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Reference system for Wire EDM machining. The standard range.

Reference system for Wire EDM machining. The standard range.

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<strong>Reference</strong> <strong>system</strong> <strong>for</strong> <strong>Wire</strong> <strong>EDM</strong> <strong>machining</strong>.<strong>The</strong> <strong>standard</strong> <strong>range</strong>.


FOCUS ON THE COMPLETE PICTUREFOR GREATER COMPETITIVENESSIt’s a well-known fact that competition in themanufacturing industry is constantly growing. <strong>The</strong> trendtowards shorter runs and more variations means thatthe total time from order to delivery is the crucial factorin the choice of a supplier. And it’s not just the processtime in the various machines that counts here. Profitabilityis determined increasingly by the ability to minimisedead time in the machines and to have efficient flows ofmaterial and in<strong>for</strong>mation in the workshop.So what really matters is to focus on the completepicture. Total throughput time instead of individualprocess time! <strong>The</strong> company that can offer the quickestdelivery of small batches of customer-specific productswill win out in future competition situations.<strong>The</strong> solution is a stable and exact reference <strong>system</strong>.This lets you preset away from the machine and then setup the machine in seconds. In fact, this is an essentialrequirement <strong>for</strong> modern production.With System 3R reference <strong>system</strong>s, you radicallyincrease the capacity of your machines. Partly byminimising setting-up times. And partly because thereference <strong>system</strong>s are compatible with every machine inyour workshop. And – not the least important point – it’sonly a short step to automation.You get a reference <strong>system</strong> that you can build onsteadily, bit by bit. Always flexible. Always reliable.Absolutely stable and exact.In addition, there’s no longer any need <strong>for</strong> skilledoperators to waste time on tricky and time-consumingalignments. Instead they are free to do far morestimulating work, where their professional skill reallycomes into its own.Other advantages: downstream <strong>machining</strong> time isshorter, because accuracy becomes greater. <strong>The</strong> numberof rejected workpieces is reduced, meaning less rawmaterial to be stored.In other words, with the System 3R’s reference <strong>system</strong>s,production takes place in a more sensible and moreeconomical way. Both in financial and in human terms.WORK SMARTERAnyone can get a fantastic machine tool, loaded withevery conceivable feature. With modern machines,making complex parts with close tolerances seldompresents any problems.<strong>The</strong> real challenge lies in raising the profitability ofthe business at the same time. <strong>The</strong> truth is, measuresto reduce machine downtimes are almost alwayssignificantly more profitable than chasing seconds inthe actual <strong>machining</strong> process. What matters is to keepthe machines running. It’s simply a matter of workingsmarter.And helping you work smarter is what we at System 3Rare in business to do.3


CONTENTSSystem 3RBasic equipment W<strong>EDM</strong> ........................................................... page 8Basic equipment Macro ............................................................ page 9Mounting heads ....................................................................... page 13Mounting heads – holders and vices ........................................ page 17Chuck adapters ....................................................................... page 24Chuck adapters – holders ......................................................... page 28Adapter elements ..................................................................... page 303Ruler .................................................................................... page 333P .................................................................................... page 37Presetting and inspection .......................................................... page 38User kits and supporting elements and accessories .................... page 41System adapters between System 3R and Mecatool .................... page 44MecatoolBasic equipment <strong>for</strong> machine tables .......................................... page 47Mounting heads and adapters .................................................. page 49Holders and vices .................................................................... page 51Presetting and inspection .......................................................... page 53User kits and supporting elements and accessories .................... page 54Frame <strong>system</strong>s ......................................................................... page 55Automation ............................................................................. page 57Index .................................................................................... page 58A green or yellow dot alongside the article numbers in the catalogue means:In stock. Can be dispatched immediately.Not a stocked item. Manufactured to order.4


THE MATERIAL REMOVAL CAPACITYOF THE WIRE <strong>EDM</strong> MACHINES hasbeen significantly improved over the past decades. <strong>The</strong>table shows values obtained by experience in coarse<strong>machining</strong>.So over the past 25 years, the material removalcapacity has increased almost by a factor of 15. Finefigures, but the question is: does the user exploit thisincreased capacity, or is it a hidden resource?Material removal mm 3 /min300500Introduction25020080150351980 1985 1990 1995 2000 2005Tooling-up time in astationary machineOVER THE SAME PERIOD tooling-uptimes have remained largely unchanged. Let us takean example with an ordinary <strong>machining</strong> operation of4200 mm 3 .1980: 4200 mm 3 /35 + 30 min tooling-up time inthe machine = 150 minutes’ machine time.2005: 4200 mm 3 /500 + 30 min tooling-up timein the machine = just over 39 minutes’machine time.Active <strong>machining</strong> time39Four times as fast, but far from the 15-fold capacityincrease offered by the machine! So only 25% of thecapacity increase offered by investing in a modernwire <strong>EDM</strong> machine is exploited.1985 1990 1995 2000 2005IF YOU HAD HAD THE FORESIGHTin 1980 to equip your machine with the System3R reference <strong>system</strong> <strong>for</strong> pre-setting away from themachine, the figures look like this.1211980: 4200 mm 3 /35 + 1 min tooling-up time inthe machine = 121 minutes’ machine time.Tooling-up time in astationary machine2005: 4200 mm 3 /500 + 1 min tooling-up time inthe machine = just over 9 minutes’machine time.25 years successful technical development of themachines has meant a huge potential increase inproductivity in wire <strong>EDM</strong> <strong>machining</strong>. Do you get thefull benefit of this potential? 39 or 9 minutes <strong>for</strong> thesame <strong>machining</strong> operation? <strong>The</strong> choice is yours.Active <strong>machining</strong> timeCan your company af<strong>for</strong>d to work without theSystem 3R reference <strong>system</strong>?1985 1990 1995 2000 200595


IntroductionTHE ENGINEERING INDUSTRY IS ACOMPLEX ACTIVITY in which every companyis unique in terms of type of production, machine fleet,capacity etc. To satisfy all these requirements, System 3Rhas developed reference <strong>system</strong>s of exceptional flexibility.With System 3R equipment on the machine table youhave access to an exceptional <strong>range</strong> of products <strong>for</strong>efficient wire <strong>EDM</strong>. <strong>The</strong> <strong>system</strong>s upgrade the versatilityand boost the productivity of your machines by practicallyeliminating setup times.FROM SMALL TO LARGE WORKPIECESFor those who are unfamiliar with System 3R’s with <strong>range</strong>of efficient tools, workpiece weight may seem to be oneway of finding the right equipment.Do you still work with workpieces weighing 0-25 kg?Or do they <strong>range</strong> from 0-50 kg? Or possibly even 0-200 kg?0-25 kgHere there are two options: As basic equipment onthe machine table you can choose either System3R reference element W<strong>EDM</strong> or a Macrochuck.Advantages of W<strong>EDM</strong>reference elements• A wide <strong>range</strong> ofaccessories <strong>for</strong>flexible and efficientproduction.• Ability to machineworkpieces up to50 kg using 3P.• Ability to machineworkpieces upto 200 kg using3Ruler.Advantages of Macrochuck• A wide <strong>range</strong> of accessories<strong>for</strong> flexible andefficient production.• <strong>The</strong> ability to linktogether all your machinesand freely movethe workpiece fromwire <strong>EDM</strong> to the millingmachine, to die-sinking<strong>EDM</strong> without subsequentalignment.• <strong>The</strong> ability to fit the machinewith a robot andcarry on productionround the clock in anautomatic productioncell.0-50 kgWe recommendW<strong>EDM</strong> referenceelements as basicequipment on themachine table,supplemented with 3P.0-200 kgWe recommendW<strong>EDM</strong> referenceelements as basicequipment on themachine table,supplemented withSystem 3R’s 3Rulerruler <strong>system</strong>.Regardless of whether you choose W<strong>EDM</strong> or Macro, youcan now choose a fixed mounting head or, if extremeaccuracy is needed, a levelling adapter.<strong>The</strong> foundation is now laid <strong>for</strong> rational <strong>machining</strong>of workpieces weighing 0-25 kg. All that remains is tochoose a suitable holder or vice from the catalogue.6


<strong>The</strong> W<strong>EDM</strong> <strong>system</strong>Basic equipment on the machine table3PIntroduction<strong>Reference</strong> element3Ruler ruler<strong>system</strong>Holders and vicesMountingheads<strong>The</strong> Macro <strong>system</strong>Basic equipment on the machine tableManual orautomatic chuckHolders and vicesMountingheads7


Basic equipment W<strong>EDM</strong>SYSTEM 3R POSITIONS the workpiece in theworking area of the machine and on the machine’s zeroline. Whether the workpiece is square, round, small orlarge, thin or high, it is clamped with minimal risk ofcollision. <strong>The</strong>re are infinitely many possible combinationsin the product <strong>range</strong>, the only limitation being the user’simagination.Without doubt, System 3R offers the mostcomprehensive product <strong>range</strong> on the market. What ismore, it also leads in terms of number of installations– world wide.<strong>Reference</strong> element W<strong>EDM</strong>3R-200.XJ.X<strong>Reference</strong> elements <strong>for</strong> machines with zero-line table.<strong>The</strong> length (L), hole spacing (C) and hole edge spacing(B) of the hardened reference elements are matched tothe machine in question.Note: When ordering, state machine make and type.• Supplied with end stops<strong>Reference</strong> element W<strong>EDM</strong>3R-200.1J-UUniversal 140 mm reference element, with oval holes,<strong>for</strong> all machines that have M8 holes in the machinetable, 30 to 40 mm from the edge of the table.• Weight 0.4 kgRR Z13.7 ±0.5 mmR YR XAlignment of 3R reference elements in relationto the machine´s X/Y motions takes place byindexing on, <strong>for</strong> example, the surface R.<strong>The</strong> 3R reference elements are equipped withend stops, thus giving fixed references in threedirections.8


IF YOU CHOOSE A MACRO CHUCK as basicequipment on the machine table, you can interconnectall your machines to <strong>for</strong>m a single <strong>system</strong>. Move theworkpiece from wire <strong>EDM</strong> to die-sinking <strong>EDM</strong> to grindingmachine, all without subsequent alignment – quickly andprecisely.And if you choose an automatic Macro chuck, you canoperate round-the-clock production if you wish.Basic equipment – MacroZ-references withautomatic air-blastcleaning.3Refix Ø10 mm.Macro – the keyto automation.X/Y-references incemented carbide.Turbo-locking– the blast cleaningair boosts theclamping <strong>for</strong>ce.Macro – the sameinterface <strong>for</strong> all yourmachines.9


Basic equipment – MacroR Z R X R YRecommendations <strong>for</strong> loading in Macro chucks.Table chuck with horizontal fixing of the workpiece.Atricel number Maximum torque CapacityX=150 mm3R-602.27-1 18 Nm 12 kg3R-602.10 22.5 Nm 15 kg3R-602.10HP 30 Nm 20 kg3R-602.27 30 Nm 20 kg3R-602.12 37.5 Nm 25 kg3R-602.12HP 45 Nm 30 kgXkgTable chuck with vertical fixing of the workpiece.Atricle number Capacity3R-602.4.1 7-8 kg3R-602.27-1 7-8 kg3R-600.24-4RS 7-8 kg3R-60.360-X 7-8 kgkg10


Automatic chucks MacroPneumatic chucks <strong>for</strong> Macro holders. Horizontalmounting on the machine table. Supplied withdrawbar 3R-605.10 and protective cover.• Required air pressure 6 ±1 bar.• Fixed index positions 4x90°• Air-blast cleaning of Z-references.• Weight 1.1 kg3R-602.10• Clamping <strong>for</strong>ce 4500 N3R-602.10HPNote: When clamping Macro mounting heads,type HP only.• Clamping <strong>for</strong>ce 7000 NBasic equipment – MacroAutomatic chuck, Macro3R-602.4.1Pneumatic chuck <strong>for</strong> Macro holder. Vertical mountingon the machine table or in the W<strong>EDM</strong> <strong>system</strong>.• Required drawbar 3R-605.1RS• Required air pressure 6 ±1 bar• Clamping <strong>for</strong>ce 6000 N• Fixed index positions 4x90º• Air-blast cleaning of Z-reference• Weight 3.7 kgMachine-adapted B-axes Macro3R-60.360-XCompact pneumatic B-axes <strong>for</strong> mounting on the machinetable. 0-360° with smallest indexing step 0.001°. Airconnections <strong>for</strong> open/close, as well as turbo-locking/airblastcleaning. Quick-release connections <strong>for</strong> cabling.Note: <strong>The</strong> units are controlled by the machine. <strong>The</strong>re<strong>for</strong>e,state machine make and type when ordering.• Required drawbar 3R-605.1RS• Required air pressure 6 ±1 bar.• Rust-resistant.• Indexing accuracy ±0.02° without correction• Speed <strong>range</strong> 0-10 rev/min• Automatic air-blast cleaning of the Z-references• Weight 18 kg11


Basic equipment – MacroAutomatic chucks <strong>for</strong> MacroTwinPneumatic chucks <strong>for</strong> Macro or MacroTwin holderswith workpieces


MACHINE TABLECHUCKMACROREFERENCEELEMENTCHUCKMACROTWINHOLDER&FIXTUREMounting headsPRESETTING IN THREE AXES of theworkpiece with the System 3R levelling adapter. This canbe done with an accuracy of thousandths of a millimetre!<strong>The</strong> simple, directly measurable references of thelevelling adapter mean that presetting can be done inwith the aid of one of System 3R’s presetting stones, evenon an ordinary surface plate.Preset away from the machine. Lift the preset packageinto place – levelling adapter, holder and workpiece – fixwith a few simple manual operations, press the startbutton and the machine is back in service. Quick andprecise!123133R-262HP3R-266.1-1HP3R-266.43R-267.23R-266.12HP3R-282.12HP3R-272HP3R-226.4


Mounting headsTHE ACCURACY AND MATERIALREMOVAL CAPACITY of modern wire <strong>EDM</strong>machines far exceeds what used to be offered. However,faster machines with higher rates of removal andincreased flushing pressures cause resonance andvibration. So in order to fully utilise the capacity of themachines it is necessary to have stable, vibration-freetools and workpiece fixings.3HP minimises recoils.143HP minimisesvibration.3HP exploits thecapability of themachine. Achieveshigher accuracy and ahigher rate of removalthan any other levellingadapter.3HP allows higherand variableflushing pressure. 3HP give setuptimes in seconds.3HP minimisesresonance.3HP gives maximumworkpiece precision.3HP – twice as stableas any alternative onthe market.


Levelling adapter, Macro3R-262HPFor mounting SuperVice, a holder or a fixture in theMacro <strong>system</strong>.Note: All holders including HP can be fixed.• Adjustable in three axes• Adapted <strong>for</strong> automatic changing• Supplied without drawbar• Ready <strong>for</strong> code carrier• Recommended maximum load 15 kg• Weight 2.4 kgLevelling adapter Magnum MacroTwin3R-282.12HPFor mounting a Magnum holder in the MacroTwin-<strong>system</strong>.Note: All holders including HP can be fixed.• Can be adapted to automatic changing with 3R-W12-S• Supplied with drawbar 3R-605.10 x2• Ready <strong>for</strong> code carrier• Recommended maximum load 15 kg• Weight 3,1 kgMounting headsLevelling adapter, W<strong>EDM</strong>3R-272HPFor manual mounting of SuperVice, a holder or a fixture in theW<strong>EDM</strong> <strong>system</strong>.Note: All holders including HP can be fixed.Note: Also fits the ICS <strong>system</strong> if the clamping jaw (17850-00) ischanged.• Adjustable in three axes• Supplied without drawbar• Recommended maximum load 12 kg• Weight 1.4 kgFixed mounting heads <strong>for</strong> MacroFor manual mounting of SuperVice, a holderor a fixture in the Macro <strong>system</strong>.Note: All holders including HP can be fixed.• Adapted <strong>for</strong> automatic changing• Ready <strong>for</strong> code carrier• Supplied without drawbars.• Recommended maximum load 15 kg.• Weight 1.4 kg3R-266.43R-266.1-1HP• With Ø10 mm 3Refix holes15


Mounting headsAngled fixed mounting head, Macro3R-267.2Fixed 90-degree head with 3Refix holes <strong>for</strong> mountingfixtures in the Macro <strong>system</strong>.• 3Refix Ø10 mm• Adapted <strong>for</strong> automatic changing• Ready <strong>for</strong> code carrier• Supplied without drawbar• Recommended maximum load 7 kg• Weight 3 kgFixed mounting head, Magnum MacroTwin3R-266.12HPFor manual mounting of Magnum holders in theMacroTwin <strong>system</strong>.Note: All holders including HP can be fixed.• Can be adapted to automatic changing with 3R-W12-S• Supplied with drawbar 3R-605.10 x2• Ready <strong>for</strong> code carrier holder 3R-U30638• Recommended maximum load 15 kg• Weight 3.1 kgFixed mounting head, W<strong>EDM</strong>3R-226.4For manual mounting of SuperVice, a holder or afixture in the W<strong>EDM</strong> <strong>system</strong>.Note: All holders including HP can be fixed.Note: Also fits the ICS <strong>system</strong> if the clamping jaw(17850-00) is changed.• Recommended maximum load 12 kg• Weight 1.4 kg16


THE SUPERVICE PATENTED VICE solvessetting-up problems <strong>for</strong> the most frequently occurringsizes of workpiece – small to medium-sized.Whether the workpiece is square, round, small orlarge, thin or high, you will find a solution in the System3R product <strong>range</strong>. A product program which upgradesthe versatility of your machine and minimises setting-uptimes.<strong>The</strong> new HP versions are tailor-made <strong>for</strong> the latest generationof machines, with variable and/or high flushingpressure. Vices that hold fast when others lose their grip.<strong>The</strong> springback is minimal and resonance damping issignificant. Add this together and you have a very firmgrip on production.Upper wire guideMounting heads – holders and vicesZero line of machineLower wire guide17


Mounting heads – holders and vices3R-292.13R-292.33R-292.923R-292.6HP3R-292.313R-292.6S3R-293.6HP3R-292.61HP3R-293.33R-293.66HPMOUNTINGHEADS3R-293.33WORKPIECE3R-237.13R-292.3S3R-294.33R-294.23R-294.53R-237.23R-294.63R-294.43R-292.233R-294.13R-292.243R-239C3R-292.66HP3R-29418


SuperViceFor horizontal clamping of rectangular workpieces.3R-292.1Workpieces


Mounting heads – holders and vicesSuperVice Magnum3R-293.6HPVice <strong>for</strong> horizontal clamping of roundworkpieces 15-155 mm.Note: Mounts on HP, Magnum or MacroTwinlevelling adapter.• Recommended maximum workpiece weight 12 kg• Recommended tightening torque 15 Nm• Weight 4.5 kgMagnum SuperVice3R-292.61HPVice with solid jaws <strong>for</strong> horizontal clamping ofrectangular workpieces


VicesFor vertical clamping of workpieces.• Recommended maximum workpiece weight 7 kg.• Recommended tightening torque 3 Nm.3R-294.4• Workpieces


Mounting heads – holders and vicesMultiple holder3R-294.6For simultaneous mounting of four workpiecesØ5-13 mm. Mounts on 3R-237.2, 3R-294, 3R-292.66HP or a ruler in the 3Ruler <strong>system</strong>.• Recommended tightening torque 3 Nm• Weight 0.6 kgHolder, Magnum3R-292.66HPCan be supplemented with 3Ruler accessories.Note: Mounts on an HP mounting head.• Recommended maximum workpiece weight 12 kg• Weight 3 kgAdapter3R-294For mounting 3R-294.1, 3R-294.2 and 3R-294.6on a levelling adapter.• Recommended maximum load 7 kg• Weight 0.6 kgVice3R-294.1For clamping workpieces up to 17 mm. Mounts on3R-237.2, 3R-294 or rulers in the 3Ruler <strong>system</strong>.• Recommended maximum workpiece weight 2.5 kg• Recommended tightening torque 3 Nm• Weight 0.5 kgVice3R-294.2Mounts on 3R-237.2, 3R-294, 3R-292.66HP, a rulerin the 3Ruler <strong>system</strong>, or Macro element.• Recommended maximum workpiece weight 5 kg• Recommended tightening torque 3 Nm• Weight 1.2 kg22


Frame holder3R-292.24For clamping a workpiece or fixture to a mountinghead, primarily of the fixed type. Can besupplemented with 3Ruler accessories and cross ruler.• Mounting <strong>range</strong> 200x200 mm• Recommended maximum workpiece weight 15 kg• Weight 5.9 kgAngled holder3R-292.23Holder <strong>for</strong> clamping a workpiece or fixture in the mountinghead. Can be supplemented with 3Ruler accessories.• Recommended maximum workpiece weight in Magnum & MacroTwin: 15 kg• Recommended maximum workpiece weight in Macro: 7 kg• Weight 3 kg.Mounting heads – holders and vicesAdjustable holder3R-261PNPneumatic holder to be mounted on the machine table.Supplements 3R-294.24 <strong>for</strong> automatic changing. <strong>The</strong>pneumatics can be connected in parallel with the tablechuck.• Required air pressure 6±1 bar• Adjustable length 0-100 mm• Recommended maximum load 20 kg• Weight 1.8 kgCross ruler3R-239CFor mounting in 3R-292.24. Can be supplementedwith 3Ruler accessories.• Dimensions 200x45x28 mm• Weight 1.9 kg23


Chuck adaptersA WIDE RANGE of chuck adapters <strong>for</strong> clampingworkpieces on pallets in the Macro, MacroJunior andMini <strong>system</strong>s. <strong>The</strong> main field of application is electrodemanufacturing <strong>for</strong> die-sinking <strong>EDM</strong>. Chuck adapterswhich connect all your machines together to <strong>for</strong>m asingle <strong>system</strong>. All chucks are hardened and rust-resistant.FIXTURE3R-600.24-4RS3R-605.2RSMACHINE TABLECHUCK MACROREFERENCE ELEMENT3R-SP64353R-622.23R-602.27-13R-402.13R-622.63R-217-13R-422.23R-605.5RS3R-605.2RS3R-405.21RSHOLDER MACROJUNIOR HOLDER MACROWORKPIECECHUCK MACRO3R-466.40RS3R-406.9REFERENCE ELEMENT3R-2023R-252.1HOLDER MINI3R-222.224


Manual chuck, Macro3R-600.24-4RSChuck <strong>for</strong> Macro holder. Mounts on a suitable fixture.• Required drawbar 3R-605.2RS• Fixed index positions 4x90º• Weight 1 kgManual chuck, Macro3R-602.27-1Chuck adapter with lever <strong>for</strong> Macro holder in the W<strong>EDM</strong><strong>system</strong>. Supplied with drawbar.Note: When mounted on the reference element, the twoclamping jaws must be tightened with the same torque, 4 Nm.• Required drawbar 3R-605.27• Clamping <strong>for</strong>ce 6000 N• Fixed index positions 4x90º• Recommended maximum workpiece weight 7 kg• Weight 1.1 kgChuck adaptersManual chuck, Macro3R-622.2Chuck adapter <strong>for</strong> Macro holders in the W<strong>EDM</strong> <strong>system</strong>.• Supplied with drawbar 3R-605.5RS• Fixed index positions 4x90º• Weight 1.9 kgManual chuck, Macro3R-622.6Chuck adapter <strong>for</strong> mounting 90° Macro holders in theMacro <strong>system</strong>.• Supplied with drawbar 3R-605.5RS• Fixed index positions 4x90º• Ready <strong>for</strong> code carrier holder 3R-U30638• Can be adapted to automatic changing with 3R-WP1• Weight 2.3 kg3R-block Macro3R-217-1Manual block <strong>for</strong> Macro holder. Vertical or horizontalmounting on the machine table, or alternatively theW<strong>EDM</strong> <strong>system</strong> with the aid of 3R-SP6435.• Required drawbar 3R-605.2RS• Fixed index positions 24x15°• Vernier scale• Weight 5.4 kg25


Chuck adaptersManual chuck, MacroJunior3R-422.2Chuck adapter with axial locking screw <strong>for</strong>MacroJunior holders in the W<strong>EDM</strong> <strong>system</strong>.• Fixed index positions 3x120°• Weight 1.8 kgManual chuck, MacroJunior3R-402.1Chuck <strong>for</strong> MacroJunior holder. Can be mounted on3R-237.2, 3R-292.66HP, 3R-294, the 3Ruler <strong>system</strong>,or on Macro element 54x54.• Required drawbar 3R-405.21RS• Rust-resistant• Fixed index positions 3x120°• Weight 1.2 kgManual chuck, MacroJunior3R-466.40RSChuck adapter, stainless steel, <strong>for</strong> MacroJuniorholders in the Macro <strong>system</strong>. Axial locking screw.• Fixed index positions 3x120° and 4x90º• Weight 0.4 kgManual chuck adapter3R-406.9For horizontal mounting of MacroJuniorholders in the Macro <strong>system</strong>. Screw locking.• Adapted <strong>for</strong> automatic changing• Rust-resistant• Fixed index positions 3x120°• Weight 1.2 kgManual chuck, Mini3R-252.1Chuck adapter with dual hydraulic chambers<strong>for</strong> Mini holders in the W<strong>EDM</strong> <strong>system</strong>.• Fixed index positions 4x90º• Weight 1.6 kg26


MiniBlock3R-202Manual chuck with dual hydraulic chambers <strong>for</strong>Mini holders. Vertical or horizontal mounting inthe W<strong>EDM</strong> <strong>system</strong>.• Fixed index positions 4x90º• Weight 1.9 kgManual chuck, Mini3R-222.2Chuck adapter with dual hydraulic chambers <strong>for</strong>Mini holders in the W<strong>EDM</strong> <strong>system</strong>.• Fixed index positions 2x90º• Weight 2.5 kgChuck adaptersDrawbars3R-405.21RS• Drawbar Ø15x24 mm• Rust-resistant• Supplied singly3R-605.5RS• Drawbar Ø20x19 mm• Rust-resistant• Supplied singlyAdapter3R-SP6435Adapter element <strong>for</strong>mounting 3R-217-1 in theW<strong>EDM</strong> <strong>system</strong>.3R-605.2RS• Drawbar Ø20x36.9 mmwith flushing hole Ø7 mm• Rust-resistant• Supplied singly3R-605.27RS• Drawbar Ø20x27 mm• Rust-resistant• Supplied singly.27


Chuck adapters – holdersHOLDERS ADAPTED FOR MODERN machines withhigh flushing pressure. Mainly intended <strong>for</strong> clampingsmall to medium-sized workpieces on the zero line of themachine.<strong>Reference</strong> element Macro 54x54 mm3R-651.7E-PHardened and precision cast with clearanceholes <strong>for</strong> four fixing screws.Note: Must be mounted on the workpiece/fixturebe<strong>for</strong>e it is locked in a chuck.• Adapted <strong>for</strong> automatic changing• Parallel-ground top and bottom faces• Fixed index positions 4x90°• Rust-resistant• Supplied in sets of eight• Weight per set 1.2 kg<strong>Reference</strong> element Macro 70x70 mm3R-601.7E-PHardened and precision cast with clearance holes<strong>for</strong> eight fixing screws.Note: Must be mounted on the workpiece/fixturebe<strong>for</strong>e it is locked in a chuck.• Adapted <strong>for</strong> automatic changing• Parallel-ground top and bottom faces• Fixed index positions 4x90°• Rust-resistant• Supplied in sets of five• Weight per set 3 kgHolder, W<strong>EDM</strong>3R-205.2Unhardened holder <strong>for</strong> mounting in the W<strong>EDM</strong> <strong>system</strong>.• Recommended maximum workpiece weight 7 kg• Rust-resistant• Weight 1 kgSuperVice Macro3R-613.4Vice <strong>for</strong> mounting rectangular 0-25 mm workpiecesin the Macro <strong>system</strong>.• Recommended maximum workpiece weight 2 kg• Recommended tightening torque 3 Nm• Rust-resistant• Weight 0.6 kgSuperVice, W<strong>EDM</strong>3R-232.8Vice <strong>for</strong> mounting rectangular (


Macro vice3R-613.6Vice <strong>for</strong> mounting rectangular workpieces 0-80 mm inthe Macro <strong>system</strong>. Movable jaws <strong>for</strong> centred clamping.Can be supplemented with insert 16115 (x2) <strong>for</strong>clamping round workpieces 15-55 mm.• Recommended maximum workpiece weight 4 kg.• Recommended tightening torque 15 Nm.• Rust-resistant.• Weight 2.4 kg.Macro V-holder3R-207.6For clamping round workpieces 8-70 mmdiameter, or rectangular workpieces 10-52 mm inthe Macro <strong>system</strong>.• Hardened• Rust-resistant.• Recommended maximum workpiece weight 8 kg.• Weight 2 kgChuck adapters – holdersSuperVice, Mini3R-213.4Vice <strong>for</strong> mounting rectangular workpieces


Adapter elementsALLOWS MACHINING OF COMPLEXgeometries, even if the machine is not the very latestmodel. <strong>The</strong> product <strong>range</strong> includes adapter elements <strong>for</strong>rotation (swivelling) or height adjustment, as well as plainspacer elements and adapters <strong>for</strong> mounting holders andfixtures.All adapter elements are hardened and rust-resistant.Adapter W<strong>EDM</strong> 90º3R-201J• Weight 2.7 kgAngle shelf3R-201.5Mounts directly on the machine table. For verticalmounting of a Macro chuck or short reference element inthe machine. Supplied with M8 screw and washer (x3).• Weight 4.2 kgSwivelling element, W<strong>EDM</strong> 360º3R-203Hydraulic locking of set position.Note: For angle setting, 3R-216 is recommended.• Weight 1.5 kgSwivelling element Macro 360°3R-203.6Hydraulic locking of set position. Suppliedwith drawbar 3R-605.27RS.Note: For angle setting, 3R-606.1 and sineruler 3R-216 are recommended.• Weight 2.7 kg30


Height adapter, W<strong>EDM</strong>3R-204• Height adjustment ±70 mm• Weight 1.9 kgAngled holder, Macro3R-226.6For horizontal mounting of SuperViceand holders in vertical Macro chucks.• Weight 1.4 kgAdapter elementsSpacer element, W<strong>EDM</strong> 30 mm3R-223• Length 70 mm3R-223.3• Length 140 mmSpacer element, W<strong>EDM</strong> 90º3R-224• 70x70x30 mm• Weight 1.1 kgAdapter, Macro3R-602For mounting W<strong>EDM</strong> accessories onmachine tables fitted with Macro chuck.• Drawbar required• Weight 1.2 kg31


Adapter elementsIT IS IMPOSSIBLE TO OVERSTATE theimportance of a high-class tool <strong>system</strong>.Considerable cost savings can be achieved. Assuredquality, reduced reject rate, faster throughput time. Inbrief – higher productivity!<strong>The</strong> angle shelf offers many vertical positioning optionson the machine table. W<strong>EDM</strong> or the Macro <strong>system</strong>. Tool<strong>system</strong>s you can build on. Bit by bit. Unlimited scope <strong>for</strong>expansion. Flexible. Reliable.B-axes Macro3R-60.360-XAutomatic chuck3R-602.4.1Angle shelf3R-201.532


UNSURPASSED AREA OFAPPLICATION thanks to an extensive <strong>range</strong> ofaccessories in the System 3R ruler <strong>system</strong>.<strong>The</strong> ruler <strong>system</strong> – 3Ruler – has been developed<strong>for</strong> <strong>machining</strong> medium-size and large workpieces inmachines with a parallel or U-shaped machine table, aswell as in machines with a frame table. <strong>The</strong> rulers, whichhave built-in height adjustment, are used singly or inpairs.With the aid of 3Ruler, rectangular or roundworkpieces, large or small, lightweight or heavy,are located on the machine zero line, without risk ofcollision. System 3R’s W<strong>EDM</strong> accessories upgrade theversatility and productivity of your machine by practicallyeliminating setup times.3ruler3Ruler3R-239-XXX<strong>The</strong> rulers are available in various lengths (-XXX), <strong>for</strong>different machines. <strong>The</strong> cross-section is matched to thelength to ensure optimal stability.XXX = length (mm) < 370 371-595 596-950 > 950Width (mm) 45 60 86 86Height (mm) 30 30 36 36Eccentric stops supplied 1 1 1 1Quick fasteners supplied 2 2 2 2Zero line tabs supplied 2 2 3 55 mm tabs supplied 2 2 2 3Clamps supplied 2 2 3 533


3rulerInsulated 3Ruler3R-239-XXX-10Insulated rulers are available in various lengths (-XXX), <strong>for</strong>different machines. <strong>The</strong> cross-section is matched to thelength to ensure optimal stability.XXX = length (mm) < 370 371-595 596-950 > 950Width (mm) 45 60 86 86Height (mm) 30 30 36 36Eccentric stops supplied 1 1 1 1Quick fasteners supplied 2 2 2 2Zero line tabs supplied 2 2 2 25 mm tabs supplied 2 2 2 3Clamps supplied 2 2 2 2Double-sided 3Ruler3R-239-XXX-DDouble-sided rulers are available in various lengths (-XXX), <strong>for</strong>different machines. <strong>The</strong> cross-section is matched to the lengthto ensure optimal stability. With these rulers, accessories can bemounted on both sides of the ruler.XXX = length (mm) < 370 371-595 596-950 > 950Width (mm) 45 60 86 86Height (mm) 30 30 36 36Eccentric stops supplied 2 2 2 2Quick fasteners supplied 2 2 2 2Zero line tabs supplied 4 4 6 105 mm tabs supplied 4 4 4 6Clamps supplied 4 4 6 10Ruler vice3R-239.1Movable jaws of SuperVice design provide awide clamping <strong>range</strong> <strong>for</strong> rectangular workpieces.Detachable Z support tabs ensure simple setting-up.• Hardened• Recommended maximum workpiece weight with one vice: 15 kg• Recommended maximum workpiece weight with two vices: 200 kg• Recommended tightening torque 8 Nm• Weight 0.7 kg34


Low-profile holder3R-239.2For clamping thin workpieces.• Hardened• Clamping <strong>range</strong> 0-27 mm• Supplied in sets of four• Weight per set 0.6 kgV-holder3R-239.3For clamping round workpieces.• Hardened• Clamping <strong>range</strong> Ø25-300 mm• Weight 0.9 kg3ruler3Ruler kit3R-239.20Kit <strong>for</strong> clamping rectangular, round orthin workpieces.Contents:3R-239.13R-239.23R-239.33R-914-10L3R-33-03Ruler viceLow-profile holderVee holderTorque wrench, 8 NmAllen key, 3 mmAllen key, 4 mmDouble ruler vice3R-239.11Movable jaws <strong>for</strong> mounting two rectangularworkpieces at the same time. Detachable Z supporttabs ensure simple setting-up.• Hardened• Recommended maximum workpiece weight 7 kg• Recommended tightening torque 8 Nm• Weight 1 kg<strong>Reference</strong> stop3R-225.2For positioning 3Ruler anywhere on the referenceelements. <strong>The</strong> stops have adjusting screws <strong>for</strong>accurate alignment.• Supplied in sets of two• Weight per set 0.6 kg35


3rulerVice3R-294.2Mounts on 3R-237.2, 3R-292.12, 3R-292.66HP,3R-294, a ruler in the 3Ruler <strong>system</strong>, or Macroelement 54x54.• Hardened• Clamping <strong>range</strong> 0-50 mm• Recommended maximum workpiece weight 5 kg• Recommended tightening torque 3 Nm• Weight 1.2 kgVice3R-294.1For clamping workpieces up to 17 mm. Mounts on3R-237.2, 3R-292.12, 3R-292.66HP, 3R-294 or aruler in the 3Ruler <strong>system</strong>.• Recommended maximum workpiece weight 5 kg• Recommended tightening torque 3 Nm• Weight 0.5 kgMultiple holder3R-294.6For simultaneous mounting of four workpiecesØ5-13 mm. Mounts on 3R-237.2, 3R-292.12,3R-292.66HP, 3R-294 or a ruler in the 3Ruler<strong>system</strong>.• Recommended tightening torque 3 Nm• Weight 0.6 kgClamps3R-A239.1Clamps <strong>for</strong> clampingrulers on referenceelements. Supplied in setsof two.Zero-line supporttab 5 mm3R-239.22• Hardened• Recommended maximum workpieceweight per stop 50 kg• Supplied in sets of twoMini-clamp3R-239.24For clamping thin workpieces.To be fitted together with zerolinesupport tab.• Recommended maximum workpieceweight per stop 1 kg• Supplied in sets of twoClamp3R-A239Clamp of aluminium <strong>for</strong>mounting a ruler directly onthe machine table withoutreference elements.• Supplied in sets of two, with M8screw and washers• Weight per set 0.3 kg36


THREE-POINT MOUNTING WITHMINIMAL COLLISION RISK. 3P is equallywell suited to square or round workpieces. Clampingtakes only seconds.3P has been developed <strong>for</strong> medium-size and largeworkpieces in wire-<strong>EDM</strong> machines with an L-shaped orU-shaped machine table, as well as in machines with aframe table. <strong>The</strong> holders are matched to the size of theworkpiece by sliding them along the reference elements.<strong>The</strong> holders can be adjusted vertically.3PHolder set3R-218/20Set of three holders and fixing parts.• Reversible jaws• Holder length 25 mm• Recommended maximum workpiece weight 50 kg• Weight per set 3 kgSet3R-218/30SSet of three holders.Note: Cannot be upgraded with insulating kit 3R-218/10.• Holder length 30 mm• Recommended maximum workpiece weight 50 kg• Weight per set 3 kgInsulating Kit3R-218/10Insulating kit 3R-218/20.• Weight 1.8 kg37


Presetting & inspectionAVAILABLE MACHINE TIME can be usedeither <strong>for</strong> active <strong>machining</strong> or <strong>for</strong> non-productive settingupon the idle machine.You can optimise machine capacity by presetting awayfrom the machine in a presetting station, while the machineis actively working on another workpiece.So – preset away from the machine, lift in the presetpackage, secure it with a few simple manual operations,press the start button and the wire <strong>EDM</strong> machine is workingagain – One Minute Set-up.System 3R’s presetting stations are constructed on amodular <strong>system</strong>, where the customer chooses a suitablepacket of prepared “measuring stones”, <strong>for</strong> which thecustomer chooses the necessary chuck/reference elementsin order to match the installation on the wire <strong>EDM</strong>machine table, as well as a pneumatic control unit if required.Automaticchuck, Macro3R-602.103R-602.10HPManualchuck, Macro3R-602.203R-602.27Automaticchuck, MacroTwin3R-602.123R-602.12HP<strong>Reference</strong>element3R-200.24J-2Automatic chuckUnimaticC 950 000Control unit3R-611.4138


Presetting stone3R-228JStone with three ground faces, a reference element and aclearance stone. Together with a surface plate and a dialindicator, 3R-228J is an excellent presetting tool <strong>for</strong> a modestoutlay.• Dimensions 150x110x80 mm• Weight 5.4 kgPresetting station3R-228SMounting stone with bushings and holes <strong>for</strong> mountingchuck/reference elements, as well as a check stone. Usetogether with existing measuring machine or surface plateand a dial indicator.Presetting & inspectionPresetting station3R-228.1A surface plate with reference stops, a mounting stone withbushings and holes <strong>for</strong> mounting a chuck/reference elementand through holes <strong>for</strong> mounting on the surface plate, and acheck stone. A dial indicator is required.Sine ruler3R-216With magnetic attachments <strong>for</strong> setting angles on swivellingelements. Angles are set with gauge blocks.• Measuring length 50 mmSine ruler, Macro3R-216.6For setting angles on swivelling elements. Angles are set withgauge blocks.•Measuring length 50 mm•Weight 1.4 kg39


Presetting & inspectionMaster3R-206.10Master <strong>for</strong> horizontal Macro chucks. One long sideground to the Macro references. Supplied withengraved dimensions in the X-, Y- and Z-directions.• Supplied with drawbar 3R-605.10• For automatic changing, 3R-WP1 must be addedMaster3R-606.2Master <strong>for</strong> determining the positionof vertical Macro chucks. Cylinderground to the Macro references.Supplied with engraved dimensions inthe X-, Y- and Z-directions.• Supplied without drawbar<strong>Reference</strong> ball3R-215For finding positions of applications with swivellingelements.• Magnetic attachment <strong>for</strong> Ø16 mm ball• Supplied with two balls<strong>Wire</strong> alignment unitsUnits with double insulated reference contacts <strong>for</strong>wire alignment.3R-220.1• Two wires in the cable• Distance between table and lowermeasuring point 5 mm• Length D=60 mm• Measuring length 50 mm• Weight 2.2 kg3R-220.3• For Mitsubishi machines• Four wires in the cable• Distance between table and lowermeasuring point 5 mm• Length D=60 mm• Measuring length 50 mm• Weight 2.2 kg3R-220.4• For AGIE machines• Two wires in the cable• Distance between table and lowermeasuring point 5 mm• Length D=72 mm• Measuring length 50 mm• Weight 2.3 kgControl unit3R-611.41Unit <strong>for</strong> hand operation ofpneumatic chucks. Threefunctions – open/neutral/closed.40


THE MODULAR DESIGN OF THE SYSTEMSenables every user to choose precisely the productsbest suited <strong>for</strong> their own work. For those unfamiliar withSystem 3R’s broad product <strong>range</strong>, one of the user kitsmay be a simple way to get started.User kit3R-242.82HP3R-239.1 Ruler vice x13R-272HP Levelling adapter, HP x13R-292.66 Holder, Magnum x1Weight9.4 kgUser kit3R-242HP3R-225 <strong>Reference</strong> stop x13R-272HP Levelling adapter, HP x13R-292.3 SuperVice


User kits & supporting elements & accessoriesDrawbars3R-405.21RS• Drawbar Ø15x24 mm• Rust-resistant• Supplied singly3R-605.1RS• Drawbar Ø20x57.1 mmwith flushing hole Ø7 mm• Rust-resistant• Supplied singly3R-605.2RS• Drawbar Ø20x36.9 mmwith flushing hole Ø7 mm• Rust-resistant• Supplied singlyAdjustable Support3R-261.1For mounting directly on the machine table.• Adjustable length 35-135 mm• Recommended maximum workpiece weight 20 kg• Weight 1.5 kg3R-605.5RS• Drawbar Ø20x19 mm• Rust-resistant• Supplied singly3R-605.10• Drawbar Ø20x13 mm• Rust-resistant• Supplied singly3R-605.27RS• Drawbar Ø20x27 mm• Rust-resistant• Supplied singlyAdjustable support, W<strong>EDM</strong>3R-261• Adjustable length 38-138 mm• Adjustable height 0-0.2 mm• Recommended maximum workpiece weight 20 kgExpanding mandrel 3RefixNote: When positioning with 3Refix mandrels – alwaystighten the expanding mandrel in the R0 hole first.3R-901-10RS• 3Refix Ø10 mm• Rust-resistant• Recommended tightening torque 4 Nm• Supplied singly• Weight 0.05 kg3R-901-20RS• 3Refix Ø20 mm• Rust-resistant• Recommended tightening torque 10 Nm• Supplied singly• Weight 0.1 kgGrip3R-W12-SFor automatic changing of 3R-266.12., 3R-266.12HPand 3R-282.12HP.42


Grip3R-WP1For automatic changing of 3R-206.10, 3R-622.6or customer-made fixtures.Control unit3R-6.46To control the speed ofrotating spindles.Cleaning agent3R-N009Highly effective cleaningagent <strong>for</strong> <strong>EDM</strong> machinesand accessories.• Supplied in one-litre packsRotating spindle3R-6.600-VHSFor mounting in a Macro chuck. Horizontally inwire <strong>EDM</strong> machine and vertically in die-sinking<strong>EDM</strong> machines. Flushing via the spindle or anexternal flushing connection.• Control unit included• Required drawbar 3R-605.2RS• Rust-resistant.• Immersible• Speed <strong>range</strong> 60-2700 rev/min• Maximum electrode weight 2 kg.• Maximum flushing pressurethrough the chuck: 15 bar• Weight 9.5 kgTorque wrenches3R-414.03• Torque 3 Nm3R-414.04• Torque 4 NmUser kits & supporting elements & accessories3R-914.07• Torque 7 Nm3R-914.10L• Torque 8 Nm3R-914.10• Torque 10 Nm3R-914.15• Torque 15 NmCirclip key3R-605-GETo lift the circlip of drawbars.• Supplied in sets of twoSpare parts kit3R-SSP014Spare parts kit includinginstructions <strong>for</strong> 3R-602.10.Spare parts kit3R-SSP044Spare parts kit includinginstructions <strong>for</strong> 3R-602.10HP.43


System adapters between System 3R & MecatoolSystem 3R holders & vicesC 950 490C 960 330C 950 150C 950 1603R-200.XJ-623R-A6450 (-X)3R-272HP *<strong>Reference</strong>elementMacroMacroTwinBasic equipment on themachine tableUnimaticICS3R-272HP3R-262HP3R-266.43R-282.12HP3R-266.12HPC 457 9X0C 950 280IN A CHANGINGWORLD where new productsare constantly being developed andbrands merge with other brands,you can be sure that System 3R willalways see to it, as an essential partof its obligations to its customers,that existing equipment can beintegrated into the new product<strong>range</strong>s.If you have ICS as the basicequipment on the W<strong>EDM</strong> machinetable, you only need System 3R’snew levelling adapter to be able toaccess System 3R’s broad <strong>range</strong> ofaccessories.If you have Unimatic as the basicequipment on the W<strong>EDM</strong> machinetables, buy an adapter element andSystem 3R’s outstanding accessoriesare at your disposal.If you have invested in a largenumber of accessories from Mecatoolbut are planning a move towardsautomation, or if you want tointegrate the W<strong>EDM</strong> machine withthe die-sinking <strong>EDM</strong> machine andthe milling machine, buy System3Rs’s basic equipment <strong>for</strong> the machinetable and an adapter whichlets you go on using the Mecatoolaccessories <strong>for</strong> manual <strong>machining</strong>in the W<strong>EDM</strong> machine.Mecatool holders & vices3R-226.4 ** Also fits the ICS <strong>system</strong> if the clamping jaw (17850-00) is changed.44


Adapter3R-200.1J-62For upgrading machines fitted with ICS. <strong>The</strong>adapter gives access to the entire System 3R<strong>range</strong> of W<strong>EDM</strong> accessories.• Length 140 mm• Weight 2.3 kgAdjustable adaptersC 950 160For mounting System 3R holders and vices in Unimaticchucks. Adjustable in three axes.AdaptersFor upgrading machines fitted with ICS. <strong>The</strong> adaptersenable you to use System 3R’s levelling adapters,holders, SuperVice, adapters and chucks.3R-A6450• Length 85 mm• Weight 1.2 kg3R-A6450-1• Length 140 mm• Weight 2 kgAdaptersFor mounting ICS holders in System 3R mounting heads.C 457 940• ICS ASystem adapters between System 3R & MecatoolC 457 960• ICS BC 457 980• ICS CAdapterC 950 490AdapterC 950 280AdapterC 960 330AdapterC 463 180For mounting System3R holders and vices inUnimatic mounting heads.For mounting Unimaticholders in System 3Rmounting heads.For mounting Macroholders in Unimaticmounting heads.For mounting Macroholders in ICS B mountingheads.45


MACHINE TABLEMECA RAILACCESSORIES FRAME SYSTEMSWORKPIECEBasic equipment <strong>for</strong> machine tables – MecatoolC 950 000C 950 090Automatic chuck, UnimaticC 950 000Pneumatic chuck <strong>for</strong> horizontal mounting onthe machine table.Manual chuck, UnimaticC 950 090Manual chuck <strong>for</strong> horizontal mounting on themachine table. Adjustable ±0.2 mm in three axes.46


Fixing partsC 950 0XXFor mounting C 950 000 on the machine table. <strong>The</strong>dimensions are suited to the respective machine.Note: When ordering, state machine make and type.CoversC 960 710Protects unused Unimatic chucks.<strong>Reference</strong> elements, zero lineC 960 440<strong>Reference</strong> elements <strong>for</strong> the zero line when mountingaccessories in a manual Unimatic chuck.ActuatorC 960 500To control a pneumatic chuck.Basic equipment <strong>for</strong> machine tables – MecatoolControllersS 190 520To control two pneumatic chucks.S 190 530To control three pneumatic chucks.S 190 540To control four pneumatic chucks.47


CHUCKUNIMATICICS GUIDE RAILHOLDERSYSTEM 3RHOLDERUNIMATICHOLDERICSHOLDER UNIMATICHOLDER ICSFIXTUREmounting heads & Adapters – MecatoolC 458 010C 456 X50C 950 1X0C 950 100C 642 300C 950 150C 950 170C 950 5X0C 950 160Unimatic palletC 950 100For mounting accessories and fixtures in a Unimatic chuck.Levelling pallet, UnimaticC 950 150For mounting in a Unimatic chuck. Adjustable inthree axes within ±1 mm.48


Adjustable Unimatic palletC 950 170For mounting in a Unimatic chuck. Adjustable inthree axes within ±0.2 mm.Adapters, UnimaticFor mounting ICS holders in machines with C 950 150,C 950 160 or C 950 170.Pallets, UnimaticFor mounting ICS holders in machines withUnimatic chuck on the machine table.C 950 120• ICS AC 950 130• ICS BC 950 140• ICS Cmounting heads & Adapters – MecatoolC 950 510• ICS AC 950 530• ICS BC 950 550• ICS CAdapter, UnimaticC 950 280For mounting Unimatic holders in C 950 160.Height adapter, UnimaticC 960 350• Height adjustment 150 mm49


Holders & vices – MecatoolICS B, MecaviceC 577 350Vice <strong>for</strong> clamping rectangular workpieces 15-150 mm.• Height 22 mm• Recommended maximum workpiece weight 10 kgICS B, MecaviceC 577 370Vice <strong>for</strong> clamping rectangular workpieces up to 175 mm.• Height 30 mm• Recommended maximum workpiece weight 12 kgICS B, holderC 642 050Holder <strong>for</strong> workpieces 26-200 mm.• Height 26 mm• Recommended maximum workpiece weight 10 kgICS B, V-blocksC 596 650For workpieces under 50x50 mm.C 596 950For workpieces under 75x75 mm.C 597 250For workpieces under 100x100 mm.C 597 550For workpieces Ø100-150 mm.ICS C, MecaviceC 575 600Vice <strong>for</strong> clamping rectangular workpieces up to 100 mm.• Height 50 mm• Recommended maximum workpiece weight 15 kgUnimatic, viceC 960 160Vice <strong>for</strong> clamping rectangular workpieces up to 100 mm.• Height 50 mm• Recommended tightening torque 20 Nm• Recommended maximum workpiece weight 15 kg50


Unimatic, viceC 960 180Vice <strong>for</strong> clamping rectangular workpieces up to 175 mm.• Height 30 mm• Recommended tightening torque 20 Nm• Recommended maximum workpiece weight 12 kgUnimatic, indexable viceC 960 100Vice <strong>for</strong> clamping rectangular workpieces up to 55 mm, orround workpieces 10-45 mm.• Recommended tightening torque 9 Nm• Recommended maximum workpiece weight 8 kgHolders & vices – MecatoolUnimatic, V-blocksC 960 250For workpieces Ø15-100 mm.C 960 260For workpieces Ø15-150 mm.Unimatic, vicesVice <strong>for</strong> clamping rectangular workpieces.• Recommended tightening torque 9 NmC 960 110Clamping <strong>range</strong> 10-30 mm.• Recommended maximum workpiece weight 12 kgC 960 120Clamping <strong>range</strong> 20-60 mm.• Recommended maximum workpiece weight 15 kgC 960 130Clamping <strong>range</strong> 40-100 mm.• Recommended maximumworkpiece weight 15 kg51


Presetting & inspection – MecatoolMaster, UnimaticC 960 450Master <strong>for</strong> horizontal Unimatic chucks. One long side groundto the Unimatic references, and ground reference holes.<strong>Reference</strong> dimension 160 mm.Presetting station, Unimatic, horizontalS 206 200Complete surface plate <strong>for</strong> presetting the workpieces.ContentsGranite plate 100x500x800 mmChuck, UnimaticFixing parts, chuck,Stop rulerInspection element, zero lineStand with dial indicator, 0.002 mmMounting piece, chuckActuatorx1x1x1x1x1x1x1x1Presetting station Unimatic, horizontal and verticalS 206 220Complete surface plate <strong>for</strong> presetting the workpieces.ContentsGranite plate 100x500x800 mmChuck, UnimaticFixing parts, chuck,Stop rulerInspection element, zero lineStand with dial indicator, 0.002 mmMounting pieces, chuckActuatorx1x2x2x1x1x1x3x152


Set ICS Standard MiniS 150 500For mounting directly on the machine table.ContentsC 666 020 Clamping element 300 mmC 660 040 Clamping element 180 mmN 150 000 Stop, +4 mmC 666 022 Stop, zero lineS 150 350 Set of screwsN 153 010 Bush M8N 153 020 Bush M6E 100 007 Set of Allen keysClamping kit M8C 860 000For clamping workpieces tothe machine table.x1x1x4x4x1x6x6x1Rectangular magnetsTo secure a cut-out part. Transverse pin <strong>for</strong>wire positioning.C 844 000Medium-strongDimensions 8x12x55 mmC 844 100StrongDimensions 8x18x55 mmC 844 200Extra strongDimensions 8x30x55 mmC 844 300Medium-strongDimensions 8x12x30 mmClamping elementC 666 040For clamping ICS B andICS C holders directly tothe machine table.Circular magnetsTo secure a cut-out part.C 868 000Medium-strongDimensions Ø20x8 mm.C 868 100StrongDimensions Ø28x8 mm.User kits & supporting elements & accessories – Mecatool53


Frame <strong>system</strong>sCHANGING FRAMES <strong>for</strong> manual or automaticchanging in machines with Unimatic or Macro chucks.<strong>The</strong> size of the changing frames must be matched toeach individual machine. <strong>The</strong>y are there<strong>for</strong>e not stockedand are made only to order.Note: When ordering, state machine make and type.Note: When ordering, state required chuck – Macro orUnimatic.Note: Controllers to be ordered separately.54


Frame <strong>system</strong>sSingle-sided cross-rulers<strong>The</strong> cross rulers are supplied with stops <strong>for</strong> the zeroline and <strong>for</strong> +4 mm. <strong>The</strong> length of the rulers ismatched to different machines.Note: When ordering, state machine make and type.C 917 080Dimensions 230 x 40 x 30 mm.C 917 020Dimensions 290 x 40 x 30 mm.C 917 030Dimensions 360 x 40 x 30 mm.Double-sided cross rulers<strong>The</strong> cross rulers are supplied with stops <strong>for</strong> the zeroline and <strong>for</strong> +4 mm. <strong>The</strong> length of the rulers ismatched to different machines.Note: When ordering, state machine make and type.C 917 090Dimensions 230 x 55 x 30 mm.C 917 050Dimensions 290 x 70 x 30 mm.C 917 060Dimensions 360 x 70 x 30 mm.55


AutomationTHE REALITY CONFRONTINGMANUFACTURING INDUSTRY today isdifferent from the reality that confronted it only a fewyears ago. Customers are demanding ever shorterdeliveries. Production runs are getting shorter. Productsneed to be more accurate. Prices are steadily falling.Competition is becoming more and more global.All these demands must be met with increasedflexibility, increased quality and increased productivity.In the long term there is only one viable solution– automation!Automation means that the skilled workers in theworkshop can concentrate on stimulating work whichmakes demands on their professional skill and can <strong>for</strong>getabout monotonous routine tasks. Automation keepsproduction going every day of the week and every hourof the day.ENHANCED QUALITY ASSURANCEYou can opt <strong>for</strong> simple auto-changing of pallets in thesame machine. Or auto-changing of workpieces ortools between, <strong>for</strong> instance, a wire <strong>EDM</strong> machine anda grinding machine. You can choose to automate onlya part of the production line. Or all of it. Whicheverapproach you choose, it will be a far-sighted investment.Whatever the degree of automation, 3R automation<strong>system</strong>s are always user-friendly. Operator errors becomerarer. Leading to less stress and better quality assurance.Code carriers4 mm3R-863.01-10With pre-programmedunique identity, designed<strong>for</strong> Macro <strong>system</strong>s andDynafix.• Supplied in sets of 10Code carrier2mm3R-863.01-10MWith a pre-programmedunique identity, adapted<strong>for</strong> the Macro <strong>system</strong>sand Dynafix.• Supplied in sets of 10Code carrierspacerD-40106For mounting codecarrier 3R-863.01-10Mon pallets.56


3R-6.46 ............................... 433R-6.600-VHS ..................... 433R-60.360-X ........................ 113R-200.XJ.X ........................... 83R-200.1J-U .......................... 83R-239-XXX-D ...................... 343R-239.1 ............................. 343R-239.2 ............................. 353R-239.3 ............................. 353R-239.11 ........................... 353R-322/50E ........................ 293R-402.1 ............................. 263R-405.21RS ................. 27, 423R-406.9 ............................. 263R-414.03 ........................... 43Index3R-201.5 ............................. 303R-201J .............................. 303R-200.1J-62 ...................... 453R-202 ................................ 273R-203 ................................ 303R-203.6 ............................. 303R-204 ................................ 313R-205.2 ............................. 283R-206.10 ........................... 403R-207.6 ............................. 293R-213.4 ............................. 293R-215 ................................ 403R-216 ................................ 393R-216.6 ............................. 393R-217-1 ............................ 253R-218/10 .......................... 373R-218/20 .......................... 373R-218/30S ........................ 373R-220.1 ............................. 403R-220.3 ............................. 403R-220.4 ............................. 403R-222.2 ............................. 273R-223 ................................ 313R-223.3 ............................. 313R-224 ................................ 313R-225 ................................ 123R-225.1 ............................. 123R-225.2 ............................. 353R-226.4 ............................. 163R-226.6 ............................. 313R-228J .............................. 393R-228S .............................. 393R-228.1 ............................. 393R-230.1 ............................. 413R-232.8 ............................. 283R-237.1 ............................. 213R-237.2 ............................. 213R-239C ............................. 233R-239-XXX ......................... 333R-239-XXX-10 .................... 343R-239.20 ........................... 353R-239.22 ........................... 363R-239.24 ........................... 363R-242HP ........................... 413R-242.82HP ...................... 413R-243J .............................. 413R-243.2-1 ......................... 413R-252.1 ............................. 263R-261PN ........................... 233R-261 ................................ 423R-261.1 ............................. 423R-262HP ........................... 153R-266.1-1HP ..................... 153R-266.4 ............................. 153R-266.12HP ...................... 163R-267.2 ............................. 163R-272HP ........................... 153R-282.12HP ...................... 153R-292.1 ............................. 193R-292.3 ............................. 193R-292.3S ........................... 203R-292.6HP ........................ 193R-292.6S ........................... 193R-292.23 ........................... 233R-292.24 ........................... 233R-292.31 ........................... 193R-292.61HP ...................... 203R-292.66HP ...................... 223R-292.92 ........................... 193R-293.3 ............................. 203R-293.33 ........................... 203R-293.6HP ........................ 203R-293.66HP ...................... 203R-294 ................................ 223R-294.1 ....................... 22, 363R-294.2 ....................... 22, 363R-294.3 ............................. 213R-294.4 ............................. 213R-294.5 ............................. 213R-294.6 ....................... 22, 363R-414.04 ........................... 433R-422.2 ............................. 263R-466.40RS ....................... 263R-494-D10x50 .................. 293R-494-D12x50 .................. 293R-494-D16x50 .................. 293R-494-D22x50 .................. 293R-494-D26x50 .................. 293R-494-D32x50 .................. 293R-494-D40x50 .................. 293R-494-D50x50 .................. 293R-494-S12x50 ................... 293R-494-S22x50 ................... 293R-494-S26x50 ................... 293R-494-S32x50 ................... 293R-494-S40x50 ................... 293R-494-32x22x50 ............... 293R-494-40x22x50 ............... 293R-600.24-4RS .................... 253R-601.7E-P ........................ 283R-602 ................................ 313R-602.4.1 .......................... 113R-602.10 ........................... 113R-602.10HP ...................... 113R-602.12 ........................... 123R-602.12HP ...................... 123R-602.27 ........................... 123R-602.27-1 ....................... 253R-605.1RS ................... 12, 423R-605.2RS ................... 27, 423R-605.5RS ................... 27, 423R-605.10 ..................... 12, 423R-605.27RS ........... 12, 27, 423R-605-GE .......................... 433R-606.2 ............................. 403R-611.2 ............................. 123R-611.41 ..................... 12, 403R-613.4 ............................. 283R-613.6 ............................. 293R-622.2 ............................. 2557


Index3R-622.6 ............................. 253R-651.7E-P ........................ 283R-863.01-10 ..................... 563R-863.01-10M .................. 563R-901-10RS ....................... 41C 917 090 .......................... 55C 950 0XX .......................... 47C 950 000 .......................... 46C 950 090 .......................... 46C 950 100 .......................... 483R-901-20RS ....................... 413R-914.07 ........................... 433R-914.10 ........................... 433R-914.10L ......................... 433R-914.15 ........................... 433R-A239 ............................. 363R-A239.1 .......................... 363R-A6450 ........................... 453R-A6450-1 ........................ 453R-N009 ............................. 433R-SP6435 .......................... 273R-SSP014 .......................... 433R-SSP044 .......................... 433R-W12-S ............................ 423R-WP1 ............................... 43C 457 940 .......................... 45C 457 960 .......................... 45C 457 980 .......................... 45C 463 180 .......................... 45C 575 600 .......................... 50C 577 350 .......................... 50C 577 370 .......................... 50C 596 650 .......................... 50C 596 950 .......................... 50C 597 250 .......................... 50C 597 550 .......................... 50C 642 050 .......................... 50C 666 040 .......................... 53C 844 000 .......................... 53C 844 100 .......................... 53C 844 200 .......................... 53C 844 300 .......................... 53C 860 000 .......................... 53C 868 000 .......................... 53C 868 100 .......................... 53C 950 120 .......................... 49C 950 130 .......................... 49C 950 140 .......................... 49C 950 150 .......................... 48C 950 160 .......................... 45C 950 170 .......................... 49C 950 280 .................... 45, 49C 950 490 .......................... 45C 950 510 .......................... 49C 950 530 .......................... 49C 950 550 .......................... 49C 960 100 .......................... 51C 960 110 .......................... 51C 960 120 .......................... 51C 960 130 .......................... 51C 960 160 .......................... 50C 960 180 .......................... 51C 960 250 .......................... 51C 960 260 .......................... 51C 960 330 .......................... 45C 960 350 .......................... 49C 960 440 .......................... 47C 960 450 .......................... 52C 960 500 .......................... 47C 960 710 .......................... 47D-40106 ............................. 56K-30266 ............................. 12S 190 520 ........................... 47S 190 530 ........................... 47S 190 540 ........................... 47S 150 500 ........................... 53S 206 200 ........................... 52S 206 220 ........................... 52C 917 020 .......................... 55C 917 030 .......................... 55C 917 050 .......................... 55C 917 060 .......................... 55C 917 080 .......................... 5558


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