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Fine Filter Brochure - Cjc.dk

Fine Filter Brochure - Cjc.dk

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CJC TM <strong>Fine</strong> <strong>Filter</strong>Solutions for removal of particles, absorption of water,adsorption of oxidation by-products and varnish from oilsIntended for:• Gear Oils•Transmission Oils• Hydraulic Fluids• Various Lube Oils• Quenching Oils• Heat Transfer Oils• Esters• Water Glycols• Insulating OilsApplication examples: Light and Heavy Industries, Power Stations, Wind Turbines, MiningO ilM a i n t e n a n c e


1The Problem80% of all breakdowns in oil systems are related tocontamination of the oilAbrasionIn-linefilters donot keep theoil systemcleanContamination of an oil system leads to various problems which can resultin machinery breakdowns, frequent repairs of equipment and reduced oillifetime. All of which means inefficient production and unnecessary expensesspend on repair and oil change.Principle drawingof in-linefiltrationContamination Sources:Air VentParticles and water is ingressingthrough the air ventGrindingOil systemHydraulic, gear,lube, etc.Internal EnvironmentWater condensate in the oilreservoirVarnishIn-line filterOil ReservoirContamination is returnedto the oil reservoir from thesystemSystem pumpWater Producedby Oil DegradationHigh temperature + dirty oil= Acid, water and resinResinRust/CorrosionWater instigates the formationof rust particles which togetherwith resin and particles are accumulatedin the oil reservoirThe mostcommontypes of wearcaused bycontamination:“Sandblasting”When particles are transported withthe oil flow, the particles collide withmetal parts, destroying the metalsurface and forming new particles.Resin, micro particles andwater are accumulated in thebottom of the oil reservoirMilliporemembraneSample takenbefore off-linefiltrationCavitationCavitation occurs in areas wherewater is present and oil is compressed;the water implodes and blows particlesoff the metal surface, which crackles.GrindingWhen clearance sized hard particles arewedged between movable metal parts, itdestroys the metal surface further andcan result in chemical subversion.


2The SolutionClean oil through off-line filtration and highly qualifiedtechnical back-upHDU15/25 PVCJCOff-line<strong>Fine</strong> <strong>Filter</strong>sfit alloil systemsThe CJC depth filter insert has a very large dirt holding capacity. CJC<strong>Filter</strong>s are therefore almost maintenance free and have low operation costs.All CJC <strong>Fine</strong> <strong>Filter</strong> Inserts have a 3 µm absolute filtration ratio and willremove particles, resin and water in one and the same operation.Principle drawingof off-linefiltrationContamination Sourcesare now under control:Air VentContamination can be reducedby adding an Air/Silica Gel filterHDU27/27 P(sliced)HDU27/54 PClean oilOil systemHydraulic, gear,lube, etc.In-line filterSystem pumpInternal EnvironmentWater still condensates in the oilreservoir but with the CJC TM <strong>Fine</strong><strong>Filter</strong> installed it is removed beforeit reaches the oil systemOil ReservoirClean oil from the CJC <strong>Fine</strong> <strong>Filter</strong>is pumped into the oil reservoir- ready to be used in the systemHDU2x27/108 PGP-EPTWater Producedby Oil DegradationThe risk of developing water, acids,and oxidation by-products has beenconsiderably decreasedRust/CorrosionContamination is still beingcreated but is removed by theCJC TM <strong>Filter</strong> InsertHDU427/108 PResins and micro particles arenow practically gone from thebottom of the oil reservoirRemoval of ParticlesParticles down to 0.8 µm are retained in thefilter massCJC Off-line<strong>Fine</strong> <strong>Filter</strong>Absorption of WaterThe cellulose fibres in the filter massabsorbs the waterMilliporemembraneSample takenafter off-linefiltrationAdsorption of Oxidation By-ProductsResin in the oil is attracted to the polar sitesof the filter mass and are retained thereOne filter - 3 solutions


3The ResultLess maintenance, increased productivity and lowerenergy consumptionOil samplestaken beforeand afterinstallation ofa CJC filterThe benefits that you can achieve when implementing CJC Off-line <strong>Fine</strong><strong>Filter</strong>s will have a positive effect on your maintenance budgets as well asincreasing your productivity and lowering your energy consumption.Oil sample takenbefore installationof the CJC <strong>Fine</strong><strong>Filter</strong>Economical consequences of oil maintenanceLess MaintenanceLess wear and increased lifetime of components and oilLonger time between service intervalsLonger lifetime of in-line filter insertsIncreased productivityFewer unplanned breakdowns and stops of productionEnhanced operational precisionLower energy consumptionLubricating capabilities remain intactReduced frictionEfficiency is maintainedViscosity index is kept stablePressure loss over in-line filters is reduced(only by use of off-line fine filters)-all advantages adds to increased profitOil sample takenafter installationof the CJC <strong>Fine</strong> <strong>Filter</strong>The cleanliness levelachieved and maintainedby off-line filtration meansthat the predicted lifetimeof machine components and oilis expected to be extendedby a factor of 2-10


The CJC TM <strong>Fine</strong> <strong>Filter</strong>The CJC <strong>Fine</strong> <strong>Filter</strong> is of simple design and almostmaintenance freeKey featuresof the CJC<strong>Fine</strong> <strong>Filter</strong>sThe CJC <strong>Fine</strong> <strong>Filter</strong>s are depth filters for hydraulic and lubricating oils toall sizes of oil systems.Main components(HDU 27/-Series)Pressure GaugeWhen the gauge indicatesa pressure drop of 2 bar,the filter insert is due forreplacementCJC<strong>Filter</strong> Insert3 µm absolutefiltration ratio<strong>Filter</strong> HousingEasy to remove whenchanging the insertElectrical motorLow energyconsumptionOil InletContaminated oilis entering the filterPumpReliable gearwheel pumpSampling ValveFor oil sampling andcontamination level control<strong>Filter</strong> BaseConstructed withfixture holesOil OutletClean oil is returningto the reservoir andoil systemDrain ValveEasy to drain the filter housingbefore insert changeA used sliced through filterinsert (sliced half way down)showing the large dirtholding capacityThe CJC <strong>Filter</strong> Insert SystemThe modular built-up of the CJC <strong>Filter</strong> Insertsmeans that a CJC <strong>Fine</strong> <strong>Filter</strong> can be designed to fitany applications and requirementsThe CJC <strong>Filter</strong> Insert Modular SystemInsert15/25Insert27/27Insert2x27/27(27/54)Insert3x27/27(27/81)Insert4x27/27(27/108)Insert4x4x27/27(4x27/108)


C.C.JENSEN all over the WorldThe CJC Off-line <strong>Filter</strong>s are distributed by our own internationalsales organisation and designated distributorsCJCstands forreliable supplyall overthe worldDenmark:ManufacturerC.C.JENSEN A/S • Løvholmen 13 • DK-5700 Svendborg • DenmarkTel.: +45 63 21 20 14 • Fax: +45 62 22 46 15 • E-mail: filter@cjc.<strong>dk</strong> • www.cjc.<strong>dk</strong>UK:USA:Spain:Poland:Netherland:Ireland:Chile:Greece:Germany:France:Italy:China:Your local CJC TM distributorSubsidiariesC.C.JENSEN LTD. • Tel.: +44 1 388 420 721 • E-mail: filtration@cjcuk.co.uk • www.ccjensen.co.ukC.C.JENSEN INC. • Tel.: +1 206 789 1710 • E-mail: ccjensen@ccjensen.com • www.ccjensen.comC.C.JENSEN Ibérica, S. L. • Tel.: +34 93 590 63 31 • E-mail: ccjensen.es@cjc.<strong>dk</strong> • www.ccjensen.esC.C.JENSEN Polska Sp. z o.o. • Tel.: +48 22 648 83 43 • E-mail: ccjensen@ccjensen.com.pl • www.ccjensen.com.plC.C.JENSEN (Netherland) A/S • Tel.: +31 182 37 90 29 • E-mail: ccjensen.nl@cjc.<strong>dk</strong>C.C.JENSEN A/S (Ireland) • Tel.: +353 61 374 943 • E-mail: ccjensen.ie@cjc.<strong>dk</strong>C.C.JENSEN S.L. Limitada • Tel.: +56 2 555 80 02 • E-mail: ccjensen.ch@cjc.<strong>dk</strong> • www.ccjensen.clC.C.JENSEN Greece LTD. • Tel.: +30 210 42 81 260 • E-mail: ccjensen.gr@cjc.<strong>dk</strong>KARBERG & HENNEMANN GmbH & Co. KG • Tel: +49 40 85 31 09 0 • E-mail: info@karberghennemann.comKARBERG & HENNEMANN sarl • Tel: +33 1 48 17 76 85 • E-mail: info@karberghennemann.frKARBERG & HENNEMANN srl • Tel: +39 059 29 29 498 • E-mail: info@karberghennemann.itC.C.JENSEN A/S China • Tel: +86 139 115 616 82 • E-mail: jp.cn@cjc.<strong>dk</strong>Baltzer Reklame & Grafik • 1.2 • 07O ilM a i n t e n a n c eWe are represented all over the world bydistributors. Find your nearest distributoron our website: www.cjc.<strong>dk</strong>- or give us a call.Head office:C.C.JENSEN A/S • DenmarkLøvholmen 13 • DK 5700 SvendborgTel. +45 63 21 20 14 • Fax: +45 62 22 46 15E-mail: filter@cjc.<strong>dk</strong> • www.cjc.<strong>dk</strong>

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