CaseStudy - KEAS Control Systems India Private Limited
CaseStudy - KEAS Control Systems India Private Limited
CaseStudy - KEAS Control Systems India Private Limited
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Forefront of Technology<br />
WELCOME<br />
www.keascontrols.com
E P C<br />
•OIL AND GAS<br />
•POWER<br />
•STEEL<br />
•CEMENT CEMENT<br />
•MACHINE<br />
•BUILDING<br />
•ELECTRICAL<br />
ELECTRICAL<br />
www.keascontrols.com
Forefront of Technology<br />
OIL & GAS<br />
www.keascontrols.com
BROTOJOYO‐FPSO<br />
•Process <strong>Control</strong> l System &<br />
Emergency Shutdown System<br />
www.keascontrols.com
BROTOJOYO‐FPSO PROCESS<br />
PProject j t Highlights<br />
Hi hli ht<br />
•800xA System<br />
•SIL3 <strong>Control</strong>lers and<br />
SIL3 Redundant I/O<br />
Cards<br />
•HIPPS Panel<br />
www.keascontrols.com
BROTOJOYO‐FPSO PROCESS<br />
PProject j t SScope<br />
•Design<br />
•Engineering<br />
•Manufacturing<br />
•Testing<br />
•Installation and Commissioning<br />
www.keascontrols.com
VME PROCESS‐Amine(Gas)Sweetening Package<br />
•Process <strong>Control</strong> l System & Process Shutdown h d System<br />
www.keascontrols.com
VME PROCESS‐Amine(Gas)Sweetening Package<br />
PProject j t Highlights<br />
Hi hli ht<br />
•400H CPU with WinCC<br />
Flexible<br />
•SIL3 Redundant<br />
<strong>Control</strong>lers and Non<br />
redundant I/O Cards<br />
•Engineering Station-CCR-<br />
WinCC<br />
www.keascontrols.com
MANGALORE REFINERIES & PETROCHEMICALS LTD.<br />
PProject j t Highlights<br />
Hi hli ht<br />
• Revamping of GOHDS Unit<br />
• IInstallation t ll ti of f Foundation<br />
F d ti<br />
Field Bus Instruments<br />
• EPC for E&I Package<br />
www.keascontrols.com
MANGALORE REFINERIES & PETROCHEMICALS LTD.<br />
www.keascontrols.com
Forefront of Technology<br />
POWER<br />
www.keascontrols.com
EMPEE DISTILLERIES‐10MW Bio‐Mass Power Plant<br />
•Distributed b d<strong>Control</strong> l System<br />
•Boiler<br />
•Turbine<br />
•Balance of plant<br />
Project Highlights<br />
•AC800M with Compact HMI<br />
System<br />
•Redundant <strong>Control</strong>lers with<br />
hot Swappable I/O Cards<br />
•Auto tuning of Single Element And Three<br />
Element Drum Level <strong>Control</strong> Loop<br />
www.keascontrols.com
EMPEE DISTILLERIES‐10MW Bio‐Mass Power Plant<br />
Operator Screens<br />
www.keascontrols.com
SUGUNA POULTRY FARM‐2.5 MW Captive Power Plant<br />
Project Highlights Distributed <strong>Control</strong> System<br />
•AC800M with Compact HMI •Boiler<br />
System<br />
•Turbine Turbine<br />
•Redundant <strong>Control</strong>lers with<br />
hot Swappable pp I/O Cards<br />
•Balance of plant<br />
•Auto tuning of Single Element And Three<br />
Element Drum Level <strong>Control</strong> Loop<br />
www.keascontrols.com
SUGUNA POULTRY FARM‐2.5 MW Captive Power Plant<br />
Plant Overview<br />
www.keascontrols.com
SUTLEJ TEXTILES‐3 MW Power Plant<br />
Distributed b d<strong>Control</strong> l System<br />
Project Highlights<br />
•AC800F with DIGIVIS<br />
•Redundant <strong>Control</strong>lers with<br />
hot Swappable I/O Cards<br />
•SOE –CAN open communication<br />
www.keascontrols.com<br />
•Boiler<br />
•Turbine<br />
•Balance of plant
SUTLEJ TEXTILES‐3 MW Power Plant<br />
Operator Screens<br />
www.keascontrols.com
SYNERGY SHAKTHI‐10MW Independent Power Plant<br />
Distributed b d<strong>Control</strong> l System<br />
•Redundant <strong>Control</strong>lers with<br />
hot Swappable I/O Cards<br />
www.keascontrols.com<br />
•Boiler<br />
•Turbine<br />
•Balance of plant<br />
Project Highlights<br />
•800xA<br />
•SOE
SYNERGY SHAKTHI‐10MW Independent Power Plant<br />
Operator Screens<br />
www.keascontrols.com
Forefront of Technology<br />
STEEL<br />
www.keascontrols.com
SBQ STEELS LTD‐AUTOMATION FOR SINTER PLANT<br />
PProject j t Highlights<br />
Hi hli ht<br />
•90-30 PLC & Cimplicity<br />
SCADA<br />
•PLC-Rotating Carousel<br />
Machine<br />
•Wireless Radio Communication<br />
www.keascontrols.com
SBQ STEELS LTD‐AUTOMATION FOR SINTER PLANT<br />
Hanging PLC Panel Hanging MCC Panel<br />
www.keascontrols.com
BHUSHAN STEELS LTD‐ STACKER CUM RECLAIMER<br />
PProject j t Highlights<br />
Hi hli ht<br />
AC800F with DigiVis g<br />
www.keascontrols.com
ESSAR STEEL ORISSA LTD‐ STACKER & RECLAIMER<br />
PProject j t Highlights<br />
Hi hli ht<br />
•Design, Engineering<br />
•Manufacturing, M f t i Testing T ti<br />
•Erection &<br />
Commissioning of EBOP<br />
•AC500 with Digivis<br />
•Schneider Schneider VFD VFD-Profibus Profib s<br />
•Power <strong>Control</strong> Center<br />
•Motor Motor <strong>Control</strong> Center<br />
www.keascontrols.com
Forefront of Technology<br />
CEMENT<br />
www.keascontrols.com
CEMENT<br />
•BINANI CEMENTS LTD<br />
•ORISSA CEMENTS LTD<br />
•BHARATHI CEMENTS LTD<br />
www.keascontrols.com
BINANI CEMENTS LTD‐ WAGON TIPPLER AUTOMATION<br />
PProject j t Highlights<br />
Hi hli ht<br />
•AC800F with DigiVis<br />
•ACS800 VFDs<br />
•VFD- Master Follower<br />
www.keascontrols.com
BINANI CEMENTS LTD‐ WAGON TIPPLER AUTOMATION<br />
www.keascontrols.com
ORISSA CEMENTS LTD‐ WAGON TIPPLER AUTOMATION<br />
PProject j t Highlights<br />
Hi hli ht<br />
•AC800F with DigiVis g<br />
www.keascontrols.com
BHARATHI CEMENTS LTD‐ STACKER CUM RECLAIMER<br />
www.keascontrols.com<br />
Project Highlights<br />
• Ongoing Project<br />
• Design, Engineering<br />
• MManufacturing f t i<br />
• Commissioning
Forefront of Technology<br />
MACHINE<br />
www.keascontrols.com
ARUN ENGINEERING‐ BAKERY CAKE CUP MACHINE<br />
Project Highlights<br />
•Design, Engineering<br />
• Manufacturing<br />
• Commissioning<br />
• Variable Production Speed<br />
www.keascontrols.com<br />
CUP CAKE<br />
MAKER<br />
ACS 550 DRIVE<br />
AC31 PLC<br />
CP430B-TOUCH<br />
SCREEN HMI<br />
PRINTER
BRAKES INDIA LTD.‐ CONVEYOR SYSTEM<br />
Project Highlights<br />
• Six meters of belt conveyor<br />
• Casting counting system<br />
• Design, Engineering<br />
• Manufacturing, Supply<br />
• IInstallation t ll ti & Commissioning<br />
C i i i<br />
www.keascontrols.com
Forefront of Technology<br />
BUILDING<br />
www.keascontrols.com
IGCAR-BUILDING MANAGEMENT SYSTEM<br />
Project Scope<br />
•Design, Engineering ,Supply,Installation,testing and<br />
Commissioning g of BMS-HVAC, , Surveillance, , Access <strong>Control</strong><br />
www.keascontrols.com<br />
•Honeywell <strong>Control</strong>lers<br />
•Temperature Transducers &RH Sensors<br />
•Smoke detectors<br />
•Energy Energy Meters<br />
•2 Way Valves with actuators<br />
•Differential Pressure Transmitters<br />
•VFD
963 Software S ft<br />
with TOPS<br />
IGCAR –BMS Architecture<br />
963 Server 963 Client<br />
B1 B2 B3 B4 B5 B6 B7 B8 B9 B20<br />
EM –Energy Meter<br />
B1 –B20 – Buildings<br />
–3 rd Party Integration<br />
963 Client<br />
IGCAR GC LAN / WAN<br />
B10 B11 B12 B13 B14 B15 B16 B17 B18 B19<br />
EM EM EM EM EM EM EM EM EM EM<br />
www.keascontrols.com
Forefront of Technology<br />
ELECTRICAL<br />
www.keascontrols.com
ELECTRICAL<br />
PROJECTS<br />
• HT & LT MCC & PCC Panel-Design, Engineering,<br />
Manufacturing, Erection, Installation Testing &<br />
Commissioning<br />
• HT & LT Cables Laying & Cable Tray Installation<br />
• Cable Trench Excavation<br />
• Lighting poles & Fittings installation<br />
• HT & LT Cables Termination<br />
• Transformer & DG Set installation<br />
• High Mast Lighting Installation<br />
www.keascontrols.com
PMCC PANELS<br />
www.keascontrols.com
PMCC PANELS<br />
• Design, Engineering<br />
• Manufacturing, Testing<br />
•Supply, S l IInstallation t ll ti<br />
•Commissioning of PMCCs<br />
www.keascontrols.com
TRANSFORMER<br />
• Design, Engineering<br />
•Supply, Installation, Testing<br />
•Commissioning<br />
www.keascontrols.com
LIGHTING POLES & FIXTURES<br />
PProject j t Highlights<br />
Hi hli ht<br />
• Design, Supply, Installation,<br />
• Testing<br />
www.keascontrols.com
EARTHING & CABLE TERMINATION<br />
• Plant Earthing<br />
• HT Panel Erection, Relay Testing and Installation<br />
• CCable bl Laying, L i CCable bl T Trays & DDucts t IInstallation t ll ti<br />
• JBs, LCS & Lighting poles and Fixtures Supply,<br />
Installation, testing and Commissioning<br />
www.keascontrols.com
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