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www.rjherbert.co.uk<br />

HERBERT<br />

<strong>news</strong><br />

volume 8 summer 2007<br />

The Official Newsletter of R J Herbert Engineering Ltd<br />

Herberts get Top Royal Show Honour<br />

Royal Agricultural Society of England honours Herbert Engineering with Sir Roland Burke<br />

Perpetual Challenge Machinery Trophy. Presentation to take place at the Royal Show.<br />

R J Herbert Limited has been awarded the Sir Roland Burke<br />

Perpetual Challenge machinery trophy for a sustained contribution<br />

to the potato industry. The prestigious award will be officially<br />

presented at this year’s Royal Show, which takes place at<br />

Stoneleigh Park, Warwickshire, from 1-4 July.<br />

According to Peter Stovold, Royal Show executive director, “The<br />

Burke trophy is the senior machinery award presented by the<br />

Society. It’s well-worth coming to the stand and finding out what<br />

makes this Herbert machinery worth the prestigious award<br />

it carries.”<br />

As many of our readers are aware Herbert Engineering was<br />

founded in 1972 by Rod Herbert, the present head of the firm, and<br />

have been at the forefront of technical development,<br />

production excellence and service to the potato industry ever since.<br />

Rod Herbert Comments “I am extremely proud to be<br />

receiving this award on behalf of all the staff at R J Herbert<br />

Engineering. We have a loyal and very knowledgeable team who<br />

have been with the company for a long time and significantly<br />

contributed to its success and retained the quality that have<br />

helped the company grow. Everyone here is proud of our the farm<br />

graders and agricultural machinery and we look forward to serving<br />

the potato industry for many years to come”.<br />

Extended Summer Issue<br />

■ Special Agricultural Feature<br />

■ Open Day Review<br />

www.rjherbert.co.uk


Agriculture Special Feature<br />

Hay Farming<br />

Hay Farming is a 2000 acre farm on the<br />

Holbeach Marsh with a wide range of crops<br />

produced on some of the best grade silt<br />

land in the country. They bought their first<br />

Herbert grader in 1989 for loading onions<br />

into store, and in 1990 they bought<br />

a second machine for grading potatoes<br />

and bulbs. Nearly 20 years later, they<br />

have just taken delivery of their<br />

most comprehensive grading line<br />

yet, capable of grading onions, bulbs<br />

and potatoes. With the latest cleaning<br />

technology available, the Herbert 2400<br />

Contractor is equipped to deal with the<br />

wide ranging conditions that growers are<br />

experiencing more frequently, from the<br />

driest seasons where damage must be<br />

minimised, to the wettest years where raw<br />

cleaning power is essential.<br />

Pictured:<br />

Contractor 2400<br />

A Multi-Sep cleaner was specified as it<br />

allows for a huge variety of roller sizes to<br />

be fitted depending on the conditions<br />

faced, and can be easily setup to handle a<br />

wide range of crops. Nigel Patrick states “<br />

the Herbert name is renowned for excellent<br />

build quality and reliability, and with an<br />

after sales service that is second to none<br />

Herbert’s have proven to us that they<br />

provide the best grading solution on the<br />

market. Their recognition for outstanding<br />

service to the industry is well deserved and<br />

we wish them continued future success.”<br />

Features & Benefits<br />

The new Herbert Contractor II range features 1800mm and 2400mm wide<br />

machines with a very high specification as standard. They can be supplied from<br />

our own stock of standard machines or built to your exact individual requirements.<br />

They are suitable for a range of crops, including potatoes, onions, carrots<br />

and bulbs.<br />

High capacity<br />

The features and specification of the new range of graders are at the core of their<br />

ability to handle crop in all conditions at high capacities of up to 60 tons per hour.<br />

1972 – Today<br />

In 1971 Herbert’s prototype grader was<br />

built for the farm’s own use, but this quickly<br />

went into mainstream production in 1972<br />

with the conception of the Herbert<br />

MultiGrade. By 1976 24 machines had<br />

been sold and Herbert Engineering<br />

employed 16 people. By 1982, Herbert’s<br />

were manufacturing an average of one<br />

grader per week.<br />

Cleaning power<br />

The Herbert range features a unique system for interchanging cleaner modules to<br />

allow flexibility for dealing with different conditions. We have the following cleaning<br />

systems available for standard fitment to new machines.<br />

■<br />

■<br />

■<br />

■<br />

Multi-Sep cleaner (exclusive agreement with Grimme)<br />

7 row adjustable star cleaner (unique Herbert design)<br />

Hydraulic Dolman Roller Cleaner<br />

Spiral cleaner<br />

■<br />

Continental Web<br />

Transport<br />

With farms increasing in size it is very important for a machine to be easily moved<br />

between sites. The Contractor II range is fully road legal, coming under the 3.5m<br />

maximum width limit. All aspects of the machine are designed with this in mind, so<br />

moving the grader is a simple and straightforward process.<br />

By 1990 they had designed and installed<br />

what was at the time the UK’s largest<br />

potato packhouse. Compare this to the<br />

present day, and Herbert Engineering now<br />

employs over 140 staff and manufactures<br />

a huge range of vegetable handling<br />

equipment for export all around the world.<br />

GRADING WASHING PACKING AUTOMATION CONVEYING


Customer quotes<br />

NEW<br />

Agricultural<br />

Product<br />

Focus<br />

Peter Grewar,<br />

Peter C Grewar (Potatoes) Ltd, Blairgowrie.<br />

We are 100% happy with the performance and<br />

reliability of the machine and the superb backup<br />

we receive from Herbert's which, given our<br />

distance from their factory, gives us the<br />

confidence to keep using them as a key<br />

machinery supplier.<br />

Gary Naylor,<br />

AH Worth & Company Ltd, Holbeach.<br />

Herbert's expertise in potato grading equipment<br />

from design through to manufacture has given<br />

us the capability to handle an increase from<br />

400 acres to in excess of 900 acres. Herbert's<br />

have always excelled in providing a service<br />

and support to back up their excellent build<br />

quality, and the recognition from the RASE is<br />

well deserved.<br />

GF2 Box Filler<br />

Herbert Engineering is always<br />

striving to keep it’s products in a<br />

market leading position by utilising<br />

advances in technology, and making<br />

improvements to design and user operation.<br />

The 2007 GF-2 twin box filler is no exception<br />

to this rule and has recently undergone a raft of<br />

product improvements. The result is a more compact<br />

footprint, innovative self adjusting crop control hoods with<br />

fall breakers, improved access to key areas for ease of maintenance,<br />

and unique self adjusting product sensors for consistent crop detection and better filling.<br />

The new box fillers are available in a range of widths to suit different grading lines and<br />

remain very competitively priced.<br />

NEW<br />

David Watkins, Ballingham Hall Ltd, Hereford.<br />

Our current 8ft grader was supplied in 1998 and<br />

has provided ten years of reliable service. It<br />

is well equipped to handle the wet seasons<br />

which are becoming more common, and easily<br />

handles the capacity we require.<br />

Jason Jolley, G’s Growers Ltd, Ely.<br />

G's have been buying equipment from Herbert's<br />

for over ten years for the both the farm and the<br />

packhouse businesses. We cannot afford to run<br />

unreliable machinery and have always been<br />

very impressed with the quality of Herbert<br />

equipment and the support they provide.<br />

With a large acreage of potatoes and onions<br />

planted each year we need to ensure that we<br />

have reliable, well made machinery and a strong<br />

service backup from all our suppliers. Herbert's<br />

are well regarded in the industry and we rely<br />

heavily on their machinery throughout the lifting<br />

seasons.<br />

Herb Elevator<br />

A major salad and herb grower in the South who supply pre-cut herbs to a local market<br />

base and to a number of supermarkets, approached Herbert’s after discussing a design<br />

for a herb harvesting system at a conference. The requirement was for a pair of trailermounted<br />

arms to allow for products, such as parsley and coriander, to be manually<br />

harvested and placed onto a low level conveyor and then delivered onto the bed of the<br />

trailer. This would then allow the loose product to be boxed and weighed on the move,<br />

before being transported back to the farm for distribution. The customer states “The<br />

original idea came from a product which Herbert’s had already manufactured for<br />

harvesting other types of vegetables, and they were very keen to adapt the idea to suit<br />

our own requirements. We needed the elevators to be longer to allow a wider area to be<br />

harvested, and easy to fold up ready for transport. We are very pleased with the end result<br />

and it has so far proven very successful.”<br />

DRYING DESTONING FILLING PALLETISING BOX HANDLING


Record Numbers at Herbert Open Days<br />

The variable weather in March did not put customers and visitors<br />

off from attending the 5th biennial Open Day. More than 200<br />

people toured our manufacturing facility, seeing machinery<br />

demonstrations and work in progress. Lunch and refreshments<br />

were provided in our hospitality area where visitors enjoyed video<br />

footage and meeting our sales, service and spares team. Thank<br />

you to all our visitors for supporting us, as many travelled long<br />

distances from all over the UK to show their commitment to<br />

Herbert Engineering.<br />

Commitment to our community<br />

We were delighted to welcome local schools whose students had<br />

expressed an interest in Engineering careers as well as many<br />

specialist Engineering / Agricultural colleges. We firmly believe the<br />

relationship between education and business is vital to make students<br />

aware of the opportunities available and the skills required.<br />

Overseas Interest<br />

We were extremely grateful to our visitors from Holland, Germany,<br />

France and Belgium who made the special trip to see Herberts<br />

latest developments and discuss forthcoming projects with our<br />

sales team.<br />

Herbert’s Open Day 2009<br />

Taking on board the valuable feedback that visitors kindly<br />

completed following their visit we shall be making the 2009 Event<br />

even better with more machinery demonstrations and items on<br />

show. We look forward to seeing you there for some delicious<br />

homemade crumble!<br />

Open Day Product Launches<br />

NEW<br />

Affordable Electronic Grading<br />

We jointly launched the new high capacity DDS2000ML<br />

Auto-sort and the market entry model DDS1300MLX<br />

Auto-sort. The DDS1300MLX machine has been developed<br />

as a market entry model with a low price level giving<br />

opportunity to customers who have previously seen<br />

electronic grading as out of their price bracket. A wide<br />

range of options allow the system to be built to the meet<br />

the exact customer specification. In addition the high<br />

capacity DDS2000ML Auto-sort offers an outstanding<br />

20tph plus grading, low maintenance and up to 3 grades.<br />

Speak to us today about grading in your business and how<br />

we can help develop a long-term plan to integrate this<br />

technology into your operation.<br />

NEW<br />

NEW<br />

Specialist Cleaning Module<br />

An exclusive partnership agreement with Grimme enables Herberts to offer this<br />

impressive Multi-Sep cleaner module as part of the Herbert contractor range. This highly proven<br />

and efficient cleaning system includes fully adjustable and reversible clod rollers. Its efficient<br />

hydraulic drive system with variable speed and optional roller configurations for all crop conditions<br />

make this a flexible and versatile cleaning choice.<br />

NEW<br />

Easy Care Drying System<br />

As a direct response to our European customer base this new design of drier, dramatically<br />

reduces the amount of maintenance on a machine. The direct drive of each roller eliminates<br />

sprockets, chains and associated guardwork. An invertor drive linked to all motors gives soft start<br />

and full speed control of the system. Sponge or felt rollers can be used on this system.<br />

GRADING WASHING PACKING AUTOMATION CONVEYING


Interactive Open Day<br />

There was a cross-section of machinery on display, some operational and others being built as work in progress and covered projects<br />

for the agricultural, fresh pack, processing,logistic and recycling sectors.<br />

New Website<br />

Herberts launched their new website last month. It offers visitors<br />

a unique insight into the business, products and services of<br />

Herbert Engineering. In line with customers growing expectations<br />

and fast technology improvements the site contains instant video<br />

footage of machinery in operation. Feedback has been very<br />

positive and customers find it extremely useful when discussing<br />

projects with colleagues. They can show video demonstrations of<br />

our machinery whilst in meetings at their own offices.<br />

■<br />

■<br />

■<br />

■<br />

■<br />

Instant product videos<br />

Product leaflet pdf’s to download<br />

Easy search tools<br />

Latest used equipment for sale<br />

Useful industry links<br />

Jo Herbert, Marketing Manager comments “We are extremely<br />

pleased with the new the site. It is easy to navigate and visitors<br />

can search via industry sector, product or produce type”.<br />

Web designers Sound Image reported website traffic has trebled<br />

since its launch.<br />

Check it our for yourself at www.rjherbert.co.uk<br />

www.rjherbert.co.uk<br />

Click here<br />

DRYING DESTONING FILLING PALLETISING BOX HANDLING


Arundel-Kerr Produce<br />

New potential customers are usually hard to find,<br />

but new customers with a current project<br />

and money to spend are a very rare beast.<br />

Late last year however Herberts<br />

discovered that very animal in<br />

Brigg, North Lincolnshire.<br />

The AKP Group were<br />

looking to purchase<br />

a high output<br />

multi screen<br />

grading<br />

line for<br />

An in line presentation conveyor after the hopper gives a gentle<br />

feed and also allows the addition of an alternative cleaner at a later<br />

date. A continental web module pre-cleans the potatoes prior to a<br />

pre-inspection table where waste is removed and delivered<br />

outside the building by an integrated waste handling system.<br />

The crop is then split into four sizes with three sizes being<br />

individually inspected prior to delivery into the automatic twin box<br />

fillers. The largest size travels over the end into a extra wide box<br />

filler supplied with the grading line. The latest phase of the project<br />

has just been ordered and so by the end of July all box fillers<br />

will be fitted with weigh cell systems to give complete<br />

management information.<br />

potatoes<br />

at their Kirmington<br />

Potato Services site at<br />

Elsham. They approached<br />

Herberts with their concept ideas.<br />

Their initial requirement was for 3 gentle flow twin box fillers which<br />

were for urgent use and so Herberts put together a deal which<br />

meant they could be up and running within 2 weeks. The Grader<br />

design followed on and after several joint discussions and a very<br />

productive meeting at the Herbert Open days a final layout was<br />

approved, costed and after some hard negotiations, finally ordered.<br />

The large static system utilises an existing 15 ton Herbert Bulk<br />

Hopper as its feeder, a unit AKP had purchased secondhand a few<br />

years previous and had used on one of their farm locations.<br />

Twin Big Bag Tipper<br />

Richard Arundel, AKP Group Managing Director said,<br />

“Having taken the decision to purchase the Kirmington Potato<br />

Services business, the next logical step for the group was to<br />

centralise the companies grading and storage activity on the 9 acre<br />

20,000t storage site. The grader design was critical to the purchase<br />

decision as the grader has to be capable of handling<br />

the groups 500 acres of potatoes produced locally in North<br />

Lincolnshire.It also had to grade and split Maris Peer and Salad<br />

crops grown in Suffolk, as well as handling 25,000t of Imported<br />

Potatoes. We have experience of Herbert Graders on farm so<br />

to some extent we knew what we were getting in terms of build<br />

quality. The key to winning this business was Herberts’ ability to<br />

hit some very tight timescales and deliver a high quality project<br />

to a demanding specification. This they have achieved and we<br />

are very pleased with the outcome and are confident that the<br />

equipment backed by Herberts’ service will mean that we don’t<br />

have to look at another project like this for a long time”.<br />

The tippers are available in twin or single models with capacities<br />

up to 30 bags per hour attainable. Clamping facilities allow for bag<br />

only or bag and pallet and are adjustable to suit several pallet<br />

types. Bags up to 2m high can be accommodated and the option<br />

to have either an in line belt or cross conveyor to suit specific<br />

layouts makes this unit one of the most versatile available on the<br />

market. A two stage tipping process guarantees gentle, free<br />

unloading and the tipper is fitted with the latest category 4 safety<br />

system to satisfy the most stringent<br />

Health and Safety requirements.<br />

Four twin Tippers will be<br />

leaving for Spain in late<br />

July to complete a<br />

major packhouse<br />

installation.<br />

NEW<br />

To meet the increasing industry demand for big bag handling<br />

Herberts have designed and built a Heavy duty range of bag<br />

emptying machinery which allows for both varying bag sizes and<br />

transportation methods.<br />

For further<br />

info contact<br />

Andy Hubble<br />

+44 (0) 1945 430666<br />

GRADING WASHING PACKING AUTOMATION CONVEYING


Special Palletiser Feature<br />

Herbert’s have been successfully representing the market leading Verbruggen palletisers in the UK for over five years. Machines range<br />

from the compact VPM 500 to the range topping VPM 1600, with prices starting from £36,000.<br />

VPM 500 VPM 700 VPM 1000<br />

Capacity: 500 bags per hour Capacity: 700 bags per hour Capacity: 1000 bags per hour<br />

Compact, Simple, Flexible, Reliable Continuous, Flexible, Robust High capacity, simple operation<br />

Potato Palletising – Verbruggen PM-VE 800<br />

A. L. Lee & Sons is a family run farm at Ely covering some 9,000<br />

acres. 2,000 acres of potatoes are grown every year with 35,000<br />

tonnes sold from the farm in 25kg bags. The Verbruggen<br />

PM-VE 800 Palletiser installed in October 2004 had palletised over<br />

a million bags within 9 months of its arrival. Such has been its<br />

success and reliability the customer is already considering<br />

another machine for one of their other farms. Tony Lee states “with<br />

our customers’ reliant on orders being fulfiled at short notice, and<br />

a valuable commodity held in our stores ready for bagging, we<br />

needed a fast, accurate and reliable machine to hugely<br />

improve our bagging efficiency. The main reasons we<br />

bought this machine was for the health and safety<br />

benefits it provides to our employees and the neatness<br />

of the finished pallets. I could not ask my staff to stack<br />

more than 7 or 8 layers per pallet in safety, but with the<br />

palletiser we can, if needed, now send more bags on<br />

fewer pallets and with the finished stacks so neat and<br />

tight, we can fit more pallets on each lorry. Overall,<br />

we have reduced labour, increased our output and<br />

saved money on transportation.”<br />

Pictured: Verbruggen PM-VE 800<br />

at A. L. Lee & Sons, Ely<br />

Inset: Mr. Tony Lee<br />

Flour Palletising – PM-HE400<br />

A national group of flour millers based in The Midlands originally purchased a<br />

PM-HE400 Verbruggen Palletiser to help them stack small batches using a range<br />

of 16kgs, 20kgs, 25kgs and 32kgs bags of flour. The machine is a simple design<br />

capable of stacking a number of bag sizes on different size pallets.<br />

The customer was so satisfied with the machine that they have subsequently<br />

installed a larger, higher capacity VPM 700 machine on a second line, and have<br />

most recently ordered a third machine also with a capacity of 700 bags per hour.<br />

The systems can be easily integrated into existing bagging operations to<br />

minimise production disruption, and their reliability and build quality ensures<br />

years of trouble free stacking.<br />

We have experience with palletising all of the products shown below. However, if you<br />

have a product you are interested in palletising that is not shown here then give us a<br />

call and we’ll arrange to try a sample of it through our own demonstration machine.<br />

Pictured: Verbruggen PM-HE 400 at<br />

our customers flour mill in Norfolk.<br />

POTATOES ONIONS CARROTS COAL FLOUR SAND COMPOST ICE<br />

DRYING DESTONING FILLING PALLETISING BOX HANDLING


Siemens take Systems to Germany<br />

Airport Build & Supply 2007<br />

Making commitments in the Middle East<br />

Business Development Manager, Andy<br />

Dowe returned to Dubai this year to<br />

exhibit our products at The Airport Show.<br />

Hannover Messe Fair<br />

Siemens showcased our demonstration<br />

loop as their main attraction at The<br />

Hannover Fair for handling technology<br />

solutions last month.<br />

The enormous show which runs for 5 days<br />

brought significant awareness to Herbert<br />

Systems. The Siemens team and our Andy<br />

Dowe received an astonishing 50,000<br />

visitors to the stand. Many of whom<br />

received a guided tour and demonstration<br />

of the Herbert five products which were<br />

the stand highlight. It was an exhausting<br />

but very effective event provided numerous<br />

sales enquiries<br />

Supporting at the event was our new agent<br />

Magnatech. The Middle East based<br />

company has a first class knowledge of the<br />

local market. They are heavily immersed in<br />

Airport installations and maintenance<br />

programs. Godwin DeSousa, Managing<br />

Director comments “We are extremely<br />

pleased to be able to market Herbert<br />

Systems products as they are a unique<br />

design and well manufactured. They offer<br />

our customers a new, low maintenance<br />

solution for daily business challenges<br />

facing Middle East Airports”.<br />

Turning Around Europe<br />

The highly reputed Pathfinda, already<br />

installed in BAA Heathrow has also<br />

secured its place in another key European<br />

Airport hub.<br />

This massive achievement is well received<br />

by the Herbert Systems team whom have<br />

been involved in significant product testing<br />

and the extensive buying cycle. The team<br />

are confident that our new European<br />

customers are going to be extremely<br />

impressed with the Pathfinda.<br />

Upgrading Upgraders A French Connection<br />

A Belgium based potato packer has reconfirmed their faith in<br />

the Herbert Electronic grading technology by investing in two<br />

new 1300 Autosort machines to replace the original Upgraders<br />

purchased over six years ago. Having looked at alternative<br />

technology in between, the reliability, simple design and<br />

guaranteed capacity offered by the Autosort convinced the<br />

customer to stay with their original partner. The new machines,<br />

currently in manufacture should be operational by late July and the<br />

order reaffirms Herberts commitment to the Mainland European<br />

Market.<br />

After a period of low activity, the French market has returned to<br />

Herberts with a enthusiasm following the positive conclusion of<br />

negotiations with a major potato packer located in Northern<br />

France. The contract covers the complete supply and mechanical<br />

installation of three high output washing lines complete with<br />

lowerator box filing systems which fully integrate with a box<br />

handling system supplied by our partner, Belgium manufacturer<br />

Deprez Construct. Having worked closely together on several<br />

projects previously both companies are confident of installing a<br />

comprehensive solution to this important French Packer.<br />

R J Herbert Engineering Limited Middle Drove Marshland St James<br />

Wisbech Cambridgeshire PE14 8JT UK

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