Mining brochure - ASSA ABLOY Entrance Systems

Optional: MSHA fire-resistantcurtain of thick, high-tensilestrengthrubber panel with alimited lifetime warrantyHeavy Duty ConstructionHeavy duty 1/4” structural steelcolumns and header; no aluminum.Special conditions may apply.Heavy-duty, self-supportingstructural steel columnsand headerPatented continuous Windlok designresists high wind pressures andproduces a near airtight sealBreak-away bottombeam resets automaticallywithout breaking orbending of components2

Helping you go to extremesASSA ABLOY Entrance Systems introduces its unique industrial door solutions forthe often extreme requirements of the mining industry.ASSA ABLOY Entrance Systems (AAES), a new business division withinASSA ABLOY, is a leading supplier of entrance automation solutions for efficientflow of goods and people. We offer pedestrian door solutions, industrial doorand docking solutions, and high-performance door solutions.Strong, reliable solutionsFor the tough conditions in the mining industry,AAES offers a range of strong solutions fromtwo well-known product brands: Albany, highperformancedoor solutions, and Megadoor,vertical lifting fabric doors for commercialbuildings, tough environments and very largedoor openings.Together, we offer a great deal of experiencewith automated mining doors. We have successfullyprovided doors to the mining industry, fromSvalbard island deep in the Arctic north to thedry plains of the Atacama desert in Chile. Robustdesign and high quality have ensured reliable,long-lasting results.Meeting the toughest needsThe mining industry requires doors that canwithstand corrosive and dirty environments, highwindconditions and extreme temperatures. Inaddition to meeting these needs, we are able tofulfill a range of other important expectations:■■Design and function – We offer cost-effectivesolutions to functional and architecturaldemands, while accommodating increasinglylarge mining vehicles. We also offer doors thatcan withstand accidental impact and remainoperational.■■Energy efficiency – Our doors minimize heat loss(or gain) and provide a viable working environmentfor demanding tasks. The choice of atranslucent fabric door, helps minimize carbonfootprint and provides natural ambient light inthe indoor working environment. The choice ofa high-speed door, with opening speeds of up to60” (1.5 m) per second can help maintain temperaturecontrol and save on energy costs.■■Safety – Our doors ensure safe operatingconditions and minimal maintenance demands.Our doors are equipped with built-in safetymonitoring systems and designed with mechanicalsafety arrestors and other fail-safes, whichprotect workers and maintain the lifelongoperational quality of the door.3

Albany high-performance rubber doorsThe Albany high-performance mining and industrialdoors put you in control, reducing unplanneddowntime caused by accidents and harshconditions. Easy to learn and operate, they offerhigh speeds and reliability in the most severeenvironments. That helps you cut maintenanceand energy costs – without compromising safetyor operational efficiency.The Albany high-performance M&I seriesincludes the UltraTough, UltraBig and PosiDrivehigh-speed doors.Increase productivity and decrease energy costsWith opening speeds of up to 60” (1.5 m) persecond, the UltraTough door allows you to increaseproductivity and decrease energy costs. It is is builtto withstand accidental impact and remain operational:after a hit, the break-away bottom beamcan be reset easily and quickly. The UltraToughdoor has the fewest moving parts for a door ofits size and is the only one that can be repaired inminutes without special tools.The UltraBig door can handle openings of over30’ x 30’ (9.1 m) and opening speeds of up to12” (30.5 cm) per second. Its structural steel frameprovides lasting strength and holds up againstaccidental impact and rigorous environments.Built for maximum enduranceThe M&I series doors have chemical- and corrosionresistantpanels and frames to ensure superbdurability and performance. They feature a thick,two-layer SBR rubber panel with lmited lifetimewarranty, which protects against temperatureextremes from -40°F (-40°C) to over 180°F (82°C).This strong panel, combined with heavy-duty sideframes and a patented Windlok guide system, providesresiliency against damage, harsh conditionsand high wind loads of up to 88 mph (142 km/h).The M&I series doors are engineered to cycle hundredsof thousands of times, adding a lifetime ofvalue to your top and bottom line.The Albany M&I series offers:■■Fast opening speed of 60” (1.5 m) per second■■Ability to take a hit – break-away withoutdamage and automatic reset afteraccidental impact■■Lifetime warranty on the rubber curtain■■Exclusive continuous Windlok panel designfor a near airtight seal■■Resistance against extreme wind pressures■■Rugged design to handle the most extremeconditions■■The fewest moving parts for low maintenanceFor underground mining operations, the PosiDrivedoor can direct airflow and operate in pressuredifferentials of up to 3.5 w/g. The tensioning systemon the PosiDrive door ensures rapid opening andtrouble-free closing, even with undergroundwind gusts of up to 88 mph (142 km/h).5

Safety, quality and peace of mindASSA ABLOY Entrance Systems brings the mining industry high-quality automatedentrance solutions designed for increased safety, efficiency and productivity.We have a no-compromise approach to safety,which always comes first.Our vertical lifting fabric doors are designed withpatented safety arrestors that prevent a “free-fall”condition in the event of failed lifting mechanisms.Sophisticated controls and sensors protect theMegadoor and continuously monitor the opening.Our high-performance M&I series doors havethrough-beam photo eyes that detect objectsin the doorway and safely open the door beforecontact. In addition, they have a fail-safe electricbottom edge. Even the slightest contact will causethe door to automatically reverse to the openposition. The UltraTough door can even beequipped with the TruckGuard safety system,which offers a full six-foot curtain of protectivephoto beams in the door line.Combined advantagesWe design doors that will provide a lifetime ofstrength and reliability. Both brands have yearsof experience designing, manufacturing, installingand servicing automated doors for the miningindustry. We have developed a joint commitmentto providing superior answers to extraordinaryaccess challenges.AAES offer world-leading products and services,backed by more than half a century of engineeringexperience and a wealth of application expertise.Ideal for rugged applications■■Wash bays■■Truck shops■■Loading docks■■Maintenance facilities■■Parking garages■■Transportation centers■■Distribution facilities■■Wastewater management■■Utilities6

Direct-drive dooroperates without springsor counterweightsExtra-large U-shaped bottom rubberseal – perfect for uneven surfacesSelf-lubricating guide blocksrequire no lubricationPatented safety arrestorsprevent “free-falling” door7

Vertical lifting fabric doorsMEGADOOROpening speedsDoor dimensionsMax. heightMax. widthSafety featuresSafety arrestersBottom beamDoor panelDoor leafFabric colorsDoor componentsHeader boxGuide railsBottom sealControl and drive systemsBelt systemPLCArctic Weather ControlsPackageWash Bay PackageWind load6”–11” (15–30 cm) per secondDimensions unlimitedDimension unlimited. We have delivered a door with 502’ (153m) widthConnected to each end of the bottom section. The lifting belt is connectedto the safety arrestersSafety edge on the bottom of the doorPolyester, 1100 dtex with plasticized PVC coatingChoice of 8 standard RAL colorsContains the gear motor, the belt drum, lifting belts, pulleys and limit switch boxesMade from extruded aluminum. Wind load is transferred to the vertical guide rails bythe horizontal aluminum sections of the door leafHeavy-duty EPDM bottom rubber, oversized to help seal on uneven surfacesConsists of one lifting belt that can withstand corrosion, dust and dirtFor the setting of timers, automatic functions and safety functions. The PLC isprogrammed and configured before deliveryIncludes severe-duty motor with synthetic (cold-weather) oil, heated brake andthermostat. Heating element for control panel and push-button station availableas an optionFiberglass or stainless-steel clamp-down control panel enclosure and sealed(splash-resistant) limit box enclosures. Heavy-duty NEMA 4X push-button stationavailable as an optionUp to 75 PSF (3.6 kPa). Higher wind loads may be available on request9

High-performance rubber doorsALBANY UltraToughOpening and closing speedsSpringless systemOpening up to 36” (91.4 cm) per second (size dependent)Counterbalanced system Opening up to 60” (1.5 m) per second (size dependent)Door dimensionsMax. height 35’ (10.6 m)Max. width 30’ (9.1 m)Min. height 8’ (2.4 m)Min. width 8’ (2.4 m)Safety featuresPhoto eyeStandardTruckGuard light curtain Optional – 40 infrared through-beam optical sensorsWireless safety system Optional – no coil cordsBottom beamFail-safe auto-stop and reverse self-monitoring safety edgeDoor panelSBR2 layers of Styrene Butadiene Rubber (SBR) with polyester cord center.Optional: MSHA fabric, breaking strength 1100lbs/in/plyEPDMOptionalDoor componentsSpringless systemDirect drive unitCounterbalanced system 100k cycle torsion springsSide framesHeavy-duty structural steel columns with corrosion- and chemical-resistant coatingBottom beamRigid impactable beam with full-width weather sealManual egressChain hoistHoodOptional – full with top-roll cover and motor coverWindowsOptional - 10" x 18" (25.4 x 45.7 cm)Control and drive systemsInput voltage208-240 V, 440-480 V, 575-600 V (3-phase)MotorUp to 3.34 HP, 3 phase, 60 Hz, 20 ampsLimits adjustmentFrom driveMCC vector controllerOptional variable speedPLCOptional ACS 50 standardProtection NEMA 4 / 12Wind resistanceWindlock and guide system Up to 26 psf (100 mph) (161 km/h)10

ALBANY UltraBigOpening and closing speedsCounterbalanced system Opening up to 12” (30.5 cm) per second (size dependent)Door dimensionsMax. height 35’ (10.6 m)Max. width 50’ (15.2 m)Min. height > 8’ (2.4 m)Min. width > 30’ (9.4 m)Safety featuresPhoto eyeStandardBottom beamFail-safe auto-stop and reverse self-monitoring safety edgeWireless safety system Optional – no coil cordsDoor panelSBR2 layers of Styrene Butadiene Rubber (SBR) with polyester cord center.Optional: MSHA fabric, breaking strength 1100lbs/in/plyEPDMOptionalDoor componentsCounterbalanced system 100k cycle torsion springsSide framesHeavy-duty structural steel columns with corrosion- and chemical-resistant coatingIdler6 5/8" diameter, 1/4" wallDoor roll12 3/4" diameter, 1/4" thick tubeBottom beamRigid impactable beam with full-width weather sealManual egressChain hoistHoodOptional – full with top-roll cover and motor coverWindowsOptional - 10” x 18” (25.4 x 45.7 cm)Control and drive systemsInput voltage208-240 V, 440-480 V, 575-600 V (3-phase)MotorUp to 5 hp, 3 phase, 60 Hz, 20 amps (depending on voltage)Limits adjustmentFrom driveProtection NEMA 4 / 12Wind resistanceWindlock and guide system Up to 20 psf (88 mph) (142 km/h)11

ASSA ABLOY Entrance Systems is a leading supplier of entranceautomation solutions for efficient flow of goods and people. With ourworld-wide presence we offer products and services dedicated to satisfyingend-user needs for safe, secure, convenient and sustainable operations.ASSA ABLOY Entrance Systems is a division within ASSA ABLOY.www.assaabloyentrance.comFor information on the complete solutions from ASSA ABLOY Entrance Systems visit :www.assaabloyentrance.comFor more information about ourvertical lifting fabric doors contact:For more information about ourhigh performance rubber doors contact:611 Highway 74 South, Suite 100P. O. Box 2957Peachtree City, GA30269 USAPhone: +1 770 631 2600Fax: +1 770 631 9086, Toll Free: 800 927 6342E-mail: sales.us@megadoor.comwww.megadoor.com975-A Old Norcross RoadLawrenceville, GA30046 USAPhone: +1 770 338 5000Fax: +1 770 338-5024, Toll Free: (800) ALBANY1Email: sales@albanydoors.comwww.albanydoors.us