minimum of 50 lbs. impact strength 

@ -50°F. 

997 Special purpose flux intended for square butt welding; longitudinal and spiral seam welding of up to 

1” thick. It is designed for square butt welding applications requiring one pass per side, such as seam 

welds on pipe. 

P223 P223 flux has been specifically designed for longitudinal or spiral pipe welding. It is an excellent choice 

for welding single or multiple passes and single or multiple arc applications up to 3 arcs. The flux is 

designed to produce an excellent flat bead profile with smooth and consistent weld bead edges. P223 

is a fast freezing flux suitable for small diameter pipe as well. You can expect a low hydrogen weld 

deposit with P223 and can be used with a mild steel or low alloy wire electrode. Due to high dilution 

rates of 60-70% with the parent metal, the chemical composition of the base material is of major 

influence on the mechanical properties. 

Additional High Performance Fluxes 

AXXX10 AXXX10, when used with L-61 electrode, produces a Ni1 deposit for welding ASTM A588 (weathering) 

steel. The combination conforms to F7A4-EM12K-Ni1 when welded and tested in accordance with 

AWS A5.23-97. 

MIL800-HPNi MIL800-HPNi is designed to weld high performance steel (HPS70W) used to fabricate bridge girders 

when used with LA-85 electrode. The low diffusible hydrogen content of the weld deposit (2 ml/100 

grams of weld metal) permits the use of reduced preheat and interpass temperatures. 


Consumables 

PREMIUM PIPE WELDING CONSUMABLES 

World-Class Performance. World Wide Support. 

• Stick, MIG, Flux-Cored and Submerged Arc 

• Consistent Performance 

• Lot-Tested and Lot-Certified 

• Special Moisture Resistant Packaging 

• Single Source Welding Expertise 

• Global Equipment and Consumable Support 




Cellulosic All Position Stick (SMAW) Electrodes 

Pipeliner ® 

Consumables 

Pipeliner® E6010 DC± Pipeliner 6P+ is an all-position cellulosic pipe electrode designed 

6P+ especially for vertical down root pass welding. This electrode is 

based on a long-time favorite among cross-country pipeline 

welders. 

Pipeliner E8010-P1 DC+ Here’s an electrode that makes short work of even the most 

8P+ challenging high silicon pipe applications! Pipeliner 8P+ is an 

outstanding choice for API 5L-X56 through X70 grade pipe. This 

electrode features high stacking efficiency – formulated to carry 

and deposit weld metal in difficult vertical down out-of-position 

applications. 

Low Hydrogen Stick (SMAW) Electrodes 

Pipeliner E7016 H4 DC+ We designed this quality electrode for optimum performance for 

16P AC vertical up welding of pipe up to API 5L-X65 – especially where a 

low hydrogen deposit is desired. Obtain Charpy V-Notch impact 

values down to temperatures of -20°F (-29°C). 

Pipeliner E8018-G H4 DC+ A real workhorse for vertical up welding jobs up to X80 pipe! 

18P AC Pipeliner 18P offers low temperature impact properties down to 

-50°F (-46°C). 

Pipeliner Lincoln E8018-G DC+ Choose Pipeliner Lincoln LH-D80 electrode when you need a 

LH-D80 dependable stick (SMAW) electrode for vertical down low hydrogen 

welding on pipe up to X70. Operators appreciate the unique slag 

system that facilitates easy puddle control with virtually no slag 

interference. 

Pipeliner Lincoln E9018-G DC+ The product of choice for vertical down, low hydrogen pipe welding 

LH-D90 for fill and cap passes of high strength pipe up to X80. Operators 

will appreciate this electrode’s unique “hot start” tip with outstanding 

puddle control. 

Pipeliner Lincoln E10018-G DC+ When the job calls for vertical down, low hydrogen welding on 

LH-D100 X-80 pipe, operators the world over reach for this dependable 

Lincoln electrode. The unique “hot start” tip minimizes starting 

porosity. Great low temperature impacts and outstanding tensile 

strength. 

NOTE: Pipeliner electrodes are manufactured under lot control. A Certificate of Test showing actual deposit chemistry and 

mechanical properties are available upon request from the factory for every lot of electrode. (Fax 216.383.8386). 


Pipeliner ® 

Consumables 

Recm’d 

Polarity/ 

Electrode AWS Shielding General 

Name Classification Gas Description 

MIG (GMAW) Electrodes 

Pipeliner® ER70S-G Pipeliner 70S-G MIG (GMAW) wire electrode is especially 

70S-G intended for the needs of semiautomatic and automatic root pass 

pipe welding. Pipeliner 70S-G exhibits a fluid weld puddle for 

excellent wash-in at the weld toes, and a very uniform bead 

shape. Well suited for use on API 5L-X56 through X70 pipe. 

Pipeliner ER80S-G Pipeliner 80S-G MIG (GMAW) wire electrode is especially 

80S-G intended for the needs of semiautomatic and automatic root pass 

pipe welding. Pipeliner 80S-G exhibits a fluid weld puddle for 

excellent wash-in at the weld toes, and a very uniform bead 

shape. Well suited for use on API 5L-X56 through X80 pipe. 

Innershield ® Self-Shielded Flux-Cored (FCAW-S) Electrodes 

Pipeliner E71T8-K6 DC- Optimum performance on vertical down hot, fill and cap passes 

NR-207+ on standard cross-country pipelines and arctic grade pipe. 

Excellent crack resistance, CTOD, and Charpy V-Notch 

properties. Recommended for API Pipe Grades X42 through X70. 

Pipeliner E71T8-K6 DC- For consistently high impact values, choose 207XP. Optimum 

NR-207XP performance on vertical down, hot, fill and cap passes on 

standard cross-country pipelines and arctic grade pipe. 

Recommended for API Pipe Grades X42 through X70. 

Outershield ® Gas-Shielded Flux-Cored (FCAW-G) Electrodes 

Pipeliner E71T-1MJH8 DC+ Pipeliner G70M is designed to deliver outstanding weld 

G70M E71T-9MJH8 75-80% Ar/ properties for semiautomatic applications. Robust impacts 

balance CO2 mean consistently high CVN values. 

Pipeliner Autoweld E71-T-1MJH8 DC+ Pipeliner Autoweld G70M is specifically designed for use with 

G70M E71T-9MJH8 75-80% Ar/ the Autoweld pipe welding system to deliver outstanding 

balance CO2 weld properties. 

Submerged Arc (SAW) Electrode and Flux 

Pipeliner F7A4-EM12K-H8 Pipeliner L-61/860 is well-suited for internal and external sub- 

L-61 / 860 merged arc pipe double ending welds on API 5L pipe grades 

X42 through X60. The use of Pipeliner L-61/860 submerged arc 

wire/flux in double ending operations reduces the number of field 

joints per unit length and cuts time from your pipe laying project. 

NOTE: Pipeliner electrodes are manufactured under lot control. A Certificate of Test showing actual deposit chemistry and 

mechanical properties are available upon request from the factory for every lot of electrode. (Fax 216.383.8386). 


172

The Lincoln Electric Company 

Glossary 

Glossary 


Glossary 

Lincoln Glossary 

Active Shielding Gas: Molten weld metal is protected 

from atmospheric contaminants such as nitrogen, hydrogen, 

and excess oxygen by chemical reactions between an 

active gas, such as carbon dioxide, and additives in the 

electrode. 

ArcLink®: The leading digital communication protocol 

for welding, making it the best choice for seamless timecritical 

integration to the power source and networked 

equipment. 

Auto-Balance 

(A Lincoln Welding Experts Technology): A patented 

control found on most Lincoln TIG welders that automatically 

sets the ratio of cleaning action vs. penetration based 

on amperage. 

Axial Spray Metal Transfer: A higher energy mode of 

GMAW metal transfer where the molten droplets transfer 

from the end of a solid or metal cored wire electrode in 

small droplets. Axial spray metal transfer relies on a 

shielding gas that contains 18% or less carbon dioxide 

with a balance of argon. 

Charpy V-Notch: Impact test that uses a swinging 

hammer and calibrated scale or encoder to assess the 

resistance of a material to brittle fracture. 

Coaxial Transformer Technology 

(A Lincoln Welding Experts Technology): A type 

of power source transformer using a cable, or wire, that 

consists of a tube of electrically conducting material 

surrounding a central conductor that is held in place by 

insulators. 

Diamond Core Technology 

(A Lincoln Welding Experts Technology): Innovative 

choke design that filters and smoothes the welding arc on 

wire feeder welders. 

DeviceNet: A communications protocol widely used 

throughout the automotive, semiconductor, and packaging 

industries. 

Duty Cycle: A percent of 10 minutes a machine can 

safely operate, at its rated output, without overheating. 

Ethernet: A specification for networking that provides the 

ability to pull large amounts of information into monitoring 

and supervisory applications. 


174 

Fan-As-Needed 

(A Lincoln Welding Experts Technology): An 

air-cooling circuitry, controlled by thermostats that employs 

the cooling fan to prevent overheating. Fan-As-Needed 

reduces power consumption, noise, cooling motor wear 

and excessive dust collection. 

Filler Metal: The metal to be added in making a welded, 

brazed, or soldered joint. 

Flux: Material used to prevent, dissolve, or facilitate 

removal of oxides and other undesirable surface substances. 

Gas Metal Arc Welding (GMAW): An arc welding 

process that produces coalescence of metals by heating 

them with an arc between a continuously fed solid or metal 

cored wire electrode and the work piece. Shielding gas 

comprised of inert or active gas, or a combination of the 

two, provides protection of the molten weld puddle from 

the atmosphere. Sometimes GMAW is referred to in nonstandard 

terms as MIG (metallic inert gas welding) or MAG 

(metallic active gas welding). MIG uses inert gas shielding 

only and MAG employs some percentage of carbon dioxide. 

Gas Metal Arc Welding – Pulsed Spray Metal 

Transfer (GMAW-P): A higher energy form of GMAW 

metal transfer where the output of the power supply varies 

between a high and low current at a predetermined 

frequency. 

Gas Metal Arc Welding – Short-Circuit Metal 

Transfer (GMAW-S): The lower heat input GMAW mode 

of metal transfer where the transfer of molten metal occurs 

exclusively during repeated short-circuit events. 

Gas Tungsten Arc Welding (GTAW): An arc welding 


them with an arc between a tungsten electrode (nonconsumable) 

and the workpiece. Shielding is obtained 

from an inert gas. By joint configuration, some joints may 

or may not require the addition of a filler material. 

Gas Tungsten Arc Welding-Pulsed Arc (GTAW-P): 

A gas tungsten arc welding process variation in which the 

current is pulsed. 

Gouging: The process of removing a weld bead or cutting 

electrically conductive material using a specially designed 

type of electrode holder that holds a non depositing carbon 

electrode and directs a high pressure stream of air at the 

molten metal caused by the heat of the arc.

Hardfacing: A surfacing variation in which surfacing 

metal is deposited to reduce wear of severe impact, severe 

abrasion or a combination of both impact and abrasion. 

Heat-Affected Zone: That portion of the base metal that 

has not been melted, but whose mechanical properties or 

microstructure have been altered by the heat of welding, 

brazing, soldering, or cutting. 

Hot-Start: Optimized current surge that helps initiate the 

arc and quickly establish puddle control. 

Inductance: An essential component for the successful 

operation of short-circuiting transfer. Inductance provides 

control of the rate of rise of short-circuit current. Inductance 

control has the effect of reducing spatter loss and 

controlling the level of spatter generated by traditional 

short-circuiting metal transfer. Adding inductance to the arc 

increases the amount of time that the arc is on, increases 

the transferred metal droplet size, and adds to the puddle 

fluidity. The finished weld bead appears flatter, smoother, 

and exhibits excellent weld toe wetting. 

Inert Shielding Gas: Shielding gas for GMAW or GTAW 

such as Argon and Helium, which do not react chemically 

with the molten pool. Aluminum, magnesium, copper, and 

titanium filler alloys require the use of 100% inert gases. 

Joint Design: The joint geometry together with the 

required dimensions of the welded joint. 

Lincoln Chopper Technology 

(A Lincoln Welding Experts Technology): 

A patented circuitry to provide for optimum welding arc 

performance. 

MaxTrac 

Patented industrial wire drive designed to deliver maximum 

traction and precision control. 2 or 4-roll models available. 

Metal-Cored Electrode: Composite tubular filler metal 

electrode consisting of a metal sheath and a core of 

powdered metals, scavengers, and deoxidizers. The finished 

weld has the appearance of a gas metal arc weld, but with 

larger slag islands. External gas shielding is required. 

Metal-cored electrodes offer higher deposition rates than 

MIG at the same current. 

MicroGuard Ultra 

(A Lincoln Welding Experts Technology): A surface 

treatment on MIG wire for enhanced feedability and arc 

performance. 

Glossary 


Micro-Start Technology 

(A Lincoln Welding Experts Technology): A patented 

circuit that produces an extremely smooth, stable arc at low 

amperage for TIG welding. 

NEMA: The National Electrical Manufacturers Association 

is an organization that sets electrically related guidelines 

and standards concerning electrical appliances. 

Nextweld® 

(A Lincoln Welding Experts Technology): Collection 

of innovations. 

OSHA: The Occupational Safety and Health Administration 

is an organization that establishes and enforces safety 

guidelines and standards. 

Penetration: A reference or term used to measure how 

far below the outer surface the weld metal has protruded. 

Plasma Arc Cutting (PAC): An arc cutting process that 

severs metal by melting a localized area with a constricted 

arc and removing the molten material with a high velocity 

jet of hot, ionized gas issuing from the constricting orifice. 

Power Mode: A welding mode that maintains a stable, 

smooth arc for short arc welding on thin materials. 

Preheating: The application of heat to the base metal 

immediately before welding, brazing, soldering, thermal 

spraying, or cutting. 

Procedure Qualification Record (PQR): A document 

providing the actual welding variables used to produce an 

acceptable test weld and the results of tests conducted on 

the weld to qualify a welding procedure specification. 

Pulse-on-Pulse 

(A Lincoln Welding Experts Technology): A process 

using a sequence of varying pulse waveforms usually 

associated with MIG welding aluminum. 

Rated Load: The amperage and voltage the power source 

is designed to produce for a given specific duty cycle 

period. For example, 300 amps, 32 load volts, at 60% duty 

cycle. 

Ready-Pak®: Pre-assembled welding package from 

Lincoln Electric. Use one order number on your order form. 


Glossary 


Reverse Polarity: A nonstandard term for direct current, 

electrode positive (DC+). 

STT® (Surface Tension Transfer®) 

(A Lincoln Welding Experts Technology): An 

acronym for Surface Tension Transfer®. A process developed 

by The Lincoln Electric Company, STT welding is a 

patented, “Waveform” controlled, short circuit, MIG transfer 

frequently used when welding steel and stainless steel 

sheet metal of less than 1/4". The benefits of the STT 

process are: no spatter, little to no distortion and controlled 

internal root pass build up when used on full penetration 

pipe welding. 

Shielded Metal Arc Welding (SMAW): An arc welding 


them with an arc between a covered metal electrode and the 

workpieces. Shielding is obtained from decomposition of 

the electrode covering. Filler metal is obtained from the 

steel core wire of the electrode. 

Short-Circuit: In arc welding, is the physical contact 

between the electrode and the work piece. 

Square Wave Technology 

(A Lincoln Welding Experts Technology): AC TIG 

wave for improved arc stability, higher weld quality and 

longer tungsten life. 

Stickout: A nonstandard term for electrode extension 

usually associated with a wire feed process. 

Straight Polarity: A nonstandard term for direct current 

electrode negative (DC-). 

Surfacing: The application by welding, brazing, or 

thermal spraying of a layer(s) of material to a surface to 

obtain desired properties or dimensions, as opposed to 

making a joint. See also hardfacing. 

Tandem Arc Welding 

(A Lincoln Welding Experts Technology): A system 

of machine welding which uses two or more automatic wire 

feeders each feeding a single welding electrode. Each wire 

feeder and welding electrode has its own power source to 

provide the required amperage, voltage and polarity. Two 

electrode Tandem Arc systems are considerably more 

common than three or more electrodes in Tandem. Tandem 

welding is most commonly done with the Submerged Arc 

Process. 

Tensile Strength: The maximum amount of stress that 

can be applied to an object by pulling on it or attempting 


176 

to stretch it before it ceases to be elastic. 

Touch Start® TIG 

(A Lincoln Welding Experts Technology): A low-volt, 

low-amp arc starting procedure for TIG (GTAW). The 

tungsten is touched to the workpiece; when the tungsten 

is lifted from the workpiece an arc is established. The 

Touch Start feature assures arc starts exactly where you 

want them. 

Tungsten Electrode: A nonfiller metal electrode used in 

arc welding or cutting, made principally of tungsten. 

Twist-Mate: Output connectors for tool-less hook-up. 

Vortech Technology 


Patented swirl pattern in consumable plasma cutting parts 

that focuses the cutting arc for improved cutting 

performance. 

Waveform Control Technology 


Customizes the welding arc characteristics to precisely 

match the welding task at hand. 

Welder Performance Qualification (WPQ): The 

demonstration of a welder’s ability to produce welds 

meeting prescribed standards. 

Welding Electrode: A component of the welding circuit 

through which current is conducted and that terminates at 

the arc, molten conductive slag, or base metal. See also 

metal cored electrode and tungsten electrode. 

Welding Procedure Specification (WPS): A document 

providing in detail the required variables for specific 

application to assure repeatability by properly trained 

welders and welding operators. 

Welding Rod: A form of welding filler metal, normally 

packaged in straight lengths, that does not conduct 

electrical current. 

Welding Wire: A form of welding filler metal, normally 

packaged as coils or spools, that may or may not conduct 

electrical current depending upon the welding process with 

which it is used. See also welding electrode and welding 

rod. 

Workpiece: The part being welded, brazed, soldered 

or cut.

Options 

Recommended Options 



Welding Helmets 

ULTRASHADE ® AUTO-DARKENING WELDING HELMETS 

Not All Welding Helmets Are Created Equal! 

• Superior Swiss Optics. 

•Two year Warranty on parts and labor. 

• Solar-Powered – No on/off switch. 

• Rugged cartridge 

• Cover lens sized to industry standard. 

Now you don’t need to sacrifice quality to get a great looking 

welding helmet! Lincoln Electric’s auto-darkening 

Ultrashade helmets are offered in a variety of both high 

graphic and non-graphic designs. Every model combines 

high quality Swiss optics, a fully adjustable ergonomic 

head band and a mask design with dynamite eye-catching 

looks. Request publication E12.205. 

Why Auto-Darkening? 

No more starting in the dark! 

Before Arc 

During Arc 

33-B 

PLATINUM 

Continuous shade 

adjustment from 9-13 

SILVER 

Switches between 

shades 10 and 11 

Trackside (K2322-1) Elite (K2321-1) 

Patriot (K2321-2) 

Trackside (K2321-3) 


SUBMERGED ARC GUNS 


Submerged Arc Accessories 

Magnum ® Submerged Arc 

Gun 

Rated 500 amps, 15 ft. (4.5m) 

cable, for 1/16" (1.6mm) electrode 

size. 

Order K112-1 

Magnum Submerged Arc 

Gun 

Rated 600 amps, 15 ft. (4.5m) 

cable. 

Order K113-1 for 5/64" 

(2.0mm) 

Order K113-2 for 3/32" 

(2.4mm) 

SUBMERGED ARC ACCESSORIES 

Squirtmobile ® 

Self-propelled trackless 

carriage carriers K114 

Mechanized SAW Gun. 

Requires a K161 Power Pack. 

Order K62 

Mechanized Hand Travel 

Unit 

Carries the K114 Mechanized 

SAW Gun along the joint at a 

preset travel speed. Speed 

range is 7-60 ipm (0.2-1.5 

m/min). Requires a K161 

Power Pack. 

Order K110 

Power Pack 

Required when using either a 

Squirtmobile or Mechanized 

Hand Travel Unit with a K114 

SAW gun. 

Order K161-25 for 25 ft. 

(7.6m) 


(15.2m) 

32-B 

Mechanized SAW Gun 

Rated 600 amps, for 5/64 and 

3/32" (2.0 and 2.4mm) solid 

electrode. Includes flux valve 

interlock switch and receptacle 

for Hand Travel Unit or 

Squirtmobile. 

Order K114 

Flux Cone 

Fits K112 and K113 submerged 

arc guns for welding 

without the Continuous Flux 

Feed Tank Assembly. 

Order K119 

Wire Reel and Flux Tank 

Assembly 

Includes flux tank, undercarriage, 

wire reel and brake 

assembly in open shroud. 

Order K305 

Flux Tank 

Includes tank, air filter, pressure 

regulator, gauge, 18 ft. 

(5.4m) flux hose, funnel and 

lift bail assembly to mount 

wire feeder. 

Order K320 

Flux Screen 

For submerged arc welding. 

Removes large particles from 

reused flux. Includes air-driven 

vibrator. 

Order K310 

Magnetic Flux Screen 

Separator 

For submerged arc welding. 

Removes foreign magnetic 

particles from reused flux. 

Order K58 



Guns and Torches 

PUSH-PULL GUNS 

SPOOL GUN SYSTEMS 


Push-Pull Gun Connection 

Kit 

For push-pull tguns. Includes 

push-pull gun receiver 

bushing, fittings, modified 

gas-bypass valve, valve 

removal tool and control cable 

extension assembly. 

Order K2339-1 

for Power Feed 10M 

Magnum ® SG Spool Gun: 

Magnum ® SG Spool Gun 

Lightweight, well-balanced, 

semiautomatic spool gun 

designed primarily for easy, 

accurate aluminum wire 

feeding. 

Order K487-25 

SG Control Module 

Provides control of wire speed 

and gas flow. For use with CV 

power sources and CV Engine 

Drives with output contactor. 

Order K488 

Control Module Input 

Cable 

Terminal Strip and Lug. 

Required for connection of 

control module to power 

source. Consists of control 

and electrode cables and gas 

line. 10 ft. (3.0m). For Lincoln 

power sources having terminal 

strip and lug connections. 

Order K492-10 

31-B 

Push-Pull Gun Connection 

Kit 

Required for aluminum welding 

with the Prince XL, Python 

and CobraMax air or watercooled 

push-pull guns. 

Includes power block, gun 

bushing, gas hose adapter, 

gun gas bypass valve (required 

for Prince XL gun only), and 

wire reel brake limiter. 

Requires aluminum drive roll 

kit. 

Order K2154-1 

for Power MIG 350MP, Prince 

XL, CobraMax, Python (non 

Plus version). 


Cable 

14-pin MS-type & Lug. 

Required for connection of 

control module to power 

source. Consists of control 

and electrode cables and gas 

line. 10 ft. (3.0m). For Lincoln 

engine driven power sources 

with 14-pin MS-type connection, 

separate 115V NEMA 

receptacles and lug power 

connections. 

Order K691-10 


Cable 

14-pin MS-type and 

Twist-Mate. Required for 

connection of control module 

to power source. Consists of 

control and electrode cables 

and gas line. 10 ft. (3.0m). For 

Lincoln power sources having 

14-pin MS-type control connections 

and Twist-Mate power 

connections. 

Order K493-10

PUSH-PULL GUNS 



Python ® and Python Plus Push-Pull Gun 

Hold the Python ® in your hand and you’ll know why this is a favorite among 

new and experienced welders. The ergonomic handle design, fingertip controls 

and foolproof set-up make the Python the most advanced gooseneck gun on the 

market. The Python family offers several options, starting with the standard air-cooled 

Python rated 200 amps at 100% duty cycle. The replaceable gooseneck of the Python can 

be interchanged with the full water-cooled barrel and gas cup combination, to achieve a rating 

of 400 amps, 100% duty cycle. The standard Python gun has a separate wire and conduit, 

power and gas connections. The new Python-Plus air-cooled models feature a Magnum backend 

that integrates power, gas, and wire conduit into a single easy connection for direct plug 

into a Power MIG 350MP, or Power Feed 10M. Request publication E12.13. 

CobraMax Push-Pull Gun 

When you’re ready to move up to a push-pull wire feeding system, consider the 

CobraMAX. This easy-to-handle air-cooled gun shares many of the same features with 

our top-of-the-line Python push-pull gun, including an ergonomic handle design, fingertip 

controls, and foolproof set up. With a fixed gooseneck design and 150 amp 100% duty cycle 

rating, the CobraMAX is an ideal push-pull gun. Request publication E12.12. 

Prince ® XL Push-Pull Gun 

The Prince ® XL is one of the smallest, lightest pistol grip push-pull guns you 

can buy. It’s a favorite among experienced welders who appreciate the versatility 

of the Prince XL system. Choose the standard straight barrel or optional curved 

barrel with ratings up to 200 amps 100% duty cycle. The patented EZ-Lock system 

makes rotating or changing the barrel an easy no-tool “twist of the wrist.” An ingenious 

3-3/4 turn potentiometer is easily adjustable and conveniently hidden in the base of the 

handle for added protection. No matter what the situation demands, the Prince XL delivers. 

Request publication E12.11. 

Also available: Publication E8.300 – 

Cobramatic Push-Pull Cabinet. 

Push-Pull Guns 

Diameter Length Order 

Model in. (mm) Description ft. (m) Number 

Python ® .030-1/16 Air-Cooled 25 (7.6) K2211-2 

(0.8-1.6) 50 (15.2) K2211-3 

Water-Cooled 15 (4.5) K2212-1 

25 (7.6) K2212-2 

50 (15.2) K2212-3 

Python-Plus ® .030-1/16 Air-Cooled 15 (4.5) K2447-1 

(0.8-1.6) 25 (7.6) K2447-2 

50 (15.2) K2447-3 

CobraMax .030-1/16 Air-Cooled 15 (4.5) K2252-1 

(0.8-1.6) 25 (7.6) K2252-2 

Prince ® XL .030-1/16 

(0.8-1.6) 

Air-Cooled 25 (7.6) K2296-2 

30-B 




MAGNUM ® SELF-SHIELDED CORED WIRE GUNS 

Magnum ® Self-Shielded Cored Wire Guns 

Durable and reliable, Magnum semiautomatic flux-cored gun and cable assemblies have been proving themselves for over 

30 years. These lightweight and maneuverable gun and cable assemblies are designed for welding with self-shielded, fluxcored 

arc welding (FCAW-S) continuous feed wires. Request publication E12.110. 

Magnum ® Guns 


Model Amperage in. (mm) ft. (m) Angle Number 

K126 350 .062-3/32 10 (3.0) 62° K126-1 

(1.6-2.4) 15 (4.5) 62° K126-2 

K115 450 3/32 10 (3.0) 45° K115-10 

(2.4) 15 (4.5) 82° K115-3 

15 (4.5) 82° K115-4 

7/64 10 (3.0) 82° K115-1 

(2.8) 15 (4.5) 45° K115-8 

15 (4.5) 82° K115-2 

K116 600 7/64 

(2.8) 

15 (4.5) Straight K116-2 


29-B 

Lincoln Adapters – 

Feed Plate Gun Bushing 

Model Order Number 

10 Series, 15 Series 

& LF-72, LF-74 

K1500-1

MIG and Gas-Shielded Cored Wire Guns 

Magnum ® MIG and gas-shielded cored wire guns are designed with the welder in 

mind. Ergonomic and lightweight, these guns are designed to be used with gas-shielded 

(MIG) and gas-shielded flux-cored (FCAW) continuous feed arc welding wires. 

Request publication E12.10. 

Magnum ® Guns 


Model Amperage in. (mm) ft. (m) Number 

Magnum 100L 100 .025-.035 

(0.6-0.9) 

10 (3.0) K530-5 

(FCAW only) 100 .035-.045 

(0.9-1.2) 

10 (3.0) K530-3 

Magnum 200 200 .025-.030 

(0.6-0.8) 

15 (4.5) K497-3 

.035-.045 10 (3.0) K497-2 

(0.9-1.2) 12 (3.6) K497-6 

15 (4.5) K497-1 

Magnum 250L 250 .035-.045 12 (3.6) K533-7 

(0.9-1.2) 15 (4.5) K533-3 

Magnum 300 300 .035-.045 10 (3.0) K470-1 

(0.9-1.2) 12 (3.6) K470-7 

15 (4.5) K470-2 

.052-1/16 

(1.3-1.6) 

15 (4.5) K470-4 

1/16-5/64 15 (4.5) K470-6 

(1.6-2.0) 

Magnum 400 400 .035-.045 10 (3.0) K471-1 

(0.9-1.2) 12 (3.6) K471-7 

15 (4.5) K471-2 

20 (6.1) K471-10 

25 (7.6) K471-13 

.052-1/16 12 (3.6) K471-8 

(1.3-1.6) 15 (4.5) K471-4 

20 (6.1) K471-11 

25 (7.6) K471-14 

1/16-5/64 15 (4.5) K471-6 

(1.6-2.0) 25 (7.6) K471-15 

Magnum 400 SN 400 .035-.045 10 (3.0) K541-1 

Short Neck (0.9-1.2) 15 (4.5) K541-3 



MAGNUM ® MIG AND GAS-SHIELDED CORED WIRE GUNS 

28-B 

Magnum ® Guns, con’t. 


Model Amperage in. (mm) ft. (m) Number 

Magnum 400 DP 400 .035-.045 15 (4.5) K1722-2 

Dual Procedure (0.9-1.2) 25 (7.6) K1722-3 

Magnum 400 DS 400 .035-.045 15 (4.5) K574-1 

Dual Schedule (0.9-1.2) 25 (7.6) K574-4 

.052-1/16 

(1.3-1.6) 

15 (4.5) K574-2 

Magnum 550 550 .035-.045 10 (3.0) K598-1 

(0.9-1.2) 25 (7.6) K598-4 

Lincoln Adapters 

.052-1/16 10 (3.0) K598-5 

(1.3-1.6) 12 (3.6) K598-6 

15 (4.5) K598-7 

5/64-3/32 

(2.0-2.4) 

15 (4.5) K598-11 


Magnum 200, 300 & 400 Guns 

LN-7, LN-25 K466-1 

LN-8, LN-9 K466-1 (.052 & smaller wire) 

K466-8 (1/16 & larger wire) 

10 Series, 15 Series K466-10 

& LF-72, LF-74 

Power MIG Series K466-6 

SP Series K466-9 

Magnum 550 Gun 

LN-7, LN-25 K613-1 

LN-8, LN-9 K613-1 (.052 & smaller wire) 

K613-6 (1/16 & larger wire) 

10 Series, 15 Series K1500-3 

& LF-72, LF-74 



Wire Feeder Options 

DRIVE ROLL AND WIRE GUIDE KITS 

Power MIG ® 215, Power MIG 255C, LN-15, 

Power MIG 350MP, Power Feed TM 15M, LF-72 

Description: Order Number 

Solid Wire (includes stainless steel): 

.023-.030" (0.6-0.8mm) KP1696-030S 

.035" (0.9mm) solid KP1696-035S 

.045" (1.2mm) KP1696-045S 

.052" (1.4mm) KP1696-052S 

.035", .045" (0.9, 1.2mm) KP1696-1 

.040" (1.0mm) KP1696-2 

1/16" (1.6 mm) 

Cored Wire: 

KP1696-1/16S 

.030-.035" (0.8-0.9mm) KP1697-035C 

.040-.045" (1.0-1.2mm) KP1697-045C 

.052" (1.4mm) KP1697-052C 

1/16" (1.6mm) KP1697-1/16C 

.068-.072" (1.7-1.8mm) KP1697-068 

5/64" (2.0mm) KP1697-5/64 

3/32" (2.4mm) 

Aluminum Wire: 

KP1505-3/32 

.035" (0.9mm) KP1695-035A 

.040” (1.0mm) KP1695-040A 

3/64” (1.2mm) KP1695-3/64A 

1/16" (1.6mm) KP1695-1/16A 


27-B 

LF-74, LN-10, DH-10, Power Feed 10M, 

Power Feed 10M Dual 

Description: 

Solid Wire, Smooth V Groove: 

Order Number 

.023-.030” (0.6-0.8mm) KP1505-030S 

.035” (0.9mm) solid KP1505-035S 

.040-.045” (1.0-1.2mm) KP1505-045S 

.052” (1.4mm) KP1505-052S 

1/16” (1.6mm) KP1505-1/16S 

Cored Steel Wire, Knurled V Groove: 

.030-.035” (0.8-0.9mm) KP1505-035C 

.040-.045” (1.0-1.2mm) KP1505-045C 

.052” (1.4mm) KP1505-052C 

1/16” (1.6mm) KP1505-1/16C 

7/64” Hardfacing KP1505-7/64H (1) 

(Knurled V Groove with matching Smooth U Groove) 

Cored or Solid Steel Wire, Knurled V Groove: 

.068-.072” (1.8mm) KP1505-068 

5/64” (2.0mm) KP1505-5/64 

3/32” (2.4mm) KP1505-3/32 

7/64” (2.8mm) Cored KP1505-7/64 (1) 

.120” (3.2mm) Cored KP1505-120 (1) 

Aluminum Wire, Smooth U Groove: 

.035” (0.9mm) KP1507-035A 

.040” (1.0mm) KP1507-040A 

3/64” (1.2mm) KP1507-3/64A 

1/16” (1.6mm) KP1507-1/16A 

3/32” (2.4mm) KP1507-3/32A (1) 

(1) Not for use with LF-74.

DRIVE ROLL AND GUIDE TUBE KITS 

LN-7, LN-7 GMA, LN-9 GMA, LN-23P, 

LN-25, LN-35 

Steel Wire Sizes: 

Solid Wire: 

2 Roll 

.023" - .025" (0.6 - 0.9 mm) KP653-025S 

.030" (.8 mm) KP653-030S 

.035" - .040" (0.9 - 1.0 mm) KP653-035S 

.045" - .052" (1.2 - 1.4 mm) 

Cored Wire: 

KP653-052S 

.035" (0.9 mm) KP653-035C 

.045" - .052" (1.2 - 1.4 mm) KP653-052C 

7/64" - .120" (2.8 - 3.0 mm) 

Solid or Cored Wire: 

KP653-120C 

1/16" (1.6mm) KP653-1/16 

.068" - 3/32" (1.7 - 2.4 mm) KP653-3/32 (1) 

Hardfacing: 

7/64" (2.8 mm) 


KP653-7/64H 

.035" (0.9mm) KP654-035A 

3/64" (1.2mm) KP654-3/64A 

1/16" (1.6mm) 

Clutched Aluminum Wire: 

KP654-1/16A 

.035" (0.9mm) KP1682-035A 

3/64" (1.2mm) KP1682-3/64A 

1/16" (1.6mm) KP1682-1/16A 

1.0 mm KP1682-1.0A 

(1) For LN-7 only. 

LN-8, LN-9 


Solid Wire: 

2 Roll 

.030 - .035 (0.8 - 0.9 mm) KP502-035 

.040, .045 - .052 (1.0 - 1.4 mm) KP502-052 

1/16 (1.6 mm) 

Cored Wire: 

KP502-1/16 

.045 - .052 (1.0 - 1.4 mm) KP502-052C 

1/16 - .062 (1.6 mm) KP502-1/16C 

7/64 - .120” (2.8 - 3.0 mm) 


KP502-120 

.068 - 3/32” (1.7 - 2.4 mm) 

Hardfacing: 

KP502-3/32 

7/64” (2.8 mm) KP502-7/64H 



26-B 

LN-7 GMA, LN-9 GMA 


Solid Wire: 

4 Roll 

.023" - .025" (0.6 - 0.9 mm) KP655-025S 

.030" (.8 mm) KP655-030S 

.035" - .040" (0.9 - 1.0 mm) KP655-035S 

.045" - .052" (1.2 - 1.4 mm) 

Cored Wire: 

KP655-052S 

.035" (0.9 mm) KP655-035C 

.045" - .052" (1.2 - 1.4 mm) KP655-052C 

7/64" - .120" (2.8 - 3.0 mm) 


KP655-120C 

1/16" (1.6mm) KP655-1/16 

.068" - 3/32" (1.7 - 2.4 mm) 


KP655-3/32 

.035" (0.9mm) KP656-035A 

3/64" (1.2mm) KP656-3/64A 

1/16" (1.6mm) KP656-1/16A 




WIRE ADAPTERS, COVERS AND STRAIGHTENERS 


8" O.D. Spool Adapter 

Permits 8" (200mm) O.D. 

spools to be mounted on 2" 

(51mm) O.D. spindles. 

Order K468 

14 lb. Innershield® Coil 

Adapter 

Permits 14 lb. (6 kg) 

Innershield electrode coils to 

be mounted on 2" (51mm) 

O.D. spindles. 

Order K435 

22-30 lb. Readi-Reel® 

Adapter 

Adapts 22-30 lb. (10-14 kg) 

Lincoln Readi-Reels of electrode 

to 2" (51mm) spindle. 

Order K363P 

50-60 lb. Readi-Reel® 

Adapter 

Adapts 60 lb. (27.2 kg) coils of 

Lincoln electrode to 2" (51mm) 

spindle. 

Order K438 

50-60 lb. Coil Adapter 

Adapts 50-60 lb. (22.6-27.2 

kg) coils of Lincoln electrode 

to 2" (51mm) spindle. 

Order K1504-1 

25-B 

Plastic Wire Cover 

Plastic enclosure for 30-44 

lbs. (13.6-19.9 kg) wire packages. 

Order K1634-1 

Plastic Wire Cover Kit 

Plastic enclosure for up to 

60 lb. (27.2 kg) wire packages. 

Order K1634-2 

Wire Straightener 

Straightens wire for better, 

smoother feeding. 

Order K1733-1 for LN-10, 

DH-10, Power Feed 10M, 

Power Feed10R 

Spindle Adapter for Readi- 

Reels® and Spools 

2" O.D. spindle for mounting 

Readi-Reels and 2" (51mm) 

I.D. spools up to 60 lb. (27.2 

kg) capacity to custom installations. 

Order K162-1 

Incoming Bushings for 

Lincoln Conduit 

Connects directly to Magnum 

plastic conduit (not included), 

for use in boom systems, long 

distances, or large payoff 

packages. 

Order K1546-1 for .025- 

1/16” 

Order K1546-2 for 1/16-1/8”

STANDS AND UNDERCARRIAGES 

Heavy Duty Wire Reel 

Stand 

For use with Lincoln 10-60 lb. 

(4.5-27.2 kg) wire packages 

that use a 2” (51mm) spindle. 

Hole in stand fits over lift bail. 

Order K1524-3 for LF-72, 

LF-74, LN-7, LN-742, LN-8, 

LN-9 

Insulated Lift Bail 

Allows the entire wire feeder to 

be hung from a crane or hook. 

Use with Heavy Duty Wire Reel 

Stand. 


LF-74, LN-7, LN-742, LN-8, 

LN-9, LN-10, STT-10, PF-10M 

Swivel Platform 

Mounts to the lift bail on the 

power source and bottom of 

the Heavy Duty Wire Reel 

Stand. Wire feeder may be lifted 

off if needed. Compatible 

with Light Duty Caster Kit. 

Includes “lazy susan” parts 

tray. 


LF-74, LN-7, LN-742, LN-8, 

LN-9, LN-10, STT-10, PF-10M 

Caster Kit – Light Duty 

Mounts to the Heavy Duty Wire 

Reel Stand. Allows for easy 

movement of wire feeder. 


LF-74, LN-7, LN-742, LN-8, 

LN-9, LN-10, STT-10, PF-10 



24-B 

Standard Duty Wire Reel 

Stand 

For use with Lincoln 10-44 lb. 

(4.5-20 kg) wire packages that 

use a 2” (51mm) spindle. 

Standard on K2327-2 LF-72 

wire feeder. 


LF-74 

Lift Bail Kit 

Allows the entire wire feeder to 

be hung fram a crane or hook. 

Use with Standard Duty Wire 

Reel Stand. 


LF-74 

Lightweight Swivel Kit 

Allows wire feeder to freely 

turn. For use with Standard 

Duty Wire Reel Stand. 


LF-74 

Undercarriage 

Includes mounting frame, front 

casters, rear wheels and handle 

for hand towing. For use 

with Wire Reel Stand. 

Order K163 for LF-72, LF-74, 

LN-7, LN-742, LN-8, LN-9 



Power Source/Wire Feeder Options 

WELD CABLE 

Connection Description Order No. 

Twist-Mate to Lug 1/0, 350A, 60% duty cycle, 10 ft. (3.0m) Order K1840-10 

Lug to Lug 3/0, 600A, 60% duty cycle, 10 ft. (3.0m) Order K1842-10 

3/0, 600A, 60% duty cycle, 35 ft. (10.6m) Order K1842-35 



Twist-Mate to Twist-Mate 1/0, 350A, 60% duty cycle, 25 ft. (7.6m) Order K1841-25 



Coaxial Weld Power 

Cables 

Recommended for STT® and 

pulse welding when using long 

distances between feeder and 

power source. 

ADAPTERS AND PACKAGES 

Twist-Mate to Lug Adapter 

For connection of lugged cable 

to Twist-Mate connectors, 18" 

(457mm) long. 

Order K2176-1 for 

V350-PRO, Power Wave 355M 

Work and Wire Feeder 2/0 

Weld Cable Package 

Includes Twist-Mate connectors, 

work clamp, 15 ft. (4.5m) 

work cable and 10 ft. (3.0m) 

electrode cable. Rated 350 

amps, 60% duty cycle. 

Order K1803-1 for CV-305, 

V350 PRO, Power Wave 355M 

Work Clamp and Cable 

Assembly 

15 ft. 2/0 cable with 1/2” stud 

lug and work clamp. 

Order K2150-1 

23-B 

Order K1796-25 

25 ft. (7.6m), 350 amps 


50 ft. (15.2m), 350 amps 


75 ft. (22.8m), 325 amps 

Order K1796-100 

100 ft. (30.4m), 300 amps 

Twist-Mate Cable Plug 

For connecting welding cable 

to output terminal receptacles. 

Order K852-25 for V100-S 

Order K852-50 for V160-S 

Twist-Mate Cable Plug 


to output terminal receptacles. 

Order K852-70 for 1/0-2/0 

(50-70mm 2 ) cable 

Order K852-95 for 2/0-3/0 

(70-95mm 2 ) cable and for 

V275-S, CV-305, STT-II, V350 

PRO, Power Wave 355M 

Twist-Mate Cable 

Receptacle 


to Twist-Mate cable plug. 

Order K1759-70 for 1/0-2/0 

(50-70mm 2 ) cable 

Order K1759-95 for 2/0-3/0 

(70-95mm)

CONTROL CABLES AND ADAPTERS 

Remote Control Cable 

Adapter 

Y connector adapter for connecting 

K857 Remote Output 

Control (6 pin plug connection) 

and wire feeder input 

cable (14 pin plug connection) 

to power source 14 pin receptacle. 

Order K864 for CV-305, 

CV-400, CV-655, DC-400, 

DC-600, DC-655 

Jumper Plug Kit 

Required to close the contactor 

in the power source when the 

power source is used with a 

remote output contactor such 

as the contactor in the K449 

LN-25, or K1870-1 LN-15 wire 

feeder. 

Order K484 for LN-15, LN-25 

Sense Lead Kit 

Recommended for extended 

cable length. Application 

allows machine to sense voltage 

directly at the work piece 

for improved arc performance. 


(7.6m) 


(23m) for STT-II, Power Wave 

355M, Power Wave 455M/STT 



22-B 

Universal Adapter Plug 

The adapter plug allows user 

connection of any suitable 

accessory or wire feeder to the 

output contactor and auxiliary 

power circuitry. Consists of a 

14 pin MS-type (Amphenol) 

connector with 8" (203mm) 

stripped leads. 

Order K867 

ArcLink “T” Connector Kit 

For connecting multiple feeders 

to a single power source. 

Order K2429-1 

Adapter for Competitive 

Power Sources 

Allows wire feeder to connect 

to select Miller Electric® 

power sources. 


LF-74 




CONTROL CABLES AND ADAPTERS 


Wire Feeder Control Cables 

Description Connection Order No. 

Wire Feeder Control Cable Male 6 pin to female 14 pin K1818-10 (for LN-7) 

Wire Feeder Control Cable Male 9 pin to female 14 pin K1819-10 (for LN-15, 

LN-25, LN-742) 

Wire Feeder Control Cable Male 9 pin to female 14 pin K1820-10 (for LN-8, LN-9) 

Wire Feeder Control Cable 

Extensions and Adapters 

Male 14 pin to female 14 pin K1501-10 (LN-10, DH-10) 


Wire Feeder Control Cable Male 14 pin to female 14 pin K1797-10 for 10 ft. (3m) 

Extension K1797-25 for 25 ft. (7.6m) 

K1797-50 for 50 ft. (15.2m) 

K1797-100 for 100 ft. (30.4m) 

Adapter Cable for Control Male 14 pin control cable to K1798 

Cable to Terminal Strip of 

Power Source 

terminal strip 

ArcLink/Linc-Net Control Cables 


ArcLink/Linc-Net Control For Power Wave/Power Feed K1543-8 for 8 ft. (2.5m) 

Cables Systems K1543-16 for 16 ft. (4.8m) 

K1543-25 for 25 ft. (7.6m) 

K1543-50 for 50 ft. (15.2m) 

K1543-100 for 100 ft. (30.4m) 

21-B



LN-25 GAS FLOW TIMER, SOLENOID AND CONTACTOR KITS 

Gas Flow Timer Kit 

For use with Gas Solenoid Kit. 

Provides adjustable delays for 

preflow and postflow of shielding 

gas. 

Order K434-1 for LN-25 

Gas Solenoid Kit 

Includes solenoid valve and 

mounting bracket. 


(K428, above code 10500) 

LN-25 REMOTE CONTROL KITS 

42 Volt Remote Output 

Control Module 

Provides remote voltage control 

and power source output 

control. Requires 42 volt auxiliary 

power. Mounts inside 

LN-25 control box. Requires 

K1819-10 Wire Feeder Control 

Cable. 

Order K624-1 


10 ft. (3.0m) power source to 

wire feeder cable. Male 9 pin 

to female 14 pin. 



Extension 

Male 14 pin to female 14 pin. 

(Requires K1819-10.) 



20-B 

Internal Contactor Kit 

Provides cold electrode until 

gun trigger is pressed and cold 

inch switch for loading wire. 


(K428, above code 10500) 

Terminal Strip Remote 

Voltage Control Kit 

Provides 25 ft. (7.6m) of 

remote output voltage control 

with power sources having a 

terminal strip. 

Order K444 

6 Pin Remote Voltage 

Control Kit 


remote voltage control when 

used with power sources having 

a 6 pin MS-type connector. 

Order K444-1 

14 Pin Remote Voltage 

Control Kit 


remote output voltage control 

and output jumper (2 and 4) 

for power sources having a 14 

pin MS-type connector. 

Order K444-2 




GMA TIMER KITS, GAS SOLENOID AND BURNBACK KITS 


LF-72 and LF-74: 

Postflow and Burnback 

Timer Kit 

Provides adjustable delay of 

power source output shut off to 

prevent electrode sticking in 

crater when using high wire 

feed speeds. Order K2330-1 

for LF-72, LF-74 

LN-7, LN-8, LN-9: 

GMA Timer Kit 

Provides delays for preflow 

and postflow gas, adjustable 

burnback, and a purge/cold 

inch switch. 

Order K418 for LN-7 GMA, 

LN-9 GMA, LN-9F GMA 

Gas Solenoid Assembly 



Order K494 for LN-7 

Gas Solenoid Kit 




REGULATORS AND WATER CONNECTION KITS 

Gas Guard Regulator 

For CO 2 and argon blend 

gases. Reduces surge caused 

by excess pressure in supply 

hose. Includes adjustable flow 

regulator with removable 

adjustor key. 

Order K659-1 

Water Solenoid Kit 

Includes solenoid valve, 

mounting bracket and quick 

disconnect gun and cable hose 

water connection. 


GMA (above code 9600) 

19-B 

Remote Voltage Control 

Kit 

Allows arc voltage to be 

changed at the feeder. 


LF-74 

Burnback Kit 

Provides adjustable delay of 

power source output shut off 

to prevent electrode sticking in 

crater when using high wire 

feed speeds. Includes a cold 

inch switch. 


GMA, LN-9 GMA 


Digital Meter Kit 

Includes digital display, meter 

polarity switch and hold 

feature for easy checking 

of procedure. 

Order K417 for LN-7, 

LN-7 GMA 

Deluxe Adjustable Gas 

Regulator & Hose Kit 

Accommodates CO 2, argon, or 

argon-blend gas cylinders. 

Includes a cylinder pressure 

gauge, dual scale flow gauge 

and 4.3 ft. (1.3m) gas hose. 

Order K586-1 

Water Connection Kit 

Includes quick connect fittings 

on front and back of wire drive 

for use with water-cooled guns 

and Magnum Coolers. Kit provides 

for one gun. 


DH-10, Power Feed 10M, 

Power Feed 10M Dual

DUAL PROCEDURE KITS AND REMOTE PENDANTS 

Dual Procedure Remote 

Control Pendant 

Contains voltage and wire feed 

speed control knobs for remote 

setting of procedures, and a 

switch to select between two 

procedures. 


DH-10 

Dual Procedure Remote 

Control Pendant Extension 

Extension cable for K1449-1. 

12 ft. (3.6m). 


Dual Procedure Kit 

Allows the use of two welding 

procedures with one gun. 

Procedures can be changed by 

the flick of the switch — even 

while welding. 

Order K319 for LN-9 (all 

models) 

Order K302 for Extension 

cable for K319 

Dual Procedure/Memory 

Panel 

User memories work by copying 

the weld procedure from 

one of the six memories into 

either the A or B procedure. 

Weld procedures are saved 

into the memories only when 

the operator chooses. 

Order K2360-1 for Power 

Feed 10M 



18-B 

Dual Procedure Switch 

Allows the use of two welding 

procedures with one Lincoln 

Magnum ® gun. 15 ft. (4.5m). 


DH-10, STT-10, Power Feed 

10M 

STT Remote Output 

Control 

Remotely controls peak and 

background current. 10 pin 

remote control with 25 ft. 

(7.6m) of cable. 

Order K942-1 for STT-II 

Foot Amptrol® Connector 

Kit 


remote output control for TIG 

welding. (6 pin plug connection). 


Feed 10M 

Dual Procedure Switch Kit 

Easily mounts to gun using 

convenient velcro straps to 

allow welding operators to 

select between two preset 

welding procedures or modes. 

Plugs into the gun trigger 

connector on the wire feeder. 


MIG 350MP 



Wire Feeder/Welder Options 

POWER MIG ® SPOOL GUN SYSTEMS 

POWER MIG ® 255C 

Power MIG 255C: 


Magnum ® SG Spool Gun 

Lightweight, well-balanced, 

semiautomatic spool gun 

designed primarily for easy, 

accurate aluminum wire 

feeding. 

Order K487-25 

Magnum SG Spool Gun 

Control Cable Adapter 

Plug 

Allows K487-25 Magnum 

spool gun’s 6-pin control cable 

to plug into the Power MIG 

255C’s 7-pin spool gun control 

receptacle. 

Order K2445-1 

or 

Magnum 250LX Spool Gun 

300 amps, 60% duty cycle. 

Feeds .035-3/64” dia. aluminum 

wire on 2 lb. spools. 

Order K2490-1 

Timer Kit 

Adds 4-step trigger interlock, 

spot mode, adjustable run-in 

speed for smoother arc starting, 

and adjustable burnback 

time to minimize wire sticking 

in puddle. Easy to install. 


MIG 255C 

17-B 

Power MIG 215: 

Magnum Spool Gun 

w/Adapter Module & Gun 

Holder 

This spool gun accommodates 

1 lb. (0.5 kg) spools of aluminum 

wire and features various 

speed adjustments at the 

gun. Complete kit includes 

spool gun holder, gas hose kit 

and easy spool gun connection 

in wire drive compartment. 

Order K1809-1 

Power MIG 350MP: 

Magnum 250LX Spool Gun 

300 amps, 60% duty cycle. 

Feeds .035-3/64” dia. aluminum 

wire on 2 lb. spools. 

Order K2490-1 

Spool Gun Holder 

Provides neat storage of spool 

gun cable, and gas hose on 

power source. 

Order K1738-1

WELDING KITS 



035" Aluminum Welding 

Kit 

Includes drive roll, non-metallic 

cable liner and contact tips 

(qty. 6) for feeding .035" 

(0.9mm) aluminum MIG wire. 

Also includes 1 lb. spool of 

SuperGlaze® 4043 aluminum 

MIG wire. 

Order K664-2 for SP-135T, 

SP-175T 

.035" Aluminum Feeding 

Kit 

Conversion kit for welding with 

.035" (0.9mm) aluminum wire. 

Includes drive roll, idle roll, 

guide tubes, non-metallic 

cable liner, and contact tips 

(qty. 5) for feeding .035" 

(0.9mm) SuperGlaze® aluminum 

MIG wire. 

Order K663-2 for SP-135 

Plus, SP-175 Plus 

.035" Innershield Welding 

Kit 

Includes everything needed for 

Magnum 100L gun and cable 

to use .035" (0.9mm) diameter 

flux-cored wire. Includes a 

contact tip, gasless nozzle, 

cable liner, and a 10 lb. (4.5 

kg) spool of .035" (0.9mm) 

Innershield® NR®-211-MP 

wire. 

Order K549-1 for SP-135T, 

SP-135 Plus, SP-175T, SP- 

175 Plus 


Kit 




flux-cored wire. Includes a 

16-B 

.045" knurled drive roll, contact 

tip, gasless nozzle, cable 

liner, and a 10 lb. (4.5 kg) 

spool of .045" Innershield NR- 

211-MP wire. 

Order K549-2 for SP-175T 


Kit 




flux-cored wire. Includes .045" 

contact tip, extra cable liner, 

gasless nozzle, incoming 

guide, outgoing guide, 

.035/.045 knurled drive roll, 

10 lb. spool of .045" 

Innershield NR-211-MP wire. 


Plus 

3/64" Aluminum Feeding 

Kit 


3/64" (1.2mm) aluminum wire. 

Includes tension spring, drive 

rolls, contact tips (qty. 2), nonmetallic 

guides and cable liner. 


MIG 215, Power MIG 255C 

3/64" Aluminum Feeding 

Kit 


3/64" (1.2mm) aluminum wire. 

Includes drive rolls, contact 

tips (qty. 2), polished wire 

guides and cable liner. 


MIG 350MP 



Engine Drive Options 

TRAILERS 


Small Two Wheel Trailer 

For heavy-duty road, off-road, 

plant and yard use. Includes 

wheeled-jack, safety chains, 

12" wheels, and large rear 

bumper. Stiff 3/16" steel frame 

is prime painted using threecoat 

process and finished with 

powder coating technology for 

superior rust and corrosion 

resistance. Low sway suspension 

gives outstanding stability 

with manageable tongue 

weight. E-Z Lube Axle-pack 

wheel bearings with a grease 

gun. Compact and maneuverable, 

with 47" max. width for 

narrow aisles and doors. 

Order: 

K957-1 Trailer 

K958-1 2" Ball Hitch 

K958-2 Lunette Eye Hitch 

K959-2 Fender & Light Kit 

K965-1 Cable Rack 

for Ranger 10,000, Ranger 3- 

Phase, Ranger GXT, Ranger 

250, Ranger 305G, Ranger 

305D 

Large Two Wheel Trailer 

For heavy-duty road, off-road, plant and 

yard use. Includes wheeled-jack, safety 

chains, 14" wheels, and large rear 

bumper. Stiff 3/16" steel frame is prime 

painted using three-coat process and 

finished with powder coating technology 

for superior rust and corrosion resistance. 

Low sway suspension gives outstanding 

stability with manageable 

tongue weight. E-Z Lube Axle-pack 

15-B 

Medium Two Wheel 

Trailer 

For heavy-duty road, off-road, 

plant and yard use. Includes 

wheeled-jack, safety chains, 

14" wheels, and large rear 

bumper. Stiff 3/16" steel frame 

is prime painted using threecoat 

process and finished with 

powder coating technology for 

superior rust and corrosion 

resistance. Low sway suspension 

gives outstanding stability 

with manageable tongue 

weight. E-Z Lube Axle-pack 

wheel bearings with a grease 

gun. 57" max. width for stability 

with easy tracking. 

Order: 

K953-1 Trailer 

K958-1 Ball Hitch 


K959-1 Light and Fender Kit 


for Pipeliner 200G, Pipeliner 

200D, Classic 300G, Classic 

300D, Vantage 300, Vantage 

400, Vantage 500, Air Vantage 

500 

wheel bearings with a grease gun. 57" 

max. width for stability with easy tracking. 

Order: 

K956-1 Trailer without Brakes 

K958-1 Ball Hitch 


K959-1 Light and Fender Kit 


for SAE-400, SAE-400 Severe Duty

UNDERCARRIAGES 

All-Terrain Undercarriage 

For moving by hand at construction 

sites. Maneuvers 

over obstacles. Heavy-duty 

puncture-resistant tires. 

Order K1737-1 for Ranger 

10,000, Ranger 3-Phase, 

Ranger GXT, Ranger 250, 

Ranger 305G 

Factory Undercarriage 

For moving by hand on 

smooth surface floors. Heavyduty, 

puncture-resistant tires 

and front caster. Convenient 

steering handle. 




Ranger 250 LPG, Ranger 305G 

Gas Cylinder Holder 

Holds welding gas cylinder or 

LPG tank (for products with 

LPG engine). Can use either 

one or two holders with 

K1770-1 undercarriage. 




Ranger 250 LPG, Ranger 305G 

LPG Tank Holder Kit 

Mounts to K1745-1 gas cylinder 

holder to secure LPG tank. 


250 LPG 



14-B 

Cable Carrier Kit 

Holds up to two 100 ft. (30m) 

lengths of 2/0 or smaller cable. 

Includes holder tray for electrodes 

or miscellaneous items. 

For use with K1737-1 or 

K1770-1 undercarriage. 


GXT, Ranger 250, Ranger 250 

LPG, Ranger 305G 

Roll Cage 

Improves damage protection 

and includes built-in cable 

rack. Attaches to K1737-1 or 

K1770-1 undercarriage. Can 

mount to K957-1 trailer. 




Ranger 305G 

Roll Cage 

Improves damage protection 

and includes built-in cable 

rack. Attaches to K957-1 

trailer. 


305D 

Large Four-Wheel Yard 

Trailer 

For in-plant and yard towing. 

Order K767-1 Trailer with 

Lunette Eye Hitch for SAE-400, 

SAE-400 Severe Duty 

Order K767-2 Trailer with 

Lunette Eye Hitch for Vantage 

300, Vantage 400, Vantage 

500, Air Vantage 500 

Order K958-1 Ball Hitch for 

either trailer. (optional) 




PANEL COVERS, AIR DRYER KIT, METERS KIT 



Control Panel Cover Kit 

Clear Plexiglas cover to protect 

control panel from dirt and 

debris, and to visually monitor 

machine operation. Lockable 

to deter vandalism. 

Order K2356-1 for Vantage 


Air Dryer Kit 

Minimizes water content in 

supply air. Avoids cold weather 

air hose ice up. Installs inside 

the machine for compact operation. 

Order K2354-1 for Air 

Vantage 500 

Hand Moving 

Undercarriage 

For moving by hand. 

Order K882-2 for Power Arc 

5500, Weldanpower 125 

Hand Moving 

Undercarriage 

For moving by hand. Overall 

width 27" (0.7m). 


10,000, Ranger 3-Phase 

13-B 

Digital Weld Meters Kit 

Easy-to-read digital meters for 

volts and amps. Easy to install. 


300. 

Hand Moving 

Undercarriage 

Includes no-flat puncture proof 

tires. For moving by hand. 

Overall width 27" (0.7m). 


10,000, Ranger 3-Phase

SPARK ARRESTOR KITS 

Spark Arrestor Kit 

Attaches between muffler and 

exhaust elbow. 



LPG, Ranger 305G, Ranger 

305D, Vantage 300 



rain cap. 


500 (Deutz) 



rain cap. 


500 (Cummins), Air Vantage 

500 

WIRE FEEDER CAPABILITY 

CV Adapter 

Provides constant voltage 

output for semiautomatic wire 

welding. Includes 14-pin 

MS-Type connection and 

local/remote switch. 

Order K385-2 for SAE-400 

LN-23P Interface Kit 

Required for connecting LN- 

23P to the K385-2 CV Adapter. 

Includes 50 ft. (15.2m) control 

cable. 

Order K2379-1 



12-B 



exhaust elbow. 

Order K903-1 for Pipeliner 

200D (Kubota), Classic 300D 

(Perkins & Kubota), Vantage 

400 


Attaches to end of muffler. 



Lockable Fuel Cap/Flash 

Arrestor Kit 

For use in locations where 

flash arrestor safety is 

required. Lockable fuel cap 

prevents tampering with fuel. 

Green cap color provides a 

visual reminder to use diesel 

when refueling. 



Wire Feed Module 

Provides constant voltage (CV) 

output with improved arc stability 

for Innershield welding. 

Also excellent for MIG welding. 

Easy installation. The recommended 

wire feeder is the 

LN-25. 


200G, Pipeliner 200D, Classic 

300G, Classic 300D 




SERVICE KITS 

COLD WEATHER KITS 


Oil Drain Kit 

Includes drain valve, hose and 

clamp to direct used oil 

beyond the base of the 

machine. 


200G (General Motors), 

Classic 300G (General 

Motors) 

Cold Weather Operation 

Kit 

For extreme cold conditions 

where engine glow plug starting 

is not sufficient. Includes 

oil pan heater, engine water 

heater and radiator grill tarp. 


305D (Kubota) 

Cold Weather Heater and 

Tarp Kit 

For extreme cold conditions 

where normal engine starting 

is not sufficient. Includes oil 

pan heater, engine water heater 

and radiator grill tarp 


500 (Cummins), Air Vantage 

500 

11-B 

Service Indicator Kit 

Provides a GO/NO-GO visual 

indication of air cleaner element 

useful service life. Filter 

service based on restriction 

readings allows the longest life 

possible from the filter and 

best engine protection. 

(Cannot be used simultaneously 

with K887-1 Ether Start 

Kit.) 


200D, Classic 300D, Vantage 

400, Vantage 500 (Cummins) 

Ether Start Kit 

Provides maximum cold 

weather starting assistance for 

frequent starting below 10°F 

(-12°C). Required ether tank 

is not provided with kit. (For 

Cummins engine Ether Start 

Kit cannot be used simultaneously 

with service indicator 

kit). 


500 (Cummins & Deutz), Air 

Vantage 500

POWER PLUG KITS 

120V 

120V 

FULL KVA KITS 

Power Plug Kit (20 amp) 

Provides four 120V plugs rated 

at 20 amps each, and one dual 

voltage, full KVA plug rated at 

120/240V, 50 amps. 120V plug 

may not be compatible with 

common household receptacles. 

Order K802N for Ranger 



Ranger 250 LPG, Ranger 

305G, Ranger 305D, Vantage 



Power Plug Kit (15 amp) 

Provides four 120V plugs rated 

at 15 amps each, and one dual 

voltage, full KVA plug rated at 

120/240V, 50 amps. 120V plug 

is compatible with common 

household receptacles. 

Order K802R for Ranger 








Provides convenient connection 

of Lincoln Electric equipment 

with NEMA 6-50P plug 

to Lncoln engine driven 

welders having a full KVA 

receptacle. 

Order K1816-1 for all engine 

driven welders with 120V/240V 

AC 1-Phase Receptacle 

Full-KVA Power Plug 

(1-Phase) 

One dual voltage plug rated 

at 120/240V, 50 amps. 



10-B 

115V 

Power Plug Kit 

Provides two 115V plugs rated 

at 20 amps each, and two 

230V plugs rated at 15 amps 

each. 115V plugs may not be 

compatible with common 

household receptacles. 

Order K802D for SAE-400, 

SAE-400 Severe Duty, Classic 

300G, Classic 300D 

GFCI Receptacle Kit 

Includes one UL approved 

120V ground fault circuit interrupter 

duplex type receptacle 

and installation instructions. 

Replaces the factory-installed 

120V duplex receptacle. Each 

receptacle of the GFCI duplex 

is rated at 20 amps. Maximum 

total current from the GFCI 

duplex is limited to 20 amps. 

Two kits required for all 120V 

receptacles on Ranger products. 


10,000, Ranger GXT, Ranger 

250, Ranger 305G, SAE-400, 

SAE-400 Severe Duty, Classic 

300G 

Order T12153-9 for Ranger 







Full-KVA Power Plug 

(3-Phase) 

One plug rated at 240V, 50 

amps. NEMA 15-50P. 

Order T12153-10 

for Vantage 300, Vantage 400 



Power Source Options 

POWER SOURCE OPTIONS, CON’T. 


Dual Process Switch 

Mounts on front of machine 

and provides polarity change 

or electrical isolation. Great for 

arc gouging applications and 

where two separate feeders 

require different output polarity 

or inductance settings. Not 

compatible with air filter kit. 

Order K1528-1 for CV-655 

and DC-655 

Multi-Process Switch 

3-position switch allows quick 

and easy change from electrode 

positive or negative 

semiautomatic/automatic wire 

feed welding to stick or air carbon 

arc gouging. 

Order K804-1 for DC-400, 

DC-600 

Paralleling Kit 

Permits paralleling of two 

power sources. 

Order K1611-1 for DC-600 

and DC-655 



Power Factor Capacitor Kit 

Used to reduce current draw 

and keep electricity costs to a 

minimum when machine is 

routinely operated at high outputs. 

Reduces input amps by 

approximately 20% at rated 

load. Order K1894-1 

for Idealarc 250 

Power Factor Capacitor Kit 

Used to reduce current draw 

and keep electricity costs to 

a minimum when machine 

9-B 

is routinely operated at high 

outputs. Order K1831-1 for 


42 Volt Transformer Kit 

Provides a way to use the LN- 

10 or DH-10 wire feeder on a 

DC-1000 that has 115V AC 

available on the terminal strip. 


Cobramatic, DC-1000, LN- 

742, LN-10, DH-10 

Wave Designer Software 

Permits manipulation of several 

waveshape parameters 

including peak current, backgrount 

current, peak pulse 

width and pulse frequency. 

Allows optimization of arc 

length. Contact Lincoln 

Machine R&D Dept. 

DeviceNet Interface 

Module 

This module provides networking 

capabilities for Output 

Control, Weld Settings, Weld 

Mode Selection and Data 

Logging. 

Order K2206-1 

for Power Wave 455M, Power 

Wave 455M/STT 

Ethernet/DeviceNet 

Interface Module 

This module provides all 

DeviceNet functionality, networking 

capabilities for Weld 

Development, Data Logging, 

Systems Updates, Diagnostics, 

Weld Settings and Weld Mode 

Selection. 

Order K2207-2 

for Power Wave 455M, Power 

Wave 455M/STT

CANVAS COVERS 

Small 

Protect your machine when not 

in use. Made from attractive 

red canvas that is flame retardant, 

mildew resistant and 

water repellent. Includes a 

convenient side pocket to hold 

welding torch or gun. 


Plus, SP-135T, SP-175 Plus, 

SP-175T, V160-T, V205-T 

AC/DC 

Medium 

Protect your machine when not 




water repellent. Fits any Power 

MIG or Precision TIG 185 

machine with undercarriage. 


MIG’s, Precision TIG 185 

POWER SOURCE OPTIONS 

Advanced Control Panel 

Provides 2/4-step trigger with 

adjustable Pulser controls and 

Downslope timer for TIG welding. 

Also includes adjustable 

Hot Start and Arc Force internal 

panel controls for stick 

welding, and other user selectable 

features. 

Order K1829-1 for Precision 

TIG 275 

Advanced Process Panel 

Includes Pulsed MIG, Pulse- 

On-Pulse and Power Mode 

capabilities. Alpha-numeric 

display for accurate setting. 

Order K1763-1 for V350- 

PRO Factory Model, V450- 

PRO 



8-B 

Large 

Protect your machne when not 




water repellent. 





LPG, Ranger 305G 

Air Filter Kit 

Mounts on the front of the 

machine and uses cleanable, 

all metal air filters. Not compatible 

with dual process 

switch. 


and DC-655 

Digital Meter Kit 

Accurately displays welding 

amps and volts. 


and DC-655 




CARTS 


Utility Cart 

Heavy duty cart stores and 

transports welder, 150 cubic 

foot shielding gas cylinder, 

welding cables and accessories. 

Includes stable platforms 

for welder and gas bottle 

platform, lower tray for added 

storage capacity and 

adjustable height handle. 

Order K520 for AC-225C, 

SP-135T, SP-135 Plus, SP- 

175T, SP-175 Plus 

Welding Cart 

Lightweight cart stores and 

transports welder, 80 cubic 

foot shielding gas cylinder, 

welding cables and accessories. 

Includes an angled top 

shelf for easy access to controls, 

lower tray for added storage 

capacity, a sturdy fixed 

handle and convenient cable 

wrap hanger. 

Order K2275-1 for V160-S, 

V160-T, V205-T AC/DC, 

SP-135T, SP-135 Plus, 

SP-175T, SP-175 Plus, 

Pro-Cut 25 

7-B 

Inverter and Wire Feeder 

Cart 

Rear-wheeled cart includes 

front casters and no-lift gas 

bottle platform. Convenient 

handles allow for easy cable 

storage while full length side 

trays store parts and tools. 

Shipped fully assembled. 

Small footprint fits through 30 

inch door. 

Order K1764-1 for STT-II, 

V350-PRO, Power Wave 355M 

Dual Cylinder Kit 

Permits side-by-side mounting 

of two full size gas cylinders, 

with easy loading. For use with 

K1764-1 cart and Power MIG 

215, Power MIG 255C, Power 

MIG 350MP and Power Wave 

355M. 

Order K1702-1


Wheel Kit 

Includes axle, two wheels, and 

assembly hardware. Can be 

installed in minutes. 

Order K761 for AC-225, 

AC/DC-225/125 

Undercarriage 

For hand moving. Includes 

handle, axle, wheels, front 

bracket and mounting 

hardware. 

Order K866 for Idealarc 250 

Undercarriage 

Platform undercarriage with 

mounting for two gas cylinders 

at rear of welder. 

Order K841 for R3R-400, 

R3R-500, CV-400, DC-400 

Order K842 for CV-655, DC- 

600, DC-655 

Order K874 for CV-305 

Dual Cylinder Platform 

Undercarriage 

Platform undercarriage for 

mounting two gas cylinders at 

rear of welder 


Wave 455M, Power Wave 

455M/STT, V450-PRO 



6-B 

Undercarriage 

Includes a dual bottle rack with 

chain and front casters, rear 

wheels and a handle. 


TIG 275, Precision TIG 375 

Under-Cooler Cart Water 

Cooler 

Includes “cooler-in-a drawer” 

with hoses and a lockable storage 

drawer on a dual bottle 

undercarriage. 



Valet Style Undercarriage 

Offers a unique pull-out handle. 

It provides cable storage 

and the ultimate in portability. 

Order K1838-1 for V350- 

PRO, Multi-Weld 350, Power 

Wave 355M, Pro-Cut 55, Pro- 

Cut 80 

Understorage Cart 

Adds easy shop mobility and 

provides shielding gas bottle 

platform, handy storage drawer 

and two filler rod holders. 


TIG 185 


Recommended TIG Options 

TIG Options 

PRO-TORCH TM TIG TORCHES 

Light and easy to use, these torches feature flexible head 

models that give you the power of maximum versatility and 

maneuverability. A molded, knurled handle gives you a sure 

grip so you can focus on the weld. Available in either aircooled 

or water-cooled designs. Request publication 

E12.150. 

TIG Torches 

Rated Tungsten Length Number Order 

Model Amperage Range ft. (m) of Cables Number 

Air-Cooled TIG Torches 

PTA-9 125 .020-1/8 12.5 (3.8) 1 K1781-1 

125 (0.8-3.2) 12.5 (3.8) 2 K1781-2 

125 25.0 (7.6) 1 K1781-3 

125 25.0 (7.6) 2 K1781-4 

PTA-9F 125 .020-1/8 

(0.8-3.2) 

25.0 (7.6) 1 K1781-6 

PTA-9FV 125 .020-1/8 

(0.8-3.2) 

25.0 (7.6) 1 K1781-7 

PTA-9 125 .020-1/8 12.5 (3.8) 1 K1781-8 

Ultra-Flex (0.8-3.2) 

PTA-9F 125 .020-1/8 12.5 (3.8) 1 K1781-9 

Ultra-Flex* (0.8-3.2) 

PTA-17 150 .020-5/32 12.5 (3.8) 1 K1782-1 Lincoln Adapters 

PTA-17F 

PTA-17FV 

PTA-17V 

150 

150 

150 

150 

150 

150 

150 

150 

(0.5-4.0) 

.020-5/32 

(0.5-4.0) 

.020-5/32 

(0.5-4.0) 

.020-5/32 

(0.5-4.0) 

12.5 (3.8) 

25.0 (7.6) 

25.0 (7.6) 

25.0 (7.6) 

25.0 (7.6) 

12.5 (3.8) 

12.5 (3.8) 

25.0 (7.6) 

2 

1 

2 

1 

1 

1 

2 

1 

K1782-2 

K1782-3 

K1782-4 

K1782-10 

K1782-11 

K1782-6 

K1782-7 

K1782-8 


For Precision TIG 275/375 Power Sources 

PTA-26 K2166-1 

(one piece power cable) 

PTA-9, -17 K2166-3 

(one piece power cable) 

PTA-9, -17, -26 K2166-2 

(two piece power cable) 

PTW-18, -20 No adapter required. 

150 25.0 (7.6) 2 K1782-9 

For V160-T, V205T AC/DC & Precision TIG 185 Power Sources 

PTA-17 150 .020-5/32 12.5 (3.8) 1 K1782-12 PTA-9, -17 K1622-1 

Ultra-Flex (0.5-4.0) 

PTW-18, -20 K1622-4 

PTA-26 200 

200 

.020-5/32 

(0.5-4.0) 

12.5 (3.8) 

12.5 (3.8) 

1 

2 

K1783-1 

K1783-2 

PTA-26 K1622-3 

200 25.0 (7.6) 1 K1783-3 For TIG Module & Power Sources with 1/2" Stud Output Terminals 

200 25.0 (7.6) 2 K1783-4 PTW-18, -20 K1893-1 

PTA-26F 200 .020-5/32 25.0 (7.6) 1 K1783-10 PTA-26, -26V K1893-2 

(0.5-4.0) 

PTA-9, -17 K1893-3 

PTA-26FV 200 .020-5/32 

(0.5-4.0) 

25.0 (7.6) 1 K1783-11 

PTA-9, -17, -26 

(two piece power cable) 

No adapter required 

PTA-26V 200 

200 

200 

200 

.020-5/32 

(0.5-4.0) 

12.5 (3.8) 

12.5 (3.8) 

25.0 (7.6) 

25.0 (7.6) 

1 

2 

1 

2 

K1783-6 

K1783-7 

K1783-8 

K1783-9 

For V160-S, V275-S, V350 PRO and Power Sources with Twist-Mate 

Power and Separate Gas 

PTA-9FV, -17V, -17FV K960-1 

Water-Cooled TIG Torches 

PTW-18 350 .020-5/32 12.5 (3.8) 3 K1784-1 

350 (0.5-4.0) 25.0 (7.6) 3 K1784-2 

PTW-20 250 .020-1/8 12.5 (3.8) 3 K1784-3 

250 (0.5-3.2) 25.0 (7.6) 3 K1784-4 

*Pre-configured package with K1622-1 Twist-Mate® adapter and 1/16" gas lens collect body, collect, and gas lens installed. 


5-B

TIG WATER-COOLED OPTIONS 

Cool-Arc 40 Water 

Cooler 

Reliable and affordable water 

cooler for water-cooled MIG, 

TIG, or plasma cutting applications. 


115/1/50/60 


220-240/1/50/60 

Water Solenoid Kit 

Enables use of tap or shop 

water for an economical watercooled 

system. Not recom- 

TIG-MATE TM STARTER PACKS 

Includes 

Ultra- 

Flex 

torch! 

Includes 

Ultra- 

Flex 

torch! 

TIG-Mate 9 

Air-Cooled TIG Torch 

Starter Pack 

Get everything you need for 

TIG welding in one complete 

easy-to-order kit packaged in 

its own portable carrying case. 

Includes: PTA-9 Ultra-Flex 

torch, gas lens parts kit, Harris 

flowmeter/regulator, Twist- 

Mate adapter, gas hose, work 

clamp and cable. 

Order K2413-1 

TIG-Mate 17V 

Air-Cooled TIG Torch 

Starter Pack 





Includes: PTA-17V Ultra-Flex 

torch, parts kit, Harris flowmeter/regulator, 

10 ft. (3.0m) gas 

hose, and work clamp and 

cable. 

Order K2265-1 

Includes 

Ultra- 

Flex 

torch! 

4-B 


TIG Options 

mended for use in conjunction 

with a water cooler. 



Water Cooler Hoses 

(CGA to CGA) 

For 5/8” LH CGA fitting applications 

at both cooler and wire 

feeder. Kit contains two 25 ft. 

hoses with 5/8” left hand CGA 

fittings on both ends of hose. 



TIG-Mate 17 Air-Cooled 

TIG Torch Starter Pack 





Includes: PTA-17 Ultra-Flex 

torch, parts kit, Harris flowmeter/regulator, 

10 ft. (3.0m) gas 

hose, Twist-Mate adapter, 

and work clamp and cable. 

Order K2266-1 

TIG-Mate 20 

Water-Cooled TIG Torch 

Starter Pack 





Includes: PTW-20 torch, parts 

kit, Harris flowmeter/regulator, 

10 ft. (3.0m) gas hose, Twist- 

Mate adapter, work clamp 

and cable and 10 ft. (3.0m) 

water hose. 

Order K2267-1 



TIG Options 

TIG MODULE 

TIG REMOTE CONTROLS 


TIG Module 

Portable, high frequency unit 

with gas valve for TIG welding. 

Rated at 300 amps/60% duty 

cycle. 

Order K930-2 

Control Cable 

Connects TIG Module to power 

source. 

Order K936-1 for 9-pin to 

14-pin 

Order K936-3 for 9-pin to 6pin 

plus 115V 

Order K936-4 for 9-pin to 

115V 

Control Cable Extension 

Allows the TIG Module to be 

operated at distances up to 

200 ft. (61m) from the power 

source. Available in 45 ft. 

(13.7m) sections. 

Order K937-45 

Arc Start Switch 

May be used in place of the 

foot or hand Amptrol. Comes 

with a 25 ft. (7.6m) cable and 

6 pin plug connector. Attaches 

to the TIG torch for convenient 

finger control to start and stop 

the weld cycle at the current 

set on the machine. 

Order K814 

Amptrol ® Adapter Kit 

Adapts Amptrol’s 6-pin MStype 

plug connection to terminal 

strip on power source. 

Order K843 

3-B 

Docking Kit 

Provides a means to “dock” 

the TIG Module on top of a 

flat-roofed power source, or 

any other flat surface measuring 

at least 10 x 15 in. (254 x 

381mm). Includes a latch and 

provisions for a user-supplied 

padlock to lock the TIG 

Module in place 

Order K939-1 

Contactor Kit 

Installs in the K930-2 TIG 

Module for use with welders 

without a contactor. Makes the 

TIG torch electrode electrically 

“cold” until the Amptrol® is 

activated. 

Order K938-1 

Water Valve Kit 

For use with a water-cooled 

TIG torch. Installs inside of TIG 

Module. 

Order K844-1 

Foot Amptrol ® 


remote output control for TIG 

welding. (6 pin plug connection). 

Order K870 

Hand Amptrol ® 


remote current control for 

TIG welding. (6 pin plug 

connection). Velcro straps 

secure torch. 

Order K963-3 (One size fits 

all Pro-Torch TIG Torches.)

ACCESSORY KITS 

REMOTE CONTROLS 

Accessory Kit - 400 Amp 

For stick welding. Includes 35 

ft. (10.7m) 2/0 electrode cable 

with lug, 30 ft. (9.1m) 2/0 

work cable with lugs, headshield, 

filter plate, work clamp 

and electrode holder. 

Order K704 

Accessory Kit - 150 Amp 

For stick welding. Includes 20 

ft. (6.1m) #6 electrode cable 

with lug, 15 ft. (4.6m) #6 work 

cable with lugs, headshield, 

filter plate, work clamp, electrode 

holder and sample pack 

of mild steel electrode. 

Order K875 


For remote output of welding 

voltage. Consists of control 

box with 25 or 100 ft. (7.6 or 

30m) of four conductor cable 

and 6 pin MS-type connector. 

Order K857 for 25 ft. (7.6m) 


(30m) 

2-B 

Recommended Stick Options 

Stick Options 

Stick Electrode Holder & 

Cable 

Includes 12.5 ft. (3.8m) electrode 

cable with Twist-Mate 

connectors. 

Order K2374-1 

for Precision TIG 185 

Stick Electrode Holder, 

Work Clamp, Cable & 

Twist-Mate Set 

Includes 200 amp stick holder, 

welding cable, work cable, 

work clamp and Twist-Mate 

set. 

Order K2394-1 for V275-S, 

V160-T, V205-T AC/DC 


(Stick Welding) 

Contains remote control rheostat, 

and 100 ft. (30.5m) cable. 


200G (Code 10913 and up), 

Pipeliner 200D, Classic 300G 

(Code 10912 and up), Classic 

300D (Code 10911 and up) 


(Stick and Wire Welding) 

Contains rheostat for stick 

output, potentiometer for wire 

output, and 100 ft. (30.5m) 

control cable. 


200G (Code 10913 and up), 

Pipeliner 200D, Classic 300G 

(Code 10912 and up), Classic 

300D (Code 10911 and up) 


Recommended Options 

Index 

Page RECOMMENDED STICK OPTIONS 

Stick Options 

2-B Accessory Kits, Remote Controls 

RECOMMENDED TIG OPTIONS 


3-B TIG Modules, Remote Controls 

4-B Water-Cooled Options, TIG-Mate Starter Packs 

5-B Pro-Torch TIG Torches 

RECOMMENDED GENERAL OPTIONS 


6-B Undercarriages 

7-B Carts 

8-B Canvas Covers 

8-B Control Panels, Meter Kit, Air Filter Kit 

9-B Multi-Process Switch, Paralleling Kit, Capacitor Kits, Ethernet/DeviceNet Interfaces 


10-B Power Plug Kits, GFCI Receptacle Kit, Full KVA Kits 

11-B Oil Drain Kit, Service Indicator Kits, Cold Weather Kits 

12-B Spark Arrester Kits 

12-B Wire Feed Module, CV Adapter, LN-23P Adapter Kit 

13-B Control Panel Kit, Air Dryer Kit, Meters Kit 

13-B–14-B Undercarriages, Cable Carrier, Roll Cages, LPG/Gas Cyclinder Holders 

15-B Trailers 


16-B Welding Kits (Aluminum and Innershield ® ) 

17-B Power MIG ® Spool Gun Systems, Power MIG ® 255C Timer Kit 


18-B Dual Procedure Kits, Remote Pendants 

19-B GMA Timer Kits, Gas Solenoid Kit, Burnback Kits, Contactor Kit, Digital Meter 

19-B Gas Regulators and Water Connection Kits 

20-B LN-25 Gas Flow, Solenoid, Contactor and Remote Control Kits 

21-B–22-B Control Cables, Adapters and Extension Cables 

23-B Weld Cable, Adapters and Twist-Mate Plugs/Receptacles 

24-B Wire Reel Stands, Lift Bails, Swivel Platforms and Wheels 

25-B Wire Adapters, Covers, Straighteners and Incoming Bushings 

26-B Drive Roll and Guide Tube Kits 

27-B Drive Roll and Wire Guide Kits 

Welding Guns 

28-B MIG and Gas-Shielded Cored Wire Guns 

29-B Self-Shielded Cored Wire Guns 

30-B–31-B Push-Pull Guns 

31-B Spool Gun Systems 

32-B Submerged Arc (Guns and Accessories) 

Welding Helmets 

33-B Ultrashade ® Auto-Darkening Welding Helmets 


1-B

CUSTOMER ASSISTANCE POLICY 

The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our 

challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information 

about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position 

to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, 

including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we 

also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information 

or advice create, expand or alter any warranty with respect to the sale of our products. 

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains 

the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication 

methods and service requirements. 

Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated 

information. 

211 


U.S.A. 

ALABAMA 

BIRMINGHAM 

35124-1156 

(205) 988-8232 

MOBILE 36582-5209 

(251) 443-6524 

ALASKA 

Contact 

VANCOUVER, WA 

(360) 693-4712 

ARIZONA 

PHOENIX 85260-1745 

(480) 348-2004 

ARKANSAS 

LITTLE ROCK 

72032-4371 

(501) 764-0480 

CALIFORNIA 

FRESNO 93722-3949 

(559) 276-0110 

LOS ANGELES 

90670-2936 

(562) 906-7700 

SAN DIEGO 92065-4165 

(760) 787-1970 

NORTHERN CALIFORNIA 

95762-5706 

(916) 939-8788 

COLORADO 

DENVER 80112-5115 

(303) 792-2418 

CONNECTICUT 

NORTH HAVEN 

06238-1090 

(860) 742-8887 

FLORIDA 

JACKSONVILLE 

32216-4634 

(904) 642-3177 

MIAMI 33178-1175 

(305) 888-3203 

ORLANDO 32714-1974 

(407) 788-8557 

TAMPA 33594 

(813) 477-5817 

GEORGIA 

ATLANTA 30076-4914 

(770) 475-0955 

SAVANNAH 31324-5180 

(912) 727-4286 

HAWAII 

Contact 

LOS ANGELES, CA 

(562) 906-7700 

LATIN AMERICA 

Miami, Florida U.S.A. 

Phone: (305) 888-3203 

IDAHO 

BOISE 83616-6646 

(208) 938-2302 

ILLINOIS 

CHICAGO 60527-5629 

(630) 920-1500 

PEORIA 60527-5629 

(630) 920-1500 

INDIANA 

EVANSVILLE 47630 

(812) 454-3428 

FT. WAYNE 46825-5547 

(260) 484-4422 

SOUTH BEND 

46561-9160 

(219) 674-5523 

INDIANAPOLIS 

46250-5536 

(317) 845-8445 

IOWA 

CEDAR RAPIDS 

52402-3160 

(319) 362-6804 

DAVENPORT 

52806-1344 

(563) 386-6522 

DES MOINES 

50265-6218 

(515) 963-1778 

KANSAS 

KANSAS CITY 

66214-1625 

(913) 894-0888 

WICHITA 67037-9614 

(316) 788-7367 

KENTUCKY 

LOUISVILLE 47112-7025 

(502) 727-7335 

LOUISIANA 

BATON ROUGE 

70808-3150 

(225) 922-5151 

LAFAYETTE 70507-3126 

(337) 886-1090 

SHREVEPORT 

75692-9313 

(318) 518-4099 

MARYLAND 

BALTIMORE 21050-3067 

(443) 831-0416 

MASSACHUSETTS 

BOSTON 01701-7726 

(508) 788-9353 

MICHIGAN 

DETROIT 48034-4005 

(248) 353-9680 

LINCOLN NORTH AMERICA 

DISTRICT SALES OFFICES 

LINCOLN INTERNATIONAL HEADQUARTERS 

EUROPE 

Barcelona, Spain 

Phone: 34 91 816 4266 

FLINT 48439-8728 

(810) 695-2627 

GRAND RAPIDS 

49512-3924 

(616) 942-8780 

MINNESOTA 

MINNEAPOLIS 

55447-4743 

(763) 551-1990 

MISSISSIPPI 

JACKSON 39212-9635 

(601) 372-7679 

MISSOURI 

KANSAS CITY (KS) 

66214-1625 

(913) 894-0888 

ST. LOUIS 63045 

(314) 291-5877 

SPRINGFIELD 65804 

(417) 841-2779 

MONTANA 

Contact 

VANCOUVER, WA 

(360) 693-4712 

NEBRASKA 

OMAHA 68046-2826 

(402) 339-1809 

NEW JERSEY 

EDISON 08837-3939 

(732) 225-2000 

NEW MEXICO 

ALBUQUERQUE 

87120-5360 

(505) 890-6347 

NEW YORK 

ALBANY 12304-4320 

(518) 469-8222 

BUFFALO 14075-2520 

(716) 646-8414 

NEW YORK CITY 

(888) 269-6755 

SYRACUSE 13057-9313 

(315) 432-0281 

NORTH CAROLINA 

CHARLOTTE 28273-6200 

(704) 588-3251 

RALEIGH 27604-8456 

(919) 303-1972 

OHIO 

AKRON 44236-4680 

(330) 342-8009 

CINCINNATI 45242-3706 

(513) 554-4440 

CLEVELAND 44117-2525 

(216) 383-2662 

COLUMBUS 43221-4073 

(614) 488-7913 

DAYTON 45458 

(937) 885-6964 

TOLEDO 43528-9483 

(419) 867-7284 

OKLAHOMA 

OKLAHOMA CITY 

73139-2432 

(405) 616-1751 

TULSA 74146-1622 

(918) 622-9353 

PENNSYLVANIA 

PHILADELPHIA 

19008-4310 

(610) 543-9462 

PITTSBURGH 

15001-4800 

(724) 857-2750 

HARRISBURG 

17104-1422 

(717) 213-9163 

SOUTH CAROLINA 

GREENVILLE 

29681-4724 

(864) 967-4157 

COLUMBIA 29209 

(803) 783-2851 

SOUTH DAKOTA 

SIOUX FALLS 

57108-2609 

(605) 339-6522 

TENNESSEE 

KNOXVILLE 37922-1736 

(423) 612-1204 

MEMPHIS 38119 

(901) 683-6260 

NASHVILLE 37027 

(615) 236-1144 

TRI-CITIES 37659-5693 

(423) 612-1204 

TEXAS 

DALLAS 76051-7602 

(817) 329-9353 

HOUSTON 77060-3143 

(281) 847-9444 

SAN ANTONIO 

78133-3502 

(830) 964-2421 

UTAH 

MIDVALE 84047-3759 

(801) 233-9353 

VIRGINIA 

LEESBURG, VA 

20175-3911 

Washington, D.C. 

(703) 904-7735 

RUSSIA, AFRICA & MIDDLE EAST 

Cleveland, Ohio U.S.A. 

Phone: (216) 481-8100 

HARRIS CALORIFIC DIVISION 

2345 Murphy Blvd., Gainesville, Georgia 30504 U.S.A. 

Phone: 1-800-241-0804 • Fax: (770) 535-0544 • Web Site: www.harriscal.com 

DANVILLE 

(434) 489-3222 

HAMPTON ROADS 

23693-4171 

(757) 870-5508 

WASHINGTON 

VANCOUVER 

98661-8023 

(360) 693-4712 

SPOKANE 99005-9637 

(509) 468-2770 

WASHINGTON DC 

LEESBURG, VA 

20175-3911 

(703) 904-7735 

WEST VIRGINIA 

CHARLESTON 

25526-8864 

(304) 757-9862 

WISCONSIN 

GREEN BAY 

54302-1829 

(920) 435-1012 

MILWAUKEE 

53186-0403 

(262) 650-9364 

CANADA 

ALBERTA 

CALGARY 

(403) 253-9600/ 

(877) 600-WELD 

EDMONTON 

(780) 436-7385 

WINNIPEG 

(204) 488-6398 

BRITISH COLUMBIA 

VANCOUVER 

(604) 945-7524 

MARITIMES 

NEW BRUNSWICK 

(506) 849-4474 

MANITOBA 

WINNIPEG 

(204) 488-6398 

ONTARIO 

MISSISSAUGA 

(905) 565-5600 

TORONTO 

(416) 421-2600/ 

(800) 268-0812 

QUEBEC 

MONTREAL 

(450) 654-3121 

ASIA PACIFIC 

Singapore 

Phone: 65 6773 6689 

Australia 

Phone: 61 2 9772 7222 

THE LINCOLN ELECTRIC COMPANY 

22801 St. Clair Ave., Cleveland, OH 44117-1199, (216) 481-8100

2006 PRODUCT CATALOG

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