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• A-Plant first with dual certification • New 6 tonne mobile yard ramp from Thorworld • New Volvo ABG pavers for Toppesfield •<br />

10<br />

Special<br />

Reports<br />

Plant & Equipment Professional<br />

£2.50<br />

June 2009<br />

Expert opinion:<br />

Application of occupational<br />

standards<br />

Mini-excavators –<br />

small machines with<br />

significant hazards<br />

Spot-checks<br />

highlight danger of<br />

unrestrained vehicle loads<br />

Smart Results for<br />

Sullair PAC 80E<br />

breaker system<br />

Greased lightning is automatic with Groeneveld!


Special report<br />

2<br />

June 2009


Editorial<br />

One of the great mistakes of any corporate<br />

organisation is to remove the most educated<br />

and knowledgeable people from the company<br />

during times of recession. Whilst some culling<br />

may be inevitable to ensure an organisation’s<br />

longer term prosperity, this short term practice<br />

seems to be used in abundance at present<br />

with good, senior people either taking early<br />

retirement or being made redundant. It seems<br />

as though far too much attention is placed on<br />

reducing the bottom line financial accounts<br />

‘now’ to balance the books and less on the<br />

management of ‘future’ longer term success.<br />

For some company accountants and ‘wanna-be’<br />

ambitious managers this is a dream come true<br />

because in the short term they can demonstrate<br />

that the books have been balanced, expenses<br />

reduced, overheads slashed and efficiency<br />

improved – or can they?<br />

With any redundancy, an honest introspective<br />

look at the organisation has to be taken because<br />

such decisions can have major ramifications on<br />

that organisation for many years to follow. The<br />

balance has to be on making financial savings<br />

but not at the risk of inadvertently damaging<br />

business. There is clearly a shocking trend in<br />

some quarters of industry to be over reliant on<br />

younger (less experienced and lower paid(!)<br />

staff) to see a company through these troubled<br />

times. But such a strategy is myopic at best and<br />

potentially catastrophic. Organisations are made<br />

of people and a diverse range of individuals with<br />

different skill sets must be preserved; reducing<br />

staff now may be a sad prerequisite requirement<br />

in a recession but an intelligent chief executive<br />

officer will ensure that any trimming will allow for<br />

future growth.<br />

The recession is not permanent and optimism<br />

is slowly creeping back throughout industry –<br />

when situations improve, organisations will once<br />

more need experienced professional people at<br />

the helm - not the job centre!<br />

Editorial Team<br />

Philippa Spittle, Karen Jones<br />

Published and Distributed by<br />

On-track Multimedia<br />

On Track Multimedia,<br />

Tel/Fax: +44 (0)1384 356202<br />

Email: enquiries@operc.com (general)<br />

pep@operc.com (newsletter)<br />

Copyright © 2009 On-track Multimedia<br />

While every effort is made to ensure the accuracy<br />

of information published in Plant and Equipment<br />

Professional, the Editors cannot accept any responsibility<br />

for inaccuracies or omissions. The views expressed in<br />

articles are of the author(s) and do not necessarily reflect<br />

those of the Editors.<br />

news<br />

special reports<br />

A Quick Switch back to semi-automatic hitches 11<br />

Mini-excavators...small machines with significant<br />

hazards<br />

14<br />

Spot-checks highlight danger of unrestrained<br />

vehicle loads<br />

16<br />

There’s nothing fishy about COD! 17<br />

A Man with All Round Vision: An interview with Vic<br />

Spillard, Spillard Safety Systems<br />

18<br />

4fire enhance productivity and safety with Hilti<br />

Firestop products<br />

22<br />

Master of the Art: An interview with Fraser Pratt,<br />

International Sales and Marketing Expert<br />

32<br />

Operator training revisited 28<br />

The <strong>OPERC</strong>/HSE Annual Update Meeting 2009 38<br />

expert opinion<br />

advertising features<br />

events<br />

contents<br />

A-Plant wins prestigious contracts from<br />

Environment Agency<br />

4<br />

Kubota tractors score above par 5<br />

New 6 tonne mobile yard ramp from Thorworld 6<br />

HSS crowned Hire Company of the Year 7<br />

Lafarge Cement’s Barnstone plant achieves safety<br />

milestone<br />

7<br />

Smart Results for Sullair PAC 80E breaker system 8<br />

No waste for Franks with Doosan equipment 10<br />

UCATT welcomes Government moves on Workers’<br />

Memorial Day<br />

20<br />

European photo competition 29<br />

First Avant 700 series loader in the UK 30<br />

A-Plant first with dual certification 31<br />

New Volvo ABG pavers for Toppesfield 34<br />

JCB secures major deal for wheeled loading<br />

shovels<br />

35<br />

Walkers have a blast at Lafarge quarry 36<br />

Speedy helps reduce generator emissions and fuel<br />

costs<br />

36<br />

Fatal injuries to workers in Britain at record low 43<br />

Application of occupational standards 24<br />

Greased lightning is automatic with Groeneveld! 32<br />

SED 2009 42<br />

Kubota Live! At Rockingham Castle 42<br />

competition<br />

Construct-A-Gram No 1 43<br />

Classifieds 45<br />

news megabytes<br />

letters to the editor<br />

46<br />

47<br />

June 2009<br />

3


news<br />

A-Plant wins<br />

prestigious contracts<br />

from Environment<br />

Agency<br />

The Environment Agency is an<br />

Executive Non Departmental<br />

Public Body responsible to the<br />

Secretary of State for Environment,<br />

Food and Rural Affairs and an<br />

Assembly Sponsored Public<br />

Body responsible to the National<br />

Assembly for Wales. Its principal<br />

aims are to protect and improve<br />

the environment, and to promote<br />

sustainable development. The<br />

Agency plays a central role in<br />

delivering the environmental<br />

priorities of Central Government<br />

and the Welsh Assembly<br />

Government through its functions<br />

and roles.<br />

A-Plant has been awarded<br />

two prestigious four-year<br />

framework agreements with<br />

the Environment Agency,<br />

covering both the hire of<br />

tools and equipment and the<br />

maintenance and servicing<br />

of the Agency’s existing fleet<br />

of equipment. A-Plant is one<br />

of the three suppliers on the<br />

hire framework and has been<br />

awarded a single supplier<br />

framework agreement for the<br />

management, maintenance<br />

and servicing of the entire<br />

fleet of powered hand tools<br />

and powered work equipment<br />

at the Environment Agency.<br />

Erik Broderstad, Key Accounts<br />

Sales Director for A-Plant, said,<br />

“The new contracts with the<br />

Environment Agency are highstatus<br />

appointments, which<br />

will utilise our wide range of<br />

expertise in the tool and plant<br />

hire market in the UK. Under<br />

the new maintenance and<br />

servicing framework, we have<br />

sole responsibility for assessing<br />

and advising on the inventories<br />

of equipment held at over 160<br />

locations in the eight regions of the<br />

Environment Agency around the<br />

country.”<br />

To establish the procedures to be<br />

used in this important contract,<br />

A-Plant is carrying out three pilot<br />

projects in the Thames West, North<br />

West North and Midlands East<br />

areas, based in three of the eight<br />

regions. A-Plant will examine every<br />

piece of equipment and submit a<br />

report to the Environment Agency<br />

on the inventory held at each<br />

location in these areas, the age<br />

and condition of the equipment<br />

and proposals on whether the<br />

equipment should be repaired or<br />

replaced. This process will then<br />

be rolled out to all eight regions to<br />

produce a national report for the<br />

Environment Agency.<br />

This is the latest in a raft of<br />

key account wins by A-Plant<br />

which recognise the company’s<br />

commitment to enhancing<br />

service and efficiencies, reducing<br />

costs and administration and<br />

eliminating wastage and non-value<br />

added transaction processes<br />

as measured against Key<br />

Performance Indicators (KPIs)<br />

4<br />

June 2009


Kubota tractors<br />

score above par<br />

news<br />

Elm Park Golf & Sports Club in Dublin<br />

has expanded its Kubota equipment<br />

fleet with the purchase of a second<br />

STV36 compact tractor and an L5740<br />

mid-range tractor.<br />

The club, at Donnybrook, was founded<br />

in 1924 and is one of the best known<br />

in the capital. It provides a range of<br />

facilities that include an 18-hole golf<br />

course, seven grass tennis courts plus<br />

seven all-weather floodlit courts, a<br />

driving range and an 18-hole<br />

putting green.<br />

The new Kubota STV36 compact<br />

tractor joins an identical machine<br />

bought in 2006, both of which are<br />

used to carry out a variety of tasks to<br />

keep the club’s golf greens in tip top<br />

condition. Jobs undertaken range from<br />

aerating the greens and top dressing<br />

to brushing and blowing them, using a<br />

variety of attachments.<br />

The hugely popular and proven<br />

Kubota STV Series tractors are<br />

renowned for their superb versatility.<br />

The STV36 features an independent<br />

PTO, cruise control, high capacity<br />

transmission, power steering and<br />

Kubota’s accelerator auto throttle<br />

system. The cabin provides a wide<br />

operator deck, a deluxe wide seat and<br />

360 degree visibility, with well-placed<br />

operating controls and low noise<br />

and vibration levels to give complete<br />

operator comfort.<br />

Elm Park’s larger, cabbed GL5740<br />

mid-size tractor is fitted with a front<br />

loader and pallet forks. The 58hp<br />

machine does complementary work to<br />

the smaller tractors, both on the golf<br />

course and around the 91 acre site.<br />

This includes spraying the fairways,<br />

rough mowing and pulling a rotary<br />

mower. It’s also regularly called on<br />

for general maintenance duties which<br />

entail fetching and carrying tools,<br />

equipment and materials.<br />

It replaces a veteran 22-year-old<br />

Kubota tractor that has given sterling<br />

work over the years and has been<br />

kept on to pull trailers during<br />

busy periods.<br />

The GL40 Series is a versatile range,<br />

boasting high power-to-weight ratio<br />

and a choice of several variants to suit<br />

every application. Equipped with the<br />

latest Kubota E-TVCS low emission<br />

diesel engine, they are amongst the<br />

cleanest on the market. Delivering<br />

unrivalled power output and complying<br />

with Stage IIIA European Emission<br />

regulations, these state-of-the-art<br />

engines are low on fuel consumption,<br />

noise and vibration, enhancing<br />

both operator comfort and overall<br />

productivity.<br />

“We have used several other makes<br />

of tractors but the Kubota machines<br />

are by far the most trouble free<br />

machines we have had to date,” said<br />

Mr Sheridan, the sports club’s course<br />

superintendent. “They have given us<br />

no problems at all despite working<br />

like trojans.”<br />

The club carries out all its own<br />

equipment maintenance and it was the<br />

strongly held view of its mechanic that<br />

Kubota machines were the simplest<br />

and easiest to service that clinched<br />

management’s decision to move<br />

towards an all-Kubota fleet.<br />

“Both the compact and the midrange<br />

Kubota tractors represent the<br />

most cost-effective way for us to get<br />

the power we need to carry out the<br />

various groundcare tasks that need<br />

tackling with the minimum of effort,”<br />

said Mr Sheridan<br />

For more information about<br />

Kubota’s market leading tractors,<br />

ride-on mowers, and the classleading<br />

RTV900 all-terrain utility<br />

vehicle, as well as details of local<br />

dealers, contact:<br />

Kubota Tractor &<br />

Groundcare Division<br />

Tel: 0800 023 1111<br />

ROI: 1 800 848 000<br />

Email: sales@kubota.co.uk<br />

or visit www.kubota.co.uk<br />

June 2009<br />

5


News<br />

New 6 tonne<br />

mobile yard ramp<br />

from Thorworld<br />

A 6 tonne (6000kg) capacity mobile<br />

yard ramp has been added to the<br />

extensive range available from loading<br />

and unloading equipment specialists,<br />

Thorworld Industries Ltd. Measuring<br />

10.9m long with a usable width of<br />

2240mm, it has been introduced in<br />

response to customer requests for a<br />

more lightweight yard ramp available at<br />

an economy price.<br />

The new ramp becomes the smallest<br />

model in Thorworld’s Standard Ramp<br />

range, which now covers 6, 7 and 10<br />

tonne capacity versions. All ramps<br />

are CE marked and conform to all<br />

European quality and safety standards<br />

and legislation.<br />

The three Standard Ramps are<br />

intended for light duty applications<br />

where they might perhaps only be used<br />

for up to 3-4 times a day. They are<br />

ideal for the fast and efficient loading<br />

and unloading of vehicle trailers and<br />

containers by fork truck, particularly<br />

where there is no raised loading dock.<br />

Ruggedly built of solid beam<br />

construction, the ramps have a serrated<br />

open grid deck for positive traction in all<br />

weathers and, if required, they can be<br />

quickly and easily moved to a different<br />

location. A hand-operated hydraulic<br />

pump quickly raises them to the<br />

required height and they are equipped<br />

as standard with 1.8m of safety chain<br />

on each side for securing to the truck or<br />

loading dock.<br />

The new Standard light duty model now<br />

joins others in Thorworld’s marketleading<br />

line-up of steel mobile container<br />

loading ramps of varying capacities.<br />

The Super Deluxe/Recycling Ramp<br />

is available in both 12 and 15 tonne<br />

capacities, ideal for heavy duty<br />

applications, typically on a consistent<br />

three-shift operation, in the most<br />

rigorous working environments such as<br />

the recycling industry.<br />

The Deluxe Ramp is available in a 10<br />

tonne capacity and is ideally suited<br />

for medium duty applications, such as<br />

continual use on a single shift basis.<br />

Bespoke models can be supplied<br />

to meet individual requirements<br />

and a comprehensive service and<br />

maintenance back-up facility is<br />

available to help ensure that the ramps<br />

are always kept in top condition.<br />

A ramp rental facility is also provided<br />

through the company’s RentARamp<br />

operation, with a sale or return option.<br />

Thorworld is firmly established as<br />

a leading, one-stop, single source<br />

supplier to the loading bay and<br />

materials handling sectors, and is<br />

recognised as both a leader and<br />

innovator in the provision of quality<br />

engineered equipment.<br />

BSI registered with ISO 9002<br />

accreditation since 1992, as well as CE<br />

mark certification, it was one of the first<br />

companies in the industry to achieve<br />

the ISO 9001:2000 international quality<br />

management standard.<br />

In addition to its mobile yard ramps,<br />

Thorworld provides a wide range<br />

of high quality loading & unloading<br />

equipment and loading bay accessories<br />

& safety aids, such as: dock shelters &<br />

seals, dock levellers, modular loading<br />

docks, dock plates & boards, dock &<br />

vehicle bumpers and wheel chocks, as<br />

well as the Truckloada mobile yardlift<br />

and the Dockloada scissor lift platform.<br />

For more information about<br />

Thorworld mobile yard ramps or<br />

loading bay equipment and to<br />

obtain a copy of the latest Product<br />

Range Catalogue, contact:<br />

Thorworld Industries Ltd<br />

Station Lane Industrial Estate,<br />

Old Whittington, Chesterfield,<br />

Derbyshire, S41 9QX<br />

Tel: 01246 260981<br />

Fax: 01246 260493<br />

Email: info@thorworld.co.uk<br />

Web: www.thorworld.co.uk<br />

innovation in design<br />

6<br />

June 2009


news<br />

Lafarge Cement’s<br />

Barnstone plant<br />

achieves safety<br />

milestone<br />

HSS crowned<br />

Hire Company<br />

of the Year<br />

HSS Hire, the national tool and equipment hire<br />

company, has received glowing accolades from<br />

the Hire Association Europe (HAE) with award<br />

wins across multiple categories at the HAE<br />

Awards of Excellence 2009.<br />

Lafarge Cement’s Barnstone<br />

Works team of around 45 people<br />

(and 15 full time contractors)<br />

is keeping its sights set firmly<br />

on safety and has reached a<br />

significant milestone to prove it.<br />

The Works has achieved 1000<br />

days without a Lost Time Injury<br />

(LTI) - an injury that prevents an<br />

employee or contractor returning<br />

to work the next day.<br />

The cement works at Barnstone<br />

has operated since the 1880s. In<br />

2005 Lafarge Cement UK phased<br />

out cement clinker production<br />

and focused on the growing<br />

blending and packing operation<br />

for Lafarge’s innovative, marketleading<br />

ready-to-use packed<br />

products. The Barnstone site<br />

produces materials for customers<br />

in more than 20 countries.<br />

Barnstone Plant manager<br />

Chris Stephens commented:<br />

“The safety of all employees,<br />

contractors and visitors is our<br />

top priority. I am delighted we<br />

have reached this milestone -<br />

all credit to the great team<br />

here. I encourage everyone<br />

to continue with this focus<br />

and ensure we all work safely<br />

every day.<br />

“In that 1000 days (or around<br />

143 weeks) we have had a lot<br />

of developments taking place<br />

on site like the installation of a<br />

new sand dryer and a second<br />

packing machine to pack our<br />

products into plastic bags.<br />

So taking this into account<br />

as well, it really is a fantastic<br />

achievement.<br />

“Using risk assessment and<br />

safe working procedures to<br />

challenge the way we do<br />

things helps keep us all on the<br />

ball and avoid unnecessary<br />

risks. And of course we have<br />

strict safety policies in place.<br />

Now we must continue with<br />

this resolute attention to safety<br />

so we can look ahead to our<br />

next target milestone - three<br />

years without an LTI on this<br />

site.”<br />

HSS was crowned ‘Hire Company of the Year’<br />

and also walked away with ‘Best Contribution<br />

to Environmental Issues’ as well as – for the<br />

second year running – Hire Industry Website<br />

of the Year. Of the Hire Company of the Year<br />

award, CEO Chris Davies said: “I’m thrilled and<br />

delighted that the hard work and commitment of<br />

all our colleagues has been recognised.”<br />

And speaking about the other two awards,<br />

HSS Marketing Director Fiona Perrin added:<br />

“At HSS, we have a sincere commitment to<br />

our environmental and CSR responsibilities.<br />

We’ve proved that with our recent ISO14001<br />

accreditation and to win the award for Best<br />

Contribution to Environmental Issues confirms<br />

it. And we are delighted to have again won the<br />

award for Best Website - it reflects our ongoing<br />

commitment to being customer focused, making<br />

our services accessible and user friendly.”<br />

innovation in design<br />

innovation in design<br />

June 2009<br />

7


news<br />

Smart results<br />

for Sullair<br />

PAC 80E<br />

breaker<br />

system<br />

Sullair has launched its<br />

new, revolutionary, highly<br />

portable PAC 80 Evolution<br />

breaker system in the UK,<br />

Europe and America to<br />

tremendous acclaim.<br />

The Sullair PAC 80E is a compact,<br />

lightweight air compressor,<br />

revolutionary because its power output<br />

is similar to a hydraulic power pack,<br />

but with the same weight and size. It<br />

is powered by a Honda GX200 engine<br />

and can easily be lifted by two people<br />

and transported in a small van.<br />

Furthermore, the PAC80E comes with<br />

a range of Smart Pressure tools which<br />

currently features the MX22 concrete<br />

breaker, the SX5 chipping hammer and<br />

the SX10 pick. Sullair are developing<br />

more tools for this range which will<br />

further ensure its convenience and<br />

popularity.<br />

At the recent Executive Hire Show in<br />

Coventry, the PAC80E range (through<br />

distributor Oswald Record) was<br />

nominated and accepted to enter the<br />

most innovative new product award.<br />

Sullair was pleased to announce that<br />

it was placed 3rd out of the 10 new<br />

products chosen, with its safety and low<br />

vibration being highly commended.<br />

The positive reception the PAC80E has<br />

received is helped by the vibration and<br />

productivity data being readily available<br />

through the HAVTEC* register,<br />

ensuring this information can be easily<br />

confirmed by companies or operators.<br />

A very successful launch of the new<br />

PAC 80E and Smart Pressure tools was<br />

held in Holland during February where,<br />

again, the practical attributes of this<br />

new range were welcomed, in particular<br />

the low vibration and general safety of<br />

the equipment. Sullair is determined<br />

to continue with the original intentions<br />

of this range, to produce the lowest<br />

vibration and highest safety features but<br />

still achieve equal productivity to similar<br />

size and weight tools no matter how<br />

they are powered.<br />

During February and March, Sullair also<br />

launched the range at both the World<br />

of Concrete exhibition and at the ARA<br />

show. Safety is high on the agenda<br />

today in the construction industry in<br />

America and the range received very<br />

high interest. Although anti-vibration<br />

is not as highly established in America<br />

as in Europe, the fact that the MX22<br />

Paving Breaker has a fixed handle,<br />

but also produces very low vibration<br />

figures, was a feature which interested<br />

all the safety officers who attended.<br />

Oswald Record, specialist supplier of<br />

pneumatic tools and light construction<br />

plant, is the sole UK importer of Sullair<br />

equipment and offers the full range at<br />

all of their five depots throughout the<br />

UK.<br />

* The Hand-arm Vibration Test Centre<br />

(HAVTEC) register can be accessed via<br />

the <strong>OPERC</strong> website at: www.operc.com<br />

8<br />

June 2009


June 2009<br />

9


news<br />

No waste for Franks<br />

with Doosan<br />

equipment<br />

A Surrey based<br />

dry waste recycling<br />

company has<br />

recently taken<br />

delivery of a<br />

Doosan DX160W<br />

wheeled excavator<br />

for use in a new<br />

recycling and<br />

materials recovery<br />

unit, with the<br />

machine’s compact<br />

dimensions and<br />

low noise levels<br />

being essential<br />

factors in its<br />

choice.<br />

J & J Franks, which has been<br />

operating a sand quarry at its<br />

Betchworth site since the 1950’s, has<br />

since developed the business into a<br />

fully integrated quarrying and waste<br />

solutions business under the guidance<br />

of Peter Crate who took over the<br />

company from his father in 1998.<br />

One of the first tasks undertaken<br />

by Mr. Crate was to replace ageing<br />

equipment with the best value and<br />

quietest excavators and wheeled<br />

loaders he could find at the time,<br />

resulting in the purchase of a fleet of<br />

Doosan machines.<br />

Commenting on his choice of Doosan,<br />

Mr. Crate said, “The first machines<br />

not only fully met our expectations in<br />

terms of performance, noise levels<br />

and fuel efficiency but also their<br />

residual values have proved to be<br />

extremely strong. I have therefore<br />

stuck to the brand ever since for<br />

both our quarry and waste recycling<br />

activities.”<br />

The latest DX160W excavator,<br />

supplied by local dealer Promac<br />

Solutions of Aldermaston, is currently<br />

the fifth Doosan on site and has been<br />

equipped with an hydraulic high-rise<br />

cab to provide up to 2m of extra height<br />

for maximum operating visibility, a<br />

rotating sorting grab and a height<br />

limiter to enable it to work safely within<br />

the new 8 m high recycling building -<br />

a height dictated by local green belt<br />

building restrictions.<br />

The DX160W is powered by a Doosan<br />

6-cylinder common-rail diesel engine<br />

developing 99 kW (132 hp) @ 2000<br />

rpm and weighs approximately 17<br />

tonne in the configuration supplied to<br />

J & J Franks.<br />

For more information visit<br />

www.doosanuk.com or contact:<br />

Kevin Lynch<br />

Doosan Infracore UK ltd<br />

Tel: 01443 842273<br />

innovation in design<br />

10<br />

June 2009


A Quick Switch<br />

back to semi-automatic hitches<br />

Special report<br />

The voluntary ban on new semi-automatic hitches that came<br />

into being last October seems to have created confusion and<br />

uncertainty within the construction industry. In the drive to tackle<br />

the problems with hitches the industry has been pushed towards<br />

adoption of fully automatic or manual type hitches.<br />

Many remain sceptical about claims<br />

that the automatic systems offer<br />

greater safety to the tried and tested<br />

semi-automatics. Some have reported<br />

problems with jamming when debris<br />

gets into the locking mechanism. More<br />

alarmingly, many have pointed out that<br />

operators cannot have full confidence<br />

that the hitch is safely engaged – the very<br />

problem that the HSE-led ban sought to<br />

resolve.<br />

With a number of deaths in recent years<br />

on sites, it may only be a matter of time<br />

before a serious accident involving a<br />

fully automatic system will show that the<br />

cure has failed and the patient is still<br />

sick. Then the whole issue of quick hitch<br />

systems will need to be addressed once<br />

again.<br />

Now, though, one company appears<br />

to have come up with a fool-proof<br />

and inexpensive fix that won’t force<br />

you to throw the baby out with the<br />

bathwater – a welcome message for<br />

hard-pressed company accountants and<br />

plant managers and, crucially, for safety<br />

professionals.<br />

Hertfordshire-based Quick Switch UK<br />

has patented a revolutionary system<br />

using cutting-edge technology that should<br />

make your existing semi-automatic 100<br />

per cent safe. Semis are still wholly legal<br />

innovation in design<br />

innovation in design<br />

to use as the ban only prevents the<br />

manufacture and supply of new semis<br />

in the UK market. Quick Switch focused<br />

their product development on the fact<br />

that in almost all instances of accidents<br />

or fatalities the problem was not with<br />

the semi-automatic quick hitch but<br />

was instead down to operator misuse.<br />

They decided that in addition to training<br />

something more was needed to ensure<br />

operators used the equipment correctly.<br />

The main product, which has been<br />

trialled on several sites (including<br />

the Olympic site in East London),<br />

is a warning system that will trigger<br />

an alarm in the cab as soon as the<br />

safety pin is removed. Simultaneously<br />

a beacon on the cab roof will start<br />

flashing, warning anyone working<br />

nearby that the machine is not in<br />

safe mode. Other configurations are<br />

available as required by the customer.<br />

Tony Bianchi, managing director of<br />

Quick Switch, said: “It seems absurd to<br />

change perfectly good semi-automatic<br />

hitches that with our product are<br />

as safe, if not safer, than the fully<br />

automatic. There is no safer hitch than<br />

a semi-automatic with the safety pin<br />

in and our product ensures just that.<br />

We like to think of it as the operator’s<br />

conscience in the cab.”<br />

The company is participating in a<br />

BSI panel set up to contribute to the<br />

development of standards on quick<br />

couplers and Bianchi said, “I hope<br />

that our contribution to this panel will<br />

strengthen the case for the continuing<br />

use of the semi-automatic system. It is<br />

after all universally accepted that the<br />

operator is the weak link rather than the<br />

hitch itself. That is why we developed<br />

our system to challenge bad working<br />

practices and remind the operator of his<br />

responsibilities.”<br />

For further information contact:<br />

Tony Bianchi, Quick Switch UK on<br />

Tel: 01923 267 608 or 07813 069 375.<br />

June 2009<br />

11


special report<br />

12<br />

June 2009


<strong>OPERC</strong><br />

Summer<br />

Conference<br />

Thursday 16th July 2009 11am-5pm<br />

Hatherton Hotel, Penkridge, Stafford.<br />

Lunch and refreshments will be provided.<br />

Presentations will include:<br />

Visibility issues on forward tipping site dump trucks<br />

Fall protection for tail lifts<br />

Mini excavator stability issues<br />

The safe use of cut off saws<br />

Access step equipment for large earthmoving machinery<br />

The <strong>OPERC</strong> health and safety test for process operations<br />

(within Quarries)<br />

Operator competence within the quarrying industry<br />

The total cost of ownership<br />

This event is hosted by<br />

Spillard Safety Systems<br />

This event is FREE to attend.<br />

For further information and to<br />

register on-line please visit<br />

the News and Events pages<br />

on the <strong>OPERC</strong> website<br />

(www.operc.com) or email us<br />

at: enquiries@operc.com.<br />

Pictures taken at previous <strong>OPERC</strong> events


Special report<br />

Notable hazards<br />

The most general of excavator hazards<br />

include those associated with all<br />

mechanised mobile equipment, such as<br />

being hit, struck or crushed, entrapment<br />

by moving parts and exposure to<br />

physical agents such as whole-body<br />

vibration and noise.<br />

Some hazards associated with<br />

excavators will relate to the<br />

environment in which they are operating<br />

and, especially in the case of highway<br />

works, these include the specific<br />

dangers of collision with other vehicles<br />

and the risk of contact with electrical<br />

supply equipment, whether buried<br />

or overhead.<br />

Mini-excavators<br />

…small machines with<br />

significant hazards<br />

The term ‘mini-excavator’ is<br />

generally taken to represent all<br />

forms of machine less than seven<br />

tonnes in weight, that feature a<br />

tracked undercarriage (usually<br />

rubber), hydraulic boom and dipper<br />

arm – and often – a front mounted<br />

grading blade. Some manufacturers<br />

may use slightly different<br />

classifications or descriptions,<br />

such as ‘micro’ or ‘midi’, to<br />

represent these smaller cousins of<br />

their much larger and hugely more<br />

powerful 360° counterparts.<br />

such as clearing site, excavating,<br />

trenching, grading and breaking.<br />

However, small physical size<br />

should not mask the ability of miniexcavators<br />

to present significant<br />

health and safety hazards. Indeed,<br />

fatality statistics for workplace<br />

transport for the period 2001/02 to<br />

2007/08 (the latter provisional at<br />

time of writing this article), indicate<br />

that all kinds of hazards, from<br />

all categories of mobile plant or<br />

equipment, should be viewed as<br />

potentially life-threatening.<br />

One particular hazard associated with<br />

mini-excavators however, is that of<br />

machine overturn. ‘Minis’ exhibit this<br />

tendency mainly because of their small<br />

undercarriage area and often very<br />

narrow width. Overturn can be defined<br />

as either<br />

rollover – where a machine rolls onto<br />

its side or end through 90° from its<br />

‘normal’ vertical position; or<br />

turnover – where a machine turns<br />

through more than 90° and may in<br />

extreme cases turn over several<br />

times.<br />

The risk of turnover is particularly<br />

associated with working on or near a<br />

gradient and the health risks to both the<br />

operator and anyone else in the vicinity<br />

of the machine are readily apparent.<br />

The potential damage (and associated<br />

cost) to both the machine and any<br />

other nearby physical asset cannot be<br />

overlooked either.<br />

Mini-excavators have become extremely<br />

popular over recent years, being equally<br />

useful to a host of engineering industry<br />

sectors including building, civil engineering,<br />

highways and utility works. This popularity<br />

may be illustrated by the approximate 20%<br />

year-on-year growth in number of units<br />

sold within the UK between 1992 and 2005,<br />

although present economic conditions have<br />

put a stop to this trend for the time being.<br />

The popularity of mini-excavators can be<br />

attributed to characteristics such as their<br />

relatively low capital and running costs,<br />

excellent versatility (especially for accessing<br />

and working within constrained places such<br />

as caissons or buildings), ease of operation<br />

and applicability to a host of work activities,<br />

Source: Abstracted from “Comprehensive Statistics in Support of the Revitalising Health and Safety<br />

Programmes 2007/08. Workplace Transport”. The Health and Safety Commission (2008).<br />

14<br />

June 2009


Special report<br />

Mechanical controls<br />

For many items of driven plant, some<br />

operator protection can be afforded<br />

by the use of mechanical controls<br />

such as turnover protection structures<br />

(TOPS), rollover protection structures<br />

(ROPS) and lap straps (or other forms<br />

of seat restraint). In some instances<br />

therefore, the integrity of an enclosed<br />

machine cab on a mini-excavator might<br />

offer better overturn protection to the<br />

operator when compared to those<br />

variants fitted with a canopy only.<br />

Where ROPS are fitted, the use of<br />

seat restraints can be instrumental in<br />

helping mitigate operator injuries during<br />

overturn (preventing the operator being<br />

crushed between the machine and<br />

the ground).<br />

However, although mechanical<br />

controls are an essential part of<br />

safety considerations, their main<br />

feature is that they serve to mitigate<br />

risk after an event, for example<br />

overturn, has happened; they do little<br />

to help prevent such occurrence from<br />

arising. The best protection against<br />

these kind of hazards is to adopt an<br />

holistic approach to health and safety,<br />

embracing mechanical, procedural and<br />

administrative risk controls, with the<br />

intention of avoiding the overturn from<br />

occurring in the first place.<br />

Procedural and administrative<br />

controls<br />

Procedural and administrative controls<br />

are varied. Firstly, a thorough and<br />

complete risk assessment should be<br />

carried out for all proposed excavation<br />

work and in some circumstances the<br />

outcome may indicate that a miniexcavator<br />

is not the best machine for<br />

the job. For example, if the work is<br />

on a gradient, a small machine (given<br />

its narrow width and small ‘footprint’)<br />

may be too unstable, especially when<br />

slewing, moving loads or with the<br />

bucket fully charged. In such cases<br />

a larger or alternative item of work<br />

equipment should be used to eliminate<br />

the hazard(s) at source.<br />

Machine selection is by its nature a<br />

function of company procurement<br />

decisions and any plant item purchased<br />

(or hired) must be appropriate and safe<br />

for the expected nature of work to which<br />

it will be exposed. When taking such<br />

decisions, close communication with<br />

machine manufacturers is essential, as<br />

they are best placed to furnish technical<br />

information about their products and<br />

advise on which size or class of plant<br />

item is most suited to a user’s need.<br />

In the case of mini-excavator stability<br />

for example, many manufacturers use<br />

‘tilt-tables’ to identify at what angle<br />

of inclination a machine will become<br />

unstable in different configurations<br />

(e.g. in relation to its given blade and<br />

arm positions) and may make this data<br />

available. However, some caution is<br />

required when considering such data,<br />

because the static nature of a tilt test<br />

does not necessarily reflect the shifting<br />

centre of gravity and dynamic forces<br />

induced into a mini-excavator when it is<br />

being operated.<br />

Procedural controls must also embrace<br />

company health and safety guidance<br />

– it is after all a legal requirement that<br />

employers furnish adequate information<br />

to their employees, for example<br />

through induction procedures and<br />

ongoing training.<br />

Operator training and<br />

competence<br />

All appropriate persons should have<br />

adequate health and safety information<br />

and guidance on an item of work<br />

equipment - in this instance a miniexcavator<br />

- if they are to operate it,<br />

and where appropriate that information<br />

should be in written form.<br />

There have been instances where<br />

overturn of a mini-excavator has<br />

occurred simply because the operator<br />

was using the machine in a way<br />

that it was not intended to be used,<br />

or because they were performing a<br />

dangerous operation. Examples include<br />

tracking across a gradient rather<br />

than up or down it, travelling too fast,<br />

working the machine while its tracks<br />

are unevenly supported and driving up<br />

steep trailer ramps while the trailer is<br />

parked on an incline.<br />

Where such actions are a result<br />

of ignorance, a lack of operator<br />

knowledge is suggested. Where these<br />

kinds of action are demonstrated by<br />

experienced or competent persons,<br />

then this blatant disregard for health<br />

and safety (worker apathy) certainly<br />

highlights inadequate supervision at the<br />

very least.<br />

The issue of operator competence<br />

must be at the root of safe miniexcavator<br />

operation. The Approved<br />

Code of Practice for the Provision and<br />

Use of Work Equipment Regulations<br />

(1998) makes clear that self-propelled<br />

equipment should only be driven by<br />

operators that are competent, in the<br />

sense that they have undertaken<br />

appropriate training in its safe<br />

operation. There are a host of<br />

approved training providers who can<br />

deliver such training in relation to all<br />

types of self-propelled equipment and<br />

further guidance may be sought in<br />

this respect on the Health and Safety<br />

Executive website.<br />

Conclusion<br />

To conclude, while mini-excavators<br />

might represent one of the smallest of<br />

plant items, their size should not detract<br />

from the magnitude of health and<br />

safety hazards they can present. These<br />

hazards should not be overlooked<br />

and an adequate assessment of<br />

risk must be undertaken before any<br />

mini-excavator is put to work. Risk<br />

control decisions should be holistic,<br />

embracing mechanical, procedural and<br />

administrative aspects – as appropriate<br />

to the specific circumstances. Whilst<br />

machine manufacturers should be<br />

consulted if technical data is required, it<br />

is equally, if not more, important to seek<br />

professional health and safety guidance<br />

where appropriate, before making<br />

important health and safety decisions.<br />

June 2009<br />

15


special report<br />

Spot-checks<br />

highlight danger of<br />

unrestrained vehicle loads<br />

A series of safety checks<br />

recently undertaken<br />

in England and Wales<br />

has revealed that more<br />

than three quarters of<br />

vehicles stopped were<br />

not loaded safely –<br />

putting motorists and<br />

loading staff at risk.<br />

Officials from the Health and Safety<br />

Executive (HSE) and the Vehicle<br />

Operator Services Agency (VOSA)<br />

stopped 40 vehicles during three days<br />

of checks in Wrexham, Birmingham<br />

and Humberside.<br />

Although the majority needed<br />

remedial action to make the load<br />

safe for onward travel and unloading,<br />

in most cases drivers were able<br />

to solve the problem safely within<br />

minutes. Further checks are now<br />

planned.<br />

During the last three years, 14<br />

people have been killed and more<br />

than 2,000 people have been injured<br />

by cargo falling from vehicles when<br />

they are being loaded or unloaded.<br />

Marcia Davies, Head of Injury<br />

Reduction at HSE, said:<br />

“Although this was a relatively small<br />

number of checks the proportion<br />

of vehicles with a problem is<br />

alarming. The fatal and serious<br />

injuries suffered during loading and<br />

unloading are needless tragedies<br />

and lives are often shattered as<br />

a result. Taking simple safety<br />

measures can avoid this misery.<br />

“Vehicles which are loaded safely<br />

for the road can usually be safely<br />

unloaded at the workplace – and vice<br />

versa. A significant number of manual<br />

handling injuries, falls from heights<br />

and accidents caused by falling<br />

objects result from poorly restrained<br />

loads shifting in transit. HSE will<br />

be launching a campaign offering<br />

guidance and advice on loading and<br />

unloading later this year.”<br />

John Fitch, VOSA’s Research and<br />

Development Manager said:<br />

“VOSA and HSE recognise that<br />

insecure loads present a great<br />

risk to road safety. We are keen to<br />

participate in HSE’s new campaign to<br />

highlight the issues of insecure loads,<br />

provide education and information<br />

for the haulage industry and reduce<br />

congestion caused by load loss.”<br />

innovation in design<br />

16<br />

April 2009


Special report<br />

Badly secured loads pose a number of risks,<br />

including:<br />

Shedding loads in transit, endangering<br />

other road users and causing traffic<br />

disruption.<br />

Vehicles overturning when they become<br />

unstable following a load shifting in transit.<br />

Loads moving inside the vehicle during<br />

transit which then fall off at the point of<br />

delivery, with potential to cause injury.<br />

Workers climbing onto trailers to deal<br />

with a load that has shifted in transit then<br />

falling because they have a precarious<br />

foot hold, or being struck by parts of the<br />

load or suffering manual handling injuries<br />

when they try to unload the vehicle.<br />

Damage to goods being carried.<br />

Kate Gibbs, from the Road Haulage<br />

Association, said:<br />

“A considerable amount of work has been<br />

conducted on the important issue of load<br />

restraint. Key stakeholders have been<br />

involved in assessing where the main<br />

problems are and looking at how we bring<br />

about the necessary improvement required.<br />

“Items such as vehicle design and<br />

specification, including the correct restraints<br />

for specific loads, loading dynamics, route<br />

planning, loader and driver training are just<br />

a few of the factors requiring consideration<br />

prior to despatching loads.”<br />

Jo Tanner, of the Freight Transport<br />

Association (FTA), said:<br />

“Overloaded or badly loaded lorries can<br />

present a real health risk if they are not<br />

managed properly, both during unloading<br />

and while in transit. It is of major concern<br />

that people are still being killed by something<br />

that can be prevented so easily and we fully<br />

support the work of HSE and VOSA to help<br />

reduce future tragedies occurring.”<br />

There’s nothing<br />

fishy about COD!<br />

For some time now industry seems<br />

to have been preoccupied with<br />

the notion that all employees must<br />

secure evidence of Continual<br />

Professional Development (CPD).<br />

This has largely been achieved<br />

with attendance at seminars,<br />

workshops or training sessions,<br />

but often there is little evidence<br />

that individuals have actually<br />

retained sufficient knowledge<br />

from these activities. Frequently,<br />

delegates attend only and are<br />

rarely examined or assessed<br />

thereafter. There is clearly value<br />

in these activities but is the generic<br />

content of such sessions suitable<br />

to all occupations?<br />

A growing body of professionals<br />

believe that for employees at<br />

the coalface of industry the<br />

traditional CPD event should be<br />

refocused and realigned more<br />

towards Continual Occupational<br />

Development (COD), by providing<br />

practical sessions where<br />

employees work together to<br />

understand pertinent issues<br />

facing them in the workplace,<br />

such as why traffic control<br />

measures are needed on site or<br />

why health surveillance is required<br />

when using vibrating work tools.<br />

It is thought that too many training<br />

sessions concentrate upon the<br />

negative connotations of bad practice<br />

in a somewhat dry classroom or<br />

conference type event. Whilst this<br />

mode may work well with professional<br />

and middle to senior management<br />

many question its validity for workers.<br />

Far more practical and interactive<br />

demonstration is required to enhance<br />

the existing textural learning<br />

resources; good examples are:<br />

tool box talks;<br />

manufacturer demonstrations;<br />

interactive workshops; and.<br />

on-site conversion training (when<br />

using new features on a machine<br />

such as attachments)<br />

The messages within COD activities<br />

(which include learning by doing as<br />

well as observing) should reinforce<br />

positive cultural attitudes within<br />

the workplace, provide hands<br />

on experience, add to existing<br />

training skills sets and ultimately<br />

improve the ability and knowledge<br />

of the workforce. Occupational and<br />

professional development need to<br />

be clearly defined as two separate<br />

activities aimed at very different<br />

audiences.<br />

innovation in design<br />

innovation in design<br />

June 2009<br />

17


Special report<br />

A Man of All<br />

Round Vision<br />

Interview with<br />

Vic Spillard, Spillard<br />

Safety Systems<br />

Vic Spillard is director of Spillard Safety<br />

Systems, a company he founded in the<br />

early 90’s and which today provides<br />

industry leading solution packages for<br />

the safe operation of mobile plant, such<br />

as All Round Vision convex mirrors,<br />

Optronics mobile CCTV systems,<br />

PreView object detection radar systems<br />

and the award-winning VCAS vehicle<br />

collision avoidance systems.<br />

So how did Vic, who left school<br />

at the age of 15 to work as a<br />

butcher, come to be involved<br />

with plant and equipment<br />

and form a company whose<br />

products make such a<br />

tremendous contribution to<br />

machine safety?<br />

Peter Spillard with the SED 2007<br />

Award of Excellence for VCAS<br />

Vic first met his wife Jean when<br />

they were just teenagers and it<br />

was a friend of Jean’s parents who<br />

first introduced Vic to the world of<br />

plant by finding him a position at<br />

RA Davies, the largest opencast<br />

mining/quarrying company in<br />

Europe. Vic was soon driving D8<br />

and D9 bulldozers and rigid dump<br />

trucks at a time when a 45 tonne<br />

machine was a big truck!<br />

Vic worked hard and for long hours,<br />

with only a Saturday afternoon<br />

free each week to meet Jean in<br />

Wolverhampton, where she worked.<br />

Shortly after they were married, Vic<br />

met Jean as usual but had to tell<br />

his newly-wed wife that his next job<br />

would be working on a railway in<br />

Germany for 6 months! Following<br />

work around the globe was to be a<br />

pattern for Vic as he has travelled<br />

throughout his career, always<br />

ensuring his employment.<br />

In 1990, after a varied career<br />

spanning 30 years with companies<br />

such as RA Davies, Wilson Lovatt<br />

(Modern Plant Sales) and Aveling<br />

Barford, Vic decided it was time to<br />

take his extensive plant knowledge<br />

and branch out on his own. As a<br />

result, and with support from his<br />

wife Jean, he launched Spillard<br />

Plant Consultations with his son<br />

Craig, who later left the company<br />

but rejoined his father in 2004.<br />

For the first two years Vic focused<br />

mainly on selling used construction<br />

equipment together with operator<br />

training and consultancy work in<br />

the UAE.<br />

Providing customer solutions has<br />

been the ethos of the company<br />

from its inception. An early<br />

approach by Redlands (now<br />

Lafarge) resulted in Spillards<br />

developing a full harness rollover<br />

restraint system for retro-fitting<br />

Redland’s mobile plant. As a result,<br />

Vic started to promote such wear<br />

parts and it was at this time that<br />

his other son Peter joined the<br />

company.<br />

From his practical experience and<br />

the present day standards it was<br />

obvious to Vic that safety for the<br />

18<br />

June 2009


special report<br />

operator and site personnel must<br />

be a priority. It was the search for a<br />

number of customer solutions in 1993<br />

that became the catalyst which helped<br />

shape Spillards into the company that<br />

it is today. One particular request from<br />

customer Wimpey Homes plc to solve<br />

their visibility problems on haul trucks<br />

led to an agreement for Spillards to<br />

become the UK distributors for Orlaco<br />

and Sony camera systems, providing<br />

what was cutting edge camera<br />

technology at that time. The first<br />

camera Vic purchased cost £1,700 yet<br />

today an equivalent could cost £750<br />

and economy products are on the<br />

market for as little as £150!<br />

Interest in reversing aids grew, as<br />

convex mirrors began being fitted to<br />

wheeled loaders and then excavators<br />

and 1994 Spillards introduced the<br />

All Round Vision brand, which was<br />

officially launched at the Hillhead<br />

exhibition in 1995. To support the<br />

ever expanding service demand, Mr<br />

Andrew Bristow, now Senior Engineer<br />

and Mobile Plant Assessor, joined<br />

Peter in field sales and marketing.<br />

However, Vic was still keen to keep on<br />

improving the convex mirror product.<br />

Whilst out in the USA in 1998, son<br />

Peter spotted some convex mirrors<br />

on a New York yellow school bus<br />

which he thought warranted further<br />

investigation and asked Vic and Jean<br />

to join him to see the mirrors and<br />

meet the supplier. Having decided that<br />

the mirrors provided better vision Vic<br />

made an agreement with the company<br />

Mirror Lite for Spillards to become the<br />

exclusive European distributor. The<br />

first 50 units were bought and demand<br />

was soon outstripping supply.<br />

The All Round Vision convex mirrors<br />

were soon seen to be the solution<br />

in most cases to complete an all<br />

round visibility package supplied<br />

by Spillards. Supported by Rob<br />

Pearce, HSE Inspector, Quarries<br />

and Mr Barry Robinson, MBE, who<br />

at the time worked for Finning UK<br />

Ltd, the use of convex mirrors was<br />

set to gain widespread industry<br />

support. Finning awarded a contract<br />

to Spillards to provide visibility<br />

improvement packages for their<br />

wheeled loaders and dumptrucks and<br />

the improvement programme gained<br />

HSE acknowledgement and a QNJAC<br />

Safety award.<br />

Vic and his wife Jean<br />

With other products, such as the<br />

Optronics colour rear view system,<br />

now also in production, the direction<br />

of the company was firmly established<br />

and the name was changed to Spillard<br />

Safety Systems to better reflect this.<br />

Vic and his sons have continued to<br />

build upon the products and services<br />

they offer and clearly share a passion<br />

to keep improving the safety of the<br />

operators and other site personnel<br />

that work with mobile plant. Today,<br />

Spillard Safety Systems supplies a<br />

wide range of products and services<br />

for a variety of operational problems<br />

such as visibility, detection, comfort,<br />

restraint, warning and control. As<br />

well as the convex mirrors and<br />

rear view cameras, there are radar<br />

Vic with his two sons, Craig and Peter<br />

systems, safety lighting systems,<br />

roll over restraint systems, seat<br />

belts and seating systems and the<br />

VCAS vehicle collision avoidance<br />

system. Today, they are still looking<br />

for new innovation, and have<br />

recently purchased a new engine<br />

management system called Flight<br />

Systems from a company in South<br />

Africa.<br />

Vic told us that his aim has always<br />

been to provide solutions rather<br />

than just selling boxes of safety<br />

equipment, so Spillards will still offer<br />

free site and safety surveys to all<br />

customers and installation services<br />

are carried out by their own team<br />

of in-house engineers. This is the<br />

key difference with Vic and the<br />

June 2009<br />

19


Special report<br />

Interview<br />

with<br />

Vic Spillard<br />

continued...<br />

UCATT welcomes<br />

Government<br />

moves on Workers’<br />

Memorial Day<br />

Spillards company - they have never<br />

lost that personal touch or indeed<br />

their enthusiasm.<br />

Vic is also passionate about<br />

encouraging young people into the<br />

industry. He said:<br />

“We need more young people in<br />

engineering and the plant and<br />

equipment sector. It always puzzles<br />

me why schools push children<br />

down the pure sciences route when<br />

there is a clear need to develop<br />

young people in the biblical trades.<br />

Schools should be encouraged<br />

more to visit coal sites, construction<br />

projects and manufacturing plants.<br />

When I employ someone, I look<br />

for life skills and personal traits not<br />

just academic ability – it seems as<br />

though everyone has a degree these<br />

days. I do practice what I preach and<br />

the company has taken on 3 young<br />

apprentices who go to college each<br />

week. It’s important that we support<br />

youth development as they are the<br />

future that we all rely upon.”<br />

Without a doubt, Vic Spillard<br />

is one of the industry’s true<br />

entrepreneurs. He shows us all that<br />

a vision combined with hard work,<br />

perseverance, a supportive family<br />

and a practical ‘open’ mind can<br />

lead to success and respect, and<br />

deservedly so.<br />

Construction union UCATT has<br />

welcomed initial moves by the<br />

Government to properly recognise<br />

International Workers’ Memorial Day.<br />

On 28th April 2009 the Department<br />

for Work and Pensions launched<br />

a consultation to examine how to<br />

officially recognise the day.<br />

International Worker’s Memorial<br />

Day has become increasingly well<br />

supported in recent years. It is always<br />

held on the 28th April and it is the<br />

day when workers come together to<br />

remember former colleagues who<br />

have been killed or injured at work. A<br />

growing number of organisations hold<br />

services and events on the day.<br />

Alan Ritchie, General Secretary of<br />

UCATT, said: “Workers’ Memorial Day<br />

is becoming an increasingly important<br />

date in the calendar of workers. It is<br />

the day when workers come together<br />

to remember the dead and fight<br />

for the living. I am pleased that the<br />

Government now recognise just how<br />

important this date is.”<br />

UCATT’s policy is that an<br />

additional bank holiday should be<br />

created in order to properly mark<br />

International Workers’ Memorial<br />

Day. A number of countries<br />

already celebrate the date in this<br />

way.<br />

Mr Ritchie, added; “Ideally the<br />

Government will decide to mark<br />

the day with a bank holiday.<br />

However the organisation of a<br />

minute’s silence and greater<br />

encouragement for services and<br />

events to mark the day within<br />

workplaces would also be an<br />

important step forward.”<br />

Workers’ Memorial Day is a<br />

particularly poignant day for<br />

UCATT as construction is the<br />

most dangerous industry in Britain<br />

with 72 construction workers<br />

being killed in 2007/08.<br />

For further information contact<br />

Barckley Sumner on 0780 2329235<br />

For more information on Spillard<br />

Safety Systems, PEP readers should<br />

visit the Spillard website at<br />

www.spillard.com or contact:<br />

Spillard Safety Systems<br />

Solutions House<br />

Deepmore Close<br />

Four Ashes<br />

Wolverhampton<br />

WV10 7DB<br />

Tel: 01902 79 79 30<br />

innovation in design<br />

20<br />

June 2009


Don’t be a monkey!<br />

For more details please contact:<br />

Mr Chris Miller<br />

National Registrar<br />

Contractors Mechanical Plant Engineers,<br />

Woodside House, Pedmore Road,<br />

Dudley, West Midlands, DY2 ORL<br />

Tel: 01384 352403<br />

Fax: 01384 350269<br />

Email: millplant@aol.com<br />

www.cmpe.co.uk<br />

Get trained!<br />

Get competent!<br />

Get the CMPE<br />

Certificate of<br />

Competence.<br />

innovation in design<br />

innovation in design<br />

June 2009<br />

21


special report<br />

Hilti CP 638 load bearing firestop mortar - the<br />

correct way to firestop a service penetration<br />

4fire<br />

enhance productivity<br />

and safety with Hilti<br />

Firestop products<br />

Hilti is working<br />

with fire<br />

protection<br />

specialists 4fire<br />

to establish a<br />

winning formula<br />

for Firestop<br />

installations.<br />

Quality safe installations<br />

4fire are based in Mansfield,<br />

Nottingham and specialise in<br />

fire protection, with a turnover of<br />

£1million and 14 employees within<br />

the workforce. The company provides<br />

quality safe installations as a cost<br />

effective solution to passive fire<br />

protection for building requirements.<br />

As a member of FIRAS it is a third<br />

party approved company ensuring the<br />

highest quality, passive fire protection<br />

installations. This enables 4fire’s<br />

clients to have security in knowing that<br />

the systems they install will not fail in<br />

a fire.<br />

The company has been dealing<br />

with Hilti for 3 years and continue<br />

to purchase Hilti products due to<br />

the quality, technical support and<br />

advanced testing on firestop products.<br />

Sound safety meets<br />

Standards<br />

4fire embarked upon a strategy to<br />

bring forward the importance of using<br />

third party accredited products and<br />

installers to main contractors. The<br />

company began this process by trying<br />

at tender stage to influence product<br />

specifications for products tested to<br />

BS476 part 20/22. Hilti products all<br />

meet the requirements of this British<br />

Standard. However they also have a<br />

number of other tests and approvals<br />

relevant to the particular application in<br />

which they are used, such as mould<br />

resistance and movement capability.<br />

Furthermore, all HIlti products are<br />

tested by a relevant accredited third<br />

party, such as the Loss Prevention<br />

Certification Board, giving reassurance<br />

that the quality and performance has<br />

been checked.<br />

Critical smoke seal<br />

The sound safety of Hilti products is<br />

important as many specifications at<br />

tender stage do not take into account<br />

other relevant factors, i.e. suitable<br />

elastomeric properties of products or<br />

the ability to stop smoke. Many ‘head<br />

of wall’ and curtain wall to slab edge<br />

protection specifications request the<br />

use of a dry fit mineral fibre system,<br />

which does not allow for thermal<br />

movement and in most cases does<br />

not provide a smoke seal. As smoke<br />

is the biggest killer in the event of a<br />

fire, this should be a deciding factor<br />

in specification and not just integrity<br />

against the fire itself.<br />

Justin Scottmurphy from 4fire<br />

commented, “Additionally, method<br />

statements are still being produced<br />

recommending the use of sand/<br />

cement mortar to make good builders’<br />

work after installation of services.<br />

Document B is very clear that this<br />

is not a suitable solution as regular<br />

mortar reduces in size after curing<br />

and provides no smoke seal. Also,<br />

due to the nature of the product, it<br />

does not allow thermal movement,<br />

22<br />

June 2009


special report<br />

so with expansion and contraction<br />

rates of buildings and services being<br />

different, this type of detail becomes<br />

very ineffective and does not provide<br />

the protection required in order to<br />

preserve life and property.”<br />

Crucial engineering<br />

judgements<br />

Another major reason that Hilti<br />

appealed to 4fire is the facility to<br />

produce engineering judgements for<br />

the full range of firestop products.<br />

Standard details can be drawn up for<br />

any application recommending the<br />

correct products to give the required<br />

fire rating. This service is invaluable<br />

to 4fire and their clients, many of<br />

whom do not have large technical<br />

departments with the capability to<br />

produce technical drawing.<br />

Quicker installation,<br />

enhancing productivity<br />

Hilti’s solutions have been benefiting<br />

and adding value to 4fire through<br />

the excellent design solutions, which<br />

enable the firestop product range to<br />

be compatible for all types of details,<br />

providing effective firestop solutions.<br />

Justin Scottmurphy added, “As Hilti<br />

firestop systems are easy to use and<br />

quick to install, productivity is higher<br />

than using other manufacturer’s<br />

products.”<br />

Additionally, because of the way that<br />

Hilti products are developed and<br />

designed, a lot of on-site health and<br />

safety risks are removed for 4fire,<br />

particularly in relation to CoSHH and<br />

work activity. This means that a safer<br />

installation can be achieved.<br />

Reduced Liability<br />

The combination of high quality, third<br />

party approved products installed<br />

by a third party approved contractor<br />

not only ensures the best possible<br />

fire protection for the customers but<br />

it also means that the liability for the<br />

customer is reduced greatly. 4fire can<br />

offer peace of mind to their customers<br />

that they are acting responsibly and<br />

ensuring the best possible protection<br />

in the event of a fire.<br />

Bright future for 4fire and<br />

Hilti partnership<br />

This solution has become the basis for<br />

all firestop installations at 4fire. Justin<br />

Scottmurphy commented, “I have<br />

worked with Hilti for ten years, with<br />

regards to firestop, tools and fixings.<br />

Upon formation of 4fire, it was natural<br />

to proceed with Hilti as our sole<br />

supplier, as from experience these<br />

products are the market leaders. Hilti<br />

products do out-perform and out-last<br />

any competitor’s products.”<br />

4fire<br />

4Fire Limited is an approved<br />

third party accredited passive fire<br />

protection contractor, with the<br />

quality, expertise and technical<br />

knowledge required to complete<br />

installations conforming to current<br />

legislative standards.<br />

Services offered include:<br />

firestopping, fire protection/<br />

cavity barriers, structural<br />

protection, compartmentation,<br />

maintenance contracts and<br />

consultancy services.<br />

For further information contact:<br />

4 Fire Limited<br />

Unit 8-9 Highfield Way,<br />

Mansfield, Nottingham,<br />

NG18 5DF<br />

Email: info@4fire.org.uk<br />

Tel: 0870 401 9990<br />

Fax: 0870 401 9991<br />

The Hilti Firestop range includes<br />

everything needed to produce<br />

secure, age-tested seal against<br />

fire. They are the only firestop<br />

products of their kind to be<br />

approved by the Loss Prevention<br />

Certification Board.<br />

Hilti trains professional<br />

contractors in the correct<br />

installation procedures to meet all<br />

prevailling standards and codes,<br />

thus reducing your liability.<br />

To find out more contact:<br />

Hilti (Gt. Britain) Limited<br />

1 Trafford Wharf Road, Trafford<br />

Park, Manchester, M17 1BY<br />

Freephone: 0800 083 0858<br />

Justin Scottmurphy from 4fire (centre) pictured with Alex Maw,<br />

Hilti Account Manager (left) and Dayle Credland, Hilti Firestop Specialist (right)<br />

Freefax: 0800 886 200<br />

June 2009<br />

23


expert opinion<br />

Expert opinion:<br />

Application of occupational standards<br />

Why is there so much conflict in<br />

the world today? A few may argue<br />

that the Bible, Quran and other<br />

great books of faith are at fault and<br />

that religion is divisive but most<br />

would agree that the problems are<br />

not with the truth in the words of<br />

great scholars and prophets but<br />

rather the interpretation (or rather<br />

mis-interpretation) of individuals<br />

thereafter.<br />

What has this got to do with the<br />

plant and equipment community?<br />

Well, we have our own ‘good books’,<br />

such as the National Occupational<br />

Standard (NOS) for Plant Operations<br />

which will, when followed, lead to an<br />

operator gaining a Scottish/National<br />

Vocational Qualification (S/NVQ) - a<br />

government recognised measure of<br />

competency.<br />

Although most practitioners would<br />

agree that a generic minimum national<br />

standard of conformance (e.g. the<br />

NOS) is necessary to ensure best<br />

practice, there are some who insist<br />

that for certain topics much greater<br />

definition is required. But is this not<br />

misinterpreting the intention of the<br />

standards? Is not their purpose, in line<br />

with the whole premise of risk based<br />

safety, to provide a general framework<br />

that is not overly prescriptive in terms<br />

of infinitum detail?<br />

Let us take, for example, one much<br />

debated topic of the moment – quick<br />

hitch couplers. In a recent discussion,<br />

an audience of industrialists was<br />

asked where in the occupational<br />

standards competency in the use of<br />

quick-hitches is covered - no-one<br />

passed comment. If this was due to<br />

ignorance rather than reticence then<br />

this is clearly worrying, as a brief look<br />

at the standards will show that they<br />

quite plainly encompass quick-hitches<br />

(and other safety devices that may be<br />

fitted to a machine).<br />

Leading bodies within industry have<br />

produced consulting documentation<br />

which can be reviewed. In July<br />

2005 the former EPIC Training and<br />

Consulting Services Limited (now<br />

MPQC) published the definitive<br />

guidance for the extractive and<br />

mineral processing industries – the<br />

Plant Operations (Extractives)<br />

National Occupational<br />

Standards. Taking one section<br />

of this, the unit of assessment<br />

‘Prepare Machinery for Plant<br />

and Operational Performance’,<br />

we can see that under the<br />

Performance Criteria (point 7)<br />

“You must be able to: Comply<br />

with the given contract<br />

information to carry out the<br />

work efficiently to the required<br />

specification.”<br />

innovation in design<br />

24<br />

June 2009


expert Opinion<br />

This article was outlined by Mr Barry Robinson, MBE,<br />

Specialist Trainer in Quarrying and Construction Plant and Equipment.<br />

Barry was awarded the MBE for his services to health and safety in the quarrying industry.<br />

The Scope of Performance for<br />

this Performance Criteria, gives the<br />

work-based evidence as:<br />

“Work skills to: fit, attach, set up,<br />

adjust, secure, check, confirm<br />

and remove.<br />

Use and maintain: hand tools,<br />

ancillary equipment and/or<br />

accessories.<br />

Prepare plant or machinery for<br />

operational performance to given<br />

working instructions relating<br />

to: set up, functional checks,<br />

operational performance, safety<br />

and security.”<br />

Further, within the Scope of<br />

Knowledge and Understanding<br />

for Methods of Work, we find:<br />

“Application of knowledge for<br />

safe work practices, procedures,<br />

skills and transference of<br />

competence, relating to the area<br />

of work and materials used, to:<br />

identify the characteristics<br />

of the plant or machinery<br />

appropriate to the plant<br />

operation<br />

complete pre-use checks<br />

select ancillary equipment and/<br />

or accessories<br />

prepare, set up and adjust<br />

for operational requirements,<br />

safety and security<br />

complete functional checks<br />

operate and move plant or<br />

machinery<br />

move and remove ancillary<br />

equipment and/or accessories<br />

can use hand tools, ancillary<br />

equipment and accessories.”<br />

So quick hitches, and importantly<br />

other safety devices, are covered and<br />

there are good quality resources that<br />

can be used to signpost industry to<br />

best practice, such as the <strong>OPERC</strong><br />

publication ‘Guidance on the Safe Use<br />

of Excavator Quick-hitch Devices’*. It<br />

is quite true that the exact word ‘quickhitch’<br />

is not specifically mentioned<br />

in the text within the standards, but<br />

then again neither are many of the<br />

other types of safety device / feature<br />

available for a wide range of plant and<br />

machinery. What about:<br />

quick couplers fitted to wheel<br />

loaders;<br />

reversing systems (radar and sonar<br />

systems);<br />

articulation frame locking link<br />

systems; and<br />

pencil beam mirrors or convex<br />

mirrors – the list could go on.<br />

There are two routes that can be<br />

followed in this situation. Either<br />

you interpret the standards as a<br />

generic framework that provides a<br />

minimum level of conformance when<br />

assessing an operator (taking into<br />

account the machine, configuration<br />

and all attachments) or the bodies<br />

setting the NOS must attempt to add<br />

in every conceivable safety device<br />

that could be fitted to a machine. It<br />

is far better to convey the general<br />

principles of assessment and<br />

activities/knowledge that should be<br />

covered than to develop alternatives<br />

that are ephemeral, unworkable and<br />

unsustainable - hence, the move to<br />

risk assessment in the first place!<br />

Referring back to quick hitch devices<br />

once more, industrial practitioners<br />

would consider that there are 3 types<br />

of hitch available – manual, semiautomatic<br />

and fully-automatic . For<br />

the latter two types, there can be<br />

numerous variations of each type, for<br />

example, some fully-automatic hitches<br />

can be single pin or dual pin locking.<br />

Even hitches of the same specific type<br />

could vary in terms or safe operation<br />

and maintenance. It would be absurd<br />

to think that the NOS should address<br />

each of these - instructors should use<br />

information supplied by the original<br />

equipment or hitch manufacturer to<br />

ensure that the operator can safely<br />

operate the machine and hitch in<br />

question. When utilising a new<br />

hitch type familiarisation training<br />

should be administered once again,<br />

either in-house, externally or by the<br />

manufacturer.<br />

S/NVQs are not training, rather<br />

they ensure that the candidate can<br />

demonstrate competence following an<br />

assessment. The assessment itself<br />

is there to offer positive contributions<br />

and feedback to the operator about<br />

their ability in order for them to<br />

improve upon that ability if needed<br />

during the assessment process. The<br />

integrity of the assessor, internal<br />

and external verifiers and centre<br />

management are the key to quality.<br />

If professionals have either misread,<br />

mis-interpreted or even failed to spot<br />

that quick hitches are covered as part<br />

of a thorough S/NVQ process, then<br />

they have not understood the NOS.<br />

Remember, S/NVQs are the only<br />

government recognised qualification<br />

of competence at this juncture<br />

and although not mandatory in<br />

all industries, those who choose<br />

not to follow this minimum level<br />

of qualification must ensure that<br />

they meet the minimum level of<br />

conformance.<br />

*available to purchase from the <strong>OPERC</strong><br />

bookshop (www.operc.com) or free to<br />

download from the Hewden website at:<br />

www.hewden.co.uk/eh_and_s/health_and_<br />

safety.asp.<br />

innovation in design<br />

innovation in design<br />

June 2009<br />

25


Special report<br />

Master of<br />

the Art:<br />

An interview with<br />

Fraser Pratt,<br />

International Sales and<br />

Marketing Expert<br />

In this issue of PEP we conduct a short<br />

biographical interview with arguably one of the<br />

most foremost international salesmen in the UK,<br />

Mr Fraser Pratt. Young salesman will find his<br />

advice and guidance invaluable and other readers<br />

will enjoy an interesting ‘roller coaster’ account of<br />

life in the fast lane. Today Fraser is married with<br />

two grown up daughters and one two year old<br />

granddaughter. He says being surrounded<br />

by women for the last 30 years has “softened”<br />

him considerably!<br />

Born in 1952 in Castle Combe<br />

Wiltshire, Fraser Pratt was one of<br />

eight children so perhaps he learned<br />

how to hold his own early on. He<br />

Joined the Royal Navy at the age of<br />

15 and having been round the world<br />

twice he left in 1979 to become a<br />

salesman.<br />

Fraser sold fire extinguishers and<br />

engineering tools for two years before<br />

joining Norton Clipper as their Sales<br />

Representative for the South West<br />

and Wales. He couldn’t have joined<br />

at a better time as Norton were on<br />

the fringe of developing the world’s<br />

first laser welded dry cutting diamond<br />

blade, the ZDH 500. This was<br />

introduced in September 1982 and<br />

Fraser claims to have sold the very<br />

first blades on the 6th September to<br />

Constable Hart in Exeter; they were<br />

installing the new sewage system in<br />

Pinhole at the time.<br />

By November that year Fraser<br />

had sold his 1,000th diamond<br />

blade, outstripping his fellow sales<br />

colleagues at Norton Clipper. The rest<br />

is history, Norton Clipper went on to<br />

become the name in diamond blades<br />

and even though there is a huge<br />

amount of choice in today’s market,<br />

Fraser contends that the Clipper<br />

brand still remains excellent value for<br />

money if not the first choice for many.<br />

In 1988 Fraser was promoted to<br />

the company’s Training Officer and<br />

was able to call upon his instructor<br />

skills learned in the Royal Navy.<br />

He took over all the customer and<br />

sales force training for a number of<br />

years, passing on his skills to others<br />

to form one of the best product<br />

training teams in the diamond blade<br />

business. He claims that many of the<br />

well known names from many plant<br />

hire companies have attended one<br />

of his training courses at some time<br />

during their careers.<br />

Fraser was promoted to Southern<br />

Regional Sales Manager in 1991<br />

and he built one of the most effective<br />

sales teams in the company’s<br />

history doubling the sales in two<br />

years. It was Fraser who devised<br />

the new Norton Clipper strategy to<br />

go “distribution” which proved so<br />

successful in the South of the UK that<br />

it was adopted in the Northern region<br />

and then for the whole of Europe,<br />

helping the Norton Construction<br />

Division grow to over 40% in two<br />

years. As a result of Fraser’s<br />

insightful knowledge of the market and<br />

product, the Norton Clipper brand was<br />

propelled to number one in Europe<br />

during this period.<br />

In 1998, Fraser was appointed UK<br />

Field Sales Manager, responsible for<br />

all the sales operation in the UK and<br />

Ireland, and in 2000 to General Sales<br />

Manager for Norton Clipper, with the<br />

responsibility of running the whole<br />

Norton Clipper operation from their<br />

warehouse in Leicester.<br />

Fraser and his team expanded the<br />

business yet again reaching heights<br />

that were only dreamed of in the<br />

‘90’s. It was during this period that the<br />

national deals were signed up with<br />

the likes of Hewden Tool Hire and<br />

Brandon Tools. His team achieved<br />

huge success between 2000 and<br />

2007 with massive sales promotions<br />

of diamond blades, targeting the<br />

European and World Football cups in<br />

particular.<br />

In 2004, Fraser was asked to join the<br />

Management Team of Saint-Gobain<br />

Abrasives, which was based in<br />

Stafford, England. His first task was<br />

to take over the brand rationalisation<br />

program, reducing the 15 brands<br />

26<br />

June 2009


special report<br />

acquired by Saint-Gobain Abrasives<br />

during the acquisitions of the 1990’s<br />

to three within two years. Fraser<br />

also joined the European CPD<br />

management team, giving him even<br />

more experience to work with an<br />

even greater selection of European<br />

managers and introducing him to their<br />

styles of management.<br />

Fraser was appointed Sales Director<br />

Distribution in 2006 and he was<br />

tasked with completely re-organising<br />

the Industrial Sales division and to<br />

make the Flexovit brand the number<br />

one choice in the UK for this business<br />

sector. The business grew by 23%<br />

in its first year and a further 20% in<br />

subsequent years – it is still growing<br />

today, despite the servere economic<br />

conditions that have depleted sales of<br />

abrasives products world-wide.<br />

In June 2008, due to the economic<br />

situation, Fraser was made redundant<br />

as the Sales Director Distribution<br />

along with many others at Saint-<br />

Gobain Abrasives. However, not<br />

wishing to lose his skills completely,<br />

Fraser was asked to accept an<br />

assignment with Saint-Gobain<br />

Abrasives, South Africa.<br />

Fraser said: “Sounds great, but do<br />

you know that it’s an eleven hour<br />

flight to Johannesburg! Did you know<br />

that Johannesburg is one of the most<br />

dangerous cities in the world to live<br />

in and visitors aren’t allowed to carry<br />

guns! To survive I relied on luck, a<br />

fast car and using all the things I had<br />

learnt in the Royal Navy 30 odd years<br />

ago - if it looks dodgy – retreat fast!<br />

Seriously though, South Africa is a<br />

great country – it should not be judged<br />

by the actions of a few hundred<br />

mindless people in Johannesburg.<br />

Cape Town is a great city and<br />

everyone should visit the Kruger<br />

National Park before they die; a place<br />

where it is possible to get within feet<br />

of a wild animal in its natural habitat<br />

– where humans are actually in the<br />

“cage” – get out of that cage and the<br />

visitors get eaten!!”<br />

He continued: “South Africa was a<br />

great experience and I was able to<br />

pass on many things to the abrasives<br />

team down there which will help them<br />

in the future.”<br />

Fraser returned to the United Kingdom<br />

at the end of March but unfortunately<br />

for him the economic situation had<br />

worsened considerably so with no<br />

position available Fraser now has the<br />

unenviable task of finding another.<br />

Or is it? Fraser says that he has been<br />

training people all of his working life –<br />

so why not continue with that? He is<br />

now looking at this break in his career<br />

as an opportunity to pass on his talent<br />

and skills or join another company<br />

and put his expert knowledge to good<br />

use. He believes that many young<br />

salesmen within companies will<br />

not have encountered a recession<br />

let alone a depression and that his<br />

knowledge and experience of having<br />

lived through many a tough time in his<br />

30 years selling to the construction<br />

industry will prove invaluable.<br />

Taking advantage of the opportunity<br />

we posed a few poignant questions<br />

to Fraser; we hope that young<br />

sales people out there will find his<br />

comments both insightful and useful.<br />

Why did you become a salesman?<br />

“I love meeting new people, taking on<br />

challenges and having new innovative<br />

products to sell”.<br />

What makes a successful sales<br />

person?<br />

“Passion and enthusiasm for what<br />

you do - if you wake up in the morning<br />

and can’t stand the thought of doing<br />

your job that day, you should seek a<br />

new career. The first person to detect<br />

your mood will be your customer and<br />

no one likes to buy from a depressing<br />

sales person!”<br />

What advice would you give to<br />

sales people in this recession?<br />

“You must find new customers,<br />

so start with all those potential<br />

customers you should have called<br />

on when things were good, the<br />

ones you drove past for month after<br />

month - you may surprise yourself -<br />

and don’t forget your competitors’<br />

customers! Many companies will not<br />

survive this recession especially in<br />

the construction industry sector –<br />

act now before its too late!”<br />

What advice do you have for<br />

youngsters?<br />

“Find out as much about the product<br />

as possible and learn that product<br />

so you are an expert. You must also<br />

get on with people at all walks of<br />

life and talk to people at all levels –<br />

people who talk at others never get<br />

anywhere. Finally, don’t accept no<br />

as an answer – always make the<br />

assumption that no today may mean<br />

yes tomorrow. If a person allows you<br />

to do the presentation then they must<br />

be interested otherwise they would<br />

not allow you to waste their time on<br />

what you have to say or sell.”<br />

If you think that Fraser could do<br />

something for your company then<br />

give him a call on:<br />

Mob: 07788 480 220<br />

Email: fraser.pratt1@btinternet.com<br />

June 2009<br />

27


Special report<br />

special report<br />

An expert<br />

case study<br />

Operator<br />

training<br />

revisited<br />

There is still evidence within industry<br />

of the misconception that plant and<br />

machinery operators simply need to<br />

complete and pass a health and safety<br />

test in order for them to be competent<br />

– or at best, complete and pass the<br />

test and then simply be observed<br />

operating the machine for one day!<br />

How can this premise still remain? Is<br />

it a side-effect of turning over money<br />

with the minimum input, ignorance<br />

on behalf of the training provider/<br />

assessor or perhaps something else?<br />

Some argue that the impact of this<br />

woefully inadequate strategy is evident<br />

in the largely static trend in accidents<br />

involving plant and machinery; a trend<br />

that has remained unchanged for over<br />

twenty years. Others suggest that the<br />

statistics merely reveal a culture of<br />

change within industry where better<br />

reporting of incidents now occurs.<br />

Perhaps one solution to these<br />

unresolved issues is to return to<br />

basics. In January 2002, <strong>OPERC</strong><br />

released the Voluntary Code of<br />

Practice for Operator Training - a<br />

landmark document in mobile plant<br />

operator safety which sought to<br />

provide a clear simple framework for<br />

training and competence that any<br />

training provider or employer could<br />

follow. The VCOP clearly defines<br />

the fundamental difference between<br />

training and competence.<br />

Training is defined as:<br />

“The act or process by which an<br />

operator learns, acquires and is<br />

tested upon operational ability, skill<br />

and experience, relevant industry<br />

health and safety knowledge and<br />

hazard awareness to standards set by<br />

industry”.<br />

Competence is defined as:<br />

“A standard at which an operator is<br />

certified [i.e. trained] to operate plant<br />

and/or equipment and has acquired<br />

sufficient job specific knowledge<br />

and experience of that specific item<br />

[including the use of safety features,<br />

attachments, machine controls and<br />

any other electrical or mechanical<br />

features], operating in that specific<br />

environment in order for the machine<br />

to be operated safely and efficiently”.<br />

Clearly, passing a test does not mean<br />

that the operator is competent!<br />

Mr Richard Billing is one of<br />

the most competent Trainer/<br />

Assessors within the quarrying<br />

industry and at the tender<br />

age of 36 has already built<br />

an impressive CV having<br />

worked for Foster Yeoman<br />

and Aggregate Industries. He<br />

currently works for Tarmac<br />

and recently witnessed an<br />

operator successfully pass<br />

the <strong>OPERC</strong>-Safetynet health<br />

and safety test with a 100%<br />

score but subsequently fail<br />

to demonstrate competence<br />

whilst operating a rough terrain<br />

telescopic handler.<br />

Richard said: “Clearly the<br />

operator was academically<br />

qualified but academic<br />

qualification and knowledge<br />

alone does not provide<br />

evidence of competence. At<br />

Tarmac we insist that operators<br />

are trained, tested and<br />

assessed (as part of an<br />

S/NVQ qualification stream).<br />

In this instance, the operator<br />

had been trained and tested but<br />

the assessment itself revealed<br />

a weakness, the discovery of<br />

which will now improve longer<br />

term safety and operator<br />

efficiency.<br />

“The <strong>OPERC</strong>-Safetynet test is<br />

a brilliant test system; not only<br />

is it professional but it saves<br />

time. It also tests the operators’<br />

knowledge and makes them<br />

think about their job. Importantly<br />

though, the test must be<br />

accompanied and supported<br />

by a clear route to competence<br />

and thorough system of<br />

assessment.”<br />

innovation in design<br />

28<br />

June 2009


European<br />

Photo Competition<br />

News<br />

A new photography competition focusing on safety and health at work was<br />

recently announced by the European Agency for Safety and Health at Work (EU-OSHA). The<br />

competition - entitled ‘What’s your image of safety and health at work?’ - is open to all EU citizens<br />

and forms part of EU-OSHA’s Healthy Workplaces campaign.<br />

The competition invites<br />

photographers, whether professional<br />

or amateur, to capture their own<br />

images of safety and health at<br />

work and submit them for entry by<br />

15 August 2009. Participants can<br />

interpret safety and health at work<br />

in any way they choose and are not<br />

restricted to particular subject matters<br />

or themes.<br />

An international jury of professional<br />

photographers will select the three<br />

best photographs based on creativity<br />

and originality, as well as universal<br />

European appeal, and the public will<br />

also be able to vote for their favourite<br />

through an online voting system.<br />

Prizes totalling € 7,000 await the<br />

winners.<br />

Jukka Takala, Director at EU-OSHA,<br />

commented on the launch of the<br />

competition: “Europe’s workplaces<br />

have changed a lot over the past<br />

few years. But even if we have<br />

experienced increasing awareness<br />

of occupational safety and health in<br />

the EU, along with greater efforts<br />

in making working conditions more<br />

fulfilling, we still have a lot to do. With<br />

this photo initiative, we want to see<br />

what safety and health at work means<br />

to Europeans today and how they<br />

perceive it in their lives and we want to<br />

spread our message in an innovative<br />

and interactive way to more people.”<br />

For more information visit the<br />

competition website at:<br />

www.osha-photocompetition.eu<br />

innovation in design<br />

innovation in design<br />

June 2009<br />

29


news<br />

First<br />

Avant<br />

700<br />

series<br />

loader<br />

in the<br />

UK<br />

The first Avant Tecno 700<br />

Series compact articulated<br />

loader to be sold in the<br />

UK has been delivered to<br />

Ayrefield Plant of Chorley in<br />

Lancashire and was chosen<br />

principally because it can be<br />

easily transported by a 3.5<br />

tonne truck.<br />

For more information contact:<br />

Ed Howlett<br />

Avant Tecno (UK) Ltd., Manor Farm,<br />

The Street, Bridgham, Norfolk NR16 2RX.<br />

Tel: 01953 714896<br />

Email: ed@avanttecno.co.uk<br />

Web: www.avanttecno.co.uk<br />

Ayrefield Plant, which specialises<br />

in working on behalf of blue chip<br />

contractors, had originally intended to<br />

purchase a forklift but is now delighted<br />

with its choice of an Avant 750 model<br />

which is currently earning its keep on a<br />

busy city centre site in Bury.<br />

Commenting on the machine, Ayrefield<br />

Plant’s director Peter Messham said,<br />

“We’ve had the 750 for a couple of<br />

months now and it’s proving to be a<br />

highly effective piece of kit, capable of<br />

working safely even on very confined<br />

sites such as the one in Bury.”<br />

The Avant is working almost<br />

continuously on this site, mainly loading<br />

dumpers with sand and handling a<br />

variety of products such as pallets<br />

of flagstones and kerbs. In fact, Mr.<br />

Messham is so pleased with the little<br />

green machine’s performance that<br />

he is now considering the purchase<br />

of additional attachments to further<br />

enhance its outstanding versatility to<br />

make full use of the 750’s auxiliary<br />

hydraulic system which offers an oil<br />

flow of up to 70 litre/min.<br />

Avant’s flagship model, which weighs<br />

in at 1720 kg, is powered by 4-cylinder<br />

Kubota diesel engine developing 36<br />

kW (49 hp) and can handle loads<br />

of up to 1.4 tonne. With its 2-speed<br />

hydrostatic transmission providing a<br />

top speed of 25 kph, the 750 is perfect<br />

for jobs where longer travel distances<br />

are involved.<br />

The operator is accommodated in an<br />

easy to access cab positioned on the<br />

front portion of the articulated chassis<br />

and, because of the machine’s off-set<br />

boom, the driver has an unrestricted<br />

view of the front end equipment to<br />

ensure confidence-building, accurate<br />

and safe operation at all times.<br />

As standard, the 750 features a<br />

comprehensive specification including<br />

a telescopic self-levelling lift arm with<br />

boom float system, heated suspension<br />

seat with arm rests and seat belt,<br />

ROPS safety frame with plexiglass<br />

canopy, a choice of grass or tractor<br />

profile tyres, multifunction joystick and<br />

a standard bucket.<br />

30<br />

June 2009


A-Plant first with<br />

dual certification<br />

A-Plant, one of the largest nonoperated<br />

plant and tool hire<br />

companies in the UK, is the first<br />

national rental company in Europe to<br />

be recommended for dual certification<br />

to both the ISO 14001:2004 standard<br />

and OHSAS 18001:2007 specification.<br />

A-Plant is also the first major player in<br />

the European hire industry to achieve<br />

certification that covers the entire<br />

scope of the company’s operations<br />

encompassing more than 150 A-Plant<br />

depots and all of the company’s<br />

administration centres.<br />

The importance of this unique<br />

achievement has been reflected in the<br />

substantial investment in personnel<br />

and resources that A-Plant has<br />

committed to the project in the current<br />

economic climate, a focus that has<br />

been rewarded by being approved by<br />

the British Standards Institute (BSI)<br />

to meet these standards six months<br />

ahead of schedule.<br />

A-Plant’s Director for Environment,<br />

Health and Safety and Performance<br />

Standards, Douglas McLuckie,<br />

said: “Our approval for certification<br />

to ISO 14001 and OHSAS 18001<br />

covers both our health and safety<br />

and environmental procedures, a<br />

unique situation in the international<br />

hire industry. This provides us<br />

with a significant advantage in the<br />

marketplace as well as providing<br />

us with a certified platform to<br />

further enhance our current risk<br />

management processes. These<br />

standards have their roots in the<br />

manufacturing industry, but they<br />

are becoming a feature of prequalification<br />

procedures for tendering<br />

and I am confident they will form<br />

the basis for future environmental,<br />

health and safety practices in the<br />

construction industry and the many<br />

other industries we serve.”<br />

A-Plant has an ongoing commitment<br />

to improving health and safety and<br />

is also committed to minimising any<br />

risk or negative impact the company<br />

may have on the environment. The<br />

company’s EHS management system<br />

is based on the following principles:<br />

Prevention of pollution, including<br />

waste, fuel emissions and noise<br />

Prevention of accidents and<br />

occupational ill health<br />

Minimisation of energy, material<br />

usage and the production of waste<br />

Effective and responsible waste<br />

management and disposal<br />

ISO 14001 is often seen as the<br />

keystone standard of the ISO 14000<br />

series and was first published as<br />

news<br />

Mr Douglas McLuckie, A-Plant Director for Environment,<br />

Health and Safety and Performance Standards<br />

a standard in 1996. It specifies<br />

a framework of control for an<br />

organisation’s Environmental<br />

Management System and is the only<br />

ISO 14000 standard against which<br />

it is currently possible to be certified<br />

by an external certification body.<br />

The Occupational Health and Safety<br />

Assessment Series (OHSAS) was<br />

developed by BSI in response to<br />

customer demand for a recognisable<br />

Health and Safety management<br />

system specification against which<br />

customer systems can be assessed<br />

and certified. OHSAS 18001 was<br />

developed to be compatible with<br />

ISO 14001 in order to facilitate an<br />

integrated system - the standards<br />

complement each seamlessly<br />

and both share many common<br />

principles.<br />

June 2009<br />

31


advertising feature<br />

Groeneveld’s Twin automatic greasing system<br />

Greased lightning<br />

is automatic with<br />

Groeneveld!<br />

Groeneveld Transport Efficiency, headquartered in Gorinchem, Holland, was<br />

established in 1971 and its UK subsidiary Groeneveld UK Ltd (based in Shepshed,<br />

Leicestershire) was set up in 1980 providing strong sales and service representation<br />

throughout the UK<br />

Groeneveld is active world-wide in the transport, off-road and industrial sectors,<br />

supplying innovative products for automatic greasing, engine oil control, speed limiting<br />

and rear obstacle detection systems for on and off-highway vehicles<br />

The company’s main product group, Automatic Maintenance, includes both the leading<br />

automatic greasing products and Oilmaster, a cost-effective system for modern<br />

combustion engine management.<br />

innovation in design<br />

32<br />

June 2009


advertising feature<br />

Automatic<br />

greasing systems<br />

The market leading TWIN heavy<br />

duty EP2 automatic greasing system<br />

is the preferred or exclusive factory<br />

fitted option for many manufacturers<br />

including Volvo, Caterpillar, Liebherr,<br />

Moxy, Bell and JCB.<br />

The dual line TWIN system is ideal<br />

for vehicles operating under severe<br />

conditions for continuous periods<br />

of time. It automatically delivers the<br />

correct amount and type of grease to<br />

every lubrication point on the machine,<br />

thereby prolonging component life,<br />

reducing down time and reducing the<br />

risk to field operatives.<br />

The system monitors the whole<br />

lubrication process and alerts the<br />

operator, in the event of a fault, via a<br />

control lamp in the cab. The greasing<br />

cycle (light, medium or heavy duty)<br />

mode selector switch is also cab<br />

mounted for convenience.<br />

Precise metering is guaranteed<br />

irrespective of temperature and grease<br />

viscosity, ensuring the correct delivery<br />

of grease in summer or winter and<br />

the system can be easily expanded<br />

to include additional points such as<br />

grabs, high dumper scoops etc.<br />

The OnePlus automatic greasing<br />

system has been especially developed<br />

to meet a growing demand for a<br />

compact 2-grease system for the<br />

thicker NLGI 2 grease that is required<br />

by particular brands of mini and midsize<br />

off-road and industrial machines.<br />

All the main components of OnePlus,<br />

including its electric pump, electronics<br />

and grease reservoir are contained<br />

in one compact housing making<br />

installation very simple. Distribution<br />

blocks, lines and grease nipples<br />

are also included and with only two<br />

switches, one for the cycle time and<br />

one for the grease output, OnePlus<br />

is easy to set. Like the larger TWIN<br />

system OnePlus delivers the correct<br />

quantity of the correct grease at the<br />

correct time minimising component<br />

wear and maximising machine life.<br />

The Compalube is an automatic<br />

greasing system that was specifically<br />

designed for low maintenance vehicles<br />

with a limited number of greasing<br />

points and it relied upon a commercial<br />

vehicle’s pressurised air system to<br />

operate. A new electric version now<br />

makes it available for other applications<br />

used in the mining and quarrying<br />

industry.<br />

Automatic<br />

engine oil top up<br />

Another ‘automatic’ product is<br />

Oilmaster, the automatic engine oil<br />

top up system, which ensures that the<br />

correct level and type of oil is always<br />

present reducing the risk of expensive<br />

damage. Oilmaster monitors the oil<br />

level when the ignition is switched on,<br />

using a highly accurate level sensor,<br />

and automatically adds oil when<br />

necessary, pumping a small quantity of<br />

oil from the integrated reservoir to the<br />

engine sump. Smart electronics prevent<br />

overfilling and Oilmaster’s electronic<br />

memory enables quick diagnosis in<br />

case of excess oil consumption.<br />

Groeneveld’s Oilmaster<br />

automatic engine oil top<br />

up system<br />

For further information visit the<br />

Groeneveld website at:<br />

www.groeneveld.nl<br />

or contact:<br />

Groeneveld UK Ltd<br />

The Greentec Centre<br />

Gelders Hall Road<br />

Shepshed<br />

Loughborough<br />

Leicestershire<br />

LE12 9NH<br />

Tel: + 44 1509 600033<br />

Fax: + 44 1509 602000<br />

innovation in design<br />

innovation in design<br />

June 2009<br />

33


news<br />

New Volvo ABG pavers<br />

for Toppesfield<br />

The road surfacing<br />

business requires<br />

a high level of<br />

machine availability<br />

and total<br />

back-up from the<br />

manufacturer.<br />

For surfacing<br />

contractor<br />

Toppesfield, that<br />

means buying the<br />

best equipment,<br />

with the highest<br />

levels of customer<br />

support.<br />

Toppesfield started out in business<br />

five years ago. Directors Matthew<br />

Pryor, Gale Pryor and David Last<br />

brought together experience and<br />

expertise from a number of industries<br />

to create a company that has proven<br />

popular with an increasing number<br />

of main contractors. The company<br />

now has a turnover of more than £15<br />

million and is growing rapidly.<br />

Mr Last said: “After a few months<br />

as we grew, we decided that we<br />

wanted to have gangs of our own. We<br />

started to purchase our own plant,<br />

but it was almost a year before we<br />

bought our first paver.” That paver,<br />

an Ingersoll-Rand ABG machine,<br />

was only purchased after a thorough<br />

examination at the market and<br />

consultation with the firm’s rapidly<br />

growing experienced workforce.<br />

Additional machines joined the fleet<br />

and the company now has six gangs<br />

working with paving equipment.<br />

When Volvo Construction Equipment<br />

expanded its portfolio to include road<br />

machinery products two years ago<br />

there was little doubt that the company<br />

could provide the necessary support<br />

to existing ABG customers in the eyes<br />

of Toppesfield’s management. Those<br />

first two pavers at Toppesfield have<br />

recently been replaced, after three<br />

years of almost constant service, with<br />

the latest Volvo ABG 6870 models.<br />

But Toppesfield didn’t just opt to stay<br />

with the same make straight away,<br />

the machines’ performance and the<br />

back-up that has come from Volvo<br />

sealed the deal. “We expect the<br />

same levels of service that we offer<br />

our customers,” says Mr Last. “We<br />

wouldn’t be back buying Volvo if we<br />

weren’t happy with any aspect of the<br />

product or the service.”<br />

The ABG 6870 is the largest of a<br />

three-model range of Volvo wheeled<br />

pavers, offering a paving output of up<br />

to 700 tonnes/hour, with a maximum<br />

mat thickness of 300mm. The three<br />

axle machine offers a high degree of<br />

flexibility, with paving widths of 2.5-9m<br />

available from a single screed. Volvo’s<br />

Smart Drive technology means that<br />

all six wheels are driven, providing<br />

traction for the most difficult<br />

ground conditions.<br />

Powered by a Tier III liquid-cooled<br />

Deutz engine, providing 166hp<br />

(122kW), the machine uses a Smart<br />

Drive system of anti-slip control with<br />

load dependent torque control for<br />

the front wheels and an electronic<br />

differential system on the rear axle.<br />

The front wheels are automatically<br />

hydraulically levelled, to ensure a<br />

smooth ride and optimum laying<br />

conditions. The front wheels are<br />

independently suspended, resulting<br />

in a screed that remains level for the<br />

best paving results.<br />

There are three drive modes; paving,<br />

shunting and travel, offering travel<br />

speeds up to 40km/h. In paving<br />

mode, which has a 20km/h maximum<br />

speed, the Smart Power system<br />

lowers the engine speed, reducing<br />

noise and emissions, and cutting<br />

fuel consumption for the customer.<br />

Switching to the shunting mode<br />

automatically deactivates the paving<br />

systems, which restart as soon as<br />

paving mode is re-engaged. Two Vario<br />

Screeds are available, the VB78 and<br />

VB88, both offering varying paving<br />

widths for maximum flexibility. The<br />

screeds can be extended hydraulically<br />

to twice the basic paving width.<br />

Operators benefit from a large graphic<br />

monitor, with push-button controls for<br />

Volvo’s Electronic Paver Management<br />

(EPM) system. The operator can<br />

adjust almost every system on the<br />

machine from the screen, tailoring the<br />

paver to the dimensions of the job.<br />

The EPM monitor provides a<br />

comprehensive range of information<br />

on machine systems and operating<br />

status. This control unit can easily<br />

be repositioned on either side of the<br />

platform, allowing the operator to sit<br />

on the left or right and maintain a<br />

direct view of curbs and guides. The<br />

operator can also slide the seat out<br />

beyond the cab floor, with the roof<br />

extending out to protect from rain<br />

and sun.<br />

For further information,<br />

please contact:<br />

Mark Gunns, Marketing Services<br />

Direct Line: 01223 251720<br />

Fax: 01223 832799<br />

Mobile: 07974 973408<br />

E-mail: mark.gunns@volvo.com<br />

34<br />

June 2009


news<br />

JCB secures major deal for<br />

wheeled loading shovels<br />

JCB has won a multi-million pound<br />

deal to supply one of the UK’s leading<br />

vehicle remarketing companies with a<br />

fleet of 42 wheeled loading shovels.<br />

The first of the JCB 416HT shovels<br />

have now rolled off the production<br />

line at JCB Earthmovers in Cheadle,<br />

Staffordshire and been delivered to<br />

customer Copart UK. They have gone<br />

into service unloading and handling<br />

vehicles brought in for storage prior to<br />

sale via an online auction process.<br />

The order – supplied through<br />

Leicestershire-based JCB dealer<br />

Watling JCB – was secured in the<br />

face of fierce competition and was<br />

placed after operators involved in the<br />

product evaluation process voiced a<br />

preference for the JCB machines.<br />

JCB Sales MD David Bell said: “We<br />

are delighted to have won such a<br />

sizeable and prestigious order from<br />

Copart UK. It speaks volumes for the<br />

quality of JCB’s wheeled loaders that<br />

the operators preferred our machines.<br />

They were also impressed with the<br />

machines’ fuel efficiency, which in the<br />

current climate plays an increasingly<br />

important role for businesses needing<br />

to keep costs under control.<br />

“Copart UK’s operators also liked the<br />

superior hydraulic controllability and<br />

lifting capability, coupled with their<br />

preference for powershift rather than<br />

hydrostatic drive.”<br />

Copart UK Managing Director Nigel<br />

Paget said: “JCB won this business<br />

against stiff competition because of<br />

the functionality and suitability of the<br />

chosen loaders, their build quality and<br />

prompt lead in time and the after sales<br />

service. The deal is a great example<br />

of two businesses with major US and<br />

UK operations working to support<br />

British industry.”<br />

Copart UK is deploying the 42<br />

wheeled loading shovels at its 12<br />

facilities across the UK. The company<br />

was founded in 1982 and went public<br />

on the NASDAQ in 1994, establishing<br />

a European presence in 2007 with<br />

four acquisitions totalling £80 million.<br />

In the UK, Copart employs almost 500<br />

people.<br />

Copart manages vehicle remarketing<br />

for 171 businesses in the automotive<br />

and insurance sectors, handling<br />

everything from motorbikes and<br />

cars to tractors and coaches. Once<br />

a vehicle has been deemed a total<br />

loss, Copart collects it, transfers it to<br />

one of their facilities and takes digital<br />

images in readiness for participation in<br />

an on-line auction. Each week Copart<br />

runs daily online auctions with up<br />

to 1000 vehicles per sale and more<br />

than 150,000 registered buyers from<br />

all over the world have access to the<br />

auction website.<br />

June 2009<br />

35


news<br />

Walkers<br />

have a blast at<br />

Lafarge quarry<br />

A group of 20 keen walkers got more than they<br />

bargained for when they signed up for Lafarge<br />

Cement’s Limestone Quarries walk as part of the Peak<br />

District Walking Festival.<br />

The walkers had a nine-kilometre hike and a<br />

fascinating introduction into the world of quarrying. But<br />

as a bonus, they were also able to witness a 25,000<br />

tonne ‘blast’ at the rockface and experience what it’s<br />

like to sit in the giant machines which extract the raw<br />

materials Lafarge uses to manufacture cement for<br />

customers across the country.<br />

Lafarge Cement Hope Works quarries manager, John<br />

McGough, who organised the walk, commented:<br />

“We were very lucky with this event. As well as<br />

hosting the walk and having five of our senior<br />

managers accompany the group, the schedule of our<br />

operation allowed us to throw in a few extras. The blast<br />

and access to a 65-tonne dumper truck and 20-tonne<br />

scoop vehicle really brought the educational aspect of<br />

the walking event to life.<br />

On top of this operational insight, the group was also<br />

able to witness a palmate newt on route, thanks to<br />

Julia Gow from Derbyshire Wildlife Trust, with whom<br />

we work very closely.<br />

Speedy helps<br />

reduce generator<br />

emissions and<br />

fuel costs<br />

Speedy, the UK’s largest<br />

equipment and support<br />

services provider, has<br />

launched an exclusive new<br />

product to help cut generator<br />

carbon emissions and fuel<br />

costs. Designed in-house<br />

at Speedy, the ‘Emission<br />

Buster’ reduces emissions by<br />

automatically switching to its<br />

in-built battery power when<br />

a low load is recognised.<br />

The product also limits other<br />

problems associated with<br />

prolonged periods of low load<br />

running generators, including<br />

high fuel costs, noise pollution<br />

and the number of annual<br />

services required.<br />

Anna Currie, commercial<br />

director, at Speedy said:<br />

“Carbon reduction remains<br />

top of the agenda for<br />

UK industry and with<br />

the construction sector<br />

accounting for 15-20 percent<br />

of the UK’s total carbon<br />

footprint, it’s vital we all play<br />

our part.<br />

Daily Fuel Usage<br />

Not using<br />

Emissions<br />

Buster<br />

Using<br />

Emissions<br />

Buster<br />

Cost<br />

Saving of<br />

Fuel<br />

@ £0.75ppl<br />

per day<br />

Reduction<br />

in Carbon<br />

Footprint<br />

Description<br />

Daily 43.2 33.6 £9.60 22%<br />

Weekly<br />

(5 day)<br />

Yearly<br />

(52 weeks)<br />

“Customers are increasingly<br />

looking to their supply<br />

chain to help reduce their<br />

environmental impact.<br />

This innovative product<br />

will allow our customers<br />

to significantly lessen<br />

carbon emissions while<br />

also minimising costs. The<br />

bigger the unit size, the<br />

greater the benefits - but on<br />

average, our research has<br />

found a 22 percent* carbon<br />

footprint reduction.”<br />

The Emissions Buster is<br />

a stand-alone unit ideal<br />

for use on any size diesel<br />

generator with a low load<br />

profile during a typical 24<br />

hour period.<br />

For more information,<br />

call Speedy on<br />

0845 601 5129 or go to<br />

www.speedyhire.com<br />

*based on the Emission Buster<br />

supplying the load continually for 12<br />

hours at night.<br />

216 168 £48.00 22%<br />

11,232 8,736 £2496.00 22%<br />

Everyone seemed to thoroughly enjoy the day and<br />

we very much hope to be able to support the Walking<br />

Festival again in future years.”<br />

Lafarge’s Hope Works supports a range of initiatives<br />

to promote and support the Peak District - the Walking<br />

Festival is just one. This year the company is also<br />

giving its backing as a corporate sponsor to the Visit<br />

Peak District organisation, which aims to ‘foster<br />

the economic success of the tourism industry while<br />

enhancing the quality of life for local people’.<br />

innovation in design<br />

36<br />

June 2009


June 2009<br />

37


special report<br />

The <strong>OPERC</strong>/HSE<br />

Annual Update Meeting 2009<br />

On the 28th April 2009, the <strong>OPERC</strong>/HSE Annual Update was held at the HSE<br />

offices at Rosecourt, London and a packed audience of professionals, who<br />

represented the breadth and depth of industry, were there to learn more about the<br />

very latest health and safety, legal and technological developments and initiatives.<br />

Chaired by Mr Mick Norton<br />

(<strong>OPERC</strong> Chairman), Mr<br />

Adam Scorcese (<strong>OPERC</strong><br />

President) and Mr Barry<br />

Robinson, MBE (<strong>OPERC</strong><br />

Chief Examiner), the event<br />

started with a warm welcome<br />

to all in attendance and a<br />

thank you to the HSE for<br />

providing this opportunity<br />

to update members of the<br />

UK’s largest professional<br />

body within the plant and<br />

equipment community.<br />

From left to right: Mr Barry Robinson, MBE, <strong>OPERC</strong> Chief Examiner, Mr Mick Norton, <strong>OPERC</strong> Chairman and<br />

Mr Adam Scorcese, <strong>OPERC</strong> President<br />

38<br />

June 2009


special report<br />

Noise and vibration update, Colin Chatten and<br />

Peter Lennon, HSE Noise and Vibration Team<br />

The first presentation was an insightful<br />

update on noise and vibration delivered<br />

by Mr Pete Lennon and Mr Colin<br />

Chatten, Noise and Vibration Team,<br />

HSE. They first reviewed the Team’s<br />

aims and objectives for the period up<br />

until March 2009, as part of the FIT3<br />

programme, and then discussed what<br />

had been achieved over that period.<br />

This included raised awareness of new<br />

Regulations, improved partnership<br />

working and raised industry awareness<br />

of specific areas such as health<br />

surveillance, worker involvement,<br />

control measures (to ensure good<br />

practice) and supply (‘safe by design’).<br />

They then went on to discuss the<br />

Team’s plans for 2009/10 and beyond<br />

and how these would be implemented.<br />

The aim is to progress the good work<br />

already begun in embedding good<br />

practice and knowledge, for example<br />

there will be focus on enforcement<br />

and raising awareness through<br />

seminars, the relaunch of the worker<br />

involvement scheme and improving<br />

communications.<br />

For more information readers should go to:<br />

www.hse.gov.uk/noise, www.hse.gov.uk/vibration<br />

or email: peter.lennon@hse.gsi.gov.uk, colin.chatten@hse.gsi.gov.uk<br />

Parts and service, Jo Gallagher,<br />

Leach Lewis Plant Ltd<br />

Safety aspects of<br />

abrasive wheels,<br />

Chris Adams,<br />

TASC Solutions<br />

An international expert on abrasive<br />

wheels, Mr Chris Adams, TASC<br />

Solutions gave a presentation on<br />

abrasive wheel safety. He started<br />

with general background information<br />

on the types of abrasive wheels on<br />

offer and what such products should<br />

be used for before moving onto the<br />

standards of manufacture and the<br />

specific hazards associated with<br />

abrasive wheel use (e.g. noise,<br />

dust and vibration).<br />

However, a key point of the<br />

presentation was not to talk about<br />

hazards alone but rather to highlight<br />

the root causes of accidents such<br />

as over speeding, overheating or<br />

selecting the wrong specification<br />

of disk. It was a truly fascinating<br />

presentation, especially when<br />

Chris explained the meaning of<br />

the various annotations listed onto<br />

a disk and how this information<br />

should be correctly interpreted -<br />

understanding the product is vital<br />

for safe use. Chris concluded with<br />

some examples of incidents that<br />

had occurred and a summary of<br />

best practice.<br />

In contrast, the next presenter, Mrs<br />

Jo Gallagher gave a very informative<br />

and passionate presentation about her<br />

employer Leach Lewis Plant Limited;<br />

a company that has been around for<br />

over 125 years and whose name is<br />

synonymous with quality, value and<br />

integrity. Jo started with a historical<br />

snapshot of the company to illustrate<br />

how the company had developed<br />

and expanded over a relatively short<br />

period. This context was then used as a<br />

springboard for a discussion of what the<br />

company offers UK industry today and<br />

more importantly, how it differs from<br />

its competitors in terms of high quality,<br />

added value and first class service<br />

support. Services offered are new<br />

plant, spare parts, small plant, service,<br />

finance, rubber tracks and used plant.<br />

An excellent presentation from a highly<br />

professional member of the plant and<br />

equipment community.<br />

For more information, visit:<br />

www.leachlewis.com or alternatively,<br />

Email: enquiries@leachlewis.co.uk<br />

Tel: 01992 704204; Fax: 01992 704270<br />

For more information contact:<br />

TASC Solutions<br />

Tel: 01795 436435<br />

Mob: 07515 994986<br />

Email: info@adamsconsultancy.org.uk<br />

June 2009<br />

39


Special report<br />

Quick-hitch warning<br />

systems, Tony Bianchi,<br />

Quickswitch (UK) Ltd<br />

Keeping alive the debate on quick<br />

hitch safety, Mr Tony Bianchi<br />

from Quickswitch announced the<br />

development and now sale of a<br />

revolutionary new audio safety system<br />

that alerts an operator if the pin has<br />

not been inserted correctly into a semi<br />

automatic hitch. A series of film footage<br />

was played to demonstrate the system<br />

and show how it performs under a<br />

number of scenarios.<br />

Some equipment operators present<br />

were concerned about the recent<br />

attempt to ban semi automatic hitches<br />

but it was explained that the ban was<br />

only voluntary at this juncture and<br />

supported by some manufacturers, not<br />

all. There was also some debate about<br />

what to do with existing machines and<br />

the general concensus was to ensure<br />

that the operator is trained and that<br />

any safety device is operated correctly.<br />

Semi automatic hitches will be used<br />

within industry for some time to come,<br />

so this device could make a contribution<br />

to workplace safety.<br />

For more information, visit:<br />

www.quickswitch.org.uk<br />

Tel: 01923 267 608<br />

Mob:07813 069 375<br />

The ‘Shattered Lives’ campaign 2009,<br />

Carol Grainger, HSE<br />

After a brief refreshment break, the<br />

event continued with a first class<br />

presentation on the HSE Shattered<br />

Lives campaign by one of the country’s<br />

leading and most respected workplace<br />

transport experts, Ms. Carol Grainger,<br />

HSE (on behalf of the Slips and Trips<br />

Team, HSE).<br />

Carol very clearly stated the issues<br />

involving slips and trips that prompted<br />

the Shattered Lives campaign, before<br />

providing a review of the campaign’s<br />

progress including what has been<br />

achieved so far, who is being targeted<br />

and what is planned for 2009 and<br />

beyond. Two new exciting resources<br />

outlined are:<br />

STEP - an e-learning Package<br />

developed by the HSE, providing slips<br />

and trips guidance through interactive<br />

learning. It is an easy way to learn<br />

about slips and trips, how they are<br />

caused, why preventing them is<br />

important and how to tackle them.<br />

STEP includes quizzes, videos,<br />

animations, case studies and<br />

interactive sequences to enhance<br />

the learning experience.<br />

WAIT – the Work at height, Access<br />

equipment, Information Tool is aimed at<br />

the occasional user of access equipment<br />

and promises to help in choosing the<br />

safest type of access equipment, if work<br />

at height is necessary. It is especially<br />

For more information, visit:<br />

www.hse.gov.uk/shatteredlives<br />

useful for the self employed or manager<br />

and supervisors of small to medium<br />

sized enterprises.<br />

Miller offer on-site inspections,<br />

training on safe coupler use,<br />

advice and information.<br />

For more information, go to:<br />

www.millergroundbreaking.com<br />

Quick-hitch safety,<br />

Gary Miller, Miller<br />

UK Ltd<br />

Next to present was Mr Gary Miller,<br />

Miller Engineering who returned to<br />

the topic of excavator quick hitches; a<br />

topic that has been the subject of much<br />

debate within the industry over the past<br />

four years following five deaths on site<br />

involving quick hitches.<br />

Gary’s message was simple - a good<br />

coupler is a safe one! He explained<br />

some of the main dangers on site such<br />

as operator complacency, common bad<br />

practice (e.g. ‘pick and place’), changing<br />

attachments too close to co-workers<br />

and missing the rear bucket pin when<br />

attaching (resulting in the attachment<br />

slipping off the coupler).<br />

Gary then gave some practical<br />

recommendations to ensure the safe<br />

use of quick-hitch devices, such<br />

as bringing standards into line with<br />

what actually happens on site as a<br />

mandatory design guide to coupler<br />

manufacturers, safety testing couplers<br />

in service and replacing if dangerous,<br />

ensuring correct use of couplers<br />

and ensuring operators are trained<br />

sufficiently (passing a test in the safe<br />

operation of the couplers they operate).<br />

It was an excellent and informative<br />

presentation from one of the country’s<br />

leading manufacturers of quick hitch<br />

systems and as a highlight, Gary<br />

provided information on Miller’s<br />

new dual pin locking system; highly<br />

innovative technology that will gain<br />

interest from industry.<br />

innovation in design<br />

40<br />

June 2009


special report<br />

Load security in<br />

road transport,<br />

Nina Day, HSE<br />

Workplace<br />

Transport Team<br />

The final scheduled presentation<br />

for the day was given by Ms. Nina<br />

Day, Health and Safety Laboratory<br />

on load security in road transport.<br />

As well as highlighting the issues<br />

at hand via the use of case<br />

study presentations, Nina also<br />

importantly went on to explain<br />

what positive actions could be<br />

taken to ensure security of a load,<br />

including correctly restraining<br />

loads to the vehicle, loading<br />

to the headboard if possible,<br />

packing gaps in the load, ensuring<br />

loads are stable and considering<br />

containment in addition to restraint<br />

if the load poses a particular risk.<br />

She also stressed that load<br />

restraint equipment should be<br />

clearly labelled to indicate what<br />

load it is rated for, and inspected<br />

regularly for damage or wear.<br />

It was a first-rate presentation<br />

that captivated the audience and<br />

raised a whole series of questions<br />

following the presentation.<br />

For more informatio,<br />

readers should go to:<br />

http://www.hsl.gov.uk/.<br />

NPORS overview, Paul<br />

Nolan, NPORS<br />

<strong>OPERC</strong> prize presentation<br />

The day closed with a prize<br />

presentation. Each year <strong>OPERC</strong><br />

members are invited to vote for a<br />

prestigious award of an ‘Outstanding<br />

Contribution to Workplace Health and<br />

Safety’. This year’s <strong>OPERC</strong> prize was<br />

awarded to the HSE Slips and Trips<br />

Team for their thought provoking and<br />

visually striking safety poster campaign.<br />

Mr Barry Robinson, MBE and <strong>OPERC</strong><br />

Chief Examiner said: “The poster<br />

campaign developed and launched by<br />

the HSE, is one of the finest ever run<br />

by any public or private organisation.<br />

Used throughout industry, these posters<br />

As a final bonus to the day, Paul<br />

Nolan from NPORS gave an update<br />

on the scheme and its many benefits.<br />

NPORS has been an Accredited Body<br />

recognised by HSE since 1999 for<br />

Rider-operated Lift Trucks: Operator<br />

Training – Approved Code of Practice<br />

(L117) and NPORS sit on the HSE<br />

Accrediting Bodies Forum along<br />

with the other accrediting bodies,<br />

RTITB, AITT, ITSSAR, Lantra and<br />

Construction Skills (CITB).<br />

He explained that the main objective<br />

of NPORS is to allow NPORS<br />

Accredited Training Providers a<br />

flexible approach in meeting the needs<br />

of the employer, to assist in providing<br />

an adequately trained workforce within<br />

the UK.<br />

For more information, readers should<br />

go to: http://www.npors.com/.<br />

have made a significant contribution<br />

to raising awareness of the impact of<br />

slips, trips and falls in the workplace.<br />

We are indebted to the team behind this<br />

campaign and thank them for sharing<br />

their talent and knowledge with others.”<br />

The <strong>OPERC</strong>/HSE Annual Update was<br />

an excellent event; it was organised for<br />

the benefit of the plant and equipment<br />

community and was free to attend. For<br />

more details about forthcoming <strong>OPERC</strong><br />

events, visit the News and Events<br />

pages on the <strong>OPERC</strong> website - www.<br />

operc.com. <strong>OPERC</strong> is a trade body<br />

owned and managed by her members.<br />

innovation in design<br />

June 2009<br />

41


events<br />

SED 2009<br />

Those visiting SED this year<br />

may have been curious to see<br />

how the current climate would<br />

impact upon the event and<br />

whether there would be signs<br />

that the perma-recession is<br />

finally beginning to thaw.<br />

As ever this UK premier exhibition<br />

was well organised with suitable car<br />

parking provisions and amenities, but<br />

inevitably visitor numbers were down<br />

and there was a notable absence of<br />

some exhibitors at the event. Despite<br />

this, those visitors we spoke to had<br />

enjoyed the event and the mood was<br />

encouragingly fairly upbeat. Exhibitors<br />

were generally pleased with the<br />

interest from visitors with some, such<br />

as Doosan and New Holland, reporting<br />

higher sales than previous years.<br />

Mr Chris Miller, CoC Chairman and<br />

National registrar for the Contractors<br />

Mechanical Plant Engineers (CMPE)<br />

said: “CMPE had a good event with lots<br />

of visitors on each of the days and we<br />

had a lot of interest in the publications<br />

that we distributed to visitors. A great<br />

day out for the plant industry and we<br />

look forward to attending next year’s<br />

event.”<br />

Kubota Live! At Rockingham Castle<br />

Following the success of this inaugural ‘hands<br />

on’ event in 2008, Kubota reported that they had<br />

no hesitation in repeating it this year despite the<br />

economic downturn. The no ticket event, located<br />

within two miles of SED and with free parking and<br />

refreshments, was once again staged over the<br />

same period, encouraging visitors to drop in on<br />

their way to or from SED – although there was<br />

actually plenty to occupy visitors for a whole day.<br />

As well as the Kubota equipment demonstrations<br />

and the opportunity to test-drive models from the<br />

whole range, there was the chance to visit some<br />

major plant and equipment distributors who were<br />

in attendance, such as Leach Lewis, Ben Elliott<br />

and Shell Plant who between them exhibited<br />

machines available from Terex, Dynapac,<br />

Bomag, Manitou, Clipper and Honda.<br />

One attendee commented; “It was a great<br />

event, with a huge range of machines and<br />

equipment from Kubota being exhibited,<br />

including construction, trenching, ground care<br />

and agriculture - plus a very large demonstration<br />

area. One of the highlights was that operators<br />

could actually get onto a machine and operate it<br />

provided they could prove competence. It was<br />

a good day out for plant people especially<br />

being able to test a machine’s capabilities<br />

before purchasing.”<br />

42<br />

June 2009


Competition<br />

Fatal<br />

injuries to<br />

workers in<br />

Britain at<br />

record low<br />

Prize Competition<br />

No 1<br />

Construct-A-Gram<br />

The number of people killed at work<br />

in Britain has fallen to a record low,<br />

new figures from the Health and Safety<br />

Executive (HSE) reveal.<br />

Provisional data shows that 180<br />

workers were killed between 1 April<br />

2008 and 31 March 2009 – a rate of 0.6<br />

per 100,000 employees – down from<br />

233 in 2007/08 and 17 per cent lower<br />

than the previous lowest total of 217,<br />

recorded in 2005/6.<br />

Judith Hackitt, the HSE Chair, said:<br />

“We very much welcome any reduction<br />

in the number of workers being fatally<br />

injured and the fact that the number<br />

for 2008/09 is a record low. “There is<br />

inevitably variation in the figures year<br />

on year, but we can take heart from the<br />

fact that Great Britain consistently has<br />

fewer fatal injuries than comparable<br />

industrialised nations in the rest of<br />

Europe.<br />

“This statistical snapshot needs careful<br />

analysis to help us to understand<br />

underlying factors, including the impact<br />

of the recession. The number and<br />

proportion of workers being killed in<br />

the workplace is likely to reduce in an<br />

economic downturn. But we also know<br />

from the past that the number and the<br />

rate of fatal injuries increase when<br />

trading conditions pick up.<br />

“These statistics are encouraging<br />

but there is no magic wand in health<br />

and safety. When those running<br />

organisations show personal<br />

leadership, and when workers are<br />

involved in tackling the risks that they<br />

face, safety can be improved and lives<br />

saved – that is how we can turn this<br />

encouraging sign into real sustained<br />

improvement.”<br />

E<br />

D<br />

N RG RI<br />

LA<br />

E<br />

G R<br />

_____ _______<br />

Clue: Hand-held Equipment<br />

G<br />

N<br />

Can you solve this anagram?<br />

Then email your answer to<br />

pep@operc.com, quoting<br />

“Construct-A-Gram No 1”, and<br />

you could win a copy of Dr Plant’s<br />

Construct-A-Grams (RRP £5.99).<br />

The book contains another 50 of<br />

these brain-teasing anagrams, each<br />

with a humorous illustration by<br />

Geoff Tristram.<br />

Closing date for entries is July 31st<br />

2009 and four winners will be<br />

drawn at random from correct<br />

entries received.<br />

June 2009<br />

43


special report<br />

Are you and your<br />

workforce trained?<br />

Do your site workforce understand the hazards and risks associated<br />

with using diamond and abrasive cutting equipment?<br />

TASC Solutions was created to meet a huge demand for educational resources and<br />

consultancy on specialist plant and equipment, and provides services on:<br />

Diamond Cutting<br />

Floor Saws<br />

Abrasive Wheels<br />

Diamond Drilling Rigs<br />

Masonry Saw Benches<br />

For competitive in house training and advice, contact:<br />

TASC Solutions<br />

5 Tavistock Close, Sittingbourne, Kent, ME10 1JY<br />

Tel: 01795 436435 Mob: 07515 994986 Email: info@adamsconsultancy.org.uk<br />

44<br />

TASC have the training solutions...<br />

June 2009


CLASSIFIEDS<br />

Training and Testing<br />

Specialist in construction plant and<br />

equipment operative training and<br />

assessment.<br />

Courses tailored to suit client’s<br />

specific site requirements. Anywhere<br />

in the UK.<br />

Contact:<br />

Mr Mick Norton BEM,<br />

10 Pinders Grove, Wakefield, West<br />

Yorkshire, WF1 4AH<br />

Mob: 07880 743288<br />

Tel: 01924 210817<br />

Email: micknorton@spindoctor.co.uk<br />

www.cpcs-plant-training.co.uk<br />

Barry Robinson Consulting<br />

Specialist Trainer in Quarrying and Construction Plant and Equipment.<br />

Contact: Mr Barry Robinson, MBE. Mob: 07815 736 924<br />

Apple Industrial Safety<br />

Plant & safety training;<br />

<strong>OPERC</strong> Safetynet testing, NPORS, RTITB, CPCS,<br />

IPAF, CCNSG, SPA, VCA and PASMA, UK & Europe.<br />

Mill 1,<br />

The Business Park<br />

Mansfield, NG19 8RL<br />

Tel: 0845 505 2020 Fax: 0845 505 2021<br />

Contact: Kay Knowles - kay@applesafety.co.uk<br />

Sharp Practice<br />

www.applesafety.co.uk<br />

Management Consultancy with a deep understanding of the Capital<br />

Equipment Industries and Markets. Specialists in Private Client research<br />

and analysis of the Capital Equipment Markets on a Global Basis.<br />

3 Hartwell Grove, Creswell Manor,<br />

Stafford, England, ST16 1RW<br />

Mob: 07932 693 184 Tel: 01785 606 677<br />

Email: info@sharppractice.eu<br />

www.sharppractice.eu<br />

Ritchies Training Centre<br />

Construction plant training courses, LGV/PCV training, crane training, forklift<br />

training. NPORS, CPCS, LANTRA, OCR, FTA, RHA and<br />

Department for Transport.<br />

Contact: Hobden Street, Glasgow, G21 4AQ<br />

Tel: 0141 557 2212 Fax: 0141 558 8252<br />

Email: sales@ritchiestraining.co.uk www.ritchiestraining.co.uk<br />

Miller<br />

plant<br />

Specialists in the supply of new and<br />

quality used construction equipment<br />

for the UK and abroad; full service<br />

backup and training provided.<br />

Miller Plant, Woodside House,<br />

Pedmore Road, Dudley,<br />

West Midlands, DY2 0RL<br />

Tel: 01384 262400<br />

Fax: 01384 350269<br />

Email: millplant@aol.com<br />

Carl Palmer<br />

Master engraver and craftsman.<br />

Hand engraving for trophy prizes<br />

and crystal wear.<br />

Contact: 07751 978731<br />

Geoff Tristram Ltd<br />

Artist, cartoonist and<br />

comedy novelist.<br />

Fine art and<br />

illustration, cartoons<br />

and caricatures.<br />

‘Live’ caricatures at<br />

corporate events.<br />

Humorous talks - ‘Confessions of an<br />

Artist’ - amusing anecdotes from 30<br />

plus years as a professional artist.<br />

Tel: 01384 442881<br />

Email: gt@geofftristram.co.uk<br />

www.geofftristram.co.uk<br />

E&P Construction<br />

Skills Limited<br />

Professional trainers offering a wide<br />

range of courses to the construction<br />

industry. NPORS Accredited<br />

Training Provider.<br />

Contact: 55 Oldfield Drive, Vicars<br />

Cross, Chester, CH3 5LT<br />

Tel: 0845 619 0910<br />

Steve: 07531 725 598<br />

Bobby: 07531 725 650.<br />

typing matters<br />

your virtual office assistant<br />

Providing a 24/7 confidential,<br />

reliable and cost-effective on-line<br />

transcription service for<br />

all your typing requirements.<br />

Tel: 01785 606677<br />

Email: typingmatters@ntlworld.com<br />

innovation in design<br />

June 2009<br />

45


Megabytes news<br />

MB<br />

News Megabytes<br />

Always clear up<br />

spillages immediately<br />

Chocks Away!<br />

Tarmac National Contracting has successfully<br />

completed the £4.3 million resurfacing of the runway<br />

and taxiways at Newcastle International Airport two<br />

weeks ahead of schedule. The maintenance works<br />

took place overnight during a six hour window and<br />

around 16,500 tonnes of Marshal asphalt was used<br />

to resurface the entire 2,329 metre runway.<br />

HSE guidance to be<br />

free online<br />

Around 250 health and safety publications are soon<br />

to be free to access and print on the HSE’s website.<br />

The publications cover the full range of HSE’s<br />

guidance as well as approved codes of practice<br />

(ACOPs) and guidance on regulations. HSE said<br />

it was making the information available to help<br />

employers better understand their legal duties and<br />

what health and safety precautions they need to take,<br />

and to help safety representatives in maintaining and<br />

improving health and safety in the workplace.<br />

New ‘100 Club’ Initiative<br />

Morgan Est has launched a new pilot initiative<br />

called the 100 Club, which aims to address the skills<br />

shortage in civil engineering by encouraging more<br />

young people to take up a career in the industry.<br />

Each year Morgan Est will partner 100 young people<br />

aged 14 -15 years from 10 selected schools with a<br />

dedicated engineering department. Participation will<br />

include mini engineering projects, site visits to large<br />

and complex projects, work experience and a twoday<br />

residential engineering course.<br />

Costain’s Silver Hallmark!<br />

The Costain Group PLC was given a Silver ranking in<br />

the Business in the Community CR Index, published<br />

recently in the Financial Times newspaper, making it<br />

one of the UK’s top companies in terms of Corporate<br />

Responsibility (CR). The index, used by over 140<br />

of the country’s premier companies (BAA, Tesco,<br />

Unilever, Rolls-Royce etc), provides a systematic<br />

approach to managing, measuring and reporting on<br />

business impacts on society and the environment.<br />

“Hard work spotlights<br />

the character of people:<br />

some turn up their<br />

sleeves, some turn up<br />

their noses, and some<br />

don’t turn up at all.”<br />

Sam Ewing<br />

Have you thought about<br />

advertising in Plant and<br />

Equipment Professional?<br />

Email us at pep@operc.com<br />

for more details.<br />

46<br />

June 2009


letters<br />

Letters to<br />

the Editor<br />

Do you have any views or<br />

opinions you would like to<br />

share with other readers?<br />

Send your letters to the Editor to:<br />

On-track Multimedia,<br />

PO Box 5412, Dudley,<br />

West Midlands DY1 9HJ<br />

or email us quoting ‘Letters to the<br />

Editor’ to pep@operc.com<br />

A clear view?<br />

Could anybody please advise me on the regulations applicable to visibility on a<br />

forward tipping dumper? I’ve spoken to manufacturers and they have referred me<br />

to the international standard ISO5006 and the blind spot that measures 1 x 1.5m<br />

around the machine. Is this 1.5 out and 1m high or the other way around? Is the<br />

rule applicable to 8, 10 and 12 tonne machines and will the HSE enforce it? I ask,<br />

because on these machines, with a full load, heaped up, my experience has shown<br />

that the operator’s height will restrict visibility. Could manufacturers not fit<br />

visibility aids as standard? I’m becoming concerned about this because the more I<br />

read, the more I get confused. Any help would be much appreciated.<br />

Name: Withheld. Email your reply to the Editor on pep@operc.com<br />

Eenie, meenie, miny ……<br />

I am looking to buy a machine and want to choose the best machine that I can, but<br />

who do I believe when figures are put in front of me. One manufacturer states that<br />

theirs is the very best, highest performing machine but so it seems do all of the<br />

other manufacturers. I’ve seen so many charts and tables showing one machine<br />

compared to another, all based on different things like purchase cost, the total cost<br />

of ownership, consumable costs, the value of after sales support and so on. I have<br />

been told that the cost of a machine depends upon me, the user, and that I should<br />

know my application but when you’re new to the industry where do you start? I’m<br />

confused and cannot get to a situation where I can simply compare one machine<br />

against another and where I can, it is using one manufacturer’s figures.<br />

Is there any organisation out there who can provide an independent comparison of<br />

machines and how they perform?<br />

Name: Withheld. Email your reply to the Editor on pep@operc.com<br />

We reserve the right to edit letters. Letters printed represent the opinions of the author and do not necessarily reflect those of the Editors.<br />

June 2009<br />

47


48<br />

June 2009

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