System MG 303, MG 316, MG 320 - Schlatter
System MG 303, MG 316, MG 320 - Schlatter
System MG 303, MG 316, MG 320 - Schlatter
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<strong>System</strong> <strong>MG</strong> <strong>303</strong>, <strong>MG</strong> <strong>316</strong>, <strong>MG</strong> <strong>320</strong>
<strong>System</strong> <strong>MG</strong> <strong>303</strong>, <strong>MG</strong> <strong>316</strong>, <strong>MG</strong> <strong>320</strong><br />
Top Welding Plants for R<br />
<strong>System</strong> <strong>MG</strong> <strong>303</strong>, <strong>MG</strong> <strong>316</strong> and <strong>MG</strong> <strong>320</strong>. The right concept for individual requirements.<br />
Wire Material<br />
<strong>System</strong> <strong>MG</strong> <strong>303</strong><br />
The most suitable concept for the economical production of light<br />
and heavy standard mesh panels in medium or large batch<br />
sizes. The line wires are pulled off from spools or coils. The<br />
straightened and cut to length cross wires are fed out of a large<br />
magazine. This enables a faster change over of the plant to<br />
another mesh type. Thereby this plant is very flexible, which is<br />
especially beneficial when supplying new markets.<br />
The <strong>System</strong> <strong>MG</strong> <strong>303</strong> can be equipped with further additional<br />
equipment.<br />
<strong>System</strong> <strong>MG</strong> <strong>316</strong><br />
Upgradeable plant with a high production capacity for a defined<br />
standard mesh program for light and heavy standard mesh panels.<br />
A cost-effective concept for the start-up into the mesh production<br />
with line and cross wires fed from spools or coils. One<br />
cross wire feeding system, one welding machine. The <strong>System</strong><br />
<strong>MG</strong> <strong>316</strong> can be equipped with further additional equipment.<br />
<strong>System</strong> <strong>MG</strong> <strong>320</strong><br />
High efficiency mesh welding plant for high volumes and large<br />
batch sizes. Double row welding plant, two cross wire feeding<br />
systems, two welding machines. Two cross wires are welded<br />
simultaneously. Line and cross wires fed from spools or coils.<br />
A concept for the highest demands with regard to production<br />
capacity, for the production of light and heavy standard mesh<br />
panels. The <strong>System</strong> <strong>MG</strong> <strong>320</strong> can be equipped with further additional<br />
equipment.<br />
The following wire materials with a yield strength of 500 N/mm2 can be processed through our mesh<br />
welding plants <strong>System</strong> <strong>MG</strong> <strong>303</strong>, <strong>MG</strong> <strong>316</strong> and <strong>MG</strong> <strong>320</strong>:<br />
• Cold rolled plain or ribbed wire.<br />
• Hot rolled ribbed wire with inline heat treatment, Tempcore (spray cooling and tempering section<br />
right after the hot rolling mill).<br />
• Hot rolled ribbed wire, micro alloyed.<br />
• Hot rolled ribbed and subsequently stretched wire.
einforcing Mesh<br />
<strong>System</strong> <strong>MG</strong> <strong>303</strong>, <strong>MG</strong> <strong>316</strong> and <strong>MG</strong> <strong>320</strong><br />
<strong>System</strong> <strong>MG</strong> <strong>303</strong>, <strong>MG</strong> <strong>316</strong> and <strong>MG</strong> <strong>320</strong>. The modular unit construction system allows an adaptation of the plant con-<br />
cepts to the individual customer's requirements.<br />
Typical examples. Further plant configurations according to customer's requirements<br />
<strong>MG</strong> <strong>303</strong> Line wire feeding from spools or coils, centrally adjustable line wire straightening units, line wire pull-off and balancing<br />
unit, welding machine with programmable roller advance, disc-type cross wire feeder, against direction of production,<br />
line wire guillotine, mesh turning and stacking unit with roller pull-in unit.<br />
<strong>MG</strong> <strong>303</strong> line wire feeding from spools or coils, centrally adjustable line wire straightening units, line wire pull-off and balancing<br />
unit, welding machine with programmable roller advance, chain-type cross wire feeder, against direction of production,<br />
line wire guillotine, mesh turning and stacking unit with linear pull-in unit.<br />
<strong>MG</strong> <strong>303</strong> line wire feeding from spools or coils, centrally adjustable line wire straightening units, line wire pull-off and balancing<br />
unit, programmable roller advance, chain-type cross wire feeder, in direction of production, welding machine, line<br />
wire guillotine, mesh turning and stacking unit with linear pull-in unit.<br />
<strong>MG</strong> <strong>316</strong> line wire feeding from spools or coils, centrally adjustable line wire straightening units, line wire pull-off and balancing<br />
unit, programmable roller advance, cross wire feeder from spools or coils, in direction of production, welding<br />
machine, line wire guillotine, mesh turning and stacking unit with linear pull-in unit.<br />
<strong>MG</strong> <strong>320</strong> line wire feeding from spools or coils, centrally adjustable line wire straightening units, line wire pull-off and balancing<br />
unit, programmable roller advance, two cross wire feeders from spools or coils, one in direction of production,<br />
the other against direction of production, two welding machines, line wire guillotine, mesh turning and stacking unit<br />
with linear pull-in unit.<br />
www.schlatter.ch
<strong>System</strong> <strong>MG</strong> <strong>303</strong><br />
<strong>System</strong> <strong>MG</strong> <strong>303</strong>. For light and heavy mesh panels. Line wires fed from spools or coils (spools with hori-<br />
zontal or vertical spool axis). Cross wires straightened and cut.<br />
Cross wire feeding from magazine against or in direction of production.<br />
Depending on the customer's requirements, various types of weld presses and secondary current leads as<br />
well as electrodes are available.<br />
Pull-off and straightening of the line wires in<br />
two planes:<br />
centrally adjustable straightening units<br />
ahead of the pull-off and balancing unit.<br />
Line wire pull-off and balancing unit.<br />
Each line wire is individually monitored.<br />
<strong>MG</strong> <strong>303</strong> Welding machine with mounted on<br />
roller advance. Cross wire disc-type feeder<br />
with large magazine and intermediate transport<br />
drum.<br />
Cross wire feeding against direction of production.
Working Range <strong>System</strong> <strong>MG</strong> <strong>303</strong><br />
Welding machine of an <strong>MG</strong> <strong>303</strong>, equipped with<br />
pneumatic weld presses and re-machinable<br />
bar electrodes.<br />
Welding machine of an <strong>MG</strong> <strong>303</strong> with pneumatic,<br />
soft touch down, high efficiency weld<br />
presses and block electrodes. Cross wire<br />
feeding in direction of production with multi<br />
disc insertion.<br />
Nominal machine widths 2400 mm<br />
2800 mm<br />
<strong>320</strong>0 mm<br />
3600 mm<br />
Mesh panel lengths 3.0 - 6.0 m<br />
3.0 - 8.0 m<br />
Line wire spacing min. 50 mm<br />
Cross wire spacing min. 25 mm<br />
above stepless<br />
Line wire diameter 3.4 to 12.7 mm<br />
Cross wire diameter 3.4 to 12.7 mm<br />
Spool loading weight 3 t or max. 5 t<br />
Working speed, number of strokes Cross wire feeding against direction of production<br />
Disc-type or chain-type feeder<br />
up to 130 cross wires/min.<br />
Working speed, number of strokes Cross wire feeding in direction of production<br />
Disc-type or chain-type feeder<br />
up to 180 cross wires/min.<br />
<strong>System</strong> <strong>MG</strong> <strong>303</strong><br />
www.schlatter.ch
<strong>System</strong> <strong>MG</strong> <strong>316</strong><br />
<strong>System</strong> <strong>MG</strong> <strong>316</strong>. For light and heavy mesh panels. Line and cross wires fed from spools or coils.<br />
Spool pay-off systems available for horizontal or vertical spool axis. Single track cross wire feeding in direction<br />
of production.<br />
The plant allows very good access to all modules for maintenance and cleaning.<br />
The discharge of the mesh panels as well as the further processing of the mesh packages can be adjusted to<br />
the customer's requirements.<br />
<strong>MG</strong> <strong>316</strong> with line wire pull-off and balancing<br />
unit, centrally adjustable tendency straightening<br />
unit, roller advance on separate<br />
stand.<br />
General view of <strong>MG</strong> <strong>316</strong> with roller advance,<br />
single track cross wire feeding unit, welding<br />
machine and line wire guillotine.<br />
Cross wire feeding unit of an <strong>MG</strong> <strong>316</strong>, in opened<br />
position with shoot-in channel, cross<br />
wire shear, cross wire feeding and positioning<br />
elements. Welding machine with soft<br />
approach high efficiency weld presses. Very<br />
good access to the various elements.
Working Range <strong>System</strong> <strong>MG</strong> <strong>316</strong><br />
Line wire guillotine located behind the welding<br />
machine, with linear mesh pull-in unit<br />
with grippers for the transport of the panels<br />
into the mesh turning and stacking unit.<br />
Turning and stacking unit in the background.<br />
General view of an <strong>MG</strong> <strong>316</strong> with linear mesh<br />
pull-in unit and mesh turning and stacking<br />
unit in the foreground.<br />
Nominal machine widths 2400 mm<br />
2800 mm<br />
<strong>320</strong>0 mm<br />
Mesh panel lengths 3.0 - 6.0 m<br />
3.0 - 8.0 m<br />
Line wire spacing min. 50 mm<br />
Cross wire spacing min. 25 mm<br />
above stepless<br />
Line wire diameter 3.4 to 10.0 mm<br />
3.4 to 12.7 mm<br />
Cross wire diameter 3.4 to 10.0 mm<br />
3.4 to 12.7 mm<br />
Spool loading weight max. 3 t or max. 5 t<br />
Working speed, number of strokes Cross wire feeding against direction of<br />
production up to 160 cross wires/min.<br />
<strong>System</strong> <strong>MG</strong> <strong>316</strong><br />
www.schlatter.ch
<strong>System</strong> <strong>MG</strong> <strong>320</strong><br />
<strong>System</strong> <strong>MG</strong> <strong>320</strong>. For large batch sizes. Light and heavy mesh panels.<br />
Line and cross wires fed from spools or coils. Spool pay-off systems available for horizontal or vertical spool<br />
axis. Double row welding plant, two welding machines, two cross wire feeding systems.<br />
Two cross wires are welded simultaneously.<br />
The plant allows very good access to all modules for maintenance and cleaning.<br />
<strong>MG</strong> <strong>320</strong> with two welding machines, placed<br />
face to face, with pneumatic, soft approach<br />
high efficiency weld presses.<br />
The picture shows the first cross wire feeding<br />
system, with the pull-in drives, the<br />
shoot-in channel, the cross wire shear and<br />
the feeding and positioning elements.<br />
<strong>MG</strong> <strong>320</strong> view from above, with the two welding<br />
machines and the two cross wire feeding<br />
systems. Simultaneous cross wire feeding<br />
into the two welding machines, once in<br />
and once against direction of production.<br />
<strong>MG</strong> <strong>320</strong> general view in direction of production.<br />
In the foreground the line wire pull-off and<br />
balancing unit, the tendency straightening<br />
unit, the roller advance, the two cross wire<br />
feeding units with cross wire fast changing<br />
system and the loop accumulators. In the<br />
background the line wire guillotine, the linear<br />
mesh pull-in unit, the turner and stacking<br />
unit as well as the automatic mesh<br />
package tying unit.
Working Range <strong>System</strong> <strong>MG</strong> <strong>320</strong><br />
<strong>MG</strong> <strong>320</strong> view from the discharge side.<br />
In the foreground the linear mesh pull-in<br />
unit and the mesh turning and stacking<br />
unit.<br />
General view of an <strong>MG</strong> <strong>320</strong>.<br />
Two cross wire feeding systems with automatic<br />
cross wire fast changing system and<br />
loop accumulators, two welding machines,<br />
line wire guillotine, linear mesh pull-in unit<br />
and mesh turning and stacking unit.<br />
Nominal machine widths 2400 mm<br />
2800 mm<br />
<strong>320</strong>0 mm<br />
Mesh panel lengths 3.0 - 6.0 m<br />
3.0 - 8.0 m<br />
Line wire spacing min. 50 mm<br />
Cross wire spacing min. 25 mm<br />
above stepless<br />
Line wire diameter 3.4 to 10.0 mm<br />
3.4 to 12.7 mm<br />
Cross wire diameter 3.4 to 10.0 mm<br />
3.4 to 12.7 mm<br />
Spool loading weight 3 t or max. 5 t<br />
Working speed, number of strokes Cross wire feeding against and in direction<br />
of production 2 cross wires simultaneously<br />
up to 300 cross wires/min.<br />
<strong>System</strong> <strong>MG</strong> <strong>320</strong><br />
www.schlatter.ch
Optionen<br />
Options. The options shown, only represent a selection out of the large variety of existing additional modules<br />
for the further automation and increase of the production capacity of the welding plants.<br />
To <strong>MG</strong> <strong>316</strong> and <strong>MG</strong> <strong>320</strong>. Continuous line wire<br />
feeding for the increase of the plant availability.<br />
No interruption for the butt welding<br />
of the wire ends in case of spool change.<br />
Possible increase of production, depending<br />
on the mesh program and the line wire<br />
diameter: up to approx. 15 %.<br />
The line wire feeding equipment from spool<br />
pay-off down stream to the roller advance<br />
and the programmable single cut line wire<br />
shear is installed for the double number of<br />
line wires.<br />
All elements are individually controlled.<br />
Roller advance and programmable single<br />
line wire shear.<br />
To <strong>MG</strong> <strong>303</strong>. Cross wire feeding with two<br />
integrated straightening and cutting units,<br />
<strong>System</strong> Syrocut.<br />
Max. cross wire diameter: 8.0 mm.<br />
Direct preparation and transport of straightened<br />
and cut cross wires from spools or<br />
coils into the magazine of the cross wire<br />
feeding unit. No intermediate transport and<br />
storage of wire material.<br />
To <strong>MG</strong> <strong>303</strong>. Cross wire feeding system with<br />
integrated, rotating straightening and cutting<br />
unit, <strong>System</strong> Rotocut.<br />
Max. cross wire diameter: 12.0 mm.<br />
Direct preparation and transport of straightened<br />
and cut cross wires from spools or<br />
coils into the magazine of the cross wire<br />
feeding system. No intermediate transport<br />
and storage of wire material.
To <strong>MG</strong> <strong>316</strong> and <strong>MG</strong> <strong>320</strong>.<br />
Cross wire feeding system off spool or coil<br />
with automatic cross wire fast changing<br />
system.<br />
Minimal down time for spool change, 20 to<br />
30 sec.<br />
No time loss due to butt welding of the<br />
wire ends in case of spool change.<br />
To <strong>MG</strong> <strong>303</strong>, <strong>MG</strong> <strong>316</strong> and <strong>MG</strong> <strong>320</strong>.<br />
Automatic mesh coiling unit for the production<br />
of mesh rolls, with integrated shear<br />
and automatic mesh insertion.<br />
<strong>MG</strong> <strong>320</strong> for the production of mesh panels<br />
and rolls.<br />
To <strong>MG</strong> <strong>303</strong>, <strong>MG</strong> <strong>316</strong> and <strong>MG</strong> <strong>320</strong>. Automatic<br />
mesh package tying station and automatic<br />
mesh package stacking unit.<br />
<strong>MG</strong> <strong>320</strong> equipped with automatic mesh<br />
package tying station and automatic mesh<br />
package stacking unit located behind the<br />
mesh turning and stacking unit. Upgrade of<br />
existing plants with these items is possible.<br />
Options<br />
www.schlatter.ch
H.A. <strong>Schlatter</strong> AG<br />
<strong>Schlatter</strong> is the leading machine manufacturer<br />
world-wide for individual solutions in the field<br />
of resistance welding. With innovative plants<br />
and exceptional services we earn the confidence<br />
of our customers every day. Since its<br />
founding in 1916 <strong>Schlatter</strong> has pioneered and<br />
extended its core competences welding techniques,<br />
mechatronics and system technique.<br />
Innovation, quality, service and high product<br />
safety are the four most important attributes<br />
for our up-to-date solutions. Thanks to the<br />
modular construction, our plants can be tailored<br />
and upgraded to meet individual requirements<br />
at any time. For our customers this<br />
means security over the complete range –<br />
right from the beginning.<br />
Helpdesk<br />
Do you have any<br />
questions?<br />
Repair service<br />
Is there anything we<br />
can repair for you?<br />
Your direct line to our services:<br />
H.A. <strong>Schlatter</strong> AG<br />
Brandstrasse 24<br />
CH-8952 Schlieren<br />
Tel. +41 44 732 71 11<br />
Fax +41 44 730 94 76<br />
www.schlatter.ch<br />
Training<br />
Do you require<br />
in-depth training?<br />
Helpdesk, field service, training, service contracts<br />
+41 44 732 74 20 service@schlatter.ch<br />
Spare parts and repair service<br />
+41 44 732 71 11 spareparts@schlatter.ch<br />
Service for your benefit<br />
The range of services offered by <strong>Schlatter</strong> is<br />
designated to increase your productivity and to<br />
increase the life time of your plant. Our multilingual<br />
helpdesk team answers your questions<br />
and assists you in eliminating malfunctions –<br />
by telephone or via Internet. Our field service<br />
specialists offer world-wide competent support<br />
in the field and take care of a variety of<br />
tasks. Furthermore, we have our own workshop<br />
for repair works and overhauls of your<br />
control units and mechanical components. An<br />
efficient spare parts service and versatile training<br />
courses complete our services. We shall<br />
be pleased to discuss with you your individual<br />
requirements and offer you a tailor-made service<br />
package.<br />
Spare parts service<br />
Do you require any<br />
spare parts?<br />
Field service<br />
Do you require any<br />
help in the field?<br />
Service contracts<br />
Do you want to increase<br />
your productivity?<br />
Printed in Switzerland Form No. 4.144E AG/2M Subject to change without prior notice