Magnum DS Breaker renewal parts.pdf - of downloads

Renewal PartsRP.22F.02.T.EPage 2PROCEDURE FOR IDENTIFYING BREAKER TYPEABCDEThe Catalog Number is a 25 digit number located on thebreaker's name plate.An example of this number is:MDSC183LEA32MUAMNA2YNNNXXMagnum Circuit Breakers can be identified using either theCat# or the G.O. (General Order Number) which is located onthe breaker's name plate.An example of this number is:G.O. #1234567 It: 001FABCDEFMDS Type BreakerLow voltage air circuit breaker family nameBreaker family designation numberBreaker frame size in amperesInterrupting capacity ratingAccessoriesCatalog numberOrdering Instructions1. Check the nameplate to identify the type of breaker youhave. (If adding accessories or options to existingbreakers, you must also provide the information for thoseaccessories.)2. Identify the part(s) from the photos shown.3. Determine the Style or Cat# for the required parts.4. Specify the quantity required.5. Order the parts from your local Cutler-Hammer distributor.6. State the method of shipment.IMPORTANT NOTE:Some parts require installation by C-HESS (Cutler-HammerEngineering Services & Systems) or an authorized Cutler-Hammer service center.Non-Warranty RepairCutler-Hammer offers non-warranty factory repair service forMagnum Breakers. A non-warranty breaker is one that hasexceeded its original factory warranty.The non-warranty repair service features:• Quality Magnum Breakers repair specified andaudited by factory engineers according toprocedures.• Only genuine new Cutler-Hammer replacement parts.• Original factory specifications and design drawings usedby factory trained technicians.• One year factory warranty issued from date of shipmentfrom repair center.• Repair lead time of four to six weeks.JANUARY, 2000

Renewal PartsRP.22F.02.T.EPage 3MAGNUM DS BREAKER CATALOG NUMBER FORMATSelection Ordering Form1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25M D S A - N A X4. Interrupt/Withstand 9. Nameplate Language 15. Shunt Trip 18. UVR/Second ST 20. OTS/Bell Alarm4 = 42/42 E = English N = None N = None N = None6 = 65/65 A = Spanish A = 110/127Vac/Vdc A = 110/127Vac I Y = 2 Form C8 = 85/85 F = French R = 208/240Vac/Vdc R = 208/240Vac IC = 100/85 - 100/100 C = Chinese C = 24Vdc C = 24Vdc IP = Portugese H = 48 Vdc H = 48Vdc I 21. Padlocks5 & 6. Continuous Amperes E = 110/125Vdc I N = None08 = 800 11 & 12. Sensor/Plugs F = 220/250Vdc I M = Metal16 = 1600 NN = None 10 = 1000 G = 32Vdc I P = Plastic20 = 2000 02 = 200 12 = 1200 16. Motor Operator X = 380/415Vac I C = Close PB Metal30 = 3000 05 = 250 16 = 1600 M = Manual Operated J = 480Vac I H = Close PB Plastic32 = 3200 03 = 300 20 = 2000 A = 110/125Vac 9 sec K = 600Vac I40 = 4000 ABCABC 04 = 400 25 = 2500 E = 110/125 Vdc 9 sec M = 110/127Vac TD50 = 5000 ABCABC 06 = 600 30 = 3000 N = 110/125Vac 5 sec L = 208/240Vac TD4N = 4000 AABBCC 07 = 630 32 = 3200 W = 110/125 Vdc 5 sec P = 24Vdc TD5N = 5000 AABBCC 08 = 800 40 = 4000 T = 220/250 Vdc 5 sec Y = 48Vdc TD 22. Operations Counter50 = 5000 P = 220/250Vac 5 sec S = 110/125Vdc TD / KeylockL = 24 Vdc 5 sec T = 220/250Vdc TD X CNTR Keylock7. Poles K = 48 Vdc 5 sec U = 32Vdc TD N None None3 = Three V = 380/415Vdc TD K None Kirk4 = Four 13 & 14. Trip Unit W = 480Vac TD C None CastellNN = Unprotected 17. Spring Release Z = 600Vac TD R None Ronis22 = 220 LI N = None 1 = 110/127 Vac/dc 2nd ST A Cntr None8. Mounting Configuration 52 = 520 LSI A = 110/127Vac/dc 2 = 208/240Vac/dc 2nd ST T Cntr KirkF = Fixed Front 5G = 520 LSIG R = 208/240Vac/dc 3 = 24Vdc 2nd St L Cntr CastellH = Fixed Horizontal M2 = 520M LSI C = 24Vdc 4 = 48Vdc 2nd ST H Cntr RonisV = Fixed Vertical MT = 520M LSI 24/48 Vdc H = 48 Vdc 7 = 120Vac(capacitor trip)W = Drawout Vertical MU = 520M LSI 120Vac 8 = 240Vac (capacitor trip)MV = 520M LSI 240Vac23. Multi Breaker InterlockMG = 520M LSIGN = NoneMH = 520M LSIG 24/48 Vdc 19. Auxillary Switch Y = Provision InstalledMM = 520M LSIG 120VacN = NoneMN = 520M LSIG 240Vac2 = 2A/2BME = 520M LSIA 24/48 Vdc 4 = 4A/4B 24. Shipping InstructionsMC = 520M LSIA 120Vac 6 = 6A/6B A = Breaker AloneMF = 520M LSIA 240VacC = Breaker and cassette1A = 1150 LSI 24/48 Vdc (DO only)1C = 1150 LSI 120Vac1E = 1150 LSI 240Vac1J = 1150 LSIA 24/48 Vdc1K = 1150 LSIA 120Vac1M = 1150 LSIA 240Vac1F = 1150 LSIG 24/48 Vdc1G = 1150 LSIG 120Vac1H= 1150 LSIG 240VacJANUARY, 2000

Renewal PartsRP.22F.02.T.EPage 4MAGNUM DS FIXED MOUNTED BREAKER 800-3200AArc Chutespg. 19ChargingHandlepg. 6Trip Unitpg. 21Trip UnitCoverpg. 22Face PlateButtons & Flagspg. 7OptionalMech. Counterpg. 7OptionalVerticalAdapterspg. 8CurrentSensorpg. 13Levering-InBlank coverpg. 20Optional BreakerKey Interlockpg. 6Front Coverpg. 19(Front View)Mounting Feetpg. 20(Rear View)MAGNUM DS DRAWOUT BREAKER 800-3200AArc Chutespg. 19PrimaryDisconnectFinger Clusterpg. 8Current Sensor Doorpg. 20Trip Unitpg. 21CurrentSensorDoorpg. 20OptionalAccessoriespg. 16-18Face PlateButtons & Flagspg. 7ChargingHandlepg. 6OptionalOperationsCounterpg. 7Levering Door &Door Mechanismpg. 7Motor Operatorpg. 9(Rear View)(Front View - without cover)JANUARY, 2000

Renewal PartsRP.22F.02.T.EPage 5MAGNUM DS FIXED MOUNTED BREAKER TYPE MDS 4000-5000AChargingHandlepg. 6Trip Unitpg. 21Face PlateButtons& Flagspg. 7Trip UnitCoverpg. 22Handle - pg. 19Mounting Feetpg. 20Levering-inBlank Cover - pg. 20Front Cover - pg. 19MAGNUM DS DRAWOUT BREAKER CASSETTE 800-3200ASecondary TerminalBlock - pg. 14Cassette SecondaryDisconnect Blockpg. 14Primary TerminalStabs - pg. 15Back Plane - pg. 15CassetteExtensionRailspg. 14Rejection Pins - pg. 14(Cassette shown without Stabs)(Rear View)(Front View)JANUARY, 2000

Renewal PartsRP.22F.02.T.EPage 6MECHANISM AND RELATED PARTSCharging Handle w/Stop Pawls AssemblyRequires C-HESS ( Cutler-Hammer Engineering Services & Systems) InstallationMechanism*Requires C-HESS ( Cutler-Hammer Engineering Services & Systems) InstallationDescriptionHandle Incl. Stop Pole AssemblyStyle#2A10892G02Accessories TrayCustomer Field InstallableDescriptionTray where UVRShunt,Spring releases & Aux Sw. MountBreaker Key Interlock ProvisionCustomer Field InstallableStyle#2A10891G01ContinuosInterruptingRatingRating( Amps ) ( KA ) No. of Poles Style#800A 42 3 2A10856G01800A 42 4 2A10856G02800/1600A 65 3 2A10856G03800/1600A 85/100 3 2A10856G052000A 65/85/100 3 2A10856G05800/1250/1600A 65 4 2A10856G04800/1250/1600A 85/100 4 2A10856G062000A 65/85/100 4 2A10856G063000/3200A 65/85/100 3 2A10856G063000/3200A 65/85/100 4 2A10856G064000/5000A 65/85/100 3 2A10856G074000A 65/85/100 4 2A10856G085000A 85/100 4 2A10856G09* Includes charging handle.HARDWARE INCLUDED.HARDWARE INCLUDED.Lock Type Lock Required* Key Required* Cat#Ronis 1104A Protec MBRLCKRCastell CL1019 CL1062 MBRLCKCKirk CN22-104-1B92890 MBRLCKK* CH Does Not supply lock or Key, only the provisionJANUARY, 2000

Renewal PartsRP.22F.02.T.EPage 7MECHANISM AND RELATED PARTSOperations CounterCustomer field installableLevering Door and Door MechanismCustomer field installableHARDWARE INCLUDED.HARDWARE INCLUDED.DescriptionCat#Breaker TypeStyle#Mechanical CounterMCOUNTMDS Breaker2A10894G02Levering Mechanism AssemblyCustomer field installableHARDWARE INCLUDED.Breaker Type Continuous Rating No. Poles Style#MDS Breaker Up to 3200A 3 2A10855G05MDS Breaker Up to 3200A 4 2A10855G06MDS Breaker 4000A and Above 3 2A10855G07MDS Breaker 4000A and Above 4 2A10855G08Includes Levering Door & Door MechanismOpening Spring & GuideCustomer field installableFace Plate, Buttons & FlagsRequires C-HESS ( Cutler-Hammer Engineering Services & Systems) InstallationHARDWARE INCLUDED.Description*Returns Pole Shaft to Open PositionStyle#2A10893G01DescriptionFace Plate, Buttons & FlagsStyle#2A10895G01* Need 2 sets for 4000A and above breakersJANUARY, 2000

Renewal PartsRP.22F.02.T.EPage 8CURRENT PATHStationary (Line) Copper w/SpacerCustomer field installableMoving (Load) Copper w/Fingers and SealCustomer field installable(12 contacts shown)HARDWARE INCLUDED.Copper thickness No. of contacts No. Poles Style#In ( mm )(Qty.)3/8 (9.5) 1 3 2A10896G013/8 (9.5) 2 3 2A10896G023/8 (9.5) 3 3 2A10896G031 (25.4) 3 3 2A10896G043/8 (9.5) 1 4 2A10896G053/8 (9.5) 2 4 2A10896G063/8 (9.5) 3 4 2A10896G071 (25.4) 3 4 2A10896G08*4000-5000A require 2 kitsPrimary Disconnects (Finger Clusters)Customer field installableHARDWARE INCLUDED.Copper thickness No. of contacts No. Poles Style#In ( mm )(Qty.)3/8 (9.5) 4 3 2A10897G013/8 (9.5) 8 3 2A10897G023/8 (9.5) 12 3 2A10897G031 (25.4) 12 3 2A10897G043/8 (9.5) 4 4 2A10897G053/8 (9.5) 8 4 2A10897G063/8 (9.5) 12 4 2A10897G071 (25.4) 12 4 2A10897G08*4000-5000A require 2 kitsVertical AdaptersCustomer field installableHARDWARE INCLUDED.800-1600A 2000A 3000-3200ABreaker Continuos rating Interrupting 3 Poles Style# 4 Poles Style#Type (Amps) Capacity (KA) (Qty. 6) (Qty. 8)MDS 800A 42 2A10898G09 2A10898G13MDS 800/1600A 65 2A10898G10 2A10898G14MDS 800/1600A 85/100 2A10898G11 2A10898G15MDS 2000A 65/85/100 2A10898G11 2A10898G15MDS 3200A 65/85/100 2A10898G12 2A10898G16MDS 4000A 85/100 2A10898G11* 2A10898G15*MDS 5000A 85/100 2A10898G12* 2A10898G16*Continuos rating Interrupting Capacity 3 Poles Cat# 4 Pole Cat#(Amps) (KA) (Qty. 6) (Qty. 8)800-1600A 40/65 MVADP16 MVADP416800-1600A 85/100 MVADP20 MVADP4202000A 65/85/100 MVADP20 MVADP4203200A 65/85/100 MVADP32 MVADP4324000A 65 MVADP40* MVADP440*4000/5000A 85/100 MVADP50* MVADP450** Quantity will be 12 for 3 pole or 16 for 4 pole.* Order 2 kits.JANUARY, 2000

Renewal PartsRP.22F.02.T.EPage 9ELECTRICAL ATTACHMENTSShunt Trip (Opening Coil)Customer field installableAuxiliary SwitchCustomer field installableDescriptionCat#2a/2b contactsMAUX2Control VoltageCat#110-127 Vac/Vdc MST1208-240 Vac/Vdc MST224 Vdc MST348 Vdc MST4Motor OperatorCustomer field installableSpring Release (Closing Coil)Customer field installableHARDWARE INCLUDED.Control Voltage Spring Recharge Time Cat#Control VoltageCat#110-127 Vac/Vdc MSRA208-240 Vac/Vdc MSRR24 Vdc MSRC48 Vdc MSRH110-125 Vac 9 Secs MMOTA48 Vdc 9 Secs MMOTH110-125 Vdc 9 Secs MMOTE110-125 Vac 5 Secs MMOTN208-240 Vac 5 Secs MMOTP24 Vdc 5 Secs MMOTK48 Vdc 5 Secs MMOTL110-125 Vdc 5 Secs MMOTW208-240 Vdc 5 Secs MMOTTJANUARY, 2000

Renewal PartsRP.22F.02.T.EPage 10ELECTRICAL ATTACHMENTSUnder Voltage ReleaseCustomer field installableFixed Breaker Secondary Disconnect BlockCustomer field installableHARDWARE INCLUDED.DescriptionStyle#Control VoltageCat#“2 - 30 Position connectorsLabeled and assembled toMounting tray”2A10899G01110-125 Vac MUVRA208-240 Vac MUVRR24 Vdc MUVRC32 Vdc MUVRG48 Vdc MUVRH110-125 Vdc MUVRE208-240 Vdc MUVRF380-415 Vac MUVRX480 Vac MUVRJBreaker Terminal Block BracketCustomer field installableBell Alarm - Overcurrent Trip Switch (OTS)Customer field installableHARDWARE INCLUDED.DescriptionStyle#“2 - 30 Position connectorsLabeled for external wiring”2A10854G01HARDWARE INCLUDED.DescriptionCat#2 Form C Alarm Switches MOTSJANUARY, 2000

Renewal PartsRP.22F.02.T.EPage 11ELECTRICAL ATTACHMENTSCurrent Sensors (CT's) and Rating PlugsCustomer field installableRating Plugs OnlyCustomer field installableFrame size Sensor & RP Description No. Poles Cat#(Amps) Rating (Amps)RP Rating (Amps)Style#Up to 3200A 200A “3 Sensors, 1 R.P. in a kit” 3 M3SRG0200Up to 3200A 250A “3 Sensors, 1 R.P. in a kit” 3 M3SRG0250Up to 3200A 300A “3 Sensors, 1 R.P. in a kit” 3 M3SRG0300Up to 3200A 400A “3 Sensors, 1 R.P. in a kit” 3 M3SRG0400Up to 3200A 600A “3 Sensors, 1 R.P. in a kit” 3 M3SRG0600Up to 3200A 630A “3 Sensors, 1 R.P. in a kit” 3 M3SRG0630Up to 3200A 800A “3 Sensors, 1 R.P. in a kit” 3 M3SRG0800Up to 3200A 1000A “3 Sensors, 1 R.P. in a kit” 3 M3SRG1000Up to 3200A 1200A “3 Sensors, 1 R.P. in a kit” 3 M3SRG1200Up to 3200A 1250A “3 Sensors, 1 R.P. in a kit” 3 M3SRG1250Up to 3200A 1600A “3 Sensors, 1 R.P. in a kit” 3 M3SRG1600Up to 3200A 2000A “3 Sensors, 1 R.P. in a kit” 3 M3SRG2000Up to 3200A 2500A “3 Sensors, 1 R.P. in a kit” 3 M3SRG2500Up to 3200A 3000A “3 Sensors, 1 R.P. in a kit” 3 M3SRG3000Up to 3200A 3200A “3 Sensors, 1 R.P. in a kit” 3 M3SRG3200Up to 3200A 200A “4 Sensors, 1 R.P. in a kit” 4 M4SRG0200Up to 3200A 250A “4 Sensors, 1 R.P. in a kit” 4 M4SRG0250Up to 3200A 300A “4 Sensors, 1 R.P. in a kit” 4 M4SRG0300Up to 3200A 400A “4 Sensors, 1 R.P. in a kit” 4 M4SRG0400Up to 3200A 600A “4 Sensors, 1 R.P. in a kit” 4 M4SRG0600Up to 3200A 630A “4 Sensors, 1 R.P. in a kit” 4 M4SRG0630Up to 3200A 800A “4 Sensors, 1 R.P. in a kit” 4 M4SRG0800Up to 3200A 1000A “4 Sensors, 1 R.P. in a kit” 4 M4SRG1000Up to 3200A 1200A “4 Sensors, 1 R.P. in a kit” 4 M4SRG1200Up to 3200A 1250A “4 Sensors, 1 R.P. in a kit” 4 M4SRG1250Up to 3200A 1600A “4 Sensors, 1 R.P. in a kit” 4 M4SRG1600Up to 3200A 2000A “4 Sensors, 1 R.P. in a kit” 4 M4SRG2000Up to 3200A 2500A “4 Sensors, 1 R.P. in a kit” 4 M4SRG2500Up to 3200A 3000A “4 Sensors, 1 R.P. in a kit” 4 M4SRG3000Up to 3200A 3200A “4 Sensors, 1 R.P. in a kit” 4 M4SRG32004000-5000A 2000A “6 Sensors, 1 R.P. in a kit” 3 M3RRG20004000-5000A 2500A “6 Sensors, 1 R.P. in a kit” 3 M3RRG25004000-5000A 3200A “6 Sensors, 1 R.P. in a kit” 3 M3RRG32004000-5000A 4000A “6 Sensors, 1 R.P. in a kit” 3 M3RRG40004000-5000A 5000A “6 Sensors, 1 R.P. in a kit” 3 M3RRG50004000-5000A 2000A “8 Sensors, 1 R.P. in a kit” 4 M4RRG20004000-5000A 2500A “8 Sensors, 1 R.P. in a kit” 4 M4RRG25004000-5000A 3200A “8 Sensors, 1 R.P. in a kit” 4 M4RRG32004000-5000A 4000A “8 Sensors, 1 R.P. in a kit” 4 M4RRG40004000-5000A 5000A “8 Sensors, 1 R.P. in a kit” 4 M4RRG5000200A2A11891G01250A2A11891G02300A2A11891G03400A2A11891G04600A2A11891G05630A2A11891G06800A2A11891G071000A2A11891G081200A2A11891G091250A2A11891G101600A2A11891G112000A2A11891G122500A2A11891G133000A2A11891G143200A2A11891G152000 ( For 4-5000A Frame) 2A11891G162500 ( For 4-5000A Frame) 2A11891G173200 ( For 4-5000A Frame) 2A11891G184000A2A11891G195000A2A11891G20JANUARY, 2000

Renewal PartsRP.22F.02.T.EPage 12ELECTRICAL ATTACHMENTSAuxiliary Current TransformersCustomer field installableAuxilliary Power ModuleRequires C-HESS ( Cutler-Hammer Engineering Services & Systems) InstallationDescriptionStyle#120 Vac input - 32 Vdc output 70C1067G01HARDWARE INCLUDED.Frame Rating (Amps) No. Poles Style#Up to 3200A 3 2A11892G01Up to 3200A 4 2A11892G024000-5000A 3 (ABCABC Phase Conf.) 2A11892G034000-5000A 4 (ABCABC Phase Conf.) 2A11892G044000-5000A 3 (AABBCC Phase Conf.) 2A11892G054000-5000A 4 (AABBCC Phase Conf.) 2A11892G06Power Relay Module (ATR)Requires C-HESS ( Cutler-Hammer Engineering Services & Systems) InstallationGround Fault Alarm/Power Supply Module (ATR)Customer field installableDescription Voltage Style#520M Trip Unit 24/48 Vdc 70C10812G03520M Trip Unit 120 Vac 70C10812G01520M Trip Unit 230 Vac 70C10812G02Description Voltage Style#1150 Trip Unit 24/48 Vdc 70C1005G011150 Trip Unit 120 Vac 70C1002G011150 Trip Unit 230 Vac 70C1002G02JANUARY, 2000