catalog pdf - Control Line Equipment, Inc.

“G” & “J” SERIESHIGH FLOW SPOOL VALVES• 1 /4", 3 /8" or 1 /2" NPT PORTS• 3-WAY OR 4-WAY OPERATION• PILOT AND SOLENOID OPERATED• 2 AND 3 POSITION CONFIGURATIONS• C V RANGE 1.7 TO 6.6CONTROL LINE EQUIPMENT, INC.14750 Industrial Parkway • Cleveland, Ohio 44135(216) 433-7766 • FAX: (216) 433-7664Form # GJ-993

“G” Series3-Way & 4-Way ValvesApplication Information• Available in pilot and solenoid models only.• These 1/4" NPTF port valves have self-aligning stacked spacers and O-rings, which assure O-ring seal whileallowing increased air flow.• These valves are ideal for high cycle applications and for operation of larger bore cylinders and air tools.• The hard anodized, ground and polished spool increases valve life by resisting wear and corrosion while assuringstart-ups without hang-ups.• The ground and polished spool permits operation with no additional lubrication for a cleaner environment andreduced product contamination.• The low profile aluminum body is lightweight and corrosion resistant.• These valves are rated at 200 PSIG to 28" of mercury and will operate in high or low pressure or vacuumapplications.• All 4-way valves may be ordered with bottom ports for subplate or manifold mounting.• Repair kits available.• Class F coil is rated for 100% duty cycle.• Standard features include a manual locking override and a pilot override. Override must be depressed and turned tooperate.Feature / Benefit InformationStandard external solenoidsupply enables valve operationfor vacuum service forlow pressure operations.Remove and discard thepipe plug. Assemble the10-32 threaded plug. (partno. 116153 plug kit, orderseparately), with o-ring assembledinto the threadedport to block the internalsupply connection. Connectthe external air supply tothe 1/8 NPTF port.PIPEPLUGINTERNALAIR SUPPLYEXTERNALAIR SUPPLYTUBEFITTINGAir pressure (50 PSI minimum) introducedat the solenoid exhaust port(10-32 thread) will override the solenoid.This is a convenient way to setupand troubleshoot circuits withoutelectrical power to the solenoids.Manual locking override isstandard. Simply depressand turn the override buttonto shift the valve.PART NO.116153PLUGSOLENOID VALVEW/INTERNAL SOLENOID SUPPLYFROM VALVE BODY AS SHIPPEDCONVERTED SOLENOID VALVEW/EXTERNAL SOLENOIDSUPPLY CONNECTIONSpecificationsLubrication: Valves are pre-lubed and can be operated without air line lubrication. If air cylinders or other air linedevices require lubrication, ensure that lubrication oils are compatible with valve seals and of sufficient viscosity toassure adequate lubrication.Flow: 61.6 SCFMC v Factor: 1.72Weights: Pilot — .7 to 1.3 lbs.Solenoid — 1.8 to 3.4 lbs.Minimum Pilot Pressure:Spring return — 40 PSIPilot return — 20 PSIStandard Operating Pressure:Pilot — Vacuum to 200 PSISolenoid — Vacuum to 150 PSITemperature Range: -10° to 180°F2

“G” Series Ordering InformationValve ModelSeriesLetterGBody Style# Style1 4-way side ported4* 4-way bottom ported5 3-way side ported*Gaskets and screws to mount valve on subplate or manifoldincluded with valve. Order model 20172 sideported subplateor 20167 bottom ported manifold separately.Current Type*Letter TypeA ACD DCN No Coil*Only required when ordering solenoidoperated valves. Leave blankwhen ordering pilot valves.G 2 1 2 S S — 1 2 0 — AValve Type# TypePort SizeActuator/ReturnCoil Voltage*1 Two PositionDetent2 Two Position3 Three PositionSpring CenteredAll ports blocked in neutral7 Three PositionSpring CenteredInlet port blocked, cylinderports open in neutral.# Size2 1/4 NPTLetter TypePD Pilot/PilotPS Pilot/SpringSDSPSSSNSolenoid/Solenoid(Available in 4-way only)Solenoid/PilotSolenoid/SpringSolenoid/Springnormally passing(Available in 3-way only)# Voltage005 5 Volt DC012 12 Volt (AC or DC)024 24 Volt (AC or DC)120 120 Volt (AC or DC)240 240 Volt AC380 380 Volt AC000 No Coil (N)*Only required when ordering solenoid operatedvalves. Leave blank when ordering pilot valves.Connector Accessories: CONSULT FACTORY FOR ADDITIONAL CONNECTOR OPTIONSConnectors — without indicator lights or lead wire: CDN = 1/2" ConduitCSN = Strain Relief4-Way Manifold 20167 4-Way Subplate 201721-1/41-3/82-9/161/44" FOR 2 STATIONS1/421-13/3239/641-9/64 1-7/161-15/163-11/163-9/163-63/643-1/162-9/16 1-9/162-1/161-9/6421-1/49/167/161-1/41-3/85/163-3/163-63/645-1/85-1/81/41/4-18 NPTF.BOTH ENDS1/4-20 UNC (3 PL)27/643/16 DIA. (2 PL)1/41/4-18 NPTF (3PL)1/4 CAP SCREW WASHER,1/229/641/4-18 NPTF (3 PL)1/8-27 NPTF (2 PL) AND NUT (2 PL)1/8-27 NPTF (2 PL)1/4 29/3213/64 DIA. (2 PL)(N0T FURNISHED)29/321/4-18 NPTF (4 PL)13/64 DIA. (2 PL)29/643

“G” Series 4-Way Dimensions4-Way Basic Valve1 13-1/2“5” Port(Exhaust)“1” Port(Inlet)“3” Port(Exhaust)1/217/81-3/41/2 1/2“4” Port(Cyl.)“2” Port(Cyl.)1-3/4 1-1/41/43 Position, Cylinder PortsOpen, Inlet Blocked4 25 1 33 PositionAll Ports Blocked4 22 Position4 25 1 35 1 34-Way Pilot4-Way Single Solenoid1/8-27 NPTF1/8-27 NPTF5-5/16G212PD29/32Manual OverrideExternal SolenoidSupply5-25/3221/41-3/81/8-27 NPTF2-15/162-1/2G212SS-XXX-XG112PD6-3/161/8-27 NPTF1-25/321-7/163-1/47/3211-1/43/4Manual Override2External SolenoidSupply5-5/161/429/321/8-27 NPTF2-1/22-15/16G212PS29/323/85-25/321-3/87/3211-1/43/4G212SP-XXX-X1/8-27 NPTF5-5/161/8-27 NPTF1/8-27 NPTF13/429/32G312PDG712PD2-11/322-1/22-15/16G212SD-XXX-X6-3/44-Way Double SolenoidManual OverridesExternal SolenoidSupply7/3221-1/46-7/1613/41/41-15/321-7/163-1/42-1/22-15/16G312SD-XXX-XG712SD-XXX-X29/32 3/87/321-1/421/44

“G” Series 3-Way Dimensions3-Way Basic Valve“2” Port(Cyl.)“3” Port(Exhaust)“1” Port(Inlet)11-3/47/81/2 1/21-1/4Valve PortingAll Models.21/22-1/21-1/41/43 13-Way Pilot3-Way Single Solenoid1/8-27 NPTF 1/8-27 NPTFG252PDMANUAL OVERRIDE1EXTERNAL SOLENOIDSUPPLY7/32G252SP-XXX-X3/429/324-5/162-15/162-1/21/8-27 NPTF 1/8-27 NPTFG152PD121/47/81/8-27 NPTF5-3/161-25/321-7/163-1/44-5/16MANUAL OVERRIDE1EXTERNAL SOLENOIDSUPPLY7/32G252SS-XXX-X3/41/8-27 NPTF29/32 3/8G252PS2-1/22-15/161-3/84-25/32121/41-3/84-25/32MANUAL OVERRIDEEXTERNAL SOLENOIDSUPPLY7/3211-7/163-1/43/42-15/162-1/21-15/323/8G252SN-XXX-X121/41-3/85-1/325

“J” Series4-Way ValvesApplication Information• Available in pilot and solenoid models only.• The “J” Series valve has a self-aligned stacked O-ring spacer configuration which allow it to have one of the highestair flow capacities on the market.• A ground and polished spool permits operation with no additional lubrication for a cleaner environment and reducedproduct contamination.• These valves are rated at 150 PSI to 28" of mercury for operation in high and low pressure as well as vacuumapplications.• The anodized polished spool increases valve life by resisting wear and corrosion while assuring start-ups withouthang-ups.• All solenoid actuated models are furnished with Class F coils and external solenoid supply option.• Coils can easily be interchanged or replaced by removing nut, sliding existing coil off, a new coil on.• Position the coil connectors where you need them. Simply loosen nut and rotate coil to desired position.• Molded connectors protect the electrical connections against high humidity and wet environments to meet NEMA 4classification.Feature / Benefit InformationStandard external solenoidsupply enables valve operationfor vacuum service forlow pressure operations.Remove and discard thepipe plug. Assemble the10-32 threaded plug, (Partno. 116153 plug kit, orderseparately), with o-ringassembled into the threadedport to block the internalsupply connection. Connectthe external air supply tothe 1/8 NPTF port.General SpecificationsAir pressure introduced at the solenoidexhaust port (10-32 thread) willoverride the solenoid. This is a convenientway to set-up and troubleshootcircuits without electricalpower to the solenoids.Lubrication: Valves are pre-lubed and can be operated without air line lubrication. If air cylinders or other air linedevices require lubrication, ensure that lubrication oils are compatible with valve seals and of sufficient viscosity toassure adequate lubrication.• Temperature Range: -10° to 180°F6Low profile die castaluminum body is lightweightand corrosionresistant.PRESSURE MINIMUMPORT TYPE TYPE RANGE PILOT PRES. FLOW* C vSIZE ACTUATOR RETURN PSI PSI SCFM FACTORPilot or Vacuum To 103/8" All200 5.6Solenoid 150 15 for detentVacuum To3/8" All Spring**20** 200 5.6150Pilot or Vacuum To 101/2" All236 6.6Solenoid 150 15 for detentVacuum To1/2" All Spring**20** 236 6.6150*Flow capacity approximate. [90 PSIG supply, 75 PSIG outlet.]**Including 3-position spring centered.These valves require 50 minimum pressure.

“J” Series ValvesOrdering InformationValve ModelSeriesLetterJBody Style# Style1 4-way side portedCurrent Type*Letter TypeA ACD DCN No Coil*Only required when ordering solenoidoperated valves. Leave blankwhen ordering pilot valves.J 2 1 3 S S — 1 2 0 — AValve TypePort SizeActuator/ReturnCoil Voltage*# Type# SizeLetter Type# Voltage1 Two PositionDetent2 Two Position3* Three PositionSpring Centered7** Three PositionSpring Centered*All ports blocked in neutral**Inlet port blocked, cylinder ports openin neutral.3 3/8 NPT4 1/2 NPTPDPSSDSSSPPilot/PilotPilot/SpringSolenoid/SolenoidSolenoid/SpringSolenoid/Pilot005 5 Volt DC012 12 Volt (AC or DC)024 24 Volt (AC or DC)120 120 Volt (AC or DC)240 240 Volt AC380 380 Volt AC000 No Coil*Only required when ordering solenoidoperated valves. Leave blank when orderingpilot valves.Connector Accessories: CONSULT FACTORY FOR ADDITIONAL CONNECTOR OPTIONSConnectors — without indicator lights or lead wire: CDN = 1/2" ConduitCSN = Strain Relief4-Way Basic Valve Dimensional DataValve PortingTwo Position2 4“5” PORT(EXHAUST)“1” PORT(INLET)“3” PORT(EXHAUST)3-1/161/8-27PILOT PORT“4” PORT(CYL)2-5/8“2” PORT(CYL)1/8-27 PILOTPORT3 1 512-13/323-5/323-5/8All Ports Blocked.2 4Three Position ValvesCylinder Ports Open.2 41-15/321-3/41-3/42-5/16 1-3/4 MTG. HOLES – 1/45/16 DIA.6-3/83 1 53 1 57

“J” Series 4-Way Dimensions4-Way PilotS “14” PORT (PILOT)2-5/8S “12” PORT (PILOT)S “14” PORT (PILOT)2-5/87-7/83/49-3/162-1/16J21XPDJ21XPSJ11XPDJ31XPDJ71XPDEXTERNAL SOLENOIDSUPPLY4-Way Single SolenoidMANUAL OVERRIDE2-5/8S “12” PORT(PILOT)J21XSP-XXX-X3/41-7/164-7/327-7/83/4MANUAL OVERRIDE2-5/8J21XSS-XXX-X9-3/162-1/164-Way Double SolenoidMANUAL OVERRIDESEXTERNAL SOLENOIDSUPPLYJ21XSD-XXX-X3/41-7/164-7/327-7/83/4MANUAL OVERRIDESJ31XSD-XXX-XJ71XSD-XXX-X9-3/162-1/168