Energy efficiency – quicks wins through industrial insulation - Bilfinger

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Energy efficiency – quicks wins through industrial insulation - Bilfinger

Bilfinger Industrial ServicesEnergy efficiencyquicks wins through industrial insulationAndreas Regel | Hannover Messe 201308. April 2013


Price of crude oil AGI Q101 (150 W/m²)▪ The price of crude oil has risenroughly five-fold since 1985▪ However, there has been nochange in the heat flow densitystipulated by the Germanguidelines€ 150 W/m² a historical valueCurrent-day facilities mustbe calculated on the basisof economic efficiencyEnergy efficiencyquicks wins through industrial insulation page 6


Energy and CO2 savingsPotential of industrial insulation▪ European Industrial Insulation Foundation (EiiF) developed study onenergy savings potentials in industrial plants3.5 billion € per year could be saved with an economic insulationthickness (non-recurrent expense: 900 Mio €) in the European Unionespecially damaged insulations and non insulated equipment have thegreatest potential; 10% of equipment in industrial plants not insulated▪ EiiF developed with Bilfinger Industrial and other member companiesthe TIPCHECK tool to identify insulation potential in plantsTechnical Insulation Performance CHECKEnergy efficiencyquicks wins through industrial insulation page 8


Energy and CO2 savingsPotential of industrial insulation▪ European Industrial Insulation Foundation (EiiF) developed study onenergy savings potentials in industrial plants3.5 billion € per year could be saved with an economic insulationthickness (non-recurrent expense: 900 Mio €) in the European Unionespecially damaged insulations and non insulated equipment have thegreatest potential; 10% of equipment in industrial plants not insulated▪ EiiF developed with Bilfinger Industrial and other member companiesthe TIPCHECK tool to identify insulation potential in plantsTechnical Insulation Performance CHECKAn independent and Europe-wide standardized energyefficiency consulting program, which will be executed bycertified TIPCHECK engineersEnergy efficiencyquicks wins through industrial insulation page 9


Energy and CO2 savingsPotential of industrial insulation▪ European Industrial Insulation Foundation (EiiF) developed study onenergy savings potentials in industrial plants3.5 billion € per year could be saved with an economic insulationthickness (non-recurrent expense: 900 Mio €) in the European Unionespecially damaged insulations and non insulated equipment have thegreatest potential; 10% of equipment in industrial plants not insulated▪ EiiF developed with Bilfinger Industrial and other member companiesthe TIPCHECK tool to identify insulation potential in plantsTechnical Insulation Performance CHECKAn independent and Europe-wide standardized energyefficiency consulting program, which will be executed bycertified TIPCHECK engineersComing soon: energy audit according to ISO 50001Energy efficiencyquicks wins through industrial insulation page 10


TIPCHECK Realization1. Meeting with the plant operator▪ Decision about which equipment to check▪ Information about relevant data (operating temperature, operatinghour, heat price)Target: calculate economical insulation thicknessEnergy efficiencyquicks wins through industrial insulation page 11


TIPCHECK Realization1. Meeting with the plant operator▪ Decision about which equipment to check▪ Information about relevant data (operating temperature, operatinghour, heat price)Target: calculate economical insulation thickness2. TIPCHECK in the plant▪ Bilfinger Industrial Services certified TIPCHECK engineersgo into the plant to identify and document the heat loss witha thermo graphic cameraEnergy efficiencyquicks wins through industrial insulation page 12


TIPCHECK Realization1. Meeting with the plant operator▪ Decision about which equipment to check▪ Information about relevant data (operating temperature, operatinghour, heat price)Target: calculate economical insulation thickness2. TIPCHECK in the plant▪ Bilfinger Industrial Services certified TIPCHECK engineersgo into the plant to identify and document the heat loss witha thermo graphic cameraEnergy efficiencyquicks wins through industrial insulation page 13


TIPCHECK Realization1. Meeting with the plant operator▪ Decision about which equipment to check▪ Information about relevant data (operating temperature, operatinghour, heat price)Target: calculate economical insulation thickness2. TIPCHECK in the plant▪ Bilfinger Industrial Services certified TIPCHECK engineersgo into the plant to identify and document the heat loss witha thermo graphic camera3. TIPCHECK - Report▪ Every image from the thermo graphic camera is analyzedand a detailed report is createdEnergy efficiencyquicks wins through industrial insulation page 14


TIPCHECK Realization1. Meeting with the plant operator▪ Decision about which equipment to check▪ Information about relevant data (operating temperature, operatinghour, heat price)Target: calculate economical insulation thickness2. TIPCHECK in the plant▪ Bilfinger Industrial Services certified TIPCHECK engineersgo into the plant to identify and document the heat loss witha thermo graphic camera3. TIPCHECK - Report▪ Every image from the thermo graphic camera is analyzedand a detailed report is created4. TIPCHECK - Presentation▪ Presentation of the results and the complete TIPCHECK reportwith the customerEnergy efficiencyquicks wins through industrial insulation page 15


TIPCHECKTypical energy savings potentialsUninsulated flange – DN 350; Temperature 200°CWe could save 100.000 kWh;corresponds to €5,000 p. aInstallation cost: approx. 200 €ROI = 0,5 month !!!We are able to check cold insulated pipes and equipment.▪ Example pipe support▪ The pipe has a length of 2.5 km (1.5 miles)We could save 1,600 MWh;corresponds to €80,000 p. aEnergy efficiencyquicks wins through industrial insulation page 16


TIPCHECKBenefits for all industries with high energy consumptionTIPCHECK engineersBilfinger Industrial Serviceshas 8 certified TIPCHECKengineers:Contact▪ Germany 5▪ Benelux 1▪ Hungary 1▪ Spain 1Andreas RegelProduct Manager Insulationand TIPCHECK engineerMunich, Germany+ 49 89 149 98 - 389+ 49 173 39 19 765andreas.regel@bilfinger.comEnergy efficiencyquicks wins through industrial insulation page 17


TIPCHECKBenefits for all industries with high energy consumptionTIPCHECK engineersBilfinger Industrial Serviceshas 8 certified TIPCHECKengineers:Contact▪ Germany 5▪ Benelux 1▪ Hungary 1▪ Spain 1ReferencesAndreas RegelProduct Manager Insulationand TIPCHECK engineerMunich, Germany+ 49 89 149 98 - 389+ 49 173 39 19 765andreas.regel@bilfinger.comEnergy efficiencyquicks wins through industrial insulation page 18


TIPCHECKBenefits for all industries with high energy consumptionTIPCHECK engineersBilfinger Industrial Serviceshas 8 certified TIPCHECKengineers:▪ Germany 5▪ Benelux 1▪ Hungary 1▪ Spain 1ReferencesTIPCHECK is for▪ All Industries with high energy consumption▪ Existing plants▪ new plantscheck the current heat lossengineering the correct economicinsulation thickness▪ Plants with existing insulation specificationcheck the standards – is thespecification up to dateContactAndreas RegelProduct Manager Insulationand TIPCHECK engineerMunich, Germany+ 49 89 149 98 - 389+ 49 173 39 19 765andreas.regel@bilfinger.comEnergy efficiencyquicks wins through industrial insulation page 19

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