Operations Manual

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9. Maintenance 9.2 Weekly maintenance Weekly inspection of the Diesel Pile Hammer should include the following but not limited to: Remove and inspect the rubber ring (2 pieces) by a competent person trained to perform inspections. This ring prevents the impact block from striking the outer end-ring / lower cylinder of the hammer while running. This ring also is instrumental in regulating the amount of air volume the machine scavenges, therefore affecting the compression. If damaged, please advise BAUER-Pileco, Inc. Check the bolts securing the outer end-ring to the lower cylinder. The tightness of these bolts should always be uniform. Running the Diesel Pile Hammer with loose or stretched bolts will result in damage to the other bolts, the end-ring and the lower cylinder. Catch groove and catch piston ring. When the pile meets strong resistance, piston travel can increase so much that the catch ring may hit the catch groove in the upper cylinder. If this occurs, immediately reduce fuel injection by lowering the fuel pump setting. Thus shutting off the hammer. Catch groove and catch piston ring must always be in perfect condition, otherwise there is a risk of accident. The catch groove edge can be remachined by taking off the upper end-ring. Testing the compression Only test the compression if the hammer rests on a driven pile, otherwise there is a danger of accident. Fuel pump is set on “off” (dowel pin at 4 o’clock position). Raise the piston and trip up to the release point and release the piston. There is sufficient compression if the piston after hitting the impact block is thrown upwards through the compression and falls back onto the impact block after three (3) additional up and down movements on the air cushion. If there is less compression the piston rings need to be checked. If a Diesel Pile Hammer is continuously used with worn out piston rings the piston face will be damaged and there is a high risk of piston cracks, because the piston will hit the impact block harder with higher velocity than designed to do so. 111 Berry Road Houston, TX 77002 Tel. (713) 691-3000 Fax (713) 691-0089 E-mail: info@bauerpileco.com www.bauerpileco.com Operations Manual December 2012 58
9. Maintenance 9.3 Monthly maintenance • Empty fuel and lube oil tanks. • Remove fuel and lube oil lines. • Remove and clean filter nozzles. 111 Berry Road Houston, TX 77002 Tel. (713) 691-3000 Fax (713) 691-0089 E-mail: info@bauerpileco.com www.bauerpileco.com Operations Manual December 2012 59
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Hammer Operations Manual “Follow
Page 4 and 5:
1. General Information Thank you fo
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1. General Information Components o
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2. Safety Information 2.2 General S
Page 10 and 11: 2. Safety Information 2.3 Safety in
Page 12 and 13: 2. Safety Information 2.5 Safety in
Page 14 and 15: 3. Technical Data 3.1 Conversion Fa
Page 16 and 17: 3. Technical Data 3.3 Diesel Hammer
Page 18 and 19: 3. Technical Data 3.4 Sound emissio
Page 20 and 21: 4. Transport of the Diesel Hammer 4
Page 22 and 23: 4. Transport of the Diesel Hammer 4
Page 24 and 25: 5. Assembly and Mode of Operation 5
Page 34 and 35: 6. Starting the Diesel Hammer 6.2 F
Page 36 and 37: 6. Starting the Diesel Hammer 6.4 G
Page 38 and 39: 6. Starting the Diesel Hammer 6.6 B
Page 40 and 41: 6. Starting the Diesel Hammer 17. R
Page 42 and 43: 6. Starting the Diesel Hammer 3. Re
Page 44 and 45: 6. Starting the Diesel Hammer 1. Pu
Page 46 and 47: 6. Starting the Diesel Hammer Prodc
Page 48 and 49: 7. Operation 8. The combustion cham
Page 50 and 51: 7. Operation 7.2.2 Hydraulic contro
Page 52 and 53: 7. Operation An economical solution
Page 54 and 55: 8. Shutting down and storage 8.1 Sh
Page 56 and 57: 8. Shutting down and storage 8.3 St
Page 58 and 59: 9. Maintenance Maintenance work mus
Page 62 and 63: 10. Servicing and Troubleshooting 1
Page 64 and 65: 10. Servicing and Troubleshooting P
Page 66 and 67: 10. Servicing and Troubleshooting G
Page 76 and 77: 10. Servicing and Troubleshooting W
Page 82 and 83: A1 Accessories The Pileco primary h
Page 84 and 85: A1 Accessories Pileco helmet drive
Page 86 and 87: A1 Accessories A1.3 Saximeter The S
Page 88 and 89: A1 Accessories A1.5 Pileco U-Type l
Page 90 and 91: A1 Accessories The Pileco caisson t
Page 92 and 93: A2 Applicable fuel and lubrication
Page 94 and 95: A3 Summaries and calculation aids A
Page 96 and 97: A3 Summaries and calculation aids M
Page 98 and 99: Notes 111 Berry Road Houston, TX 77
Page 101: EC Conformity Statement Within the
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Operations Manual

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