ALPHA BROCHURE
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<strong>ALPHA</strong> ®<br />
<strong>BROCHURE</strong><br />
LIT.9137 MARCH, 2005<br />
W e l d i n g a n d c u t t i n g b r o u g h t t o t h e p o i n t .
Semi-Automatic Welding – with ABICOR BINZEL ®<br />
The Alpha Series of Semi-Automatic MIG Guns for ABIC O R Binzel feature<br />
a modular design concept for interchangeability, providing lower operational<br />
costs and ease of inventory. Q uality welding is performed by Alpha<br />
torches whose amperages range from 180 to 450 using C O 2.<br />
Backing the product is a team of experts – both in our G erman headquarters<br />
and our subsidiaries around the world – ready for problems and<br />
custom-specific solutions. Along with installation, application and special<br />
training, our after-sales service includes the support and optimiz ation of<br />
the production process. Q uick spare parts supply and repairs are included<br />
in our personalized service.<br />
Recognizing and co-creating innovative technological trends make ABI-<br />
C O R BIN ZEL ® a leader in the welding industry.<br />
Founded in 1945, Alexander Binzel Schweisstechnik GmBH & Co. K G<br />
specialize in the development and production of welding and cutting<br />
torches for the MIG , TIG , Robotics and Plasma processes.<br />
ABIC O R BIN ZEL ® is represented in more then 50 countries with more than<br />
1,000 employees, 30 production and sales companies, as well as over<br />
20 exclusive partners.<br />
Production facilities are located in G ermany, USA, Bra zil, Switzerland,<br />
India, China, and the C zech Republic.
TABLE OF CONTENTS<br />
<strong>ALPHA</strong> Series, Air-Cooled MIG Guns w / Ratings . . . . . . . . . . . . . . . . . . . . . . .3<br />
<strong>ALPHA</strong> Series, C able Assembly / Rear Ends . . . . . . . . . . . . . . . . . . . . . . . . . . .3<br />
<strong>ALPHA</strong> Series, O rdering Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4<br />
<strong>ALPHA</strong> 1-4 Handle / Bikox C able Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .5<br />
<strong>ALPHA</strong> Series, Swannecks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6,7<br />
<strong>ALPHA</strong> Consumables: N oz zles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8<br />
<strong>ALPHA</strong> Consumables: Contact Tips, Diffusers / Tip Holders . . . . . . . . . . . . . . . .9<br />
<strong>ALPHA</strong> Consumables: N eckliners, Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . .10<br />
<strong>ALPHA</strong> Consumable Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11,12<br />
<strong>ALPHA</strong> 1 MIG Gun Parts - Body-C able Assembly . . . . . . . . . . . . . . . . . . . . . .13<br />
<strong>ALPHA</strong> 2 MIG Gun Parts - Body-C able Assembly . . . . . . . . . . . . . . . . . . . . . .14<br />
<strong>ALPHA</strong> 3 MIG Gun Parts - Body-C able Assembly . . . . . . . . . . . . . . . . . . . . . .15<br />
<strong>ALPHA</strong> 4 MIG Gun Parts - Body-C able Assembly . . . . . . . . . . . . . . . . . . . . . .16<br />
Connector Kit, Hobart / Tweco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17<br />
Connector Kit, Lincoln . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17<br />
Connector Kit, Miller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18<br />
Connector Kit, Lincoln 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18<br />
<strong>ALPHA</strong> MIG-Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19,20<br />
Warning Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside back cover
<strong>ALPHA</strong> ® Series Air-Cooled MIG Guns<br />
The ABIC OR <strong>ALPHA</strong> Series of semiautomatic GMAW welding guns offers you LO WER OPERATIO NAL C OSTS with these welder-friendly features.<br />
• N eck liners save wear on gun liners, providing gun liner cost savings.<br />
• ABIC O R Binzel Universal rear end connector kits for direct plugs, or Euro quick-connections.<br />
<strong>ALPHA</strong> Series MIG-Guns are available in180, 250, 350, and 400 amperes with various configurations based on degree of<br />
swannecks, cable length, wire size and rear end connection. Refer to the detailed instruction on the page 4 to determine the<br />
<strong>ALPHA</strong> part number that best suits your requirements. Also <strong>ALPHA</strong> complete guns are listed on pages 19 and 20. If you have<br />
any questions, please contact Customer Service at 1.800.542.4867.<br />
Ergonomically designed handle for<br />
comfort and ease of operation.<br />
Slip-on and threaded nozzles available<br />
in the <strong>ALPHA</strong> Series:<br />
<strong>ALPHA</strong> 1 - slip-on only<br />
<strong>ALPHA</strong> 2 and 3 - slip-on or threaded,<br />
<strong>ALPHA</strong> 4 - threaded or heavy duty<br />
threaded nozzles available.<br />
ABICOR Binzel’s signature BIKOX® power<br />
cable extruded to exact standards of<br />
quality and longevity.<br />
Modular swannecks for fast<br />
replacement and interchangeability.<br />
Affordably<br />
priced to extend gun life.<br />
Positionable 22º, 45º and<br />
60º bend swannecks (60º<br />
standard) to give improved<br />
access to any job.<br />
All Alpha swannecks are<br />
fully positionable (360<br />
degrees, and interchangable.<br />
2 CALL 1.800.542.4867
<strong>ALPHA</strong> ® Series Air-Cooled MIG Guns<br />
Type: <strong>ALPHA</strong> 1<br />
Type: <strong>ALPHA</strong> 2<br />
Type: <strong>ALPHA</strong> 3<br />
Type: <strong>ALPHA</strong> 4<br />
Rating:<br />
G as<br />
180 Amp Co2<br />
150 Amp Mixed<br />
60% Duty Cycle<br />
Rating:<br />
G as<br />
250 Amp Co2<br />
200 Amp Mixed<br />
60% Duty Cycle<br />
G as<br />
Rating:<br />
350 Amp Co2<br />
300 Amp Mixed<br />
60% Duty Cycle<br />
G as<br />
Rating:<br />
450 Amp Co2<br />
400 Amp Mixed<br />
60% Duty Cycle<br />
W ire Sizes: .024”-.035”<br />
(0.6mm-0.9mm)<br />
Rated using power source with<br />
VDE standard volt / amp characteristic<br />
(U=14+0.05xl).<br />
W ire Sizes: .024”-.045”<br />
(0.6mm-1.2mm)<br />
Rated using power source with<br />
VDE standard volt / amp characteristic<br />
(U=14+0.05xl).<br />
W ire Sizes: .035”-.062”<br />
(0.9mm-1.6mm)<br />
Rated using power source with<br />
VDE standard volt / amp characteristic<br />
(U=14+0.05xl).<br />
W ire Sizes: .035”-.094”<br />
(0.9mm-2.4mm)<br />
Rated using power source with<br />
VDE standard volt / amp characteristic<br />
(U=14+0.05xl).<br />
<strong>ALPHA</strong> ® Series Cable Assembly / Rear Ends<br />
Unlike most other MIG gun manufacturers, ABIC OR Binzel extrudes its own power cable to exacting standards of quality and longevity.<br />
All ABIC O R <strong>ALPHA</strong> Series MIG guns use ABIC O R’s signature BIK O X ® power cable with these features:<br />
• Polyamide inner wire conduit for consistent gas coverage.<br />
• Braided copper power cable incorporating trigger wires for multi-directional flexibility.<br />
• Hydraulically compressed Bikox ® fittings for durability and a permanent gas seal.<br />
The <strong>ALPHA</strong> Series features two cable assembly rear end configurations: the Universal Connector for direct plugs or EURO Quick Connection (E).<br />
BIKOX® Power Cable<br />
Universal Connector rear<br />
end for direct plugs.<br />
From top: Miller,<br />
Hobart / Tweco,<br />
Lincoln,<br />
Lincoln 10<br />
Euro Quick<br />
Connector rear end<br />
CALL 1.800.542.4867 3
<strong>ALPHA</strong> ® Series Air-Cooled MIG Gun Ordering Information<br />
<strong>ALPHA</strong> Series MIG-Guns are available in180, 250, 350, and 400 amperes with various configurations based on degree of<br />
swannecks, cable length, noz zle bore size, wire size and rear end connection. Refer to the detailed instruction below to determine<br />
the <strong>ALPHA</strong> part number that best suits your requirements. If you have any questions, please contact Customer Service at<br />
1.800.542.4867.<br />
<strong>ALPHA</strong> AIR COOLED GUNS<br />
ORDERING INSTRUCTIONS FOR CO MPLETE GUNS<br />
S T A N D A R D O R D E R I N G<br />
O P T I O N S<br />
A / AF3 1 5 T - 3 5 4 5 L1 C B<br />
TORCH MODELS<br />
CABLE LENGTH<br />
NOZZEL TYPE<br />
WIRE SIZE<br />
BACK END<br />
CUSTOM<br />
OPTIONS<br />
CUSTOM<br />
OPTIONS<br />
EXPANSION<br />
SPACE<br />
A = REMOVABLE NECK<br />
AF = FIXED NECK<br />
CUSTOM OPTIONS<br />
TORCH MODEL<br />
A - A1-22 SWANNECK<br />
B - A1-45 SWANNECK<br />
A1 = <strong>ALPHA</strong> 1 MIG GUN<br />
C - A2T-22 SWANNECK<br />
A2 = <strong>ALPHA</strong> 2 MIG GUN<br />
D - A2T-45 SWANNECK<br />
A3 = <strong>ALPHA</strong> 3 MIG GUN<br />
F - A2T-60S SWANNECK<br />
A4 = <strong>ALPHA</strong> 4 MIG GUN<br />
G - A2T-22 SWANNECK<br />
H - A3T-45 SWANNECK<br />
CABLE LENGTH<br />
K - A3T-60S SWANNECK<br />
L - A4T-22 SWANNECK<br />
10 - 10 FT N - A4T-45 SWANNECK<br />
12 - 12 FT O - A4T-60S SWANNECK<br />
15 - 15 FT P - A4T-22-HD SWANNECK<br />
20 - 20 FT R - A4T-45-HD SWANNECK<br />
25 - 25 FT S - AF3T-45S<br />
T - AF3T-45S<br />
NOZZELS<br />
HANDLE OPTIONS<br />
T = THREADED<br />
NO LETTER = SLIP-ON A - STANDARD<br />
HANDLE TRIGGER<br />
C - COMPACT SMALL HANDLE<br />
WIRE SIZE<br />
& SHORT NECK<br />
E - EXTENDED TRIGGER<br />
3545 = .035” - .045” L - LOCKING TRIGGER<br />
116 = .052” - .062” DS - DUAL SCEDULE w/<br />
332 = .078” - .094” ROCKER SWITCH 4 WIRE<br />
DS1 - DUAL SCEDULE w/<br />
ROCKER SWITCH 3 WIRE<br />
BACK END MS - DUAL SCEDULE w/<br />
SINGLE PULL SWITCH 4 WIRE<br />
L = LINCOLN EXTRNAL GAS MS1 -DUAL SCEDULE w/<br />
L1 = LINCOLN 10<br />
SINGLE PULL SWITCH 3 WIRE<br />
HT = HOBART/TWECO<br />
CMS - COMPACT DUAL SCHDULE<br />
M = MILLER<br />
w/SINGLE PULL SWITCH<br />
E = EURO<br />
4 WIRE<br />
P - HANDLE ERGO SMALL<br />
All guns delivered with 60 degree swanneck standard<br />
4 CALL 1.800.542.4867
<strong>ALPHA</strong> SERIES 1, 2, 3, AND 4 HANDLE/BIKOX ® CABLE ASSEMBLY WITHOUT SWANNECK<br />
CUSTOMER SERVICE 1.800.542.4867<br />
STOCK NO. LENGTH WIRE SIZE CONNECTION<br />
<strong>ALPHA</strong> 1, HANDLE/BIKOX ® CABLE ASSEMBLY WITHOUT SWANNECK<br />
HB110-3035 10’ 024-035 Universal<br />
HB112-3035 12’ 024-035 Universal<br />
HB115-3035 15’ 024-035 Universal<br />
HB110-3035E 10’ 024-035 Euro<br />
HB112-3035E 12’ 024-035 Euro<br />
HB115-3035E 15 024-035 Euro<br />
<strong>ALPHA</strong> 2, HANDLE/BIKOX ® CABLE ASSEMBLY WITHOUT SWANNECK<br />
HB210-3545 10’ 035-045 Universal<br />
HB212-3545 12’ 035-045 Universal<br />
HB215-3545 15’ 035-045 Universal<br />
HB220-3545 20’ 035-045 Universal<br />
HB225-3545 25’ 035-045 Universal<br />
HB210-3545E 10’ 035-045 Euro<br />
HB212-3545E 12’ 035-045 Euro<br />
HB215-3545E 15’ 035-045 Euro<br />
HB220-3545E 20’ 035-045 Euro<br />
HB225-3545E 25’ 035-045 Euro<br />
<strong>ALPHA</strong> 3, HANDLE/BIKOX ® CABLE ASSEMBLY WITHOUT SWANNECK<br />
HB310-3545 10’ 035-045 Universal<br />
HB310-116 10’ 1/16” Universal<br />
HB312-3545 12’ 035-045 Universal<br />
HB312-116 12’ 1/16” Universal<br />
HB315-3545 15’ 035-045 Universal<br />
HB315-116 15’ 1/16” Universal<br />
HB320-3545 20’ 035-045 Universal<br />
HB320-116 20’ 1/16” Universal<br />
HB325-3545 25’ 035-045 Universal<br />
HB325-116 25’ 1/16” Universal<br />
HB310-3545E 10’ 035-045 Euro<br />
HB310-116E 10’ 1/16” Euro<br />
HB312-3545E 12’ 035-045 Euro<br />
HB312-116E 12’ 1/16” Euro<br />
HB315-3545E 15’ 035-045 Euro<br />
HB315-116E 15’ 1/16” Euro<br />
All guns delivered with 60 degree swanneck standard<br />
STOCK NO. LENGTH WIRE SIZE CONNECTION<br />
HB320-3545E 20’ 035-045 Euro<br />
HB320-116E 20’ 1/16” Euro<br />
HB325-3545E 25’ 035-045 Euro<br />
HB325-116E 25’ 1/16” Euro<br />
<strong>ALPHA</strong> 4, HANDLE/BIKOX ® CABLE ASSEMBLY WITHOUT SWANNECK<br />
HB410-3545 10’ 035-045 Universal<br />
HB410-116 10’ 1/16” Universal<br />
HB410-332 10’ 3/32” Universal<br />
HB412-3545 12’ 035-045 Universal<br />
HB412-116 12’ 1/16” Universal<br />
HB412-332 12’ 3/32” Universal<br />
HB415-3545 15’ 035-045 Universal<br />
HB415-116 15’ 1/16” Universal<br />
HB415-332 15’ 3/32” Universal<br />
HB420-3545 20’ 035-045 Universal<br />
HB420-116 20’ 1/16” Universal<br />
HB420-332 20’ 3/32” Universal<br />
HB425-3545 25’ 035-045 Universal<br />
HB425-116 25’ 1/16” Universal<br />
HB425-332 25’ 3/32” Universal<br />
HB410-3545E 10’ 035-045 Euro<br />
HB410-116E 10’ 1/16” Euro<br />
HB410-332E 10’ 3/32” Euro<br />
HB412-3545E 12’ 035-045 Euro<br />
HB412-116E 12’ 1/16” Euro<br />
HB412-332E 12’ 3/32” Euro<br />
HB415-3545E 15’ 035-045 Euro<br />
HB415-116E 15’ 1/16” Euro<br />
HB415-332E 15’ 3/32” Euro<br />
HB420-3545E 20’ 035-045 Euro<br />
HB420-116E 20’ 1/16” Euro<br />
HB420-332E 20’ 3/32” Euro<br />
HB425-3545E 25’ 035-045 Euro<br />
HB425-116E 25’ 1/16” Euro<br />
HB425-332E 25” 3/32” Euro<br />
CALL 1.800.542.4867 5
<strong>ALPHA</strong> ® Series: Modular Swannecks<br />
The ABIC O R <strong>ALPHA</strong> Series features screw-on modular swannecks for fast and easy replacement. All <strong>ALPHA</strong> swannecks are fully<br />
positionable (360°) and interchangeable. Each <strong>ALPHA</strong> gun is supplied with a 60° bend swanneck as standard, and 22° and<br />
45° configurations are available to provide maximum access.<br />
The <strong>ALPHA</strong> 1 swannecks are designed for slip-on noz zles standard, while the <strong>ALPHA</strong> 2, 3 and 4 are configured with threaded<br />
noz zle swannecks standard. O ptional slip-on swanneck assemblies available for the <strong>ALPHA</strong> 2 and 3.<br />
All <strong>ALPHA</strong> swannecks use neck liners to save wear on the gun liners. N eck liners are available in steel for steel wire or brass<br />
<strong>ALPHA</strong> ® 1 and 3 Series: Lightweight Flexible Swannecks<br />
Flexible Swannecks for those hard to reach welds! Runs .024-.035 steel or .030-.035 aluminum wire. Modular Swannecks for fast<br />
replacement and interchangeability. Positionable Alpha swanneck improves access to any job. N eck Liners save wear on Gun<br />
Liners for added cost savings. O ptional Gun Hanger for easier operator handling.<br />
Lightweight flexible swannecks<br />
Hanger for easier operator handling<br />
For more information about other flex-neck models, contact our Product Department at 1.800.542.4867.<br />
6 CALL 1.800.542.4867
<strong>ALPHA</strong> ® Series MIG-Guns<br />
Consumables: Swannecks<br />
SWANNECKS<br />
DESCRIPTION <strong>ALPHA</strong> 1 <strong>ALPHA</strong> 2 <strong>ALPHA</strong> 3 <strong>ALPHA</strong> 4<br />
PART NO. PART NO. PART NO. PART NO.<br />
Swanneck Assemblies: includes Swanneck, Teflon Collar, Tip Holder / Diffuser, Contact Tip, Nozzle, Neckliner<br />
Swanneck Assy Slip-On 60 degree A1-60 A2-60 A3-60 —<br />
Swanneck Assy Slip-On 45 degree A1-45 — — —<br />
Swanneck Assy Slip-On 22 degree A1-22 — — —<br />
Swanneck Assy Threaded 60 degree — A2T-60 A3T-60 A4T-60<br />
Swanneck Assy Threaded 45 degree — A2T-45 A3T-45 A4T-45<br />
Swanneck Assy Threaded 22 degree — A2T-22 A3T-22 A4T-22<br />
Swanneck Assy Threaded 60 degree short — A2T-60S A3T-60S A4T-60S<br />
Swanneck Assy Threaded Heavy Duty 60 degree — — — A4T-60-HD<br />
Swanneck Assy Threaded Heavy Duty 45 degree — — — A4T-45-HD<br />
Swanneck Assy Threaded Heavy Duty 22 degree — — — A4T-22-HD<br />
Swannecks Only: includes Swanneck, Teflon Collar, Tip Holder / Diffuser<br />
Swanneck Slip-On 60 degree 002.D244* — — —<br />
Swanneck Slip-On 45 degree 002.D243* — — —<br />
Swanneck Slip-On 22 degree 002.D242* — — —<br />
Swanneck Threaded 60 degree — 012.D097 014.D741 016.D147<br />
Swanneck Threaded 45 degree — 012.D096 014.D808 016.D223<br />
Swanneck Threaded 22 degree — 012.D095 014.D806 016.D221<br />
Swanneck Threaded Heavy Duty 60 degree — — — 016.D266<br />
Swanneck Threaded Heavy Duty 45degree — — — 016.D225<br />
Swanneck Threaded Heavy Duty 22 degree — — — 016.D224<br />
Flex Necks<br />
Flex Neck A1-FX — A3T-FX —<br />
Swanneck Parts<br />
Head Insulator 002.0050 012.D106 014.D746 016.D154<br />
Swanneck Retaining Nut 014.D256 014.D256 014.D256 —<br />
Nozzle Retaining Spring 002.0058 — — —<br />
* <strong>ALPHA</strong> 1 Swannecks include Tip Holder/Diffusor, Head Insulator, and Nozzle Retaining Spring.<br />
CALL 1.800.542.4867 7
<strong>ALPHA</strong> ® Series MIG-Guns<br />
Consumables:<br />
SLIP-ON<br />
SLIP-ON<br />
THREADED<br />
NOZZLES<br />
CONTACT TIPS<br />
NOZZLE SPRING<br />
TIP HOLDERS<br />
DIFFUSORS<br />
HEAD INSULATOR<br />
SWANNECK RETAINING NUT<br />
THREADED<br />
THREADED<br />
THREADED<br />
THREADED<br />
NOZZLES (packaged 5 per bag)<br />
<strong>ALPHA</strong> 2<br />
DESCRIPTION <strong>ALPHA</strong> 1 <strong>ALPHA</strong> 2 SLIP-ON <strong>ALPHA</strong> 2 <strong>ALPHA</strong> 3 <strong>ALPHA</strong> 3 <strong>ALPHA</strong> 4 <strong>ALPHA</strong> 4<br />
SLIP-ON SLIP-ON HEAVY DUTY THREADED SLIP-ON THREADED THREADED HEAVY DUTY<br />
3/8” ID 145.0123 145.0128 — — — — — —<br />
1/2” ID 145.0075 145.0080 145.0101 — 145.0126 — N4T-50 —<br />
5/8” ID 145.0041 145.0047 145.0062 — 145.0078 — N4T-62 N4T-HD-62<br />
3/4” ID — — — — 145.0045 — N4T-75 N4T-HD-75<br />
w/Extra Insulation 1/2” ID 145.0107 — — — — — — —<br />
w/Extra Insulation 5/8” ID 145.0067 — — — — — — —<br />
1/2” ID Recess — — — N2T-R-50 — N3T-R-50 — —<br />
9/16” ID Recess — — — N2T-R-56 — — — —<br />
5/8” ID Recess — — — N2T-R-62 — N3T-R-62 — —<br />
3/4” ID Recess<br />
3/8” ID Flush<br />
—<br />
—<br />
—<br />
—<br />
—<br />
—<br />
—<br />
N2T-F-38<br />
—<br />
—<br />
N3T-R-75<br />
N3T-F-38 —<br />
—<br />
—<br />
1/2” ID Flush — — — N2T-F-50 — — — —<br />
9/16” ID Flush — — — N2T-F-56 — N3T-F-56 — —<br />
5/8” ID Flush — — — — — N3T-F-62 — —<br />
8 CALL 1.800.542.4867
<strong>ALPHA</strong> ® Series MIG-Guns<br />
Consumables: Contact Tips, Diffusers / Tip Holders<br />
CONTACT TIPS (packaged 25 per bag)<br />
<strong>ALPHA</strong> 1 <strong>ALPHA</strong> 2 <strong>ALPHA</strong> 3 APLHA 4 <strong>ALPHA</strong> 4<br />
M6 M6 M8 M8 M10<br />
STYLE INCH METRIC PART NO. PART NO. PART NO. PART NO. PART NO.<br />
E - CU .024 0.6 140.0005 — — — —<br />
E - CU .030 0.8 140.0051 140.0051 — — —<br />
E - CU .035 0.9 140.0169 140.0169 140.0214 140.0214 —<br />
E - CU .040 1.1 — 140.0242 140.0313 140.0313 —<br />
E - CU .045 1.2 — 140.0379 140.0442 140.0442 —<br />
E - CU .052 1.4 — — 140.0533 140.0533 —<br />
E - CU .062 1.6 — — 140.0587 140.0587 —<br />
E - CU .078 1.8 — — — 140.0653 —<br />
E - CU .094 2.0 — — — 140.0677 —<br />
E - CU for Aluminum .030 0.8 141.0001 141.0001 — — —<br />
E - CU for Aluminum .035 0.9 141.0004 141.0004 141.0043 — —<br />
E - CU for Aluminum .040 1.1 — 141.0006 141.0008 — —<br />
E - CU for Aluminum .045 1.2 — 141.0010 141.0075 — —<br />
E - CU for Aluminum .052 1.4 — — 141.0055 — —<br />
E - CU for Aluminum .062 1.6 — — 141.0022 — —<br />
CuCrZr .035 0.9 — — — — 140.1248<br />
CuCrZr .040 1.1 — — — — 140.0348<br />
CuCrZr .045 1.2 — — — — 140.0481<br />
CuCrZr .052 1.4 — — — — 140.0547<br />
CuCrZr .062 1.6 — — — — 140.0616<br />
CuCrZr .078 1.8 — — — — 140.0665<br />
CuCrZr .094 2.0 — — — — 140.0698<br />
DIFFUSER TIP HOLDER TIP HOLDER<br />
DIFFUSERS / TIP HOLDERS (packaged 10 per bag)<br />
DESCRIPTION <strong>ALPHA</strong> 1 <strong>ALPHA</strong> 2 <strong>ALPHA</strong> 2 <strong>ALPHA</strong> 3 <strong>ALPHA</strong> 3 <strong>ALPHA</strong> 4<br />
SLIP-ON PART NO. SLIP-ON PART NO. SLIP-ON PART NO.<br />
PART NO.<br />
PART NO.<br />
Tip Holder M6 002.0078 H2T-6 — — — —<br />
Tip Holder M8 — — — H3T-8 — H4T-8<br />
Tip Holder M10 1/4” Recess — — — — — H4T-10<br />
Diffuser — — 012.0017 — 014.0021 —<br />
Diffuser Hi-Temp — — — 014.0026 —<br />
Tip Holder Recessed — — 142.0003 — 142.0020 —<br />
Tip Holder Flush — — 142.0010 — 142.0024 —<br />
CALL 1.800.542.4867 9
<strong>ALPHA</strong> ® Series MIG-Guns<br />
Consumables: Neckliners, Liners<br />
Steel<br />
Aluminum<br />
NECKLINERS<br />
DESCRIPTION <strong>ALPHA</strong> 1 <strong>ALPHA</strong> 2 <strong>ALPHA</strong> 3 <strong>ALPHA</strong> 4<br />
PART NO. PART NO. PART NO. PART NO.<br />
Neckliner Steel .024”-.035” S2435 S2435 — —<br />
Neckliner Steel .035”-.045” — S3545 S3545 S4-3545<br />
Neckliner Steel .052”-.062” — — S4562 S4-5262<br />
Neckliner Brass .024”-.040” for aluminum B2440 B2440 B2440 —<br />
Neckliner Brass .040”-.052” for aluminum — B4052 B4052 —<br />
Steel<br />
Teflon<br />
LINERS<br />
<strong>ALPHA</strong> 1 <strong>ALPHA</strong> 2 <strong>ALPHA</strong> 3 <strong>ALPHA</strong>4<br />
DESCRIPTION WIRE SIZE LENGTH PART NO. PART NO. PART NO. PART NO.<br />
Liner Steel Insulated .024” - .035” (.6mm-.9mm) 17 ft SI-2435-17PT SI-2435-17PT — —<br />
Liner Steel Insulated .035” - .045” (.9mm-1.2mm) 17 ft — SI-3545-17PT SI-3545-17PT SI4-3545-17PT<br />
Liner Steel Insulated .052” - .062” (1.4mm-1.6mm) 17 ft — — SI-5262-17PT SI4-5262-17PT<br />
Liner Steel Insulated .078” - .094” (2.0mm-2.4mm) 17 ft — — — SI4-7894-17PT<br />
Liner Steel Insulated .024” - .035” (.6mm-.9mm) 28 ft — SI-2435-28PT — —<br />
Liner Steel Insulated .035” - .045” (.9mm-1.2mm) 28 ft — SI-3545-28PT SI-3545-28PT SI4-3545-28PT<br />
Liner Steel Insulated .052” - .062” (1.4mm-1.6mm) 28 ft — — SI-5262-28PT SI4-5262-28PT<br />
Liner Steel Insulated .078” - .094” (2.0mm-2.4mm) 28 ft — — — SI4-7894-28PT<br />
Liner Carbon Teflon .024” - .030” (.6mm-.8mm) 17 ft 127.9009 127.9009 — —<br />
Liner Carbon Teflon .035” - .045” (.9mm-1.2mm) 17 ft 127.9003 127.9003 127.9003 —<br />
Liner Carbon Teflon .052” - .062” (1.4mm-1.6mm) 17 ft — — 127.9006 —<br />
Liner Carbon Teflon .024” - .030” (.6mm-.8mm) 28 ft — 127.9012 127.9012 —<br />
Liner Carbon Teflon .035” - .045” (.9mm-1.2mm) 28 ft — 127.9011 127.9011 —<br />
Liner Carbon Teflon .052” - .062” (1.4mm-1.6mm) 28 ft — — 127.9010 —<br />
10 CALL 1.800.542.4867
Alpha Consumable Combinations<br />
<strong>ALPHA</strong> 1 SLIP-ON NOZZLE: CONSUMABLE COMBINATIONS<br />
<strong>ALPHA</strong> 1 Wire Size Contact Tip Tip Holder Diffusor Nozzle Neck Liner Cable Liner<br />
Slip-On Type Part # Part # Part # Part # Part # Part #<br />
Factory Set-up<br />
.024 Steel 140.0005 N/A N/A 145.0075 S2435 SI-2435-17PT<br />
.030 Steel 140.0051 N/A N/A 145.0075 S2435 SI-2435-17PT<br />
.035 Steel 140.0169 N/A N/A 145.0075 S2435 SI-2435-17PT<br />
.030 Aluminum 141.0001 N/A N/A 145.0075 B2440 127.9009<br />
.035 Aluminum 141.0004 N/A N/A 145.0075 B2440 127.9003<br />
Note: The <strong>ALPHA</strong> 1 is available with a slip-on nozzle only<br />
<strong>ALPHA</strong> 2 THREADED NOZZLE: CONSUMABLE COMBINATIONS<br />
<strong>ALPHA</strong> 2 Wire Size Contact Tip Tip Holder Diffusor Nozzle Neck Liner Cable Liner<br />
Threaded Type Part # Part # Part # Part # Part # Part #<br />
Factory Set-up<br />
.030 Steel 140.0051 H2T-6 N/A N2T-R-50 S2435 SI-2435-17PT<br />
.035 Steel 140.0169 H2T-6 N/A N2T-R-50 S3545 SI-3545-17PT<br />
.040 Steel 140.0242 H2T-6 N/A N2T-R-50 S3545 SI-3545-17PT<br />
.045 Steel 140.0379 H2T-6 N/A N2T-R-50 S3545 SI-3545-17PT<br />
.030 Aluminum 141.0001 H2T-6 N/A N2T-R-50 B2440 127.9009<br />
.035 Aluminum 141.0004 H2T-6 N/A N2T-R-50 B2440 127.9003<br />
.040 Aluminum 141.0006 H2T-6 N/A N2T-R-50 B4052 127.9003<br />
.045 Aluminum 141.0010 H2T-6 N/A N2T-R-50 B4052 127.9003<br />
<strong>ALPHA</strong> 2 SLIP-ON NOZZLE: CONSUMABLE COMBINATIONS<br />
<strong>ALPHA</strong> 2 Wire Size Contact Tip Tip Holder Diffusor Nozzle Neck Liner Cable Liner<br />
Slip-on Type Part # Part # Part # Part # Part # Part #<br />
.030 Steel 140.0051 142.0003 012.0017 145.0080 S2435 SI-2435-17PT<br />
.035 Steel 140.0169 142.0003 012.0017 145.0080 S3545 SI-3545-17PT<br />
.040 Steel 140.0242 142.0003 012.0017 145.0080 S3545 SI-3545-17PT<br />
.045 Steel 140.0379 142.0003 012.0017 145.0080 S4562 SI-3545-17PT<br />
.030 Aluminum 141.0001 142.0003 012.0017 145.0080 B2440 127.9009<br />
.035 Aluminum 141.0004 142.0003 012.0017 145.0080 B2440 127.9003<br />
<strong>ALPHA</strong> 3 THREADED NOZZLE: CONSUMABLE COMBINATIONS<br />
<strong>ALPHA</strong> 3 Wire Size Contact Tip Tip Holder Diffusor Nozzle Neck Liner Cable Liner<br />
Threaded Type Part # Part # Part # Part # Part # Part #<br />
.035 Steel 140.0214 H3T-8 N/A N3T-R-62 S3545 SI-3545-17PT<br />
.040 Steel 140.0313 H3T-8 N/A N3T-R-62 S3545 SI-3545-17PT<br />
Factory Set-up for 034-045 .045 Steel 140.0442 H3T-8 N/A N3T-R-62 S3545 SI-3545-17PT<br />
.052 Steel 140.0533 H3T-8 N/A N3T-R-62 S4562 SI-5262-17PT<br />
Factory Set-up for 1/16” .062 Steel 140.0587 H3T-8 N/A N3T-R-62 S4562 SI-5262-17PT<br />
.035 Aluminum 141.0043 H3T-8 N/A N3T-R-62 B2440 127.9003<br />
.040 Aluminum 141.0008 H3T-8 N/A N3T-R-62 B4052 127.9003<br />
.045 Aluminum 141.0015 H3T-8 N/A N3T-R-62 B4052 127.9003<br />
.052 Aluminum 141.0055 H3T-8 N/A N3T-R-62 B4052 127.9006<br />
CALL 1.800.542.4867 11
Alpha Consumable Combinations<br />
A LPHA 3 SLIP-ON NOZZLE: CONSUMABLE COMBINATIONS<br />
<strong>ALPHA</strong> 3 Wire Size Contact Tip Tip Holder Diffusor Nozzle Neck Liner Cable Liner<br />
Slip-on Type Part # Part # Part # Part # Part # Part #<br />
.035 Steel 140.0214 142.0020 014.0021 145.0078 S3545 SI-3545-17PT<br />
.040 Steel 140.0313 142.0020 014.0021 145.0078 S3545 SI-3545-17PT<br />
Factory Set-up for 034-045 .045 Steel 140.0442 142.0020 014.0021 145.0078 S3545 SI-3545-17PT<br />
.052 Steel 140.0533 142.0020 014.0021 145.0078 S4562 SI-5262-17PT<br />
Factory Set-up for 052-062 .062 Steel 140.0587 142.0020 014.0021 145.0078 S4562 SI-5262-17PT<br />
.035 Aluminum 141.0043 142.0020 014.0021 145.0078 B2440 127.9003<br />
.040 Aluminum 141.0008 142.0020 014.0021 145.0078 B4052 127.9003<br />
.045 Aluminum 141.0015 142.0020 014.0021 145.0078 B4052 127.9003<br />
.052 Aluminum 141.0055 142.0020 014.0021 145.0078 B4052 127.9003<br />
<strong>ALPHA</strong> 4 MIG GUN: CONSUMABLE COMBINATIONS<br />
THREADED STANDARD VERSION<br />
<strong>ALPHA</strong> 4 Wire Size Contact Tip Tip Holder Diffusor Nozzle Neck Liner Cable Liner<br />
Standard Type Part # Part # Part # Part # Part # Part #<br />
Factory Set-up for 035-045<br />
Factory Set-up for 052-062<br />
Factory Set-up for 078-094<br />
.035 Steel 140.0214 H4T-8 N/A N4T-62 S4-3545 SI4-3545-17PT<br />
.040 Steel 140.0313 H4T-8 N/A N4T-62 S4-3545 SI4-3545-17PT<br />
.045 Steel 140.0442 H4T-8 N/A N4T-62 S4-3545 SI4-3545-17PT<br />
.052 Steel 140.0533 H4T-8 N/A N4T-62 S4-5262 SI4-5262-17PT<br />
.062 Steel 140.0587 H4T-8 N/A N4T-62 S4-5262 SI4-5262-17PT<br />
.078 Steel 140.0653 H4T-8 N/A N4T-62 N/A SI4-7894-17PT<br />
.094 Steel 140.0677 H4T-8 N/A N4T-62 N/A SI4-7894-17PT<br />
* When using .078” - .094” wire, do not use a neck liner. Instead run the cable liner up to the contact tip.<br />
<strong>ALPHA</strong> 4 MIG GUN: CONSUMABLE COMBINATIONS<br />
THREADED HEAVY-DUTY VERSION<br />
<strong>ALPHA</strong> 4 Wire Size Contact Tip Tip Holder Diffusor Nozzle Neck Liner Cable Liner<br />
Heavy-Duty Type Part # Part # Part # Part # Part # Part #<br />
.035 Steel 140.1248 H4T-10 N/A N4T-62 S4-3545 SI4-3545-17PT<br />
.040 Steel 140.0348 H4T-10 N/A N4T-62 S4-3545 SI4-3545-17PT<br />
.045 Steel 140.0481 H4T-10 N/A N4T-62 S4-3545 SI4-3545-17PT<br />
.052 Steel 140.0547 H4T-10 N/A N4T-62 S4-5262 SI4-5262-17PT<br />
.062 Steel 140.0616 H4T-10 N/A N4T-62 S4-5262 SI4-5262-17PT<br />
.078 Steel 140.0665 H4T-10 N/A N4T-62 N/A SI4-7894-17PT<br />
.094 Steel 140.0698 H4T-10 N/A N4T-62 N/A SI4-7894-17PT<br />
* When using .078” - .094” wire, do not use a neck liner. Instead run the cable liner up to the contact tip.<br />
12 CALL 1.800.542.4867
<strong>ALPHA</strong> ® 1 MIG-Gun<br />
MIG Gun Parts List-Body-Cable Assembly<br />
1 2 3 4 5 4<br />
6<br />
8<br />
7<br />
3 9 10 11<br />
OPTIONS<br />
20<br />
13<br />
14<br />
12<br />
22<br />
13<br />
21<br />
16<br />
15<br />
3 18<br />
17<br />
ITEM NO. DESCRIPTION PART NO.<br />
1 Handle <strong>ALPHA</strong> 1 (inc. trigger guard) 180.D026<br />
2 Torch Body 004.D299<br />
3 Spring Cable Support 400.D205<br />
4 Nut Lock Brass, M10 x 1 001.0009<br />
5 <strong>ALPHA</strong> 1 Bikox 10’ A1-10<br />
5 <strong>ALPHA</strong> 1 Bikox 12’ A1-12<br />
5 <strong>ALPHA</strong> 1 Bikox 15’ A1-15<br />
6 Trigger Switch Assembly Bladed (factory standard) 185.D065<br />
7 Liner Steel Insulated .024-.035 SI-243517PT<br />
(.6mm-.9mm) 17’ (5M)<br />
8 Liner Carbon Teflon .024-.030 127.9009<br />
(.6mm-.8mm) 17’ (5M)<br />
8 Liner Carbon Teflon .035-.045 127.9003<br />
(9.mm-1.2mm) 17’ (5M)<br />
* N/S = Not Shown<br />
ITEM NO. DESCRIPTION PART NO.<br />
9 Rear Housing Complete, Euro 501.2248<br />
10 Adaptor Nut 500.0213<br />
11 Adaptor Block, Euro 501.0003<br />
12 Nut Liner Retaining 501.0082<br />
13 Screw Slotted Head, M4 x 6 000.0552<br />
14 Plug Amp Female 4-Pin (with 4-wire cable) 175.D050<br />
15 Adaptor Block, Direct (inc. 13, 16 & 17) 501.D333<br />
16 Set Screw Hex Head M5 x 5 009.0136<br />
17 Gas Seal 001.D092<br />
18 Rear Housing Complete, Direct 501.D332<br />
19 Dual Schedule Trigger Assy 185.9058<br />
20 Trigger Switch Assy Locking 185.9054<br />
21 Heat Shield Kit 181.D001<br />
22 Gun Hanger <strong>ALPHA</strong> 1-4 (optional) 400.D256<br />
N/S Wrench 191.D030<br />
CALL 1.800.542.4867 13
<strong>ALPHA</strong> ® 2 MIG-Gun<br />
MIG Gun Parts List-Body-Cable Assembly<br />
1 2 3 4 5 4<br />
6<br />
7<br />
8<br />
3 9 10 11<br />
OPTIONS<br />
20<br />
13<br />
14<br />
12<br />
22<br />
13<br />
21<br />
16<br />
15<br />
3 18 17<br />
ITEM NO. DESCRIPTION PART NO.<br />
1 Handle <strong>ALPHA</strong> 2 (inc. trigger guard) 180.D026<br />
2 Torch Body 004.D299<br />
3 Spring Cable Support 400.D205<br />
4 Nut Lock Brass, M10 x 1 001.0009<br />
5 <strong>ALPHA</strong> 2 Bikox 10’ A2-10<br />
5 <strong>ALPHA</strong> 2 Bikox 12’ A2-12<br />
5 <strong>ALPHA</strong> 2 Bikox 15’ A2-15<br />
5 <strong>ALPHA</strong> 2 Bikox 20’ A2-20<br />
5 <strong>ALPHA</strong> 2 Bikox 25’ A2-25<br />
6 Trigger Switch Assembly Bladed (factory standard) 185.D065<br />
N/S Trigger Switch Assembly Extended Plastic (optional) 185.D053<br />
7 Liner Steel Insulated .024-.035 124.0015<br />
(.6mm-.9mm) 17’ (5M)<br />
7 Liner Steel Insulated .035-.045 124.9003<br />
(.9mm-1.2mm) 17’ (5M)<br />
7 Liner Steel Insulated .024-.035 124.9039<br />
(.6mm-.9mm) 28’ (8.5M)<br />
7 Liner Steel Insulated .035-.045 124.9015<br />
(.9mm-1.2mm) 28’ (8.5M)<br />
8 Liner Carbon Teflon .024-.030 127.9009<br />
(.6mm-.8mm) 17’ (5M)<br />
* N/S = Not Shown<br />
ITEM NO. DESCRIPTION PART NO.<br />
8 Liner Carbon Teflon .035-.045 127.9003<br />
(.9mm-1.2mm) 17’ (5M)<br />
8 Liner Carbon Teflon .024-.030 127.9012<br />
(.6mm-.8mm) 28’ (8.5M)<br />
8 Liner Carbon Teflon .035-.045 127.9011<br />
(.9mm-1.2mm) 28’ (8.5M)<br />
9 Rear Housing Complete, Euro 501.2248<br />
10 Adapter Nut 500.0213<br />
11 Adapter Block, Euro 501.0003<br />
12 Nut Liner Retaining 501.0082<br />
13 Screw Slotted Head, M4 x 6 000.0552<br />
14 Plug Amp Female 4-Pin (with 4-wire cable) 175.D050<br />
15 Adapter Block, Direct (inc. 13, 16 & 17) 501.D333<br />
16 Set Screw Hex Head M5 x 5 009.0136<br />
17 Gas Seal 001.D092<br />
18 Rear Housing Complete, Direct 501.D332<br />
19 Dual Schedule Trigger Assembly 185.9058<br />
20 Trigger Switch Assembly Locking 185.9054<br />
21 Heat Shield Kit 181.D001<br />
22 Gun Hanger <strong>ALPHA</strong> 1-4 (optional) 400.D256<br />
N/S Wrench 191.D030<br />
14 CALL 1.800.542.4867
<strong>ALPHA</strong> ® 3 MIG-Gun<br />
MIG Gun Parts List-Body-Cable Assembly<br />
1<br />
2<br />
3<br />
4<br />
5<br />
7<br />
8<br />
9<br />
11<br />
10<br />
OPTIONS<br />
22<br />
12 13 14<br />
24<br />
16<br />
17<br />
15<br />
23<br />
25<br />
26<br />
16<br />
18<br />
19<br />
21 20<br />
ITEM NO. DESCRIPTION PART NO.<br />
1 Handle <strong>ALPHA</strong> 3 & 4 (inc. trigger guard) 180.D024<br />
2 Switch Plate 400.0359<br />
3 Screw Pan Head, M4 x 10 000.0578<br />
4 Nut Insertion M4 x 10 400.0095<br />
5 Torch Body 004.D299<br />
7 <strong>ALPHA</strong> 3 Bikox 10’ (Includes spring supports) A3-10<br />
7 <strong>ALPHA</strong> 3 Bikox 12’ (Includes spring supports) A3-12<br />
7 <strong>ALPHA</strong> 3 Bikox 15’ (Includes spring supports) A3-15<br />
7 <strong>ALPHA</strong> 3 Bikox 20’ (Includes spring supports) A3-20<br />
7 <strong>ALPHA</strong> 3 Bikox 25’ (Includes spring supports) A3-25<br />
8 Trigger Switch Assembly Bladed (factory standard) 185.9059<br />
9 Trigger Housing 400.9116<br />
N/S Trigger Switch Assembly Extended plastic (optional) 185.D053<br />
10 Liner Steel Insulated .035-.045 124.9003<br />
(.9mm-1.2mm) 17’ (5M)<br />
10 Liner Steel Insulated .052-.078 124.9036<br />
(1.4mm-2.0mm) 17’ (5M)<br />
10 Liner Steel Insulated .035-.045 124.9015<br />
(.9mm-1.2mm) 28’ (8.5M)<br />
10 Liner Steel Insulated .052-.078 124.9037<br />
(1.4mm-2.0mm) 28’ (8.5M)<br />
11 Liner Carbon Teflon .035-.045 127.9003<br />
(.9mm-1.2mm) 17’ (5M)<br />
ITEM NO. DESCRIPTION PART NO.<br />
11 Liner Carbon Teflon .052-.062 127.9006<br />
(1.4mm-1.6mm) 17’ (5M)<br />
11 Liner Carbon Teflon .035-.045 127.9012<br />
(.9mm-1.2mm) 28’ (8.5M)<br />
11 Liner Carbon Teflon .052-.062 127.9010<br />
(1.4mm-1.6mm) 28’ (8.5M)<br />
12 Rear Housing Complete, Euro 501.2248<br />
13 Adaptor Nut 500.0213<br />
14 Adaptor Block, Euro 501.0003<br />
15 Nut Liner Retaining 501.0082<br />
16 Screw Slotted Head, M4 x 6 000.0552<br />
17 Plug Amp Female 4-Pin (with 4-wire cable) 175.D050<br />
18 Adaptor Block, Direct (inc. 16, 19 & 20) 501.D333<br />
19 Set Screw Hex Head M5 x 5 009.0136<br />
20 Gas Seal 001.D092<br />
21 Rear Housing Complete, Direct 501.D332<br />
22 Handle Compact 180.D026<br />
23 Dual Schedule Trigger Assembly 185.9058<br />
24 Trigger Switch Assembly Locking 185.9054<br />
25 Heat Shield Kit 181.D001<br />
26 Gun Hanger <strong>ALPHA</strong> 1-4 (optional) 400.D256<br />
N/S Wrench 191.D030<br />
* N/S = Not Shown<br />
CALL 1.800.542.4867 15
<strong>ALPHA</strong> ® 4 MIG-Gun<br />
MIG Gun Parts List-Body-Cable Assembly<br />
1 2 3 4 5 7<br />
8<br />
8.1<br />
OPTIONS<br />
9<br />
10 11 13<br />
20<br />
21<br />
23<br />
12<br />
14<br />
22<br />
25<br />
16<br />
12<br />
24<br />
26<br />
17<br />
18<br />
15 19<br />
ITEM NO. DESCRIPTION PART NO.<br />
1 Handle <strong>ALPHA</strong> 3 & 4 (inc. trigger guard) 180.D024<br />
2 Switch Plate 400.0359<br />
3 Screw Pan Head, M4 x 10 000.0578<br />
4 Nut Insertion M4 x 10 400.0095<br />
5 Torch Body 016.D121<br />
7 <strong>ALPHA</strong> 4 Bikox 10’ (Includes spring supports) A4-10<br />
7 <strong>ALPHA</strong> 4 Bikox 12’ (Includes spring supports) A4-12<br />
7 <strong>ALPHA</strong> 4 Bikox 15’ (Includes spring supports) A4-15<br />
7 <strong>ALPHA</strong> 4 Bikox 20’ (Includes spring supports) A4-20<br />
7 <strong>ALPHA</strong> 4 Bikox 25’ (Includes spring supports) A4-25<br />
N/S Trigger Switch Assembly Extended Plastic (optional) 185.D053<br />
8 Trigger Switch Assembly Bladed (factory standard) 185.9059<br />
8.1 Trigger Housing 400.9116<br />
9 Liner Insulated .035-.045 S14-3545-17<br />
(.9mm-1.2mm) 17’ (5M)<br />
9 Liner Insulated .052-.062 S14-5262-17<br />
(1.4mm-1.6mm) 17’ (5M)<br />
9 Liner Insulated .078-.094 S14-7894-17<br />
(2.0mm-2.4mm) 17’ (5M)<br />
9 Liner Insulated .035-.045 S14-3545-28<br />
(.9mm-1.2mm) 28’ (8.5M)<br />
9 Liner Insulated .052-.062 S14-5262-28<br />
(1.4mm-1.6mm) 28’ (8.5M)<br />
ITEM NO. DESCRIPTION PART NO.<br />
9 Liner Insulated .078-.094 S14-7894-28<br />
(2.0mm-2.4mm) 28’ (8.5M)<br />
10 Rear Housing Complete, Euro 501.2248<br />
11 Adaptor Nut 500.0213<br />
12 Screw Slotted Head, M4 x 6 000.0552<br />
13 Adaptor Block, Euro 501.D342<br />
14 Nut Liner Retaining M14 x 1 501.0129<br />
15 Rear Housing Complete, Direct 501.D332<br />
16 Plug Amp Female 4-Pin (with 4-wire cable) 175.D050<br />
17 Adaptor Block, Direct (inc. 12, 18 & 19) 501.D341<br />
18 Set Screw Hex Head M5 x 5 009.0136<br />
19 Gas Seal 001.D092<br />
20 Handle Compact 180.D036<br />
21 Torch Body Compact 126.D299<br />
22 Dual Schdule Trigger Assembly 185.9058<br />
23 Trigger Switch Assembly Locking 185.9054<br />
24 Heat Shield Kit 181.D001<br />
25 Gun Hanger <strong>ALPHA</strong> 1-4 (optional) 400.D256<br />
26 Bikox Repair Kit 400.D337<br />
N/S Wrench 191.D030<br />
* N/S = Not Shown<br />
16 CALL 1.800.542.4867
Connector Kits and Parts<br />
Shown are the most popular Connector Kits<br />
<strong>ALPHA</strong> Mig-Gun Direct Plug Connector Kit: Hobart / Tweco<br />
2<br />
3<br />
3<br />
4<br />
5<br />
5<br />
7<br />
7<br />
1 = ITEM NO.s 2 through 7 ASSEMBLED<br />
6<br />
ITEM NO. DESCRIPTION <strong>ALPHA</strong> 1 <strong>ALPHA</strong> 2 <strong>ALPHA</strong> 3 <strong>ALPHA</strong> 4<br />
PART NO. PART NO. PART NO. PART NO.<br />
1 Connector Kit, Hobart/Tweco CK-HT CK-HT CK-HT CK4-HT<br />
2 Trigger Lead Jumper HT 175.9066 175.9066 175.9066 175.9066<br />
3 Connector 175.9074 175.9074 175.9074 175.9074<br />
4 Allen Wrench 2.5 mm 191.0017 191.0017 191.0017 191.0017<br />
5 O-Rings (2 required) 165.0025 165.0025 165.0025 165.0025<br />
6 Connector Plug HT 331.9003 331.9003 331.9003 501.9246<br />
7 Liner Nut HT/LN 272.9017 272.9017 272.9017 272.9017<br />
<strong>ALPHA</strong> Mig-Gun Direct Plug Connector Kit: Lincoln<br />
2<br />
4<br />
3<br />
5 6<br />
7<br />
8<br />
8<br />
1 = ITEM NO.s 2 through 7 ASSEMBLED<br />
ITEM NO. DESCRIPTION <strong>ALPHA</strong> 1 <strong>ALPHA</strong> 2 <strong>ALPHA</strong> 3 <strong>ALPHA</strong> 4<br />
PART NO. PART NO. PART NO. PART NO.<br />
1 Connector Kit, Lincoln CK-L CK-L CK-L CK4-L<br />
2 Gas Hose Assembly 102.9149 102.9149 102.9149 102.9149<br />
3 Gas Fitting with M6 THD 353.0002 353.0002 353.0002 353.0002<br />
4 Trigger Lead Jumper LN 175.9067 175.9067 175.9067 175.9067<br />
5 Allen Wrench 2.5 mm 191.0017 191.0017 191.0017 191.0017<br />
6 Insulator Bushing 501.9192 501.9192 501.9192 501.9192<br />
7 Connector Plug L 501.9191 501.9191 501.9191 501.9241<br />
8 Liner Nut HT/LN 272.9017 272.9017 272.9017 272.9017<br />
N/A = Not Applicable<br />
CALL 1.800.542.4867 17
Connector Kits and Parts<br />
Shown are the most popular Connector Kits<br />
<strong>ALPHA</strong> Mig-Gun Direct Plug Connector Kit: Miller<br />
2<br />
3<br />
4<br />
4<br />
1 = ITEM NO.s 2 through 7 ASSEMBLED<br />
5<br />
6<br />
6<br />
ITEM NO. DESCRIPTION <strong>ALPHA</strong> 1 <strong>ALPHA</strong> 2 <strong>ALPHA</strong> 3 <strong>ALPHA</strong> 4<br />
PART NO. PART NO. PART NO. PART NO.<br />
1 Connector Kit, Miller CK-M CK-M CK-M CK4-M<br />
2 Trigger Lead Jumper MR 175.9068 175.9068 175.9068 175.9068<br />
3 Allen Wrench 2.5 mm 191.0017 191.0017 191.0017 191.0017<br />
4 O-Rings (2 required) 165.9006 165.9006 165.9006 165.9006<br />
5 Connector Plug Miller 501.9183 501.9183 501.9183 501.9245<br />
6 Liner Nut MR 272.9018 272.9018 272.9018 272.9036<br />
2<br />
<strong>ALPHA</strong> Mig-Gun Direct Plug Connector Kit: Lincoln 10<br />
3 4 4<br />
6<br />
6<br />
5<br />
1 = ITEM NO.s 2 through 7 ASSEMBLED<br />
ITEM NO. DESCRIPTION <strong>ALPHA</strong> 1 <strong>ALPHA</strong> 2 <strong>ALPHA</strong> 3 <strong>ALPHA</strong> 4<br />
PART NO. PART NO. PART NO. PART NO.<br />
1 Connector Kit, Lincoln Series CK-L1 CK-L1 CK-L1 CK4-L1<br />
2 Trigger Lead Jumper LN 175.9067 175.9067 175.9067 175.9067<br />
3 Allen Wrench 2.5 mm 191.0017 191.0017 191.0017 191.0017<br />
4 O-Rings (2 required) 165.0025 165.0025 165.0025 165.0025<br />
5 Connector Plug HT 331.9003 331.9003 331.9003 331.9246<br />
6 Liner Nut HT/LN 272.9017 272.9017 272.9017 272.9017<br />
18 CALL 1.800.542.4867
Alpha MIG-GUNS<br />
STOCK NO. LENGTH WIRE SIZE CONNECTION<br />
<strong>ALPHA</strong> 1, 180 AMP, SLIP-ON NOZZLE ONLY<br />
Consumables & Parts Breakdown - See Page 8,11<br />
A110-3045 10’ 024-035 Universal<br />
A110-3035E 10’ 024-035 Euro<br />
A110-3035HT 10’ 024-035 Hobart/Tweco<br />
A110-3035L 10’ 024-035 Lincoln<br />
A110-3035L1 10’ 024-035 Lincoln 10<br />
A110-3035M 10’ 024-035 Miller<br />
A112-3045 12’ 024-035 Universal<br />
A112-3035E 12’ 024-035 Euro<br />
A112-3035HT 12’ 024-035 Hobart/Tweco<br />
A112-3035L 12’ 024-035 Lincoln<br />
A112-3035L1 12’ 024-035 Lincoln 10<br />
A112-3035M 12’ 024-035 Miller<br />
A115-3045 15’ 024-035 Universal<br />
A115-3035E 15’ 024-035 Euro<br />
A115-3035HT 15’ 024-035 Hobart/Tweco<br />
A115-3035L 15’ 024-035 Lincoln<br />
A115-3035L1 15’ 024-035 Lincoln 10<br />
A115-3035M 15’ 024-035 Miller<br />
<strong>ALPHA</strong> 2, 250 AMP, THREADED NOZZLE<br />
Consumables & Parts Breakdown - See Page 8,11<br />
A210T-3545 10’ 035-045 Universal<br />
A210T-3545E 10’ 035-045 Euro<br />
A210T-3545HT 10’ 035-045 Hobart/Tweco<br />
A210T-3545L 10’ 035-045 Lincoln<br />
A210T-3545L1 10’ 035-045 Lincoln 10<br />
A210T-3545M 10’ 035-045 Miller<br />
A212T-3545 12’ 035-045 Universal<br />
A212T-3545E 12’ 035-045 Euro<br />
A212T-3545HT 12’ 035-045 Hobart/Tweco<br />
A212T-3545L 12’ 035-045 Lincoln<br />
A212T-3545L1 12’ 035-045 Lincoln 10<br />
A212T-3545M 12’ 035-045 Miller<br />
A215T-3545 15’ 035-045 Universal<br />
A215T-3545E 15’ 035-045 Euro<br />
A215T-3545HT 15’ 035-045 Hobart/Tweco<br />
A215T-3545L 15’ 035-045 Lincoln<br />
A215T-3545L1 15’ 035-045 Lincoln 10<br />
A215T-3545M 15’ 035-045 Miller<br />
A220T-3545 20’ 035-045 Universal<br />
A220T-3545E 20’ 035-045 Euro<br />
A220T-3545HT 20’ 035-045 Hobart/Tweco<br />
A220T-3545L 20’ 035-045 Lincoln<br />
A220T-3545L1 20’ 035-045 Lincoln 10<br />
A220T-3545M 20’ 035-045 Miller<br />
A225T-3545 25’ 035-045 Universal<br />
A225T-3545E 25’ 035-045 Euro<br />
A225T-3545HT 25’ 035-045 Hobart/Tweco<br />
A225T-3545L 25’ 035-045 Lincoln<br />
A225T-3545L1 25’ 035-045 Lincoln 10<br />
A225T-3545M 25’ 035-045 Miller<br />
<strong>ALPHA</strong> 2, 250 AMP, COMPACT, THREADED NOZZLE<br />
Consumables & Parts Breakdown - See Page 8,11<br />
A210T-3545C 10’ 035-045 Universal<br />
A210T-3545EC 10’ 035-045 Euro<br />
A210T-3545HTC 10’ 035-045 Hobart/Tweco<br />
A210T-3545LC 10’ 035-045 Lincoln<br />
A210T-3545L1C 10’ 035-045 Lincoln 10<br />
A210T-3545MC 10’ 035-045 Miller<br />
A212T-3545C 12’ 035-045 Universal<br />
A212T-3545EC 12’ 035-045 Euro<br />
A212T-3545EC 12’ 035-045 Euro<br />
A212T-3545HTC 12’ 035-045 Hobart/Tweco<br />
A212T-3545LC 12’ 035-045 Lincoln<br />
A212T-3545L1C 12’ 035-045 Lincoln 10<br />
A212T-3545MC 12’ 035-045 Miller<br />
A215T-3545C 15’ 035-045 Universal<br />
A215T-3545EC 15’ 035-045 Euro<br />
A215T-3545HTC 15’ 035-045 Hobart/Tweco<br />
A215T-3545LC 15’ 035-045 Lincoln<br />
A215T-3545L1C 15’ 035-045 Lincoln 10<br />
A215T-3545MC 15’ 035-045 Miller<br />
<strong>ALPHA</strong> 3, 350 AMP, THREADED NOZZLE<br />
Consumables & Parts Breakdown - See Page 8,11<br />
A310T-3545 10’ 035-045 Universal<br />
A310T-3545E 10’ 035-045 Euro<br />
A310T-3545HT 10’ 035-045 Hobart/Tweco<br />
STOCK NO. LENGTH WIRE SIZE CONNECTION<br />
A310T-3545L 10’ 035-045 Lincoln<br />
A310T-3545L1 10’ 035-045 Lincoln 10<br />
A310T-3545M 10’ 035-045 Miller<br />
A310T-116 10’ 1/16” Universal<br />
A310T-116E 10’ 1/16” Euro<br />
A310T-116HT 10’ 1/16” Hobart/Tweco<br />
A310T-116L 10’ 1/16” Lincoln<br />
A310T-116L1 10’ 1/16” Lincoln 10<br />
A310T-116M 10’ 1/16” Miller<br />
A312T-3545 12’ 035-045 Universal<br />
A312T-3545E 12’ 035-045 Euro<br />
A312T-3545HT 12’ 035-045 Hobart/Tweco<br />
A312T-3545L 12’ 035-045 Lincoln<br />
A312T-3545L1 12’ 035-045 Lincoln 10<br />
A312T-3545M 12’ 035-045 Miller<br />
A312T-116 12’ 1/16” Universal<br />
A312T-116E 12’ 1/16” Euro<br />
A312T-116HT 12’ 1/16” Hobart/Tweco<br />
A312T-116L 12’ 1/16” Lincoln<br />
A312T-116L1 12’ 1/16” Lincoln 10<br />
A312T-116M 12’ 1/16” Miller<br />
A315T-3545 15’ 035-045 Universal<br />
A315T-3545E 15’ 035-045 Euro<br />
A315T-3545HT 15’ 035-045 Hobart/Tweco<br />
A315T-3545L 15’ 035-045 Lincoln<br />
A315T-3545L1 15’ 035-045 Lincoln 10<br />
A315T-3545M 15’ 035-045 Miller<br />
A315T-116 15’ 1/16” Universal<br />
A315T-116E 15’ 1/16” Euro<br />
A315T-116HT 15’ 1/16” Hobart/Tweco<br />
A315T-116L 15’ 1/16” Lincoln<br />
A315T-116L1 15” 1/16” Lincoln 10<br />
A315T-116M 15’ 1/16” Miller<br />
A320T-3545 20’ 035-045 Universal<br />
A320T-3545E 20’ 035-045 Euro<br />
A320T-3545HT 20’ 035-045 Hobart/Tweco<br />
A320T-3545L 20’ 035-045 Lincoln<br />
A320T-3545L1 20’ 035-045 Lincoln 10<br />
A320T-3545M 20’ 035-045 Miller<br />
A320T-116 20’ 1/16” Universal<br />
A320T-116E 20’ 1/16” Euro<br />
A320T-116HT 20’ 1/16” Hobart/Tweco<br />
A320T-116L 20’ 1/16” Lincoln<br />
A320T-116L1 20’ 1/16” Lincoln 10<br />
A320T-116M 20’ 1/16” Miller<br />
A325T-3545 25’ 035-045 Universal<br />
A325T-3545E 25’ 035-045 Euro<br />
A325T-3545HT 25’ 035-045 Hobart/Tweco<br />
A325T-3545L 25’ 035-045 Lincoln<br />
A325T-3545L1 25’ 035-045 Lincoln 10<br />
A325T-3545M 25’ 035-045 Miller<br />
A325T-116 25’ 1/16” Universal<br />
A325T116E 25’ 1/16” Euro<br />
A325T-116HT 25’ 1/16” Hobart/Tweco<br />
A325T-116L 25’ 1/16” Lincoln<br />
A325T-116L1 25’ 1/16” Lincoln 10<br />
A325T-116M 25’ 1/16” Miller<br />
<strong>ALPHA</strong> 3, 350 AMP, COMPACT, THREADED NOZZLE<br />
Consumables & Parts Breakdown - See Page 8,11<br />
A310T-116C 10’ 1/16” Universal<br />
A310T-116EC 10’ 1/16” Euro<br />
A310T-116HTC 10’ 1/16” Hobart/Tweco<br />
A310T-116LC 10’ 1/16” Lincoln<br />
A310T-116L1C 10’ 1/16” Lincoln 10<br />
A310T-116MC 10’ 1/16” Miller<br />
A310T-3545C 10’ 035-045 Universal<br />
A310T-3545EC 10’ 035-045 Euro<br />
A310T-3545HTC 10’ 035-045 Hobart/Tweco<br />
A310T-3545LC 10’ 035-045 Lincoln<br />
A310T-3545L1C 10’ 035-045 Lincoln 10<br />
A310T-3545MC 10’ 035-045 Miller<br />
A312T-116C 12’ 1/16” Universal<br />
A312T-116EC 12’ 1/16” Euro<br />
A312T-116HTC 12’ 1/16” Hobart/Tweco<br />
A312T-116LC 12’ 1/16” Lincoln<br />
A312T-116L1C 12’ 1/16” Lincoln 10<br />
A312T-116MC 12’ 1/16” Miller<br />
A312T-3545C 12’ 035-045 Universal<br />
CALL 1.800.542.4867 19
Alpha MIG-GUNS<br />
STOCK NO. LENGTH WIRE SIZE CONNECTION<br />
<strong>ALPHA</strong> 3, 350 AMP, COMPACT, THREADED NOZZLE Continued<br />
Consumables & Parts Breakdown - See Page 8,11<br />
A312T-3545EC 12’ 035-045 Euro<br />
A312T-3545HTC 12’ 035-045 Hobart/Tweco<br />
A312T-3545LC 12’ 035-045 Lincoln<br />
A312T-3545L1C 12’ 035-045 Lincoln 10<br />
A312T-3545MC 12’ 035-045 Miller<br />
A315T-116C 15’ 1/16” Universal<br />
A315T-116EC 15’ 1/16” Euro<br />
A315T-116HTC 15’ 1/16” Hobart/Tweco<br />
A315T-116LC 15’ 1/16” Lincoln<br />
A315T-116L1C 15’ 1/16” Lincoln 10<br />
A315T-116MC 15’ 1/16” Miller<br />
A315T-3545C 15’ 035-045 Universal<br />
A315T-3545EC 15’ 035-045 Euro<br />
A315T-3545HTC 15’ 035-045 Hobart/Tweco<br />
A315T-3545LC 15’ 035-045 Lincoln<br />
A315T-3545L1C 15’ 035-045 Lincoln 10<br />
A315T-3545MC 15’ 035-045 Miller<br />
A315T-3545LC 25’ 1/16” Lincoln<br />
A315T-3545LC 25’ 035-045 Lincoln<br />
<strong>ALPHA</strong> 4, 450 AMP, THREADED NOZZLE<br />
Consumables & Part Breakdown - See Page 8,12<br />
A410T-3545 10’ 035-045 Universal<br />
A410T-3545E 10’ 035-045 Euro<br />
A410T-3545HT 10’ 035-045 Hobart/Tweco<br />
A410T-3545L 10’ 035-045 Lincoln<br />
A410T-3545L1 10’ 035-045 Lincoln 10<br />
A410T-3545M 10’ 035-045 Miller<br />
A410T-116 10’ 1/16” Universal<br />
A410T-116E 10’ 1/16” Euro<br />
A410T-116HT 10’ 1/16” Hobart/Tweco<br />
A410T-116L 10’ 1/16” Lincoln<br />
A410T-116L1 10’ 1/16” Lincoln 10<br />
A410T-116M 10’ 1/16” Miller<br />
A410T-332 10’ 3/32” Universal<br />
A410T-332E 10’ 3/32” Euro<br />
A410T-332HT 10’ 3/32” Hobart/Tweco<br />
A410T-332L 10’ 3/32” Lincoln<br />
A410T-332L1 10’ 3/32” Lincoln 10<br />
A410T-332M 10’ 3/32” Miller<br />
A412T-3545 12’ 035-045 Universal<br />
A412T-3545E 12’ 035-045 Euro<br />
A412T-3545HT 12’ 035-045 Hobart/Tweco<br />
A412T-3545L 12’ 035-045 Lincoln<br />
A412T-3545L1 12’ 035-045 Lincoln 10<br />
A412T-3545M 12’ 035-045 Miller<br />
A412T-116 12’ 1/16” Universal<br />
A412T-116E 12’ 1/16” Euro<br />
A412T-116HT 12’ 1/16” Hobart/Tweco<br />
A412T-116L 12’ 1/16” Lincoln<br />
A412T-116L1 12’ 1/16” Lincoln 10<br />
A412T-116M 12’ 1/16” Miller<br />
A412T-332 12’ 3/32” Universal<br />
A412T-332E 12’ 3/32” Euro<br />
A412T-332HT 12’ 3/32” Hobart/Tweco<br />
A412T-332L 12’ 3/32” Lincoln<br />
A412T-332L1 12’ 3/32” Lincoln 10<br />
A412T-332M 12’ 3/32” Miller<br />
A415T-3545 15’ 035-045 Universal<br />
A415T-3545E 15’ 035-045 Euro<br />
A415T-3545HT 15’ 035-045 Hobart/Tweco<br />
A415T-3545L 15’ 035-045 Lincoln<br />
A415T-3545L1 15’ 035-045 Lincoln 10<br />
A415T-3545M 15’ 035-045 Miller<br />
A415T-116 15’ 1/16” Universal<br />
A415T-116E 15’ 1/16” Euro<br />
A415T-116HT 15’ 1/16” Hobart/Tweco<br />
A415T-116L 15’ 1/16” Lincoln<br />
A415T-116L1 15” 1/16” Lincoln 10<br />
A415T-116M 15’ 1/16” Miller<br />
A415T-332 15’ 3/32” Universal<br />
A415T-332E 15’ 3/32” Euro<br />
A415T-332HT 15’ 3/32” Hobart/Tweco<br />
A415T-332L 15’ 3/32” Lincoln<br />
A415T-332L1 15” 3/32” Lincoln 10<br />
A415T-332M 15’ 3/32” Miller<br />
A420T-3545 20’ 035-045 Universal<br />
STOCK NO. LENGTH WIRE SIZE CONNECTION<br />
<strong>ALPHA</strong> 4, 450 AMP, THREADED NOZZLE Continued<br />
Consumables & Part Breakdown - See Page 8,12<br />
A420T-3545E 20’ 035-045 Euro<br />
A420T-3545HT 20’ 035-045 Hobart/Tweco<br />
A420T-3545L 20’ 035-045 Lincoln<br />
A420T-3545L1 20’ 035-045 Lincoln 10<br />
A420T-3545M 20’ 035-045 Miller<br />
A420T-116 20’ 1/16” Universal<br />
A420T-116E 20’ 1/16” Euro<br />
A420T-116HT 20’ 1/16” Hobart/Tweco<br />
A420T-116L 20’ 1/16” Lincoln<br />
A420T-116L1 20’ 1/16” Lincoln 10<br />
A420T-116M 20’ 1/16” Miller<br />
A420T-332 20’ 1/16” Universal<br />
A420T-332E 20’ 1/16” Euro<br />
A420T-332HT 20’ 1/16” Hobart/Tweco<br />
A420T-332L 20’ 1/16” Lincoln<br />
A420T-332L1 20’ 1/16” Lincoln 10<br />
A420T-332M 20’ 1/16” Miller<br />
A425T-3545 25’ 035-045 Universal<br />
A425T-3545E 25’ 035-045 Euro<br />
A425T-3545HT 25’ 035-045 Hobart/Tweco<br />
A425T-3545L 25’ 035-045 Lincoln<br />
A425T-3545L1 25’ 035-045 Lincoln 10<br />
A425T-3545M 25’ 035-045 Miller<br />
A425T-116 25’ 1/16” Universal<br />
A425T-116E 25’ 1/16” Euro<br />
A425T-116HT 25’ 1/16” Hobart/Tweco<br />
A425T-116L 25’ 1/16” Lincoln<br />
A425T-116L1 25’ 1/16” Lincoln 10<br />
A425T-116M 25’ 1/16” Miller<br />
A425T-332 25’ 3/32” Universal<br />
A425T-332E 25’ 3/32” Euro<br />
A425T-332HT 25’ 3/32” Hobart/Tweco<br />
A425T-332L 25’ 3/32” Lincoln<br />
A425T-332L1 25’ 3/32” Lincoln 10<br />
A425T-332M 25’ 3/32” Miller<br />
<strong>ALPHA</strong> 4, 450 AMP, COMPACT, THREADED NOZZLE<br />
Consumables & Part Breakdown - See Page 11, 12<br />
A410T-116C 10’ 1/16” Universal<br />
A410T-116EC 10’ 1/16” Euro<br />
A410T-116HTC 10’ 1/16” Hobart/Tweco<br />
A410T-116LC 10’ 1/16” Lincoln<br />
A410T-116L1C 10’ 1/16” Lincoln 10<br />
A410T-116MC 10’ 1/16” Miller<br />
A410T-3545C 10’ 035-045 Universal<br />
A410T-3545EC 10’ 035-045 Euro<br />
A410T-3545HTC 10’ 035-045 Hobart/Tweco<br />
A410T-3545LC 10’ 035-045 Lincoln<br />
A410T-3545L1C 10’ 035-045 Lincoln 10<br />
A410T-3545MC 10’ 035-045 Miller<br />
A412T-116C 12’ 1/16” Universal<br />
A412T-116EC 12’ 1/16” Euro<br />
A412T-116HTC 12’ 1/16” Hobart/Tweco<br />
A412T-116LC 12’ 1/16” Lincoln<br />
A412T-116L1C 12’ 1/16” Lincoln 10<br />
A412T-116MC 12’ 1/16” Miller<br />
A412T-3545C 12’ 035-045 Universal<br />
A412T-3545EC 12’ 035-045 Euro<br />
A412T-3545HTC 12’ 035-045 Hobart/Tweco<br />
A412T-3545LC 12’ 035-045 Lincoln<br />
A412T-3545L1C 12’ 035-045 Lincoln 10<br />
A412T-3545MC 12’ 035-045 Miller<br />
A415T-116C 15’ 1/16” Universal<br />
A415T-116EC 15’ 1/16” Euro<br />
A415T-116HTC 15’ 1/16” Hobart/Tweco<br />
A415T-116LC 15’ 1/16” Lincoln<br />
A415T-116L1C 15’ 1/16” Lincoln 10<br />
A415T-116MC 15’ 1/16” Miller<br />
A415T-332EC 15’ 3/32” Euro<br />
A415T-332LC 15’ 3/32” Lincoln<br />
A415T-3545C 15’ 035-045 Universal<br />
A415T-3545EC 15’ 035-045 Euro<br />
A415T-3545HTC 15’ 035-045 Hobart/Tweco<br />
A415T-3545LC 15’ 035-045 Lincoln<br />
A415T-3545L1C 15’ 035-045 Lincoln 10<br />
A415T-3545MC 15’ 035-045 Miller<br />
A415T-332MC 25’ 3/32” Miller<br />
1 CALL 1.800.542.4867
!<br />
WARNING<br />
Read and follow the manufacturer’s instructions, employer’s safety practices, and Material<br />
Safety Data Sheets (MSDSs).<br />
Only qualified personnel should install, use, or service this material and/or equipment<br />
WELDING SPARKS can cause fire or explosion<br />
• Do not weld near flammable material<br />
• Do not weld on closed containers.<br />
• Remove combustibles from the work area and / or provide a fire watch.<br />
• Avoid oily or greasy clothing as a spark may ignite them.<br />
ARC RAYS can injure eyes and burn skin<br />
• Always wear correct eye, ear, and body protection<br />
• Always wear a welding helmet with the proper grade filter lens. Protect yourself<br />
and others from spatter arc flash rays by using protective screens, barriers and<br />
welding curtains.<br />
• Always wear protective gloves and clothing to cover exposed skin. This will<br />
aid in the prevention of arc and spatter burns.<br />
ELECTRIC SHOCK can kill.<br />
• Always wear dry installing gloves<br />
• Do not touch live electrical parts.<br />
• Always disconnect power source before hooking up or changing electrodes,<br />
nozzles and other parts.<br />
FUMES AND GASES can be hazardous to your health.<br />
• Keep your head out of the fumes<br />
• Use enough ventilation or exhaust at the arc to keep fumes and gases from<br />
your breathing zone, and general area.<br />
• Fumes from cutting and welding can deplete air quality, causing injury or<br />
death. Always wear an air supplied respirator in confined areas, or if breathing<br />
air is not safe.<br />
LOUD NOISE can damage hearing.<br />
• Always wear protective hearing devices to ensure protection when noise levels<br />
exceed OSHA standards.<br />
Alexander Binzel Corporation<br />
650 Research Drive, Suite 110, Frederick, MD 21703-8619<br />
Tel: 301.846.4196 Fax: 301.846.4497 www.abicorusa.com<br />
Read American National Standard Z49.1, “Safety in Welding, and Cutting, and Allied Processes,” available<br />
from American Welding Society, 550 N.W. LeJune Rd., Miami, FL 33126; OSHA Safety and Health<br />
Standards, available from U.S. Government Printing Office, Washington, DC 20402.<br />
ID 123-4567CI
LIT.9106 03.05 • © 2005 Alexander Binzel Corporation • Printed USA<br />
Alexander Binzel Corporation<br />
650 Research Drive, Suite 110<br />
Frederick, MD 21703-8619<br />
Tel: 301.846.4196<br />
Fax: 301.846.4497<br />
www.abicorusa.com<br />
Binzel S.A. de C.V.<br />
Circuito Aguascalientes Ote. 134 C-111<br />
P.I.V.A Aguascalientes, Ags. C.P. 20140<br />
Tel: 011.5249.73.0116<br />
Fax: 011.5249.731388<br />
E-mail: binzel@prodigy.net.mx<br />
Abicor Binzel C anada, Inc.<br />
55 Mills Road, Units 1-3<br />
Ajax, O ntario L1S 2H2 C anada<br />
Tel: 905.428.1611<br />
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Email: information@binzel.ca<br />
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