3,000-5,500 lb CapaCity Stand-Up End Control lift trUCkS

3,000-5,500 lb CapaCity Stand-Up End Control lift trUCkS

Quality reliability Customer ServicebattEry CoMpartMEnt inforMationModElbaSECapaCityat 24 in lEngth width hEightloadCEntEr(lbS) in mm in mm in mmES3000 3,000 16.3 413 38.6 980 31.7 805ES3500 3,500 16.3 413 38.6 980 31.7 805ES4000 4,000 21.3 540 38.6 980 31.7 805ES5000 5,000 23.7 603 38.6 980 32.3 805ES5500 5,500 23.7 603 38.6 980 32.3 805The ES3000-ES5500 Series of compact stand-up end control Cat ® lift trucksoffers a great alternative to sit-down trucks for applications demanding tightaisle racking, extensive product shuttling, or frequent maneuvering in andout of trailers. These trucks deliver Everything You've Come To Expect fromCat lift trucks, including:• Quality construction, with value-added features such as low-effort electricsteering, over-temperature protection for pump motors, drive motors, andcontrol system components.• Reliability, with transistorized AC (alternating current) drive, hydraulic,and steering systems and service intervals up to 500 hours.• Customer Service, with the industry's most comprehensive dealer supportprograms, including flexible financing and equipment warranties that arethe best in their class.With capacities ranging from 3,000-5,500 lbs, these stand-up end controltrucks are the ideal material handling solution for a wide range of heavydutyindustrial applications demanding tight turns in narrow or congestedspaces, as well as for those applications that require frequent on/offaccess to the lift truck.EverythingYou've Come To Expect.2

Setting the Quality StandardThese high-performance stand-up end control lift trucks comeequipped with value-added premium features, as highlighted below.Comfort and Convenience• interactive display with hour meter, direction indicator,battery discharge indicator (bdi), text messages, andinformative icons• Integrated clipboard, accessory tray, and cup holder• Cushioned ERgomAT ® floor mat and comfort padding to supportoperator elbow, knees, and backConstruction and Quality• Electric power steering, offering silent, effortlesssteering precision• over-temperature protection for pump motor, drive motors,and control panel components• Electric disc brakes mounted directly to the drive motors• Lift-out battery side-gates with adjustable battery retaining widths• UL type E rating• Solid state electronic hornapproXiMatE aiSlEwidth (in.)workingaiSlE (in.)CapaCityrangE (lbS.)ES3000 - ES5500 Series 121.5-128.5 3,000-5,5003-Wheel Sit-Down Electric 128.5-134.0 3,000-4,0004-Wheel Sit-Down Electric 139.0-150.5+ 3,000-6,500+tight turns with full traction ControlThese stand-up end control lift trucks are able to turn in their ownlength for outstanding maneuverability.performance and reliability• 100 percent aC-transistorized drive, hydraulic, andsteering systems• Up to 500-hour service intervals• 36V electrical system• Dual drive motors, independently controlled for maximumperformance and traction• multifunction control handle, offering simultaneous control of drive,lift and lower, as well as auxiliary hydraulic functions• Emergency power disconnect• Adjustable regenerative braking / Auto-regenerative brakingService and Support• truck fault history with storage of up to 32 fault codes• input and output tests as well as other diagnostic functionsvia the display• parts fast or parts free guarantee• free loaner Service guaranteegreat travel Speeds for improved productivityThese trucks offer industry leading travel speeds, with and withoutload, increasing the productivity of your material handling operations.Matching performance to application needsmany drive, steering, and hydraulic functions are fully programmablevia the display panel, without a handset or computer. Customizableparameters include travel speed and acceleration rate, lifting speedand acceleration rate, regenerative braking, and coast control. Thisfeature allows you to match each truck's functionality to specificapplication and operator requirements, while optimizing throughputand energy efficiency.3

1 263541. Travel Speed 4. Time And Hour meter2. Travel Direction 5. Battery Discharge Indicator (BDI)3. Fault Detection 6. Park Brake Warningknowledge is powerThe standard display includes BDI, time and hour meterdisplays, vehicle speed, and operational warnings that helpmaximize the uptime of your fleet. The display is also used forextensive truck programming and diagnostics, eliminating theneed for a handset or laptop for many of these functions.Quiet dependable hydraulicsThese reliable trucks come equipped with an AC-powered transistorhydraulic control, which provides improved energy efficiency and quieteroperation, while promoting cooler overall operation during demandinghydraulic applications. The hydraulic control combines industry-leading liftspeeds with smooth and precise load control to optimize performance andload security. In addition, the pump motor, drive motor, and control panelfeature individual thermal protection systems to guard against overheating.at your CommandThe innovative microCommand Tm AC control system, featuring advancedmoSFET and thermal management technology, optimizes the productivityand energy efficiency of your material handling operations. A modular designseparates the main logic module and power unit from the power invertermodule and digital signal processing card, simplifying service by enabling theexchange of individual components. In addition, the ES3000-ES5500 familyuses many of the same components and the intelligent diagnostic softwareinterface used by most other Cat lift truck electric products, facilitating partsreplacement while reducing maintenance labor requirements.MicroCommand tM aCPOWERSUPPLYLOGICTruckControlModuleCAN-BusDSPPOWERINVERTERLH DriveDSPPOWERINVERTERRH DriveDSPPOWERINVERTERHydraulicsInverterModule(x3)Easy on, Easy offThe low step height into the operator compartment facilitateseasy entry and exit. In addition to the generous overall floorspace, the ERgomAT ® anti-fatigue floor mat slopes gentlytowards the curved backrest to support your operator in comfort.other fatigue-reducing features include comfort padding forelbow, knees, and back.4

a Clear pathThese trucks offer optimal visibility between and around thefront overhead guard legs for secure handling during traveland pick-up and for increased efficiency in trailers and duringdrive-in racking applications.reduced Effort for improved ControlA comfortable, flexible side stance operating position allowsoperators to easily adjust to various travel and applicationrequirements with minimal effort, and is facilitated by amultifunctional control handle that has been adapted from ouraward-winning reach truck design.Service-friendly aC performanceThese 100 percent AC-powered trucks offer several competitive advantagesin comparison to traditional DC-powered vehicles, improving load-handlingsecurity and reducing overall cycle times through smoother directionalchanges, greater hold and creep on ramps, rapid, stepless acceleration, andmore precise overall speed control.application drivenEverything about these stand-up end control lift trucks has been designedto maximize performance in operations requiring extensive shuttling,frequent entering and exiting of the truck, and tight turns in narrowspaces. The large, dual drive tires are independently controlled forimproved maneuvering on docks or when loading and unloading trailers.For optimum versatility in racking applications, the ES3000-ES5500 familycan be equipped with duplex, triplex, or quad masts.Efficient SteeringThe electric power steering (EPS) is quieter and requires lesseffort than hydraulic steering systems. It also provides theprecise control necessary for tight turns in confined quarters.Steering parameters can be programmed to match specificapplication or operator requirements.the industry’s Most Comprehensive SupportTo further reduce your total cost of ownership, your investment isprotected with a Cat Lift Trucks one-year/unlimited-hours warranty andthe industry’s only freight-inclusive Parts Fast/Parts Free program. We alsooffer our Free Loaner Service guarantee. As with all Cat lift trucks, theES3000-ES5500 family of stand-up end control lift trucks is supported witha comprehensive package of professional dealer services and a network ofregional parts distribution centers. 5

SpecificationsCharaCtEriStiCS ES3000 ES3500 ES40001 Capacity at rated load center lb kg 3,000 1,360 3,500 1,588 4,000 1,8102 Capacity load center – distance from fork face in mm 24 600 24 600 24 6003 Power voltage 36 36 364 Tire type drive/steer solid rubber / poly solid rubber / poly solid rubber / poly5 Wheels (x=driven) 2 x / 2.0 2 x / 2.0 2 x / 2.0diMEnSionS6 Lift with standard max. fork height in mm 131 3,330 131 3,330 131 3,3307 Duplex mastfree fork height in mm 34 880 34 880 34 8858 Fork width in mm 3.9 100 3.9 100 3.9 1009 Fork thickness in mm 1.4 35 1.4 35 1.6 40Fork spacing – out-to-out minimum in mm 7.8 200 7.8 200 7.8 20010Fork spacing – out-to-out maximum in mm 36.5 920 36.5 920 36.5 92011 Tilt angle – forward / backward 3°/ 5° 3°/ 5° 3°/ 5°12 Mast width in mm 22.8 580 22.8 580 22.8 58013 Length to fork face in mm 67.5 1,715 67.5 1,715 73.0 1,85514 Overall chassis width in mm 41.0 1,040 41.0 1,040 41.0 1,04015 Overall lowered height (mast) in mm 93.0 2,365 93.0 2,365 93.0 2,36516 Overall lowered height to top of overhead guard in mm 88.0 2,240 88.0 2,240 88.0 2,24017 Overall height with extended mast in mm 196 4,960 196 4,960 196 4,96018 Step height in mm 8.0 204 8.0 204 8.0 20419 Battery roller height in mm 7.3 185 7.3 185 7.3 18520 Minimum outside turning radius in mm 55.5 1,410 55.5 1,410 60.4 1,53521 Minimum aisle – 90 deg. stack – zero clearance [1] in mm 67.5 1,715 67.5 1,715 73.0 1,855pErforManCE22 Travel speed – tractor first (loaded / empty) mph km/h 7.7 / 7.7 12.4 / 12.4 7.7 / 7.7 12.4 / 12.4 7.7 / 7.7 12.4 / 12.423 Travel speed – forks first (loaded / empty) mph km/h 7.7 / 7.7 12.4 / 12.4 7.7 / 7.7 12.4 / 12.4 7.7 / 7.7 12.4 / 12.424 Lift speed loaded (triplex) fpm m/s 80 0.40 75 0.38 70 0.3525 Lift speed empty (triplex) fpm m/s 110 0.55 110 0.55 110 0.5526 Lower speed loaded (triplex) fpm m/s 95.0 0.48 95.0 0.48 95.0 0.4827 Lower speed empty (triplex) fpm m/s 90.0 0.45 90.0 0.45 90.0 0.4528 Maximum fork height with rated load in mm 188 4,780 188 4,780 188 4,78029 Gradeability – loaded - maximum % 15 15 1530 Gradeability – empty - maximum % 15 15 15wEight31 Truck weight – empty - with min. weight battery lb kg 7,700 3,500 8,400 3,800 9,250 4,20032 Battery weight – minimum lb kg 2,000 910 2,000 910 2,600 1,18033 Battery weight – maximum lb kg 2,300 1,050 2,300 1,050 2,900 1,320ChaSSiS34 Chassis type (stand / sit) stand stand stand35 Wheelbase in mm 45.9 1,167 45.9 1,167 51.0 1,29536 Ground clearance – center of wheelbase in mm 4.0 104 4.0 104 4.0 10437 Ground clearance – lowest point at mast in mm 2.0 51 2.0 51 2.0 5138 Tire size – drive in mm 16.25 x 7.0 413 x 178 16.25 x 7.0 413 x 178 16.25 x 7.0 413 x 17839 Tire size - steer in mm 10.5 x 4.0 267 x 102 10.5 x 4.0 267 x 102 10.5 x 4.0 267 x 10240 Brake type electric disc electric disc electric discElECtriCal41 Traction motor type AC induction AC induction AC induction42 Traction motor output kW (60 min. rating) HP kW 5.9 4.4 5.9 4.4 5.9 4.443 Pump motor type AC induction AC induction AC induction44 Pump motor output kW (20% rating) HP kW 14.7 11.0 14.7 11.0 14.7 11.045 Steer motor type AC induction AC induction AC induction46 Steer motor output kW (60 min. rating) HP kW 0.53 0.4 0.53 0.4 0.53 0.447 Battery maximum capacity - A/H (6 hr. rating) 1,240 1,240 1,24048 Battery compartment length (front-back) in mm 16.3 413 16.3 413 21.3 54049 Battery compartment width (side-side) in mm 38.6 980 38.6 980 38.6 98050 Battery compartment height in mm 31.7 805 31.7 805 31.7 805[1] Add load length6notE: These specifications assume the use of drive axles, tires and tilt angles specified. Any modification to specifications, or any other combination of specifications made after the shipment of the truck, requires prior written approval from mitsubishi Caterpillar Forklift America Inc. (“mCFA”). (See ANSI/ITSDF B56.1) Also be advised that overall operating visibility may be affected by the mast configuration and mast options of your truck. Therefore, you may need to add ancillary [auxiliary] devices or modify your operating practices. Consult your dealer for further information.

ES5000ES55005,000 2,260 5,500 2,50024 600 24 60036 36poly / polypoly / poly2 x / 2.0 2 x / 2.0Call-out numbersshown in the diagramcorrespond to thefirst column of thespecifications chart.11131 3,335 131 3,33534 885 34 8853.9 100 3.9 1001.6 40 1.8 457.8 200 7.8 20036.5 920 36.5 9203°/ 5° 3°/ 5°22.8 580 22.8 58076.2 1,936 77.4 1,96641.0 1,040 41.0 1,04093.0 2,365 93.0 2,36588.0 2,240 88.0 2,240196 4,960 196 4,9608.0 204 8.0 2047.3 185 7.3 18564.0 1,625 65.0 1,65076.4 1,940 77.6 1,970615167.0 / 7.3 11.2 / 11.6 7.3 / 7.3 11.8 / 11.87.0 / 7.3 11.2 / 11.6 7.3 / 7.3 11.8 / 11.858 0.29 55 0.27110 0.55 110 0.5590.0 0.45 90.0 0.4580.0 0.40 80.0 0.40188 4,780 188 4,78015 1515 1536351310,450 4,750 11,150 5,0502,900 1,320 2,900 1,3203,250 1,480 3,250 1,48010 102665040.91040141041standstand54.5 1,385 55.5 1,4104.0 104 4.0 1042.0 51 2.0 5116.25 x 7.0 413 x 178 16.25 x 7.0 413 x 17810.5 x 5.0 267 x 127 10.5 x 5.0 267 x 127electric discelectric discAC inductionAC induction5.9 4.4 5.9 4.4AC inductionAC induction17.6 13.2 17.6 13.2AC inductionAC induction0.53 0.4 0.53 0.41,385 1,38523.7 603 23.7 60338.6 980 38.6 98031.7 805 31.7 805SafEty StandardSThese trucks meet an American National Standards Institute/Industrial Truck Standards Development Foundation,ANSI/ITSDF B56.1.UL-Classified by Underwriters Laboratories, Inc., as to fire and electric shock hazard only. Types E, EE(optional), Industrial Trucks.Users should be aware of, and adhere to, applicable codes and regulations regarding operator training, use,operation and maintenance of powered industrial trucks, including:• ANSI/ITSDF B56.1.• NFPA 505, fire safety standard for powered industrial trucks - type designations, areas of use, maintenance and operation.• occupational Safety and Health Administration (oSHA) regulations that may apply.Specifications, equipment, technical data, photos and illustrations based on information at time of printing andsubject to change without notice. Some products may be shown with optional equipment.207

Quality reliability Customer ServiceUnlimited hours warranty covers parts and labor for one year,regardless of service hours.parts fast or parts free guarantee ensures next-business-dayavailability (at dealer’s location) of parts for all lift trucks or they are free,including freight.free loaner Service guarantee provides a lift truck until the repairis done if your lift truck is not repaired right the first time and within thequoted time.Contact your Cat lift truck dealer for complete terms and conditionsof these guarantees.Cat lift trucks offers an extensive range of products and services. YourCat lift truck dealer can provide options and additional visual and audiblewarning devices geared toward your specific applications and requirements.operator training programs are also available to boost productivity and tohelp reduce the potential for product damage and personal injury.Your Cat lift truck dealer can also provide a variety of financing andleasing options to suit the needs of your business.Copyright © 2007 by mCFA. All rights reserved. CAT, CATERPILLAR, their respective logos and“Caterpillar Yellow,” as well as corporate and product identity used herein, are trademarksof Caterpillar and may not be used without permission. All registered trademarks are theproperty of their respective owners. Some products may be shown with optional equipment.Printed in U.S.A.1-800-Cat-liftCECm0011-01 02/07 www.cat-lift.com