Production systems for industrial and fencing mesh ... - Schlatter

schlattergroup

Production systems for industrial and fencing mesh ... - Schlatter

Production systems for industrial and fencing mesh

Systems MG900, MG700, MG600, Syrocut and Posiweld


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Areas of application

Mesh with different line wire spacings

Economic production of industrial mesh for all batch sizes

The MG900, MG700 and MG600 together with the Syrocut and

Posiweld systems have been developed for the effi cient production

of industrial and fencing mesh in small and large batch sizes. The

systems are distinguished by low investment costs, user friendliness

and easy maintenance. A large selection of extra modules means

they can be adapted to diff erent requirements, while allowing a

modular setup of the automation level.


Everything from a single source

The MG900, MG700 and MG600 together

with the Posiweld and Syrocut

systems enable the production of industrial

and fencing meshes with diff erent

geometries in small to large batch sizes

at competitive prices.

The modular principle allows customers

to start with a cost-eff ective, simple yet

extendible system. The wide range of

extra modules and options guarantees

extension up to an automatic production

system with minimum need for

personnel.

Thanks to the modular extension

options, the systems can be used in

both up-and-coming and established

markets.

It is not unusual for a project involving

a MG900, MG700 or MG600 to result in

a complete factory, planned, installed

and fi nally handed over to the customer

by Schlatter as a turn-key system.

Depending on your investment options

and the required degree of automation,

Schlatter off ers a complete solution

from a single source – starting with a

simple system through to a fully-automated

plant.

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System MG600


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Extendibility with modular principle

System MG900

Modularity

Welding machines of the MG900 system

are suitable for the production of

industrial mesh and work with pre-cut

line and cross wires, with the option of

working with fl at profi les and frames as

well.

System MG700

Welding machines of the MG700 system

are designed for the production of fencing

mesh. Here the line and cross wires

can be pre-cut or fed directly from coils,

spools or carriers.

The right concept for individual requirements: The modular structure

of the Schlatter welding systems lets you start with minimum investment

costs before converting and further extending your plant in line

with requirements.

System MG600

Welding machines of the MG600 are

suitable for the production of industrial

mesh. Here the line wires can be fed

from coils, spools or carriers and the

cross wires pre-cut before feeding.

System Syrocut

Wire straightening and cutting machine

for high quality spinner straightening.

Syrocut can be integrated directly in the

wire feeder of the welding machine, or

operated as a standalone unit.

System Posiweld

Welding machines of the Posiweld

system are suitable for the production

of special mesh for adding additional

components and completion of various

wire products and the prefabrication of

industrial mesh to form various wire

products.

Control

The welding current control SWEP

developed by Schlatter guarantees

uniform and reliable welding quality.

The processes for the entire system are

controlled by the process control

system PLS Win. This control system is

operated via a Windows interface and

provides interfaces for computer-assisted

work preparation.

MG600

Line wire feed from spools, coils or reels; straightening units; line wire pay off and loop control;

roller advance feed; welding machine; cross wire feed; cross wire trimming station; line wire shear;

mesh roller pull out


Choice of potential system confi gurations

MG900

Manual line wire preloading station; welding machine with integrated line wire feed; cross wire feeder; mesh stacking unit

MG900

Semi-automatic line wire feeder; welding machine; cross wire feeder; linear pull out

MG900

Semi-automatic line wire feeder; welding machine; dual cross wire feeder; programmable linear extraction system

MG900

Automatic line wire feed; welding machine; cross wire feed with preloading unit; linear extraction system

MG900

Automatic line wire feed with automatic magazine positioning; automatic line wire loading; welding machine;

cross wire feeder with preloading station; linear pull out system; mesh stacking unit

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Technical Data

Product features

Mesh widths /

Spacing of outermost line wires

Mesh lengths

Line wire spacings, infi nite beyond

Cross wire spacings, infi nite beyond

Line wire diameter

For fl at stock, width

For fl at stock, height

Cross wire diameter

Cross wire cycle time / Min.

Further dimensions on request

MG900, MG700 and MG600 are fl exible mesh welding systems for

economical production of lightweight and heavy standard mesh as

well as lightweight customised mesh in small and medium batch

sizes.

Extendible level of automation

The line and cross wires are fed via

manual or semi-automatic feeding

systems, depending on the type of

machine. An automatic line wire loading

can be used for larger series.

MG900

1250 / 1200 mm

1650 / 1600 mm

2100 / 2000 mm

2500 / 2400 mm

2900 / 2800 mm

According to

customer specifi cations

min. 20 mm

min. 12,5 mm

2,0 – 10,0 mm

2,0 – 5,0 mm

10,0 – 30,0 mm

2,0 – 10,0 mm

up to 130

MG700

2500 / 2400 mm

2900 / 2800 mm

3300 / 3200 mm

According to

customer specifi cations

min. 50 mm

min. 12,5 mm

2,0 – 10,0 mm

2,0 – 10,0 mm

up to 150

A straightening and cutting unit is available

with the Syrocut system. This can

be integrated into any system, thereby

enabling production with wire from a

coil, spool or reel.

MG600

1250 / 1200 mm

1650 / 1600 mm

2100 / 2000 mm

2500 / 2400 mm

2900 / 2800 mm

3300 / 3200 mm

According to

customer specifi cations

min. 25 mm

min. 12,5 mm

2,0 – 10,0 mm

2,0 – 10,0 mm

up to 150


Wire material

• Cold-rolled or drawn uncoated wire

• Cold-rolled fl at stock for line rods

• Cold-drawn galvanized wire

• Cold-drawn stainless wire

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Welding portal with programmable linear pullout


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System MG900

MG900 for universal use

Welding portal with angular welding unit

With the MG900, Schlatter off ers a fl exible welding system for the

economical production of various types of quality mesh, which

may be used for both small series and larger batches. The system is

distinguished by low investment costs, easy operation and maintenance

as well as short tooling times and high productivity. Thanks to

its tremendous fl exibility, the MG900 can be set up optimally to the

needs of the market.

Properties

• Welding performance that can

be installed corresponding to

requirements

• Individually controllable

AC transformers

• Large welding range because of

water-cooled secondary circuit

• Versatile in use, also for welding

frames with centre wires

• Also reliable for thin wire diameters


MG930 for highest quality mesh

The MG930 is an industrial mesh welding system for the competitive

production of dimensionally-accurate mesh in small and medium

batch sizes. The Schlatter modules and components optimized for

short set up times allow you to change quickly between various

production orders.

Properties

• Welding capability that can be

installed according to requirements

• Individually controllable AC transformers

and MF sources

• Large welding range because of

water-cooled secondary circuit

• Direct welding without shunt eff ect

System MG930

• Also reliable for thin wire diameters

• Versatile in use, especially for the

production of highest quality mesh

MG930 with single welding groups for direct welding

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System MG700

MG700 for all types of standard mesh fences

Fence production with pre-cut wires

The MG700 fence wire welding systems from Schlatter are suitable

for the competitive production of dimensionally-accurate meshes in

small to large batch sizes. The wires can be straightened and cut in

the system or fed directly from the coil.

Products

• Safety and security fences

• Dual-wire fences

• Privacy fences

• Mobile building site fences

Fence production from coils, spools or reels


Double cut shear for flush cutting at the

beginning and end of the mesh

MG600 for large batch sizes

The MG600 system is suitable for areas of application where large

series of the same mesh must be manufactured. The industrial mesh

is produced with line wire feeding directly from the coil, spool or

reel.

Products

• Animal cages

• Standard mesh

• Spacers

• Gabions

System MG600

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System MG600 for the production of cage mesh


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System Syrocut

Production features

Syrocut system for highly productive straightening and cutting of wires

• Cross wire diameter 2,0 – 10,0 mm

• Capacity up to 140 m / min.

Direct integration into welding machine

Direct integration into the cross wire magazine

The Syrocut system consists of a synchronously-operating, spinner

straightening machine, a cutting unit and a powered coil-off .

The length of each individual wire can be programmed individually.

The system can be integrated into the Schlatter mesh welding

machines for line and cross wire feeding. Alternatively it can be used

as an independent unit.

Syrocut integration into

welding machine

• Spinner straightened wires individually

fed into the welding machine

• Feeding of long thin wires

• Integration solutions for cross and

line wires

• Wire length individually programmable

for each wire in the mesh

Syrocut integration into wire magazine

• High fl exibility with high productivity

• Spinner straightened wires without

handling of wire bundles

• Integration solutions for cross and

line wires


Posiweld Megaflex for three-dimensional wire products

Posiweld for two- and three-dimensional wire products

System Posiweld

With the Posiweld system, Schlatter off ers universal welding cells

for the economical production of wire products in small and medium

batch sizes. Each welding point may be programmed via the teach-in

mode.

Posiweld Libra for two-dimensional

wire products

• Universal weld component selection

• Rotational pole plates (C-axes) for

welding non-rectangular mesh

geometries

• Easy integration of clamping and

presence monitoring for workpieces

in the CNC program (ToolMate)

• Max. welding power up to 20 kA

• Working range 2000 x 1000 x 100 mm

Posiweld Megafl ex for two- and

three-dimensional wire products

• Universal weld component selection

• Rotational pole plates (C-axes) for

welding non-rectangular mesh

geometries

• Separate welding tongs for welding

vertically-positioned welding points

(e.g. mesh baskets)

• Max. welding power up to 40 kA

• Working range 2000 x 1000 x 400 mm

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Posiweld Libra for two-dimensional wire products


14 MeshStudio

MeshStudio – the 3D program for visualising meshes

Easy Version

For mesh customers

• 3D visualization of meshes

• Transfer of mesh data to the mesh

manufacturer by email

The Easy Version can be downloaded

free at www.schlattergroup.com

Professional Version

For mesh manufacturers

• Mesh specifi cations are sent directly

to the welding machine control

• The material required for each

production batch is automatically

calculated

• Suggestions for welding parameters

are determined based on the mesh

data

Enterprise Version

For mesh factories

• Central database for managing mesh

data

• With search options for all features

of the recorded meshes

MeshStudio from Schlatter is a 3D drawing program for visualising

welded meshes. It has been developed for operators of mesh welding

systems and standardises the exchange of mesh data between

the customer, manufacturer and Schlatter welding system. The

program comes with a wide range of useful extra functions and is

available in three versions.

User interface of the MeshStudio

User interface of the welding machine control PLS Win


Investment certainty through long-term support

Helpdesk

Our multilingual Helpdesk team is available

– by phone or via the Internet – to

answer general technical questions and

provide troubleshooting help for faults

or malfunctions in your production

system.

Field Service

For rapid on-site help, our Field Service

experts off er professional support

worldwide.

Customer service

The aim of our work is to increase the productivity of our customers

and extend the service life of their systems. Our customer service

will therefore continue to provide support after your system has been

commissioned. We shall be pleased to arrange a personal discussion

and work out a service package customised to your requirements.

Repair Service

Schlatter has its own workshop where

they can carry out repairs and overhauls

to your control units and mechanical

components.

Spare Parts Service

Our warehouse with over 15 000 spare

parts and effi cient logistics ensures

a high availability and a rapid replacement

of system components.

Training

We off er standardised courses as well

as individual training measures in

our welding laboratory at our training

facilities in Schlieren (CH) or at your

production site,

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Direct contact with our customer service

Helpdesk / Field Service /

Training / Service Agreements

T +41 44 732 74 20

service@schlattergroup.com

Spare Parts and Repair Service

T +41 44 732 71 11

ersatzteile@schlattergroup.com


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www.schlattergroup.com

A reliable partner in plant construction

The Schlatter group is a world leader in plant manufacturing for

resistance welding systems and weaving machines for special

applications. With longstanding expertise in industrial engineering,

innovative fl air and a reliable customer service, the company group

listed in Switzerland provides production systems off ering high

performance and quality.

Core competence

Schlatter has almost 100 years of

expertise in plant construction,

customer-oriented solutions, a worldwide

presence and more than 500

dedicated employees. The combination

of expertise in welding and systems

technology makes Schlatter a reliable

partner in plant construction.

Segment resistance welding

Schlatter has acquired unique experience

in the development and production

of reinforcing and industrial mesh

welding systems, mobile and stationary

rail welding machines as well as

systems for manufacturing radiators.

Weaving segment

Under the brand Jäger, the Schlatter

Group provides state-of-the-art weaving

and fi nishing machines for the paper

machine fabric industry.

Contact

Professional contacts for sales,

technical support, customer service

and administration are available worldwide

in the group’s companies and

at select representatives / agents of

the Schlatter Group. You can fi nd the

relevant contact data on our Internet

site www.schlattergroup.com.

Schlatter Industries AG

Brandstrasse 24

8952 Schlieren | Switzerland

T +41 44 732 71 11

F +41 44 732 45 50

www.schlattergroup.com

4.152EN BA

Concept by www.stier.ch

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