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Advanced Composites

Advanced Composites brochure - Graco Inc.

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<strong>Advanced</strong> <strong>Composites</strong>Resin Pumping and Metering Solutions


Precision Fluid Handling Technologyfor <strong>Advanced</strong> <strong>Composites</strong>Innovative fluid handling solutions that build your bottom lineDemand for advanced composites is growing on a global scale as these innovative materials are designed into an ever-increasingarray of structures. Fuel conservation and performance drive the need for lighter weight aircraft and transportation vehicles.Alternative energy is pushing the limits on composite scale by requiring “super-sized” turbines. Corrosion resistance and costreduction are primary considerations in storage tanks, pressure vessels and bridge construction.These are only a few examples of where expensive, manual, slow resin dispensingprocesses of the past can limit today’s new capacity needs and performancespecifications. By integrating Graco ® resin dispensing technologies into yourmanufacturing process, you will meet the demand for more composites, fabricatedat higher speeds and at a lower cost.Graco understands automated resin processes and provides the products, engineeringand global support you need to manufacture advanced composites. Graco’s heavyinvestment in research and engineering provides you with the innovationsand technologies to:• Reduce cycle time• Improve yield• Limit hand touch labor• Reduce scrap• Reduce cleaning time2


With Graco, you can expect:• Expanded capacity with large-scale, high-volume dispensing capabilities• Faster cycle times - materials are dispensed faster and more consistently, saving timeand material, and maximizing productivity• Higher yield and less material waste with advanced, accurate control systems• Out-of-autoclave close mold processing using resin injection technology• Durability for reduced cost of ownership and faster return on investment• Global support to ensure manufacturing readiness• Reliability that maximizes uptime3


Dispensing Equipmentfor <strong>Advanced</strong> <strong>Composites</strong> ApplicationsComplete solutionsFrom precursors to prepreg to final assembly, Graco offerscomplete solutions for moving, dispensing, and applyingfluids in all phases of composites manufacturing.PrecisionFlow Control &Resin Pumpingfor BlendingProcessesPrepreg PremixesSheet Molding CompoundingAuto Weight Control for PreblendsContinuousMeter-MixSupplyPultrusionFilament WindPrepregsMoldingProcessesInfusionRTM Hand Lay UpInjection MoldingToolingFabricationDirect Paste ApplyHand Lay UpAssemblyProcessesAdhesive DispensingStructural Foam InjectionPrepregManufacturingAmbient Resin FeedHot Melt Resin FeedGraco DC12 and PosiRatio ®High-Volume Metering Systems• Dispenses tooling paste, adhesives and resin• Delivers up to 12 kg (26 lb) per minute –for faster processing• Repeatable on-ratio dispensing –reduces material waste and re-work• Optional ratio and flow rate monitoringwith data collection for quality assurance4


Graco Supply System• Delivers one-component resins, adhesivesand other materials from drums or pailsto metering and dispense systems• Integrated air controls offer easy-to-see,easy-to-use controls• NXT Air Motor, Check-Mate ® and Dura-Flo technologies set the industry standard for durability• Shared and common parts provide low carryingcosts, even when multiple configurations are usedGraco DL High-VolumeMeter, Mix & Dispense System• Independently driven rotary metering pumpsor piston pumps• Delivers accurate continuous material flowand shot dispensing as well• Delivers up to 100 cc’s per second at 1:1• Variable ratios from 1:1 to 30:1let you handle more materials• Available with static, disposabledynamic or standard dynamic mixers• Operator actuated or integratedwith machine automationGraco Therm-O-Flow ®and Warm Melt Systems• Delivers hot or warm melt materials to metering and dispensing systems• Therm-O-Flow’s Mega-Flo platen offers industry leading melt ratesfor greater production capacity• Temperature setback conserves energy during production breaksand prevents material charringGraco PR70Meter, Mix & Dispense System• Benchtop unit provides precise mix ratio and shot repeatability• Exceptional performance with material ratios from 1:1 to 24:1• Dispenses water thin to paste consistency materialsfrom 2.0 to 70 cc’s• Available in fixed or variable ratio configurations• Operator actuated or integrated with machine automationGraco PCF Metering System• Dispenses a precise, continuous flowof single component resins or adhesives• Closed-loop technology providesreal-time flow and batch control• Superior flow control reduces material waste• Low cost of ownership, fewer wear partsfor easy maintenanceGraco HFR Metering System• Hydraulic fixed ratio metering system• Processes multiple materials from rigidand flexible polyurethanes to elastomersand epoxies• Delivers accurate ratio and volume• Automatically adjusts to achieve consistentmaterial flow or pressure• Modular design lets you configurecomponents essential for your application5


A Global Network of SupportEngineering expertiseGraco’s engineering teams support your operation with everything from simple equipment modifications to complete customconfigurations. Graco works closely with you to analyze your operation, materials and unique challenges.Proven track recordGraco has close working relationships with many of the world’s leading manufacturers and materialsuppliers serving the composites market. With Graco, you can expect responsive service and support,as well as the accuracy and reliability you demand from your manufacturing equipment.6


Global distribution for local supportWith more than 30,000 distributors worldwide, you can counton quick turnaround times for replacement parts and service.With Graco’s authorized distributors, you have access to experts who understand the unique needs of your business.Global manufacturing• Minneapolis, Minnesota USA• Rogers, Minnesota USA• Anoka, Minnesota USA• Sioux Falls, South Dakota USA• North Canton, Ohio USA• Suzhou, China• Maasmechelen, BelgiumGlobal supportWith infrastructure throughout the world, your company will benefitfrom Graco’s knowledgeable, global network of professionals.Find out moreIn addition to dispensing equipment for advanced compositesapplications, Graco also offers a full line of FRP equipment.Visit www.graco.com/composites for details.7


ABOUT GRACOFounded in 1926, Graco is a world leader in fluid handling systems and components. Graco productsmove, measure, control, dispense and apply a wide range of fluids and viscous materials usedin vehicle lubrication, commercial and industrial settings.The company’s success is based on its unwavering commitment to technical excellence, world-classmanufacturing and unparalleled customer service. Working closely with qualified distributors, Gracooffers systems, products and technology that set the quality standard in a wide range of fluid handlingsolutions. Graco provides equipment for spray finishing, protective coating, paint circulation, lubrication,and dispensing sealants and adhesives, along with power application equipment for the contractorindustry. Graco’s ongoing investment in fluid management and control will continue to provideinnovative solutions to a diverse global market.GRACO LOCATIONSMAILING ADDRESSP.O. Box 1441Minneapolis, MN 55440-1441Tel: 612-623-6000Fax: 612-623-6777AMERICASMINNESOTAWorldwide HeadquartersGraco Inc.88-11th Avenue N.E.Minneapolis, MN 55413EUROPEBELGIUMEuropean HeadquartersGraco N.V.Industrieterrein-Oude BundersSlakweidestraat 313630 Maasmechelen,BelgiumTel: 32 89 770 700Fax: 32 89 770 777ASIA PACIFICAUSTRALIAGraco Australia Pty Ltd.Suite 17, 2 Enterprise DriveBundoora, Victoria 3083AustraliaTel: 61 3 94688500Fax: 61 3 94688599CHINAGraco Hong Kong Ltd.Shanghai Representative OfficeRoom 118 1st FloorNo.2 Xin Yuan BuildingNo.509 Cao Bao RoadShanghai, 200233The People’s Republic of ChinaTel: 86 21 649 50088Fax: 86 21 649 50077INDIAGraco Hong Kong Ltd.India Liaison OfficeRoom 432, Augusta PointRegus Business Centre 53Golf Course RoadGurgaon, HaryanaIndia 122001Tel: 91 124 435 4208Fax: 91 124 435 4001JAPANGraco K.K.1-27-12 HayabuchiTsuzuki-kuYokohama City, Japan 2240025Tel: 81 45 593 7300Fax: 81 45 593 7301KOREAGraco Korea Inc.Shinhan Bank Building4th Floor #1599Gwanyang-Dong, Dongan-Ku,Anyang-si, Korea 431-060Tel: 82 31 476 9400Fax: 82 31 476 9801SALES/DISTRIBUTION/SERVICECall today for product information or to request a demonstration.877-84GRACO (1-877-844-7226) or visit us at www.graco.com.Graco Inc. is registered to I.S. EN ISO 9001North AmericaCustomer Service800-328-0211Fax 877-340-6427©2010 Graco Inc. ELECTRONIC ONLY 2/10 All written and visual data contained in this document are based on the latest product information availableat the time of publication. Graco reserves the right to make changes at any time without notice. All other brand names or marks are used for identificationpurposes and are trademarks of their respective owners.

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