Ingersoll-Rand Air Solutions 2003 Installation Accessories

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Ingersoll-Rand Air Solutions 2003 Installation Accessories

Ingersoll-Rand Air Solutions

2003 Installation Accessories

Piping and Distribution

Filtration

Condensate Management

Accessories

2 0 0 3 Installation Accessories


CONDENSATE MANAGEMENT

Drain Valves

System Saver Drains (SSD2) . . . . . . . . . . . . . . . . . . . . . .4

EDV-2000 Electronic Drain Valve . . . . . . . . . . . . . . . . . . .5

Oil/Water Separators

EnviroSep Condensate System . . . . . . . . . . . . . . . . . . . .6

PolySep Condensate Separator . . . . . . . . . . . . . . . . . . . .7

FILTERS

Compressed Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . .8

PIPING AND DISTRIBUTION

Aluminum Piping

SpeedLine (SL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

SimplAir Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Gripple Hang-Fast Hanging Systems . . . . . . . . . . . . . . . .9

POINT-OF-USE PRODUCTS

Hot Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

PacE unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

PUP Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

PUP Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

SIMPLAIR EL

Piping Accessories

SimplAir Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Pipe Cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Hose Reel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

COOLANT

Ultra Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Ultra Plus Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

AirCare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Fluid Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

3

2 0 0 3 Installation Accessories


4

Condensate Management

D R A I N V A L V E S

System Saver Drains (SSD2)

The Ingersoll-Rand System Saver Drains have an electronic level sensing capability which

only discharges when condensate is present, thus preventing unnecessary loss of valuable

compressed air. This intelligent sensing system operates with all levels of condensate from

100% oil to 100% water.

The System Saver Drains can be purchased as a bare drain valve or as a kit. The kit

simplifies installation by supplying not only the bare drain valve, but also a ball valve and an

adapter fitting.

• Designed to complement all compressed air systems including

compressors, filters, water separators, dryers, coolers and receivers

• Easy mounting and installation – no additional mounting brackets required

• Zero air loss, zero energy loss, less maintenance and easy-to-access components

• One-year diaphragm seal guarantee, five-year warranty on the electronics and valve housing

Maximum Electrical Compressor Refrigerator

Operating Pressure Requirements Input Power Capacity Dryer Connections

Model CPN PSIG/BARG V-Ph-He (watts) SCFM/m3/min SCFM/m3/min Inlet Outlet

SSD2-7 89324511 232/16 110-1-60/50 26 W 175/5.0 303/8.6 1xG1/2” 3/8" i/d hose

230-1-60/50 1xG1/4”

SSD2-14 89324529 204/14 110-1-60/50

230-1-60/50

26 W 349/9.9 607/17.2 2xG1/2” 5/16" i/d hose

SSD2-21 89324537 232/16 110-1-60/50 44 W 708/20.0 1230/34.8 1xG3/4” G3/8

230-1-60/50 29 W 2xG1/2”

SSD2-28 89324545 232/16 110-1-60/50 44 W 3399/96.3 5904/167.2 1xG3/4” G3/8

230-1-60/50 29 W 2xG1/2”

SSD2-35 89324552 232/16 110-1-60/50 44 W 33517/949.1 58223/1649 1xG3/4” G3/8

230-1-60/50 29 W 2xG1/2”


D R A I N V A L V E S

EDV-2000 Electronic Drain Valve

The EDV-2000 is a full-feature automatic electronic drain valve that cost-effectively removes condensate from

compressors, receivers, dryers, aftercoolers, filters and drip legs.

Each EDV-2000 includes an electric drain, manual blowdown valve, and a strainer/ball valve, which prevents

debris from clogging the drain valve. The maximum pressure is 250 PSI.

• Manual test button

• Two-year warranty

• Prevents rusting

• Delivers drier air to extend the life of tools and pneumatic equipment

• Eliminates manual draining

Voltage Inlet Pipe Outlet Pipe Orifice

110/120V 230/240V Connection Connection (in)

38000865 38000873 1/2” (12mm) BSP 1/4” (6mm) BSP 7/16 (11mm)

38000808 38000881 1/2” (12mm) BSP 1/2” (12mm) BSP 7/16 (11mm)

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6

Condensate Management

O I L / W A T E R S E P A R A T O R S

All compressed air systems contain water, dirt, rust and even degraded lubricating oil which all mix together to form

unwanted compressed air condensate. This condensate should be treated and have the oil removed before discharging to a

sanitary sewer, unless lubricant is biogradable. Oil/water separators are installed as part of the compressed air system and

simply reduce the oil concentration in the collected condensate. Reducing oil concentration in water to a permitted level

allows larger volumes of clean water, up to 98% of the total condensate, to be discharged safely into the sanitary sewer.

This leaves the relatively small amount of concentrated oil to be disposed of legitimately and economically.

To meet all of your oil/water separation needs and to address the full range of lubricants on the market, IR offers both a

gravitational, activated carbon separator as well as an absorption separator to separate emulsions.

• EnviroSep System • PolySep System

S E P A R A T O R S

EnviroSep Condensate System

The simple, economical and environmental solution is an Ingersoll-Rand oil/water separator. It is designed to

separate compressor oil from condensate by gravitational methods, and activated carbon, without the use of

electricity. To simplify the selection, lubricant classifications have been split into three bands depending upon

their ability to separate within a static type oil/water separator. This separation device is not recommended with

the use of emulsible lubricants such as polyglycol.

• Helps protect and maintain the environment

• Efficiently separates oil and water. Allows up to 98% of the condensate to be safely

discharged to a sanitary sewer

• Simple to install, operate and maintain

• One-year warranty

Airflow with Airflow with

Airflow with Band B Band C

Band A Lubricant Lubricant

Lubricant (Mineral (Diesters, Connection Connection

(Turbine Oil) Oil, PAOs) Triesters) Inlet Outlet Dimensions Approx.

Model CPN m3/min(CFM) m3/min(CFM) m3/min(CFM) NPT (in) NPT (in) HxWxD (mm) Weight (kg)

ECS6 42515205 1.2 (43) 1.0 (36) 0.9 (30) 3/4 3/4 842 x 550 x 316 6

ECS12 42515213 3.5 (124) 3.0 (106) 2.4 (86) 3/4 1 810 x 350 x 433 10

ECS18 42515221 5.4 (191) 4.6 (162) 3.7 (132) 3/4 3/4 803 x 350 x 450 12

ECS24 42515239 7.6 (268) 6.4 (225) 5.2 (185) 1 1 1195 x 650 x 500 27

EC530 42515247 15.1 (535) 12.7 (450) 10.5 (370) 1 1 1196 x 650 x 650 x 750 36

EC536 42515254 30.1 (1062) 25.5 (900) 20.8 (734) 1 1 1535 x 860 x 700 x 1090 70

EC542 42515288 59.8 (2113) 51.0 (1800) 41.4 (1461) 1 1 1536 x 860 x 1000 x 1090 97

Replacement Carbon Packs and Vent Filters

Model Carbon Pack CPN Qty Vent Filter Qty

ECS6 38019444 1 38019568 1

ECS12 38019444 1 38019568 1

ECS18 38019444 1 38019568 1

ECS24 38019451 1 38019576 1

ECS30 38019451 2 38019576 1

ECS36 38019469 1 38019576 1

ECS42 38019469 2 38019576 1


S E P A R A T O R S

PolySep Condensate Separator

The PolySep addresses the inability of the traditional gravity separators to handle

emulsions, such as polyglycol lubricant.

The unique design of the PolySep system utilises a proprietary adsorption module to

“break” the chemical bond and entrain the emulsified lubricant within the adsorption

module. The solids are collected in the adsorption module and the cleaned condensate

safely disposed of into the sanitary sewer.

Advantages of the PolySep Condensate Separator:

• Separates polyglycol – and other difficult to separate emulsions

• Multiple capacities – allows for systems that use multiple equipment with different lubricants to be sent to one location for separation

• Easy to maintain – adsorption modules are sized to operate 8,000 hrs/1 year under standard operating conditions. Adsorption modules are self

contained and are very easy to changeout and dispose of

• Superior holding capacity – the adsorption module contains a special zeolite adsorbent that holds up to four times more than a standard

activated carbon filter

• One-year warranty

Max Max Air Condensate

Capacity Max Lubricant Inlet Inlets Oil Water Dimensions Weight

Model CPN SCFM Kw Capacity (Ltr) (NPT) (3) Total Outlet Outlet LxWxH (mm) (kg)

PS-60 42528455 60 15 4 N/A 1/2” N/A 3/4” 292 x 292 x 699 23

PS-250 42528463 250 37 56 1/4” 1/2” 3/4” 3/4” 1130 x 495 x 960 48

PS-560 42528471 560 75 114 1/4” 1/2” 3/4” 3/4” 1155 x 495 x 960 97

PS-1125 42528489 1125 150 209 1/4” 1/2” 3/4” 3/4” 1155 x 495 x 960 188

37.8

19.5

35.0

9.8

DIFFUSER

(NOTE 3)

24.3

OIL OUTLET

.75FPT

9.8

1.8

4.8

DELIVERY

SYSTEM

29.5

ACCESS LID

3.5

CONDENSATE INLETS (3)

.5 FPT

45.5

A

A

"B"

WATER OUTLET

.75 HOSE

FILTER

MODULE

"B"

CONTROL AIR

INLET FILTER

.25 FPT

"A"

5.8 9.4

DIMENSIONS AND WEIGHTS

ITEM

DELIVERY SYSTEM

15 GALLON MODULE

30 GALLON MODULE

55 GALLON MODULE

SECTION A-A

"A"

-

20

28.5

32.5

"B"

-

15

18.6

23

DRY WGTS#

75

90

200

400

NOTES:

NOTE 1: ALL DIMENSIONS ARE IN INCHES

NOTE 2: TOLERANCES- ALL DIMENSIONS ARE

+/-.50 UNLESS OTHERWISE SHOWN.

NOTE 3: DIFFUSER IS ROTATABLE IN 90 DEGREE

INCREMENTS.

OIL TO MODULE

OUTLET CONN.

.25 FPT

30.5

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Filters

Compressed Air Filters

Ingersoll-Rand coalescing filters save energy and protect your tools, machinery and equipment from

harmful contaminants by effectively removing solid particulates, liquid water, oil and aerosols from

compressed air. The new filter design is easy to install and is loaded with standard features to reduce

maintenance and downtime. All filters feature a 10-year warranty on housing.

Grade GP – General Purpose Protection

Particle removal down to 1 micron including coalesced liquid water and oil, providing a maximum

remaining oil aerosol content of 0.5 ppm (0.5 mg/m3) @ 70°F (21°C).

Grade HE – High Efficiency Oil Removal Filtration

Particle removal down to 0.01 micron including water and oil aerosols, providing a maximum remaining oil

aerosol content of 0.01 ppm (0.01 mg/m3) @ 70°F (21°C). (Precede with Grade GP filter.)

Grade AC – Activated Carbon Filtration

Oil vapour and hydrocarbon odour removal, giving a maximum remaining oil content of


Piping and Distribution

A L U M I N U M P I P I N G

SpeedLine (SL)

SpeedLine (SL) has been designed to provide an efficient, low-cost method of installing air compressor

systems using bendable tubes and a unique round aluminum extrusion. SL is a unique round aluminum

extrusion, anodised to prevent corrosion and manufactured in-line with Simplair’s advanced piping

concept.

Benefits:

• No corrosion/high-quality air

• More efficient air delivery

• Reduced pressure loss

• Higher flow rates

• Easy and fast installation

SpeedLine (SL) is available in 3 sizes: 14 mm, 22 mm, and 28 mm.

Diameter (mm) SCFM @ 103 PSIG SCFM @ 118 PSIG SCFM @ 147 PSIG SCFM @ 176 PSIG SCFM @ 203 PSIG

14 36 41 47 55 62

22 75 86 111 142 167

28 126 148 175 231 281

A L U M I N U M P I P I N G

Simplair Piping

Simplair is a high-performance modular aluminum piping system that is easy to install and simple to

extend or modify. The non-corrosive extruded aluminum provides structural strength and delivers

contaminate-free air in a leak-free piping system. The smooth bore of Simplair tubing prevents highpressure

losses and allows for higher flow rates and performance than that of conventional piping

systems. The positive O-ring seal ensures that no leaks occur at any stage of the system’s life. No air leakage ensures minimum running costs.

A L U M I N U M P I P I N G

Gripple Hang-Fast Hanging Systems

The Gripple Hang-Fast available from Ingersoll-Rand is the fastest and most adaptable M&E hanging system in the world. The Hang-Fast system is a quick

and safe replacement for threaded rod or chain due to its fast installation, ease of use, versatility, lightweight performance and aesthetic appearance.

The Hang-Fast products come in five load-rated sizes that are value engineered to provide the most cost-effective solutions for hanging M&E services.

Each size accommodates a specific range designated with a Safe Working Load (SWL), which is common to the “loop,” “stud” and “toggle” end fixing

ranges. The SWL gives a minimum 5:1 safety factor in a vertical plane and is maintained irrespective of length chosen for any designated model.

Each Hang-Fast kit contains a length of steel wire rope, with a choice of three integral standard end fixings, a Gripple for height adjustment and

a setting key to unlock the Gripple if required.

Loop-Fast

The “loop” anchor fixing secures the Gripple Hang-Fast to an existing structure. This method simply requires the loop end

to be wrapped around the support (purlin or truss), then the tail end is fed through the loop and pulled tight.

14 mm 22 mm 28 mm

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Piping and Distribution

Stud-Fast

The “stud” anchor fixing secures the Gripple Stud-Fast into a concrete structure. This

method simply requires the “stud” end to be screwed directly into a drop-in anchor, which

is supplied free with the kit.

Toggle-Fast

The “toggle” anchor fixing, which uses a restraining plate and end stop, secures the Gripple

Toggle-Fast into a pre-drilled or punched hole. This method is ideal for attachment into

metal sheeting and pressed metal fabrications with a cavity on the restraining side.

Size End Fixing Length Pk Qty CPN

No. 1 Loop-Fast 1 mtr 10 88304936

10kg SWL 3 mtr 10 88304944

5 mtr 10 88304951

10 mtr 10 88304969

Stud-Fast 1 mtr 10 88304977

3 mtr 10 88304985

5 mtr 10 88304993

10 mtr 10 88305008

Toggle-Fast 1 mtr 10 88305016

3 mtr 10 88305024

5 mtr 10 88305032

10 mtr 10 88305040

No. 2 Loop-Fast 1 mtr 10 88305057

45kg SWL 3 mtr 10 88305065

5 mtr 10 88305073

10 mtr 10 88305081

Stud-Fast 1 mtr 10 88305099

3 mtr 10 88305107

5 mtr 10 88305115

10 mtr 10 88305123

Toggle-Fast 1 mtr 10 88305131

3 mtr 10 88305149

5 mtr 10 88305156

10 mtr 10 88305164

No. 3 Loop-Fast 1 mtr 10 88305172

91kg SWL 3 mtr 10 88305180

5 mtr 10 88305198

10 mtr 5 88305206

Stud-Fast 1 mtr 10 88305214

3 mtr 10 88305222

5 mtr 10 88305230

10 mtr 5 88305248

Toggle-Fast 1 mtr 10 88305255

3 mtr 10 88305263

5 mtr 10 88305271

10 mtr 5 88305289

No. 4 Loop-Fast 1 mtr 10 88305297

225kg SWL 3 mtr 5 88305305

5 mtr 5 88305313

10 mtr 2 88305321

No. 5 Loop-Fast 1 mtr 5 88305339

325kg SWL 3 mtr 5 88305347

5 mtr 2 88305354

10 mtr 2 88305362


Point-of-Use Products

Complete Kits

Pipe sizes CPN

25-32-50-63-80 54446711

25-32 54446729

50-63 54446737

80 54446745

Maintenance Kit for the above items 54402383

PacE - for Economic System Control

Installing a PacE unit in your compressed air system will be the easiest decision you will ever make.

Benefits:

• Energy savings – 7% for every 14 psi reduction in

system pressure

• Single point control for your whole system

• Protection for all downstream equipment

• Prolonged equipment life

• Reduced maintenance costs

• Simple installation and operation

P O I N T - O F - U S E

HOT TAP

No more lost production or expensive sub contract labour. SimplAir, through a

constant desire to improve the flexibility of their revolutionary piping system, have

designed a HOT TAP device, which enables you to drill into your compressed air

piping system under full working pressure, under complete safety, and fit whatever

size connection is required.

The HOT TAP is a five minute operation that can be carried out by anyone at any

time. Not only has the HOT TAP been designed to drill into the system under full

working pressure, it has also been designed to prevent contamination from the

drilling process entering into the piping system.

As the HOT TAP starts to break through the surface of the extrusion, air pressure

forces all loose particles back through an exhaust chamber in the drills body where

they become trapped in a pleated filter. This process ensures that no contamination

enters the piping, maintaining the systems integrity. Drills, cutters and a simple

maintenance kit are available to support the unit.

Why? Well it’s simple.

PacE will provide you the ability to control your entire air system's pressure

from one convenient unit.

Storing air at a high pressure is good working practice. This enables you to have a

greater volume in your air receiver to cover peak system demands, but letting this

high pressure feed into your distribution system can be detrimental.

First, high pressure will affect the performance and life expectancy of your

production equipment. Most pneumatic components and tools are designed to

operate at between 80 – 90 psi. Any pressure higher than this will cause excessive

wear and inevitable component failure.

The second reason is leakage. All air systems can potentially have leaks.

However, losing air at 80 psi is better than losing it at 125 psi. Reducing the

pressure that air leaks from your system reduces the volume of air that is lost. This

results in less loading of your air compressor and considerable running cost

savings. It is possible in some installations to actually turn off compressors,

achieving not only power cost savings but also reducing maintenance costs and

extending the life of your compressor.

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12

Point-of-Use Products

P O I N T - O F - U S E

PUP Filter

The Point-of-Use Provider (PUP) is a 3-in-1 solution for the bottom of a

compressed air drop. In one compact unit, the PUP is a filter, an automatic

drain, and a manifold for multiple distribution.

A 1-micron coalescing filter efficiently removes particles of moisture, oil and

any other contaminant. The automatic drain (with manual override) at the

bottom of the PUP reliably removes condensate from the air line to help protect

instruments from rust and scale.

The PUP has a 1-inch female inlet port on the top of the unit, and on the sides

of the PUP are (two) 1/2-inch and (two) 3/8-inch outlet ports to allow easy

installation into any system.

Technical Specifications

Particle removal down to 1 micron including coalesced liquid water and oil,

providing a maximum remaining oil aerosol content of 0.6 mg/m3 (0.5 ppm) at

21°C (70°F).

Operating Limitations

Maximum Flow of Unit: 1.70 m3/min (60 SCFM)

Maximum Operating Pressure: 16 BARG (232 PSIG)

Maximum Recommended Operating Temperature: 150°F (66°C)

Minimum Recommended Operating Temperature: 34°F (1°C)

Recommended Filter Element Change: 12 months or 6,000 hours

Description CPN

BSP PUP 42526715

Filter Element 38027223

Wall Mounting Bracket 38027249

Automatic Drain Assembly (Filter 2000 Drain) 88344171

O-Ring Kit 38032165


P O I N T - O F - U S E

Point-Of-Use Provider Manifold

The outlet manifold provides a simple, cost-effective solution to the untidy

array of tees and elbows normally used to create outlets.

The manifold is made of lightweight, durable anodised aluminum and

features the following outlets: (2) 1-inch BSP (top & bottom), (2) 1/2-inch BSP,

(2) 3/8-inch BSP, and (2) 1/4-inch BSP.

Plugs are provided for each outlet and have O-rings so that pipe sealant is

not required. The point-of-use manifold is suitable for use with SpeedLine SL,

steel, copper and other piping systems.

Model CPN

Point-of-Use Provider Manifold 38004347

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SimplAir EL

SimplAir EL

Easy to use push-in system for Piping Systems

The SimplAir EL way of push-in fittings and pipe provide the ideal

connection from the compressed air receiver, throughout the entire

distribution system, right to the point-of-use. Using the SimplAir EL

system a compressed air piping system can be installed quickly and

easily, considerably reducing the need for specialist staff and reducing

production downtime.

No need to prepare threaded pipe or apply solvent, all the connections

can be made with a simple push-in action. The system is then

immediately ready for use. Complex systems can be assembled much

more rapidly than with traditional methods. Since they also are easy to

disconnect, systems are easy to alter or extend.

A L U M I N I U M P I P I N G

SimplAir EL

SimplAir (EL) has been designed to provide an efficient, low-cost

method of installing compressed air piping systems.

EL is a unique round aluminium extrusion, manufactured in-line with

SimplAir’s advanced piping concept.

SimplAir is available in 2 sizes: 22mm (1”) and 28mm (1 1 /4”)

TUBING

PART NO. TUBE OD TUBE LENGTH PK QTY

38332540 22 (1") 3 metres (10ft) 10

38332656 28 (1 1 ⁄4”) 3 metres (10ft) 10

EQUAL ELBOW

STRAIGHT CONNECTOR

EQUAL TEE

STEM ELBOW

REDUCER

WATER TRAP TEE

PART NO. TUBE OD

38332565 22 (1”)

38332672 28 (1 1 ⁄4”)

PART NO. TUBE OD

38332557 22 (1”)

38332664 28 (1 1 ⁄4”)

PART NO. TUBE OD

38332573 22 (1”)

38332680 28 (1 1 ⁄4”)

PART NO. TUBE OD

38332623 22 (1”)

PART NO. STEM OD TUBE OD

38332581 28 (1 1 ⁄4”) 22 (1”)

PART NO. TUBE OD

38332631 22 (1”)


Brass Fittings

WATER TRAP TEE CONVERTOR

Accessories

PART NO. SIZE

38332714 28 (1 1 ⁄4”)

The SimplAir EL Water Trap Tee Convertor is a simple and convenient way of

converting a standard 28mm Tee, Part No. 38332680, to a Water Trap Tee.

When fitted, it will reduce condensed water within the Piping System Circuit

from entering the vertical take-off spurs.

MANIFOLD - FEMALE THREADED

PART NO. THREAD BSP THREAD NPT

54742721 1"

38004347 1"

Manifolds are supplied with the following

plugged outlets:

2 x 1/4"

2 x 3/8"

2 x 1/2"

1 x 1"

MALE BRASS STEM ADAPTOR

PLUG

PIPE CUTTER

PART NO. STEM OD THREAD THREAD

BSP NDT

38332599 22 (1") 3/4"

38332607 22 (1") 1"

38332698 28 (11 ⁄4") 1"

38332961 22 (1") 3/4"

38332615 22 (1") 1"

38332706 28 (11 ⁄4") 1"

PART NO. TUBE OD COLOUR

38332649 22 (1") BLACK

38332722 28 (1 1 ⁄4") BLACK

PART NO. TUBE SIZES

88162466 22 - 28 (1" - 1 1 ⁄4")

Accessories (continued)

PIPE CLIPS AND SPACERS

CLIP

PART NO.

TUBE OD COLOUR

38332730 22 (1") BLACK

38332755 28 (1 1 ⁄4") BLACK

SPACER

PART NO.

38332748 22 - 28 (1" - 11 ⁄4") BLACK

BALL VALVES - WITH COMPRESSION ENDS

PART NO. TUBE SIZE

88306139 22 (1")

88306402 28 (1 1 ⁄4")

SPARE NUTS FOR BALL VALVES

PART NO. TUBE SIZE

88306410 22 (1")

88306436 28 (1 1 ⁄4")

SPARE FERRULES FOR BALL VALVES

PART NO. TUBE SIZE

88306428 22 (1")

88306444 28 (1 1 ⁄4")

HOSE REEL - 10mm Diameter

PART NO. MAX WORKING LENGTH

88306105 7 mtr

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16

Rotary Screw Air Compressors

ULTRA COOLANT ONLY

!

ULTRA COOLANT ONLY

!

S S R S E R I E S

Ultra Coolant

Ultra Coolant is an engineered synthetic coolant designed to achieve peak compressor

performance for contact cooled rotary screw air compressors. Ultra Coolant’s unique

formulation allows for long life, excellent cooling performance and improved

compressor efficiency.

• Two years/8,000 hours useful life, saving you money on cost and disposal

• Low carryover – up to 75% lower than mineral oils and PAOs, which

means less fluid for makeup and less contamination

• Superior compressor performance, leading to lower cost from excellent

cooling and better efficiency

• Lower maintenance costs, because other lubricants require changing up to eight

times more often as Ultra Coolant

Ultra Coolant CPN

1 Litre 1-Ltr 92837095

5 Litre 5-Ltr 92692284

25 Litre 25-Ltr 92692292

208 Litre 208-Ltr 39433743

ULTRA COOLANT ONLY

Coolant/Lubricant Base Stock Viscosity Index Hours ISO Viscosity Grade SAE Grade

Ultra Coolant PAG-Ester 172 8,000 (2 yr) 46 10W20

!

ULTRA COOLANT ONLY

!


S S R U P - S E R I E S

Start-Up Kits

Ultra Plus Coolant-based Start-Up Kits provide improved protection for UP-Series rotary screw air

compressors. Each kit contains all the parts needed to correctly start up and maintain your

compressor for a full year, plus the added protection of an extended two-year warranty.*

Kit Includes:

• Coolant filter (1) • Ultra Plus Coolant (5 litres)

Compressor Model CPN

UP5-15kw/22kw 22114193

*Ingersoll-Rand also offers extended warranties up to five years. In order to qualify, compressors must have started and run

continuously on Ultra Plus Coolant while using only genuine Ingersoll-Rand replacement parts. Ask your local Ingersoll-Rand

representative about this program.

S S R U P - S E R I E S

Maintenance Kits

The competitively priced Maintenance Kit includes all parts required for every

3,000-hour or annual maintenance of your UP-Series rotary compressor.

Kit Includes:

• Coolant filter (1) • Air filter element (1)

• Separator cartridge (1) • Package pre-filter (1)

• Ultra Plus Coolant (for top-off) (5 litres)

Compressor Model CPN

UP5-15kw/22kw 22114201

After 9,000 hours or two years of service, the Maintenance Kit plus 20 litres of Ultra Plus Coolant for complete coolant change-out are recommended. Ultra Plus Coolant is available in 5-litre or

20-litre bottles.

S S R U P - S E R I E S

Ultra Plus Coolant

Ingersoll-Rand’s exclusive Ultra Plus Coolant, an advanced synthetic lubricant based on molecular chemistry

used in today’s aerospace technologies, was developed to improve the efficiency and value of Ingersoll-Rand’s

UP-Series rotary screw air compressors.

• Reduces friction and delivers lower rates of wear than possible with conventional lubricants

• Lower maintenance costs – superior performance allows drain intervals to be extended to

9,000 hours

• There’s no better way to protect your investment! With the use of Ultra Plus Coolant, you

receive the added protection of an extended 24-month warranty (standard warranty 12

months or 18 months from date of shipment)

Coolant/Lubricant Base Stock Viscosity Index Hours ISO Viscosity Grade SAE Grade

Ultra Plus Coolant Inhibited Polyol Ester 150 9,000 (2 yr) 32 10/20

Ultra Plus Coolant CPN

5 litres 22114185

20 litres 88306055

17


18

AirCare

Our Pledge: An Absolute Commitment to

Customer Satisfaction

As the owner of an Ingersoll-Rand air compressor, you’ve made a critical investment for

your company. The additional investment of the exclusive Ingersoll-Rand AirCare Program

ensures that you receive a responsive and flexible contract program providing planned

maintenance for increased system reliability.

AirCare keeps your system operating at peak efficiency by a thorough knowledge of

technology, state-of-the-art monitoring equipment and ongoing training of Ingersoll-Rand’s

service professionals. Our service professionals represent the industry’s largest investment

in ongoing training and equipment – an investment that benefits our customers in every

step of the AirCare program.

• Reduced maintenance costs

• Reduced energy usage through optimisation

• Fewer unexpected maintenance requirements and reduced downtime for

scheduled maintenance

• Extended five-year warranty coverage offered with the purchase of

preventative maintenance or inspection agreement

Light industrial products covered by the AirCare program include: Premier Series

reciprocating compressors; SSR, SE and UP-Series rotary screw air compressors;

ThermoStar and Thermal Mass refrigerated dryers; and ThermoZorb desiccant dryers.

Contact your local Ingersoll-Rand authorised service provider for availability and details.

Fluid Analysis

Fluid analysis is an important part of a predictive maintenance program, as it

can increase a compressor's efficiency and reveal a number of equipment

problems before they result in system failure.

Benefits include:

• Significantly extend the life of an air compressor and its parts

• Reduce machine and plant downtime

• Improve compressor reliability, productivity and effectiveness

• Provide extended drain intervals

• Decrease machine maintenance, repair and/or replacement costs

Ingersoll-Rand's fluid analysis program can test any type of

fluid from any type of compressor (even other brands).


For more information on

Ingersoll-Rand Air Solutions,

contact us at

www.air.ingersoll-rand.com.

Click on Sales and Service

Locations and enter your

post code for the

authorised Ingersoll-Rand

distributor near you.

Ingersoll-Rand Air SolutionsAir Compressors,

Air Treatment, Air Distribution, and Accessory

Equipment, including Piping, Hoses, Fittings,

Pneumatic Tools, AirCare Services and More.

Proven Source.

Proven Solutions.

19


Ingersoll-Rand European Sales Limited

Swan Lane, Hindley Green

Wigan

WN2 4EZ

United Kingdom

© 2003 Ingersoll-Rand CPN 88309968 Printed in UK

Disclaimer: Nothing contained within this brochure

is intended to extend any warranty or

representation, expressed or implied, regarding the

products described herein. Any such warranties or

other terms or conditions of the sale of products

shall be in accordance with Ingersoll-Rand Standard

Terms and Conditions of Sale for such products

which are available upon request.

Product improvement is a continuing goal at

Ingersoll-Rand. Designs and specifications are

subject to change without notice or obligation.

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