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OPTIMIZING <strong>PV</strong> SYSTEMS<br />

PART 1 - INVERTERS<br />

JULY 2014<br />

SELECTED CONTENT<br />

THREE STAGES PAGE 3<br />

OF OPTIMIZATION<br />

ELECTING THE PAGE 5<br />

RIGHT INVERTER<br />

THE EFFECTS PAGE 7<br />

OF SHADING<br />

MYTHS AND PAGE 12<br />

MISCONCEPTIONS


OPTIMIZING <strong>PV</strong> SYSTEMS<br />

BY GREG SMITH, SENIOR TECHNICAL TRAINER, SMA AMERICA<br />

As a solar professional, it’s<br />

important to carefully<br />

consider the photovoltaic (<strong>PV</strong>)<br />

design that will generate the<br />

highest return on investment<br />

(ROI). While the specifics may<br />

differ between residential<br />

and commercial systems, the<br />

themes are almost always the<br />

same: fast install and fast<br />

payback. However, the really<br />

savvy <strong>PV</strong> companies are<br />

starting to consider more<br />

factors, such as <strong>PV</strong> system<br />

optimization, which will help<br />

keep them profitable for a<br />

long time.<br />

Optimized and properly<br />

maintained <strong>PV</strong> systems have a<br />

much higher rate of return and<br />

produce more energy over the<br />

lifetime of the plant. However,<br />

there is much more to<br />

optimizing a <strong>PV</strong> system than<br />

just simple string sizing. The<br />

1 Optimzing <strong>PV</strong> <strong>Systems</strong> eFeature | <strong>July</strong> 2014<br />

right inverter choice can make<br />

the difference between a<br />

worry-free install and an<br />

operations and maintenance<br />

(O&M) nightmare. The largest<br />

integrators in North America<br />

are realizing that there is no<br />

one-size-fits-all inverter<br />

solution and that they must<br />

expand their product<br />

portfolios if they are going to<br />

extract every last watt-perhour<br />

from their systems to<br />

gain better ROI.<br />

WHAT DOES <strong>PV</strong><br />

OPTIMIZATION MEAN?<br />

<strong>PV</strong> plant optimization means<br />

different things to different<br />

people. To some, it is the<br />

number of modules they can<br />

fit on a string, or AC combiner<br />

bus bar calculations for large<br />

commercial rooftop projects.<br />

Others focus on the inverter<br />

choice: central or string<br />

inverter, string or micro<br />

inverter. Or, perhaps they are<br />

considering using DC<br />

optimizers. For many, “<strong>PV</strong><br />

plant optimization” refers to<br />

the ROI of the installed<br />

system.<br />

According to Andy Black, solar<br />

financial analyst and CEO of<br />

California-based OnGrid<br />

Solar, <strong>PV</strong> system owners can<br />

now get a very close estimate<br />

when they want to know how<br />

long it will take to recoup their<br />

investment. Black said, “…the<br />

payback question can now be<br />

givenaseriousanswer,backed<br />

by solid math and<br />

accounting.”1 Basically, the<br />

math involves comparing the<br />

savings on an electric bill yearby-year<br />

to the amount of the<br />

loan taken out for the <strong>PV</strong> plant.<br />

Although it sounds easy<br />

enough, the system payback<br />

www.worldofphotovoltaics.com


OPTIMIZING <strong>PV</strong> SYSTEMS - PART 1: INVERTERS<br />

speed depends heavily on a few moving<br />

targets: local weather conditions, utility rates<br />

and solar rebates and incentives, just to name a<br />

few.<br />

THREE STAGES OF OPTIMIZATION<br />

There are basically three different stages of <strong>PV</strong><br />

system optimization, beginning at system<br />

design, continuing through installation and<br />

ending with scheduled operation and<br />

maintenance for the life of the plant.<br />

1. DESIGN<br />

The design stage includes selecting the right<br />

inverter, designing the array, performing a site<br />

survey and talking to the customer. It is very<br />

important to understand the customer’s needs<br />

and consider what is optimal for them. Do they<br />

value the public image benefit of offsetting all<br />

of their power use? Or, perhaps your customer<br />

would like a high ROI, which may mean a<br />

smaller "peak $/kWh" shaving system. By<br />

identifying their key drivers and then<br />

considering site-specific limitations, an<br />

integrator can make an informed decision<br />

about technology choice.<br />

Careful consideration must also be given to<br />

array and inverter access for future servicing.<br />

Array layout is influenced by local jurisdiction<br />

requirements, building and electrical code<br />

standards and often old-fashioned tribal<br />

knowledge. Residential and commercial<br />

installations require preventative<br />

maintenance for worry-free operation, with<br />

vegetation management, rodent control and<br />

visual inspections just a few things to take into<br />

account. Inverter installation manuals usually<br />

include a preventative maintenance section<br />

that includes periodicity.<br />

String sizing is a necessary practice when<br />

designing arrays for string and central<br />

inverters. Properly designed systems will<br />

ensure the following thresholds are achieved:<br />

adequate <strong>PV</strong> start voltages, inverter operation<br />

within the maximum power point window and<br />

maximum system voltage below either 600 V<br />

3 Optimzing <strong>PV</strong> <strong>Systems</strong> eFeature | <strong>July</strong> 2014 www.worldofphotovoltaics.com


www.worldofphotovoltaics.com<br />

or 1,000 V DC. Designers use their string sizing<br />

tools to keep these voltage milestones in<br />

check; however, recent studies have shown<br />

that operating the inverter close to the<br />

maximum power point (MPP) voltage could<br />

actually be more efficient than operating at<br />

MPP voltage.<br />

2. INSTALLATION<br />

The installation phase, which often has a<br />

checks and balances effect on the previous<br />

stage, includes wiring methods, installation<br />

best practices (proper torque, wiring<br />

selection, etc.), code adherence and baseline I-<br />

V traces (mostly for commercial applications).<br />

While these are all important facets of the<br />

process, proper system commissioning is<br />

critical. Commissioning a small residential<br />

system usually is no problem, even for the<br />

novice installer, but the thought of<br />

commissioning a 100 kW or multi-megawatt<br />

installation using hundreds of string inverters<br />

could intimidate even a seasoned installer.<br />

While there are a few inverter manufacturers<br />

who offer commissioning services for these<br />

larger systems, the underlying message is<br />

clear: slower is faster. Every inverter<br />

installation manual has a section on<br />

commissioning the unit. Also available is the<br />

North American Board of Certified Energy<br />

Practitioners (NABCEP) Photovoltaic Installer<br />

Resource Guide2, which helps <strong>PV</strong> industry<br />

professionalsthroughtheprocessof<strong>PV</strong>system<br />

design, installation and commissioning, for<br />

free download on the NABCEP website.<br />

Following a clear, repeatable, step-by-step<br />

process ensures a safe environment when the<br />

inverters are brought online.<br />

3. OPERATION AND MAINTAINANCE<br />

This final stage consists of a well thought-out<br />

and properly executed O&M plan that will<br />

ensure a worry-free and profitable <strong>PV</strong> system<br />

for decades to come. Larger arrays may require<br />

routine inspections using I-V curve and<br />

Optimzing <strong>PV</strong> <strong>Systems</strong> eFeature | <strong>July</strong> 2014<br />

4


OPTIMIZING <strong>PV</strong> SYSTEMS - PART 1: INVERTERS<br />

thermal temperature tools. These periodic<br />

audits can provide useful trend analysis<br />

reports to identify and prevent future<br />

problems. Equipment servicing per<br />

manufacturer’s recommendations is a must<br />

and vegetation management for larger<br />

arrays could become part of a scheduled<br />

maintenance routine.<br />

NABCEP Certified <strong>PV</strong> Installer Brian Mehalic,<br />

project engineer for O2 Energies in North<br />

Carolina, has over a decade of <strong>PV</strong> experience<br />

and has commissioned hundreds of<br />

residential and large commercial plants.<br />

With more than 23 MW of <strong>PV</strong> qualityassurance<br />

inspections, Mehalic highly<br />

recommends a sensible O&M strategy for<br />

larger <strong>PV</strong> systems. When teaching the Solar<br />

Energy International (SEI) operations and<br />

maintenance course3, he emphasized the<br />

need to, “Schedule early follow up...one<br />

month, 90 days, whatever is necessary, and<br />

keep an eye on the production early on.<br />

Failures/issues tend to follow a bathtub<br />

curve.”<br />

All three stages are important for the longterm<br />

health of the <strong>PV</strong> system, but most<br />

questions arise during the design stage - and<br />

it is easy to understand why. It is the stage<br />

most rooted in tradition, tribal knowledge or<br />

perhaps even ignorance of alternatives. Most<br />

solar industry professionals do not want to<br />

debate the best inverter topology, but it is<br />

definitely worth spending some time<br />

discussing.<br />

INVERTER SELECTION<br />

When considering inverter selection, one<br />

must ask, “What problem am I trying to<br />

solve?” Generally speaking, for residential<br />

applications there are two main categories of<br />

inverters: string inverters and module-level<br />

power electronics (MLPE). Commercial<br />

applications favor string inverters and/or<br />

central inverters, with the latter typically<br />

chosen for large utility-scale applications.<br />

Each has its strengths and weaknesses and<br />

there is no one-size-fits-all approach if you<br />

value a positive ROI and consider the O&M<br />

involved with the system.<br />

While there are commercial installations<br />

using MLPE, typically they do not yield a<br />

reasonable ROI since the higher capital<br />

expenses are often not offset by the O&M<br />

system costs. In the end, more profit can be<br />

madeoverthelifetimeofthe<strong>PV</strong>systemusing<br />

a string inverter for large commercial<br />

applications rather than an MLPE.<br />

STRING INVERTERS<br />

String inverters are well known in the<br />

industry and have been the de facto standard<br />

for <strong>PV</strong> installations for decades. There are<br />

three topologies associated with string<br />

inverters: low frequency transformer, high<br />

frequency transformer and transformerless,<br />

with the latter being the lightest and most<br />

efficient of the three. Leading string<br />

inverters are easy to maintain, require little<br />

O&M and have become lighter, more reliable<br />

and more efficient as the years have passed.<br />

String inverters are named for the process of<br />

connecting a string of modules in a series to<br />

increase the system voltage. Depending on<br />

the size of the inverter, multiple strings are<br />

connected in parallel to increase the total<br />

currentofthe<strong>PV</strong>array,thusincreasingtheDC<br />

power of the array.<br />

MODULE-LEVEL-POWER ELECTRONICS<br />

This broad category includes devices that are<br />

mounted onto or behind the solar modules<br />

and consist of two different types of<br />

converters: micro inverters and DC<br />

optimizers. Both types of devices are<br />

connected to an individual module, but they<br />

differ in their conversion process.<br />

Micro inverters convert the DC directly into<br />

ACatthemodulelevel,usuallyeither240Vor<br />

208 VAC. This power is then sent to the main<br />

breaker in the installation via each<br />

5 Optimzing <strong>PV</strong> <strong>Systems</strong> eFeature | <strong>July</strong> 2014 www.worldofphotovoltaics.com


neighboring micro inverter. The inverters are connected together either by using a<br />

trunkcabling system or by daisy chain.<br />

Optimizers do not convert the <strong>PV</strong> energy directly into AC, but rather perform a DC-to-DC<br />

optimization so that the attached string inverter has a constant voltage to work with for the<br />

DC-to-AC conversion.<br />

AC modules are a type of micro inverter that is directly connected to the module junction box<br />

and eliminates exposed DC conductors, but theydo not have the market penetration of the<br />

micro inverters or optimizers.<br />

Each type of MLPE provides a more granular level of <strong>PV</strong> system output than a string inverter<br />

since it is able to capture module-level data and present it to the end user. Some<br />

manufacturers offer this module-level monitoring for a nominal charge while others offer it<br />

for free.<br />

With so many inverter options available, it can be daunting to sift through the<br />

technicalspecifications of each topology to determine which one is best for a particular<br />

application. There are only a handful of inverter manufacturers that sell string, central and<br />

microinvertersandthereforeareintheuniquepositiontoactasasolarconsultantbyguiding<br />

the discussion to which inverter is best for the given application.<br />

Generallyspeaking,thethreetypesofinverterseachhavetheirownbenefitsandfitverywell<br />

into their respective applications when considering the following factors:<br />

As the table indicates, there are a few string inverters on the market that can actually handle<br />

these complex installation factors. Let’s take a look at some advances in string inverter<br />

technology that mitigate some of the concerns installers have about using them in<br />

www.worldofphotovoltaics.com Optimzing <strong>PV</strong> <strong>Systems</strong> eFeature | <strong>July</strong> 2014 6


OPTIMIZING <strong>PV</strong> SYSTEMS - PART 1: INVERTERS<br />

challenging <strong>PV</strong> installations.<br />

THE EFFECTS OF SHADE<br />

Historically, there were a few challenges with<br />

string inverters, most notably the issue of<br />

shade. Partial shade affects <strong>PV</strong> array output<br />

and can be caused by an existing dormer,<br />

chimney or other roof protrusion. It also can go<br />

unnoticed on commissioning day and show up<br />

years later as a nearby sapling matures into a<br />

mighty oak.<br />

The market has demanded tools to help deal<br />

with the issue of shade and several<br />

manufacturers—such as Solmetric, Suneye<br />

and Solar Pathfinder, just to name a few - have<br />

responded. These companies make analysis<br />

tools called I-V curve tracers that are quickly<br />

becoming a valuable tool for installers.<br />

I-V curve tracers are able to graphically show<br />

the effects of shade on a <strong>PV</strong> array by plotting<br />

the corresponding current versus voltage (I-V)<br />

values onto a chart, or curve. These useful<br />

devices are more affordable than they once<br />

were and are in the toolbox of every serious <strong>PV</strong><br />

installer. The curves can be saved<br />

electronically or even printed out. Regardless<br />

ofwheretheshadeisonanarray,theeffectsare<br />

always seen on the upper end of the I-V curve,<br />

as seen in this diagram from a Solmetric<br />

IV-600A:<br />

produced.<br />

MPP TRACKERS FOR<br />

ISSU<br />

The issue of static partial shading can be inescapable<br />

without restricting the size of the array. The challenge of<br />

shading presents itself particularly on commercial<br />

buildings with obstructions such as air conditioning units<br />

and irregularly shaped roofs, causing output losses of<br />

up to as much as 25%. Output is reduced if shading<br />

occurs on any part of an array, even if all other modules<br />

remain in direct sunlight. How much the output is<br />

reduced depends on how the array is configured. This<br />

is because modules are connected in series and<br />

shading on one or more of them will cause variances in<br />

the MPP voltage from the modules. Normally the<br />

inverter cannot find the optimal MPP point as it is stuck<br />

on the global MPP, but instead the new local MPP<br />

would generate more power.<br />

When one of Germany’s leading manufacturers of<br />

natural medicines, SALUS GmbH, took the decision in<br />

May to add a further 300kW to their existing system,<br />

installers at Elektrotechnik Pichler were presented with<br />

the challenge of shading. The 96m 2 east/west roofmounted<br />

system, which is located on the hydroelectric<br />

plant, has a large number of chimneys on the roof, so<br />

multistring inverters were required.<br />

The installations use in total 24 string inverters including<br />

22 Fronius IG Plus inverters plus 2 new Fronius Symos<br />

to tackle the shading issues. The Fronius Symo<br />

inverters total 14.8 kW of the installation and were<br />

selected for their flexibility due to the high system<br />

voltage (1,000 V), wide input voltage range (150 V to<br />

800 V) and twin MPP trackers.<br />

Shading causes peaks on the I-V curve (shown<br />

in the diagram below) and each one is a<br />

potential maximum power point that the<br />

string inverter could track off on. The local<br />

peaks represent lower power output while the<br />

global peak represents the point on the I-V<br />

curve where maximum available power is<br />

Separating an array into two segments, each on their<br />

own MPPT, as has been done at SALUS GmbH,<br />

increases system harvesting. This is because shaded<br />

modules no longer have to be connected in the same<br />

string as those that are fully exposed - which keeps<br />

MPP performance in the non-shaded array high -<br />

Fronius UK Ltd | Maidstone Road | Kingston,<br />

Tel: +44 (0) 1908 512 300 | Fax: +44 (0) 1<br />

7 Optimzing <strong>PV</strong> <strong>Systems</strong> eFeature | <strong>July</strong> 2014 www.worldofphotovoltaics.com


PARTIAL SHADING<br />

ES<br />

therefore maximising output. This eliminates the need<br />

for an additional inverter (with associated labour time<br />

and costs) to do effectively the same job. What further<br />

enhances the benefits of the two MPP trackers in the<br />

Fronius Symo is the very broad voltage range of their<br />

input, allowing connection of highly asymmetric<br />

configurations. This enables the system designer to<br />

solve most shading issues. In some cases even a 1:9<br />

ratio between MPPT1 and MPPT2 is possible.<br />

To generate maximum yield, MPPT performance is of<br />

critical importance. The Fronius Symo offers a new<br />

MPP tracking algorithm which dynamically adapts its<br />

behaviour when searching for the optimal operating<br />

point. This Dynamic Peak Manager allows the inverter<br />

to deliver the maximum output in all circumstances.<br />

What’s particularly impressive about this is that it<br />

automatically checks the entire characteristic at regular<br />

intervals to ensure it can always find the maximum<br />

operating point, even when partially shaded therefore<br />

no longer are there hidden Local MPP points. The two<br />

MPP trackers in the Fronius Symo work completely<br />

independently of each other, which guarantees<br />

maximum power and yields, even under difficult<br />

conditions such as (partial) shade, foggy weather,<br />

module failure and so on.<br />

The east/west system at SALUS that took just 2 days to<br />

install is set to produce 12,070kWh per year, of which<br />

800 – 900kW will be used for manufacturing natural<br />

medicines. Bernard Pichler, installer of the 100% selfconsumption<br />

system, found a solution for the shaded<br />

areas of the roof that would not only maximize yield, but<br />

save time and money and therefore increase<br />

profitability of the installation.<br />

Milton Keynes | MK10 0BD, United Kingdom<br />

908 512 329 | http://www.fronius.co.uk<br />

www.worldofphotovoltaics.com<br />

Shading analysis performed during the initial<br />

site survey can help predict the impact of<br />

shade on annual inverter yield and help<br />

identify any future surprises that could affect<br />

<strong>PV</strong> plant production. Partial shading has a<br />

direct impact on plant optimization, and, in the<br />

end, it costs the homeowner some ROI, but not<br />

as much as was once believed.<br />

While the best way to deal with partial shade is<br />

to avoid it altogether, partial shading can now<br />

be a non-issue for the industry, thanks to<br />

advancements in inverter technology.<br />

Multiple maximum power point trackers<br />

(MPPT) and shade-accommodating MPPT<br />

algorithms all but eliminate the effects of<br />

partial shade and multiple roof orientation<br />

concerns.<br />

MAXIMUM POWER POINT TRACKING<br />

CHANNELS<br />

Traditionally, string inverters had a single<br />

MPPT input, or channel, with which the<br />

inverter microprocessor would vary the<br />

inverter’s internal resistance to act as a load on<br />

the array. As the voltage went down, the<br />

current went up, and vice versa, all while the<br />

inverter was ensuring it was tracking the<br />

maximum voltageversa, all while the inverter<br />

was ensuring it was tracking the maximum<br />

voltage and maximum current on the I-V curve,<br />

which would produce the maximum available<br />

power from the <strong>PV</strong> array.<br />

Several sting inverter manufacturers have now<br />

designed products that have dual MPPT<br />

channels for residential and some commercial<br />

applications. The big advantage of this feature<br />

is that individual strings at different<br />

orientations can now be connected to its own<br />

Optimzing <strong>PV</strong> <strong>Systems</strong> eFeature | <strong>July</strong> 2014<br />

8


OPTIMIZING <strong>PV</strong> SYSTEMS - PART 1: INVERTERS<br />

varying voltages and currents. Additionally, a partially shaded string will have no effect on<br />

the unshaded string since they are electrically isolated and tracked by their own MPPT.<br />

SHADE-ACCOMMODATING MPPT<br />

One of the biggest leaps in inverter technology is shade-accommodating MPPT algorithms.<br />

These algorithms perform an I-V sweep of the <strong>PV</strong> array, much like an I-V curve tracer, and then<br />

shift the MPP from a lower array power local peak up to the maximum power global peak.<br />

For those who prefer MLPE, module-level strategies can also be deployed to address partial<br />

shading, but they come at a higher cost.<br />

MODULE-LEVEL POWER ELECTRONICS IN RESIDENTIAL AND COMMERCIAL APPLICATIONS<br />

There are compelling reasons to use MLPE, even in applications where other topologies<br />

would make better sense with respect to ROI. Micro inverters and optimizers share these<br />

favorable attributes for some business models:<br />

For installers in states that do not offer attractive rebate structures, micro inverters allow<br />

them to add on to a residential <strong>PV</strong> system every year or so, as the homeowner is able to afford<br />

the expansion.<br />

Other installers, such as Nathan Charles of Pennsylvania-based Paradise Energy Solutions,<br />

cite high employee turnover rates and costly labor training for string inverters as reasons<br />

why they choose micro inverters. According to Charles, he can have a fully trained crew ready<br />

to deploy and install micro inverter systems within a matter of weeks. “As a whole, micro<br />

inverters require less training and personal protection equipment,” he said.<br />

For Charles, “The failure rate of micro inverters is an acceptable risk.” He informs his<br />

customers, who might be monitoring their module-level data on a daily basis, that failed<br />

units will be replaced annually and not when each one fails. “A failed inverter costs the<br />

homeowner about $30 per year,” he added, “which isn’t enough to justify rolling a truck.”<br />

Module-level monitoring does come in handy for quickly finding defective inverters and for<br />

locating ground faults caused by rodents. Ground fault localization is a time-consuming<br />

practice that is virtually eliminated when using MLPE. Knowing how many inverters will be<br />

replaced and which tools will be required for servicing are advantages of using MLPE.<br />

11 Optimzing <strong>PV</strong> <strong>Systems</strong> eFeature | <strong>July</strong> 2014 www.worldofphotovoltaics.com


This strategy mitigates the installer’s O&M<br />

costs but it might not be the best solution for<br />

the customer, who paid for the modules and<br />

inverters to work consistently. Those failures<br />

could elevate their monthly utility bills into a<br />

higher tier.<br />

While the argument for MLPE sounds<br />

reasonable on the surface, with benefits<br />

ranging from reducing the effects of partial<br />

shading and soiling to the cost-cutting, preemptive<br />

strikes achieved by using modulelevel<br />

monitoring for O&M and servicing,<br />

MLPE are not the best choice for all systems<br />

and applications and should be applied when<br />

conditions favor their usage.<br />

MYTHS AND MISCONCEPTIONS<br />

There are scientific, peer-reviewed<br />

resources that partly support the claims of<br />

MLPE companies, but when those claims are<br />

given proper scrutiny, many questions and<br />

concerns arise. Here are the top three myths<br />

concerning MLPE:<br />

1. String inverters operate at the lowest<br />

performing module.<br />

A common driver of this myth is the notion<br />

that if a module is shaded by 50 percent, then<br />

the rest of the string output power is reduced<br />

by 50 percent. Here is a common image used<br />

to illustrate this “Christmas tree effect”:<br />

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OPTIMIZING <strong>PV</strong> SYSTEMS - PART 1: INVERTERS<br />

In reality, shading 50 percent of one module will<br />

reduce the output of that string by about 13<br />

percent. This loss will usually occur early in the<br />

morning or late in the afternoon when partial<br />

shade is most prevalent. Shading at solar noon<br />

will result in a negative ROI even when MLPE are<br />

used.<br />

Many whitepapers regarding this topic in the<br />

European Photovoltaic Solar Energy Conference<br />

(EU <strong>PV</strong>SEC) library have been reviewed by<br />

industry experts and none support the<br />

Christmastreeeffectwhenmoduleswithbypass<br />

diodes are tested. In fact, shading studies fall<br />

short of discussing and testing different shading<br />

effects on different module technologies. A<br />

particular paper in this library entitled<br />

“Performance Measurement and Monitoring of<br />

Shadow Effects on <strong>PV</strong> <strong>Systems</strong>4” concluded that<br />

shading had less of an effect on thin film than<br />

crystalline solar modules.<br />

2. MLPE have lower O&M and installation costs<br />

than string inverters.<br />

Since every installation is different, this is a<br />

highly subjective claim and one that requires the<br />

installer to perform a cost comparison. Some<br />

manufacturers suggest that the estimated<br />

20-year maintenance and replacement cost for a<br />

7 kW string inverter system is $5,1925 while the<br />

same size micro inverter system, using 30<br />

inverters, only costs $739. However, this<br />

informationdoesnotindicateifthe$739wasfor<br />

oneinverterreplacementorforall30,orhowthe<br />

$5,192 string inverter replacement cost was<br />

derived (that figure is highly dependent upon<br />

inverter manufacturer).<br />

13 Optimzing <strong>PV</strong> <strong>Systems</strong> eFeature | <strong>July</strong> 2014 www.worldofphotovoltaics.com


Whileitmayonlycost$739toreplaceonemicro<br />

inverter, there are still 29 more that will<br />

eventually fail. This inevitability brings the<br />

replacement costs to a much more realistic<br />

number of 30 x $739 = $22,170, assuming the<br />

installerperformedaservicecalltoreplaceeach<br />

failed inverter.<br />

Lower installation costs are another dubious<br />

claim that requires examination for each<br />

installation. Balance-of-system (BOS) costs and<br />

installation times might favor either topology<br />

since there are AC conductors that must be run<br />

down off the roof, there must still be an AC<br />

service disconnect (AHJ dependent) and<br />

optimizer DC home runs must be connected to<br />

an inverter, therefore doubling the amount of<br />

work required for the same size install as a string<br />

inverter.<br />

3. Micro inverters and optimizers generate<br />

significantly more power in shaded areas than a<br />

string inverter.<br />

This claim requires no further research than a <strong>PV</strong><br />

Evolution Labs (<strong>PV</strong>EL) study published in 2012.<br />

Using the NREL test protocol for conducting<br />

experiments on shaded arrays6, the <strong>PV</strong>EL<br />

concludedthatmicroinvertersdoproducemore<br />

energy than string inverters in light, moderate<br />

and heavy shaded conditions by 3.7 percent, 7.8<br />

percent and 12.3 percent, respectively. Since<br />

the overwhelming majority of partially shaded<br />

arrays in residential installations fall into the<br />

light and moderate categories, the heavy<br />

shaded array value can be discarded. Most<br />

respectable designers would not consider<br />

installing a heavy shaded array anyway and it<br />

would be very difficult to secure financing for<br />

this type of system.<br />

Optimizers make the same kind of claim but use<br />

a different number before getting to the core of<br />

their extra yield. For example, a leading<br />

optimizer company, citing a similar NREL<br />

study7, claims “up to 25 percent more energy<br />

and 99.5 percent (max) efficiency” for their DC<br />

optimizer system. The 25 percent figure is, of<br />

course, the heavy shaded result, but they do<br />

www.worldofphotovoltaics.com Optimzing <strong>PV</strong> <strong>Systems</strong> eFeature | <strong>July</strong> 2014<br />

14


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OPTIMIZING <strong>PV</strong> SYSTEMS - PART 1: INVERTERS<br />

claim “1.9 percent more energy than the<br />

string inverter” in the more likely scenario<br />

of light partial shade.<br />

Let’s put this 1.9 percent recovery value into<br />

perspective, starting with this <strong>PV</strong> industry<br />

universal truth: All inverters fail - eventually.<br />

Installers have to weigh whether the<br />

benefits of MLPE make up for the fact that<br />

they will have to go up on the roof at some<br />

point to replace all those devices. Optimizer<br />

systems are more involved because the<br />

installer will also have to replace the<br />

inverter.<br />

Taking the optimizer study at face value and<br />

assuming the average utility cost of $.12 per<br />

kWh, these variables can be used to estimate<br />

howmuchmoneytheoptimizersystemsaves<br />

on an annual basis for a 6,000 W system. The<br />

sobering conclusion illustrated below was<br />

derived from just a quick look at the<br />

production claims.<br />

In 2010, the Fraunhofer-Institute for Solar<br />

Energy <strong>Systems</strong> ISE submitted a whitepaper<br />

to the 25th annual EU <strong>PV</strong>SEC entitled, “Light<br />

and Shadow – When is Tracking MPP at the<br />

Module Level Worthwhile?”8 Gains in<br />

energy production due to soiling, shading,<br />

module mismatch and other factors were<br />

tested and the results are summed up in the<br />

following graph. The influencing factors are<br />

labeled on the outside of the wheel. The red<br />

hashed area represents the return for string<br />

MPPT, while the blue hashed areas are for<br />

module-level MPPT.<br />

15 Optimzing <strong>PV</strong> <strong>Systems</strong> eFeature | <strong>July</strong> 2014 www.worldofphotovoltaics.com


The conclusion had this to say:<br />

“Generally, the use of MPP tracking at the<br />

modulelevel,inordertorecoverlossesdueto<br />

partial shading, is only profitable in very few<br />

cases for a medium level of partial shading.”<br />

The values for yield recovery in partially<br />

shaded conditions were almost identical to<br />

the NREL study. There are sections on the<br />

wheel where the blue shaded areas are<br />

outside the red areas and these influencing<br />

factorsareinfavorofMLPE,astheyshouldbe.<br />

The authors are revealing this truth but are<br />

also pointing out that those factors may not<br />

be worth while for MLPE with respect to the<br />

modest gains. This is not to say MLPE do not<br />

have their place since the authors (indirectly)<br />

validated my initial premise: there is no onesize-fits-all<br />

in this industry; every situation<br />

is different.<br />

www.worldofphotovoltaics.com<br />

FINAL THOUGHTS<br />

<strong>Optimizing</strong> <strong>PV</strong> systems has changed over the<br />

years and, as the technology evolves, perhaps<br />

the industry will adopt other ways of enhancing<br />

these systems. Whether it is string, micro,<br />

optimizer or central inverter, people will use<br />

what makes sense to their business models<br />

and/or what they feel comfortable with.<br />

Technology has changed this industry<br />

tremendously in the last 10 years and the good<br />

news is that the best has yet to come. The better<br />

news is that there is plenty of room in this<br />

industry for everyone.<br />

Optimzing <strong>PV</strong> <strong>Systems</strong> eFeature | <strong>July</strong> 2014 16


www.worldofphotovoltaics.com Optimzing <strong>PV</strong> <strong>Systems</strong> eFeature | <strong>July</strong> 2014 20


REFERENCE LIST<br />

1. Black, Andy, “What’s the Payback? How to calculate the<br />

return on your solar electric system investment before you<br />

buy,” OnGrid Solar.net, 2006.<br />

2. Brooks, Bill, and Dunlop, James, “NABCEP Photovoltaic<br />

Resource Guide,” August 2012.<br />

3. Tools and Techniques for Operations and Maintenance,<br />

Solar Energy International.<br />

4. Del Buono, Armani, Potz, Cattani, and Sparber, “Perfor<br />

mance Measurements and Monitoring of Shadow Effects<br />

on <strong>PV</strong> <strong>Systems</strong>,” EU <strong>PV</strong>SEC Proceedings, September 2008.<br />

5. Mohd, A, “The Evolution of <strong>PV</strong> Solar Power<br />

Architectures: A Quantitative Analysis of Micro Inverters’<br />

Performance vs. Conventional Inverters,” EU <strong>PV</strong>SEC<br />

Proceedings, September 2011.<br />

6. National Renewable Energy Laboratory, “Photovoltaic<br />

Shading Testbed for Module-Level Power Electronics.”<br />

7. SolarEdge, “Performance of <strong>PV</strong> Topologies under<br />

Shaded Conditions.”<br />

8. Rogalla, Burger, Goeldi, and Schmidt, “Light and<br />

Shadow – When is MPP-Tracking at the Module Level<br />

Worthwhile?” EU <strong>PV</strong>SEC Proceedings, September 2010.


19 Optimzing <strong>PV</strong> <strong>Systems</strong> eFeature | <strong>July</strong> 2014 www.worldofphotovoltaics.com


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