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• A-Plant first with dual certification • New 6 tonne mobile yard ramp from Thorworld • New Volvo ABG pavers for Toppesfield •<br />
10<br />
Special<br />
Reports<br />
Plant & Equipment Professional<br />
£2.50<br />
June 2009<br />
Expert opinion:<br />
Application of occupational<br />
standards<br />
Mini-excavators –<br />
small machines with<br />
significant hazards<br />
Spot-checks<br />
highlight danger of<br />
unrestrained vehicle loads<br />
Smart Results for<br />
Sullair PAC 80E<br />
breaker system<br />
Greased lightning is automatic with Groeneveld!
Special report<br />
2<br />
June 2009
Editorial<br />
One of the great mistakes of any corporate<br />
organisation is to remove the most educated<br />
and knowledgeable people from the company<br />
during times of recession. Whilst some culling<br />
may be inevitable to ensure an organisation’s<br />
longer term prosperity, this short term practice<br />
seems to be used in abundance at present<br />
with good, senior people either taking early<br />
retirement or being made redundant. It seems<br />
as though far too much attention is placed on<br />
reducing the bottom line financial accounts<br />
‘now’ to balance the books and less on the<br />
management of ‘future’ longer term success.<br />
For some company accountants and ‘wanna-be’<br />
ambitious managers this is a dream come true<br />
because in the short term they can demonstrate<br />
that the books have been balanced, expenses<br />
reduced, overheads slashed and efficiency<br />
improved – or can they?<br />
With any redundancy, an honest introspective<br />
look at the organisation has to be taken because<br />
such decisions can have major ramifications on<br />
that organisation for many years to follow. The<br />
balance has to be on making financial savings<br />
but not at the risk of inadvertently damaging<br />
business. There is clearly a shocking trend in<br />
some quarters of industry to be over reliant on<br />
younger (less experienced and lower paid(!)<br />
staff) to see a company through these troubled<br />
times. But such a strategy is myopic at best and<br />
potentially catastrophic. Organisations are made<br />
of people and a diverse range of individuals with<br />
different skill sets must be preserved; reducing<br />
staff now may be a sad prerequisite requirement<br />
in a recession but an intelligent chief executive<br />
officer will ensure that any trimming will allow for<br />
future growth.<br />
The recession is not permanent and optimism<br />
is slowly creeping back throughout industry –<br />
when situations improve, organisations will once<br />
more need experienced professional people at<br />
the helm - not the job centre!<br />
Editorial Team<br />
Philippa Spittle, Karen Jones<br />
Published and Distributed by<br />
On-track Multimedia<br />
On Track Multimedia,<br />
Tel/Fax: +44 (0)1384 356202<br />
Email: enquiries@operc.com (general)<br />
pep@operc.com (newsletter)<br />
Copyright © 2009 On-track Multimedia<br />
While every effort is made to ensure the accuracy<br />
of information published in Plant and Equipment<br />
Professional, the Editors cannot accept any responsibility<br />
for inaccuracies or omissions. The views expressed in<br />
articles are of the author(s) and do not necessarily reflect<br />
those of the Editors.<br />
news<br />
special reports<br />
A Quick Switch back to semi-automatic hitches 11<br />
Mini-excavators...small machines with significant<br />
hazards<br />
14<br />
Spot-checks highlight danger of unrestrained<br />
vehicle loads<br />
16<br />
There’s nothing fishy about COD! 17<br />
A Man with All Round Vision: An interview with Vic<br />
Spillard, Spillard Safety Systems<br />
18<br />
4fire enhance productivity and safety with Hilti<br />
Firestop products<br />
22<br />
Master of the Art: An interview with Fraser Pratt,<br />
International Sales and Marketing Expert<br />
32<br />
Operator training revisited 28<br />
The <strong>OPERC</strong>/HSE Annual Update Meeting 2009 38<br />
expert opinion<br />
advertising features<br />
events<br />
contents<br />
A-Plant wins prestigious contracts from<br />
Environment Agency<br />
4<br />
Kubota tractors score above par 5<br />
New 6 tonne mobile yard ramp from Thorworld 6<br />
HSS crowned Hire Company of the Year 7<br />
Lafarge Cement’s Barnstone plant achieves safety<br />
milestone<br />
7<br />
Smart Results for Sullair PAC 80E breaker system 8<br />
No waste for Franks with Doosan equipment 10<br />
UCATT welcomes Government moves on Workers’<br />
Memorial Day<br />
20<br />
European photo competition 29<br />
First Avant 700 series loader in the UK 30<br />
A-Plant first with dual certification 31<br />
New Volvo ABG pavers for Toppesfield 34<br />
JCB secures major deal for wheeled loading<br />
shovels<br />
35<br />
Walkers have a blast at Lafarge quarry 36<br />
Speedy helps reduce generator emissions and fuel<br />
costs<br />
36<br />
Fatal injuries to workers in Britain at record low 43<br />
Application of occupational standards 24<br />
Greased lightning is automatic with Groeneveld! 32<br />
SED 2009 42<br />
Kubota Live! At Rockingham Castle 42<br />
competition<br />
Construct-A-Gram No 1 43<br />
Classifieds 45<br />
news megabytes<br />
letters to the editor<br />
46<br />
47<br />
June 2009<br />
3
news<br />
A-Plant wins<br />
prestigious contracts<br />
from Environment<br />
Agency<br />
The Environment Agency is an<br />
Executive Non Departmental<br />
Public Body responsible to the<br />
Secretary of State for Environment,<br />
Food and Rural Affairs and an<br />
Assembly Sponsored Public<br />
Body responsible to the National<br />
Assembly for Wales. Its principal<br />
aims are to protect and improve<br />
the environment, and to promote<br />
sustainable development. The<br />
Agency plays a central role in<br />
delivering the environmental<br />
priorities of Central Government<br />
and the Welsh Assembly<br />
Government through its functions<br />
and roles.<br />
A-Plant has been awarded<br />
two prestigious four-year<br />
framework agreements with<br />
the Environment Agency,<br />
covering both the hire of<br />
tools and equipment and the<br />
maintenance and servicing<br />
of the Agency’s existing fleet<br />
of equipment. A-Plant is one<br />
of the three suppliers on the<br />
hire framework and has been<br />
awarded a single supplier<br />
framework agreement for the<br />
management, maintenance<br />
and servicing of the entire<br />
fleet of powered hand tools<br />
and powered work equipment<br />
at the Environment Agency.<br />
Erik Broderstad, Key Accounts<br />
Sales Director for A-Plant, said,<br />
“The new contracts with the<br />
Environment Agency are highstatus<br />
appointments, which<br />
will utilise our wide range of<br />
expertise in the tool and plant<br />
hire market in the UK. Under<br />
the new maintenance and<br />
servicing framework, we have<br />
sole responsibility for assessing<br />
and advising on the inventories<br />
of equipment held at over 160<br />
locations in the eight regions of the<br />
Environment Agency around the<br />
country.”<br />
To establish the procedures to be<br />
used in this important contract,<br />
A-Plant is carrying out three pilot<br />
projects in the Thames West, North<br />
West North and Midlands East<br />
areas, based in three of the eight<br />
regions. A-Plant will examine every<br />
piece of equipment and submit a<br />
report to the Environment Agency<br />
on the inventory held at each<br />
location in these areas, the age<br />
and condition of the equipment<br />
and proposals on whether the<br />
equipment should be repaired or<br />
replaced. This process will then<br />
be rolled out to all eight regions to<br />
produce a national report for the<br />
Environment Agency.<br />
This is the latest in a raft of<br />
key account wins by A-Plant<br />
which recognise the company’s<br />
commitment to enhancing<br />
service and efficiencies, reducing<br />
costs and administration and<br />
eliminating wastage and non-value<br />
added transaction processes<br />
as measured against Key<br />
Performance Indicators (KPIs)<br />
4<br />
June 2009
Kubota tractors<br />
score above par<br />
news<br />
Elm Park Golf & Sports Club in Dublin<br />
has expanded its Kubota equipment<br />
fleet with the purchase of a second<br />
STV36 compact tractor and an L5740<br />
mid-range tractor.<br />
The club, at Donnybrook, was founded<br />
in 1924 and is one of the best known<br />
in the capital. It provides a range of<br />
facilities that include an 18-hole golf<br />
course, seven grass tennis courts plus<br />
seven all-weather floodlit courts, a<br />
driving range and an 18-hole<br />
putting green.<br />
The new Kubota STV36 compact<br />
tractor joins an identical machine<br />
bought in 2006, both of which are<br />
used to carry out a variety of tasks to<br />
keep the club’s golf greens in tip top<br />
condition. Jobs undertaken range from<br />
aerating the greens and top dressing<br />
to brushing and blowing them, using a<br />
variety of attachments.<br />
The hugely popular and proven<br />
Kubota STV Series tractors are<br />
renowned for their superb versatility.<br />
The STV36 features an independent<br />
PTO, cruise control, high capacity<br />
transmission, power steering and<br />
Kubota’s accelerator auto throttle<br />
system. The cabin provides a wide<br />
operator deck, a deluxe wide seat and<br />
360 degree visibility, with well-placed<br />
operating controls and low noise<br />
and vibration levels to give complete<br />
operator comfort.<br />
Elm Park’s larger, cabbed GL5740<br />
mid-size tractor is fitted with a front<br />
loader and pallet forks. The 58hp<br />
machine does complementary work to<br />
the smaller tractors, both on the golf<br />
course and around the 91 acre site.<br />
This includes spraying the fairways,<br />
rough mowing and pulling a rotary<br />
mower. It’s also regularly called on<br />
for general maintenance duties which<br />
entail fetching and carrying tools,<br />
equipment and materials.<br />
It replaces a veteran 22-year-old<br />
Kubota tractor that has given sterling<br />
work over the years and has been<br />
kept on to pull trailers during<br />
busy periods.<br />
The GL40 Series is a versatile range,<br />
boasting high power-to-weight ratio<br />
and a choice of several variants to suit<br />
every application. Equipped with the<br />
latest Kubota E-TVCS low emission<br />
diesel engine, they are amongst the<br />
cleanest on the market. Delivering<br />
unrivalled power output and complying<br />
with Stage IIIA European Emission<br />
regulations, these state-of-the-art<br />
engines are low on fuel consumption,<br />
noise and vibration, enhancing<br />
both operator comfort and overall<br />
productivity.<br />
“We have used several other makes<br />
of tractors but the Kubota machines<br />
are by far the most trouble free<br />
machines we have had to date,” said<br />
Mr Sheridan, the sports club’s course<br />
superintendent. “They have given us<br />
no problems at all despite working<br />
like trojans.”<br />
The club carries out all its own<br />
equipment maintenance and it was the<br />
strongly held view of its mechanic that<br />
Kubota machines were the simplest<br />
and easiest to service that clinched<br />
management’s decision to move<br />
towards an all-Kubota fleet.<br />
“Both the compact and the midrange<br />
Kubota tractors represent the<br />
most cost-effective way for us to get<br />
the power we need to carry out the<br />
various groundcare tasks that need<br />
tackling with the minimum of effort,”<br />
said Mr Sheridan<br />
For more information about<br />
Kubota’s market leading tractors,<br />
ride-on mowers, and the classleading<br />
RTV900 all-terrain utility<br />
vehicle, as well as details of local<br />
dealers, contact:<br />
Kubota Tractor &<br />
Groundcare Division<br />
Tel: 0800 023 1111<br />
ROI: 1 800 848 000<br />
Email: sales@kubota.co.uk<br />
or visit www.kubota.co.uk<br />
June 2009<br />
5
News<br />
New 6 tonne<br />
mobile yard ramp<br />
from Thorworld<br />
A 6 tonne (6000kg) capacity mobile<br />
yard ramp has been added to the<br />
extensive range available from loading<br />
and unloading equipment specialists,<br />
Thorworld Industries Ltd. Measuring<br />
10.9m long with a usable width of<br />
2240mm, it has been introduced in<br />
response to customer requests for a<br />
more lightweight yard ramp available at<br />
an economy price.<br />
The new ramp becomes the smallest<br />
model in Thorworld’s Standard Ramp<br />
range, which now covers 6, 7 and 10<br />
tonne capacity versions. All ramps<br />
are CE marked and conform to all<br />
European quality and safety standards<br />
and legislation.<br />
The three Standard Ramps are<br />
intended for light duty applications<br />
where they might perhaps only be used<br />
for up to 3-4 times a day. They are<br />
ideal for the fast and efficient loading<br />
and unloading of vehicle trailers and<br />
containers by fork truck, particularly<br />
where there is no raised loading dock.<br />
Ruggedly built of solid beam<br />
construction, the ramps have a serrated<br />
open grid deck for positive traction in all<br />
weathers and, if required, they can be<br />
quickly and easily moved to a different<br />
location. A hand-operated hydraulic<br />
pump quickly raises them to the<br />
required height and they are equipped<br />
as standard with 1.8m of safety chain<br />
on each side for securing to the truck or<br />
loading dock.<br />
The new Standard light duty model now<br />
joins others in Thorworld’s marketleading<br />
line-up of steel mobile container<br />
loading ramps of varying capacities.<br />
The Super Deluxe/Recycling Ramp<br />
is available in both 12 and 15 tonne<br />
capacities, ideal for heavy duty<br />
applications, typically on a consistent<br />
three-shift operation, in the most<br />
rigorous working environments such as<br />
the recycling industry.<br />
The Deluxe Ramp is available in a 10<br />
tonne capacity and is ideally suited<br />
for medium duty applications, such as<br />
continual use on a single shift basis.<br />
Bespoke models can be supplied<br />
to meet individual requirements<br />
and a comprehensive service and<br />
maintenance back-up facility is<br />
available to help ensure that the ramps<br />
are always kept in top condition.<br />
A ramp rental facility is also provided<br />
through the company’s RentARamp<br />
operation, with a sale or return option.<br />
Thorworld is firmly established as<br />
a leading, one-stop, single source<br />
supplier to the loading bay and<br />
materials handling sectors, and is<br />
recognised as both a leader and<br />
innovator in the provision of quality<br />
engineered equipment.<br />
BSI registered with ISO 9002<br />
accreditation since 1992, as well as CE<br />
mark certification, it was one of the first<br />
companies in the industry to achieve<br />
the ISO 9001:2000 international quality<br />
management standard.<br />
In addition to its mobile yard ramps,<br />
Thorworld provides a wide range<br />
of high quality loading & unloading<br />
equipment and loading bay accessories<br />
& safety aids, such as: dock shelters &<br />
seals, dock levellers, modular loading<br />
docks, dock plates & boards, dock &<br />
vehicle bumpers and wheel chocks, as<br />
well as the Truckloada mobile yardlift<br />
and the Dockloada scissor lift platform.<br />
For more information about<br />
Thorworld mobile yard ramps or<br />
loading bay equipment and to<br />
obtain a copy of the latest Product<br />
Range Catalogue, contact:<br />
Thorworld Industries Ltd<br />
Station Lane Industrial Estate,<br />
Old Whittington, Chesterfield,<br />
Derbyshire, S41 9QX<br />
Tel: 01246 260981<br />
Fax: 01246 260493<br />
Email: info@thorworld.co.uk<br />
Web: www.thorworld.co.uk<br />
innovation in design<br />
6<br />
June 2009
news<br />
Lafarge Cement’s<br />
Barnstone plant<br />
achieves safety<br />
milestone<br />
HSS crowned<br />
Hire Company<br />
of the Year<br />
HSS Hire, the national tool and equipment hire<br />
company, has received glowing accolades from<br />
the Hire Association Europe (HAE) with award<br />
wins across multiple categories at the HAE<br />
Awards of Excellence 2009.<br />
Lafarge Cement’s Barnstone<br />
Works team of around 45 people<br />
(and 15 full time contractors)<br />
is keeping its sights set firmly<br />
on safety and has reached a<br />
significant milestone to prove it.<br />
The Works has achieved 1000<br />
days without a Lost Time Injury<br />
(LTI) - an injury that prevents an<br />
employee or contractor returning<br />
to work the next day.<br />
The cement works at Barnstone<br />
has operated since the 1880s. In<br />
2005 Lafarge Cement UK phased<br />
out cement clinker production<br />
and focused on the growing<br />
blending and packing operation<br />
for Lafarge’s innovative, marketleading<br />
ready-to-use packed<br />
products. The Barnstone site<br />
produces materials for customers<br />
in more than 20 countries.<br />
Barnstone Plant manager<br />
Chris Stephens commented:<br />
“The safety of all employees,<br />
contractors and visitors is our<br />
top priority. I am delighted we<br />
have reached this milestone -<br />
all credit to the great team<br />
here. I encourage everyone<br />
to continue with this focus<br />
and ensure we all work safely<br />
every day.<br />
“In that 1000 days (or around<br />
143 weeks) we have had a lot<br />
of developments taking place<br />
on site like the installation of a<br />
new sand dryer and a second<br />
packing machine to pack our<br />
products into plastic bags.<br />
So taking this into account<br />
as well, it really is a fantastic<br />
achievement.<br />
“Using risk assessment and<br />
safe working procedures to<br />
challenge the way we do<br />
things helps keep us all on the<br />
ball and avoid unnecessary<br />
risks. And of course we have<br />
strict safety policies in place.<br />
Now we must continue with<br />
this resolute attention to safety<br />
so we can look ahead to our<br />
next target milestone - three<br />
years without an LTI on this<br />
site.”<br />
HSS was crowned ‘Hire Company of the Year’<br />
and also walked away with ‘Best Contribution<br />
to Environmental Issues’ as well as – for the<br />
second year running – Hire Industry Website<br />
of the Year. Of the Hire Company of the Year<br />
award, CEO Chris Davies said: “I’m thrilled and<br />
delighted that the hard work and commitment of<br />
all our colleagues has been recognised.”<br />
And speaking about the other two awards,<br />
HSS Marketing Director Fiona Perrin added:<br />
“At HSS, we have a sincere commitment to<br />
our environmental and CSR responsibilities.<br />
We’ve proved that with our recent ISO14001<br />
accreditation and to win the award for Best<br />
Contribution to Environmental Issues confirms<br />
it. And we are delighted to have again won the<br />
award for Best Website - it reflects our ongoing<br />
commitment to being customer focused, making<br />
our services accessible and user friendly.”<br />
innovation in design<br />
innovation in design<br />
June 2009<br />
7
news<br />
Smart results<br />
for Sullair<br />
PAC 80E<br />
breaker<br />
system<br />
Sullair has launched its<br />
new, revolutionary, highly<br />
portable PAC 80 Evolution<br />
breaker system in the UK,<br />
Europe and America to<br />
tremendous acclaim.<br />
The Sullair PAC 80E is a compact,<br />
lightweight air compressor,<br />
revolutionary because its power output<br />
is similar to a hydraulic power pack,<br />
but with the same weight and size. It<br />
is powered by a Honda GX200 engine<br />
and can easily be lifted by two people<br />
and transported in a small van.<br />
Furthermore, the PAC80E comes with<br />
a range of Smart Pressure tools which<br />
currently features the MX22 concrete<br />
breaker, the SX5 chipping hammer and<br />
the SX10 pick. Sullair are developing<br />
more tools for this range which will<br />
further ensure its convenience and<br />
popularity.<br />
At the recent Executive Hire Show in<br />
Coventry, the PAC80E range (through<br />
distributor Oswald Record) was<br />
nominated and accepted to enter the<br />
most innovative new product award.<br />
Sullair was pleased to announce that<br />
it was placed 3rd out of the 10 new<br />
products chosen, with its safety and low<br />
vibration being highly commended.<br />
The positive reception the PAC80E has<br />
received is helped by the vibration and<br />
productivity data being readily available<br />
through the HAVTEC* register,<br />
ensuring this information can be easily<br />
confirmed by companies or operators.<br />
A very successful launch of the new<br />
PAC 80E and Smart Pressure tools was<br />
held in Holland during February where,<br />
again, the practical attributes of this<br />
new range were welcomed, in particular<br />
the low vibration and general safety of<br />
the equipment. Sullair is determined<br />
to continue with the original intentions<br />
of this range, to produce the lowest<br />
vibration and highest safety features but<br />
still achieve equal productivity to similar<br />
size and weight tools no matter how<br />
they are powered.<br />
During February and March, Sullair also<br />
launched the range at both the World<br />
of Concrete exhibition and at the ARA<br />
show. Safety is high on the agenda<br />
today in the construction industry in<br />
America and the range received very<br />
high interest. Although anti-vibration<br />
is not as highly established in America<br />
as in Europe, the fact that the MX22<br />
Paving Breaker has a fixed handle,<br />
but also produces very low vibration<br />
figures, was a feature which interested<br />
all the safety officers who attended.<br />
Oswald Record, specialist supplier of<br />
pneumatic tools and light construction<br />
plant, is the sole UK importer of Sullair<br />
equipment and offers the full range at<br />
all of their five depots throughout the<br />
UK.<br />
* The Hand-arm Vibration Test Centre<br />
(HAVTEC) register can be accessed via<br />
the <strong>OPERC</strong> website at: www.operc.com<br />
8<br />
June 2009
June 2009<br />
9
news<br />
No waste for Franks<br />
with Doosan<br />
equipment<br />
A Surrey based<br />
dry waste recycling<br />
company has<br />
recently taken<br />
delivery of a<br />
Doosan DX160W<br />
wheeled excavator<br />
for use in a new<br />
recycling and<br />
materials recovery<br />
unit, with the<br />
machine’s compact<br />
dimensions and<br />
low noise levels<br />
being essential<br />
factors in its<br />
choice.<br />
J & J Franks, which has been<br />
operating a sand quarry at its<br />
Betchworth site since the 1950’s, has<br />
since developed the business into a<br />
fully integrated quarrying and waste<br />
solutions business under the guidance<br />
of Peter Crate who took over the<br />
company from his father in 1998.<br />
One of the first tasks undertaken<br />
by Mr. Crate was to replace ageing<br />
equipment with the best value and<br />
quietest excavators and wheeled<br />
loaders he could find at the time,<br />
resulting in the purchase of a fleet of<br />
Doosan machines.<br />
Commenting on his choice of Doosan,<br />
Mr. Crate said, “The first machines<br />
not only fully met our expectations in<br />
terms of performance, noise levels<br />
and fuel efficiency but also their<br />
residual values have proved to be<br />
extremely strong. I have therefore<br />
stuck to the brand ever since for<br />
both our quarry and waste recycling<br />
activities.”<br />
The latest DX160W excavator,<br />
supplied by local dealer Promac<br />
Solutions of Aldermaston, is currently<br />
the fifth Doosan on site and has been<br />
equipped with an hydraulic high-rise<br />
cab to provide up to 2m of extra height<br />
for maximum operating visibility, a<br />
rotating sorting grab and a height<br />
limiter to enable it to work safely within<br />
the new 8 m high recycling building -<br />
a height dictated by local green belt<br />
building restrictions.<br />
The DX160W is powered by a Doosan<br />
6-cylinder common-rail diesel engine<br />
developing 99 kW (132 hp) @ 2000<br />
rpm and weighs approximately 17<br />
tonne in the configuration supplied to<br />
J & J Franks.<br />
For more information visit<br />
www.doosanuk.com or contact:<br />
Kevin Lynch<br />
Doosan Infracore UK ltd<br />
Tel: 01443 842273<br />
innovation in design<br />
10<br />
June 2009
A Quick Switch<br />
back to semi-automatic hitches<br />
Special report<br />
The voluntary ban on new semi-automatic hitches that came<br />
into being last October seems to have created confusion and<br />
uncertainty within the construction industry. In the drive to tackle<br />
the problems with hitches the industry has been pushed towards<br />
adoption of fully automatic or manual type hitches.<br />
Many remain sceptical about claims<br />
that the automatic systems offer<br />
greater safety to the tried and tested<br />
semi-automatics. Some have reported<br />
problems with jamming when debris<br />
gets into the locking mechanism. More<br />
alarmingly, many have pointed out that<br />
operators cannot have full confidence<br />
that the hitch is safely engaged – the very<br />
problem that the HSE-led ban sought to<br />
resolve.<br />
With a number of deaths in recent years<br />
on sites, it may only be a matter of time<br />
before a serious accident involving a<br />
fully automatic system will show that the<br />
cure has failed and the patient is still<br />
sick. Then the whole issue of quick hitch<br />
systems will need to be addressed once<br />
again.<br />
Now, though, one company appears<br />
to have come up with a fool-proof<br />
and inexpensive fix that won’t force<br />
you to throw the baby out with the<br />
bathwater – a welcome message for<br />
hard-pressed company accountants and<br />
plant managers and, crucially, for safety<br />
professionals.<br />
Hertfordshire-based Quick Switch UK<br />
has patented a revolutionary system<br />
using cutting-edge technology that should<br />
make your existing semi-automatic 100<br />
per cent safe. Semis are still wholly legal<br />
innovation in design<br />
innovation in design<br />
to use as the ban only prevents the<br />
manufacture and supply of new semis<br />
in the UK market. Quick Switch focused<br />
their product development on the fact<br />
that in almost all instances of accidents<br />
or fatalities the problem was not with<br />
the semi-automatic quick hitch but<br />
was instead down to operator misuse.<br />
They decided that in addition to training<br />
something more was needed to ensure<br />
operators used the equipment correctly.<br />
The main product, which has been<br />
trialled on several sites (including<br />
the Olympic site in East London),<br />
is a warning system that will trigger<br />
an alarm in the cab as soon as the<br />
safety pin is removed. Simultaneously<br />
a beacon on the cab roof will start<br />
flashing, warning anyone working<br />
nearby that the machine is not in<br />
safe mode. Other configurations are<br />
available as required by the customer.<br />
Tony Bianchi, managing director of<br />
Quick Switch, said: “It seems absurd to<br />
change perfectly good semi-automatic<br />
hitches that with our product are<br />
as safe, if not safer, than the fully<br />
automatic. There is no safer hitch than<br />
a semi-automatic with the safety pin<br />
in and our product ensures just that.<br />
We like to think of it as the operator’s<br />
conscience in the cab.”<br />
The company is participating in a<br />
BSI panel set up to contribute to the<br />
development of standards on quick<br />
couplers and Bianchi said, “I hope<br />
that our contribution to this panel will<br />
strengthen the case for the continuing<br />
use of the semi-automatic system. It is<br />
after all universally accepted that the<br />
operator is the weak link rather than the<br />
hitch itself. That is why we developed<br />
our system to challenge bad working<br />
practices and remind the operator of his<br />
responsibilities.”<br />
For further information contact:<br />
Tony Bianchi, Quick Switch UK on<br />
Tel: 01923 267 608 or 07813 069 375.<br />
June 2009<br />
11
special report<br />
12<br />
June 2009
<strong>OPERC</strong><br />
Summer<br />
Conference<br />
Thursday 16th July 2009 11am-5pm<br />
Hatherton Hotel, Penkridge, Stafford.<br />
Lunch and refreshments will be provided.<br />
Presentations will include:<br />
Visibility issues on forward tipping site dump trucks<br />
Fall protection for tail lifts<br />
Mini excavator stability issues<br />
The safe use of cut off saws<br />
Access step equipment for large earthmoving machinery<br />
The <strong>OPERC</strong> health and safety test for process operations<br />
(within Quarries)<br />
Operator competence within the quarrying industry<br />
The total cost of ownership<br />
This event is hosted by<br />
Spillard Safety Systems<br />
This event is FREE to attend.<br />
For further information and to<br />
register on-line please visit<br />
the News and Events pages<br />
on the <strong>OPERC</strong> website<br />
(www.operc.com) or email us<br />
at: enquiries@operc.com.<br />
Pictures taken at previous <strong>OPERC</strong> events
Special report<br />
Notable hazards<br />
The most general of excavator hazards<br />
include those associated with all<br />
mechanised mobile equipment, such as<br />
being hit, struck or crushed, entrapment<br />
by moving parts and exposure to<br />
physical agents such as whole-body<br />
vibration and noise.<br />
Some hazards associated with<br />
excavators will relate to the<br />
environment in which they are operating<br />
and, especially in the case of highway<br />
works, these include the specific<br />
dangers of collision with other vehicles<br />
and the risk of contact with electrical<br />
supply equipment, whether buried<br />
or overhead.<br />
Mini-excavators<br />
…small machines with<br />
significant hazards<br />
The term ‘mini-excavator’ is<br />
generally taken to represent all<br />
forms of machine less than seven<br />
tonnes in weight, that feature a<br />
tracked undercarriage (usually<br />
rubber), hydraulic boom and dipper<br />
arm – and often – a front mounted<br />
grading blade. Some manufacturers<br />
may use slightly different<br />
classifications or descriptions,<br />
such as ‘micro’ or ‘midi’, to<br />
represent these smaller cousins of<br />
their much larger and hugely more<br />
powerful 360° counterparts.<br />
such as clearing site, excavating,<br />
trenching, grading and breaking.<br />
However, small physical size<br />
should not mask the ability of miniexcavators<br />
to present significant<br />
health and safety hazards. Indeed,<br />
fatality statistics for workplace<br />
transport for the period 2001/02 to<br />
2007/08 (the latter provisional at<br />
time of writing this article), indicate<br />
that all kinds of hazards, from<br />
all categories of mobile plant or<br />
equipment, should be viewed as<br />
potentially life-threatening.<br />
One particular hazard associated with<br />
mini-excavators however, is that of<br />
machine overturn. ‘Minis’ exhibit this<br />
tendency mainly because of their small<br />
undercarriage area and often very<br />
narrow width. Overturn can be defined<br />
as either<br />
rollover – where a machine rolls onto<br />
its side or end through 90° from its<br />
‘normal’ vertical position; or<br />
turnover – where a machine turns<br />
through more than 90° and may in<br />
extreme cases turn over several<br />
times.<br />
The risk of turnover is particularly<br />
associated with working on or near a<br />
gradient and the health risks to both the<br />
operator and anyone else in the vicinity<br />
of the machine are readily apparent.<br />
The potential damage (and associated<br />
cost) to both the machine and any<br />
other nearby physical asset cannot be<br />
overlooked either.<br />
Mini-excavators have become extremely<br />
popular over recent years, being equally<br />
useful to a host of engineering industry<br />
sectors including building, civil engineering,<br />
highways and utility works. This popularity<br />
may be illustrated by the approximate 20%<br />
year-on-year growth in number of units<br />
sold within the UK between 1992 and 2005,<br />
although present economic conditions have<br />
put a stop to this trend for the time being.<br />
The popularity of mini-excavators can be<br />
attributed to characteristics such as their<br />
relatively low capital and running costs,<br />
excellent versatility (especially for accessing<br />
and working within constrained places such<br />
as caissons or buildings), ease of operation<br />
and applicability to a host of work activities,<br />
Source: Abstracted from “Comprehensive Statistics in Support of the Revitalising Health and Safety<br />
Programmes 2007/08. Workplace Transport”. The Health and Safety Commission (2008).<br />
14<br />
June 2009
Special report<br />
Mechanical controls<br />
For many items of driven plant, some<br />
operator protection can be afforded<br />
by the use of mechanical controls<br />
such as turnover protection structures<br />
(TOPS), rollover protection structures<br />
(ROPS) and lap straps (or other forms<br />
of seat restraint). In some instances<br />
therefore, the integrity of an enclosed<br />
machine cab on a mini-excavator might<br />
offer better overturn protection to the<br />
operator when compared to those<br />
variants fitted with a canopy only.<br />
Where ROPS are fitted, the use of<br />
seat restraints can be instrumental in<br />
helping mitigate operator injuries during<br />
overturn (preventing the operator being<br />
crushed between the machine and<br />
the ground).<br />
However, although mechanical<br />
controls are an essential part of<br />
safety considerations, their main<br />
feature is that they serve to mitigate<br />
risk after an event, for example<br />
overturn, has happened; they do little<br />
to help prevent such occurrence from<br />
arising. The best protection against<br />
these kind of hazards is to adopt an<br />
holistic approach to health and safety,<br />
embracing mechanical, procedural and<br />
administrative risk controls, with the<br />
intention of avoiding the overturn from<br />
occurring in the first place.<br />
Procedural and administrative<br />
controls<br />
Procedural and administrative controls<br />
are varied. Firstly, a thorough and<br />
complete risk assessment should be<br />
carried out for all proposed excavation<br />
work and in some circumstances the<br />
outcome may indicate that a miniexcavator<br />
is not the best machine for<br />
the job. For example, if the work is<br />
on a gradient, a small machine (given<br />
its narrow width and small ‘footprint’)<br />
may be too unstable, especially when<br />
slewing, moving loads or with the<br />
bucket fully charged. In such cases<br />
a larger or alternative item of work<br />
equipment should be used to eliminate<br />
the hazard(s) at source.<br />
Machine selection is by its nature a<br />
function of company procurement<br />
decisions and any plant item purchased<br />
(or hired) must be appropriate and safe<br />
for the expected nature of work to which<br />
it will be exposed. When taking such<br />
decisions, close communication with<br />
machine manufacturers is essential, as<br />
they are best placed to furnish technical<br />
information about their products and<br />
advise on which size or class of plant<br />
item is most suited to a user’s need.<br />
In the case of mini-excavator stability<br />
for example, many manufacturers use<br />
‘tilt-tables’ to identify at what angle<br />
of inclination a machine will become<br />
unstable in different configurations<br />
(e.g. in relation to its given blade and<br />
arm positions) and may make this data<br />
available. However, some caution is<br />
required when considering such data,<br />
because the static nature of a tilt test<br />
does not necessarily reflect the shifting<br />
centre of gravity and dynamic forces<br />
induced into a mini-excavator when it is<br />
being operated.<br />
Procedural controls must also embrace<br />
company health and safety guidance<br />
– it is after all a legal requirement that<br />
employers furnish adequate information<br />
to their employees, for example<br />
through induction procedures and<br />
ongoing training.<br />
Operator training and<br />
competence<br />
All appropriate persons should have<br />
adequate health and safety information<br />
and guidance on an item of work<br />
equipment - in this instance a miniexcavator<br />
- if they are to operate it,<br />
and where appropriate that information<br />
should be in written form.<br />
There have been instances where<br />
overturn of a mini-excavator has<br />
occurred simply because the operator<br />
was using the machine in a way<br />
that it was not intended to be used,<br />
or because they were performing a<br />
dangerous operation. Examples include<br />
tracking across a gradient rather<br />
than up or down it, travelling too fast,<br />
working the machine while its tracks<br />
are unevenly supported and driving up<br />
steep trailer ramps while the trailer is<br />
parked on an incline.<br />
Where such actions are a result<br />
of ignorance, a lack of operator<br />
knowledge is suggested. Where these<br />
kinds of action are demonstrated by<br />
experienced or competent persons,<br />
then this blatant disregard for health<br />
and safety (worker apathy) certainly<br />
highlights inadequate supervision at the<br />
very least.<br />
The issue of operator competence<br />
must be at the root of safe miniexcavator<br />
operation. The Approved<br />
Code of Practice for the Provision and<br />
Use of Work Equipment Regulations<br />
(1998) makes clear that self-propelled<br />
equipment should only be driven by<br />
operators that are competent, in the<br />
sense that they have undertaken<br />
appropriate training in its safe<br />
operation. There are a host of<br />
approved training providers who can<br />
deliver such training in relation to all<br />
types of self-propelled equipment and<br />
further guidance may be sought in<br />
this respect on the Health and Safety<br />
Executive website.<br />
Conclusion<br />
To conclude, while mini-excavators<br />
might represent one of the smallest of<br />
plant items, their size should not detract<br />
from the magnitude of health and<br />
safety hazards they can present. These<br />
hazards should not be overlooked<br />
and an adequate assessment of<br />
risk must be undertaken before any<br />
mini-excavator is put to work. Risk<br />
control decisions should be holistic,<br />
embracing mechanical, procedural and<br />
administrative aspects – as appropriate<br />
to the specific circumstances. Whilst<br />
machine manufacturers should be<br />
consulted if technical data is required, it<br />
is equally, if not more, important to seek<br />
professional health and safety guidance<br />
where appropriate, before making<br />
important health and safety decisions.<br />
June 2009<br />
15
special report<br />
Spot-checks<br />
highlight danger of<br />
unrestrained vehicle loads<br />
A series of safety checks<br />
recently undertaken<br />
in England and Wales<br />
has revealed that more<br />
than three quarters of<br />
vehicles stopped were<br />
not loaded safely –<br />
putting motorists and<br />
loading staff at risk.<br />
Officials from the Health and Safety<br />
Executive (HSE) and the Vehicle<br />
Operator Services Agency (VOSA)<br />
stopped 40 vehicles during three days<br />
of checks in Wrexham, Birmingham<br />
and Humberside.<br />
Although the majority needed<br />
remedial action to make the load<br />
safe for onward travel and unloading,<br />
in most cases drivers were able<br />
to solve the problem safely within<br />
minutes. Further checks are now<br />
planned.<br />
During the last three years, 14<br />
people have been killed and more<br />
than 2,000 people have been injured<br />
by cargo falling from vehicles when<br />
they are being loaded or unloaded.<br />
Marcia Davies, Head of Injury<br />
Reduction at HSE, said:<br />
“Although this was a relatively small<br />
number of checks the proportion<br />
of vehicles with a problem is<br />
alarming. The fatal and serious<br />
injuries suffered during loading and<br />
unloading are needless tragedies<br />
and lives are often shattered as<br />
a result. Taking simple safety<br />
measures can avoid this misery.<br />
“Vehicles which are loaded safely<br />
for the road can usually be safely<br />
unloaded at the workplace – and vice<br />
versa. A significant number of manual<br />
handling injuries, falls from heights<br />
and accidents caused by falling<br />
objects result from poorly restrained<br />
loads shifting in transit. HSE will<br />
be launching a campaign offering<br />
guidance and advice on loading and<br />
unloading later this year.”<br />
John Fitch, VOSA’s Research and<br />
Development Manager said:<br />
“VOSA and HSE recognise that<br />
insecure loads present a great<br />
risk to road safety. We are keen to<br />
participate in HSE’s new campaign to<br />
highlight the issues of insecure loads,<br />
provide education and information<br />
for the haulage industry and reduce<br />
congestion caused by load loss.”<br />
innovation in design<br />
16<br />
April 2009
Special report<br />
Badly secured loads pose a number of risks,<br />
including:<br />
Shedding loads in transit, endangering<br />
other road users and causing traffic<br />
disruption.<br />
Vehicles overturning when they become<br />
unstable following a load shifting in transit.<br />
Loads moving inside the vehicle during<br />
transit which then fall off at the point of<br />
delivery, with potential to cause injury.<br />
Workers climbing onto trailers to deal<br />
with a load that has shifted in transit then<br />
falling because they have a precarious<br />
foot hold, or being struck by parts of the<br />
load or suffering manual handling injuries<br />
when they try to unload the vehicle.<br />
Damage to goods being carried.<br />
Kate Gibbs, from the Road Haulage<br />
Association, said:<br />
“A considerable amount of work has been<br />
conducted on the important issue of load<br />
restraint. Key stakeholders have been<br />
involved in assessing where the main<br />
problems are and looking at how we bring<br />
about the necessary improvement required.<br />
“Items such as vehicle design and<br />
specification, including the correct restraints<br />
for specific loads, loading dynamics, route<br />
planning, loader and driver training are just<br />
a few of the factors requiring consideration<br />
prior to despatching loads.”<br />
Jo Tanner, of the Freight Transport<br />
Association (FTA), said:<br />
“Overloaded or badly loaded lorries can<br />
present a real health risk if they are not<br />
managed properly, both during unloading<br />
and while in transit. It is of major concern<br />
that people are still being killed by something<br />
that can be prevented so easily and we fully<br />
support the work of HSE and VOSA to help<br />
reduce future tragedies occurring.”<br />
There’s nothing<br />
fishy about COD!<br />
For some time now industry seems<br />
to have been preoccupied with<br />
the notion that all employees must<br />
secure evidence of Continual<br />
Professional Development (CPD).<br />
This has largely been achieved<br />
with attendance at seminars,<br />
workshops or training sessions,<br />
but often there is little evidence<br />
that individuals have actually<br />
retained sufficient knowledge<br />
from these activities. Frequently,<br />
delegates attend only and are<br />
rarely examined or assessed<br />
thereafter. There is clearly value<br />
in these activities but is the generic<br />
content of such sessions suitable<br />
to all occupations?<br />
A growing body of professionals<br />
believe that for employees at<br />
the coalface of industry the<br />
traditional CPD event should be<br />
refocused and realigned more<br />
towards Continual Occupational<br />
Development (COD), by providing<br />
practical sessions where<br />
employees work together to<br />
understand pertinent issues<br />
facing them in the workplace,<br />
such as why traffic control<br />
measures are needed on site or<br />
why health surveillance is required<br />
when using vibrating work tools.<br />
It is thought that too many training<br />
sessions concentrate upon the<br />
negative connotations of bad practice<br />
in a somewhat dry classroom or<br />
conference type event. Whilst this<br />
mode may work well with professional<br />
and middle to senior management<br />
many question its validity for workers.<br />
Far more practical and interactive<br />
demonstration is required to enhance<br />
the existing textural learning<br />
resources; good examples are:<br />
tool box talks;<br />
manufacturer demonstrations;<br />
interactive workshops; and.<br />
on-site conversion training (when<br />
using new features on a machine<br />
such as attachments)<br />
The messages within COD activities<br />
(which include learning by doing as<br />
well as observing) should reinforce<br />
positive cultural attitudes within<br />
the workplace, provide hands<br />
on experience, add to existing<br />
training skills sets and ultimately<br />
improve the ability and knowledge<br />
of the workforce. Occupational and<br />
professional development need to<br />
be clearly defined as two separate<br />
activities aimed at very different<br />
audiences.<br />
innovation in design<br />
innovation in design<br />
June 2009<br />
17
Special report<br />
A Man of All<br />
Round Vision<br />
Interview with<br />
Vic Spillard, Spillard<br />
Safety Systems<br />
Vic Spillard is director of Spillard Safety<br />
Systems, a company he founded in the<br />
early 90’s and which today provides<br />
industry leading solution packages for<br />
the safe operation of mobile plant, such<br />
as All Round Vision convex mirrors,<br />
Optronics mobile CCTV systems,<br />
PreView object detection radar systems<br />
and the award-winning VCAS vehicle<br />
collision avoidance systems.<br />
So how did Vic, who left school<br />
at the age of 15 to work as a<br />
butcher, come to be involved<br />
with plant and equipment<br />
and form a company whose<br />
products make such a<br />
tremendous contribution to<br />
machine safety?<br />
Peter Spillard with the SED 2007<br />
Award of Excellence for VCAS<br />
Vic first met his wife Jean when<br />
they were just teenagers and it<br />
was a friend of Jean’s parents who<br />
first introduced Vic to the world of<br />
plant by finding him a position at<br />
RA Davies, the largest opencast<br />
mining/quarrying company in<br />
Europe. Vic was soon driving D8<br />
and D9 bulldozers and rigid dump<br />
trucks at a time when a 45 tonne<br />
machine was a big truck!<br />
Vic worked hard and for long hours,<br />
with only a Saturday afternoon<br />
free each week to meet Jean in<br />
Wolverhampton, where she worked.<br />
Shortly after they were married, Vic<br />
met Jean as usual but had to tell<br />
his newly-wed wife that his next job<br />
would be working on a railway in<br />
Germany for 6 months! Following<br />
work around the globe was to be a<br />
pattern for Vic as he has travelled<br />
throughout his career, always<br />
ensuring his employment.<br />
In 1990, after a varied career<br />
spanning 30 years with companies<br />
such as RA Davies, Wilson Lovatt<br />
(Modern Plant Sales) and Aveling<br />
Barford, Vic decided it was time to<br />
take his extensive plant knowledge<br />
and branch out on his own. As a<br />
result, and with support from his<br />
wife Jean, he launched Spillard<br />
Plant Consultations with his son<br />
Craig, who later left the company<br />
but rejoined his father in 2004.<br />
For the first two years Vic focused<br />
mainly on selling used construction<br />
equipment together with operator<br />
training and consultancy work in<br />
the UAE.<br />
Providing customer solutions has<br />
been the ethos of the company<br />
from its inception. An early<br />
approach by Redlands (now<br />
Lafarge) resulted in Spillards<br />
developing a full harness rollover<br />
restraint system for retro-fitting<br />
Redland’s mobile plant. As a result,<br />
Vic started to promote such wear<br />
parts and it was at this time that<br />
his other son Peter joined the<br />
company.<br />
From his practical experience and<br />
the present day standards it was<br />
obvious to Vic that safety for the<br />
18<br />
June 2009
special report<br />
operator and site personnel must<br />
be a priority. It was the search for a<br />
number of customer solutions in 1993<br />
that became the catalyst which helped<br />
shape Spillards into the company that<br />
it is today. One particular request from<br />
customer Wimpey Homes plc to solve<br />
their visibility problems on haul trucks<br />
led to an agreement for Spillards to<br />
become the UK distributors for Orlaco<br />
and Sony camera systems, providing<br />
what was cutting edge camera<br />
technology at that time. The first<br />
camera Vic purchased cost £1,700 yet<br />
today an equivalent could cost £750<br />
and economy products are on the<br />
market for as little as £150!<br />
Interest in reversing aids grew, as<br />
convex mirrors began being fitted to<br />
wheeled loaders and then excavators<br />
and 1994 Spillards introduced the<br />
All Round Vision brand, which was<br />
officially launched at the Hillhead<br />
exhibition in 1995. To support the<br />
ever expanding service demand, Mr<br />
Andrew Bristow, now Senior Engineer<br />
and Mobile Plant Assessor, joined<br />
Peter in field sales and marketing.<br />
However, Vic was still keen to keep on<br />
improving the convex mirror product.<br />
Whilst out in the USA in 1998, son<br />
Peter spotted some convex mirrors<br />
on a New York yellow school bus<br />
which he thought warranted further<br />
investigation and asked Vic and Jean<br />
to join him to see the mirrors and<br />
meet the supplier. Having decided that<br />
the mirrors provided better vision Vic<br />
made an agreement with the company<br />
Mirror Lite for Spillards to become the<br />
exclusive European distributor. The<br />
first 50 units were bought and demand<br />
was soon outstripping supply.<br />
The All Round Vision convex mirrors<br />
were soon seen to be the solution<br />
in most cases to complete an all<br />
round visibility package supplied<br />
by Spillards. Supported by Rob<br />
Pearce, HSE Inspector, Quarries<br />
and Mr Barry Robinson, MBE, who<br />
at the time worked for Finning UK<br />
Ltd, the use of convex mirrors was<br />
set to gain widespread industry<br />
support. Finning awarded a contract<br />
to Spillards to provide visibility<br />
improvement packages for their<br />
wheeled loaders and dumptrucks and<br />
the improvement programme gained<br />
HSE acknowledgement and a QNJAC<br />
Safety award.<br />
Vic and his wife Jean<br />
With other products, such as the<br />
Optronics colour rear view system,<br />
now also in production, the direction<br />
of the company was firmly established<br />
and the name was changed to Spillard<br />
Safety Systems to better reflect this.<br />
Vic and his sons have continued to<br />
build upon the products and services<br />
they offer and clearly share a passion<br />
to keep improving the safety of the<br />
operators and other site personnel<br />
that work with mobile plant. Today,<br />
Spillard Safety Systems supplies a<br />
wide range of products and services<br />
for a variety of operational problems<br />
such as visibility, detection, comfort,<br />
restraint, warning and control. As<br />
well as the convex mirrors and<br />
rear view cameras, there are radar<br />
Vic with his two sons, Craig and Peter<br />
systems, safety lighting systems,<br />
roll over restraint systems, seat<br />
belts and seating systems and the<br />
VCAS vehicle collision avoidance<br />
system. Today, they are still looking<br />
for new innovation, and have<br />
recently purchased a new engine<br />
management system called Flight<br />
Systems from a company in South<br />
Africa.<br />
Vic told us that his aim has always<br />
been to provide solutions rather<br />
than just selling boxes of safety<br />
equipment, so Spillards will still offer<br />
free site and safety surveys to all<br />
customers and installation services<br />
are carried out by their own team<br />
of in-house engineers. This is the<br />
key difference with Vic and the<br />
June 2009<br />
19
Special report<br />
Interview<br />
with<br />
Vic Spillard<br />
continued...<br />
UCATT welcomes<br />
Government<br />
moves on Workers’<br />
Memorial Day<br />
Spillards company - they have never<br />
lost that personal touch or indeed<br />
their enthusiasm.<br />
Vic is also passionate about<br />
encouraging young people into the<br />
industry. He said:<br />
“We need more young people in<br />
engineering and the plant and<br />
equipment sector. It always puzzles<br />
me why schools push children<br />
down the pure sciences route when<br />
there is a clear need to develop<br />
young people in the biblical trades.<br />
Schools should be encouraged<br />
more to visit coal sites, construction<br />
projects and manufacturing plants.<br />
When I employ someone, I look<br />
for life skills and personal traits not<br />
just academic ability – it seems as<br />
though everyone has a degree these<br />
days. I do practice what I preach and<br />
the company has taken on 3 young<br />
apprentices who go to college each<br />
week. It’s important that we support<br />
youth development as they are the<br />
future that we all rely upon.”<br />
Without a doubt, Vic Spillard<br />
is one of the industry’s true<br />
entrepreneurs. He shows us all that<br />
a vision combined with hard work,<br />
perseverance, a supportive family<br />
and a practical ‘open’ mind can<br />
lead to success and respect, and<br />
deservedly so.<br />
Construction union UCATT has<br />
welcomed initial moves by the<br />
Government to properly recognise<br />
International Workers’ Memorial Day.<br />
On 28th April 2009 the Department<br />
for Work and Pensions launched<br />
a consultation to examine how to<br />
officially recognise the day.<br />
International Worker’s Memorial<br />
Day has become increasingly well<br />
supported in recent years. It is always<br />
held on the 28th April and it is the<br />
day when workers come together to<br />
remember former colleagues who<br />
have been killed or injured at work. A<br />
growing number of organisations hold<br />
services and events on the day.<br />
Alan Ritchie, General Secretary of<br />
UCATT, said: “Workers’ Memorial Day<br />
is becoming an increasingly important<br />
date in the calendar of workers. It is<br />
the day when workers come together<br />
to remember the dead and fight<br />
for the living. I am pleased that the<br />
Government now recognise just how<br />
important this date is.”<br />
UCATT’s policy is that an<br />
additional bank holiday should be<br />
created in order to properly mark<br />
International Workers’ Memorial<br />
Day. A number of countries<br />
already celebrate the date in this<br />
way.<br />
Mr Ritchie, added; “Ideally the<br />
Government will decide to mark<br />
the day with a bank holiday.<br />
However the organisation of a<br />
minute’s silence and greater<br />
encouragement for services and<br />
events to mark the day within<br />
workplaces would also be an<br />
important step forward.”<br />
Workers’ Memorial Day is a<br />
particularly poignant day for<br />
UCATT as construction is the<br />
most dangerous industry in Britain<br />
with 72 construction workers<br />
being killed in 2007/08.<br />
For further information contact<br />
Barckley Sumner on 0780 2329235<br />
For more information on Spillard<br />
Safety Systems, PEP readers should<br />
visit the Spillard website at<br />
www.spillard.com or contact:<br />
Spillard Safety Systems<br />
Solutions House<br />
Deepmore Close<br />
Four Ashes<br />
Wolverhampton<br />
WV10 7DB<br />
Tel: 01902 79 79 30<br />
innovation in design<br />
20<br />
June 2009
Don’t be a monkey!<br />
For more details please contact:<br />
Mr Chris Miller<br />
National Registrar<br />
Contractors Mechanical Plant Engineers,<br />
Woodside House, Pedmore Road,<br />
Dudley, West Midlands, DY2 ORL<br />
Tel: 01384 352403<br />
Fax: 01384 350269<br />
Email: millplant@aol.com<br />
www.cmpe.co.uk<br />
Get trained!<br />
Get competent!<br />
Get the CMPE<br />
Certificate of<br />
Competence.<br />
innovation in design<br />
innovation in design<br />
June 2009<br />
21
special report<br />
Hilti CP 638 load bearing firestop mortar - the<br />
correct way to firestop a service penetration<br />
4fire<br />
enhance productivity<br />
and safety with Hilti<br />
Firestop products<br />
Hilti is working<br />
with fire<br />
protection<br />
specialists 4fire<br />
to establish a<br />
winning formula<br />
for Firestop<br />
installations.<br />
Quality safe installations<br />
4fire are based in Mansfield,<br />
Nottingham and specialise in<br />
fire protection, with a turnover of<br />
£1million and 14 employees within<br />
the workforce. The company provides<br />
quality safe installations as a cost<br />
effective solution to passive fire<br />
protection for building requirements.<br />
As a member of FIRAS it is a third<br />
party approved company ensuring the<br />
highest quality, passive fire protection<br />
installations. This enables 4fire’s<br />
clients to have security in knowing that<br />
the systems they install will not fail in<br />
a fire.<br />
The company has been dealing<br />
with Hilti for 3 years and continue<br />
to purchase Hilti products due to<br />
the quality, technical support and<br />
advanced testing on firestop products.<br />
Sound safety meets<br />
Standards<br />
4fire embarked upon a strategy to<br />
bring forward the importance of using<br />
third party accredited products and<br />
installers to main contractors. The<br />
company began this process by trying<br />
at tender stage to influence product<br />
specifications for products tested to<br />
BS476 part 20/22. Hilti products all<br />
meet the requirements of this British<br />
Standard. However they also have a<br />
number of other tests and approvals<br />
relevant to the particular application in<br />
which they are used, such as mould<br />
resistance and movement capability.<br />
Furthermore, all HIlti products are<br />
tested by a relevant accredited third<br />
party, such as the Loss Prevention<br />
Certification Board, giving reassurance<br />
that the quality and performance has<br />
been checked.<br />
Critical smoke seal<br />
The sound safety of Hilti products is<br />
important as many specifications at<br />
tender stage do not take into account<br />
other relevant factors, i.e. suitable<br />
elastomeric properties of products or<br />
the ability to stop smoke. Many ‘head<br />
of wall’ and curtain wall to slab edge<br />
protection specifications request the<br />
use of a dry fit mineral fibre system,<br />
which does not allow for thermal<br />
movement and in most cases does<br />
not provide a smoke seal. As smoke<br />
is the biggest killer in the event of a<br />
fire, this should be a deciding factor<br />
in specification and not just integrity<br />
against the fire itself.<br />
Justin Scottmurphy from 4fire<br />
commented, “Additionally, method<br />
statements are still being produced<br />
recommending the use of sand/<br />
cement mortar to make good builders’<br />
work after installation of services.<br />
Document B is very clear that this<br />
is not a suitable solution as regular<br />
mortar reduces in size after curing<br />
and provides no smoke seal. Also,<br />
due to the nature of the product, it<br />
does not allow thermal movement,<br />
22<br />
June 2009
special report<br />
so with expansion and contraction<br />
rates of buildings and services being<br />
different, this type of detail becomes<br />
very ineffective and does not provide<br />
the protection required in order to<br />
preserve life and property.”<br />
Crucial engineering<br />
judgements<br />
Another major reason that Hilti<br />
appealed to 4fire is the facility to<br />
produce engineering judgements for<br />
the full range of firestop products.<br />
Standard details can be drawn up for<br />
any application recommending the<br />
correct products to give the required<br />
fire rating. This service is invaluable<br />
to 4fire and their clients, many of<br />
whom do not have large technical<br />
departments with the capability to<br />
produce technical drawing.<br />
Quicker installation,<br />
enhancing productivity<br />
Hilti’s solutions have been benefiting<br />
and adding value to 4fire through<br />
the excellent design solutions, which<br />
enable the firestop product range to<br />
be compatible for all types of details,<br />
providing effective firestop solutions.<br />
Justin Scottmurphy added, “As Hilti<br />
firestop systems are easy to use and<br />
quick to install, productivity is higher<br />
than using other manufacturer’s<br />
products.”<br />
Additionally, because of the way that<br />
Hilti products are developed and<br />
designed, a lot of on-site health and<br />
safety risks are removed for 4fire,<br />
particularly in relation to CoSHH and<br />
work activity. This means that a safer<br />
installation can be achieved.<br />
Reduced Liability<br />
The combination of high quality, third<br />
party approved products installed<br />
by a third party approved contractor<br />
not only ensures the best possible<br />
fire protection for the customers but<br />
it also means that the liability for the<br />
customer is reduced greatly. 4fire can<br />
offer peace of mind to their customers<br />
that they are acting responsibly and<br />
ensuring the best possible protection<br />
in the event of a fire.<br />
Bright future for 4fire and<br />
Hilti partnership<br />
This solution has become the basis for<br />
all firestop installations at 4fire. Justin<br />
Scottmurphy commented, “I have<br />
worked with Hilti for ten years, with<br />
regards to firestop, tools and fixings.<br />
Upon formation of 4fire, it was natural<br />
to proceed with Hilti as our sole<br />
supplier, as from experience these<br />
products are the market leaders. Hilti<br />
products do out-perform and out-last<br />
any competitor’s products.”<br />
4fire<br />
4Fire Limited is an approved<br />
third party accredited passive fire<br />
protection contractor, with the<br />
quality, expertise and technical<br />
knowledge required to complete<br />
installations conforming to current<br />
legislative standards.<br />
Services offered include:<br />
firestopping, fire protection/<br />
cavity barriers, structural<br />
protection, compartmentation,<br />
maintenance contracts and<br />
consultancy services.<br />
For further information contact:<br />
4 Fire Limited<br />
Unit 8-9 Highfield Way,<br />
Mansfield, Nottingham,<br />
NG18 5DF<br />
Email: info@4fire.org.uk<br />
Tel: 0870 401 9990<br />
Fax: 0870 401 9991<br />
The Hilti Firestop range includes<br />
everything needed to produce<br />
secure, age-tested seal against<br />
fire. They are the only firestop<br />
products of their kind to be<br />
approved by the Loss Prevention<br />
Certification Board.<br />
Hilti trains professional<br />
contractors in the correct<br />
installation procedures to meet all<br />
prevailling standards and codes,<br />
thus reducing your liability.<br />
To find out more contact:<br />
Hilti (Gt. Britain) Limited<br />
1 Trafford Wharf Road, Trafford<br />
Park, Manchester, M17 1BY<br />
Freephone: 0800 083 0858<br />
Justin Scottmurphy from 4fire (centre) pictured with Alex Maw,<br />
Hilti Account Manager (left) and Dayle Credland, Hilti Firestop Specialist (right)<br />
Freefax: 0800 886 200<br />
June 2009<br />
23
expert opinion<br />
Expert opinion:<br />
Application of occupational standards<br />
Why is there so much conflict in<br />
the world today? A few may argue<br />
that the Bible, Quran and other<br />
great books of faith are at fault and<br />
that religion is divisive but most<br />
would agree that the problems are<br />
not with the truth in the words of<br />
great scholars and prophets but<br />
rather the interpretation (or rather<br />
mis-interpretation) of individuals<br />
thereafter.<br />
What has this got to do with the<br />
plant and equipment community?<br />
Well, we have our own ‘good books’,<br />
such as the National Occupational<br />
Standard (NOS) for Plant Operations<br />
which will, when followed, lead to an<br />
operator gaining a Scottish/National<br />
Vocational Qualification (S/NVQ) - a<br />
government recognised measure of<br />
competency.<br />
Although most practitioners would<br />
agree that a generic minimum national<br />
standard of conformance (e.g. the<br />
NOS) is necessary to ensure best<br />
practice, there are some who insist<br />
that for certain topics much greater<br />
definition is required. But is this not<br />
misinterpreting the intention of the<br />
standards? Is not their purpose, in line<br />
with the whole premise of risk based<br />
safety, to provide a general framework<br />
that is not overly prescriptive in terms<br />
of infinitum detail?<br />
Let us take, for example, one much<br />
debated topic of the moment – quick<br />
hitch couplers. In a recent discussion,<br />
an audience of industrialists was<br />
asked where in the occupational<br />
standards competency in the use of<br />
quick-hitches is covered - no-one<br />
passed comment. If this was due to<br />
ignorance rather than reticence then<br />
this is clearly worrying, as a brief look<br />
at the standards will show that they<br />
quite plainly encompass quick-hitches<br />
(and other safety devices that may be<br />
fitted to a machine).<br />
Leading bodies within industry have<br />
produced consulting documentation<br />
which can be reviewed. In July<br />
2005 the former EPIC Training and<br />
Consulting Services Limited (now<br />
MPQC) published the definitive<br />
guidance for the extractive and<br />
mineral processing industries – the<br />
Plant Operations (Extractives)<br />
National Occupational<br />
Standards. Taking one section<br />
of this, the unit of assessment<br />
‘Prepare Machinery for Plant<br />
and Operational Performance’,<br />
we can see that under the<br />
Performance Criteria (point 7)<br />
“You must be able to: Comply<br />
with the given contract<br />
information to carry out the<br />
work efficiently to the required<br />
specification.”<br />
innovation in design<br />
24<br />
June 2009
expert Opinion<br />
This article was outlined by Mr Barry Robinson, MBE,<br />
Specialist Trainer in Quarrying and Construction Plant and Equipment.<br />
Barry was awarded the MBE for his services to health and safety in the quarrying industry.<br />
The Scope of Performance for<br />
this Performance Criteria, gives the<br />
work-based evidence as:<br />
“Work skills to: fit, attach, set up,<br />
adjust, secure, check, confirm<br />
and remove.<br />
Use and maintain: hand tools,<br />
ancillary equipment and/or<br />
accessories.<br />
Prepare plant or machinery for<br />
operational performance to given<br />
working instructions relating<br />
to: set up, functional checks,<br />
operational performance, safety<br />
and security.”<br />
Further, within the Scope of<br />
Knowledge and Understanding<br />
for Methods of Work, we find:<br />
“Application of knowledge for<br />
safe work practices, procedures,<br />
skills and transference of<br />
competence, relating to the area<br />
of work and materials used, to:<br />
identify the characteristics<br />
of the plant or machinery<br />
appropriate to the plant<br />
operation<br />
complete pre-use checks<br />
select ancillary equipment and/<br />
or accessories<br />
prepare, set up and adjust<br />
for operational requirements,<br />
safety and security<br />
complete functional checks<br />
operate and move plant or<br />
machinery<br />
move and remove ancillary<br />
equipment and/or accessories<br />
can use hand tools, ancillary<br />
equipment and accessories.”<br />
So quick hitches, and importantly<br />
other safety devices, are covered and<br />
there are good quality resources that<br />
can be used to signpost industry to<br />
best practice, such as the <strong>OPERC</strong><br />
publication ‘Guidance on the Safe Use<br />
of Excavator Quick-hitch Devices’*. It<br />
is quite true that the exact word ‘quickhitch’<br />
is not specifically mentioned<br />
in the text within the standards, but<br />
then again neither are many of the<br />
other types of safety device / feature<br />
available for a wide range of plant and<br />
machinery. What about:<br />
quick couplers fitted to wheel<br />
loaders;<br />
reversing systems (radar and sonar<br />
systems);<br />
articulation frame locking link<br />
systems; and<br />
pencil beam mirrors or convex<br />
mirrors – the list could go on.<br />
There are two routes that can be<br />
followed in this situation. Either<br />
you interpret the standards as a<br />
generic framework that provides a<br />
minimum level of conformance when<br />
assessing an operator (taking into<br />
account the machine, configuration<br />
and all attachments) or the bodies<br />
setting the NOS must attempt to add<br />
in every conceivable safety device<br />
that could be fitted to a machine. It<br />
is far better to convey the general<br />
principles of assessment and<br />
activities/knowledge that should be<br />
covered than to develop alternatives<br />
that are ephemeral, unworkable and<br />
unsustainable - hence, the move to<br />
risk assessment in the first place!<br />
Referring back to quick hitch devices<br />
once more, industrial practitioners<br />
would consider that there are 3 types<br />
of hitch available – manual, semiautomatic<br />
and fully-automatic . For<br />
the latter two types, there can be<br />
numerous variations of each type, for<br />
example, some fully-automatic hitches<br />
can be single pin or dual pin locking.<br />
Even hitches of the same specific type<br />
could vary in terms or safe operation<br />
and maintenance. It would be absurd<br />
to think that the NOS should address<br />
each of these - instructors should use<br />
information supplied by the original<br />
equipment or hitch manufacturer to<br />
ensure that the operator can safely<br />
operate the machine and hitch in<br />
question. When utilising a new<br />
hitch type familiarisation training<br />
should be administered once again,<br />
either in-house, externally or by the<br />
manufacturer.<br />
S/NVQs are not training, rather<br />
they ensure that the candidate can<br />
demonstrate competence following an<br />
assessment. The assessment itself<br />
is there to offer positive contributions<br />
and feedback to the operator about<br />
their ability in order for them to<br />
improve upon that ability if needed<br />
during the assessment process. The<br />
integrity of the assessor, internal<br />
and external verifiers and centre<br />
management are the key to quality.<br />
If professionals have either misread,<br />
mis-interpreted or even failed to spot<br />
that quick hitches are covered as part<br />
of a thorough S/NVQ process, then<br />
they have not understood the NOS.<br />
Remember, S/NVQs are the only<br />
government recognised qualification<br />
of competence at this juncture<br />
and although not mandatory in<br />
all industries, those who choose<br />
not to follow this minimum level<br />
of qualification must ensure that<br />
they meet the minimum level of<br />
conformance.<br />
*available to purchase from the <strong>OPERC</strong><br />
bookshop (www.operc.com) or free to<br />
download from the Hewden website at:<br />
www.hewden.co.uk/eh_and_s/health_and_<br />
safety.asp.<br />
innovation in design<br />
innovation in design<br />
June 2009<br />
25
Special report<br />
Master of<br />
the Art:<br />
An interview with<br />
Fraser Pratt,<br />
International Sales and<br />
Marketing Expert<br />
In this issue of PEP we conduct a short<br />
biographical interview with arguably one of the<br />
most foremost international salesmen in the UK,<br />
Mr Fraser Pratt. Young salesman will find his<br />
advice and guidance invaluable and other readers<br />
will enjoy an interesting ‘roller coaster’ account of<br />
life in the fast lane. Today Fraser is married with<br />
two grown up daughters and one two year old<br />
granddaughter. He says being surrounded<br />
by women for the last 30 years has “softened”<br />
him considerably!<br />
Born in 1952 in Castle Combe<br />
Wiltshire, Fraser Pratt was one of<br />
eight children so perhaps he learned<br />
how to hold his own early on. He<br />
Joined the Royal Navy at the age of<br />
15 and having been round the world<br />
twice he left in 1979 to become a<br />
salesman.<br />
Fraser sold fire extinguishers and<br />
engineering tools for two years before<br />
joining Norton Clipper as their Sales<br />
Representative for the South West<br />
and Wales. He couldn’t have joined<br />
at a better time as Norton were on<br />
the fringe of developing the world’s<br />
first laser welded dry cutting diamond<br />
blade, the ZDH 500. This was<br />
introduced in September 1982 and<br />
Fraser claims to have sold the very<br />
first blades on the 6th September to<br />
Constable Hart in Exeter; they were<br />
installing the new sewage system in<br />
Pinhole at the time.<br />
By November that year Fraser<br />
had sold his 1,000th diamond<br />
blade, outstripping his fellow sales<br />
colleagues at Norton Clipper. The rest<br />
is history, Norton Clipper went on to<br />
become the name in diamond blades<br />
and even though there is a huge<br />
amount of choice in today’s market,<br />
Fraser contends that the Clipper<br />
brand still remains excellent value for<br />
money if not the first choice for many.<br />
In 1988 Fraser was promoted to<br />
the company’s Training Officer and<br />
was able to call upon his instructor<br />
skills learned in the Royal Navy.<br />
He took over all the customer and<br />
sales force training for a number of<br />
years, passing on his skills to others<br />
to form one of the best product<br />
training teams in the diamond blade<br />
business. He claims that many of the<br />
well known names from many plant<br />
hire companies have attended one<br />
of his training courses at some time<br />
during their careers.<br />
Fraser was promoted to Southern<br />
Regional Sales Manager in 1991<br />
and he built one of the most effective<br />
sales teams in the company’s<br />
history doubling the sales in two<br />
years. It was Fraser who devised<br />
the new Norton Clipper strategy to<br />
go “distribution” which proved so<br />
successful in the South of the UK that<br />
it was adopted in the Northern region<br />
and then for the whole of Europe,<br />
helping the Norton Construction<br />
Division grow to over 40% in two<br />
years. As a result of Fraser’s<br />
insightful knowledge of the market and<br />
product, the Norton Clipper brand was<br />
propelled to number one in Europe<br />
during this period.<br />
In 1998, Fraser was appointed UK<br />
Field Sales Manager, responsible for<br />
all the sales operation in the UK and<br />
Ireland, and in 2000 to General Sales<br />
Manager for Norton Clipper, with the<br />
responsibility of running the whole<br />
Norton Clipper operation from their<br />
warehouse in Leicester.<br />
Fraser and his team expanded the<br />
business yet again reaching heights<br />
that were only dreamed of in the<br />
‘90’s. It was during this period that the<br />
national deals were signed up with<br />
the likes of Hewden Tool Hire and<br />
Brandon Tools. His team achieved<br />
huge success between 2000 and<br />
2007 with massive sales promotions<br />
of diamond blades, targeting the<br />
European and World Football cups in<br />
particular.<br />
In 2004, Fraser was asked to join the<br />
Management Team of Saint-Gobain<br />
Abrasives, which was based in<br />
Stafford, England. His first task was<br />
to take over the brand rationalisation<br />
program, reducing the 15 brands<br />
26<br />
June 2009
special report<br />
acquired by Saint-Gobain Abrasives<br />
during the acquisitions of the 1990’s<br />
to three within two years. Fraser<br />
also joined the European CPD<br />
management team, giving him even<br />
more experience to work with an<br />
even greater selection of European<br />
managers and introducing him to their<br />
styles of management.<br />
Fraser was appointed Sales Director<br />
Distribution in 2006 and he was<br />
tasked with completely re-organising<br />
the Industrial Sales division and to<br />
make the Flexovit brand the number<br />
one choice in the UK for this business<br />
sector. The business grew by 23%<br />
in its first year and a further 20% in<br />
subsequent years – it is still growing<br />
today, despite the servere economic<br />
conditions that have depleted sales of<br />
abrasives products world-wide.<br />
In June 2008, due to the economic<br />
situation, Fraser was made redundant<br />
as the Sales Director Distribution<br />
along with many others at Saint-<br />
Gobain Abrasives. However, not<br />
wishing to lose his skills completely,<br />
Fraser was asked to accept an<br />
assignment with Saint-Gobain<br />
Abrasives, South Africa.<br />
Fraser said: “Sounds great, but do<br />
you know that it’s an eleven hour<br />
flight to Johannesburg! Did you know<br />
that Johannesburg is one of the most<br />
dangerous cities in the world to live<br />
in and visitors aren’t allowed to carry<br />
guns! To survive I relied on luck, a<br />
fast car and using all the things I had<br />
learnt in the Royal Navy 30 odd years<br />
ago - if it looks dodgy – retreat fast!<br />
Seriously though, South Africa is a<br />
great country – it should not be judged<br />
by the actions of a few hundred<br />
mindless people in Johannesburg.<br />
Cape Town is a great city and<br />
everyone should visit the Kruger<br />
National Park before they die; a place<br />
where it is possible to get within feet<br />
of a wild animal in its natural habitat<br />
– where humans are actually in the<br />
“cage” – get out of that cage and the<br />
visitors get eaten!!”<br />
He continued: “South Africa was a<br />
great experience and I was able to<br />
pass on many things to the abrasives<br />
team down there which will help them<br />
in the future.”<br />
Fraser returned to the United Kingdom<br />
at the end of March but unfortunately<br />
for him the economic situation had<br />
worsened considerably so with no<br />
position available Fraser now has the<br />
unenviable task of finding another.<br />
Or is it? Fraser says that he has been<br />
training people all of his working life –<br />
so why not continue with that? He is<br />
now looking at this break in his career<br />
as an opportunity to pass on his talent<br />
and skills or join another company<br />
and put his expert knowledge to good<br />
use. He believes that many young<br />
salesmen within companies will<br />
not have encountered a recession<br />
let alone a depression and that his<br />
knowledge and experience of having<br />
lived through many a tough time in his<br />
30 years selling to the construction<br />
industry will prove invaluable.<br />
Taking advantage of the opportunity<br />
we posed a few poignant questions<br />
to Fraser; we hope that young<br />
sales people out there will find his<br />
comments both insightful and useful.<br />
Why did you become a salesman?<br />
“I love meeting new people, taking on<br />
challenges and having new innovative<br />
products to sell”.<br />
What makes a successful sales<br />
person?<br />
“Passion and enthusiasm for what<br />
you do - if you wake up in the morning<br />
and can’t stand the thought of doing<br />
your job that day, you should seek a<br />
new career. The first person to detect<br />
your mood will be your customer and<br />
no one likes to buy from a depressing<br />
sales person!”<br />
What advice would you give to<br />
sales people in this recession?<br />
“You must find new customers,<br />
so start with all those potential<br />
customers you should have called<br />
on when things were good, the<br />
ones you drove past for month after<br />
month - you may surprise yourself -<br />
and don’t forget your competitors’<br />
customers! Many companies will not<br />
survive this recession especially in<br />
the construction industry sector –<br />
act now before its too late!”<br />
What advice do you have for<br />
youngsters?<br />
“Find out as much about the product<br />
as possible and learn that product<br />
so you are an expert. You must also<br />
get on with people at all walks of<br />
life and talk to people at all levels –<br />
people who talk at others never get<br />
anywhere. Finally, don’t accept no<br />
as an answer – always make the<br />
assumption that no today may mean<br />
yes tomorrow. If a person allows you<br />
to do the presentation then they must<br />
be interested otherwise they would<br />
not allow you to waste their time on<br />
what you have to say or sell.”<br />
If you think that Fraser could do<br />
something for your company then<br />
give him a call on:<br />
Mob: 07788 480 220<br />
Email: fraser.pratt1@btinternet.com<br />
June 2009<br />
27
Special report<br />
special report<br />
An expert<br />
case study<br />
Operator<br />
training<br />
revisited<br />
There is still evidence within industry<br />
of the misconception that plant and<br />
machinery operators simply need to<br />
complete and pass a health and safety<br />
test in order for them to be competent<br />
– or at best, complete and pass the<br />
test and then simply be observed<br />
operating the machine for one day!<br />
How can this premise still remain? Is<br />
it a side-effect of turning over money<br />
with the minimum input, ignorance<br />
on behalf of the training provider/<br />
assessor or perhaps something else?<br />
Some argue that the impact of this<br />
woefully inadequate strategy is evident<br />
in the largely static trend in accidents<br />
involving plant and machinery; a trend<br />
that has remained unchanged for over<br />
twenty years. Others suggest that the<br />
statistics merely reveal a culture of<br />
change within industry where better<br />
reporting of incidents now occurs.<br />
Perhaps one solution to these<br />
unresolved issues is to return to<br />
basics. In January 2002, <strong>OPERC</strong><br />
released the Voluntary Code of<br />
Practice for Operator Training - a<br />
landmark document in mobile plant<br />
operator safety which sought to<br />
provide a clear simple framework for<br />
training and competence that any<br />
training provider or employer could<br />
follow. The VCOP clearly defines<br />
the fundamental difference between<br />
training and competence.<br />
Training is defined as:<br />
“The act or process by which an<br />
operator learns, acquires and is<br />
tested upon operational ability, skill<br />
and experience, relevant industry<br />
health and safety knowledge and<br />
hazard awareness to standards set by<br />
industry”.<br />
Competence is defined as:<br />
“A standard at which an operator is<br />
certified [i.e. trained] to operate plant<br />
and/or equipment and has acquired<br />
sufficient job specific knowledge<br />
and experience of that specific item<br />
[including the use of safety features,<br />
attachments, machine controls and<br />
any other electrical or mechanical<br />
features], operating in that specific<br />
environment in order for the machine<br />
to be operated safely and efficiently”.<br />
Clearly, passing a test does not mean<br />
that the operator is competent!<br />
Mr Richard Billing is one of<br />
the most competent Trainer/<br />
Assessors within the quarrying<br />
industry and at the tender<br />
age of 36 has already built<br />
an impressive CV having<br />
worked for Foster Yeoman<br />
and Aggregate Industries. He<br />
currently works for Tarmac<br />
and recently witnessed an<br />
operator successfully pass<br />
the <strong>OPERC</strong>-Safetynet health<br />
and safety test with a 100%<br />
score but subsequently fail<br />
to demonstrate competence<br />
whilst operating a rough terrain<br />
telescopic handler.<br />
Richard said: “Clearly the<br />
operator was academically<br />
qualified but academic<br />
qualification and knowledge<br />
alone does not provide<br />
evidence of competence. At<br />
Tarmac we insist that operators<br />
are trained, tested and<br />
assessed (as part of an<br />
S/NVQ qualification stream).<br />
In this instance, the operator<br />
had been trained and tested but<br />
the assessment itself revealed<br />
a weakness, the discovery of<br />
which will now improve longer<br />
term safety and operator<br />
efficiency.<br />
“The <strong>OPERC</strong>-Safetynet test is<br />
a brilliant test system; not only<br />
is it professional but it saves<br />
time. It also tests the operators’<br />
knowledge and makes them<br />
think about their job. Importantly<br />
though, the test must be<br />
accompanied and supported<br />
by a clear route to competence<br />
and thorough system of<br />
assessment.”<br />
innovation in design<br />
28<br />
June 2009
European<br />
Photo Competition<br />
News<br />
A new photography competition focusing on safety and health at work was<br />
recently announced by the European Agency for Safety and Health at Work (EU-OSHA). The<br />
competition - entitled ‘What’s your image of safety and health at work?’ - is open to all EU citizens<br />
and forms part of EU-OSHA’s Healthy Workplaces campaign.<br />
The competition invites<br />
photographers, whether professional<br />
or amateur, to capture their own<br />
images of safety and health at<br />
work and submit them for entry by<br />
15 August 2009. Participants can<br />
interpret safety and health at work<br />
in any way they choose and are not<br />
restricted to particular subject matters<br />
or themes.<br />
An international jury of professional<br />
photographers will select the three<br />
best photographs based on creativity<br />
and originality, as well as universal<br />
European appeal, and the public will<br />
also be able to vote for their favourite<br />
through an online voting system.<br />
Prizes totalling € 7,000 await the<br />
winners.<br />
Jukka Takala, Director at EU-OSHA,<br />
commented on the launch of the<br />
competition: “Europe’s workplaces<br />
have changed a lot over the past<br />
few years. But even if we have<br />
experienced increasing awareness<br />
of occupational safety and health in<br />
the EU, along with greater efforts<br />
in making working conditions more<br />
fulfilling, we still have a lot to do. With<br />
this photo initiative, we want to see<br />
what safety and health at work means<br />
to Europeans today and how they<br />
perceive it in their lives and we want to<br />
spread our message in an innovative<br />
and interactive way to more people.”<br />
For more information visit the<br />
competition website at:<br />
www.osha-photocompetition.eu<br />
innovation in design<br />
innovation in design<br />
June 2009<br />
29
news<br />
First<br />
Avant<br />
700<br />
series<br />
loader<br />
in the<br />
UK<br />
The first Avant Tecno 700<br />
Series compact articulated<br />
loader to be sold in the<br />
UK has been delivered to<br />
Ayrefield Plant of Chorley in<br />
Lancashire and was chosen<br />
principally because it can be<br />
easily transported by a 3.5<br />
tonne truck.<br />
For more information contact:<br />
Ed Howlett<br />
Avant Tecno (UK) Ltd., Manor Farm,<br />
The Street, Bridgham, Norfolk NR16 2RX.<br />
Tel: 01953 714896<br />
Email: ed@avanttecno.co.uk<br />
Web: www.avanttecno.co.uk<br />
Ayrefield Plant, which specialises<br />
in working on behalf of blue chip<br />
contractors, had originally intended to<br />
purchase a forklift but is now delighted<br />
with its choice of an Avant 750 model<br />
which is currently earning its keep on a<br />
busy city centre site in Bury.<br />
Commenting on the machine, Ayrefield<br />
Plant’s director Peter Messham said,<br />
“We’ve had the 750 for a couple of<br />
months now and it’s proving to be a<br />
highly effective piece of kit, capable of<br />
working safely even on very confined<br />
sites such as the one in Bury.”<br />
The Avant is working almost<br />
continuously on this site, mainly loading<br />
dumpers with sand and handling a<br />
variety of products such as pallets<br />
of flagstones and kerbs. In fact, Mr.<br />
Messham is so pleased with the little<br />
green machine’s performance that<br />
he is now considering the purchase<br />
of additional attachments to further<br />
enhance its outstanding versatility to<br />
make full use of the 750’s auxiliary<br />
hydraulic system which offers an oil<br />
flow of up to 70 litre/min.<br />
Avant’s flagship model, which weighs<br />
in at 1720 kg, is powered by 4-cylinder<br />
Kubota diesel engine developing 36<br />
kW (49 hp) and can handle loads<br />
of up to 1.4 tonne. With its 2-speed<br />
hydrostatic transmission providing a<br />
top speed of 25 kph, the 750 is perfect<br />
for jobs where longer travel distances<br />
are involved.<br />
The operator is accommodated in an<br />
easy to access cab positioned on the<br />
front portion of the articulated chassis<br />
and, because of the machine’s off-set<br />
boom, the driver has an unrestricted<br />
view of the front end equipment to<br />
ensure confidence-building, accurate<br />
and safe operation at all times.<br />
As standard, the 750 features a<br />
comprehensive specification including<br />
a telescopic self-levelling lift arm with<br />
boom float system, heated suspension<br />
seat with arm rests and seat belt,<br />
ROPS safety frame with plexiglass<br />
canopy, a choice of grass or tractor<br />
profile tyres, multifunction joystick and<br />
a standard bucket.<br />
30<br />
June 2009
A-Plant first with<br />
dual certification<br />
A-Plant, one of the largest nonoperated<br />
plant and tool hire<br />
companies in the UK, is the first<br />
national rental company in Europe to<br />
be recommended for dual certification<br />
to both the ISO 14001:2004 standard<br />
and OHSAS 18001:2007 specification.<br />
A-Plant is also the first major player in<br />
the European hire industry to achieve<br />
certification that covers the entire<br />
scope of the company’s operations<br />
encompassing more than 150 A-Plant<br />
depots and all of the company’s<br />
administration centres.<br />
The importance of this unique<br />
achievement has been reflected in the<br />
substantial investment in personnel<br />
and resources that A-Plant has<br />
committed to the project in the current<br />
economic climate, a focus that has<br />
been rewarded by being approved by<br />
the British Standards Institute (BSI)<br />
to meet these standards six months<br />
ahead of schedule.<br />
A-Plant’s Director for Environment,<br />
Health and Safety and Performance<br />
Standards, Douglas McLuckie,<br />
said: “Our approval for certification<br />
to ISO 14001 and OHSAS 18001<br />
covers both our health and safety<br />
and environmental procedures, a<br />
unique situation in the international<br />
hire industry. This provides us<br />
with a significant advantage in the<br />
marketplace as well as providing<br />
us with a certified platform to<br />
further enhance our current risk<br />
management processes. These<br />
standards have their roots in the<br />
manufacturing industry, but they<br />
are becoming a feature of prequalification<br />
procedures for tendering<br />
and I am confident they will form<br />
the basis for future environmental,<br />
health and safety practices in the<br />
construction industry and the many<br />
other industries we serve.”<br />
A-Plant has an ongoing commitment<br />
to improving health and safety and<br />
is also committed to minimising any<br />
risk or negative impact the company<br />
may have on the environment. The<br />
company’s EHS management system<br />
is based on the following principles:<br />
Prevention of pollution, including<br />
waste, fuel emissions and noise<br />
Prevention of accidents and<br />
occupational ill health<br />
Minimisation of energy, material<br />
usage and the production of waste<br />
Effective and responsible waste<br />
management and disposal<br />
ISO 14001 is often seen as the<br />
keystone standard of the ISO 14000<br />
series and was first published as<br />
news<br />
Mr Douglas McLuckie, A-Plant Director for Environment,<br />
Health and Safety and Performance Standards<br />
a standard in 1996. It specifies<br />
a framework of control for an<br />
organisation’s Environmental<br />
Management System and is the only<br />
ISO 14000 standard against which<br />
it is currently possible to be certified<br />
by an external certification body.<br />
The Occupational Health and Safety<br />
Assessment Series (OHSAS) was<br />
developed by BSI in response to<br />
customer demand for a recognisable<br />
Health and Safety management<br />
system specification against which<br />
customer systems can be assessed<br />
and certified. OHSAS 18001 was<br />
developed to be compatible with<br />
ISO 14001 in order to facilitate an<br />
integrated system - the standards<br />
complement each seamlessly<br />
and both share many common<br />
principles.<br />
June 2009<br />
31
advertising feature<br />
Groeneveld’s Twin automatic greasing system<br />
Greased lightning<br />
is automatic with<br />
Groeneveld!<br />
Groeneveld Transport Efficiency, headquartered in Gorinchem, Holland, was<br />
established in 1971 and its UK subsidiary Groeneveld UK Ltd (based in Shepshed,<br />
Leicestershire) was set up in 1980 providing strong sales and service representation<br />
throughout the UK<br />
Groeneveld is active world-wide in the transport, off-road and industrial sectors,<br />
supplying innovative products for automatic greasing, engine oil control, speed limiting<br />
and rear obstacle detection systems for on and off-highway vehicles<br />
The company’s main product group, Automatic Maintenance, includes both the leading<br />
automatic greasing products and Oilmaster, a cost-effective system for modern<br />
combustion engine management.<br />
innovation in design<br />
32<br />
June 2009
advertising feature<br />
Automatic<br />
greasing systems<br />
The market leading TWIN heavy<br />
duty EP2 automatic greasing system<br />
is the preferred or exclusive factory<br />
fitted option for many manufacturers<br />
including Volvo, Caterpillar, Liebherr,<br />
Moxy, Bell and JCB.<br />
The dual line TWIN system is ideal<br />
for vehicles operating under severe<br />
conditions for continuous periods<br />
of time. It automatically delivers the<br />
correct amount and type of grease to<br />
every lubrication point on the machine,<br />
thereby prolonging component life,<br />
reducing down time and reducing the<br />
risk to field operatives.<br />
The system monitors the whole<br />
lubrication process and alerts the<br />
operator, in the event of a fault, via a<br />
control lamp in the cab. The greasing<br />
cycle (light, medium or heavy duty)<br />
mode selector switch is also cab<br />
mounted for convenience.<br />
Precise metering is guaranteed<br />
irrespective of temperature and grease<br />
viscosity, ensuring the correct delivery<br />
of grease in summer or winter and<br />
the system can be easily expanded<br />
to include additional points such as<br />
grabs, high dumper scoops etc.<br />
The OnePlus automatic greasing<br />
system has been especially developed<br />
to meet a growing demand for a<br />
compact 2-grease system for the<br />
thicker NLGI 2 grease that is required<br />
by particular brands of mini and midsize<br />
off-road and industrial machines.<br />
All the main components of OnePlus,<br />
including its electric pump, electronics<br />
and grease reservoir are contained<br />
in one compact housing making<br />
installation very simple. Distribution<br />
blocks, lines and grease nipples<br />
are also included and with only two<br />
switches, one for the cycle time and<br />
one for the grease output, OnePlus<br />
is easy to set. Like the larger TWIN<br />
system OnePlus delivers the correct<br />
quantity of the correct grease at the<br />
correct time minimising component<br />
wear and maximising machine life.<br />
The Compalube is an automatic<br />
greasing system that was specifically<br />
designed for low maintenance vehicles<br />
with a limited number of greasing<br />
points and it relied upon a commercial<br />
vehicle’s pressurised air system to<br />
operate. A new electric version now<br />
makes it available for other applications<br />
used in the mining and quarrying<br />
industry.<br />
Automatic<br />
engine oil top up<br />
Another ‘automatic’ product is<br />
Oilmaster, the automatic engine oil<br />
top up system, which ensures that the<br />
correct level and type of oil is always<br />
present reducing the risk of expensive<br />
damage. Oilmaster monitors the oil<br />
level when the ignition is switched on,<br />
using a highly accurate level sensor,<br />
and automatically adds oil when<br />
necessary, pumping a small quantity of<br />
oil from the integrated reservoir to the<br />
engine sump. Smart electronics prevent<br />
overfilling and Oilmaster’s electronic<br />
memory enables quick diagnosis in<br />
case of excess oil consumption.<br />
Groeneveld’s Oilmaster<br />
automatic engine oil top<br />
up system<br />
For further information visit the<br />
Groeneveld website at:<br />
www.groeneveld.nl<br />
or contact:<br />
Groeneveld UK Ltd<br />
The Greentec Centre<br />
Gelders Hall Road<br />
Shepshed<br />
Loughborough<br />
Leicestershire<br />
LE12 9NH<br />
Tel: + 44 1509 600033<br />
Fax: + 44 1509 602000<br />
innovation in design<br />
innovation in design<br />
June 2009<br />
33
news<br />
New Volvo ABG pavers<br />
for Toppesfield<br />
The road surfacing<br />
business requires<br />
a high level of<br />
machine availability<br />
and total<br />
back-up from the<br />
manufacturer.<br />
For surfacing<br />
contractor<br />
Toppesfield, that<br />
means buying the<br />
best equipment,<br />
with the highest<br />
levels of customer<br />
support.<br />
Toppesfield started out in business<br />
five years ago. Directors Matthew<br />
Pryor, Gale Pryor and David Last<br />
brought together experience and<br />
expertise from a number of industries<br />
to create a company that has proven<br />
popular with an increasing number<br />
of main contractors. The company<br />
now has a turnover of more than £15<br />
million and is growing rapidly.<br />
Mr Last said: “After a few months<br />
as we grew, we decided that we<br />
wanted to have gangs of our own. We<br />
started to purchase our own plant,<br />
but it was almost a year before we<br />
bought our first paver.” That paver,<br />
an Ingersoll-Rand ABG machine,<br />
was only purchased after a thorough<br />
examination at the market and<br />
consultation with the firm’s rapidly<br />
growing experienced workforce.<br />
Additional machines joined the fleet<br />
and the company now has six gangs<br />
working with paving equipment.<br />
When Volvo Construction Equipment<br />
expanded its portfolio to include road<br />
machinery products two years ago<br />
there was little doubt that the company<br />
could provide the necessary support<br />
to existing ABG customers in the eyes<br />
of Toppesfield’s management. Those<br />
first two pavers at Toppesfield have<br />
recently been replaced, after three<br />
years of almost constant service, with<br />
the latest Volvo ABG 6870 models.<br />
But Toppesfield didn’t just opt to stay<br />
with the same make straight away,<br />
the machines’ performance and the<br />
back-up that has come from Volvo<br />
sealed the deal. “We expect the<br />
same levels of service that we offer<br />
our customers,” says Mr Last. “We<br />
wouldn’t be back buying Volvo if we<br />
weren’t happy with any aspect of the<br />
product or the service.”<br />
The ABG 6870 is the largest of a<br />
three-model range of Volvo wheeled<br />
pavers, offering a paving output of up<br />
to 700 tonnes/hour, with a maximum<br />
mat thickness of 300mm. The three<br />
axle machine offers a high degree of<br />
flexibility, with paving widths of 2.5-9m<br />
available from a single screed. Volvo’s<br />
Smart Drive technology means that<br />
all six wheels are driven, providing<br />
traction for the most difficult<br />
ground conditions.<br />
Powered by a Tier III liquid-cooled<br />
Deutz engine, providing 166hp<br />
(122kW), the machine uses a Smart<br />
Drive system of anti-slip control with<br />
load dependent torque control for<br />
the front wheels and an electronic<br />
differential system on the rear axle.<br />
The front wheels are automatically<br />
hydraulically levelled, to ensure a<br />
smooth ride and optimum laying<br />
conditions. The front wheels are<br />
independently suspended, resulting<br />
in a screed that remains level for the<br />
best paving results.<br />
There are three drive modes; paving,<br />
shunting and travel, offering travel<br />
speeds up to 40km/h. In paving<br />
mode, which has a 20km/h maximum<br />
speed, the Smart Power system<br />
lowers the engine speed, reducing<br />
noise and emissions, and cutting<br />
fuel consumption for the customer.<br />
Switching to the shunting mode<br />
automatically deactivates the paving<br />
systems, which restart as soon as<br />
paving mode is re-engaged. Two Vario<br />
Screeds are available, the VB78 and<br />
VB88, both offering varying paving<br />
widths for maximum flexibility. The<br />
screeds can be extended hydraulically<br />
to twice the basic paving width.<br />
Operators benefit from a large graphic<br />
monitor, with push-button controls for<br />
Volvo’s Electronic Paver Management<br />
(EPM) system. The operator can<br />
adjust almost every system on the<br />
machine from the screen, tailoring the<br />
paver to the dimensions of the job.<br />
The EPM monitor provides a<br />
comprehensive range of information<br />
on machine systems and operating<br />
status. This control unit can easily<br />
be repositioned on either side of the<br />
platform, allowing the operator to sit<br />
on the left or right and maintain a<br />
direct view of curbs and guides. The<br />
operator can also slide the seat out<br />
beyond the cab floor, with the roof<br />
extending out to protect from rain<br />
and sun.<br />
For further information,<br />
please contact:<br />
Mark Gunns, Marketing Services<br />
Direct Line: 01223 251720<br />
Fax: 01223 832799<br />
Mobile: 07974 973408<br />
E-mail: mark.gunns@volvo.com<br />
34<br />
June 2009
news<br />
JCB secures major deal for<br />
wheeled loading shovels<br />
JCB has won a multi-million pound<br />
deal to supply one of the UK’s leading<br />
vehicle remarketing companies with a<br />
fleet of 42 wheeled loading shovels.<br />
The first of the JCB 416HT shovels<br />
have now rolled off the production<br />
line at JCB Earthmovers in Cheadle,<br />
Staffordshire and been delivered to<br />
customer Copart UK. They have gone<br />
into service unloading and handling<br />
vehicles brought in for storage prior to<br />
sale via an online auction process.<br />
The order – supplied through<br />
Leicestershire-based JCB dealer<br />
Watling JCB – was secured in the<br />
face of fierce competition and was<br />
placed after operators involved in the<br />
product evaluation process voiced a<br />
preference for the JCB machines.<br />
JCB Sales MD David Bell said: “We<br />
are delighted to have won such a<br />
sizeable and prestigious order from<br />
Copart UK. It speaks volumes for the<br />
quality of JCB’s wheeled loaders that<br />
the operators preferred our machines.<br />
They were also impressed with the<br />
machines’ fuel efficiency, which in the<br />
current climate plays an increasingly<br />
important role for businesses needing<br />
to keep costs under control.<br />
“Copart UK’s operators also liked the<br />
superior hydraulic controllability and<br />
lifting capability, coupled with their<br />
preference for powershift rather than<br />
hydrostatic drive.”<br />
Copart UK Managing Director Nigel<br />
Paget said: “JCB won this business<br />
against stiff competition because of<br />
the functionality and suitability of the<br />
chosen loaders, their build quality and<br />
prompt lead in time and the after sales<br />
service. The deal is a great example<br />
of two businesses with major US and<br />
UK operations working to support<br />
British industry.”<br />
Copart UK is deploying the 42<br />
wheeled loading shovels at its 12<br />
facilities across the UK. The company<br />
was founded in 1982 and went public<br />
on the NASDAQ in 1994, establishing<br />
a European presence in 2007 with<br />
four acquisitions totalling £80 million.<br />
In the UK, Copart employs almost 500<br />
people.<br />
Copart manages vehicle remarketing<br />
for 171 businesses in the automotive<br />
and insurance sectors, handling<br />
everything from motorbikes and<br />
cars to tractors and coaches. Once<br />
a vehicle has been deemed a total<br />
loss, Copart collects it, transfers it to<br />
one of their facilities and takes digital<br />
images in readiness for participation in<br />
an on-line auction. Each week Copart<br />
runs daily online auctions with up<br />
to 1000 vehicles per sale and more<br />
than 150,000 registered buyers from<br />
all over the world have access to the<br />
auction website.<br />
June 2009<br />
35
news<br />
Walkers<br />
have a blast at<br />
Lafarge quarry<br />
A group of 20 keen walkers got more than they<br />
bargained for when they signed up for Lafarge<br />
Cement’s Limestone Quarries walk as part of the Peak<br />
District Walking Festival.<br />
The walkers had a nine-kilometre hike and a<br />
fascinating introduction into the world of quarrying. But<br />
as a bonus, they were also able to witness a 25,000<br />
tonne ‘blast’ at the rockface and experience what it’s<br />
like to sit in the giant machines which extract the raw<br />
materials Lafarge uses to manufacture cement for<br />
customers across the country.<br />
Lafarge Cement Hope Works quarries manager, John<br />
McGough, who organised the walk, commented:<br />
“We were very lucky with this event. As well as<br />
hosting the walk and having five of our senior<br />
managers accompany the group, the schedule of our<br />
operation allowed us to throw in a few extras. The blast<br />
and access to a 65-tonne dumper truck and 20-tonne<br />
scoop vehicle really brought the educational aspect of<br />
the walking event to life.<br />
On top of this operational insight, the group was also<br />
able to witness a palmate newt on route, thanks to<br />
Julia Gow from Derbyshire Wildlife Trust, with whom<br />
we work very closely.<br />
Speedy helps<br />
reduce generator<br />
emissions and<br />
fuel costs<br />
Speedy, the UK’s largest<br />
equipment and support<br />
services provider, has<br />
launched an exclusive new<br />
product to help cut generator<br />
carbon emissions and fuel<br />
costs. Designed in-house<br />
at Speedy, the ‘Emission<br />
Buster’ reduces emissions by<br />
automatically switching to its<br />
in-built battery power when<br />
a low load is recognised.<br />
The product also limits other<br />
problems associated with<br />
prolonged periods of low load<br />
running generators, including<br />
high fuel costs, noise pollution<br />
and the number of annual<br />
services required.<br />
Anna Currie, commercial<br />
director, at Speedy said:<br />
“Carbon reduction remains<br />
top of the agenda for<br />
UK industry and with<br />
the construction sector<br />
accounting for 15-20 percent<br />
of the UK’s total carbon<br />
footprint, it’s vital we all play<br />
our part.<br />
Daily Fuel Usage<br />
Not using<br />
Emissions<br />
Buster<br />
Using<br />
Emissions<br />
Buster<br />
Cost<br />
Saving of<br />
Fuel<br />
@ £0.75ppl<br />
per day<br />
Reduction<br />
in Carbon<br />
Footprint<br />
Description<br />
Daily 43.2 33.6 £9.60 22%<br />
Weekly<br />
(5 day)<br />
Yearly<br />
(52 weeks)<br />
“Customers are increasingly<br />
looking to their supply<br />
chain to help reduce their<br />
environmental impact.<br />
This innovative product<br />
will allow our customers<br />
to significantly lessen<br />
carbon emissions while<br />
also minimising costs. The<br />
bigger the unit size, the<br />
greater the benefits - but on<br />
average, our research has<br />
found a 22 percent* carbon<br />
footprint reduction.”<br />
The Emissions Buster is<br />
a stand-alone unit ideal<br />
for use on any size diesel<br />
generator with a low load<br />
profile during a typical 24<br />
hour period.<br />
For more information,<br />
call Speedy on<br />
0845 601 5129 or go to<br />
www.speedyhire.com<br />
*based on the Emission Buster<br />
supplying the load continually for 12<br />
hours at night.<br />
216 168 £48.00 22%<br />
11,232 8,736 £2496.00 22%<br />
Everyone seemed to thoroughly enjoy the day and<br />
we very much hope to be able to support the Walking<br />
Festival again in future years.”<br />
Lafarge’s Hope Works supports a range of initiatives<br />
to promote and support the Peak District - the Walking<br />
Festival is just one. This year the company is also<br />
giving its backing as a corporate sponsor to the Visit<br />
Peak District organisation, which aims to ‘foster<br />
the economic success of the tourism industry while<br />
enhancing the quality of life for local people’.<br />
innovation in design<br />
36<br />
June 2009
June 2009<br />
37
special report<br />
The <strong>OPERC</strong>/HSE<br />
Annual Update Meeting 2009<br />
On the 28th April 2009, the <strong>OPERC</strong>/HSE Annual Update was held at the HSE<br />
offices at Rosecourt, London and a packed audience of professionals, who<br />
represented the breadth and depth of industry, were there to learn more about the<br />
very latest health and safety, legal and technological developments and initiatives.<br />
Chaired by Mr Mick Norton<br />
(<strong>OPERC</strong> Chairman), Mr<br />
Adam Scorcese (<strong>OPERC</strong><br />
President) and Mr Barry<br />
Robinson, MBE (<strong>OPERC</strong><br />
Chief Examiner), the event<br />
started with a warm welcome<br />
to all in attendance and a<br />
thank you to the HSE for<br />
providing this opportunity<br />
to update members of the<br />
UK’s largest professional<br />
body within the plant and<br />
equipment community.<br />
From left to right: Mr Barry Robinson, MBE, <strong>OPERC</strong> Chief Examiner, Mr Mick Norton, <strong>OPERC</strong> Chairman and<br />
Mr Adam Scorcese, <strong>OPERC</strong> President<br />
38<br />
June 2009
special report<br />
Noise and vibration update, Colin Chatten and<br />
Peter Lennon, HSE Noise and Vibration Team<br />
The first presentation was an insightful<br />
update on noise and vibration delivered<br />
by Mr Pete Lennon and Mr Colin<br />
Chatten, Noise and Vibration Team,<br />
HSE. They first reviewed the Team’s<br />
aims and objectives for the period up<br />
until March 2009, as part of the FIT3<br />
programme, and then discussed what<br />
had been achieved over that period.<br />
This included raised awareness of new<br />
Regulations, improved partnership<br />
working and raised industry awareness<br />
of specific areas such as health<br />
surveillance, worker involvement,<br />
control measures (to ensure good<br />
practice) and supply (‘safe by design’).<br />
They then went on to discuss the<br />
Team’s plans for 2009/10 and beyond<br />
and how these would be implemented.<br />
The aim is to progress the good work<br />
already begun in embedding good<br />
practice and knowledge, for example<br />
there will be focus on enforcement<br />
and raising awareness through<br />
seminars, the relaunch of the worker<br />
involvement scheme and improving<br />
communications.<br />
For more information readers should go to:<br />
www.hse.gov.uk/noise, www.hse.gov.uk/vibration<br />
or email: peter.lennon@hse.gsi.gov.uk, colin.chatten@hse.gsi.gov.uk<br />
Parts and service, Jo Gallagher,<br />
Leach Lewis Plant Ltd<br />
Safety aspects of<br />
abrasive wheels,<br />
Chris Adams,<br />
TASC Solutions<br />
An international expert on abrasive<br />
wheels, Mr Chris Adams, TASC<br />
Solutions gave a presentation on<br />
abrasive wheel safety. He started<br />
with general background information<br />
on the types of abrasive wheels on<br />
offer and what such products should<br />
be used for before moving onto the<br />
standards of manufacture and the<br />
specific hazards associated with<br />
abrasive wheel use (e.g. noise,<br />
dust and vibration).<br />
However, a key point of the<br />
presentation was not to talk about<br />
hazards alone but rather to highlight<br />
the root causes of accidents such<br />
as over speeding, overheating or<br />
selecting the wrong specification<br />
of disk. It was a truly fascinating<br />
presentation, especially when<br />
Chris explained the meaning of<br />
the various annotations listed onto<br />
a disk and how this information<br />
should be correctly interpreted -<br />
understanding the product is vital<br />
for safe use. Chris concluded with<br />
some examples of incidents that<br />
had occurred and a summary of<br />
best practice.<br />
In contrast, the next presenter, Mrs<br />
Jo Gallagher gave a very informative<br />
and passionate presentation about her<br />
employer Leach Lewis Plant Limited;<br />
a company that has been around for<br />
over 125 years and whose name is<br />
synonymous with quality, value and<br />
integrity. Jo started with a historical<br />
snapshot of the company to illustrate<br />
how the company had developed<br />
and expanded over a relatively short<br />
period. This context was then used as a<br />
springboard for a discussion of what the<br />
company offers UK industry today and<br />
more importantly, how it differs from<br />
its competitors in terms of high quality,<br />
added value and first class service<br />
support. Services offered are new<br />
plant, spare parts, small plant, service,<br />
finance, rubber tracks and used plant.<br />
An excellent presentation from a highly<br />
professional member of the plant and<br />
equipment community.<br />
For more information, visit:<br />
www.leachlewis.com or alternatively,<br />
Email: enquiries@leachlewis.co.uk<br />
Tel: 01992 704204; Fax: 01992 704270<br />
For more information contact:<br />
TASC Solutions<br />
Tel: 01795 436435<br />
Mob: 07515 994986<br />
Email: info@adamsconsultancy.org.uk<br />
June 2009<br />
39
Special report<br />
Quick-hitch warning<br />
systems, Tony Bianchi,<br />
Quickswitch (UK) Ltd<br />
Keeping alive the debate on quick<br />
hitch safety, Mr Tony Bianchi<br />
from Quickswitch announced the<br />
development and now sale of a<br />
revolutionary new audio safety system<br />
that alerts an operator if the pin has<br />
not been inserted correctly into a semi<br />
automatic hitch. A series of film footage<br />
was played to demonstrate the system<br />
and show how it performs under a<br />
number of scenarios.<br />
Some equipment operators present<br />
were concerned about the recent<br />
attempt to ban semi automatic hitches<br />
but it was explained that the ban was<br />
only voluntary at this juncture and<br />
supported by some manufacturers, not<br />
all. There was also some debate about<br />
what to do with existing machines and<br />
the general concensus was to ensure<br />
that the operator is trained and that<br />
any safety device is operated correctly.<br />
Semi automatic hitches will be used<br />
within industry for some time to come,<br />
so this device could make a contribution<br />
to workplace safety.<br />
For more information, visit:<br />
www.quickswitch.org.uk<br />
Tel: 01923 267 608<br />
Mob:07813 069 375<br />
The ‘Shattered Lives’ campaign 2009,<br />
Carol Grainger, HSE<br />
After a brief refreshment break, the<br />
event continued with a first class<br />
presentation on the HSE Shattered<br />
Lives campaign by one of the country’s<br />
leading and most respected workplace<br />
transport experts, Ms. Carol Grainger,<br />
HSE (on behalf of the Slips and Trips<br />
Team, HSE).<br />
Carol very clearly stated the issues<br />
involving slips and trips that prompted<br />
the Shattered Lives campaign, before<br />
providing a review of the campaign’s<br />
progress including what has been<br />
achieved so far, who is being targeted<br />
and what is planned for 2009 and<br />
beyond. Two new exciting resources<br />
outlined are:<br />
STEP - an e-learning Package<br />
developed by the HSE, providing slips<br />
and trips guidance through interactive<br />
learning. It is an easy way to learn<br />
about slips and trips, how they are<br />
caused, why preventing them is<br />
important and how to tackle them.<br />
STEP includes quizzes, videos,<br />
animations, case studies and<br />
interactive sequences to enhance<br />
the learning experience.<br />
WAIT – the Work at height, Access<br />
equipment, Information Tool is aimed at<br />
the occasional user of access equipment<br />
and promises to help in choosing the<br />
safest type of access equipment, if work<br />
at height is necessary. It is especially<br />
For more information, visit:<br />
www.hse.gov.uk/shatteredlives<br />
useful for the self employed or manager<br />
and supervisors of small to medium<br />
sized enterprises.<br />
Miller offer on-site inspections,<br />
training on safe coupler use,<br />
advice and information.<br />
For more information, go to:<br />
www.millergroundbreaking.com<br />
Quick-hitch safety,<br />
Gary Miller, Miller<br />
UK Ltd<br />
Next to present was Mr Gary Miller,<br />
Miller Engineering who returned to<br />
the topic of excavator quick hitches; a<br />
topic that has been the subject of much<br />
debate within the industry over the past<br />
four years following five deaths on site<br />
involving quick hitches.<br />
Gary’s message was simple - a good<br />
coupler is a safe one! He explained<br />
some of the main dangers on site such<br />
as operator complacency, common bad<br />
practice (e.g. ‘pick and place’), changing<br />
attachments too close to co-workers<br />
and missing the rear bucket pin when<br />
attaching (resulting in the attachment<br />
slipping off the coupler).<br />
Gary then gave some practical<br />
recommendations to ensure the safe<br />
use of quick-hitch devices, such<br />
as bringing standards into line with<br />
what actually happens on site as a<br />
mandatory design guide to coupler<br />
manufacturers, safety testing couplers<br />
in service and replacing if dangerous,<br />
ensuring correct use of couplers<br />
and ensuring operators are trained<br />
sufficiently (passing a test in the safe<br />
operation of the couplers they operate).<br />
It was an excellent and informative<br />
presentation from one of the country’s<br />
leading manufacturers of quick hitch<br />
systems and as a highlight, Gary<br />
provided information on Miller’s<br />
new dual pin locking system; highly<br />
innovative technology that will gain<br />
interest from industry.<br />
innovation in design<br />
40<br />
June 2009
special report<br />
Load security in<br />
road transport,<br />
Nina Day, HSE<br />
Workplace<br />
Transport Team<br />
The final scheduled presentation<br />
for the day was given by Ms. Nina<br />
Day, Health and Safety Laboratory<br />
on load security in road transport.<br />
As well as highlighting the issues<br />
at hand via the use of case<br />
study presentations, Nina also<br />
importantly went on to explain<br />
what positive actions could be<br />
taken to ensure security of a load,<br />
including correctly restraining<br />
loads to the vehicle, loading<br />
to the headboard if possible,<br />
packing gaps in the load, ensuring<br />
loads are stable and considering<br />
containment in addition to restraint<br />
if the load poses a particular risk.<br />
She also stressed that load<br />
restraint equipment should be<br />
clearly labelled to indicate what<br />
load it is rated for, and inspected<br />
regularly for damage or wear.<br />
It was a first-rate presentation<br />
that captivated the audience and<br />
raised a whole series of questions<br />
following the presentation.<br />
For more informatio,<br />
readers should go to:<br />
http://www.hsl.gov.uk/.<br />
NPORS overview, Paul<br />
Nolan, NPORS<br />
<strong>OPERC</strong> prize presentation<br />
The day closed with a prize<br />
presentation. Each year <strong>OPERC</strong><br />
members are invited to vote for a<br />
prestigious award of an ‘Outstanding<br />
Contribution to Workplace Health and<br />
Safety’. This year’s <strong>OPERC</strong> prize was<br />
awarded to the HSE Slips and Trips<br />
Team for their thought provoking and<br />
visually striking safety poster campaign.<br />
Mr Barry Robinson, MBE and <strong>OPERC</strong><br />
Chief Examiner said: “The poster<br />
campaign developed and launched by<br />
the HSE, is one of the finest ever run<br />
by any public or private organisation.<br />
Used throughout industry, these posters<br />
As a final bonus to the day, Paul<br />
Nolan from NPORS gave an update<br />
on the scheme and its many benefits.<br />
NPORS has been an Accredited Body<br />
recognised by HSE since 1999 for<br />
Rider-operated Lift Trucks: Operator<br />
Training – Approved Code of Practice<br />
(L117) and NPORS sit on the HSE<br />
Accrediting Bodies Forum along<br />
with the other accrediting bodies,<br />
RTITB, AITT, ITSSAR, Lantra and<br />
Construction Skills (CITB).<br />
He explained that the main objective<br />
of NPORS is to allow NPORS<br />
Accredited Training Providers a<br />
flexible approach in meeting the needs<br />
of the employer, to assist in providing<br />
an adequately trained workforce within<br />
the UK.<br />
For more information, readers should<br />
go to: http://www.npors.com/.<br />
have made a significant contribution<br />
to raising awareness of the impact of<br />
slips, trips and falls in the workplace.<br />
We are indebted to the team behind this<br />
campaign and thank them for sharing<br />
their talent and knowledge with others.”<br />
The <strong>OPERC</strong>/HSE Annual Update was<br />
an excellent event; it was organised for<br />
the benefit of the plant and equipment<br />
community and was free to attend. For<br />
more details about forthcoming <strong>OPERC</strong><br />
events, visit the News and Events<br />
pages on the <strong>OPERC</strong> website - www.<br />
operc.com. <strong>OPERC</strong> is a trade body<br />
owned and managed by her members.<br />
innovation in design<br />
June 2009<br />
41
events<br />
SED 2009<br />
Those visiting SED this year<br />
may have been curious to see<br />
how the current climate would<br />
impact upon the event and<br />
whether there would be signs<br />
that the perma-recession is<br />
finally beginning to thaw.<br />
As ever this UK premier exhibition<br />
was well organised with suitable car<br />
parking provisions and amenities, but<br />
inevitably visitor numbers were down<br />
and there was a notable absence of<br />
some exhibitors at the event. Despite<br />
this, those visitors we spoke to had<br />
enjoyed the event and the mood was<br />
encouragingly fairly upbeat. Exhibitors<br />
were generally pleased with the<br />
interest from visitors with some, such<br />
as Doosan and New Holland, reporting<br />
higher sales than previous years.<br />
Mr Chris Miller, CoC Chairman and<br />
National registrar for the Contractors<br />
Mechanical Plant Engineers (CMPE)<br />
said: “CMPE had a good event with lots<br />
of visitors on each of the days and we<br />
had a lot of interest in the publications<br />
that we distributed to visitors. A great<br />
day out for the plant industry and we<br />
look forward to attending next year’s<br />
event.”<br />
Kubota Live! At Rockingham Castle<br />
Following the success of this inaugural ‘hands<br />
on’ event in 2008, Kubota reported that they had<br />
no hesitation in repeating it this year despite the<br />
economic downturn. The no ticket event, located<br />
within two miles of SED and with free parking and<br />
refreshments, was once again staged over the<br />
same period, encouraging visitors to drop in on<br />
their way to or from SED – although there was<br />
actually plenty to occupy visitors for a whole day.<br />
As well as the Kubota equipment demonstrations<br />
and the opportunity to test-drive models from the<br />
whole range, there was the chance to visit some<br />
major plant and equipment distributors who were<br />
in attendance, such as Leach Lewis, Ben Elliott<br />
and Shell Plant who between them exhibited<br />
machines available from Terex, Dynapac,<br />
Bomag, Manitou, Clipper and Honda.<br />
One attendee commented; “It was a great<br />
event, with a huge range of machines and<br />
equipment from Kubota being exhibited,<br />
including construction, trenching, ground care<br />
and agriculture - plus a very large demonstration<br />
area. One of the highlights was that operators<br />
could actually get onto a machine and operate it<br />
provided they could prove competence. It was<br />
a good day out for plant people especially<br />
being able to test a machine’s capabilities<br />
before purchasing.”<br />
42<br />
June 2009
Competition<br />
Fatal<br />
injuries to<br />
workers in<br />
Britain at<br />
record low<br />
Prize Competition<br />
No 1<br />
Construct-A-Gram<br />
The number of people killed at work<br />
in Britain has fallen to a record low,<br />
new figures from the Health and Safety<br />
Executive (HSE) reveal.<br />
Provisional data shows that 180<br />
workers were killed between 1 April<br />
2008 and 31 March 2009 – a rate of 0.6<br />
per 100,000 employees – down from<br />
233 in 2007/08 and 17 per cent lower<br />
than the previous lowest total of 217,<br />
recorded in 2005/6.<br />
Judith Hackitt, the HSE Chair, said:<br />
“We very much welcome any reduction<br />
in the number of workers being fatally<br />
injured and the fact that the number<br />
for 2008/09 is a record low. “There is<br />
inevitably variation in the figures year<br />
on year, but we can take heart from the<br />
fact that Great Britain consistently has<br />
fewer fatal injuries than comparable<br />
industrialised nations in the rest of<br />
Europe.<br />
“This statistical snapshot needs careful<br />
analysis to help us to understand<br />
underlying factors, including the impact<br />
of the recession. The number and<br />
proportion of workers being killed in<br />
the workplace is likely to reduce in an<br />
economic downturn. But we also know<br />
from the past that the number and the<br />
rate of fatal injuries increase when<br />
trading conditions pick up.<br />
“These statistics are encouraging<br />
but there is no magic wand in health<br />
and safety. When those running<br />
organisations show personal<br />
leadership, and when workers are<br />
involved in tackling the risks that they<br />
face, safety can be improved and lives<br />
saved – that is how we can turn this<br />
encouraging sign into real sustained<br />
improvement.”<br />
E<br />
D<br />
N RG RI<br />
LA<br />
E<br />
G R<br />
_____ _______<br />
Clue: Hand-held Equipment<br />
G<br />
N<br />
Can you solve this anagram?<br />
Then email your answer to<br />
pep@operc.com, quoting<br />
“Construct-A-Gram No 1”, and<br />
you could win a copy of Dr Plant’s<br />
Construct-A-Grams (RRP £5.99).<br />
The book contains another 50 of<br />
these brain-teasing anagrams, each<br />
with a humorous illustration by<br />
Geoff Tristram.<br />
Closing date for entries is July 31st<br />
2009 and four winners will be<br />
drawn at random from correct<br />
entries received.<br />
June 2009<br />
43
special report<br />
Are you and your<br />
workforce trained?<br />
Do your site workforce understand the hazards and risks associated<br />
with using diamond and abrasive cutting equipment?<br />
TASC Solutions was created to meet a huge demand for educational resources and<br />
consultancy on specialist plant and equipment, and provides services on:<br />
Diamond Cutting<br />
Floor Saws<br />
Abrasive Wheels<br />
Diamond Drilling Rigs<br />
Masonry Saw Benches<br />
For competitive in house training and advice, contact:<br />
TASC Solutions<br />
5 Tavistock Close, Sittingbourne, Kent, ME10 1JY<br />
Tel: 01795 436435 Mob: 07515 994986 Email: info@adamsconsultancy.org.uk<br />
44<br />
TASC have the training solutions...<br />
June 2009
CLASSIFIEDS<br />
Training and Testing<br />
Specialist in construction plant and<br />
equipment operative training and<br />
assessment.<br />
Courses tailored to suit client’s<br />
specific site requirements. Anywhere<br />
in the UK.<br />
Contact:<br />
Mr Mick Norton BEM,<br />
10 Pinders Grove, Wakefield, West<br />
Yorkshire, WF1 4AH<br />
Mob: 07880 743288<br />
Tel: 01924 210817<br />
Email: micknorton@spindoctor.co.uk<br />
www.cpcs-plant-training.co.uk<br />
Barry Robinson Consulting<br />
Specialist Trainer in Quarrying and Construction Plant and Equipment.<br />
Contact: Mr Barry Robinson, MBE. Mob: 07815 736 924<br />
Apple Industrial Safety<br />
Plant & safety training;<br />
<strong>OPERC</strong> Safetynet testing, NPORS, RTITB, CPCS,<br />
IPAF, CCNSG, SPA, VCA and PASMA, UK & Europe.<br />
Mill 1,<br />
The Business Park<br />
Mansfield, NG19 8RL<br />
Tel: 0845 505 2020 Fax: 0845 505 2021<br />
Contact: Kay Knowles - kay@applesafety.co.uk<br />
Sharp Practice<br />
www.applesafety.co.uk<br />
Management Consultancy with a deep understanding of the Capital<br />
Equipment Industries and Markets. Specialists in Private Client research<br />
and analysis of the Capital Equipment Markets on a Global Basis.<br />
3 Hartwell Grove, Creswell Manor,<br />
Stafford, England, ST16 1RW<br />
Mob: 07932 693 184 Tel: 01785 606 677<br />
Email: info@sharppractice.eu<br />
www.sharppractice.eu<br />
Ritchies Training Centre<br />
Construction plant training courses, LGV/PCV training, crane training, forklift<br />
training. NPORS, CPCS, LANTRA, OCR, FTA, RHA and<br />
Department for Transport.<br />
Contact: Hobden Street, Glasgow, G21 4AQ<br />
Tel: 0141 557 2212 Fax: 0141 558 8252<br />
Email: sales@ritchiestraining.co.uk www.ritchiestraining.co.uk<br />
Miller<br />
plant<br />
Specialists in the supply of new and<br />
quality used construction equipment<br />
for the UK and abroad; full service<br />
backup and training provided.<br />
Miller Plant, Woodside House,<br />
Pedmore Road, Dudley,<br />
West Midlands, DY2 0RL<br />
Tel: 01384 262400<br />
Fax: 01384 350269<br />
Email: millplant@aol.com<br />
Carl Palmer<br />
Master engraver and craftsman.<br />
Hand engraving for trophy prizes<br />
and crystal wear.<br />
Contact: 07751 978731<br />
Geoff Tristram Ltd<br />
Artist, cartoonist and<br />
comedy novelist.<br />
Fine art and<br />
illustration, cartoons<br />
and caricatures.<br />
‘Live’ caricatures at<br />
corporate events.<br />
Humorous talks - ‘Confessions of an<br />
Artist’ - amusing anecdotes from 30<br />
plus years as a professional artist.<br />
Tel: 01384 442881<br />
Email: gt@geofftristram.co.uk<br />
www.geofftristram.co.uk<br />
E&P Construction<br />
Skills Limited<br />
Professional trainers offering a wide<br />
range of courses to the construction<br />
industry. NPORS Accredited<br />
Training Provider.<br />
Contact: 55 Oldfield Drive, Vicars<br />
Cross, Chester, CH3 5LT<br />
Tel: 0845 619 0910<br />
Steve: 07531 725 598<br />
Bobby: 07531 725 650.<br />
typing matters<br />
your virtual office assistant<br />
Providing a 24/7 confidential,<br />
reliable and cost-effective on-line<br />
transcription service for<br />
all your typing requirements.<br />
Tel: 01785 606677<br />
Email: typingmatters@ntlworld.com<br />
innovation in design<br />
June 2009<br />
45
Megabytes news<br />
MB<br />
News Megabytes<br />
Always clear up<br />
spillages immediately<br />
Chocks Away!<br />
Tarmac National Contracting has successfully<br />
completed the £4.3 million resurfacing of the runway<br />
and taxiways at Newcastle International Airport two<br />
weeks ahead of schedule. The maintenance works<br />
took place overnight during a six hour window and<br />
around 16,500 tonnes of Marshal asphalt was used<br />
to resurface the entire 2,329 metre runway.<br />
HSE guidance to be<br />
free online<br />
Around 250 health and safety publications are soon<br />
to be free to access and print on the HSE’s website.<br />
The publications cover the full range of HSE’s<br />
guidance as well as approved codes of practice<br />
(ACOPs) and guidance on regulations. HSE said<br />
it was making the information available to help<br />
employers better understand their legal duties and<br />
what health and safety precautions they need to take,<br />
and to help safety representatives in maintaining and<br />
improving health and safety in the workplace.<br />
New ‘100 Club’ Initiative<br />
Morgan Est has launched a new pilot initiative<br />
called the 100 Club, which aims to address the skills<br />
shortage in civil engineering by encouraging more<br />
young people to take up a career in the industry.<br />
Each year Morgan Est will partner 100 young people<br />
aged 14 -15 years from 10 selected schools with a<br />
dedicated engineering department. Participation will<br />
include mini engineering projects, site visits to large<br />
and complex projects, work experience and a twoday<br />
residential engineering course.<br />
Costain’s Silver Hallmark!<br />
The Costain Group PLC was given a Silver ranking in<br />
the Business in the Community CR Index, published<br />
recently in the Financial Times newspaper, making it<br />
one of the UK’s top companies in terms of Corporate<br />
Responsibility (CR). The index, used by over 140<br />
of the country’s premier companies (BAA, Tesco,<br />
Unilever, Rolls-Royce etc), provides a systematic<br />
approach to managing, measuring and reporting on<br />
business impacts on society and the environment.<br />
“Hard work spotlights<br />
the character of people:<br />
some turn up their<br />
sleeves, some turn up<br />
their noses, and some<br />
don’t turn up at all.”<br />
Sam Ewing<br />
Have you thought about<br />
advertising in Plant and<br />
Equipment Professional?<br />
Email us at pep@operc.com<br />
for more details.<br />
46<br />
June 2009
letters<br />
Letters to<br />
the Editor<br />
Do you have any views or<br />
opinions you would like to<br />
share with other readers?<br />
Send your letters to the Editor to:<br />
On-track Multimedia,<br />
PO Box 5412, Dudley,<br />
West Midlands DY1 9HJ<br />
or email us quoting ‘Letters to the<br />
Editor’ to pep@operc.com<br />
A clear view?<br />
Could anybody please advise me on the regulations applicable to visibility on a<br />
forward tipping dumper? I’ve spoken to manufacturers and they have referred me<br />
to the international standard ISO5006 and the blind spot that measures 1 x 1.5m<br />
around the machine. Is this 1.5 out and 1m high or the other way around? Is the<br />
rule applicable to 8, 10 and 12 tonne machines and will the HSE enforce it? I ask,<br />
because on these machines, with a full load, heaped up, my experience has shown<br />
that the operator’s height will restrict visibility. Could manufacturers not fit<br />
visibility aids as standard? I’m becoming concerned about this because the more I<br />
read, the more I get confused. Any help would be much appreciated.<br />
Name: Withheld. Email your reply to the Editor on pep@operc.com<br />
Eenie, meenie, miny ……<br />
I am looking to buy a machine and want to choose the best machine that I can, but<br />
who do I believe when figures are put in front of me. One manufacturer states that<br />
theirs is the very best, highest performing machine but so it seems do all of the<br />
other manufacturers. I’ve seen so many charts and tables showing one machine<br />
compared to another, all based on different things like purchase cost, the total cost<br />
of ownership, consumable costs, the value of after sales support and so on. I have<br />
been told that the cost of a machine depends upon me, the user, and that I should<br />
know my application but when you’re new to the industry where do you start? I’m<br />
confused and cannot get to a situation where I can simply compare one machine<br />
against another and where I can, it is using one manufacturer’s figures.<br />
Is there any organisation out there who can provide an independent comparison of<br />
machines and how they perform?<br />
Name: Withheld. Email your reply to the Editor on pep@operc.com<br />
We reserve the right to edit letters. Letters printed represent the opinions of the author and do not necessarily reflect those of the Editors.<br />
June 2009<br />
47
48<br />
June 2009