Charlotte NC Product Offering

Charlotte, NCProduct Offering

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Measurement ProductsFlow measurement solutionsTrusted application expertise forenhanced performance, operationaland financial benefits

Expertise in technologyMore than a century of experienceTo operate any process efficiently, it is essential to measure,actuate, record and control. With ABB’s measurement productsand solutions, you receive the best technology combined withthe most reliable products available on the market.ABB offers a broad range of life cycle services for optimumproduct performance. A global network of measurement productspecialists delivers local service and support.Research and development is a vital source of ABB’s technologyleadership. It builds on the foundation of existing technologiesfor new applications, and continues to develop the breakthroughtechnologies needed to meet future challenges.ABB and its heritage companies have been leaders in innovationand technology for more than 100 years.AztecBush Beach EngineeringLimitedPressductor ®2 | Flow measurement solutions

Comprehensive measurement solutionsServing any industryWorld-class measurement solutionsABB measurement products provide world-class measurementsolutions for any industry, utility or municipality. Latestinnovations deliver technological solutions to make it easierfor you to run your plant. ABB’s measurement products arebased on common technology, providing a common look andfeel and method of operation. This results in products thatare easy to configure, easy to integrate, and easy to maintain.For more information please visit:www.abb.com/measurementABB’s measurement products portfolio:−−Analytical measurement−−Flow measurement−−Natural gas measurement−−Valve automation−−Pressure measurement−−Temperature measurement−−Recorders and controllers−−Level measurement−−Device management−−Force measurement−−Service1 Water and waste water | 2 Power and industrial steam | 3 Chemical and petrochemical | 4 Oil and gas | 5 Pulp and paper | 6 Minerals | 7 Metals8 Food and beverage | 9 Pharmaceuticals123456789Flow measurement solutions | 3

Expertise in flow measurementMillions and millions of flowmeters installedABB offers one of the world’s largest, most innovative ranges of flow measurementsolutions. Unrivalled in its breadth and scope, ABB flowmeters provide high-qualitymeasurement for almost any application and industry.A common HMI platform enables you to easily configure, integrate and maintainABB flow measurement products. Other innovations deliver higher accuracy,easier maintenance and maximum reliability. No wonder there are millions of ABBflowmeters installed around the world today.For more than a hundred years, ABB solutions have delivered reliable and accurateresults in countless flow measurement applications.For more information please visit www.abb.com/flowSome of ABB’s innovations in flow measurement1914 First venturi tube for gas1930 First mass-produced variable area flowmeter1962 First wedge type flow meter for slurry service1970s First swirl-type flowmeter1974 First magmeter with capacitive signal pick up1980s First battery powered full-bore magmeter2002 First subsea flowmeter2011 First renewable powered flowmeter utilizingwind and solar powerABB’s flow portfolio includes:−−Electromagnetic flow measurement.................. page 7−−Coriolis mass flow measurement....................... page 14−−Differential pressure flow measurement.............. page 18−−Natural gas and liquid measurement................. page 24−−Vortex and swirl flow measurement................... page 28−−Thermal mass flow measurement...................... page 30−−Variable area flow measurement........................ page 32−−Energy metering............................................... page 33−−Service............................................................. page 354 | Flow measurement solutions

Flowmeters for liquids, gases and steamA comprehensive portfolioApplication, Electro- Vortex/Swirl Thermal Coriolis Variable Differential Flowproduct features magnetic mass mass area pressure computersLiquidsConductive X X X X XNon-conductive X X X X XSolids content X X X X XPulsating X X XViscosity > 10 cSt X X X XLiquid calculationsXCustody liquid measurementXGas/oil well optimizationXGasesDry/clean X X X X XMoist X X XCorrosive X XContaminated X X X X XGas calculationsXCustody gas measurement X XSteam* X X X XFluid temperature -40…180 °C -55…400 °C -25…300 °C -50…200 °C -20…400 °C -50…500 °C-40…356 °F -67…752 °F -13…572 °F -58…392 °F -4…752 °F -58…932 °FAmbient temperature -25…60 °C -55…70 °C -25…70 °C -40…60 °C -25…60 °C -40…85 °C -40…60 °C-13…140 °F -67…158 °F -13…158 °F -40…140 °F -13…140 °F -40…185 °F -40…140 °FAccuracy 0.2% of rate 0.5% of rate 1% of rate 0.1% of rate 1.6 per 0.7% 0.075% of1 g/l VDI/VDE 3513 of max. DP/SP spanPartially filled pipelinesXSize range DN 1…2400 DN 15…400 DN 25…3000 DN 1.5…150 DN 15…100 DN 15…8000[1/25…96“] [1/2…16“] [1…120“] [1/16…6“] [1/2…4“] [1/2…320“]Typical up-/ 3D/2D 15D/5D 15D/5D 0D/0D 0D/0D 10D/4Ddownstream sections3D/2DStandard pressure PN 10…40 PN 10…64 PN 40 PN 16…100 PN 16…100 PN 10…400ratings CL 150 CL 150 CL 150 CL 150...600 CL 150...600 CL 150...2500CL 300 CL 300 CL 300JIS K10Hygienic/sterile EHEDG CIP/SIP EHEDGcertifications 3A, FDA FDACertified calibrations X X X X X XEx-approvals ATEX, FM ATEX, FM ATEX, FM IEC, ATEX ATEX, FM ATEX, FM ATEXCSA CSA CSA FM, CSA CSA CSA CSAGOSTNEPSICommunication FF, HART FF, HART, PA HART, DPV1 HART, PA HART FF, HART TotalflowPA, DP FF PA MODBUS* e.g. saturated steam, uperheated steamFlow measurement solutions | 5

Global availabilityA partner to rely on, wherever you areCalibration facilities for fluids with (5-350) m³/hCalibration facilities for gases with (1-8.800) kg/hABB has six flowmeter calibration laboratories located in Australia, China,Germany, India, the UK and the USA. The calibration rigs are built in accordancewith ISO standards and certified to meet key international standards bodies,such as SIMT, UKAS, NIST, DKD, NVLAP and NATA. The ABB flow calibrationcertification laboratories are recognized by the International LaboratoryAccreditation Cooperation (ILAC), enabling customers to use calibratedflowmeters globally. The flow rigs are some of the largest in the world basedon their constant flow capability.Information whenever you need it – Device management, fieldbus and wirelessABB’s instrumentation devices feature the latest in onboarddiagnostics and intelligence to help you run your businessmore effectively. Just as important, ABB gives you the choiceto decide which communication protocols you want to useto access this information. You can choose from a familyof tools and from different ways to manage the lifecycle ofthe devices in order to get the most out of your investment.ABB’s device management product range includes−−Fieldbus and wireless solutions−−Mobility handhelds−−Asset vision software−−Scalable service management6 | Flow measurement solutions

Electromagnetic flow measurementThe best solution for conductive fluidsFrom water and wastewater to chemical, pharmaceutical, paper and manyapplications in the food and beverage industry, whenever the flowrate of conductiveliquids, slurries or sludges is to be measured, electromagnetic flowmeters from ABBare in their element. They have been recognized for many decades as being amongthe most successful in the market place – a comprehensive range of product linesand models that meets practically all needs, covering just about every application.ABB’s modular range of electromagnetic flowmeters enablesyou to achieve the best levels of efficiency and performancefrom your production process. With the most complete rangeof electromagnetic flowmeters, ABB delivers the power tosolve everything from the simplest to the most demandingprocess applications, enabling previously unattainableoperational and financial benefits. Proven to be tough, aswell as reliable and incredibly easy to work with, theseinnovative flowmeters save you time and money at everystage in the life cycle.Whatever and whenever the application, ABB’s intelligentdesign, state-of-the-art technology and advanced featureswork harder and smarter to make your operations morecost effective.Benefits of using ABB’s electromagnetic flowmeters−−ABB’s ProcessMaster improves your process control byas much as 60% using innovative signal processing andenhanced noise filtering technology−−Best in class high solids content flow measurementperformance from the proven FSM4000 flowmeter−−Increase your revenues through highly stable, accuratemeasurements from ABB’s world leading WaterMaster−−AquaMaster is one of the market’s most innovativeproducts with amazing low-flow performance and groundbreakingpower optionsFlow measurement solutions | 7

Electromagnetic flow measurementHigh accuracy for the process industryProcessMaster for demanding process industry applicationsHot fluid measurement with ProcessMaster in a chemical plantThe first choice for demanding process industry applications, ProcessMasterelectromagnetic flowmeter is tough, reliable, incredibly easy to work with and helpssave resources at every stage of the lifecycle.The challenge – maintain high accuracy and eliminate theimpact of gas bubbles and electrode deposits on processand flow resultsIn many process driven industries such as chemical, power,water and wastewater, oil and gas and pulp and paper,potential disturbances to electromagnetic flow measurementcan be disruptive and expensive. Gas bubbles in the flowmedium, deposits on electrodes and grounding problems allaffect measurement accuracy and increase the probabilityof process downtime associated with poor process and flowdata.The solution – precise, reliable measurement for efficientplant operation and constant product qualityModular in design, ProcessMaster makes diagnostics easy.Developed for tough process conditions, its advanceddiagnostic functions enable transparency of the device andprocess status. The electromagnetic flowmeter detects eventhe smallest amounts of gas bubbles in the fluid, as well asdeposits on electrodes. This allows you to react to criticalevents at a very early stage, increasing productivity andminimizing downtime. ProcessMaster is remarkable forits free pipe cross-section, high measurement accuracy,robustness and long-term stability.Your benefits−−Intuitive operation−−Extended diagnostic functionality−−Advanced signal processing with long-term stability−−State-of-the-art sensor memory technology8 | Flow measurement solutions

Electromagnetic flow measurementThe trusted flowmeter of choiceMetering pulp in a paper millMetering reject in a paper millFSM4000 masters your critical applications and conserves valuable resourceswith highly accurate measurement of process parameters in a wide range ofindustries.The challenge – coping with abrasive slurries whenmeasurements involve solid-loaded liquids, low conductivityfluids, pulsating flows or other inhomogeneous materialsTo achieve efficient processes and make the most of highproduction capacity, all fluids must be measured precisely toevaluate the deteriorating quality and high levels of impuritiesin pulps, mixtures and slurries.The solution – critical measurement of conductive fluids indemanding processesIncreasing efficiency begins with highly accurate measurement.The FSM4000 creates the ideal conditions for acquiringaccurate raw materials data due to its volume flow measurementfacility. In an industry like pulp and paper, the FSM4000is ideal for basic and highly demanding applications alike,measuring not only pulp stock concentrations of up to 15%,but also high levels of impurities, such as shards of glass andplastic particles, found when measuring reject materials andin closed water cycles. The flowmeter has vacuum-prooflinings, resistant to temperatures up to 180 °C (356 °F), andself-cleaning electrodes for alkaline applications in pulpprocesses. The FSM4000 provides an undamped, noise-freeoutput signal at the head box so that basis weight controlsystems keep on running no matter what the process conditions.Your benefits−−Longer life compared to standard lining flowmeters−−Reduced maintenance for lower cost of ownership−−High measurement quality through constant results−−Standard installation lengths/inside diameter with noconstrictionFlow measurement solutions | 9

Electromagnetic flow measurementThe clean choice for hygienic applicationsMetering soft drinksMetering milk in the dairy industryHygienicMaster provides the perfect balance of performance, flexibility and controlto deliver clear business and performance benefits that maintain the integrity ofyour process.The challenge – getting the best levels of efficiency andperformance in the most demanding hygienic applicationsYour production process requires reliable, accurate instrumentation.In hygienic processes such as obtaining standard,repeatable dairy products with constant fat content, it is oftenimpossible to achieve the right balance of operational andfinancial benefit without sacrificing performance and control.The solution – unsurpassed electromagnetic flowmeasurement with highest accuracy and advanced signalprocessing for the lowest cost of ownershipHygienicMaster is the best hygienic flow metering solutionavailable. Designed specifically for the food & beverage,pharmaceutical and biotechnology industries, it is manufacturedfrom FDA approved materials and certified in accordance withEHEDG and 3A. HygienicMaster is packed with advancedfeatures and functionality to enable you to operate moreefficiently, make rapid decisions, reduce costs, and increaseprofitably. It uses advanced filtering technology to improveaccuracy by separating the signal from the noise, resulting inbetter product quality and highest reliability.Your benefits−−Highest measurement accuracy−−Modern diagnostics to keep the process up and running−−Backwards compatible to old field sensors−−Intuitive navigation and configuration10 | Flow measurement solutions

Electromagnetic flow measurementThe perfect fit for all water applicationsRemote flow control with WaterMasterWaterMaster provides the flexibility to solve demanding water applicationsWaterMaster is the ultimate solution for flow measurement and management insectors as diverse as water, wastewater, sewage and effluent.The challenge – the increasing demand to reduceleakage and meet tight environmental regulatorystandards through modernizationWater and wastewater companies are under pressure toreduce leakage in water distribution networks. As energycosts increase, so does the cost of providing water services.It is critical for utilities to get the best levels of efficiencyand performance from production processes that requirereliable, accurate measurement products.The solution – efficiently manage precious waterresources by accurately measuring water volumesconsumed from production processesABB’s WaterMaster flowmeters set the standard for water,wastewater, sewage and effluent flow measurement andmanagement. Reliable and accurate, the products andassociated software tools deliver speed, simplicity and easeof use at every stage of the process lifecycle. WaterMasterprovides the flexibility to solve demanding water applicationchallenges and deliver previously unattainable operationaland financial benefits. Proven in the toughest applications,the rugged, robust and buriable sensors eliminate the needfor expensive meter chambers.Your benefits−−VeriMaster in-situ verification capabilities−−Improved performance with digital signal processing (DSP)−−Advanced self-calibration and diagnostic capability−−Accuracy, simplicity and ease of useFlow measurement solutions | 11

Electromagnetic flow measurementSaving energy and cost naturallyAquaMaster reduced bore flow sensor installed in potable water networkAquaMaster for accurate water network reportingAquaMaster 3 comes with power supply options, including 5-year battery powerand environmentally friendly wind and solar power.The challenge – effective flow metering for billing, surveyand leak detection in remotely located water distributionand irrigation networksAchieving the highest measurement accuracy, especially inremote locations where mains power is unavailable, is a criticalrequirement in water distribution networks and irrigationschemes. For operators, obtaining data from geographicallyremote installations is an expensive and time-consumingrequirement.The solution – using a truly flexible flowmeter combiningpower management, measurement accuracy, data storageand communicationsABB’s AquaMaster range is the industry benchmark.It conforms to international standards for accurate flowmetering and its wide measuring capability enables accuraterecording and data storage of daily flows. AquaMasterpatented sensors give class-leading low flow performanceto aid network leak detection. All data is stored in the sensorto reduce on-site setup. The on-board data logger recordsfor several months. In low flow periods, when leakage flowis more distinguishable, the flow sensor’s patented reducedbore rubber lining technology provides accelerated flowvelocity proving high accuracy at extremely low flowrates,often at night.Your benefits−−Best in class leakage detection−−Renewable (Solar/Wind) energy option−−Quad band GSM/SMS messaging−−Optional full bore irrigation application flow sensor12 | Flow measurement solutions

Electromagnetic flow measurementThe next level in flowmeter versatilityAquaProbe is ideal for flow survey applicationsAquaProbe is easy to install and to useWell-established and widely used in clean water flow installations worldwide,AquaProbe insertion meters set the industry standard for probe-based in-situmeasurement.The challenge – perform temporary flow surveys orminimally disruptive flowmetering in a water distributionnetworkClean and potable water distribution applications often requireeconomical, non-disruptive installation of a flowmeter to thewater supply. Applications are often remote with potentially nomains power available and, as a consequence, data may needto be recorded locally and accessed remotely via wirelesscommunication.The solution – a flexible, reliable, high accuracy singleinsertion meter for both temporary and permanentinstallationsAquaProbe insertion meters need little introduction to anyoneconnected with clean water flow measurement. Easy to installvia its “hot tap” feature, AquaProbe’s ‘fit and flow’ designavoids the expense and inconvenience of taking the networkoff-line, as with traditional in-line flowmeters. AquaProbeis compatible with both AquaMaster 3 and WaterMastertransmitters and several power supply options are available,including 5-year battery power and environmentally friendlywind and solar power. AquaMaster 3’s on-board data loggerrecords high accuracy data for several months and can beaccessed via GSM networks.Your benefits−−AC, DC battery or solar/wind compatible power supply−−Bi-directional flow capability over a wide flow range−−Multi-speed, multi-channel, dual variable datalogger−−Unrivalled return on investmentFlow measurement solutions | 13

Coriolis mass flow measurementSimple and precise flow measurementABB’s CoriolisMaster series provides a wide range of Coriolis flowmeters for variousapplications, from dosing single drops with highest accuracy to filling ocean-goingtankers. Choose one of the most compact meters on the market to cover even yourtoughest applications with solids or gas inclusions.CoriolisMaster offers a wide meter size range providingprecise measurement of mass flow, volume flow, density,temperature and concentration. CoriolisMaster savesinvestment costs covering all these measurements in onemeter. It is simple to install and commission.CoriolisMaster has a history of success in a variety of industriesand applications with the broadest measuring ranges –from measuring upstream hydrocarbon fluids to dosingchocolate or calculating the concentration of chemical liquids.Benefits of using ABB’s Coriolis flowmeters−−Reduce flowmeter maintenance by up to 90%−−Coriolis meters are free of mechanical wear and minimizeany installation issues−−Save up to 25% pump power – by using the CoriolisMasterdouble tube design with lowest pressure drop−−Save critical installation space – the CoriolisMaster savesyou more than 40% in length and meter volumeABB’s innovative sensor memory concept maximizes meteruptime.Using the Easy Set-up technology and sensor memorysystems saves precious maintenance and commissioning time.14 | Flow measurement solutions

Coriolis mass flow measurementThe proven solution for all applicationsProven in many thousands of installations, the CoriolisMaster meter providesreliable measurement in the field. Insensitive to solid inclusions and withstanding ahigh degree of gas inclusions this meter has a history of success in all industries.The challenge – to provide highly efficient flow measurementwith greater flexibilityWhen measuring flow, density, temperature and evenconcentration of liquids, most users look for a single solution –an accurate, low maintenance and universally usable flowmeterwith long term stability. It must be capable of measuringall fluids and fluid characteristics such as aggregate state,conductivity and density.Your benefits−−Self draining in vertical or horizontal installations−−All major worldwide approvals available−−Wide choice of line sizes: 1 mm (1/16”)-150 mm (6”)−−Provides different materials and withstands high pressures−−Hygienic version EHEDG approvedThe solution – best in class mass flow measurement for allyour high performance measurement requirementsThe modular CoriolisMaster design meets all high performancemeasurement requirements while encompassing the mostadvanced flow measuring principles. It offers unrivalledaccuracy to 0.1% in direct mass flow measurement, and iseasy to install in any orientation. It withstands vibrations orgas inclusions to a high degree and works where many othersfail. A range of flexible connection sizes means the instrumentadapts to all your measurement processes. Much more thana pure flowmeter, the CoriolisMaster delivers powerful massflow analysis alongside world-class meter diagnostics.The CoriolisMaster sensor in a custody transfer truck filling applicationCoriolisMaster in a process industry applicationFlow measurement solutions | 15

Coriolis mass flow measurementThe better alternativeCoriolisMaster meters have it all: highest measuring accuracy, easy installation andhandling, compact and space-saving design and one of the lowest pressure lossesin the industry for double tube designs.The challenge – achieve precise measurement over a verywide flow range with just one meter sizeIn a highly complex plant with very limited installation space,the flow rates can vary by a factor of 100 due to differentplant loads. At present, meters operate with high pressuredrop and high maintenance costs. Plant managers need asimpler solution that saves maintenance cost and time, spaceand pump power.Your benefits−−Offers liquid and gas measurement−−One the lowest pressure drops in the industry−−Excellent performance guarantees a very wide flow rangeper meter size−−Hygienic meter versions availableThe solution – using CoriolisMaster, the better alternativeThe CoriolisMaster series is one of the most compact meterdesigns and one of the lowest pressure drops of any doubletube design. Its excellent measurement performance worksacross a wide flow range and its low pressure can savepump power of up to 50%. As no in- and outlet sections arerequired, the compact meter design saves precious installationspace. CoriolisMaster provides solutions not only for liquid flowmeasurements but also for gas flow measurements, density,temperature and concentration. The proven transmitterconcept provides a well-known operability, sensor memoryconcept and Easy Set-up.CoriolisMaster features a compact and space-saving designCoriolisMaster measuring oil-water-gas mixtures16 | Flow measurement solutions

Coriolis mass flow measurementMeasuring very low flowFor very low flow rates, the Coriolis MS2 sensor provides precision even forsmallest amounts of liquids. The single tube design offers unrivaled measurementperformance in a compact design. Meter sizes down to 1.5 mm (1/16”) are available.The challenge – dosing of single drops of chemicals orbiocidesWhether it’s chemical dosing to an oil well, a paper machine,dosing of flavor in food or chemical dosing in waste water, allface the same challenge: measure flow when most measuringprinciples fail due to low flow rates.Your benefits−−Withstands high pressures of up to 400 bar (5800 psi)−−Measures 600 g/h or lower−−Various wetted materials availableThe solution – one of the smallest and most compact metersavailable: the MS2 meterUtilizing a bent single tube design, the MS2 meter senses thesmallest flow rates with high precision. The sturdy designenables the meter to measure even under tough conditionswith a wide flow range. The meter comes with ABB’s renownedtransmitter concept enabling simplicity of usage, sensormemory concept and in-the-field diagnostics, verification,recalibration and optimization.Measuring flow even at very low flow ratesCoriolisMaster mass flowmeters are ideal for liquid mass flow applicationsFlow measurement solutions | 17

Differential pressure flow measurementSimplifying complex measurementsABB has proven experience and capability in the design, engineering, manufactureand application of the most comprehensive range of differential producing flowelements, including some of the most complex differential pressure (DP) solutions.ABB’s DP flow measurement portfolio includes innovativein-line and insertion DP flowmeters that are fully configured,leak-tested and ready to install, saving you time and moneywhile reducing critical skill set requirements. ABB’s DPflowmeters reduce the cost of ownership in a number of ways.They reduce purchasing, installation and maintenance costsand minimize pressure losses in the system. Whether yourapplication involves high or low pressures, aggressive fluids,erosive slurries, viscous liquids or extreme temperatures,ABB has a DP flow solution to meet your needs.Benefits of using ABB’s differential pressure flowmeters−−Save time and reduce installed cost up to 30%−−Lower boiler, compression and pumping costs by utilizingflowmeters that reduce pressure loss by 90%−−Enhance environmental compliance by reducing potentialleak points up to 50% with installation ready solutions18 | Flow measurement solutions

Differential pressure flow measurementMeeting your process conditionsWedge flowmeter in wellhead natural gas applicationWedge meters are well suited to fluids used in the oil and gas industryABB’s Wedge flowmeter is robust, reliable and versatile. It has no criticaldimensions to wear and is compatible with not only multivariable transmittersbut also with a variety of remote seal DP transmitters. So whether the measuredprocess is dirty, viscous, hot, clean, abrasive or tends to foul, ABB Wedgeflowmeters offer accurate measurement.The challenge – eliminate plant down time whilstmaintaining meter performance in high temperatureand high pressure processesDelayed coking is a thermal cracking process used in petroleumrefineries to take advantage of residuals and vacuumdistillates after crude oil has been cracked into consumerproducts. Furnaces, transfer lines and coking drums mustoperate continuously to meet production demands, withminimal down time as a prerequisite. As fluids pass throughthe process, the life of the flow meter is further tested as theprocess stages become even more demanding.Your benefits−−Reduce installation costs by 50% compared to traditionalDP systems−−High resistance to corrosion and erosion−−Minimal maintenance requirements−−Requires minimal straight pipe lengthsThe solution – robust flowmeters with no moving partsand minimum maintenance requirementsABB’s wedge flowmeters have no moving parts or criticalsurfaces, so maintenance is virtually eliminated and performanceis never affected by worn or damaged surfaces. Compatiblewith remote differential pressure seals, aggressive fluidsand solids are retained and managed within the process.The wedge design is flexible enough to cover a range of cokerapplication requirements for wetted materials and pressure ortemperature limits. A number of coating options further extenderosion and corrosion resistance. Instead of multiple completeflow meters, a single wedge primary with multiple pressuretaps manages measurement redundancy.Flow measurement solutions | 19

Differential pressure flow measurementOrifice metering for all applicationsOriMaster M installed in a lagged steam pipelineOriMaster simplifies installation and commissioningOriMaster, the one-piece, advanced design, orifice-based flow meter that greatlysimplifies installation and commissioning and reduces the possibility of leakagebetween the orifice and transmitter.The challenge – achieve reliable, accurate orificeinstallations and best performance with reduced overallcostsBest practice guides focus on the importance of orificecentralization. Impulse lines must be short and routedidentically and correctly, depending on the fluid phase andtransmitter location. Impulse lines often leak from the manyjoints involved and routing can determine the presence ofcondensation or gas bubbles with the resultant effect onresponse times and accuracy.Your benefits−−One-piece flowmeter with integral transmitter, manifoldand RTD−−Wide application pipe size range−−Removable orifice plates when flow conditions changeor for maintenance−−Fully pressure tested to eliminate leaksThe solution – savings in procurement, engineering,installation and maintenanceABB’s OriMaster is a compact, complete, pre-assembledflowmeter combining orifice, instrument manifold, impulselines and differential pressure or multivariable transmitter inone pressure-tested assembly. Total cost savings are achievedthrough reduced engineering time, a simplified procurementprocess and significantly less labor time and installation cost.Once installed, the savings continue through higher reliabilityand reduced maintenance costs, with significantly fewerpotential leak points. Should process conditions change.The orifice plate can be replaced economically and on-sitewith minimum downtime.20 | Flow measurement solutions

Differential pressure flow measurementEconomical flow metering solutions forgases, liquids and steamTorbars find application in solar heating schemesTorbar measuring steam in a refineryTorbar is a multiport self-averaging flow meter with a design based on the classicalPitot tube concept of fluid and bulk gas flow measurement.The challenge – meter demineralized water undergroundon solar fields or ‘islands’ with minimal pressure loss andnon-intrusive installationFlow measurement of water in solar field systems is a uniqueapplication with specific challenges like installation restrictionsand the need to minimize energy input when pumping thewater. In many cases only a small footprint, easy-to-installflowmeter that handles non-conductive liquids will meet thechallenge. Ideally the flowmeter should be easy to remove forinspection and maintenance without disrupting the flow andand should create only minimal pressure losses.Your benefits−−Economical to purchase and install−−Incurs minimal pressure losses−−Can be installed in the pipe via single threaded or flangedtapping−−Retractable versions can be installed and removed withoutshutting down the processThe solution – low-loss insertion metering, removableunder pressureABB Torbar units provide economical measurement, particularlyin medium or large pipe sizes. Simple to install via a smallthreaded tapping or flanged branch, even if the pipework isbelow ground, Torbars fit onto existing pipework without theneed to remove pipe sections or fit process flanges. Retractableversions can be removed and re-inserted without disturbingthe process. With only a small cross-section disrupting theflow stream, they create minimal pressure losses and can beused in challenging installations, which often only have muchshorter straight pipe lengths available.Flow measurement solutions | 21

Differential pressure flow measurementAll the documentation, testing andcertification that your industry needsVenturi flow tubes are used in many industriesVenturi flow tubes on the seabed feed oil to FPSOsFor over 100 years Venturi flow tubes have been the solution of choice whereverlow pressure loss, high accuracy, short straight piping or high-solids fluids areencountered.The challenge – metering a variety of liquids and gases,with low energy lossesTo minimize on-site energy usage and CO 2‘footprint’, gasesand liquids have to be metered with low-pressure losses byusing flowmeters robust enough to withstand extremes ofpressure and temperature. They must be available in a varietyof wetted materials to resist attack from corrosive processfluids.Your benefits−−Reduce energy costs by typically 20 to 25%−−Reduce greenhouse gas emissions−−Can be designed for elevated pressures and/or temperatures−−Full data dossiers covering manufacture, materialsand testing−−Flow calibration available for enhanced performanceThe solution – a robust device designed for use where thespecific requirement is low pressure-lossABB Venturi flow tubes are engineered and manufacturedto exacting and very specific application requirements.The Venturi tube comes with the documentation, testing andcertification you need, with materials fully traceable andcertified, using coded welders and supplied with full datadossiers. Materials and processes are controlled to ABB’sown internal manufacturing levels and ‘wet’ flow calibrationcan be arranged. The classical Venturi tube is a robust, lowpressure-loss device, available for line sizes 25 to 1200 mm(1 to 48 in.) as standard, with larger sizes available.22 | Flow measurement solutions

Differential pressure flow measurementTrusted measurement solutions foroffshore oil and gas operationsWet gas meters are calibrated on gas-liquid mixtures before despatchThe output from many of today’s gas fields contains a liquid phaseABB’s world leading expertise in engineering and welding in exotic materials,combined with comprehensive material traceability, certification and documentationresults in the most reliable solution for wet gas metering.The challenge – meter wet gas with a single-phasedifferential pressure flow meter, without the use ofseparatorsIn offshore installations, differential pressure flowmeters onwet gas face significant problems. Liquid presence will causethe meter to over-read the gas flow and ‘hold-up’ behind theDP restriction, causing additional metering errors. Withouta multiphase meter, the phases of the fluid must be physicallyseparated using heavy and expensive equipment, in locationswhere space and weight are at a premium.Your benefits−−One-supplier solution−−Application tailored−−Full data dossiers covering manufacture, materialsand testing−−Flow calibrated on wet gas for assured performanceThe solution – economical flow metering without separationSeparation of the process phases for well testing is ofteneither not possible or not economic. During the liquid phase,ABB’s wet gas meter corrects for errors without the need fortest separators. Reliable and robust, the meter combines thebeneficial characteristics of a Venturi tube with ABB’s provencorrection algorithm and the latest PLC and transmittertechnology. The Venturi tube enables up to 50% less pressureloss, and prevents blockage or damage caused by the liquidphase. For marginally viable gas fields, ABB’s wet gas meteris the cost-effective solution.Flow measurement solutions | 23

Natural gas and liquid measurementAbsolute accuracy, efficiency, safety andproductivityFor any oil and gas operation the need to increase accuracy, efficiency, safetyand productivity is an ever-present challenge. Totalflow remote measurement andautomation systems from ABB take you way beyond mere process integration withsoftware and hardware systems that are absolutely compatible with your businessand each other. Totalflow products deliver the most accurate information in themost efficient manner. If more than standard is needed, ABB offers you the rightsolution tailored specifically to your needs.Representing a convergence of state-of-the-art technologies,ABB Totalflow products are scalable across all segments ofoil and gas automation and measurement applications – up toand including custody gas and liquid measurement, gas welloptimization and production enhancement.Greater functionality and flexibility seamlessly co-exists withbusiness efficiency and operational value to enable you toimplement unique, custom applications without the need forcomplex, engineered solutions.Benefits of using ABB’s Totalflow flowmeters−−Monitor, measure and control your facilities anywhere,anytime−−Measure and monitor gas and liquid flow in compliancewith AGA and API standards−−Reliable measurement, automation, monitoring, control andalarming applications for remote oil and gas systems−−Easy-to-use software systems for real-time measurementand control right from the office24 | Flow measurement solutions

Natural gas and liquid measurementReliable oil and gas measurement andmonitoring technologyEasy installation, minimal calibration and accurate custody-transfer are just someof the benefits of ABB’s Totalflow G4 flow computers. Years of experience withreal-world applications mean greater efficiency, exceptional productivity and longtermprofitability for you.The challenge – today’s natural gas market requireshigh measurement accuracy and real-time gas/liquidcustody-transfer and flow information either from localor remote installationsRising prices for oil and gas have made it more important tohave accurate and reliable measurements of flow. Custodytransfer is one of the most important applications where theownership of a fluid or gas is transferred from one personor company to another. In this transfer phase, it is criticalthat both parties agree on the type of flowmeter and on theconditions of use.Your benefits−−XSeries G4 (extendable) technology−−Integrated, object-oriented, real-time software system−−Dynamic, rugged, low-power electronics−−I/O points, communications channels, protocols andsoftware grow with your needsThe solution – products and systems in support ofaccurate, reliable and auditable oil and gas measurementThe Totalflow G4 flow computers target the oil and gasindustry’s custody-transfer and measurement needs.These low-power, high-reliability, microprocessor-based unitsmeet a wide range of measurement, monitoring and alarmapplications for remote gas or oil systems. The µFLO G4 ispackaged in a lightweight aluminum enclosure that incorporatesthe electronics boards, integrated multivariable transducer,remote communications options and batteries. All G4flow computers fully comply with API and AGA standards forcustody-transfer electronic measurement devices and for flowrate, volume and energy calculations. In addition, all calculationsare performed once per second and historical flow volumesand data logs can be stored for more than 40 days.Accurate custody-transfer with Totalflow G4 flow computersHigh measurement accuracy and real-time gas flow informationFlow measurement solutions | 25

Natural gas and liquid measurementImproving oil and gas productionScalability across the field asset’s lifecycle. Remote measurement and automationrequires devices that withstand oppressive heat, driving rain, freezing temperatures,and the challenges and risks that happen throughout the life cycle of your operations.ABB’s rugged XSeries (XFC G4 and XRC G4 ) systems will respond in the reliable waythey were engineered.The challenge – as production falls, natural gas wellsrequire the removal of liquids as part of the productionprocessTo address the problem of liquid build up and the resultingbottom hole back pressure, a plunger will be inserted intoa well as a mechanical seal between the gas and the liquid.While the well is shut-in, bottom hole pressure increases, andbecomes the driving force to move the plunger and the liquidto the surface. It is important to measure the produced liquid,the natural gas and the holding tank levels and also to controlthe gas sales valve or execute pressure override control.Your benefits−−Spacious cable routing, large enclosures andpowerful battery−−Several charging options available−−Seamless and simple upgrades−−Ready for quick installation−−Explosion-proof, cast aluminum models availableThe solution – to optimize a well’s production, the well mustbe closed just long enough to build the required pressure tomove the liquid in the tubing to the surfaceOnce gas flow is stabilized, the automatic controller releasesthe plunger and it drops back to bottom, whereupon the cyclerepeats. Totalflow XFCs and XRC’s support an extensive setof plunger control options that are all designed to removeliquid from the well and increase production. Set up can beaccomplished locally with a laptop computer using TotalflowPCCU software or remotely with Totalflow WinCCU software,SCADAvantage or 3 rd party SCADA system. Initializationrequirements are menu-selectable and an easy-to-use graphicaluser interface is available.Real time automation of chemical injectionTotalflow XSeries RTU in a natural gas multi-well PAD application26 | Flow measurement solutions

Natural gas and liquid measurementControlling chemical injectionChemical injection lowers the critical velocity needed to lift fluids to the surface.Totalflow XSeries devices (XFC G4 and XRC G4 ) cover all phases of enhancedproduction and offer solutions that scale from individual wells to large pads withup to 20 wells.The challenge – chemical injection is a key element in theefficient and improved operation of a production wellExact amounts of chemical, often measured in minimumamounts per day, are required to correctly treat a well. Bettercontrol of the chemical injection pump will create significantchemical cost savings each year as well as maintaining highproduction efficiency and increased revenues.Your benefits−−Precise injection of chemical−−Cost savings and increased revenues−−Easy installation and simple start-up−−Low power electronicsThe solution – Totalflow XSeries devices have an optionalchemical injection pump control applicationThe application allows the pumper to enter the amount ofchemical required per day and the injection rate for each pumpstroke. The chemical tank reservoir level can be monitoredand level alarm and shutdown set points are field adjustable.A pulse from the chemical flowmeter can be accepted as aninput. Trending of the chemical injected and the XSeriesG4measured gas production can also be used as a tool todetermine optimum chemical volume amount. Better chemicalcontrol will enable improved well performance and increasedproduction while the review of chemical trends and gasproduction trends enhances production field management.The XSeries will also provide alarming, data logging, levelmeasurement, remote communications, plunger optimization,nomination control, and gas flow measurement.Totalflow XSeries cover all phases of enhanced productionA high IO count Totalflow XSeries powered by solar charged batteriesFlow measurement solutions | 27

Vortex and swirl flow measurementPrecise cost-effective measurementAchieving best-in-class flow measurement with the shortest upstream anddownstream piping requirements is a challenge. With their innovative and robustdesign, ABB vortex and swirl flowmeters deliver high precision performance andprocess reliability in flow rate and volume measurement of liquids, gases and steam.When a flowing fluid meets an obstruction, pressure variationsare created in the fluid, causing eddies to shed at theobstruction. ABB make the most of this phenomenon in theirvortex and swirl flowmeters. Equipped with digital signalprocessing (DSP), 2-wire technology and advanced filteringtechniques, these class-leading instruments allow improvedflow signal detection and provide measurement immunityfrom the effects of hydraulic noise and pipeline vibration.ABB is the only manufacturer offering high-performance swirlflowmeters to its customers around the world.Benefits of using ABB’s vortex and swirl flowmeters−−Save 75% straight pipe run by employing swirl meterinstead of traditional vortex meters, turbines or orificeplates−−Reduce your measurement uncertainty by 50% or moreby using swirl meters in gas and steam applications−−Internal temperature compensation saves investment andinstallation effort28 | Flow measurement solutions

Vortex and swirl flow measurementCost-effective measurement ofnon-conductive fluidsSpace saving swirl meters in steam applicationSwirl flowmeters in steam lines with split range for high and low consumptionABB’s unique swirl flowmeters presentan economical solution for measuringlow viscous liquids, gas and steamin volume and mass units employingintegrated temperature measurement.The challenge – improve flow signal detection in dynamicliquid, gas and steam applicationsScarcity of fossil fuels and greenhouse programs continuouslydrive up energy costs, with billing gaining more importance.The impact of high energy costs combined with large quantitiesof energy usage means that even small measurementvariations create huge monetary differences. The situation isfurther complicated by fluctuations in consumption rates oftenrequiring high measuring range dynamics of 1:25 or greater.The solution – extremely dynamic flow measurement withhigh accuracyABB uses robust design techniques for its unique swirlflowmeters FS4000 to provide high performance and reliablemeasurement of liquid, gas and steam. The swirl flowmetersuse a specific frequency measurement principle which provideshigh accuracy of 0.5% and low flow measurement capability.Additionally, ABB’s swirl flowmeters help you save up to80% installation space, because only shortest upstream anddownstream sections are required. By offering large measuringspans, even small flow amounts during low consumptionperiods can be measured, that other measurement solutionswould not have captured. Both high accuracy and low flowmeasurement capability help you save energy and drive yourprocesses to higher efficiency levels.Your benefits−−Save 80% installation space−−Simple, compact in-line installation−−Direct steam mass flow with integrated temperaturecompensation−−Increased plant availability, no moving parts, no wear,no maintenanceFlow measurement solutions | 29

Thermal mass flow measurementConsistent mass measurement of gasesABB’s Sensyflow series of thermal mass flowmeters is the best choice for industrialand test rig applications, where the combination of direct mass flow measurementwith high accuracy, short response times, reliability and easy installation is aneveryday requirement. Direct gas mass flowmetering solutions succeed in a varietyof environments and are essential at key stages across the wastewater process andin the increasingly common measurement of biogas and activation air.ABB’s Sensyflow direct gas mass flowmeters use dynamicdirect measurement methods independent of density,temperature, viscosity, pressure and conductivity. Sensyflowprovides a mass flow and totalized output and utilizes the hotfilm anemometer measuring principle for all technical gasesand gas mixtures, including biogas and compressed air.Operating within the widest flow range with little loss ofaccuracy, even at low flow rates, Sensyflow improvesprocess quality and provides best-in-class installation,commissioning, maintenance costs and response times.Benefits of using ABB’s thermal mass flowmeters−−Sensyflow will save you in excess of 30% set up time and10% in gas consumption−−Up to four characteristic gas flow curves from one singlemeter−−Special units for boiler control, biogas measurements,compressed air accounting, pharmaceuticals, pneumaticsand food and beverage applications−−High-performance units for combustion engines, automobilesand paint robots30 | Flow measurement solutions

Thermal mass flow measurementDirect measurement of gas mass flowSensyflow thermal mass flowmeters intelligently indicate the mass flow ornormalized volume flow as the measuring signal without any additional pressureand temperature compensation, providing valuable measurement advantages.The challenge – to meet the demands of industrialand test-rig applications where quick, precise gasmeasurement is process criticalSensitive gas measurements are required at key stages acrossthe wastewater process. In addition, measurement of biogasand activation air is becoming increasingly more common, butdifficult to achieve in low flow and low pressure applications.A further challenge is that many customers prefer theirmeasurement display in mass units.The solution – measure mass flow directly even in harshenvironmental conditionsABB’s Sensyflow flowmeters directly indicate the mass flowor normalized volume flow of gases without any additionalpressure or temperature compensation. The flowmeters arehighly accurate with short response times and a wide flowrange with little or no loss of accuracy, even at the lowestflow rates. Thermal mass flow meters provide a mass flowoutput without pressure or temperature compensation anduse the hot film anemometer measuring principle – capableof measuring all technical gases and gas mixtures directly,including biogas and compressed air. Sensyflow flowmetersmeet the increasing demands to save energy, optimizebiological processes, control biochemical reactions andcomply with local security and safety requirements.Your benefits−−Highly dynamic, accurate and reliable−−Easy and economical installation−−No moving parts, no obstructions−−Manufacturer calibratedSensyflow FMT400-VTS for precise burner controlSensyflow FMT500-IG at a water treatment plantFlow measurement solutions | 31

Variable area flow measurementLow cost measurement for gases, liquidsand steamVariable area flowmeters are the low cost solution for almost all applicationsinvolving the measurement of industrial process liquids, gases or steam.ABB’s variable area flowmeters are reliable and costeffective and meet most application requirements byfeaturing a wide range of design varieties, measuringtubes and float types. Proven in many customerapplications, they offer a high reproducibility and,because no external power supply is needed, are alsotrusted as mechanical back-up meters.Benefits of using ABB’s variable area flowmeters−−Measuring and dosing liquids and gases−−Fluid temperature up to 400 °C (536 °F)−−Pressure up to 400 bar (2500 lbs)−−ATEX, IECEx, FM and CSA approvalsThe challenge – finding a cost-effective but reliablemeasurement solutionFrom the smallest flow ranges in laboratory analysis to highflow rates in industrial processing, advanced measuringinstruments transmit measured values and diagnostic data tocontrol rooms or process control systems. Nevertheless, inorder to quickly and reliably determine the flow status directlyin the field, sometimes an easy-to-install and highly-robustlocal flow indicator is needed.The solution – a wide range of variable area flowmetersthat require no special installation conditionsVariable area flowmeters provide a cost effective solution formeasuring moderate to very low flow rates. ABB’s portfolioincludes metal, glass and purge flowmeters suitable for nearlyany application and installation requirement. The variablearea flowmeters can be used as pure indicators without theneed for power supply. Optionally, they can transmit processinformation via contact output or current 4/20 mA to a processcontrol system. ABB’s VA meters feature high reproducibilityas standard, supporting you in process monitoring and enablingsystem integrity.Your benefits−−No need for upstream/downstream sections−−Dosing and measuring from a single device with integralmount needle valves−−Visual control of the mediaVA Master in high pressure methanol injection applicationVA Master FAM540 and FAM3200 in gas mixing armature32 | Flow measurement solutions

Energy meteringCalculates and logs steam usage forbilling and accountingWith SensyCal FCU, ABB combines state-of-the-art communication methodswith many years of expertise in the field of calibrated measurement for accountingpurposes.The challenge – establish a multifunctional, precise andcompact measuring point for a range of process signalprocessing applicationsWhen you need to determine the thermal output of boilersystems and branch lines by calculating mass flow andthermal balance, using the available transmissions from allthe installed meters on site, or simply for fiscal meteringpurposes, you require a flow computer with advancedperformance, greater power, flexibility and control.The solution – keep your steam under control with auniversal measurement computer designed for industrialprocess signal monitoring and loggingSensyCal FCU400-S calculates and logs the mass flow andheat energy for steam and saturated steam applications toallow for billing and accounting. The flow and condensatetemperature can be measured enabling accounting of opensystems. In addition, density and enthalpy can be calculatedusing internationally approved steam tables.Your benefits−−Process variables in line with international steam tables−−Flexible communication capabilities−−Integrated data logger function and key date recording−−Simple transmission of measured variables to controlsystemsCustody transfer in district heating stationPrecise energy metering for steam distributionFlow measurement solutions | 33

Control systemsScalable systems for the entire enterpriseA reliable, cost effective and easy to use process automation system is perhaps thesingle most important success factor for a manufacturing enterprise.ABB delivers the right level of control and safety solutionsfor all kinds of process and power automation needs withthe best lifecycle support to protect client investment andmaximize the return on asset investments already made.Our offering consists of−−System 800xA – the automation flagship for control andmonitoring, instrumentation, electrical integration, safetyand maintenance for process industries−−Freelance – the easy-to-use distributed control systemfor process applications−−Compact 800 – process control components for standalone automation solutions−−Safety Systems – complete TÜV certified safety systemthat complies with IEC 61508 and IEC 61511 standardsABB’s automation solutions integrate the intelligenceembedded in today’s field devices into the control system,thus making it available for plant and business processes.The result streamlines work to achieve lower deploymentcosts, better process and product quality, and improvedavailability. These industrial automation solutions provideyou with the technology needed to achieve a sustainablecompetitive advantage in today’s challenging businessenvironment. They lay the foundations for continuousimprovement in life cycle and operations, providing a newdimension in information flow and resulting in time savings,better engineering and a real increase in productivity.These automation solutions are available all over the worldvia ABB’s offices and selected authorized value providers.As the world’s largest supplier of process control systems, ABB’s automationsystems give you the best platform to optimize your plant and safely operate yourindustrial processes.34 | Flow measurement solutions

Services for flow measurement productsPerformance optimization solutionsDedicated to optimizing your plant productivity and performance, ABB’s servicesenable improved utilization and performance of your automation equipment,processes, and personnel. ABB provides support from the planning phase rightthrough to commissioning and servicing.ABB’s service specialists are strategically locatedto support all products and systems globally.ABB’s broad scope of services lays the foundationfor end-to-end support for your enterprise.ABB’s performance optimization services:−−Consulting−−Installation and commissioning−−Maintenance and field services−−Asset management systems−−Fieldbus and wireless solutions−−Project execution−−Migration and upgrades−−Repairs and calibration−−Spare parts and consumables−−Support, remote service, and training−−Maintenance support agreements−−In the field meter verification−−Meter recalibrationABB service – value added services for bottom-line results.Flow measurement solutions | 35

Measurement ProductsEfficient actuators and positionersFirst class valve automation control

Expertise in technologyMore than a century of experienceTo operate any process efficiently, it is essential to measure,actuate, record and control. With ABB’s measurement productsand solutions, you are receiving the best technology combinedwith the most reliable products available on the market.ABB offers a broad range of life cycle services for optimumproduct performance. A global network of measurementproducts specialists delivers local service and support.Research and development is a vital source of ABB’s technologyleadership. It builds on the foundation of existing technologiesfor new applications, and continues to develop the breakthroughtechnologies needed to meet the challenges of the future.ABB and its heritage companies have been leaders in innovationand technology for more than 100 years.AztecBush Beach EngineeringLimitedPressductor ®2 | Efficient actuators and positioners

Comprehensive measurement solutionsServing any industryWorld-class measurement solutionsABB measurement products provide world-class measurementsolutions for any industry, utility or municipality. Latestinnovations deliver technological solutions to make it easierfor customers to run their plants. ABB’s measurementproducts are based on common technology, providing acommon look and feel and method of operation. This resultsin products, that are easy to configure, easy to integrate, andeasy to maintain.For more information please visit:www.abb.com/measurementABB’s measurement products portfolio:− Analytical measurement− Flow measurement− Natural gas measurement− Valve automation− Pressure measurement− Temperature measurement− Recorders and controllers− Level measurement− Device management− Force measurement− Service1 Water and waste water | 2 Power and industrial steam | 3 Chemical and petrochemical | 4 Oil and gas | 5 Pulp and paper | 6 Minerals | 7 Metals8 Food and beverage | 9 Pharmaceuticals123456789Efficient actuators and positioners | 3

Global availabilityA partner to rely on, wherever you areWherever you are, whatever you need – you can rely onABB serviceABB’s vast base of globally installed products and systems iscoupled with technical and process expertise, backed up bya broad scope of services that lay the foundation for end-toendsupport for your enterprise. ABB’s automated monitoringand reporting products are simple and accurate, so criticalinformation is always readily accessible.ABB’s full scope of measurement products services covereverything from start-up and commissioning through to lifecyclesupport, giving you all you need to maximize the reliability andaccuracy of your assets. Furthermore, the global strength ofABB means that service and support are available wherever andwhenever help is needed.Information whenever you need it – Device management,fieldbus and wirelessABB’s instrumentation devices feature the latest in onboarddiagnostics and intelligence to help you run your businessmore effectively. Just as important, ABB gives you the choiceto decide which communication protocols you want to useto access this information. You can choose from a familyof tools and from different ways to manage the lifecycle ofthe devices in order to get the most out of your investment.ABB‘s device management product range includes− Fieldbus and wireless solutions− Mobility handhelds− Asset vision software− Scalable service managementABB service: Available wherever you areDevice management, fieldbus and wireless from ABB4 | Efficient actuators and positioners

ABB actuators and positionersMeeting your valve control needsValves, dampers, louvers and butterflies are crucial equipmentin almost any application of process plants. With expertise andexperience built up over 100 years and countless applicationsworldwide, ABB provides a wide range of products to positionand actuate any final control element, delivering best in classperformance for every industrial process.Meeting your valve control needsFrom electrical and pneumatic actuators and state-of-the-artdigital and conventional positioners to I/P Converters, ABBprovides a comprehensive range of products, designed,engineered and manufactured to deliver fi rst class performancein your process.ABB’s extensive portfolio of actuators and positioners provideshighly accurate and stable positioning of your controlvalves, crucial to achieve your operational targets:− Energy efficiency processes− High production quality− Reliable performance− Maximized output at lowest expenseHow ABB can help you?ABB provides you everything needed to get the most outof final control elements, including:− Continuous electrical actuators and pneumatic actuators− Electro-pneumatic, pneumatic, and digital positioners− I/P signal converters− Tools to select the optimum kind of actuation technologyfor your process− Technical support and serviceSee how you can benefit!The following pages show some of the ways in which ABB’svalve automation products are being used to bring benefitsin a range of different applications. To find out more, visitwww.abb.com/measurement.Efficient actuators and positioners | 5

Electrical actuatorsLongest maintenance-free operationEfficient control in steam boiler applicationsSuperheaters are widely used to help boost the temperatureof steam in boiler applications. Spraywater valves control thesupply of cooling water that is injected into the superheatedsteam in the superheater and reheater. Close control of thecooling water supply helps to achieve the optimum steamtemperature inside and at the output of the superheater.The challenge – precise mass flow control of cooling waterAchieving the correct balance between steam cooling andthe maximum possible steam temperature requires closemass flow control of the injected cooling water. Injecting toomuch water will cause the steam to over-cool, reducing boilerefficiency. Injecting too little will result in excessively highsteam temperatures and pressures, posing the risk of damageto the superheater, turbine and downstream components.Maintaining this balance may often involve the supply of verysmall water quantities, demanding highly precise positioningin a valve’s disproportionate zone. Any equipment usedmust be able to withstand the tough operating environmentand high ambient temperatures associated with superheaterapplications.The solution – highly precise, continuous positioning ofspraywater valvesABB’s Contrac continuous electrical linear actuators providean ideal solution for spraywater valve control applications.Capable of providing full S9-100%ED operation accordingto IEC 60034-1, even in ambient temperatures up to 85 °C(185 °F), Contrac actuators enable highly precise, continuouspositioning of spraywater valves.Key features include oil-lubricated spur gear with ball bearingspindle, enabling wear-free operation, plus a deadband ofjust ±0.05 %, providing high-accuracy positioning for all valvetypes. With their robust design and IP66/NEMA 4X protection,Contrac actuators withstand even the most arduous operatingconditions.Actuator in high pressure desuperheater controlActuator in a feedwater control application6 | Efficient actuators and positioners

Greatly reducing your actuator lifecycle costThe issue of service and maintenance is a controversialsubject within industry. Manufacturer advice and guidanceon routine maintenance often tends to be overlooked andproducts are run until they fail. This risky approach is not anoption in hazardous area applications. Failure to service andmaintain an Ex product to the manufacturer’s specificationswill result in its certification being invalidated.The challenge – keeping maintenance costs under controlMany electrical actuator manufacturers advise a servicefrequency linked to load and the number of operating cycles.For actuators averaging less than 700 operating cycles perhour, maintenance is advised every seven months. Whenlonger maintenance intervals are required, for example everytwo years, the permissible number of operating cycles isreduced to 125 to 250 cycles per hour. The control algorithmsof many process control systems take this into account, beingdesigned around the permissible number of operating cyclesof the used actuator technology. This can cause maintenancecosts to far exceed the cost of the actuator itself.The solution – up to ten years of maintenance-free operationContrac electrical actuators are designed for up to ten years ofmaintenance-free operation, ideal for demanding applicationsrequiring high plant availability. By using oil-lubricated spurgears rather than the worm gear pairs, where repetitive slidingmovements cause greater wearing over a shorter period oftime, Contrac actuators can handle more than 3600 operatingcycles per hour, without significant reduction in their lifetime.Contrac offers the lowest cost of ownership of electrical actuatorsavailable on the market. Maintaining a Contrac actuator typicallyrequires just checking the gear oil and replacing the shaft sealsand gaskets, a quick and easy process that can be performedwith little cost.Additional features & benefits:− Self-diagnostics for optimum maintenance interval− Choice of integrated, field or rack mounting options forpower electronics units− Part-turn and linear actuator optionsActuator in burner air controlActuator in forced draft van controlEfficient actuators and positioners | 7

Digital positionersPerformance for harshest environmentsThe EDP300 and TZIDC series of digital positioners provideflexible and cost effective valve management and control.The EDP300 series delivers premium performance with 50 kg/hat 10 bar and enhanced pressure based diagnostics. Thesepositioners offer unmatched shock and vibration immunity of10 g up to 80 Hz, with reliable operation even under theharshest environmental conditions.The challenge – handling over 100,000 strokes a yearMost control valves in many processes will rarely have tomove, commonly enabling operators to opt for positionerswith lifetimes of less than 100,000 strokes. However, thereare some applications where valves will need to handlefrequent changes in process conditions. In such applications,where 100,000 strokes may occur in a single year alone,there is a need for a positioner that can handle these changeswith minimal need for maintenance.The solution – unrivalled performance performing1,000,000 strokesThe answer is ABB’s TZIDC positioner. In a four month trial,an ABB TZIDC positioner underwent a customer durabilitytest which saw it perform 1,000,000 strokes without anydeterioration in performance or fault or interruption.Offering remote communication via 4...20 mA HART,PROFIBUS PA or FOUNDATION fieldbus, the TZIDC sets thestandard for safe and economic control of industrial processes.Its in-built intelligence enables it to adapt itself to any controlvalve at the push of a button, while a host of service, diagnosticand safety functions, including fail-freeze and fail-safe, help toprovide a high level of operational performance. The TZIDC/EDP300 is suitable for use with linear, part-turn and singleor double-acting actuators and is protected to IP65/NEMA 4X,making it ideal for harsh environments. You can rely on theTZIDC/EDP300 to provide the highest levels of availability,enabling you to maximize the profi tability of your process throughimproved plant uptime.Digital positioners in a gas distribution stationTZIDC in a hygienic application8 | Efficient actuators and positioners

Paper machinery specialists count on ABB positioners toprovide customers with all-round excellent performance.ABB’s TZIDC valve positioner is used on valves throughoutall machines to control everything from material conditioningthrough to steam and condensate.The challenge – achieving accurate process controlIn any production process, it is critical to ensure stable andconstant process conditions to achieve optimum productquality and process efficiency. Any control equipment must becapable of eliminating any variations in the process variablesthat could cause the process to consume both more energyand consumables than normal, pushing up production costs.The stability of the downstream control loop may also beaffected, impacting on both product quantity and quality.With the compressed air used by valve positioners beingaround ten times more expensive than electricity, accuratecontrol is essential to minimizing plant overheads as well aseliminating potential problems in the downstream process.The solution – accurate measurements for maximumenergy efficiencyA leading paper machinery specialist uses ABB’s smart digitalTZIDC valve positioner as a key part of its proprietary positionersolution for paper production applications. In independenttests the superior control and accuracy provided by ABB’sTZIDC was proved to eliminate the effects of fluctuations inflow conditions, whereas other products on the market areaffected by such fluctuations, resulting in reduced efficiency.By increasing the stability and accuracy of paper manufacturingprocesses, the ABB TZIDC positioner plays a majorrole in helping operators to maximize both energy efficiencyand product quality. Furthermore, by helping to extend thelifetime of the control valves themselves, the TZIDC can alsosignificantly reduce maintenance costs.Valve clusterTZIDC at a damper in a power plantEfficient actuators and positioners | 9

PneumaticsProven technology for all-round solutionsEffective control for damper applicationsBoiler designs vary based on energy type and engineeredtechnology. In all cases the combustion process requiresprecise and repeatable positioning of the dampers, divertersand louvers to control the air to different elevations within thefurnace for efficient combustion, with the goal of producingthe highest possible heat rate while maintaining lowestemissions.The challenge – providing universal pneumatic damperactuation solutionsDamper actuation may require rotary as well as linear typeactuators depending on the application and damper location.The actuators used on the combustion process have to fulfi lland comply to the control loop safety of the boiler in the eventof power and/or signal loss, to position the damper to either theclosed, open, or last position. The dynamics of the processdemands high continuous duty cycle of the damper actuatorswith high positioning accuracy for precise control.UP series rotary actuators and LP series linear actuatorsare sized according to the application torque and availableinstrument supply pressure and incorporate all the dampercontrol functions required by boiler applications, such as fasttravel, safe control functions and manual override for the rotaryactuators. These options allow boiler design engineers toselect the appropriate safety control philosophy according tothe combustion loop. The use of ABB’s TZIDC digital positionertechnology gives accurate damper positioning as well asproviding advanced diagnostics to equip the user with realtime positioning data with predictive maintenance informationfor reliable damper control.The solution – UP universal pneumatic rotary andLP linear pneumatic actuatorsABB’s comprehensive range of linear and rotary pneumaticdamper actuators fulfills and exceeds the requirementfor these challenges. For over 60 years, ABB’s pneumaticactuators have established a reputation in damper driveapplications for their high performance and durability.UP4 pneumatic rotary actuator on induced draft fan damper controlLP20 linear pneumatic actuator with AV positioner on a damper10 | Efficient actuators and positioners

Improved process control with I/P convertersThe challenge – dealing with particles blocking a valveCertain types of enzyme production processes have traditionallyposed a problem for accurate valve control where particles ofa certain size can cause valves to become blocked, resultingin unplanned downtime to trace and rectify the problem.In the enzyme production processes, problems can arise fromthe presence of larger cellulose particles in the process fluids.When the positioner moves to close the valve quickly, theparticles can cause the valve to become blocked.The solution – using I/P signal converters for valveposition controlThe solution to this problem is to use an I/P signal converteras part of an open loop control system. The converter regulatesthe position of a small diaphragm valve with a 15 mm(0.59055 in) stroke. The valve controls the flow over a rangeof 50 to 2,000 l/h (13.2086 to 528.3441 gph), with an accuracyof ±3 to 5 l/h (±0.7925 to 1.3209 gph).By responding less quickly to changes on the process side ofthe valve, the signal converter introduces a delay in the valveresponse so that it effectively ignores any short term deviationscaused by cellulose particles passing the valve.This helps to prevent the valve from becoming blocked, evenwhen it is only slightly open. The consequent reduction inunplanned plant downtime and associated production disruptionhelp boost profitability and increase plant availability.Key features & benefits:− Compact design and variable mounting positions formaximum installation flexibility− Output signal from 0.2 to 1 bar (3 to 15 psi)− Robust design with IP65 field housing enables use inarduous and hostile environments− High functional stability helps maximize control accuracyRobust field mount I/P converters for valve position controlCompact panel mount I/P convertersEfficient actuators and positioners | 11

2600T Pressure TransmittersPressure measurement made easy

2600T produced by evolutionDiscover all the innovative featuresof a top quality transmitter familyUnrivalled in its expertise and longstanding traditionin transmitter manufacturing, ABB offers the world’s mostcomprehensive range of pressure measurement products.- New intuitive HMI for quick commissioning- Reliable sensor technologies- Easy to install and configure- Multivariable version- Taylor Instrument’s all-welded technology for diaphragmseals- Best-in-class stability2 | 2600T Pressure Transmitters

ABB, common features across the rangeUnique ease of operation – innovative plug & play graphicdisplayThe user friendly HMI allows simple and intuitive transmitteroperation. The “Easy Setup” procedure allows the user toeasily commission the instrument without the need for anexpensive hand-held terminal.The Communication You NeedABB Instrumentation products are available with HART / 4-20 mA,PROFIBUS PA, FOUNDATION Fieldbus, and MODBUScommunication protocols. The 266 series allows you topreserve your investment allowing an upgrade from HART toany other available communication protocol in minutes withno need to remove the device from its installation or toreconfigure it. The modular construction of the 266 seriesenables field repairs to be carried out so that the instrumentis back in operation within 5 minutes of failure detection.The perfect solution for your applicationThe 2600T family offers products specifically designedto meet the widest range of applications ranging from arduousconditions in offshore oil and gas to the laboratoryenvironment of the pharmaceutical industry.The 261 and the 364 space saver pressure transmitters withstainless steel housings offer an optimum solution for extremeenvironments where space and weight are critical. The newS26 diaphragm seals provide an optimum solution for highvacuum/high temperature applications.Reliability in severe service with S26 diaphragm sealsABB remote seals have a high integrity all-weldedconstruction as standard. This construction is based ondecades of experience in manufacturing remote seal systemsby Taylor Instruments and produces the optimum solution forvacuum applications.The S26 diaphragm seal range is manufactured by ABBand offers one of the widest choices of process connectionsand wetted materials on the market today. ABB givescustomers the opportunity of choosing among differentspecial materials: Tantalum, Superduplex, Inconel 625,Monel, Hastelloy C-276 and unique to ABB HastelloyC-2000. The diaphragm seal portfolio includes differentcoatings such as anti-abrasion Diaflex, gold plated to preventhydrogen penetration, anti-stick and anticorrosion, availableas standard.The broad range of wetted materials provides long lastingsolutions for highly corrosive applications.ABB are also able to offer special designed remote sealsfor individual process solutions.S26 seals repair is supported by the ABB pressure servicecenters worldwide.2600T Pressure Transmitters | 3

The 261 series the high-qualitycost-effective transmitter, as result of ourfocus on pressure and level measurement- Compact housing- Maintenance free due to ABB’sreliable well-proven sensor technology- Easy operation and set up via the graphic display withintuitive menu navigation- Wide choice of process connections to suit multipleinstallations- Designed to meet both CIPand SIP applications- HART digital communicationThe 364 series represents the best solutionfor hazardous areas and highly demandingflow, level and pressure applications- Long term stability of 0.15%for 10 years- The solution for multiple installationsin reduced spaces- Smart drain/vent solution- Boltless and gasket-free onepiece body design- On board LCD display withintuitive menu navigation- Bi-directional flow and totalization capability- NACE conformity to MR0103 and to MR0175 / ISO151564 | 2600T Pressure Transmitters

The 266 pressure transmitter familyof products delivers previouslyunattainable operational benefits266: performance with intelligence.From the design to the software functionality, the 266represents the latest evolutionary step in the wide ABBproduct portfolio.Users can easily find the right application solution for theirmeasurement needs and select among four different levelsof accuracy: from 0.075% up to 0.025% so as to boost plantavailability for demanding pressure measurement. Accuracy isno longer a constraint.TTG Technology: no more barriers between users andinstrumentsABB is the first instrumentation company that is able to offerTTG Technology (Through The Glass). With this exclusive andinnovative option, users can interact directly with theinstrument, without removing the windowed front cover,saving cost and time, especially in hazardous areas.Using ABB’s proven four button HMI (Human MachineInterface) with intuitive menu navigation and Easy Set Upmenu, configuration times can be greatly reduced.Moreover, expensive hand-held configurators are no longernecessary since all the essential parameters can be set viathe HMI with just one touch.Easy to use… starting from the outsideThe external non-intrusive zero and span push buttons allowusers to rerange the transmitter safely in a few seconds.An additional external write protection is also provided.2600T Pressure Transmitters | 5

Simplicity and compactnessare the key to the ABB platformfor pressure measurementThe 266 series never lets you down:plug-in communication board and terminal blockThe new design enables in-field maintenance operations.Both terminal block and communication boards can bereplaced in minutes without the need to reconfigure thetransmitter.Failures due to lightening, wrong earth wiring, etc. are notnowan issue: 266 is protecting your plant productivity smartly.PILD: Plugged Impulse Line Diagnostic as standardProcess diagnostics will continuously protect your 266HART / 4-20 mA, PROFIBUS PA and FOUNDATION Fieldbuspressure transmitters from the risk of impulse line cloggingor freezing.Once a process anomaly is detected, the PILD function willgenerate a warning on the local LCD as well as via thecommunication protocol.SIL2 and SIL3 TUV certifiedThe 266 series is certified by TUV NORD for use in safetyinstrumented systems as per the requirements of IEC61508.The transmitters meet the requirements for SIL2 applicationsin a single transmitter configuration (1oo1) and for SIL3applications in a redundant configuration (1oo2).6 | 2600T Pressure Transmitters

2600T diaphragm sealsTaylor’s All-welded technologyPerformance and reliability over timeFlanged modelsThe ABB diaphragm seal portfolioincludes rotating and fixed-flange modelsspecifically designed to connect toflanged pipe fittings according to ASME,JIS and EN standards.Chemical TeeAvailable only from ABB and designedfor the chemical and Oil&Gas industries,the Chemical Tee remote seal is designedto connect to a Wedge Flow Elementor to any process fitting with theappropriate dimensions.Ring-Joint constructionThis type of diaphragm seal, flangedaccording to ASME standard, hasbeen designed for high pressure /hightemperature conditions.ButtonButton seals are designed for accuratehigh pressure measurement with a smalldiaphragm size. This type of connectionis especially suitable for plastic and resinsproduction processes, at high pressureand high temperature conditions.Wafer / PancakeDesigned to connect to ASME and ENstandard flanges the wafer diaphragmseal offers stable performance fora large number of applications.Joints and flushing rings completethe already wide offering. Wafer sealsrepresent a cost-effective and reliableapplication solution.Off-line sealAvailable with threaded or ASME/EN flanged process connection, theOff-line model matches small processconnections. Recommended for cleanprocess fluid measurements.In-lineIn line seals are suitable for measuringthe pressure of fluids in pipes.The pressure measuring diaphragmforms the pipe wall making this type ofseal suitable for measuring the pressureof flowing fluids particularly those that arehighly viscous or contain solids.Pulp & PaperDesigned especially for preventingprocess media from plugging theprocess connection, Pulp & Paperdiaphragm seals can be manufacturedwith anti-stick coatings which removethe need for manual cleaning andtherefore reduce costs.Sanitary modelsDiaphragm seals developed according tothe stringent 3-A requirements. Availablewith different process fittings (Triclamp,Cherry Burrel, Union Nut and Sanitary), thisrange demonstrates ABB’s commitment tosatisfy users needs by engineering solutionsfor the most demanding processes.Urea serviceThis specialized remote seal ismanufactured from materials whichmatch the aggressively corrosiveconditions when Urea is present in theprocess. The urea grade wetted materialsensure stable performances even in hightemperature / high vacuum conditions.Huey test available as option.Union connectionA screw thread process connection thatprovides a flush diaphragm for gaugepressure applications. Originally designedby Taylor Instrument this connectionis combined with the “all welded”technology to provide a high integritysolution for arduous applications.Socket & SaddleThese diaphragm seals have beendeveloped to meet the requirementsof users who require a directly weldedprocess connection. Suited for highlyviscous process fluids measurements.2600T Pressure Transmitters | 7

PRESSURE &TEMPERATUREINSTRUMENTQUICK GUIDEBULLETIN QG-1

Ashcroft ® Inc. – the experts in pressure and temperature measurement3Over 150 years ago, EdwardAshcroft saw the need forsafer, more sophisticatedpressure and temperatureinstruments for use in theemerging steam industry.In response, he introduceda then-revolutionary newBourdon tube pressure gauge.The rest is history.Times continue to change and so do theneeds of industry. Products manufacturedby Ashcroft Inc. have become the benchmarkin pressure and temperature measurementand include gauges, thermometers,switches, transducers, transmitters, instrumentisolators and diaphragm seals andcontrol and calibration equipment.Specified around the world for the mostdemanding requirements, these instrumentsare widely recognized under the brandnames Ashcroft, ® Heise, ® Willy, ® and Weksler.® And you can find them in wastewatertreatment facilities, biotech and pharmaceuticallabs, medical applications, semiconductorfacilities, refineries, power generationplants, food processing plants, pulp andpaper mills, chemical manufacturing plantsand the host of support companies thatserve these industries.Our team consists of experts ready tohelp resolve even the most difficult applicationsand technical issues. If you requirebroader specifications than our standardproduct line offers, our engineers, technicalstaff and product marketing specialistscan work with you to custom fit the rightproduct to the job. Our customer servicerepresentatives are highly trained to answerproduct application questions, offer competitiveproduct cross references and workclosely with you to help meet your goals.We maintain an extensive network of fieldand in-house sales personnel, local representativesand distributors to ensure youreceive quick product delivery and service.Along with our “partner” representatives weoffer product training and education, facilitysurveys, calibration services, seal assemblyand answers to your application questions.Safety is a critical issue, and our instrumentaudit can improve the safety or yourplant. Industry surveys indicate that 20% to30% of customers’ instruments are misappliedand fail prematurely due to pulsationand vibration, allowing the process media orliquid fill to escape and cause environmentaldamage or even harm those nearby. Expertsfrom Ashcroft Inc. can help identify areas ofconcern before they become problems.This important service will help preventaccidents, avoid misapplications and savemoney and time.As the leader in technology and innovationwe design new products based oncurrent and emerging market requirementsas well as individual customer’s requirements.As the industry leader our “firsts”lead the way with breakthrough new productfeatures and value added benefits forthe customer.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

5Ashcroft ® Product Quick Guide Page IndexDIGITAL GAUGESType 2089, 2086, 2084 Test Gauge......................... 6Type 2074, 2174, 2274 Industrial Gauge................ 6Type D1005PS General Purpose Gauge.................. 6Type 2030 Digital Sanitary Gauge........................... 6TEST INSTRUMENTS, TEST GAUGES& EQUIPMENTType 1084 Test Gauge ............................................. 7Type 1082 Test Gauge ............................................. 7Type 2089, 2086, 2084 Digital Test Gauge .............. 7Type ATE-100 Portable Pressure/TemperatureCalibrator ................................................................ 7Type ST-2A Precision BenchtopPressure/Temperature Gauge ................................. 8Type 1305D Deadweight Tester .............................. 8Type 1327D, 1327CM Gauge Comparator ............... 8Type PT LCD Precision Digital Pressure Indicator .... 8Type AVC-1000 & 3000 Volume Controller .............. 9Type A4A Precision Dial Pressure Gauge.................. 9PROCESS GAUGESType 1279 Duragauge ® Pressure Gauge................ 9Type 1377 Duragauge ® Pressure Gauge................ 9Type 1379 Duragauge ® Pressure Gauge.............. 10Type 2462 Pressure Gauge.................................... 10Type 1259 Pressure Gauge.................................... 10Type 1279, 1379, 1377, 2462 Receiver Gauges .... 10STAINLESS STEEL CASE &INDUSTRIAL GAUGESType T5500 & 6500 Pressure Gauge..................... 11Type 1008S Pressure Gauge 40 & 50mm............. 11Type 1008S Pressure Gauge 63 & 100mm........... 11Type 1008S/SL 63 & 100mm1Center Back Connect Gauge................................. 11Type 1009 Duralife ® Pressure Gauge 2 1 /2˝, 3 1 /2˝.... 12Type 1009 Stainless Steel Case 4 1 /2˝, 6˝................ 12Type 1109 General Service Gauge........................ 12Type 1009, 1010, 1017, 1220 Hydraulic Gauges... 12Type 1009, 1010, 1017, 1220 Receiver Gauges..... 13Type 1009, 1010, 1017, 1220 Refrigeration Gauge. 13Type 1010 General Service Gauge........................ 13Type 1017 General Service Gauge........................ 13Type 1220 General Service Gauge ....................... 14Type 1020S Xmas Tree Gauge.............................. 14Type 1038, 1339 Duplex Gauge............................ 14Type 1150H Reid Vapor Gauge............................... 17Type 1122 Gauge .................................................. 17Type 1187, 1188, 1189 LP Bellows Gauge............. 17Type 1490 LP Diaphragm Gauge.......................... 17Type 1495 LP Receiver Gauge.............................. 18DIFFERENTIAL GAUGESType 1125, 1125A Differential Gauge.................... 14Type 1127, 1128 Differential Gauge...................... 15Type 1130 Differential Gauge................................ 15Type 1131 Differential Gauge................................ 15Type 1132 Differential Gauge................................ 15Type 1133 Differential Gauge............................... 16Type 1134 Differential Gauge ............................... 16Type 5503 Differential Gauge ............................... 16Type 5509 Differential Gauge ............................... 16DIGITAL/INDUSTRIAL GAUGESType 2074, 2174, 2274 Industrial Gauge.............. 18SANITARY GAUGESType 2030 Series Digital Sanitary Gauge.............. 18Type 1032 Fractional Sanitary Gauge................... 18Type 1032 Sanitary Gauge................................... 19Type 1036 w/1037 Instrument Fitting................... 19COMMERCIAL GAUGESType D1005PS General Pupose Digital Gauge......... 19Type 1005P, 1005, 1005S..................................... 19Type 1001T Panel Gauge...................................... 20Type 1008A/AL General Service Gauge................. 20Type 3005/30005P Hydraulic Gauge..................... 20Type 1005M, XRG Agricultural Ammonia............... 20Type 1005P, XUL Sprinkler Service Gauge............. 21Type 1007P, XOR Refrigeration Manifold............... 21Type 2071 Contractor Gauge................................ 21Type 40/50 DDG Direct Drive Gauge..................... 21Type 23 DDG Minigauge ® ..................................... 22Type 12/15 DDG Direct Drive Gauge..................... 22Type MFX Fire Extinguisher Gauge........................ 22DIAPHRAGM SEALS/INSTRUMENT ISOLATORSType 100/200/300................................................ 23Type 101/201/301................................................ 23Type 102/202/302................................................ 23Type 103/203/303................................................ 23Type 104/204/304................................................ 23Type 105/205....................................................... 24Type 106/206....................................................... 24Type 107/207....................................................... 24Type 108............................................................... 24Type 310/315....................................................... 24Type 311............................................................... 25Type 312............................................................... 25Type 320/321....................................................... 25Type 330............................................................... 25Type 400/401....................................................... 25Type 402/403....................................................... 26Type 500/501....................................................... 26Type 702/703....................................................... 26Type 740/741....................................................... 26Type 80/81/85/86................................................. 26Type 510............................................................... 27Type 510 HP......................................................... 27Type 511............................................................... 27Type 511 HP......................................................... 27TRANSDUCERS AND TRANSMITERSGC31 Type Rangeable Pressure............................. 28GC35 Type Rangeable Pressure............................. 28GC51 Type Rangeable Pressure Transmitter........... 28GC55 Wet/Wet Differential Pressure Transmitter.... 28A2 Heavy Industrial Explosion Proof Transmitters... 29AX2 Explosion/Flame Proof Pressure Transmitters. 29A4 Intrinsically Safe & Non-IncendivePressure Transmitters........................................ 29T2 High Performance Pressure Transducer........... 29G2 OEM Pressure Transducer............................... 30KM15 OEM Transducer......................................... 30K1/K2 Series Industrial Transducer....................... 30K8 Series Transducer w/mV Signal........................ 30KX/KS Series Sanitary Transducers........................ 31GC30 Type Rangeable Pressure............................. 31GC52 Rangeable Wet/Wet DP Transmitter.............. 31CXLdp Series......................................................... 31DXLdp Series......................................................... 32RXLdp Series......................................................... 32XLdp Series........................................................... 32IXLdp Series........................................................... 32Type 2279 Duratran ® Pressure Transmitters............ 33Type 4080/4480 Pneumatic Transmitters................ 33THERMOMETERSEI, CI, EL Industrial Bimetal Thermometer............... 34600A/600B Duratemp ® Thermometer................... 34PRESSURE & TEMPERATURESWITCHESB Series Single Setpoint Watertight........................ 35B Series Single Setpoint Explosion Proof................ 35L Series Dual Setpoint Watertight........................... 35P Series Dual Setpoint Watertight........................... 35G Series Watertight Stainless Steel........................ 36F Series Compact Explosion Proof Pressure........... 36A Series Miniature Pressure Switches.................... 36N Series Electronic Pressure Switches................... 36Differential Pressure Switch Actuator......................37ATEX Approval for Hazardous Locations..................37U.L. Listed Steam Limit Control.............................. 37U.L. Listed Pressure Limit Control.......................... 37Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

6Digital GaugesTYPES 2089, 2086, 2084 TYPES 2074, 2174, 2274 TYPE D1005PSPRECISION DIGITAL INDUSTRIAL GENERAL PURPOSETEST GAUGE DIGITAL GAUGE DIGITAL GAUGETYPE 2030 SERIES DIGITALSANITARY GAUGEDirectMount*Protective Boot OptionalRemote MountACCURACY±0.05%, 0.10% or 0.25% of spanCASE SIZE3˝CASE MATERIAL300 Series stainless steel, electropolishedWETTED MATERIALS316 stainless steel connectionSOCKET SIZE1/4 NPT JIS, DIN, SAE,(others on application)CONNECTIONLower (6 o’clock)RANGESVac., 5 psi thru 7000 psi including compoundand absolutePOWER SOURCEThree AAA alkaline batteriesBATTERY LIFE> 1000 hrs.OPERATING TEMPERATURETemperature corrected from 0/150°F(–18/63°C)STORAGE TEMPERATURE–40/180°F (–40/82°C)AGENCY APPROVALSCE, EN 50082-1 (1997), FM, CSALOOK FOR THESE MARKS ON OUR PRODUCTSFMACCURACY:±0.25% of spanCASE SIZE3,˝ 4 1 /2˝CASE MATERIAL(3˝) 300 series stainless steel(4 1 /2˝) fiberglass reinforced thermoplastic(4 1 /2˝) black painted aluminumWETTED MATERIALS17-4 PH stainless steel sensor;316 stainless steel socketSOCKET SIZE1/4 NPT, 1 /2 NPT (4 1 /2˝ case only))CONNECTIONLower (6 o’clock)RANGESVac. and 15 psi thru 20,000 psi includingcompoundPOWER SOURCEBattery( 3˝) Two AA alkaline batteries(4 1 /2˝) Two C alkaline batteriesLoop powered 4-20mALine powered, (12-36 Vdc, 1 amp)BATTERY LIFE(3˝) >1000 hrs.(4 1 /2˝) >3600 hrs.OPERATING TEMPERATURE14/140°F (–10/60°C)STORAGE TEMPERATURE–4/158°F (–20/70°C)AGENCY APPROVALSCE, EN 50082-1 (1997), FM, CSA,CENELEC-ATEX 100ACCURACY±0.5% of spanCASE SIZE2 1 /2˝CASE MATERIALNoryl ®WETTED MATERIALS17-4 PH stainless steel sensor;316 stainless steel socketSOCKET SIZE1/4 NPTCONNECTIONLower (6 o’clock)RANGESVac. thru 19,999, including compoundPOWER SOURCETwo AAA alkaline batteriesBATTERY LIFE1000 hrs.OPERATING TEMPERATURE14/140°F (–10/60°C)STORAGE TEMPERATURE–4/158°F (–20/70°C)AGENCY APPROVALSCE, EN 61326 (1998)CE, EN 61326 Annex A (heavy industrial)LOOK FOR THIS MARKON OUR PRODUCTACCURACY±0.25% of span terminal point accuracy(.13 BFSL)DIAL SIZE3˝CASE MATERIAL/FINISH(3˝) 300 series SS, electropolishedWETTED MATERIALS316L stainless steelTRI-CLAMP CONNECTIONDirect, in-line 1.5˝, 2.0˝; Ashcroft remotein-line (XRE)RANGES15 psi thru 1000 psi including metric,compound and vacuumPOWER SOURCE2032 Battery2132 4-20mA loop powered2232 12-36 Vdc2036 In-line battery2136 In-line 4-20mA loop powered2236 In-line 12-36VdcBATTERY LIFE1000 hrs.OPERATING TEMPERATURE14°F/140°F (–10°C/60°C)STORAGE TEMPERATURE–4°F/158°F (–20°C/70°C)LOOK FOR THIS MARKON OUR PRODUCTLOOK FOR THESE MARKS ON OUR PRODUCTSFMRefer to page no. 54Refer to page no. 55Refer to page no. 56Refer to page no. 53With total error band accuracy including temperaturefrom 0/150°F (–18 to 63°C) applicationsinclude metrology labs, gas distributionand transmission and analog test gauge users.Available with optional (1) or (2) SPDT switchesand 4-20mA output, this gauge is ideal formany industrial applications. This producteliminates the need for unnecessary piping,switches and transducers.This product is an excellent choice for a widevariety of pressure measurement applications.When compared to mechanical gauges theD1005PS offers overall enhanced value.Sanitary pharmaceutical, biotech or food applicationsrequiring Tri-Clover type fittings andhighly polished stainless steel surfaces.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

Test Instruments71084, 3˝ 1082, 4 1 /2,˝ 6,˝ 8 1 /2˝TEST GAUGETEST GAUGETYPES 2089, 2086, 2084PRECISION DIGITALTEST GAUGESTYPE ATE-100 LCDDIGITAL CALIBRATORLOOK FORTHESE MARKSON OURPRODUCTSACCURACYASME B 40.100 Grade 2A (±0.5% of span)ACCURACYASME B 40.100 Grade 3A (±0.25% of span)ACCURACY±0.05%, 0.10% or 0.25% of spanPRESSURE MEASUREMENT ACCURACY±0.025, 0.05 and 0.1% of spanDIAL SIZE3˝DIAL SIZE4 1 /2,˝ 6,˝ 8 1 /2˝CASE SIZE3˝Pressure ranges0/0.25 in.H 2 O through 0/10,000 psiCASE MATERIAL300 series polished stainless steelMATERIAL316 stainless steelSENSING ELEMENTBourdon tubeCONNECTION1/4 NPT lower onlyRANGESVac. to 1000 psiCASE MATERIALAluminum, phenolic, polypropyleneWETTED MATERIALBronze/brass, MonelSENSING ELEMENTBourdon tubeCONNECTION1/4 NPT (standard) and1/2 NPT lower or back (optional)RANGESVac. to 10,000 psiCASE MATERIAL300 Series stainless steel, electropolishedWETTED MATERIALS316 stainless steel connectionSOCKET SIZE1/4 NPT JIS, DIN, SAE(others on application)CONNECTIONLower (6 o’clock), 3 and 9 o’clockRANGESVac., 5 psi thru 7000 psi including compoundand absolutePOWER SOURCEThree AAA alkaline batteriesBATTERY LIFE> 1000 hrs.OPERATING TEMPERATURETemperature corrected from 0/150°F(–18/63°C)STORAGE TEMPERATURE–40/180°F (–40/82°C)Pressure typesGauge, compound, vacuum, absolute anddifferentialTemperature COMPENSATION20-120°FTemperature MeasurementSupports most common RTD-type temperatureprobes and thermocouplesDimensions7.88 in. (L) x 4.24 in. (W) x 3.25 in. (H)WeightMax. 2.2 lbs. w/2 pressure modulesinstalledCase MaterialHigh impact ABSSensor Module Capacity2 bays for Ashcroft AQS “Quick Select ® ”sensor modulesDisplay2 line LCD, 0.37 in. height per line. Candisplay simultaneous readings from 2modulesAGENCY APPROVALSCE, EN 50082-1 (1997), FM, CSALOOK FOR THESE MARKS ON OUR PRODUCTSFMElectrical ConnectionMiniature recessed banana jacks (one set oftest leads provided with each ATE-100)Update Rate130 ms (nominal) with one sensor installedResolution±0.002% of span, 60,000 count (max)Damping (Measurement Averaging)Programmable averaging from zerothrough 16 consecutive readingsSerial InterfaceType: RS-232 up to 9600 baudRefer to page no. 61Refer to page no. 60Refer to page no. 62Refer to page nos. 63 and 64Ideal for use when a quality analog pockettest gauge is required.1/4% full scale accuracy for test and laboratoryapplications.Superior accuracy for test and laboratoryapplications.Field or laboratory precision pressure standardfor calibrating or setting other instrumentsand devices. Also used for high accuracytemperature or pressure measurementin critical processes.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

Test Instruments8ST-2A LCD TYPE 1305D TYPE 1327D, 1327CM MODEL PT, DUAL DISPLAYDIGITAL INDICATOR DEADWEIGHT TESTER GAUGE COMPARATOR LCD DIGITAL INDICATORPRESSURE MEASUREMENT ACCURACY±0.025, 0.05 and 0.1% of spanAccuracy±0.1% of readingOperating Pressure0-10,000 psi (maximum) (0-60,000 kPa)PRESSURE MEASUREMENT ACCURACY±0.025, 0.05 and 0.1% of spanPressure ranges0/0.25 in.H 2 O through 0/10,000 psiPressure typesGauge, compound, vacuum, absolute anddifferentialTemperature COMPENSATION20-120°FTemperature MeasurementSupports most common RTD-type temperatureprobes and thermocouplesDimensions10.9 in. (L) x 6.74 in. (W) x 4.0 in. (H)Panel Cutout6.56 in. x 3.53 in.WeightMax. 4.08 lbs. w/2 pressure modulesinstalledCase MaterialHigh impact ABSSensor Module Capacity2 bays for Ashcroft AQS “Quick Select ® ”sensor modulesDisplay2 line LCD, 0.37 in. height per line. Candisplay simultaneous readings from 2modules.Electrical ConnectionStandard banana jacksOperating Temperature Range32° to 120°FUpdate Rate130 ms (nominal) with one sensor installedResolution±0.002% of span, 60,000 counts (max)Electrical Measurements0-20 mA or 0-30 VdcOperating Pressure15 psi to 10,000 psiOperating Media1305D: SAE 20 weight automotive ormachine oil1305DHPhosphate-based or glycol fluidsO-ring Material1305D: Buna-N (D series)1305DHEthylene Propylene (DH Series)Piston and Cylinder MaterialStainless steelWeight MaterialNon-magnetic die cast zincReservoir VolumeApproximately 1.5 pints (0.7 liter)Special ‘‘CD-5” Certification package available(see Price Sheet TE/PS-1)Operating MediaStd.: SAE 20 weight automotive ormachine oilOpt.: Phosphate-based or glycol fluidsDistilled water for oxygen serviceO-ring MaterialStandard: Buna N (D Series)Optional: Ethylene Propylene(DH Series)Reservoir VolumeApproximately 1.5 pints (0.7 liter)SPECIFICATIONS Type 1327DGAccuracy±0.25% F.S.Gauge TypeAshcroft 4 1 ⁄2 inch Type 1082 gauges withtemperature compensationSpecial ‘‘CD-4” Certification package available(see Price Sheet TE/PS-1)SPECIFICATIONS TYPE 1327CMAccuracy±0.1% F.S.Gauge TypeAshcroft 6-inch Type A4A with temperaturecompensationTemperature Compensation–25°F to +125°F (will maintain±0.1% F.S. accuracy)Pressure ranges0/0.25 in.H 2 O through 0/10,000 psiPressure typesGauge, compound, vacuum, absolute anddifferentialTemperature MeasurementSupports most common RTD-typetemperature probesDimensions7.72 in. (L) x 6 in. (W) x 2.95 in. (H)Panel Cutout5.4 in. x 2.68 in.WeightDepending on configurationMax.

Test Instruments9Process GaugesTYPE AVC-1000 & 3000VOLUME CONTROLLERTYPE A4A PRECISIONDIAL PRESSURE GAUGE1279 DURAGAUGE ® 1377 DURAGAUGE ®PRESSURE GAUGEPRESSURE GAUGETypeAVC-1000 / AVC-3000ACCURACY±0.10% of span – ASME B40.1, Grade 4AACCURACYASME B 40.100 Grade 2A (±0.5% of span)ACCURACYASME B 40.100 Grade 2A (±0.5% of span)Range (psi)vacuum-1000 / vacuum-3000CASECast aluminum solid frontDIAL SIZE4 1 /2˝DIAL SIZE4 1 /2,˝ 6,˝ 8 1 /2˝Resolution (psi)0.00025 / 0.0005DIAL SIZE6˝, 8 1 /2˝, 12˝ & 16˝CASE MATERIALPhenolicCASE MATERIALAluminumVolume Change (cubic inches)3.5 / 2.5Mechanical Rotation (turns)31 / 61Proof Pressure (psi)3000 / 6000Burst Pressure (psi)6000 min / 12,000 minOperating Temperature Range20-120°F / 20-120°FPOINTER TRAVEL350° (15-30,000 psi)300° (40,000-50,000 psi)270° (60,000-100,000 psi)BOURDON TUBEBleeder tippedRANGESGauge, compound, vacuum & absolute0-15-0/100,000 psiWETTED MATERIAL316 stainless steel, bronze/brass, MonelSENSING ELEMENTBourdon tubeCONNECTION1/2 NPT (standard) lower or back1/4 NPT (optional)RANGESVacuum, 15 to 30,000 psi, compoundWETTED MATERIAL316 stainless steel, bronze/brass, MonelSENSING ELEMENTBourdon tubeCONNECTION1/2 NPT (standard) lower or back1/4 NPT (optional)RANGESVacuum, 15 to 30,000 psi, compoundOperating MediaClean, dry noncorrosive gas such as compressedair or nitrogenConstructionAluminum body, stainless steel, brassTeflon, Delrin and Buna NRefer to page no. 71Added to any pneumatic calibration system,the VC works as a ‘‘fine tune” device to achievespecific test points not easily attained with theuse of a regulator alone. Used in the calibrationof any pneumatic pressure instrument up to3000 psi.Refer to page no. 59 Refer to page no. 76Usage requiring 1 /2% full scale accuracy inchemical, petrochemical, refinery, oil prodution,other process, power and general industry.Refer to page nos. 77 and 81Usage requiring 1 /2% full scale accuracy inchemical, petrochemical, refinery, oil prodution,other process, power and`general industry.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

Process Gauges101379 DURAGAUGE ® 2462 DURAGAUGE ® 1259 PROCESS 1279, 1379, 1377, 2462PRESSURE GAUGE PRESSURE GAUGE PRESSURE GAUGE RECEIVER GAUGESType 1279Type 2462ACCURACYASME B 40.100 Grade 2A (±0.5% of span)DIAL SIZE4 1 /2,˝ 6,˝ 8 1 /2˝CASE MATERIALAluminumWETTED MATERIAL316 stainless steel, bronze/brass, Monel,InconelSENSING ELEMENTBourdon tubeCONNECTION1/2 NPT (standard) lower or back1/4 NPT (optional)1/4˝ HP connection over 30,000 psiRANGESVacuum, 15 to 100,000 psi, compoundACCURACYASME B 40.100 Grade 2A (±0.5% of span)DIAL SIZE6˝CASE MATERIALPolypropyleneWETTED MATERIAL316 stainless steel, bronze/brass, steel, MonelSENSING ELEMENTBourdon tubeCONNECTION1/2 NPT (standard) lower or back1/4 NPT (optional)RANGESVacuum, 15 to 30,000 psi, compoundACCURACYASME B 40.100 Grade 2A (±0.5% of span)DIAL SIZE4 1 /2˝CASE MATERIALPolypropyleneWETTED MATERIAL316 stainless steel, MonelSENSING ELEMENTBourdon tubeCONNECTION1/2 NPT (standard) lower1/4 NPT (optional)RANGESVacuum, 15 to 20,000 psi, compoundACCURACYASME B 40.100 Grade 2A (±0.5% of span)DIAL SIZES1279AS-XPR – 4 1 / 2˝1377AS-XPR – 4 1 /2˝, 6˝, 8 1 /2˝1379AS-XPR – 4 1 /2˝, 6˝, 8 1 /2˝2462AS-XPR – 6˝CASE MATERIAL1279AS-XPR – Phenolic1377AS-XPR – Aluminum1379AS-XPR – Aluminum2462AS-XPR – PolypropyleneSENSING ELEMENTBourdon tubeCONNECTION1/2 NPT (standard)1/4 NPT (optional)CASE MATERIAL1279AS-XPR – Lower/Back, Back1377AS-XPR – Back, Lower/Back1379AS-XPR – Back, Lower/Back2462AS-XPR – Lower/Back, BackRANGES3-15 & 3-27Refer to page nos. 80 and 83Refer to page nos. 78 and 81Refer to page no. 80Refer to page no. 81Usage requiring 1 /2% full scale accuracy inchemical, petrochemical, refinery, oil production,other process, power and`general industry.Usage requiring 1 /2% full scale accuracy inchemical, petrochemical, refinery, oil production,other process, power and`general industry.Usage requiring 1 /2% full scale accuracy inchemical, petrochemical, refinery, oil production,other process, power and`general industry.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

Stainless Steel Case &Industrial Gauges11T5500 & T6500 1008S 40 & 50 mm 1008S 63 & 100mm 1008S/SL 63 & 100mm CENTERPRESSURE GAUGE PRESSURE GAUGE PRESSURE GAUGE BACK CONNECT GAUGEST6500T5500ACCURACYStd. Class 1, 1% full scaleACCURACYASME B 40.100 Grade B (±3-2-3% of span)ACCURACY1.6% F. S.ACCURACYASME B 40.100 Grade B (±3-2-3% of span)DIAL SIZE100mm, 160mmDIAL SIZE40mm, 50mmDIAL SIZE63mm, 100mmDIAL SIZE63mm, 100mmCASE MATERIAL304 stainless steel, 316 stainless steelCASE MATERIALStainless steelCASE MATERIALStainless steelCASE MATERIALStainless steelMOVEMENT304/303 stainless steelWETTED MATERIAL316 stainless steelWETTED MATERIAL316L stainless steelWETTED MATERIAL316L stainless steelSENSING ELEMENTBourdon tubeSENSING ELEMENTBourdon tubeSENSING ELEMENTBourdon tubeSENSING ELEMENTBourdon tubeCONNECTIONT5500 – lower or backT6500 – lower onlyRANGESVacuum, compound, pressurepsi: –30in. Hg–0, 0-36,000bar: –1-0, 0-2500CONNECTION1/8 NPT lower or back1/4 NPT lower or backRANGESVac. to 15,000 psiCONNECTION1/8 NPT lower or back1/4 NPT lower or back1/2 NPT lower (100mm)JIS, DIN, BSPRANGESVac. to 15,000 psiCONNECTION1/4 NPT center backRANGESVac. to 20,000 psiRefer to page no. 88Refer to page no. 89Refer to page no. 90Refer to page no. 91The Ashcroft ® T5500 and T6500 all stainlesssteel process pressure gauge is one of thefinest production gauges on the market forindustrial use where precise indications arerequiredApplications include industrial compressors,valve indicators, firefighting equipment, measurement/control,metal working and hydraulicequipment. Especially suited for pneumaticcontrollers and transmitters located incorrosive environments.Applications include industrial compressors,firefighting equipment, measurement/control,metal working, hydraulic equipment and panelbuilders. Can be supplied EN837 compliant.Applications include industrial compressors,firefighting equipment, measurement/control,metal working, hydraulic equipment and panelbuilders.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

Stainless Steel Case &Industrial Gauges121009 2 1 ⁄2˝ & 3 1 ⁄2˝ DURALIFE ® 1009 4 1 ⁄2˝ & 6˝ 1109 4 1 ⁄2˝ 1009, 1010, 1017, 1220PRESSURE GAUGE STAINLESS STEEL CASE GENERAL SERVICE GAUGE HYDRAULIC GAUGES1010 GAUGE SHOWNACCURACYASME B 40.100 Grade 1A (±1% of span)ACCURACYASME B 40.100 Grade 1A (±1% of span)ACCURACYASME B 40.100 Grade 1A (±1% of span)ACCURACYASME B 40.100 Grade 1A (±1% of span)DIAL SIZE2 1 /2,˝ 3 1 /2˝CASE MATERIALStainless steelDIAL SIZE4 1 /2,˝ 6˝CASE MATERIALStainless SteelDIAL SIZE4 1 /2˝CASE MATERIALStainless SteelDIAL SIZE1009 – 4 1 /2,˝ 6˝1010 – 4 1 /2,˝ 6,˝ 8 1 /2,˝ 12˝1017 – 4 1 /2,˝ 6˝1220 – 4 1 /2,˝ 6,˝ 8 1 /2˝WETTED MATERIAL316L Stainless steelSENSING ELEMENTBourdon tubeCONNECTION1/8 NPT lower or back1/4 NPT lower or back1/2 NPT lower (3 1 /2˝)JIS, DIN, BSPRANGESVac. to 15,000 psiTUBE MATERIALBronze, 316 stainless steel, MonelSENSING ELEMENTBourdon tubeCONNECTION1/4 NPT lower or back1/2 NPT lower or backRANGESVac. to 30,000 psiTUBE MATERIALSD – 316 stainless steelWD – InconelSENSING ELEMENTBourdon tubeCONNECTIONSD – 1 /2 NPT lower, 1 /4 NPT lower (optional)WD – 1 /4 NPT lower high pressureRANGESSD – Vac. to 1500 psi / 2000-20,000 psiWD – 50,000-100,000 psiCASE MATERIALStainless steel, aluminum, phenolicTUBE MATERIALBronze, 316 stainless steel, MonelSENSING ELEMENTBourdon tubeCONNECTION1/4 NPT lower or back1/2 NPT lower or backRANGESVac. to 30,000 psiRefer to page no. 92Refer to page no. 93Refer to page no. 94Refer to page no. 95For use on fluid power equipmentin oil and gas production, construction, mining,machine tools, logging, pulp and paper,general industrial applications.Stainless steel case Type 1009 applicationsinclude boilers, com pressors, water blastingequipment, pharmaceutical and food processingequipment.Stainless steel case Type 1109 applicationsinclude water jet or water blasting equipment,offshore platform, etc.Uniquely designed for rigorous hydraulicservices.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

Stainless Steel Case &Industrial Gauges131009, 1010, 1017, 1220 1009, 1010, 1017, 1220 1010 4 1 ⁄2,˝ 6,˝ 8 1 ⁄2,˝ 12˝ 1017 4 1 ⁄2,˝ 6˝RECEIVER GAUGES REFRIGERATION GAUGE GENERAL SERVICE GAUGE GENERAL SERVICE GAUGE1220 GAUGE SHOWN1010 GAUGE SHOWNACCURACYASME B 40.100 Grade 1A (±1% of span)ACCURACYASME B 40.100 Grade 1A (±1% of span)ACCURACYASME B 40.100 Grade 1A (±1% of span)ACCURACYASME B 40.100 Grade 1A (±1% of span)DIAL SIZE1009 – 4 1 /2,˝ 6˝1010 – 4 1 /2,˝ 6,˝ 8 1 /2,˝ 12˝1017 – 4 1 /2,˝ 6˝1220 – 4 1 /2,˝ 6,˝ 8 1 /2˝DIAL SIZE1009 – 4 1 /2,˝ 6˝1010 – 4 1 /2,˝ 6,˝ 8 1 /2,˝ 12˝1017 – 4 1 /2,˝ 6˝1220 – 4 1 /2,˝ 6,˝ 8 1 /2˝DIAL SIZE4 1 /2,˝ 6,˝ 8 1 /2,˝ 12˝CASE MATERIALStainless steel, aluminum, phenolicDIAL SIZE4 1 /2,˝ 6˝CASE MATERIALStainless steel, aluminum, phenolicCASE MATERIALStainless steel, aluminum, phenolicCASE MATERIALStainless steel, aluminum, phenolicTUBE MATERIALBronze, stainless steel, MonelTUBE MATERIALBronze, stainless steel, MonelTUBE MATERIALBronze, 316 stainless steel, MonelTUBE MATERIALBronze, stainless steelSENSING ELEMENTBourdon tubeSENSING ELEMENTBourdon tubeSENSING ELEMENTBourdon tubeCONNECTION1/4 NPT lower or back1/2 NPT lower or backSENSING ELEMENTBourdon tubeCONNECTION (1)1/4 NPT lower or back1/2 NPT lower or backCONNECTION1/4 NPT lower or back1/2 NPT lower or backRANGESVac. to 30,000 psiCONNECTION1/4 NPT back1/2 NPT backRANGESVac. to 30,000 psiRANGES3/15 and 3/27 psiRANGES30 in.Hg Vac/150 psi, 30 in.HgVac/300 psi(1)1017 back connect onlyRefer to page no. 96Refer to page no. 97Refer to page no. 99Refer to page no. 100For monitoring pneumatic systems requiringpercentage or root readings.For use on refrigeration equipment utilizingammonia, freon or other refrigerants.General industrial applications requiring largerdials. Applications include oil monitoring,repair and compressors, etc.General industrial applications, large dials foreasier readings. used on pumps, air or oilmonitoring, etc.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

Stainless Steel Case &Industrial Gauges14DifferentialGauges1220 4 1 ⁄2,˝ 6,˝ 8 1 ⁄2˝ 1020S 4 1 ⁄2˝ 1038, 1339 3 1 ⁄2,˝ 4 1 ⁄2,˝ 1125, 1125A 4 1 ⁄2˝GENERAL SERVICE GAUGE XMAS TREE GAUGE DUPLEX GAUGE DIFFERENTIAL GAUGE1038 GAUGES SHOWNACCURACYASME B 40.100 Grade 1A (±1% of span)ACCURACYASME B 40.100 Grade 1A (±1% of span)ACCURACYASME B 40.100 Grade A (±2-1-2% of span)ACCURACYASME B 40.100 Grade A (±2-1-2% of span)DIAL SIZE4 1 /2,˝ 6,˝ 8 1 /2˝DIAL SIZE4 1 /2˝DIAL SIZE3 1 /2,˝ 4 1 /2˝DIAL SIZE4 1 /2,˝ 6˝CASE MATERIALStainless steel, aluminum, phenolicCASE MATERIALStainless steelCASE MATERIALAluminum, cast ironCASE MATERIALAluminumTUBE MATERIALBronze, stainless steel, MonelTUBE MATERIAL316 stainless steelTUBE MATERIALBronzeTUBE MATERIALBronzeSENSING ELEMENTBourdon tubeSENSING ELEMENTBourdon tubeSENSING ELEMENTBourdon tubeSENSING ELEMENTBourdon tubeCONNECTION1/4 NPT lower or back1/2 NPT lower or backRANGESVac. to 30,000 psiCONNECTIONLowerRANGES1000/20,000 psi – 1 /2 NPT, 1 /4 NPTCONNECTIONLower/backRANGES1038A – 3 1 /2,˝ 4 1 /2˝– 1 /4 NPT 30/1000 psi1339A – 4 1 /2˝ – 1 /4 NPT 30/1000 psiBack conn. onlyCONNECTIONLower/backRANGES1125 – 4 1 /2,˝ 6˝(1) – 1 /4 NPT 20/1000 psi1125A – 4 1 /2,˝ 6˝(1) – 1 /4 NPT 10/0/10 psi-500/0/500 psi(1)Lower connect onlyRefer to page no. 101Refer to page no. 102Refer to page no. 103Refer to page no. 104General industrial applications, large dials foreasier readings. used on pumps, air or oilmonitoring, etc.Uniquely designed to meet rugged oil fieldapplications.Uniquely designed to indicate two related pressureson the same dial.Application include fills, monitors, flow, leakand level measurements.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

DifferentialGauges151127, 1128 4 1 ⁄2,˝ 6˝ 1130 2,˝ 2 1 ⁄2,˝ 3 1 ⁄2,˝ 000, 4 1 ⁄2,˝ 6˝ 1131 2,˝ 2 1 ⁄2,˝ 3 1 ⁄2,˝ 4, 4 1 ⁄2,˝ 6˝ 1132 2 1 ⁄2,˝ 3 1 ⁄2,˝ 4, 4 1 ⁄2,˝ 6˝DIFFERENTIAL GAUGE DIFFERENTIAL GAUGE DIFFERENTIAL GAUGE DIFFERENTIAL GAUGEEXPLOSION PROOFSWITCH ENCLOSURESAVAILABLEEXPLOSION PROOFSWITCH ENCLOSURESAVAILABLEEXPLOSION PROOFSWITCH ENCLOSURESAVAILABLEACCURACYASME B 40.100 Grade A (±2-1-2% of span)ACCURACY±2% ascendingACCURACY±2% ascendingACCURACY±2% ascendingDIAL SIZE4 1 /2,˝ 6˝DIAL SIZE2,˝ 2 1 /2,˝ 3 1 /2,˝ 4,˝ 4 1 /2,˝ 6˝DIAL SIZE2 1 /2,˝ 3 1 /2,˝ 4,˝ 4 1 /2,˝ 6˝DIAL SIZE2 1 /2,˝ 3 1 /2,˝ 4,˝ 4 1 /2,˝ 6˝CASE MATERIALAluminumCASE MATERIALStainless steelCASE MATERIALStainless steelCASE MATERIALStainless steelTUBE MATERIAL316 stainless steelBODY MATERIALAluminum, brass, stainless steelBODY MATERIALAluminum, brass, stainless steelBODY MATERIALAluminum, brass, stainless steelSENSING ELEMENTBourdon tubeSENSING ELEMENTPistonSENSING ELEMENTRolling diaphragmSENSING ELEMENTConvoluted diaphragmCONNECTIONLowerCONNECTIONIn-line, lower, backCONNECTIONIn-line, lower, backCONNECTIONIn-line, lower, backRANGES1127 – 4 1 /2,˝ 6˝ – 1 /4 NPT 10/1000 psi1128 – 4 1 /2,˝ 6˝ – 1 /4 NPT 10/0/00 psi-400/0/400 psiRANGES0-5 psid to 150 psidRANGES0-5 psid to 100 psidRANGES0-1 psid to 60 psid(including inches of water ranges)Refer to page no. 105Refer to page no. 106Refer to page no. 107Refer to page no. 108Application include fills, monitors, flow, leakand level measurements.Applications include filter monitoring, flow,leak and level measurement. High pressure,high differential with migration.Applications include filter monitoring, flow,leak and level measurement. High pressure,high differential, no migration.Applications include filter monitoring, flow,leak and level measurement. High pressure,high differential, no migration.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

DifferentialGauges161133 3 1 ⁄2,˝ 4, 4 1 ⁄2,˝ 6˝ 1134 4 1 ⁄2˝ 5503 100mm &160mm 5509 100mm &160mmDIFFERENTIAL GAUGES DIFFERENTIAL GAUGE DIFFERENTIAL GAUGE DIFFERENTIAL GAUGEACCURACY±2% ascendingACCURACY±2% ascendingACCURACY±1.6% of spanACCURACY±2.5% of spanDIAL SIZE3 1 /2,˝ 4,˝ 4 1 /2,˝ 6˝DIAL SIZE4 1 /2˝DIAL SIZE100mm, 160mmDIAL SIZE100mm, 160mmCASE MATERIALStainless steelCASE MATERIALStainless steelCASE MATERIALStainless steelCASE MATERIALStainless steelBODY MATERIALAluminum, stainless steelBODY MATERIALGlass filled nylonSENSING MATERIAL316 stainless steelSENSING MATERIAL316 stainless steelSENSING ELEMENTConvoluted diaphragmSENSING ELEMENTConvoluted diaphragmSENSING ELEMENTDiaphragmSENSING ELEMENTDiaphragmCONNECTIONIn-line, lower, backCONNECTIONDual (In-line or back)CONNECTIONLowerCONNECTIONLowerRANGES0-1 IWD to 25 IWDRANGES0-0.6 IWD to 60 IWDRANGES0-16 IWD to 400 psidRANGES0-10 IWD to 400 psidRefer to page no. 109Refer to page no. 110Refer to page no. 111Refer to page no. 112Applications include filter monitoring, flow,leak and level measurement. High pressure,high differential, no migration.Applications include fume hoods, air handlers,filter monitoring, flow and level. Inches ofwater with no migration.Applications include filter monitoring, flow,leak and level measurement requiring highrecovery, all stainless steel.Applications include filter monitoring, flow,leak and level measurement requiring highrecovery, all stainless steel.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

Stainless Steel Case &Industrial Gauges171150H 4 1 ⁄2˝1187, 1188, 1189 LOW 1490, 21122, 2 1 ⁄2˝ GAUGE1 ⁄2,˝ 3 1 ⁄2˝ LOWREID VAPOR GAUGE PRESSURE BELLOWS GAUGES PRESSURE DIAPHRAGM GAUGE1188 GAUGE SHOWNACCURACYASME B 40.100 Grade 2A (±0.5% of span)ACCURACYASME B 40.100 Grade A (±2-1-2% of span)ACCURACYASME B 40.100 Grade A (±2-1-2% of span)ACCURACYASME B 40.100 Grade A (±2-1-2% of span)DIAL SIZE4 1 /2˝CASE MATERIALAluminumTUBE MATERIAL316 stainless steelSENSING ELEMENTBourdon tubeCONNECTION1/4 NPT lowerRANGES15/600 psiDIAL SIZE2 1 /2˝CASE MATERIALStainless steelTUBE MATERIALStainless steelSENSING ELEMENTBourdon tubeCONNECTION1/4 NPT lowerRANGES15/1000 psiDIAL SIZE1187 (1) – 4 1 /2˝1188 (1) – 4 1 /2˝1189 (2) – 4 1 /2,˝ 6˝CASE MATERIALAluminum, phenolicTUBE MATERIALBrass, 316 stainless steel, MonelSENSING ELEMENTBellowsCONNECTION1187 – 1 /4, 1 /2 NPT back1188 – 1 /4, 1 /2 NPT lower or back1189 – 1 /4, 1 /2 NPT lowerRANGES10 in.H 2 O to 10 psi including vacuum andcompoundDIAL SIZE2 1 /2,˝ 3 1 /2˝CASE MATERIALPolysulfoneWETTED MATERIALCopper, Brass, Polysulfone, RTV, SiliconeSENSING ELEMENTDiaphragmCONNECTION1/8 NPT lower or back1/4 NPT lower or backHose barbRANGES0/10 in.H 2 O to 0/15 psi including vacuum andcompound(1)Back connect only(2)Lower connect onlyRefer to page no. 113Refer to page no. 113Refer to page no. 114Refer to page no. 115Uniquely designed for testing petroleum productswith the Reid vapor process.Applications include compressors, pumpsand turbines.Low pressure monitoring for general industrialapplications on air, liquids or gases.Low pressure monitoring of gases includingovens, burners or medical applications.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

Stainless Steel Case &Industrial GaugesDigital IndustrialGauges18Sanitary Gauges1495, 2 1 ⁄2,˝ 3 1 ⁄2˝ LOW TYPES 2074, 2174, 2274 TYPE 2030 SERIES DIGITAL TYPE 1032 FRACTIONALPRESSURE RECEIVER GAUGE INDUSTRIAL DIGITAL GAUGE SANITARY GAUGE SANITARY GAUGENow Availablewith FM, CSA andCenelec AgencyApprovalsDIRECTMOUNTREMOTEMOUNTACCURACYASME B 40.100 Grade A (±2-1-2% of span)DIAL SIZE2 1 /2,˝ 3 1 /2˝CASE MATERIALPolysulfoneWETTED MATERIALCopper, Brass, Polysulfone, RTV, SiliconeSENSING ELEMENTDiaphragmCONNECTION1/8 NPT lower or back1/4 NPT lower or backHose barbRANGES0-100%, 0-10 sq rt0/10 sq rt /0-100 linearACCURACY:±0.25% of spanCASE SIZE3,˝ 4 1 /2˝CASE MATERIAL(3˝) 300 series stainless steel(4 1 /2˝) fiberglass reinforced thermoplastic(4 1 /2˝) black painted aluminumWETTED MATERIALS17-4 PH stainless steel sensor;316 stainless steel socketSOCKET SIZE1/4 NPT, 1 /2 NPT (4 1 /2˝ case only)(others on application)CONNECTIONLower (6 o’clock), 3, 9 and 12 o’clockRANGESVac.,15 to 20,000 psi including compoundPOWER SOURCEBattery( 3˝) Two AA alkaline batteries(4 1 /2˝) Two C alkaline batteriesLoop powered 4-20mALine powered, (12-36 Vdc, 1 amp)ACCURACY±0.25% of span terminal point accuracy(.13 BFSL)DIAL SIZE3˝CASE MATERIAL/FINISH300 series SS, electropolishedWETTED MATERIALS316L stainless steelTRI-CLAMP CONNECTIONDirect, in-line 1.5˝, 2.0˝; Ashcroft remotein-line (XRE)RANGES15 psi thru 1000 psi including metric,compound and vacuumPOWER SOURCE2032 Battery2132 4-20mA loop powered2232 12-36 Vdc2036 In-line battery2136 In-line 4-20mA loop powered2236 In-line 12-36VdcBATTERY LIFE1000 hrs.ACCURACY±3% upscale accuracy; up to ±5% downscaleaccuracyDIAL SIZE2˝CASE & RING MATERIAL300 series stainless steelTUBE & SOCKET MATERIAL316 stainless steelWETTED PARTSElectropolished 12 to 20RA surface finish316 stainless steelMOUNTING CONNECTIONLower ( 3 /4˝ Tri-Clover)RANGES30# thru 600#, including compoundMeets EN 10204 : 2004 3.1 requirement formaterial traceability; documents provided asstandardBATTERY LIFE(3˝) >1000 hrs.(4 1 /2˝) >3600 hrs.OPERATING TEMPERATURE14/140°F (–10/60°C)OPERATING TEMPERATURE14°F/140°F (–10°C/60°C)STORAGE TEMPERATURE–4°F/158°F (–20°C/70°C)STORAGE TEMPERATURE–4/158°F (–20/70°C)LOOK FOR THIS MARKON OUR PRODUCTAGENCY APPROVALSCE, EN 50082-1 (1997), FM, CSA,CENELEC-ATEX 100Refer to page no. 116Refer to page no. 98Refer to page no. 119Refer to page no. 122Low pressure monitoring of pneumatic or airhandling systems requiring linear or squareroot readings.Available with optional (1) or (2) SPDT switchesand 4-20mA output, this gauge is ideal formany industrial applications. This producteliminates the need for unnecessary instrumentT’s, when switches and/or 40-20mA output isa requirement.Sanitary pharmaceutical, biotech or food applicationsrequiring Tri-Clamp ® type fittings andhighly polished stainless steel surfaces.Sanitary pharmaceutical, biotech or food applicationsrequiring Tri-Clamp ® type fittings andhighly polished stainless steel surfaces.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

Sanitary Gauges19Commercial GaugesTYPE 1032SANITARY GAUGETYPE 1036 SANITARY GAUGEwith TYPE 1037 SANITARYINSTRUMENT FITTINGTYPE D1005PS GENERALPURPOSE DIGITAL GAUGETYPE 1005P/1005/1005S1036 GAUGE SHOWNClamp not provided.User installed.1037 FITTING SHOWN*Protective Boot OptionalACCURACY2 1 ⁄2˝, 3 1 ⁄2˝, 4 1 ⁄2˝ – ±1.5% F.S. for pressureranges 100 psi and above. ±2.0% F.S. forvacuum, compound and ranges below 100 psiDIAL SIZE2 1 ⁄2˝, 3 1 ⁄2˝, 4 1 ⁄2˝CASE & RING MATERIAL300 series stainless steelTUBE & SOCKET MATERIAL316 stainless steelWETTED PARTSElectropolished 12 to 20 RA surface finish316 stainless steelMOUNTING CONNECTIONLower, back (1 1 /2˝ or 2˝ Tri-Clover)RANGES15# thru 1000#, including compound andvacuumMeets EN 10204 : 2004 3.1 requirement formaterial traceability; documents provided asstandardACCURACY±1.5% F.S. for pressure ranges 100 psi andabove. ±2.0% F.S. for vacuum, compoundand ranges below 100 psiDIAL SIZE3 1 ⁄2˝CASE & RING MATERIAL300 series stainless steelTUBE & SOCKET MATERIAL316 stainless steelWETTED PARTSElectropolished 12 to 20 RA surface finish316 stainless steelMOUNTING CONNECTIONLower, back (1 1 /2˝ Tri-Clover)RANGES15# thru 1000#, including compoundand vacuumTYPE 1037 INSTRUMENT FITTINGCONSTRUCTION316 L stainless steelWETTED PARTSElectropolished 12 to 20RA surface finishMOUNTING CONNECTION(1 1 /2˝ thru 2˝ Tri-Clover)HEAT NUMBERStamped on fittingACCURACY±0.5% of spanCASE SIZE2 1 /2˝CASE MATERIALNoryl ®WETTED MATERIALS17-4 PH stainless steel sensor;316 stainless steel socketSOCKET SIZE1/4 NPTCONNECTIONLower (6 o’clock), 3, 9 and 12 o’clockRANGESVac. thru 19,999, including compoundPOWER SOURCETwo AAA alkaline batteriesBATTERY LIFE1000 hrs.OPERATING TEMPERATURE14/140°F (–10/60°C)STORAGE TEMPERATURE–4/158°F (–20/70°C)AGENCY APPROVALSCE, EN 61326 (1998)CE, EN 61326 Annex A (heavy industrial)ACCURACYASME B 40.100 Grade B (±3-2-3% of span)DIAL SIZE1 1 ⁄2,˝ 2,˝ 2 1 ⁄2,˝ 3 1 ⁄2˝ (4 1 ⁄2˝ available with steelcase/ring and plastic window, Type 1000)CASE MATERIAL1005P – ABS, black1005 – Black painted steel1005S – Stainless steel (1 1 ⁄2˝ & 2˝ only)Optional, color other than black, vent hole, panelmount sleeve for 1005P back connectWETTED MATERIALBronze/brass. Optional sockets, nickel plated,Teflon taped, top or sideconnections, throttle plugsSENSING ELEMENTBourdon tube; Ashcroft patented PowerFlex movementCONNECTION1 ⁄8 and 1 ⁄4 NPT back and lower (1 1 ⁄2˝1005S available in 1 ⁄8 NPT back only; 1 1 ⁄2˝1005/1005P available in 1 ⁄8 NPT lower andback; 4 1 ⁄2˝ Type 1000 available in 1 ⁄4 NPT only)RANGESVac.-6000 psi and compound**All ranges listed may not be available in all sizes/connections. Please consult individual spec sheets.Meets EN 10204 : 2004 3.1 requirement formaterial traceability; documents provided asstandardRefer to page no. 120Refer to page no. 121Sanitary pharmaceutical, biotech or food applicationsrequiring Tri-Clamp ® type fittings andhighly polished stainless steel surfaces.Sanitary pharmaceutical, biotech or food applicationsrequiring Tri-Clamp ® type fittings withzero deadleg and highly polished stainlesssteel surfaces.This product is an excellent choice for a widevariety of pressure measurement applications.When compared to mechanical gauges theD1005PS offers overall enhanced value.Applications include compressors, filterregulators, medical equipment, automotivediagnostic, beverage dispensing, industrialmachinery and a variety of other applications.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

Commercial Gauges20TYPE 1001T TYPE 1008A/AL TYPE 3005/3005P TYPE 1005M, XRGPANEL GAUGE GENERAL SERVICE GAUGE HYDRAULIC GAUGE AGRICULTURAL AMMONIAACCURACYASME B 40.100 Grade B (±3-2-3% of span)ACCURACYASME B 40.100 Grade B (±3-2-3% of span)ACCURACYASME B 40.100 Grade B (±3-2-3% of span)ACCURACYASME B 40.100 Grade B (±3-2-3% of span)DIAL SIZE1 1 ⁄2,˝ 2,˝ 2 1 ⁄2,˝ 3 1 ⁄2˝DIAL SIZE63mm (2 1 ⁄2˝), 100mm (4˝)DIAL SIZE63mm (2 1 ⁄2˝)DIAL SIZE2 1 ⁄2˝CASE MATERIALBlack painted steelWETTED MATERIALBronze/brass.SENSING ELEMENTBourdon tube; Ashcroft patented PowerFlex movementCONNECTION1 ⁄8 NPT back, 1 ⁄4 NPT back (1 1 ⁄2˝ not availablein 1 ⁄4 NPT)RANGESVac.-6000 psi and compound*Note: For panel mount refrigeration gauge (recovery,recycling) specify 1001T, XRR gauge*All ranges may not be available in all ranges/connections.Please consult individual spec sheets.CASE & RING MATERIAL304 stainless steel, dry, liquid filled or fieldfillableWETTED MATERIALBronze/brassSENSING ELEMENTBourdon tube; Ashcroft patented PowerFlex movementCONNECTION1⁄4 NPT lower and backOptional, metric and SAE connectionRANGESVac.-15,000 psi and compoundCASE MATERIAL3005 – 304 stainless steel, dry, liquid filledor field fillable3005P – Black ABS dry or glycerine filledWETTED MATERIALBronze/brassSENSING ELEMENTBourdon tube; Ashcroft patented PowerFlex movementCONNECTION3005 – 1 ⁄4 NPT lower and back3005P – 1 ⁄4 NPT lowerOptional, metric and SAE connectionRANGESVac.-15,000 psi and compoundCASE MATERIALBlack painted steelWETTED MATERIAL316 stainless steel/steelSENSING ELEMENTBourdon tube; Ashcroft patented PowerFlex movementCONNECTION1⁄4 NPT lowerOptional, 0.020”orifice stainless steelthrottle plugRANGES0/60 psi, 0/150 psi, 0/400 psiApplications include instrument panels,air-conditioning equipment, air and gascompressors, machine tools and a varietyof other applications.Applications include hydraulic systems,machine tools, pressure washers/sprayersand a variety of other applications.Applications include hydraulic systems,machine tools, pressure washers/sprayers,compressors, irrigation equiptment and avariety of other applications.This product was designed to withstandrugged agricultural applications. Featuresinclude stainless tube and socket, inaddition to glass window, necessary foranhydrous ammonia applications.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

21Commercial GaugesTYPE 1005P, XUL TYPE 1007P, XOR TYPE 2071 TYPE 40DDG/50DDGSPRINKLER SERVICE GAUGE REFRIGERATION MANIFOLD CONTRACTOR GAUGE DIRECT DRIVE GAUGELOOK FOR THESE MARKSON OUR PRODUCTSFlutterGuard standard featureof this productACCURACYASME B 40.100 Grade B (±3-2-3% of span)DIAL SIZE3 1 ⁄2˝CASE MATERIALABS/polycarbonate blendWETTED MATERIALBronze/brassSENSING ELEMENTBourdon tube; Ashcroft patented PowerFlex movementCONNECTION1⁄4 NPT lowerRANGES0-300 psi (water), 0-80 psi retardto 250 psi (air)ACCURACY±1% at zero, ±2% three fourthsof scale, ±5% last fourth of scaleDIAL SIZE2 1 ⁄2˝CASE MATERIALABS, red (high pressure)ABS, blue (low pressure)Optional, black, ABSWETTED MATERIALBronze/brassSENSING ELEMENTBourdon tube; Ashcroft patented PowerFlex movement with FlutterGuardCONNECTION1⁄8 NPT lowerRANGESVac/0/120 psi retard to 250 psi, 0/500 psiVac/0/500 psi retard to 800 psi, 0/800 psiOptional, alternate refrigerant rangesNote: for panel mount refrigeration gauges (recovery,recycling) see Type 1001T gauge. Specify 1001T,XRR gaugeACCURACYASME B 40.100 Grade A (±2-1-2% of span)DIAL SIZE4 1 ⁄2˝CASE & RING MATERIALAluminum with back-flange case, paintedblack; chrome plated ringWETTED MATERIAL Bronze/brass soldered,siphon required for steam serviceSENSING ELEMENTBourdon tube; Ashcroft patented PowerFlex movementCONNECTION1⁄4 NPT lowerOptional, throttle plugsRANGESVac-600 psi and compoundACCURACYASME B 40.100 Grade B (±3-2-3% of span)DIAL SIZE40mm (1 1 ⁄2˝) or 50mm (2˝)CASE MATERIALABS polycarbonate blend, blackWETTED MATERIALBeryllium copper coil, silicone dampenedIntegral ABS polycarbonate blend socketOptional, 1 ⁄8 NPT or 1 ⁄4 NPT brass,throttle plugSENSING ELEMENTSpiral wound Bourdon tubeCONNECTION40mm – 1 ⁄8 NPT back50mm – 1 ⁄8 NPT or 1 ⁄4 NPT backRANGES0-60 psi (180° arc);0-100 psi, 0-160 psi, 0-200 psi, 0-300 psi,0-400 psi (235° arc)For optimum gauge life, select a gauge witha full scale pressure range of approximatelytwice the maximum excursion pressureConsult factory for high cycle lifeapplicationsThese gauges are UL-393 listed, UL ofCanada listed and FM approved for fireprotection sprinkler service for either wateror air systems.Typical applications include checking orservicing refrigerant levels in automotive,residential or industrial air-conditioning units;refrigerant recovery and reclamation units;refrigerant transport systems and large scaleair-conditioning and chilling equipment.These gauges are designed to meet theneeds of heating, ventilating, plumbing andair-conditioning contractors.Typical applications include filter regulatorlubricators, portable compressors, airtanks, industrial machinery and a varietyof other applications. Excellent shockresistance.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

Commercial Gauges22TYPE 23DDG MINIGAUGE ® TYPE 12DDG/15DDG TYPE MFXPRESSURE GAUGE DIRECT DRIVE GAUGE FIRE EXTINGUISHER GAUGEACCURACY±5% of spanDIAL SIZE23mm (0.906˝)CASE MATERIALABS blend, blackWETTED MATERIALBeryllium copper tube/brass socketSENSING ELEMENTSpiral wound Bourdon tubeCONNECTION1⁄8 NPT back with 15mm ( 9 /16˝) wrench flats.Optional, throttle plugs, PT 1 ⁄8˝ (JIS) and R1⁄8˝ (BSPT) threadsRANGES60 psi-100 psi (180° dial arc)160 psi-300 psi (235° dial arc)Consult factory for high cycle life applicationsACCURACYStandard: ±2% at setpoint(setpoint is normally 50% of range)UL listed: ±3.5% of span of middlethree-fifths of scaleDIAL SIZE1 1 ⁄4,˝ 1 1 ⁄2˝CASE MATERIALStainless steel, sealedWETTED MATERIALBeryllium copper tube/brass socketSENSING ELEMENTSpiral wound Bourdon tubeOptional, silicone dampened tube,silicone-filled tubeCONNECTION1⁄8 NPT back, safety plug in 1500 psi-4000 psiranges. Optional, 1 ⁄4 NPT back, throttle plugsRANGES0/60 psi (180° arc)0/100 psi, 0/160 psi, 0/200 psi,0/300 psi, (235° arc)0/700 psi (200° arc)0/1,200 psi (180° arc)0/1,500 psi 0/2,000 psi, 0/3,000 psi,0/4,000 psi (165° arc)Consult factory for high cycle life applicationsACCURACYConforms to applicable UL specs*DIAL SIZE1 1 ⁄4,˝ 1 1 ⁄2˝CASE MATERIALStainless steel, sealedWETTED MATERIALBeryllium copper/brassSENSING ELEMENTSpiral wound Bourdon tubeOptional, silicone-filled tubeSpiral tube, beryllium copperCONNECTION1⁄8 NPT backOptional, special socket configurationsRANGESMaximum scale pressure from200 psi to 1200 psi*UL 299UL 626UL 1058UL 1093These gauges are perfect for a multitudeof applications where a 1 1 /2˝ conventionalsize gauge is too large, such as mini-FRL’s,pneumatic stack valves, air compressorsand accessories.Applications include pumps, air compressors,portable tire inflators, portable oxygenequipment, self-contained breathingapparatus, portable industrial gas cylindersand a variety of other applications.These products are designed for use onportable fire extinguishers and systems.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

Diaphragm Seals/Instrument Isolators23Specification MatrixAshcroft Diaphragm Seals &Pressure Instrument Isolators• = AVAILABLEProcess Connection TypeThreadedThreaded w/FlushingRaised Face FlangeRaised Face FlangeConnectionw/Flushing ConnectionIn-line ThreadedModel No. Code 100/200/300 (1) 101/201/301 (1) 102/202/302 (1,2) 103/203/303 (1,2) 104/204/304 (1)Process Connection Size (NPT) Female Male1⁄4 25 02 • • •1⁄2 50 04 • • • • •3⁄4 75 06 • • • • •1 10 08 • • • •1 1 ⁄2 15 • •2 20 • •3 30 • •4 406 608 80Diaphragm Materials316L stainless steel S 100 & 200 101 & 201 102 & 202 103 & 203 104 & 204304L stainless steel C 100 & 200 101 & 201 102 & 202 103 & 203 104 & 204Monel 400 P 100 & 200 101 & 201 102 & 202 103 & 203 104 & 204Nickel N 100 & 200 101 & 201 102 & 202 103 & 203 104 & 204Carpenter 20 D 100 & 200 101 & 201 102 & 202 103 & 203 104 & 204Tantalum U 100 & 200 101 & 201 102 & 202 103 & 203 104 & 204Hastelloy B G 100 & 200 101 & 201 102 & 202 103 & 203 104 & 204Hastelloy C 22 J 100 & 200 101 & 201 102 & 202 103 & 203 104 & 204Hastelloy C 276 H 100 & 200 101 & 201 102 & 202 103 & 203 104 & 204Teflon T 200 & 300 201 & 301 202 203 204 & 304Viton Y 200 & 300 201 & 301 202 203 204 & 304Kalrez K 200 & 300 201 & 301 302 303 304Titanium TI 200 201 202 203 204Halar Coated Monel PH 100 101 102 103 104Bottom Housing MaterialsSteel B • • • • •304L stainless steel CL • • • • •316L stainless steel SL • • • • •Hastelloy B G • • • • •Hastelloy C 22 J • • • • •Hastelloy C 276 H • • • • •Carpenter 20 D • • • • •Monel 400 M • • • • •Inconel 600 W • • • • •Nickel N • • • • •PVC V (Socket Weld or 1 ⁄4- 1 ⁄2 NPT) 1, 1 1 ⁄2Tantalum Clad SS SU •Halar ® Coated Monel SH •Teflon T 1, 1 1 ⁄2, 2Kynar KY Only 1 ⁄4 or 1 ⁄2 NPT 1, 1 1 ⁄2, 2Titanium TI • • • • •Pressure Ratings500 psi Viton or Kalrez diaph. only Viton or Kalrez diaph. only Viton or Kalrez diaph. only2500 psi Metal & Teflon ® diaph. • Metal & Teflon ® diaph.5000 psi HP 100 & 200 metal7500 psi15000 psi HPFlange Class150, 300, 600, 900 or 1500 Kalrez, Teflon, Viton, Kynar 150 only Kalrez, Teflon, Viton, Kynar 150 onlyInstrument Connection Size1⁄4 02T • • • • •1⁄2 04T • • • • •Filling FluidGlycerin CG • • • • •Silicone (direct to 10´ capillary) CK • • • • •Silicone (over 10´ capillary) EJ • • • • •Halocarbon CF • • • • •Syltherm HA • • • • •(1)Type 300 series not available with metallic diaphragms.(2)Type 302/303 not available with 1˝ process size.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

Diaphragm Seals/Instrument Isolators24Specification MatrixAshcroft Diaphragm Seals &Pressure Instrument Isolators• = AVAILABLEProcess Connection Type Saddle In-line Flanged In-line Socket WeldIn-lineMale/Female ThreadedButt Weld Mini (*Flushing Conn.)Model No. Code 105/205 106/206 107/207 108 310/315*Process Connection Size (NPT) Female Male Female Male1⁄4 25 02 • • • •1⁄2 50 04 • • • • •3⁄4 75 06 • • • •1 10 08 • • • •1 1 ⁄2 15 • • •2 20 • • •3 30 3˝ •4 40 4˝ and larger6 60 •8 80 •Diaphragm Materials316L stainless steel S • • • • •304L stainless steel C • • • •Monel 400 P • • • • •Nickel N • • • •Carpenter 20 D • • • •Tantalum U • • • • •Hastelloy B G • • • •Hastelloy C 22 J • • • •Hastelloy C 276 H • • • • •Teflon T 205 206 207 208Viton Y 205 206 207 208Kalrez K 205 206 207 208Titanium TI 205 206 207 208Halar Coated Monel PH 105 106 107 108Bottom Housing MaterialsSteel B • • • •304L stainless steel CL • • • •316L stainless steel SL • • • • •Hastelloy B G • • • • •Hastelloy C 22 J • • • •Hastelloy C 276 H • • • • •Carpenter 20 D • • • •Monel 400 M • • • • •Inconel 600 W • • • •Nickel N • • • •PVCVTantalum Clad SSSUHalar ® Coated MonelSHTeflonTKynarKYTitanium TI • • •Pressure Ratings500 psi Viton or Kalrez diaph. only Viton or Kalrez diaph. only Viton or Kalrez diaph. only2500 psi Metal & Teflon ® diaph. Metal & Teflon ® diaph.5000 psi HP7500 psi15000 psi HPFlange Class150, 300, 600, 900 or 1500 150 & 300Instrument Connection Size1⁄4 02T • • • • •1⁄2 04T • • • • •Filling FluidGlycerin CG • • • • •Silicone (direct to 10´ capillary) CK • • • • •Silicone (over 10´ capillary) EJ • • • • •Halocarbon CF • • • • •Syltherm HA • • • • •Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

Diaphragm Seals/Instrument Isolators25Specification MatrixAshcroft Diaphragm Seals &Pressure Instrument Isolators• = AVAILABLEProcess Connection TypeFemale & Male Female Threaded1˝ MaleThreadedQuick ConnectThreaded (w/Flushing Conn.) Flush Mini (*Flushing Conn.)Model No. Code 311 312 320/321 330 400/401*Process Connection Size (NPT) Female Male Female Male1⁄4 25 02 • • • • •1⁄2 50 04 • • • • •3⁄4 75 06 • • •1 10 08 • • • •1 1 ⁄2 15 •2 20 •3 304 406 608 80Diaphragm Materials316L stainless steel S • • • • •304L stainless steelCMonel 400 P •NickelNCarpenter 20DTantalum U • • •Hastelloy B G •Hastelloy C 22 J •Hastelloy C 276 H • • •TeflonTVitonYKalrezKTitanium TI •Halar Coated MonelPHBottom Housing MaterialsSteelB304L stainless steelCL316L stainless steel SL • • • • •Hastelloy BGHastelloy C 22 J •Hastelloy C 276 H • • •Carpenter 20DMonel 400 M •Inconel 600WNickelNPVCVTantalum Clad SSSUHalar ® Coated MonelSHTeflonTKynarKYTitaniumTIPressure Ratings500 psi2500 psi 1000 1000 •5000 psi HP7500 psi 440015000 psi HP 9000Flange Class150, 300, 600, 900 or 1500Instrument Connection Size1⁄4 02T • • • • •1⁄2 04T • • 2˝ only • •Filling FluidGlycerin CG • • • • •Silicone (direct to 10´ capillary) CK • • • • •Silicone (over 10´ capillary) EJ • • • • •Halocarbon CF • • • • •Syltherm HA • • • • •Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

Diaphragm Seals/Instrument Isolators26Specification MatrixAshcroft Diaphragm Seals &Pressure Instrument Isolators• = AVAILABLEProcess Connection TypeRaised Face Flange Threaded Low Pressure Flanged Low Pressure Threaded Isolation Ring(*Flushing Conn.) (*Flushing Conn.) (*w/Flushing Conn.) (*w/Flushing Conn.)Model No. Code 402/403* 500/501* 702/703* 740/741* 80/81/85/86Process Connection Size (NPT) Female Male Pipe Size1⁄4 25 02 • 1.0˝ 14.0˝1⁄2 50 04 • • • • 1.5˝ 16.0˝3⁄4 75 06 • • • • 2.0˝ 18.0˝1 10 08 • • • • 3.0˝ 20.0˝1 1 ⁄2 15 • • 4.0˝2 20 • • 5.0˝3 30 • • 6.0˝4 40 8.0˝6 60 10.0˝8 80 12.0˝Diaphragm MaterialsLiner Materials / Code316L stainless steel S • • • • Buna N (E)304L stainless steel C Teflon (T)Monel 400 P • • • • Viton (Y)Nickel N Nordell EPDM (EP)Carpenter 20 D White Neoprene (CR)Tantalum U • • • • Natural Rubber (NP)Hastelloy B G • • •Hastelloy C 22 J • •Hastelloy C 276 H • • • •TeflonTVitonYKalrezKTitanium TI • • •Halar Coated MonelPHBottom Housing MaterialsAss’y Flanges / CodeSteel B • • Carbon Steel (B)304L stainless steel CL 316 SS (S)316L stainless steel SL • • • • CPVC (CP)Hastelloy B G • • Teflon Enveloped (CT)Hastelloy C 22 J • • Polypropylene (PP)Hastelloy C 276 H • • • •Carpenter 20 D • •Monel 400 M • • • •Inconel 600WNickelNPVCVTantalum Clad SSSUHalar ® Coated MonelSHTeflonTKynarKYTitanium TI • • •Pressure RatingsInstrument Conn / Code500 psi • 750 750 1/4 NPT (02T)2500 psi 1/2 NPT (0 4T)5000 psi HP7500 psi15000 psi HPFlange Class150, 300, 600, 900 or 1500 • 150-600Instrument Connection Size1⁄4 02T • • • •1⁄2 04T • • • •Filling FluidGlycerin CG • • • • •Silicone (direct to 10´ capillary) CK • • • • •Silicone (over 10´ capillary) EJ • • • • •Halocarbon CF • • • • •Syltherm HA • • • • •Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

Diaphragm Seals/Instrument Isolators27Specification MatrixAshcroft Diaphragm Seals &Pressure Instrument Isolators• = AVAILABLEProcess Connection TypeDiaphragm SealDiaphragm SealDiaphragm Seal Diaphragm Seal (w/Flushing Conn.) (w/Flushing Conn.)Model No. Code 510 510HP 511 511HPProcess Connection Size (NPT) Female Male1⁄4 25 021⁄2 50 04 • • • •3⁄4 75 061 10 081 1 ⁄2 152 203 304 406 608 80Diaphragm Materials316L stainless steel S • • • •304L stainless steelCMonel 400 P • • • •NickelNCarpenter 20DTantalumUHastelloy BGHastelloy C 22 J • • • •Hastelloy C 276HTeflonTVitonYKalrezKTitaniumTIHalar Coated MonelPHBottom Housing MaterialsSteelB304L stainless steelCL316L stainless steel SL • • • •Hastelloy BGHastelloy C 22JHastelloy C 276HCarpenter 20DMonel 400 M • • • •Inconel 600WNickelNPVCVTantalum Clad SSSUHalar ® Coated MonelSHTeflonTKynarKYTitaniumTIPressure Ratings (1)500 psi2500 psi 1500 15005000 psi HP • •7500 psi9000 psi HPFlange Class150, 300, 600, 900 or 1500Instrument Connection SizeFilling Fluid1⁄4 02T1⁄2 04T • • • •Glycerin CG • • • •Silicone (direct to 10´ capillary) CK • • • •Silicone (over 10´ capillary) EJ • • • •Halocarbon CF • • • •Syltherm HA • • • •Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

28Transducers &TransmittersMODEL GC31ULTRA-COMPACT DIGITALPRESSURE SENSORMODEL GC35 ULTRA-COMPACTDIGITAL PRESSURE SENSORTYPE GC51 RANGEABLEPRESSURE TRANSMITTERTYPE GC55WET/WET DIFFERENTIALPRESSURE TRANSDUCERNEW!NEW!ACCURACY: ±1.0% FSANALOG OUTPUT: (1-5Vdc)DISPLAY TYPE: 3 1 ⁄2 digit, 10mm LEDSTANDARD RANGES (Gauge):50 to 1500 psigSTANDARD RANGES (Compound):−15 to 15 psig thru −15 to 300 psigProof Pressure:2X range: 500 psi & below1.5X range: 1000 psi & aboveBurst Pressure:10X rangeSWITCH CONTACTS:(2) NPN or PNP open collector outputsMEDIA: Fluids and gases compatible with304SS (sensor housing) and 17-4 pH SS(sensor diaphragm)ENVIRONMENTAL RATING: IP40AGENCY APPROVALS: CEACCURACY: ±1.0% FSANALOG OUTPUT: (4-20mA)DISPLAY TYPE: 4 digit, 8mm LEDSTANDARD RANGES (Gauge):50 to 7500 psigSTANDARD RANGES (Compound):–15 to 75 psig thru –15 to 300 psigProof Pressure:Ranges 1500 psig & below: 4X rangeRanges 3000 psig & above: 2.5X rangeBurst Pressure:Ranges 1500 psi & below: 10X rangeRanges 3000 psi & below: 5X rangeRanges 5000 psi & above: 3X rangeSWITCH CONTACTS:(2) NPN or PNP open collector outputsMEDIA: Fluids and gases compatible with304SS (sensor housing) and 17-4 pH SS(sensor diaphragm)ENVIRONMENTAL RATING: IP40Accuracy: ±0.25% FS (URL)0ANALOG OUTPUT: 4-20mA (2-wire)DISPLAY TYPE: 4 digit, 10mm LCD withLED backlightSTANDARD RANGES (Compound):–15 to 15psi thru –15 to 50psiSTANDARD RANGES (Gauge):50 to 7500 psigOverpressure (F.S.): Proof Burst1500psi and below 200% 500%3000, 5000psi 150% 300%7500psi 120% 150%ENVIRONMENTAL RATING:IP65 / NEMA 4XMEDIA: Fluids and gases compatible with316SS and pH17-4 stainless steelAGENCY APPROVALS: CELOOK FOR THIS MARKON OUR PRODUCTAccuracy: ± 0.5% FSANALOG OUTPUT: (4-20mA or 1-5Vdc)DISPLAY TYPE: 3 1 ⁄2 digitsSTANDARD RANGES (Differential):75 to 300 psidPressure Range Proof BurstAll 2X FS (URL) 10X FS (URL)Static (Line) Pressure Effects: NoneSingle Side (Differential Limits):Pressure Range Proof BurstAll 2X FS (URL) 10X FS (URL)MEDIA: Fluids and gases compatible with304SS (sensor housing) and 17-4 pH SS(sensor diaphragm)ENVIRONMENTAL RATING: IP66LOOK FOR THIS MARKON OUR PRODUCTAGENCY APPROVALS: CELOOK FOR THIS MARKON OUR PRODUCTThis ultra-compact pressure sensor is usedon a wide variety of applications whereconsistent, reliable pressure measurementis essential. The GC31 features an integraldisplay, user scalable analog ouput andtwo independent switches. Ideal formonitoring and control of pneumatic andhydraulic systems where high cycle life andfunctionality is required.Ultra-compact digital pressure sensor, idealfor monitoring pressures within hydraulicpresses/stamping equipment and lifts,water/wastewater pressure control andcooling / lubrication systems. This versatilesensor offers a highly visible LED displayfor local indication. Product features allowthe user to configure the analog scaling toany range within the full scale of the sensorrange while integrated switches offer actuationand deadband to any points withinthe full scale range.Compact pressure transmitter used tomonitor wet/dry media pressures withinprocess automation, hydraulic systems,compressors, pumps and tank levelapplications.Compact high-differential pressuretransducer for filter monitoring on HVAChydronic cooling/heating systems andpump controls. Model contains twopolysilicon thin film sensors with weldedStainless Steel wetted components toaccommodate wet or dry pressure media.The product features a bright LED frontpanel display for local indication and buttonto allow the user to select between thedP value and line pressure readings fromeither sensor.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

Transducers &Transmitters29A2 HEAVY INDUSTRIAL AND A2X EXPLOSION/FLAME PROOF A4 INTRINSICALLYT2 HIGH PERFORMANCEEXPLOSION PROOF TRANSMITTERS PRESSURE TRANSMITTERSAFE & NON-INCENDIVEPRESSURE TRANSDUCERPRESSURE TRANSMITTERAccuracy: ±0.25, ±0.5, ±1.0% spanOutput: 4-20mA, 0-5Vdc, 0-10Vdc,1-5Vdc, 1-6Vdc, 0.5-4.5Vdc (ratiometric)STANDARD RANGES:15 to 7500 psi absolute, 5 to 10,000 psig,compound to 100 psigOverpressure: (Varies w/pressure range)Proof: up to 2 x F.S.Burst: up to 4 x F.S.ENVIRONMENTAL RATING:IP65, IP67, NEMA 4X, 6, 7, 9AGENCY APPROVALS: CEACCURACY: ±0.25, ±0.5, ±1.0% spanOutput: 4-20mA, 0-5Vdc, 0-10Vdc,1-5Vdc, 1-6Vdc, 0.5-4.5Vdc (ratiometric)STANDARD RANGES (psig):0-5 psi through 0-10,000 psigENVIRONMENTAL RATING:Ingress Protection Rating: IP65; NEMA 7,9AGENCY APPROVALS:Explosion Proof – cUL (USL/CNL):Flame Proof – ATEX:Intrinsically Safe – FM (4-20mA)– CELOOK FOR THESE MARKS ON OUR PRODUCTSACCURACY: ±.25, ±0.5, ±1.0% spanOUTPUT: 4-20mASTANDARD RANGES:15 to 7500 psi absolute, 5 to 10,000 psig,compound to 100 psigOverpressure: (Varies w/pressure range)Proof: up to 2 x F.S.Burst: up to 4 x F.S.ENVIRONMENTAL RATING:Basic IP65, NEMA 4XAll Welded* IP67, NEMA 6*(w/o Z/S)AGENCY APPROVALS: CENon-Incendive – FM/CSA:Accuracy: ±0.25% of SpanOutput: 4-20mA, 0-5Vdc, 0-10Vdc,1-5Vdc, 1-6Vdc, 0.5-4.5Vdc (ratiometric)STANDARD RANGES:Pressure Ranges (F.S.): 30 to 20,000 psig,compound to 300 psigOverpressure: (Varies w/pressure range)Proof: up to 3 x F.S.Burst: up to 10 x F.S.ENVIRONMENTAL RATING:NEMA 4X, IP65AGENCY APPROVALS: CELOOK FOR THIS MARKON OUR PRODUCTFMLOOK FOR THESE MARKS ON OUR PRODUCTSLOOK FOR THIS MARKON OUR PRODUCTFMA highly configurable transmitter designed forhazardous location and heavy industrial applications.High performance accuracy and thermalcapability over –40/125°C (–40/257°F)with additional option of zero and span pots.The A2X is ideal for a broad spectrumof pressure sensing applications whereexplosion/flameproof hazardous locationratings are required. The A2X pressuretransmitter offers all 316L SS wettedmaterials and features excellent accuracyand stability for reliable measurementsover the life of the instrument.The A4 pressure transmitter is ideal fora broad spectrum of pressure sensingrequirements where Intrinsically Safe orNon-Incendive hazardous location ratingsare required. Designed / manufactured toprovide the user with accurate, reliable,and stable output data using an on-boardmicroprocessor programmed during aunique digital compensation process;providing a product that supplies extremelylinear and precise performance.A robust pressure transducer designed forindustrial applications featuring Ashcroft’sproven polysilicon thin film pressure sensingelement. Product features include voltage andcurrent outputs, a variety of pressure portsand electrical terminations to internationalstandards with excellent accuracy and performanceover –40 to 125°C, (–40 to 257°F).Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

Transducers &Transmitters30TYPE G2 KM15 HIGH VOLUME K1/K2 SERIES K8 SERIESOEM PRESSURE TRANSDUCER OEM PRESSURE TRANSDUCER INDUSTRIAL TRANSDUCER TRANSDUCER w/mV SIGNALCableConnectionHirschmann ConnectionMetri-PackConnectionFlying LeadConnectionAccuracy:±1% Span: through –20/85°C (–4/185°F)±1.5% Span: through –40/–20°C and(–40/–4°F) and 85/125°C (185/257°F).Output: 4-20mA, 0-5Vdc, 0-10Vdc,1-5Vdc, 1-6Vdc, 0.5-4.5Vdc (ratiometric)ENVIRONMENTAL RATING:NEMA 4X, IP65 and IP67STANDARD RANGES:Pressure Ranges (F.S.): 30 to 20,000 psig,compound to 300 psigOverpressure: (Varies w/pressure range)Proof: up to 3 x F.S.Burst: up to 10 x F.S.AGENCY APPROVALS: CEAccuracy:±0.5% Span, 100 psig and above±1.0% Span, 75 psig and belowOutput: 1-5Vdc, 1-6Vdc,0.5-4.5Vdc (ratiometric)ENVIRONMENTAL RATING: IP67STANDARD RANGES:Pressure Ranges (F.S.): 15 to 7500 psig/s,compound to 300 psigOverpressure (F.S.): Proof Burst≤ 3000 psig 2 x F.S. 5 x F.S.5000 psig 1.5 x F.S. 5 x F.S.7500 tpsig 1.2 x F.S. 5 x F.S.AGENCY APPROVALS: CEAccuracy: ±0.5%, ±1.0% spanOutput:K1: 4-20mA, 1,5Vdc, 1-6Vdc, 1-11VdcK2: 2, 3, 10, 20 mV/VENVIRONMENTAL RATING:NEMA 1, NEMA 4XSTANDARD RANGES:Pressure Ranges (F.S.): 15 to 20,000 psig,compound to 60 psigOverpressure (F.S.): Proof Burst≤ 2000 psig 2 x F.S. 8 x F.S.3000 to 5000 psig 1.5 x F.S. 3 x F.S.7500 to 20,000 psig 1.2 x F.S. 1.5 x F.SAGENCY APPROVALS:Intrinsically Safe – FM (consult factory)Accuracy: ±0.5%, ±1.0% spanOutput: Varies from 6-18 mV/V at F.S.ratiometricSTANDARD RANGES:Pressure Ranges (F.S.): 45 to 20,000 psigOverpressure (F.S.): Proof Burst≤ 2000 psig 2 x F.S. 2 x F.S.3000 to 5000 psig 1.5 x F.S. 3 x F.S.7500 to 20,000 psig 1.2 x F.S. 1.5 x F.S.ENVIRONMENTAL RATING: NEMA 4XLOOK FOR THIS MARKON OUR PRODUCTLOOK FOR THIS MARKON OUR PRODUCTFMLOOK FOR THIS MARKON OUR PRODUCTA robust pressure transducer designed forOEM applications featuring Ashcroft’s provenpolysilicon thin film pressure sensing element.Product features include voltage andcurrent outputs, a variety of pressure portsand electrical terminations to internationalstandards with excellent accuracy and performanceover –40 to 125°C, (–40 to 257°F).An economical transducer designed for thehigh volume OEM. Product features includevoltage outputs, a variety of pressure portsand electrical terminations to internationalstandards with excellent accuracy and performanceover –30 to 120°C (–25 to 250°F).IP67 ingress rating and 100V/m EMCimmunity.A versatile and proven industrial transducerwith an extensive installed base. Wide range ofpressure fittings and electrical terminationsalong with FM hazardous area approvals.A pressure transducer for applications thatcan incorporate an unconditioned mV/V outputand require the proven benefits of thepolysilicon thin film pressure sensing element.A broad range of pressure fittings allowthe user design flexibility in packaging.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

31Transducers &TransmittersKX/KS SERIESSANITARY TRANSDUCERSMODEL GC30ULTRA-COMPACT DIFFERENTIALPRESSURE SENSORTYPE GC52 RANGEABLEWET/WET DIFFERENTIALPRESSURE TRANSMITTERCXLdp SERIESDIN/PANEL/WALL MOUNTNEW!KXKSAccuracy: ±1.0% SpanOutput:KS: 4-20mA, 1-5Vdc, 1-6Vdc; 2, 3, 10,20 mV/V ratiometricKX: 4-20mA, 1-5Vdc, 1-6VdcSTANDARD RANGES:Pressure Ranges (F.S.):KS: 30 to 1000 psig, compound to 100 psigKx: 100 to 5000 psigOverpressure (F.S.): Proof Burst≤ 2000 psig 2 x F.S. 8 x F.S.3000 to 5000 psig 1.5 x F.S. 3 x F.S.ENVIRONMENTAL RATING: NEMA 4XAccuracy: ±1.5% F.S.ANALOG OUTPUT: (1-5Vdc)DISPLAY TYPE: 3 1 ⁄2 digit, 10mm LEDSTANDARD RANGES (Gauge):0.25˝ I.W.C. to 25˝ I.W.C.STANDARD RANGES (Compound):±0.25˝ I.W.C. to ±25˝ I.W.C.MEDIA: Clean, dry air/gases compatiblewith Aluminum, ABS, Ceramic, Silicon, andSilicone RTVSWITCH CONTACTS:(2) NPN or PNP open collector outputsENVIRONMENTAL RATING: IP40AGENCY APPROVALS: CELOOK FOR THIS MARKON OUR PRODUCTAccuracy: ±0.50% F.S. (URL)OUPUT SIGNAL: 4-20mA (2 Wire)DISPLAY TYPE: 4 digit, 10mm LCD withLED backlightSTANDARD RANGES(Bi-Directional, Inches W.C.):±4 to ±200 i.w.c.STANDARD RANGES(Uni-Directional, Inches W.C.):0 to 4 thru 400 i.w.c.STANDARD RANGESStatic (Line) Pressure:Pressure Range Proof BurstAll 300 psi 1000 psiStatic (Line) Pressure Effects:Pressure Range Effect$20˝W.C., ±8˝ W.C. ±0.3% FS/100psi8˝W.C., ±4˝ W.C. ±0.7% FS/100psi4˝W.C. ±1.5% FS/100psiSingle Side (Differential) Limits:Pressure Range Proof Burst#8˝ W.C., ±4˝ W.C. 30 psid 130 psid$20˝ W.C., ±8˝ W.C. 100 psid 130 psidAccuracy: 0.8% or 0.4% spanOUTPUT SIGNAL:4-20mA, (12-36Vdc),0-5, 0-010Vdc (24Vac/Vdc)Pressure Ranges ( Inches W.C.)Unidirectional: 0.10 to 0/25 I.W.C.Bidirectional: ±0.10 to ±15 I.W.C.OverpressureProof Pressure:15 psiBurst Pressure:25 psiENVIRONMENTAL RATING: NEMA 1MOUNTING: DIN rail or panel mountMedia: Clean, dry and non-corrosive gasENVIRONMENTAL RATING: NEMA 1AGENCY APPROVALS: CELOOK FOR THIS MARKON OUR PRODUCTMEDIA: Fluids and gases compatible with316SS, Viton and CoramicENVIRONMENTAL RATING:IP65 / NEMA 4XAGENCY APPROVALS: CELOOK FOR THIS MARKON OUR PRODUCTFor use in sanitary, waste-water, food processingand pharmaceutical applications. The KSSeries features a 316L stainless steel electropolishedTri-Clamp style diaphragm while the KXSeries features several options designed forharsh applications – flush mounted diaphagm,PMC adapter or weldnuts. The polysilicon thinfilm pressure sensing element offers provenperformance and stability.Ultra-compact pressure sensor isexceptional when monitoring differentialpressures in clean rooms, filters, fan speedcontrol and vacuum/suction pressuresensing & control. Consistent, reliablepressure measurement is provided dueto the highly reliable SiGlas Sensor. TheGC30 offers an analog ouput with twoindependent, user configurable switches.Uniquely compact wet/wet differentialpressure transmitter, ideal for flow andtank level applications where reliable,low dP measurements are required. Thisinstrument can be adjusted to rearrange thetransmitter and offers flow measurement/square root extraction where the flow ratecan be displayed and analog signal can beoutput. Equipped with the patented SiGlas316 Stainless Steel isolated sensor, it canmonitor a wide variety of wet or dry media.Static or velocity pressure measurement forflow stations, ducts, building pressure, filterefficiency, van boxes or room pressurization.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

Transducers &Transmitters32DXLdp SERIES RXLdp SERIES XLdp SERIES IXLdp SERIESDIN MOUNT REDUCED SIZE HIGH PERFORMANCE INDUSTRIAL3 YEARWARRANTY3 YEARWARRANTY3 YEARWARRANTYAccuracy: 0.25%, 0.50% or 1.00% spanOUTPUT SIGNAL:4-20mA, 1-5Vdc, 1-6Vdc, 0-5Vdc, 0-10VdcPressure Ranges ( Inches W.C.):Unidirectional: 0.10 to 50 I.W.C.Bidirectional: ±0.05 to ±25 I.W.C.OverpressureProof Pressure: 15 psiBurst Pressure: 25 psiMax. static (line) pressure: 25 psiMOUNTING: DIN rail mount:EN50022EN50035EN50045MediaClean, dry and non-corrosive gas(consult factory for use on other media)NOT FOR USE ON LIQUIDSENVIRONMENTAL RATING: NEMA 1AGENCY APPROVALS: CEAccuracy: 1.00% spanOUTPUT SIGNAL:4-20mA, 1-5Vdc, 1-6Vdc, 0-5Vdc, 0-10VdcPressure Ranges ( Inches W.C.):Unidirectional: 0.10 to 50 I.W.C.Bidirectional: ±0.05 to ±25 I.W.C.OverpressureProof Pressure: 15 psiBurst Pressure: 25 psiMax. static (line) pressure: 25 psiMediaClean, dry and non-corrosive gas(consult factory for use on other media)NOT FOR USE ON LIQUIDSENVIRONMENTAL RATING: NEMA 1AGENCY APPROVALS: CELOOK FOR THIS MARKON OUR PRODUCTAccuracy: 0.25% or 0.50% spanOUTPUT SIGNAL:4-20mA, 1-5Vdc, 1-6VdcPressure Ranges ( Inches W.C.):Unidirectional: 0.10 to 50 I.W.C.Bidirectional: ±0.05 to ±25 I.W.C.OverpressureProof Pressure: 15 psiBurst Pressure: 25 psiMax. static (line) pressure: 25 psiMediaClean, dry and non-corrosive gas(consult factory for use on other media)NOT FOR USE ON LIQUIDSENVIRONMENTAL RATING: NEMA 2AGENCY APPROVALS: CELOOK FOR THIS MARKON OUR PRODUCT FMAccuracy: 0.25% or 0.50% spanOUTPUT SIGNAL:4-20mA, 1-5Vdc, 1-6Vdc, ±5Vdc, ±2.5VdcPressure Ranges ( Inches W.C.):Unidirectional: 0.10 to 200 I.W.C.Bidirectional: ±0.05 to ±100 I.W.C.OverpressureProof Pressure: 20 psiBurst Pressure: 50 psiMax. static (line) pressure: 100 psiMediaClean, dry and non-corrosive gas(consult factory for use on other media)NOT FOR USE ON LIQUIDSENVIRONMENTAL RATING: NEMA 4XAGENCY APPROVALS: FMLOOK FOR THIS MARKON OUR PRODUCTLOOK FOR THIS MARKON OUR PRODUCTDesigned for ease of installation and systemcalibration, the DXLdp is ideal for pharmaceuticalplants and other installations where largenumbers of air flow and dp measurements arebeing monitored.A compact transmitter for comfort control andother HVAC applications.High performance dp transmitter with provenreliability and stability. Excellent for air handlingapplications including fume hood controland room pressurization.A rugged low pressure transmitter in cast300 series stainless steel enclosure. A goodchoice for dp monitoring in pollution control,combustion control, and other applicationswhere precision sensing is needed in atough environment.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

33Transducers &Transmitters2279 DURATRAN ® TYPE 4080, 4480PRESSURE TRANSMITTER PNEUMATIC TRANSMITTERAccuracy: ±0.50% of spanOUTPUT SIGNAL: 4-20mAPressure Ranges:Vacuum and compound, 12 to 20,000 psiDIAL SIZE: 41⁄2˝ analogCASE MATERIAL: PhenolicSENSING ELEMENT: Bourdon tubeWETTED MATERIAL: 316 SS, MonelAGENCY APPROVALS: FMFMLOOK FOR THIS MARKON OUR PRODUCTOUTPUT RANGES, PSI: 3-15 & 3-27 (seenote below for vacuum application)SUPPLY AIR REQUIREMENTS:18-20 psi for 3-15 psi range;30-35 psi for 3-27 psi rangeAIR CONSUMPTION SCFM: 0.1SPEED OF RESPONSE: Time constant of 4seconds per 500 ft of tubingAIR CONNECTION: 1 ⁄4 NPT FemaleACCESSORIES: See optional features andaccessoriesTRANSMISSION DISTANCE: 1000 ftMOUNTING WEIGHT:Approximate weight 9 lbREPEATABILITY % OF SPAN: 0.15ACTUATION: Bourdon TubeINPUT SENSING ELEMENT MATERIAL:316 SSAMBIENT TEMPERATURE EFFECT:1⁄2% per 50°FPROCESS CONNECTION:1⁄2 NPT (ordering code 04L)Note: Vacuum application: The transmittedair pressure increases as the measuredvacuum approaches zeroProduct combines a reliable, local, analogpressure indication with 4-20mA transmitter.The wide selection of system materialsand corrosion-proof housing meet a varietyof demanding applications including thosewith vibration and pulsationThe 4080/4480 transmitter is a self-nullingmotion- balance instrument, using a pneumaticrelay operating on the nonbleed forcebalance principle for converting input pressuresinto proportional low air pressuresignals for transmittal to remote indicatorsor controllers.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

TemperatureInstruments34EI, CI & EL INDUSTRIAL 600A & 600B DURATEMP ®BIMETAL THERMOMETERSTHERMOMETERSACCURACYASME B 40.3 Grade A (±1% of span)DIAL SIZEEI, CI 2,˝ 3,˝ 5˝ (EL 3,˝ 5˝)Stem/Bulb DesignRigid stem 0.250˝ dia.Recalibrator(EI, EL external), (CI none)Sealing DesignHermetically sealed; EL liquid filledDampeningSilicone-dampened bimetal coil;EL liquid filledCONNECTION LOCATIONEI rear, lower, Everyangle mountCI rear, lowerEL rear, Everyangle mountconnection sizes (npt)Plain1/4 (2˝ sizes only)1/2 and 1 /2 union (3,˝ 5˝ sizes only)Stem length2 1 /2˝-60˝ranges–80°F to 1000°F, –50°C to 500°CEL –40°F to 550°F, –20°C to 300°Ccase/ring materialStainless steelcase/Bulb materialStainless steelwindowEI, CI glass (EL Polycarbonate)ACCURACYASME B 40.3 Grade A (±1% of span)DIAL SIZE600A – 4 1 /2˝, 6˝600B – 4 1 /2˝Stem/Bulb DesignRigid stem 0.375˝ dia. (600B)Bendable 0.375˝ dia. (600A)RecalibratorAdjustable pointerSealing DesignWeatherproofDampeningSilicone-encapsulated helical Bourdon tubeCONNECTION LOCATION600A – rear, lower – remote mount600B – Everyangle – direct mountconnection sizes (npt)1/2˝ unionStem length6˝-36˝ – 600Bcapillary length5´-80´ – 600Aranges–320°F to 1200°F–200°C to 650°Ccase/ring materialStainless steel, aluminum, phenolcase/Bulb materialStainless steelcapillary material600A– 300 Series stainless steelwindowGlassGeneral industrial temperature applicationsincluding gases, liquids, and other proc-esses.All stainless steel construction.Rugged applications including gases, liquidsand other processes. Wide temperature rangesincluding remote monitoring.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

Pressure andTemperature Switches35SINGLE SETPOINT SINGLE SETPOINT EXPLOSION DUAL SETPOINT DUAL SETPOINT EXPLOSIONWATERTIGHT ENCLOSURES PROOF ENCLOSURES WATERTIGHT ENCLOSURES PROOF ENCLOSURESB-SERIESB-SERIES L-SERIES P-SERIESFEATURESFEATURESEnclosure:Explosion proof, NEMA 7/9, IP66Switch Function:Single setpoint, fixed deadband, SPDT (or)Single setpoint, fixed deadband, (2) SPDT(DPDT action)Wetted Materials:Stainless steel, Buna, Teflon ® or Viton ® (or)All-welded stainless steel (or)All-welded MonelRanges:Pressure: vac. thru 3000 psiTemperature: –40°F thru 750°FDifferential Pressure: 30 in.H 2 O diff. thru600 psidU.L. or CSA LISTED, ATEX and IECEx modelsfor Hazardous locations now available.Dual Seal Rating now availableFEATURESEnclosure:Watertight epoxy-coated aluminumNEMA 4, 4X, IP66Switch Function:Single setpoint, fixed deadband, SPDTcontacts (or)Single setpoint, fixed deadband,(2) SPDTcontacts (DPDT action) (or)Single setpoint, adjustable deadband, SPDTcontacts (or)Dual setpoint, fixed deadband, (2) SPDTcontacts, (DPDT action)Wetted Materials:Stainless steel and Buna, Teflon ® or Viton ®(or)All-welded stainless steel (or)All-welded MonelRanges:Pressure: vac. thru 3000 psiTemperature: –40°F thru 750°FDifferential Pressure: 30 in.H 2 O diff. thru400 psidU.L. and CSA LISTEDFEATURESEnclosure:Watertight epoxy-coated aluminum explosion-proofNEMA 7/9, IP66Switch Function:Single setpoint, fixed deadband, SPDTcontacts (or)Single setpoint, fixed deadband (2) SPDTcontacts (DPDT action) (or)Single setpoint, adjustable deadband,SPDT contacts (or)Dual setpoint, fixed deadband (2) SPDTcontacts, (DPDT action)Wetted Materials:Stainless steel and Buna,Teflon ® or Viton ®(or)All-welded stainless steel (or)All-welded MonelRanges:Pressure: vac. thru 3000 psiTemperature: –40°F thru 750°FDifferential Pressure: 30 in.H 2 O diff. thru400 psidU.L. or CSA LISTEDDual Seal Rating now availableEnclosure:Watertight epoxy-coated aluminum NEMA4, 4X, IP66Switch Function:Single setpoint, fixed deadband, SPDT(or)Single setpoint, fixed deadband, (2) SPDT(DPDT action)Wetted Materials:Stainless steel and Buna,*Teflon ® or Viton ®(or)All-welded stainless steel (or)All-welded MonelRanges:Pressure: vac. thru 3000 psiTemperature: –40°F thru 750°FDifferential Pressure: 30 in.H 2 O diff. thru600 psidH-Series Pressure: 1000 – 7500 psiU.L. and CSA LISTED*Registered trademark of E. I. DuPontLOOK FOR THESE MARKS ON OUR PRODUCTSFMLOOK FOR THESE MARKS ON OUR PRODUCTSFMLOOK FOR THESE MARKS ON OUR PRODUCTSFMLOOK FOR THESE MARKS ON OUR PRODUCTSGeneral purpose switches for most industrialand process applications. Models areavailable for steam and fuel pressure-limitcontrols on boilers and burners. Ideal forcompressors, turbines, filters, blowers, etc.Ashcroft 700 series has been developedfor most applications found in processplants U.L. or CSA LISTED.All models have similar performancecharacteristics to the popular Ashcroft B400Series switch line, which has been usedthroughout the world’s plants and mills forover 25 years. They feature rugged, reliablediaphragm-sealed piston actuators,snap-acting contacts and all-popular wettedmaterials and process connections. DualSeal Rating models available. Optional hermeticallysealed contacts, Monel or fire-safeactuators and scores of options allow youto choose a model for any application.Easy-to-use L-Series switches are specificallysuited for the OEM seeking morefeatures in a snap-acting switch. Single ordual setpoints and fixed or adjustable deadbandmodels with many wetted materialsand electrical ratings are offered. This snapactingswitch also replaces older mercurymodels and is cost effective.L-Series switches are ideal for blowers,generators, scrubbers, precipitators, compressorsand turbines.More varieties and more features areavailable in the highly reliable P-Seriesswitch which is especially suited for processand refinery applications. Dual chamberdesign allows setpoint changes to be madesafely, even with power connected. Featuresinclude NEMA 4X/ NEMA 7/9 enclosure,with single or dual setpoints, fixed oradjustable deadbands, with many wettedmaterials and electrical ratings. Dual SealRating models available. Optional, all-weldedstainless steel or Monel actuators are idealfor applications requiring NACE or fire-safeconformance. Optional UL listed, hermeticallysealed switch contacts improve safetyand reliability.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

Pressure andTemperature Switches36WATERTIGHT STAINLESS COMPACT EXPLOSION MINIATURE PRESSURE ELECTRONIC PRESSURESTEEL ENCLOSURES PROOF PRESSURE SWITCHES SWITCHESG-SERIES F-SERIES A-SERIES N-SERIESFEATURESEnclosure:Watertight 316 stainless steel NEMA 4, 4X,IP65FEATURESEnclosure (Body):Explosion-proof, anodized aluminumNEMA 7/9, IP66Switch Function:Single setpoint, field-adjustable fixed deadband,SPDT contacts (or)Single setpoint, field-adjustable fixed deadband,(2) SPDT contacts (DPDT action)Wetted Materials:316 stainless steel pressure connection andchoice of:Buna N, Teflon ® or Viton ® diaphragm andO-ring (or)All-welded 316 stainless steel diaphragmRanges:Pressure: vac. thru 4000 psiU.L. and CSA LISTEDFEATURESFEATURESSwitch Function:Single setpoint, fixed deadband, SPDTcontacts (or)Single setpoint, fixed deadband (2) SPDTcontacts (DPDT action) (or)Single setpoint, adjustable deadband,SPDT contacts (or)Dual setpoint, fixed deadband (2) SPDTcontacts (DPDT action)Wetted Materials:Stainless steel and Buna, Teflon ® or Viton ®(or)All-welded stainless steel (or)All-welded MonelRanges:Pressure: vac. thru 3000 psiTemperature: –40°F thru 750°FDifferential Pressure: 30 in.H 2 O diff. thru400 psidU.L. and CSA LISTEDLOOK FOR THESE MARKS ON OUR PRODUCTSEnclosure:NEMA 4X watertight or NEMA 7/9explosion proof, IP66Switch Function:Single setpoint, fixed deadband, factory setSPDT contacts (or)Single setpoint, fixed deadband, fieldadjustableSPDT contactsWetted Material:Brass(Buna N, Viton ® or Teflon ® actuator)Stainless steelRanges:Vac thru 2000 psi.U.L. and CSA LISTEDLOOK FOR THESE MARKS ON OUR PRODUCTSEnclosure:NEMA 4X watertight or NEMA 7/9explosion proof, IP66Switch Function:Single setpoint with adjustable deadbandWetted Material:Stainless steelRanges:60 thru 20,000 psi. Deadbands as low as0.1% of range.Optional process and setpoint indicationand 4-20mA transmitter ouput nowavailable.LOOK FOR THESE MARKS ON OUR PRODUCTS(Stainless Steel Enclosure)The stainless steel enclosure offersgreater corrosion protection for this highperformanceswitch in breweries, dairies,chemical and petrochemical plants, offshorerigs and pulp and paper mills. Our standarddiaphragm-sealed piston actuators and avariety of wetted materials are available inthese pressure, temperature and differentialpressure switches.Compact size facilitates mounting inpanels and other installations where spaceis a premium.Standard hermetically sealed switchelement and sealed conduit connectioneliminate the possibility of condensationentering the enclosure from the conduit.Standard 1 / 2 NPTF pressure connectionmakes retrofit on existing installationsquick and easy.You should consider Ashcroft A-Seriespressure switches for use on heavyvehicles, engines and compressors, electronicsprocessing and medical equipment,food and beverage processing equipment,garbage compactors, machine tools, or anyequipment where space is a consideration.This series is especially suitable for OEMconfiguration.The Ashcroft N-Series electronic pressureswitch combines the popular K-Series polysiliconthin film pressure transducer sensorand rugged, epoxy-coated enclosures. Theresult is a highly reliable pressure switchthat is ideal for high cycle, high pressure,or difficult deadband applications.Typical applications include: machinetools, injection molding machines, presses,pumps, hydraulic systems, turbines, andcompressors.Consult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

37Pressure andTemperature SwitchesSTANDARD DIFFERENTIAL ATEX APPROVAL U.L. LISTED STEAM U.L. LISTED PRESSUREPRESSURE SWITCH FOR HAZARDOUS LOCATONS LIMIT CONTROL LIMIT CONTROLSmall size and high overpressure capabilitymake our differential pressure switchideal for most process and industrial applications.Minimum static working pressuresof 500 psi allow use on the most difficultfilter applications.We use a unique combination of diaphragm-sealedpiston actuators to get ourhigh static pressure performance in12 ranges.For inches of water ranges, we use a largediaphragm for sensitivity which results inlower, more conventional working pressure.Consult the factory for application assistanceon differential pressure switch selection.ATEX is a European designation that dealswith standards for equipment and protectivesystems intended for use in potentiallyexplosive atmospheres. This approval isrequired for switches intended for use inhazardous locations, especially important toOEMs who export to Europe and contractorsspecifying or purchasing products forEuropean applications.XCN option adds special features toAshcroft 700-Series switch enclosures thatmeet the requirements for the highest levelsof security and danger, such as:• Special locking device requiring an Allenwrench to remove cover• Special vents that blow out should the diaphragmrupture, thus preventing pressurebuild-up in the enclosure• Special conduit plug requiring an Allenwrench for removal• Available on pressure, temperature andd/p models• Meets explosion class Ex d IIC T6• IECEx models available• Dual Seal Rating models availableThe Ashcroft steam-limit control switchis designed for use on boilers equippedwith electrically operated burners. The limitcontrol is an adjustable pressure-operatedswitch set to stop burner operation when therecommended safe boiler working pressureis exceeded.We recommend a stainless steel diaphragmfor steam service. A pigtail siphon shouldalso be used to reduce the possibility of hightemperature affecting switch performance.This listing is available for setpoints up to300 psi.LOOK FOR THIS MARKON OUR PRODUCTSThe Ashcroft medium-pressure gas andoil limit control switch is designed for usewith air, LP gas, natural gas, #1 and #2fuel oil and #6 oil preheated to 240 ° F. Thislimit control is an adjustable pressureoperatedswitch with a secondary chamberto prevent fuel from entering the switchenclosure in the unlikely event that the diaphragmdevelops a leak. The control shutsdown a fuel pump in high or low pressureconditions.LOOK FOR THIS MARKON OUR PRODUCTSLOOK FOR THIS MARKON OUR PRODUCTSConsult factory for guidance in product selection.Phone 203-378-8281, visit our web sitewww.ashcroft.com or email: info@ashcroft.com.

A PROCESS REFRACTOMETERFOR CONCENTRATIONMEASUREMENT OF LIQUIDSK-PATENTS PROCESS REFRACTOMETER PR-23-GPSB:PR-23-GP/1

TYPICAL APPLICATIONSCHEMICALSAcetic acid, Acrylate, Amine oxide, Amino acid, Ammoniumfluoride, Ammonium hydroxide, Ammonium nitrate, Ammoniumsulphate, Caustic soda, Cellulose derivates, Citric acid, Copperchloride, Chromium trioxide (or Chromic acid), Ethylene glycol,Formaldehyde, Formic acid, Glycerol, Hydrogen peroxide, Ironchloride, Lactic acid, Lubricating oils, Nickel chloride, Nitricacid, Oleum, Polyamides, Polycarbonates, Polyethylene, Resins,Sodium bicarbonate, Sodium dichromate, Sodium gluconate,Sodium hydroxide, Styrenes, Sulphuric acid, Urea, etc.PLASTICS AND FIBERSAcetate, Acrylics, Adipic acid, Caprolactam, Cyclohexanol,Cyclohexanon, Dimethylterephthalate, Dimethylformamide,Fiberglass, Hexamethylene diamine, Nylon salt, Polyamides,Polyesters, Rayon, Spandex, Vinyls. Finishing, coating anddyeing mediums of textiles.PULP AND PAPER INDUSTRYAlum, Black liquor, CMC, Latex, Sizing chemicals and binders,Starch, PVA, Retention chemicals.SALTS AND SODIUM COMPOUNDSBrine, Glauber's salt, Sodium carbonate, Sodium chloride,Sodium sulfate, Sodium sulfite, etc.SOAP AND DETERGENTSFatty acids, Fatty alcohols, Caustic potash, Caustic soda,Glycerol, Salt, Soda ash, Sodium bicarbonateSTARCH SWEETENERSFructose, high fructose corn syrup, sorbitol, dextrose, glucose,xylose, maltose, mannitol, lactitol, aspartame, flavors.Supersaturation and seeding point control of fructose anddextrose syrups, cooling crystallizer, precrystallizer, maincrystallizer.SUGARSucrose, affination, extraction, press water, thick juice, thinjuice, vacuum pan, molasses, mother liquor. Supersaturationand seeding point control, cooling crystallizer, precrystallizer,main crystallizer.K-PATENTS PROCESS REFRACTOMETER PR-23-GP

INSTALLATIONMEDIUM AND LARGEPIPESPIPES 2" OR SMALLERVESSELSDUALCONNECTIVITYK-Patents Process Refractometer PR-23-GPsensor is factory calibrated to measurerefractive index n Dand temperature T instandard units. Each sensor has identicalcalib ration n D=1.32...1.53 (cor re spondingto 0-100 Brix). One or two sensors can beconnected to one Indicating transmitter.Because the PR-23 sensors have identicalcalibration, and each sensor gives RefractiveIndex n Dand temperature as output, allsensors can be freely inter changed withoutany inconvenience of optical calibration orparameter changes.The non-linear conversion from refractiveindex to concentration units and alsotemperature compensation are based onstandard tables. They are programmedinside the transmitter independently ofthe sensor.K-Patents' manufacturing process is ISO9001 certified. K-Patents also sup ports theverification within the user's own qualitysystem.Each sensor is provided with a calibrationcertificate comparing a set of standardliquids to the actual sensor output.Therefore, the calibration and accuracy canbe easily verified on-site with the certifiedrefractive index liquids and K-Patentsdocumented verification procedure.

DIGITAL MEASUREMENTPRINCIPLELightsourcePrismOpticalimageOPERATIONK-Patents Process Refractometer PR-23-GP provides truly accurate means formeasuring liquid concentrations andBrix in various process applications.The K-Patents PR-23-GP determinesthe concentration of dissolved solids bymaking an optical measurement of asolution’s refractive index.Light sourceSolutionPrismReflected lightRefracted lightCriticalangleThe light source sends light against theinterface between a prism and the processsolution, where the rays meet the surfaceat different angles.Depending on the angle, some rays aretotally reflected. And, some rays are onlypartially reflected, most of the light isrefracted into the process solution.Thus an optical image with a dark sectorand a light sector is created.ProcessmediumThe angle corresponding to the shadowline is called the Critical Angle of TotalReflection. The Critical Angle is a functionof the refractive index and thereforethe con cen tration of the solution.Critical angleA digital CCD-camera detects theoptical image and the shadow line.The camera transforms the opticalimage point-by-point to an electricalsignal. The exact shadow line positionis located and the refractive index n Dis determined.A built-in temperature sensor measuresthe temperature T on the interfaceof the process liquid. The indicatingtransmitter converts the refractive indexn Dand temperature T to concentrationunits.The diagnostics program ensures thatthe measurement is reliable.The measurement accuracy is notinfluenced by particles, bubbles,sugar crystals, seeds, fibres, colour ortemperature changes in the processmedium. The K-Patents PR-23-GP doesnot require any recalibration or regularmaintenance.DATA LOGGINGVIA ETHERNETK-Patents PR-23-GP includes an Ethernetbased communications solution whichallows connection to computer networks(LAN) and to the Internet. Real-timemeasurement data and diagnosticinformation may be obtained throughthis interface, and this makes it alsoa valuable service tool for parameterchanges and software updates.Only a cross-over cable and dataacquisition software are needed forcollecting the data from a PR-23refractometer. The communication isbuilt on standard protocols (UDP/IP) andK-Patents offers ready-to-install softwarefor data acquisition.The K-Patents data acquisition softwareis expandable in case the user wantsto modify the program. The programis written in Java and thus systemindependent. It can be tailored to almostany computing environment.

DESIGNAir cooling finsProcessor cardThermal conductorThermal isolationCCD-cameraLight sourceCORE-OpticsAll measuring components (lightsource, prism, temperature sensorand CCD-camera) are in one solidCORE-optics module.PTFE PrismgasketThe patented CORE-optics is mechanicallyisolated from the influenceof external forces and vibrations.The CORE-optics contains no mechanicaladjustments.(US Patent No. 6067151)PrismTemperature sensor

SPECIFICATIONSSensor PR-23-GP with Sandvik clampSensor PR-23-GP with ANSI/DIN/JIS flangeIndicating transmitter DTRRefractive Index range:Accuracy:Speed of response:Standard: Full range, n D= 1.3200...1.5300 (corresponds to 0...100 % b.w.)Refractive index n D±0.0002 (corresponds typically to ± 0.1% by weight)Repeatability n D±0.0001 (corresponds typically to ±0.05% by weight)1 s undamped, damping time selectable up to 5 minCalibration: With Cargille standard R.I. liquids over full range of n D1.3200...1.5300CORE-Optics:Digital measurement:Light source:No mechanical adjustments (US Patent No. US6067151)3648 pixel CCD elementLight emitting diode (LED), 589 nm wavelength, sodium D-lineTemperature sensor: Built-in Pt-1000, linearization according to IEC 751Temperature compensation:Instrument verification:Ambient temperature:SENSOR PR-23-GP:Process connection:Process pressure:Process temperature:Process wetted parts, standard:Sensor protection class:Sensor weight:INDICATING TRANSMITTER DTR:Display:Keypad:Current output:Ethernet connection:Power:Alarms/Wash relays:Sensor connectivity:Transmitter protection class:Indicating transmitter weight:INTERCONNECTING CABLE:Interconnecting cable length:OPTIONS:Automatic, digital compensationAccording to ISO 9000 quality system: with standard R.I. liquids andTransmitter's menu guided procedureSensor: max. 45°C (113°F), min. -20°C (-4°F)Indicating transmitter: max. 50°C (122°F), min. 0°C (32°F)Sandvik L clamp 88 mm/DIN-flange 2656, PN40 DN80/ANSI-flange150 lbs, 3 inch/JIS-flange 10k 80A/Line sizes less than 2" via Pipe flowcellup to 25 bar (350 psi)-20°C...150°C (-4°F...302°F)AISI 316L stainless steel, prism spinel, prism gaskets PTFE (teflon)IP67, Nema 4XSandvik clamp 3.8 kg (8.4 lbs), Flange DIN/ANSI/JIS 6.6 kg (14.1 lbs)320x240 pixel graphical LCD with LED backlight18 membrane keysTwo independent current outputs, 4-20 mA, max. load 1000 Ohm, galvanicisolation 1500 VDC or AC (peak), hold function during prism wash10/100 Mbit/s, data acquisition over UDP/IP Protocol with K-PatentsPR-11111 data logging softwareAC input 100-240 VAC/50-60 Hz, optional 24 VDC, 30 VATwo built-in signal relays, max. 250 V/3 AOne or two sensors can be connected to the DTR. Sensors independent ofeach other: own parameter sets and usable in different applications. Twocurrent outputs configurable independently to indicate process concentrationor temperature of either sensor.Enclosure IP66, Nema 4X4.5 kg (10 lbs)IEC 61158-2 compliant two-wire cableStandard 10 m (33 ft), max. 200 m (660 ft)Stainless steel sensor housing, prism wash, intrinsic safety and hazardousarea approvals, cable fittings to the indicating transmitter: European cableglands M20x1.5 or US conduit hubsK-PATENTS OYP.O. BOX 77ELANNONTIE 5FI-01511 VANTAA, FINLANDPHONE: INT.+358-207-291 570FAX: INT.+358-207-291 577info@kpatents.comWWW.KPATENTS.COMORDERING INFORMATION:K-PATENTS, INC.1804 CENTRE POINT CIRCLE, SUITE 106NAPERVILLE, IL 60563U.S.A.PHONE: (630) 955 1545FAX: (630) 955 1585info@kpatents-usa.comWWW.KPATENTS.COM- Sensor type and process connection- Desired scale- Properties of process solution- Process temperature range- Process pipe size- Process flow rate- Supply voltage and frequency- Options and accessoriesWe reserve right to technical alterations.Done Information Oy / Keili

SteamPAKPre-Engineered Boiler Control SystemsIt doesn’t get any easier than this.

MicroMod Automation’sSteamPAK series of boiler controlpackages is specifically designed to make it easyfor your personnel to bring your boilers back todesign efficiency and keep them there, saving fuel,electricity and maintenance costs. And, SteamPAKsystems work in conjunction with a building automationsystem, enhancing its overall performance.Pre-engineered. Pre-configuredSteamPAK controls come ready-to-use, with preloadedcontrol strategies that have been provenover many years in many installations. A singlemodel number gives you everything you need.Easy to install and commissionEvery SteamPAK package comes with dedicatedinstallation & startup instructions that describeexactly how to connect the field instruments anduse the boiler-specific displays to start up yourboiler. And SteamPAK is modular, so you canbring on one boiler at a time, whenever yourschedule and budget permits.Easy to operateYour operators will have no problem using aSteamPAK system. Our bright, easy-to-readdisplays were designed by application engineerswith years of boiler operating experience. Theyknow what it takes to run a boiler.Your panel or ours.If you don’t have a panel to mount the system, wecan provide a self-contained system to hang on thewall, ready to connect and run.Factory know-howMicroMod knows boilers. When you buy aSteamPAK system you have years of expertiseworking for you. Our application engineers areready to assist you and our field personnel withreal boiler experience, not just product knowledge.Positioned for the futureWith state-of-the-art technology and opencommunications, SteamPAK systems provide thesecurity and integrity of dedicated controllers withthe architecture, operations and informationcapability of a distributed control system.Rapid PaybackA new control strategy and updated controls cansave you as much as 5% on your fuel consumption,and reduce the electricity you use to run the boiler.In many cases, the payback period has proven tobe less than 12 months.

Solutions for every boilerNo matter what size, whether steam or hot water, there’s a SteamPAK for your needs:BoilerPAKFor jackshaft boilers with single-point positioningof fuel and air. Includes interface to new or existingburner management system.TrimPAKFor single- or dual-fuel boilers, provides parallel positioningof fuel and air with O2 trim. An easy way toimprove on jackshaft controls for greater efficiencyand safety. Each boiler is continually adjusted foroptimum fuel consumption at all times, like havinga 24-hour combustion test. Using a Variable SpeedDrive for air trim instead of breaking mechanicallinkages means lower installation costs.MeterPAKFully metered control with cross-limits for largerboilers. Includes Boiler Master/Fuel Master controllerand O2/Air Master controller with fuel flow totalizersand interface to BMS.PlantPAKPlant master controller with automatic gain controlfor multiple boilers. Brings boilers online as andwhen required for maximum efficiency.DrumPAK1, 2 or 3-element drum level control provideconsistent steam supply, reduce maintenance topumps and refractory, and minimize losses due toboiler outages.BurnerPAKBurner Management Systems using the samesoftware and hardware components as the rest ofthe SteamPAK family, for ease of operationand support.The SteamPAK family also includes pre-configured,pre-engineered controllers for Dearator Level& Pressure, Condensate Tank and Makeup Water,and Feedwater Pressure.Use SteamPAK as standalone controls or in combinationwith our ViewPAK PC software for operation,trending, alarms and reports.

GESTRASteam Traps and Steam Trap TestingFor all applications

The GESTRA Steam Trap RangeWhat are steam traps?To be able to operate a plant over a long periodwith an optimum efficiency the choice of the correctvalves is of vital im portance.Amongst these valves are steam traps which havean important role to play. Steam must be trappedwithin heating equipment until it has surrenderedall heat energy, at which point the condensatethereby formed must be imme diately dis charged.The optimum efficiency of a steam heated plant isdependent upon the performance of steam traps.One type of steam trap cannot be equally well suitedfor the various applications and requirements,therefore GESTRA offers a com prehensive steamtrap range develop ed and refined on practicalappli ca tions over the years. The choice of thesteam trap type depends, of course, on the plantcondition. We are willingly pre pared to assist youin selecting the most economic solution for yourparti cular application.What are the advantages of GESTRA steam traps?◗ Easy maintenance – our traps can be checked, cleaned and repaired without being removed fromthe pipework◗ Interchangeable – our various trap types have standardized face-to-face dimen sions, sizes and endconnections and are therefore interchangeable without any modification to the pipe layout.◗ Tight shut-off, without loss of live steam.◗ Automatic air-venting.◗ Unaffected by dirt.◗ Production tested – besides the legally required tests (e.g. hydraulic test) our trap regulators aretested under operating conditions (steam, condensate).◗ Complies with recognized standards – our traps meet the relevant DIN stand ards and regulationsand are in accord ance with the AD bulletins (AD – Arbeits ge mein schaft Druckbehälter = Germanpres sure vessel regulations authority) with regard to choice of material, pres sure and temperatureratings. On request test certificates to EN 10204.The three different steam trap typesBKThe BK is a thermostatic steam trap with Duostainless (bimetallic) regulator. Advantage: particularlyrobust.MKThe MK is a thermostatic steam trap withmem brane regulator. Advantage: very sensitiveresponse characteristic.UNAThe UNA is a float trap. Advantage: condensatedischarge at extreme and sudden condensateflowrate and pressure fluctuations.2

Steam Traps and Steam Trap TestingShort Guide to Steam Trap SelectionNot all steam trap types are equally suitable for a given application. Depending on theoperating conditions and service in question, one or more systems will be particularlywell suited.The following table contains 15 criteria for steam trap selection based on the operationof the plant and the specifi c requirements on the part of the plant owner.Criteria1. Operation withdifferent condensates2. Different modesof operation3. Operation withback pressure4. Sensitivity to dirt5. Air-venting6. Condensate dischargeat definite temperatures7. Frost resistance8. Condensate dischargewithout loss of live steam9. Resistance to waterhammer10. Non-return valve action11. Application in vacuum12. Installation in any position13. Easy of maintenance14. Service life of control unit15. Use with superheated steamCondensate from steamCondensate from compressed airCondensate, distillate from chemical productsContinuous operation: Constant formation ofcondensate; flowrate and pressure varyDiscontinuous operation: Intermittent formation ofcondensate; flowrate and pressure vary stronglyAny operation: Heat exchanger may becontrolled on the steam sideUp to approx. 30% of upstream pressureFrom 30 % to 60 % of upstream pressureMore than 60 % of upstream pressureHighly contaminated condensateAutomaticCondensate temperaturenearly boiling temperatureCondensate undercooling approx. 30 K(required)Condensate undercooling adjustableIntermittent condensate formationReduced condensate formation (< 10 kg/h)Continuous condensate formation (> 10 kg/h)Steam trap typesTrap type BKwith bimetallicregulator1––223**13*3*112*1*2*11111131111Trap type MKwith membraneregulator1––112111112**1**–11111*1*21123Ball float trap typeUNA with Duplexcontrol1––111111111––1*1113*–*1–*113*Ball float trap typeUNA with Simplexcontrol11113*3*11113*1––3*1113*–*1–*111Ratings:1 = Excellent2 = Good3 = Fair or conditional– = Not recommended, unsuitablePlease noteFor “cold” condensates or condensates with a saturationcurve deviating from that of water only floattraps featuring Simplex control (without thermalventing) can be used.* e.g. air venting difficulties* Air venting difficulties** With partial load (reduced differential pressure)flowrate possibly not sufficient* Adjustment may be necessary* Adjustment may be necessary* Manual air-ventingThis may apply to small heat exchangers(e.g. laboratory equipment)* Adjustment may be necessary** Might require special membrane regulator* with U-type regulator or through adjustment** with U-type capsule* Adjustment causes a reduction in flowrate!If possible, use steam trap with UBK* Only ensured with V-type design* Built-in non-return valve = 1* Built-in non-return valve = 1* UNA 1.. is convertible* UNA 1.. as for MK, UNA 2.. not recommendedw w w . g e s t r a . d e3

Duo Steam Traps BKThermostatic steam traps with Duo stainlesssteel (bimetallic) regulatorPressure ratings up to PN 630.For roughest operating conditions. Unexcelledservice life.Operating principle resulting in a sturdy designunaffected by water hammer and frost.May also be used as air vents.OperationOpening and closing are controlled by the temperaturesensor of Duo stainless steel plates and thestage nozzle operating together. During start-up ofthe plant and in the presence of cold condensateand air the Duo stainless steel plates are flat. Theservice pressure acts in the opening direction, thevalve is completely open.With rising condensate temperature the plates deflectand draw the stage nozzle towards the closedposition (a thermostatic process). The servicepressure and the pressure built up in the stagenozzlechamber by flashing produce an oppositeforce (a thermodynamic process). The orifice areais determined by the prevailing state of equilibriumbetween the temperature-dependent closing forceand the pressure-related opening force.Immediately below saturation temperature (boilingtemperature) the plates are deflected to such anextent that the stage nozzle is almost closed. Asa consequence the pressure in the stage-nozzlechamber decreases and breaks down as theflashing across the stage nozzle then closes.The deflection of the Duo stainless steel platescreated by the temperature is not sufficient toproduce, over the complete pressure range, theforce required to count eract the force acting on thestage nozzle in the opening direction. The platesare therefore arranged in a stack which acts as aspring having a characteristic that adapts itself tothe force acting on the stage nozzle varying withthe service pressure. Thermostatic and spring characteristicsare balanced so that the opening andclosing temperatures are always just a few degreesbelow saturation temperature.4

◗◗Steam Traps and Steam Trap TestingRhombus-shaped cover ◗secured with only two bolts, whichare easy to insert and easy to use inrestricted spacesTemperature feeler ofDuo stainless steel plates ◗Thermostatic control.Corrosion-resistant throughout,fatigue-free, not subject to ageingThermovit regulator ◗Light and compact regulator unit, replaceablewithout removing body from pipeline.Withstands waterhammer and freezing.Easy maintenanceStage nozzle ◗Thermodynamic control. Wear resistant.Freely mounted for non-return valve actionLarge-surface strainer ◗Recessed flat gasket forsuperior sealingMetal base bushingw w w . g e s t r a . d e5

BK Types and ConnectionsBK 45, BK 46BK 15BK 27 NThe BK traps at a glanceTypeMaterialMax. differentialpressurebar (psi)Connections, DNFlanged Screwed Socket-weld Butt-weldBK 45BK 15BK 46BK 37BK 27 NBK 28BK 29BK 212-F91BK 37-ASTMBK 28-ASTMBK 29-ASTMBK 212-ASTM1.04601.04601.54151.54151.54151.54151.73351.7383/1.4903A182-F-12A182-F-12A182-F-12A182-F-2222 (320)22 (320)32 (465)45 (650)45 (650)85 (1230)110 (1600)250 (3625)45 (650)85 (1230)110 (1600)250 (3625)15–25 mm ( 1 /2"–1")40–50 mm (1 1 /2"–2")15–25 mm ( 1 /2"–1")15–25 mm ( 1 /2"–1")40–50 mm (1 1 /2"–2")15–25 mm ( 1 /2"–1")15–25 mm ( 1 /2"–1")15–25 mm ( 1 /2"–1")15–25 mm ( 1 /2"–1")15–25 mm ( 1 /2"–1")15–25 mm ( 1 /2"–1")15–25 mm ( 1 /2"–1")1/2"–1"1 1 /2"–2"1/2"–1"1 1 /2"–2"1/2"–1"1/2"–1"1 1 /2"–2"1/2"–1"1/2"–1"1/2"–1"1/2"–1"1/2"–1"1/2"–1"1/2"–1"15–25 mm ( 1 /2"–1")40–50 mm (1 1 /2"–2")15–25 mm ( 1 /2"–1")15–25 mm ( 1 /2"–1")40–50 mm (1 1 /2"–2")15–25 mm ( 1 /2"–1")15–25 mm ( 1 /2"–1")15–25 mm ( 1 /2"–1")15–25 mm ( 1 /2"–1")15–25 mm ( 1 /2"–1")15–25 mm ( 1 /2"–1")15–25 mm ( 1 /2"–1")6

Steam Traps and Steam Trap TestingBK 37, BK 28, BK 29BK 212-ASTMFlanged endsSocket-weld endsButt-weld endsScrewed socketsSteam trap BK usedon autoclaves in aninsulating block worksas a thermostatic air ventw w w . g e s t r a . d e 7

Steam Traps MKThermostatic steam traps with mem braneregulator. Pressure ratings up to PN 40. Unexcelledregulating accuracy due to thermostaticcapsule.May also be used for thermal air-venting.With Tandem seat (double sealing) for lowcondensate flow rates. For larger conden sateflowrates with single seat.The main feature of the MK traps is an unusuallysensitive response. They are particularly suited forthe drainage of such heat exchangers that wouldappreciably be affected in their operation by eventhe slightest banking-up of condensate. The operationof the trap is neither influenced by its positionof installation nor by upstream or back pressure.The thermostatic capsule and all other internals aremade of corrosion-resistant materials. The membraneof Hastelloy ® is completely corrosion-resistanteven with acid condensate and condensate containingchlorides.Two different designs of the thermostatic capsuleare available:standard capsule “N” for instantaneous condensatedischarge without any banking-up. Openingtemperature approximately 10 K (degC) belowsaturation tempera ture.undercooling capsule “U” for additional energysavings (utilization of a certain amount of sensibleheat by banking-up of condensate, de creasingthe amount of flash steam). Opening temperatureapproximately 30 K (degC) below saturationtemperature. The integral non-return valve withhollow cone and reduced mass protects the cap-sule from waterhammer. The asbestos-free covergasket is maintenance-free. The large-surfacestrainer protects the trap from dirt ensuring longermaintenance intervals. For particularly aggressivecondensate and special hygienic requirements theMK 45 A is available made completely of stainlesssteel.Operation Membrane regulatorOpening:The capsule of the membrane regulator is filledwith a liquid having an evaporation temperaturewhich is just a few degrees below the saturationtemperature of water. During shut-down or start-upof the plant, i.e. if cold condensate is present, theliquid filling is completely condensed. The pressurein the capsule is lower than the surrounding pressure(service pressure); the membrane with thevalve disc is pushed in the opening direction.Closing:With rising condensate temperature, the liquidfilling starts to evaporate.The pressure in the capsule rises; the membranewith the valve disc is moved in the closing direction.Just before the condensate has reachedits saturation temperature, the trap is closedcompletely.Tandem seatThe self-centering valve cone ensures steamtightclosure. With rising temperatures the additionalflat seat closes too and provides a furtherguarantee of tightness, even in the presence of dirtparticles. Moreover the pressure drop across theorifice area of the trap in two stages reduces wearand enhances the life of the trap.During plant operationSeat 1 closes (regulator is pushed in the closed position)Trap closedBoth seats are tightly shut off8

◗◗Steam Traps and Steam Trap TestingRhombus-shaped cover ◗secured with only two bolts, whichare easy to insert and easy to use inrestricted spacesThermostatic capsule ◗Regulator unit replaceable without removingbody from pipeline. Precise reaction toany change in temperature. Corrugatedmembrane of Hastelloy ® . High elasticity,long service lifeTandem seat ◗Double sealingNon-return valve with hollowcone and reduced mass ◗Quick closing in the eventof waterhammerLarge-surface strainer ◗Recessed flat gasket forsuperior sealingMetal base bushingw w w . g e s t r a . d e 9

MK Types and ConnectionsMK 45MK 45 AMK 35/2S (DN 25)MK 35/2S3 (DN 25)MK 25/2 (DN 40/50)MK 25/2S (DN 40/50)MK 35/2S DN 25 MK 35/2 S3 DN 25MK 45-1MK 45 A-1Flanged endsSocket-weld endsButt-weld endsScrewed socketsMK 45-2MK 45 A-2MK 25/2 DN 40/50MK 25/2S DN 40/50The GESTRA MK steam traps at a glanceTypeMaterialMax. differentialpressurebar (psi)Connections, DNFlanged Screwed Socket-weld Butt-weldMK 45-1MK 45-2MK 35/2SMK 35/2S3MK 25/2MK 25/2SMK 45 A-1MK 45 A-22 capsules3 capsules4 capsules9 capsules1.04601.04601.04601.04601.04601.04601.44041.440422 (320)22 (320)22 (320)22 (320)22 (320)22 (320)22 (320)22 (320)15–25 mm ( 1 /2"–1")15–25 mm ( 1 /2"–1")25 mm (1")25 mm (1")40, 50 mm (1 1 /2", 2")40,50 mm (1 1 /2", 2")15–25 mm ( 1 /2"–1")15–25 mm ( 1 /2"–1")1/2"–1"1/2"–1"1"1"1 1 /2"–2"1 1 /2"–2"1/2"–1"1/2"–1"1/2"–1"1/2"–1"1"1"1 1 /2"–2"1 1 /2"–2"1/2"–1"1/2"–1"15–25 mm ( 1 /2"–1")15–25 mm ( 1 /2"–1")25 mm (1")25 mm (1")15–25 mm ( 1 /2"–1")15–25 mm ( 1 /2"–1")10

Steam Traps and Steam Trap TestingGESTRA Duo Super steam traps TKfor very large condensate flowratesup to PN 25The traps with thermostatic pilot control usingthermostatic capsules are used for the dischargeof very large amounts of condensate. The regulatingcharacteristic and the control effect of thesetraps are similar to those of the membrane traps.If, for a special application, the trap must not closecompletely, a leak passage can be adjusted. It is,however, also possible to restrict the valve lift toobtain continuous operation.To guarantee a rapid response of the traps they areadjusted at the factory so that a leak passage ofapprox. 1–2% is obtained.The GESTRA TK traps at a glanceTypeMaterialMax. differentialpressurebar (psi)Connections, DNFlangedTK 23/24 DN 50TK 23TK 24EN-JL 10401.0619 (GP 240 GH)10 (145)14 (200)50, 65, 80, 100 mm (2", 2 1 /2", 3", 4")50, 65, 80, 100 mm (2", 2 1 /2", 3", 4")The compact and low-pressure GESTRA MK traps at a glanceThe compact and low-pressureGESTRA MK traps up to PN 40Max. differ- Connections, DNType Materialential pressurebar (psi) ScrewedSocket-weldMK 35/31MK 35/32MK 36/51MK 201.04601.0460A182 F304 (1.4301)EN-JM 1030 (0.8040)21 (305)21 (305)32 (465)4.5 (65)3/8", 1 /2"3/8", 1 /2"1/4", 3 /4"Inlet: threaded malewith union nut andthreaded nipple.3/8", 1 /2"3/8", 1 /2"MK 35/31MK 36/51Outlet: screwedBSP 1 /2", 3 /4"MK 20w w w . g e s t r a . d e 11

Ball Float Traps UNAPressure ratings up to PN 160For condensate discharge without bankingupeven with load and pressure fluctuationsBall fl oat traps are also suitable for the dischargeof cold condensates, distillates and condensatederived from chemical products. They operatewithout any banking-up even with considerableload and pressure fl uctuations and at any backpressure.Compared with other trap types, they are theleast affected by dirt. The traps are suppliedwith “Duplex” control (thermostatic bellows forautomatic air-venting), alternatively with “Simplex”control (without bellows) and hand vent valve. Thecontrol unit is easily accessible after removing thetrap cover, and can be changed as a complete unitwithout removing the trap from the line.The rolling ball valve produces very little frictionand can be operated with a minimum of force.This results in small, light traps but with largecapacities.UNA 14 PN 25, UNA 16 PN 40compact trap for small condensate flowrates.Design “h” for horizontal and design “v” for verticalpipework. A conversion of “h” design to “v” designor vice versa is possible by repositioning body andcontrol unit to suit the pipework layout.UNA 23 PN 16, UNA 25 PN 40,UNA 26 PN 40For large condensate flowrates. Design “h” forhorizontal and design “v” for vertical pipework.For particularly aggressive fluids or special hygienicrequirements the UNA 26 and UNA 15 are alsoavailable made completely of stainless steel.UNA 27h PN 63For differential pressures up to 45 bar. Installationin horizontal pipework.UNA 38 PN 100, UNA 39 PN 160Float trap controlled by the float, only for smallerflowrates.UNA 38, 80 max. orifice, PN 100UNA 39, 140 max. orifice, PN 160The trap operates with pilot control (with out auxiliarypower). It therefore dis charges large amountsof condensate at high pressures without requiring alarge trap body.UNA Special, PN 16–63Float trap without pilot control for very large condensateflowrates.OperationAir-venting when system is cold (start-up condition).Air-venting during operation (temperature lower thanstandard steam temperature).Discharge of boiling hot condensate (temperatureequals saturation temperature).12

Steam Traps and Steam Trap TestingBolted cover ◗Closed or sightglass cover(water-level indicator)Upper plug ◗Installation of manual vent valveor air balance possibleThermostatic bellows ◗for automatic air-venting(“Duplex” control). Without bellows(“Simplex” control) for cold fluidsControl unit ◗Easy maintenance after opening cover.Complete unit may be changed withoutremoving body from pipelineClosing unit (orifice) ◗A selection of orifice sizes for high andlow pressure applicationsDeflector ◗guarantees the deflection of thecondensate stream and reduces wearon the trap bodyRolling ball valve ◗Low frictionClosed ball float ◗Lower plug ◗Draining of trap or for installation oflifting leverw w w . g e s t r a . d e 13

UNA Types and ConnectionsUNA 1...vUNA 1...hUNA 2...vUNA 2...hUNA 27 h UNA 3814

Steam Traps and Steam Trap TestingUNA 39UNA SpecialUNA ball float traps at a glanceTypeMaterialMax. differentialpressurebar (psi)Connections, DNFlangedScrewedSocket-weldButt-weldUNA 14h / UNA 14vUNA 16h / UNA 16vUNA 16A h / UNA 16A vStainless steelUNA 23h / UNA 23vUNA 25h / UNA 25vUNA 26hUNA 26vUNA 26hStainless steelUNA 27UNA 38h / UNA 38vUNA 39UNA SpecialBody 1.0460 / Cover EN JS1049Body 1.0460 / Cover 1.0619Body 1.4404Cover 1.4308EN-JL1040EN-JS1049Body 1.0460Cover 1.06191.44081.5419Body 1.5415 / Cover 1.73571.7335EN-JL1040, 1.0619, 1.541913 (188)22 (320)22 (320)13 (188)32 (465)32 (465)32 (465)45 (650)80 (1160)140 (2030)16–45 (232–650)15–25 mm ( 1 /2"–1")15–25 mm ( 1 /2"–1")15–25 mm ( 1 /2"–1")15–50 mm ( 1 /2"–2")15–50 mm ( 1 /2"–2")15–50 mm ( 1 /2"–2")15–50 mm ( 1 /2"–2")25, 40, 50 mm (1", 1 1 /2", 2")15–50 mm ( 1 /2"–2")15, 25, 50 mm ( 1 /2", 1", 2")50–100 mm (2"–4")1/2"–1"1/2"–1"1/2"–1"1/2"–2"1/2"–2"1/2"–1"1/2"–2"1/2"–2"1", 1 1 /2", 2"1/2"–2"15–25 mm ( 1 /2"–1")15–50 mm ( 1 /2"–2")15–50 mm ( 1 /2"–2")25, 40, 50 mm (1", 1 1 /2", 2")15–50 mm ( 1 /2"–2")15, 25, 50 mm ( 1 /2", 1", 2")w w w . g e s t r a . d e 15

Steam Traps ECONOlineCompact, maintenance-free steam trap ofstainless steel for use with a universal swivelconnector.The main area of application is the drainage ofsteam lines and tracing systems.The functional unit is mounted to the universalconnector by mean of two hexagon screws (suppliedtogether with the connector). With connectorsalready installed in the plant, the existing screwscan be used.Your benefits at a glance• Mounting in any positione• Integrated gaskets for connector fitting• Rapid installation, thanks to 2-screwmounting• All functional units can be supplied witha universal connector as an option(separate component)Functional unit at anexisting universalconnectorUniversalconnector UCYThe ECONOline steam trap is available with threedifferent time-tested functional units:BK 36A/7Functional unit „thermostatic bimetallic“ withcorrosion-resistant Duo stainlesssteel regulator unaffected bywaterhammer, for automaticventing and drainage practicallywithout any banking-up.MK 36A/7Functional unit „thermostaticcapsule“ with corrosionresistantmembrane regulator5N1 that is unaffected by wa terhammer,for automatic ventingand drainage practically without any banking-up.DK 36A/7Functional unit „thermodynamic“for drainage practicallywithout any banking-up.The ECONOline steam traps at a glanceTypeMaterialMax. differentialpressure bar (psi)Connections, universal connector, size (DN)Screwed Socket-weld Butt-weldBK 36A/7MK 36A/7DK 36A/71.44081.44081.440829 (420)29 (420)29 (420)1/2"–1"1/2"–1"1/2"–1"1/2"–1"1/2"–1"1/2"–1"1/2"–1"1/2"–1"1/2"–1"16

Steam Traps and Steam Trap TestingOther Traps for Special ApplicationsCondensate drain valve AKPressure ratings up to PN 40Automatic drain valve for rapid condensate dischargeduring the start-up of steam plants and fordraining the remaining condensate at shut-down.The formation of a vacuum and possible frost damageare prevented. To avoid freezing of the AK,the drain line should be kept as short as possibleand the valve be included in the thermal insulation.The valve is controlled only by the pressure. It replacesa manually operated by-pass valve.Draining a steam line at start-uppressure). This pressure in the steam line is sufficientfor the steam trap to discharge the condensateinto the condensate-return line.At this pressure the AK 45 closes instantaneouslyand automatically. When the steam system is shutdown, the pressure in the steam line drops slowly.As soon as the pressure has dropped below 0.8bar, the AK 45 opens, discharges the remainingcondensate and prevents the formation of vacuum.At start-up of the steam line the pressure in theline is initally zero, although steam is already condensing.However, the condensate formed cannotbe discharged by the steam trap into the risingcondensate line, as there is not yet any differentialpressure available to lift the condensate. In thiscase, in the past a by-pass valve mounted at thelowest point of the system had to be openend byhand, so that the condensate could drain freely.As shown in the schematic representation, thedrain valve AK 45 ensures automatic condensatedischarge until the pressure in the steam line hasreached 0.8 bar (11.6 psi) (factory-set closingSteam ◗CondensatAK 45The AK condensate drain valve at a glanceMax. differ- Connections, DNType Materialential pressurebar (psi) FlangedAK 45 1.04600.8 (11.6) 15–25 mm ( 1 /2"–1")Screwed1/2"–1"w w w . g e s t r a . d e 17

Other Traps for Special ApplicationsSteam trap UBK 46Pressure rating PN 40The UBK 46 is a special version of the BK range oftraps designed to save energy by holding back thecondensate until it has cooled down to the adjustabledischarge temperature, thus permitting theutiliza tion of the sensible heat of the condensateand avoiding flash steam. The Duo stainless steelthermostat is corrosion-resistant and unaffected bywaterhammer. Installation in any position.With large-surface Y-type strainer:Main field of application: steam heated tracingsystems.The UBK trap at a glanceMax. differ- Connections, DNType Materialential pressurebar (psi) FlangedUBK 46 1.0460 32 (465)15–25 mm ( 1 /2"–1")Screwed1/2"–1"Socket-weld1/2"–1"SMK 22 Pressure rating PN 10The thermostatic steam trap features minimumstagnant area and a corrosion-resistant membraneregulator unaffected by waterhammer. Used fordischarging of condensate and air venting of steamin sterile and aseptic applications.The membrane regula tor features a self-centeringvalve cone that can move freely, thereby ensuringsteamtight shut-off unaffected by particulate matter.High sensitivi ty thanks to reduced dimensionsof the regulator (evaporation thermostat). Automaticair-venting and discharge of condensate withoutany banking-up within the rated pressure/ temperaturerange. The opening temperature is approx.5 K below the boiling point. All parts in contact withthe fluid are made of stainless steel and the bodygasket is of EPDM (O-ring) in accordance withthe regulations speci fied by the Food and DrugAdminis tra tion (FDA). The surface roughness Raof the wetted surfaces is ≤ 0.8 µm.The SMK trap at a glanceMax. differ- Connections, DNType Materialential pressurebar (psi) Butt-weld endsSMK 22 1.4435 6 (87)3/8", 1 /2", 3 /4", 1"ClampScrewed18

◗◗Steam Traps and Steam Trap TestingLiquid drainer for compressed-airand gas systems PN 25For continuous draining of gas and compressed-airsystems, float traps with “Simplex” control units(i.e. without thermostatic air vent) are used.To ensure perfect drainage, the air traps can be fittedwith a balance pipe which allows air in the trapbody to escape so that it cannot obstruct the flowof condensate into the trap. A balance pipe is notnecessary if the trap is installed directly below theequip ment to be drained and if the drain line runsvertically. In this instance the pipe leading to thetrap should be of sufficient size so that any air canescape by bubb ling through the condensate. All airtraps are equipped with a plug allowing a balanceline to be connected, and are fitted with a floatlifting lever to facilitate manual purging of the valvearea. UNA traps are fitted with a perbunan rubbervalve ball to provide tight closure; a stainless steelvalve ball may be specified for higher temperaturesand pres sures.In the case of very small conden sate flowratesthe tightness of the valve closure should be considered.UNA 14 PAir or gas line ◗Air-balance pipeCollectingpocket ◗with or without valve;valve spindle horizontalFloat trap for horizontalinstallationThe liquid drainer at a glanceMax. differential Connections, DNType Materialpressure bar (psi)(density 1 kg/dm 3 ) FlangedUNA 14 P, h+v EN-JL1040 16 (130)15, 20, 25 mm ( 1 /2"–1")Screwed1/2", 3 /4", 1"w w w . g e s t r a . d e 19

Steam Trap TestingVAPOSKOP VKSightglassPressure ratings up to PN 40The GESTRA VAPOSCOPE allows visual supervisionof flow conditions in pipelines. These doublesidedsightglasses can be used for checking heatexchangers and condensate systems, so thatdisturbances are immediately recognized and lossof production avoided.formed by the condensate in the VAPOSCOPE.Steam and gas pass over the condensate anddepress the con densate level. The following conditionscan be observed in the sightglass.OperationAs the specific gravity of gaseous media (steam) islower than that of liquids (conden sate), the steamwill pass over the condensate. This fact is usedin the VAPOSCOPE to distin guish between steamand conden sate. Condensate, steam and air aredirected by a rigid deflector through the water sealNormal service conditionLoss of live steamBanking-up of condensatePerfect operation of steam trap and heating surface.The deflector is im mersed in the water level.The formation of small bubbles or a slight turbulenceare effects that can be ignored.Steam or air passing through the VAPOSCOPEdepress the level of the condensate below thedeflector. The steam which is invisible fills thespace between deflector and water level. A mixtureof water and steam may lead to a strong formationof bubbles together with turbulence. Possible causesfor live steam loss: Contamination or failure ofsteam traps.The VAPOSCOPE is completely flooded. If theVAPOSCOPE is installed immediately downstreamof the heat exchanger it is to be expected that thecondensate is banking up into the heat exchanger.Possible causes for banking-up of condensate:Start-up of plant, heat exchanger operates withadditional undercooling, changed operating conditions(e.g. extremely high heat consumption),steam trap size not sufficient, blockage or failureof steam trap.20

Steam Traps and Steam Trap TestingTest set VKETest set for monitoring steam trapsPressure ratings up to PN 40Handheldtest unitRemote test unitNRA 1-3The test set VKE is used for monitoring steam trapsto detect the leakage of live steam and the banking-upof condensate. A separate test chamberfitted with measuring electrode is installed directlyupstream of the steam trap to be monitored. Theelectrode is then linked either to the remote testunit or to the handheld test unit.The VKE test system with test chamber can beused for steam traps of all types and makes.OperationThe electrode signals the states “condensate” or“steam” to the test unit NRA 1-3 (automatic remotemonitoring) or to the handheld test unit (measuringin situ). If the steam trap operates correctly, condensateflows around the electrode. In the case ofsteam losses across the trap, the condensateis displaced until the electrode is surrounded bysteam. The condition is indicated accordingly.The test unit NRA 1-3 has channels for up to 16steam traps. Each of the connected steam trapscan be monitored for live steam losses and banking-upof condensate. Through various modesand inclusion of the plant temperature, the limitvalues are adapted automatically and faults aredetected instantaneously. The maintenanceinterval is signalled on the front panel of the testunit, and a potential-free relay contact is usedfor signalling an alarm condition. The test unit issupplied in a case for wall mounting or a case forpanel mounting.The VKE 26 test chamber is used for reliablemonitoring of the installation for banking-up ofcondensate.VK and VKE at a glanceTypeMaterialConnections, DNFlanged Screwed Socket-weldVK 14VK 16VKE 16 (with test chamber)VKE 16 A (with test chamber)VKE 26 (with test chamber)EN-JL10401.04601.06191.45711.046015–50 mm ( 1 /2"–2")15–50 mm ( 1 /2"–2")15–50 mm ( 1 /2"–2")15–50 mm ( 1 /2"–2")1/2"–2"1/2"–2"3/8"1/2"–2"w w w . g e s t r a . d e 21

Steam Trap Testing UnitsVAPOPHONEultrasonic detector VKP 10TRAPtest VKP 40 / VKP 40ExThe portable ultrasonic detector is specially designedfor detecting steam loss through steam trapsand stop valves.Live steam leakage is detected by sound in theultrasonic range caused by flowing steam. Themechanical ultrasonic vibrations are detected bythe probe and converted into electric signals whichare amplified in the measuring instrument and indicatedon a meter.The VKP 10 must not be used in potentially explosiveareas. Degree of protection IP 41.Monitoring, recording and evalua tion systemTRAPtest VKP 40 (or VKP 40Ex) for checkingall makes and types of steam traps for steamlosses and banking-up of condensate.Faulty steam traps are a major source of waste ina steam distribution system. A trap that is blowinglive steam is the worst offender and the decreasedefficiency results in lost production.Systematically checking steam traps for loss oflive steam and consequent heat loss is thereforea matter of prime importance. This is easy to dowith all types and makes of steam traps by usingGESTRA’s steam trap monitoring, recording andevaluation system VKP 40 / VKP 40Ex, which detectsand assesses ultrasonic vibrations transmittedthrough the trap body by live steam flowingthrough the trap. The visual display of the terminalshows all signals received during the test in theform of a graph, clearly distinguishing between atrap working correctly and one passing even verysmall amounts of steam.As part of the test procedure, the temperatureprevailing at the steam trap is also recorded. Inconjunction with specified service pressures, thismakes it possible for the system to identify steamHand-held terminal VKPN 40Exfor use in potentially explosive areas◗ Approval BVS 04 ATEX E 149◗ CE 0158 Ex II 2G EEX ib IIC T4traps which are obstructed (causing the condensateto bank up).All test results obtained by the hand-held terminalcan be stored, evaluated and organized on the PC.The TRAPtest VKP 40 / VKP 40Ex consists of themeasuring transducer VKPS 40, the portable terminalVKPN 40 / VKPN 40Ex and the correspondingsoftware for data management by PC.It is well known that steam losses through trap failure,dirt in the steam trap, wrong use of traps orincorrectly installed equipment can easily wastethousands of euros a year. An optimized steamsystem is therefore essential and can even nowadayssave up to 30% of the energy capacity. Callus in for a full mechanical and electrical serviceinspection of your steam and condensate system –our team of engineers are on hand to keep yourinstallation working at peak efficiency, to maximiseyour maintenance budget and optimise the overallplant efficiency.22

Steam Traps and Steam Trap TestingFurther Valves Suitable for Condensate DischargeGK 11, 21BA 46ZK 29GK Super steam trapSteam trap with stage nozzle for dischargingvery large condensate flowrates. With integratedVAPOSCOPE for optimum trap adjustment.Regulating steam trap:Continuous blowdown valve BA 46Pressure ratings up to PN 40The valve can also be used as thermodynamicsteam trap with stage nozzle (without samplingvalve).Control valves ZK with radialstage nozzlePressure ratings up to PN 630The valve can also be used for injection-cooling,level and leak-off control, as well as for drainageduties.Innovations in Steam Trap TechnologyRHOMBUSlinewith new possibilitiesAvailable on request for the RHOMBUSline steamtraps BK 45, BK 46, MK 45 and UBK 46:◗ Integrated measuring probe for monitoringthe system for live steam losses and (in con -junction with a handheld test unit or test unitNRA 1-3). Without strainer.◗ Integrated temperature measurement (PT-100element with terminal box), for monitoringagainst banking-up. With strainer.BK 45 with integratedtemperature sensorw w w . g e s t r a . d e 23

Jamesbury®Valve Solutions

Jamesbury Valve SolutionsMetso’s Jamesbury ProductsEnhance Our Leadership PositionAround the GlobeTable of ContentsBall Valves Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Flanged Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Threaded-End Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Value-Line® Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Special Service Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Ball Valve Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15High-Performance Butterfly Valves Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Wafer-Sphere® Butterfly Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Special Service Butterfly Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21High-Performance Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Actuator Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Valve Monitoring and Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26“We qualify ourproducts withintense cryogenic,fire, temperatureand pressuretesting in ourengineering anddevelopmentlaboratories.”2

Jamesbury Valve SolutionsLegendary Reliability Leads To Lower CostsWhen it comes to valves, we know that your most important purchase considerationis reliability. The longer a valve performs as designed and without problems, thebetter. And we believe there are no other valve solutions on the market today thatcan outperform Jamesbury valves.How can we make such a boldstatement? It’s our technology. Innovativesealing designs that eliminate leaks. Seatmaterials that withstand extraordinaryextremes in temperature and pressure.Actuation that provides highest cycle life.All proven in thousands of applications andoffering benefits beyond anything offeredby our competition.These are the characteristics for whichJamesbury products have been known, forover 50 years. Today, these characteristicsand state-of-the-art networking capabilitiesare the foundation for a whole range of newsolutions designed to answer your growingdemands for lowest total cost.The right valve for the job.Metso offers a wide range of flanged ball valvepackages applicable for all types of processconditions.3

Jamesbury Valve SolutionsJamesbury Ball ValvesStanding The Test Of TimeAsk anyone which brand of ball valve continues to stand the test of time, and theanswer you will hear most often is Jamesbury ball valves. It’s not hard to see why.Look to us for all of your ball valve needs:• A wide range of application-appropriatevalves with proven, cost-saving features.• Xtreme® sealing technology that opens upa whole new range of applications for eachvalve – with performance and ratingsbeyond anything else you’ve ever seen.• Sophisticated automation capabilities thatare proven to exceed user requirements forcycle life and cost reduction.• Network-ready capability throughout theproduct line to cut installation andmaintenance costs.• OEM responsibility for packageperformance.4

Jamesbury Valve Solutions• Flexible lip design providesreliable bi-directional shut-off.• Many body, trim and seatoptions are available to handlea variety of applications anddemanding critical services.• ANSI Class 150 and 300 valvesare Fire-Tite® to the requirementsof ANSI/API 607 ISO 10497.• Available in 1/2" through 20"(DN 15-500) standard boreflanged ball valves and 1/2"through 24" (DN 15-600)full bore flanged ball valves,ANSI Class 150 and 300.• A variety of body configurationsfrom floating ball totrunnion-mounted designs.5

Jamesbury Valve SolutionsFlanged Ball ValvesSeries 7000 Standard Port AndSeries 9000 Full Port Flanged Ball ValvesSeries 7000 standard port and Series 9000 full port polymeric-seated flanged ball valves provide highflow capacity for isolation and control applications in industries ranging from chemical and petroleum, topower and pulp and paper. These valves offer long-lasting reliable shutoff, and are fire-tested to meet therequirements of ANSI/API-607, ISO 10497.Series 7000 Standard Port Ball ValvesPressure Maximum Body/TrimSizes Classes Temperature Materials 1 Bulletin1/2" – 10" (15 – 250DN) 150 500°F (260°C) Carbon Steel B107-1300 316SSAlloy 20MonelHastelloy CSeries 9000 Full Port Ball ValvesPressure Maximum Body/TrimSizes Classes Temperature Materials 1 Bulletin1/2" – 12" (15 – 300DN) 150 500°F (260°C) Carbon Steel B107-2300 316SSAlloy 20MonelHastelloy C1Consult factory for specific material availability.Monel is a registered trademark of Inco.Hastelloy is a registered trademark of Haynes International, Inc.6

Jamesbury Valve SolutionsThreaded-End Ball ValvesSeries 4000 Ball ValveSeries 4000 full and standard bore ball valves offer performance and versatility at an economical cost.Three end connections are available: threaded, socket-weld, and butt-weld. The Fire-Tite version isstandard. Valves are either CWP or ANSI rated, and can be specially prepared for oxygen or high-vacuumservice.Series 4000 Standard Port Ball ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials Bulletin1/2" – 1" (15 – 25DN) 2500 psi 500°F (260°C) Carbon Steel B105-1(172 bar) 316SS1 1/4" – 2" (32 – 50DN) 2250 psi Monel(155 bar) Hastelloy C2 1/2" (65DN) 1000 psi(69 bar)Series 4000 Full Port Ball ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials Bulletin1/2" – 3/4" (15 – 20DN) 2500 psi 500°F (260°C) Carbon Steel B105-1(172 bar) 316SS1" – 1 1/2" (25 – 40DN) 2250 psi Monel(155 bar) Hastelloy C2" (50DN) 1000 psi(69 bar)Series 2000 Ball ValveClincher® Series 2000 ball valves are rugged high performance ball valves designed to handle anextremely wide variety of liquids, gases, and slurries. These valves are available in brass, carbon, andstainless steel. They are equipped to have an actuator mount and can be prepared for special servicesuch as oxygen and high-vacuum.Series 2000 Standard Port Ball ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials Bulletin1/2" – 2 1/2" (15 – 65DN) 800 psi 500°F (260°C) Carbon Steel B102-1(55 bar) 316SSBrassThe Eliminator Ball ValveThe Eliminator ball valve incorporates large standard ports, fire-tested performance, rugged actuatorsupport, and flexible-lip seats to provide application versatility that goes beyond many other low-costvalves. It is either CWP-rated with cold working pressures of up to 2000 psi (138 bar) or ANSI Class 600rated up to 1480 psi (102 bar). It can also meet special requirements for oxygen, NACE, and chlorine.Eliminator Standard Port Ball ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials Bulletin1/4" – 2" (8 – 50DN) 2000 psi 500°F (260°C) Carbon Steel B101-2CWP (138 bar) 316SS1/4" – 2" (8 – 50DN) 1480 psi MonelANSI-600 (102 bar) Hastelloy C7

Jamesbury Valve SolutionsValue-Line Ball ValvesSeries 100 Ball ValveSeries 100 general purpose ball valves feature bubble tight shut-off for industrial and utility services. Idealfor applications where non-relieving seats are acceptable.Series 100 Ball ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials 1 Bulletin1/4" – 2" (8 – 50DN) 2000 psi 450°F (232°C) Carbon Steel B103-5(138 bar) 316SSSeries 5H Ball ValveThe Value-Line Series 5H 1/4" – 2" (8-50 DN) threaded ball valve is the right choice for a wide range ofhigh-pressure fluid and gas applications where superior performance and low cost are equally important.The Series 5H incorporates our unique flexible-lip seat design to provide long-lasting tight shut-off atpressures up to 4500 psi (310 bar) in sizes 1/4" – 1", and 3000 psi (206 bar) in sizes 1 1/4" – 2".Series 5H Ball ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials 1 Bulletin1/4" – 1" (8 – 25DN) 4500 psi 230°F (110°C) Carbon Steel B106-2(310 bar) 316SS1 1/4" – 2" (32 – 50DN) 3000 psi(206 bar)Series 3 Ball ValveSeries 3 ball valves have a 3-piece, threaded or socket-weld body design. A range of constructionmaterials provides years of continuous, reliable service in a wide variety of applications. Seat materialoptions handle the vast majority of commonly encountered fluids up to full body rating, includingsaturated steam up to 250 psi (17 bar). The large port size provides high flow, while minimizing pressuredrop. The standard body caps of the Series 3C socket-weld valves are 316 (CF3M) stainless steel when a316SS valve is specified.Series 3 Ball ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials 1 Bulletin1/2" – 2" (15 – 50DN) 1000 psi 500°F (260°C) Carbon Steel B105-4(69 bar) 316SS1Consult factory for specific material availability.8

Jamesbury Valve SolutionsSeries 6F Ball ValveThe Series 6F ball valve offers a 2-piece, full port, threaded configuration and 1000 psi pressure rating tomake it an ideal choice for applications where tight shut-off and low Δp are required. Fire-Tite to API 607,it handles the vast majority of commonly encountered fluids up to full body rating, including saturatedsteam up to 275 psi (19 bar).Series 6F Ball ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials 1 Bulletin1/2" – 2" (15 – 50DN) 1000 psi 500°F (260° C) Carbon Steel B101-3(69 bar) 316SS3" (80DN) 800 psi(55 bar)Series 3000 Ball ValveSeries 3000 ball valves are perfect for applications where positive, long-lasting shut-off is required. Idealfor vent, bypass, sampling and gauge isolation, these valves provide cost-effective shut-off in a wide rangeof process industry, manufacturing, commercial and OEM services. Seating options permit the handlingof many commonly encountered abrasives, steam and applications with wide temperature swings.Series 3000 Ball ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials 1 Bulletin1/4" – 2" (8 – 50DN) 2000 psi 500°F (260°C) Carbon Steel B104-1(138 bar) 316SSA-Style Ball ValvesThe threaded end A-Style ball valve design incorporates standard ports, fire tested performance, actuatormounting pad, and flexible lip seats for extended cycle life. The A-Style is a platform valve similar to theEliminator. The A-Style Model D maintains the same end to end dimension as the A-Style Model C andcan be used as a direct replacement.A-Style Ball ValvesMaximum Maximum Body/TrimSizes Pressure Temperature Materials Bulletin1/4" – 2" (8 – 50DN) 2000 psi 500˚ F Carbon Steel B100-1(138 bar) (260˚ C) 316SSMonelHastelloy C1Consult factory for specific material availability.9

Jamesbury Valve SolutionsSpecial Service Ball ValvesFM 1051FM-Approved Electric Interlocking Valve (FM Figure 1051)Factory Mutual (FM)-Approved for positive shut-off and position indication for fuel light-off of oil or gasburners. The supervisory cock valves provide fast manual actuation, low torque and reliable tight sealing.Series 2000 Electric Interlocking ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials 1 Bulletin1/2" – 2" (15 – 50DN) 400 psi 250°F (121°C) Carbon Steel B131-1(27 bar) 316SSSeries 4000 Electric Interlocking ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials 1 Bulletin1/2" – 2" (15 – 50DN) 2500 psi 250°F (121°C) Carbon Steel B131-1(172 bar) 316SSSeries 7000 Electric Interlocking ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials 1 Bulletin1/2" – 6" (15 – 150DN) 285 psi (19 bar) 250°F (121° C) Carbon Steel B131-1Class 150316SS740 psi (51 bar)Class 300FM 1052FM-Approved Safety Shut-Off Valve (FM Figure 1052)FM-approved, these valves provide protection against fire and explosive hazards during light-off andoperation of fuel-burning equipment. Valves will close rapidly with positive shut-off when electrical signalis interrupted or air pressure is lost.Series 4000 Safety Shut-Off ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials 1 Bulletin1/2" – 2" (15 – 50DN) 1100 psi 160°F (71°C) Carbon Steel B131-2(75 bar) 316SSSeries 7000 Safety Shut-Off ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials 1 Bulletin3" – 8" (80 – 200DN) 275 psi 160°F (71°C) 316SS B131-2(19 bar)Series 9000 Safety Shut-Off ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials 1 Bulletin2" – 6" (50 – 150DN) 285 psi 160°F (71°C) Carbon Steel B131-2(19 bar)1Consult factory for specific material availability.10

Jamesbury Valve SolutionsFM-Approved Emergency Shut-Off Heat Activated Valves (FM Figure 1075)These valves provide emergency shut-off for flammable gases, liquids and toxic fluids where ambienttemperatures exceed acceptable limits. FM-approved and available with fusible links for 165° F (73° C) to200° F (93° C) shut-off. Limit switches are available for remote indication of valve position.FM 1075Series 2000 Safety Shut-Off Heat Activated ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials 1 Bulletin1/2" – 2" (15 – 50DN) 800 psi 500°F (260°C) Carbon Steel B132-1(55 bar) 316SSSeries 7000 Safety Shut-Off Heat Activated ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials 1 Bulletin1/2" – 1 1/2" (15 – 40DN) 285 psi (19 bar) 500°F (260°C) Carbon Steel B132-1Class 150316SS740 psi (51 bar)Class 300Eliminator Series Safety Shut-Off Heat Activated ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials 1 Bulletin1/2" – 1 1/4" (15 – 32DN) 2000 psi 500°F (260°C) Carbon Steel B132-1(138 bar) 316SSCSA Approved Gas Shut-off & Vent Valves (CSA Figure 1057)The Jamesbury Figure 1057 Automatic Safety Gas Valves are CSA approved for providing protectionagainst fire and explosive hazards during light-off and operation of gas-burning equipment. When theelectrical signal is interrupted or when there is a loss of air pressure, these gas-line valves operate rapidlyto isolate or allow gas flow. The units consist of a valve with actuator, limit switch, and solenoid pilotvalve, and are approved as an assembly.CSA 1057Series 4000 Gas Shut-Off & Vent ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials 1 Bulletin1/2" – 2" (15 – 50DN) 200 psi 125°F (52°C) Carbon Steel B131-4(14 bar) 316SSSeries 7000 Gas Shut-Off & Vent ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials 1 Bulletin1/2" – 8" (15 – 200DN) 200 psi 125°F (52°C) Carbon Steel B131-4(14 bar) 316SSSeries 9000 Gas Shut-Off & Vent ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials 1 Bulletin1/2" – 1 1/2" (15 – 40DN) 200 psi 125°F (52°C) Carbon Steel B131-4(14 bar) 316SS1Consult factory for specific material availability.11

Jamesbury Valve Solutions3-Way Flanged Ball ValvesThe Jamesbury 3-Way ball valves are extremely versatile units of rugged design for diverting or blendingflow in a variety of gases or liquids. Bottom ported 3-way ball valves provide a variety of flow paths notcommonly found in other 3-way designs. These valves are designed for Class 150 ISO service.3-Way Flanged Ball ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials 1 Bulletin2" – 12" (50 – 300DN) 275 psi 300°F (149°C) Carbon Steel B114-1(19 bar) 316SSBottom Ported 3-Way Flanged Ball ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials 1 Bulletin2" – 8" (50 – 200DN) 275 psi 300°F (149°C) Carbon Steel B114-2(19 bar) 316SSDigester Blow ValvesThese valves are specifically designed for digester blow service providing the inherent advantages of ballvalves for this critical pulp mill application. Special features handle thermal and pressure shock.Series 530SB, 730SB & 9300SB Digester Blow ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials 1 Bulletin6" – 12" (150 – 300DN) 710 psi 500°F (260°C) 316SS B130-2(49 bar) 317SSDigester Capping ValvesOffer improved batch digester capping performance and easy maintenance. Series 6D15 capping valvesare equipped with polymeric seats for tight shut-off applications. Valve design allows maintenancewithout removing the valve from the digester.Series 6D15 Digester Capping ValvesMax. Maximum Body/TrimSizes Pressure Temperature Materials 1 Bulletin20" & 24" (500 – 600DN) 285 psi 450°F (232°C) Carbon Steel B130-1(19 bar) 316SS1Consult factory for specific material availability.12

Jamesbury Valve SolutionsBarrier Seat Ball ValvesProvides superior performance in handling media involving scale and solid build-up in the valve. Suchapplications include green and white liquor in pulp mill recovery, oxygen lines in steel mill BOP lines andhandling potash fertilizers. Flexible-lip design adjusts for changes in pressure, temperature and wear.Bulletin: B151-5Cavity FillersCavity fillers are available for full-bore valves. The fillers are TFE and used for sanitary applications and inprocesses where cross contamination is a concern. Food processing, pharma-chemicals, cosmetics, paints,solvents, finishes and dyes are typical applications where fillers are employed.Jacketed Ball ValvesValves with permanent or removable jackets. 1 piece and 2 piece standard bore removable.Bulletin: B151-313

Jamesbury Valve SolutionsSteam Service Ball ValvesStandard Jamesbury ball valves are an excellent choice for on-off plant steam service.Bulletin: B150-1Chlorine Service Ball ValvesFor both producers and users of chlorine. The unique, flexible-lip design of these valves not only providestight shut-off, but also flexes and vents chlorine safely to the high-pressure side of the valve whenpressure builds up. Valves are constructed of special materials, cleaned and prepared for chlorine service.Bulletin: B150-2Oxygen Service Ball ValvesA complete line of valves is available for oxygen applications, ranging from air separation to basic oxygensteel furnace systems. To ensure these valves are compatible with oxygen, stringent material cleaning,handling, assembly and packaging procedures are carefully followed.Bulletin: B150-3Vacuum Service Ball ValvesJamesbury offers both standard and specially prepared valves for vacuum systems. Proven valve designscoupled with resilient seat materials minimize out-gassing and the need for additional valves forapplications below 2x10 -2 Torr.Bulletin: B150-4Hydrogen Peroxide Ball ValvesUniquely designed and prepared to handle the fluid properties of hydrogen peroxide, these valves keepdecomposition to a minimum.Bulletin: B150-5Double Block And Bleed ValvesValves with non-cavity relieving seats prevent pressurized media from both sides of the valve fromleaking through the valve.Bulletin: B151-114

Jamesbury Valve SolutionsBall Valve AccessoriesEmission-Pak® AssemblyAllows for the upgrade and retrofit of existing flanged full or standard bore ball valves in the field to meetevolving emission regulations. Its double packing and live-loaded mechanism provide consistent packingforce and extended cycle life. A quick, easy way of assuring compliance with emissions standards.Emission-Pak Assembly for 7000 Series Standard Bore ValvesPressure Maximum Body/TrimSizes Class Temperature Materials 1 Bulletin1/2" – 6" (15 – 150DN) Class 150 550°F (288° C) Carbon Steel B115-4Class 300Stainless SteelOther AlloysEmission-Pak Assembly for 9000 Series Full Bore ValvesPressure Maximum Body/TrimSizes Class Temperature Materials 1 Bulletin1/2" – 6" (15 – 150DN) Class 150 550°F (288° C) Carbon Steel B115-4Class 300Stainless SteelOther AlloysSpring-Return HandlesTorq-Handle® spring-return handles offer reliable, automatic opening and closing of manual valves in apiping system. Remains in position as long as it’s held firmly by hand. Returns to predetermined positionwhen released. Also available with fusible or electrothermal links.Bulletin: B160-1Limit SwitchesAvailable for most 1/4" – 6" (8 – 150DN) manually operated ball and butterfly valves whenever indicationof valve position is required. Applications include control of signaling devices and panel lights. Availablefor FM, CSA, NEMA 4, NEMA 7 and Cenelec applications.Locking DevicesLocking devices are available to hold a wide range of Jamesbury valves inoperative when safety measuresare necessary for line maintenance, handling hazardous or valuable fluids, or for applications covered bycertain government regulations.1Consult factory for specific material availability.15

Jamesbury Valve SolutionsJamesbury High-Performance Butterfly ValvesMaximizing Cycle LifeThe combination of their unique off-center disc, proprietary flexible-lip seatdesign, Xtreme sealing technology, and other features make our Wafer-Sphere highperformancebutterfly valve a tight-sealing, long-lasting, yet lighter andlower-cost alternative to gate valves and other heavier rotary-type designs.• A more compact size – puts less stress onthe system.• Easier maintenance – no need to removepins, shafts or discs. Insert removes for easyaccess to the seat. The insert and seat areboth self-adjusting.• Longer cycle life – Xtreme seat materials areproven to outperform the competition –life cycle improvements of 500% have beendocumented.• Tighter sealing – unique seating principlecreates a more reliable bubble-tight seal.• Wider pressure and temperature range– proprietary Xtreme seating materialsbroaden Wafer-Sphere butterfly valve’stemperature and pressure applicability– temperatures range from -420°F to 500°Fand pressures up to 1480 psi.• Easier automation – accommodates avariety of actuation options and digitalpositioners for control service.• Lower cost-of-acquisition/ownership – amore competitive purchase and installationprice than gate and other heavier rotarytypevalves.16

Jamesbury Valve Solutions• Positive shaft retention preventsmovement of the shaft past thecompression plate.• Flexible-lip polymeric seatassures positive shut-off,compensating for wear toextend life.• Easy maintenance — only theinsert needs to be removed toreplace the seat. The insert andseat are self-aligning.• Wafer-Sphere Fire-Tite valvesmeet the requirements ofAPI 607, 4th edition with asecondary metal seat thatensures tight sealing before,during and after a fire.• Low output torquerequirements allow the useof less costly actuators.• Available in 150 lb. (Series 815),300 lb. (Series 830), and 600 lb.(Series 860) pressure classes —in wafer and in single-flangedlugged designs.• Available in a broad rangeof materials for standard andspecial services includingchlorine, oxygen, cryogenicsand vacuum.17

Jamesbury Valve SolutionsHigh-PerformanceButterfly ValvesSeries 815/830 And 860Series 815/830 and 860 valves are available in wafer and single-flanged lugged designs for dead-endservice for ANSI class 150, 300 and 600 pressure class applications. The 815L and 830L series are bestsuited for applications where exposed bolts are undesirable. All available to meet NACE MR0175 andMR0103.ANSI Class 150 Series 815 Butterfly ValvesBody Max Max Body/Trim SeatSizes Style Press. Temp. Materials Materials Bulletin2 1/2 – 30" Wafer 285 psi 500°F Carbon Steel Teflon® W101-6(65 – 750DN) 19.6 bar 260°C 316SS XtremeAlloy 20 UHMW2 1/2 – 60" Lugged 254SMO®(65 – 1500DN) MonelHastelloy CANSI Class 150 Series F815 Butterfly ValvesBody Max Max Body/Trim SeatSizes Style Press. Temp. Materials Materials Bulletin3 – 30" Wafer 285 psi 500°F Carbon Steel 316SS/PTFE W101-6(80 – 750DN) 19.6 bar 260°C 316SS 316SS/XTAlloy 203 – 60" Lugged 254SMO(80 – 1500DN) MonelHastelloy CANSI Class 300 Series 830 Butterfly ValvesBody Max Max Body/Trim SeatSizes Style Press. Temp. Materials Materials Bulletin3 – 30" Wafer 740 psi 500°F Carbon Steel Teflon W101-6(80 – 750DN) 51 bar 260°C 316SS XtremeAlloy 20 UHMW3 – 36" Lugged 254SMO(80 – 900DN) MonelHastelloy CANSI Class 300 Series F830 Butterfly ValvesBody Max Max Body/Trim SeatSizes Style Press. Temp. Materials Materials Bulletin3 – 30" Wafer 740 psi 500°F Carbon Steel 316SS/PTFE W101-6(80 – 750DN) 51 bar 260°C 316SS 316SS/XTAlloy 203 – 36" Lugged 254SMO(80 – 900DN) MonelHastelloy CTeflon is a registered trademark of E.I. du Pont de Nemours and Company.254SMO is a registered trademark of Avesta Sheffield.18

Jamesbury Valve SolutionsSeries 815/830 And 860 (Continued)ANSI Class 600 Series 860 Butterfly ValvesBody Max Max Body/Trim SeatSizes Style Press. Temp. Materials Materials Bulletin3 – 24" Wafer 1440 psi 500°F Carbon Steel Xtreme W104-1(80 – 600DN) Lugged 99.3 bar 260°C 316SSANSI Class 600 Series F860 Butterfly ValvesBody Max Max Body/Trim SeatSizes Style Press. Temp. Materials Materials Bulletin3 – 24" Wafer 1440 psi 500°F Carbon Steel 316SS/PTFE W104-1(80 – 600DN) Lugged 99.3 bar 260°C 316SSSeries 835Series 835 process-rated ANSI Class 150 high-performance Wafer-Sphere butterfly valves are an excellent,cost-effective solution for shut-off pressures up to 100 psi. The Series 835 provides the same long-lastingtight shut-off capability, excellent flow characteristics and long service life as the fully ANSI-rated Series815.ANSI Class 150 Series 835 Butterfly ValvesBody Max Max Body/Trim SeatSizes Style Press. Temp. Materials Materials Bulletin30 – 60" Lugged 100 psi 500°F Carbon Steel Teflon W105-1(750 – 1500DN) 6.9 bar 260°C 316SS XtremeAlloy 20254SMOMonelHastelloy CANSI Class 150 Series F835 Butterfly ValvesBody Max Max Body/Trim SeatSizes Style Press. Temp. Materials Materials Bulletin30 – 60" Lugged 100 psi 500°F Carbon Steel 316SS/PTFE W105-1(750 – 1500DN) 6.9 bar 260°C 316SSAlloy 20254SMOMonelHastelloy C19

Jamesbury Valve SolutionsSeries K815, K830 And K860Series K815, K830 and K860 cryogenic designs offer the same features and benefits, and are designed tooperate in cryogenic applications such as air separation to -320˚ F.ANSI Class 150 Cryogenic Services Series K815 Butterfly ValvesBody Max Temp. Body/Trim SeatSizes Style Press. Range Materials Materials Bulletin3 – 12" Wafer 275 psi -320 – +100°F 316SS 316SS/PTFE W130-1(80 – 300DN) Lugged 19 bar -198 – 38°C Monel14 – 30" Wafer KEL-F(350 – 750DN) LuggedANSI Class 300 Cryogenic Services Series K830 Butterfly ValvesBody Max Temp. Body/Trim SeatSizes Style Press. Range Materials Materials Bulletin3 – 12" Wafer 720 psi -320 – +100°F 316SS 316SS/PTFE W130-1(80 – 300DN) Lugged 49.6 bar -198 – 38°C Monel14 – 30" Wafer KEL-F(350 – 750DN) LuggedANSI Class 600 Cryogenic Services Series K860 Butterfly ValvesBody Max Temp. Body/Trim SeatSizes Style Press. Range Materials Materials Bulletin3 – 12" Wafer 1440 psi -320 – +100°F 316SS 316SS/PTFE W130-1(80 – 300DN) Lugged 99.3 bar -198 – 38°C MonelWafer-Sphere Fire-Tite Butterfly ValvesWafer-Sphere Fire-Tite valves offer outstanding advantages in providing reliable operation in normal serviceand when fire strikes. Specifically developed for use in such industries as petroleum refining anddistribution, chemical, marine and others. The metal seat ring effectively stops flow through the valve ifthe PTFE seat is destroyed in the fire. Fire-Tite valves meet the requirements of NACE and are qualified toAPI-607 and BS6755. Available in Series 815 or 830 for manual or automatic operation.DiscDiscPTFEseat insertInsertMetalseat ringInsertBodyBefore FireBodyDuring and After Fire20

Jamesbury Valve SolutionsSpecial ServiceButterfly ValvesHigh-Cycle Butterfly ValvesTesting indicates that a combination of components — including Xtreme seats, filled super PTFE shaftseals, metal-backed/fabric-lined shaft bearings, PEEK-filled PTFE thrust bearings, and excluder rings – willyield significantly longer life than standard configuration valves.Steam Service Butterfly ValvesWafer-Sphere butterfly valves are well-suited for a wide variety of on-off saturated steam applications upto 450 psi.Bulletin: W150-1Chlorine ServiceWafer-Sphere valves are available specially prepared for chlorine service.Bulletin: W150-2Oxygen Service Butterfly ValvesA complete line of valves is available for oxygen applications, ranging from air separation to basic oxygensteel furnace systems. To ensure these valves are compatible with oxygen, rigid material cleaning, handling,assembly and packaging procedures are carefully followed.Bulletin: W150-3Vacuum Service Butterfly ValvesThe standard Wafer-Sphere valve is capable of vacuum service of 2x10 -2 Torr. For high-vacuum service, itsspecially cleaned seat and packing assure a leakage rate of no more than 1x10 -5 standard cc/sec. ofhelium rated below 10x10 -2 Torr. When required, valves can be certified with a helium mass spectrometer.Bulletin: W150-4Jacketed Butterfly ValvesWafer-Sphere high-performance butterfly valves are available with welded or bolt-on jackets.Bulletin: W151-321

Jamesbury Valve SolutionsJamesbury ActuatorsMaximizing Cycle Life& Improving Process EfficiencyJamesbury actuator solutions provide safe, smooth, and trouble free operation. Theirrugged construction and innovative designs provide a cycle life far beyondcompetitive products.22

Jamesbury Valve SolutionsElectric, Pneumatic& Manual ActuatorsValv-Powr® VPVLThe Valv-Powr VPVL actuator is suitable for all process applications. It is a favorite in the chemicalindustries because of its compact design. It offers several added corrosion treatments such as electrolessnickel, hard anodized protection, and PTFE coating.Valv-Powr VPVL Model CRecommended TorqueType Action Input Output BulletinPneumatic Rack & Pinion Double Acting 40 – 100 psi 2.5 – 4581 ft·lb A111-5(2.7 – 6.9 bar) (3.2 – 6211 N·m) A111-4Spring Return 60 – 80 psi 4.5 – 1628 ft·lb(4.2 – 5.5 bar) (6.1 – 2207 N·m)Quadra-Powr® XThe Quadra-Powr X spring-diaphragm actuator is a unique solution that provides exceptionally smoothand reliable actuation for 90° rotary valves. It combines the low air pressure requirements of a diaphragmactuator with the high pressure capacity of a piston actuator. The result is smoother, more accurateoperation (even at minimal supply pressures), and longer cycle life.Quadra-Powr XRecommended TorqueType Action Input Output BulletinPneumatic Diaphragm Spring Return 20 – 100 psi 11 – 587 ft·lb A110-4(1.4 – 6.9 bar) (15 – 796 N·m)B-SeriesB1-Series piston actuators are available in either double-acting or spring-return versions. The Series B1Cand B1J provide for mounting in accordance with ISO 5211/1. These actuators offer an extremely long lifecycle and are well suited to operate almost any type of rotary valve.B-SeriesRecommended TorqueType Action Input Output BulletinPneumatic Piston Double Acting 43 – 102 psi 30 – 75630 ft·lb 6B20Spring Return (3.0 – 7.0 bar) (41 – 102540 N·m)M & MA-SeriesM & MA-Series actuators are fully enclosed, weather-proof, all-cast-iron and carbon-steel construction.They are factory lubricated for their lifetime, requiring no future lubrication. Each unit includes a pointerto indicate valve position.M & MA-SeriesRecommended TorqueType Action Input Output BulletinManual Gear Operated Handwheel 10 – 150 ft·lb 92 – 4000 ft·lb A100-1(14 – 204 N·m) (125 – 5393 N·m)23

Jamesbury Valve SolutionsV-SeriesV-Series electric actuators are utilized for accurate positioning of dampers and valves in the aerospace,automotive, consumer services, discrete manufacturing, energy, environmental, oil/pipeline, petrochemical,power/utilities, process, recreation, transportation, and water/wastewater industries.Enclosures: NEMA 4, 4X & 7/9V-SeriesAvailableTorqueType Action Input Voltages Output BulletinElectric Reversing 115/230 VAC 150 – 3000 in·lb A200-1(17 – 339 N·m)ADC-SeriesADC-Series back-up powered electric actuators are ideal for accurate positioning of dampers and valvesin the aerospace, automotive, consumer services, discrete manufacturing, energy, environmental,oil/pipeline, petrochemical, power/utilities, process, recreation, transportation, and water/wastewaterindustries.ADC-SeriesAvailableTorqueType Action Input Voltages Output BulletinBack-Up Powered Electric Reversing 24/115/230 VAC 150 – 3000 in·lb A201-112/24 VDC (17 – 339 N·m)LCU-SeriesLCU offers simple, economical and reliable automatic control of quarter-turn valves.Enclosures: NEMA 4 & 4XLCU-SeriesAvailableTorqueType Action Input Voltages Output BulletinElectric Unidirectional 24/115/230 VAC 150 – 600 in·lb A202-112/24 VDC (17 – 68 N·m)LCR-SeriesLCR offers simple, economical and reliable automatic control of quarter-turn valves.Enclosures: NEMA 4 & 4XLCR-SeriesAvailableTorqueType Action Input Voltages Output BulletinElectric Reversing 24/115/230 VAC 150 – 600 in·lb A203-112/24 VDC (17 – 68 N·m)24

Jamesbury Valve SolutionsESR, I, QX & Q6-SeriesESR, I, QX & Q6-Series electric actuators are utilized for accurate positioning of dampers and valves in theaerospace, automotive, consumer services, discrete manufacturing, energy, environmental, oil/pipeline,petrochemical, power/utilities, process, recreation, transportation, and water/wastewater industries.Enclosures: NEMA 4, 4X & 7/9ESR-SeriesAvailableTorqueType Action Input Voltages Output BulletinElectric – Spring Return Reversing 115/230 VAC 150 – 600 in·lb A204-1(17 – 68 N·m)I-SeriesAvailableTorqueType Action Input Voltages Output BulletinElectric – Network Capable Reversing 115/230 VAC 150 – 3000 in·lb A206-1(17 – 339 N·m)QX-SeriesAvailableTorqueType Action Input Voltages Output BulletinElectric Reversing 12/24 VDC 150 – 3000 in·lb A207-1(17 – 339 N·m)Q6-SeriesAvailableTorqueType Action Input Voltages Output BulletinElectric Reversing 12 VDC 150 – 600 in·lb A205-1(17 – 68 N·m)Actuator AccessoriesSolenoid Pilot ValvesA complete line of solenoid pilot valves is available for use with pneumatic/hydraulic actuators, acting onelectrical signals to admit and exhaust supply pressure to the actuator. Solenoid valves for specialservices are also available on an application basis. Features include: 4-Way, 5-Port and 2-Position.Enclosures: NEMA 4 & NEMA 7/9Solenoid Pilot ValvesRecommended Output CoilAction Input Pressure Temperature BulletinUnidirectional 115/230/480 VAC 35 – 150 psi -20°F – 200°F A160-1480 VDC (2.4 – 10.3 bar) (-29°C – 93°C)-20°F – 320°F(-29°C – 160°C)25

Jamesbury Valve SolutionsValve Monitoring & CommunicationMetso offers a full array of Neles® and StoneL® valve monitoring and communicationsolutions to facilitate connectivity of on-off valves to your plant networks. They allowbetter data collection from on-off valves for improved maintenance decision-making.Neles and StoneL products integrate high-reliability controllers, solid-state sensorsand field-proven two-wire communications to offer new cost-cutting solutions. Theyare constructed especially for restrictive hazardous areas.Key capabilities include:• Solid-state discrete position sensingsystems• Field-based communication integrationand networking• Explosion-proof/flame-proof metallicenclosures• High-durability engineered resin enclosures• Environmental encapsulation of electronics• Pneumatic pilot valve systems• Mechanical adapting systemsND9000® Intelligent Valve ControllerThis top class valve controller is designed to operate on every control valve actuator and in all industrialareas. Simple configuration through the local user interface eases commissioning activities whileadvanced diagnostic trending allows for performance optimization and proactive maintenance.Bulletin: 7ND90 2126

Jamesbury Valve SolutionsSwitchGuard SG9000 Intelligent On/Off Valve ControllerCombining high pneumatics capacity and valve position feedback in an intelligent on/off controllerreduces installation costs and allows you to control the valve opening/closing ramp profiles and stroketimes. With the addition of unique diagnostics features you can now follow the condition of your criticalon/off valves and practice true predictive maintenance.Bulletin: 7SG 20ValvGuard VG9000 Intelligent Safety Valve ControllerA new generation safety valve controller and partial stroke testing device for emergency shutdownvalves. The safety valve condition is monitored through diagnostic data gathered during pneumaticstests, partial stroke tests, and emergency trip tests. With market leading pneumatics capacity andintegrated limit switches, instrumentation is simplified while mitigating safety risks.Bulletin: 9VG 20, 9VG/B 20Axiom® Limit Switch For Hazardous Areas and General PurposesThe Axiom explosionproof platform, available in epoxy-coated anodized aluminum or stainless steel, willwithstand your most challenging plant environments. Its advanced position monitoring and integralpneumatic control offer the ultimate in reliability, convenience, and value.Bulletin: 7AMI 20Quartz® Limit Switch For Hazardous Areas and General PurposesThe new improved Quartz is available in explosion/flame proof (QX), intrinsically safe and nonincendive(QN) and general purpose (QG) versions. The robust urethane coated anodized aluminum constructionmakes this platform extremely durable and well suited for use in corrosive, heavy wash downenvironments.Bulletin: S140-1Eclipse® Limit Switch For Hazardous Areas and General PurposesThe new improved Eclipse features dual solid state sensors with optional communications integrated intoa sealed module. The function module and trigger/indicator attach quickly and conveniently to standardVDI/VDE 3845 (Namur) actuator accessory mounting pads with appropriate mounting kit.The Eclipse series is available in intrinsically safe and nonincendive versions (EN) for hazardous areaswith a removable module and in a general purpose completely sealed micro-connector version (EG).Bulletin: S140-2Hawkeye® Linear Point SensorThe solid state Hawkeye sensor is ideal for point sensing in corrosive and hazardous processenvironments. The standard red/green LED's also speed your setup and installation by confirming powerup and switch status.The Hawkeye is FM and CSA approved for nonincendive applications and intrinsically safe circuits inhazardous areas.Bulletin: S140-327

NelesFlow Control Solutions

To help you optimizeyour process performance andreliability, Metso approacheseach process and applicationas a specific challenge. Nelescontrol, on-off and ESD valves,accessories, intelligent devicesand software products areengineered to meet thesechallenges. They provideinnovative, fundamentally simpleconstruction, operation andmaintenance features to optimizeprocess performance at thelowest cost.Testing capabilitiesMetso has an extensive quality assuranceprogram covering all manufacturingactivities. All components or valve unitsare tested before delivery. For modulatingcontrol valves the testing includescontrol performance for verification everydelivered valve unit. Basic testing includeshydrostatic, seat leakage and functionaltesting. Advanced computer based test rigshave been provided for these valve testingactivities. A special feature in Metso testfacilities is our high pressure gas test andtop-of-range industrial cryogenic laboratory.Simplifying Service SolutionsWe are committed to helping energyand hydrocarbon, and pulp and papercustomers improve process performanceand reduce operating costs. Our leadingedge technologies and customer supportpersonnel get the job done with a goal ofmaking your work life easier.We know it takes more than highly reliableproducts to keep your process runningsmoothly; it also takes reliable service andtechnical support. Our services encompassthe entire product life cycle, from the time ofinstallation all the way through to plannedreplacement. At every step, our goal is toreduce your cost of doing business andenhancing your overall profitability.Metso applies a vast amount of industry,process, application and product knowledgeto every customer relationship. Using themost sophisticated tools, our technicianswork with you in partnership to developprograms and provide services that meetyour specific requirements.Nelprof®Nelprof control-, on/off- and safety valvesizing and selection software allows you toselect the right valve for your application.Nelprof has an inbuilt expert system thatguides you through the selection processwith the notes and warnings. You can analyzeand compare control valve performancebefore installation and choose the right valvesize and type to reduce process variabilityand ensure the best process performance.On/off module enables the selection of allintelligent Metso metal- and soft-seated on/off- and emergency valves. SIL module is thefirst safety integrity level tool on the market.It enables the safety integrity level evaluationfor the whole valve assembly, includingvalve, actuator, positioner and one to severalpneumatic components when needed.Neles ValvGuard-intelligent safety valve controller andPartial Stroke Testing (PST) systemOur Neles ValvGuard VG9000 is a newgeneration safety valve controllling andpartial stroke testing device that helps toensure your safety valves will always performthe safety action when needed. VG9000 isavailable for both HART and FOUNDATIONFieldbus Networks. Emergency shutdown(ESD) and venting (ESV) valves are theprocess industry’s front line defense againstthe threat to personnel and equipmentposed by fires and explosions. Because manyof these valves spend the majority of theirtime idle, traditional safety systems may notrecognize a potential valve failure until it’stoo late. With Neles ValvGuard you can easilymonitor and test valve performance formaximum availability while simulatneouslyreducing overall operating costs.Bulletin reference: 9VG9F20, 9VG9H20, CB0442

MAPAG works in Horgau, GermanySystems and softwareMetso FieldCare- device and asset managementMetso FieldCare is a totally open solutionbased on FDT technology to provide anaccurate information flow during thecommissioning, operation or maintenance ofa production process.It provides a single tool with which tomanage any device, in any communicationprotocol, and its web-enabled interfacesallow for the information to be distributedanywhere across the user‘s network inreal time. Its ability to show both standardconfiguration parameters and device-specificfunctions eliminates the need for vendorspecifictools.Online data flow from all devices isvisualised through an innovative colourcodedalert system and a series of selectivealarms which provides a clear view of processperformance and allows easy and earlyproblem recognition.FieldCare provides real time informationunder operational process conditions, andits ability to browse and store data makesprediction of device condition extremelyaccurate. The information it providessupports predictive maintenance and can beused to plan regular maintenance activities,ensuring sufficient time to order spare partsand plan for service operations.FieldCare lowers the cost of ownershipas it can manage any device, anycommunication protocol, helps planmaintenance activities and, as part of theprocess control system, will be a valuableaddition whatever developments may beintroduced in the future.DTMs allow full device functionality tooperate within a wide range of processcontrol systems, whether from Metso, or athird party-provided system.Through collecting these performancetrends, it will warn of deterioration to permitplanned maintenance and cost effectivedecision-making, its condition monitoringproviding a colour-coded identification ofdevice faults.Bulletin reference: 9FC20.Neles ND9000®-intelligent valve controllerFieldCare‘s partner, the Neles ND9000intelligent valve controller, records andstores data for the lifetime of the device.It helps with smooth and reliable processoperation by supporting all process busesand communication processes throughcomprehensive diagnostics provided byits rugged and reliable design with an easyset-up, smooth cable entry and local userinterface.The key advantage of the new ‚best inclass‘ positioner is its ability to be applied tonew or existing control valve packages in allindustry areas, regardless of the application.Its design features and unique diagnosticability, provide superior performanceto anything else on the process controldiagnostics market, allowing a profoundbasis for performance optimisation andpredictive maintenance. ND9000‘s advancedonline and offline diagnostics help correct,prevent and predict potential problems,allowing optimum performance levels to beachieved.Advanced online diagnostics confirmessential information on valve andinstrument performance in a clear andeasily-understood way, a fact confirmedby offline tests which complement theonline diagnostics. In addition, user-friendlyand well-guided start-up procedures,combined with Local User Interface, makethe commissioning of the process fast andsimple.Bulletin reference: 7ND9021, CB0433

Neles SwitchGuard- suitable for all critical and high-cycleswitching applicationsNeles SwitchGuard is our new intelligentcontroller for pneumatic on/off valves.SwitchGuard replaces separate solenoid valveand limit switches, enabling also stroking timeand profile configuration. Featuring unique on/off valve diagnostic, it enables you to predictfailures in process critical and high-cycle switchingapplications and check valve condition remotelywithout visiting the fi eld. With this unprecedentedvisibility to valves you can plan your maintenanceactions well before problems have a major impacton the process.SwitchGuard analyzes the operation of anautomated on/off valve online and stores thisdiagnostics data for further use. With opencommunication technology, such as FDT, andwith our FieldCare fi eld device confi gurationand condition monitoring tool you can use thisvaluable information to plan your maintenanceactivities better. This, in turn, ensures highavailability in switching applications and highreliability in valves.Bulletin reference: CB036, 7SG20.4

Control ValvesSeriesDesignSizerangePressureclassesTemperaturerangeStandardbody materials*)LeakagerateCvrangeServiceOptions**)BulletinreferenceV-port segment valvesRA,REWafer,flangedDN25 - 700 /1” - 28”PN10 - 40 /ASME150 - 300-50 to+ 260 °C /-58 to+500 °FCF8M,WCB,CG8MTitanium,Hastelloy C10x ISO RateD/class IV,optionallyISO rateD/class V(min. 20 barΔp)0.5 -25300GeneralReducedCv trims,Q-Trims3R21,3R24,7ND9021Finetrol eccentric plug valvesFC,FGFlanged,eccentricrotaryplugvalveDN25 - 250 /1” - 10”PN10 - 100 /ASME150 - 600-200 to+425 °C/ -320 to+800 °FCF8M,WCCClass IV 7.9 -1540General,severeReducedCv trims,Q-Trims,Cryogenic5FT20,7ND9021High performance triple eccentric disc valvesL12,L6,LW &LG,L1 &L2BDWafer,lugged,doubleflangedDN80 - 2000/ 3” - 80”ASME150 - 2500,PN10 - 400-200 to+1400 °C/ -320 to+2500 °FCF8M,WCB,CG8M,LCC,254SMO,5AClass III - VI 110 -185000General,severeHeattraced,S-Disc,Cryogenic,live-loadedpacking2L121,2L1220,2LW20,2L621,6B20,7ND9021Neles RotaryGlobeZXFlanged,Rotaryglobecontrolvalve1/2” - 4”/ DN15 - 100ASME150 - 1500/ PN10 - 100-80 to+425°C /-110 to+800 °FCF8M,WCCClass IV 0.1 -115General,severeBalancedanti-cavitationandlow noise,differendCV andLIN/EQ%trims1RG20,CB037,7ND9021Top 5 top entry rotary valvesT5Reducedport,flanged,weldendsDN25 - 400/ 1” - 16”PN10 - 100/ ASME150 - 600-200 to+600 °C/ -320 to+1110 °FCF8M,WCBClass V - VI 0.5 -15200HeavydutyQ-Trim,differentCv-trims,Cryogenic1T520,6B20,7ND9021E series ceramic valvesE2 &E6Reducedport,wafer,luggedDN25 - 150 /1” - 6”PN10 - 40/ ASME150 - 300-40 to +425 °C/ -40 to +800 °FStainlesssteel/Magnesia,PartiallystabilizedZirconia(Mg-PS2)ISO rate D,Class V5 - 1530 ErosiveapplicationsDifferentCv-trims1E220,6B20,7ND90215

On-off ValvesSeriesDesignSizerangePressureclassesTemperaturerangeStandardbody materials*)LeakagerateCvrangeServiceOptions**)X series ball valvesXA, XB,XC, XU,XT - seatsupported,XG, XM -trunnionmountedFull orreducedbore, Metaland softseatsDN25 - 400/ 1” - 16”PN10 - 100 /ASME150 - 600-200 to+600 °C /-330 to+1110 °FCF8M,WCB, C5Class V or VI 105 -9300GeneralSteamjacket,Cryogenic& high temperature,CatalysthandlingBulletin reference: 1X22, 1X23, 1X26, 1X27, 6B20, 7SOL20, 7QZ21, 7ECL20SeriesDesignSizerangePressureclassesTemperaturerangeStandardbody materials*)LeakagerateCvrangeServiceOptions**)M series ball valvesM1, M2- seatsupportedandtrunnionmountedFull bore,Metal andsoft seatsDN25 - 400/ 1” - 16”PN10 - 40 /ASME150 - 300-50 to +250°C/ -60 to +480 °FCF8M,CG8MISO rate Dmetal seats,Bubble tightwith softseats105 -22400Generalin P&PindustryBulletin reference: 1M120, 1M220, 6B20, 7SOL20, 7QZ21, 7ECL20SeriesDesignSizerangePressureclassesTemperaturerangeStandardbody materials*)LeakagerateCvrangeServiceOptions**)D series ball valveD2C,D2D,D1FD1F:DN50 -6002" - 24"D2:DN100 -9004" - 36"PN10 - 100 /ASME150 - 600-200 to+600 °C/ -320 to+1110 °FCF8M,WCB,LCCClass V - VI 4800 -192000Full orreducedport,StemballconstructionDemandingapplicationSteam jacket,Cryogenic &high tem perature,Catalysthand ling,live-loadedgland packingBulletin reference: 1D20, 6B20, 7ECL20, 7SOL20, 7QZ21SeriesDesignSizerangePressureclassesTemperaturerangeStandardbody materials*)LeakagerateCvrangeServiceOptions**)High performance triple eccentric disc valvesL12,L6,LW & LG,L90BW,BKWafer,lugged,doubleflanged,weld-endDN80 - 2000/ 3” - 80”ASME150 - 2500,PN10 - 400-200 to+1000 °C/ -320 to+1800 °FCF8M,WCB,CG8M,LCC,254SMO,5AClass V - VI 110 -185000General,moderateHigh tightness,Erosionresistant version,Cryogenic& hightemperature,High cycling,Top entryBulletin reference: 2L121, 2L1220, 2LW20, 2L621, 2L9B20, 6B20, 7ECL20, 7SOL20, 7QZ21, 2BW20, 2BK206

ESD ValvesSeriesDesignSizerangePressureclassesTemperaturerangeStandardbody materials*)LeakagerateCvrangeServiceOptions**)X series ball valvesXA, XB,XC, XU,XT - seatsupported,XG, XM -trunnionmountedFull orreducedbore, MetalseatsDN25 - 400 /1” - 16”PN10 - 100 /ASME150 - 600-200 to +600°C / -330 to+1110 °FCF8M, WCB,C5Class V - VI 105 -9300HighMTBF,SIL 3certifiedCryogenic,high temperatureBulletin reference: 1X22, 1X23, 1X26, 1X27, 9VG9F20, 9VG9H20, CB044SeriesDesignSizerangePressureclassesTemperaturerangeStandardbody materials*)LeakagerateCvrangeServiceOptions**)D series ball valvesD2C,D2D,D1FFull orreducedport,StemballconstructionD1FDN50 - 600/ 2” - 24”,D2DN100 - 900 /4” - 36”PN10 - 100 /ASME150 - 600-196 to+600 °C /-320 to+1110 °FCF8M,WCB,LCCClass V - VI 480 -192000HighMTBF,SIL 3certifiedCryogenic,high temperatureBulletin reference: 1D20, 9VG9F20, 9VG9H20, CB044SeriesDesignSizerangePressureclassesTemperaturerangeStandardbody materials*)LeakagerateCvrangeServiceOptions**)Top entry rotary valvesT5Reducedor full port,flanged,weldendsDN25 - 400 /1” - 16”PN10 - 40 /ASME150 - 600-200 to+600 °C /-320 to+1110 °FCF8M,WCBClass V - VI 0.5 -15200HighMTBF,SIL 3certifiedCryogenic,high temperatureBulletin reference: 1T520, 9VG9F20, 9VG9H20, CB044SeriesDesignSizerangePressureclassesTemperaturerangeStandardbody materials*)LeakagerateCvrangeServiceOptions**)High performance triple eccentric disc valvesL6,LW & LG,L1 & L2BWWafer,lugged,doubleflangedDN80 - 2000 /3” - 80”ASME150 - 2500,PN10 -400-200 to+1000 °C /-320 to+1800 °FCF8M,WCB,CG8M,LCC,254SMO,5AClass V - VI 110 -185000High(MTBF)L6, LGSIL 3certifiedHightightness,Cryogenic,high temp.Bulletin reference: 2L121, 2L621, 2LW20, 9VG9F20, 9VG9H20, 2BW20, CB0447

Smart productsNeles ND9000®Series Type Input Supply Power Supply pressureND9100 - standard,intrinsicallysafe,ND9200 - explosionproofIntelligent valvecontroller4 - 20 mA or0 - 100 %Taken from the4...20 mA, controlsignal or fieldbuspowered1.4 - 8 bar /20 - 115 psiTemperaturerange-40 to + 85 °C /-40 to +185 °FCommunicationHART, ProfibusPA, FOUNDATIONFieldBusBulletin reference: 7ND9021, CB043Neles ND9300®Series Type Input Supply Power Supply pressureTemperaturerangeCommunicationND9300- stainlesssteel enclosure,intrinsically safeand explosionproofIntelligent valvecontroller4 - 20 mA or0 - 100 %Taken from the4...20 mA, controlsignal or fieldbuspowered1.4 - 8 bar /20 - 115 psi-40 to + 85 °C /-40 to +185 °FHART,Profibus PA,FOUNDATIONFieldBusBulletin reference: 7ND9021, CB043Neles ValvGuard VG9000Series Type Input Supply pressureVG9200 - standardanodised aluminiumalloy enclosure,intrinsically safe andexplosion proofVG9300 - stainless steelenclosure, intrinsicallysafe and explosionproofIntelligent safety valvecontroller for FOUNDATIONfieldbus and HART. TÜV SIL 3approved partial stroke testingsystem for emergencyshutdown valves.Bulletin reference: 9VG9F20, 9VG9H20, CB044FOUNDATIONfieldbus:FF + 0/24 VDCHART:0/24 VDC withRCI9H or 4 - 20 mA3.0-7.5 bar /44-109 psiTemperaturerange-40° – +85 °C /-40° – +185 °FCommunicationFOUNDATIONfieldbus, HARTNeles SwitchGuardSeries Type Input Supply pressureVG9200 - standardanodised aluminiumalloy enclosure,intrinsically safe andexplosion proofVG9300 - stainless steelenclosure, intrinsicallysafe and explosion proofIntelligent on/offvalve controllerBulletin reference: 7SG20, CB0360/24 VDC withconverter or4 - 20 mA3.0–8.0 bar /44–115 psiTemperaturerange-40° – +85 °C /-40° – +185 °FCommunicationHART8

ActuatorsB seriesSeries Type Action Pressure input Torque outputTemperaturerangeOptionsBulletinreferenceB1C & B1JPneumaticrotary cylinder,actuatorB1C - doubleaction,B1J - springreturn2.8 - 10 bar /40 - 140 psi40 - 100000Nm,30 - 73800 ft-lbs-40 to +120 °C /-40 to +250 °FManual andhydraulicoverdrives,lockout devices,high-cycle, Fireprotection6B20,6B21Quadra-Powr XQuadra-PowrSpringdiaphragmrotary,actuatorSpring return 1.3 - 7 bar /20 - 100 psi15 - 1000 Nm,11 - 750 ft-lbs-30 to +70 °C /-20 to +150 °F6QPX20Application based productsCapping valveSeries Design Size rangePressureclassesTemperaturerangeBodymaterialsServiceOptionsBulletinreferencePZ Capping valve DN500 -750 /20” - 30”PN 16 &ASME 150max. +200 °C/ +390 °FCF8MFor digesterchip fillPressureswitchesfor safetyinterlocks,Waterflushing forball surface8PZ20nelesACE basis weight control valveV-portsegment valvetogether with,high resolutionsteppingmotorDN50-500 /2”-20”PN25/40,ASME150/300-40 to+250 °C /-40 to+480 °FCF8MBasis weightcontrol unit8ACE21Pocket feeder valveM1,M2Pocket feederconstructionDN150 - 200 /6” - 8”PN10 - 40ASME150, 300-50 to+250 °C /-60 to+480 °FCF8MFor separatorservice8PF209

Analog positionersPneumatic positionerSeries Type Input Split rangeNP 700Pneumatic positioner0.2 - 1 bar,20 - 200kPa, 3 - 15 psi0.2 - 0.6 bar,0.6 bar - 1 bar,3 - 9 psig,9 - 15 psigAmbient temperature-40 to +90 °C /-40 to +200 °FVibration effectBulletinreference< 1% 7NENP20Electropneumatic positionerNE 700Electropneumaticpositioner4 - 20 mA,0 - 20 mA4 - 12 mA,12 - 20 mA-25 to +85 °C /-15 to +185 °F< 1% 7NENP20Limit SwitchesNeles QuartzSeries Service Switch Type Temperature range CommunicationQX,QN,QGExplosion proof,intrinsically safe,general purposeInductive proximity,reed, mechanicalmicro, VCT-40 to +82 °C /-40 to +176 °FFOUNDATIONFieldbus, AS-IBulletinreference7QZ21Neles EclipseEN,EGIntrinsically safe,general purposeInductive proximity,VCT-40 to +80 °C / -40 to+176 °FDeviceNet,Modbus, AS-I7ECL20Neles SolaRSR General purpose Inductive proximity,mechanical micro,VCT-40 to +80 °C /-40 to +176 °FFOUNDATIONFieldbus, AS-I7SOL20Neles AxiomAMI, AXAMI - Intrinsicallysafe, generalpurpose withintegrated solenoidAX - Explosionproof, withintegrated solenoidInductive proximity,VCT-40 to +80 °C / -40 to+176 °FFOUNDATIONFieldbus, AS-i,HART7AMI2010

Valve optionsQ-BallType Size range Pressure classes Materials OptionsLow noise and anticavitationtrim for ball,segment and eccentricplug valvesDN 50… 900 / 2’’ … 36’’ ASME 150 - 1500,PN 10 - 100CF8M,WCBDiffusorBulletin reference: 8Q20S-DiscType Size range Pressure classes Cv-range MaterialsFlow balancing trimfor triple eccentricdisc valvesDN 80… 1500 / 3” … 60” ASME 150 - 600PN10 - 100150 - 43800 CF8M,WCB,CG8M,LCC,254SMO,5ABulletin reference : 2S-L120A-plateType Size range Pressure classes Cv-range Materials OptionsNoise attenuator platefor noise reduction.DN 25 - 1000 /1” - 40”ASME150, 300, 600,PN10 ... 1007 - 4480 CF8M,WCBOption 1 threadeddirectly into a Finetrol®or T5 valve body. Option2 wafer style. Canbe mounted betweenfl anges.Bulletin reference: 8ATT20*) Other materials or performance criteria upon request, please see the bulletin reference**) Other options available, please see the bulletin reference11

Jamesbury® Xtreme®Advanced Sealing TechnologyMetsoNorth America

JAMESBURY VALVE SOLUTIONSLeading-Edge Technology ProvidesState-Of-The-Art Performance.At Metso, we know that there are few things morecritical to valve performance than seat sealing design.We also know how important innovationand state-of-the-art technology is in thecreation of high-performing valve solutions.After all, Metso virtually invented valvesealing technology. Products such as ourBi-Directional Ball Valve and Wafer-Sphere®valves introduced the industry to seatingand sealing concepts that revolutionizedvalve dependability.We continue that tradition with Xtremeseats, a unique series of materials producedwith a proprietary polymer formulation toexpand valve performance boundaries fortemperature and pressure. No matter howchallenging the application, Xtremeadvanced sealing technology providesexceptional performance within a broadertemperature and pressure performancerange.Testing ConfirmsExceptional Performance.Extensive testing and qualification byMetso Engineering confirms Xtremematerial’s industry-leading performanceratings. Tests performed in our state-ofthe-artpolymer laboratory include:• Pressure Live Cycle Testing• Pressure/deflection cycle testing• Deformation/torque assessments• Temperature recovery testing• Mechanical evaluation across fulltemperature range• Wear and abrasion assessments• Processing review – assessment ofeffects of processing parameters onmaterial performance• Heat of fusion verification• FT-IR material analysisWafer-Sphere butterfly valve style seatBall valve style seat2

JAMESBURY VALVE SOLUTIONSHigh-Temperature and Pressure Capabilities.When combined with our unique, industryprovenseat designs, Metso’s new Xtremeseating material broadens the range oftemperature and pressure applications. Metsosealing technology provides for applicationsfrom -320° to 500°F (-198° to 260°C) andpressures from vacuum to 1480 psi (102 Bar).Xtreme seat material’s unique design, withlow permeability and controlled crystallinity,produces a valve seat with less permanentdeformation. This results in longer cycle life,better thermal cycle performance and betterpressure cycle capability.In addition, a broader temperature andpressure range eliminates the need formultiple seat options and lowers cost. WithXtreme seats, you get superior performanceand greater value with no additional investment.Pressure (psi)Typical Pressure-Temperature RatingsTemperature (°F)0 100 200 300 400 500 6001400120010008006004002000968268544127140-18 38 93 150Temperature (°C)204 260 316Xtreme Filled PTFE Virgin PTFEPressure (bar)Typical Seat RecoveryPermanent Deflection for 2500 ft•lbs (3390 Nm) maximum loadPermanent Deflection (in)Temperature (°F)50 150 250 350 4500.140.360.120.100.080.060.040.300.250.200.150.1010 66 121 177232Temperature (°C)Xtreme Filled PTFE Virgin PTFEPermanent Deflection (mm)Computer analysis of polymer properties maximizesperformance ratings. Xtreme advanced sealingtechnology incorporates Metso’s provenflexible-lip seat design.Experience thecost savings ofXtreme.Xtreme Cost Savings vs. PEEKApplication:2” ANSI Class 300 flanged-end ball valve for 350lb. steam or 500°F (260°C) heat transfer fluidModel: 2” 93001122HBLGG1 2” 9300312236XTZ1Seat Material: PEEK XtremeLinkage Kit: 1902 1593Actuator: VPVL600 SR6 VPVL400 SR6SAVINGS: 51%Cost savings due to the use of smaller actuators. Xtreme requires less torque than PEEK.3

48290 SERIES | Angle Body Piston ValvesBroad range of pressure operated valves forair, water, steam, and light slurriesBronze & stainless steel constructionsSizes 3/8" through 2 1/2"www.ascovalve.com

8290 SERIES...tough and packed with features4SERIES | 8290 4POSITION MONITORING (OPTIONAL)• Signaling box with dual mechanical or inductive contacts (shown)• Compact signaling unit for magnetic position detectors• Linear position indicator (HS4 Series)• 50mm NC & 63mm through 125mm NC and NOSTANDARD VISUAL POSITION INDICATORWith clear polypropylene cover on 63mm through125mm (optional on 32mm & 50mm).PISTON ACTUATORRotates 360˚ to allow easy assemblyand positioning of pilot port.ASCO PILOT VALVESThe industry standard forreliability and durability inall industrial environments.(See back cover)RUGGED WATERTIGHT ACTUATORMade from tough fiber compositeand protected with double o-ring seal.ONE PIECE COLD ROLLED S.S. STEMProvides added strength and less resistance.RELIABILITYSmooth stem movementsguided by two oversized bearings.SPRING LOADED STEM SEALThe FKM flouroelastomer wiper keepsharmful grit away from the stem area. Asa backup, there are multiple-ribbed shearingrings that provide a cleaning action in thestem grooves. These rings provide a longerlife by preventing debris from reachingthe chevron packing.ANTI-WATER HAMMERThe fluid passes underthe disc resulting inslower closure.STUFFING BOXExternally sealed using aflat embedded seal ring.HIGH FLOW RATEOptimization of the fluid flow path.PTFE DISC SEALFor bubble tight shutoff.2

4 SERIES | 8290The 8290 Angle Body Piston Valve is a 2-way direct acting valve available in a normally closed or normally openconstruction. They have proven durability in handling aggressive fluids, such as steam, hot water, solvents, andlight slurries.The 8290 Series is pressure operated with a straight-through design available with bronze or stainless steelbodies built for demanding applications. There are many optional features including position indication andproportional control.8290 SERIES | ASSEMBLY CONFIGURATORASCO has simplified the 8290 selectionprocess and added the ability to createassemblies using pilot valves and positionindicators. After you have determinedyour product requirements, you can easilyconstruct a catalog number by clicking oneach feature required and clicking on theView Details button. A second screenwill then appear providing the productcatalog number, product specification,and various drawings.You can also enter an existing catalognumber that the configurator has createdbefore to decipher the specifications ofthe catalog number. Type the configuredcatalog number into the text box nextto the Enter Catalog Number button(CAPs only). The configurator will automaticallyhighlight the correspondingfeatures of the product.In order to use theonline configurator go to:www.ascovalve.com/8290Configurator3

SERIES | 8290 4Angle Body Multi-Purpose ValvesAir or Water Pilot OperatedBronze or 316L Stainless Steel Bodies • 3/8" to 2 1/2" NPTThe 8290 Series consists of 2-way direct acting valves available innormally closed or normally open constructions. Built for demandingapplications, these valves come in a straight-through body designmade of bronze or stainless steel. There are many optional featuresincluding visual/electrical position indicator or a stroke limiter. The8290 Series is suitable for the following applications:• General Service (air, inert gas, water, oil, light slurries)• Steam and Hot WaterConstructionValve Parts in Contact with FluidsPart 32mm 50mm-125mm 50mm-125mm 1Body 316L Stainless Steel Bronze 316L Stainless SteelStem 316L Stainless Steel 431 Stainless Steel 431 Stainless SteelStuffing Box 316L Stainless Steel Brass 303 Stainless SteelStuffing Box Seal PTFE PTFE Chevron PTFE ChevronWiper Seal FKM FKM FKMDisc 316L Stainless Steel Brass 304L Stainless SteelDisc Seal PTFE PTFE PTFEScrew 316L Stainless Steel - -1 For all optional AISI 316L Stainless Steel constructions, contact ASCONCNO12SpecificationsAmbient Temperature Range: 15˚F to 140˚F(32˚F to 122˚F for proportional and water service)Pilot Fluid Temperature Range: 15˚F to 140˚F(32˚F to 122˚F for proportional and water service)Maximum Viscosity: 2,700 SSUFor higher viscosity applications, please consult ASCO.Alternate Valve Constructions• Oxygen service, add suffix "N".• Medium vacuum service up to 7 x 10 -3 Torr, add suffix "VM".• Visual Position Indicator for normally closed valve with 32mm or50mm operator, add suffix “VI” (note: position indicator standardon 63mm through 125mm operators).• NET-INOX treatment (stainless steel valve body pickled innitric/hydrofluoric acid bath), add suffix “NI”.See inside back cover for the following constructions:• Signaling Box• Compact Positioners for proportional control• Linear Position Indicator• Stroke LimiterVisit www.ascovalve.com/8290Configurator to create an 8290 assembly that fitsyour needs. Options include position indication, pilot valves, and other accessories.4

4 SERIES | 8290SpecificationsOperating PressureDifferential (psi)Air or WaterPilot PressurePipe OrificeCv FlowMax. Max.(psi)Size SizeMax. FluidStainless(in) (in) On-Off Prop. Min. Fluids Steam Temp.°F Bronze Steel 1 Min. Max.32 mm OperatorNormally Closed - Entry Under the Disc ➂3/8 3/8 2.3 - 0 240 150 366 - 8290A791 60 150 1.31/2 1/2 4.1 - 0 180 150 366 - 8290A792 60 150 1.43/4 3/4 7.6 - 0 90 90 366 - 8290A793 60 150 1.6Normally Open - Entry Under the Disc3/8 3/8 2.3 - 0 240 150 366 - 8290A794 I ➁ 150 1.31/2 1/2 4.1 - 0 240 150 366 - 8290A795 I ➁ 150 1.43/4 3/4 7.6 - 0 200 150 366 - 8290A796 I ➁ 150 1.6Normally Closed - Entry Above the Disc for Rapid Cycling Steam Applications3/8 3/8 2.3 - 0 - 150 366 - 8290A797 II ➁ 150 1.61/2 1/2 4.1 - 0 - 150 366 - 8290A798 II ➁ 150 1.43/4 3/4 7.6 - 0 - 150 366 - 8290A799 II ➁ 150 1.6Normally Closed - Entry Under the Disc ➂50 mm Operator1/2 1/2 5.7 5.3 0 240 150 366 8290A384 8290A393 60 150 2.73/4 3/4 11 8.3 0 150 150 366 8290A385 8290A394 60 150 2.91 1 15 - 0 90 90 366 8290A386 8290A395 60 150 3.7Normally Open - Entry Under the Disc1/2 1/2 5.7 - 0 240 150 366 8290A387 8290A396 III ➁ 150 2.73/4 3/4 11 - 0 240 150 366 8290A388 8290A397 III ➁ 150 2.91 1 15 - 0 240 150 366 8290A389 8290A398 III ➁ 150 3.7Normally Closed - Entry Above the Disc for Rapid Cycling Steam Applications ➂1/2 1/2 5.7 - 0 - 150 366 8290A390 8290A399 IV ➁ 150 2.73/4 3/4 11 - 0 - 150 366 8290A391 8290A400 IV ➁ 150 2.91 1 15 - 0 - 150 366 8290A392 8290A401 IV ➁ 150 3.7Normally Closed - Entry Under the Disc63 mm Operator1/2 1/2 5.7 - 0 240 150 366 8290B002 8290B045 38 150 3.63/4 3/4 11 8.3 0 240 150 366 8290B005 8290B048 60 150 3.91 1 19 17 0 150 150 366 8290B010 8290B053 60 150 4.71 1/4 1 1/4 32 24 0 90 90 366 8290A016 8290A059 60 150 6.01 1/2 1 1/2 52 33 0 60 60 366 8290A020 8290A063 60 150 8.02 2 68 46 0 40 40 366 8290A024 8290A067 60 150 10.0Normally Open - Entry Under the Disc1/2 1/2 5.7 - 0 240 150 366 8290B026 8290B069 V ➁ 150 3.63/4 3/4 11 - 0 240 150 366 8290B027 8290B070 V ➁ 150 3.91 1 19 - 0 240 150 366 8290B028 8290B071 V ➁ 150 4.71 1/4 1 1/4 32 - 0 240 150 366 8290A030 8290A073 V ➁ 150 6.01 1/2 1 1/2 52 - 0 160 150 366 8290A032 8290A075 V ➁ 150 8.02 2 68 - 0 105 105 366 8290A034 8290A077 V ➁ 150 10.0Normally Closed - Entry Above the Disc for Rapid Cycling Steam Applications1/2 1/2 5.7 - 0 - 150 366 8290B036 8290B079 VI ➁ 150 3.63/4 3/4 11 - 0 - 150 366 8290B037 8290B080 VI ➁ 150 3.91 1 19 - 0 - 150 366 8290B038 8290B081 VI ➁ 150 4.71 1/4 1 1/4 32 - 0 - 150 366 8290A039 8290A082 VI ➁ 150 6.01 1/2 1 1/2 52 - 0 - 150 366 8290A040 8290A083 VI ➁ 150 8.02 2 68 - 0 - 135 366 8290A042 8290A085 VI ➁ 150 10.01 Available with NET-INOX treatment, add suffix "NI"; ➁ Minimum pilot pressure varies, see identified graph for appropriate values;➂ For Visual Position Indicator add suffix "VI".Approx.ShippingWeight(lbs.)5

SERIES | 8290 4SpecificationsPipeSize(in)OrificeSize(in)Operating PressureAir or WaterDifferential (psi)Pilot PressureCv FlowMax.Max. FluidStainless(psi) ➁On-Off Prop. Min. Fluids Steam Temp.°F Bronze Steel 1 Min. Max.90 mm OperatorNormally Closed - Entry Under the Disc1 1 19 17 0 240 150 366 8290B011 8290B054 60 150 6.51 1/4 1 1/4 32 24 0 180 150 366 8290A017 8290A060 60 150 7.71 1/2 1 1/2 52 33 0 120 120 366 8290A021 8290A064 60 150 9.52 2 68 46 0 90 90 366 8290A025 8290A068 60 150 16.0Normally Open - Entry Under the Disc1 1 19 - 0 240 150 366 8290B029 8290B072 VII ➁ 150 6.51 1/4 1 1/4 32 - 0 240 150 366 8290A031 8290A074 VII ➁ 150 7.71 1/2 1 1/2 52 - 0 240 150 366 8290A033 8290A076 VII ➁ 150 9.52 2 68 - 0 200 150 366 8290A035 8290A078 VII ➁ 150 16.0Normally Closed - Entry Above the Disc for Rapid Cycling Steam Applications1 1/4 1 1/4 32 - 0 - 150 366 8290A136 8290A137 VIII ➁ 150 7.71 1/2 1 1/2 52 - 0 - 150 366 8290A041 8290A084 VIII ➁ 150 9.52 2 68 - 0 - 150 366 8290A043 8290A086 VIII ➁ 150 16.0125 mm OperatorNormally Closed - Entry Under the Disc1 1/4 1 1/4 34 34 0 240 150 366 8290A642 8290A646 60 150 13.51 1/2 1 1/2 56 56 0 240 150 366 8290A482 8290A495 60 150 15.02 2 77 77 0 150 150 366 8290A485 8290A498 60 150 17.02 1/2 2 1/2 130 86 0 90 90 366 8290A488 8290A501 60 150 21.5Normally Open - Entry Under the Disc1 1/4 1 1/4 34 - 0 240 150 366 8290A643 8290A647 IX ➁ 150 13.51 1/2 1 1/2 56 - 0 240 150 366 8290A489 8290A502 IX ➁ 150 15.02 2 77 - 0 240 150 366 8290A490 8290A503 IX ➁ 150 17.02 1/2 2 1/2 130 - 0 240 150 366 8290A492 8290A505 IX ➁ 150 21.51 Available with NET-INOX treatment, add suffix "NI"; ➁ Minimum pilot pressure varies, see identified graph for appropriate values.Approx.ShippingWeight(lbs.)Dimensions: inches32 mm OperatorØA B C D E ØFin 3/8 3.62 3.66 3.21 2.17 0.93in 1/2 3.90 3.82 3.29 2.56 1.10in 3/4 4.21 4.11 3.46 2.95 1.26Normally Open Valve - Entry Under DiscMin. Pilot Pressure (psi)15012090603032 mm Operator Graphs for Steam and Fluids0 60 120 180Differential Pressure ∆p (psi)I3/41/23/8240Normally Closed Valve - Entry Above DiscMin. Pilot Pressure (psi)1501209060300 30 60 90 120 150Differential Pressure ∆p (psi)II3/43/8, 1/2Normally OpenNormally ClosedØ 1.7CD360˚1/8FILTERPLUG1/8é 1.7CD360Ê1.750˚50ÊØAØFBEé AéFBE6

4 SERIES | 8290Dimensions: inches50 mm Operator Graphs for Steam and FluidsNormally Open Valve - Entry Under Disc150Normally Closed Valve - Entry Above Disc150Min. Pilot Pressure (psi)1209060300III60 120 180 24013/41/2Min. Pilot Pressure (psi)1209060300IV30 60 90 120 15013/41/2Differential Pressure ∅P (psi)Differential Pressure ∅P (psi)50 mm OperatorØA B C D E Fin 1/2 5.59 6.08 5.55 2.56 1.06in 3/4 5.92 6.26 5.63 2.95 1.26in 1 6.10 6.50 5.71 3.54 1.61Ø 2.7Normally Open360˚1/8FILTERPLUGCD50˚ØAFBENormally ClosedØ 2.71/8CD360˚1.750˚Ø AFBE7

SERIES | 8290 4Dimensions: inches63 mm Operator Graphs for Steam and FluidsNormally Open Valve - Entry Under DiscNormally Closed Valve - Entry Above DiscMin. Pilot Pressure (psi)15012090603002 1 1/2V1 1/413/41/2060 120 180 240 30 60 90 120 150Differential Pressure ∅P (psi)Differential Pressure ∅P (psi)Min. Pilot Pressure (psi)1501209060302VI1 1/21 1/413/41/263 mm OperatorØA B C D E Fin 1/2 6.70 7.20 6.60 2.56 1.06in 3/4 6.80 7.30 6.70 2.95 1.26in 1 7.20 7.70 6.90 3.54 1.61in 1 1/4 8.54 9.01 8.03 4.33 1.97in 1 1/2 8.82 9.64 8.46 4.72 2.36in 2 9.80 10.20 8.82 5.90 2.761/8Ø 3.4Normally Open360˚FILTERPLUGØ 3.4FILTERPLUG1/8360˚CDCD2.050˚ØAFBENormally Closed2.050˚ØAFBE8

4 SERIES | 8290Dimensions: inches90 mm Operator Graphs for Steam and FluidsNormally Open Valve - Entry Under DiscNormally Closed Valve - Entry Above Disc1502150Min. Pilot Pressure (psi)120906030VII1-1/21-1/410 060 120 180 240 30 60 90 120 150Differential Pressure ∅P (psi)Differential Pressure ∅P (psi)Min. Pilot Pressure (psi)1209021-1/2601-1/430VIII90 mm OperatorØA B C D E Fin 1 8.00 8.50 7.70 3.54 1.61in 1 1/4 9.29 9.69 8.70 4.33 1.97in 1 1/2 9.57 10.31 9.13 4.72 2.36in 2 10.51 10.87 9.49 5.91 2.761/4Ø 4.7Normally Open360˚FILTERPLUGCD2.650˚ØAFBENormally ClosedØ 4.7FILTERPLUG1/4CD360˚2.650˚ØAFBE9

SERIES | 8290 4Dimensions: inches125 mm Operator Graphs for Steam and FluidsNormally Open Valve - Entry Under Disc150Min. Pilot Pressure (psi)1209060300IX60 120 180 240Differential Pressure ∅P (psi)2 1/221 1/21 1/4125 mm OperatorØA B C D E G Hin 1 1/4 11.10 11.70 10.70 4.30 3.10 2.00in 1 1/2 11.50 12.30 11.20 4.70 3.10 2.40in 2 12.40 12.90 11.50 6.00 3.10 2.80in 2 1/2 13.70 13.90 12.10 7.50 3.10 3.101/4Ø 6.1Normally Open360˚FILTERPLUGGØ 6.1FILTERPLUG1/4360˚GCDCD50˚ØAHBENormally Closed50˚ØAHBE10

4 SERIES | 82908290 SERIES | ACCESSORIESSignaling BoxSupplied with two mechanical or inductive switches with LEDs and mounts on top of thevalve operator in place of the standard visual indicator. As the valve cycles, cams on thesignaling box lengthening stem operate the switches to provide electrical signaling ofSwitchesTwo MechanicalTwo InductiveTwo Intrinsically SafeAdd SuffixSM2SI2SH2the valve position. The signaling box can rotate 360˚.Assembly available on 50mm normally closed and63mm through 125mm normally open and normallyclosed. (e.g., 8290A384SM2)Compact Positioners for Proportional ControlVaries flow proportional to a 0-10 VDC, 0-20 mA or 4-20 mA control signal. Feedback of valvestem position via a linear potentiometer. Uses a profiled disc for flow characterization. AssemblyControl SignalAdd Suffix available on 50mm through 125mm operators, normally0-10 VDC PDB04 closed with fluid entry under disc. Positioner not suitable0-20 mA PDB05for water piloting. (e.g., 8290A384PDB04)4-20 mA PDB06Stroke LimiterThe stroke limiter allows Cv flow to be adjusted from 0% to 100%, and mounts on top ofthe 8290 Series valve in place of the position indicator. Assembly available onto 50mm(normally closed) and 63mm through 125mm normally open or normally closed valves withfluid entry under the disc. Add suffix M: (e.g., 8290B002M)Linear Position Indicator (HS4 Series)Supplied with two mechanical switches and mounts on top of the valve operator in place ofthe standard visual indicator. Provides a wiring box with 1/2" NPT conduit connections. TheHS4 linear position indicator is Type 4, 4X and IP 66 suitable for indoor and outdoor use innon-hazardous locations.SwitchesTwo (2) Mechanical SPDT Gold (IS) SwitchesTwo (2) Mechanical SPDT Silver (15A) SwitchesPart NumberHS4D1YCH2NGAHS4D1YCA2NGAPilot ValvesASCO offers a variety of 3-way direct acting normally closed pilot valves to pilot32mm through 125mm 8290 valves. Available in direct, in-line, and remote mounting.To order, specify catalog number and voltage:24, 120, 240 AC/60Hz or 110, 220 AC/50Hz or 6, 12, 24, 120/DCSeries 189• Direct mount• Swivel “Banjo” fittings,1/8" NPT male• Inlet for 4mm plastic tube• DIN plug connectionSeries 8320• In-line mount• 1/8" or 1/4" NPT• Brass or stainless steel• (Explosionproof optional,add prefix EF)Numatics ® G3• Remote mount• 4 to 16 valves• Compatible with AS-interface ® , DeviceNet, Profibus ® DP,FOUNDATION Fieldbus, and others• Air service onlyAS-interface is a registered trademark of AS-International. DeviceNet is a trademark of ODVA.Profibus is a registered trademark of Profibus International.FOUNDATION Fieldbus is a trademark of Fieldbus Foundation.11

4Commercial application solenoid valvesCompact solutionAir, water, and steam applicationswww.ascovalve.com

4SERIESCOMPACT VALVE SOLUTIONSFOR COMMERCIAL APPLICATIONSASCO is the worldwide leader in the design and manufacture of quality solenoid valves. The S Series valvesare developed and engineered with ASCO’s global resources. The S Series is a compact solenoid valve for2-way and 3-way valve applications for the control of air, inert gas, water, light oil, and steam. This compactdesign saves space, reduces installation time, simplifies service, and improves performance.COMPACT SIZESmall outer dimensions are achieved by minimizing pressurevessel wall thickness and optimizing coil windings.IMPROVED PERFORMANCEShort stroke designs allow for increased life of vitalcomponents and improved DC pressure ratings.Stainless steel seats on steam valves improve the lifeand reliability while decreasing the risk of leakage.DIN CONNECTIONThe standard DIN connection eliminates the need to run conduit oruse junction boxes and wiring nuts, resulting in reduced installation time,decreased installation cost, and easy serviceability.COMMON COMPONENTSMost constructions are AC/DC convertible with the switch of a coil, as well as using identicalrebuild kits resulting in less inventory.

4Pilot OperatedGeneral Service Solenoid ValvesBrass Body • 3/8" to 1" NPT2/2SERIES8238The 8238 Series is a 2-way pilot operated valve available inNormally Closed and Normally Open constructions. They areavailable either AC or DC operated with brass bodies. Theycome standard with DIN connection coils. Options are limited toflying leads, manual operators, and some alternate elastomers.Dedicated constructions of the 8238 Series are suitable for thefollowing applications:• General Service (air, inert gas, water, and light oil)) C&USConstructionBodySeals and DiscsCore TubeCore and PlugnutSpringsShading CoilValve Parts in Contact with FluidsGeneral ServiceBrassas listedStainless SteelStainless SteelStainless SteelCopperNCElectricalWatt Rating andDINPower ConsumptionSpare CoilStandardACFamilyCoilDINClass ofInsulationDCWatts WattsVAHoldingVAInrushAmbientTemp.˚F AC/DCConnectionSizeF 5.5 4 6 12 15 to 140 4300 11 mmF 9.2 9.2 14 23 15 to 140 ZA34A 18 mmF 13.0 13.0 24 44 15 to 140 Z134A 18 mmF 17.2 - - - 15 to 140 Z914A 18 mmF - 21.0 33 65 15 to 140 Z923E 18 mmStandard Voltages: 24, 120, 240 volts AC, 60 Hz (or 110, 230 volts AC, 50 Hz). 12, 24volts DC (6 DC for 3 watt version). Must be specified when ordering.NOApprovalsUL recognized coilMeets applicable CE directives1

2/2SERIES82384SpecificationsOperating Pressure Differential (psi)Approx.Pipe OrificeMax. ACMax. DC Max.Wattage ShippingSize(ins.)Dia.(ins.)CvFlow Min.Air -Inert Gas WaterLightOilAir -Inert Gas WaterLightOilFluidTemp.˚F BrassConst.Ref. UL1 AC DCWeight(lbs.)General Service - Normally Closed3/8 25/64 1.75 0 145 145 145 43 43 43 195 SC8238S401 1 ❑ 9.2 9.2 2.03/8 17/32 2.89 5 230 230 230 230 230 230 195 SC8238T402 2 ❑ 4 5.5 1.71/2 1/2 2.46 0 145 145 145 43 43 43 195 SC8238S404 4 ❑ 13 13 2.31/2 17/32 4.45 5 230 230 230 230 230 230 195 SC8238T405 5 ❑ 4 5.5 2.03/4 3/4 5.60 0 3 3 3 - - - 190 SC8238S406 6 ❑ 13 - 2.33/4 11/16 5.27 0 145 145 145 43 43 43 195 SC8238S407 7 ❑ 13 13 2.73/4 11/16 5.85 5 175 175 175 175 175 175 195 SC8238T408 8 ❑ 4 5.5 2.31 3/4 10.53 0 145 145 145 43 43 43 195 SC8238S409 9 - 21 17.2 5.01 15/16 12.87 5 175 175 175 175 175 175 195 SC8238T410 10 ❑ 4 5.5 3.51 1/4 1 1/4 17.50 7 145 145 145 145 145 145 195 SC8238S411 11 ❑ 9.2 9.2 4.61 1/2 1 3/4 31.50 7 145 145 145 145 145 145 195 SC8238S412 12 ❑ 9.2 9.2 6.72 1 3/4 39.66 7 145 145 145 145 145 145 195 SC8238S413 13 ❑ 9.2 9.2 7.6General Service - Normally Open3/8 17/32 2.89 5 175 175 175 120 120 120 195 SC8238T414 14 ❑ 4 5.5 2.01/2 17/32 4.45 5 175 175 175 120 120 120 195 SC8238T415 15 ❑ 4 5.5 2.33/4 11/16 5.85 5 175 175 175 120 120 120 195 SC8238T416 16 ❑ 4 5.5 2.51 15/16 12.87 5 175 175 175 90 90 90 195 SC8238T417 17 ❑ 4 5.5 3.51 1/4 1 1/4 17.50 7 145 145 145 145 145 145 195 SC8238S418 18 ❑ 9.2 9.2 4.61 1/2 1 3/4 31.50 7 145 145 145 145 145 145 195 SC8238S419 19 ❑ 9.2 9.2 6.72 1 3/4 39.66 7 145 145 145 145 145 145 195 SC8238S420 20 ❑ 9.2 9.2 7.6❑ = UL recognzed coil. 1 With SU or SC prefix only.Capabilities ChartSolenoid Options Base Catalog Number Resilient Materials Other Standard Rebuild KitNEMA Type 3-9High Temp.(DIN only)Wiring BoxScrew TerminalMultipinDINSpadeOpen Framewith Leads ➁BrassNBR- SU - - ● - OF SC8238S401 ● V 1 - - - - - - MO 323185 323185- SU - - ● - OF SC8238T402 ● V 1 - - - - - - MO 323457 323457- SU - - ● - OF SC8238S404 ● V - - - - - - - 322957 322957- SU - - ● - OF SC8238T405 ● V 1 - - - - - - MO 323457 323457- SU - - ● - - SC8238S406 ● - - - - - - - - 322961 -- SU - - ● - OF SC8238S407 ● V - - - - - - - 322962 322962- SU - - ● - OF SC8238T408 ● V 1 - - - - - - MO 323507 323507- SU - - ● - - SC8238S409 ● V - - - - - - - 322966 322966- SU - - ● - OF SC8238T410 ● V 1 - - - - - - MO 323508 323508- SU - - ● - OF SC8238S411 ● V 1 - - - - - - MO 323187 323187- SU - - ● - OF SC8238S412 ● V 1 - - - - - - MO 323189 323189- SU - - ● - OF SC8238S413 ● V 1 - - - - - - MO 323191 323191- SU - - ● - OF SC8238T414 ● V - - - - - - - 323553 -- SU - - ● - OF SC8238T415 ● - - - - - - - - 323553 -- SU - - ● - OF SC8238T416 ● - - - - - - - - 323554 -- SU - - ● - OF SC8238T417 ● - - - - - - - - 323555 -- SU - - ● - OF SC8238S418 ● V 1 - - - - - - - 323193 323193- SU - - ● - OF SC8238S419 ● V 1 - - - - - - - 323195 323195- SU - - ● - OF SC8238S420 ● V 1 - - - - - - - 323197 323197● = Standard. 1 Reduces pressure rating by 25%; ➁ Drop the SC when applying the OF prefix.FKMEPDMNeopreneOxygen ServicePTFEUrethaneVacuumManualOperatorBrass ACBrass DC2

42/2SERIES8238Dimensions: inchesConst.Ref. A B C D E F G H I1 - 1.63 0.85 - 2.71 3.15 2.36 1.18 1.612 - 1.08 0.65 - 2.80 3.23 2.36 0.86 1.574 - 1.93 1.10 - 2.93 3.54 2.60 1.65 1.615 - 1.08 0.65 - 2.80 3.43 2.60 0.86 1.576 - 1.93 1.10 - 3.23 3.88 3.11 1.65 2.017 - 1.93 1.10 - 3.19 3.86 3.11 1.65 2.018 - 1.08 0.65 - 2.85 3.50 3.11 0.86 1.979 - 2.33 1.38 - 3.94 4.76 4.13 1.91 2.8010 - 1.08 0.65 - 3.35 4.17 4.13 0.86 2.8011 - 1.69 1.06 - 4.29 5.31 4.45 1.26 3.1912 - 1.69 1.06 - 4.41 5.59 5.51 1.26 4.3313 1.69 1.06 - 4.61 6.02 6.18 1.26 4.3314 - 1.08 0.65 - 2.63 3.07 2.36 0.86 1.5715 - 1.08 0.65 - 2.72 3.27 2.60 0.86 1.5716 - 1.08 0.65 - 2.85 3.54 3.11 0.86 1.9717 - 1.08 0.65 - 3.35 4.21 4.13 0.86 2.8018 - 1.69 1.06 - 4.29 5.31 4.45 1.26 3.1919 - 1.69 1.06 - 4.41 5.59 5.51 1.26 4.3320 - 1.69 1.06 - 4.61 6.02 6.18 1.26 4.33Const. Ref. 1, 4, 7, 9Const. Ref. 2, 5, 8, 10, 14-17Const. Ref. 6 Const. Ref. 11, 12, 13, 18, 19, 203

2/2SERIES8240Direct Acting or Pilot OperatedSteam and Hot Water ValvesBrass Body • 1/4" to 1" NPT4The 8240 Series is a 2-way direct acting or pilot operated valveavailable in Normally Closed and Normally Open constructions.They are available either AC or DC operated with brass bodiesand can handle the challenges of high temperature fluids. Theycome standard with DIN connection coils. Dedicated constructionsof the 8240 Series are suitable for the following applications:• Steam and Hot Water) C&USConstructionValve Parts in Contact with FluidsBodySeatCore TubeCore and PlugnutSpringsShading CoilDiscs and SealsBrassStainless SteelStainless SteelStainless SteelStainless SteelCopperSee Capabilities ChartNCElectricalNOStandardCoilClass ofInsulationWatt Rating andPower ConsumptionACDINSpare CoilFamilyDINConnectionSizeDCWatts WattsVAHoldingVAInrushAmbientTemp.˚F AC/DCH 6.0 6.0 10 16 15 to 140 Z614A 11 mmH 9.2 9.2 14 23 15 to 140 ZA34A 18 mmH 13.0 13.0 24 44 15 to 140 Z134A 18 mmH 17.2 17.2 27 50 15 to 140 Z914A 18 mmStandard Voltages: 24, 120, 240 volts AC, 60 Hz (or 110, 230 volts AC, 50 Hz). 12, 24volts DC. Must be specified when ordering.ApprovalsUL recognized coilMeets applicable CE directives4

42/2SERIES8240SpecificationsOperating PressureDifferential (psi)Pipe OrificeMax. AC Max. DCWattageSize(ins.)Dia.(ins.)CvFlow Min. SteamHotWater SteamHotWaterMax. FluidTemp.˚F BrassConst.Ref. UL AC DCSteam and Hot Water Service - Normally ClosedApprox.ShippingWeight(lbs.)1/4 1/8 0.33 0 120 245 70 70 340 SC8240S403 2 ❑ 9.2 9.2 1.51/4 11/64 0.47 0 120 120 35 35 340 SC8240S404 2 ❑ 9.2 9.2 1.53/8 3/8 2.34 6 120 120 - - 340 SC8240S405 3 ❑ 6 - 1.61/2 7/16 2.46 0 45 90 - - 285 SC8240S406 4 ❑ 13 - 2.51/2 3/8 2.93 6 120* 120* - - 340 SC8240S407 5 ❑ 6 - 2.03/4 11/16 5.85 0 45 90 - - 285 SC8240S408 6 ❑ 13 - 3.03/4 5/8 5.25 6 87 87 - - 340 SC8240S409 7 ❑ 9.2 - 2.01 7/8 9.95 0 45 90 - - 285 SC8240S410 8 - 17.2 - 4.71 47/64 9.90 6 87 87 - - 340 SC8240S411 9 ❑ 9.2 - 3.5Steam and Hot Water Service - Normally Open1/4 1/8 0.35 0 145 145 120 120 340 SC8240S412 10 ❑ 13 13 2.0❑ = UL recognized coil. * When 208-240/60, 220/50 coil is used, pressure is de-rated to 100 psi.Capabilities ChartSolenoid Options Base Catalog Number Resilient Materials Other Standard Rebuild KitNEMA Type 3-9High Temp.Wiring Box ScrewTerminalMultipinDINSpadeOpen Frame withLeadsBrassNBRFKM- ● - - ● - - SC8240S403 - - - ● - - - - - - 322984 322984- ● - - ● - - SC8240S404 - - - ● - - - - - - 322985 322985- ● - - ● - - SC8240S405 - - - - - ● - - - - 322986 -- ● - - ● - - SC8240S406 - - - - - ● - - - - 322987 -- ● - - ● - - SC8240S407 - - - - - ● 1 - - - - 322995 -- ● - - ● - - SC8240S408 - - - - - ● 1 - - - - 322989 -- ● - - ● - - SC8240S409 - - - - - ● - - - - 323199 -- ● - - ● - - SC8240S410 - - - - - ● - - - - 322990 -- ● - - ● - - SC8240S411 - - - - - ● - - - - 323200 -- ● - - ● - - SC8240S412 - - - ● - - - - - - 322991 322991● = Standard. 1 Core disc in EPDM, diaphragm in PTFE.EPDMRubyOxygen ServicePTFEUrethaneVacuumManual OperatorMounting BracketBrass ACBrass DC5

2/2SERIES82404Dimensions: inchesConst.Ref. A B C D E F G H I2 - 1.63 0.85 - 2.57 3.00 1.65 1.18 1.263 - 1.32 0.83 - 2.72 3.15 2.36 0.98 1.574 - 1.93 1.10 - 3.13 3.66 2.60 1.64 1.645 - 1.32 0.83 - 2.83 3.35 2.60 0.98 1.576 - 1.93 1.10 - 3.33 4.00 3.11 1.64 2.017 - 1.69 1.06 - 3.07 3.72 3.11 1.26 1.978 - 2.33 1.38 - 4.13 4.96 4.13 1.91 2.809 - 1.69 1.06 - 4.01 4.48 4.13 1.26 2.7910 - 1.93 1.10 - 2.74 3.18 1.65 1.65 -Const. Ref. 2 Const. Ref. 3, 5, 7, 9Const. Ref. 4, 6, 8 Const. Ref. 106

4Direct ActingGeneral Service Solenoid ValvesBrass Bodies • 1/8" to 1/4" NPT2/2SERIES8261The 8261 Series is a 2-way direct acting valve available in NormallyClosed and Normally Open constructions. They are available eitherAC or DC operated with brass bodies. They come standard withDIN connection coils. Options are limited to flying leads and somealternate elastomers. Dedicated constructions of the 8261 Series aresuitable for the following applications:• General Service (air, inert gas, water, and light oil))&C USConstructionBodySeals and DiscsCore TubeCore and PlugnutSpringsShading CoilElectricalValve Parts in Contact with FluidsGeneral ServiceBrassNBR, FKM, or EPDM (as listed)Brass or Stainless SteelStainless SteelStainless SteelCopperNCNOStandard CoilClass ofInsulationWatt Rating andPower ConsumptionACDINSpare CoilFamilyAmbientTemp.˚F AC/DCDINConnectionSizeDCWatts WattsVAHoldingVAInrushF 6.0 6.0 10 16 15 to 140 Z614A 11 mmF 9.2 9.2 14 23 15 to 140 ZA34A 18 mmF 13.0 13.0 24 44 15 to 140 Z134A 18 mmStandard Voltages: 24, 120, 240 volts AC, 60 Hz (or 110, 230 volts AC, 50 Hz). 12, 24volts DC. Must be specified when ordering.ApprovalsUL recognized coilMeets applicable CE directives7

2/2SERIES82614SpecificationsOperating PressureDifferential (psi)Approx.Pipe OrificeMax. ACMax. DC Max.Wattage ShippingSize(ins.)Dia.(ins.)CvFlow Min.Air-InertGas WaterLightOilAir-InertGas WaterLightOilFluidTemp.˚F BrassConst.Ref. UL 1 AC DCWeight(lbs.)General Service - Normally Closed1/8 1/16 0.11 0 435 435 435 435 435 435 250 SC8261S401V 1 ❑ 9.2 9.2 1.31/8 3/32 0.18 0 290 230 230 290 230 230 250 SC8261S403V 1 ❑ 9.2 9.2 1.31/8 1/8 0.29 0 100 90 90 20 17 17 195 SC8261S404 3 ❑ 6 6 1.31/4 1/16 0.11 0 435 435 435 435 435 435 195 SC8261S405 4 ❑ 9.2 9.2 1.31/4 3/32 0.18 0 290 290 290 230 230 230 195 SC8261S406 4 ❑ 9.2 9.2 1.31/4 1/8 0.29 0 100 100 100 50 50 50 195 SC8261S407 5 ❑ 6 6 1.31/4 1/8 0.35 0 175 175 175 60 60 60 195 SC8261S408 4 ❑ 9.2 9.2 1.31/4 11/64 0.47 0 36 36 36 15 15 15 195 SC8261S409 5 ❑ 6 6 1.31/4 11/64 0.59 0 120 120 120 60 60 60 195 SC8261S410 6 ❑ 13 13 1.81/4 15/64 0.76 0 15 15 15 5 5 5 195 SC8261S411 5 ❑ 6 6 1.31/4 15/64 0.82 0 50 50 50 36 36 36 195 SC8261S412 6 ❑ 13 13 1.81/4 15/16 0.93 0 145 145 145 145 145 145 195 SC8261S413 7 ❑ 9.2 9.2 2.0General Service - Normally Open1/4 1/8 0.35 0 70 70 70 70 70 70 195 SC8261S417V 10 ❑ 9.2 9.2 2.01/4 1/8 0.35 0 175 145 145 175 145 145 260 SC8261S418V 11 ❑ 13 13 2.0Nickel Coated Model - Normally Open1/4 1/8 0.35 0 60 60 60 60 60 60 195 SC8261T420V 11 ❑ 9.2 9.2 2.0❑ = UL recognized coil. 1 With SU or SC prefix only.Capabilities ChartSolenoid Options Base Catalog Number Resilient Materials Other Standard Rebuild KitNEMA Type 3-9High Temp. (DIN Only)Wiring Box ScrewTerminalMultipinDINSpadeOpen Frame withLeads 1BrassNBR- SU - - ● - OF SC8261S401V - ● - - - - - - - - 322992 322992- SU - - ● - OF SC8261S403V - ● - - - - - - - - 322995 322995- SU - - ● - OF SC8261S404 ● V - - - - - - - - 322996 322996- SU - - ● - OF SC8261S405 ● V - - - - - - - - 322998 322998- SU - - ● - OF SC8261S406 ● V - - - - - - - - 323000 323000- SU - - ● - OF SC8261S407 ● V - - - - - - - - 323002 323003- SU - - ● - OF SC8261S408 ● V - - - - - - - - 323006 323006- SU - - ● - OF SC8261S409 ● V - - - - - - - - 323008 323009- SU - - ● - OF SC8261S410 ● V - - - - - - - - 323012 323012- SU - - ● - OF SC8261S411 ● V - - - - - - - - 323014 323015- SU - - ● - OF SC8261S412 ● V - - - - - - - - 323018 323018- SU - - ● - - SC8261S413 ● V - - - - - - - - 323201 323201- SU - - ● - OF SC8261S417V - ● - - - - - - - - 323021 323021- SU - - ● - OF SC8261S418V - ● - - - - - - - - 323022 323022- SU - - ● - OF SC8261T420V - ● - - - - - - - - 323184 323184● = Standard. 1 Drop the SC when applying the OF prefix.FKMEPDMNeopreneOxygen ServicePTFEUrethaneVacuumManual OperatorMounting BracketBrass ACBrass DC8

42/2SERIES8261Dimensions: inchesConst.Ref. A B C D E F G H I1 - 1.64 0.85 - 2.5 2.81 1.26 1.18 1.023 - 1.32 0.83 - 2.17 2.52 1.06 0.98 0.984 - 1.64 0.85 - 2.57 3 1.65 1.18 1.265 - 1.32 0.83 - 2.17 2.56 1.69 0.98 0.986 - 1.93 1.1 - 2.66 3.15 1.57 1.65 1.287 - 1.69 1.06 - 2.69 3.18 1.57 1.26 1.2810 - 1.93 1.1 - 2.74 3.18 1.65 1.65 1.2611 - 1.69 1.06 - 2.93 3.35 1.65 1.26 1.26Const. Ref. 1 Const. Ref. 3, 7Const. Ref. 4 Const. Ref. 59

2/2SERIES82614Dimensions: inchesConst. Ref. 6Const. Ref. 10Const. Ref. 1110

4Direct ActingGeneral Service Solenoid ValvesBrass Body • 1/4" NPT3/2SERIES8374The 8374 Series is a 3-way direct acting valve available inNormally Closed, Normally Open, and Universal constructions.They are available either AC or DC operated with brass bodies.They come standard with DIN connection coils. Options arelimited to flying leads, manual operators, and some alternateelastomers. Dedicated constructions of the 8374 Series are suitablefor the following applications:) C&US• General Service (air, inert gas, water, and light oil)ConstructionValve Parts in Contact with FluidsGeneral ServiceBodyBrassSeals and Discs as listedCore TubeBrass or Stainless SteelCore and PlugnutStainless SteelCore SpringsShading CoilDisc HolderStainless SteelCopperCANCNO312ElectricalUWatt Rating andDINPower ConsumptionSpare CoilStandard CoilACFamilyClass ofInsulationDCWatts WattsVAHoldingVAInrushAmbientTemp.˚F AC/DCF 9.2 9.2 14 23 15 to 140 ZA34AF 12.3 - - - 15 to 140 ZA34EF 13.0 13.0 24 44 15 to 140 Z134AStandard Voltages: 24, 120, 240 volts AC, 60 Hz (or 110, 230 volts AC, 50 Hz). 12, 24volts DC. Must be specified when ordering.ApprovalsUL recognized coilMeets applicable CE directives11

3/2SERIES83744SpecificationsPipeSize(ins.)OrificeDia.(ins.)Operating PressureDifferential (psi)Max. ACMax. DCMax.WattageAir-InertGas Water Light OilAir-InertGas Water Light OilFluidTemp.˚F BrassConst.Ref. UL ➁ AC DCCvFlow Min.General Service - Normally Closed1/4 1 3/32 0.16 0 120 120 120 120 120 120 195 SC8374S402 2 ❑ 9.2 12.3 1.61/4 1 3/32 0.20 0 145 145 145 145 145 145 195 SC8374S403 3 ❑ 13 13 2.1General Service - Normally Open1/4 1 3/32 0.16 0 120 120 120 120 120 120 195 SC8374S406 2 ❑ 9.2 12.3 1.6General Service - Universal Operation1/4 1 3/32 0.16 0 70 70 70 70 70 70 195 SC8374S410 2 ❑ 9.2 12.3 1.6❑ = UL recognized coil. 1 Top port is size 1/8" Male thread; ➁ With SU or SC prefix only.Approx.ShippingWeight(lbs.)Capabilities ChartSolenoid Options Base Catalog Number Resilient Materials Other Standard Rebuild KitNEMA Type 3-9High Temp.Wiring Box ScrewTerminalMultipinDINSpadeOpen Framewith LeadsBrassNBR- SU - - ● - OF SC8374S402 ● V - - - - - - - - 323026 323026- SU - - ● - OF SC8374S403 ● - - - - - - - - - 323028 323028- SU - - ● - OF SC8374S406 ● - - - - - - - - - 323031 323031- SU - - ● - OF SC8374S410 ● V - - - - - - - - 323034 323034● = StandardFKMEPDMNeopreneOxygen ServicePTFEUrethaneVacuumManual OperatorMounting BracketBrass ACBrass DC12

43/2SERIES8374Dimensions: inchesConst.Ref. A B C D E F G H I2 - 1.63 0.85 - 2.87 3.31 1.65 1.18 1.263 - 1.93 1.10 - 3.01 3.50 1.57 1.65 1.28Const. Ref. 2 Const. Ref. 313

2-Way Valves - 1/8" to 2"8238 Series Internally pilot operated valves for air, inert gas,non-corrosive liquids, and light oil. Available in NormallyClosed and Normally Open constructions, AC or DC operatedwith brass bodies.8261 Series Direct acting for air, inert gas, non-corrosiveliquids, and light oil. Available in Normally Closed andNormally Open constructions, AC or DC operated withbrass or nickel plated brass bodies.3-Way Valves - 1/4"8374 Series Direct acting for air, inert gas, andnon-corrosive liquids. Available in Normally Closedand Normally Open, and Universal constructions,AC or DC operated with brass bodies.Steam Valves - 1/4" to 1"8240 Series Direct acting or pilot operated for hotwater and low pressure steam. Available in NormallyClosed and Normally Open constructions, AC or DCoperated with brass bodies and stainless steel seats thatcan handle the challenges of high temperature fluids.Options include flying leads, alternate elastomers, manualoperators, and mounting brackets. Standard ASCO S Series canoperate in 15º to 140ºF ambient temperature locations.w w w . a s c o v a l v e . c o mCanadaTel 519-758-2700AustraliaTel (61) 2-9-451-7077BrazilTel (55) 11-4208-1660MexicoTel (52-1) 728-28-51-238FranceTel (33) 1-47-14-32-00GermanyTel (49)-7237-9960United KingdomTel (44) 1695-713600ChinaTel (86-28) 8662-8833SingaporeTel (65) 6556-1100JapanTel (81) 798-65-6361ASCO Valve, Inc. • 800.972.2726 • www.ascovalve.comV7394 R5

4Condensate Drain Valve Assemblies2-way normally closed operationCompact designAdjustable timers with status indicationwww.ascovalve.com1

4 Condensate Drain Valve AssembliesCompressed air is used extensively in manufacturing and other processes to power various pneumatic equipment. When airis compressed, the temperature can typically rise to over 400˚F. As the air in the system begins to cool, condensate is formed.This condensate, if not drained properly, will damage equipment and decrease the overall efficiency of your compressed airsystem. ASCO condensate drain valve assemblies are designed to effectively drain excess condensate from receiver tanks,pre-filters, separators, air dryers, and drip legs. By utilizing ASCO's proven solenoid and piloted piston valves, condensatedrain valve assemblies will enhance the reliability and extend the life of your compressed air system.Benefits• Reduced on-site labor, installation time and assembly costs• Compact design for use in small areas• Adjustable timers with status indication and agency approvals• Wide range of options and levels of assembly• Proven ASCO solenoid valve design and quality• Easy maintenance• 1/4" to 1" NPTTypical compressed air system diagramPiloted Piston SeriesASCO's new range of clog-proof drain valves features the8290 series piloted piston valve, known for its provenruggedness and dependability. It is available in 3/8" to 1"NPT and features a 316 Stainless Steel body for durabilityand fluid compatibility. Because of its design, it is a zeromaintenance valve which requires no condensate filter orstrainer. The 8290 is an economical alternative to electricmotorized ball drain valves.Solenoid SeriesASCO's new condensate drain valve assemblies feature2-way, normally closed solenoid valves with brass bodies.Their compact design saves space, simplifies service, andimproves performance. A short stroke design allows forincreased life of vital components. Each assembly featuresan adjustable, solid state timer with LED indicators and aType 4 rating.To calculate the volume of condensate that can be drained by the valve:Fg = square root of pressure dropFg x Cv = GPM (Gallons Per Minute)GPM/60 = GPS (Gallons Per Second)GPS x 128 = OPS (Ounces Per Second)OPS x On time of valve (seconds) = DV (Drained Volume)

ConstructionValve Parts in Contact with FluidsPart Solenoid Drain Valve Piston Valve Solenoid Pilot Piston Drain ValveBody Brass 316L Stainless SteelStem - - 316L Stainless Steel 1Core Tube Stainless Steel -Bonnet Stainless Steel Plated Steel -Core and Plugnut Stainless Steel -Springs Stainless Steel -Disc NBR FKM 316L Stainless Steel ➁Disc Seals NBR FKM PTFEShading Coil Copper -Stuffing Box - - 316L Stainless SteelStuffing Box Seal - - PTFEWiper Seal - - FKMScrew - - 316L Stainless Steel ➂1 431 Stainless Steel for 50mm. ➁ Brass for 50mm. ➂ No screw for 50mm.Valve)Timer% )Pilot Valve% )Timer% )ElectricalStandardCoil Classof InsulationWatt Rating and Power ConsumptionACDIN SpareCoil FamilyAC/DCDCWatts WattsVAHoldingVAInrushAmbientTemp. ˚FF 6.9 6.3 8.8 12.1 15 to 140 400125F 9.2 9.2 14 23 15 to 140 ZA34AF 5.5 4 6 12 15 to 140 4300F 13 13 24 44 15 to 140 Z134ASpecifications (Assembly)InletPipeSize(ins.)ValveOutletPipe Size(ins.)ValveOrificeDia.(ins.)CvFlowCondensateDrained(oz/sec.) 1Solenoid Assembly - Normally Closed - with TimerOperating PressureDifferential (psi)Min.WaterMax.PilotPressure (psi)Air or Water1/4 F 1/4 F 1/8 0.35 10 0 175 -1/2 M ➃ 1/4 F 1/8 0.35 10 0 175 -3/8 F 3/8 F 7/16 1.99 56 5 175 -1/2 M ➃ 3/8 F 7/16 1.99 56 5 175 -1/2 F 1/2 F 9/16 4.45 144 5 230 -1/2 M ➃ 1/2 F 9/16 4.45 144 5 230 -Pilot Operated Assembly - Normally Closed - with Pilot Valve and TimerRange3/8 F 3/8 F 3/8 2.3 76 0 240 60 to 1501/2 F 1/2 F 1/2 4.1 117 0 180 60 to 1503/4 F 3/4 F 3/4 7.6 154 0 90 60 to 1501 F 1 1 15 304 0 90 60 to 150Featured Assembly ComponentsAssembly Number ➁ Electrical Connections Mechanical / MaintenanceCDVA0JPJW5XCMLL - -CDVA0JPK1QZBSVN DIN to 6' cord w/N.A. plug -CDVA0JPL6ND5VR2 - Manual Shutoff / FilterCDVA0JPLC7F5104 DIN to 6' cord w/N.A. plug Manual Shutoff / FilterCDVA138122AKBA8 - -CDVA13817MCJGKA DIN to 6' cord w/N.A. plug -CDVA1382CJSCKEQ - Manual Shutoff / FilterCDVA1382J3UBQPS DIN to 6' cord w/N.A. plug Manual Shutoff / FilterCDVA1MSH84LMV4U - -CDVA1MSHDPNM0DW DIN to 6' cord w/N.A. plug -CDVA1MSJJM2F39A - Manual Shutoff / FilterCDVA1MSJQ64E8JC DIN to 6' cord w/N.A. plug Manual Shutoff / FilterCDVA5G5JCJP39FN -CDVA5G5JJ3R2EQQ DIN to 6' cord w/N.A. plugCDVA60Q0JLZ5L7A -CDVA60Q0Q614RGC DIN to 6' cord w/N.A. plugCDVA6K8GQP97PW0 -N/ACDVA6K8GW8B6V52 DIN to 6' cord w/N.A. plugCDVA73790TM3NV6 ➂ -CDVA73796CP2U48 ➂ DIN to 6' cord w/N.A. plug1 Volume of condensate drained per second at max operating pressure. ➁ Additional assemblies available through configurator. ➂ Also available in bronze. ➃ Manual Shutoff / Filter1

Specifications (Solenoid Valve)Operating Pressure Differential (psi)Pipe OrificeVolume DrainedMax.Max. ACMax. DCSize Dia. Cvper SecondFluidWattage(ins.) (ins.) Flow(oz/sec.) 1 Min. Water Water Temp.˚FBrassAC DCSolenoid Drain Valve - Normally Closed1/4" 1/16" 0.11 5 0 435 435 195 SC8261S405 9.2 9.21/4" 3/32" 0.18 7 0 290 230 195 SC8261S406 9.2 9.21/4" 1/8" 0.35 10 0 175 60 195 SC8261S408 9.2 9.21/4" 5/16" 0.93 24 0 145 145 195 SC8261S413 9.2 9.23/8" 25/64" 1.75 45 0 145 45 195 SC8238S401 9.2 9.23/8" 7/16" 2.89 81 5 175 175 195 SC8238T402 4 5.51/2" 1/2" 2.46 63 0 145 45 195 SC8238S404 13 131/2" 9/16" 4.45 144 5 230 230 195 SC8238T405 4 5.51 Volume of condensate drained per second at max operating pressure (AC).Specifications (Piston Valve)Operating Pressure Differential (psi)Air or Water PilotPipe OrificeVolume DrainedMax.Max.Pressure (psi)Size Dia. Cvper SecondFluid(ins.) (ins.) Flow(oz/sec.) 1Min.Water Temp.˚F 316 Stainless Steel Min. Max.Pilot Operated Piston Valve - Normally Closed3/8" 3/8" 2.3 76 0 240 366 8290A791 60 1501/2" 1/2" 4.1 117 0 180 366 8290A792 60 1503/4" 3/4" 7.6 154 0 90 366 8290A793 60 1501" 1" 15 304 0 90 366 8290A395 60 1501" 1" 15 304 0 90 366 8290A386 ➁ 60 1501 Volume of condensate drained per second at max operating pressure. ➁ Brass/bronze body.Specifications (Pilot Valve)Operating Pressure Differential (psi)Pipe OrificeMax.Max. ACMax. DCWattageSize Dia. CvFluid(ins.) (ins.) Flow Min. Air or Water Air or Water Temp.˚FBrassAC DC3 way Solenoid Pilot Valves - Normally Closed1/8" 1/16" 0.09 0 140 140 180 SC8356A002V 6.3 6.9Assembly ComponentsAssembly Part Numbers Size Drain Valve Pilot Valve Timer Power Cord Ball/StrainerCDVA0JPJW5XCMLL 1/4" SC8261S408 120/60 - 272839-001 - -CDVA0JPK1QZBSVN 1/4" SC8261S408 120/60 - 272839-001 272852 -CDVA0JPL6ND5VR2 1/4" SC8261S408 120/60 - 272839-001 - 272851CDVA0JPLC7F5104 1/4" SC8261S408 120/60 - 272839-001 272852 272851CDVA138122AKBA8 3/8" SC8238T402 120/60 - 272839-009 - -CDVA13817MCJGKA 3/8" SC8238T402 120/60 - 272839-009 272852 -CDVA1382CJSCKEQ 3/8" SC8238T402 120/60 - 272839-009 - 272851-002CDVA1382J3UBQPS 3/8" SC8238T402 120/60 - 272839-009 272852 272851-002CDVA1MSH84LMV4U 1/2" SC8238T405 120/60 - 272839-009 - -CDVA1MSHDPNM0DW 1/2" SC8238T405 120/60 - 272839-009 272852 -CDVA1MSJJM2F39A 1/2" SC8238T405 120/60 - 272839-009 - 272851-003CDVA1MSJQ64E8JC 1/2" SC8238T405 120/60 - 272839-009 272852 272851-003CDVA5G5JCJP39FN 3/8" 8290A791 SC8356A002V 120/60 272839-009 - N/RCDVA5G5JJ3R2EQQ 3/8" 8290A791 SC8356A002V 120/60 272839-009 272852 N/RCDVA60Q0JLZ5L7A 1/2" 8290A792 SC8356A002V 120/60 272839-009 - N/RCDVA60Q0Q614RGC 1/2" 8290A792 SC8356A002V 120/60 272839-009 272852 N/RCDVA6K8GQP97PW0 3/4" 8290A793 SC8356A002V 120/60 272839-009 - N/RCDVA6K8GW8B6V52 3/4" 8290A793 SC8356A002V 120/60 272839-009 272852 N/RCDVA73790TM3NV6 1" 8290A386 SC8356A002V 120/60 272839-009 - N/RCDVA73796CP2U48 1" 8290A386 SC8356A002V 120/60 272839-009 272852 N/R2

Dimensions (Solenoid Series)Assembly Number A B C D ECDVA0JPLC7F5104 3.99 3.33 3.79 1.95 5.48CDVA1382J3UBQPS 4.93 3.29 5.39 3.35 5.40CDVA1MSJQ64E8JC 4.93 3.29 5.39 3.35 5.40EB1.68D2.90ASTRAINERINLET,1/2 NPTVALVEOUTLET,1/4, 3/8, OR 1/2 NPT3.82CDimensions (Piloted Piston Series)Assembly Number A B CCDVA5G5JJ3R2EQQ 3.82 5.16 3.99CDVA60Q0Q614RGC 3.82 5.16 3.99CDVA6K8GW8B6V52 3.82 5.16 3.99CDVA73796CP2U48 4.70 6.56 5.43AC1.68PILOTEXHAUST2.90BPILOT INLETPILOT INLET,1/8 NPTVALVE INLET, 3/8,1/2, 3/4 OR 1" NPT3

TimerTiming Ranges:Standard: On: 2 sec. to 40 sec.Off: .5 min. to 45 min.Optional: On: .5 sec. (minimum), 45 min. (maximum)Off: 2 sec. (minimum), 4 hours (maximum)All solid state, no moving parts to wearManual override for testing/resetting% ) approvalsType 4 ratedMOV voltage suppressionLED status lightsAmbient temperature range: 14˚F to +122˚FPower CordAllows for easy connection to AC wall outletUL recognizedOther termination types available upon requestSpecificationConstructionCord 6 Feet Long PVC Outer JacketConductor 3 x 18 AWG -Contacts - Silver Plated BrassPlug Housing 3 Prong North American NylonMax. Power Rating 5 amp -Max. Voltage Rating 250 V -Environmental Rating TYPE 1,3,4 / IEC IP67 -Terminal Seal Gasket - NBRManual Shutoff / FilterPrevents debris from clogging valveHand turn isolation valve for maintenance of strainer or drain valveKnurled strainer screen end cap for easy maintenanceBrass bodySpecificationConstructionMax. Pressure (psi) 290 -Max.Temp. (F) 230 -Mesh Strainer 40 Micron Stainless SteelManual Shutoff Handle 1/4 Turn Chrome Plated ABSBall Seal - PTFEEnd Cap Seal - NBR4

4 Condensate Drain Valve Assembly ConfiguratorASCO simplified the condensate drain valve assembly selection process with an online catalognumber configurator. Once you have determined the required features, you can easily construct acatalog number by clicking on each feature and then clicking the View Details button. A secondscreen will appear, which provides the product catalog number, product attributes, and 3D CADmodels. The configurator is programmed to accept only valid constructions.In addition to creating a catalog number, the configurator can also decipher a catalog number.Type a valid CDV catalog number into the window next to the Enter Catalog Number button. Theconfigurator automatically highlights the appropriate construction features.In order to use the online configurator go to: www.ascovalve.com/CDVConfigurator5

®brands you trust.CRANE Energy Flow Solutions - Overviewwww.craneenergy.com1www.craneenergy.com

Welcome to CRANE Energy Flow SolutionsCRANE Energy:your business partnerthat offers trusted brandsand flow solutions ona local level worldwide.CRANE Energy® ist ein Firmenzusammenschluss, derdie Marken Aloyco®, Center Line®, Center Line RS®,CRANE®, Duo-Chek®, Flowseal®, Flowseal MS®, Jenkins®,Krombach®, Noz-Chek®, Pacific®, Stockham®, Triangle®,Compac-Noz® und Uni-Chek® umfasst. Mit sicheren,zuverlässigen Produkten und intelligenten Lösungenfür das Fluid Handling können sich Kunden auf uns alswertschöpfender Geschäftspartner auf regionaler Ebeneweltweit verlassen.CRANE Energy Flow Solutions® is the globalintegration of trusted brands Aloyco®, Center Line®,Center Line RS®, CRANE®, Duo-Chek®, Flowseal®,Flowseal MS®, Jenkins®, Krombach®, Noz-Chek®,Pacific®, Stockham®, Triangle®, Compac-Noz®,Uni-Chek®, among others.Together, we present our customers with a strongportfolio of proven products and completefluid handling solutions within the chemical,biotechnology, and pharmaceutical industries.As one CRANE Energy Team, we offer innovativetechnology, financial stability, best practices, andwe improve customer satisfaction by delivering asuperior customer experience.Strength Through IntegrityThis is not a new idea for CRANE. We have beencommitted to the highest standards of businessconduct since our founding in 1855. Our founder,R.T. Crane, wrote and spoke extensively about theimportance of business ethics and values, aboutthe confidence and goodwill among employeesand customers, and how this can be a competitiveadvantage. Today, his words continue to drive ourbusiness philosophy and serve as a benchmark bywhich we measure our success.3www.craneenergy.com

CRANE Energy Flow SolutionsCRANE Energy Flow Solutions®Aloyco®Center Line®CRANE®Duo-Chek®Corrosion ResistanceResilient Seated QuarterTurn Butterfly ValvesLong Service Life ProductsDouble-DualWafer Check ValvesFlowseal®Jenkins®Krombach®Noz-Chek®High PerformanceButterfly ValvesMulti-Turn and SwingCheck ValvesExtreme DurabilityFast-Reversing SystemsPacific®Stockham®Triangle®REVO®Pressure Seal Multi-Turnand Check ValvesUnequaled ServicesCast Steel Multi-Turnand Swing Check ValvesActuator TechnologyCompac-Noz®Uni-Chek®CRANE Valve Services®Quick Closing Non-SlamNozzle Check ValveSwing Check Valvesin a Wafer BodyFull Service Provider4www.craneeenergy.com

Corporate OverviewAbout CRANECRANE Co. is a diversified manufacturer of highlyengineered industrial products with a substantialpresence in a number of focused niche markets. Withapproximately 10,000 employees working togetherin five business segments across 25 countries, CRANEgenerates annual revenues well in excess of twobillion USD.CRANE Energy Flow Solutions® is part of CRANE Co.’sFluid Handling Business Segment.CRANE Energy MarketsFluid HandlingSpecialized in the Oil, Gas, Refining, and Powermarkets, our Energy product portfolio brings wellknownbrands together to provide specifyingengineers, process designers, and end users with abroad offering of flow control solutions. Some of theindustries we serve are:CRANE Pumps& SystemsCRANE Valve GroupCRANE Supply• General Industrial• Oil & Gas/RefiningCRANE ChemPharmaFlow SolutionsCRANE EnergyFlow SolutionsCRANE BuildingServices & Utilities• Power (& Nuclear)• Other markets, where the propagation of fluidsor other media needs to be controlled and safetyor “cleanliness” is a concern.5www.craneenergy.com

Isolation & Flow Regulation Valves6CommonApplicationsPower GenerationHP & LP Steam SystemsHP & LP Feed Water &Condensate SystemsMake-up Water, Chemical, &Water TreatmentCirculating WaterFlue Gas DesulphurizationExtraction Steam &Cold Reheat LinesPetroleum RefiningGeneral On/Off IsolationReactor IsolationCoker IsolationHF Alkylation IsolationHydrocrackersEthylene PlantsEmergency Shut-downSteam RegulationHeat Exchanger BalancingPump Isolation(Tight Shut-Off)FCCU Catalyst HandlingCatalyst Feed SystemsCompressed Air & WaterCooling Tower SystemsCrude/Product StorageBioFuelsProcess ShutoffCaustic LinesTruck Unloading ShutoffUtility Line ShutoffGeneral UtilitiesMajor Equipment IsolationSystem Shut-downBoiler Stop CheckFlow RegulationOur engineering, quotations, and sales departments work tirelessly with you to determinethe best flow control solutions for difficult applications. Because we have such a longhistory and vast installed base of products, we offer many standard valve configurationsGate Plug BallPressure SealBrand: PacificASME Class: 600 - 4500Sizes: 2½" - 36"DN: 65 - 900Materials:Carbon Steel, AlloyConnections:Butt Weld, FlangedButterflyTriple OffsetMetal-SeatedBrands: Flowseal MS,KrombachASME Class: 150 - 600PN: 10 - 100Sizes: 3'' - 96''DN: 80 - 2400Materials: Carbon Steel,Stainless Steel, SpecialMaterialsBody Styles: Lugged, ButtWeld Ends, Double FlangedShort or Long PatternMetal-SeatedBrand: Pacific WedgeplugASME Class: 150 - 1500Sizes: ½" - 36"DN: 15 - 900Materials: Carbon Steel,Stainless Steel, AlloySteel, Special AlloysConnections: ButtWeld, Flanged, ThreadedBody Style: SpecialConfigurations AvailableButterflyDouble EccentricBrand: KrombachPN: 10 - 40Sizes: 4" - 136"DN: 100 - 3400Materials: Carbon SteelWelded Body, Resilient SeatedBody Styles: Double FlangedShort or Long Pattern, CustomEndsMetal-SeatedBrand: KrombachASME Class: 150 - 4500PN: 10 - 600Sizes: ½" - 16"DN: 15 - 400Materials: Carbon Steel,Stainless Steel, SpecialMaterialsConnections: Flanged,Welded, ThreadedBody Style: Two-PieceHF AcidSleeved PlugBrand: XOMOXASME Class: 150 - 600Sizes: ½" - 24"DN: 15 - 600Material: Monel ®Connection: Flanged, SocketWeld, ThreadedGate, GlobeBrand: PacificASME Class: 150 - 600Sizes: 1½" - 36"DN: 40 - 900Materials:Carbon Steel or Monel ®Trim: Monel ® or Hastelloy C ®Connection: Flanged, SocketWeld, Threadedwww.craneeenergy.com

Isolation and Flow Regulation Valvesthat are prebuilt and inventoried for your short lead time requirements. We also have theability and resources to make minor modifications to our standard products quickly tomeet your unique requirements.GateBolted BonnetBrands: Aloyco, CRANE,Jenkins, Krombach,Pacific, Stockham,TriangleASME Class: 150 - 1500PN: 10 - 100Sizes: 2" - 36"DN: 40 - 1200Materials: Iron, Bronze, CarbonSteel, Stainless Steel, SpecialMaterialsConnections: Flanged, Welded,Threaded, SolderedBallSoft SeatedBrands: Aloyco, CRANE,Jenkins, Krombach, StockhamASME Class: 150 - 2500PN: 10 - 420Sizes: ¼" - 24"DN: 8 - 600Materials: Bronze, Brass,Carbon Steel, StainlessConnections: Threaded,Socket Weld, Soldered, Flanged,WaferBody Styles: One-Piece,Two-Piece, Three-PieceButterflyGlobeGlobe ValvesBrands: CRANE, Jenkins,Krombach, Pacific, StockhamASME Class: 125 - 3500PN: 10 - 160Sizes: ½" - 24"DN: 15 - 600Materials: Cast Iron, DuctileIron, Bronze, Carbon Steel,Stainless Steel, Forged SteelConnections: Flanged,Welded, Threaded, SolderedButterflyManufacturingLocationsConroe, TexasDüsseldorf, GermanyKreuztal, GermanyLong Beach, CaliforniaMuta, SloveniaNingjin, ChinaRavne, SloveniaSatara, IndiaSuzhou, ChinaSydney, AustraliaViralimalai, IndiaYancheng City, ChinaHighPerformanceMonel® is a registered trademark of the International Nickel Co., Inc.Hastelloy C® is a registered trademark of Hayes International.Brands: Flowseal,StockhamASME Class: 150 - 600Sizes: 2" - 48"DN: 50 - 1200Materials: AluminumBronze, WCB, CF8MBody Styles: Wafer, Lugged(Double Dead End)Resilient-SeatedConcentricBrands: Center Line, CRANE,Jenkins, StockhamASME Class: 150 CWPSizes: 1½" - 54"DN: 40 - 1350Materials: Cast Iron,Ductile Iron, WCB, CF8MBody Styles: Wafer, Lugged,Double Flanged7www.craneenergy.com

Flow Reversal Protection ValvesCommonApplicationsPower GenerationHP & LP Steam SystemsHP & LP Feed Water &Condensate SystemsMake-up Water, Chemical, &Water TreatmentCirculating WaterFlue Gas DesulphurizationExtraction Steam &Cold Reheat LinesPump Discharge ChecksMain Steam ChecksPetroleum RefiningPipeline Reversal ProtectionFeed Pump ProtectionTransfer Pump ProtectionGas Compressor ProtectionHydrogen CompressorProtectionHP & LP Steam SystemsHeat Transfer Pump ProtectionHighly engineered valves that are sized and built to your requirements andspecifications in order to assure the protection of your valuable rotating equipment.Nozzle CheckFull BodyBrand: Noz-ChekASME Class: 150 - 4500Sizes: 2" - 84"DN: 50 - 2100Materials: Iron, Steel, StainlessConnections: Flanged,Hub-End, Weld-EndStandards: ASME, DIN, JISSwing CheckEngineeredBrand: KrombachASME Class:per requestPN: per requestSize: per requestDN: per requestMaterial: Welded DesignConnection: Double FlangedWeldedTilting DiscCheckEngineeredBrands: CRANE, Krombach,PacificASME Class: 125 - 3500Sizes: 2" - 36"DN: 50 - 900Materials: Iron, Carbon Steel,StainlessConnections: Flanged, Weld-End8Gas Treatment &TransmissionLiquefaction SystemProtectionTransfer Pump ProtectionTransmission CompressorProtection PipelineCompressor Station ProtectionGas Separation UnitsSulphur ConversionLiquefaction &Regasification UnitsGas Metering &Compressor StationsGas Terminals (Import/Export)General UtilitiesRotating EquipmentProtectionBoiler ProtectionNozzle CheckCompact BodyBrand: Compac-NozASME Class: 150 - 4500Sizes: 12" - 60"DN: 50 - 1200Materials: Iron, Steel, StainlessConnections: Flanged,Hub-End, Weld-EndStandards: ASME, DIN, JISDual PlateCheckDual PlateBrand: Duo-ChekASME Class: 125 - 4500Sizes: 2" - 84"DN: 50 - 2100Materials: Steel, Stainless,Exotic MetalsConnections: Wafer, Lugged,FlangedStandards: ASME, DIN, JIS, ASHF AcidSwing CheckBrand: PacificASME Class: 150 - 600Sizes: 1½" - 36"DN: 40 - 900Material:Carbon Steel or Monel ® Trim:Monel ® or Hastelloy C ®Connection: Flanged, SocketWeld, Threadedwww.craneeenergy.com

Flow Reversal Protection ValvesStandard configurations are available from stock where faster delivery is required.Swing CheckFull BodyBrands: Aloyco, CRANE,Jenkins, Krombach, Pacific,Stockham, TriangleASME Class: 125 - 1500PN: 6 - 100Sizes: ½" - 64"DN: 15 - 1600Materials: Iron, Bronze, Steel,Stainless SteelConnections: Flanged,Weld-Ends, Threaded, Soldered,Double FlangedDual PlateCheckDual PlateBrands: Center Line,Duo-Chek, StockhamASME Class: 125 - 4500Sizes: 2" - 48"DN: 50 - 1200Materials: Iron, Bronze, Steel,Stainless Connections: Wafer,Lugged, FlangedStandards: ASME, DIN,JIS, ASStop CheckStop CheckBrands: CRANE, Jenkins,Krombach, Pacific, StockhamASME Class: 250 - 3500Sizes: 2½" - 24"DN: 65 - 600Materials: Iron, CarbonSteel, Stainless Connections:Flanged, Weld-EndManufacturingLocationsBelfast, IrelandConroe, TexasKreuztal, GermanyLong Beach, CaliforniaMuta, SloveniaNingjin, ChinaRavne, SloveniaSuzhou, ChinaSydney, AustraliaViralimalai, IndiaYancheng, ChinaSwing CheckWafer BodyBrands: Uni-Chek,Single-ChekASME Class: 125 - 300Sizes: 2" - 36"DN: 50 - 900Materials: Iron, Steel or StainlessConnection: WaferStandards: ASME, DIN, JIS, AS9www.craneenergy.com

Automated Valve PackagesCommonApplicationsPower GenerationHP & LP Steam SystemsHP & LP Feed Water &Condensate SystemsMake-up Water, Chemical, &Water TreatmentCirculating WaterFlue Gas DesulphurizationExtraction Steam &Cold Reheat LinesPetroleum RefiningProcess IsolationProcess AutomationRemote OperationSystem BalancingProduct MixingBioFuelsMolecular SieveGas Treatment &TransmissionGas Separation UnitsSulphur ConversionLiquefaction &Regasification UnitsGas Metering &Compressor StationsGas Terminals (Import/Export)General UtilitiesProcess AutomationSystem MonitoringSystem BalancingProduct MixingWe have many years of experience providing multiple variations of automated valvepackages. From simple on-off actuation to complex modulating systems, we can providecustomized solutions.Rack & PinionPneumaticDirect orBracket MountTypes: Double Acting, SpringReturnBrand: RevoSizes: ¼" - 48"DN: 8 - 1200Torque Range:lbf-in: 30 - 107,531Nm: 12 - 4,000ElectricDirect orBracket MountBrand: CRANESizes: ¼" - 16"DN: 8 - 400Torque Range:lbf-in: 347 - 17,359Nm: 39 - 1,960Rack & PinionPneumaticDirect orBracket MountTypes: Double Acting, SpringReturnBrand: CRANE AirSizes: 2" - 14"DN: 50 - 350Torque Range:lbf-in: 30 - 107,531Nm: 12 - 4,000Scotch YokePneumaticBracketMountTypes: Double Acting, SpringReturnBrand: CRANESizes: 6" - 48"DN: 150 - 1200Torque Range:lbf-in: 12,581 - 6,000,000Nm: 1421 - 677,90810www.craneeenergy.com

Automated Valve PackagesWe have expertise in all actuator types, including pneumatic and electric, as well asexperience with positioners, limit switches, solenoids, etc. We can size and build systemsto your exact requirements.ManufacturingLocationsDüsseldorf, GermanyKreuztal, GermanySt. Louis, MissouriResilient seated butterflyvalve with direct mountelectric actuator.High performance carbonsteel butterfly valve withsingle acting pneumaticactuator and positioner.Resilient seated butterflyvalve with direct mountrack and pinion pneumaticactuator.Triple-offset metal-seatedrotary process valves withquick-closing hydraulicactuation package for theturbine trip valve, anda modulating hydraulicactuation package for theturbine throttle valve.3-piece stainless ballvalve pneumatic actuatorwith positioner and limitswitches.Tandem metal seated ballvalves with emission leaktest ports and electricmotor operated. Theactuation can be set-upwith sequential operationlock-out.11www.craneenergy.com

Tank Wagon System SolutionsCommonApplicationsYour most difficult flow problems are the source of our innovation. Hand in hand with youwe develop new, customized designs and high-complexity system solutions.Tank Wagons, Strainers &Specialty ProductsFilling & Evacuation Systemsfor Tank Cars &Compressed Tank CarsPower GenerationCirculating Water IntakesCooling Water SystemsPump IntakesSteam SystemsSpray Water SystemsPiping Systems FlushesLube Oil SystemsFuel SystemsPetroleum RefiningCooling Water IntakesPump IntakesSteam SystemsSpray Water SystemsPiping System FlushesCompressor ProtectionProcess Vessel DrainsDesalination PlantsSalt Water IntakesPump IntakesSteam SystemsDistillate StreamsGeneral UtilitiesWater SystemsSteam SystemsPiping Systems FlushesOil SystemsFuel SystemsHydraulicMechanical -CombinedFilling & Evacuation SystemsFor Liquid & Compressed Gas Tank CarsSystem Components Include:• Y-type and straight-through globevalves for pressurized gas• Y-type free flow valves• Aerating and deaerating valves• Bottom drain valves (mechanical,pneumatic and hydraulic operators)• Forced aerating valves• Ball valves• Plug valves• Swing check valves• Specially designed mechanicaloperators• Draining assemblies• Quick-closing pumps• Dry quick-closing couplings• Reducers• Handwheel covers and locks12www.craneeenergy.com

Strainers & Specialty ProductsFrom a standard Y-type to a custom basket-type, and everything in between, we haveprovided engineered strainer solutions to our clients around the globe in a wide rangeof applications.Y-typeT-type/BasketHat-typeManufacturingLocationsKreuztal, GermanyMuta, SloveniaRavne, SloveniaViralimalai, IndiaBrand: KrombachASME Class: 150 - 1500PN: 6 - 400Sizes: ½" - 14"DN: 15 - 350Screen: Stainless SteelMaterials: Carbon Steel,Stainless Steel, Cast Iron,Ductile Iron, Special MaterialsBody Styles: Flanged,Welded, ThreadedBrand: KrombachASME Class: 150 - 300PN: 6 - 40Sizes: 2" - 40"+DN: 50 - 1000+Screen: Stainless Steel(flat, half round, basket)Materials: Carbon Steel,Stainless Steel, SpecialMaterialsBody Styles: Flanged, WeldedSpecialty ProductsBrand: KrombachASME Class: 150 - 300PN: 10 - 40Sizes: 1" - 48"DN: 25 - 1200Materials: Steel, StainlessSteel, Special MaterialsBody Style: Fully WeldedConstructionDue to many years of experience and ingenuity we are able to produce specificsolutions appropriate for unique customer circumstances.Sight GlassesBottom DrainValvesEngineeredStrainerAssembliesBrand: KrombachASME Class: 150 - 900PN: 10 - 160Sizes: ½" - 12"DN: 15 - 300Materials: Carbon SteelStainless Steel, Cast Iron,Special MaterialsBody Styles: Flanged,Welded, ThreadedConfigurations: StraightThrough, Angle, 3-Way,Custom Designs Availablewww.craneenergy.comBrand: KrombachASME Class: 150 - 300 PN:10 - 40Sizes: 1" - 12"DN: 25 - 300Materials: Carbon SteelStainless Steel, Cast IronDuctile Iron, Special MaterialsBody Styles: Flanged, WeldedMetal, Soft Seats, CustomDesigns AvailableBrand: KrombachPressure Class: Per CustomerRequirementsSize: Per CustomerRequirementsMaterial: Per CustomerRequirementsBody Style: Per CustomerRequirementsSpecial Features: D/PIndicators, StandsCover Lifts,Vent/Drain Valves, SpecialCoatings, Heating/CoolingJackets13

Quality & CertificationsThe following is a partial list of certificates held by CRANE.All certificates are available upon request.• ASME 16.34, 16.10, 16.5, 16.25• ISO 9001: 2000 (Det Norske Veritas, TÜV)• ISO 14001:2005 (TÜV Nord)• Zertifikat DGRL Certificate PED (TÜVNord)• Directive 97/56/EG• API 6D• QS - Certificate of Assessment PED (DetNorske Veritas)• Technical Standards & Safety Authority• Laboratorio De Pruebas De Equipos YMateriales• Welding Procedure Approval (Det NorskeVeritas)• Russian GOST R• Water Regulation Advisory Scheme• Design Assessement (American Bureau ofShipping)• Konformitätserklärung ATEX - Declarationof Conformity ATEX• DVGW - Baumuster-PrüfzertifikatGasversorgung (DVGWZertifizierungsstelle)• Certificate of Recognition (Bureau Veritas)• AD 2000-Merkblatt A4• Shipbuilding approval according toMODE IBV/Mode II• EN 729-2• KTA 1401• TA Luft 2000• API 622 emissions testing• EPA Method 21 emissions testing• CE• 10CFR50 Appendix B• ASME N45.2• ASME N-Stamp N-2 899• ASME NPT Stamp N-2900• ASME NCA-4000• ASME NB Registration• Repair and Testing of Valves andActuators in Compliance with 10CFR.50Appendix B and ASME NQA-1 • “NR”-Field Repair or Replacement of Class 1, 2,& 3 Line Valvesand Section III Class 1, 2 and 3 PressureRelief Devices• “VR”- Field Repair of ASME Section I, IIIand VIII PRV• AD 2000-Merkblatt HP 0/TRD 201/GGVE/GGVS14www.craneeenergy.com

Why Buy from CRANE Energy?Flow ExpertiseCRANE Technical Paper No. 410 (TP-410) is thequintessential guide to understanding the flow offluid through valves, pipes and fittings, enablingyou to select the correct equipment for your pipingsystem. Originally developed in 1942, the latestedition of CRANE TP-410 serves as an indispensabletechnical resource for specifying engineers, designers,and engineering students.TP-410 is published by the CRANE Valve Group, oneof the world’s leading suppliers of valve products andservices. For more information about CRANE TechnicalPaper No. 410 (TP-410) or to purchase a copy, pleasevisit: www.tp410.com15www.craneenergy.com

!The Check Valve Doctor Non-Slam Check Valves!!

The Check Valve Doctor DFT in-line check valves began over 60 years ago with a customer’s need for a smallmetal-seated check valve that could be installed in any position while providing tightshutoff. The Basic-Check® valve was developed to satisfy that need. Over the followingdecades, other customers’ needs led to the development of the ALC®, DLC®, DSV®,Excalibur®, GLC®, PDC®, SCV® and WLC® styles of non-slam silent check valves. Eachof these DFT check valves addresses the particular needs of a modern day customer.DFT’s objective is to diagnose check valve problems, provide solutions and prevent failures.DFT has learned by listening to customers like you that each industry has specialneeds that can exceed other check valve designs. We specialize in providing in-line checkvalves that meet customer requirements as opposed to simply meeting line size. In somecases, minor modifications to our valves have solved customer problems while improvingperformance and extending service life. The Check Valve Doctor continues to grow fromsatisfying these needs and solving problems, supported by quick response manufacturingand relentless quality control. That’s why DFT non-slam check valves are known aroundthe world as the valve to use to prevent or eliminate water hammer problems. Whateveryour size, pressure or piping configurations, DFT has a check valve for you. Thank you forconsidering DFT for your check valve requirements.Table of ContentsITEMPAGEIntroduction .............................2Water Hammer ........................3Features ...................................4Valve Selection Chart ...............5Threaded ValvesBasic-Check® .........................6Restrictor Check......................8SCV®......................................10SCV-R® .................................12Vacuum Breaker ....................14ITEMPAGEFlanged ValvesDLC® .....................................16Excalibur® .............................18GLC® .....................................20GLC-Cast Iron .......................22PDC® .....................................24Sanitary ValvesDSV® .....................................26Wafer ValvesALC® .....................................28FBC .....................................30ITEMPAGEGPV ......................................32WLC® ....................................34WLC-Cast Iron .......................36Codes and Standards ............38NACE ......................................39Material Limitations ..............40Pressure-TemperatureRatings ...................................40Flange Dimensions ...............42Applications ...........................43Warranty ................................43ALC, Basic-Check, DLC, DSV, Excalibur, GLC, PDC, SCV, SCV-R, WLC and Zelon are registeredtrademarks of DFT Inc.FBC, GPV and the Check ValveDoctor are trademarks of DFT Inc.All other trademarks are the properties of their respective owners and are used for purposes ofidentification only.2 www.dft-valves.com dft@dft-valves.com

Water HammerHow DFT Non-Slam Check Valves Prevent Water HammerWater Hammer is the generation and effect of high-pressure shock waves (transients) in relativelyincompressible fluids. Water hammer is caused by the shock waves that are generated when a liquidis stopped abruptly in a pipe by an object such as a valve disc. Symptoms include noise, vibration andhammering pipe sounds which can result in flange breakage, equipment damage, ruptured piping anddamage to pipe supports. Whenever incompressible fluids exist in a piping system, the potential existsfor water hammer. The risks of water hammer developing are particularly high when the velocity of thefluid is high, when there is a large mass of fluid moving and/or when there are large elevation changeswithin the piping systems. Since the swing check must rely on gravity and/or fluid flow to help it close,flow reversal must occur before closure begins. When the swing check finally closes, it abruptly stopsthe flow and causes a pressure surge resulting in shock waves. These shock waves continue until theenergy generated from this sudden action dissipates.Swing Check Valve!PressureSpikesElapsed Time!DFT Non-SlamCheck ValvePressureSpikesElapsed TimeThese high-pressure waves act against the piping and the valve, exerting very high forces. This causessevere stress on the metal and vibrations in the system. If the system is not designed to withstandthese high transient forces, the pipe could rupture and/or other components in the system, such aspumps and valves, could possibly be damaged. These problems can be eliminated or greatly minimizedby installing a spring assisted non-slam check valve. Non-slam check valves do not rely on gravity orfluid flow for their closure. Instead as the forward velocity of the fluid slows, the spring assist on thevalve starts to close the disc. Due to the spring assist and the relatively short distance the disc musttravel, by the time the forward velocity has decreased to zero, the valve disc has reached the seat andthe valve is closed. With reverse flow eliminated, the forces necessary to produce water hammer onboth the upstream and downstream sides of the valves are substantially eliminated.Tel: 610-363-8903Toll-Free: 800-206-4013 Fax: 610-524-92423

Designed to prevent “Water Hammer.”The spring-assisted, non-slam design featured in all DFT® check valves insures that as the forwardflow in a pipeline decreases, the disc begins moving closer to the seat. By the time the flowstops, the disc is closed against the seat preventing flow reversal. This prevents the valve fromslamming closed which can cause “Water Hammer” and the resultant noise and damage to pipingsystems.Designed to open at 0.5 psi differential pressure and fully open at 1.0 psi differential pressure.Can be installed in ANY position.Including vertical with flow up or down. (Special springs may be required)MSS SP 126-2000 Steel Non-slam Spring-Assisted Center Guided Check Valves StandardDFT carbon steel, stainless steel and alloy valves meet this standard. (Does not apply to theBasic-Check, Restrictor Check or Vacuum Breaker)API 6D- Pipeline ValvesContact DFT for products that meet API 6D.FeaturesAPI 6FD- Fire Test for Check ValvesThe ASME Class 150 and 300 GLC meet API 6FD.Meet or exceed MSS SP-61 leakage requirements.Metal-to-metal seating is standard in all DFT non-slam check valves. Cast iron valves meet AWWAseat leakage requirements.Available with soft seats for bubble-tight shutoff.Dual-guided stems.The stem is guided upstream and downstream to guard against vibrations and insure proper discseating. (Does not apply to the ALC®, Basic-Check®, DLC®, DSV® (1/2”-2”), Restrictor Check,SCV®, SCV-R or Vacuum Breaker)Custom sizing available.The following DFT check valves can be sized to the appropriate flow conditions: ALC®, Excalibur®,GLC® and WLC®.Pulse-damping design.The DFT Model PDC® is specifically designed for use on the discharge of reciprocating air or gascompressors. The design includes a pulse-damping chamber to protect against premature seatwear due to chattering.Liquids, gas or steam.All DFT non-slam check valves provide positive shutoff for applications involving liquids, gas orsteam and can be used in most industries including oil and gas, petrochemical, pulp and paper,textiles, food and beverage and commercial construction. Applications include chemical lines,fluid injection, condensate recovery, steam, nitrogen, pump and compressor discharge, chiller andboiler feed systems.NACEDFT check valves can meet the “new” NACE standards MR0103-2003 and MR0175/ISO 15156. Seepage 39.Maintenance and Installation guides available for all DFT non-slam check valves.4 www.dft-valves.com dft@dft-valves.com

Valve Selection ChartTHREADED VALVESFLANGED VALVESSANITARYVALVESWAFER VALVESBasic-Check®RestrictorCheckSCV®SCV-R®VacuumBreakerDLC®Excalibur®GLC®GLC® -CAST IRONPDC®DSV®ALC®FBCGPVWLC®WLC® -CAST IRONPAGE 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36SIZE1/4 to2-1/21/4 to2-1/21/2 to 3 1/2 to 21 to 4(OD)1/2 to 3 2 to 24 1 to 24 2 1/2to 242 to 12 1/2 to 4 2 to 24 1 to 4 2 1 to 10 2 to 10ENDSNPT X X X(1) X(1) XSW X(1) X(1)FLG X X X X XRTJ X X X XBWXFLG/BWXVictaulic®Wafer X X X X XClampedXASME CLASS125 X X150 X X X X X X X X250 X X300 X X X X X X X X600 X X X X X900 X X X X1500 X X X X2500 X X750 CWP X X3600 CWP XOTHER X(2) X(2) X(2) X(3) X X(2) X(3)MATERIALSBODY/TRIMCast Iron X(4) X(4)WCB/316 SS* X X X X X316 SS/316 SS* X(5) X(5) X X X(5) X X X X X(5) X X X XOther Alloys X X X X X X X X XNotes:OPTIONSSoft Seat X X X X X X X X X X X X X XX-750 Spring X X X(6) X(6) X X(6) X X X X(6) X X X1. NPT x SW available.2. CWP RATING BSS, BSA, BSE, BSSV, Restrictor Check: 450 to2500 CWP depending on size; BSSH6, BSSV6: 450 to 6000 CWPdepending on size. BSSH7: 800 to 6000 CWP depending on size.DSV: ASME/ANSI Class 108.3. API 2000 and 5000 ARE AVAILABLE. Contact DFT for sizes.4. TRIM MATERIAL: BRONZE OR 316 SS5. BODY & SEAT: BSE, BSS, BSSV. Restrictor Check: 303 SS,BSA: 416 SS, BSSH6, BSSH7, BSSV6: 316 SS, DSV:316L SS6. Inconel® X-750 spring is standard.* CF8M is the cast grade of 316 SS.Tel: 610-363-8903Toll-Free: 800-206-4013 Fax: 610-524-92425

Basic-Check ®The DFT® Basic-Check valve is a versatile all-purpose, non-slam valve that provides reliable, lowmaintenanceservice for a wide range of liquids, steam and gases at various pressure/temperaturecombinations. The valve consists of a guard cage, spring, valve disc, retaining ring and seat. It can becombined with pipe fittings such as reducing couplings, drain elbows, etc. to form a complete checkvalve unit ideally suited for a broad range of pipeline applications or incorporated into machineryfor OEM applications. The metal-to-metal sealing area of the Basic-Check valve’s disc and seatis precision-lapped, providing very tight shutoff of gas, steam and liquid. If bubble-tight shutoff isrequired, optional resilient soft seats are available.FEATURES:THREADED VALVESALine Size Inlet(FNPT)Basic-CheckBOutside Thread(MNPT) disc & seat - Inconel® X-750 spring- Soft seatCan be used with reducing couplingCracking PressureWeight Cv PSI Inches of Water1/4 1 .38 5.8 .60 (1) 16.73/8 1 .38 5.8 .60 (1) 16.71/2 1 .38 5.8 .60 (1) 16.73/4 1 1/2 .88 13.2 .45 12.51 2 1.25 23.1 .38 10.51 1/4 2 1/2 2.25 36 .20 5.51 1/2 3 3.75 57.4 .14 3.92 4 7 90 .15 4.32 1/2 4 7 90 .15 4.3*Cracking pressure shown for horizontal installation. Cracking pressure for vertical flow will be slightly different: upward flow, slightly higher;downward flow, slightly less.Not recommended for use on discharge of reciprocating compressors.Consult pages 40 and 41 for Pressure/Temperature ratings and soft seat materials.6 www.dft-valves.com dft@dft-valves.com

Basic-Check ®COLD, NON-SHOCK PRESSURE RATING (PSIG) (2)1/4”, 3/8”, 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2”Basic-Check BSS, BSA, BSE 2500 2000 1500 850 700 450 450High-Pressure BSSH6 6000 5500 3000 1100 900 450 450High-Pressure BSSH7 6000 6000 6000 4000 2700 800 800Sat. Steam Pressure(PSIG) Ref. (3)Temperature (°F)Adjusted Rating as Percent ofCold Rating-3 200 86%15 250 82%52 300 78%232 400 71%407 450 69%665 500 66%1526 600 62%3075 700 60%• All stainless steel construction is suitable for cryogenic service. For pressure rating at elevated temperatures for standard metal-seatedvalves, reduce rating per chart above.• Maximum valve temperature rating is limited by soft seat (if any) and spring materials. For ratings of soft seals using some otherelastomers, consult DFT.FLOWA —— SEAT— BRETAINING —RINGDISC —— GUARD— SPRINGTHREADED VALVESCOMPONENTBasic-CheckBSSMATERIALS OF CONSTRUCTIONBasic-CheckBSABasic-CheckBSEHigh PressureBasic-CheckBSSH6High PressureBasic-CheckBSSH7Seat 303 SS 416 SS 303 SS 316 SS 316 SSDisc 316 SS 316 SS 316 SS 316 SS 17-7 SSGuard CF8M (4) CF8M 17-4 SS CF8M CF8MSpring 316 SS 316 SS Inconel® X-750 316 SS 316 SSRetaining Ring 316 SS 316 SS 316 SS 316 SS 316 SSNotes: 1. Light spring available: Cracking Pressure = .24 PSI (6.5 inches of water)2. Contingent on service ratings of matching pipe and fittings.3. Saturated steam pressure is given for reference only; pressure limit of valve is the adjusted rating at the given temperature.4. 1/4”, 3/8” and 1/2” BSS units have a 303 SS guard.All dimensions are in inches. Weights are in pounds. CP: Cracking Pressure (psig)Tel: 610-363-8903Toll-Free: 800-206-4013 Fax: 610-524-92427

Restrictor CheckThe DFT® Restrictor Check Valve (RCV) is a versatile, all-purpose, spring-assisted, non-slam checkvalve for applications that require higher cracking pressures to open the check valve than those offeredby other DFT check valves. Cracking pressures are available from 2 to 40 psi depending on valve size.Like the Basic-Check® valve, the Restrictor Check provides reliable, low maintenance service for awide range of fluids and gases at various pressure/temperature combinations. The valve consists ofa guard cage, spring, valve disc, retaining ring and seat. It can be combined with pipe fittings such ascouplings, drain elbows, etc. (not provided by DFT) to form a complete check valve unit ideally suitedfor a broad range of applications. The RCV should not be considered a substitute for a Pressure ReliefValve.FEATURES:THREADED VALVES(2 to 40 psi — See chart)- Soft seatTypical InstallationCOLD, NON-SHOCK PRESSURE RATING (1)Size 1/4”,3/8”, 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2”Rated Working Pressure 2500 2000 1500 850 700 450 450Consult pages 40 and 41 for Pressure/Temperature ratings and soft seat materials.8 www.dft-valves.com dft@dft-valves.com

Restrictor CheckSat. SteamPressure(PSIG) Ref. (2)All stainless steel construction is suitable for cryogenic service. Forpressure rating at elevated temperatures for standard metal-seatedvalves, reduce above rating per chart above.Maximum valve temperature rating is limited by soft seal (if any) andspring materials in chart below. For ratings of soft seals using someother elastomers, consult DFT.FLOWMATERIALS OF CONSTRUCTIONComponentSeatDiscRestrictor Check303 SS316 SSGuard CF8M (3)SpringRetaining RingTemperature(°F)AdjustedRating asPercent ofCold Rating-3 200 86%15 250 82%52 300 78%232 400 71%407 450 69%665 500 66%1526 600 62%3075 700 60%A —— BRETAINING —RINGDISC —— SEAT302 SS316 SS— SPRING— GUARD1/4”3/8”1/2”3/4”1”1 1/4”1 1/2”2”2 1/2”Restrictor CheckA .25B 1Weight .38Cv 5.8CP 3.3 to 20.4A .38B 1Weight .38Cv 5.8CP 3.3 to 20.4A .50B 1Weight .38Cv 5.8CP 3.3 to 20.4A .75B 1.50Weight .88Cv 13.2CP 3.3 to 15.5A 1.00B 2.00Weight 1.25Cv 23.1CP 4.2 to 40.7A 1.25B 2.50Weight 2.25Cv 36CP 1.8 to 18.8A 1.50B 3.00Weight 3.75Cv 57.4CP 2.4 to 19.1A 2.00B 4.00Weight 7.00Cv 90CP 1.7 to 19.4A 2.50B 4.00Weight 7.00Cv 90CP 4.6 to 10.8THREADED VALVESNot recommended for use on discharge of reciprocating compressors.Notes: 1. Contingent on service ratings of matching pipe and fittings.2. Saturated steam pressure is given for reference only; pressure limit of valve is the adjusted rating at the given temperature.3. 1/4”, 3/8” and 1/2” BSS units have a 303 SS guard.All dimensions are in inches. Weights are in pounds. CP: Cracking Pressure (psig)Tel: 610-363-8903Toll-Free: 800-206-4013 Fax: 610-524-92429

SCV ®The DFT® Model SCV is a corrosion-resistant, dependable, versatile and economical spring-assisted,non-slam check valve for a wide range of applications. Whether the fluid is liquid, gas or steam,the SCV provides tight shutoff and protects other equipment in the system from water hammer. Itsstainless steel construction assures a long service life.FEATURES:THREADED VALVES- 316 SS springs- Body seal weld- Soft seat- Alloy 20 body & seat (ASME 300)- Hastelloy® C body & seat (ASME 300)- NPT x socket weld ends- SCV-R (higher cracking pressure)- Butt weld ends- NACE (Page 39)MATERIALS OF CONSTRUCTIONCOMPONENT 750 CWP 3600 CWPBody A351 CF8M A351 CF8MSeat (1) A351 CF8M A351 CF8MDisc A240 316 A240 316Spring Inconel® X-750 Inconel® X-750Body SealStandard: Zelon (470°F max.) Standard: Zelon (400°F max.)(2)Option: Body seal weld (700°F max.) Option: Body seal weld (700°F max.)Consult pages 40 and 41 for Pressure/Temperature ratings and soft seat materials.10 www.dft-valves.com dft@dft-valves.com

SCV ®FLOWBSEAT —D-RING —Class 750 CWP/ 500 CWP 3600 CWPA 2.68 3.161/2”B 1.62 1.88Weight 1.1 1.5Cv 7 6CP 0.29 0.62A 3 33/4”B 2.13 2.33Weight 1.5 3Cv 13 11CP 0.24 0.26A 3.32 3.751”B 2.54 2.75Weight 1.9 4.5Cv 22 19CP 0.36 0.36A 3.871 1/4”B 3.06Weight 3.9Cv 39CP 0.28A 4.751 1/2”B 3.44Weight 4.7Cv 54CP 0.24A 5 6.382”B 4.4 4.31Weight 7.7 14.0Cv 93 65CP 0.42 0.36A 6.753”B 6.19Weight 18.8Cv 180CP 0.20PRESSURE TEMPERATURE RATING (PSIG) (3)A351 CF8MAlloy 20 (CN7M)Hastelloy C (CW-12MW)Temp. (F°) 750 CWP 3600 CWP ASME 300 ASME 300100 750 3600 600 600200 645 3095 520 550250 (4) 610 2945 490 535300 580 2795 465 520400 (5) 535 2570 420 490470 (6) 510A— BODY— SPRING— DISCTHREADED VALVESNotes:1. Soft seats are available for bubble-tight shutoff. See above.Body seal and soft seat material are the same unlessotherwise requested.2. Buna-N CO 2 resistant ”O” ring is available upon request.3. ASME B16.34-2004All dimensions are in inches. Weights are in pounds. CP: Cracking Pressure (psig)4. Maximum temperature for Buna-N.5. Maximum temperature for Viton® and Zelon w/3600 CWP SCV.6. Maximum temperature for Zelon w/750 CWP SCV.7. Only Zelon is recommended for steam service.Tel: 610-363-8903Toll-Free: 800-206-4013 Fax: 610-524-924211

SCV-R ®The SCV-R is a non-slam spring-assisted check valve designed for applications requiring “highercracking pressures” than the DFT Model SCV® check valve. The SCV-R is a self-contained check valvethat installs directly in a pipeline and contains all of the proven features of the SCV check valve.FEATURES:THREADED VALVESA(See chart)- 316 SS springs- Body seal weld- Soft seat- Alloy 20 body & seat (ASME 300)- Hastelloy® C body & seat (ASME 300)- NPT x socket weld ends- Butt weld ends- Repair kits- Field conversion kitsFLOWB— SHIMSSEAT —D-RING —— BODY— SPRING RETAINER— SPRING— DISCConsult pages 40 and 41 for Pressure/Temperature ratings and soft seat materials.12 www.dft-valves.com dft@dft-valves.com

SCV-R ® 13PRESSURE TEMPERATURE RATING (PSIG)Temp. (F°)750 CWP100 750200 645250 610300 580400 535470 510MATERIALS OF CONSTRUCTIONCOMPONENT750 CWPBodyA351 CF8MSeat (1)A351 CF8MDisc A240 316Spring Inconel® X-750“O” RingZelon (470°F max.)1/2”3/4”1”1 1/4”1 1/2”2”ClassContact DFT for other cracking pressures.750 CWP/A 2.68B 1.62Weight 1.1Cv 6CP 1 to 25A 3B 2.13Weight 1.5Cv 10CP 0.80 to 20A 3.32B 2.54Weight 1.9Cv 17CP 1.2 to 23.5A 3.87B 3.06Weight 3.9Cv 33CP 7.7 to 22A 4.75B 3.44Weight 4.7Cv 36CP 1.4 to 40.8A 5B 4.4Weight 7.7Cv 64CP 0.9 to 21.4THREADED VALVESNotes: 1. Soft seats are available for bubble tight shutoff. See chart. Body seal and soft seat material are the same unless otherwiserequested.All dimensions are in inches. Weights are in pounds. CP: Cracking Pressure (psig)Tel: 610-363-8903Toll-Free: 800-206-4013 Fax: 610-524-9242

Vacuum BreakerDFT® Vacuum Breakers provide effective protection against collapse of pressure vessels, tanks androlls. They prevent condensate “back-up” when equipment is shut down or inlet steam is reduced bymodulating control valves. In piping systems, DFT Vacuum Breakers are used to break siphons, preventpipe collapse during transient pressure drops, and to provide addition of air on the downstreamside of check valves to dampen water hammer.FEATURES:seat- Inconel® X-750 spring- Soft seatTHREADED VALVESFLOWB— A— GUARDRETAINING —RING— SPRINGDISC —— SEATConsult pages 40 and 41 for Pressure/Temperature ratings and soft seat materials.14 www.dft-valves.com dft@dft-valves.com

Vacuum BreakerA Nominal Size(MNPT)B UnthreadedInlet BoreVacuum BreakerCracking PressureWeight Cv PSI Inches of Water1 .56 .38 5.8 .60 (1) 16.71 1/2 .88 .88 13.2 .45 12.52 1.09 1.25 23.1 .38 10.52 1/2 1.50 2.25 36 .20 5.53 1.72 3.75 57.4 .14 3.94 2.22 7.00 90 .15 4.3*Cracking pressure for vertical flow will be slightly different: upward flow, slightly higher; downward flow, slightly less.COLD, NON-SHOCK PRESSURE RATING (PSIG) (2)1” 1 1/2” 2” 2 1/2” 3” 4”Vacuum Breaker BSSV 2500 2000 1500 850 700 450Vacuum Breaker BSSV6 6000 5500 3000 1100 900 450COMPONENTSat. SteamPressure(PSIG) Ref. (4)Temperature (°F)MATERIALS OF CONSTRUCTIONVacuum Breaker BSSVAdjusted Ratingas Percent ofCold Rating-3 200 86%15 250 82%52 300 78%232 400 71%407 450 69%665 500 66%1526 600 62%3075 700 60%High Pressure Vacuum BreakerBSSV6Seat 303 SS 316 SSDisc 316 SS 316 SSGuard CF8M (3) CF8MSpring 316 SS 316 SSRetaining Ring 316 SS 316 SSAll stainless steel construction is suitable for cryogenic service. For pressure rating at elevated temperatures for standard metal-seatedvalves, reduce above rating per chart above.Maximum valve temperature rating is limited by soft seal (if any) and spring materials in chart above.THREADED VALVESNotes: 1. Light spring available: Cracking Pressure = .24 PSI (6.5 inches of water)2. Contingent on service ratings of matching pipe and fittings.3. 1” units have a 303 SS guard.4. Saturated steam pressure is given for reference only; pressure limit of valve is the adjusted rating at the given temperature.All dimensions are in inches. Weights are in pounds. CP: Cracking Pressure (psig)Tel: 610-363-8903Toll-Free: 800-206-4013 Fax: 610-524-924215

DLC ®The DFT® Model DLC is a corrosion-resistant, dependable, versatile and economical spring assisted,non-slam check valve for a wide range of applications. Whether the fluid is liquid, gas or steam, theDLC provides tight shutoff and protects other equipment in the system from water hammer. Its stainlesssteel construction insures a long service life.FEATURES:FLANGED VALVESnon-slam- A351 CF8M- Alloy 20- Hastelloy®- 316 SS Springs- NACE (Page 39)A— ELECTRONBEAM WELDFLOWBDISC —SPRING —— SEAT BODY —16 www.dft-valves.com dft@dft-valves.com

DLC ® 17PRESSURE TEMPERATURE RATING (PSIG) (1)A351 CF8MAlloy 20Hastelloy C(CN7M)(CW-12MW)Temp. (F°) ASME 150 ASME 300 Temp. (F°) ASME 150 ASME 300 ASME 150 ASME 300-460 275 720 -325 230 600 230 600100 275 720 100 230 600 230 600200 235 620 200 200 520 210 550300 215 560 300 180 465 200 520400 195 515 400 160 420 190 490500 170 480 500 150 390 170 465600 140 450 600 140 360 140 440700 110 435 700 110 420MATERIALS OF CONSTRUCTIONCOMPONENTBodyA351 CF8MSeatA351 CF8MDisc316 SSSpring Inconel® X-750Class 150 RF 300 RFA 4.25 6.001/2”B 3.50 3.75Weight 3.2 4.5Cv 7 7CP 0.29 0.29A 4.62 7.003/4”B 3.88 4.62Weight 4.5 7.2Cv 13 13CP 0.24 0.24A 5.00 8.501”B 4.25 4.88Weight 6.0 9.9Cv 22 22CP 0.36 0.36A 6.50 9.501 1/2”B 5.00 6.12Weight 11.7 18.5Cv 54 54CP 0.24 0.24A 8.00 10.502”B 6.00 6.50Weight 19.1 24.3Cv 93 93CP 0.42 0.23A 9.50 12.503”B 7.50 8.25Weight 39.2 50.5Cv 180 180CP 0.20 0.20FLANGED VALVESNotes: 1. ASME B16.34-2004All dimensions are in inches. Weights are in pounds. CP: Cracking Pressure (psig)Tel: 610-363-8903Toll-Free: 800-206-4013 Fax: 610-524-9242

Excalibur ®The DFT® Excalibur Silent Check Valve is a spring-assisted, center guided, non-slam check valvethat provides reliable, low-maintenance service for a wide range of fluids and pressure/temperaturecombinations. The valve consists of a body, gasket, seat, spring, disc with stem and guide bushing.Excalibur check valves are available in a wide range of sizes and pressure ratings and in a variety ofmetals to meet most check valve requirements.FEATURES:FLANGED VALVES installation- A216 Grade WCB carbon steel - A351 CF8M stainless steel- Alloy 20- Duplex SS- Hastelloy®- Inconel® 600- Soft seat- Monel- Inconel® X-750 Spring- Custom sizing low flow- RF Flanged- Severe service trim- Stellited trim (600°F+)- Butt weld- NACE (See page 39)- Flanged x Butt weld- RTJ- Victaulic®— HOUSINGSEAT —STEM —ABUSHING —SPRING —BODY —FLOWBSTUD —NUT —— DISC— GASKETConsult pages 40 and 41 for Pressure/Temperature ratings and soft seat materials.18 www.dft-valves.com dft@dft-valves.com

MATERIALS OF CONSTRUCTIONCOMPONENT CARBON STEEL BODY STAINLESS STEEL BODYBody A216 Grade WCB A351 CF8MDisc/Stem Assembly A351 CF8M/A479 316 A351 CF8M/A479 316Seat (4) A351 CF8M A351 CF8MSpring (1) A313 316 A313 316Bushing A479 316 A479 316Bolting (2)A193-B7 (Stud) & A194-2h (Nut)Gasketing (3)Cl. 150 & 300CFGCl. 600+316 Spiral wound with Flexible Graphite Filler2”2 1/2”3”4”6”8”10”Class150 RF300 RF600 RF900 RF1500 RFA 8 10.50 11.50 14.50 14.50B 6 6.50 6.50 8.50 8.50Weight 22 29 35 81 81Cv 65 65 65 51 51CP 0.64 0.64 0.64 0.85 0.85A 8.50 11.50B 7.00 7.50Weight 30 42Cv 105 105CP 0.44 0.37A 9.50 12.50 14 15 18.50B 7.50 8.25 8.25 9.50 10.50Weight 37 52 69 155 158Cv 155 155 155 138 109CP 0.26 0.26 0.26 0.22 0.28A 11.50 14 17 18 21.50B 9 10 10.75 11.50 12.25Weight 64 92 138 176 267Cv 265 265 265 242 187CP 0.60 0.41 0.51 0.58 0.74A 14 17.50 22 24 27.75B 11 12.50 14 15 15.50Weight 114 177 300 780 780Cv 685 685 584 512 512CP 0.40 0.40 0.73 0.83 0.83A 19.50 21 26 29 32.75B 13.50 15 16.50 18.50 19Weight 207 285 481 1250 1270Cv 1050 1050 985 777 777CP 0.58 0.60 0.67 0.54 0.83A 24.50 24.50 31 33 39B 16 17.50 20 21.50 24.31Weight 317 456 981 1650 1890Cv 1650 1650 1650 1449 1240CP 0.52 0.52 0.47 0.58 0.53Excalibur ®A 27.50 28 33B 19 20.50 2212 Weight 457 696 1320Cv 2400 2400 2400CP 0.53 0.53 0.50A 31 33B 21 2314 Weight 642 725Cv 3600 3600CP 0.28 0.28A 34 34B 23.50 25.5016 Weight 830 1440Cv 5200 5200CP 0.51 0.51A 38.50 38.50B 25 28.0018 Weight 1225 1900Cv 6250 6250CP 0.50 0.50A 38.50 40B 27.50 30.5020 Weight 1500 2375Cv 7850 7850CP .50 0.50A 51B 3224 Weight 1851Cv 11300CP 0.42Optional butt weld endClass150 RF300 RF600 RF900 RF1500 RFFLANGED VALVESNotes:1. Inconel® X-750 spring is available.2. Contact DFT for stainless steel or other bolting materials.3. 316 graphite material.4. Consult DFT for availabilityAll dimensions are in inches. Weights are in pounds. CP: Cracking Pressure (psig)Tel: 610-363-8903Toll-Free: 800-206-4013 Fax: 610-524-924219

GLC ®The DFT® Model GLC Silent Check Valve is a spring-assisted, center-guided, non-slam, flangedcheck valve that provides reliable, low-maintenance service for a wide range of fluids and pressure/temperature combinations. The valve consists of a body, seat, spring, disc with stem and guide bushing.Some valves have O-ring or gasket body seals. The DFT GLC check valve has the advantage ofminimum pressure loss with silent operation.FEATURES:FLANGED VALVES- ASME 150 and 300- 2” to 24”- ASME 150 and 300- 1” to 24”- A216 Grade WCB carbon steel- A351 CF8M stainless steel- Alloy 20- Duplex SS- Hastelloy®- Monelnon-slamFLOWB— GASKET— BODY- 1” to 24” Line size- 316 SS trim- RF Flanged ends- MSS-SP61 seat leakage- Inconel® X-750 Spring- Soft seat- Custom sizing low flow- Severe service trim- Stellited trim (600°F+)- RTJ Ends (3)- NACE (Page 39)A— BUSHING— DISC— STEM— SEAT— SPRINGMATERIALS OF CONSTRUCTIONCOMPONENT CARBON STEEL BODY STAINLESS STEEL BODYBody A216 WCB A351 CF8MDisc/Stem Assembly A351 CF8M/A479 316 A351 CF8M/A479 316Seat A351 CF8M A351 CF8MSpring (1) A313 316 A313 316Bushing A479 316 A479 316Gasket (2)CFG/316 SS/GraphiteConsult pages 40 and 41 for Pressure/Temperature ratings and soft seat materials.20 www.dft-valves.com dft@dft-valves.com

Class150 RF300 RF600 RF900 RF1500 RF2500 RFClass150 RF300 RF600 RF900 RF1500 RF2500 RF1”1 1/2”2”2 1/2”3”4”5”6”A 4.50 4.75 5.25B 4.25 4.88 4.88Weight 7 9 11Cv 17 19 17CP 0.85 0.85 0.85A 5.75 6 6.63 7.38 7.38B 5 6.13 6.13 7 7Weight 13 17 19 30 30Cv 35 35 35 26 26CP 0.29 0.29 0.29 0.64 0.40A 6.25 6.50 7.25 8.25 8.25 9.25B 6 6.50 6.50 8.50 8.50 9.25Weight 17 23 25 56 56 77Cv 63 63 63 46 46 32CP 0.29 0.29 0.29 0.32 0.32 0.47A 7.00 7.25 9 9B 7.00 7.50 9.63 9.63Weight 31 41 78 78Cv 100 100 81 81CP 0.18 0.18 0.11 0.11A 7.50 7.88 8.63 9.13 9.88 14B 7.50 8.25 8.25 9.50 10.50 12Weight 33 46 57 87 110 218Cv 148 148 125 114 114 77CP 0.20 0.20 0.41 0.26 0.52 0.43A 8.50 9.13 10.13 10.63 11.38 15.50B 9 10 10.75 11.50 12.25 14Weight 55 71 115 127 164 332Cv 260 267 237 217 192 133CP 0.49 0.48 0.54 0.49 0.67 1.15A 9.50 10.38B 10 11Weight 72 89Cv 415 415CP 0.28 0.28A 10 11 12.38 13 15.13B 11 12.50 14 15 15.50Weight 93 139 175 264 405Cv 620 620 549 549 441CP 0.41 0.39 0.46 0.46 0.428”10”121416182024GLC ® 21A 12 13 14.63 15.25 17.50B 13.5 15 16.50 18.50 19Weight 172 232 332 396 670Cv 1030 933 933 851 742CP 0.41 0.45 0.45 0.50 0.55A 14 15.38 17.13 17.63 23B 16 17.50 20 21.50 23Weight 266 335 450 539 1281Cv 1630 1704 1620 1499 1231CP 0.55 0.52 0.35 0.64 0.53A 18 19.50 21.25 44.50B 19 20.50 22 26.50Weight 387 550 840 2550Cv 2370 2370 2272 1689CP 0.47 0.49 0.41 0.60A 21 23 24B 21 23 23.75Weight 456 724 975Cv 3500 2781 2775CP 0.52 0.43 0.43A 22.50 24 26B 23.50 25.5 27Weight 700 898 1093Cv 5100 5100 5100CP 0.51 0.59 0.59A 24 24B 25 30.88Weight 753 1255Cv 6400 6400CP 0.59 0.59A 24 24B 27.50 30.50Weight 1292 1357Cv 7700 7700CP 0.49 0.55A 28 28B 32 36Weight 1571 2420Cv 11100 10510CP 0.44 0.46FLANGED VALVESNotes: 1. Inconel® X-750 spring is available.2. CFG corrugated flexible graphite (Class 150 & 300), 316 SS/Graphite Spiral Wound (Class 600 & up)3. Contact DFT for availabilityAll dimensions are in inches. Weights are in pounds. CP: Cracking Pressure (psig)Tel: 610-363-8903Toll-Free: 800-206-4013 Fax: 610-524-9242

GLC ® -Cast IronThe DFT® Model GLC Silent Check Valve is a spring-assisted, center-guided, non-slam, flangedcheck valve that provides reliable, low-maintenance service for a wide range of fluids and pressure/temperature combinations. The valve consists of a body, seat, spring, disc with stem and guide bushing.Some valves have O-ring or gasket body seals. The DFT GLC check valve has the advantage ofminimum pressure loss with silent operation.FEATURES:FLANGED VALVES Consult pages 40 and 41 for Pressure/Temperature ratings and soft seat materials.22 www.dft-valves.com dft@dft-valves.com

GLC ® -Cast IronClass125 CAST 250 CASTIRON FF IRON FFA 5.50 5.50B 7 7.502 1/2”Weight 24 30Cv 110 110A 6 6B 7.50 8.253”Weight 29 36Cv 155 155A 7.25 7.25B 9 104”Weight 42 59Cv 278 278A 8.50 8.50B 10 115”Weight 52 78Cv 435 435A 9.75 9.75B 11 12.506”Weight 73 103Cv 625 625A 12.50 12.50B 13.50 158”Weight 126 179Cv 1115 1115A 15.5B 1610”Weight 205Cv 1770MATERIALS OF CONSTRUCTION (3)125 CASTClassIRON FFA 14.25B 19Weight 306Cv 2500A 15.75B 21Weight 380Cv 3400A 17.63B 23.50Weight 501Cv 4400A 18.75B 25Weight 724Cv 5600A 20.63B 27.50Weight 890Cv 6900A 24B 32Weight 1220Cv 10000COMPONENT CAST IRON BODY/BRONZE TRIM CAST IRON BODY/316 TRIM (1)Body A126 Class B Cast Iron A126 Class B Cast IronDisc/Stem Assembly B584 836 - Bronze A351 CF8M12”14”16”18”20”24"Seat (2) B584 836 - Bronze A351 CF8MSpring A313 T302 SS A313 T302 SSBushing B584 836 - Bronze 316 SS250 CASTIRON FFFLANGED VALVESMAXIMUM OPERATINGTEMPERATURES OF MATERIALSMATERIALSSOFT SEAT (2)BUNA-NTEMP. °F -70 to 250PRESSURE TEMPERATURE RATING FOR CAST IRON (PSIG)CLASS 125 CLASS 250Temp. (F°) 2 1/2” to 12” 14” + 2 1/2” to 12” 14” +0-150° 200 psig 150 psig 400 psig 300 psig200° Max (1) 190 psig 135 psig 370 psig 280 psigNotes: 1. 316 stainless steel trim recommended for temperatures from 180°F to 200°F.2. Buna-N soft seat available for bubble-tight shutoff.3. Not recommended for steam service.All dimensions are in inches. Weights are in pounds.Tel: 610-363-8903Toll-Free: 800-206-4013 Fax: 610-524-924223

PDC ®The DFT® Model PDC is a silent, non-slam check valve specially designed for use on the dischargedisc in the open position during the momentary reductions in flow associated with each cycle of areciprocating compressor and to protect against premature seat wear.FEATURES:FLANGED VALVES - Discharge of reciprocatingair/gas compressors varying flows without chatteringdimensions- Carbon steel- Stainless steel- RF Flanged- RTJinstallation- Soft seat Consult pages 40 and 41 for Pressure/Temperature ratings and soft seat materials.24 www.dft-valves.com dft@dft-valves.com

PDC ® 252”3”4”6”8”10”12”Class 150 RF 300 RF 600 RF 900 RF 1500 RFA 8 10.50 11.50 14.50 14.50B 6 6.50 6.50 8.50 8.50Weight 20 27 35 65 65Cv 62 62 62 55 55CP 0.41 0.49 0.41 0.35 0.35A 9.50 12.50 14 15 18.50B 7.50 8.25 8.25 9.50 10.50Weight 40 50 58 84 171Cv 148 148 142 118 118CP 0.62 0.62 0.66 0.78 0.78A 11.50 14 17 18B 9 10 10.75 11.50Weight 64 82 117 144Cv 255 255 255 224CP 0.68 0.68 0.31 0.82A 14 17.50 22 24B 11 12.50 14 15Weight 94 149 272 322Cv 660 660 660 567CP 0.51 0.51 0.49 0.63A 19.50 21 26 29B 13.50 15 16.50 18.50Weight 158 293 450 575Cv 1005 1005 1005 740CP 0.66 0.66 0.42 0.60A 24.50 24.50 31B 16 17.50 20Weight 260 452 740Cv 1610 1580 1540CP 0.50 0.38 0.46A 27.50 28 44.50B 19 20.50 26.50Weight 445 673 2590Cv 2300 2300 1590CP 0.29 0.29 0.70MATERIALS OF CONSTRUCTIONCOMPONENT CARBON STEEL BODY STAINLESS STEEL BODY Disc Seat Spring for ball check Disc Guide Seal Ring Guide Ring Teflon Teflon 440C SS 440C SSOrifice Plug PDC temperature rating is limited by the spring material and nonmetallic components.FLANGED VALVESNotes: Tel: 610-363-8903Toll-Free: 800-206-4013 Fax: 610-524-9242

DSV ®The DSV is a non-slam spring-assisted check valve designed to prevent flow reversal in industries with-clamp and elastomeric body seal to permit fast and easy access to the internals. The internal surfaceCDSANITARY VALVESFEATURES:- Low cracking pressures - Conical design 1/2”3/4”11 1/2”HorizontalA 2.50B (Dia.) 1.50D (Dia.) .98Weight 1.4C .44Cv 2.4CP .29A 2.50B 1.50D (Dia.) .98Weight 1.4C .31Cv 7CP 29A 3.48B (Dia.) 3.00D (Dia.) 1.98Weight 3.7C .50Cv 12CP .36A 3.67B (Dia.) 3.12D (Dia.) 1.98Weight 4.0C .50Cv 36CP .282”2 1/2”*3”*4”*HorizontalA 4.41B (Dia.) 3.62D (Dia.) 2.52Weight 5.8C .50Cv 47CP .23A 5.56B (Dia.) 4.75D (Dia.) 3.05Weight 11.2C .73Cv 69CP .54A 4.88B (Dia.) 4.75D (Dia.) 3.58Weight 9.9C .48Cv 90CP .54A 6.25B (Dia.) 7.00D (Dia.) 4.68Weight 22.2C .97Cv 137CP .50Consult pages 40 and 41 for Pressure/Temperature ratings and soft seat materials.26 www.dft-valves.com dft@dft-valves.com

DSV ®D1/2”3/4”1”1 1/2”Notes:VerticalA 2.50B (Dia.) .98D (Dia.) .98Weight 1.4Cv 2.4CPFlow Down .26Flow Up .33A 2.25B (Dia.) .98D (Dia.) .98Weight 1.3Cv 7CPFlow Down .26Flow Up .33A 2.92B (Dia.) 2.00D (Dia.) 1.98Weight 2.3Cv 18CPFlow Down .31Flow Up .41A 3.29B (Dia.) 2.50D (Dia.) 1.98Weight 2.8Cv 38CPFlow Down .23Flow Up .332”2 1/2”*3”*4”*VerticalA 4.03B (Dia.) 3.00D (Dia.) 2.52Weight 3.9Cv 53CPFlow Down .16Flow Up .31A 5.56B (Dia.) 4.00D (Dia.) 3.05Weight 9.9Cv 81CPFlow Down .42Flow Up .66A 4.38B (Dia.) 4.00D (Dia.) 3.58Weight 6.1Cv 109CPFlow Down .42Flow Up .66A 5.50B (Dia.) 6.00D (Dia.) 4.68Weight 14.9Cv 174CPFlow Down .40Flow Up .60MATERIALS OFCONSTRUCTIONCOMPONENTBody316L SSSeat316L SSDisc316 SSSpring316 SS(electropolished)Guide Assembly 316 SSBody SealEPDM**(-75°F to 300°F)Clamp304 SSInternal SurfaceFinish25 Ra** Other body seal materials availableSANITARY VALVESTel: 610-363-8903Toll-Free: 800-206-4013 Fax: 610-524-924227

ALC ®The ALCFEATURES:WAFER VALVESdimensionsinstallation bushingspring - Stellited trim- Soft seat Consult pages 40 and 41 for Pressure/Temperature ratings and soft seat materials.28 www.dft-valves.com dft@dft-valves.com

ALC ®2”2 1/2”34”6”Class 150 RF 300 RFA 2.38 2.38B 4.25 4.25Weight 5.8 5.8Cv 120 120CP 0.65 0.65A 2.62 2.62B 5.00 5.00Weight 8.8 8.8Cv 205 205CP 0.69 0.69A 2.88 2.88B 5.75 5.75Weight 12.8 12.8Cv 260 260CP 0.63 0.63A 2.88 2.88B 7.00 7.00Weight 17.4 17.4Cv 430 430CP 0.59 0.59A 3.88 3.88B 9.75 9.75Weight 38 38Cv 825 825CP 0.59 0.598”10”12”14”Class 150 RF 300 RFA 5.00 5.00B 12.00 12.00Weight 68.8 68.8Cv 1310 1310CP 0.55 0.55A 5.75 5.75B 14.13 14.13Weight 115 115Cv 1875 1875CP 0.06 0.06A 7.13 7.13B 16.50 16.50Weight 200 200Cv 2525 2525CP 0.53 0.53A 7.25 8.75B 17.63 19.00Weight 225 320Cv 2950 3275CP 0.55 0.55MATERIALS OF CONSTRUCTIONClass 150 RF 300 RFCOMPONENT CARBON STEEL BODY STAINLESS STEEL BODYBody A216 Grade WCB A351 CF8MDisc/Stem Assembly 316 SS/Nitronic 60 316 SS/Nitronic 60Seat 316 SS 316 SSSpring Inconel® X-750 Inconel® X-750Bushing 316 SS (1) 316 SS (1)Gasketing (2) CFG (3) CFG (3)16”18”20”24”A 7.50 9.13B 20.13 21.31Weight 315 425Cv 3330 4100CP 0.50 0.50A 8.00 10.38B 21.50 23.25Weight 390 618Cv 3475 5040CP 0.55 0.55A 8.62 11.50B 23.75 25.63Weight 545 760Cv 3750 6050CP 0.54 0.57A 8.75 12.50B 28.13 30.38Weight 745 1200Cv 5150 8325CP 0.52 0.57WAFER VALVESNotes: Tel: 610-363-8903Toll-Free: 800-206-4013 Fax: 610-524-924229

FBC The FBC is a compact, lightweight, insert wafer check valve that easily installs between two flanges.FEATURES:WAFER VALVES - Soft seat installed valveO.D.CConsult pages 40 and 41 for Pressure/Temperature ratings and soft seat materials.30 www.dft-valves.com dft@dft-valves.com

FBC MATERIALS OF CONSTRUCTIONCOMPONENTSeat A479 316Disc1” to 3” 316 SS4” 17-7 SSGuard316 SSSpring316 SSRetaining Ring316 SSPRESSURE TEMPERATURE RATING — 316 SS (PSIG) (1)ASME/ANSI CLASSTemp. (F°) 150 300100 275 720200 235 620250 (2) 225 590300 (3) 215 560400 (4) 195 515470 180 4951”1 1/2”2”2 1/2”3”4”Class 150/300 150A 0.87B 0.25C 1.03O.D. 2.00Weight 0.2Cv 5.8CP 0.60A 1.10B 0.25C 1.56O.D. 2.88Weight 0.6Cv 13.2CP 0.45A 1.22B 0.25C 1.94O.D. 3.62Weight 0.9Cv 23.1CP 0.38A 1.31B 0.25C 2.40O.D. 4.12Weight 1.2Cv 36CP 0.2A 1.47B 0.31C 2.97O.D. 5.00Weight 2.2Cv 57.4CP 0.14A 2.11B 0.38C 3.70O.D. 6.19Weight 5.2Cv 90CP 0.15WAFER VALVESNotes: 1. Pressure/temperature ratings in accordance with ASME/ANSI B16.34-20042. Maximum temperature for Buna3. Maximum temperature for EPDM4. Maximum temperature for Viton, TFE-encapsulated Viton and ZelonAll dimensions are in inches. Weights are in pounds.Tel: 610-363-8903Toll-Free: 800-206-4013 Fax: 610-524-924231

GPV GPV Wafer Check Valves feature a non-slam spring-assisted design to prevent flow reversal forsuperior corrosion protection.FEATURES:WAFER VALVES MATERIALS OF CONSTRUCTIONCOMPONENTSeat A479 316DiscGuardSpringRetaining Ring316 SS316 SS316 SS316 SSConsult pages 40 and 41 for Pressure/Temperature ratings and soft seat materials.32 www.dft-valves.com dft@dft-valves.com

GPV PRESSURE TEMPERATURE RATING — 316 SS (PSIG) (1)ASME CLASSTemp. (F°) 150 300 600100 275 720 1440200 235 620 1240250 (2) 225 590 1180300 (3) 215 560 1120400 (4) 195 515 1025450 180 495 990WAFER VALVES2”Class 150 300/600O.D. 4.12 4.38Face-to-Face 0.75 0.75Weight 2.6 3.0Cv 21 21CP 0.40 0.40Notes: Tel: 610-363-8903Toll-Free: 800-206-4013 Fax: 610-524-924233

WLC ®The DFT® Model WLC Wafer Style Check Valve is a lightweight, spring-assisted, center-guided,non-slam check valve that provides reliable, low-maintenance service for a wide range of fluids andpressure/ temperature combinations. The joint between the seat ring and body is sealed by the flangegasket upon installation preventing any leakage through the joint when the valve is in service.FEATURES:WAFER VALVES - Titanium - SS trim - Soft seat - Face-to-Face dimensions MATERIALS OF CONSTRUCTIONCOMPONENT CARBON STEEL BODY STAINLESS STEEL BODYBody A216 Grade WCB A351 CF8MDisc/Stem Assembly A351 CF8M/A479 316 A351 CF8M/A479 316Seat A351 CF8M A351 CF8MSpring A313 316 A313 316Bushing A479 316 A479 316Consult pages 40 and 41 for Pressure/Temperature ratings and soft seat materials.34 www.dft-valves.com dft@dft-valves.com

WLC ® 351”1 1/2”2”2 1/2”3”4”5”6”8”10”Class 150 RF 300 RF 600 RF (1) 900 RF (1) 1500 RF (2) 1500 RTJ (2) 2500 RTJ (2)A 2 2 2.38 2.38 2.38 2.38 2.38B 2.88 2.88 2.88 3.13 3.13 3.13 3.13Weight 2 2 2.50 4 4 4 4.1Cv 19 19 19 19 19 19 19CP 0.36 0.36 0.36 0.44 0.44 0.44 0.44A 2.50 2.50 2.88 2.88 2.88 2.88B 3.75 3.75 3.75 3.88 3.88 3.88Weight 4 4 8 8 8 7Cv 36 36 23 23 23 23CP 0.17 0.17 0.44 0.54 0.54 0.54A 2.63 2.63 2.38 2.75 2.75 3.13 2.81B 4.38 4.38 4.25 5.50 5.50 5.50 5.75Weight 4 4 5 14 14 14 17Cv 57 57 53 48 48 48 35CP 0.24 0.24 0.26 0.24 0.24 0.24 0.97A 2.88 2.88 3.63 3.63 3.63B 5.13 5.13 6.50 6.50 6.50Weight 10 10 20 20 20Cv 95 95 70 70 70CP 0.37 0.37 0.18 0.18 0.18A 3.13 3.13 2.88 3.25 3.25 3.25 3.38B 5.75 5.75 5.75 6.75 6.75 6.75 7.50Weight 12 12 11 21 21 21 33Cv 140 140 133 113 113 113 80CP 0.19 0.19 0.26 0.19 0.19 0.19 0.56A 4 4 3.13 4 4 4.13B 7.13 7.13 7.50 8.13 8.13 8.25Weight 20 20 21 38 38 38Cv 265 265 234 211 211 211CP 0.19 0.19 0.49 0.46 0.46 0.46A 4.63 4.63 6.25 6.25B 8.50 8.50 11.25 11.25Weight 35 35 100 100Cv 360 360 370 370CP 0.29 0.29 0.58 0.58A 5.50 5.50 5.38 6.25 6.25 6.25B 9.88 9.88 10.38 11.25 11.25 11.25Weight 41 41 68 100 100 100Cv 506 506 441 370 370 370CP 0.45 0.45 0.66 0.58 0.58 0.58A 6.50 6.50 8.13B 12.13 12.13 13.81Weight 86 86 244Cv 860 860 620CP 0.56 0.56 0.66A 8.25 9.75 9.75B 17.63 17 17Weight 138 430 430Cv 1355 755 755CP 0.45 0.61 0.61WAFER VALVESNotes: for other materials.Tel: 610-363-8903Toll-Free: 800-206-4013 Fax: 610-524-9242

WLC ® -Cast IronThe DFT® Model WLC-Cast Iron Wafer Style Check Valve is a lightweight, spring-assisted, centerguided,non-slam check valve that provides reliable, low-maintenance service for a wide range of fluidsand pressure/ temperature combinations. The joint between the seat ring and body is sealed by theflange gasket upon installation, preventing any leakage through the joint when the valve is in service.FEATURES:WAFER VALVES - Cast iron body Consult pages 40 and 41 for Pressure/Temperature ratings and soft seat materials.36 www.dft-valves.com dft@dft-valves.com

WLC ® -Cast Iron2”2 1/2”3”4”56”8”10”Class 125 CAST IRON FF 250 CAST IRON FFA 2.63 2.63B 4.25 4.25Weight 6 6Cv 66 66A 2.88 2.88B 5 5Weight 7 7Cv 88 88A 3.13 3.13B 5.75 5.75Weight 12 12Cv 130 130A 4 4B 7 7Weight 18 18Cv 228 228A 4.75 4.75B 8.38 8.38Weight 27 27Cv 350 350A 5.50 5.50B 9.75 9.75Weight 42 42Cv 520 520A 6.50 6.50B 13.38 13.38Weight 85 86Cv 900 900A 8.25 8.25B 16 16Weight 129 137Cv 1450 1450PRESSURE TEMPERATURE RATING FOR CAST IRON (PSIG)Temp. (F°) CLASS 125 CLASS 2500-150° 200 psig 400 psig200° Max (1) 190 psig 370 psigWAFER VALVESMATERIALS OF CONSTRUCTION (2)COMPONENT CAST IRON BODY/BRONZE TRIM CAST IRON BODY/316 TRIM (1)Body A126 Class B Cast Iron A126 Class B Cast IronDisc/Stem Assembly B584 836 - Bronze A351 CF8MSeat (3) B584 836 - Bronze A351 CF8MSpring A313 T302 SS A313 T302 SSBushing B584 836 - Bronze 316 SSNotes: Tel: 610-363-8903Toll-Free: 800-206-4013 Fax: 610-524-924237

Codes & StandardsCODES & STANDARDSALC®Basic-Check®DLC®DSV®Excalibur®FBCANSIB1.1 X X X X XB1.20.1 X X X X XB16.5 X X X X X XB16.10 X XB16.20 X X X XB16.25 X X XB16.34 X X X X X X X X X X XGLC® &GLC-Cast IronGPVPDC®RestrictorCheckSCV®SCV-R®VacuumBreakerWLC®&WLC-Cast IronMSSSP-6 X X X X X X X XSP-25 X X X X X X X X X X X X X XSP-61 X X X X X X (1) X X X X X (1)SP-125 X (2) X (2)SP-126 X X X (3) X X X X (3)ASTMA126 CLASS B X XA216GR WCB X X X X XA351GR CF8M X X X X X X X XAP1 6D X X X X X6FD X (4)594 X X (5)PED X X X (3) X X X (3)3AXCRN X X (6) X X X X X X (6) X X (6) XNACE X (7) X (7) X (7) X (7) X (7) X X (7) X (7) X (7)NSF 61 X (8) X (9)ANSI B1.1ANSI B1.20.1ANSI 16.5ANSI 16.10ANSI 16.20ANSI 16.25ANSI 16.34Unified Inch Screw ThreadsPipe Threads, General PurposePipe Flanges & Flanged Fittings.Face-to-Face & End-to-End Dimensions of ValvesRing-Joint Gaskets & Grooves for Steel PipeFlangesButtwelding EndsValves - Flanged, Threaded & Welding EndsASTM A126CLASS B Grey Iron CastingsASTM A216 GR WCB Carbon Steel CastingsASTM A351 GR CF8M Austenitic Steel CastingsAPI 6DAPI 6FDAPI 594CRNPipeline Valves; Gate Valves; Plug Valves;Ball Valves; Check ValvesFire Test for Check ValvesWafer & Wafer-Lug Check ValvesCanadian Registration NumberNotes:MSS SP-6MSS SP-25MSS SP-61MSS SP-125MSS SP-126Standard finishes for contact faces of pipeflanges and connecting end flanges of valves &fittingsStandard marking system for valves, fittings,flanges and unionsPressure testing of steel valvesGrey Iron & Ductile Iron In-Line Check ValvesSteel In-Line Spring-Assisted Center GuidedCheck ValvesNACE MR 0175/ISO15156NACE MR 0103-2003face-to-face dimensions.Petroleum and Natural Gas Industries-Materialsfor use in H2S Containing Environments in Oiland Gas ProductionMaterial resistant to sulfide stress crackingin corrosive petroleum refining environments38 www.dft-valves.com dft@dft-valves.com

NACENACEMR0175/ISO 15156 MR0103-2003-NACE MR0103-2003NACE MR0175/ISO 15156 S-Con- -NACE MR0103-2003FluidMR0175/ISO 15156Fluid S contentChloride contentTel: 610-363-8903Toll-Free: 800-206-4013 Fax: 610-524-924239

Pressure & Temperature RatingsWCB (1) (PSIG)TEMP. °FCLASS150 300 600 900 1500 2500-20 285 740 1480 2220 3705 6170100 285 740 1480 2220 3705 6170200 260 680 1360 2035 3395 5655250 (2) 245 665 1335 2000 3330 5550300 230 655 1310 1965 3270 5450400 (3) 200 635 1265 1900 3170 5280450 (4) 185 620 1235 1855 3090 5150470 (5) 175 610 1220 1835 3060 5100500 170 605 1205 1810 3015 5025600 140 570 1135 1705 2840 4730650 125 550 1100 1650 2745 4575700 (6) 110 530 1060 1590 2665 4425750 95 505 1015 1520 2535 4230800 80 410 825 1235 2055 3430CF8M (1) (PSIG)TEMP. °FCLASS150 300 600 900 1500 2500-462 275 720 1440 2160 3600 6000100 275 720 1440 2160 3600 6000200 235 620 1240 1860 3095 5160250 (2) 225 590 1180 1770 2945 4910300 215 560 1120 1680 2795 4660400 (3) 195 515 1025 1540 2570 4280450 (4) 180 495 990 1485 2480 4130470 (5) 175 490 975 1465 2440 4070500 170 480 955 1435 2390 3980600 140 450 900 1355 2255 3760650 125 440 885 1325 2210 3680700 (6) 110 435 870 1305 2170 3620750 95 425 855 1280 2135 3560800 80 420 845 1265 2110 3520850 65 420 835 1255 2090 3480900 50 415 830 1245 2075 3460950 35 385 775 1160 1930 32201000 20 365 725 1090 1820 30301050 (7) 20 360 720 1080 1800 30001100 (7) 20 305 610 915 1525 2545PRESSURE TEMPERATURE RATINGFOR CAST IRON (PSIG) (8, 9)CLASS 125 CLASS 250 400 psig MATERIALS BUNA-N EPDMMAXIMUM OPERATING TEMPERATURES OF MATERIALS (10)SOFT SEATVITON® & TFE-ENCAPSULATEDVITON®ZELON® (11)316 SSSPRINGINCONEL®X-750HASTELLOY®CTEMP. °F -70 to 250 -75 to 300 -40 to 400 37 to 470 -460 to 450 -460 to 700 -460 to 1000Notes:materials shown above.40 www.dft-valves.com dft@dft-valves.com

Pressure & Temperature RatingsCK3MCUN DUPLEX SS 100 1410 140 110 CN7M (CAST ALLOY 20) 100 4100 140 LCC (LOW CARBON CARBON STEEL) 100 140 CW-12 MW CAST HASTELLOY® “C” 100 1040 140 440 110 410 400 1140 1000 HASTELLOY C-276 AND INCONEL® 625 100 140 110 1000 410 Notes:Tel: 610-363-8903Toll-Free: 800-206-4013 Fax: 610-524-924241

ANSICLASS1503006009001500Notes:NOMINALPIPE SIZEFlange DimensionsOUTSIDEDIAMETEROF FLANGEOOUTSIDEDIAMETEROF RAISEDFLANGE RTHICKNESSOF FLANGEt fDIAMETEROF BOLTCIRCLEADIAMETEROF BOLTHOLESNUMBEROF BOLTSDIAMETEROF BOLTS3/4 3.88 1.69 0.44 2.75 0.62 4 0.501 4.25 2.00 0.50 3.12 0.62 4 0.501 1/2 5.00 2.88 0.62 3.88 0.62 4 0.502 6.00 3.62 0.69 4.75 0.75 4 0.623 7.50 5.00 0.88 6.00 0.75 4 0.624 9.99 6.19 0.88 7.50 0.75 8 0.626 11.00 8.50 0.94 9.50 0.88 8 0.758 13.50 10.62 1.06 11.75 0.88 8 0.7510 16.00 12.75 1.12 14.25 1.00 12 0.8712 19.00 15.00 1.19 17.00 1.00 12 0.8714 21.00 16.25 1.31 18.75 1.12 12 1.0016 23.50 18.50 1.38 21.25 1.12 16 1.0018 25.00 21.00 1.50 22.75 1.25 16 1.1220 27.50 23.99 1.62 25.00 1.25 20 1.1224 32.00 27.25 1.82 29.50 1.38 20 1.253/4 4.62 1.69 0.56 3.25. 0.75 4 0.621 4.88 2.00 0.62 3.50 0.75 4 0.621 1/2 6.12 2.88 0.75 4.25 0.88 4 0.752 6.50 3.62 0.81 5.00 0.75 8 0.623 8.25 5.00 1.06 6.62 0.88 8 0.754 10.00 6.19 1.19 7.88 0.88 8 0.756 12.50 8.50 1.38 10.62 0.88 12 0.758 15.00 10.62 1.56 13.00 1.00 12 0.8710 17.50 12.75 1.82 15.25 1.12 16 1.0012 20.50 15.00 1.94 17.75 1.25 16 1.1214 23.00 16.25 2.06 20.25 1.25 20 1.1216 25.50 18.50 2.19 22.50 1.38 20 1.2518 28.00 21.00 2.31 24.75 1.38 24 1.2520 30.50 23.00 2.44 27.00 1.38 24 1.251 4.88 2.00 0.69 3.50 0.75 4 0.621 1/2 6.12 2.88 0.88 4.50 0.88 4 0.752 6.50 3.62 1.00 5.00 0.75 8 0.623 8.25 5.00 1.25 6.62 0.88 8 0.754 10.75 6.19 1.50 8.50 1.00 8 0.876 14.00 8.50 1.88 11.50 1.12 12 1.008 16.50 10.62 2.19 13.75 1.25 12 1.1210 20.00 12.75 2.50 17.00 1.38 16 1.2512 22.00 15.00 2.62 19.25 1.38 20 1.2514 23.75 16.25 2.75 20.75 1.50 20 1.3716 27.00 18.50 3.00 23.75 1.62 20 1.501 1/2 7.00 2.88 1.25 4.88 1.12 4 1.002 8.50 3.62 1.50 6.50 1.00 8 0.873 9.50 5.00 1.50 7.50 1.00 8 0.874 11.50 6.19 1.75 9.25 1.25 8 1.126 15.00 8.50 2.19 12.50 1.25 12 1.128 18.50 10.62 2.50 15.50 1.50 12 1.3710 21.50 12.75 2.75 18.50 1.50 16 1.371 1/2 7.00 2.88 1.25 4.88 1.12 4 1.002 8.50 3.62 1.50 6.50 1.00 8 0.873 10.50 5.00 1.88 8.00 1.25 8 1.124 12.25 6.19 2.12 9.50 1.38 8 1.256 15.50 8.50 3.25 12.50 1.50 12 1.378 19.00 10.62 3.62 15.50 1.75 12 1.62 f f dimension.42 www.dft-valves.com dft@dft-valves.com

ApplicationsChemical ProcessingProcess LinesSteam LinesCondensate LinesPump DischargeCooling TowersCompressor DischargeCryogenicsPetroleum Production & RefiningSteam LinesCondensate LinesPump DischargeCooling TowersCompressor DischargeMiningPulp & PaperSteam LinesChemical LinesCondensate LinesPump DischargeTextilesChemical Dye LinesPump DischargeCompressor DischargeSteam LinesCondensate LinesPower GenerationSteam LinesCooling TowersPump DischargeCompressor DischargeFood, Beverage & DrugCookersChemical LinesSteam LinesCondensate LinesPump DischargeCompressor DischargePrimary MetalsSteam LinesCondensate LinesPump DischargeCompressor DischargeChemical LinesBuilding MaintenanceSteam LinesCondensate LinesPump DischargeCompressor DischargeWarrantyused within the service and temperature and pressure ranges for which they were designed and manufactured, and providedprepaid, free of any liens or encumbrances and if found to be defective will be repaired free of charge or replaced, at the war---and identification purposes only.Tel: 610-363-8903Toll-Free: 800-206-4013 Fax: 610-524-924243

EBRO ARMATUREN | ABOUT US| VISION & VALUESAs a business that is run by its owners, EBRO has been driven for more than 35 years not by the prospect ofshort-term economic success but by a belief in the quality and technical potential of its products.EBRO`s success is founded on an innovative spirit and a systematic approach to product development that isshaped by our customers requirements. Our strong reputation is built on openness and an untiring willingnessto address customer`s problems, respond to market forces and originate innovative products at short notice.“A company`s reputation is built on the quality of its employeesand we have every justification in claiming that EBRO`semployees rank among the very best in their profession”.VisionEBRO Armaturen strives to be the preferred choice for Butterfl y and Knifegate valves amongst users. A familyownedcompany with an uncompromising commitment to quality design and precision engineering. EBROdelivers reliable, high performance valve solutions that are technically superior and offer the lowest cost ofownership. EBRO Armaturen is a leading manufacturer in Europe with a national presence in Australia, providinglocal expertise and experience with a strong focus on delivering exceptional service and customer care.ValuesAt EBRO ARMATUREN, we:Ebro Armaturen owns and operate seven (7) manufacturing plants located across the globe. These manufacturingfacilities are certifi ed to ISO9001 quality management system. The manufacturing process is state-of-the-artwith CAD/CAM technology driving CNC machinery programs. We are entirely dedicated to the design andmanufacture of the highest quality butterfl y valves, knife gate valves including their associated actuation andcontrol equipment. Uncompromised designs, precision and repeatable manufacturing, quality processes ensuretechnically superior valve packages that perform beyond expectations.Customer service is the basis of our growth and is the backbone of our ongoing commitment to our customers.EXPERIENCECOMPETENCEKNOW-HOWQUALITYSERVICEFocus on our Customers | We bring a “can do” approach to everything we do and go the extra mile to exceedour customers’ expectations.Are Committed to Excellence | Our products, systems and services are the best available and we constantlyseek new ways to raise our standards.Operate with Honesty & Integrity | We are honest and transparent in all our dealings, act quickly to resolveany issues and proactively seek to meet our customers’ needs.Care about People | We treat our staff, customers and suppliers with respect and understanding, and willalways consider other points of view. We are conscious about how our individual outlook will infl uence ourcolleagues and customers alike.Have Fun | We believe work should bring about sense of enjoyment. Enjoyment eases demanding situationsand improves our quality of life through health & wellbeing. We Man-Up to get those tough jobs done with thespirit that makes us very easy to do business with.

Z/F SERIES | RESILIENT SEATED VALVESZ011-AThe Z011A is the universal genius. The waferstyle body with a broad range of trim materials issuitable for a wide range of process applications.Valve is manufactured to ISO standards providingindustry wide uniformity in installation and actuatormounting.* Triple shafts sealing feature.* Suitable for Vacuum service and temperaturethrough to 210°c.* Available Sizes: DN20 - DN1000.* Available with disc ratings of 3-6-10-16 and 21Bar.F012-AThe F012A double fl anged butterfl y valve utilizes allthe principles of Heavy Duty construction. Concentricstyle, vulcanized liners with Precision machined 1piece body, triple shaft sealing and 3 independentbearings ensure integrity. A broad range of trimmaterials caters for a wide range of process andWaterworks applications. Valve is manufactured toISO standards providing industry wide uniformity ininstallation and actuator mounting.* Triple shaft sealing feature.* Complies with AS4795-2006.* Suitable for End of line service.* Face to Face: BS5155 Short.* Available Sizes: DN20 – DN2200.* Available with disc ratings of 3-6-10-16-21 and 25Bar.Z611-KPrecision manufactured Concentric style butterfl yvalve with triple shaft sealing. Wafer pattern bodyin Stainless steel with a broad range of seatingmaterials suitable for a wide range of processapplications. Valve is manufactured to ISOstandards providing industry wide uniformity ininstallation and actuator mounting.* Triple shaft sealing feature.* Suitable for Vacuum service and temperaturethrough to 210°c.* Available Sizes: DN50 – DN300.* Available with disc ratings of 3-6 and 10Bar.Z014-AThe Z014A is a concentric style butterfl y valve ina 1 piece body confi guration. The Lugged patternbody with a broad range of trim materials issuitable for a wide range of process applications.Valve is manufactured to ISO standards providingindustry wide uniformity in installation and actuatormounting.* Triple shaft sealing feature.* Suitability for End of line service.* Suitable for Vacuum service and temperaturethrough to 210°c.* Available Sizes: DN20 - DN600.* Available with disc ratings of 3-6-10-16 and 21Bar.F012-K1Concentric style butterfl y valve with Precisionmachined 1 piece body. Double fl anged narrowbody pattern body with a broad range of trimmaterials suitable for a wide range of processapplications. Valve is manufactured to ISOstandards providing industry wide uniformity ininstallation and actuator mounting.* Triple shaft sealing feature.* Complies with AS4795-2006.* Suitable for End of line service.* Face to Face: EN558 Series 20.* Available Sizes: DN20 – DN2000.* Available with disc ratings of 3-6-10-16 and 21Bar.LINER OPTIONSLeft to right:SBR, Silicon, FPM, EPDM/NBR White, EPDM/NBR BlackQuality FeaturesThe shaft safety deviceprevents inadvertent shaftremoval whilst changeactuation or undertakingmaintenance.| Resilient Seated ValvesThe shaft/shafts are supported by multiple bearings ensuringoptimal guidance in operation along with reducing operatingtorques under high differential pressures.Top Works conform to EN/ISO5211 ensuring user fl exibilityby any actuation method.Primary, secondary and tertiary shaft sealing areas effi ciently contain the processmedia. The wrap around liner with precision manufacturing techniques ensures noincrease in operating torque when fi tted and loaded between adjoining fl anges.The innovative liner design incorporates a Bed groovesystem. This provides lateral retention and eliminates“working in operation”. The “uncoated” groove ensureslow, precise and repeatable operating torques.The Disc sealing surface is mirror fi nished with specifi c attention to primary sealing,resulting in lower operating torques and absolute tight shut-off up to maximum 25 barrating. This form of design ensures high fl ow characteristics.Z011-GMXThis valve is designed for dry Media applications.Wafer pattern body with Polyurethane seat andpolyurethane coated stainless steel disc. Thisvalve performs exceptionally well in Dry Mediaconveyance applications. Valve is manufactured toISO standards providing industry wide uniformity ininstallation and actuator mounting.* Suitable for strong abrasive media e.g. sand,cement and fl y ash.* Bed groove liner design prevents the working of liner* Triple shaft bearing prevent shaft defl ection.* Available Sizes: DN50-DN300 and temperaturethrough to 90°c.* Available with disc rating of 6Bar.Z011-AUThis valve is designed for dry Media applications.Wafer pattern body with SBR (Styrene-ButadieneRubber) seating material. This valve performsexceptionally well in Dry Media conveyanceapplications. Valve is manufactured to ISOstandards providing industry wide uniformity ininstallation and actuator mounting.* Suitable for Silos, weigh hoppers andpacking machines.* Bed groove liner design prevents the working of liner* Triple shaft bearing prevent shaft defl ection.* Available Sizes: DN20-DN1000 and temperaturethrough to 90°c.* Available with disc ratings of 3-6-10 and 16Bar.The valve body is precisionmachined allowing for accuratepositioning of liner, bearings,disc and shaft to ensure minimaloperational wear and extendingreliable service life.

T SERIES | PTFE VALVEST 211-AManufactured specifically for Process and Chemically corrosiveapplications, the T211 is equipped with the EBRO patented shaftseal design (twin seal principle). Wafer pattern body available witha range of trim materials suited to varying process and chemicalapplications.Valve is manufactured to ISO standards providing industry wideuniformity in installation and actuator mounting.* Suitable for Vacuum service and temperature thru to 200°c.* Available Sizes: DN50 – DN300.* Available with disc ratings of 10 and 16Bar.Quality Features | PTFE ValvesTop Works conform to EN/ISO5211.The shaft/shafts are supported by multiple bearings ensuringaccuracy in operation along with reducing operating torques.The disc and shaft are of 1 piece design.T 212-AManufactured specifically for Process and Chemically corrosiveapplications, the T212 is equipped with the EBRO patented shaftseal design (twin seal principle). Double flanged pattern bodyavailable with a range of trim materials suited to varying processand chemical applications. Valve is manufactured to ISO standardsproviding industry wide uniformity in installation and actuatormounting.* Suitable for Vacuum service and temperature thru to 200°c.* Available Sizes: DN350 – DN1200.* Available with disc ratings of 10 and 16Bar.Triple sealing, live loaded shaft seals are standard in all T series valves.Primary Sealing (main sealing): By means of a Belleville spring washerand pusher assembly. Preload transmits forces on machined surfacesincluding the primary sealing area. “Live loading” compensates for wearand changes due to temperature and pressure.Secondary Sealing (safety sealing): is achieved by a matchingcombination of PTFE gaskets and additional Viton O-rings.T 214-AManufactured specifically for Process and Chemically corrosiveapplications, the T214 is equipped with the EBRO patented shaftseal design (twin seal principle). Lugged pattern body availablewith a range of trim materials suited to varying process andchemical applications.Valve is manufactured to ISO standards providing industry wideuniformity in installation and actuator mounting.* Suitable for Vacuum service and temperature thru to 200°c.* Available Sizes: DN50 – DN300.* Available with disc ratings 10 and 16Bar.Wide choice of disc, disc coatings and linermaterials are available. Virgin PTFE, PFA,MPTFE, Super duplex amongst others,ensures that Ebro has a coating or metallicdisc to suit your process conditions.Specially designed inner contour of the valve body ensures that only theloading occurs precisely where it’s required. This feature enables theuse of effi cient actuation together with long service life as a result of lowmaterial stress. Optional liner backing materials are injection mouldedwhich providing an exact profi le to support pressures up to 16 Bar.

HP SERIES | HIGH PERFORMANCE VALVESQuality Features | High Performance ValvesHP 111Precision manufactured Eccentric style butterfly valve withself adjusting shaft sealing. Wafer pattern body available withReinforced PTFE or Inconel 625 seating material suitable for highpressure and high temperature applications. Valve is manufacturedto ISO standards providing industry wide uniformity in installationand actuator mounting.* Suitable for temperature -40°c to 450°c.* Available Sizes: DN50 – DN600.* Available pressure ratings ≤ DN150 = 40 bar / > DN150 = 25 bar.Top Works conform to EN/ISO5211.Self adjusting shaft seal, maintained by packing glandarrangement and Belleville spring washer assembly.HP 114Precision manufactured Eccentric style butterfly valve with selfadjusting shaft sealing. Lugged pattern body available withReinforced PTFE or Inconel 625 seating material suitable for highpressure and high temperature applications. Valve is manufacturedto ISO standards providing industry wide uniformity in installationand actuator mounting.* Suitable for End of line service.* Suitable for temperature -40°c to 450°c* Available Sizes: DN50 – DN600.* Available pressure ratings ≤ DN150 = 40 bar / > DN150 = 25 bar.The 1 piece shaft is carried in multiple bearing sleeves; this ensures discstability and controlled defl ection under extreme loads and pressures. A 1piece shafts also makes it the valve of choice for high cycle applications.Seat retaining ring protects seat from abrasion and erosion.This type of design allows for quicker fi eld replacement of seating material.Valve disc geometry is double eccentric resulting in lower break torques, reducedcontact forces which subsequently leads to increased valve life. All sealing surfaces aremechanically micro fi nished to provide tight sealing even with metal seated option.HP 112Precision manufactured Eccentric style butterfly valve withtriple shaft sealing. Double flanged pattern body available withReinforced PTFE or Inconel 625 seating material suitable for highpressure and high temperature applications. Valve is manufacturedto ISO standards providing industry wide uniformity in installationand actuator mounting.* Suitable for End of line service.* Suitable for temperature -40°c to 450°c* Available Sizes: DN50 – DN600.* Available pressure ratings ≤ DN150 = 40 bar / > DN150 = 25 bar.Taper pins provide connection between the disc andshaft. This solid connection means that high cyclic loadscan be comfortably handled by the HP series valve.Hardened long series bearings are included to provide guidance underhigh loads as well as maintaining lowest possible point contact load.

ACTUATION TECHNOLOGYMSK SWITCH BOXThe MSK type switch box is compact and robust with aminimum of potential points of ingress. Simply designedfrom strong die cast alloy, the MSK provides feedbackfunctions for all pneumatic quarter turn actuators. IntegratedMicro switches 2SPDT providing “open” or “closed” signalwith options for additional switches, inductive / proximitysensors. Sufficient space and terminal connections withinthe enclosure are provided for your installers to terminateadditional external inputs such as solenoid valves within theone housing. The standard IP rating is IP67.NSK SWITCH BOXThe NSK type switch box has been designed with increasedinternal dimensions providing Ebro to increased flexibility toincorporate a “site standard” sensor (if required). The NSKis compact and robust with a minimum of potential pointsof ingress. Simply designed from strong die cast alloy, theNSK provides feedback functions for all pneumatic quarterturn actuators. All feedback options can be fitted withinthe NSK including cylindrical style inductive / proximitysensors. Sufficient space and terminal connections withinthe enclosure are provided for your installers to terminateadditional external inputs such as solenoid valves within theone housing. The standard IP rating is IP67.PNEUMATIC QUARTER TURN ACTUATOR EB | DOUBLE ACTINGThe EB-DA series quarter turn actuator provides robust and compact actuation of quarter turn valves. Uncompromisingdesign results in the use of scotch yoke drive mechanism, which undoubtedly provides the most efficient and effectivetorque characteristic for the operation of butterfly valves. With high opening and closing torques, low air consumption ratesand increased accuracy when coupled with a positioner, the EB-DA series will cleanly and progressively operate your Ebrobutterfly without the jerky and hesitant operating methods others are known for. The EB-DA is available in 10 sizes and coversa torque range of 27-8410Nm. The interface connections conform to ISO5211.PNEUMATIC QUARTER TURN ACTUATOR EB | SINGLE ACTINGThe EB-SA series quarter turn actuator provides robust and compact actuation of quarter turn valves. Uncompromisingdesign results in the use of scotch yoke drive mechanism, which undoubtedly provides the most efficient and effectivetorque characteristic for the operation of butterfly valves. With high opening and closing torques, low air consumption ratesand increased accuracy when coupled with a positioner, the EB-DA series will cleanly and progressively operate your Ebrobutterfly without the jerky and hesitant operating methods others are known for. The EB-DA is available in 10 sizes and coversa torque range of 27-2686Nm. The interface connections conform to ISO5211.ELECTRIC ACTUATOR E SERIESThe Ebro “E” series electric actuator provides efficient operation of all qtr turn valves. The compact, highly robust designprovides all the inclusions usually found multiturn electric actuation. Ball bearings on all rotating components together withpermanently lubricated gearcase provide long, trouble free service life. Designed to suit all common power supply voltages of24V, 240V and 415V the E series actuator is suited to on/off or modulating functions. Ebro’s unique “module” system allowsfull user flexibility together with a host of control, feedback and alarm functions. All sizes are equipped with manual overridehand wheels and a standard enclosure rating of IP67. The “E” series actuator, manufactured in Germany, provides highreliability in all industrial and municipal actuation applications.

STAFSJÖ KNIFE GATE VALVESHGHG is a bi-directional valve with a through going gate, particularly wellsuited for severe operating conditions such as slurries and where there isa risk of clogging. The valve is modular design and consists of a two piecebody in stainless steel or cast iron. The gate is supported throughout itsfull travel. Twinpack packing material ensures tight gland seal and highoperational reliability.* Suitable for temperature -20°c to 180°c.* Available Sizes: DN80 – DN800.* Available pressure ratings 6 and 10 bar.STAFSJO UNIQUE GLAND BOX PACKINGTwinPack consists of a silicone rubber core surrounded bygraphite-impregnated Teflon braids and Kevlar fibres. The siliconecore design results in a flexible and elastic packing. Kevlar fibresare wound in to maintain the original section of the packing andincrease wear resistance.Twin Pack TMKevlarMVThe MV is designed for a wide range of applications, the universal geniusoffers uni-directional sealing with the possibility of reverse pressure inmost sizes. The valve is modular design and consists of a one piece bodyin stainless steel, cast iron or carbon steel. The MV valve can be suppliedin a broad range of seating and gate materials to best suit your application.Stafjso’s Twinpack gland sealing is utilized and together with roundedgate edges, non rising spindle providing gate alignment, the MV valve willoutperform all others. Furthermore, the MV is equipped with removableretaining ring which makes it a truly repairable knifegate valve solution.Applications for MV include, Mining Slurries, Pulp and paper, dry media,Wastewater, bulk and powder, ash handling etc.* Suitable for temperature -20°c to 425°c.* Available Sizes: DN50 – DN1200.* Available pressure ratings 2-4-6-10 and 16 bar.RubberTeflonBVAThe BVA is a robust, full bore, bi-directional sealing valve. The valve is amodular design and consists of an epoxy coated one piece body. The valveoffers a multitude of flange drilling possibilities. Fitted with our Twinpackpacking system which ensure tight gland seal and high operationalstability, the BVA valve is the valve of choice for Waste water and sewageapplications.* Suitable for temperature -20°c to 120°c.* Available Sizes: DN50 – DN600.* Available pressure ratings 6 and 10 bar.XVEPACKING GLAND DESIGNThe packing gland remains the single largest source of reliability issuesassociated with Knifegate valves. At Stafsjo/Ebro we consider tolerancingand surface finishes as critical contributors to performance. The glandfasteners are torqued to a specific load which results in controlled packingdeformation with constant low operating forces. The Gland securing fastenersare positioned so that equalised pressure is maintained via TwinPackpacking. The superior design priciples of inboard packing ensures sealingsurface areas are maximised and preload forces applied where they areneeded most. Together with the most rigid actuation support structure inthe industry, gate alignment and squareness during operation are alwaysmaintained.The XV valve is a fully lugged bi-directional valve capable of handlinghigh differential pressures. The XVE offers full bore design with excellentflow characteristics which incorporates a self cleaning feature. All XVEvalves have fully guided gates for 100% of valve stroke. Coupled withadditional support via the operator stem, rigid actuation support structureand twinpack, gland packing, the XVE will set new benchmarks in regardto gland tightness. Precision manufacture and careful attention to designdetail ensures that the XVE is a class leader in it’s field of application.Furthermore, the valve is equipped with removable retaining rings whichmake it a truly repairable knifegate valve solution. Applications for XVinclude, Mining Slurries, Tailings, liquor solutions, Coal washeries, bulkand powder, ash handling etc.* Suitable for temperature -20°c to 180°c.* Available Sizes: DN80 – DN800.* Available pressure ratings 6-10 and 16 bar.

EBRO ARMATUREN | CAPABILITIESSales TeamAs a privately owned company we strongly believe in quality customer service. We understand that the key todeveloping long term customer relationships lie within the services we provide. Our internal and external salespersonnel can provide assistance with valve selection for isolation, on/off or control applications. The EBROdifference can be found in the solutions we provide, it’s our aim to supply products which result in positiveand measureable performance improvements with the lowest total cost of ownership. Our Partner companiesencompass the same customer support values, all of which result in long lasting customer relationships.Project TeamOur project management experience is the result of executing both small and large project supply with local andinternational companies. We work hand in hand with our manufacturing plants ensuring technical compliance,and delivery updates are communicated in time with effi ciency. Delivering project specifi c documentation includingITP’s, GA Drawings, certifi cation, MDR’s & IOM’s are all part of the commitment we provide our customers. Ouraim is to provide a simple, fl exible and co-operative project delivery whilst ensuring your needs remain ournumber one priority.Production TeamWe have a highly skilled production team committed to ensuring equipment supply exceeds expectations.Whether it is an industrial process or a large scale desalination project, all products are delivered ready forinstallation with all necessary calibration and settings completed. Attention to detail when producing, assemblingand packaging valves guarantees a successful outcome.SALES TEAMPROJECTMANAGEMENTPRODUCTIONPROJECT REFERENCESGRD Minproc – w2r Project (Lancashire UR-3R process facility).Ravenswood Pump Station – (Western Australian WaterCorporation)Coogee Chlor-Alkaline – Kwinana Plant ExpansionWorsley Alimina, Condensate polishing plant,Goro Nickel Project, New Caledonia.SRWP (Southern Regional Water Pipeline), Queensland.Western Pipeline Project, (Link water – QLD)Northern Network Alliance, (Link Water – QLD)Toowoomba Pipeline Project, (Link Water - QLD)Landers Shute WTP (Queensland)Sydney Desalination Plant. (Sydney Water)Warragamba Dam Deep water recovery Project, (Sydney Water)Southern Seawater Desalination Project - (Western AustralianWater Corporation)Prospect deep water recovery project, (Sydney Water)Riverstone STP tertiary fi ltration upgrade, (Sydney Water)Shannon Creek Water Storage Facility, (North Coast Water)Robinvalve Pump Station – (Lower Murray Water)Koorlong Water Treatment Plant – (Lower Murray Water)Angelsea Borefi elds – (Barwon Water)Winneke Backwash Upgrade – (Melbourne Water)Forth-Paloona Treated Water Supply (Cradle Mountain Water)Coal River Valley Effl uent Re-Use Scheme (Clarence City Council)Broken Hill water fi ltration plant (Country Water)Lower Lakes Irrigation pipeline and pump station (CPC)BHP Billiton Hydromet upgrade (Olympic Dam)CUSTOMERSATISFACTION

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table of contentsReference guideApplication guidelines forplatforms and switches/VCTsPages 4-5Quartz ®Versatile explosionproofmonitoring platformPages 32-43Axiom ® AXExplosionproof with integralpneumatic control in aluminum orstainless steelPages 6-13Prism ®Diaphragm and angle valveapplicationsPages 44-49Axiom ® AMINonincendive with integralpneumatic controlPages 14-25Hawkeye ®Linear point sensorsPages 50-51Eclipse ®Compact and modular withintegral proximity sensorsPages 26-31Process environmentArea classifications and chemicalcompatibility chartsPages 52-551.218.739.5774 Valve communication & control | 3

Quick referencePlatform guidePlatform Hazardous ratings* Enclosure ratings Capabilities Typical applicationsAxiom® AX• Class I Div 1&2 explosionproof• Class I Div 1&2 intrinsically safe• Class I Div 2 nonincendive• Ex d IIC T6 explosionproof(Zone 1, 2)• Nema 4, 4X and 6• IP 65, IP 67• Discrete monitoring• Communication terminal (VCT)• Discrete pneumatic control• Uses advanced analog sensingtechnology• 1/4 turn pneumaticallyactuated valvespages 6-13Axiom® AMIpages 14-25• Class I & II Div 1&2 intrinsically safe• Class I Div 2 nonincendive• Ex ia IIC T5 intrinsically safe(Zone 0, 1, 2)• Ex nA, nc IIC nonincendive (Zone 2)• Nema 4, 4X and 6• IP 67• Discrete & analog monitoring• Communication terminal (VCT)• Discrete pneumatic control• Diagnostics• Uses advanced analog sensingtechnology• Intermediate control• 1/4 turn pneumaticallyactuated valvesEclipse®• Class I Div 1&2 intrinsically safe• Class I Div 2 nonincendive• Ex ia IIC T5 intrinsically safe(Zone 0, 1, 2)• Nema 4, 4X and 6• IP 67• Discrete monitoring• Communication terminal (VCT)• Uses dual module system• 1/4 turn pneumaticallyactuated valvespages 26-31Quartz®pages 32-43• Class I Div 1&2 explosionproof• Class I Div 1&2 intrinsically safe• Class I Div 2 nonincendive• Ex d IIC T5 explosionproof(Zone 1, 2)• Ex ia IIC T5 intrinsically safe(Zone 0, 1, 2)• Nema 4, 4X and 6• IP 67• Discrete & analog monitoring• Communication terminal (VCT)• Uses dual module system• Uses individual sensor/switches(multiples of 2, 4 or 6) andposition transmitters• 1/4 turn pneumaticallyactuated valves• 1/4 turn manuallyoperated valves• Positioner mounted• Linear globe, gate(Stroke lengths from 1/2” to 6”)Prism®• Class I Div 1&2 intrinsically safe• Class I Div 2 nonincendive• Nema 4, 4X and 6• IP 67• Discrete monitoring• Communication terminal (VCT)• Discrete pneumatic control• Uses dual module system• Linear diaphragm valves• Linear angle valves(Stroke lengths from 1/8” to 2”)pages 44-49Hawkeye® HK• Class I Div 1&2 intrinsically safe• Class I Div 2 nonincendive• Nema 4, 4X and 6• IP 67• Discrete monitoring• Single switch/sensors• Linear globe, gate(Stroke lengths from 3/8” tounlimited)• Ex ia IIC T6 intrinsically safe(Zone 0, 1, 2)pages 50-51* Only models listed on StoneL's official web site are approved per specific rating.4 | Valve communication & control StoneL.com

Quick referenceSwitch/VCT guideFunction Electrical ApplicationSolid state switches/sensorsAxiom AX pg. 10 and Axiom AMI pg. 1833 (2) SST N.O. switching (SPST) 0.25 amp @ 125 VDC/125 VAC AC & DC computer inputs44 (2) Namur outputs (EN 60947-5-6) I < 1 mA to I > 2.1 mA @ 5 to 25 DC Intrinsically safe repeater barrier inputEclipse pg. 28, Quartz pg. 35, and Prism pg. 4633 (2) SST N.O. switching 0.30 amp @ 24 VDC or 125 VAC AC & DC computer inputs44 (2) Namur sensors (EN 60947-5-6) I < 1 mA to I > 3 mA @ 5 to 25 VDC Intrinsically safe repeater barrier inputQuartz (4 & 6 switch models) pg. 39X SST N.O. switching (LED) 0.30 amp @ 24 VDC or 125 VAC AC & DC computer inputsHawkeye HK page 5130 (1) SST N.O. switching 0.30 amp @ 24 VDC or 125 VAC AC & DC computer inputs40 (1) Namur (EN 60947-5-6) I < 1 mA to I > 3 mA @ 5 to 25 VDC Intrinsically safe repeater barrier inputValve Communication Terminals VCTsAxiom AX pg. 11, Axiom AMI pg. 19, Eclipse pgs. 28-29, Prism pgs. 46-47, & Quartz pgs. 35-37*Does not apply to Eclipse92 DeviceNet 2 DI & 2 DO, 1 AI auxiliary 4-wire network with 62 devices/segment93 Foundation Fieldbus* 2 DI & 2 DO (bus powered outputs) 2- wire intrinsically safe, low power network94 Foundation Fieldbus* 2 DI & 2 DO (externally powered outputs) 4- wire bus network for high power outputs95 Modbus 2 DI & 2 DO, 1 AI auxiliary 4-wire traditional bus network96 AS-Interface 2 DI & 2 DO, 2 DI auxiliary2-wire discrete bus network (31 devices/network)(2 DI & 1DO with diagnostics Axiom)97 AS-Interface (extended addressing) 2 DI & 1 DO, 2 DI auxiliary Same as “96” except 62 devices/networkQuartz Maxx-Guard (hermetically sealed proximity switches) pg. 38G SPDT (rhodium contacts) 0.30 amp @ 24 VDC; 0.20 amp @ 120 VAC Computer input for AC & DC circuitsH SPDT (tungsten contacts) 240 VAC max; 3 amp maxHigh power switching100 watts max; 2.0 watts minJ SPST passive (ruthenium contacts) 0.15 amp @ 30 VDC Intrinsically safe passive switching inputM SPDT; passive (rhodium contacts) 0.15 amp @ 24 VDC Intrinsically safe passive switching inputP SPST (ruthenium contacts) 0.15 amp @ 30 VDC/125 VAC Computer input for AC & DC circuitsS SPDT (LED); (rhodium contacts) 0.30 amp @ 24 VDC; 0.20 amp @ 120 VAC Computer input for AC & DC circuitsY SPDT Expeditor only0.30 amp @ 125 VAC Solenoid switching circuit(3 switches); (tungsten contacts)Mechanical pg. 39V SPDT 10 amp @ 125/250 VAC;High power switching and AC computer inputs0.5 amp@ 125 VDC; 0.25 amp @ 250 VDCW SPDT gold contact 1.0 amp @ 125 VAC; 0.5 amp @ 30 VDC AC & DC computer inputs; intrinsically safe; limited life14 (2) DPDT switches 4.5 amp @ 125/250 VAC High power switching and AC computer inputsOther SensorsN P+F Namur sensors (EN 60947-5-6) I3 mA @ 6 to 29 VDC Intrinsically safe repeater barrier inputF P+F 3-wire PNP sourcing sensor 0.10A @10 to 30 VDC Special solid state, no leakage currentPosition Transmitter pg. 395 Standard 4 to 20 mA @ 10 to 40 VDC Standard analog feedback7 High performance 4 to 20 mA @ 10 to 40 VDC Long life analog feedback with high vibration tolerance1.218.739.5774 Valve communication & control | 5

Axiom AXAxiom ExplosionproofAdvanced performance and reliability in harsh environmentsThe Axiom explosionproofplatform, available in epoxycoatedanodized aluminum orstainless steel, will withstandyour most challenging plantenvironments. Its advancedposition monitoring andintegral pneumatic controloffer the ultimate in reliability,convenience, and value.Exceptional reliabilityThe Axiom is designed to perform reliably inadverse conditions. Its non-contact positionsensing system, with fully potted and sealedelectronics, is completely protected insidethe water-tight explosionproof enclosure.The integral pneumatic control is tolerantof contaminants and able to operate onstandard plant air. A rebreather capability isalso standard, eliminating potential ingestionof outside contaminants into the spring sideof single-acting actuators.Space efficient designThe Axiom AX encloses all electricalcomponents in an explosionproofcompartment with less than 5” (130mm)clearance requirement above the top ofthe actuator. Additional clearance for coverremoval is less than 2” (50mm) becausethere is no shaft to lift over. The automatedvalve spacing envelope is minimizedwithout compromising performance ormaintainability.Universal applicationOne conventional model will satisfy mostapplications with standard 20 to 125 VACor VDC monitoring feedback and solenoidcontrol. Standard models also feature highflow 5-way, 2-position pneumatic controlsuitable for both single- and double-actingactuation. Bus communication models offerthe same pneumatic control and have pilotstuned for very low power consumptionminimizing voltage drops on long cable runs.Rugged constructionChoose from the robust epoxy-coatedanodized aluminum or the 316 stainlesssteel enclosure designed for explosionproofapplications. This platform is extremelydurable and is also well-suited for use incorrosive, heavy washdown and high seasenvironments.Axiom AX6 | Valve communication & control StoneL.com

Axiom AX7812345691011121314Features1. Universal burn out proof solenoidoperates on less than 0.6 watts of powerand standard version will accept 24 VDC or120 VAC, reducing stocking requirements.2. Prefiltered pilot valve providesadditional protection from contaminants.3. Easy removal from automatedvalve package is accomplishedwith captured stainless steel fastenersand unique modular design.4. Integral pneumatic valveoperates on standard plant air, willcycle most actuators in less thantwo seconds, and is modularized foreasy clean out if fouling occurs.5. External pneumatic valve overrideoptions are available enablinglocal automated valve operation.(Internal pilot momentary overrideis standard on all solenoids.)6. Standard 5-way, 2-positionvalve operates both single- anddouble-acting actuators and featuresa standard rebreather to feedinstrument air into spring side ofactuator to keep out corrosives.7. Highest explosionproof ratingssuitable for use in Ex d IIC Zone Iand Class I, Division 1 areas.8. Durable enclosure and manifold/mounting plate are available inepoxy-coated anodized aluminum or316 stainless steel. All fasteners, indicatorcouplers, and pneumatic valve endcapsare made of 316 stainless steel.9. Push button set points for openand closed accurately lock in positionsettings which remain in place whenpower is removed and reapplied.10. Electronic components aresealed and potted inside functionmodule to protect against residualmoisture, vibration, and corrosives.11. Rapid enclosure access withthe screw-on cover saves valuablemaintenance and set-up time. The coverprovides a vapor tight seal and allowsentry to internal components in seconds.12. High accuracy position sensorsystem is solid state with no movingwear points for highly reliable andprecise position feedback.13. No bushings or shafts will wear out.Electronic module, with magneticallydriven position sensor, is fully isolatedfrom the outside environment. Actuatorwear causing shaft “wobble” will notaffect monitoring performance.14. High visibility mechanical andelectronic indication confirms open/closed position and solenoid statusfor greater safety and convenience.15. Axiom directly attaches to VDI/VDE3845 (Namur) sizes 1 and 2 actuatoraccessory patterns and may be readilyadapted for other actuator applications.Stainless steel enclosureEpoxy-coated aluminum enclosure151.218.739.5774 Valve communication & control | 7

Axiom AXPneumatic controlThe Axiom’s pneumatic valve system consists of a low power pilot that drives the main highflow spool valve. Pilots may be selected for conventional or bus networking applications. Bothstages of the pneumatic valve system have been designed for long life, high tolerance to airline contaminants, and ease of maintenance should components become fouled.Features• Pilot poppet and main spool design offer long life, exceptionaltolerance to dirty air, and tight shut-off.• Removable stainless steel sintered metal prefilter reduces potentialfor fouling pilot valve.• Spool and pilot valve may be conveniently removed and cleaned iflarge contaminants become lodged in the valve.• Universal solenoid may be used for standard AC or DC applications.• 5-way, 2-position spring return configuration may be used for eithersingle- or double-acting actuators. Dual coil shuttle piston versionsare also available for fail-in-last position.• Low power consumption of solenoid reduces current flow on busnetworks enabling more units and longer distances on a singlesegment.• Rebreather channels exhausted air from pressurized side of actuatorinto spring side, preventing ingestion of contaminated air from theenvironment that may corrode springs or actuator internals.• Standard internal manual override enables convenient setup.Dual pilot configurationDual pilot options may be selected for special applications suchas shuttle piston for fail-in-last position. External manual overrideoptions are also readilyavailable. For special valveconfigurations with nonstandardmanual overridefeatures please consultStoneL.SpecificationsPneumatic valvesValve designPilot operator optionsConfigurationFlow ratingPortingOperating pressureFiltration requirementsOperating temperatureOperating lifeManual overrideMaterials of constructionAluminum enclosureStainless steel enclosurePilot operated spool valveSolenoid coil or piezoSingle pilot: 5-way, 2-position spring returnDual pilot: shuttle piston, 5-way, 2-position0.70 Cv (Kv=0.60 based on flow unit m3/hr)1/4” NPT40 to 120 psi (2.7 to 7.5 bar)40 micron (Piezo, 30 micron)See pilot specifications below1 million cyclesInternal momentary standardExternal momentary availableExternal latching available.Spool: nickel-plated aluminumBody: epoxy-coated anodized aluminumSeal spacers: PolysulfoneEnd caps and fasteners: 316 stainless steelSpool seals: nitrile compoundO-rings: Buna-N compoundSpool: nickel-plated Teflon-coated stainless steelBody: 316 stainless steelSeal spacers: PolysulfoneEnd caps and fasteners: 316 stainless steelSpool seals: nitrile compoundO-rings: Buna-N compoundPiezo pilot (bus powered Foundation Fieldbus)Filtration requirementsDried/30 micronOperating temperature -10° to 60° C (14° to 140° F)Electrical ratings_A option: 2 mA @ 6.5 VDCSolenoid pilotFiltration requirements40 micronElectrical ratingsAC current consumption 18 mA (1H or 2H)_H option: 0.6 watt @ 22 VDC to 130 VAC_B option: 1.8 watt @ 24 VDC_D option: 0.5 watt @ 24 VDC_E option: 0.5 watt @ 12 VDC (intrinsically safe)_J option: 4.5 watts @ 240 VACOperating temperatureStandard (S)Extended (T)-18° to 50° C (0° to 122° F)-40° to 80° C (-40° to 176° F)8 | Valve communication & control StoneL.com

Axiom AXManifold and mounting systemThe mounting manifold system directly attaches the Axiom to theactuator and ports air from the pneumatic valve to the actuator.Included in the manifold system are:1. Actuator shaft adaptor and fastener.2. Epoxy-coated anodized aluminum or stainless steel mounting platemanifold with o-rings and stainless steel fasteners.The manifold system readily adapts to VDI/VDE 3845 Namur sizes1 and 2. Special variations may be made for sizes 3, 4 andnon-standardized quarter-turn actuator mounting patterns.Modular mounting design cuts valve removal costsThe Axiom enclosure may be quickly and conveniently disconnectedfrom the actuator. Electrical components and wiring, along withpneumatic supply, may remain attached to the explosionproofenclosure while it is removedfrom the mounting/manifoldplate (pneumatic supply shouldbe shut off). Mounting/manifoldwith pneumatic tubing remainsattached to the valve-actuatorwhich then may be pulled outof line.The mounting manifold system is specified and sold separately. Kits are specificto actuator manufacturer. For kit numbers visit: StoneL.com/mounting.Actuator configurationThe same Axiom model is suitable for both single-acting and doubleactingactuators. And the rebreather capability for single-acting is alsostandard. Field configuration may be made by convienently removingand reinserting the pneumatic plug for the appropriate actuator type.Spring return actuatorDouble-acting actuator1.218.739.5774 Valve communication & control | 9

Axiom AXSensing and communication moduleOverviewThe Axiom platform has all position sensing, communication or switching integrated intoStoneL's C-module. Users may set position switches conveniently and accurately on allmodules. And easy to view instructions, along with LED indication, are boldly displayed on themodule itself.Switching and sensor specificationsSST switching sensors (33)ConfigurationOperationMaximum current inrushMaximum current continuousMinimum on currentMaximum leakage currentVoltage rangeMaximum voltage dropShort circuit(2) Two wire solid state switches(1) or (2) solenoid power input(s) 1Normally open (solid state)2.0 amps0.25 amps2.0 mA0.5 mA20 to 125 VDC/125 VAC7.0 volts @ 100 mAProtected from direct application ofup to 125 VDC/VACSolenoid input See solenoid pilot specs (page 8)Switching and sensor specificationsNamur sensors (44)ConfigurationCurrent ratingsVoltage rangeNamur wiring diagram (44)*(2) Namur sensors (EN 60947-5-6; I.S.)(1) or (2) solenoid power input(s)Target on I < 1.0 mATarget off I > 2.1 mA7 to 24 VDCSST wiring diagram (33) single solenoid*Dual solenoid option also available but not shown.SST wiring diagram (33) dual solenoidPosition sensorThe Axiom utilizes a magnetic resistive (Mag Res) sensor system thatmonitors exact valve position. The Mag Res sensor system is tolerantof lateral and vertical shaft movement which may be experienced inhigh cycle worn actuators without affecting rotational measurement.No cams, shafts or other mechanical apparatus are required that areprone to wear and binding.1 Specify solenoid option "_H"10 | Valve communication & control StoneL.com

Axiom AXValve Communication Terminal (VCT) specificationsDeviceNet (92)ConfigurationTransmission rateMessagingOutputsOutputs, voltageOther features(2) discrete inputs (open and closed)(2) power outputs (solenoids)(1) 4-20 mA auxiliary analog input, 10-bitresolution; no additional power sourcerequiredSoftware selectable 125K, 250K or 500KbaudPolling, cyclic and change of state4 watts @ 24 VDC both outputscombined24 VDC (with input voltage ranging from10 to 24 VDC)Predetermined output fail stateValve Communication Terminal (VCT) specificationsModbus (95)ConfigurationAnalog input impedanceOutputsOutputs, voltage(2) discrete inputs (open and closed)(2) power outputs (solenoids)(1) 4-20 mA auxiliary input, 10-bitresolution250 Ω4 watts @ 24 VDC both outputscombined24 VDC (with input voltage ranging from10 to 24 VDC)Transmission rate Software selectable for 9.6, 19.6 or 38.4kbits/secTransmission modeOther featuresRTU (Remote Terminal Unit)Predetermined output fail stateAS-Interface (96)ConfigurationMaximum currentAuxiliary inputsOutputsOutputs, voltageConfiguration codeAS-i version 3.0Devices per network 31(2) discrete sensor inputs(2) auxiliary discrete inputs(2) power outputs (solenoids)160 mA, both outputs combined24 VDC @ 2 mA (self-powered)4 watts @ 24 VDC both outputscombined21 to 26 VDCF4; user defined 4 in/2 outAS-Interface VCT with extended addressing (97)ConfigurationMaximum currentAuxiliary inputsOutputOutput, voltageConfiguration codeAS-i version 3.0Devices per network 62(2) discrete sensor inputs(2) auxiliary discrete inputs(1) power output (solenoid)100 mA24 VDC @ 2 mA (self-powered)2 watts @ 24 VDC21 to 26 VDCA4; user defined 4 in/1 outFoundation Fieldbus VCT, Bus Powered (93)ConfigurationOutputsDevices per network(2) Discrete Inputs, DI (open and closed)(2) Discrete Outputs, DO (piezo valves)Multiple DI/DO blocks ormodified output block2 mA @ 6.5 VDC each; currentlimited to 2mA (bus powered)Max of 16 devices recommendedFoundation Fieldbus VCT, externally powered (94)ConfigurationOutputsDevices per network(2) Discrete Inputs, DI (open and closed)(2) Discrete Outputs, DO (solenoids)Multiple DI/DO blocks ormodified output block4 watts @ 24 VDC both outputscombined; (externally powered)Max of 16 devices recommended1.218.739.5774 Valve communication & control | 11

Axiom AXModel selectorSERIESAX ExplosionproofFUNCTIONSensor/switching modulesValve Communication Terminals (VCTs)33S SST N.O. sensor (select pneumatic valve option 1H, 1J, 2H, or 2J) 92S DeviceNet (select pneumatic valve option 1B, 1D, 2B, or 2D)44S Namur module (EN 60947-5-6; I.S.) 93S Foundation Fieldbus (bus powered; I.S.) (select pneumatic valve option 1A or 2A)(select pneumatic valve option 1E or 2E) 94S Foundation Fieldbus (externally powered)(select pneumatic valve option 1B, 1D, 2B, or 2D)95S Modbus (select pneumatic valve option 1B, 1D, 2B, or 2D)96S AS-Interface (select pneumatic valve option 1B, 1D, 2B, or 2D)97S AS-Interface with extended addressing (select pneumatic valve option 1D or 2D)PNEUMATIC VALVE (Select single or dual)Single solenoidDual solenoid1H Universal 24 VDC/120 VAC 2H Universal 24 VDC/120 VAC1J 240 VAC solenoid 2J 240 VAC solenoid1D 0.5 W 24 VDC solenoid 2D 0.5 W 24 VDC solenoid1B 1.8 W 24 VDC solenoid 2B 1.8 W 24 VDC solenoid1E 12 VDC IS solenoid 2E 12 VDC IS solenoid1A Piezo 2A PiezoOVERRIDEN Internal momentary override onlyM External momentary and internal overrideL External latching and internal overridePNEUMATIC TEMPERATURES StandardT Extended (select pneumatic valve option _H, _J, _B, or _E)ENCLOSUREEpoxy-coated aluminumStainless steelA North America S North America SSV International T International SSCONDUIT/CONNECTORS02 2 – 3/4" NPT05 2 – M25VISUAL INDICATOR**RA Red closed/green openGA Green closed/red open1A Three-way 12A Three-way 2XA SpecialMounting hardware required and sold separately.Model number example:MODEL NUMBERPartnership ID**Some models may include5-digit suffix for partnershipidentification.AX 96S 1D L S A 02 RA (optional)** See visual indication designations chart on page 31.12 | Valve communication & control StoneL.com

Axiom AXDimensions Inches [mm]SpecificationsMaterials of constructionHousing and mounting manifold Epoxy-coated anodized aluminum or 316stainless steelVisual indicatorDrumPolysulfoneLensLexan® polycarbonateFasteners and mounting adaptors 316 stainless steelPneumatic valve See pneumatic valve specifications on page 8Temperature ratings (pneumatic valve dependent)Piezo pilots (_A) -10° to 60° C (14° to 140° F)Solenoid pilots_B, _D, _E, _H and _JStandard (S)Extended (T)-18° to 50° C (0° to 122° F)-40° to 80° C (-40° to 176° F)Postition sensor systemAccuracy Within 1°Repeatability Within 1°Setting buffer4° from set pointRotational distance from original set point whereswitch will energize on return stroke.Dead bandMaximum rotational range 120°6° from set pointRotational distance from original set point whereswitch will de-energize.Operating lifePneumatic valveWarrantyMechanical components(pneumatics included)Electronic componentsRatingsExplosion proof(Ex d, Zone 1 or Class I and II, Div. 1)Nonincendive(Ex n, Zone 2 or Class I and II, Div. 2)Intrinsically safe(Ex ia, Zone 0 or Class I and II, Div. 1)1 million cyclesCycle life may be extended by installing solenoid spool servicekit ST604841.Five yearsFive yearsAX models*AX models*Functions 44 and 93*Enclosure protectionNEMA 4, 4X and 6All modelsIngress Protection 65 and 67 All modelsApprovals*See StoneL.com/approvals* Only models listed on StoneL's official web site are approved per specific rating.1.218.739.5774 Valve communication & control | 13

Axiom AMIAxiom AMIAdvanced monitoring and control in nonincendive andgeneral purpose applicationsThe Axiom AMI integrates solidstate continuous sensing andpneumatic control to give longlife and reliable performance inprocess applications. The AMIalso features the capability forintermediate valve control anddiagnostics to offer more costsaving benefits.Advanced performanceThe AMI features StoneL’s non-contactcontinuous position sensing system whicheliminates shafts, bushings, and wear partsprone to failure. It also has an o-ring sealedpnuematic valve spool with poppet pilotthat is tolerant of contaminants found inmost process plant air systems. The result ofthese design features is consistent reliableperformance over the life of the automatedvalve system.Corrosion-resistantThe AMI features an anodized epoxy-coatedaluminum housing with a Lexan cover towithstand corrosive process environments.The Lexan cover may also be optionally fusioncoated for organic solvents. Or an aluminumcover may be selected for special highlycorrosive applications.Wide variety of functions offerexceptional valueSelect from standard SST sensors forconventional switching, Namur sensors forintrinsically safe applications or a broad arrayof communication options including AS-Interface, DeviceNet, Foundation Fieldbus andModbus. The Expeditor version provides thecapability to offer additional value for specialfilling and flow dampening applications withintermediate control. And maintentance costsmay be reduced using the diagnostic systemsavailable with AS-interface or in conventional4-20mA applications with the Hart protocol.Standard Lexan polycarbonate cover(Consult factory for optional aluminum cover)14 | Valve communication & control StoneL.com

Axiom AMI12310456 789Features111. The Axiom is corrosion proof, temporarily submersibleand suitable for use in hazardous areas. Designedfor NEMA 4, 4X & 6; (IP67) Class I & II Div. 2 nonincendive (ExnA, Zone 2) and Class I & II Div. 1 and 2 (Ex ia, Zones 0,1, & 2)Intrinsically Safe.2. High strength durable enclosure and pneumaticmanifold are constructed of anodized aluminum and epoxycoated. Impact-resistant cover is made of high strength Lexanpolycarbonate. All fasteners are stainless steel.3. High visibility mechanical and electronic indicationconfirm open and closed position and solenoid status forgreater safety and convenience.4. Universal burn out proof solenoid operates on less than0.6 watts of power and standard version will accept either 24VDC or 120 VAC, reducing stocking requirements.5. Electronic sensing, switching and communicationcomponents are sealed and potted inside function moduleto protect against residual moisture, vibration and corrosives.127. Push button set points for open and closed accurately lockin position settings. Settings remain in place when power isremoved and reapplied.8. Integral pneumatic valve operates on standard plant air andwill cycle most actuators in less than two seconds.9. Wiring and maintenance access is quick and convenientfor easy set-up and installation.10. Internal manual pneumatic valve override is standardenabling local automated valve operation.11. Standard five-way, two-position valve operates bothdouble and single-acting actuators and features a rebreatherto feed instrument air into spring side of actuator to keep outcorrosives.12. Axiom directly attaches to VDI/VDE 3845 (Namur) sizes1 and 2 actuator accessory patterns and may be readily adaptedfor other actuator applications.6. High accuracy position sensor system is solid state withno moving wear points for highly reliable and precise positionfeedback.1.218.739.5774 Valve communication & control | 15

Axiom AMIPneumatic controlThe Axiom’s pneumatic valve system consists of a low power pilot that drives the main high flowspool valve. Pilots may be selected for conventional or bus networking applications.Both stages of the pneumatic valve system have been designed for long life, high toleranceto air line contaminants and ease of maintenance should components become fouled.Special features• Pilot poppet and main spool design offer long life, exceptionaltolerance to dirty air and tight shut-off.• Spool and pilot valve may be conveniently removed and cleaned iflarge contaminants become lodged in the valve.• Universal solenoid may be used for standard AC or DC applications.• 5-way, 2-position spring return configuration may be used for eithersingle- or double-acting actuators. Dual coil shuttle piston versionsare also available for fail in last position.• Low power consumption of solenoid reduces current flow on busnetworks enabling more units and longer distances on a singlesegment.• Rebreather channels exhausted air from pressurized side of actuatorinto spring side, preventing ingestion of contaminated air from theenvironment that may corrode springs or actuator internals.• Standard internal manual override enables convenient setup.SpecificationsPneumatic valvesValve designPilot operator optionsConfigurationFlow ratingPortingOperating pressureFiltration requirementsOperating temperatureOperating lifeManual overrideMaterials of constructionAluminum enclosurePilot operated spool valveSolenoid coil or piezoSingle pilot: 5-way, 2-position spring returnDual pilot: shuttle piston, 5-way, 2-position0.70 Cv (Kv=0.60 based on flow unit m3/hr)1/4” NPT40 to 120 psi (2.7 to 7.5 bar)40 micron (Piezo, 30 micron)See pilot specifications below1 million cyclesPiezo pilot (bus powered Foundation Fieldbus)Internal momentary standardExternal momentary availableExternal latching available.Spool: nickel-plated aluminumBody: epoxy-coated anodized aluminumSeal spacers: PolysulfoneEnd caps and fasteners: stainless steelSpool seals: nitrile compoundO-rings: Buna-N compoundFiltration requirementsDried/30 micronDual pilot configurationDual pilot options may be selected for special applications suchas shuttle piston for fail in last position. External manual overrideoptions are also readilyavailable. For special valveconfigurations with nonstandardmanual overridefeatures please consultStoneL.Operating temperature -10° to 60° C (14° to 140° F)Electrical ratings_A option: 2 mA @ 6.5 VDCSolenoid pilotFiltration requirements40 micronElectrical ratings_H option: 0.6 watt @ 22 VDC to 130 VAC_B option: 1.8 watt @ 24 VDC_D option: 0.5 watt @ 24 VDC_E option: 0.5 watt @ 12 VDC (intrinsically safe)_J option: 4.5 watt @ 240 VACAC current consumption18 mA (1H or 2H) 220 VACOperating temperatureStandard (S)Extended (T)IS entity parameters-18° to 50° C (0° to 122° F)-40° to 80° C (-40° to 176° F)Ui = 28 VDCli = 120 mACi = 0Li = 0Pi = 1.0 watt16 | Valve communication & control StoneL.com

Axiom AMIManifold and mounting systemThe mounting manifold system directly attaches the communicationand control module to the actuator and ports air from the pneumaticvalve to the actuator. Included in the manifold system are:1. Actuator shaft adaptor and fastener.2. Epoxy-coated anodized aluminum actuator adaptor andpneumatic manifold with o-rings and stainless steel fasteners.The manifold system readily adapts to VDI/VDE 3845 Namur sizes1 and 2. Special variations may be made for sizes 3, 4 andnon-standardized quarter-turn actuator mounting patterns.12The mountinging manifold system is specified and sold separately. Kits arespecific to actuator manufacturer. For kit numbers visit: StoneL.com/mounting.Actuator configurationThe same Axiom model is suitable for both single-acting and doubleactingactuators. And the rebreather capability for single-acting is alsostandard. Field configuration may be made by convienently removingand re-inserting the pneumatic plug for the appropriate actuator type.Spring return actuatorDouble-acting actuator1.218.739.5774 Valve communication & control | 17

Axiom AMISensing and communication moduleOpen and closed settingsSwitches correspond to a particular valve position and are set using the push button panel onthe module’s sealed membrane pad. Simply operate the actuator to the open position (usingstandard internal manual override) and push the “Set Open” button. Operate the actuator tothe closed position and push the “Set Closed” button. Position settings remain locked in whenpower is removed and reapplied.Switching and sensor specificationsSST Switching Sensors (33)ConfigurationOperationMaximum current inrushMaximum current continuousMinimum on currentMaximum leakage currentVoltage rangeMaximum voltage dropShort circuit(2) Two wire solid state sensors(1) or (2) Solenoid power input(s) 1Normally open (solid state)2.0 amps0.25 amps2.0 mA0.5 mA20 to 125 VDC/125 VAC7.0 Volts @ 100 mAProtected from direct application ofup to 125 VDC/VACSolenoid input See solenoid pilot specs on page 16Switching and sensor specificationsNamur Sensors (44)ConfigurationCurrent ratingsVoltage rangeNamur wiring diagram (44)(2) Namur sensors (EN 60947-5-6; I.S.)(1) or (2) Solenoid power input(s)Target on I < 1.0 mATarget off I > 2.1 mA7 to 24 VDCSST wiring diagram (33) single solenoidSST wiring diagram (33) dual solenoidC-ModuleUsed in the Axiom platform, theC-module (continuous sensing)integrates a magnetic resistive sensorsystem to monitor exact valve positionthroughout the rotational range.Push button or remote open andclosed position setting along withmicroprocessor based operation makethis state of the art system convenient,reliable, and smart.1 Specify solenoid option "_H"18 | Valve communication & control StoneL.com

Axiom AMIValve Communication Terminal (VCT) specificationsDeviceNet (92)ConfigurationTransmission rateMessagingOutputsOutputs, voltageOther features(2) discrete inputs (open and closed)(2) power outputs (solenoids)(1) 4-20 mA auxiliary analog input, 10-bitresolution; no additional power sourcerequiredSoftware selectable 125K, 250K or 500KbaudPolling, cyclic and change of state4 watts @ 24 VDC both outputscombined24 VDC (with input voltage ranging from10 to 24 VDC)Predetermined output fail stateValve Communication Terminal (VCT) specificationsModbus (95)ConfigurationAnalog input impedanceOutputsOutputs, voltage(2) discrete inputs (open and closed)(2) power outputs (solenoids)(1) 4-20 mA auxiliary input, 10-bitresolution250 Ω4 watts @ 24 VDC both outputscombined24 VDC (with input voltage ranging from10 to 24 VDC)Transmission rate Software selectable for 9.6, 19.6 or 38.4kbits/secTransmission modeOther featuresRTU (Remote Terminal Unit)Predetermined output fail stateAS-Interface (96)ConfigurationMaximum currentAuxiliary inputsOutputsOutputs, voltageConfiguration codeAS-i version 3.0Devices per network 31(2) discrete sensor inputs(2) auxiliary discrete inputs(2) power outputs (solenoids)160 mA, both outputs combined24 VDC @ 2 mA (self-powered)4 watts @ 24 VDC both outputscombined21 to 26 VDCF4; user defined 4 in/2 outAS-Interface VCT with extended addressing (97)ConfigurationMaximum currentAuxiliary inputsOutputOutput, voltageConfiguration codeAS-i version 3.0Devices per network 62(2) discrete sensor inputs(2) auxiliary discrete inputs(1) power output (solenoid)100 mA24 VDC @ 2 mA (self-powered)2 watts @ 24 VDC21 to 26 VDCA4; user defined 4 in/1 outFoundation Fieldbus VCT, Bus Powered (93)ConfigurationOutputsDevices per network(2) Discrete Inputs, DI (open and closed)(2) Discrete Outputs, DO (piezo valves)Multiple DI/DO blocks ormodified output block2 mA @ 6.5 VDC each; currentlimited to 2mA (bus powered)Max of 16 devices recommendedFoundation Fieldbus VCT, externally powered (94)ConfigurationOutputsDevices per network(2) Discrete Inputs, DI (open and closed)(2) Discrete Outputs, DO (solenoids)Multiple DI/DO blocks ormodified output block4 watts @ 24 VDC both outputscombined; (externally powered)Max of 16 devices recommended1.218.739.5774 Valve communication & control | 19

Axiom AMIDiagnostic systemsReduce plant downtime and cut maintenance costsThe Axiom AS-Interface and HART models feature on-board diagnostics that predict potentialautomated valve malfunctions. As a result, plant downtime may be reduced by repairingautomated valves during planned shutdowns instead of process operations. Should problemsoccur during process operation, maintenance personnel will be aided by rapidly locatingfailure causes, consequently speeding up valve repair and operation renewal.Identify potential problems• Check air supply pressureAlerts are activated if low or high levelsexceed preset thresholds that wouldthreaten pneumatic valve or actuatorperformance.• Determine solenoid conditionVoltage and current levels are monitoredto determine the health of the solenoidcoil whenever energized.• Local trouble-shooting displayDevice LED array identifies problemsources for rapid trouble-shooting andmaintenance at the valve/actuator site.• Monitor pneumatic spool and pilotvalve operationPneumatic valve spool position ismonitored to determine proper shiftingperformance when the solenoid isenergized and de-energized.• Remote switch settingOpen and closed limit switch settingsmay be made with on-board pushbuttons or remotely through the controlsystem.• Field identify with “winking”To positively confirm the field deviceidentity, the control room may initiatethe “wink” function that flashes bothopen and closed LEDs without affectingvalve operation.• Stuck process valve/actuatorIf the Axiom stalls in mid stroke and noAxiom problem sources are identifiedan alert will be energized to indicate theproblem source is in the valve/actuatorassembly.Axiom with AS-Interface diagnostics(AMI96) for networking applicationsT416 alarm: low air supply pressureThe AMI96 offers basic diagnostics for AS-Interface networkapplications that enable end use customers to increase uptimeand reduce maintenance costs. Axiom AS-Interface diagnosticsystems interface with any version 2.1 or greater masters/gateways.Electrical connectionsThe Axiom with AS-Interface diagnostics uses standard (1-31)addressing with a 4DI/4DO profile to maximize the diagnostic dataavailable via the network. Diagnostic units may be integrated onthe same network as other AS-Interface devices.Control system interfaceInterface up to 31 Axiom units into your control system.Communication bits may be mapped into standard DCS or PLC asdesired. No special software is required. See the StoneL FieldLinkprogram for information about the cost saving benefits and easyinstallation of the AS-Interface protocol.20 | Valve communication & control StoneL.com

Axiom AMIAxiom with HART (AMI71) features comprehensive predictive diagnosticsThe AMI71 is a valve monitoring and control device for discretequarter-turn automated valves. Used in conventional applications,it has the added capability of providing diagnostic information forthe pilot solenoid, spool valve, and actuator. And, the device storeshistorical data on each open and closed operation.Valve/actuator end-stop changesExact valve position is continuously measured and may be used todetermine if changes have occurred at end-of-travel. Deviations fromzero or span endpoints are graphically portrayed to alert maintenancestaff of worn end-stops.Excessive valve torque changesOpen and closed breakaway actuator differential pressures aremeasured and compared to baseline levels during each operation.This enables operators to observe unusual pressure/torque leveltrends, which may ultimately lead to a malfunction.Erratic valve/actuator performanceTotal travel time and dead time (time between energizing and initialactuator movement) are measured during each operation, recorded,and compared to the baseline. This gives maintenance staff additionalclues on potential automated valve problems.Easy control system integrationSystem connectionsTwo, 2-wire connections attach to the control system to providediscrete solenoid control and continuous position monitoring. Astandard 24 VDC discrete output (DO) powers and controls thesolenoid valve. Intrinsically safe solenoid pilot may also be selected. Aconventional 4 to 20 mA analog input (AI) provides continuous exactvalve position feedback into the control system.DiscreteOutput(DO)*HART Modem24 VDCSolenoidPowerLogicSensorSystemsHART signalThe HART communication signal is overlaid on the 4 to 20 mA analogposition monitoring input. The signal may be read via internal modemin the DCS system or external modem. External modems may transmitinformation to a DCS or to a remote PC via a hardwired or a wirelessconnection.Software integrationIntegration to various DCS or asset management systems may beachieved using open, standardized technologies such as enhancedEDDL (Electronic Device Description Language) or FDT/DTM (FieldDevice Tool/Device Type Manager). Most DCS vendors use one orboth of these technologies, which provides open access to deviceintelligence and allows easy use of all features and benefits availablefrom the Axiom HART device.AnalogInput(AI)*4-20mAPositionMonitoringControlSystemC-moduleAxiom HARTPneumaticsActuatorExternal HARTModemBlue Toothor USB*24 VDC power supply assumed as part ofthe loop.Maintenance PCSpring returnactuator shown.May be used on doubleactingor spring return.1.218.739.5774 Valve communication & control | 21

Axiom AMIAxiom ExpeditorImprove process performance and prevent damage to equipment with intermediate controlWith expanded control and monitoring capabilities, the AxiomExpeditor offers unparalleled value in batch processing applications.Below are a few examples of applications where the Axiom Expeditormay improve your plant operation.Fill controlFill tanks and hoppers rapidly and accurately. You can set the AxiomExpeditor to partially close the valve to reduce flow as the full levelapproaches. You get fast, economical “topping off” of every batchwith a single valve sized for high flow rates, which may be throttledback at the end of the fill cycle.Flow dampeningThe Axiom Expeditor allows valves to close using multiple steps,which inhibits water hammer resulting from a sudden full closure.You get prolonged valve and piping life, improved process flowperformance and less potential for catastrophic failure.Thermal shock reductionBy partially opening a standard discrete valve, steam lines are heatedgradually; thus preventing thermal shock. Once lines are heated, fullopening may occur minimizing any potential damage to steam lines.This is especially critical in CIP (clean-in-place) and SIP (steam-inplace)applications.ClosedPartial openFill Top off FullFull openFast, convenient set-upCalibration may be performed quickly and easily using the AxiomExpeditor’s readily accessible membrane control pad. By simplyfollowing the on-board instructions, with the unit powered up, allset-up procedures may be performed in a few easy steps and theactuator evaluated for proper stroke timing.During set-up, as mentioned above, the Axiom Expeditorautomatically gages the speed of the actuator to determine ifflow restrictors are needed. If full stroke is less than one second,flow restrictors (included with each Expeditor from the factory) arerequired to assure smooth, consistent intermediate control operation.22 | Valve communication & control StoneL.com

Axiom AMISimple operation and control system integration• Full open and closed cycling is performed by energizing andde-energizing the discrete 24 VDC output (DO) from the controlsystem.• A preset intermediate position may be achieved by maintainingpower from the discrete output (DO) and switching on the analogoutput (AO) at a preset level between 4 and 20 mA.• Intermediate control is achieved by maintaining power from thediscrete output (DO) and energizing the control system’s analogoutput (AO). By changing the AO signal, the Axiom control outputwill toggle the solenoids to the desired position within ±4% of fullscale.• The valve/actuator operates to the fail-safe position whenever thediscrete output (DO) is de-energized.Control SystemAxiom ExpeditorActuatorC-ModulePneumaticsDiscreteOutput(DO)*24 VDCSolenoidPower3AnalogOutput(AO)*4-20mAControlInputControlOutput2AnalogInput(AI)*4-20mAPositionMonitoring*24 VDC power supplyassumed as part of the loop.E3E2Spring return actuator shown.May be used on double-acting orspring return.S1Expeditor specificationsCycle life500,000 cycles (full cycles with intermediateposition; cycle life may vary depending onintermediate toggling)Cycle life may be extended by installing solenoid spool servicekit ST604841.Temperature rating -18° to 50° C (0° to 122° F)Extended temperature when -T suffix specified-20° to 80° C (-4° to 176° F)Supply pressurePosition feedback controlIntermediate control accuracySolenoid powerIntermediate control accuracyPosition monitoring accuracy40 psi (2.7 bar) minimum120 psi (8.2 bar) maximum4-20 mA loop, 9-25 VDC4-20 mA loop, 9-25 VDC0.5 watt (0.02A @ 24 VDC)0.5 watt Intrinsically Safe (I.S.) (0.04A @ 12 VDC)± 3° of rotation± 1° of rotation1.218.739.5774 Valve communication & control | 23

Axiom AMIModel selectorSERIESAMI Nonincendive & intrinsically safeFUNCTIONSensor modulesValve Communication Terminals (VCTs)33 SST sensor (select pneumatic valve option _H, _J) 71 4-20mA with Hart diagnostics44 Namur sensors intrinsically safe (I.S.; EN 60947-5-6) (select pneumatic valve option 1D, 3D or 5D)(select pneumatic valve option _E) (select capabilities option D)80 Expeditor (select pneumatic valve option 2D, 4D, 2E or 4E) 92 DeviceNet (select pneumatic valve option _B or _D)93 Foundation Fieldbus (bus powered; I.S.) (select pneumatic valve Piezo option _A)94 Foundation Fieldbus (externally powered) (select pneumatic valve option _B or _D)95 Modbus (select pneumatic valve option _B or _D)96 AS-Interface (select pneumatic valve option _B or _D)select standard "S" or diagnostic "D" capabilities97 AS-Interface with extended addressing(select pneumatic valve option 1D, 3D or 5D)PNEUMATIC VALVENo external override External override Latching external override Description1H 3H 5H Single solenoid, 24 VDC or 120 VAC universal1J 3J 5J Single solenoid, 240 VAC (4.5 watts)1D 3D 5D Single solenoid, 24 VDC (0.5 watt)1E 3E 5E Single solenoid, 12 VDC intrinsically safe1B 3B 5B Single solenoid, 1.8 W 24 VDC2H 4H - Dual solenoid, 24 VDC or 120 VAC universal2J 4J - Dual solenoid, 240 VAC (4.5 watts)2D 4D - Dual solenoid, 24 VDC (0.5 watt)2E 4E - Dual solenoid, 12 VDC intrinsically safe2B 4B - Dual solenoid, 1.8 W 24 VDC1A 3A 5A Single piezo, intrinsically safe or standard2A 4A - Dual piezo, intrinsically safe or standardENCLOSUREA North AmericaV InternationalL BrazilianCONDUIT/CONNECTORSStandard Mini-connectors Micro-connectors02 (2) 1/2" NPT 10 (1) 4-pin 13 (1) 4-pin05 (2) M20 11 (1) 5-pin 15 (1) 5-pin19 (1) 6-pin 17 (1) 6-pin20 (1) 7-pin 18 (1) 8-pin21 (1) 8-pinCAPABILITIESS StandardD Diagnostics (available with Function 96 or 71; single solenoid only)VISUAL INDICATORRA Red closed/green openGA Green closed/red open1A Three-way flow path2A Three-way flow pathXA SpecialORMODEL NUMBERMounting hardware required and sold separately.Partnership ID**Some models may include5-digit suffix for partnershipidentification.TemperatureSpecify -T suffixfor extendedtemperature.Model number example:AMI 33 3H A 02 S RA (optional) -T24 | Valve communication & control StoneL.com

Axiom AMISpecificationsMaterials of constructionHousing and mounting manifold Epoxy-coated anodized aluminumVisual indicatorLexan® polycarbonateFasteners and mounting adaptors 316 stainless steelPneumatic valve See pneumatic valve specifications on page 16.Temperature ratings (pneumatic valve dependent)Piezo pilots (_A) -10° to 60° C (14° to 140° F)Solenoid pilots(_B, _D, _E, _H and _J) -18° to 50° C (0° to 122° F)Extended temperature when -T suffix specified-40° to 80° C (-40° to 176° F)Postition sensor systemAccuracy Within 1°Repeatability Within 1°Setting buffer4° from set pointRotational distance from original set point whereswitch will energize on return stroke.Dead bandMaximum rotational range 120°6° from set pointRotational distance from original set point whereswitch will de-energize.Operating lifePneumatic valveWarrantyMechanical componentsElectronic componentsRatingsNonincendive(Ex n, Zone 2 or Class I and II, Div. 2)Intrinsically safe(Ex ia, Zone 0 or Class I and II, Div. 1)1 million cyclesCycle life may be extended by installing solenoid spool servicekit ST604841.Two yearsFive yearsAMI models*Functions 44 and 93*Enclosure protectionNEMA 4, 4X and 6All modelsIngress Protection 67All modelsApprovals*See StoneL.com/approvals* Only models listed on StoneL's official web site are approved per specific rating.Dimensions Inches [mm]2 3E3S1E21.218.739.5774 Valve communication & control | 25

EclipseEclipseCompact and modular with solid state reliabilityStoneL’s Eclipse features dualsolid state sensors with optionalcommunications neatly integratedinto a sealed module. Thefunction module and trigger/indicator attach quickly andconveniently to standard VDI/VDE 3845 (Namur) actuatoraccessory mounting pads.The Eclipse series is available innonincendive and intrinsicallysafe versions (EN) for hazardousareas and in a general purposecompletely sealed microconnectorversion (EG).Enclosure optionsEN: Nonincendive with integral wiretermination area• Suitable for all hazardous areas.• Rated for NEMA 4, 4X, 6 (intrinsicallysafe and nonincendive rated: IP67).• Additional termination points anddual conduit entries eliminate junctionboxes for solenoid valve termination.• Convenient wiring compartmentand pre-labeled terminal stripenables rapid installation.EG: General purpose with convenientmicro-connector wiring• Available with additional built-inconnector for solenoid termination.• Micro-connectors with potted andsealed enclosure eliminate any threatof moisture contamination in wiring.• Electronic module integratedpermanently into enclosure.26 | Valve communication & control StoneL.com

EclipseFeatures1. No moving mating parts assure long life and trouble-freeoperation.2. Red/green visual indicator boldly displays valve status, andcoordinates with red/green LEDs.3. Direct attachment to ISO/Namur mounting pads with simplemounting kit (sold separately)4. High intensity red and green LEDs indicate electronic switchstatus to confirm electrical operation.5. Sensor triggers are adjustable in 3.5 degree increments through360 degrees for precision and flexibility.6. Submersible and capable of high pressure washdown, Eclipsesensors and electronics are fully sealed to eliminate hazard threatand corrosion problems.7. Extremely compact, rugged enclosure integrates positionsensors, communication, electronics, and power outputs forsolenoids.8. All mechanical parts are made of Lexan® or stainless steel forcorrosion resistance and durability.12345678Triggering and visual indicatorRed and green visual indication is viewable from 360 degrees aroundthe automated valve and from above at distances up to 70 feet. Theyellow flow line indicator is also available, which is viewable from allangles at a distance up to 30 feet.Eclipse solid state inductive sensors are activated by stainless steeltargets embedded into the visual indicator drum. Open and closedtargets may be independently adjusted in 3.5 degree increments.Red/green optionFlow line optionSpecificationsMaterials of constructionHousingLexan® polycarbonateDrum componentsLexan® polycarbonateFastenersStainless steelTriggers and couplingStainless steelQuick connectorsStainless steelOperating lifeUnlimitedTemperature range -40° C to 80° C (-40° F to 176° F)WarrantyDual modulesFive yearsRatingsNonincendiveEN models*(Class I and II, Div. 2)Intrinsically safeEN44*(Ex ia, Zone 0 or Class I and II, Div. 1)Enclosure protectionNEMA 4, 4X and 6All modelsIngress Protection 67All modelsApprovals*See StoneL.com/approvals* Only models listed on StoneL's official web site are approved per specific rating.Mechanical componentsTwo yearsLexan® is a registered trademark of General Electric Corporation.1.218.739.5774 Valve communication & control | 27

EclipseSensing, communication and visual indicationThe Eclipse offers incredible value and space efficiency. Communications, position sensing,power outputs, and auxiliary inputs are sealed in the Eclipse function module. Select fromNamur sensors, SST switching, or AS-Interface, DeviceNet, or Modbus communicationterminals. All are fully solid state and sealed.EN features a removable, fully sealed dual module tofacilitate quick, convenient maintenance and wiring.Switching and sensor specificationsSST switching sensors (33, 34)ConfigurationOperationMaximum current inrushMaximum current continuousMinimum on currentMaximum leakage currentVoltage rangeMaximum voltage drop(2) SST Solid State Sensors(2) Wire terminations for one solenoidSelect either NO (33) or NC (34) models2.0 amps @ 125 VAC/VDC0.3 amps @ 125 VAC/VDC2.0 mA0.5 mA8 to 125 VDC24 to 125 VAC6.5 volts @ 10 mA7.0 volts @ 100 mAValve Communication Terminal (VCT) specificationsDeviceNet (92)ConfigurationTransmission rateMessagingOutputsOutputs, voltageOther features(2) discrete inputs (open and closed)(2) power outputs (solenoids)(1) 4-20 mA auxiliary analog input, 10-bitresolution; no additional power sourcerequiredSoftware selectable 125K, 250K or 500KbaudPolling, cyclic and change of state4 watts @ 24 VDC outputs combined24 VDC (with input voltage ranging from10 to 24 VDC)Predetermined output fail stateNamur sensors (44)ConfigurationVoltage rangeCurrent ratings(2) Namur sensors (EN 60947-5-6; I.S.)(2) Wire terminations for one solenoid6 to 29 VDCTarget on I < 1 mATarget off I > 3 mAModbus (95)ConfigurationAnalog input impedanceOutputsOutputs, voltage(2) discrete inputs (open and closed)(2) power outputs (solenoids)(1) 4-20 mA auxiliary input, 10-bitresolution250 Ω4 watts @ 24 VDC both outputscombined24 VDC (with input voltage ranging from10 to 24 VDC)Transmission rate Software selectable for 9.6, 19.6 or 38.4kbits/secTransmission modeOther featuresRTU (Remote Terminal Unit)Predetermined output fail state28 | Valve communication & control StoneL.com

EclipseValve Communication Terminal (VCT) specificationsAS-Interface (96)ConfigurationMaximum currentAuxiliary inputsOutputOutputs, voltageConfiguration codeAS-i version 3.0Devices per network 31(2) discrete sensor inputs(2) auxiliary discrete inputs(2) power outputs (solenoids)160 mA, both outputs combined24 VDC @ 2 mA (self-powered)4 watts @ 24 VDC both outputscombined21 to 26 VDCF4; user defined 4 in/2 outValve Communication Terminal (VCT) specificationsAS-Interface VCT with extended addressing (97)ConfigurationMaximum currentAuxiliary inputsOutputOutput, voltageConfiguration codeAS-i version 3.0Devices per network 62(2) discrete sensor inputs(2) auxiliary discrete inputs(1) power output (solenoid)100 mA24 VDC @ 2 mA (self-powered)2 watts @ 24 VDC21 to 26 VDCA4; user defi ned 4 in/1 out1.218.739.5774 Valve communication & control | 29

EclipseModel selectorSERIESModel selectorSERIESEN Nonincendive and intrinsically safeFUNCTIONSensor/switching dual modulesEG General purposeFUNCTIONSensor/switching dual modules33 (2) SST N.O. sensors33 (2) SST N.O. sensors (available with connector options 23 or 26)34 (2) SST N.C. sensors34 (2) SST N.C. sensors (available with connector options 23 or 26)Intrinsically safe dual moduleIntrinsically safe dual module44 (2) Namur sensors (EN 60947-5-6; I.S.)(available with conduit/connector option 02)44 (2) Namur sensors (EN 60947-5-6)(available with connector option 23)Valve Communication Terminals (VCT)Valve Communication Terminals (VCT)92 DeviceNet92 DeviceNet (available with connector options 25 or 26)95 Modbus95 Modbus (available with connector options 25 or 26)96 AS-Interface96 AS-Interface (available with connector options 23 or 24)97 AS-Interface with extended addressingENCLOSURE97 AS-Interface with extended addressing(available with connector options 23 or 24)C North AmericanENCLOSURED InternationalC General purpose, universalH BrazilianCONNECTORSCONDUIT/CONNECTORS23 (1) 4-pin micro-connector02 (2) 1/2" NPT conduit entry24 (2) 4-pin micro-connectors05 (2) M20 conduit entry25 (1) 5-pin micro-connector11 (1) 5-pin mini-connector26 (1) 5-pin and (1) 4-pin micro-connector12 (1) 5-pin mini- and (1) 3-pin mini-connector* Consult factory for additional quick connector optionsVISUAL INDICATOR**RA Red closed/green openVISUAL INDICATOR**FA Flow lineRA Red closed/green open1A T-1 three-way (90° rotation)FA Flow line2A T-2 three-way (90° rotation)1A T-1 three-way (90° rotation)XA Special2A T-2 three-way (90° rotation)XA SpecialModel number example:Model number example:EN 33 C 02 RA (optional) EG 96 C 23 FA (optional)MODEL NUMBERPartnership ID*MODEL NUMBERPartnership ID*Mounting hardware required and soldseparately.*Some models may include 5-digitsuffix for partnership identification.Mounting hardware required and soldseparately.*Some models may include 5-digitsuffix for partnership identification.** See visual indication designations chart on page 31.Dimensions inches [mm]Eclipse ENEclipse EG30 | Valve communication & control StoneL.com

Visual indicatorStand alone visual indicatorClearly view valve position statusfrom up to 75 feet with StoneL’sstand alone visual indicator.The indicator’s rugged Lexan®construction makes it resistant tophysical damage and tolerant tomost corrosives.Model selectorSERIESVI Visual IndicatorIndicator *R Red closed/green open1 Three-way2 Three-wayX Special (must use spec number)Dimensions inches [mm]Visual Indicator VIMODELNUMBERModel number example:VI R* See visual indication designations chart on page 31.Visual indicator designationsChart applies to all platforms. See modelselector guides to determine the optionavailable for each platform:DESIGNATION 0°90° 180°RCLOSEDOPENGCLOSEDOPENAxiom AX . . . . . . . . . . . . . . . . . . . . . . . . . . .page 12Axiom AMI . . . . . . . . . . . . . . . . . . . . . . . . . .page 24Eclipse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 30Quartz . . . . . . . . . . . . . . . . . . . . . . . . . . . page 40-43Prism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 49F(Eclipse only)12345AAAAACCCCCBBBBBABCABCCLOSEDABCABCAAACCCBBBCX0% 50% 100%Specialty configuration - please consult factory1.218.739.5774 Valve communication & control | 31

QuartzQuartzExplosionproof valve monitoringThe Quartz is availablein explosionproof (QX),nonincendive, intrinsically safe(QN), and general purpose (QG)versions. The robust epoxy-coatedanodized aluminum constructionmakes this platform extremelydurable and well-suited for usein corrosive, heavy washdownenvironments. A broad range ofswitching, position transmitterand communication options maybe selected to accommodatemost applications.This versatile platform adapts toa wide variety of valve systems.Attach the Quartz to quarter-turnactuators, manual operators, linearoperators and positioners usingreadily available stainless steelmounting systems.The Quartz seriesThe StoneL Quartz series is durable, corrosion resistant, and versatile,making it ideal for most of your process valve monitoring requirements.Enclosures optimized for environmentQX: Explosionproof, watertight and corrosion-resistantenclosure is approved for usein Div. 1/Zone 1 hazardousareas.Save space with low profile designClearance above the actuator is criticalin complex piping systems. Quartzboldly displays valve position andencloses all electrical components inan explosionproof compartment withless than 5” clearance requirement.QN: Nonincendive isapproved for Div. 2/Zone2 hazardous environmentswith proximity sensors usinga clear cover. Intrinsically safeNamur sensors or passiveswitches are available for Div.1/Zone 0 applications.QG: General purposefeatures a clear Lexan coverwith mechanical switches. Allenclosures are rated NEMA 4,4x, and 6.32 | Valve communication & control StoneL.com

QuartzFeatures1. Enclosures optimized for environmentAvailable in three enclosure styles suitable for use in variousprocess environment areas.2. Rapid enclosure accessScrew-on cover allows quick enclosure access, saving youvaluable maintenance and set-up time. The cover provides avapor tight seal and allows entry to internal components in lessthan five seconds.3. Faster wiringPre-wired and labeled terminal strip enables quick, convenientattachment of field wires.4. Wide variety of switching & communicationSwitching options include dual module sensors andcommunication, Maxx-Guard proximity switches, and mechanicalswitches. Continuous signal output is available in a 4 to 20 mAposition transmitter.5. Quick set cams are easy to adjustTouch and tune switch settings allow you to make adjustments inseconds without the use of tools.6. Dual shaft o-ring seals eliminate corrosionTop inner and bottom outer shaft o-rings seal the drive bushingfrom both external corrosives and internal contaminants thatenter the enclosure.Wide variety of switch/sensor functionsA wide variety of switch/sensor communications and positiontransmitters may be selected for the Quartz series. Options include2, 4 or 6 mechanical or proximity switches, position transmitters withor without switches, and the StoneL dual module with two SST ortwo Namur sensors orAS-Interface, DeviceNetor Foundation Fieldbuscommunicationcapabilities.Proximity switchesMechanical switches123456787. Special drive bushing assures long cycle lifeThe oil impregnated bronze bushing maintains smooth operationand eliminates the potential for shaft seizure due to actuator shafteccentricity.8. Space saving visual indicationVisual indicator offers excellent viewability without sacrificingaccessibility or adding to space requirements. Indicators are alsoavailable with continuous percentage or three-way indication.(See page 31)Speed installation with LED indicationStoneL’s coordinated visual indicator and LEDs give you an extrameasure of safety and increased convenience during plant startupand operation. Green visual indication and green LED meansthe valve is open and the computer circuit is properly operating.Red visual indicationand red LED means thevalve is closed and thecomputer is properlymatched. All systems arefunctioning properly.Eliminate seal fittings in Division 1and 2 areasFMus ratings certify the Quartz QX serieswith proximity switches for use withoutseal fittings in all hazardous areas. Bypassing special pressure piling tests, the allaluminum enclosure was certified for thiselite distinction. Now, a time-consumingprocedure can be safely eliminatedin Division 1 and Division 2 areas.Consolidate your components andminimize costsThe Quartz design offers up to threeconduit entries with extra wire terminations.By terminating solenoid valves in theswitch enclosure, significant savings arerealized by eliminating a junction box,wiring, conduit materials, and labor.1.218.739.5774 Valve communication & control | 33

QuartzMounting kitsQuarter-turn actuatorsLow profile convenientmounting systems are readilyavailable in stainless steel formost non-Namur and Namur(VDI/VDE 3845) actuators.Manual valvesProper fit and operation is assuredwith StoneL’s custom designs foreach manual valve. Hundreds ofunique mounting systems havebeen designed and fabricatedfor manually operated valves.PositionersQuartz position transmitterand switches may beretrofitted directly to mostpositioners. 4 to 20 feedbackmay be provided on simplepneumatic positioners.Linear operatorsPrecision ball joint connectionsattach the Quartz to valve travelstems. Stroke lengths rangingfrom 20 mm to 150 mm (3/4” to6”) may be easily accommodated.Quartz ExpeditorFill control applicationsFill tanks and hoppers rapidly and accurately.The Quartz Expeditor’s field adjustableintermediate position reduces flow asthe full level approaches. You get fast,economical “topping off” of every batch.Flow dampening applicationsThe Quartz Expeditor allows fast closureyet gentle, gradual shut-off from apreset intermediate position. Youget prolonged piping life, improvedprocess flow performance, and lesspotential for catastrophic failure.Emergency Shut Down(ESD) applicationsTest your ESD valves by actuating themto a preset intermediate position thatdoes not shut downthe process. Reducecosts and increasesafety by eliminatingseveral cumbersomemanual operations.Communication enabled Expeditor (82, 86)Improve process performance and take and cam are integrated into the VCTadvantage of incredible cost savings by which may be set to a pre-determinedutilizing proven bus networking technology intermediate position enabling fill control,with the communication-enabled Expeditor. flow dampening or ESD capabilities. PleaseThe Expeditor functions are available in specify the “82” or “86” for DeviceNet orthe Quartz with either AS-Interface orAS-Interface Expeditor respectively.DeviceNet protocols. An additional switchThe Quartz Expeditor enables three position control of on/off valves incombination with two standard solenoid valves.34 | Valve communication & control StoneL.com

QuartzSensors and communicationsDual module systemThe Quartz series is available with the dual module in its various configurations. Two solidstate sensors and/or communications and other electronics are sealed in for the ultimate inreliability and convenience. All dual module versions have a five year warranty.Switching and sensor specificationsSST switching sensors (33)ConfigurationOperationMaximum current inrushMaximum current continuousMinimum on currentMaximum leakage currentVoltage rangeMaximum voltage drop(2) SST solid state sensorsWire terminations for one or twosolenoidsNO/NC (cam selectable)2.0 amps @ 125 VAC/VDC0.3 amps @ 125 VAC/VDC2.0 mA0.5 mA8 to 125 VDC24 to 125 VAC6.5 volts @ 10 mA7.0 volts @ 100 mAValve Communication Terminal (VCT) specificationsAS-Interface (96)ConfigurationMaximum currentAuxiliary inputsOutputOutputs, voltageConfiguration codeAS-i version 3.0Devices per network 31(2) discrete sensor inputs(2) auxiliary discrete inputs(2) power outputs (solenoids)160 mA, both outputs combined24 VDC @ 2 mA (self-powered)4 watts @ 24 VDC both outputscombined21 to 26 VDCF4; user defined 4 in/2 outAS-Interface VCT with extended addressing (97)Namur sensors (44)Configuration (2) Namur sensors (EN 60947-5-6)Wire terminations for one or twosolenoidsVoltage rangeCurrent ratings6 to 29 VDCTarget on I3 mAConfigurationMaximum currentAuxiliary inputsOutputOutput, voltageConfiguration codeAS-i version 3.0Devices per network 62(2) discrete sensor inputs(2) auxiliary discrete inputs(1) power output (solenoid)100mA24 VDC @ 2 mA (self-powered)2 watts @ 24 VDC21 to 26 VDCA4; user defined 4 in/1 out1.218.739.5774 Valve communication & control | 35

QuartzSensors and communications continuedValve Communication Terminal (VCT) specificationsFoundation Fieldbus VCT, Bus Powered (93)ConfigurationOutputsDevices per network(2) Discrete Inputs, DI (open and closed)(2) Discrete Outputs, DO (piezo valves)Multiple DI/DO blocks ormodified output block2 mA @ 6.5 VDC each; currentlimited to 2 mA (bus powered)Max of 16 devices recommendedValve Communication Terminal (VCT) specificationsFoundation Fieldbus VCT, externally powered (94)ConfigurationOutputsDevices per network(2) Discrete Inputs, DI (open and closed)(2) Discrete Outputs, DO (solenoids)Multiple DI/DO blocks ormodified output block4 watts @ 24 VDC both outputscombined; (externally powered)Max of 16 devices recommendedPiezo ultra low power valvefor use with (93) bus powered Foundation FieldbusUse either the 0.5 Cv or the 1.3 Cv Namur mount pneumatic valve withStoneL Foundation Fieldbus bus powered VCTs. These are ultra lowpower valves that use piezo technology to actuate, utilizing less than2 mA @ 6.5 VDC to operate either device. Both of these 5-way2-position, spring return pneumatic valves are designed to meet theNamur standards for actuator pad mount solenoid valves.Piezo specifications0.5 Cv and 1.3 Cv modelsConfigurationOperating pressureMediaOperating lifeOperating temperatureDC coil powerOperating voltageMountingConnectionElectrical protectionNamur mount 0.5Cv (ST443015)Piezo operated 5-way spool valve,2-position, spring return36 to 120 psi (2.5 to 7.5 bar)Dried/filtered air (30 micron)1 million cycles-10° to 60°C (14° to 140°F)2 mA @ 6.5 VDC5.5 to 9 VDC2 screws (M5) per Namur standardsPlug to DIN 43650BEx ia IIC T6Flow rating Cv - 0.5 (Kv - 7.1)Manifold portingExhaust portingNamur mount 1.3Cv (ST443016)G 1/4" (BSP)G 1/4" (BSP)Flow rating Cv - 1.3 (Kv - 18.5)Manifold portingExhaust portingG 1/4" (BSP)G 1/4" (BSP)36 | Valve communication & control StoneL.com

QuartzValve Communication Terminal (VCT) specificationsDeviceNet (92)ConfigurationTransmission rateMessagingOutputsOutputs, voltageOther features(2) discrete inputs (open and closed)(2) power outputs (solenoids)(1) 4-20 mA auxiliary analog input, 10-bitresolution; no additional power sourcerequiredSoftware selectable 125K, 250K or 500KbaudPolling, cyclic and change of state4 watts @ 24 VDC both outputscombined24 VDC (with input voltage ranging from10 to 24 VDC)Predetermined output fail stateValve Communication Terminal (VCT) specificationsModbus (95)ConfigurationAnalog input impedanceOutputsOutputs, voltage(2) discrete inputs (open and closed)(2) power outputs (solenoids)(1) 4-20 mA auxiliary input, 10-bitresolution250 Ω4 watts @ 24 VDC both outputscombined24 VDC (with input voltage ranging from10 to 24 VDC)Transmission rate Software selectable for 9.6, 19.6 or 38.4kbits/secTransmission modeOther featuresRTU (Remote Terminal Unit)Predetermined output fail state1.218.739.5774 Valve communication & control | 37

QuartzSensors, switches and transmitterMaxx-Guard proximity switchMaxx-Guard hermetically-sealed switches are suitable for computer input circuits and general purposeapplications. SPDT tungsten contacts are designed for 125 VAC computer inputs and 240 VAC moderatepower applications. SPDT rhodium contacts are suitable for both 24 VDC and 120 VAC computer inputs.SPST ruthenium contacts are ideal for either 24 VDC or 125 VAC low power computer inputs.Maxx-Guard proximity switchSingle-Pole Single-Throw (SPST)J switchConfigurationElectrical ratingsMaximum voltage dropContact compositionP switchConfigurationElectrical ratingsMaximum voltage dropContact compositionSpecificationsSPST; passive (intrinsically safe)0.15 amp @ 30 VDC0.1 volts @ 10 mA0.5 volts @ 100 mARutheniumSPST0.15 amp @ 30 VDC/125 VAC0.1 volts @ 10 mA0.5 volts @ 100 mARutheniumTemperature range -40° C to 80° C (-40° F to 176° F)SealOperating lifeHermetically-sealed5 million cyclesMaxx-Guard proximity switchSingle-Pole Double-Throw (SPDT)G switchConfigurationElectrical ratingsMaximum voltage dropContact compositionH switchConfigurationElectrical ratingsMaximum voltage dropContact compositionM switchConfigurationElectrical ratingsMaximum voltage dropContact compositionS switchConfigurationElectrical ratingsMaximum voltage dropContact compositionSPDT0.30 amp @ 24 VDC0.2 amp @ 120 VAC0.1 volts @ 10 mA0.5 volts @ 100 mARhodiumSPDT240 VAC max; 3 amp max100 watts max; 2.0 watts min0.1 volts @ 10 mA0.5 volts @ 100 mATungstenSPDT; passive (intrinsically safe)0.15 amp @ 24VDC0.1 volts @ 10 mA0.5 volts @ 100 mARhodiumSPDT (LED)0.30 amp @ 24 VDC0.2 amp @ 120 VAC3.5 volts @ 10 mA6.5 volts @ 100 mARhodiumWarrantyTwo years38 | Valve communication & control StoneL.com

QuartzSST switching sensorSolid state SST proximity sensors are ideal for use in AC and DCcomputer input circuits.SST switching sensors (_X)OperationMaximum currentInrushContinuousMinimum on currentLeakage currentVoltage rangeMaximum voltage dropOperating lifeWarrantyNO/NC (cam selectable)2.0 amps @ 125 VAC/VDC0.3 amps @ 125 VAC/VDC2.0 mALess than 0.50 mA8 to 125 VDC24 to 125 VAC6.5 volts @ 10 mA7.0 volts @ 100 mAUnlimitedFive yearsMechanical switch (SPDT)Low cost single-pole double-throw mechanical switches with silvercontacts are recommended for high power 125 VAC applications.Gold contacts may be used in 24 VDC computer input applications.Mechanical switch (SPDT)Silver contacts (_V switch)Electrical ratingsOperating life10 amp @ 125/250 VAC0.5 amp @ 125 VDC400,000 cyclesNot recommended for electrical circuits operating at less than 20 mA @ 24 VDC.Silver contacts (_W switch)Electrical ratingsOperating life1 amp @ 125 VAC0.5 amp @ 30 VDC100,000 cyclesCNCNO4 to 20 mA position transmitterPosition transmitters provide a precise 4 to 20 mA signal on a twowireDC loop. Control valves and dampers are accurately monitoredthrough their range of travel offering assurance of exact valve positionat all times. Select a standard potentiometer or a vibration proof, highperformancepotentiometer on your position transmitter.Position transmitter (5_, 7_)OutputSupply sourceSpan range*Maximum loadingLinearity errorStandard (5)High performance (7)Cycle lifeStandard (5)High performance (7)Vibration toleranceStandard (5)High performance (7)*Please consult factory for higher spans.Two-wire 4 to 20 mA10-40 VDC35° to 270° (adjustable)700 ohms @ 24 VDC+/-0.85° maximum+/-0.35°2 million rotations50 million rotationsAcceptableOutstandingMechanical switch (DPDT)Double-pole double-throw mechanical switches enable twoelectrical circuits to be activated simultaneously. Each switch circuitis electrically isolated from the other. As with standard silver contacts,DPDT switches are designed to operate in high-power applications.Mechanical switch (DPDT)14 switchElectrical ratingsOperating life4.5 amp @ 125/250 VAC250,000 cyclesNot recommended for electrical circuits operating at less than 20 mA @ 24 VDC.CNCNOCNCNO1.218.739.5774 Valve communication & control | 39

QuartzModel selector - Dual modules and VCTsSERIESQX Explosionproof (aluminum cover)FUNCTIONSensor/switching modules (proximity type)33 SST N.O. switching sensor dual module44 NAMUR (EN 60947-5-6; I.S.)Valve Communication Terminals (VCTs)92 DeviceNet93 Foundation Fieldbus (bus powered; I.S.)94 Foundation Fieldbus (externally powered)95 Modbus96 AS-Interface97 AS-Interface (with extended addressing)Expeditors82 DeviceNet86 AS-InterfaceENCLOSUREE North AmericanR InternationalF BrazilianAll QX models have epoxy-coated anodized aluminum housingand cover.CONDUIT ENTRIES02 (1) 3/4" NPT & (1) 1/2" NPT03 (1) (1) 3/4" NPT & (2) 1/2" NPT05 (2) M2006 (3) M20VISUAL INDICATION**SRA Red closed/green openSGA Green closed/red openS1A T-1 three-wayS2A T-2 three-wayS3A T-3 three-wayS4A T-4 three-wayS5A T-5 three-wayS0A No indicationSXA SpecialSCA ContinuousModel selector - Proximity switchesSERIESQX Explosionproof (aluminum cover)FUNCTIONSensors2G (2) SPDT Maxx-Guard (low current)2H (2) SPDT Maxx-Guard (3 amp)2P (2) SPST Maxx-Guard2S (2) SPDT Maxx-Guard (LED)4G (4) SPDT Maxx-Guard (low current)4H (4) SPDT Maxx-Guard (3 amp)4P (4) SPST Maxx-Guard4S (4) SPDT Maxx-Guard (LED)4X (4) SST sensor (LED)Expeditors8H Expeditor with (3) SPDT Maxx-Guard (3 amp)8Y Expeditor with (3) switchesENCLOSUREE North AmericanR InternationalF BrazilianAll QX models have epoxy-coated anodized aluminum housingand cover.CONDUIT ENTRIES02 (1) 3/4" NPT & (1) 1/2" NPT03 (1) (1) 3/4" NPT & (2) 1/2" NPT05 (2) M2006 (3) M20VISUAL INDICATION**SRA Red closed/green openSGA Green closed/red openS1A T-1 three-wayS2A T-2 three-wayS3A T-3 three-wayS4A T-4 three-wayS5A T-5 three-wayS0A No indicationSXA SpecialSCA ContinuousMODEL NUMBERMounting hardware required and soldseparately.Partnership ID**Some models may include 5-digitsuffix for partnership identification.MODEL NUMBERMounting hardware required and soldseparately.Partnership ID**Some models may include 5-digitsuffix for partnership identification.Model number example:Model number example:QX 33 E 02 SRA (optional) QX 2G E 02 SRA (optional)** See visual indication designations chart on page 31.40 | Valve communication & control StoneL.com

QuartzModel selector - Mechanical switches and transmittersSERIESQX Explosionproof (aluminum cover)FUNCTIONMechanical switches2V (2) SPDT switches2W (2) SPDT switches, gold contact4V (4) SPDT switches4W (4) SPDT switches, gold contact14 (2) DPDT switchesPosition transmitters5O Standard with no switches5G Standard with (2) SPDT Maxx-Guard (low current)5V Standard with (2) SPDT mechanical switches5W Standard with (2) SPDT mechanical switches, gold contact5X Standard with (2) SST sensor (LED)7O High performance with no switches7G High performance with (2) SPDT Maxx-Guard (low current)7X High performance with (2) SST sensors (LED)ENCLOSUREE North AmericanR InternationalF BrazilianAll QX models have epoxy-coated anodized aluminum housingand cover.CONDUIT ENTRIES02 (1) 3/4" NPT & (1) 1/2" NPT03 (1) (1) 3/4" NPT & (2) 1/2" NPT05 (2) M2006 (3) M20VISUAL INDICATION**SRA Red closed/green openSGA Green closed/red openS1A T-1 three-wayS2A T-2 three-wayS3A T-3 three-wayS4A T-4 three-wayS5A T-5 three-wayS0A No indicationSXA SpecialSCA ContinuousPosition transmitterLoad curveElectrical schematic55%4 - 20 mA ReadoutPower SupplyMODEL NUMBERPartnership ID*Mounting hardware required and soldseparately.*Some models may include 5-digitsuffix for partnership identification.Model number example:QX 2V E 02 SRA (optional)** See visual indication designations chart on page 31.1.218.739.5774 Valve communication & control | 41

QuartzModel selector - Dual modules and VCTsSERIESQN Nonincendive and intrinsically safeFUNCTIONSensor/switching modules (proximity type)33 SST N.O. switching sensor44 NAMUR (EN 60947-5-6; I.S.)Valve Communication Terminals (VCTs)92 DeviceNet93 Foundation Fieldbus (bus powered; I.S.)94 Foundation Fieldbus (externally powered)95 Modbus96 AS-Interface97 AS-Interface (with extended addressing)Expeditors82 DeviceNet86 AS-InterfaceENCLOSUREClear CoverC North AmericanD InternationalAluminum cover (not explosionproof)E North AmericanR InternationalF BrazilianMODEL NUMBERMounting hardware required and soldseparately.CONDUIT ENTRIES02 (1) 3/4" NPT & (1) 1/2" NPT03 (1) (1) 3/4" NPT & (2) 1/2" NPT05 (2) M2006 (3) M20VISUAL INDICATION**SRA Red closed/green openSGA Green closed/red openS1A T-1 three-wayS2A T-2 three-wayS3A T-3 three-wayS4A T-4 three-wayS5A T-5 three-wayS0A No indicationSXA SpecialSCA ContinuousPartnership ID**Some models may include 5-digitsuffix for partnership identification.Model number example:QN 33 C 02 SRA (optional)** See visual indication designations chart on page 31.Model selector - Proximity switches and transmittersSERIESQN Nonincendive and intrinsically safeFUNCTIONSensors2G (2) SPDT Maxx-Guard (low current)2H (2) SPDT Maxx-Guard (3 amp)2P 2) SPST Maxx-Guard2S (2) SPDT Maxx-Guard (LED)4G (4) SPDT Maxx-Guard (low current)4H (4) SPDT Maxx-Guard (3 amp)4P (4) SPST Maxx-Guard4S (4) SPDT Maxx-Guard (LED)4X (4) SST sensor (LED)Intrinsically safe2J (2) SPST (passive)2M (2) SPDT (passive)2N (2) P+F NAMUR sensors4N (4) P+F NAMUR sensors4J (4) SPST (passive)4M (4) SPDT (passive)Position transmitters5O Standard with no switches5G Standard with (2) SPDT Maxx-Guard (low current)5X Standard with (2) SST sensor (LED)7O High performance with no switches7G High performance with (2) SPDT Maxx-Guard (low current)7X High performance with (2) SST sensors (LED)Expeditors8H Expeditor with (3) SPDT Maxx-Guard (3 amp)8Y Expeditor with (3) switchesENCLOSUREClear CoverC North AmericanD InternationalAluminum cover (not explosion proof)E North AmericanR InternationalF BrazilianMODEL NUMBERMounting hardware required and soldseparately.Model number example:CONDUIT ENTRIES02 (1) 3/4" NPT & (1) 1/2" NPT03 (1) (1) 3/4" NPT & (2) 1/2" NPT05 (2) M2006 (3) M20VISUAL INDICATION**SRA Red closed/green openSGA Green closed/red openS1A T-1 three-wayS2A T-2 three-wayS3A T-3 three-wayS4A T-4 three-wayS5A T-5 three-wayS0A No indicationSXA SpecialSCA ContinuousPartnership ID**Some models may include 5-digitsuffix for partnership identification.QN 2G C 02 SRA (optional)42 | Valve communication & control StoneL.com

QuartzModel Selector - Mechanical switchesSERIESQG General purpose (clear cover)FUNCTIONMechanical switches2V (2) SPDT switches2W (2) SPDT switches, gold contact4V (4) SPDT switches4W (4) SPDT switches, gold contact14 (2) DPDT switchesENCLOSUREC General purpose, universalAll QG models have clear Lexan® cover and anodized aluminumhousing.MODEL NUMBERMounting hardware required and soldseparately.Model number example:CONDUIT ENTRIES02 (1) 3/4" NPT & (1) 1/2" NPT03 (1) (1) 3/4" NPT & (2) 1/2" NPT05 (2) M2006 (3) M20VISUAL INDICATION**SRA Red closed/green openSGA Green closed/red openS1A T-1 three-wayS2A T-2 three-wayS3A T-3 three-wayS4A T-4 three-wayS5A T-5 three-wayS0A No indicationSXA SpecialSCA ContinuousPartnership ID**Some models may include 5-digitsuffix for partnership identification.QG 2V C 02 SRA (optional)** See visual indication designations chart on page 31.SpecificationsMaterials of constructionHousing & aluminum cover Epoxy-coated anodized marine grade aluminumClear cover & indicatorLexan® polycarbonateElastomer sealsBuna-N; optional EPDMDrive shaftStainless steelDrive bushingBronze, oil impregnatedFastenersStainless steelTemperature ratingsMechanical components -40° C to 80° C (-40° F to 176° F)Dual modules -40° C to 80° C (-40° F to 176° F)Maxx-Guard & SST -40° C to 80° C (-40° F to 176° F)WarrantyMechanical componentsTwo yearsSST & dual modulesFive yearsLexan® is a registered trademark of General Electric Corporation.RatingsExplosion proof(Ex d, Zone 1 or Class I and II, Div. 1)Nonincendive(Class I and II, Div. 2)Intrinsically safe(Ex ia, Zone 0 or Class I and II, Div. 1)QX models*QN models*Functions 44, 93, _A, _J, _M and _N*Enclosure protectionNEMA 4, 4X and 6All modelsIngress Protection 67All modelsApprovals*See StoneL.com/approvals* Only models listed on StoneL's official web site are approved per specific rating.Dimensions inches [mm]NOTE 1:Cover height varies based on model number.Dual module and 2-switch models use short covers.* Short Cover = 4.0” [102mm]* Medium Cover = 4.86” [123.4mm]* Tall Cover = 6.12” [155.4mm]1.218.739.5774 Valve communication & control | 43

PrismPrismCompact and modular with integral pneumatic controlThe Prism series, designed forcorrosive process environments,attaches directly to sanitarydiaphragm and angle valves.This rugged, feature-richplatform offers a full array ofcommunication and switchingoptions, as well as discreteintegral pneumatic control forsingle-acting valve actuatoroperation.Ideally suited for processenvironmentsThe Prism features a durable polycarbonateenclosure suitable for both general purposeand hazardous process environments. Theintegral pneumatic control is completelyisolated within the enclosure on a stainlesssteel reinforced polysulfone manifold sostandard tube fittings may be reliablyattached. And the Prism is rated fornonincendive or intrinsically safe applications.Readily adaptable to linear valvesStainless steel mounting systems areavailable for adapting the Prism tosanitary and industrial diaphragm, aswell as angle valve applications. Strokelengths from as low as 1/4” to as longas 2” may be readily accommodated.Wide variety of switching andcommunication optionsThe Prism features a full range of feedbackoptions in the fully sealed, sold statedual module. Select the SST sensorsfor conventional switching, Namursensors for intrinsically safe applicationsor communication options includingAS-Interface, DeviceNet, FoundationFieldbus and Modbus. All switching sensorand communication modules are fullysolid state and sealed for high reliability.44 | Valve communication & control StoneL.com

PrismFeatures1. The Prism may be washed down and temporarilysubmersed with no adverse affects. It is rated NEMA 4, 4x, and 6.It may be used in Div. 2 (nonincendive) or Div. 1 (intrinsically safe)hazardous applications.2. Enclosure features high strength polycarbonate withexcellent corrosion-resistance and exceptional temperaturestability.3. Visual electronic and mechanical position indicationconfirm valve and switch status for added safety.4. Solid state proximity sensors monitor open and closeddiscrete valve position with precision and reliability.5. Integral pneumatic valve is isolated from environmentalcontamination, offers high tolerance to dirty air and enables rapidvalve operation.6. Solenoid options available for 120 VAC and 24 VDC. Selectpiezo option for bus powered Foundation Fieldbus applications.23791158146107. Self-adjusting triggering system provides consistent openand closed indication even with diaphragm compression. Noresetting is required.128. Manual override enables valve operation without electricallyenergizing.9. Dual module system seals all position sensing, communicationand control electronics in a compact vibration proof package.10. NPT port connections are stainless steel reinforced forlong life sealing under high torque stress conditions.11. Water proof quick connectors, compression fittings orconduit connections are available for convenient, reliableattachment to plant electrical systems.12. Stainless steel adaptor system locks Prism securely to valveactuator and provides stability for shaft interface.Self adjusting triggering systemTriggering cams adjust automatically over the valve diaphragm operating life. Cams are fitted snugly tothe shaft assuring stability under high amplitude vibration at varying frequencies and temperatures.Self adjustment sequence1. InstallationCams are manually set to outer limitswhen fitted to actuation system.(Open at top; closed at bottom)2. Automatic initial settingOn operation, cams are automaticallypositioned to proper set points by modulestops at top and bottom.3. Operational self adjustmentAs diaphragm compresses overtime, closed cam is automaticallyrepositioned.1.218.739.5774 Valve communication & control | 45

PrismSensing and communication moduleThe Prism features StoneL’s dual module system with field proven reliability in all on/offapplications: Namur (intrinsically safe), SST (switching) and VCTs (valve communicationterminals). Dual modules have a five year warranty.Switching and sensor specificationsSST switching sensors (33)ConfigurationOperationMaximum current inrushMaximum current continuousMinimum on currentMaximum leakage currentVoltage rangeMaximum voltage drop(2) SST solid state sensorsWire terminations for one or twosolenoidsNO/NC (cam selectable)2.0 amps @ 125 VAC/VDC0.3 amps @ 125 VAC/VDC2.0 mA0.5 mA8 to 125 VDC24 to 125 VAC6.5 volts @ 10 mA7.0 volts @ 100 mAValve Communication Terminal (VCT) specificationsDeviceNet (92)ConfigurationTransmission rateMessagingOutputsOutputs, voltageOther features(2) discrete inputs (open and closed)(2) power outputs (solenoids)(1) 4-20 mA auxiliary analog input, 10-bitresolution; no additional power sourcerequiredSoftware selectable 125K, 250K or 500KbaudPolling, cyclic and change of state4 watts @ 24 VDC both outputscombined24 VDC (with input voltage ranging from10 to 24 VDC)Predetermined output fail stateModbus (95)Namur sensors (44)Configuration (2) Namur sensors (EN 60947-5-6)Wire terminations for one or twosolenoidsVoltage rangeCurrent ratings6 to 29 VDCTarget on I3 mAConfigurationAnalog input impedanceOutputsOutputs, voltage(2) discrete inputs (open and closed)(2) power outputs (solenoids)(1) 4-20 mA auxiliary input, 10-bitresolution250 Ω4 watts @ 24 VDC both outputscombined24 VDC (with input voltage ranging from10 to 24 VDC)Transmission rate Software selectable for 9.6, 19.6 or 38.4kbits/secTransmission modeOther featuresRTU (Remote Terminal Unit)Predetermined output fail state46 | Valve communication & control StoneL.com

PrismSensing and communication module continuedValve Communication Terminal (VCT) specificationsFoundation Fieldbus VCT, Bus Powered (93)ConfigurationOutputsDevices per network(2) Discrete Inputs, DI (open and closed)(2) Discrete Outputs, DO (piezo valves)Multiple DI/DO blocks ormodified output block2 mA @ 6.5 VDC each; currentlimited to 2 mA (bus powered)Max of 16 devices recommendedValve Communication Terminal (VCT) specificationsFoundation Fieldbus VCT, externally powered (94)ConfigurationOutputsDevices per network(2) Discrete Inputs, DI (open and closed)(2) Discrete Outputs, DO (solenoids)Multiple DI/DO blocks ormodified output block4 watts @ 24 VDC both outputscombined; (externally powered)Max of 16 devices recommendedValve Communication Terminal (VCT) specificationsAS-Interface (96)ConfigurationMaximum currentAuxiliary inputsOutputOutputs, voltageConfiguration codeAS-i version 3.0Devices per network 31(2) discrete sensor inputs(2) auxiliary discrete inputs(2) power outputs (solenoids)160 mA, both outputs combined24 VDC @ 2 mA (self-powered)4 watts @ 24 VDC both outputscombined21 to 26 VDCF4; user defined 4 in/2 outValve Communication Terminal (VCT) specificationsAS-Interface VCT with extended addressing (97)ConfigurationMaximum currentAuxiliary inputsOutputOutput, voltageConfiguration codeAS-i version 3.0Devices per network 62(2) discrete sensor inputs(2) auxiliary discrete inputs(1) power output (solenoid)100mA24 VDC @ 2 mA (self-powered)2 watts @ 24 VDC21 to 26 VDCA4; user defined 4 in/1 out1.218.739.5774 Valve communication & control | 47

PrismPneumatic control and other specificationsThe three-way, two-position spring return pneumatic valve isdesigned to operate single acting actuators. Working mechanismson the valve are completely isolated from the environment enablingpneumatic control to be located in the field at the actuator with nothreat of contamination. A standard rebreather enables exhaust airfrom the pressurized actuatorValve schematiccylinder to be channeledinto the spring side actuatorchamber preventing theingestion of contaminated airfrom the outside environment.Select a solenoid valve forconventional or device busapplications or a piezo valvefor Foundation Fieldbus buspowered applications.Solenoid valve ★ =A poppet style valve with exceptionaltolerance to dirty air, the solenoid valvemay be used for most conventional ACor DC applications. The DC (low power)version may be used on AS-Interface,Modbus, DeviceNet bus poweredapplications and on FoundationFieldbus (94) externally poweredapplications.SpecificationsSolenoid valve (1B, 1C, 1D, and 1E coil options)Filtration requirements40 micronOperating temperature -18° C to 50° C (0° F to 120° F)Power consumptionSee model selector guideSpecificationsGeneral pneumatic (solenoid & piezo)Configuration3-way, 2-position, spring returnPorting1/8" NPT all pressurized portsRebreather port4-40 sizeFlow ratings Cv - 0.1 (Kv - 1.4)RebreatherStandard on all models; diverts air from exhaustingcylinder into actuator spring side. Excess airexhausted into atmosphere.Operating lifeOperating pressureSpecifications1 million cyclesPiezo valveThe piezo valve is ideally suited for usewith the Foundation Fieldbus (FF) buspowered output module (93). Eachmodule output provides up to 2 mA@ 6.5 VDC which is sufficient to drivethe piezo valve. Specifically designedfor on/off discrete applications, thepiezo valve may remain energizedfor extended periods of time with nomemory effect.★ =40 psi to 120 psi (2.6 to 8 bar)Piezo valve (1A, bus powered Foundation Fieldbus)Filtration requirements30 micronOperating temperature -10° C to 60° C (14° F to 140° F)DC power requirements2 mA @ 6.5 VDCPrism mounting system*Prism adapting systems are designed specifically for eachactuator manufacturer and model. The adaptor coupling,made of stainless steel, also integrates a corrosion proof, ultralong life bushing. This system stabilizes the shaft from lateralmotion and assures reliable, low friction movement over theactuator’s life.• Required for all• Order kit separately• For kit numbers, consult factory or visit StoneL.comNote: Kit numbers are specific to valve size and manufacturer.* Open travel stops recommended on diaphragm actuators to maintainconsistent travel with varying process line pressures.Stainless steel couplingStainless steel fastenersStainless steel shaftTriggering camsLong-life bushing48 | Valve communication & control StoneL.com

PrismOther specificationsMaterials of constructionHousing and coverFastenersTriggering camsShaftValve manifoldOperating lifeTemperature rangewith solenoidWarrantyDual moduleOther mechanicalsRatingsDimensions inches [mm]PolycarbonateStainless steelStainless steel banded polycarbonateStainless steelPolysufone with stainless steel reinforced NPT1 million cycles-40° C to 80° C (-40° F to 176° F)Maximum ambient 50° C (120° F)Five yearsTwo yearsNonincendivePM models*(Ex n, Zone 2 or Class I and II, Div. 2)Intrinsically safeFunctions 44 and 93*(Ex ia, Zone 0 or Class I and II, Div. 1)Enclosure protectionNEMA 4, 4X and 6All modelsIngress Protection 67All modelsApprovals*See StoneL.com/approvals* Only models listed on StoneL's official web site are approved per specific rating.Model selectorSERIESPM Nonincendive and intrinsically safeFUNCTIONSensor modules33 (2) SST N.O. switching sensors(select pneumatic valve option 1B, 1C, 1D or 11)44 (2) Namur sensors (I.S.; EN 60947-5-6)(select pneumatic valve option 1E or 11)Valve Communication Terminals (VCT)92 DeviceNet (select pneumatic valve option 1B, 1D or 11)93 Foundation Fieldbus (bus powered; I.S.)(select pneumatic valve option 1A or 11)94 Foundation Fieldbus (externally powered)(select pneumatic valve option 1B, 1D or 11)95 Modbus (select pneumatic valve option 1B, 1D or 11)96 AS-Interface (select pneumatic valve option 1B, 1D or 11)97 AS-Interface with extended addressing(select pneumatic valve option 1D or 11)PNEUMATIC VALVE11 No pneumatic valve1A Three-way piezo1B Three-way 24VDC 1.8 watt1C Three-way 120 VAC 5.4 watt1D Three-way 24 VDC 0.5 watt1E Three-way (I.S.) 12 VDC 0.5 wattCONDUIT ENTRIES & CONNECTORSS02 (2) 1/2" NPTS05 (2) M20S09 (2) cable glandsS11 (1) 5-pin mini-connectorS13 (1) 4-pin micro-connectorS14 (2) 4-pin micro-connectorS15 (1) 5-pin micro-connectorVISUAL INDICATION**R Red closed/green openG Green closed/red openVALVE SIZE*S 1/4" to 2" (1/4" to 1-3/16" stroke)L 2" to 4" (1-3/16" to 2-1/4" stroke)MODEL NUMBERPartnership ID*Mounting hardware required and sold separately. *Some models may include5-digit suffix for partnershipModel number example:identification.PM 33 11 S02 R S (optional)** See visual indication designations chart on page 31.1.218.739.5774 Valve communication & control | 49

Hawkeye HKHawkeye HKNonincendive and intrinsically safe for point sensingThe solid state Hawkeye sensor is ideal for pointsensing in corrosive and hazardous processenvironments. The standard red/green LEDs alsospeed your setup and installation by confirmingpower up and switch status.1 2 3 4 5 6Linear applicationsEach pair (red and green) of Hawkeye sensors is tuned to operateindependently in either long stroke or short stroke applicationsdown to 6mm (1/4 inch). The Hawkeye may be triggered by existingvalve hardware eliminating costly magnets and triggering systemsand cutting installation time.Features1. Sensing head triggers on any metalInductive sensing technology detects metal targets at distancesup to 4-6 mm, depending on target material.2. Stainless steel body is rugged and corrosion proofHawkeye sensors are machined from 316 stainless steel.3. Stainless steel washers and fasteners secure Hawkeyepermanently to mountAdaptor brackets are available in L or straight.4. Circuit is conformally coated and pottedHawkeye sensor may be temporarily submersed and electronicsare shock and vibration tolerant.5. High intensity LED brightly displays switch statusRed and green LEDs may be selected to indicate open or closed.6. 1/2” conduit entry or mini-connector availableChoose from a direct conduit entry for hazardous areas or aplug-in mini-connector for rapid attachment in general purposeenvironments.50 | Valve communication & control StoneL.com

Hawkeye HKSwitching and sensor specificationsSST switching sensors (30, 31)Configuration(1) SST solid state sensorOperations Select either NO (30) or NC (31)Maximum current inrush2.0 ampsMaximum current continuous0.3 amps @ 125 VAC/VDCMinimum current2.0 mAMaximum leakage current0.5 mAVoltage range8 to 125 VDC24 to 125 VACMaximum voltage dropNormally open (Function 30)CN.O.Ground6.5 volts @ 10 mA7.0 volts @ 100 mANormally closed (Function 31)CN.C.GroundModel selectorSERIESHKFUNCTION*30 SST sensor normally open31 SST sensor normally closed40 Namur (EN 60947-5-6; I.S.)*For 3-wire sensors (PNP, NPN) please consult factory.HOUSING7 Stainless steelCONDUIT/CONNECTORS7 1/2" NPT8 3-pin mini-connector in stainless steelFEATURESSR Red LEDSG Green LEDNamur sensors (40)ConfigurationVoltage rangeCurrent ratings(1) Namur sensor (EN 60947-5-6; I.S.)6 to 29 VDCTarget on I3 mANamur (Function 40)MODEL NUMBERPartnership ID**Some models may include5-digit suffix for partnershipidentification.Model number example:HK 30 7 7 SR (optional)SpecificationsMaterials of constructionHousing and fasteners316 stainless steelSensing head coverLexan® polycarbonateLED LensPolycarbonateOther specificationsConduit connection1/2" NPTWiring36" (0.9 meter) length, 18 gauge multi-strandSensing distance4-6 mm (sensing distance will vary depending on targetmaterial)Temperature range -40° C to 80° C (-40° F to 176° F)WarrantyFive yearsRatingsNonincendiveFunctions 30 and 31*(Class I and II, Div. 2)Intrinsically safeFunction 40*(Ex ia, Zone 0 or Class I and II, Div. 1)Enclosure protectionNEMA 4, 4X and 6All modelsIngress Protection 67All modelsApprovals*See StoneL.com/approvals* Only models listed on StoneL's official web site are approved per specific rating.Dimensions inches [mm]1.218.739.5774 Valve communication & control | 51

Process environmentHazardous area descriptionsNational Electrical Code (NEC) 500Traditional standards used in North America.Example: Class I, Div 1, Group B, C, D, T4Permitted ClassPermitted DivisionPermitted GroupTemperature ClassPermitted ClassClass I: gas vaporsClass II: dustsClass III: fibersPermitted DivisionDivision 1: gasses or vapors existunder normal conditionsDivision 2: gasses or vapors arepresent but are normallycontained and can escapeonly through accident orabnormal operationPermitted GroupGroup A: acetyleneGroup B: hydrogen orequivalentsGroup C: ethyl ether, ethylene orcylclopropaneGroup D: gasoline, hexane,naphtha, benzene, butane,propane, alcohol, acetone,benzol, lacquer, and naturalgasGroup E: metal dustGroup F: carbon blackGroup G: flour, starch, grain dustsTemperature Class*T1: 450°C (842°F)T2: 300°C (572°F)T3: 200°C (392°F)T4: 135°C (275°F)T5: 100°C (212°F)T6: 85°C (185°F)* Device may be exposed to gaseswhose ignition temperature ishigher than this value.IEC & EU (European) StandardsThe IEC (International Electrotechnical Commission) markings are asfollows:Example:Explosion ProtectionType of ProtectionGas Group ClassificationTemperature ClassificationEx d IIB T3Type of Protectiond: flameproof enclosure - contain explosionand quench flamep: pressurized enclosure - fill with inert gasia: intrinsically safe for Zone 0 - limit energyib: Intrinsically safe for Zone 1 - limit energyo: oil immersions: special protectione: increased safety - no arcing, sparking orhot surfacesm: encapsulation - sealed arcing devices ornon-arcingq: sand-fillednL: nonincendive - limited energynA: nonincendive - non sparkingme: encapsulation/increased safetyGas Group ClassificationIIC: acetylene and hydrogenIIB: diethel ether, ethylene, cyclopropaneand othersIIA: gasoline, hexane, butane, naphthapropane, isoprene and many othersTemperature Classification*T1: 450°C (842°F)T2: 300°C (572°F)T3: 200°C (392°F)T4: 135°C (275°F)T5: 100°C (212°F)T6: 85°C (185°F)* Device may be exposed to gases whose ignitiontemperature is higher than this value.52 | Valve communication & control StoneL.com

Process environmentHazardous area descriptions continuedATEX Marking (94/9/EC)*European requirements centered around the safety of hazardousarea equipment that became mandatory on July, 1 2003. Allequipment exported into European member countries must meetthe ATEX hazardous and essential health and safety requirements foracceptance.Equipment GroupI: minesII: other than minesCategory1: Zone 02: Zone 13: Zone 2The ATEX markings are in addition to the standardZone markings and indicate compliance to the newdirectives.Example:European Community ExplosionProtection SymbolII 1 GEquipment GroupCategoryExplosive AtmosphereExplosive AtmosphereG: gases/vaporsD: dustsOther hazardous area informationEuropean UnionEU (directive 94/9/EC) - ATEXEuropeanstandardEx d [ia] IIC T5ExplosionprotectedCE conformitymarkingType of protectionGroupI.S. outputGas groupExplosionprotectionmarkingTemperatureclassType of explosive atmosphere:G (for gases, vaporsand mist)D (for dusts)Area ClassificationIEC/EUUSCAFlammable Material Flammable Material Flammable MaterialPresent Continuously Present Intermittently Present AbnormallyZone 0 Zone1 Zone 2NEC® 505 Zone 0 Zone1 Zone 2NEC® 500 Division 1 Division 2CECSection 18 Zone 0 Zone1 Zone 2CEC Annex J Division 1 Division 2IEC classification per IEC 60079-10EU classification per EN 60079-10US classification per ANSI/NFPA 70 National Electric Code® (NEC®) Article 500 or Article 505CA Classification per CSA C22.1 Canadian Electrical Code (CEC) Section 18 or Annex JIdentification number of notified bodyinvolved in production control stage0000 II 2 GCategory: 1 (for Zone 0 or 20)2 (for Zone 1 or 21)3 (for Zone 2 or 22)Equipment group: I (for mines)II (for other than mines)Ambient temperature ranges other than standard (-20° C< Ta < +40° C) must be marked.1.218.739.5774 Valve communication & control | 53

Process environmentEnclosure standards and protection conceptsNEMA enclosure standardsNEMA (National Electrical Manufacturers’ Association) has establishedstandards for enclosures to provide protection from environmentalcontamination. A description of the more common standards is listedbelow. Type definitions are from NEMA 250-1997. For more detailedand complete information, NEMA Standards Publication 250-1997,“Enclosures for electrical equipment (1000 Volts Maximum)” shouldbe consulted. This Standards Publication, as well as all other NEMApublications, is available from IHS at 1-800-854-7179.Comparison of specific applications of enclosures for outdoor nonhazardous locationsNEMA enclosure guideProvides a degree of protection against thefollowing environmental conditionsIncidental contact with the enclosed equipmentRain, snow, and sleet**Sleet***Windblown dust lint, fibers, and flyingsHosedownCorrosive agentsOccasional temporary submersionOccasional prolonged submersion* These enclosures may be ventilated.** External operating mechanisms are not required to be operable when the enclosure is ice covered.*** External operating mechanisms are operable when the enclosure is ice covered.3 3R* 3S 4 4X 6 6PXX…X…………XX………………XXXX…………XX…XX………XX…XXX……XX…XX…X…XX…XXXXXIEC enclosure standardsThe International Electrotechnical Commission has establishedenclosure standards for protection from environmentalcontamination as shown below. These standards are used widely inEurope, the Middle East, Africa and parts of Asia.Example:Ingress protectionProtection against solid bodiesProtection against liquidsIP 6 7Protection against solid bodies0: no special protection1: protected against solid objects greater than of 50mm ø2: protected against solid objects greater than 12mm ø3: protected against solid objects greater than 2.5mm ø4: protected against solid objects greater than 1mm ø5: dust protected6: dust-tightProtection against liquids0: no special protection1: protected against vertical falling water drops2: protected against vertical falling water drops when enclosure istilted at 15°3: protected against sprayed water4: protected against splashing water5: protected against water jets6: protected against heavy seas7: protected from the effects of temporary immersion8: protected from the effects of continuous immersion54 | Valve communication & control StoneL.com

Process environmentChemical compatibilityThe chemical compatibility reference guide has been developedto assist you in selecting the best StoneL products and materialoptions for your applications. While this chart should assist youin selecting compatible materials, it is not a substitute for carefultesting of a specific product in your operating environment. Foradditional assistance please contact StoneL technical support.KeyA No effect (recommended)B Moderate effectU Severe effect (not recommended)FC Fusion coating recommended on polycarbonate--- No test data or experience availableAluminumPolycarbonateStainless SteelEpoxyChemicalAcetic acid A B A BAcetone A FC A UAcetylene A -- A AAlcohol, amyl- B FC A AAlcohol, butyl- B FC A AAlcohol, ehtyl- B FC B AAmmonia, liquid A -- A AAmmonium hydroxide B FC B ABeer A A A ABenzene B FC A BBoric acid B A B ABrine U B B --Bromine U FC U UCalcium carbonate U -- B ACalcium chloride B A B ACarbon tetrachloride U FC B AChlorine B FC B --Chromic acid U B U BCitric acid U B A ACreosote B FC B --Ethyl chloride -- -- A AEthylene A -- A --Ethylene oxide U -- B AFluorine B -- A UFreon (and othersimilar refrigerant) B -- A AGasoline A FC A AHeptane and hexane A B A AHydrochloric acid, 10% U A 1 U AHydrogen (gas) A -- A --Hydrogen peroxide A A B BHydrogen sulfide B A A AIsopropyl ether A A A UJet fuel (JP 4,5,6) A -- A AKerosene A -- A AMethane A -- B --AluminumPolycarbonateStainless SteelEpoxyChemicalMethyl chloride U FC A AMethyl ethyl ketone B FC A BMethylene chloride B FC A ANaptha A FC B ANatural gas A -- A --Nickel chloride U FC B ANitric acid (10%) B A A ANitric acid (80%) U B B UNitrous oxide U -- B --Oils (animal) A B A AOil (diesel) A A A AOil (mineral) A B A APhosphoric acid (85%)(air free) U B U BPotassium chloride U A B APotassium hydroxide (10%) U FC A APotassium hydroxide (70%) U FC A APotassium phosphate U --- A --Propane (LP gas) A A B ASoaps and detergents B B A ASodium chloride B A B ASodium hydroxide (10%)(caustic soda) U B A ASodium hydroxide (50%)(caustic soda) U FC B ASodium phosphate (monobasic) U -- A ASulfur dioxide B B A ASulfuric acid (7-40%) U A U ATannic acid B B B AToluol and toluene A FC A BTurpentine B B B BUrea B A B --Vinyl Chloride B -- B --Water, salt U -- B A1Temperatures less than 30° C1.218.739.5774 Valve communication & control | 55

Zwick Series Tri-ConZero-Leakage Metal-Seated ValvesFeaturesUnique triple-offset, conical seatingMetal-to-metal seatingUnique, self-centering disc designEmission-control technologySuperior bearing/bushing designLaminated seal ringBenefitsZero leakage in demanding servicesInherently firesafeLow torque requiredElimination of jamming due to thermal expansionBi-directional shutoff capabilitiesCopyright 2005 by AVS. Publication Z100-1-05

ZWICK TRI-CON FEATURESTriple-Offset Conical SeatingMost high-performance butterfly valves are manufactured with a double-offset shaft design.Tri-Con valves incorporate a unique third offset with a 25-degree incline, eliminating the frictionbetween the laminate seal ring and the body seat. The resulting camming action allows thestainless and graphite laminated seal ring, with a corresponding 25-degree inclined surface,to seat into an inclined 25-degree body seat. The result: true cone-in-cone seating and zeroleakageperformance.Statically Held Laminated Seal Ring/Flat GasketTri-Con valves offer the widest laminated seal ring in the market today, made possible by truecone-in-cone seating design. This wide lamination of stainless steel and graphite provides aforgiving sealing surface when it is seated against line scale or part i c u l a t e s. Multiple laminationsnaturally translate into multiple sealing surfaces to achieve zero leakage.Copyright 2005 by AVS. Publication Z100-1-05

All-Metal Lamination Seal RingTri-Con valves offer an all-metal laminated seal ring for higher-temperature or aggressiveapplications. While some competitive laminated seal ring designs have failed due toaggressive line media’s attacking the graphite and binders, the layered lamination ofall-metal can achieve zero leakage.Self-Centering Disc Design – No Pinning of Shaft to DiscZwick’s Tri-Con valve employs a floating disc that is keyed to the shaft, not pinned. Othertriple-offset valve manufacturers permanently pin or affix their discs to the shaft. To accommodatefor differential thermal expansion of the shaft and disc, other manufacturers mustrely on a seal ring that compresses radially. This makes their designs subject to jamming dueto thermal expansion.The Zwick self-centering disc design not only assures equal transmission of the torque butwill also allow for more than 1,000 times the thermal differential between the shaft and disc.This allows the disc to torque into its ideal position with each closing. The Zwick design alsooffers substantially lower torque than most of the other metal-seated valves.Copyright 2005 by AVS. Publication Z100-1-05

ZWICK TRI-CON FEATURESEmission ControlTri-Con’s standard five-ring graphite packing meets all the requirements of TA Luft for fugitiveemissions from the shaft and packing arrangements. The inherent quarter-turn action coupledwith the superior trunnion mounting of the bearings and shaft arrangement assures that shaftdeflection is eliminated.Superior Bearing/Bushing DesignTri-Con valve bushings are located close to the centerline of the disc, helping to eliminate theshaft bending associated with torque-seated valves. While other manufacturers locate theirbushings within the body, Tri-Con valve bushings protrude into the waterway of the valve inorder to offer the most effective design. The standard bushing design also offers a graphitebushing protector ring to help combat the migration of particulates into the bushings.CLCopyright 2005 by AVS. Publication Z100-1-05

Unique, Patented Sealed Bearing DesignFor some applications, the standard bushing protection ring is not effective in preventingfouling of the bushings associated with the line media. Zwick’s zero-leakage bushingdesign assures that no line media will migrate into the bushing cavity. While competitivedesigns have failed due to fouling or galling of the bushing and shaft, the Zwick design hasbeen proven in the severest of applications. Zwick’s patented sealed bearings also offer zerotolow-ppm performance out of the stem packing.TECHNICAL QUALIFICATIONSQuality Assurance ISO 9001TestingAPI 598 Zero LeakageAPI 6D Zero LeakageFlange Drilling ANSI B16.5 (Sizes 3"-24")ANSI 16.47 Series A & BFire TestAPI 607 4th EditionDesign ANSI 16.34TA LuftPED CE Mark QualifiedEmission ControlCERTIFICATIONSBAM-Approval for OxygenTA-Luft gem. / acc. To VDI 2440DIN EN ISO 9001:1994Fire Safe gem. / acc. To API 607Fire Safe gem. / acc. To BritishStandard B.S. 6755CE-Certificate gem. / acc. To 97/23/EGCopyright 2005 by AVS. Publication Z100-1-05

ZWICK TRI-CON VS. OTHERSComparative Features to Gate and Ball ValvesZero LeakageBi-directional testing (API 598, API 6D) confirms the power of Tri-Con valves toprevent leakage.Resilient Metal SeatEven in the most severe applications, metal seating provides long-term zeroleakage.Quarter-Turn OperationStress on pipe is reduced while automation is simplified. Compared with otherdesigns, fugitive emissions are substantially reduced.All-Metal ConstructionRely on all-metal construction for greater resistance to higher temperatures.Inherently FiresafeZero leakage and all-metal construction make Tri-Con valves inherently firesafe.Patented Seal BearingTri-Con offers zero- to low-ppm performance out of the stem packing.Zero-PPM PerformanceA superior bearing and bushing design combats the migration of particulates.Bi-DirectionalTri-Con valves are bi-directional and provide zero-leakage shutoff.Nonrubbing DesignThanks to triple-offset conical seating, rubbing and wear are eliminated for theentire quarter turn.Double-Flange BodyThe compact design makes installation and maintenance easier.Available ANSI B16.10 Face-to-FaceAllows direct replacement of most gate, ball and globe valves.Available API 609, Face-to-FaceThe Zwick Tri-Con design allows operators to easily upgrade from high-performancebutterfly valves.LightweightReduce piping stress and maintenance while also lowering construction costs.ANSI 150, 300, 600, 900Zwick Tri-Con valves are available in familiar gate and ball valve pressurestandards.3" to 60" SizesZwick has the right sized valve for nearly all applications.Cryogenic to -400°FGet the low-temperature performance you need.High Temperature to 1500°FGet better shutoff performance than with soft-seated valves.Ease of AutomationQuarter-turn valves require less time and cost to automate.Fast OperationGet closing times as fast as .15 seconds.Copyright 2005 by AVS. Publication Z100-1-05

LEAKAGE COMPARISONVALVE SIZEZWICK TRI-CONAPI 598 RESILIENTGATE VALVEAPI 598 METALH.P. BUTTERFLYVALVEANSI CLASS VIZWICK TRI-CONAPI 6DINCH DN Liquid Air Liquid Air Liquid Air Liquid Air3" 80 0 0 12 72 N/A 3 0 04" 100 0 0 12 72 N/A 11 0 06" 150 0 0 12 72 N/A 27 0 08" 200 0 0 20 120 N/A 45 0 010" 250 0 0 20 120 N/A 70 0 012" 300 0 0 20 120 N/A 100 0 014" 350 0 0 28 168 N/A 136 0 016" 400 0 0 28 168 N/A 178 0 018" 450 0 0 28 168 N/A 225 0 020" 500 0 0 28 168 N/A 278 0 024" 600 0 0 28 168 N/A 400 0 030" 750 0 0 28 168 N/A 620 0 036" 900 0 0 28 168 N/A 900 0 040" 1000 0 0 28 168 N/A 1111 0 0Notes: Allowable gate valve leakage per API 598 6th Ed. 1990Leakage comparisons are measured in drops/minute for liquid and in bubbles/minute for air.1 drop = 0.0625 cm1 bubble = 0.15 cm 3PRESSURE/TEMPERATURE RATINGS PER ASME/ANSI B16.34ZWICK TRI-CON MODELS A1, B1, I1, W1TemperatureNote: WCB permissible but not recommended for prolonged use above 800°F (427°C)PressTemp B16.34 - Jun2005Copyright 2005 by AVS. Publication Z100-1-05

STANDARD MATERIAL/ANSI DESIGNCopyright 2005 by AVS. Publication Z100-1-05

STANDARD MATERIAL/ANSI DESIGNStandard Bill of MaterialsPOS. PART CARBON STEEL DESIGN STAINLESS STEEL DESIGN1 Body ASTM A216 WCB / A516 Gr.60 ASTM A351 CF8M / A276 Gr.316 Ti2 Body Seat ASTM A276 Gr.316 Ti ASTM A351 CF8M / A276 Gr.316 Ti(Optional) Stellite Stellite3 Disc ASTM A216 WCB / A516 Gr.60 ASTM A351 CF8M / A276 Gr.316 Ti4 Clamp Ring ASTM A216 WCB / A516 Gr.60 ASTM A351 CF8M / A276 Gr.316 Ti5 Laminated Seal ASTM A276 Gr.316 Ti / Graphite ASTM A276 Gr.316 Ti / Graphite(Optional) Solid Lamination Solid Lamination6 Shaft ASTM A276 Type 431 ASTM A276 Type 4317 Lower Bearing Bush ASTM A582 Type 303 hardchromed ASTM A276 Gr.316 Ti hardchromed(Optional) Zero leakage bearing Zero leakage bearing8 Lantern Ring ASTM A582 Type 303 hardchromed ASTM A276 Gr.316 Ti hardchromed9 Gland Packing Carbon Fibre Carbon Fibre10 Gland Follower ASTM A582 Type 303 hardchromed ASTM A276 Gr.316 Ti hardchromed11 Gland Packing Graphite Graphite12 Upper Bearing Bush ASTM A582 Type 303 hardchromed ASTM A276 Gr.316 Ti hardchromed(Optional) Zero leakage bearing Zero leakage bearing13 Cover Seal Graphite Graphite14 Cover ASTM A216 WCB / A516 Gr.60 ASTM A351 CF8M / A276 Gr.316 Ti15 Cover Screw ASTM A193 Gr.B8 ASTM A193 Gr.B816 Gland Adjust. Stud ASTM A193 Gr.B8 ASTM A193 Gr.B817 Gland Adjust. Nut ASTM A194 Gr.8 ASTM A194 Gr.818 Gland Plate ASTM A216 WCB / A516 Gr.60 / CF8M ASTM A351 CF8M19 Clamp Ring Screw ASTM A193 Gr.B8 ASTM A193 Gr.B820 Gasket Graphite Graphite21 Shaft Retainer ASTM A582 Type 303 hardchromed ASTM A276 Gr.316 Ti hardchromed22 Cross Pin ASTM A582 Type 303 hardchromed ASTM A276 Gr.316 Ti hardchromed23 Disc Drive Key ASTM A276 Gr. 316Ti ASTM A276 Gr. 316Ti24 Thrust Ring ASTM A582 Type 303 ASTM A276 Gr.316 TiCopyright 2005 by AVS. Publication Z100-1-05

TYPICAL SPECIFICATIONSGeneralThe valve shall be a 90-degree clockwise-to-close, nonrubbing, metal-to-metal-seated, zero-leakage bi-directional design.The valve shall be designed to require torque seating in order to achieve zero leakage.The valve shall be designed in accordance with ANSI B16.34, B31.1 and B31.3 standards. The body, disc and shaft must bedesigned within the allowable stress levels defined by ASME Sections III and VII for the material used. The pressure rating ofthe valve and the end connections shall be per ANSI B16.5.The face-to-face dimensions shall conform to either:ISO 5752 Standard Double FlangedANSI B16.10 Double FlangedAPI 609/MSS SP-68The valve design shall be of all-metal construction, inherently firesafe and fire tested by a recognized independent agency.The valve shall be (Select appropriate model):Series I (ISO 5752 Double Flanged)Series B (ANSI B16.10 Double Flanged)Series A (API 609/MSS SP-68)Series S ButtweldValve Body and SeatFlanged valve bodies shall be one-piece cast or fabricated. The valve seat shall be integral with the valve body. A carbonsteel-bodiedvalve shall have a stainless steel welded overlay for the body seat. Plated carbon steel seating surfaces arenot allowed. The valve seat, whether integral or welded overlay, shall be machined together with the valve. The valve seatshall be of a slanted conical shape with a 25-degree inclined angle for nonrubbing, frictionless, nonjamming, zero-leakage,bi-directional shut-off capabilities.Valve Disc and Seat RingThe valve disc shall be of the same material as specified for the valve body. The disc shall be driven by the means ofmachined fitted keys. NO PINNING of the disc to the shaft is allowed. Shaft bushings shall be located as close to thecenterline of the valve as possible to absolutely eliminate all possible shaft deflection or bending. Disc designs that use asingle hub are not allowed. Valves designed with the end of the bushings located up into the valve body are not allowed.The seal ring shall consist of stainless steel lamination with a METALIC REINFORCEMENT to avoid washing out of thegraphoil. The seal ring shall be machined in a parallel method to the laminates, and the outside diameter shall be machinedto a conical 25-degree inclined plane. (Seal ring conical cone shall match the conical cone of the body seat.) NO ELLIPICALSEAL RING SHALL BE ALLOWED. The seal ring shall be sealed to the disc and clamp ring by means of a flat graphoilgasket. NO SPIRAL-WOUND GASKETS ARE ALLOWED.Valve ShaftThe valve shaft shall be stainless steel. The shaft shall be a through shaft of one-piece construction. TWO-PIECE SHAFTSARE NOT ALLOWED. No pinning of the shaft to the disc shall be allowed. Torque is delivered to the disc by means ofmachined keys. NO AJUSTABLE THRUST BEARINGS ARE ALLOWED.The valve shaft shall be designed with an external method to prevent the shaft from blowout in the unlikely event that theinternal connections between the shaft and disc are broken. This design must be in compliance with API 609 requirements.PackingAn adjustable packing gland shall be supplied. The packing shall consist of two braided graphite antiextrusion rings top andbottom and a minimum of two die-formed graphite rings in the middle.BearingsAs a minimum, bearings shall be stainless steel with one ring of graphoil to act as a barrier for debris. For full bearingprotection and zero emissions, a three-piece bearing set shall be supplied with three rings of graphoil rings on the interiorand exterior of the three-piece bearing set. The three-piece bearing set shall be loaded by the load of the packing glandwith a design to prevent any extrusion of the rings.Copyright 2005 by AVS. Publication Z100-1-05

SIZES AND BODY STYLES3"-60" in ANSI 150-900 lb.Double flanged (ISO 5752)Lug (API 609)Gate valve (API B16.10)ButtweldS1 Body ButtweldB1 Body Gate Valve API-B16.10Lug A1 Body per API-609ISO 5752 I1 Body – Double FlangedCopyright 2005 by AVS. Publication Z100-1-05

Copyright 2005 by AVS. Publication Z100-1-05

Copyright 2005 by AVS. Publication Z100-1-05

Copyright 2005 by AVS. Publication Z100-1-05

Copyright 2005 by AVS. Publication Z100-1-05

Copyright 2005 by AVS. Publication Z100-1-05

Copyright 2005 by AVS. Publication Z100-1-05

Copyright 2005 by AVS. Publication Z100-1-05

Copyright 2005 by AVS. Publication Z100-1-05

APPLICATIONSZwick Tri-Con valves are used in demanding industries. Fromapplications with oxygen up to exhausted gases, cryogenic andsuperheated steam and also in widely used chemical processes,Tri-Con valves are proven throughout a wide range of industries.RefiningDesulphurization Systems and Tail Gas TreatersSteamOil & Refined Product StorageHot Cracking GasesFlare GasLight Ends IsolationPetrochemical PlantsPropylene Plant Equipment IsolationOxygen & Hydrogen ServicesEthylene Cracking PlantsPSA & Molecular Sieves Switching ValvesFlare IsolationCO 2Butadiene & Styrene PlantsOffshoreFixed Equipment IsolationFire Water SystemsCO2 Switching ValvesCrude Oil IsolationPowerSteam IsolationCondenser CookingPump IsolationFuel Gas IsolationPulp & PaperLime & SlurriesSteam Isolation, Boiler Feed WaterGreen, Red & Black LiquorsOxygen IsolationCommercial Buildings & Energy CentersHot Water IsolationSteam IsolationFuel Gas IsolationZwick Armaturen GmbHNorth American AgentEVSI, A Division of AVS, LP.4230 Greenbriar DriveStafford, Texas 77477Email: sales@evsi.netCopyright 2005 by AVS. Publication Z100-1-05

ENGINEERED SYSTEMS DIVISIONPump Pro’s makes unique pumpingapplications a reality!Each pump system is unique in its own way. From needs analysis todesign and from testing to installation, Pump Pro’s can handle it all! Ourexperienced design team can tackle the toughest design applicationsand resolve the most challenging situations. We are your one stop fluidhandling specialist.At Pump Pro’s, each job is treated as if it was the onlyjob in the shop.Pump Pro’s offers:• On-site needs evaluation • Engineering consultation• Complete testing & analysis • Flow analysis• Complete 3D CAD design & layout • System monitoring• Custom fabricating & assembly • Turnkey systems• Electrical control panels• On-site installation• Complete systems available for • Full customer warrantyany market segment& support

The Engineered Systems Division of Pump Pros offerscustom and standard fluid handling systems for manyapplications, including:• Fluid heating and cooling systems• Recirculating systems• Water treatment systems (reverse osmosis, ultra-filtration, UV disinfection,ozone disinfection, filtration)• Floating pump stations / dredge• Chemical metering / injection systems• Blending systems• Pressure booster systems• Portable pump systems (trailer mounted, diesel motor / generator driven)• Fluid transfer systems• Fluid oil systems• CIP systemsPump Pros has been supplying fluid handling systemssince 1917• Each fluid handling system, custom or standard, comes with a complete oneyear warranty• Service after the sale:– 41 Pump Pros focused on fluid handling systems– 650 years of pumping systems experience• Performance testing is included– Pumps run tested as assembled skid unit– Ensures no leaks from pumps, piping, or valves– Ensures valves work properly– Control panel test• On-site system startup is availableMeeting the world’s fluid handling needs.To speak to a Pump Pros representative, call 800.303.6815.CINCINNATI HeadquartersCINCINNATI7601 Innovation WayMason, OH 45040P 513.860.9771F 513.860.9775Columbus513 City Park AvenueColumbus, OH 43215P 614.301.9742F 614.223.1290www.PumpPros.comDayton/Toledo1148 Arbor LaneTroy, OH 45373P 800.303.6815F 937.335.0151Evansville5288 Vann RoadNewburgh, IN 47630P 812.758.4154F 812.758.4159Indianapolis6023 East 26th StreetIndianapolis, IN 46219P 317.874.2600F 317.874.2601Louisville3711 Old Brownsboro Hill Rd.Louisville, KY 40241P 502.327.8169F 502.327.8763Chatom, Alabama15108 St. Stephens Ave.Chatom, AL 36518P 888.317.6603F 251.847.2392

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FCXPerformancePerformanceProducts & ServicesValvesActuators & accessoriesInstrument, measurement &controlSteam & process heatingSafety reliefHigh purityValve automationValve repairControl systems integrationHose fabricationInstrument servicesStore Room SolutionsFCX performsReduced personnel and the need for technical application expertise are just two ofthe reasons that you need FCX. We can manage your supplies of process flowcontrol products. Draw on our years of application expertise to reduce your inventoryof flow control products, achieve product consistency and increase your productivity.Some people talk about value and solutions……we DELIVER them.The FCX Advantage• Our products are backed with consistent product application and supportwhich will reduce your spares inventories.• Our technical staff acts as an extension of your in-house technical &engineering staff• We work closely with your maintenance staff to troubleshoot problemsand identify misapplications• FCX carries the widest range of process flow control products in themarket.• Broad geographic coverage….13 offices covering 26 states• Flexible payment terms…credit, purchasing card, e-commerce enablede-commerceB2B ProcessingEDI-Versions 2001-4010XML (CXML,XCBL)Electronic CatalogE-procurement applicationsfcxperformance.com functionalityView order statusAccount status summaryPurchasing history• Competitive pricing…multi-year fixed and blanket pricing options• 24x7x365 customer service…we are there when you need us• Over $10 million of inventory strategically located to serve you• Reduced vendors lead to lower transaction costs for you.• Consistent, quality material supplied (leads to reduced maintenancecosts)

Process Flow ControlSolutionshigh purity applicationsTotal flow solutions for high purity applicationsFlow Control Solutions – Products and Serviceswww.fcxperformance.com(800) 253-6223

Innovative Process Flow Control SolutionsFCX meets all of your needsAbout FCXWe are a leading provider of processflow control solutions and products toa variety of process industries. Basedin Columbus, OH, we have over $150million in annual sales, 13 locationscovering 26 states and 185 employees.Valves & AccessoriesDiaphragm valvesButterfly valvesMulti-Port valvesAutomated valvesSolenoid valvesCheck valvesBall valvesNon-metallic valvesAseptic sample valvesSterile flow indicatorsFlangesFittings, clamps & hangersTubingGaugesPumpsBus networkingProcess systemsGlass pipe systemsInstrument, Measurement & ControlProducts You Want…Solutions You NeedFCX can source, stock, manage,maintain and deliver a custom solutionsthat will meet your requirements.Our high purity product offering includesvalves, instruments, pumps,hose & fittings, steam products, heatexchangers and a wide range of value-added services.With over $10 million of inventoryavailable in regional operations centers,you can have confidence thatFCX can provide the right solutionwhen and where you need it.PressureFlowTemperatureRecorders & ControllersLevelGaugesAnalyticalWirelessTechnical ExpertiseOur breadth of application expertisedistinguishes us from the competition.Tube, Fittings & HoseYour FCX specialist will understandyour needs and support you throughoutyour process.Sanitary stainless steel15RA Electro-polished20RA Mechanical polishedHigh purity tubingLined pipePumpsRotary lobeCentrifugalMotorsGearsSpecialty ProductsGasketsVesselsTanksKettlesThermocouplesProcess vesselsFlangesO-RingsDevice managementFlow elementsProcess controllersConnectivity productsConsistency measurementSIB systemPFVDPolypropyleneSiliconeFlexible componentsSteam trapsCondensate pumpsHeat exchangersSteam valveshigh purity applications…..FCX performs

Systems IntegrationOur engineers combine advanced PLC, DCS and PCcontroltechnologies with over 40 years of systems integrationexperience. We will work with you to define yourprocess automation needs ranging from a single loop toplant-wide systems. Our solutions will improve productquality, reduce costs, and most importantly,improve your bottom line.• Control system design• PLC programming• SCADA and HMI systems• Start-up & commissioning• Assembly & fabrication• Field installationValve RepairValue added ServicesIntegrated Plant Solutions is a full service safetyand flow control valve repair & service center.• Safety valve setting & repair• Flow control valve repair• Mobile valve repair & automation• 24 hour emergency service• AMSE repair part traceability• Preventative maintenance• Shutdown management• Inspection and repair report foreach valvePump RepairFCX is an Alfa Laval factory authorizedrepair center. We can disassemble,resurface, inspect, replace seals andreassemble to factory standards.• Inspection• Warranty repair• Mechanical services• Electro polishing• Performance test stand• Application & engineering expertiseHose FabricationOur facilities are equipped with Finn PowerCrimping Machines, Hydrostatic Testing Capabilities,QUICK-I.D.® tracking technology,Electro-Etching and can fabricate the followingtube and hose types:• Clear Tubing• Braided Reinforced Silicone Tubing• Wire Reinforced Silicone Tubing• PTFE Lined Hose• EPDM Food Grade RubberValve AutomationWe provide tailor-made actuation solutionsthat fit your application and specifications. Weautomate over 10,000 valves annually andhave experience in a wide range of applications.We have everything that you need forthe complete automated valve package.●Valves●Linkage kits●Positioners●Position indicators●Locking devices●Actuators●Solenoids●Limit switches●Speed controls●Limit stopsStore-room SolutionsReduced personnel and the need for technical applicationexpertise are just two of the reasons you need FCX to provideyour store-room solution.• Products backed with consistent application and support• Our technical staff is an extension of your staff• We identify misapplications & troubleshoot problems• Multi-year fixed and blanket pricing options• Broad geographic coverage• Over $10 million of inventory to serve you

Process Flow ControlSolutionshose fabricationFlow Control Solutions – Products and Serviceswww.fcxperformance.com(800) 253-6223

Custom Hose & Tube SolutionsFCX performsTotal Hose SolutionsFCX Performance supplies a broadrange of tube, hose, and hose relatedaccessories from the world’sleading manufacturers as well asoffers custom assembly services.All FCX hose assemblies are testedand serialized prior to shipment. Inaddition, our factory authorized fabricationcenters have chemical etchingand silicone molded tag capabilities.About FCXFCX is a leading provider of process,flow control accessories for avariety of corrosion resistant andhigh purity applications. Our applicationexpertise and product rangedifferentiates us from our competitors.Beside hose and tube, our high purityproduct range includes valves,instruments, steam products, heatexchangers and a wide range ofvalue-added servicesFCX Performance is the single source provider for all of your custom tube and hosefabrication requirements. Our state-of-the-art fabrication facilities are equipped withFinn Power Crimping Machines, Hydrostatic Testing Capabilities, QUICK-I.D.® trackingtechnology, Electro-Etching and are capable of fabricating the following tube andhose types:• Clear Tubing• Braided Reinforced Silicone Tubing• Wire Reinforced Silicone Tubing• PTFE Lined Hose• EPDM Food Grade RubberSilicone & PVC Products• STHT-C: Platinum-Cured BiopharmaceuticalSilicone Tubing• STHT-R: Braid-Reinforced SiliconeHose• STHT-W & W/CO: Wire ReinforcedSilicone Hose• STHT-R-HD: Ultra Heavy-Duty ReinforcedSilicone Hose• Sil-250: Extended Life SiliconePump Tubing• LA-60: Low Absorption SiliconeTubing• SBP: Braid-Reinforced SiliconeHose• SMP: Wrapped Reinforced SiliconeSpecialty Products• Versilic SPX-50: Peroxide-CuredSilicone Tubing• Versilic SPX-70: Peroxide-CuredSilicone Hose• Sani-Link: Patented Custom SiliconeAssemblies• Top Works: Custom Designed Bottleand Carboy Assemblies• Stoppers: Platinum-Cured BiopharmaceuticalSilicone Stoppers• Molded Assemblies: SanitaryMolded AssembliesTeflon & Rubber Products• TS/TB & TSS Series: Smooth Bore Fluoropolymer Hose• TH Series: High Pressure Hose• TLCT/WTLCT/SFTL/SFTLW, TLCTCO & CTLCT Series: Smooth Bore Fluoropolymerwith EPDM Jacket• TWOB/TBOB, TWOY/TBOY, TWOK/TBOK & WCP/BCP Series: ConvolutedFluoropolymer Lined Hose• TWOP/TBOP Series: Unjacketed Convoluted Fluoropolymer Hose• WCS/BCS & WCSS Series: Stainless Steel Braided Hose• MTL Series: Lined Stainless Steel Metal Hose• MTLSJ Series: Lined Metal Jacketed Transfer Hose• MSS4/CF04 & MSS6/CF16 Series: Stainless Steel Metal Hose• FGR, BRH, GR-FDA & GRFDA Series: Food Grade Rubber Hose

Custom Hose & Tube SolutionsFCX performsSani-Tech Fabrication EquipmentRigid ProductsThe S.I.B.A® fusion welding technology takes the installationof high purity plastic piping systems to a whole newlevel. This technology creates a smooth interior surface atthe tubing weld, eliminating all beads, crevices and intrusionsinto the field steam—thereby minimizing the surfacearea for contaminants and bacteria to collect.Weld Head• Faster weld times• Reduced size andweight• Reduced width• Blower in controllersupplies air to weldhead• Integrated clampingController• PLC controlled• Modular construction• Central circuit board withplug connections• Label printer• Downloadable welddocumentation• Housed in shipping containerQuick-ID®Silicone Hose LabelingWith the FCX QUICK-I.D.® silicone hose labeling system,end-users will never be caught using the wrong hose again.QUICK-I.D.® utilizes a custom color coded label to identifythe hose and its’ intended use. This label also identifies thepart number, serial number, and tag number of the hose.FCX silicone hose labels are made from platinum cured silicone,vulcanized directly to the hose, thereby providing permanentvisible identificationThis leading edge innovation is designed to be used with thefollowing hose types:• Silicone hose• Fluoropolymer hoses• Food grade rubber hoses• FDA hosesWe provide a wide range of rigid products.• Adapters ● S.I.B.® Components• Conversion charts ● Sani-Pro® Specifications• Fabrication equipment ● Sani-Pro®-K Kynar• Gasket materials ● Sani-Pro®-T Polypropylene• Gooseneck faucets ● Sanitary Series Support Systems• Micro sizing tubing & components ● Sani-Tech® 2 Fabrication Equipment• Polysulfone ● Valves• Pressure Guidelines & Flow Rates ● Tubing & fittings

Process Flow ControlSolutionsIndustrial ApplicationsFlow Control Solutions – Products and Serviceswww.fcxperformance.com(800) 253-6223

FCXPerformanceMarketsPulp & paperChemical processingPharmaceutical/Bio-pharmSteelFood & beveragePetroleum refiningPower generationAlternative fuelsOEM/fabricationA Proven LeaderBased in Columbus, OH,FCX is a leading provider offlow control solutions, services& products. With 13offices covering 26 states,$150 million in annual salesand 185 employees, we canmeet your needs.Technical ExpertiseOur people make the difference.Our highly trainedstaff has many years offlow control application expertiseand will provide realworld solutions that are tailor-madefor you.Quite simply, our philosophyis to provide the widestproduct range supported tothe highest technical standardsFCX PerformsProcess Flow Control SolutionsFCX performsFCX is the source for all of your process flow control needs. We can source, stock,manage, maintain and deliver a custom solution that will meet your requirements. Froma single valve to a fully integrated process control loop, FCX has the experience and resourcesin place to deliver solutions. With over $10 million of inventory available in regionaloperations centers, you can have confidence that FCX will provide the right solutionwhen and where you need it.Valves & ActuatorsValvesControlBallButterflyGateGlobe/CheckSolenoidPinchSafety reliefSevere serviceInstrument & ControlActuatorsElectricRack & pinionScotch yokeSpring diaphragmLinearRotaryPressureFlowRecorders & indicatorsTemperatureLevelAnalyticalWirelessConsistency measurementSteam & Process HeatingSteam trapsCondensate pumpsStrainersSteam valvesControls & regulatorsSafety ReliefSafety relief valvesRupture discsSafety headsExplosion ventsCorrosion ResistantHose & fittingsValvesTubingPipingAccessoriesPositionersTransducersSolenoidsLimit switchesGaugesDevice managementFlow elementsProcess controllersConnectivity productsFlow elementsGaugesInstrumentsSanitaryHeat exchangersWireless sensorsMonitoring systemsRupture pinsBuckling pins

Value-added ServicesFCX performsValve Repair ServicesIntegrated Plant Solutions is a full servicesafety and flow control valve repair & servicecenter.• Safety valve setting & repair• Flow control valve repair• Mobile valve repair & automation• 24 hour emergency service• AMSE repair part traceability• Preventative maintenance• Shutdown management• Inspection and repair report for each valveSystems IntegrationOur engineers combine advanced PLC, DCS and PCcontroltechnologies with over 40 years of systems integrationexperience. We will work with you to define yourprocess automation needs ranging from a single loop toplant-wide systems. FCX solutions will improve productquality, reduce costs, and most importantly,improve your bottom line.• Control system design• PLC programming• SCADA and HMI systems• Start-up & commissioning• Assembly & fabrication• Field installationValve AutomationWe provide tailor-made actuation solutionsthat meet your application and specifications.We automate over 10,000 valvesannually and have experience in a widerange of applications. We have everythingthat you need for a complete automatedvalve package.●Valves●Linkage kits●Positioners●Position indicators●Locking devices●Actuators●Solenoids●Limit switches●Speed controls●Limit stopsPump RepairFCX is an AlfaLaval factoryauthorized repaircenter. Wecan disassemble,resurface, inspect, replace sealsand reassemble to factory standards.• Inspection• Warranty repair• Mechanical services• Electro polishing• Performance test stand• Application & engineering expertiseHose FabricationOur facilities are equippedwith Finn Power CrimpingMachines, HydrostaticTesting Capabilities, QUICK-I.D.® tracking technology,Electro-Etching and canfabricate the following tubeand hose types:• Clear Tubing• Braided Reinforced Silicone Tubing• Wire Reinforced Silicone Tubing• PTFE Lined Hose• EPDM Food Grade RubberStore-room SolutionsReduced personnel and the need for technical applicationexpertise are just two of the reasons youneed FCX to provide your store-room solution.• Products backed with consistent application andsupport• Our technical staff is an extension of your staff• We identify misapplications & troubleshoot problems• Multi-year fixed and blanket pricing options• Broad geographic coverage• Over $10 million of inventory to serve you• Fewer vendors leads to reduced transaction coststo you

Process Flow ControlSolutionssanitary pump repair servicesFlow Control Solutions – Products and Serviceswww.fcxperformance.com(800) 253-6223

Sanitary Pump Repair ServicesFCX performsPump SolutionsFCX can engineer, assemble, test &repair sanitary rotary lobe and centrifugalpumps. Our capabilitiesrange from providing base shaftpumps to complete skid mountedpump assemblies with variable frequencydrives.We carry an extensive inventory ofrotary lobe and centrifugal pumps inthe surface finishes required by thelife sciences market.Testing & Repair ServicesFCX Performance can disassemble, resurface,inspect, and replace seals and reassembleyour damaged pump to factoryspecifications. Our wet test stand also allowsus to document that the pump meetsyour performance criteria.• Inspection• Warranty Repair• Mechanical Services• Electro-polishing Services• Performance Test Stand• Authorized Alfa Laval Service CenterAbout FCXFCX is a leading provider of process,flow control accessories for avariety of corrosion resistant andhigh purity applications. Our applicationexpertise and product rangedifferentiates us from our competitors.Beside pumps, our high purity productrange includes valves, instruments,hose, tube, fittings, steamproducts, heat exchangers and abroad range of value-added services.InventoryFCX Performance maintains a largeinventory of LKH series centrifugaland SRU and SX rotary lobe pumpsfrom Alfa Laval.These pumps are designed to meetthe needs of the pharmaceutical industryand are complete with electropolishedsurfaces, material test reports,Class VI Elastomers, and performancetest reports.The FCX AdvantageWe understand that productiondowntime negatively impacts thebottom line of your operations.We recognize the need for quickturnaround on pumps and pumprepairs. In response, we havestocked the largest amount ofsanitary rotary lobe and centrifugalpumps on the east coast ofthe United States.When a pump problem ariseswithin your operations make FCXPerformance your first call for fastand dependable pump relatedproducts, services, and solutions.www.fcxperformance.com

Process Flow ControlSolutionsvalve repair servicesIntegrated Plant Servicesan FCX Performance companyFlow Control Solutions – Products and Serviceswww.fcxperformance.com(800) 253-6223

IntegratedPlant ServicesMarketsPulp & paperChemical processingPharmaceutical/Bio-pharmSteelPlasticsFood & beveragePetroleum refiningPower generationAlternative fuelsWater & wastewaterOEM/fabricationWater & wastewaterAbout FCXIPS is an FCX Performancecompany. Based in Columbus,OH, FCX is a leadingprovider of flow control solutions,services & products.With 13 offices covering 26states, $150 million in annualsales and 185 employees,we can meet your needs.Technical ExpertiseOur people make the difference.Our highly trained staffhas many years of flow controlapplication expertise andwill provide real world solutionsthat are tailor-made foryou.CertificationsValve Repair SolutionsFCX performsIn a perfect world, your plant would have no downtime and you could predictvalve failure before it happened. Let IPS introduce you to a perfectworld. Through our Integrated Plant Services (IPS) division, FCX is afull service safety and flow control valve repair & service center. We canrepair and maintain your valves in-line, in-shop and on-budget.FCX Total Valve Care services are dedicated to Complete Life CycleManagement from new valve setting to preventative maintenance to repair.By partnering with FCX and IPS, you will have the resources of oneof the country's largest flow control solutions providers at your disposal.Total Valve Repair Services• Pressure relief valve setting & repair• Flow control valve repair• Mobile valve repair & automation• 24/7 repair and field service support• Mobile repair units• Training• Preventative maintenance• Shutdown management• Computerized valve maintenance history• Inspection and repair report for eachvalve• In-line testing for safety relief and pilotoperated safety relief valvesWe can repair virtually any type and brand of valveValve TypeSafety ReliefPilot Operated SRVBallButterflyGateGlobeCheckControlPlugKnife GateTestingAir to 930 PSIGGas to 5,000 PSIGLiquid to 720 PSIGSteam to 1,750 PSIGASME Certification“UV” StampNBCertification“NB” StampNational Board Certification“VR” StampFlowserve/DurcoBlack Tie CenterAnderson Greenwood/CrosbyPressure Management Center

Total Valve RepairTechnical ExpertiseThe professional staff at IPS completelydisassembles and visually inspectseach valve as part of our TotalValve Repair service. The entire repairprocess is documented and maintainedin an online database.• Visual valve inspection & identification• Pre-testing for safety relief valves• Strip-down & cleaning of all valvecomponents• Sandblasting of all surfaces• Polish, painting and assembly ofvalve & components• Hand lapping of seat and disc• Assembly, testing and setting tovalve specification; sealing andtagging• Final inspection and painting• Issuance of test certificatesRepair DocumentationInformation & Feedback• Computerized valve maintenance& service history; accessible 24x7via the web• Inspection & repair report for eachvalve• Preventative maintenance & shutdownmanagement• Valve performance and evaluationrelative to process conditions• Traceability of valves and parts• Digital photos included, as requiredMobile RepairProfessional, Cost EffectiveServicesSending valves to a valve repairshop can be expensive and lead tothe loss of valuable production time.When your valves can’t come to us,our fully-equipped mobile repair facilitiesand factory trained technicianswill come to you 24/7.Our mobile services include:• In-line safety & relief valve testing• Valve repair & certification• Valve automationThe IPS AdvantagePut Us To Work for You• Experienced, factory trained staff• UV, VR stamps• Fast turnaround times• Large boiler capacity for steamtesting• Full range of shop repair services• Fully equipped mobile workshopoffering complete repair services• Collection & delivery service forshop repairs—including on-sitetagging• Emergency & routine service,24x7x365

Flow Control Solutions – Products and Serviceswww.fcxperformance.com(800) 253-6223