Product Catalogue 2009/2010 - EuroArc

Product Catalogue 2009/20102nd edition

Compromising on the quality of welding equipment doesn‘t paylong-term. Many of our customers found this out for themselvesbefore choosing to place their trust in EWM. Rectifying weldingerrors is costly. Outmoded processes may create extra work, whilehidden quality defects lead to unhappy customers and regressclaims. Downtime due to machine failure is also expensive.For this reason, we offer our customers a fully coordinatedsystem where all components are systematically gearedtowards delivering consistently high welding quality,conserving resources and reducing the amount ofwork involved.EWM quality will save you money. You will benefitfrom extended service life, reduced down times,reduced process costs and a reduced consumptionof gas and filler materials.

coldArc ®forceArc ®activArc ®spotArc ®Focustig ®1

Product catalogue 2009/2010ContentsContentsMIG/MAG multi-process welding machinesMIG/MAG multi-process welding machines 4 Impuls forceArc coldArc pipe solutionMIG/MAG pulse welding machines 28MIG/MAG pulse welding machinesImpulsforceArc28MIG/MAG standard welding machines, infinite control 62ImpulsMIG/MAG standard MIG/MAG welding standard machines, welding infinite machines, controlstep switch controlled 824TIG DC welding machines 102MIG/MAG standard welding machines, step switch controlledTIG AC/DC welding machines 1346282TIG DC welding Plasma machines DC and AC/DC welding machines 160acticArcMMA DC welding machines 178Detailed TIG AC/DC information welding machines on our individual machines and accessory components can be found on the Internet: www.ewm.de102acticArc134Plasma DC and AC/DC welding machines160MMA DC welding machines 178Detailed information on our individual machines and accessory components can be found on the Internet: www.ewm-group.comEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A23

MIG/MAG multi-process welding machinesalpha QMIG/MAG multi-process welding machinesalpha Q – all-in-oneUnique – from thin to thick – from stainless steel to lightweight alloysFuture-safe – new materials, new applications – whatever your future requirementsalpha Q - a welder‘s dream come true. This unique new technology joins anything from the thinnest panels to root layers,thick panels, new materials and mixed connections – all-round superb performance without the limitations of conventionalwelding power sources.alpha Q – the ultimate in joining technology – combines the innovative coldArc and forceArc processes, rounded off withpulse arc.Perfect results, and always cost-effective: for quality seams that are always reproducible, and so low-spatter that practicallyno finishing is required. This technology is also environmentally friendly, with large potential savings on material costsand high efficiency, ensuring a very good energy balance.4EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG multi-process welding machinesalpha Q - OverviewOverviewMIG/MAG multi-process welding machines portableDesignMax. weldingcurrentAProduct name Cooling PagegascooledOptionalcoolingmodulewatercooledCompact 330 alpha Q 330 – 12MIG/MAG multi-process welding machines mobileDesignDecompactMax. weldingcurrentAProduct name Cooling PagegascooledOptionalcoolingmodulewatercooled350 alpha Q 351 – – 12550 alpha Q 551 – – 13Product detailsPageControls 14Machine control overview 14Control details 15Control functions 16Options/accessories 23Details 17Machine-dependent 23Control-dependent 24Technical data 25EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A25

MIG/MAG multi-process welding machinesalpha QThe ultimate in joining technologyalpha Q – the ideal system that can be flexibly configuredfor your application: from portable, modular orcompact to mobile and decompact.Different welding tasks on demand mean shorter set-uptimes. For alternating between coldArc and forceArcwelding, one double wire feed unit or two individualunits are available, so you always have the right fillerwire and the right gas to hand.HighlightsHit the bull's-eye six times by welding with alpha QOne power source, six processes: coldArc and forceArc, MIG/MAG pulse andstandard, TIG (Liftarc) and MMA – ideally equipped for all applications.coldArc – reduced-energy short arc for welding and brazingA superb way of joining thin panels and root layers, steel, chrome/nickel,aluminium and mixed connections. coldArc also ensures a large air gap andoffset edges in all layers.forceArc – highly productive, impressive qualityUp to 50% lower production costs: a masterpiece of innovative MIG/MAGprocess engineering. Powerful forced arc, deep fusion penetration and virtuallyspatter-free weld seams of the highest quality.coldArc + forceArc – a really smart combinationTwo innovative welding processes, one power source, all seam types: coldArc,the specialist for perfect seam roots; forceArc for highly efficient fill andcapping runsInnovative pulse welding for stainless steel and aluminiumControlled drop transfer and systematically adapted heat input are the keyto obtaining the best welding results with stainless steel and aluminium. Afirst-class process: programmed pulse arc joiningDiverse range of accessories and optionsEasy to use: with our power control welding torch, all programmes, usermodes, procedures and up down functions are accessible through a button.6EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG multi-process welding machinesalpha QAdvantagesReduced-energy short arcReduced heat transfer – low distortion andminimal heat-affected zone – perfect forCrNi, super high strength steels and thinpanelsOnly the best for welding and brazingSteel, CrNi, aluminium and mixed connectionswith copper and zinc soldersUniversal in any positionPerfect joins for all out-of-position welding– overhead, vertical-down and vertical-upwelding, plus unprecedented gap fillingcapabilitiesUniversally applicableManual and automated – with normalcommercial torch systems without elaboratewire feed components.High degree of process reliabilityReproducible, X-ray-proof root welding e.g.in container and pipe constructionOutstanding results mean minimum finishingAlmost spatter-free – similar to TIG process,excellent formation of root layers and cappingruns, no undercutsEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A27

MIG/MAG multi-process welding machinesalpha Q – The “low-energy” short circuit arc forwelding and brazingThe special method of joining thin panels or welding root passes, masters also large air gaps in all positions. Perfect alone, together unbeatableTwo innovative welding processes, one power source, allwelded joints: , the specialist for perfect and secureroot welds, for high levels of efficiency when welding the fill and capping runs.Excellent gap bridging whenwelding root passes even in horizontal positionoffset edgese.g. PC positionCan be used in any positionpositional welding ration work – greater fit uptolerances -combination in one machine :full control of the droplettransfer, minimised risk of welding : best possiblepenetration properties,result: an efficient weld withperfect propertiesVirtually spatter-free process powerless material transfer work sary8EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG multi-process welding machinesalpha QHIGHLIGHTSReduced heat transfer steels and thin panelsThe best for welding and brazing Universal in all positions Start saving immediately by reducing your joint preparation costs applicationsMinimize your post weld work formation of root and capping runs, no undercutOptimal energy and resourceefficiencygy and wage costs enced individuallyrower weldspool backingreplacement partsReduced heat transfertion and scalingsteelsExcellent gap bridging whenbrazing sheet metalHeat-reduced brazing withinnovative, low melting point,zinc-based solderswith comparable strengthEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A29

MIG/MAG multi-process welding machinesalpha Q With you can weld moreoptimise your work processes! This combination of savings on materials, power andwage costs results in a noticeable reduction in manufacturing costs. All this meansa rapid, calculable amortisation of yourwelding machines.HIGHLIGHTS Very narrow high pressure arc – with deep edge formation Exceptional directional arc stability – Excellent seam quality – affected zoneNo seam preparation – fullconnectionpreparationpreparation welding – without the backing Particularly advantageous,for example if due to corrosionrisks, a backing run is normallyrequired, useable over a largerange of material thicknesses,extremely advantageous forthicker panelsSmaller edge preparationangles – fewer layersration ding gas consumptionport in most cases, when usedto replace submerged arcweldingPrevention of undercutswith fillet weldsParticularly advantageous, e.g.with dynamically loaded componentsSmall heat-affected zones dueto narrow and concentratedarcto reduced heat input temperatures and minimisedjoint distortionParticularly advantageous,e.g. when welding finegrainedsteels10EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG multi-process welding machinesalpha Q Optimised weld seam design modified for the process –reduced seam volume due to smaller included angles for theedge preparation, and in some cases, total elimination of edgepreparation Cost-effective standard accessories and welding materials – Lower manufacturing costs for the entire joining process –reduction in preparation and finishing work as well as costsavings for wages, welding materials, gas and electrical energy Significant time savings create increased manufacturing capacitiesfor new contracts – increase turnover and shorten deliverytimes Standard in all and welding machinesfor manual, mechanised and automated applications Additional cost-saving potential when using the EWM MT torch applies to spare and replaceable parts as well.Secure root formation with theideal seam geometry tion of the throat thickness or safe handling tain penetration irrespective tanceParticularly advantageous, e.g.with very narrow joints and filletwelds as well as dynamicallyloaded components andhard to reach areasEconomic – virtually spatterfreeweldingwith highly dynamic controltechnology materials and shielding gasessimple coatingration and finishing work,reduction in wear and tear offinishing materials, offeringvery high potential for savingsQuality, load capacity, operatingsafetytion in welding failures andcold lapsDirectionally stable, smootharc stickout lengths up to 40 mmarc length and directioncaused by changes in wirestickout lengthParticularly advantageous, e.g.for very narrow joints and filletweldsEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A211

MIG/MAG multi-process welding machinesalpha Q Six high-value welding processes – onemachine coldArc –„reduced-energy“ short arc forwelding and brazing forceArc – the powerful forced arc.Improve quality and save up to 50% ofproduction costs Self-explanatory operating concept – extremelypractical for every user Extended duty cycle and top performance– up to 550 A welding currentCompact, gas-cooled (cooling module for water cooling and transport vehicle optionallyavailable)4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires5 m mains supply leadControls 14Options/accessories 23Technical data 25Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 16Setting range for welding current A 5 - 330Duty cycle (40 °C) 40 % A 330Duty cycle (40 °C) 60 % A 270Duty cycle (40 °C) 100 % A 210Dimensions L x W x H mm 685 x 335 x 750Weight kg 62.5Mobile, can be lifted by crane and moved by fork liftEfficient cooling system with centrifugal pump and large 12 l tank. Pressure monitor, pumpand temperature-controlled fan.Controls 14Options/accessories 23Technical data 25Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 25Setting range for welding current A 5 - 350Duty cycle (40 °C) 100 % A 350Dimensions L x W x H mm 1100 x 455 x 1000Weight kg 125Dimensions, wire feed, L x W x H mm 690 x 300 x 410Weight, wire feed kg 12Pipe solution – no pipeline too longThe perfect solution with optimised JOBsfor pipeline and pipe constructionSuper pulse – super beadSuper pulse technology with alternatingwelding current is the most effectiveMIG/MAG welding solution for manyapplications: visible seams with TIGappearance, secure root weldings andexcellent gap filling12EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG multi-process welding machinesalpha QMobile, can be lifted by crane and moved by fork liftEfficient cooling system with centrifugal pump and large 12 l tank. Pressure monitor, pumpand temperature-controlled fan.Controls 14Options/accessories 23Technical data 26Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 35Setting range for welding current A 5 - 550Duty cycle (40 °C) 60 % A 550Duty cycle (40 °C) 100 % A 420Dimensions L x W x H mm 1100 x 455 x 1000Weight kg 125Dimensions, wire feed, L x W x H mm 690 x 300 x 410Weight, wire feed kg 12MIG Liftarc ignition – high-precision,spatter-free ignitionReliable and reproducible ignition resultsfor manual applicationsSuper pulse – combine welding processeseasilyManual or automatic switching betweendifferent processes during weldingEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A213

MIG/MAG multi-process welding machinesalpha Q - ControlsMachine control overviewControlsMachinesalpha Q 330alpha Q 351alpha Q 551alpha Q14EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG multi-process welding machinesalpha Q - ControlsControl detailsalpha QWide range of possible applications with convenient operation 172 pre-programmed JOBs (welding tasks) with selection via JOB list All welding parameters and functions on the wire feed unit (decompact) or the welding machine (compact) can be adjusted 16 programs per JOB Synergic operation with clear, self-explanatory operating surface Reproducible setting of all welding parameters with digital displays Connection capability for torch and remote control, and for PC with welding data and documentation software Also ideal for mechanised and automatic applicationsEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A215

MIG/MAG multi-process welding machinesalpha Q - ControlsControl functionsControlFunctionsGeneralMIG/MAGMIG/MAG pulseTIGMMAEWM-forceArcEWM-coldArcNon-latchedLatchedSpecial non-latchedSpecial latchedSpotsAutomatic cut-outSynergic operationSuper pulseMIG-Liftarc IMIG-Liftarc IIWire burn-backChoke effectGas pre-flow timeGas post-flow timeCorrection of the arc lengthHold functionIgnition currentUpslope timeMain currentSecondary currentDownslope timeEnd currentProgram durationMaterial, Wire, Gas - settings via JOB-listGas test, currentlessRinse tube packageWire inching, currentless2nd wire feedPush/pull torchIntermediate drive unitDisplaysWelding currentWelding voltageWire speedMetal sheet thicknessJOB numberProgram numberError codeCollective interferenceExcess temperatureWater deficiencyMMAHotstartArcforceAntistickTIGGas pre-flow timeIgnition currentMain currentSecondary currentDownslope timeEnd currentGas post-flow timealpha Q16EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG multi-process welding machinesalpha Q - Options/accessoriesOptions/accessoriesPower sourcesalpha Q 330MIG/MAG welding machine with coldArc and forceArc technology, portable, gasItem no.090-005119-00502alpha Q 351MIG/MAG welding machine with coldArc and forceArc technology, mobile, water090-005130-00502alpha Q 551MIG/MAG welding machine with coldArc and forceArc technology, mobile, water090-005074-00502Wire feed unitalpha Q Drive 4DDouble wire feed unit Two welding tasks with just one power source for alternating welding of e.g. root and cover seams,solid and cored wire, different materials and wire thicknesses No changing of rollers, no torch conversion required, changeover times are greatly reduced The torch trigger is used for changeover between the wire feeds; no special torch or changeover onthe machine required! 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 680 x 530 x 460. Weight 48 kgalpha Q Drive 4L WEWire feed unit, water, Euro central connector 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 690 x 300 x 410. Weight 12 kgalpha Q Drive 4Wire feed unit, water, Euro central connector 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 680 x 460 x 265. Weight 24 kgalpha Q Drive 200CWire feed unit, water, Euro central connector Adjustment of the gas quantity directly on the wire feed unit 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D200 Dimensions: L x W x H in mm, 580 x 290 x 360 Weight 12.5 kgalpha Q Drive 300CWire feed unit, water, Euro central connector Adjustment of the gas quantity directly on the wire feed unit 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 740 x 290 x 480. Weight 13.5 kgIntermediate tube packages70QMM MIG W 1M 7POLIntermediate tube package, for machines with water cooling, 7-poleItem no.090-005121-00502090-005125-00502090-005144-00502090-005142-00502090-005143-00502Item no.094-000406-00000EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A217

MIG/MAG multi-process welding machinesalpha Q - Options/accessoriesOptions/accessoriesIntermediate tube packages95QMM MIG W 1M 7POLIntermediate tube package, for machines with water cooling, 7-poleItem no.094-000407-00000TorchMT300G 3M EZAMIG welding torch, gas-cooled Outstanding welding characteristics are ensured by a separate gas supply and optimal cooling bymeans of a profiled gas channels Ergonomically formed grip plate takes the strain out of work Microswitch with gold-plated contacts and dust protection according to IP65 with defined pressurepoints for ultimate precisionMT300G 3M U/D EZAMIG welding torch, up/down, gas-cooled Setting of wire feed speedItem no.094-500001-00000094-500001-00200MT300G 3M PC1 EZAMIG welding torch, Powercontrol 1, gas-cooled Display and setting of wire feed speed, voltage, programmes094-500001-00400MT300G 3M PC2 EZAMIG welding torch, Powercontrol 2, gas-cooled Display and setting of wire feed speed, voltage, programmes, JOBs094-500001-00700MT400G 3M U/D EZAMIG welding torch, up/down, gas-cooled Setting of wire feed speed094-500003-00200MT400G 3M PC1 EZAMIG welding torch, Powercontrol 1, gas-cooled Display and setting of wire feed speed, voltage, programmes094-500003-00400MT400G 3M PC2 EZAMIG welding torch, Powercontrol 2, gas-cooled Display and setting of wire feed speed, voltage, programmes, JOBs094-500003-00700MT450W 3M EZAMIG welding torch, water-cooled Outstanding welding characteristics thanks to separate gas supply and optimal cooling094-500002-00000MT550WR 3M EZAMIG welding torch, water-cooled Outstanding welding properties are ensured by a separate gas supply and optimal cooling by meansof a parallel double-loop cooling system094-500004-0000018EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG multi-process welding machinesalpha Q - Options/accessoriesTorchMT550WR 3M U/D EZAMIG welding torch, up/down, water-cooled Setting of wire feed speedItem no.094-500004-00200MT550WR 3M PC1 EZAMIG welding torch, Powercontrol 1, water-cooled Display and setting of wire feed speed, voltage, programmes094-500004-00400MT550WR 3M PC2 EZAMIG welding torch, Powercontrol 2, water-cooled Display and setting of wire feed speed, voltage, programmes, JOBs094-500004-00700MT550WLR 3M U/D EZAMIG welding torch, up/down, water-cooled Setting of wire feed speed094-500004-20200MT550WLR 3M PC1 EZAMIG welding torch, Powercontrol 1, water-cooled Display and setting of wire feed speed, voltage, programmes094-500004-20400MT550WLR 3M PC2 EZAMIG welding torch, Powercontrol 2, water-cooled Display and setting of wire feed speed, voltage, programmes, JOBs094-500004-20700Remote controlR10Remote control, wire feed rate correction Robust metal casing with rubber feet, stirrup and holding magnet, 19-pole connection socketItem no.090-008087-00000R20Remote control, program switching Robust metal casing with rubber feet, stirrup and holding magnet, 19-pole connection socket Changeover and display of up to ten welding programmes090-008263-00000R40Remote control, 16 programs Robust metal casing with rubber feet, stirrup and holding magnet, 7-pole connection socket Change over, display, create or modify up to 16 welding programs Switch super pulse function on or off Changeover between standard MIG welding and pulse arc MIG weldingRA5 19POL 5MRemote control e.g. connection cable090-008088-00000092-001470-00005EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A219

MIG/MAG multi-process welding machinesalpha Q - Options/accessoriesOptions/accessoriesRemote controlFRV10-L 7POL 10MExtension/connection cableItem no.092-000201-00000Cooling moduleCOOL71 U43Cooling module with centrifugal pump Modular design, tool-free assembly Cooling capacity 1 l/min: 1200 W, max. flow rate: 5 l/min, max. output pressure: 3.5 bar, 7 l tank capacity Dimensions L x W x H in mm, 685 x 335 x 255 Weight 25 kgCOOL71 U42Air cooling unit with centrifugal pump and reinforced cooling Modular design, tool-free assembly Cooling capacity 2 l/min: 1500 W, max. flow rate: 20 l/min, max. output pressure: 4.5 bar, 7 l tank capacity Dimensions L x W x H in mm, 685 x 335 x 255 Weight 25 kgTransport vehicleTrolly 75 B1Transport vehicle disassembled, boxed, for power source + 1 module + 1 gas cylinder Dimensions L x W x H in mm, 980 x 505 x 990. Weight 34 kgItem no.090-008220-00502090-008201-00502Item no.090-008176-00001Options for retrofittingON FILTER T/PDirt filter for air inlet Reliably protects the machine from impurities under tough working conditions.Item no.092-002092-00000ON SET KRAN HORCross arm for horizontal suspension of the machine To mount the welding machine, e.g. directly above the workplace.092-001832-00000ON SET KRAN HOR/VER 330 alpha QCross arm for horizontal or vertical suspension of the machine. With impact protection To mount the welding machine, e.g. directly above the workplace.092-002393-00000ON WHEELS PHOENIX 330Wheel assembly kit for PHOENIX 330 machine series Wheel set – facilitates work at frequently changing welding sites092-002387-00000ON FSB WHEELS W/T/PLocking brake for machine wheels Front wheels with locking brake allow the machine to be safely parked even on uneven ground.092-002110-0000020EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG multi-process welding machinesalpha Q - Options/accessoriesOptions for retrofittingON HOSE/FR MOUNTMount for tubes and remote control for machines without star handle Keeps the machine in a tidy condition: tubes and cables of e.g. welding torches or remote controls canbe coiled in an orderly way on the machine. Also helps to fix remote controls in placeItem no.092-002116-00000ON HOSE/FR MOUNT DKMount for tubes and remote control for machines with star handle Keeps the machine in a tidy condition: tubes and cables of e.g. welding torches or remote controls canbe coiled in an orderly way on the machine. Also helps to fix remote controls in place092-002117-00000ON DK DRIVE 4L T/PStar handle for housing a Drive 4L type wire feed unit Swivel mounting of the wire feed unit on the welding machine092-002112-00000ON DK PHOENIX DRIVE 4Star handle for housing a Drive 4 type wire feed unit Swivel mounting of the wire feed unit on the welding machine092-002280-00000ON DK PHOENIX DRIVE 4 WHEELSSet of star handle and wheel kit for Drive 4 type wire feed units Swivel mounting of the wire feed unit on the welding machine092-002284-00000ON HOLDER GAS BOTTLE

MIG/MAG multi-process welding machinesalpha Q - Options/accessoriesOptions/accessoriesWire feed unit optionsON RMSDDV1Wheel assembly kit for DRIVE 4 Wheel set – facilitates work at frequently changing welding sitesItem no.090-008035-00000ON RMSDV2Wheel assembly kit for DRIVE 4L Wheel set – facilitates work at frequently changing welding sites090-008151-00000GeneralDM1 32L/MINManometer pressure reducer Single-stage pressure reducers for use with standard MIG/MAG welding machines. HD stands for a heavy-dutyindustrial version for daily use, with increased abstraction volumes over several hours withoutthe danger of icing.AK300Adapter for K300 basket coilItem no.094-000009-00000094-001803-000015POLE/CEE/32A/MMains plug094-000207-00000KF 23E-10Coolant (-10 °C), 9.3 l094-000530-00000KF 23E-200Coolant (-10 °C), 200 l094-000530-00001KF 37E-10Coolant (-20 °C), 9.3 l094-006256-0000022EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG multi-process welding machinesalpha Q - Options/accessoriesMachine-dependentMachines Page alpha Q 330 alpha Q 351 alpha Q 551Wire feed unitalpha Q Drive 4D 17 – alpha Q Drive 200C 17 – alpha Q Drive 300C 17 – alpha Q Drive 4L WE 17 – alpha Q Drive 4 17 – Intermediate tube packages70QMM MIG W 1M 7POL 17 – –95QMM MIG W 1M 7POL 18 – – TorchMT300G 3M EZA 18 – –MT450W 3M EZA 18 – –MT550WR 3M EZA 18 – – Cooling moduleCOOL71 U42 20 – –COOL71 U43 20 – –Transport vehicleTrolly 75 B1 20 – –Options for retrofittingON SET KRAN HOR/VER 330 alpha Q 20 – –ON WHEELS PHOENIX 330 20 – –ON SET KRAN HOR 20 – –ON DK PHOENIX DRIVE 4 21 – ON DK PHOENIX DRIVE 4 WHEELS 21 – ON DK DRIVE 4L T/P 21 – ON FILTER T/P 20 – ON FSB WHEELS W/T/P 21 – ON HOLDER GAS BOTTLE

MIG/MAG multi-process welding machinesalpha Q - Options/accessoriesControl-dependentControls Page alpha QWire feed unitalpha Q Drive 4D 17 alpha Q Drive 200C 17 alpha Q Drive 300C 17 TorchMT300G 3M PC2 EZA 18 MT400G 3M U/D EZA 18 MT550WR 3M PC2 EZA 19 MT400G 3M PC1 EZA 18 MT400G 3M PC2 EZA 18 MT550WLR 3M PC2 EZA 19 MT300G 3M U/D EZA 18 MT550WR 3M U/D EZA 19 MT550WLR 3M PC1 EZA 19 MT300G 3M PC1 EZA 18 MT550WR 3M PC1 EZA 19 MT550WLR 3M U/D EZA 19 Remote controlFRV10-L 7POL 10M 20 RA5 19POL 5M 19 R10 19 R20 19 R40 19 24EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG multi-process welding machinesalpha Q - Technical dataTechnical dataalpha Q 330 alpha Q 351MIG/MAG TIG MMA MIG/MAG TIG MMASetting range for welding current A 5 - 330 5 - 330 5 - 330 5 - 350 5 - 350 5 - 350Duty cycle at ambient temperature °C 40 40 40 25 40 25 40 25 4040 % A 330 330 330 – – – – – –60 % A 270 270 270 – – – – – –100 % A 210 210 210 350 350 350 350 350 350Mains frequency Hz 50 / 60 50 / 60Mains fuses (slow-blow) A 3 x 16 3 x 25Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)Max. connected load kVA 12.7 9.7 13.8 13.9 10.6 15Recommended generator power kVA 18.7 20.3Wire drive rollers – 4Wire speed m/min – 0.5 - 24Dimensions, machine, L x W x H mm 685 x 335 x 750 1100 x 455 x 1000Dimensions, wire feed, L x W x H mm – 690 x 300 x 410Weight, machine kg 62.5 125Weight, wire feed kg – 12Protection classification IP 23 IP 23Insulation class H HTorch connection – Euro centralCooling output kW – 1500Tank capacity l – 12Flow rate l/min – 5Max. output pressure bar – 3.5StandardsIEC 60 974-1 / IEC 60 974-5 / IEC60 974-10 / CE / S-Safety signIEC 60 974-1 / IEC 60 974-2 / IEC 60 974-10 / CE / S-Safety signEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A225

MIG/MAG multi-process welding machinesalpha Q - Technical dataTechnical dataalpha Q 551MIG/MAG TIG MMASetting range for welding current A 5 - 550 5 - 550 5 - 550Duty cycle at ambient temperature °C 25 40 25 40 25 4060 % A 550 550 550 550 550 55080 % A 520 – 520 – 520 –100 % A 450 420 450 420 450 420Mains frequency Hz 50 / 60Mains fuses (slow-blow) A 3 x 35Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Max. connected load kVA 28.8 22.2 29.2Recommended generator power kVA 39.4Wire drive rollers 4Wire speed m/min 0.5 - 24Dimensions, machine, L x W x H mm 1100 x 455 x 1000Dimensions, wire feed, L x W x H mm 690 x 300 x 410Weight, machine kg 125Weight, wire feed kg 12Protection classification IP 23Insulation classHTorch connectionEuro centralCooling output kW 1500Tank capacity l 12Flow rate l/min 5Max. output pressure bar 3.5StandardsIEC 60 974-1 / IEC 60 974-2 / IEC 60 974-10 / CE / S-Safety sign26EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG pulse welding machinesPicomig/Phoenix portableMIG/MAG pulse welding machinesPhoenix and Picomig – High-tech synergic welding power sources, by professionals for professionalsCost-effective and kind to the environment – fully digital MIG/MAG welding power sources with pulse arcs from innovationleader EWM are the ultimate in joining technology. They precisely determine droplet size and frequency of materialtransfer over the entire power range – from the lowest current to the power limit. The pulse arc is fully short circuit-proof.And the result is always first-class: low-spatter quality seams that are always reproducible, plus minimal finishing work onall joinable metals.28EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG pulse welding machinesPicomig/Phoenix portable - OverviewOverviewMIG/MAG pulse welding machines portableDesignCompactMax. weldingcurrentAProduct name Cooling PagegascooledOptionalcoolingmodulewatercooled180 Picomig 180 Puls – – 32330 Phoenix 330 Puls – 32MIG/MAG pulse welding machines mobileDesignMax. weldingcurrentAProduct name Cooling PagegascooledOptionalcoolingmodulewatercooledCompact 300 Phoenix 301 Car Expert – – 38350 Phoenix 351 Puls – – 36450 Phoenix 451 Puls – – 36DecompactPhoenix 551 Puls – – 37550Phoenix 551 Puls Highspeed – – 37Product detailsPageControls 39Machine control overview 39Control details 40Control functions 45Options/accessories 55Details 46Machine-dependent 55Control-dependent 57Technical data 58EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A229

MIG/MAG pulse welding machinesPicomig/Phoenix portablePhoenix covers every needConstruction site, assembly, workshop, production site– the right machine for every location and every task.Can be expanded at any time with cooling moduleand transport vehicle – no need for tools or specialistpersonnelHighlightsIdeal for self-shielding cored wiresCost-effective – open-air welding tasks can be performed with MMA as wellas with cored wire in the MIG/MAG welding processInnovative pulse welding for stainless steel and aluminiumThe perfect pulse welding job guarantees superb welding results whenjoining stainless steel and aluminium thanks to controlled drop transfer andtargeted, adapted heat inputPicomig 180 pulse – the professional solution for construction sites and assemblySmall, light, universal – the plastic casing and innovative inverter technologymake this the perfect tool for practical applications.Picomig 180 pulse – professionally equippedFour full welding processes: MIG/MAG pulse, standard, MMA and TIG (Liftarc)welding in a single machinePhoenix – multi-talentedMIG/MAG pulse, standard, forceArc plus TIG(Liftarc) and MMA – five processes,one power sourcePhoenix - diverse range of accessories and optionsEasy to use: with our power control welding torch, all programmes, usermodes, procedures and up down functions are accessible through a button.30EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG pulse welding machinesPicomig/Phoenix portableAdvantagesPicomig 180 – ideal for self-shielding coredwiresTool-free pole reversal and cored wire characteristicsas standard100% suitable for construction sitesPerfect for large construction sites andvery tough assembly work with long mainssupply leads or connected directly to a generator.High tolerance to mains fluctuationsensures a perfect welding result.Powerful4-roller drive unit with large roller diameterfor reliable wire guidanceTotal convenienceNo tools required for roller change, Eachroller is suitable for two different wirediametersPractical central connectorPlug-in welding torch for easy exchange ofliners and plastic coresEasy servicing and maintenanceRapid changeover of welding accessoriesthanks to connection sockets for weldingtorches and workpiece lead

MIG/MAG pulse welding machinesPicomig/Phoenix portable Highly straightforward Synergic operation Four full-value welding processes Compact – integrated wire feed forceArc – the powerful forced arc.Improve quality and save up to 50% ofproduction costsPolarity selection and display: superb for welding self-shielding cored wires4-roller wire feed Equipped for 0.8 mm + 1.0 mm steel wires3.5 m mains supply lead with 16 A shock-proof plugControls 39Options/accessories 55Technical data 58Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow) A 1 x 16Setting range for welding current A 5 - 180Duty cycle (40 °C) 25 % A 180Duty cycle (40 °C) 60 % A 120Duty cycle (40 °C) 100 % A 100Dimensions L x W x H mm 685 x 280 x 360Weight kg 154-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires5 m mains supply leadTrolley, cooling module and multi-voltage module (230 V, 400 V, 480 V) optionally availableControls 39Options/accessories 55Technical data 58Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 16Setting range for welding current A 5 - 330Duty cycle (40 °C) 40 % A 330Duty cycle (40 °C) 60 % A 270Duty cycle (40 °C) 100 % A 210Dimensions L x W x H mm 685 x 335 x 520Weight kg 42.5Picomig 180 – easy-to-handle SynergicoperationWith extensive functions, non-latched,latched, spot, intervalPhoenix 330 – combine as requiredEasy combination with e.g. coolingmodules or transport vehicles – nospecialist staff or tools required andno need to open the welding machine.Innovative and easy to expand to meetfuture needs.32EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG pulse welding machinesPhoenix, mobileThe ultimate in joining technology3-in-1 casing concept means power source, transportvehicle and cooling unit are combined in one unit foreasy transport and handling. Optimised air guidanceensures greater cooling performance, providing longerduty cycles as well as less soiling in the machine. Easyhandling is guaranteed by self-explanatory controls.All-round performance for tough practical useHighlightsMulti-talentedMIG/MAG pulse, standard, forceArc plus TIG and MMA – five processes, onepower source.Self-explanatory, intuitive operating conceptsConcept – setting of essential parameters directly at the wire feed unitProgress – all settings are available at the wire feed unitExpert – optionally wire feed operation M3.00 reduced to the essentials orM3.70 with extended settingsforceArc – highly productive, impressive qualityUp to 50% lower production costs: a masterpiece of innovative MIG/MAGprocess engineering. Powerful forced arc, deep fusion penetration and virtuallyspatter-free weld seams of the highest quality.Lightweight but strongParticularly reliable joining of aluminium with controlled heat feeding thanksto the optimised pulse shapes of the welding current. The sophisticated startprogram with high ignition pulse current ensures reliable ignition at all times.Innovative pulse welding for stainless steel and black-whiteThe perfect pulse welding job guarantees optimum welding results in jointingstainless steel as well as black and white connections thanks to controlleddrop transfer and targeted, adapted heat input.Phoenix - diverse range of accessories and optionsEasy to use: with our power control welding torch, all programmes, usermodes, procedures and up down functions are accessible through a button.34EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG pulse welding machinesPhoenix, mobileAdvantagesExtra-large 12 litre tankTrouble-free commissioning even with longtube packages and safe operation at hightemperatures and during extended dutycycles4 lifting lugs as standard100% mobile for transportation in productionhalls and shipyards with restrictedaccessConnected in no timeScrew and plug-in connections for intermediatehose package located externally onwire feedMobility for any locationLarge wheels for easy running – even onvery uneven surfaces. Same gauge on frontand rear wheels facilitates transportTotal convenienceNo tools required for roller change, Eachroller is suitable for two different wirediametersMulti-functional, ergonomic handle systemEffortless running, practical holder for hosepackages, impact protectionEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A235

MIG/MAG pulse welding machinesPhoenix, mobile Five full welding processes – one machine EWM forceArc – the powerful forced arc.Improve quality and save up to 50% inproduction costs Three self-explanatory operating conceptsto choose from – Concept, Progress,Expert – practical for every user Extended duty cycle and top performance– up to 550 A welding currentMobile, can be lifted by crane and moved by fork lift4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wiresEfficient cooling system with centrifugal pump and large 12 l tank. Pressure monitor, pumpand temperature-controlled fan.Controls 39Options/accessories 55Technical data 58Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 25Setting range for welding current A 5 - 350Duty cycle (40 °C) 100 % A 350Dimensions L x W x H mm 1100 x 455 x 1000Weight kg 125Dimensions, wire feed, L x W x H mm 690 x 300 x 410Weight, wire feed kg 12Mobile, can be lifted by crane and moved by fork lift4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wiresEfficient cooling system with centrifugal pump and large 12 l tank. Pressure monitor, pumpand temperature-controlled fan.Controls 39Options/accessories 55Technical data 59Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 35Setting range for welding current A 5 - 450Duty cycle (40 °C) 80 % A 450Duty cycle (40 °C) 100 % A 420Dimensions L x W x H mm 1100 x 455 x 1000Weight kg 125Dimensions, wire feed, L x W x H mm 690 x 300 x 410Weight, wire feed kg 12Super pulse – super beadSuper pulse technology with alternatingwelding current is the most effectiveMIG/MAG welding solution for manyapplications: visible seams with TIGappearance, secure root weldings andexcellent gap fillingMIG Liftarc ignition – high-precision,spatter-free ignitionReliable and reproducible ignition resultsfor manual applications36EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG pulse welding machinesPhoenix, mobileMobile, can be lifted by crane and moved by fork lift4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wiresEfficient cooling system with centrifugal pump and large 12 l tank. Pressure monitor, pumpand temperature-controlled fan.Controls 39Options/accessories 55Technical data 59Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 35Setting range for welding current A 5 - 550Duty cycle (40 °C) 60 % A 550Duty cycle (40 °C) 100 % A 420Dimensions L x W x H mm 1100 x 455 x 1000Weight kg 125Dimensions, wire feed, L x W x H mm 690 x 300 x 410Weight, wire feed kg 12Wire speed up to 30 m/min for high deposition ratesMobile, can be lifted by crane and moved by fork lift4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wiresControls 39Options/accessories 55Technical data 60Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 35Setting range for welding current A 5 - 550Duty cycle (40 °C) 60 % A 550Duty cycle (40 °C) 100 % A 420Dimensions L x W x H mm 1100 x 455 x 1000Weight kg 125Dimensions, wire feed, L x W x H mm 680 x 460 x 265Weight, wire feed kg 24.5High deposition rate – 15 kg per hourHighspeed takes over where otherprocesses reach their limits: wire speedup to 30 m/minMulti-voltage capability – the idealsolutionMulti-voltage version for different nationalgrids. 3 x 230 V, 400 V, 480 V (option,ex works)EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A237

MIG/MAG pulse welding machinesPhoenix, mobile - Vehicle body repair Optimised operating surface in thelanguage of vehicle body constructiontechnicians shortens repair times andprevents errors All the necessary welding processes inone machine: MAG welding, MIG brazingand MIG welding Future-focused – software „update“ capabilityfor e.g. new manufacturer-specificcharacteristics and programsMIG welding of aluminium (1.0 to 5.0 mm)MIG brazing on plated and unplated panels (0.8 to 3.0 mm)MAG welding for all steel panels (0.8 mm to 5.0 mm)4-roller wire feed Equipped for 0.8 mm + 1.0 mm steel wiresControls 39Options/accessories 55Technical data 60Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 16Setting range for welding current A 5 - 300Duty cycle (40 °C) 60 % A 300Duty cycle (40 °C) 100 % A 250Dimensions L x W x H mm 930 x 460 x 730Weight kg 69.5MIG welding torch Car ControlWelding torch with integrated remotecontrol and display to select seam types/programmes directly at the workplaceQuickfix for PERFECT DENT REMOVALPerfect reshaping of deformed vehiclebody areas accessible from only oneside!38EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG pulse welding machinesPhoenix, mobile - ControlsMachine control overviewControls Picomig Concept Progress Expert Car ExpertMachinesPicomig 180 Puls – – – –Phoenix 330 Puls – – –Phoenix 351 Puls – –Phoenix 451 Puls – –Phoenix 551 Puls – –Phoenix 551 Puls Highspeed – – – –Phoenix 301 Car Expert – – – – EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A239

MIG/MAG pulse welding machinesPhoenix, mobile - ControlsControl detailsPicomigSimplest possible operation with maximum ease-of-use All welding parameters and functions can be adjusted on the welding machine 32 pre-programmed JOBs (welding tasks) with selection via JOB list Synergic operation with clear, self-explanatory operating surface Reproducible setting of all welding parameters with digital display40EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG pulse welding machinesPhoenix, mobile - ControlsConceptIdeal for manual applications All welding parameters and functions can be adjusted on the welding machine 115 pre-programmed JOBs (welding tasks) with selection via JOB list 16 programs per JOB Synergic operation with clear, self-explanatory operating surface Reproducible setting of all welding parameters with digital displays Connection capability for torch and remote control, for setting the wire feed speed and correcting the arc lengthEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A241

MIG/MAG pulse welding machinesPhoenix, mobile - ControlsControl detailsProgressWide range of possible applications with convenient operation 115 pre-programmed JOBs (welding tasks) with selection via JOB list All welding parameters and functions on the wire feed unit (decompact) or the welding machine (compact) can be adjusted 16 programs per JOB Synergic operation with clear, self-explanatory operating surface Reproducible setting of all welding parameters with digital displays Connection capability for torch and remote control, and for PC with welding data and documentation software Also ideal for mechanised and automatic applications42EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG pulse welding machinesPhoenix, mobile - ControlsExpertVery straightforward and extremely convenient to use – ideal for frequently changing welding tasks JOB (welding task) selection via self-explanatory operating surface with user support 128 pre-programmed and 128 customised JOBs can be selected directly on the welding machine Welding parameters and functions can be set both on the welding machine and on the wire feed 16 programs per JOB Direct access to 3 special JOBs Synergic operation Reproducible setting of all welding parameters with digital displays Connection capability for torch and remote control, and for PC with welding data and documentation software Also ideal for mechanised and automatic applicationsEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A243

MIG/MAG pulse welding machinesPhoenix, mobile - ControlsControl detailsCar ExpertOptimised operation ideally matched to the demands of vehicle body repair Direct selection of vehicle-specific parameters for vehicle body repair in the „language“ of vehicle body constructiontechnicians Pre-defined, programmed, manufacturer-specific welding and brazing parameters make time-consuming searches intables and executing settings a thing of the past, can be called up directly from the torch at the site of work Customised, simple-to-use options for saving manufacturer-specific characteristics and programs Synergic operation with clear, self-explanatory operating surface Reproducible setting of all welding parameters with digital displays44EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG pulse welding machinesPhoenix, mobile - ControlsControl functionsControlPicomig Concept Progress Expert Car ExpertFunctionsGeneralMIG/MAG MIG/MAG pulse TIG –MMA –EWM-forceArc – –Non-latched Latched Interval – – – –Spots Special non-latched – Special latched – Automatic cut-out Synergic operation Super pulse – –MIG-Liftarc I – –MIG-Liftarc II – –Wire burn-back Choke effect Gas pre-flow time –Gas post-flow time –Correction of the arc length Hold function Material, Wire, Gas - settings via JOB-list – –Pause time – – – –Ignition current – –Upslope time – Main current – Secondary current – Downslope time – End current – Program duration – Material, Wire, Gas - settings directly via buttons – – – Gas test, currentless Rinse tube package –Wire inching, currentless Intermediate drive unit – 2nd wire feed – – –Push/pull torch – – DisplaysWelding current Welding voltage Wire speed Metal sheet thickness JOB number –Error code Polarity display – – – –Program number – Running time – – – –Collective interference –Excess temperature Water deficiency – –MMAHotstart –Arcforce –Antistick –TIGGas pre-flow time –Ignition current –Upslope time – – – –Main current –Secondary current –Downslope time –End current –Gas post-flow time –EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A245

MIG/MAG pulse welding machinesPhoenix, mobile - Options/accessoriesOptions/accessoriesPower sourcesPicomig 180 Puls TGEMIG/MAG pulse welding machine, compact, portable, gas, Euro central connectorItem no.090-005135-00502Phoenix 330 Progress Puls forceArcMIG/MAG pulse welding machine, compact, portable, gas, Euro central connector090-005073-00502Phoenix 351 Progress Puls forceArc DWMIG/MAG pulse welding machine, decompact, mobile, water090-004848-00502Phoenix 451 Progress Puls forceArc DWMIG/MAG pulse welding machine, decompact, mobile, water090-005010-00502Phoenix 551 Progress Puls forceArc DWMIG/MAG pulse welding machine, decompact, mobile, water090-005013-00502Phoenix 551 Progress Puls HighspeedMIG/MAG pulse welding machine, decompact, mobile, water090-005140-00502Phoenix 301 CAR Expert PulsMIG/MAG pulse welding machine, compact, mobile, gas, Euro central connector090-004998-00502Wire feed unitPhoenix Progress drive 4DDouble wire feed unit Two welding tasks with just one power source for alternating welding of e.g. root and cover seams,solid and cored wire, different materials and wire thicknesses No changing of rollers, no torch conversion required, changeover times are greatly reduced The torch trigger is used for changeover between the wire feeds; no special torch or changeover onthe machine required! 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 680 x 530 x 460. Weight 48 kgPhoenix Concept Drive 4L WEWire feed unit, water, Euro central connector 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 690 x 300 x 410. Weight 12 kgItem no.090-005080-00502090-004842-0050246EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG pulse welding machinesPhoenix, mobile - Options/accessoriesWire feed unitPhoenix Progress Drive 4L WEWire feed unit, water, Euro central connector 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 690 x 300 x 410. Weight 12 kgPhoenix Expert Drive 4L WEWire feed unit, water, Euro central connector 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 690 x 300 x 410. Weight 12 kgPhoenix Expert Drive 4L WE M3.004-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 690 x 300 x 410. Weight 12 kgItem no.090-004844-00502090-004846-00502090-004802-00502Phoenix Concept Drive 4 WEWire feed unit, water, Euro central connector 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 680 x 460 x 265. Weight 24 kgPhoenix Progress Drive 4 WEWire feed unit, water, Euro central connector 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 680 x 460 x 265. Weight 24 kgPhoenix Progress Drive 4 HSWire feed unit for high performance welding 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 680 x 460 x 265. Weight 24 kgPhoenix Expert Drive 4 WEWire feed unit, water, Euro central connector 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 680 x 460 x 265. Weight 24 kgPhoenix Concept Drive 200C WEWire feed unit, water, Euro central connector Adjustment of the gas quantity directly on the wire feed unit 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D200 Dimensions: L x W x H in mm, 580 x 290 x 360 Weight 12.5 kgPhoenix Progress Drive 200C WEWire feed unit, water, Euro central connector Adjustment of the gas quantity directly on the wire feed unit 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D200 Dimensions: L x W x H in mm, 580 x 290 x 360 Weight 12.5 kgPhoenix Expert Drive 200C WEWire feed unit, water, Euro central connector Adjustment of the gas quantity directly on the wire feed unit 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D200 Dimensions: L x W x H in mm, 580 x 290 x 360 Weight 12.5 kgPhoenix Concept Drive 300C WEWire feed unit, water, Euro central connector Adjustment of the gas quantity directly on the wire feed unit 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 740 x 290 x 480. Weight 13.5 kg090-004841-00502090-004843-00502090-005141-00502090-004845-00502090-005116-00502090-005102-00502090-005104-00502090-005117-00502EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A247

MIG/MAG pulse welding machinesPhoenix, mobile - Options/accessoriesOptions/accessoriesWire feed unitPhoenix Progress Drive 300C WEWire feed unit, water, Euro central connector Adjustment of the gas quantity directly on the wire feed unit 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 740 x 290 x 480. Weight 13.5 kgPhoenix Expert Drive 300C WEWire feed unit, water, Euro central connector Adjustment of the gas quantity directly on the wire feed unit 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 740 x 290 x 480. Weight 13.5 kgIntermediate tube packages70QMM MIG W 1M 7POLIntermediate tube package, for machines with water cooling, 7-poleItem no.090-005103-00502090-005105-00502Item no.094-000406-0000095QMM MIG W 1M 7POLIntermediate tube package, for machines with water cooling, 7-pole094-000407-0000070QMM MIG W 1M 19POLIntermediate tube package, for machines with water cooling, 19-pole094-009082-0000095QMM MIG W 1M 19POLIntermediate tube package, for machines with water cooling, 19-pole094-009083-00000TorchMT450W 4M PC1 EZAMIG welding torch, water-cooled Display and setting of wire feed speed, voltage, programmesItem no.094-500002-00404MT220G 3M EZAMIG welding torch, gas-cooled Outstanding welding characteristics are ensured by a separate gas supply and optimal cooling bymeans of a profiled gas channels Ergonomically formed grip plate takes the strain out of work Microswitch with gold-plated contacts and dust protection according to IP65 with defined pressurepoints for ultimate precisionMT300G 3M EZAMIG welding torch, gas-cooled Outstanding welding characteristics are ensured by a separate gas supply and optimal cooling bymeans of a profiled gas channels Ergonomically formed grip plate takes the strain out of work Microswitch with gold-plated contacts and dust protection according to IP65 with defined pressurepoints for ultimate precision094-500000-00000094-500001-0000048EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG pulse welding machinesPhoenix, mobile - Options/accessoriesTorchMT300G 3M U/D EZAMIG welding torch, up/down, gas-cooled Setting of wire feed speedItem no.094-500001-00200MT300G 3M PC1 EZAMIG welding torch, Powercontrol 1, gas-cooled Display and setting of wire feed speed, voltage, programmes094-500001-00400MT300G 3M PC2 EZAMIG welding torch, Powercontrol 2, gas-cooled Display and setting of wire feed speed, voltage, programmes, JOBs094-500001-00700MT400G 3M U/D EZAMIG welding torch, up/down, gas-cooled Setting of wire feed speed094-500003-00200MT400G 3M PC1 EZAMIG welding torch, Powercontrol 1, gas-cooled Display and setting of wire feed speed, voltage, programmes094-500003-00400MT400G 3M PC2 EZAMIG welding torch, Powercontrol 2, gas-cooled Display and setting of wire feed speed, voltage, programmes, JOBs094-500003-00700MT450W 3M EZAMIG welding torch, water-cooled Outstanding welding characteristics thanks to separate gas supply and optimal cooling094-500002-00000MT450W 3M U/D EZAMIG welding torch, up/down, water-cooled Setting of wire feed speed094-500002-00200MT450W 3M PC1 EZAMIG welding torch, Powercontrol 1, water-cooled Display and setting of wire feed speed, voltage, programmes094-500002-00400MT450W 3M PC2 EZAMIG welding torch, Powercontrol 2, water-cooled Display and setting of wire feed speed, voltage, programmes, JOBs094-500002-00700EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A249

MIG/MAG pulse welding machinesPhoenix, mobile - Options/accessoriesOptions/accessoriesTorchMT550WR 3M EZAMIG welding torch, water-cooled Outstanding welding properties are ensured by a separate gas supply and optimal cooling by meansof a parallel double-loop cooling systemItem no.094-500004-00000MT550WR 3M U/D EZAMIG welding torch, up/down, water-cooled Setting of wire feed speed094-500004-00200MT550WR 3M PC1 EZAMIG welding torch, Powercontrol 1, water-cooled Display and setting of wire feed speed, voltage, programmes094-500004-00400MT550WR 3M PC2 EZAMIG welding torch, Powercontrol 2, water-cooled Display and setting of wire feed speed, voltage, programmes, JOBs094-500004-00700MT550WL 3M EZAMIG welding torch, water-cooled Extra long torch neck: fewer wire feed problems with very soft, very hard and large-diameter wireelectrodes094-500004-20000MT550WLR 3M U/D EZAMIG welding torch, up/down, water-cooled Setting of wire feed speed094-500004-20200TIG 150 GD 4M EZATIG welding torch, Euro central connection094-512291-04000Remote controlR10Remote control, wire feed rate correction Robust metal casing with rubber feet, stirrup and holding magnet, 19-pole connection socketItem no.090-008087-00000R20Remote control, program switching Robust metal casing with rubber feet, stirrup and holding magnet, 19-pole connection socket Changeover and display of up to ten welding programmes090-008263-00000R40Remote control, 16 programs Robust metal casing with rubber feet, stirrup and holding magnet, 7-pole connection socket Change over, display, create or modify up to 16 welding programs Switch super pulse function on or off Changeover between standard MIG welding and pulse arc MIG welding090-008088-0000050EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG pulse welding machinesPhoenix, mobile - Options/accessoriesRemote controlRA5 19POL 5MRemote control e.g. connection cableItem no.092-001470-00005FRV10-L 7POL 10MExtension/connection cable092-000201-00000Cooling moduleCOOL71 U43Cooling module with centrifugal pump Modular design, tool-free assembly Cooling capacity 1 l/min: 1200 W, max. flow rate: 5 l/min, max. output pressure: 3.5 bar, 7 l tank capacity Dimensions L x W x H in mm, 685 x 335 x 255 Weight 25 kgCOOL71 U42Air cooling unit with centrifugal pump and reinforced cooling Modular design, tool-free assembly Cooling capacity 2 l/min: 1500 W, max. flow rate: 20 l/min, max. output pressure: 4.5 bar, 7 l tank capacity Dimensions L x W x H in mm, 685 x 335 x 255 Weight 25 kgTransport vehicleTrolly 75 B1Transport vehicle disassembled, boxed, for power source + 1 module + 1 gas cylinder Dimensions L x W x H in mm, 980 x 505 x 990. Weight 34 kgItem no.090-008220-00502090-008201-00502Item no.090-008176-00001Options for retrofittingON FILTER T/PDirt filter for air inlet Reliably protects the machine from impurities under tough working conditions.Item no.092-002092-00000ON SET KRAN HORCross arm for horizontal suspension of the machine To mount the welding machine, e.g. directly above the workplace.092-001832-00000ON SET KRAN HOR/VER 330 PhoenixCross arm for horizontal or vertical suspension of the machine. With impact protection To mount the welding machine, e.g. directly above the workplace.092-002355-00000ON WHEELS PHOENIX 330Wheel assembly kit for PHOENIX 330 machine series Wheel set – facilitates work at frequently changing welding sites092-002387-00000EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A251

MIG/MAG pulse welding machinesPhoenix, mobile - Options/accessoriesOptions/accessoriesOptions for retrofittingON FSB WHEELS W/T/PLocking brake for machine wheels Front wheels with locking brake allow the machine to be safely parked even on uneven ground.Item no.092-002110-00000ON HOSE/FR MOUNTMount for tubes and remote control for machines without star handle Keeps the machine in a tidy condition: tubes and cables of e.g. welding torches or remote controls canbe coiled in an orderly way on the machine. Also helps to fix remote controls in place092-002116-00000ON HOSE/FR MOUNT DKMount for tubes and remote control for machines with star handle Keeps the machine in a tidy condition: tubes and cables of e.g. welding torches or remote controls canbe coiled in an orderly way on the machine. Also helps to fix remote controls in place092-002117-00000ON DK DRIVE 4L T/PStar handle for housing a Drive 4L type wire feed unit Swivel mounting of the wire feed unit on the welding machine092-002112-00000ON DK PHOENIX DRIVE 4Star handle for housing a Drive 4 type wire feed unit Swivel mounting of the wire feed unit on the welding machine092-002280-00000ON DK PHOENIX DRIVE 4 WHEELSSet of star handle and wheel kit for Drive 4 type wire feed units Swivel mounting of the wire feed unit on the welding machine092-002284-00000ON HOLDER GAS BOTTLE

MIG/MAG pulse welding machinesPhoenix, mobile - Options/accessoriesOW DRIVE 4DHolding plate for twin case and wheel spacers092-002544-00001OW MULTIVOLT 351Multi-voltage (230V/400V/480V) – factory fitting (no retrofitting)092-002541-00001OW MULTIVOLT 451/551Multi-voltage (230V/400V/480V) – factory fitting (no retrofitting)092-002542-00001Wire feed unit optionsON RMSDDV1Wheel assembly kit for DRIVE 4 Wheel set – facilitates work at frequently changing welding sitesItem no.090-008035-00000ON RMSDV2Wheel assembly kit for DRIVE 4L Wheel set – facilitates work at frequently changing welding sites090-008151-00000GeneralDM1 32L/MINManometer pressure reducer Single-stage pressure reducers for use with standard MIG/MAG welding machines. HD stands for a heavy-dutyindustrial version for daily use, with increased abstraction volumes over several hours withoutthe danger of icing.AK300Adapter for K300 basket coilItem no.094-000009-00000094-001803-00001ADAP SCHUKO/16ACEEEarth contact coupling/CEE16A plug092-000812-000005POLE/CEE/16A/MMains plug094-000712-000005POLE/CEE/32A/MMains plug094-000207-00000EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A253

MIG/MAG pulse welding machinesPhoenix, mobile - Options/accessoriesOptions/accessoriesGeneralKF 23E-10Coolant (-10 °C), 9.3 lItem no.094-000530-00000KF 23E-200Coolant (-10 °C), 200 l094-000530-00001KF 37E-10Coolant (-20 °C), 9.3 l094-006256-0000054EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG pulse welding machinesPhoenix, mobile - Options/accessoriesMachine-dependentMachinesPagePicomig 180PulsPhoenix 330PulsPhoenix 351PulsPhoenix 451PulsPhoenix 551PulsPhoenix 551Puls HighspeedWire feed unitPhoenix Progress Drive 4L WE 47 – – –Phoenix Progress Drive 200C WE 47 – – –Phoenix Progress Drive 300C WE 48 – – –Phoenix Progress Drive 4 WE 47 – – –Phoenix Progress drive 4D 46 – – –Phoenix Progress Drive 4 HS 47 – – – – – Intermediate tube packages70QMM MIG W 1M 7POL 17 – – – –95QMM MIG W 1M 7POL 18 – – – – TorchMT220G 3M EZA 48 – – – – –TIG 150 GD 4M EZA 50 – – – – –MT300G 3M EZA 18 – – – – –MT450W 3M EZA 18 – – – – –MT550WR 3M EZA 18 – – – –MT550WL 3M EZA 50 – – – – – Cooling moduleCOOL71 U42 20 – – – – –COOL71 U43 20 – – – – –Transport vehicleTrolly 75 B1 20 – – – – –Options for retrofittingON SET KRAN HOR 20 – – – – –ON SET KRAN HOR/VER 330 Phoenix 51 – – – – –ON WHEELS PHOENIX 330 20 – – – – –ON DK DRIVE 4L T/P 21 – – –ON DK PHOENIX DRIVE 4 21 – – ON FILTER T/P 20 – – ON FSB WHEELS W/T/P 21 – – ON HOLDER GAS BOTTLE

MIG/MAG pulse welding machinesPhoenix, mobile - Options/accessoriesMachine-dependentMachinesPagePhoenix 301Car ExpertWire feed unitPhoenix Progress Drive 4L WE 47 –Phoenix Progress Drive 200C WE 47 –Phoenix Progress Drive 300C WE 48 –Phoenix Progress Drive 4 WE 47 –Phoenix Progress drive 4D 46 –Phoenix Progress Drive 4 HS 47 –Intermediate tube packages70QMM MIG W 1M 7POL 17 –95QMM MIG W 1M 7POL 18 –TorchMT220G 3M EZA 48 –MT300G 3M EZA 18 –MT450W 3M EZA 18 –MT550WR 3M EZA 18 –MT550WL 3M EZA 50 –Cooling moduleCOOL71 U42 20 –COOL71 U43 20 –Transport vehicleTrolly 75 B1 20 –Options for retrofittingON SET KRAN HOR 20 –ON SET KRAN HOR/VER 330 Phoenix 51 –ON WHEELS PHOENIX 330 20 –ON DK DRIVE 4L T/P 21 –ON DK PHOENIX DRIVE 4 21 –ON FILTER T/P 20 –ON FSB WHEELS W/T/P 21 –ON HOLDER GAS BOTTLE

MIG/MAG pulse welding machinesPhoenix, mobile - Options/accessoriesControl-dependentControls Page Concept Expert ProgressWire feed unitPhoenix Concept Drive 4L WE 46 – –Phoenix Concept Drive 200C WE 47 – –Phoenix Concept Drive 300C WE 47 – –Phoenix Concept Drive 4 WE 47 – –Phoenix Progress Drive 4L WE 47 – – Phoenix Progress Drive 200C WE 47 – – Phoenix Progress Drive 300C WE 48 – – Phoenix Progress Drive 4 WE 47 – – Phoenix Expert Drive 4L WE M3.00 47 – –Phoenix Expert Drive 4L WE 47 – –Phoenix Expert Drive 200C WE 47 – –Phoenix Expert Drive 300C WE 48 – –Phoenix Expert Drive 4 WE 47 – –Intermediate tube packages70QMM MIG W 1M 19POL 48 – –95QMM MIG W 1M 19POL 48 – –70QMM MIG W 1M 7POL 17 – 95QMM MIG W 1M 7POL 18 – TorchMT400G 3M U/D EZA 18 –MT450W 3M U/D EZA 49 –MT300G 3M U/D EZA 18 –MT550WR 3M U/D EZA 19 –MT550WLR 3M U/D EZA 19 – –MT550WR 3M PC2 EZA 19 – MT450W 4M PC1 EZA 48 – – MT450W 3M PC2 EZA 49 – MT550WR 3M PC1 EZA 19 – MT300G 3M PC2 EZA 18 – –MT400G 3M PC1 EZA 18 – –MT400G 3M PC2 EZA 18 – –MT450W 3M PC1 EZA 49 – –MT300G 3M PC1 EZA 18 – –Remote controlRA5 19POL 5M 19 –R10 19 R20 19 – R40 19 – FRV10-L 7POL 10M 20 – –EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A257

MIG/MAG pulse welding machinesPhoenix, mobile - Technical dataTechnical dataPicomig 180 Puls Phoenix 330 Puls Phoenix 351 PulsMIG/MIG/TIG MMAMAGMAGTIG MMA MIG/MAG TIG MMASetting range for welding current A 5 - 180 5 - 180 5 - 150 5 - 330 5 - 330 5 - 330 5 - 350 5 - 350 5 - 350Duty cycle at ambient temperature °C 40 40 40 40 40 40 25 40 25 40 25 4025 % A 180 – – – – – – – – – – –30 % A – 180 – – – – – – – – – –35 % A – – 150 – – – – – – – – –40 % A – – – 330 330 330 – – – – – –60 % A 120 140 110 270 270 270 – – – – – –100 % A 100 120 100 210 210 210 350 350 350 350 350 350Mains frequency Hz 50 / 60 50 / 60 50 / 60Mains fuses (slow-blow) A 1 x 16 3 x 16 3 x 25Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)Max. connected load kVA 6.4 4.4 5.5 12.7 9.7 13.8 13.9 10.6 15Recommended generator power kVA 7.5 18.7 20.3Wire drive rollers 4 4 4Wire speed m/min 0.5 - 15 0.5 - 24 0.5 - 24Dimensions, machine, L x W x H mm 685 x 280 x 360 685 x 335 x 520 1100 x 455 x 1000Dimensions, wire feed, L x W x H mm – – 690 x 300 x 410Weight, machine kg 15 42.5 125Weight, wire feed kg – – 12Protection classification IP 23 IP 23 IP 23Insulation class H H HTorch connection Euro central Euro central Euro centralCooling output W – – 1500Tank capacity l – – 12Flow rate l/min – – 5Max. output pressure bar – – 3.5StandardsIEC 60 974-1 / IEC 60 IEC 60 974-1 / IEC 60IEC 60 974-1 / IEC 60 974-2 / IEC 60 974-10 / CE /974-5 / IEC 60 974-10 / 974-5 / IEC 60 974-10 /S-Safety signCE / S-Safety sign CE / S-Safety sign58EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG pulse welding machinesPhoenix, mobile - Technical dataPhoenix 451 PulsPhoenix 551 PulsMIG/MAG MMA TIG MIG/MAG TIG MMASetting range for welding current A 5 - 450 5 - 450 5 - 450 5 - 550 5 - 550 5 - 550Duty cycle at ambient temperature °C 25 40 25 40 25 40 25 40 25 40 25 4060 % A – – – – – – 550 550 550 550 550 55080 % A – 450 – 450 – 450 520 – 520 – 520 –100 % A 450 420 450 420 450 420 450 420 450 420 450 420Mains frequency Hz 50 / 60 50 / 60Mains fuses (slow-blow) A 3 x 35 3 x 35Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)Max. connected load kVA 20.7 21.6 15.9 28 22.2 29.2Recommended generator power kVA 29.1 39.4Wire drive rollers 4 4Wire speed m/min 0.5 - 24 0.5 - 24Dimensions, machine, L x W x H mm 1100 x 455 x 1000 1100 x 455 x 1000Dimensions, wire feed, L x W x H mm 690 x 300 x 410 690 x 300 x 410Weight, machine kg 125 125Weight, wire feed kg 12 12Protection classification IP 23 IP 23Insulation class H HTorch connection Euro central Euro centralCooling output W 1500 1500Tank capacity l 12 12Flow rate l/min 5 5Max. output pressure bar 3.5 3.5StandardsIEC 60 974-1 / IEC 60 974-2 / IEC 60 974-10 / CE / IEC 60 974-1 / IEC 60 974-2 / IEC 60 974-10 / CE /S-Safety signS-Safety signEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A259

MIG/MAG pulse welding machinesPhoenix, mobile - Technical dataTechnical dataPhoenix 551 Puls HighspeedPhoenix 301 Car ExpertMIG/MAG TIG MMA MIG/MAG TIG MMASetting range for welding current A 5 - 550 5 - 550 5 - 550 5 - 300 5 - 300 5 - 300Duty cycle at ambient temperature °C 25 40 25 40 25 40 25 40 25 40 25 4060 % A 550 550 550 550 550 550 – 300 – 300 – 30080 % A 520 – 520 – 520 – 300 – 300 – 300 –100 % A 450 420 450 420 450 420 270 250 270 250 270 250Mains frequency Hz 50 / 60 50 / 60Mains fuses (slow-blow) A 3 x 35 3 x 16Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)Max. connected load kVA 28 22.2 29.2 11 8.3 12.1Recommended generator power kVA 39.4 16.4Wire drive rollers 4 4Wire speed m/min 0.5 - 30 0.5 - 24Dimensions, machine, L x W x H mm 1100 x 455 x 1000 930 x 460 x 730Dimensions, wire feed, L x W x H mm 680 x 460 x 265 –Weight, machine kg 125 69.5Weight, wire feed kg 24.5 –Protection classification IP 23 IP 23Insulation class H HTorch connection Euro central Euro centralCooling output W 1500 –Tank capacity l 12 –Flow rate l/min 5 –Max. output pressure bar 3.5 –StandardsIEC 60 974-1 / IEC 60 974-2 / IEC 60 974-10 / CE / IEC 60 974-1 / IEC 60 974-5 / IEC 60 974-10 / CE /S-Safety signS-Safety sign60EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG standard welding machines, infinite controlTaurus mobileMIG/MAG standard welding machines, infinite controlTAURUS – the workhorse for MIG/MAG standard weldingThe digital inverter welding machines in the Taurus series provide welders with a reliable tool for professional MIG/MAGstandard welding. These machines more than match their reputation as a „workhorse“, especially for production workin steel and vehicle construction with multi-shift operation. Their robustness and solidly designed stable metal housingensure a long service life.62EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG standard welding machines, infinite controlTaurus mobile - OverviewOverviewMIG/MAG standard welding machines, infinite control mobileDesignMax. weldingcurrentProduct name Cooling PageAwatercooledCompact 300 Taurus 301 – 66350 Taurus 351 66Decompact450 Taurus 451 67550 Taurus 551 67Product detailsPageControls 68Machine control overview 68Control details 69Control functions 71Options/accessories 77Details 72Machine-dependent 77Control-dependent 78Technical data 79EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A263

MIG/MAG standard welding machines, infinite controlTaurus mobileTAURUS – staying power for MIG/MAG standard welding3-in-1 casing concept means power source, transportvehicle and cooling unit are combined in one unit foreasy transport and handling. Optimised air guidanceensures greater cooling efficiency, permits longer dutycycles and reduces soiling in the machine. Easy handlingis guaranteed by the self-explanatory controls.Full performance for tough, practical operationHighlightsTaurus – universally applicableThe robust, infinitely adjustable power source for MIG/MAG standard, MMAand TIG(Liftarc) welding plus air arc gougingSelf-explanatory and simple operating conceptsBasic – standard setting via wire speed and voltage on the welding machineor wire feedSynergic – simple setting only via wire speed. Material, wire and gas type areset via JOB list on the welding machine, the wire feed on the welding machineor wire feed unitConsistent welding resultsThanks to inverter technology, regardless of the intermediate hose packagelengths, mains cable lengths and mains voltage fluctuationsPrecise, reproducible wire feedThanks to digital control of the wire feed – even with difficult wire feed conditionse.g. long torch packagesMinimised finishing work for high cost-effectivenessLow-spatter joining with short arc and spray arc – using argon, CO2 or mixedgases. This saves time and costs.Maximum ease-of-operationConvenient – the operating point is infinitely adjustable via the panel thickness.Can also be adjusted at the workplace by remote control or torch64EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG standard welding machines, infinite controlTaurus mobileAdvantagesExtra-large 12 litre tankTrouble-free commissioning even with longtube packages and safe operation at hightemperatures and during extended dutycycles4 lifting lugs as standard100% mobile for transportation in productionhalls and shipyards with restrictedaccessConnected in no timeScrew and plug-in connections for intermediatehose package located externally onwire feedMobility for any locationLarge wheels for easy running – even onvery uneven surfaces. Same gauge on frontand rear wheels facilitates transportTotal convenienceNo tools required for roller change, Eachroller is suitable for two different wirediametersMulti-functional, ergonomic handle systemEffortless running, practical holder for hosepackages, impact protectionEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A265

MIG/MAG standard welding machines, infinite controlTaurus mobile Remote control connection Excellent MIG and MMA welding characteristics Either very simple Synergic operation orsetting via wire speed and voltage Extended duty cycle and top performance– up to 550 A welding currentCompact, gas-cooledMobile, can be lifted by crane and moved by fork lift4-roller wire feed Equipped for 0.8 mm + 1.0 mm steel wiresControls 68Options/accessories 77Technical data 79Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 16Setting range for welding current A 5 - 300Duty cycle (40 °C) 60 % A 300Duty cycle (40 °C) 100 % A 250Dimensions L x W x H mm 930 x 460 x 730Weight kg 69.5Mobile, can be lifted by crane and moved by fork lift4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wiresEfficient cooling system with centrifugal pump and large 12 l tank. Pressure monitor, pumpand temperature-controlled fan.Controls 68Options/accessories 77Technical data 79Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 25Setting range for welding current A 5 - 350Duty cycle (40 °C) 100 % A 350Dimensions L x W x H mm 1100 x 455 x 1000Weight kg 125Dimensions, wire feed, L x W x H mm 690 x 300 x 410Weight, wire feed kg 12Synergic operationVery easy to set the operating point – allwelding parameters and the optimumcharacteristics are set as per the preselectedwelding task using just onerotary dialWill pass through manholesWire feed unit can be transported easilythanks to central handle, light weight,compact design66EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG standard welding machines, infinite controlTaurus mobileMobile, can be lifted by crane and moved by fork lift4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wiresEfficient cooling system with centrifugal pump and large 12 l tank. Pressure monitor, pumpand temperature-controlled fan.Controls 68Options/accessories 77Technical data 80Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 35Setting range for welding current A 5 - 450Duty cycle (40 °C) 80 % A 450Duty cycle (40 °C) 100 % A 420Dimensions L x W x H mm 1100 x 455 x 1000Weight kg 125Dimensions, wire feed, L x W x H mm 690 x 300 x 410Weight, wire feed kg 12Mobile, can be lifted by crane and moved by fork lift4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wiresEfficient cooling system with centrifugal pump and large 12 l tank. Pressure monitor, pumpand temperature-controlled fan.Controls 68Options/accessories 77Technical data 80Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 35Setting range for welding current A 5 - 550Duty cycle (40 °C) 60 % A 550Duty cycle (40 °C) 100 % A 420Dimensions L x W x H mm 1100 x 455 x 1000Weight kg 125Dimensions, wire feed, L x W x H mm 690 x 300 x 410Weight, wire feed kg 12Multi-voltage capability – the idealsolutionMulti-voltage version for different nationalgrids. 3 x 230 V, 400 V, 480 V (option,ex works)Easy to serviceEasily accessible layout of modules in themachineEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A267

MIG/MAG standard welding machines, infinite controlTaurus mobile - ControlsMachine control overviewControls Taurus Basic Taurus SynergicMachinesTaurus 301 Taurus 351 Taurus 451 Taurus 551 68EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG standard welding machines, infinite controlTaurus mobile - ControlsControl detailsTaurus BasicIdeal for manual applications All welding parameters and functions can be adjusted on the welding machine standard operation via wire speed and voltage – as with step switch controlled machines – but with the advantages of aninverter system Reproducible setting of all welding parameters with digital displaysEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A269

MIG/MAG standard welding machines, infinite controlTaurus mobile - ControlsControl detailsTaurus SynergicIdeal for manual applications All welding parameters and functions can be adjusted on the welding machine 99 pre-programmed JOBs (welding tasks) with selection via JOB list 16 programs per JOB Synergic operation with clear, self-explanatory operating surface Reproducible setting of all welding parameters with digital displays Connection capability for torch and remote control, for setting the wire feed speed and correcting the arc length70EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG standard welding machines, infinite controlTaurus mobile - ControlsControl functionsControlTaurus BasicTaurus SynergicFunctionsGeneralMIG/MAG TIG MMA Non-latched Latched Special non-latched – Special latched – Spots – Automatic cut-out Synergic operation – Wire burn-back Choke effect Gas pre-flow time Gas post-flow time Correction of the arc length Hold function Main current Gouging Ignition current – Upslope time – Secondary current – Downslope time – End current – Program duration – Gas test, currentless Wire inching, currentless Rinse tube package – DisplaysWelding current Welding voltage Wire speed Error code Metal sheet thickness – JOB number – Program number – Collective interference Excess temperature Water deficiency MMAHotstart Arcforce Antistick TIGGas pre-flow time Gas post-flow time Ignition current – Main current – Secondary current – Downslope time – End current – EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A271

MIG/MAG standard welding machines, infinite controlTaurus mobile - Options/accessoriesOptions/accessoriesPower sourcesTaurus 301 SynergicMIG/MAG standard welding machine, compact, mobile, gasItem no.090-005033-00502Taurus 351 SynergicMIG/MAG standard welding machine, decompact, mobile, water090-005050-00502Taurus 451 SynergicMIG/MAG standard welding machine, decompact, mobile, water090-005060-00502Taurus 551 SynergicMIG/MAG standard welding machine, decompact, mobile, water090-005063-00502Wire feed unitTaurus Basic Drive 4 WEWire feed unit, water, Euro central connector 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 680 x 460 x 265. Weight 24 kgTaurus Basic Drive 4L WEWire feed unit, water, Euro central connector 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 690 x 300 x 410. Weight 12 kgTaurus Synergic Drive 4 WEWire feed unit, water, Euro central connector 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 680 x 460 x 265. Weight 24 kgTaurus Synergic Drive 4L WEWire feed unit, water, Euro central connector 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 690 x 300 x 410. Weight 12 kgItem no.090-005152-00502090-005153-00502090-005147-00502090-005134-00502Intermediate tube packages70QMM MIG W 1M 19POLIntermediate tube package, for machines with water cooling, 19-poleItem no.094-009082-0000072EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG standard welding machines, infinite controlTaurus mobile - Options/accessoriesTorchMT300G 3M EZAMIG welding torch, gas-cooled Outstanding welding characteristics are ensured by a separate gas supply and optimal cooling bymeans of a profiled gas channels Ergonomically formed grip plate takes the strain out of work Microswitch with gold-plated contacts and dust protection according to IP65 with defined pressurepoints for ultimate precisionMT300G 3M U/D EZAMIG welding torch, up/down, gas-cooled Setting of wire feed speedItem no.094-500001-00000094-500001-00200MT400G 3M U/D EZAMIG welding torch, up/down, gas-cooled Setting of wire feed speed094-500003-00200MT450W 3M EZAMIG welding torch, water-cooled Outstanding welding characteristics thanks to separate gas supply and optimal cooling094-500002-00000MT450W 3M U/D EZAMIG welding torch, up/down, water-cooled Setting of wire feed speed094-500002-00200MT550WR 3M EZAMIG welding torch, water-cooled Outstanding welding properties are ensured by a separate gas supply and optimal cooling by meansof a parallel double-loop cooling system094-500004-00000MT550WR 3M U/D EZAMIG welding torch, up/down, water-cooled Setting of wire feed speed094-500004-00200MT550WLR 3M U/D EZAMIG welding torch, up/down, water-cooled Setting of wire feed speed094-500004-20200EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A273

MIG/MAG standard welding machines, infinite controlTaurus mobile - Options/accessoriesOptions/accessoriesRemote controlR10Remote control, wire feed rate correction Robust metal casing with rubber feet, stirrup and holding magnet, 19-pole connection socketItem no.090-008087-00000RA5 19POL 5MRemote control e.g. connection cable092-001470-00005Options for retrofittingON FILTER T/PDirt filter for air inlet Reliably protects the machine from impurities under tough working conditions.Item no.092-002092-00000ON FSB WHEELS W/T/PLocking brake for machine wheels Front wheels with locking brake allow the machine to be safely parked even on uneven ground.092-002110-00000ON HOSE/FR MOUNTMount for tubes and remote control for machines without star handle Keeps the machine in a tidy condition: tubes and cables of e.g. welding torches or remote controls canbe coiled in an orderly way on the machine. Also helps to fix remote controls in place092-002116-00000ON HOSE/FR MOUNT DKMount for tubes and remote control for machines with star handle Keeps the machine in a tidy condition: tubes and cables of e.g. welding torches or remote controls canbe coiled in an orderly way on the machine. Also helps to fix remote controls in place092-002117-00000ON DK DRIVE 4L T/PStar handle for housing a Drive 4L type wire feed unit Swivel mounting of the wire feed unit on the welding machine092-002112-00000ON DK PHOENIX DRIVE 4Star handle for housing a Drive 4 type wire feed unit Swivel mounting of the wire feed unit on the welding machine092-002280-00000ON DK PHOENIX DRIVE 4 WHEELSSet of star handle and wheel kit for Drive 4 type wire feed units Swivel mounting of the wire feed unit on the welding machine092-002284-00000ON HOLDER GAS BOTTLE

MIG/MAG standard welding machines, infinite controlTaurus mobile - Options/accessoriesOptions for retrofittingON SHOCK PROTECTRam protection Protects the machine from scratches and dents. Highly recommended if the machine is transportedfrequentlyItem no.092-002154-00000ON TOOL BOXToolbox between gas cylinder and rear casing panel Tools and torch replaceable parts always to hand. Dimensions L x W x H in mm: 240 x 100 x 80092-002138-00000Factory-fit optionsOW REINFORCED PUMP T/PHeavy-duty coolant pump (only ex works) Recommended for long hose packages. Increases the flow rate to up to 20 l/min and the pressure tomax. 4.5 barItem no.092-002118-00001OW MULTIVOLT 351Multi-voltage (230V/400V/480V) – factory fitting (no retrofitting)092-002541-00001OW MULTIVOLT 451/551Multi-voltage (230V/400V/480V) – factory fitting (no retrofitting)092-002542-00001Wire feed unit optionsON RMSDDV1Wheel assembly kit for DRIVE 4 Wheel set – facilitates work at frequently changing welding sitesItem no.090-008035-00000ON RMSDV2Wheel assembly kit for DRIVE 4L Wheel set – facilitates work at frequently changing welding sites090-008151-00000GeneralDM1 32L/MINManometer pressure reducer Single-stage pressure reducers for use with standard MIG/MAG welding machines. HD stands for a heavy-dutyindustrial version for daily use, with increased abstraction volumes over several hours withoutthe danger of icing.AK300Adapter for K300 basket coilItem no.094-000009-00000094-001803-00001EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A275

MIG/MAG standard welding machines, infinite controlTaurus mobile - Options/accessoriesOptions/accessoriesGeneral5POLE/CEE/16A/MMains plugItem no.094-000712-000005POLE/CEE/32A/MMains plug094-000207-00000KF 23E-10Coolant (-10 °C), 9.3 l094-000530-00000KF 23E-200Coolant (-10 °C), 200 l094-000530-00001KF 37E-10Coolant (-20 °C), 9.3 l094-006256-0000076EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG standard welding machines, infinite controlTaurus mobile - Options/accessoriesMachine-dependentMachines Page Taurus 301 Taurus 351 Taurus 451 Taurus 551Wire feed unitTaurus Synergic Drive 4 WE 72 – Taurus Synergic Drive 4L WE 72 – Intermediate tube packages70QMM MIG W 1M 19POL 48 – – –TorchMT300G 3M EZA 18 – – –MT450W 3M EZA 18 – – –MT550WR 3M EZA 18 – – Options for retrofittingON FSB WHEELS W/T/P 21 ON HOSE/FR MOUNT 21 ON DK DRIVE 4L T/P 21 – ON FILTER T/P 20 – ON HOLDER GAS BOTTLE

MIG/MAG standard welding machines, infinite controlTaurus mobile - Options/accessoriesControl-dependentControls Page Taurus Basic Taurus SynergicWire feed unitTaurus Basic Drive 4 WE 72 –Taurus Basic Drive 4L WE 72 –Taurus Synergic Drive 4 WE 72 – Taurus Synergic Drive 4L WE 72 – TorchMT400G 3M U/D EZA 18 MT450W 3M U/D EZA 49 MT300G 3M U/D EZA 18 MT550WR 3M U/D EZA 19 MT550WLR 3M U/D EZA 19 Remote controlRA5 19POL 5M 19 R10 19 78EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG standard welding machines, infinite controlTaurus mobile - Technical dataTechnical dataTaurus 301 Taurus 351MIG/MAG TIG MMA MIG/MAG TIG MMASetting range for welding current A 5 - 300 5 - 300 5 - 300 5 - 350 5 - 350 5 - 350Duty cycle at ambient temperature °C 25 40 25 40 25 40 25 40 25 40 25 4060 % A – 300 – 300 – 300 – – – – – –80 % A 300 – 300 – 300 – – – – – – –100 % A 270 250 270 250 270 250 350 350 350 350 350 350Mains frequency Hz 50 / 60 50 / 60Mains fuses (slow-blow) A 3 x 16 3 x 25Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)Max. connected load kVA 11 8.3 12.1 13.9 10.6 15Recommended generator power kVA 16.4 20.3Wire drive rollers 4 4Wire speed m/min 0.5 - 24 0.5 - 24Dimensions, machine, L x W x H mm 930 x 460 x 730 1100 x 455 x 1000Dimensions, wire feed, L x W x H mm – 690 x 300 x 410Weight, machine kg 69.5 125Weight, wire feed kg – 12Protection classification IP 23 IP 23Insulation class H HTorch connection Euro central Euro centralCooling output W – 1500Tank capacity l – 12Flow rate l/min – 5Max. output pressure bar – 3.5StandardsIEC 60 974-1 / IEC 60 974-5 / IEC 60 974-10 / CE / IEC 60 974-1 / IEC 60 974-2 / IEC 60 974-10 / CE /S-Safety signS-Safety signEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A279

MIG/MAG standard welding machines, infinite controlTaurus mobile - Technical dataTechnical dataTaurus 451 Taurus 551MIG/MAG MMA TIG MIG/MAG TIG MMASetting range for welding current A 5 - 450 5 - 450 5 - 450 5 - 550 5 - 550 5 - 550Duty cycle at ambient temperature °C 25 40 25 40 25 40 25 40 25 40 25 4060 % A – – – – – – 550 550 550 550 550 55080 % A – 450 – 450 – 450 520 – 520 – 520 –100 % A 450 420 450 420 450 420 450 420 450 420 450 420Mains frequency Hz 50 / 60 50 / 60Mains fuses (slow-blow) A 3 x 35 3 x 35Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)Max. connected load kVA 20.7 21.6 15.9 28 22.2 29.2Recommended generator power kVA 29.1 39.4Wire drive rollers 4 4Wire speed m/min 0.5 - 24 0.5 - 24Dimensions, machine, L x W x H mm 1100 x 455 x 1000 1100 x 455 x 1000Dimensions, wire feed, L x W x H mm 690 x 300 x 410 690 x 300 x 410Weight, machine kg 125 125Weight, wire feed kg 12 12Protection classification IP 23 IP 23Insulation class H HTorch connection Euro central Euro centralCooling output W 1500 1500Tank capacity l 12 12Flow rate l/min 5 5Max. output pressure bar 3.5 3.5StandardsIEC 60 974-1 / IEC 60 974-2 / IEC 60 974-10 / CE / IEC 60 974-1 / IEC 60 974-2 / IEC 60 974-10 / CE /S-Safety signS-Safety sign80EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG standard welding machines, step switch controlledMira / Saturn / WegaMIG/MAG standard welding machines, step switch controlledCutting-edge and cost-effective with excellent price/performance ratioInnovative and robust are the key attributes of the step switch controlled MIG/MAG generation of machines. The threeproduct lines Mira, Saturn and Wega are systematically coordinated to current and future practical needs in terms of theirdesign, price/performance, welding properties and operation.82EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG standard welding machines, step switch controlledMira / Saturn / Wega - OverviewOverviewMIG/MAG standard welding machines, step switch controlled mobileDesignCompactDecompactMax. weldingcurrentProduct name Cooling PageAgas watercooled cooled150 Mira 151 – 86220 Mira 221 MV – 86250 Mira 251 – 87300Mira 301 – 87Saturn 301 – 87350 Saturn 351 – 88400 Wega 401 – 88500 Wega 501 – 88600 Wega 601 – 89Product detailsPageControls 90Machine control overview 90Control details 91Control functions 93Options/accessories 98Details 94Machine-dependent 98Control-dependent 99Technical data 100EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A283

MIG/MAG standard welding machines, step switch controlledMira / Saturn / WegaThe robust machines with optimal performanceHigh quality bundled into two versions: the gas-cooled,compact Mira and Saturn machines with integrated wirefeed or the water-cooled Wega with separate wire feedunit and optional Synergic operation.HighlightsThe perfect startOptimised ignition characteristics plus creep start and free-burn functionsensure reproducible ignition of the arc.Self-explanatory and clear operating conceptsM1.02 – traditional operation, all settings directly accessibleM2.40 – Synergic single-button operation with simple selection of material,wire and gas type via JOB list and digital displayExcellent welding propertiesFine welding voltage adjustment and optimised welding choke guaranteeperfect adaptation to different materials. Saturn and Wega with additionaltaps.Tried-and-tested operationThe operating point is selected using the step switch and wire feed controllerPractical: robust metal casingPhosphatised, powder-coated sheet steel – corrosion-resistant, ideal fortough applicationsMinimised finishing work for high cost-effectivenessLow-spatter joining with short arc and spray arc – using argon, CO2 or mixedgases. This saves time and costs.84EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG standard welding machines, step switch controlledMira / Saturn / WegaAdvantages7-litre tankEasy commissioning even with long intermediatehose packages and safe operationat high temperatures and for extended dutycycles4 lifting lugs as standard100% mobile for transportation in productionhalls and shipyards with restrictedaccessConnected in no timeScrew and plug-in connections for intermediatehose package located externally onwire feedMobility for any locationLarge wheels for easy running – even onvery uneven surfaces. Same gauge on frontand rear wheels facilitates transportTotal convenienceNo tools required for roller change, Eachroller is suitable for two different wirediametersMulti-functional, ergonomic handle systemEffortless running, practical holder for hosepackages, impact protectionEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A285

MIG/MAG standard welding machines, step switch controlledMira / Saturn / Wega Perfect ignition and welding properties Modular Mira – particularly small dimensions Wega – decompact, with separate wirefeed unit Saturn/Wega – a choice of two self-explanatoryoperating concepts – M1.02 andM2.40 – to meet every user‘s practicalneedsMobile2-roller wire feed Equipped for 0.8 mm + 1.0 mm steel wires3 m mains supply lead with 16 A shock-proof plugControls 90Options/accessories 98Technical data 100Mains voltage (tolerances) 1 x 230 V (-15 % - +15 %)Mains fuses (slow-blow) A 1 x 16Setting range for welding current A 30 - 150Duty cycle (40 °C) 15 % A 150Duty cycle (40 °C) 100 % A 55Dimensions L x W x H mm 880 x 385 x 610Weight kg 47Mobile2-roller wire feed Equipped for 0.8 mm + 1.0 mm steel wires5 m mains supply lead with CEE 16 A plug and 16 A shock-proof adapterControls 90Options/accessories 98Technical data 100Mains voltage (tolerances) 1 x 230 V (-15 % - +15 %)Mains fuses (slow-blow) A 1 x 16Setting range for welding current A 30 - 220Duty cycle (40 °C) 15 % A 220Duty cycle (40 °C) 100 % A 85Dimensions L x W x H mm 880 x 385 x 610Weight kg 56Mira 221 MVFlexible for every mains grid. 230 V or400 VEasy servicing and maintenanceRapid changeover of welding accessorieswith connection sockets for weldingtorches and workpiece lead86EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG standard welding machines, step switch controlledMira / Saturn / WegaMobile4-roller wire feed Equipped for 0.8 mm + 1.0 mm steel wires5 m mains supply lead with CEE 16 A plugControls 90Options/accessories 98Technical data 100Mains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow) A 3 x 16Setting range for welding current A 30 - 250Duty cycle (40 °C) 20 % A 250Duty cycle (40 °C) 100 % A 125Dimensions L x W x H mm 880 x 385 x 610Weight kg 60Mobile4-roller wire feed Equipped for 0.8 mm + 1.0 mm steel wires5 m mains supply lead with CEE 16 A plugControls 90Options/accessories 98Technical data 100Mains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow) A 3 x 16Setting range for welding current A 30 - 300Duty cycle (40 °C) 20 % A 300Duty cycle (40 °C) 100 % A 150Dimensions L x W x H mm 880 x 385 x 610Weight kg 72Mobile, can be lifted by crane and moved by fork lift4-roller wire feed Equipped for 0.8 mm + 1.0 mm steel wires5 m mains supply leadControls 90Options/accessories 98Technical data 100Mains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow) A 3 x 25Setting range for welding current A 30 - 300Duty cycle (40 °C) 40 % A 300Duty cycle (40 °C) 60 % A 190Duty cycle (40 °C) 100 % A 160Dimensions L x W x H mm 930 x 460 x 730Weight kg 100Synergic operationVery easy to set the operating point – allwelding parameters and the optimumcharacteristics are set as per the preselectedwelding task using just onerotary dialWill pass through manholesWire feed unit can be transported easilythanks to central handle, light weight,compact designEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A287

MIG/MAG standard welding machines, step switch controlledMira / Saturn / WegaMobile, can be lifted by crane and moved by fork lift4-roller wire feed Equipped for 0.8 mm + 1.0 mm steel wires5 m mains supply leadControls 90Options/accessories 98Technical data 100Mains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow) A 3 x 25Setting range for welding current A 30 - 350Duty cycle (40 °C) 45 % A 350Duty cycle (40 °C) 60 % A 250Duty cycle (40 °C) 100 % A 220Dimensions L x W x H mm 930 x 460 x 730Weight kg 112Mobile, can be lifted by crane and moved by fork lift4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wiresPowerful cooling system with centrifugal pump and 7 l tank. Temperature-controlledpump and fanControls 90Options/accessories 98Technical data 101Mains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow) A 3 x 25Setting range for welding current A 30 - 400Duty cycle (40 °C) 60 % A 400Duty cycle (40 °C) 100 % A 300Dimensions L x W x H mm 1100 x 560 x 1000Weight kg 159Mobile, can be lifted by crane and moved by fork lift4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wiresPowerful cooling system with centrifugal pump and 7 l tank. Temperature-controlledpump and fanControls 90Options/accessories 98Technical data 101Mains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow) A 3 x 32Setting range for welding current A 50 - 500Duty cycle (40 °C) 60 % A 500Duty cycle (40 °C) 100 % A 400Dimensions L x W x H mm 950 x 560 x 1010Weight kg 200Total convenienceNo tools required for roller change.Each drive roller suits two different wirediameters. Extra versions for steel, aluminiumand cored wireClarityInspection window for checking the levelof wire spool quickly88EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG standard welding machines, step switch controlledMira / Saturn / WegaMobile, can be lifted by crane and moved by fork lift4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wiresPowerful cooling system with centrifugal pump and 7 l tank. Temperature-controlledpump and fanControls 90Options/accessories 98Technical data 101Mains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow) A 3 x 32Setting range for welding current A 50 - 600Duty cycle (40 °C) 45 % A 600Duty cycle (40 °C) 100 % A 450Dimensions L x W x H mm 960 x 560 x 1010Weight kg 228Safe and reliableIntegrated temperature monitor foroverload protectionAdditional dirt filterFor particularly tough sites of operation(option)EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A289

MIG/MAG standard welding machines, step switch controlledMira / Saturn / Wega - ControlsMachine control overviewControls M1.02 M2.40MachinesMira 151 –Mira 221 MV –Mira 251 –Mira 301 –Saturn 301 Saturn 351 Wega 401 Wega 501 Wega 601 90EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG standard welding machines, step switch controlledMira / Saturn / Wega - ControlsControl detailsM1.02Classic operation Direct access to all welding parameters via rotary dials and switches Twin-knob operation with clear, self-explanatory operating surfaceEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A291

MIG/MAG standard welding machines, step switch controlledMira / Saturn / Wega - ControlsControl detailsM2.40Easy operation Direct access to all welding parameters on the wire feed unit 24 pre-programmed JOBs (welding tasks) with selection via JOB list Synergic operation with clear, self-explanatory operating surface Reproducible setting of all welding parameters with digital displays92EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG standard welding machines, step switch controlledMira / Saturn / Wega - ControlsControl functionsControlM1.02 M2.40FunctionsGeneralMIG/MAG Non-latched Latched Spots Interval Twin-knob operation Synergic operation – Hold function – Material, Wire, Gas - settings via JOB-list – Wire inching, currentless Gas test, currentless Rinse tube package – DisplaysLED – Welding current – Welding voltage – Wire speed – Metal sheet thickness – Ready for operation EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A293

MIG/MAG standard welding machines, step switch controlledMira / Saturn / Wega - Options/accessoriesOptions/accessoriesPower sourcesMira 151 KGEStep switch controlled MIG/MAG welding machine, compact, gas, Euro central connector, 2-roller driveunit, ready-to-weld with MIG welding torch, workpiece lead, pressure reducer, gas tube, basket coil adapterItem no.091-005084-00502Mira 221 MV KGEStep switch controlled MIG/MAG welding machine, compact, gas, Euro central connector, 2-roller driveunit, ready-to-weld with MIG welding torch, workpiece lead, pressure reducer, gas tube, basket coil adapter,CEE to shock-proof plug adapter091-005085-00502Mira 251 KGEStep switch controlled MIG/MAG welding machine, compact, gas, Euro central connector, 4-roller driveunit, ready-to-weld with MIG welding torch, workpiece lead, pressure reducer, gas tube, basket coil adapter091-005086-00502Mira 301 KGEStep switch controlled MIG/MAG welding machine, compact, gas, Euro central connector, 4-roller driveunit, ready-to-weld with MIG welding torch, workpiece lead, pressure reducer, gas tube, basket coil adapter091-005087-00502Saturn 301 KGE M2.40 4RStep switch controlled MIG/MAG welding machine, compact, gas, Euro central connector, 4-roller driveunit090-004979-00502Saturn 351 KGE M2.40 4RStep switch controlled MIG/MAG welding machine, compact, gas, Euro central connector, 4-roller driveunit090-004985-00502Wega 401 DWStep switch controlled MIG/MAG welding machine, decompact, water090-004949-00502Wega 501 DWStep switch controlled MIG/MAG welding machine, decompact, water090-005088-00502Wega 601 DWStep switch controlled MIG/MAG welding machine, decompact, water090-005089-00502Wire feed unitWega Drive 41L M1.02 WEWire feed unit, water, Euro central connector 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 690 x 300 x 410. Weight 12 kgItem no.090-004965-0050294EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG standard welding machines, step switch controlledMira / Saturn / Wega - Options/accessoriesWire feed unitWega Drive 41 M1.02 WEWire feed unit, water, Euro central connector 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 680 x 460 x 265. Weight 24 kgWega Drive 41L M2.40 WEWire feed unit, water, Euro central connector 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 690 x 300 x 410. Weight 12 kgWega Drive 41 M2.40 WEWire feed unit, water, Euro central connector 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires Pin reel type D300 Dimensions: L x W x H in mm, 680 x 460 x 265. Weight 24 kgIntermediate tube packages70QMM MIG W 1M 7POLIntermediate tube package, for machines with water cooling, 7-poleItem no.090-004962-00502090-004967-00102090-004964-00102Item no.094-000406-0000095QMM MIG W 1M 7POLIntermediate tube package, for machines with water cooling, 7-pole094-000407-00000TorchMT300G 3M EZAMIG welding torch, gas-cooled Outstanding welding characteristics are ensured by a separate gas supply and optimal cooling bymeans of a profiled gas channels Ergonomically formed grip plate takes the strain out of work Microswitch with gold-plated contacts and dust protection according to IP65 with defined pressurepoints for ultimate precisionMT550WR 3M EZAMIG welding torch, water-cooled Outstanding welding properties are ensured by a separate gas supply and optimal cooling by meansof a parallel double-loop cooling systemItem no.094-500001-00000094-500004-00000Options for retrofittingON DRAHTEINSCHLEICH POTI M1.02Rotary dial for setting the wire creep speedItem no.092-001102-00000ON FILTER SDirt filter for air inlet Reliably protects the machine from impurities under tough working conditions.092-002090-00000EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A295

MIG/MAG standard welding machines, step switch controlledMira / Saturn / Wega - Options/accessoriesOptions/accessoriesOptions for retrofittingON FILTER WDirt filter for air inlet Reliably protects the machine from impurities under tough working conditions.Item no.092-002091-00000ON FSB WHEELS SLocking brake for machine wheels092-002109-00000ON FSB WHEELS W/T/PLocking brake for machine wheels Front wheels with locking brake allow the machine to be safely parked even on uneven ground.092-002110-00000ON HOSE/FR MOUNTMount for tubes and remote control for machines without star handle Keeps the machine in a tidy condition: tubes and cables of e.g. welding torches or remote controls canbe coiled in an orderly way on the machine. Also helps to fix remote controls in place092-002116-00000ON HOSE/FR MOUNT DKMount for tubes and remote control for machines with star handle Keeps the machine in a tidy condition: tubes and cables of e.g. welding torches or remote controls canbe coiled in an orderly way on the machine. Also helps to fix remote controls in place092-002117-00000ON DK DRIVE L WEGAStar handle for housing a Drive 41 L type wire feed unit Swivel mounting of the wire feed unit on the welding machine092-002113-00000ON HOLDER GAS BOTTLE

MIG/MAG standard welding machines, step switch controlledMira / Saturn / Wega - Options/accessoriesWire feed unit optionsON RMSDDV1Wheel assembly kit for DRIVE 4 Wheel set – facilitates work at frequently changing welding sitesItem no.090-008035-00000ON RMSDV2Wheel assembly kit for DRIVE 4L Wheel set – facilitates work at frequently changing welding sites090-008151-00000GeneralDM1 32L/MINManometer pressure reducer Single-stage pressure reducers for use with standard MIG/MAG welding machines. HD stands for a heavy-dutyindustrial version for daily use, with increased abstraction volumes over several hours withoutthe danger of icing.AK300Adapter for K300 basket coilItem no.094-000009-00000094-001803-00001ADAP CEE/SCHUKOPlug socket adapter, 0.5 m 16 A CEE/shock-proof092-000928-000005POLE/CEE/32A/MMains plug094-000207-00000KF 23E-10Coolant (-10 °C), 9.3 l094-000530-00000KF 23E-200Coolant (-10 °C), 200 l094-000530-00001KF 37E-10Coolant (-20 °C), 9.3 l094-006256-00000EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A297

MIG/MAG standard welding machines, step switch controlledMira / Saturn / Wega - Options/accessoriesMachine-dependentMachines Page Mira 151 Mira 221 MV Mira 251 Mira 301 Saturn 301 Saturn 351Wire feed unitWega Drive 41 M2.40 WE 95 – – – – – –Wega Drive 41L M2.40 WE 95 – – – – – –Intermediate tube packages70QMM MIG W 1M 7POL 17 – – – – – –95QMM MIG W 1M 7POL 18 – – – – – –TorchMT300G 3M EZA 18 – – – – MT550WR 3M EZA 18 – – – – – –Options for retrofittingON DRAHTEINSCHLEICH POTI M1.02 95 – – – – ON FILTER S 95 – – – – ON FSB WHEELS S 96 – – – – ON HOSE/FR MOUNT 21 – – – – ON DK DRIVE L WEGA 96 – – – – – –ON FILTER W 96 – – – – – –ON FSB WHEELS W/T/P 21 – – – – – –ON HOLDER GAS BOTTLE

MIG/MAG standard welding machines, step switch controlledMira / Saturn / Wega - Options/accessoriesControl-dependentControls Page M1.02 M2.40Wire feed unitWega Drive 41 M1.02 WE 95 –Wega Drive 41L M1.02 WE 94 –Wega Drive 41 M2.40 WE 95 – Wega Drive 41L M2.40 WE 95 – EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A299

MIG/MAG standard welding machines, step switch controlledMira / Saturn / Wega - Technical dataTechnical dataMira 151 Mira 221 MV Mira 251 Mira 301 Saturn 301 Saturn 351MIG/MAG MIG/MAG MIG/MAG MIG/MAG MIG/MAG MIG/MAGMains voltage V 230 400 400 400 400 400Setting range for welding current A 30 - 150 30 - 220 30 - 250 30 - 300 30 - 300 30 - 350Duty cycle at ambient temperature °C 25 40 25 40 25 40 25 40 25 40 25 4015 % A – 150 – 220 – – – – – – – –20 % A – – – – – 250 – 300 – – – –25 % A 150 – 220 – – – – – – – – –35 % A – – – – 250 – 300 – – – – –40 % A – – – – – – – – – 300 – –45 % A – – – – – – – – 300 – 350 35060 % A – – – – – – – – 250 190 300 250100 % A 70 55 105 85 150 125 170 150 190 160 250 220Mains frequency Hz 50 / 60 50 / 60 50 / 60 50 / 60 50 / 60 50 / 60Mains fuses (slow-blow) A 1 x 16 1 x 16 3 x 16 3 x 16 3 x 25 3 x 25Mains voltage (tolerances)1 x 230 V (-15 % 1 x 230 V (-15 % 3 x 400 V (-15 % 3 x 400 V (-15 % 3 x 400 V (-15 % 3 x 400 V (-15 %- +15 %) - +15 %) - +15 %) - +15 %) - +15 %) - +15 %)Max. connected load kVA 4.7 8 9.6 12.8 12.8 16Recommended generator power kVA 6.4 10.9 13 18 18 21.5Wire drive rollers 2 2 4 4 4 4Wire speed m/min 1.5 - 15 1.5 - 20 1.5 - 20 1.5 - 20 0.5 - 24 0.5 - 24Dimensions, machine, L x W x H mm 880 x 385 x 610 880 x 385 x 610 880 x 385 x 610 880 x 385 x 610 930 x 460 x 730 930 x 460 x 730Weight, machine kg 47 56 60 72 100 112Switching steps 6 6 8 8 12 16Protection classification IP 23 IP 23 IP 23 IP 23 IP 23 IP 23Insulation class H H H – H HTorch connection Euro central Euro central Euro central Euro central Euro central Euro centralStandardsIEC 60 974-1 /IEC 60 974-5 /IEC 60 974-10/ CE / S-SafetysignIEC 60 974-1 /IEC 60 974-5 /IEC 60 974-10/ CE / S-SafetysignIEC 60 974-1 /IEC 60 974-5 /IEC 60 974-10/ CE / S-SafetysignIEC 60 974-1 /IEC 60 974-5 /IEC 60 974-10/ CE / S-SafetysignIEC 60 974-1 /IEC 60 974-5 /IEC 60 974-10/ CE / S-SafetysignIEC 60 974-1 /IEC 60 974-5 /IEC 60 974-10/ CE / S-Safetysign100EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MIG/MAG standard welding machines, step switch controlledMira / Saturn / Wega - Technical dataWega 401 Wega 501 Wega 601MIG/MAG MIG/MAG MIG/MAGMains voltage V 400 400 400Setting range for welding current A 30 - 400 50 - 500 50 - 600Duty cycle at ambient temperature °C 25 40 25 40 25 4045 % A – – – – – 60060 % A – 400 – 500 600 –70 % A 400 – 500 – – –100 % A 300 300 400 400 450 450Mains frequency Hz 50 / 60 50 / 60 50 / 60Mains fuses (slow-blow) A 3 x 25 3 x 32 3 x 32Mains voltage (tolerances) 3 x 400 V (-15 % - +15 %) 3 x 400 V (-15 % - +15 %) 3 x 400 V (-15 % - +15 %)Max. connected load kVA 19.2 27.5 36.7Recommended generator power kVA 26 32 50Dimensions, machine, L x W x H mm 1100 x 560 x 1000 950 x 560 x 1010 960 x 560 x 1010Weight, machine kg 159 200 228Switching steps 12 (2) 12 (3) 12 (3)Protection classification IP 23 IP 23 IP 23Insulation class H H HCooling output W 1200 1200 1200Tank capacity l 9 9 7Flow rate l/min 5 5 5StandardsIEC 60 974-1 / IEC 60 974-5 / IEC IEC 60 974-1 / IEC 60 974-5 / IEC IEC 60 974-1 / IEC 60 974-5 / IEC60 974-10 / CE / S-Safety sign 60 974-10 / CE / S-Safety sign 60 974-10 / CE / S-Safety signEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2101

TIG DC welding machinesPicotig/Tetrix portableTIG DC welding machinesThe ideal partner for every taskVery handy, high power and easy to transport – these are the features of the TIG power sources with innovative EWMinverter technology. The ideal partner for professional TIG and MMA welding with direct current on unalloyed, low-alloyand high-alloy steel and special metals.The best technology for every application: assembly in pipe construction or production of containers and equipment. Thehigh joint quality combined with low energy consumption is exemplary – and highly beneficial both economically andenvironmentally. The flexibility of this technology reaches new dimensions when combined with the new TIG processesactivArc and spotArc and the chosen intuitive operating concept.102EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG DC welding machinesPicotig/Tetrix portable - OverviewOverviewTIG DC welding machines portableDesignMax. weldingcurrentAProduct name Cooling PagegascooledOptionalcoolingmodulewatercooled – – 106Picotig 180-- 180 – – 106Tetrix 180 – – 107230 Tetrix 230 – – 107Modular270 Tetrix 270 – – 107300 Tetrix 300 – – 108TIG DC welding machines mobileDesignDemodularMax. weldingcurrentAProduct name Cooling PagegascooledOptionalcoolingmodulewatercooled350 Tetrix 351 – – 112450 Tetrix 451 – – 112550 Tetrix 551 – – 113Product detailsPageControls 114Machine control overview 114Control details 115Control functions 120Options/accessories 127Details 121Machine-dependent 127Technical data 129EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2103

TIG DC welding machinesPicotig/Tetrix portableProfessional assembly machinesThe portable units are extremely small, compact andlight – transportation is effortless on ladders and scaffoldingas well as in confined spaces. Output is alwaysconstant: large voltage fluctuations on generators orconstruction site mains supply present no problem!HighlightsEasy to use on siteThe Retox torch allows all programs, operating modes and the up/downfunction to be called up at the touch of a button.Endless power with a 1-phase mains supply230 amperes welding current from a 230 volt mains supply with shock-proofplug (16 ampere mains fuse)Reliable ignitionReproducible, electronic HF ignition and coordinated welding start parametersensure the best ignition conditions for every application.Spotmatic – saves50% of tacking timeThe arc is ignited fully automatically without actuating the torch trigger bysimply touching the tip of the electrode with the workpiece. Hundreds ofreproducible tacks can be made without tungsten inclusions.activArc – easy, cost-effective, perfectPrecise, focused arc with high plasma pressure for fast, reliable welding withcompensated output: targeted heat feeding and deep fusion penetration forperfect root formation.Unbeatable: huge cost savings and outstanding quality.100% suitable for construction sitesPerfect for large construction sites and very tough assembly work with mainssupply leads up to 50 metres or connected directly to a generator. High toleranceto mains fluctuations ensures a perfect welding result.104EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG DC welding machinesPicotig/Tetrix portableAdvantagesCombine effectively and as requiredEasy combination of e.g. cooling module ortransport vehicle – no specialist staff or toolsrequired and no need to open the weldingmachine. Innovative and easy to expand tomeet future needs.Super-fast attachment of cooling moduleThe unique fastening system guaranteeseasy attachment and detachment. Thecatches are fully integrated in the casing sothere is no protrusion and therefore no riskof injury.Cooling unit with centrifugal pumpOptimal welding torch coolingWell thought-out: Casing and cooling air conductionFan control plus blades minimise dirt in themachineModern, ergonomic casingThe front and rear sections of the machineare made of shock-resistant plastic withrounded corners and edges, so the welderand the machine have the best protection inany situation.Operating elementsParticularly stable, clear and protected layout– allows especially easy handlingEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2105

TIG DC welding machinesPicotig/Tetrix portable Exceptional MMA welding Different controls can be selected – canalso be exchanged3 m mains supply lead with 16 A shock-proof plugControls 114Options/accessories 127Technical data 129Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow) A 1 x 16Setting range for welding current A 5 - 180Duty cycle (40 °C) 35 % A 180Duty cycle (40 °C) 60 % A 150Duty cycle (40 °C) 100 % A 120Dimensions L x W x H mm 475 x 135 x 250Weight kg 6.9Multivolt: automatic mains voltage adaptation (115 V/230 V)3 m mains supply lead with 16 A shock-proof plugControls 114Options/accessories 127Technical data 129Mains voltage (tolerances) 1 x 230 V (-20 % - +15 %) 1 x 115 V (-15 % - +15 %)Mains fuses (slow-blow) A 1 x 16 1 x 25Setting range for welding current A 5 - 180 5 - 150Duty cycle (40 °C) 35 % A 180 150Duty cycle (40 °C) 60 % A 150 120Duty cycle (40 °C) 100 % A 120 100Dimensions L x W x H mm 475 x 180 x 295Weight kg 8.9Overvoltage protectionAccidental connection to 400 V mainsvoltage does not result in damage to themachineInternationally reliable operationMains current limit can be programmedto 10 amperes which prevents blownfuses – and therefore unnecessary workinterruptions.106EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG DC welding machinesPicotig/Tetrix portableMore effective welding with activArc technology3 m mains supply lead with 16 A shock-proof plugControls 114Options/accessories 127Technical data 130Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow) A 1 x 16Setting range for welding current A 5 - 180Duty cycle (40 °C) 35 % A 180Duty cycle (40 °C) 60 % A 150Duty cycle (40 °C) 100 % A 120Dimensions L x W x H mm 475 x 180 x 295Weight kg 8.9More effective welding with activArc technologyConnection capability for cooling module3 m mains supply lead with 16 A shock-proof plugControls 114Options/accessories 127Technical data 130Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow) A 1 x 16Setting range for welding current A 3 - 230Duty cycle (40 °C) 35 % A 230Duty cycle (40 °C) 60 % A 160Duty cycle (40 °C) 100 % A 130Dimensions L x W x H mm 600 x 205 x 415Weight kg 15.5More effective welding with activArc technologyConnection capability for cooling module5 m mains supply leadControls 114Options/accessories 127Technical data 130Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 16Setting range for welding current A 5 - 270Duty cycle (40 °C) 45 % A 270Duty cycle (40 °C) 100 % A 180Dimensions L x W x H mm 600 x 205 x 415Weight kg 20Perfect welding tacks with the spotArctorchUniversally applicable thanks to thepossibility of connecting two panels withthe same or different thicknesses – cleanseam finish for visible connectionsAutomatic pulsesWhen tacking and spot welding workpieces,automated pulses ensure currentdependentpulse frequency and balancewhich enhance air gap bridging.EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2107

TIG DC welding machinesPicotig/Tetrix portableMore effective welding with activArc technologyConnection capability for cooling module5 m mains supply leadControls 114Options/accessories 127Technical data 131Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 16Setting range for welding current A 5 - 300Duty cycle (40 °C) 60 % A 300Duty cycle (40 °C) 100 % A 250Dimensions L x W x H mm 590 x 230 x 380Weight kg 29Additional dirt filterFor particularly tough sites of operation(option)Targeted and concentrated: kHzpulsesMetallurgical pulsing gives the TIG arcthe desired plasma arc qualities. activArcin combination with kHz pulses significantlyamplifies all positive effects.108EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG DC welding machinesTetrix, mobileIdeal for professional TIG weldersRound-the-clock use! These fully digital, mobile machineshave a uniquely high output and duty cyclefor continuous use in production, e.g. in multi-shiftoperation.The innovative inverter power unit also allows massivesavings on energy costs thanks to its highly efficientperformance.HighlightsEasy to use on siteThe Retox torch allows all programs, operating modes and the up/downfunction to be called up at the touch of a button.Tetrix Drive – TIG cold wire alternative to MIG/MAGBetter seam quality and totally spatter-free at a comparable welding speed.TIG Synergic control – perfect for large applicationsSimplest possible operation with maximum ease-of-use: JOB (welding task)can be selected via material type, seam type, tungsten electrode diameterand welding current/panel thickness. The digital system automatically findsthe best welding parameters.activArc – easy, cost-effective, perfectPrecise, focused arc with high plasma pressure for fast, reliable welding withcompensated output: targeted heat transfer and deep fusion penetrationfor perfect root formation. Unbeatable: huge cost savings and outstandingquality.Targeted and concentrated: kHz pulsesMetallurgical pulsing gives the TIG arc the desired plasma arc qualities.activArc in combination with kHz pulses significantly amplifies all positiveeffects.Self-explanatory operating concepts for every userClassic – all parameters at a glance and directly accessibleComfort – 8 predefinable welding tasks for frequently repeated weldingoperationsSynergic – single-button operation with 256 predefinable welding tasks110EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG DC welding machinesTetrix, mobileAdvantagesEasy access to the coolant tankExterior opening for tank filling plus leveldisplayControlled protectionThermal cut-out for water pumpExtra-large 12 litre tankTrouble-free commissioning even with longtube packages and safe operation at hightemperatures and during extended dutycycles4 lifting lugs as standard100% mobile for transportation in productionhalls and shipyards with restrictedaccessMobility for any locationLarge wheels for easy running – even onvery uneven surfaces. Same gauge on frontand rear wheels facilitates transportMulti-functional, ergonomic handle systemEffortless running, practical holder for hosepackages, impact protectionEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2111

TIG DC welding machinesTetrix, mobile Exceptional MMA welding Professional and profitable: choice of4 self-explanatory controls which aresystematically oriented to their respectivepractical applications – can also beexchanged Extended duty cycle and top performance– up to 550 A welding currentMobile, can be lifted by crane and moved by fork liftMore effective welding with activArc technologyEfficient cooling system with centrifugal pump and large 12 l tank. Pressure monitor, pumpand temperature-controlled fan.Controls 114Options/accessories 127Technical data 131Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 25Setting range for welding current A 5 - 350Duty cycle (40 °C) 60 % A 350Duty cycle (40 °C) 100 % A 300Dimensions L x W x H mm 1100 x 455 x 1000Weight kg 117Mobile, can be lifted by crane and moved by fork liftMore effective welding with activArc technologyEfficient cooling system with centrifugal pump and large 12 l tank. Pressure monitor, pumpand temperature-controlled fan.Controls 114Options/accessories 127Technical data 131Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 35Setting range for welding current A 5 - 450Duty cycle (40 °C) 80 % A 450Duty cycle (40 °C) 100 % A 420Dimensions L x W x H mm 1100 x 455 x 1000Weight kg 120Spotmatic – saves 50% of tacking timeThe arc is ignited fully automaticallywithout actuating the torch trigger bysimply touching the tip of the electrodewith the workpiece. Hundreds ofreproducible tacks can be made withouttungsten inclusions.Perfect welding tacks with the spotArctorchUniversally applicable thanks to thepossibility of connecting two panels withthe same or different thicknesses – cleanseam finish for visible connections112EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG DC welding machinesTetrix, mobileMobile, can be lifted by crane and moved by fork liftMore effective welding with activArc technologyEfficient cooling system with centrifugal pump and large 12 l tank. Pressure monitor, pumpand temperature-controlled fan.Controls 114Options/accessories 127Technical data 132Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 35Setting range for welding current A 5 - 550Duty cycle (40 °C) 60 % A 550Duty cycle (40 °C) 100 % A 420Dimensions L x W x H mm 1100 x 455 x 1000Weight kg 128.5Automatic pulsesWhen tacking and spot welding workpieces,automated pulses ensure currentdependentpulse frequency and balancewhich enhance air gap bridging.Key switch – standard or optionalSecures parameter settings and locks theoperating surfaceEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2113

TIG DC welding machinesTetrix, mobile - ControlsMachine control overviewControls Picotig Smart Comfort Classic SynergicMachinesPicotig 180 – – – –Picotig 180 – – – –Tetrix 180 – – –Tetrix 230 – – –Tetrix 270 – – –Tetrix 300 – –Tetrix 351 – Tetrix 451 – Tetrix 551 – 114EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG DC welding machinesTetrix, mobile - ControlsControl detailsPicotigVery simple to operate – just switch on and start welding Direct access to all important TIG parameters One-dial operation with clear, self-explanatory operating surfaceEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2115

TIG DC welding machinesTetrix, mobile - ControlsControl detailsSmartVery simple to operate – just switch on and start welding Direct access to all important TIG parameters One-dial operation with clear, self-explanatory operating surface Reproducible setting of all welding parameters with digital display116EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG DC welding machinesTetrix, mobile - ControlsComfortProven convenience – all welding parameters can be adjusted One-dial operation with clear, self-explanatory operating surface User support for setting the welding parameters 8 JOBs (welding tasks) which can also be called up via the torch Reproducible setting of all welding parameters with digital display Connection capability for remote control Also ideal for mechanised and automatic applicationsEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2117

TIG DC welding machinesTetrix, mobile - ControlsControl detailsClassicClassic operation Self-explanatory operating surface Direct access to all welding parameters via rotary dials Reproducible setting of all welding parameters with digital display118EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG DC welding machinesTetrix, mobile - ControlsSynergicVery easy and extremely convenient to use thanks to EWM TIG Synergic operation JOBs (welding tasks) can be selected via material, seam, welding current/panel thickness. The digital system automaticallyfinds the best welding parameters. One-dial operation with clear, self-explanatory operating surface 256 JOBs (welding tasks) which can also be called up via the torch Reproducible setting of all welding parameters with digital displays Connection capability for torch and remote control, and for PC with welding data and documentation software Also ideal for mechanised and automatic applicationsEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2119

TIG DC welding machinesTetrix, mobile - ControlsControl functionsControlPicotig Smart Comfort Classic SynergicFunctionsGeneralTIG MMA EWM-activArc – EWM-spotArc – Non-latched Latched Tapping mode – Spots – Automated pulses – – Pulses – – – kHz pulses – – – HF Liftarc Gas pre-flow time Ignition current Upslope time Main current Secondary current Downslope time End current Hold function Pulse time – Pause time – Gas test, currentless – – – – Rinse tube package – – – – DisplaysWelding current Welding parameters Error code Welding voltage – – JOB number – – – Metal sheet thickness – – – – Program number – – – – Collective interference Excess temperature Water deficiency MMAHotstart Arcforce Antistick 120EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG DC welding machinesTetrix, mobile - Options/accessoriesOptions/accessoriesPower sourcesPicotig 180 TGD 5PTIG DC welding machine, portable, gas, decentral, 5-pole connection socketItem no.090-002046-00502Picotig 180 MVTIG DC welding machine, portable, gas, decentral, 5-pole connection socket090-002047-00502Tetrix 180 Comfort activArc 8P TGDTIG DC welding machine, portable, gas, decentral, 8-pole connection socket090-000097-00504Tetrix 230 Comfort activArc 8P TGDTIG DC welding machine, portable, gas, decentral, 8-pole connection socket090-000157-00504Tetrix 270 Comfort activArc 8PTIG DC welding machine, portable, gas, decentral, 8-pole connection socket090-000146-00504Tetrix 300 Comfort activArc TGDTIG DC welding machine, portable, gas, decentral090-000098-00502Tetrix 351 Comfort activArc FWDTIG DC welding machine, mobile, water, decentral090-000117-00502Tetrix 451 Comfort activArc FWDTIG DC welding machine, mobile, water, decentral090-000102-00502Tetrix 551 Comfort activArc FWDTIG DC welding machine, mobile, water, decentral090-000092-00502SetSET Picotig 180 5P TIGTIG set: PICOTIG 180 and accessories in a case Contents: power source, aluminium- framed hard topped case, TIG torch TIG 150 4m, workpiece lead,gas hose, pressure reducerItem no.091-002046-00502EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2121

TIG DC welding machinesTetrix, mobile - Options/accessoriesOptions/accessoriesWire feed unitTetrix Drive 4LTIG wire-feed unit, cooling water conduit A demodular Tetrix power source with connections for wire feed units is required for operation! Pin reel type D300 Dimensions: L x W x H in mm, 690 x 300 x 410. Weight 12 kgItem no.090-000094-00502TorchTIG 150 GD 4M 5P 2TTIG welding torch, gas-cooled Double push-buttonItem no.094-512291-00600TIG 150 GD 4M 8P 2T UDTIG function torch, up/down, gas-cooled Setting the welding current Double push-button094-512291-00200TIG 200 GD 4M 8P 2T UDTIG function torch, up/down, gas-cooled Setting the welding current Double push-button094-510981-00200TIG 450 WD 4M 8P 2T UDTIG function torch, up/down, water-cooled Setting the welding current Double push-button094-510993-00200TIG 450SC WD 4M 8P 2T UD HFLTIG function torch, up/down, water-cooled Setting the welding current Double push-button Highly flexible tube package, leather-wrapped Greater load capacity due to improved design of the hose packageRemote controlRT1Remote control, current Robust metal casing with rubber feet, stirrup and holding magnet Operating point setting directly at the site of welding094-511016-10200Item no.090-008097-00000RTP1Remote control, spots/pulses Robust metal casing with rubber feet, stirrup and holding magnet Operating point setting directly at the site of welding090-008098-00000RTP2Remote control, spots/pulses Robust metal casing with rubber feet, stirrup and holding magnet Operating point setting directly at the site of welding090-008099-00000RTP3Remote control, spotArc, spots/pulses Robust metal casing with rubber feet, stirrup and holding magnet Operating point setting directly at the site of welding090-008211-00000122EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG DC welding machinesTetrix, mobile - Options/accessoriesRemote controlRTF1 19POL 5MFoot-operated remote control, current, with connection cable Robust metal casing with rubber feet, stirrup and holding magnet Operating point setting directly at the site of weldingItem no.094-006680-00000RA5 19POL 5MRemote control e.g. connection cable092-001470-00005Cooling moduleCOOL35 U31Ambient air cooling module Dimensions L x W x H in mm, 600 x 270 x 225 Weight 15 kg Modular design, tool-free assembly Cooling capacity 1 l/min: 800 W, max. flow rate: 5 l/min, max. output pressure: 3.5 bar, 4.5 l tank capacityCOOL40 U31Cooling module Modular design, tool-free assembly Cooling capacity 1 l/min: 800 W, max. flow rate: 5 l/min, max. output pressure: 3.5 bar, 4.5 l tank capacity xBxHDimensions L x W x H in mm, 600 x 210 x 340 Weight 14 kgItem no.090-008235-00502090-008593-00502Transport vehicleTrolly 35-2Transport vehicle Dimensions L x W x H in mm, 980 x 505 x 990. Weight 34 kgItem no.090-008198-00000Trolly 38-2 ETransport vehicle Dimensions L x W x H in mm, 818 x 533 x 1233 Weight 35 kg090-008270-00000Options for retrofittingON 12POL RETOX TIGConnection socket, 12-pole, for RETOX torchItem no.092-001807-00000ON 7POL7-pole connection socket for accessory components, and/or as digital interface092-001826-00000ON 8POL 03 TETRIX 1808-pole torch connection socket for TETRIX 180 from serial no.196718 onwards092-002465-00000EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2123

TIG DC welding machinesTetrix, mobile - Options/accessoriesOptions/accessoriesOptions for retrofittingON 12POL TIG12-pole torch connection socketItem no.092-002466-00000ON 12POL TIG Tetrix 23012-pole torch connection socket092-002519-00000ON 19POL Tetrix 30019-pole connection socket for accessory components and/or as analogue interface for mechanisedwelding092-001827-00000ON 19POL19-pole connection socket for accessory components and/or as analogue interface for mechanisedwelding092-001951-00000ON FILTER Pico/Picotig 180Dirt filter for air inlet092-002546-00000ON FILTER MV/TETRIX 180Dirt filter for air inlet092-002547-00000ON FILTER TIG 40Dirt filter for air inlet090-002551-00000ON FILTER T/PDirt filter for air inlet Reliably protects the machine from impurities under tough working conditions.092-002092-00000ON FILTER Tetrix XLDirt filter for air inlet Reliably protects the machine from impurities under tough working conditions.092-004999-00000ON KEY SWITCHKey switch for locking the machine control092-001828-00000124EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG DC welding machinesTetrix, mobile - Options/accessoriesOptions for retrofittingON FSB WHEELS W/T/PLocking brake for machine wheels Front wheels with locking brake allow the machine to be safely parked even on uneven ground.Item no.092-002110-00000ON HOSE/FR MOUNTMount for tubes and remote control for machines without star handle Keeps the machine in a tidy condition: tubes and cables of e.g. welding torches or remote controls canbe coiled in an orderly way on the machine. Also helps to fix remote controls in place092-002116-00000ON HOLDER GAS BOTTLE

TIG DC welding machinesTetrix, mobile - Options/accessoriesOptions/accessoriesGeneralDM1 32L/MINManometer pressure reducer Single-stage pressure reducers for use with standard MIG/MAG welding machines. HD stands for a heavy-dutyindustrial version for daily use, with increased abstraction volumes over several hours withoutthe danger of icing.ADAP SCHUKO/16ACEEEarth contact coupling/CEE16A plugItem no.094-000009-00000092-000812-000005POLE/CEE/16A/MMains plug094-000712-000005POLE/CEE/32A/MMains plug094-000207-00000KF 23E-10Coolant (-10 °C), 9.3 l094-000530-00000KF 23E-200Coolant (-10 °C), 200 l094-000530-00001KF 37E-10Coolant (-20 °C), 9.3 l094-006256-00000126EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG DC welding machinesTetrix, mobile - Options/accessoriesMachine-dependentMachines Page Picotig 180 Picotig 180 Tetrix 180 Tetrix 230 Tetrix 270 Tetrix 300SetSET Picotig 180 5P TIG 121 – – – – –Wire feed unitTetrix Drive 4L 122 – – – – – –TorchTIG 150 GD 4M 5P 2T 122 – – – –TIG 150 GD 4M 8P 2T UD 122 – – – – –TIG 200 GD 4M 8P 2T UD 122 – – – TIG 450 WD 4M 8P 2T UD 122 – – – – – –TIG 450SC WD 4M 8P 2T UD HFL 122 – – – – – –Remote controlRT1 122 RTF1 19POL 5M 123 RA5 19POL 5M 19 RTP1 122 – – RTP2 122 – – RTP3 122 – – Cooling moduleCOOL40 U31 123 – – – –COOL35 U31 123 – – – – – Transport vehicleTrolly 35-2 123 – – – Trolly 38-2 E 123 – – – Options for retrofittingON FILTER Pico/Picotig 180 124 – – – – –ON FILTER MV/TETRIX 180 124 – – – –ON 12POL TIG 124 – – – –ON 8POL 03 TETRIX 180 123 – – – – –ON 12POL TIG Tetrix 230 124 – – – – –ON FILTER TIG 40 124 – – – –ON 12POL RETOX TIG 123 – – – – – ON 19POL Tetrix 300 124 – – – – – ON FILTER T/P 20 – – – – – –ON FSB WHEELS W/T/P 21 – – – – – –ON HOLDER GAS BOTTLE

TIG DC welding machinesTetrix, mobile - Options/accessoriesMachine-dependentMachines Page Tetrix 351 Tetrix 451 Tetrix 551SetSET Picotig 180 5P TIG 121 – – –Wire feed unitTetrix Drive 4L 122 TorchTIG 150 GD 4M 5P 2T 122 – – –TIG 150 GD 4M 8P 2T UD 122 – – –TIG 200 GD 4M 8P 2T UD 122 – – –TIG 450 WD 4M 8P 2T UD 122 –TIG 450SC WD 4M 8P 2T UD HFL 122 – – Remote controlRT1 122 RTF1 19POL 5M 123 RA5 19POL 5M 19 RTP1 122 RTP2 122 RTP3 122 Cooling moduleCOOL40 U31 123 – – –COOL35 U31 123 – – –Transport vehicleTrolly 35-2 123 – – –Trolly 38-2 E 123 – – –Options for retrofittingON FILTER Pico/Picotig 180 124 – – –ON FILTER MV/TETRIX 180 124 – – –ON 12POL TIG 124 – – –ON 8POL 03 TETRIX 180 123 – – –ON 12POL TIG Tetrix 230 124 – – –ON FILTER TIG 40 124 – – –ON 12POL RETOX TIG 123 ON 19POL Tetrix 300 124 – – –ON FILTER T/P 20 ON FSB WHEELS W/T/P 21 ON HOLDER GAS BOTTLE

TIG DC welding machinesTetrix, mobile - Technical dataTechnical dataPicotig 180 Picotig 180TIG MMA TIG MMA TIG MMAMains voltage V 230 230 230 230 115 115Setting range for welding current A 5 - 180 5 - 150 5 - 180 5 - 150 5 - 150 5 - 110Duty cycle at ambient temperature °C 25 40 25 40 25 40 25 40 25 40 25 4035 % A 180 180 – 150 180 180 – 150 150 150 – 11050 % A – – 150 – – – 150 – – – – –60 % A 150 150 – 120 150 150 – 120 120 120 110 90100 % A 120 120 120 100 120 120 120 100 100 100 80 80Mains frequency Hz 50 / 60 50 / 60Mains fuses (slow-blow) A 1 x 16 1 x 16 1 x 25Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %) 1 x 230 V (-20 % - +15 %) 1 x 115 V (-15 % - +15 %)Max. connected load kVA 4.4 5.5 4.4 5.5 3.4 3.8Recommended generator power kVA 7.5 7.5 5.2Dimensions, machine, L x W x H mm 475 x 135 x 250 475 x 180 x 295Weight, machine kg 6.9 8.9Protection classification IP 23 IP 23Insulation class H HTorch connection decentral decentralStandardsIEC 60 974-1 / IEC 60 974-3 / IEC60 974-10 / CE / S-Safety signIEC 60 974-1 / IEC 60 974-3 / IEC 60 974-10 / CE / S-Safety signEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2129

TIG DC welding machinesTetrix, mobile - Technical dataTechnical dataTetrix 180 Tetrix 230 Tetrix 270TIG MMA TIG MMA TIGMains voltage V 230 230 230 230 400Setting range for welding current A 5 - 180 10 - 150 3 - 230 5 - 180 5 - 270Duty cycle at ambient temperature °C 25 40 25 40 25 40 25 40 25 4035 180 A 180 A – 150 A – 230 A – 180 % – –40 % A – – – – 230 – – – – –45 % A – – – – – – 180 – – 27050 % A – – 150 – – – – – – –60 % A 150 150 – 120 180 160 160 140 – –65 % A – – – – – – – – 270 –100 % A 120 120 120 100 150 130 140 110 220 180Mains frequency Hz 50 / 60 50 / 60 50 / 60Mains fuses (slow-blow) A 1 x 16 1 x 16 3 x 16Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %) 1 x 230 V (-40 % - +15 %)3 x 400 V (-25 %- +20 %)Max. connected load kVA 4.4 5.5 5.2 5.8 7.1Recommended generator power kVA 7.5 7.8 14.5Dimensions, machine, L x W x H mm 475 x 180 x 295 600 x 205 x 415 600 x 205 x 415Weight, machine kg 8.9 15.5 20Protection classification IP 23 IP 23 IP 23Insulation class H F HTorch connection decentral decentral decentralIEC 60 974-1 / IECStandardsIEC 60 974-1 / IEC 60 974-3 / IEC 60 974- IEC 60 974-1 / IEC 60 974-3 / IEC 60 974- 60 974-3 / IEC 6010 / CE / S-Safety sign10 / CE / S-Safety sign974-10 / CE / S-Safety sign130EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG DC welding machinesTetrix, mobile - Technical dataTetrix 300 Tetrix 351 Tetrix 451TIG MMA TIG MMA MMA TIGMains voltage V 400 400 – – – –Setting range for welding current A 5 - 300 5 - 300 5 - 350 5 - 350 5 - 450 5 - 450Duty cycle at ambient temperature °C 25 40 – 25 40 – 25 40 25 4060 % A – 300 – – 350 – – – – –80 % A 300 – – – – – – 450 – 450100 % A 270 250 – 350 300 – 450 420 450 420Mains frequency Hz 50 / 60 50 / 60 50 / 60Mains fuses (slow-blow) A 3 x 16 3 x 25 3 x 35Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)Max. connected load kVA 8.3 12 10.6 15 21.6 15.9Recommended generator power kVA 16.4 20.5 29.1Dimensions, machine, L x W x H mm 590 x 230 x 380 1100 x 455 x 1000 1100 x 455 x 1000Weight, machine kg 29 117 120Protection classification IP 23 IP 23 IP 23Insulation class H H HTorch connection decentral decentral decentralCooling output W – 1500 1500Tank capacity l – 12 12Flow rate l/min – 5 5Max. output pressure bar – 3.5 3.5StandardsIEC 60 974-1 / IEC 60 974-3 / IEC IEC 60 974-1 / IEC 60 974-3 / IEC IEC 60 974-1 / IEC 60 974-3 / IEC60 974-10 / CE / S-Safety sign 60 974-10 / CE / S-Safety sign 60 974-10 / CE / S-Safety signEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2131

TIG DC welding machinesTetrix, mobile - Technical dataTechnical dataTetrix 551TIGMMASetting range for welding current A 5 - 550 5 - 550Duty cycle at ambient temperature °C 25 40 25 4060 % A 550 550 550 55080 % A 520 – 520 –100 % A 450 420 450 420Mains frequency Hz 50 / 60Mains fuses (slow-blow) A 3 x 35Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Max. connected load kVA 22.2 29.2Recommended generator power kVA 39.4Dimensions, machine, L x W x H mm 1100 x 455 x 1000Weight, machine kg 128.5Protection classification IP 23Insulation classHTorch connectiondecentralCooling output W 1500Tank capacity l 12Flow rate l/min 5Max. output pressure bar 3.5StandardsIEC 60 974-1 / IEC 60 974-3 / IEC 60 974-10 / CE / S-Safety sign132EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG AC/DC welding machinesPicotig/Tetrix portableTIG AC/DC welding machinesThe AC specialists with convenient handlingTIG welding with direct or alternating current – ranging from lightweight and portable units for assembly work to the 550ampere professional TIG unit with exceptionally long duty cycle for production.Every EWM AC/DC machine is fitted with power-saving, environmentally friendly inverter technology. These machinesperform flawless joining of unalloyed, low-allow and high-alloy steels as standard. They easily connect lightweight metalsand their alloys and can therefore be used for every application.Extensive AC functions and setting options of the intuitive control concepts make welders‘ work considerably easier. Thismeans end-to-end reliable EWM quality for professionals!134EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG AC/DC welding machinesPicotig/Tetrix portable - OverviewOverviewTIG AC/DC welding machines portableDesignMax. weldingcurrentAProduct name Cooling PagegascooledOptionalcoolingmodulewatercooled-- 190 Picotig 190 AC/DC – – 138230 Tetrix 230 AC/DC – – 138Modular300 Tetrix 300 AC/DC – – 139TIG AC/DC welding machines mobileDesignDemodularMax. weldingcurrentAProduct name Cooling PagegascooledOptionalcoolingmodulewatercooled350 Tetrix 351 AC/DC – – 142450 Tetrix 451 AC/DC – – 142550 Tetrix 551 AC/DC – – 143Product detailsPageControls 144Machine control overview 144Control details 145Control functions 150Options/accessories 156Details 151Machine-dependent 156Technical data 157EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2135

TIG AC/DC welding machinesPicotig/Tetrix portableThe smaller TIG AC/DC power packsConstruction site, assembly, workshop or production site– the right machine for every location. Can be expandedat any time with cooling module and transport vehicle– no need for additional tools or specialist personnel.HighlightsEasy to use on siteThe Retox torch allows all programs, operating modes and the up/downfunction to be called up at the touch of a button.Alternating current types for every needDifferent types of alternating current allow welding properties to be individuallyselected: sinusoid – for agreeably low-noise jointing; trapezoid – theall-round setting for almost every application; rectangular – for particularlydifficult applicationsAC special for thin to thickSimple and reliable: 1 mm to 10 mm! Reliable jointing of aluminium panelswith very different thicknesses: good fusion penetration in the thicker panel,no melting through the thin panel.Reliable ignitionAC: Reliable ignition, stable arc because the shape of the spherical cap canbe very easily adjusted in line with the tungsten electrode diameter. Thisreduces electrode wearDC: coordinated welding start parameters for ideal ignition conditions withevery application.Endless power with a 1-phase mains supply230 amperes welding current from a 230 volt mains supply with shock-proofplug (16 ampere mains fuse)100% suitable for construction sitesPerfect for large construction sites and very tough assembly work with mainssupply leads up to 50 metres or connected directly to a generator. High toleranceto mains fluctuations ensures a perfect welding result.136EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG AC/DC welding machinesPicotig/Tetrix portableAdvantagesCombine effectively and as requiredEasy combination of e.g. cooling module ortransport vehicle – no specialist staff or toolsrequired and no need to open the weldingmachine. Innovative and easy to expand tomeet future needs.Super-fast attachment of cooling moduleThe unique fastening system guaranteeseasy attachment and detachment. Thecatches are fully integrated in the casing sothere is no protrusion and therefore no riskof injury.Cooling unit with centrifugal pumpOptimal welding torch coolingWell thought-out: Casing and cooling air conductionFan control plus blades minimise dirt in themachineModern, ergonomic casingThe front and rear sections of the machineare made of shock-resistant plastic withrounded corners and edges, so the welderand the machine have the best protection inany situation.Operating elementsParticularly stable, clear and protected layout– allows especially easy handlingEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2137

TIG AC/DC welding machinesPicotig/Tetrix portable Exceptional MMA welding Different controls can be selected – canalso be exchanged Lightweight inverters for mobile usePortable, shoulder strapControls 144Options/accessories 156Technical data 157Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow) A 1 x 16Setting range for welding current A 5 - 190Duty cycle (40 °C) 40 % A 190Duty cycle (40 °C) 60 % A 150Duty cycle (40 °C) 100 % A 120Dimensions L x W x H mm 600 x 205 x 415Weight kg 16.5Portable, shoulder strapMore effective welding with activArc technologyConnection capability for remote control3 m Netzzuleitung mit 16 A Schuko-SteckerControls 144Options/accessories 156Technical data 157Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow) A 1 x 16Setting range for welding current A 3 - 230Duty cycle (40 °C) 35 % A 230Duty cycle (40 °C) 60 % A 160Duty cycle (40 °C) 100 % A 130Dimensions L x W x H mm 600 x 205 x 415Weight kg 17Accessories for professionalsRemote control with AC parametersetting option: frequency, balance andwelding currentAC frequencyThe fusion penetration and seam widthare also controlled by AC frequenciesbetween 50 and 200 HertzHigh frequency: narrow seam with deepfusion penetrationLow frequency: broad welding bead138EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG AC/DC welding machinesPicotig/Tetrix portableMore effective welding with activArc technologyPole reversal on machine control with no need to reconnect the connection cableConnection capability for remote control5 m NetzzuleitungControls 144Options/accessories 156Technical data 157Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 16Setting range for welding current A 5 - 300Duty cycle (40 °C) 40 % A 300Duty cycle (40 °C) 60 % A 270Duty cycle (40 °C) 100 % A 210Dimensions L x W x H mm 570 x 240 x 550Weight kg 36.5AC balanceAdjustable balance of the alternatingcurrent proportionPositive proportion: good cleaning ofhigh-melting and semifluid oxides whenwelding aluminium.Negative proportion: deep fusionpenetration and long service life of theelectrodeAdditional dirt filterFor particularly tough sites of operation(option)EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2139

TIG AC/DC welding machinesTetrix, mobileThe AC/DC specialists – ideal for productionUniquely high welding current – up to 550 A – for yourAC production applications. The innovative inverterpower unit of the fully digital machines guaranteescontinuous welding with a long duty cycle, particularlyin multi-shift operation.It also allows massive savings on energy costs thanks toits highly efficient performance.HighlightsEasy to use on siteThe Retox torch allows all programs, operating modes and the up/downfunction to be called up at the touch of a button.Tetrix Drive – TIG cold wire alternative to MIG/MAGBetter seam quality and totally spatter-free at a comparable welding speed.Two-sided, simultaneous AC weldingTwo welders can weld both sides at the same time e.g. on aluminium workpieceswith thick panels. Synchronisation is via the mains voltage or the masterslave principle!Alternating current types for every needDifferent types of alternating current allow welding properties to be individuallyselected: sinusoid – for agreeably low-noise jointing; trapezoid – theall-round setting for almost every application; rectangular – for particularlydifficult applicationsReliable ignitionAC: Reliable ignition, stable arc because the shape of the spherical cap canbe very easily adjusted in line with the tungsten electrode diameter. Thisreduces DC electrode wear: coordinated welding start parameters for idealignition conditions with every application.Self-explanatory operating concepts for every userClassic – all parameters at a glance and directly accessibleComfort – 8 predefinable welding tasks for frequently repeated weldingoperationsSynergic – single-button operation with 256 predefinable welding tasks140EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG AC/DC welding machinesTetrix, mobileAdvantagesEasy access to the coolant tankExterior opening for tank filling plus leveldisplayControlled protectionThermal cut-out for water pumpExtra-large 12 litre tankTrouble-free commissioning even with longtube packages and safe operation at hightemperatures and during extended dutycycles4 lifting lugs as standard100% mobile for transportation in productionhalls and shipyards with restrictedaccessMobility for any locationLarge wheels for easy running – even onvery uneven surfaces. Same gauge on frontand rear wheels facilitates transportMulti-functional, ergonomic handle systemEffortless running, practical holder for hosepackages, impact protectionEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2141

TIG AC/DC welding machinesTetrix, mobile Professional and profitable: choice of 4intuitive, exchangeable controls which aresystematically oriented to their respectivepractical applications Extended duty cycle and top performance– up to 550 A welding currentMore effective welding with activArc technologyConnection capability for remote controlControls 144Options/accessories 156Technical data 158Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 25Setting range for welding current A 5 - 350Duty cycle (40 °C) 60 % A 350Duty cycle (40 °C) 100 % A 300Dimensions L x W x H mm 1100 x 455 x 1000Weight kg 126.5More effective welding with activArc technologyConnection capability for remote controlControls 144Options/accessories 156Technical data 158Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 35Setting range for welding current A 5 - 450Duty cycle (40 °C) 80 % A 450Duty cycle (40 °C) 100 % A 420Dimensions L x W x H mm 1080 x 690 x 1195Weight kg 168.5AC special for thin to thickSimple and reliable: 1 mm to 10 mm!Reliable jointing of aluminium panelswith very different thicknesses: goodfusion penetration in the thicker panel,no melting through the thin panelAccessories for professionalsRemote control with AC parametersetting option: frequency, balance andwelding current142EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG AC/DC welding machinesTetrix, mobileMore effective welding with activArc technologyConnection capability for remote controlControls 144Options/accessories 156Technical data 158Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 35Setting range for welding current A 5 - 550Duty cycle (40 °C) 60 % A 550Duty cycle (40 °C) 100 % A 420Dimensions L x W x H mm 1080 x 690 x 1195Weight kg 176AC frequencyThe fusion penetration and seam widthare also controlled by AC frequenciesbetween 50 and 200 HertzHigh frequency: narrow seam with deepfusion penetrationLow frequency: broad welding beadAC balanceAdjustable balance of the alternatingcurrent proportionPositive proportion: good cleaning ofhigh-melting and semifluid oxides whenwelding aluminium.Negative proportion: deep fusionpenetration and long service life of theelectrodeEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2143

TIG AC/DC welding machinesTetrix, mobile - ControlsMachine control overviewControls Picotig Comfort Smart Classic SynergicMachinesPicotig 190 AC/DC – – – –Tetrix 230 AC/DC – – –Tetrix 300 AC/DC – Tetrix 351 AC/DC – Tetrix 451 AC/DC – Tetrix 551 AC/DC – 144EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG AC/DC welding machinesTetrix, mobile - ControlsControl detailsPicotigVery simple to operate – just switch on and start welding Direct access to all important TIG parameters One-dial operation with clear, self-explanatory operating surface Direct access to extensive AC functionsEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2145

TIG AC/DC welding machinesTetrix, mobile - ControlsControl detailsComfortProven convenience – all welding parameters can be adjusted One-dial operation with clear, self-explanatory operating surface User support for setting the welding parameters 8 JOBs (welding tasks) which can also be called up via the torch Reproducible setting of all welding parameters with digital display Direct access to extensive AC functions Connection capability for remote control Also ideal for mechanised and automatic applications146EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG AC/DC welding machinesTetrix, mobile - ControlsSmartVery simple to operate – just switch on and start welding Direct access to all important TIG parameters One-dial operation with clear, self-explanatory operating surface Reproducible setting of all welding parameters with digital display Direct access to extensive AC functionsEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2147

TIG AC/DC welding machinesTetrix, mobile - ControlsControl detailsClassicClassic operation Self-explanatory operating surface Direct access to all welding parameters via rotary dials Reproducible setting of all welding parameters with digital display Direct access to extensive AC functions148EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG AC/DC welding machinesTetrix, mobile - ControlsSynergicVery easy and extremely convenient to use thanks to EWM TIG Synergic operation JOBs (welding tasks) can be selected via material, seam, welding current/panel thickness. The digital system automaticallyfinds the best welding parameters. One-dial operation with clear, self-explanatory operating surface 256 JOBs (welding tasks) which can also be called up via the torch Reproducible setting of all welding parameters with digital displays Connection capability for torch and remote control, and for PC with welding data and documentation software Direct access to extensive AC functions Also ideal for mechanised and automatic applicationsEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2149

TIG AC/DC welding machinesTetrix, mobile - ControlsControl functionsControlPicotig Comfort Smart Classic SynergicFunctionsGeneralTIG MMA TIG AC EWM-activArc – EWM-spotArc – Non-latched Latched Tapping mode – Spots – Synergic operation – – – – Pulses – – – kHz pulses – – – Automated pulses – – HF Liftarc Gas pre-flow time Ignition current Upslope time Main current Secondary current Downslope time End current Pulse time – Pause time – Hold function – AC frequency mains-synchronous operation – AC frequency master/slave operation – – – – Gas test, currentless – – – – Rinse tube package – – – – DisplaysWelding current Welding parameters Error code Welding voltage – – JOB number – – – Metal sheet thickness – – – – Program number – – – – Collective interference Excess temperature S-Safety sign Water deficiency – MMAHotstart Arcforce Antistick 150EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG AC/DC welding machinesTetrix, mobile - Options/accessoriesOptions/accessoriesPower sourcesPicotig 190 AC/DC TGD 8PTIG DC welding machine, portable, gas, decentral, 8-pole connection socketItem no.090-000151-00504Tetrix 230 AC/DC Comfort activArc 8PTIG AC/DC welding machine, portable, gas, decentral, 8-pole connection socket090-000159-00504Tetrix 300 AC/DC Synergic activArc TGDTIG AC/DC welding machine, portable, gas, decentral090-000121-00502Tetrix 351 AC/DC Synergic activArc FWDTIG AC/DC welding machine, mobile, water, decentral090-000109-00502Tetrix 451 AC/DC Synergic activArc FWDTIG AC/DC welding machine, mobile, water, decentral090-000112-00502Tetrix 551 AC/DC Synergic activArc FWDTIG AC/DC welding machine, mobile, water, decentral090-000115-00502Wire feed unitTetrix Drive 4LTIG wire-feed unit, cooling water conduit A demodular Tetrix power source with connections for wire feed units is required for operation! Pin reel type D300 Dimensions: L x W x H in mm, 690 x 300 x 410. Weight 12 kgItem no.090-000094-00502TorchTIG 150 GD 4M 8P 2T UDTIG function torch, up/down, gas-cooled Setting the welding current Double push-buttonItem no.094-512291-00200TIG 200 GD 4M 8P 2T UDTIG function torch, up/down, gas-cooled Setting the welding current Double push-button094-510981-00200TIG 450 WD 4M 8P 2T UDTIG function torch, up/down, water-cooled Setting the welding current Double push-button094-510993-00200EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2151

TIG AC/DC welding machinesTetrix, mobile - Options/accessoriesOptions/accessoriesTorchTIG 450SC WD 4M 8P 2T UD HFLTIG function torch, up/down, water-cooled Setting the welding current Double push-button Highly flexible tube package, leather-wrapped Greater load capacity due to improved design of the hose packageRemote controlRT1Remote control, current Robust metal casing with rubber feet, stirrup and holding magnet Operating point setting directly at the site of weldingItem no.094-511016-10200Item no.090-008097-00000RTP1Remote control, spots/pulses Robust metal casing with rubber feet, stirrup and holding magnet Operating point setting directly at the site of welding090-008098-00000RTP2Remote control, spots/pulses Robust metal casing with rubber feet, stirrup and holding magnet Operating point setting directly at the site of welding090-008099-00000RTF1 19POL 5MFoot-operated remote control, current, with connection cable Robust metal casing with rubber feet, stirrup and holding magnet Operating point setting directly at the site of welding094-006680-00000RTAC1Remote control, current/balance/frequency Robust metal casing with rubber feet, stirrup and holding magnet Operating point setting directly at the site of welding090-008197-00000RA5 19POL 5MRemote control e.g. connection cable092-001470-00005Cooling moduleCOOL35 U31Ambient air cooling module Dimensions L x W x H in mm, 600 x 270 x 225 Weight 15 kg Modular design, tool-free assembly Cooling capacity 1 l/min: 800 W, max. flow rate: 5 l/min, max. output pressure: 3.5 bar, 4.5 l tank capacityCOOL40 U31Cooling module Modular design, tool-free assembly Cooling capacity 1 l/min: 800 W, max. flow rate: 5 l/min, max. output pressure: 3.5 bar, 4.5 l tank capacity xBxHDimensions L x W x H in mm, 600 x 210 x 340 Weight 14 kgItem no.090-008235-00502090-008593-00502152EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

TIG AC/DC welding machinesTetrix, mobile - Options/accessoriesTransport vehicleTrolly 35-2Transport vehicle Dimensions L x W x H in mm, 980 x 505 x 990. Weight 34 kgItem no.090-008198-00000Trolly 38-2 ETransport vehicle Dimensions L x W x H in mm, 818 x 533 x 1233 Weight 35 kg090-008270-00000Options for retrofittingON 12POL RETOX TIGConnection socket, 12-pole, for RETOX torchItem no.092-001807-00000ON 7POL7-pole connection socket for accessory components, and/or as digital interface092-001826-00000ON 12POL TIG Tetrix 23012-pole torch connection socket092-002519-00000ON 19POL Tetrix 30019-pole connection socket for accessory components and/or as analogue interface for mechanisedwelding092-001827-00000ON 19POL19-pole connection socket for accessory components and/or as analogue interface for mechanisedwelding092-001951-00000ON NETSYNCHRONPhase sequence changeover set for synchronous welding090-008207-00000ON NETSYNCHRON 351Phase sequence changeover set for synchronous welding090-008212-00000ON FILTER TIG 40Dirt filter for air inlet090-002551-00000EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2153

TIG AC/DC welding machinesTetrix, mobile - Options/accessoriesOptions/accessoriesOptions for retrofittingON FILTER T/PDirt filter for air inlet Reliably protects the machine from impurities under tough working conditions.Item no.092-002092-00000ON FILTER Tetrix XLDirt filter for air inlet Reliably protects the machine from impurities under tough working conditions.092-004999-00000ON KEY SWITCHKey switch for locking the machine control092-001828-00000ON FSB WHEELS W/T/PLocking brake for machine wheels Front wheels with locking brake allow the machine to be safely parked even on uneven ground.092-002110-00000ON HOSE/FR MOUNTMount for tubes and remote control for machines without star handle Keeps the machine in a tidy condition: tubes and cables of e.g. welding torches or remote controls canbe coiled in an orderly way on the machine. Also helps to fix remote controls in place092-002116-00000ON HOLDER GAS BOTTLE

TIG AC/DC welding machinesTetrix, mobile - Options/accessoriesFactory-fit optionsOW MULTIVOLT 351Multi-voltage (230V/400V/480V) – factory fitting (no retrofitting)Item no.092-002541-00001OW MULTIVOLT 451/551Multi-voltage (230V/400V/480V) – factory fitting (no retrofitting)092-002542-00001GeneralDM1 32L/MINManometer pressure reducer Single-stage pressure reducers for use with standard MIG/MAG welding machines. HD stands for a heavy-dutyindustrial version for daily use, with increased abstraction volumes over several hours withoutthe danger of icing.ADAP SCHUKO/16ACEEEarth contact coupling/CEE16A plugItem no.094-000009-00000092-000812-000005POLE/CEE/16A/MMains plug094-000712-000005POLE/CEE/32A/MMains plug094-000207-00000KF 23E-10Coolant (-10 °C), 9.3 l094-000530-00000KF 23E-200Coolant (-10 °C), 200 l094-000530-00001KF 37E-10Coolant (-20 °C), 9.3 l094-006256-00000EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2155

TIG AC/DC welding machinesTetrix, mobile - Options/accessoriesMachine-dependentMachinesPagePicotig 190AC/DCTetrix 230AC/DCTetrix 300AC/DCTetrix 351AC/DCTetrix 451AC/DCTetrix 551AC/DCWire feed unitTetrix Drive 4L 122 – – – TorchTIG 150 GD 4M 8P 2T UD 122 – – – – –TIG 200 GD 4M 8P 2T UD 122 – – – – –TIG 450 WD 4M 8P 2T UD 122 – – –TIG 450SC WD 4M 8P 2T UD HFL 122 – – – – – Remote controlRT1 122 – RTP1 122 – RTP2 122 – RTF1 19POL 5M 123 – RA5 19POL 5M 19 – RTAC1 152 – – Cooling moduleCOOL40 U31 123 – – – – –COOL35 U31 123 – – – – –Transport vehicleTrolly 35-2 123 – – –Trolly 38-2 E 123 – – –Options for retrofittingON 12POL TIG Tetrix 230 124 – – – –ON FILTER TIG 40 124 – – – –ON 7POL 123 – – ON 12POL RETOX TIG 123 – – ON 19POL Tetrix 300 124 – – – –ON KEY SWITCH 124 – – ON FILTER T/P 20 – – – – –ON FSB WHEELS W/T/P 21 – – – ON HOLDER GAS BOTTLE

TIG AC/DC welding machinesTetrix, mobile - Technical dataTechnical dataPicotig 190 AC/DC Tetrix 230 AC/DC Tetrix 300 AC/DCTIG MMA TIG MMA TIG MMAMains voltage V 230 230 230 230 400 400Setting range for welding current A 5 - 190 5 - 140 3 - 230 5 - 180 5 - 300 5 - 300Duty cycle at ambient temperature °C 25 40 25 40 25 40 25 40 25 40 25 4035 % A – – – – – 230 – 180 – – – –40 % A – 190 – – 230 – – – – 300 – –45 % A – – – – – – 180 – 300 – – –50 % A – – 140 140 – – – – – – – –60 % A 190 150 130 130 180 160 160 140 – 270 – 26065 % A – – – – – – – – 270 – 260 –100 % A 150 120 110 110 150 130 140 110 220 210 210 200Mains frequency Hz 50 / 60 50 / 60 50 / 60Mains fuses (slow-blow) A 1 x 16 1 x 16 3 x 16Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %) 1 x 230 V (-40 % - +15 %) 3 x 400 V (-25 % - +20 %)Max. connected load kVA 5.6 6 5.2 5.8 8.3 12Recommended generator power kVA 8.1 7.8 16.4Dimensions, machine, L x W x H mm 600 x 205 x 415 600 x 205 x 415 570 x 240 x 550Weight, machine kg 16.5 17 36.5Protection classification IP 23 IP 23 IP 23Insulation class F F FTorch connection decentral decentral decentralStandardsIEC 60 974-1 / IEC 60 974-3 / IEC IEC 60 974-1 / IEC 60 974-3 / IEC IEC 60 974-1 / IEC 60 974-3 / IEC60 974-10 / CE / S-Safety sign 60 974-10 / CE / S-Safety sign 60 974-10 / CE / S-Safety signEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2157

TIG AC/DC welding machinesTetrix, mobile - Technical dataTechnical dataTetrix 351 AC/DC Tetrix 451 AC/DC Tetrix 551 AC/DCTIG MMA MMA TIG TIG MMASetting range for welding current A 5 - 350 5 - 350 5 - 450 5 - 450 5 - 550 5 - 550Duty cycle at ambient temperature °C 25 40 – 25 40 25 40 25 40 25 4060 % A – 350 – – – – – 550 550 550 55080 % A 350 – – – 450 – 450 520 – 520 –100 % A 320 300 – 450 420 450 420 450 420 450 420Mains frequency Hz 50 / 60 50 / 60 50 / 60Mains fuses (slow-blow) A 3 x 25 3 x 35 3 x 35Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)Max. connected load kVA 10.6 15 21.6 15.9 22.2 29.2Recommended generator power kVA 20.5 29.1 39.4Dimensions, machine, L x W x H mm 1100 x 455 x 1000 1080 x 690 x 1195 1080 x 690 x 1195Weight, machine kg 126.5 168.5 176Protection classification IP 23 IP 23 IP 23Insulation class H H HTorch connection decentral decentral decentralCooling output W 1500 1500 1500Tank capacity l 12 12 12Flow rate l/min 5 5 5Max. output pressure bar 3.5 3.5 3.5StandardsIEC 60 974-1 / IEC 60 974-3 / IEC IEC 60 974-1 / IEC 60 974-3 / IEC IEC 60 974-1 / IEC 60 974-3 / IEC60 974-10 / CE / S-Safety sign 60 974-10 / CE / S-Safety sign 60 974-10 / CE / S-Safety sign158EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

Plasma DC and AC/DC welding machinesPlasmaPlasma DC and AC/DC welding machinesIt makes a plasma user's heart beat fasterIdeal partners for the various plasma welding and brazing tasksThese professional welding machines feature the latest plasma power-source technology. They allow users to meet themost taxing quality requirements in areas such as air and space travel. By using lower welding currents than the TIG process,these machines consume less energy yet achieve higher welding speeds.160EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

Plasma DC and AC/DC welding machinesPlasma - OverviewOverviewPlasma DC and AC/DC welding machines portableMax. weldingcurrentAProduct name Cooling PageOptionalcoolingmodulewatercooled20 microplasma 20 16250 microplasma 50 162120 microplasma 120 163300 Tetrix 300 Plasma 164350 Tetrix 350 AC/DC Plasma 165400 Tetrix 400 Plasma 164Product detailsPageControls 166Machine control overview 166Control details 167Control functions 172Options/accessories 175Details 173Machine-dependent 175Technical data 176EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2161

Plasma DC and AC/DC welding machinesPlasma - microplasma Compact tabletop inverters Ideal for manual and mechanised applicationsMicroplasma weldingPortable, external water cooling (cooling module required!)5 m mains supply lead with 16 A shock-proof plugControls 166Options/accessories 175Technical data 176Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow) A 1 x 16Setting range for welding current A 0.1 - 20Duty cycle (40 °C) 100 % A 20Dimensions L x W x H mm 520 x 550 x 480Weight kg 50Microplasma weldingPortable, external water cooling (cooling module required!)5 m mains supply lead with 16 A shock-proof plugControls 166Options/accessories 175Technical data 176Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow) A 1 x 16Setting range for welding current A 0.1 - 50Duty cycle (40 °C) 100 % A 50Dimensions L x W x H mm 520 x 550 x 480Weight kg 50Universalscreens, foils, panels, electromechanicalcomponentsOutstanding welding propertiesfor all material thicknesses – through thehighly stable plasma arc162EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

Plasma DC and AC/DC welding machinesPlasma - microplasmaMicroplasma weldingPortable, external water cooling (cooling module required!)5 m mains supply lead with 16 A shock-proof plugControls 166Options/accessories 175Technical data 176Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow) A 1 x 16Setting range for welding current A 0.5 - 120Duty cycle (40 °C) 35 % A 120Duty cycle (40 °C) 100 % A 70Dimensions L x W x H mm 520 x 550 x 480Weight kg 50ConvenientPlasma and shielding gas setting onthe machine with flow meters and pushbutton for gas test without currentPrecise welding current settings via10-turn helical potentiometerEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2163

Plasma DC and AC/DC welding machinesPlasma - Tetrix Plasma Choice of various controls Ideal for mechanised applicationsPlasma welding and brazingPrecise, highly stable plasma arc for targeted and concentrated heat feeding5 m mains supply leadControls 166Options/accessories 175Technical data 176Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 35Setting range for welding current A 5 - 300Duty cycle (40 °C) 100 % A 300Dimensions L x W x H mm 660 x 335 x 850Weight kg 83Plasma welding and brazingPrecise, highly stable plasma arc for targeted and concentrated heat feeding5 m mains supply leadControls 166Options/accessories 175Technical data 176Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 35Setting range for welding current A 5 - 400Duty cycle (40 °C) 40 % A 400Duty cycle (40 °C) 60 % A 380Duty cycle (40 °C) 100 % A 320Dimensions L x W x H mm 660 x 335 x 850Weight kg 83Wide range of accessories:re-cooling equipment, remote controls,manual and machine torches, gas dosageunitsPlug & WeldExtremely flexible thanks to modular andfuture-oriented machine system withexpansion potential to suit demand164EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

Plasma DC and AC/DC welding machinesPlasma - Tetrix PlasmaPlasma welding and brazingPrecise, highly stable plasma arc for targeted and concentrated heat feeding5 m mains supply leadControls 166Options/accessories 175Technical data 176Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 25Setting range for welding current A 5 - 350Duty cycle (40 °C) 40 % A 350Duty cycle (40 °C) 60 % A 325Duty cycle (40 °C) 100 % A 260Dimensions L x W x H mm 660 x 335 x 745Weight kg 87Key switch – standard or optionalSecures parameter settings and locks theoperating surfaceEasy to use on siteThe Retox torch allows all programs, operatingmodes and the up/down functionto be called up at the touch of a button.EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2165

Plasma DC and AC/DC welding machinesPlasma - ControlsMachine control overviewControls microplasma Classic DC Comfort DC Synergic DC Synergic AC/DCMachinesmicroplasma 20 – – – –microplasma 50 – – – –microplasma 120 – – – –Tetrix 300 Plasma – –Tetrix 400 Plasma – –Tetrix 350 AC/DC Plasma – – – – 166EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

Plasma DC and AC/DC welding machinesPlasma - ControlsControl detailsmicroplasmaMaximum ease-of-operation Precise setting of the welding current with 10-turn helical potentiometer Reproducible setting of all welding parameters thanks to digital display for welding current and welding voltage (option) Self-explanatory operating surface Direct access to all welding parameters via rotary dialsEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2167

Plasma DC and AC/DC welding machinesPlasma - ControlsControl detailsClassic DCClassic operation Self-explanatory operating surface Direct access to all welding parameters via rotary dials Reproducible setting of all welding parameters with digital display168EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

Plasma DC and AC/DC welding machinesPlasma - ControlsComfort DCProven convenience – all welding parameters can be adjusted One-dial operation with clear, self-explanatory operating surface User support for setting the welding parameters 8 JOBs (welding tasks) which can also be called up via the torch Reproducible setting of all welding parameters with digital display Connection capability for remote control Also ideal for mechanised and automatic applicationsEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2169

Plasma DC and AC/DC welding machinesPlasma - ControlsControl detailsSynergic DCVery easy and extremely convenient to use thanks to EWM TIG Synergic operation JOBs (welding tasks) can be selected via material, seam, welding current/panel thickness. The digital system automaticallyfinds the best welding parameters. One-dial operation with clear, self-explanatory operating surface 256 JOBs (welding tasks) which can also be called up via the torch Reproducible setting of all welding parameters with digital displays Connection capability for torch and remote control, and for PC with welding data and documentation software Also ideal for mechanised and automatic applications170EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

Plasma DC and AC/DC welding machinesPlasma - ControlsSynergic AC/DCVery easy and extremely convenient to use thanks to EWM TIG Synergic operation JOBs (welding tasks) can be selected via material, seam, welding current/panel thickness. The digital system automaticallyfinds the best welding parameters. One-dial operation with clear, self-explanatory operating surface 256 JOBs (welding tasks) which can also be called up via the torch Reproducible setting of all welding parameters with digital displays Connection capability for torch and remote control, and for PC with welding data and documentation software Direct access to extensive AC functions Also ideal for mechanised and automatic applicationsEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2171

Plasma DC and AC/DC welding machinesPlasma - ControlsControl functionsControlmicroplasma Classic DC Comfort DC Synergic DC Synergic AC/DCFunctionsGeneralPlasma EWM-activArc – EWM-spotArc – MMA – TIG – TIG AC – – – – Non-latched Latched Tapping mode – Spots – Synergic operation – – – Pulses – – kHz pulses – – Automated pulses – – HF – Liftarc – Gas pre-flow time Upslope time Ignition current Main current Secondary current Downslope time Gas post-flow time – – – –End current – Pulse time – Pause time – Hold function – AC frequency mains-synchronous operation – – – – AC frequency master/slave operation – – – – Gas test, currentless – – Rinse tube package – – – DisplaysWelding current Welding voltage Welding parameters – Error code – JOB number – – Metal sheet thickness – – – Program number – – – Excess temperature Collective interference – Water deficiency – MMAHotstart – Arcforce – Antistick – TIGUpslope time – – – –172EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

Plasma DC and AC/DC welding machinesPlasma - Options/accessoriesOptions/accessoriesPower sourcesmicroplasma 20Microplasma welding machineItem no.090-007010-00501microplasma 50Microplasma welding machine090-007012-00501microplasma 120Microplasma welding machine090-007015-00502Tetrix 300 Comfort PlasmaPlasma DC welding machine090-007020-00502Tetrix 400 Comfort PlasmaPlasma DC welding machine090-007017-00502Tetrix 350 AC/DC Synergic PlasmaPlasma AC/DC welding machine090-004854-00502Remote controlFR30 14POL 5MRemote control, current Robust metal casing with rubber feet, stirrup and holding magnet Operating point setting directly at the site of weldingItem no.090-008005-00000FRP10 14POL 5MRemote control, pulse/spot Robust metal casing with rubber feet, stirrup and holding magnet090-008002-00000FRP15 14POL 5MRemote control, pulses Robust metal casing with rubber feet, stirrup and holding magnet090-008045-00000FR21 14POL 5MFoot-operated remote control, current Robust metal casing with rubber feet, stirrup and holding magnet Operating point setting directly at the site of welding094-000051-00000EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2173

Plasma DC and AC/DC welding machinesPlasma - Options/accessoriesOptions/accessoriesCooling moduleCOOL71 U43Cooling module with centrifugal pump Modular design, tool-free assembly Cooling capacity 1 l/min: 1200 W, max. flow rate: 5 l/min, max. output pressure: 3.5 bar, 7 l tank capacity Dimensions L x W x H in mm, 685 x 335 x 255 Weight 25 kgTransport vehicleTrolly 70-3 DFWorkshop transport vehicle, crane-liftable, for power source and 2 modules and 2 gas cylinders Dimensions L x W x H in mm, 1050 x 500 x 1325. Weight 50 kgItem no.090-008220-00502Item no.090-008159-00000Options for retrofittingON DAV3Digital voltmeter, microplasmaItem no.092-000537-00000GeneralGDE2Gas metering unit with 2 gas quantity metersItem no.090-008077-00000GDE3Gas metering unit with 3 gas quantity meters090-008081-00000DKF10Deionised coolant, no frost protection094-001504-00000Cooling unitUK 500Air cooling unitItem no.090-008026-00504RK 1Reverse cooling unit090-002283-00000174EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

Plasma DC and AC/DC welding machinesPlasma - Options/accessoriesMachine-dependentMachinesPagemicroplasma20microplasma50microplasma120Tetrix 300PlasmaTetrix 400PlasmaTetrix 350 AC/DC PlasmaRemote controlFR21 14POL 5M 173 – – –FR30 14POL 5M 173 – – –FRP10 14POL 5M 173 – – –FRP15 14POL 5M 173 – – –Cooling moduleCOOL71 U43 20 – – – Transport vehicleTrolly 70-3 DF 174 – – – Options for retrofittingON DAV3 174 – – –GeneralDKF10 174 – – –GDE2 174 – – – GDE3 174 – – – Cooling unitUK 500 174 – – –RK 1 174 EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2175

Plasma DC and AC/DC welding machinesPlasma - Technical dataTechnical datamicroplasma20microplasma50microplasma120Tetrix 300PlasmaTetrix 400 PlasmaTetrix 350 AC/DC PlasmaPlasma Plasma Plasma Plasma Plasma PlasmaMains voltage V 230 230 230 400 400 400Setting range for welding current A 0.1 - 20 0.1 - 50 0.5 - 120 5 - 300 5 - 400 5 - 350Pilot arc current A 1 - 10 1 - 10 1 - 10 5 - 25 5 - 25 5 - 25Duty cycle at ambient temperature °C 40 40 40 40 25 40 25 4035 % A – – 120 – – – – –40 % A – – – – – 400 – 35045 % A – – – – 400 – – –60 % A – – – – – 380 350 32565 % A – – – – 380 – – –100 % A 20 50 70 300 330 320 260 260Mains frequency Hz 50 / 60 50 / 60 50 / 60 50 / 60 50 / 60 50 / 60Mains fuses (slow-blow) A 1 x 16 1 x 16 1 x 16 3 x 35 3 x 35 3 x 25Mains voltage (tolerances)1 x 230V (-40 %- +15 %)1 x 230V (-40 %- +15 %)1 x 230V (-40 %- +15 %)3 x 400V (-25 %- +20 %)3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)Max. connected load kVA 0.85 1.6 4.1 14 20.7 15Recommended generator power kVA – – – 18.9 28 20.5Dimensions, machine, L x W x H mm520 x 550 x 520 x 550 x 520 x 550 x 660 x 335 x480 480 480 850660 x 335 x 850 660 x 335 x 745Weight, machine kg 50 50 50 83 83 87Protection classification IP 23 IP 23 IP 23 IP 23 IP 23 IP 23Insulation class H H H H H FStandardsIEC 60974-1 / IEC60 974-3/ IEC 60974-10 / CE/ S-SafetysignIEC 60974-1 / IEC60 974-3/ IEC 60974-10 / CE/ S-SafetysignIEC 60974-1 / IEC60 974-3/ IEC 60974-10 / CE/ S-SafetysignIEC 60974-1 / IEC60 974-3/ IEC 60974-10 / CE/ S-SafetysignIEC 60 974-1 / IEC 60974-3 / IEC 60 974-10 /CE / S-Safety signIEC 60 974-1 / IEC 60974-3 / IEC 60 974-10 /CE / S-Safety sign176EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MMA DC welding machinesPico 162 / Pico 180MMA DC welding machinesLow investment costs and universal applications make MMA welding machines from EWM extremely economical. Theinnovative EWM inverter technology offers premium quality and high output with low energy consumption. This developmentsets new environmental standards! Easy handling for a wide range of tasks: from very small yet high-output powersources for quick and easy repair and assembly, right through to the robust professional MMA which performs reliablyand powerfully even in pipeline construction and offshore.178EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MMA DC welding machinesPico 162 / Pico 180 - OverviewOverviewMMA DC welding machines portableMax. weldingcurrentProduct name Cooling PageAgascooled160Pico 162 182Pico 162 MV 182180 Pico 180 183300Pico 300 cel 186Pico 300 cel pws 186350Stick 350 cel 187Stick 350 cel pws 187Product detailsPageControls 188Machine control overview 188Control details 189Control functions 193Options/accessories 198Details 194Machine-dependent 198Technical data 200EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2179

MMA DC welding machinesPico 162 / Pico 180Light, robust and smallThe Pico 162 and 180, EWM's miniature powerhouses,are mighty midgets even though they are hardly biggerthan a shoe box. The particularly handy inverter powersources are real all-rounders. With an output of up to 160or 180 amperes, they set new standards in their class.The outstanding welding properties, large mains voltagerange and easy handling of the Picos makes them theMMA specialists for assembly work. The Pico 162 MV isa universal all-rounder which automatically detects themains voltages of different countries between 115 and230 volts.HighlightsAntistick – weld like a professionalExtremely easy welding: the arc burns steadily without sticking or annealingof the stick electrode.Arcforce: tuning for all electrodesArcforce offers exceptional welding properties with all types of electrodes.No short circuits, even with rutile-cellulose electrodes.Perfect weld seams even with thick electrodesEven 4-millimetre electrodes are no problem for the Pico. State-of-the-artinverter technology with superb control dynamics provides a stable arc. Thismakes even jointing with rutile or rutile-cellulose electrodes that are hard toweld effortless.Light, transportable and mobileEasily transportable to any work location. Very small and lightweight in arobust plastic casing, this machine can easily be carried up ladders or overcramped scaffolding.100% suitable for construction sitesPerfect for large construction sites and very tough assembly work with mainssupply leads up to 50 metres or connected directly to a generator. High toleranceto mains fluctuations ensures a perfect welding result.Reliable, safe, cost-effectiveAll electronic components are particularly well protected against dust. Thetemperature-controlled fan prevents unnecessary intake of dirt. An all-roundlow-maintenance, reliable and therefore cost-effective solution!180EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MMA DC welding machinesPico 162 / Pico 180AdvantagesVery comfortable to carryStable and comfortable carrying strap,slender and convenient designModern, ergonomic casingThe front and rear sections of the machineare made of shock-resistant plastic, withrounded corners and edgesExtremely resilientSide panels made from powder-coatedsheet aluminiumIntelligent casing designOptimised air conduction for long duty cycleOperating elementsParticularly stable, clear and protectedconfigurationSafe and reliableIntegrated temperature monitors protectagainst overloadEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2181

MMA DC welding machinesPico 162 / Pico 180 TIG (Liftarc) 100% generator-compatible Flyweight: small, light, compact Extended mains voltage range – ideal foruse on construction sitesMMA and TIG Liftarc weldingPortable, shoulder strapArcforcing, hotstart, antistick3 m mains supply lead with 16 A shock-proof plugControls 188Options/accessories 198Technical data 200Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow) A 1 x 16Setting range for welding current A 10 - 150Duty cycle (40 °C) 35 % A 150Duty cycle (40 °C) 60 % A 120Duty cycle (40 °C) 100 % A 100Dimensions L x W x H mm 400 x 115 x 225Weight kg 4.8Multivolt: automatic mains voltage adaptation (115 V/230 V)Portable, shoulder strapArcforcing, hotstart, antistick3 m mains supply lead with 16 A shock-proof plugControls 188Options/accessories 198Technical data 200Mains voltage (tolerances) 1 x 115 V (-15 % - +15 %) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow) A 1 x 25 1 x 16Setting range for welding current A 10 - 110 10 - 150Duty cycle (40 °C) 35 % A 110 150Duty cycle (40 °C) 60 % A 90 120Duty cycle (40 °C) 100 % A 80 100Dimensions L x W x H mm 400 x 115 x 225Weight kg 5.1Overvoltage protection.Accidental connection to 400 V mainsvoltage does not result in damage to themachineMade-to-measure open circuit voltage– for worldwide useThe VRD (voltage reduction device) functionreduces the open circuit voltage tosafe levels. This option meets regionalrequirements and standards all over theworld.182EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MMA DC welding machinesPico 162 / Pico 180Portable, shoulder strapArcforcing, hotstart, antistickConnection capability for remote controlControls 188Options/accessories 198Technical data 201Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow) A 1 x 20Setting range for welding current A 5 - 180Duty cycle (40 °C) 20 % A 180Duty cycle (40 °C) 60 % A 105Duty cycle (40 °C) 100 % A 95Dimensions L x W x H mm 470 x 135 x 250Weight kg 7.9Hotstart for exceptional qualityThe variable Hotstart function (adjustablecurrent and time) reliably ignites theelectrode and melts perfectly to ensurethe best quality even at the start of theseam. This solution makes lack of fusionand cold welds a thing of the past andsignificantly reduces excess weld metal.Antistick: no annealingIf the welding current is too low, stickingand annealing of the electrode canoccur. Antistick lowers the current, thuspreventing annealing and keeping theelectrode in serviceable condition.EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2183

MMA DC welding machinesPico 300 / Stick 350Compact, indestructible and versatileFor tough, safe everyday operation on construction sitesand in assembly work, the resilient MMA professionalmachines with metal casing offer the perfect solution.Even on long mains leads or connected to a generator,the welding electrode ignites reliably. EWM invertertechnology with digital control ensures a stable arc, providingproblem-free welding even for special electrodes.The CEL model versions are 100% safe for vertical-downwelds with cellulose electrodes.HighlightsIdeal for every construction siteSlimline design and effortless transport with stable carrying bar – the perfectpartner for almost any construction site. Mains fluctuations are no problemfor EWM power sources. This machine performs reliably even with weakmains supplies or extra-long cables. Well-thought-out ventilation ensureslong duty cycles and protects against dirt.Antistick – weld like a professionalExtremely easy welding: the arc burns steadily without sticking or annealingof the stick electrode.Reliable ignition and excellent welding propertiesThe digital inverter technology ensures superb arc characteristics for all electrodetypes, a reliable, stable arc and an easily controlled molten pool. Thehigh open circuit voltage and hotstart function guarantee reliable ignitionfor the long term.Arcforce: tuning for all electrodesArcforce offers exceptional welding properties with all types of electrodes.No short circuits, even with rutile-cellulose electrodes.Safe and reliableLow-maintenance and durable: temperature-controlled fans and protectedpositioning of the electronic components keep dust away, ensuring highlyreliable operation. The integrated temperature monitor is the perfect protectionagainst overloading.Hotstart for exceptional qualityThe variable Hotstart function (adjustable current and time) reliably ignitesthe electrode and melts perfectly to ensure the best quality even at the startof the seam. This solution makes lack of fusion and cold welds a thing of thepast and significantly reduces weld reinforcement.184EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MMA DC welding machinesPico 300 / Stick 350AdvantagesConvenient transportHandy carrying handles, stable carrying barand carrying strap, slender and convenientdesignMetal casing: robust and durableIdeal for construction sites: powder-coatedsheet steel, phosphatised to preventcorrosion, impact- and scratch-resistant yetextremely lightWell-thought-out casing designDust remains outside: closed casing trough,increased cooling air inlets with blade/grillcombinationSafe and reliableIntegrated temperature monitors protectagainst overload and extend the duty cycleEasy welding machine controlEverything at a glance: self-explanatory withone-dial operation, display, large range offunctionsBest protectionOperating and connection elements recessedto protect against damageEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2185

MMA DC welding machinesPico 300 / Stick 350 100% suitable for construction sites andgenerators thanks to expanded mainsvoltage range Pico: digital control with highly straightforwardoperation and display for weldingcurrent and voltage PICO: TIG welding (Liftarc)Cellulose electrodes: 100% safe for vertical-down welding5 m mains supply leadControls 188Options/accessories 198Technical data 201Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 16Setting range for welding current A 10 - 300Duty cycle (40 °C) 25 % A 300Duty cycle (40 °C) 60 % A 220Duty cycle (40 °C) 100 % A 170Dimensions L x W x H mm 515 x 185 x 350Weight kg 16.5Cellulose electrodes: 100% safe for vertical-down weldingPole reversal on the machine or via remote control5 m mains supply leadControls 188Options/accessories 198Technical data 201Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 16Setting range for welding current A 10 - 300Duty cycle (40 °C) 25 % A 300Duty cycle (40 °C) 60 % A 220Duty cycle (40 °C) 100 % A 170Dimensions L x W x H mm 515 x 185 x 445Weight kg 23.5Made-to-measure open circuit voltage– for worldwide useThe VRD (voltage reduction device) functionreduces the open circuit voltage tosafe levels. This option meets regionalrequirements and standards all over theworld.No pipeline without Pico/Stick CEL100% reliability for vertical-down weldswith cellulose electrodes.186EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MMA DC welding machinesPico 300 / Stick 350Cellulose electrodes: 100% safe for vertical-down welding5 m mains supply leadControls 188Options/accessories 198Technical data 202Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 25Setting range for welding current A 20 - 350Duty cycle (40 °C) 30 % A 350Duty cycle (40 °C) 60 % A 250Duty cycle (40 °C) 100 % A 190Dimensions L x W x H mm 700 x 230 x 455Weight kg 35.5Cellulose electrodes: 100% safe for vertical-down weldingPole reversal on the machine or via remote control5 m mains supply leadControls 188Options/accessories 198Technical data 202Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) A 3 x 25Setting range for welding current A 20 - 350Duty cycle (40 °C) 30 % A 350Duty cycle (40 °C) 60 % A 250Duty cycle (40 °C) 100 % A 190Dimensions L x W x H mm 700 x 230 x 455Weight kg 37.5Antistick: no annealingIf the welding current is too low, stickingand annealing of the electrode canoccur. Antistick lowers the current, thuspreventing annealing and keeping theelectrode in serviceable condition.Polarity can be freely selectedBasic or cellulose electrodes „run“ betterwith the minus pole on the workpiece.The welder can solve the question of theright polarity directly on site with theremote control of the Pico/Stick pws.EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2187

MMA DC welding machinesPico 300 / Stick 350 - ControlsMachine control overviewControls Pico 162 (MV) Pico 180 Pico 300 cel (pws) Stick 350 cel (pws)MachinesPico 162 – – –Pico 162 MV – – –Pico 180 – – –Pico 300 cel – – –Pico 300 cel pws – – –Stick 350 cel – – – Stick 350 cel pws – – – 188EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MMA DC welding machinesPico 300 / Stick 350 - ControlsControl detailsPico 162 (MV)Classic operation Rotary dial for direct-access setting of welding currentEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2189

MMA DC welding machinesPico 300 / Stick 350 - ControlsControl detailsPico 180Simplest possible operation with maximum ease-of-use Self-explanatory operating surface with one-dial operation User support for setting the welding parameters Reproducible setting of all welding parameters with digital display190EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MMA DC welding machinesPico 300 / Stick 350 - ControlsPico 300 cel (pws)Simplest possible operation with maximum ease-of-use Self-explanatory operating surface with one-dial operation User support for setting the welding parameters Reproducible setting of all welding parameters with digital displayEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2191

MMA DC welding machinesPico 300 / Stick 350 - ControlsControl detailsStick 350 cel (pws)Classic operation Self-explanatory operating surface Direct access to all welding parameters via rotary dials192EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MMA DC welding machinesPico 300 / Stick 350 - ControlsControl functionsControlPico 162 (MV) Pico 180 Pico 300 cel (pws) Stick 350 cel (pws)FunctionsGeneralMMA TIG –One-dial operation – – –Liftarc –VRD – – –DisplaysWelding current – –Error code – –Welding voltage – – –Ready for operation – – –Excess temperature Collective interference – –MMAHotstart Arcforce Antistick CEL – – PWS – – TIGMain current Ignition current – EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2193

MMA DC welding machinesPico 300 / Stick 350 - Options/accessoriesOptions/accessoriesPower sourcesPico 162MMA inverter welding machineItem no.090-002040-00502Pico 162 MVMMA multivolt inverter welding machine090-002042-00502Pico 180MMA inverter welding machine090-002003-00502Pico 300 celMMA inverter welding machine090-002043-00502Pico 300 cel pwsMMA inverter welding machine, pole reversing switch090-002044-00502Stick 350 celMMA inverter welding machine090-002029-00502Stick 350 cel pwsMMA inverter welding machine090-002030-00502SetSET Pico 162MMA set: PICO 162 and welding site equipment in a case Contents: power source, aluminium- framed hard topped case, electrode holder, workpiece lead, handshield for welding, slag hammer, steel brushItem no.091-002040-00502SET Pico 162 MVMMA set: PICO 162 MV and welding site equipment in a case Contents: power source, aluminium- framed hard topped case, electrode holder, workpiece lead, handshield for welding, slag hammer, steel brush091-002059-00502TorchTIG 17 GDV 4MTIG welding torch, rotary gas valve, gas-cooled, decentral Double push-button Gas rotary valveItem no.094-007866-00000194EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MMA DC welding machinesPico 300 / Stick 350 - Options/accessoriesTorchTIG 26V 4MTIG welding torch, rotary gas valve, gas-cooled, decentral Gas rotary valveItem no.094-010979-00000Remote controlRT1Remote control, current Robust metal casing with rubber feet, stirrup and holding magnet Operating point setting directly at the site of weldingItem no.090-008097-00000RT PWS1Remote control, vertical-down weld, current pole reversal Robust metal casing with rubber feet, stirrup and holding magnet Operating point setting directly at the site of welding090-008199-00000FR30 14POL 5MRemote control, current Robust metal casing with rubber feet, stirrup and holding magnet Operating point setting directly at the site of welding090-008005-00000FR30PWS 14POL 5MRemote control, current pole reversal Robust metal casing with rubber feet, stirrup and holding magnet Operating point setting directly at the site of welding090-008039-00000FRF30 14POL 5MRemote control, vertical-down weld, current Robust metal casing with rubber feet, stirrup and holding magnet Operating point setting directly at the site of welding090-008057-00000RTF1 19POL 5MFoot-operated remote control, current, with connection cable Robust metal casing with rubber feet, stirrup and holding magnet Operating point setting directly at the site of welding094-006680-00000FRF30 PWS 14POL 5MRemote control, vertical-down weld, current pole reversal Robust metal casing with rubber feet, stirrup and holding magnet Operating point setting directly at the site of welding090-008061-00000FR35 14POL 5MRemote control, Hotstart Robust metal casing with rubber feet, stirrup and holding magnet Operating point setting directly at the site of welding090-008044-00000FRA40 14POL 0,3MRemote control, current with display Robust metal casing with rubber feet, stirrup and holding magnet Operating point setting directly at the site of welding090-008032-00000EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2195

MMA DC welding machinesPico 300 / Stick 350 - Options/accessoriesOptions/accessoriesRemote controlFR21 14POL 5MFoot-operated remote control, current Robust metal casing with rubber feet, stirrup and holding magnet Operating point setting directly at the site of weldingItem no.094-000051-00000RA5 19POL 5MRemote control e.g. connection cable092-001470-00005Options for retrofittingON FILTER PICO162Dirt filter for air inlet Reliably protects the machine from impurities under tough working conditions.Item no.092-002072-00000ON FILTERDirt filter for air inlet Reliably protects the machine from impurities under tough working conditions.092-001856-00000ON FILTER Pico/Picotig 180Dirt filter for air inlet092-002546-00000GeneralEH16 4MElectrode holderItem no.094-005313-00000EH35QMM 4MElectrode holder094-000052-00000WK35QMM 4M KLWorkpiece lead092-000008-00000DM1 32L/MINManometer pressure reducer Single-stage pressure reducers for use with standard MIG/MAG welding machines. HD stands for a heavy-dutyindustrial version for daily use, with increased abstraction volumes over several hours withoutthe danger of icing.ADAP 16/25-35 QMMWelding current socket adapter, 16/25 to 35 mm²094-000009-00000094-001780-00000196EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MMA DC welding machinesPico 300 / Stick 350 - Options/accessoriesGeneralADAP SCHUKO/16ACEEEarth contact coupling/CEE16A plugItem no.092-000812-000005POLE/CEE/16A/MMains plug094-000712-000005POLE/CEE/32A/MMains plug094-000207-00000WK16QMM 4M KLWorkpiece leadItem no.094-005314-00000EH50 4MElectrode holder098-000714-00000WK50QMM 4M KLWorkpiece lead092-000003-00000EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2197

MMA DC welding machinesPico 300 / Stick 350 - Options/accessoriesMachine-dependentMachines Page Pico 162 Pico 162 MV Pico 180 Pico 300 celPico 300 celpwsStick 350 celSetSET Pico 162 194 – – – – –SET Pico 162 MV 194 – – – – –TorchTIG 17 GDV 4M 194 – – – –TIG 26V 4M 195 – – –Remote controlRT1 122 – – –RTF1 19POL 5M 123 – – –RA5 19POL 5M 19 – – –RT PWS1 195 – – – – –FR21 14POL 5M 173 – – – – – FR30 14POL 5M 173 – – – – – FRF30 14POL 5M 195 – – – – – FR35 14POL 5M 195 – – – – – FRA40 14POL 0,3M 195 – – – – – FR30PWS 14POL 5M 195 – – – – – –FRF30 PWS 14POL 5M 195 – – – – – –Options for retrofittingON FILTER PICO162 196 – – – –ON FILTER Pico/Picotig 180 124 – – – – –ON FILTER 196 – – – –GeneralADAP SCHUKO/16ACEE 53 – – –ADAP 16/25-35 QMM 196 – – – –DM1 32L/MIN 22 –EH16 4M 196 – – –WK35QMM 4M KL 196 – – – – –EH35QMM 4M 196 – – – – –5POLE/CEE/16A/M 53 – – – –5POLE/CEE/32A/M 22 – – – – – WK16QMM 4M KL 197 – – –EH50 4M 197 – – – WK50QMM 4M KL 197 – – – 198EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MMA DC welding machinesPico 300 / Stick 350 - Options/accessoriesMachinesPageStick 350 celpwsSetSET Pico 162 194 –SET Pico 162 MV 194 –TorchTIG 17 GDV 4M 194 –TIG 26V 4M 195 –Remote controlRT1 122 –RTF1 19POL 5M 123 –RA5 19POL 5M 19 –RT PWS1 195 –FR21 14POL 5M 173 FR30 14POL 5M 173 FRF30 14POL 5M 195 FR35 14POL 5M 195 FRA40 14POL 0,3M 195 FR30PWS 14POL 5M 195 FRF30 PWS 14POL 5M 195 Options for retrofittingON FILTER PICO162 196 –ON FILTER Pico/Picotig 180 124 –ON FILTER 196 –GeneralADAP SCHUKO/16ACEE 53 –ADAP 16/25-35 QMM 196 –DM1 32L/MIN 22 –EH16 4M 196 –WK35QMM 4M KL 196 –EH35QMM 4M 196 –5POLE/CEE/16A/M 53 –5POLE/CEE/32A/M 22 WK16QMM 4M KL 197 –EH50 4M 197 WK50QMM 4M KL 197 EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2199

MMA DC welding machinesPico 300 / Stick 350 - Technical dataTechnical dataPico 162Pico 162 MVMMA TIG MMA TIG MMA TIGMains voltage V 230 230 115 115 230 230Setting range for welding current A 10 - 150 10 - 160 10 - 110 10 - 120 10 - 150 10 - 160Duty cycle at ambient temperature °C 25 40 25 40 25 40 25 40 25 40 25 4030 % A – – – 160 – – – – – – – 16035 % A – 150 – – – 110 – – – 150 – –40 % A – – – – 110 – – – – – – –45 % A – – 160 – – – – – – – 160 –50 % A 150 – – – – – – – 150 – – –60 % A – 120 – 130 90 90 120 120 – 120 – 130100 % A 120 100 120 100 80 80 100 100 120 100 120 100Mains frequency Hz 50 / 60 50 / 60Mains fuses (slow-blow) A 1 x 16 1 x 25 1 x 16Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %) 1 x 115 V (-15 % - +15 %) 1 x 230 V (-40 % - +15 %)Max. connected load kVA 5.5 3.7 3.8 2.5 5.5 3.7Recommended generator power kVA 7.5 5.2 7.5Dimensions, machine, L x W x H mm 400 x 115 x 225 400 x 115 x 225Weight, machine kg 4.8 5.1Protection classification IP 23 IP 23Insulation class H HStandardsIEC 60 974-1 / IEC 60 974-10 / CE /S-Safety signIEC 60 974-1 / IEC 60 974-10 / CE / S-Safety sign200EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

MMA DC welding machinesPico 300 / Stick 350 - Technical dataPico 180 Pico 300 cel Pico 300 cel pwsMMA TIG MMA TIG MMA TIGMains voltage V 230 230 400 400 400 400Setting range for welding current A 5 - 180 5 - 180 10 - 300 5 - 300 10 - 300 5 - 300Duty cycle at ambient temperature °C 25 40 25 40 25 40 25 40 25 40 25 4020 % A – 180 – – – – – – – – – –25 % A 180 – 180 – – 300 – – – 300 – –30 % A – – 180 – 300 – – 300 300 – – 30040 % A – – – – – – 300 – – – 300 –60 % A 120 105 140 125 250 220 260 240 250 220 260 240100 % A 110 95 125 110 190 170 200 190 190 170 200 190Mains frequency Hz 50 / 60 50 / 60 50 / 60Mains fuses (slow-blow) A 1 x 20 3 x 16 3 x 16Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)Max. connected load kVA 7.2 4.6 12.1 – 12.1 –Recommended generator power kVA 9.7 16.4 16.4Dimensions, machine, L x W x H mm 470 x 135 x 250 515 x 185 x 350 515 x 185 x 445Weight, machine kg 7.9 16.5 23.5Protection classification IP 23 IP 23 IP 23Insulation class H H HStandardsIEC 60 974-1 / IEC 60 974-10 / CE / IEC 60 974-1 / IEC 60 974-10 / CE / IEC 60 974-1 / IEC 60 974-10 / CE /S-Safety signS-Safety signS-Safety signEWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2201

MMA DC welding machinesPico 300 / Stick 350 - Technical dataTechnical dataStick 350 celStick 350 cel pwsMMAMMAMains voltage V 400 400Setting range for welding current A 20 - 350 20 - 350Duty cycle at ambient temperature °C 40 4030 % A 350 35060 % A 250 250100 % A 190 190Mains frequency Hz 50 / 60 50 / 60Mains fuses (slow-blow) A 3 x 25 3 x 25Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)Max. connected load kVA 17.8 17.8Recommended generator power kVA 23.7 23.7Dimensions, machine, L x W x H mm 700 x 230 x 455 700 x 230 x 455Weight, machine kg 35.5 37.5Protection classification IP 23 IP 23Insulation class H HStandards IEC 60 974-1 / IEC 60 974-10 / CE / S-Safety sign IEC 60 974-1 / IEC 60 974-10 / CE / S-Safety sign202EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax.: -144 www.ewm-group.com PK 2009/2010 A2

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For more information please visit our website atwww.ewm-group.comwww.ewm-tv.deEWM HIGHTEC WELDING GmbHDr. Günter-Henle-Straße 856271 MündersbachGermanyTel: +49 2680 181-0 · Fax: -244www.ewm-group.com · info@ewm-group.comEWM SCHWEISSTECHNIK-HANDELS-GmbHIn der Florinskaul 14-1656218 Mülheim-Kärlich · GermanyTel: +49 261 988898-0 · Fax: -20www.ewm-group.com/handel · nl-muelheim@ewm-group.comEWM HIGHTEC WELDING GmbHBranch NorthLindenstraße 1a38723 Seesen-Rhüden · GermanyTel: +49 5384 90798-0 · Fax: -20www.ewm-group.com/handel · nl-nord@ewm-group.comEWM HIGHTEC WELDING SALES s.r.o.Prodejní a poradenské centrumTyršova 2106256 01 Benešov u Prahy · Czech RepublicTel: +420 317 729-517 · Fax: -712www.ewm-group.com/cz · sales.cz@ewm-group.comEWM HIGHTEC WELDING GmbHScharnsteinerstraße 154810 Gmunden · AustriaTel: +43 7612 778 02-0 · Fax: -20www.ewm-group.com/at · info.at@ewm-group.comEWM HIGHTEC WELDING FZCORegional Office Middle EastJAFZA View 18 F 14 05 · P.O. Box 262851Jebel Ali Free Zone · Dubai · United Arab EmiratesTel: +971 4 8857-789 · Fax: -500www.ewm-group.com/me · info.me@ewm-group.comEWM SCHWEISSTECHNIK-HANDELS-GmbHSachsstraße 2850259 Pulheim · GermanyTel: +49 2234 697-047 · Fax: -048www.ewm-group.com/handel · nl-koeln@ewm-group.comEWM HIGHTEC WELDING s.r.o.Tr. 9. kvetna 718 / 31407 53 Jiříkov · Czech RepublicTel: +420 412 358-551 · Fax: -20www.ewm-group.com/cz · info.cz@ewm-group.comEWM HIGHTEC WELDING UK Ltd.Unit 2B Coopies WayCoopies Lane Industrial EstateMorpeth · Northumberland · NE 61 6JT · Great BritainTel: +44 1670 505875 · Fax: -514305www.ewm-group.com/uk · info.uk@ewm-group.comEWM HIGHTEC WELDING (Kunshan) Ltd.10 Yuanshan Road, KunshanNew & High-tech Industry Development ZoneKunshan · Jiangsu · 215300 · People´s Republic of ChinaTel: +86 512 57867-188 · Fax: -182www.ewm-group.com/cn · info.cn@ewm-group.com© EWM HIGHTEC WELDING GmbH 2009 · WM.0536.01 · 11.2009 · We reserve the right to make amendmentsSales, Consultancy, Service