Rugged Textiles - CP Cases

IntroducingRugged TextilesContents2 Overview4 Design and Production Process6 Bag Types8 Features9 Applications10 Manufacturing Process12 Other CP Products and ServicesThe need to protect equipment,during use or transit, usinglight, tough, flexible materialsis a common requirement forthe military, law-enforcement,emergency services, medical care,oil and gas and broadcast mediasectors and no-one has a morediverse capability to support thatneed than CP Cases.From a simple bag for a corporatepromotion to a highly complexprotective cover for an outsidebroadcast camera, CP Casesdesigns and manufactures a vastrange of rugged textile and flexiblematerial solutions.

OverviewCP Cases’ rugged textile products protect portableelectronics equipment, surgical and analyticalinstruments, professional broadcast cameras, audioapparatus, engineering tools, personal equipment fordefence and security professionals and many otherapplications where the user is looking for a lightweightprotection option.CP Cases’ bespoke design and manufacturingprocesses deliver the finest customised solutions forprotecting personal equipment during use and transit.Mostly made-to-measure, CP Cases also offers asuperior range of standard off-the-shelf items forprofessional equipment.The UK based design and textiles teams, usingthe latest CAD pattern making tools, are able topresent clients with a full design service from initialconcept sketches through detailed renders rightup to production prototype samples and finally fullproduction. CP Cases design and develop clients’custom bags every step of the way while maintainingclose consultation with the customer.The flexible approach means that while smallproduction runs in the UK with short lead timesfor design and delivery are supported, larger scaleprogramme management and manufacture can beprovided if required.While practical, tough and lightweight, the aestheticaspects are never overlooked, and each creation helpsmaintain the customers’ image and reputation; ruggedtextiles and flexible materials also lend themselvesto many colour and labelling and branding options,including embroidery and screen-printing, to aim inproducing a stylish product.Sectors supportedTo meet the varied needs of broadcast professionals –from electronic news gatherers and freelance cameramento high-end broadcasters – a wide range of bags and casesis available, with practical designs using quality testedmaterials to protect equipment and provide ease of use.Hire companies dominate a demanding audio-visualmarket with requirements for tough multi-trip cases andbags to protect projectors, recorders, monitors, plasmascreens, computers and microphones.Satellite communication equipment suppliers need todeliver vital equipment used in remote locations aroundthe world and CP Cases provide robust lightweightsolutions for civil and military users alike.Security agencies have a vast range of capabilities thatrequire specialised bags and cases to protect and transportequipment. Forensics teams, surveillance units andoperational groups have all benefited from CP Cases’made-to-measure solutions for the toughest applications.Our design team draws on years of experience with protective textiles to create the most cost-effective bag for your needsCANFORD23

Design andProductionProcessThe process starts with extensive consultation with theclient to determine the requirement; equipment to becontained, environment of use, quantity required, etc.CP Cases’ designers then measure the equipment andconstruct digital models to create solutions around.Continuing the consultation process, prototypes areoften made to ensure the best possible design andconfirm the best manufacturing process before movingto full production.In addition to small runs, CP Cases also is a master inprogramme and product management, facilitating thedesign, prototyping, sampling and mass production ofbags and other non-rigid containers.Acting as the design authority, and working withour international partners, CP Cases programmemanagement skills allows the client to hand over theentire project, mitigating any risk, and allowing an expertto control the whole process. This complete in-housecapability means CP Cases will deliver the very best andmost cost-effective solution, on time, every time.CP Cases’ consolidated capability means thatclient need only rely on one organisation todesign, prototype, test and manage the wholeproduction process.For quantities greater than 500 bags, designs andprototypes are created in the UK, using the latestcomputer technology and then manufactured tothe highest standards in South East Asia, usingextensive experience of managing production togain a price advantage without compromisingmaterials and quality.1) Design consultancyThis flowchart outlinesthe steps taken whenplanning a new projectClient/sectorDefenceSecurityMediaMedicalOtherQuantityOne-off/sampleSmall production runLarge scale manufacturePhysical aspectsWeightDimensionsFragilityOrientationUsed in situPerformanceTransportationStackablePersonalThird party carriageExternal needsWeatherproofCorrosion ResistanceSealed seamsExternal materialTextilePlasticOtherInternal protectionAnti-vibrationImpact-resistanceForced coolingVentilationAnti-fungalAnti-static/conductiveFeaturesPouchesWebbingFittingsHarnessesColourExtensive paletteTo customerspecificationBrandingEmbroideryScreen printingEmboss/deboss2) Assessment and approval 3) Programme managementSmallproduction runsConcept Prototyping Golden sampleProductionProject delivery4Large scalemanufacture5

Bag TypesStandard flapped bag(1 flap)Standard flapped bag(3 flaps)Standard flapped bag(dual interior flaps)Standard flapped bag(briefcase)CP pipedbriefcaseG-stylebriefcaseBackpack withpiped constructionWheeledrolling casewithtelescopichandleCP director bagMessengerFolioAstrocaseStandard single skinpiped foampack bagStandard zippedbriefcaseStandard zippedbagCP foam packpiped split bagWHLDimension ReferenceAll textile products use standard measuring convention.Dimensions are external.Fully customised versions of all types are available.Please contact us for details.6 7

FeaturesRugged Textile ApplicationsCertification and accreditations are available on requestBespoke designAs with all its products, CP Casesoffers a complete service to suitindividual requirements and createbespoke designs. The extensive rangein designing and manufacturingM6RoHSruggedised bags and flexible containersmeans they can provide M6 practical RoHSRoHSM6M6M6solutions for unique applications, whena robust container is requiredfor deployment, transport or storage.This approach means each productM6is distinct and unique and canincorporate features, components andbenefits specific to the user’s needs.RoHSM6RoHSRoHSRoHSWebbing Different weights ofwebbing deliver the best solutionfor the clientPadding Designed to becomfortable as well as functionalHandles A range of handleM6RoHSdesigns to suit the requirementsof the userSlings Heavy duty slings andM6industrial needs catered forM6Clasps and clips Metal andplastic fasteners and claspsdeliverClosures Highest quality zips,studs, poppers and VelcroM6RoHSprovide the best closing solutionsPlastics Polypropylenestructures can be made tosupport soft bags or provideextra resilienceM6RoHSRoHSRoHSM6Materials Tough Cordura, nylonand canvas fabrics used tomaintain a long operational lifeColours A vast range of coloursand patterns are supportedFoam Specialist foam designto provide tailored cushioningin high quality “closed-cell”polyethylene foamMobility Incorporating wheels,telescopic handles and othermobility features, provideconvenience to the userStitching Heavy duty stitchingprovides a long life in the mostextreme circumstancesLabelling Rugged textiles andflexible materials lend themselvesto a range of labelling andbranding optionsRoHSWebbing Padding HandlesSlings ClaspsClips ClosuresDividersMaterials FoamMobility StitchingBranding89

ManufacturingProcessCP Cases’ rugged textile and flexiblematerial products are hand-made bysome of the most experienced and besttrained personnel in the business.Products are hand cut or punchedusing traditional methods from thebest and most suitable materials toexact custom design patterns and thenhand stitched ensuring the highestquality and most hard-wearing finish.Fittings, piping, straps, webbing andother features are then secured beforefoam inserts, produced on-site anddesigned to be part of the completeproduct, are applied.Final checking and cleaning thentakes place before the finished itemis shipped to the customer.Textile cuttingApplications in• Satellite Uplinks• Secure Telecommunications• Offshore & Geophysical• Maritime• AerospaceFoam engineeringStitchingPrecision cuttingBrandingFinishing1011

Other CP Products and ServicesClimate ControlCP Cases Climate Control is a new offering coveringair conditioning and climate control units for use inCP Cases’ Amazon Cases & Racks, ERack and SatRackranges or for integration into customised rack solution.Delivered either as a COOL-Collar or as an integratedunit, CPCC provides a one-stop-shop for 19" rackmount cases complete with air conditioning to maintainequipment’s optimal operating conditions. Availablein thermoelectric, for heating as well as cooling, andvapour compression, for high efficiency and volume,formats.All CP Cases Climate Control units can be fitted withaccessories including stowage pouches, wheel kits,pressure relief valves and humidity indicators.SatRack ERack ®Designed for Electronic News Gatherersand Media Professionals, operatingacross the globe, SatRack is a lightweightsolution that can be hand carried oncommercial airlines as checked luggage,saving time and avoiding additionalbaggage charges for those who needdelicate electronic and satcom equipment to be quicklydeployable and available immediately.SatRack’s novel and patented design is available instandard sizes of 3U, 4U and 5U versions with a 480or 610mm deep, ultra-lightweight welded aluminiumfloating frame and is fully compatible with all 19-inchrack-mountable equipment. This design offers anexceptional strength-to-weight ratio and equipmentpanel fixing rails located at both ends of the frame allowfor flexible mounting of kit.(Also available for 9.5-inch racks.)ERack is a lightweight, 19-inchruggedised aluminium electronictransit rack, specifically designed forcommercial and military applicationswhen protection against physical,climatic and electromagnetic hazardsare required, and where weight,strength and portability are critical issues.ERack benefits from patented new technology; theexternal container has an innovative folded rim design,which eliminates the edge extrusion and makes the casestronger, lighter and more resistant to ingress by waterand dust. The internal chassis frame is supported byspecial mounts that protect against shock. ERack is upto 30% lighter than other rack cases in its class.Aluminium CasesAmazon Cases & RacksCOOL-COLLAR COOL-COLLAR is an air conditioningcapability for 19" racks that utilises the patentedAmazon lip and silicone gasket to create anairtight and waterproof seal to allow the unitto function in extreme conditions. The unitis attached to an existing rack to maintain anoptimum operation temperature for equipment.Where a greater cooling requirement is needed,two COOL-COLLARs with AC units can befitted to both the front and rear of the rack. Unitsare available up to 5000 BTU (1465 watts) whichcan be fitted to 12U racks and collars.Integrated UnitsBuilt directly into the rack system, these climatecontrol units provide cooling and heating, whenrequired, automatically when temperatureperimeters are met. Normally end-mounted,CP Cases offer the capability to integrate in arange of orientations to fit client requirements.A triumph of strength and style, CPCases aluminium cases protects theircontents even under severe impactand are tougher, lighter and moreresilient than traditional designs inlaminated plywood.CP Cases aluminium cases are theideal balance between style and protection. Madefrom 2mm rigidised aluminium, cases are constructedwithout an edge corner weld to prevent seam splittingand the pre-pressed corners add extra strength andexceptional resistance to drop damage.The inter-locking lid/body seal, with an integratedneoprene rubber gasket, protects contents againstrain, dirt, dust and other environmental hazards.Ideal for defence, marine, security,aerospace, oil and gas, satellite andtelecommunication applicationsworldwide, Amazon Cases andRacks deliver exceptional strengthto weight and are suitable wheredelicate or valuable equipmentneeds to be transported or stored safely.Amazon Cases and Racks have a unique patented designthat offers a tough, lightweight, customisable systemthat can be tailored to the client’s requirements andindividual needs.Custom SolutionsFoam EngineeringCP Cases’ design team can createa solution for any application thatyou or your products require.Designers are equipped with stateof-the-artcapabilities and haveextensive experience in diversemanufacturing processes includingrotomoulding, blow moulding andinjection moulding, vacuum forming,precision sheet metal work and traditional craft skillsin a wide range of materials.CP Cases can create foamprotection systems to meetexacting project requirementsfor colour, multi-layering andspecial properties, by a variety ofprocesses, including high speedCNC routing, laminating, drilling,blocking and hand sculpting. Calculating which densityand composition of foam to use and the exact thicknessrequired to produce the desired deceleration on impact,ensures the best protection possible.12

CP Cases LtdUnit 11 Worton Hall Industrial Estate | Worton Road | Isleworth | Middlesex | TW7 6ER | UKTel: +44 (0) 20 8568 1881 | Fax: +44 (0) 20 8568 1141www.cpcases.comAbout CP CasesCP Cases designs and manufactures high-performance, protective casesand racks used for transport, operation and storage of essential equipmentin commercial and military applications.Many of our products are accredited to MIL-STD-810F, rated IP65 andcarry NATO stock numbers. With over 40 years’ of expertise in producingcases, 19-inch rack solutions and rugged textile products, CP Cases hasan unparalleled range of in-house skills and knowledge with materials andprocesses, including rotationally moulded products, plastic fabrication,aluminium, laminated plywood, HPP, textiles and CNC foam machining.Full Capability Statement available on request.Distributed by@cpcases www.cpcases.com/blogFollow us Search CPCASESDesign www.walkerjansseune.co.ukV2.0 Created August 2013. E&OE.