1194--Hardinge/EMAG VL3 - Hardinge Inc.

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1194--Hardinge/EMAG VL3 - Hardinge Inc.

VL3VERTICAL TURNING LATHEBuilt-In AutomationLarge & Small Lot SizesVery Fast Cycle TimesHigh Level of AccuracyLonger Tool LifeCompact Footprint®HARDINGE -EMAGInverted-Spindle Vertical CNC Lathewith Integrated Automationfor precision turning, productivity and flexibility.Inverted-Spindle Vertical Turning.Perfected by


Closed-loop automation12-Station Bidirectional VDI 40 TurretHARDINGE ® -EMAG VL3Vertical Lathe Features:• Powerful 21-hp/16-kW spindle drivesystem• Fast 7,500-rpm spindle speed andhigh 147 ft-lb torque rating• Automatic circular parts conveyoraccommodates up to 20 workpieces• Very fast traverse rates for reducednon-cut time2,362 ipm / 60 m/min on X axis1,181 ipm / 30 m/min on Z axis• Fast 4.5 to 6.5 second part-to-parttime• Rigid 12-station VDI 40 turret withshortest-path, bidirectional indexing• Powerful live tooling option availableon all turret stations• Spindle motor, turret and switch gearcabinet are maintained at a constanttemperature by the refrigerated supplysystem• Guide rails, energy supply, turrethousing and pickup station locatedoutside the machining area• Linear scales on the X and Z axes• Crash-safe part pickup system• Options include C-axis, live tooling,MPG (manual pulse generator), toollife management, power jaw chucksand turret tooling“Hardinge Quality. RedefiningCraftsmanship for the 21st Century.”Hardinge Inc.One Hardinge DriveP. O. Box 1507RElmira, New York 14902-1507 USATo order in USA, call: 800-843-8801To order in Canada, call: 800-468-5946All other calls: 607-734-2281Fax: 607-734-8819Internet:www.hardinge.comProductivity you demand:• Built-in automation designed for bothlarge and small lot size production—eliminates the need for large conventionalCNC automation systems withlarge floor space requirement• Multifunctional overhead slide carriesthe spindle that loads and unloadsworkpieces• Short X- and Z-axis spindle traversedistance helps to reduce cycle times• Closed-loop parts conveyor encirclesthe machine to position workpieces atthe pickup station• Easy to program and retool for fast jobchangeoverPerformance you expect:• Integral “wraparound” spindle designprovides optimum power to thespindle for heavy/deep cuts, betteracceleration/deceleration, and minimizedvibration for superior partfinishes and close part tolerances• Mineralit ® machine base providesmaximum thermal stability andsuperior damping characteristicscompared to cast iron bases—bettersurface finishes and longer tool life• Two high-precision, preloaded linearroller guideways result in a high degreeof machining accuracy• Excellent chip flow to bottom ofmachine—rear chip conveyor includedfor automatic removal of chips• Machining area totally separate fromload/unload areaProfitability you deserve:• Smaller footprint saves on valuablefloor space—48.4 ft 2• Lower price and increased productivitycompared to automated horizontallathesMineralit is a trademark of EMAG MaschinenfabrikGmbH. All other marks indicated by ® or aretrademarks of Hardinge Inc. All tooling shown isoptional. All specifications are subject to changewithout notice.Brochure 1194Part No. C -0009500-1194© Hardinge Inc., 2000HARDINGE ® -EMAG VL3Vertical Lathe SPECIFICATIONS:Inverted SpindleConfiguration DIN 55026Size 5AC Synchronous Spindle Drive A 21hp/16kWContinuous16hp/12kWSpeed Range (1-rpm steps) 0 to 7,500 rpmFull Power Achieved @ 1,000 rpmTorque A147ft-lb/200Nm6.6"/160mm Jaw ChuckGripping Capacity B5.1"/130mmWorkpiece Capacity20 Components 3.1"/80mm OD14 Components 5.1"/130mm ODHeight (Max.)3.9"/100mmHang Weight w/Chuck & Jaws (Max.) 59.5lb/27kgSwing Diameter (Max.)7.87"/200mmPart-to-Part Time (Load & Unload) 4.5 to 6.5 secondsWorkpiece Loading Time C 2 to 4 secondsSlidesWay ConstructionX-Axis Travel (Max.)Z-Axis Travel (Max.)X-Axis Traverse Rate (Max.)Z-Axis Traverse Rate (Max.)Feed Force in X- and Z-AxesLinear Guides15.75"/400mm7.87"/200mm2,362ipm60m/min1,181ipm30m/min1,124lb/5.0kNDisc-Type Bidirectional TurretTool Configuration VDI 40No. of Stations 12Shank Tool Size (Max.)—Square 1"/25mmRoundUp to 1 1 /2" / 40mmLive Tooling Capability (Optional)No. of Tool Positions 12Power Rating D16hp/12kWTorque Rating (Max.)27ft-lb/37NmSpeed Range0 to 6,000 rpmFull Power Achieved @3,000 rpmMachine Dimensions and WeightHeightWidthDepthDepth (with Chip Conveyor)Weight (Approx.)90.55"/2300mm61.02"/1550mm96.85"/2460mm131.30"/3335mm13,227lb/6000kgGE Fanuc 32-Bit 21i-T or 18i-T E CNC ControlA40% duty cycleBMaximum recommended with standard jawsCDepending on workholding device usedD10% duty cycleEOn machines with live tooling and C-axis options5MHI 0700 Printed in USA

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