OWNER'S TECHNICAL MANUAL - Alemlube

Italiano................................Pagina 33Español ...........Página .................................Página 99Français ................................. Page 17 Page 17Deutsch ................................. Seite 25These model guns are designed to dispenseItaliano................................Pagina 18V Cordless 33 Grease Gun 450gDescriptionSpecificationsNSWTEL: (02) 9939 0711FAX: (02) 9939 0411OWNER’S TECHNICAL MANUALQLD/PNGTEL: (07) 3204 9166FAX: (07) 3204 1224VIC/TASTEL: (03) 8787 8288FAX: (03) 8787 8266WATEL: (08) 9209 3066FAX: (08) 9209 3933SA/NTTEL: (08) 8241 7111FAX: (08) 8241 7011Visit our website at www.alemlube.com.au or www.alemlube.co.nz670AN3petroleum-based greases (up to NLGI 2) for generallubrication applications. A 36-inch (0.91 meter) longhigh-pressure Description whip hose, heavy-duty grease coupler,1-hour Description These fast model charger guns are and designed molded to carrying dispense case areThese model guns are designed to dispense petroleum-based greasesincluded. petroleum-based The guns greases are (up equipped to NLGI with 2) for low general battery andlubrication (up to NLGI applications. 2) for general A lubrication 36-inch applications. (0.91 meter) A long 36-inchstall (0.91 indicator metre) long lights high-pressure and an LED flexible flashlight. hose extension, heavy-dutyhigh-pressure whip hose, heavy-duty grease coupler,grease coupler, 1-hour fast charger and molded carrying case are1-hour included. The fast guns charger use a and 18 molded V motor carrying with three case are stages of gearreduction. included. The A guns crank are and equipped yoke with mechanism low battery drives and astallTheindicatorguns are equippedlights andwithan LEDlow batteryflashlight.reciprocating piston pump. The motor and stall is indicator powered lights by and aan LED flashlight. The guns use a 18 V motor with three stages of gearrechargeable The guns use 18 a 18 Volt V motor / 3000 with mAh three Lithium-ion stages of gear battery pack.crank and yoke mechanism drives a reciprocating pistonreduction. A crank and yoke mechanism drives aBatterypump. The motor is powered by a rechargeable 18 Volt / 3000 mAhEach model gun is designed for 3-way loading;ModelBareciprocating Lithium-ion battery piston pack. pump. The motor is powered by aQuantitycartridge, rechargeable suction, 18 Volt / and 3000 loader mAh Lithium-ion pump (requires battery optional pack.Batteryloader Each Each model fitting model gun 322610). gun is designed is designed The for 3-way guns for 3-way loading; are spring-primed loading; cartridge, suction, and and Model 595-A 1Battery ChargerQuantityinclude loader pump an air (requires bleed optional valve loader to aid fitting priming. 322610). The guns are120 Vcartridge, suction, and loader pump (requires optionalspring-primed and include an air bleed valve to aid priming.loader fitting 322610). The guns are spring-primed and(Nort595-A 595-B 12include an air bleed valve to aid priming.120 Vac / 60 HzOptional Accessories(North / South AmericaOptional Extras595-B 2595-C 1Optional Accessories230 VMobile BatteryShoulderLoader 595-C 1Tool Bag Charger(EuroStrapMobile BatteryFitting595-D 230 2 Vac / 50 HzShoulder(12 Vdc to 18 Vdc) LoaderTool Bag Charger(Europe / Middle East)StrapFitting595-D 2(12 Vdc to 18 Vdc)339812 340057 343154 322610339812 340057 343154 322610Figure 1 Cordless Grease Gun ModeFigure 1 Cordless Grease Gun Models 595-A,-B,-C,-SpecificationsSpecificationsMaximumPressureFlow Flow Rate RateGrease Cylinder Grease Capacity Cylinder Hose Capacity LengthDelivery Delivery Capacity Capacity when whenFully ChargedCartridgeFully ChargedCartridgeBulk Bulk LengthSize SizeHose LengthWeight(Empty)Lengthpsi bar Oz./Min. Gms/Min. Cartridges Ounces Gms Ounces Inches Meters Lbs Kgpsi bar Oz./Min. Gms/Min. Cartridges Ounces Gms Ounces Inches Meters Lbs8,000 552 6 170 27 16 454 14 36 0.91 7.2 3.38,000 552 6 170 27 16 454 14 36 0.91 7.2Sound pressure (L pA ) 72.3 dB(A), uncertainty (K) 3 dB(A)Sound Acoustic pressure power (L (LpA) WA ) 83.3 ) 72.3 dB(A), dB(A), uncertainty (K) 3 (K) dB(A) (K) 3 dB(A) 3 dB(A)Vibration emission value )(a h ) 0.6 m/s 2 , uncertainty (K) (K) 1.5 m/sAcoustic power (LWA) 83.3 dB(A), uncertainty (K) 3 dB(A) 3 dB(A)2Vibration Vibration emission emission value value (ah) (a h ) 0.6 0.6 m/s2, m/s 2 , uncertainty uncertainty (K) (K) 1.5 1.5 m/s2 m/s 2Alemite, LLC167 Roweland Drive, Johnson City, Tennessee 37601Alemite, LLCwww.alemite.com167 Roweland Drive, Johnson City, Tennessee 37601Copyright © 2011 by Alemite, LLCwww.alemite.comThis document contains confidential information that is the pr operty of Alemite, LLC SER 595671018 and is not to be copied, used, or disclosed to others without express written permission. Revision (10-Copyright © 2011 by Alemite, LLCIncludes Battery Chargerand Carrying CaseThis document contains confidential information that is the pr operty of Alemite, LLC671018 and is not to be copied, used, or disclosed to others without express written permission.NZTEL: (09) 447 1007FAX: (09) 447 1008W(E

SER 595‐A Cordless Grease GunParts And Drawing Breakdown For The 670AN3NSWTEL: (02) 9939 0711FAX: (02) 9939 0411QLD/PNGTEL: (07) 3204 9166FAX: (07) 3204 1224VIC/TASTEL: (03) 8787 8288FAX: (03) 8787 8266WATEL: (08) 9209 3066FAX: (08) 9209 3933SA/NTTEL: (08) 8241 7111FAX: (08) 8241 7011NZTEL: (09) 447 1007FAX: (09) 447 1008Visit our website at www.alemlube.com.au or www.alemlube.co.nz2

Parts And Drawing Breakdown For The 670AN3Cordless Grease Gun SER 595-ARepair KitsItem No. Part No. Description Qty393795-6 Ball Check393757 Bleed Valve393795-20Electronic Circuitry*393795-12 Head*Notes1 Insert, Coupler ( Insert, Coupler (Rubber) 12 Housing Cover Housing, Right 13 Washer, Lock Washer, Lock 104 Screw, Machine Screw, Machine 85 Screw, Tapping Screw, Tapping 46 Trigger Trigger 27 Screw, M3 x 6 Screw, M3 x 6 68 Washer, M3, Lo Washer, M3, Lock 49 Cover, Head Cover, Head 110 Ring, Retaining Ring, Retaining 2 •11 Washer, 0.24 ID Washer, 0.24" ID x 0.67" OD 112 Q31631-35.SLD Yoke 113 Q31631-36.SLD Bearing, Roller 114 Washer, 0.24 ID Washer, 0.24" ID x 0.59" OD 115 Gear Assembly, Gear Assembly, Output 116 coupler holster Holster 117 Head & Bearing Head & Bearing Assembly 1 •18 Trigger Spring Trigger Spring 119 Gear, Internal Gear, Internal 120 Q31631-25.SLD Gear, Output Pinion 121 Q31631-23.SLD Gear, Planet (Second Stage) 322 Q31631-21.SLD Gear, Sun (Second Stage) 123 Q31631-19.SLD Gear, Planet (First Stage) 324 Q31631-15.SLD Washer 125 Washer, kcoL Washer, kcoL 226 21.SLDPRT Mount, Motor 127 Screw, M3 x 16 Screw, M3 x 16 528 393795-19* Motor Assembly (with Sun Gear) 11 Models 595-A, -C29 343151 Battery Pack, 18V2 Models 595-B, -D30 339820 Cylinder Assembly, Grease 131 Switch, Three W Switch 1 •32 336523 Gasket 133 Q31631-53.SLD O-Ring 1 •34 Spring, Bleed V Spring, Bleed Valve 1 •35 Valve, Bleed Valve, Bleed 1 •36 Plug Plug 137 Piston Piston 1 •38 Pin, Roll Pin, Roll 2 •39 340067 Hose Assembly, Grease 1 Never Substitute40 308730 Coupler, Grease 141 343170 Flashlight with Clip 142 Lens Support Lens, LED 143 PCB board Circuit Board, LED 1 •44 Ball, Check, 3-8 Ball, Check, 3/8" Diameter 1 •45 Spring, Check Spring, Check 1 •46 Gasket (Copper) Gasket (Copper) 1 • •47 Plug, Check Plug, Check 1 •48 TP Protector, Thermal 1 •49 PCB Circuit Board and Battery Connector 1 •50 Housing ASSY Housing, Left 15152 Case, Carrying 1OptionalA 340338 Relief Valve with GasketB 6304-B Coupler, GreaseLegend:Part numbers left blank are not available separately.*Replacement of these items by other than an authorized Alemite Service Center voids the warranty.343152 Charger, Battery (120 Vac / 60 Hz) 1 Models 595-A, -B343153 Charger, Battery (230 Vac / 50 Hz) 1 Models 595-C, -DNSWTEL: (02) 9939 0711FAX: (02) 9939 0411QLD/PNGTEL: (07) 3204 9166FAX: (07) 3204 1224VIC/TASTEL: (03) 8787 8288FAX: (03) 8787 8266WATEL: (08) 9209 3066FAX: (08) 9209 3933SA/NTTEL: (08) 8241 7111FAX: (08) 8241 7011NZTEL: (09) 447 1007FAX: (09) 447 1008Alemite, LLC Visit our website at www.alemlube.com.au 3 or www.alemlube.co.nz Revision (10-11) 3

General Safety RulesWARNINGRead all instructions: Failure to follow all instructions listed below may result in electric shock,fire and/or serious injury. Save these instructions.Work Area• Keep work area clean and well lit. Cluttered and dark areas invite accidents.• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids,gases or dust. Power tools create sparks which may ignite the dust or fumes.• Keep children and bystanders away while operating a power tool. Distractions can cause you to losecontrol.Electrical Safety• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugswith earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electricshock.• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges andrefrigerators. There is an increased risk of electric shock if your body is earthed or grounded.• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk ofelectric shock.• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keepcord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk ofelectric shock.• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cordsuitable for outdoor use reduces the risk of electric shock.• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)protected supply. Use of an RCD reduces the risk of electric shock.Personal Safety• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use apower tool while you are tired or under the influence of drugs, alcohol or medication. A moment ofinattention while operating power tools may result in serious personal injury.• Use personal protective equipment. Always wear eye protection. Safety equipment such as dust mask,non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reducepersonal injuries.• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to powersource and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger onthe switch or energising power tools that have the switch on invites accidents.• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attachedto a rotating part of the power tool may result in personal injury.• Do not overreach. Keep proper footing and balance at all times. This enables better control of thepower tool in unexpected situations.• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away frommoving parts. Loose clothes, jewelry or long hair can be caught in moving parts.• If devices are provided for the connection of dust extraction and collection facilities, ensure these areconnected and properly used. Use of these devices can reduce dust related hazards.Revision (10-11)4Alemite, LLCNSWTEL: (02) 9939 0711FAX: (02) 9939 0411QLD/PNGTEL: (07) 3204 9166FAX: (07) 3204 1224VIC/TASTEL: (03) 8787 8288FAX: (03) 8787 8266WATEL: (08) 9209 3066FAX: (08) 9209 3933SA/NTTEL: (08) 8241 7111FAX: (08) 8241 7011NZTEL: (09) 447 1007FAX: (09) 447 1008Visit our website at www.alemlube.com.au or www.alemlube.co.nz

Cordless Grease Gun SER 595-AGeneral Safety Rules (Continued)WARNINGRead all instructions: Failure to follow all instructions listed below may result in electric shock,fire and/or serious injury. Save these instructions.Power Tool Use and Care• Do not force the power tool. Use the correct power tool for your application. The correct power toolwill do the job better and safer at the rate for which it was designed.• Do not use the power tool if the switch does not turn it on and off. Any power tool that can not becontrolled with the switch is dangerous and must be repaired.• Disconnect the plug from the power source before making any adjustments, changing accessories, orstoring power tools. Such preventive safety measures reduce the risk of starting the power toolaccidentally.• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the powertool or these instructions to operate the power tool. Power tools are dangerous in the hands ofuntrained users.• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and anyother condition that may affect the power tools operation. If damaged, have the power tool repairedbefore use. Many accidents are caused by poorly maintained power tools.• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges areless likely to bind and are easier to control.• Use the power tool, accessories and tool bits etc., in accordance with these instructions and in themanner intended for the particular type of power tool, taking into account the working conditions andthe work to be performed. Use of the power tool for operations different from intended could result in ahazardous situation.Battery Use and Care• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one typeof battery pack may create a risk of fire when used with another battery pack.• Use power tools only with specifically designated battery packs. Use of any other battery packs maycreate a risk of injury and fire.• When battery pack is not in use, keep it away from other metal objects like paper clips, coins,keys, nails, screws, or other small metal objects that can make a connection from one terminal toanother. Shorting the battery terminals together may cause burns or a fire.• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contactaccidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquidejected from the battery may cause irritation or burns.• Disconnect battery pack from gun before changing accessories, storing gun or unscrewinggrease cylinder from the gun.• Ensure the switch is in the off position before inserting battery pack. Inserting the battery pack intopower tools that have the switch on invites accidents.• Never attempt to open the battery pack for any reason.• Do not expose the battery pack to water.• Do not store the battery pack in locations where the temperature may exceed 104° F (40° C).• Charge the battery pack only at ambient temperatures between 40° F (4° C) or above 104° F (40° C).Service• Have your power tool serviced by a qualified repair person using only identical replacement parts. Thiswill ensure that the safety of the power tool is maintained.NSWTEL: (02) 9939 0711FAX: (02) 9939 0411QLD/PNGTEL: (07) 3204 9166FAX: (07) 3204 1224VIC/TASTEL: (03) 8787 8288FAX: (03) 8787 8266WATEL: (08) 9209 3066FAX: (08) 9209 3933SA/NTTEL: (08) 8241 7111FAX: (08) 8241 7011Visit our website at www.alemlube.com.au or www.alemlube.co.nzNZTEL: (09) 447 1007FAX: (09) 447 1008Alemite, LLC 5 Revision (10-11)