ECI motors - ebm-papst

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ECI motors - ebm-papst

ECI motors


ECI motorsAre you looking for high dynamic properties, high torque and full power on call?The electronically commutated, internal rotor motors of the ECI series are the professionaldrive solution when short timing cycles and quick motion cycles are required.The following diagram illustrates the sequence of the Hall signals and the corresponding drivesequence with relevant colour and pin assignments at they are to apply to self-developedproducts and to purchased electronics. It also illustrates the phase position of these signals tothe induced motor voltage.Commutation sequencesCommutation sequenceChronological signal sequence of integratedHall sensors (= RLG) at the correspondingconnections.Switching sequences of the power output stageRequired relationship between the signalchange from RLG and the relevant change forthe switching status of the power transistorsin relation to the phase lead to the motor.Induced voltagesIdealized illustration of the sequence of theinduced voltages between the relevant connections.Total of induced voltagesSupply voltage forHall-IC A 3187 LUASensor-Plug ECI 63.XX Power-Plug ECI 63.XX Hall-ICType: MolexNo. 39-01-20851: —4: green7: black2: red5: —8: grey43213: white6: —87653Type: Molex2No. 19-09-1036 11: yellow 2: violet 3: brownSupply voltage range:V CC = 4.5 ... 24 VSignal output: open collectorMax. output voltage:V o = 26 VMax. output current:I o = 20 mA2


ECI 42.40-C– Dynamic 3-phase internal rotor motor in EC technology with increased starting torque.– Integrated operating electronics with powerful microcontroller.– Excellent controlability due to digital 4-Q PI controller.– High efficiency due to FET power stage.– Analogue speed command signal.– Protection against overload due to integrated, speed-dependent current limitation.– Customized versions possible by software and hardware adaption (e.g. fixed speed,direction of rotation).Nominal DataType ECI 42.40-C ECI 42.40-C version 610Nominal voltage (U BN ) V DC 24 (18 ... 28) 24 (18...28)Nominal speed (n N ) min -1 6 000 5 000Nominal torque (M N ) mNm 80 100Nominal current (I BN ) A 3.0 3.0Nominal output power (P N ) W 50 52Free-running speed (n L ) min -1 9 300 6 300Free-running current (I BL ) A 0.30 0.25Max. reverse voltage VDC 30 30Set value input V 0 ... 10 0...10Desired speed min -1 0 ... 10 000 0...10 000Recommended speed control range min -1 300 ...n max 300...n maxTemperature monitoring yes yesOverload protection yes yesAverage starting torque mNm 140 140Rotor moment of inertia (J R ) kgm 2 x 10-6 3.2 3.2Thermal resistance (R th ) K/W 3.3 3.3Protection class IP 40 IP 40Ambient temperature range (T U ) °C 0 ... +40 0...+40Motor mass (m) kg 0.7 0.7Order No. 932 4240 600 932 4240 610F radialF axialLF axial 30 NF radial 15 N L 10 mmPermissible shaft load at nominal speed and lifeexpectancy L 10 at 20 000 h.0,0422o5g5o14,50,3o 4211M12x1min -1x100010864220MI40 60 80 100 120mNm4,03,53,02,51,00,50AShaft dimensionsMotor 932 4240 6100,0422o5g5o14,5X0,32 0,1X4x90°2 0,145°o32View X108 0,34x 0,1o 2,6View Y4531 2Y4


ECI 42.40-C-PX Gear motor– Modular 1- to 3-stage planetary gearbox with zinc die-cast housing.– Grease lubrication for maintenance free operation.– Gearbox output shaft supported with a sleeve and a ball bearing.– Optimized helical tooth system in the first stage for silent running and long service life.– Motor data see ECI 42.40-C version 610.Nominal DataGear ratioStage gearboxNominal torqueSpeed rangeLength L1Length L2MassOrder No. 942 4240...Type I Nm min -1 mm mm kgECI-42.40-C-PX 42-3 3.18:1 1 0.3 100...1 572 143.3 35.3 0.9 ...603ECI-42.40-C-PX 42-5 5:1 1 0.5 60...1 000 143.3 35.3 0.9 ...600ECI-42.40-C-PX 42-21 21.25:1 2 1.7 14...235 158.8 50.8 1.0 ...601ECI-42.40-C-PX 42-30 30:1 2 2.4 10...167 158.8 50.8 1.0 ...602ECI-42.40-C-PX 42-150 150:1 3 10.3* 2...33 174.3 66.3 1.1 ...604*Monitoring of max. output torque of 10.3 Nm required.Gearbox output shaft loadF radialLF axialF axial 150 NF radial 250 N L 12.5 mmPermissible shaft load at nominal speed and lifeexpectancy L 10 at 5 000 hFiew Y253,50,5L10,711View X431 2165links rechtsh825oX2KeywayDIN6885 - A3x3x16h78o42oL2 0,31080,3Y34oTK4x M38 deepTKo3615°4x M48 deep5


Pin configuration forECI 42.40-CPin connection1. Control input rotation (Pin 2)Pin 1Pin 2Pin 3U BDirection of rotationGNDPin 21 Counterclockwise rotation0 Clockwise rotationPin 2Pin 4Pin 5Actual speed valueSet valuelow (0)high (1)0 ... 0.8 V2.4 ... 28 VPin configurationDirection of rotation viewed on shaftGNDPlug:Company LumbergType RKT 5-228/...m(direct coupling)RTK 5-228/2mebm-papst Order No. 9920 0160 001Type RKWT 5-228/...m(angle coupling)2. Actual speed value output (Pin 4)UExt.Type FST 5-FKT 5-293/...m(Fixcon plug / coupling)Version:Open CollectorU ext. max = 30 VU CESAT = 0.5 VI CMAX = 5mAExternal control unitMotor logicGND3. Set value input (Pin 5)Speed setting for speed control viaset value voltageinterface 0 ... 10 V DC.(1 V = 1 000 U/min)Pin 5By set value voltage


ECI 63– High dynamic 3-phase, 6-pulse internal rotor motor.– EC technology.– 4-pole rotor with inserted neodymium magnets.– Determination of rotor position via 3 Hall sensors.– Precision ball bearings for long service life and silent running.– Steel housing.– Ready for assembling an encoder (HEDS 5500) or a brake.– Motor supply and control via external operating electronics.– A-side with fixed bearing seat.Motor DataType ECI 63.25 ECI 63.40 ECI 63.75Nominal voltage (U BN ) V DC 24 24 24Nominal speed (n N ) min -1 4 000 4 150 4 250Nominal torque (M N ) mNm 200 360 610Nominal current (I BN ) A 4.8 9.2 15.5Nominal output power (P N ) W 83 160 270Free-running speed (n L ) min -1 5 250 5 600 5 600Free-running current (I BL ) A 0.26 0.37 0.79Permanent stall torque (M BN0 ) mNm 230 400 600Permissible eff. stall current, motor lead (I n0eff ) A 6.1 11.5 16.5Permissible permanent input power at stall (P Bn0 ) W 20.0 29 31Short-term permiss. peak torque (M max ) mNm 875 1 500 2 700Permiss. peak current, motor lead (I max ) A 23 44 75Induced voltage (U imax ) V/1000min -1 4.7 4.6 4.6Terminal resistance (R v ) Ω 0,38 0.18 0.1Terminal inductance (L v ) mH 1.6 0.72 0.37Rotor moment of inertia (J R ) kgm 2 x10 -6 12.6 16.8 26.7Thermal resistance (R th ) K/W 3.9 2.65 1.85Protection class IP 40 IP 40 IP 40Ambient temperature range (T U ) °C 0 ... +40 0 ... +40 0 ... +40Motor mass (m) kg 1.0 1.4 2.1Order No. 932 6325 001 932 6340 001 932 6375 001F radialLF axialF axial 70 NF radial 90 N L 10 mmPermissible shaft load at nominal speed andlife expectancy L 10 at 20 000 h.ECI 63.25 ECI 63.40 ECI 63.75Operating electronics: DRIVECONTROL with analog interfacefor ECI 63.25 VT-D: 937 6207 002for ECI 63.40 VT-D: 937 6213 003for ECI 63.75 VT-E 20: 992 0490 020(optionally with limited performancedata VT-D: 937 6213 003)min -1x1000A6,0min -1x1000A12,0min -1x1000A18,05M5,05M10,05M15,044,048,0412,03I3,03I6,03I9,022,024,026,011,012,013,000050100 150 200 250 mNm100 200 300 400mNm100 200 300 400 500mNm7


X±0,1±0,1YYECI 63 Gear motor– Motor supply and control via external operating electronics.– EC motor with 1- and 2-stage planetary gearbox.– Zinc die-cast gearbox housing.– Gearbox output shaft supported with a sleeve and a ball bearing.– Grease lubrication for maintenance free operation.– Motor data see page 7.Note on the gearbox design: For applications with higher peak torque than thenominal torque, please contact us with your detailed requirements.Gear dataNominal currentGear ratioGear stagesNominal torqueNominal speedMassOrder No. 942 6340…Order No. 942 6375…Type A i Nm min -1 kgECI-63.40 PX-63-5 9.2 5 : 1 1 1.6 830 2.0 …001ECI-63.40 PX-63-30 9.2 30 : 1 2 8.7 138 2.3 …002ECI-63.75 PX-63-5 15.5 5 : 1 1 2.7 850 2.7 …001ECI-63.75 PX-63-30 15.5 30 : 1 2 14.8 142 3.0 …002Gear motor ECI 63.40 PX 1- and 2-stage39 0,5 L2 0,3 L1 0,3View Yo19,05o2,3 (3x) H10Screw in depth max. 3.3 mmo2,8 (3x) H11Screw in depth max. 8 mmView Z0,3o63h8h74015oo3528Ø8g5Ø59,73x 120°4x M5(10 deep)52ZkeywayDIN6885 - A5x5x28112,5±0,5Connecting lead length: 300 mmFor wire assignments, see the chapter on ECI motor commutationon page 2.For the ECI 63.75, the power connection is designed with openwire ends.Motor ECI 63.25 / ECI 63.40 / ECI 63.75Motor lengths Gear lengthsType L1 L2 one stage L2 two stagesECI 63.25 85 – –ECI 63.40 100 45.8 67.2ECI 63.75 135 45.8 67.248 mmo120° of3xo19,05View Yo2,3 (3x) H10Screw in depth max. 3.3 mmo2,8 (3x) H11Screw in depth max. 8mmView X4x 90°ooo364049o+0.050.134x 90°o3,7 H10 (8x)Screw in depth max.8mmo4,65 H10 (4x)Screw in depth max.8 mm±0,3Ø63Ø25g5Ø8g525±0,32 1±0,1L1 0,312,5Ø8g5±0,5Ø59,78


DRIVECONTROLSeries VT-D– Operating electronics for driving 3-phase motors ECI 63.XX.– Straight forward design in digital technology for the use as OEM electronics in series applications.– Available in different performance levels and with adapted control characteristics forspecial applications.– Only one supply voltage is required for motor and electronics.Nominal dataData Unit ValueNominal voltage V 24 24Nominal voltage range V 18...30 18...30Max. output voltage V 90% von UB 90% von UBOutput current, peak A 7 13Set value input 0...10 V DC 0...10Speed control range min -1 300...4.000 300...4000Speed control Type PI PIACTUAL speed value yes yesOperating temperature range °C 0...40 0...40Temperature monitoring no noMass kg 0.2 0.2Function for motor protection at stall no noBallast circuit yes yesProtection class IP 00 IP 00Order No. 937 6207 002 937 6213 00376,53Dedicated pinconfiguration:4 81 3 72 2 61 54 813 72 2 63 1 52313X1X2X3X45984112X58092min 1,632070Supply X1:194 0029 000Control cable X2:194 0017 001X5:Connection forauxiliary capacitorand brakingresistorFor detailed information please refer tothe operating manual.9


ECI SensorEncoder HEDS 5500– Optoelectronic 2-channel incremental encoder. A resolution of max. 2,000 increments perrevolution is attained by appropriate evaluation in an external control.– The encoder works contact-free and free from wear. The resolution of the angle of rotationis effected by means of a light-emitting diode in front of a metal encoder disc and a photodiodearray.– Option: Variants with other encoder resolutions are available on request.Technical DataNo. of pulses Z 500 pulses per revolution (channel A and B) – other resolutions on requestOutput signal A, B 2 rectangular-pulse signals(90° phase offset; TTL-compatible)Limiting frequency f 100 kHzSupply voltage U B + 5 V ± 10 %Current consumption I B typ. 17 mA max. 40 mADeviation Δ S typ. 5°of pulse width (of electr. 90°)Deviation Δ P typ. 7°of phase shift (between channel A and B of electr. 90°)Electrical connection AMP 103686-4 or 600442-5Plug type Berg 65039-032 with 4825X-000 terminalsor 65801-034Molex2695 with 2759 terminalsConnection table Pin 1: ground | 2: free | 3: A | 4: UB | 5: BPulse TrainP3090°electricalChannel A26,218,3Channel B41,1S1 S2 S3 S410


ECI Brake– Spring-applied brake that is effective when the supply of the brake is switched off and thebrake surfaces are pushed against each other by springs. The application of current willrelease the brake.– The brake is maintenance free and operates irrespective of the position.Nominal DataType BFK 457-03Holding torque1 NmOperating voltage24 V DCNominal power9 WattMaximum speed 5000 min -1Protection class IP 00Weight0.40 kgElectrical connection2 leads 200 mm longFor Motor Series ECI 63DSectional viewD-E31,83 x 120°Ø56Ø193xM3E22°25°11


M 1031GB 2.1106Subject to technical modifications.Printed in Germanyebm-papstSt. Georgen GmbH & Co. KGHermann-Papst-Straße 1D-78112 ST. GEORGENGermanyPhone +49 (0) 7724 / 81-0Fax +49 (0) 7724 / 81-1309info2@de.ebmpapst.comwww.ebmpapst.com

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