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CAPS & CLOSURES | METAL CONTAINERS | CONTRACT PACKING | COSMETICS<br />

retail<br />

<strong>Packaging</strong><br />

July/August 2016<br />

www.retailpackagingmag.co.uk<br />

@<strong>Packaging</strong>_Mag<br />

WHY CHOOSE WYEPAK<br />

The contract packing and filling<br />

company with a great success story<br />

to tell<br />

LOOKING FOR A CO-PACKER?<br />

Then it’s time to talk to the experts<br />

at Complete Co-Packing Services<br />

Limited!<br />

LEAN & GREEN<br />

Made from rPET, Tri Star’s innovative<br />

Tri-Pot can be recycled time and<br />

again


again<br />

to te l<br />

Limited!<br />

18<br />

THIS ISSUE<br />

4 INDUSTRY NEWS<br />

All the essential info on the people<br />

making the packaging business boom<br />

8 PRODUCT NEWS<br />

The lowdown on all the latest releases,<br />

renovations, revisions and revolutions<br />

10 CONTRACT PACKING<br />

Evolve Co-Pack is revolutionising the<br />

world of temporary labour. STEVE FRIXOU<br />

explains how you can scrap the agencies<br />

and still win<br />

12 CONTRACT PACKING<br />

Business Development Manager of<br />

Pacepacker Services, PAUL WILKINSON,<br />

comments on consumers, robots and the<br />

current state of contract packing<br />

15 TOILETRES, PERFUMERY &<br />

COSMETICS<br />

Reduce the risk of returns with packaging<br />

designed to appeal and protect. HLP<br />

Klearfold’s C. M. YEUNG shows how<br />

16 CONFECTIONERY & SNACKS<br />

SARAH KETCHIN, MD at Fortress<br />

Technology, explores the varied<br />

challenges of inspecting snack packaging<br />

for contaminants and the options<br />

available<br />

18 CONFECTIONERY & SNACKS<br />

The enhanced versatility of mix<br />

weighing offers many opportunities for<br />

manufacturers supplying the retail sector.<br />

IAN ATKINSON of Ishida Europe explains<br />

22<br />

20 CONFECTIONERY & SNACKS<br />

STEVE MALLETT, Sales Director at<br />

Curtis, talks to us about the service<br />

they offer and one pistachio-based<br />

case study in particular<br />

22 METAL CONTAINERS<br />

MD of Roberts Metal <strong>Packaging</strong>,<br />

CHRIS SAUNDERS, shows why<br />

metal and Roberts could be your<br />

perfect packaging partners<br />

24 CAPS & CLOSURES<br />

Sumitomo (SHI) Demag’s KEVIN<br />

HEAP brings us up to speed on how<br />

product safety and security drive<br />

cap innovation<br />

25 CAPS & CLOSURES<br />

VINCENT CLAUZEL, General<br />

Manager at GCS France, talks about<br />

the importance of convenience,<br />

safety and integral tamper evidence<br />

26 ENVIRONMENT MATTERS<br />

KEVIN CURRAN, Managing Director<br />

at Tri-Star <strong>Packaging</strong> introduces<br />

the company’s innovative new, and<br />

thoroughly green, Tri-Pot<br />

28 MACHINERY NEWS<br />

This issue’s round up of some of<br />

the sharpest new tools of the<br />

packaging trade<br />

34 INDUSTRY INSIGHT: JIFFY<br />

This issue we speak to FIONA<br />

MACDOUGALL, Sales & Marketing<br />

Director at Jiffy <strong>Packaging</strong><br />

26<br />

SUMMER OF UNCERTAINTY<br />

I think it would be pretty fair to say that quite a bit has<br />

happened since last issue. Possibly understatement, in fact.<br />

For a start, when the last issue of Retail <strong>Packaging</strong> came<br />

out we were fully paid up members of the EU, secure in<br />

the knowledge that little would change within the single<br />

market, giving us, at the very least, consistency to plan for<br />

the future. We had assurance that the pound would remain<br />

strong and certainly not do any of that plummeting malarkey other currencies<br />

get involved in. Also we had a Prime Minister who may have been a duplicitous<br />

reptilian dolt with a reported penchant for pigs, but he was our, elected<br />

duplicitous reptilian dolt with a reported penchant for pigs – the keyword there<br />

being ‘elected’. Today, of course, we’re in the maelstrom of Brexit freefall. As<br />

Anchorman’s Ron Burgundy would say, that escalated quickly!<br />

Obviously, the question now is: how will all this affect our industry? And,<br />

the answer is, simply put, nobody really knows; but if you have any helpful<br />

thoughts on the subject, I’m sure Mrs May will be very keen to hear them.<br />

But, in cheerier news, one thing you can still rely on 100%, is Retail<br />

<strong>Packaging</strong>. Okay, we might not have answers about things Brexity, but what I<br />

can tell you is that we are definitely more about entering rather than leaving,<br />

that the stalling of sterling will do nothing to change our cover price, and, as<br />

far as I’m aware, I currently do not need to resign. Currently.<br />

So, with excellent examples of packaging perfection covering Toiletries,<br />

Perfumery & Cosmetics, Confectionery & Snacks, Metal Containers and Caps &<br />

Closures, plus expert comment on Contract Packing and the latest product and<br />

industry news and views, why not try and put all the painful politics out of your<br />

mind for a little while and lose yourself amongst the pages of Retail <strong>Packaging</strong>?<br />

Go on, if anything else happens while you’re in there, I’ll give you a nudge…<br />

Stuart Pritchard<br />

Editor stuart@retailpackagingmag.co.uk<br />

@PACKAGING_MAG<br />

6,292 for period<br />

1st January to 31st December 2015<br />

FRONT COVER<br />

HLP Klearfold is the largest and most experienced producer of plastic<br />

folding cartons and a leading provider of custom thermoforming and clear/<br />

transparent plastic tubes and rounds of more than 40 years. We offer an<br />

expansive and often exclusive range of capabilities and employ the most<br />

advanced printing, decorating and converting technologies. We pride<br />

ourselves on the highest level of quality, personalised customer service,<br />

quick turnaround times, flawless execution, and very competitive pricing.<br />

PLEASE SEND ALL CORRESPONDENCE TO: RETAIL PACKAGING, 21-23 PHOENIX COURT, HAWKINS ROAD, COLCHESTER, ESSEX, CO2 8JY<br />

FOR ADVERTISING AND PROMOTIONAL ENQUIRES PLEASE CONTACT:<br />

Bonnie Howard<br />

T: 01206 506 249<br />

bonnie@retailpackagingmag.co.uk<br />

Chantell Keston<br />

T: 01206 506 254<br />

chantell@retailpackagingmag.co.uk<br />

Retail <strong>Packaging</strong> is the trade magazine that offers complete coverage of the retail packaging<br />

industry, targeting core decision makers of this increasingly influential market sector.<br />

Our ABC-audited readership consists of company directors, senior marketing,<br />

brand and sales management professionals, designers, buyers and individuals within the converting<br />

and packaging equipment arenas.<br />

SUBSCRIPTION<br />

OFFER<br />

Distributed free to<br />

qualifying industry<br />

insiders, if you’re not in<br />

the trade you don’t have<br />

to miss out! Available at<br />

£20.00 for six issues per<br />

year in the UK, £45.00 in<br />

Europe, and at a single<br />

issue price of just £4.00,<br />

email subscriptions@<br />

aceville.co.uk for further<br />

information, or fill out<br />

the online form at:<br />

www.retailpackagingmag.co.uk<br />

CAPS & CLOSURES | METAL CONTAINERS | CONTRACT PACKING | COSMETICS<br />

<strong>Packaging</strong><br />

retail<br />

July/August 2016<br />

WHY CHOOSE WYEPAK<br />

The contract packing and fi ling<br />

company with a great succes story<br />

LOOKING FOR A CO-PACKER?<br />

Then it’s time to talk to the experts<br />

at Complete Co-Packing Services<br />

LEAN & GREEN<br />

Made from rPET, Tri Star’s innovative<br />

Tri-Pot can be recycled time and<br />

www.retailpackagingmag.co.uk @<strong>Packaging</strong>_Mag<br />

www.retailpackagingmag.co.uk 3


RETAIL PACKAGING INDUSTRY NEWS<br />

MORE AT MOSCA<br />

Mosca Direct Limited has appointed a new Systems Engineer<br />

to service its customers in Scotland. The arrival of Stuart<br />

Alexander increases the number of UK-based engineers in<br />

Mosca’s engineering service team to nine, in line with the<br />

company’s continuing success and expansion.<br />

The past two years have seen substantial growth<br />

for Mosca, with a significant increase in the number of<br />

machines sold to customers across Scotland. It was therefore<br />

essential for the business to establish a Scotland-based<br />

engineer to help it maintain its reputation for fast response<br />

times and maintenance deadlines.<br />

Ayrshire-based Stuart is qualified and experienced in<br />

electrical maintenance, and also has considerable knowledge<br />

of working with heavy automated machinery, acquired during<br />

four years with Kardex Remstar Ltd, a German manufacturer<br />

of automated storage machines.<br />

“I’m really looking forward to the challenge and the<br />

opportunity to develop my skills at Mosca,” comments Stuart.<br />

“It’s great for the company too: having an engineer<br />

permanently based in Scotland means routine and emergency<br />

call-outs can be responded to much faster, which is good<br />

news for customers.”<br />

E: info@moscadirect.com<br />

http://en-uk.mosca.com<br />

Industry News<br />

All the essential info on the<br />

people making the retail packaging business boom…<br />

CLEANING UP<br />

INCPEN – the Industry Council for<br />

research on <strong>Packaging</strong> & the Environment<br />

– is providing funding for a new<br />

dedicated anti-littering website created<br />

by environmental charity Hubbub.<br />

The new site at http://neatstreets.co<br />

features a variety of some of the best<br />

case studies of anti-littering campaigns<br />

from around the world. Organisations<br />

are able to share and promote their own<br />

projects by completing an online form.<br />

“The ambition is to create a ‘Trip<br />

Advisor’ type site where people will be<br />

able to build on the learnings that we<br />

have collated,” explains Hubbub founder<br />

and CEO Trewin Restorick. “Hopefully it<br />

will become a place where good ideas<br />

can grow and be shared.”<br />

“We are delighted to be supporting<br />

this important initiative,” comments<br />

INCPEN director Jane Bickerstaffe.<br />

“Littering is a worldwide problem and<br />

one of the best ways of dealing with it is<br />

through creating greater awareness of<br />

the issue and providing education and<br />

advice on how to combat it.<br />

“There are many different groups<br />

and organisations involved in anti-littering<br />

campaigns. We need to learn from each<br />

other’s experiences and share our<br />

findings in order to achieve the best<br />

results, and this website offers the ideal<br />

forum.”<br />

The launch of the website follows<br />

the success of Hubbub’s recent UK Neat<br />

Streets project in London, which saw a<br />

reduction in litter of 26% over a five<br />

month period. Simple but effective<br />

measures were used, for example making<br />

bins more colourful and visible and a<br />

‘voting butt bin’, which encouraged<br />

people to vote with their cigarette butts<br />

about topical sporting questions.<br />

www.incpen.org<br />

INVEST & EXPAND<br />

Innovative packaging company SAICA Pack has launched its RENOVE plan, heralding significant investment<br />

and upgrades across its European operations.<br />

The plan will see the market-leading company invest €250 million in production machinery at 34<br />

European locations, including Spain, France, Italy, UK, Ireland and Turkey. This will see a series of widespread<br />

improvements, including delivery of machine upgrades; artificial vision quality controls, palletisation<br />

improvements; an increase in automation; and the installation of new high-speed die cut machinery. It will<br />

also deliver new graphic and digital printing capabilities.<br />

As a result, SAICA Pack will be able to bring new, innovative products to market, with a focus on<br />

increasing efficiency, outstanding quality and shorter lead times, as well as achieving high printing,<br />

performance packaging.<br />

The new tranche of investment follows SAICA’s successful implementation of a closed-loop system,<br />

which enables the company to manufacture environmentally friendly papers and packaging using 100%<br />

recycled materials.<br />

www.saica.com<br />

4 www.retailpackagingmag.co.uk


SEAFOOD<br />

SUCCESS<br />

Young’s Seafood Limited, the<br />

British producer and distributor<br />

of frozen, fresh, and chilled<br />

seafood, has named DS Smith<br />

as its Supplier of the Year for<br />

<strong>Packaging</strong>.<br />

This prestigious award<br />

recognises a supplier who has<br />

played a significant role in<br />

helping Young’s Seafood<br />

Limited achieve its aims<br />

throughout the year and<br />

delivered a service beyond<br />

expectations. The award<br />

celebrates DS Smith’s<br />

outstanding partnership<br />

working on Young’s Seafood’s<br />

new Virtual Integration strategy, an initiative where<br />

Young’s is working with its suppliers to drive<br />

sustainability improvements for mutual benefit.<br />

Mike Alvis, Business Development Director of DS<br />

Smith’s UK <strong>Packaging</strong> division, said: “We were<br />

honoured to receive this award from Young’s<br />

Seafood and feel very privileged to have been chosen<br />

out of its wide range of packaging suppliers. Building<br />

strong, working relationships with our customers<br />

really helps us to understand a brand, its processes<br />

NEW DIRECTOR AT DOMINO<br />

Domino Printing Sciences has appointed Michael<br />

Wöhrmann as the Director of Domino’s Laser<br />

business, effective immediately.<br />

Michael began his career within industrial<br />

solutions having completed a Masters’ Degree in<br />

Industrial Economics and Engineering in 1993. Over<br />

the next 10-years, he gained an extensive<br />

background in strategic deployment and general,<br />

joining Wiedenbach, the industrial division of the<br />

Domino Group in 2002 as Manager for Business<br />

Administration. From 2004, he became the Finance<br />

Manager for Wiedenbach and Domino Holding<br />

Germany. Within this role he was responsible for all<br />

financial matters and has more recently taken over<br />

the responsibility for Operations at Wiedenbach. In<br />

2012, he became Managing Director for<br />

Wiedenbach and has been deeply involved in the<br />

D5 - ANTALIS_ADS deployment of Domino’s 11/07/2016 Industrial 17:15 Strategy Page globally. 1<br />

“I am delighted to be taking on the new<br />

challenges of this role in Domino’s global Laser<br />

business,” says Michael.<br />

and its market. Getting involved in Young’s Seafood<br />

Limited’s innovative Virtual Integration strategy right<br />

from the start provided us with the opportunity to<br />

address all the touch points of the packaging supply<br />

chain, meaning we can provide customers like<br />

Young’s with very real and concrete results.”<br />

The award was presented at the Young’s<br />

Seafood Limited’s inaugural Supplier Conference,<br />

where the company’s new Virtual Integration strategy<br />

was launched.<br />

www.dssmith.com<br />

“As well as retaining my responsibilities across<br />

Wiedenbach and Domino Holding Germany. I look<br />

forward to implementing the Domino Strategies<br />

across the divisions.”<br />

www.domino-printing.com<br />

INDUSTRY NEWS RETAIL PACKAGING<br />

GET YOUR COAT<br />

In a good show of strength, nearly 100 British<br />

Coatings Federation (BCF) members from across<br />

the paints, coatings, printing inks and<br />

wallcoverings sectors responded to BCF’s major<br />

biennial member survey this spring, and results<br />

showed that overall member satisfaction has risen<br />

from 88% to an impressive 90%.<br />

The survey, of which CEOs or business heads,<br />

or those involved in technical/regulatory affairs<br />

made up over 50% of respondents, showed the<br />

highest satisfaction levels were with technical and<br />

regulatory advice, BCF staff service,<br />

communication with members and responsiveness<br />

to member needs. The top three valued services<br />

remain the same as in 2014, which are lobbying,<br />

communications to members and technical advice<br />

and guidance.<br />

Two key areas noted for improvement in<br />

BCF’s 2014 survey were better lobbying, and<br />

raising the profile of the industry. It was therefore<br />

encouraging to see that both of these, along with<br />

BCF’s website, were shown as having the highest<br />

improvement over 2014.<br />

While industry knowledge, leadership and<br />

lobbying at both a national and European level<br />

were all noted as particular strengths, the latter<br />

was also shown to be an area that needs to be<br />

developed further, especially with a better<br />

influence in Europe.<br />

Tom Bowtell, BCF’s CEO commented: “It is of<br />

course fantastic to see an improved satisfaction<br />

among BCF members. The information provided<br />

in all areas of the survey are vital as we focus and<br />

prioritise our efforts over the coming years, and it<br />

is key that we continue to provide the best<br />

regulatory advice, to increase membership, to<br />

improve awareness of the BCF, and the<br />

contribution that the coatings industry makes to<br />

the UK economy, and to work even harder on<br />

lobbying both in the UK and Europe. Brexit will<br />

have a major impact on BCF’s work in the future,<br />

and we are working proactively for the best<br />

future business environment for our members.”<br />

www.coatings.org.uk<br />

www.retailpackagingmag.co.uk 5


RETAIL PACKAGING PROFILES - NEWS<br />

Linx employees get in the saddle for charity<br />

A team of cyclists from coding and<br />

marking specialist Linx Printing<br />

Technologies has completed a<br />

260-mile charity bike ride from the<br />

company's St Ives headquarters all<br />

the way to its office in Évry, France.<br />

The group’s endeavours are on<br />

course to raise £10,000 for East<br />

Anglian Air Ambulance. The riders<br />

set off from Linx at 9am on Friday<br />

27th May, eventually arriving at Linx<br />

Évry, on the outskirts of Paris, on the<br />

following Monday afternoon. While some members are experienced cyclists, others had<br />

bought their first bike specifically for the event. To mark this achievement, the company was<br />

presented with a framed photo by the East Anglian Air Ambulance at a special Linx family fun<br />

day held a few days later. The riders also received medals from Nigel Hood, Managing<br />

Director of Linx..<br />

Tel: 01480 302100 | www.linxglobal.com<br />

IML-T technology<br />

recognised<br />

RPC Bebo Plastik’s pioneering in-mould label<br />

thermoforming (IML-T) technology has been<br />

recognised in the European Thermoforming<br />

Parts Competition 2016. The company’s IML-<br />

T tubs and lids took first prize in the category<br />

‘Thin Gauge – Food <strong>Packaging</strong> Applications’.<br />

Among the many benefits highlighted by the<br />

judges were the wide label coverage that can<br />

be achieved including the stacking rim of the<br />

pack and the option of barrier protection<br />

through the use of multilayer sheet, all of which can be delivered using existing tools.<br />

IML-T applies pre-printed labels to a container during the thermoforming process, meaning<br />

intricate, multi-coloured designs in up to eight colours can be incorporated to achieve a<br />

better level of finish and greater coverage than with direct printing. IML-T for lids allows a<br />

more precise label positioning than conventional off-mould labelling, and different lid weights<br />

can be produced from the same tooling.<br />

Tel: +49 (0) 4761 8600 | Email: info@rpc-beboplastik.de | www.rpc-beboplastik.de<br />

Free ICE guide provides an insight into secondary<br />

pack coding options<br />

A second free downloadable<br />

technology guide has been launched<br />

by coding and marking specialists<br />

Interactive Coding Equipment (ICE).<br />

The new ICE Secondary <strong>Packaging</strong><br />

Coding Guide, available at<br />

www.interactivecoding.co.uk/<br />

packguide, provides production line<br />

staff and engineers with an at-aglance<br />

summary of the pros and<br />

cons of the different equipment and<br />

technologies available for all types of<br />

outer case coding requirements. The guide enables users to quickly assess their options and<br />

make an informed choice for the solution that best suits both their current and future needs.<br />

A third guide in the series, focusing on the coding requirements of the pharmaceutical sector,<br />

will be launched later this year.<br />

Tel: 01159 640144 | Email: enquiries@uk.interactivecoding.com<br />

RESCU Solutions raise a glass to YPS<br />

Yorkshire <strong>Packaging</strong> Systems have provided an inline sleeve sealer and shrink tunnel into the<br />

Scotland based factory of RESCU Solutions Ltd. RESCU Solutions (a Joint Venture partner of<br />

XPO Logistics) formerly known as Norbert Dentressangle, are a contract packing specialist,<br />

handling rework, warehousing and logistics for many blue chip companies, mainly in the<br />

whisky industry. Their<br />

packaging equipment<br />

was old, unreliable and<br />

slow and the increasing<br />

lack of back up and<br />

support was a major<br />

concern for them. They<br />

looked to YPS who<br />

supplied their fully<br />

automatic inline sleeve<br />

sealer and shrink tunnel.<br />

They have now been<br />

able to increase<br />

throughput as the film<br />

feeds are fully powered<br />

and the infeed and<br />

outfeed belts are inverter<br />

controlled meaning they<br />

are variable speed and<br />

can allow unstable<br />

products to be wrapped<br />

with ease. RESCU<br />

Solutions now have a<br />

streamlined, easier to<br />

use and faster shrink<br />

wrapping operation. The<br />

included service contract<br />

has provided immense<br />

peace of mind in comparison to their previously unsupported machinery. Douglas Reid,<br />

Director, RESCU Solutions, said “once again I would like to thank YPS for the fantastic service<br />

you have provided to us during the supply and installation process of the shrink wrap<br />

machine, and I would be delighted and have no hesitation in recommending YPS to any<br />

interested customers.”<br />

01924 441355 | www.yps.co.uk<br />

PA help Arthur Mallon Foods increase<br />

production speeds<br />

Arthur Mallon Foods is one of the leading<br />

Irish sausage producers, who have been<br />

creating award winning sausages since<br />

1942 from County Monaghan. The<br />

company needed to upgrade their top seal<br />

tray sealer and were looking for a machine<br />

that would offer an increase in output in<br />

line with their production target. Since the<br />

introduction of a PA tray sealer, Mallon<br />

Foods have been able to increase their<br />

production speeds by approximately 40%. Apart from the increased production speeds, the<br />

PA tray sealer is a user friendly machine with much quicker tool changeovers. Mallon Foods<br />

purchased a fully electric eclipse SL4 tray sealer which has been designed to address the<br />

environmental impact of packaging operations by reducing the user’s power consumption by<br />

up to 90%. The in-line, fully electric SL4 is a small footprint machine capable of sealing 75<br />

packs per minute.<br />

Tel: 01565 755000 | Email: sales@pal.co.uk | www.pal.co.uk<br />

Botanical beauty! Abhati Suisse chooses M&H for<br />

new organic beauty range<br />

Abhati Suisse is a beauty brand like no other. The Swiss brand, founded by Anju Rupal, fuses<br />

ethicality, sustainability and traditional healing techniques to create a range of beauty<br />

products that are both scientifically proven and grounded in spiritual healing and expertise.<br />

Anju is one of a new wave of social entrepreneurs paving the way for sustainable and cruelty<br />

free cosmetics, and she chose M&H to bring her vision to life with Abhati’s latest range.<br />

Kanva, Yamuna, Mahakali and Periya might not be terms familiar to many, however these are<br />

the names of products within Abhati’s new bottled range of nourishing shampoos,<br />

strengthening conditioners and botanical body cleansers. We can’t forget their brand new,<br />

entirely natural Mahanadi lip treatment either! All of these names are derived from Hindi,<br />

reflecting how the new product range channels the beauty of India and Switzerland in ways<br />

that are sure to nurture you both physically and spiritually. Making the intricate designs on<br />

the packaging come alive was M&H Plastics, who aided Rupal and the Abhati design team,<br />

Paperlux, throughout the process of launching their new range. “M&H really have helped us<br />

make our vision for the new range a reality. They have been outstanding throughout the<br />

entire process, transforming our concept into beautiful packaging that truly reflects Abhati’s<br />

ethos and values. With their commitment to service, M&H have been flawless in providing us<br />

with all the support we have needed, and more.” M&H Plastics is a member of the RPC<br />

Group of companies.<br />

Tel: 01502 715518<br />

6 www.retailpackagingmag.co.uk


PROFILES - NEWS RETAIL PACKAGING<br />

Overwrap Films with a Difference<br />

Innovia Films has been supplying Biaxially Oriented<br />

Polypropylene (BOPP) films to the packaging industry<br />

for over 45 years under our trademark, Propafilm.<br />

We manufacture using a unique ‘bubble’ process,<br />

producing films with balanced orientation,<br />

outstanding mechanical, balanced shrink properties<br />

and high stiffness. This means our BOPP films have<br />

superior clarity and exceptional gloss, ideal qualities<br />

for the perfume and cosmetic industries. Our<br />

coating capabilities ensure that we offer a<br />

comprehensive range of films, fit for any demanding<br />

application. Acrylic coated BOPP films are<br />

traditionally used for the overwrap of perfume and cosmetic boxes. They convey an image of<br />

quality and ensure strong seals on the minimal sealing areas. PVdC coated films such as<br />

Propafilm RXD are increasingly being adopted in this market. They are resistant to<br />

whitening when in contact with alcohols. An important consideration for point of sale displays<br />

where perfume may be sampled.<br />

Tel: 016973 42281 | Email: filmsinfo@innoviafilms.com | www.innoviafilms.com<br />

Benders working with<br />

Connect Vending on<br />

rebrand<br />

Companies regularly re-brand themselves<br />

as part of their natural process of evolution<br />

and development, adapting to an everchanging<br />

world, and Benders Paper Cups -<br />

a leading UK manufacturer of paper cup<br />

products - is able to help them extend that<br />

branding and build customer awareness.<br />

Take Connect Vending, for instance. At the<br />

heart of their new business and brand values lies sustainable sourcing across the breadth of<br />

its products range and best practice care of the environment. Having previously used plastic<br />

cups, they switched exclusively to paper cups (manufactured by Benders Paper Cups) to<br />

convey the caring and understanding they have for the environment. In the age of climate<br />

change, air pollution and other man-made phenomenon’s, environmental sustainability is a<br />

necessary part of any company’s brand today.<br />

Tel: 01978 855661 | www.benders.co.uk<br />

New pack for edible oil<br />

RPC Promens Innocan has launched a<br />

range of PET containers that are ideal for<br />

the edible oil sector, offering a variety of<br />

benefits for both manufacturers and<br />

consumers. The excellent clarity of PET<br />

and the wide labelling area of the pack<br />

enable manufacturers to maximise brand<br />

image and on-shelf appeal, while the<br />

material's inherent barrier properties help<br />

to deliver a long shelf life. For consumer<br />

convenience, the lightweight, ergonomic<br />

design ensures safe and easy handling,<br />

and the overall strength of the container means no outer pack is required. The central neck<br />

also allows easy pouring with no glugging. The lightweight, stackable containers deliver<br />

excellent pallet utilisation (for example.45 x 20 litre containers per Europallet) to maximise<br />

loads and minimise costs. In addition, the lower transport costs, which mean a lower carbon<br />

footprint, and the fully-recyclable containers provide valuable sustainability benefits.<br />

Tel: +32 (0) 3 685 2524 | www.rpc-promens.com<br />

Trays provide convenience<br />

solution for mussels<br />

A range of microwavable mussel dishes from<br />

one of Spain’s leading seafood producers is<br />

being packed in plastic trays from RPC Bebo<br />

Food <strong>Packaging</strong>. The new concept from Angulas<br />

Aguinaga offers consumers the convenience of<br />

fully prepared, cleaned and cooked mussels,<br />

available in their own juices or a special tomato<br />

sauce, which are ready to eat in a few minutes.<br />

The carefully selected mussels from Galicia are<br />

delivered and prepared by Angulas Aguinaga in<br />

less than 24 hours to ensure their quality and<br />

freshness. The thermoformed HDPE trays are<br />

manufactured at RPC Bebo’s Kristiansand site in<br />

400g and 1kg sizes. Their rounded design ensures that they are able to turn in the<br />

microwave during heating, while handles at each end facilitate carrying and avoid the risk of<br />

burnt fingers when the tray is removed from the microwave.<br />

Tel: +47 38 14 4020 | Email e.eggerdink@rpc-bebo.com<br />

New Belgian brewery chooses Beatson Clark bottle<br />

A distinctive beer requires a distinctive bottle,<br />

which is why a new farmhouse brewery in<br />

Belgium has chosen one of Beatson Clark's<br />

standard 330ml bottles to launch its new range.<br />

The Humblet family began restoring<br />

Bertinchamps farm in 2011 and launched the<br />

first range of beers from their new brewery two<br />

years later. Now they are launching a second<br />

range of more unusual beers under the B+<br />

brand, and they have chosen Beatson Clark’s<br />

330ml beer bottle via Pont Europe, a leading<br />

pan-European supplier of glass bottles and jars<br />

and a sister company of Beatson Clark. The first<br />

beer to be brewed in the B+ range was<br />

Pamplemousse, or grapefruit, and this will be<br />

followed by a white beer or wheat beer and<br />

other styles later this year.<br />

Tel: 01709 828141 |<br />

www.beatsonclark.co.uk<br />

M&H manufactures the new Quaffer<br />

shot-tail glass for retail<br />

Bridge Media packaging perfect for FaceGym, the<br />

beauty brand of the moment<br />

Creative print company Bridge Media Group<br />

has produced the innovative high quality<br />

packaging for an exciting new brand, with<br />

its latest bespoke box and sleeve<br />

combination for FaceGym, the company<br />

which offers fast, effective, natural face-lift<br />

solutions with instant results. The new<br />

packaging which is being used for a new<br />

range of products to be sold in high-end<br />

retailers, complements FaceGym’s muscle<br />

stimulation techniques which offer a<br />

solution to a new generation wanting to age<br />

gracefully without needles. Bridge Media Group has produced the ideal packaging to<br />

stress FaceGym’s brand design and core values. It consists of a matt laminated and<br />

Spot UV O’Sleeve with a browser panel, a rigid box with a foam inner fitment and a 24<br />

page manual. The foam inner fitment had apertures to enhance the FaceGym Pro unit<br />

and Gel, whilst the plug and USB cable were hidden within the foam.”<br />

www.bridgemediagroup.com<br />

As its name suggests, the new Quaffer has introduced a fun element to bars and clubs across<br />

Europe. Developed from its original glass composition and manufactured in PET by M&H<br />

Plastics, the Quaffer glass allows bars to mix various drinks in equal measure with one<br />

floating on the top of the other, creating a novel drinking experience and allowing the drink to<br />

mix as it is drunk. Sales of the Quaffer have been exceptional with bars reporting up to<br />

600% increase in sales of drink that are suitable for the glass. The use of PET Polymer to<br />

produce the Quaffer suits the market well as it provides both a safe and a glass-like quality.<br />

Using PET also allows the customer to easily clean the glass and re-cycle when it has reached<br />

the end of its usable life. The design of the new glass has also been developed to<br />

accommodate a snap-on cap and separator plunger - enabling a filled retail product to be<br />

marketed, whether alcohol based or for mixed liquid condiments. A range of enticing flavour<br />

combinations have been created to attract a range of customers including a healthy herbal<br />

energy drink.<br />

Tel: +44 (0) 1502 715518 | www.mhplastics.com<br />

www.retailpackagingmag.co.uk 7


RETAIL PACKAGING PRODUCT NEWS<br />

BEE-ING HELPFUL<br />

Egg producer Chippindale Foods has launched new bee-themed shelf<br />

packaging for its Yorkshire branded free range eggs, which are now fully<br />

sourced from bee friendly farms in the region. The yellow and black striped<br />

packaging has been designed to help raise awareness of the company’s<br />

campaign to support the British bumblebee through the creation of pollen and<br />

nectar rich habitats at new and existing egg production sites.<br />

Chippindale launched its Bee Friendly Farm Scheme three years ago in<br />

partnership with the Bumblebee Conservation Trust. The growth of the project<br />

has created more than 16-acres of bee habitat across nine bee friendly free<br />

range poultry farms, which now produce enough eggs to supply the entire<br />

Yorkshire egg brand.<br />

Chippindale’s Yorkshire free range eggs are currently stocked regionally by<br />

Morrisons and Co-operative. The company now plans to expand its Bee Friendly<br />

Farm Scheme to supply more of its free range eggs nationally.<br />

Managing director Nick Chippindale said the firm was on target to source<br />

40% of its free range eggs across all its brands from bee friendly farms by the<br />

end of 2017.<br />

“Growth of the Bee Friendly Farm Scheme is an important part of our<br />

sustainability plan and has the added benefit of offering consumers more choice<br />

in store,” he explained. “The project takes the concept of the charity egg pack<br />

and moves it up a level, creating sustainability in the supply chain, retaining<br />

value in the market and giving conscientious consumers a product that is having<br />

a direct and positive impact on the environment.”<br />

www. chippindalefoods.co.uk<br />

BIT OF A STRETCH<br />

DUO PLAST, the stretch<br />

film producer, has<br />

succeeded in expanding<br />

its innovation by<br />

creating an eight-micron<br />

stretch film, leading to<br />

minimum film<br />

consumption, available<br />

now under the brand<br />

name DUO XS.<br />

“We have managed<br />

to extrude an eightmicron<br />

stretch film in<br />

our plants for the first<br />

time. Thereby we have<br />

achieved a further<br />

reduction in the<br />

thickness of stretch film<br />

besides our 10-micron<br />

stretch film DUO X10,<br />

which is already<br />

available in the market,”<br />

said Dr. Christian Rohm,<br />

Managing Director of<br />

DUO PLAST.<br />

With the new stretch film innovation, DUO PLAST offers its customers<br />

multiple advantages at once – the enormous reduction in thickness<br />

guarantees a lower stretch film consumption and thereby lowest costs per<br />

pallet. Also, despite the significantly reduced thickness, the stretch film has a<br />

high-elasticity in processing. Because of this the new DUO XS is suitable for<br />

the use in internal transportation and for protection against dust and<br />

moisture. Plus, the thickness reduced stretch film can be applied to semiautomatic<br />

wrapping machines with mechanical brake or as hand stretch film.<br />

Furthermore, the ecological factor plays a large role when using the new<br />

DUO XS. The minimum of foil usage preserves the environment sustainably<br />

and reduces the waste disposal costs visibly. Also, the innovative film is made<br />

from 100% polyethylene without addition of the chemical adhesive PIB and is<br />

easily recyclable.<br />

www.duoplast.ag/en<br />

Product News<br />

The lowdown on the latest releases, renovations, revisions and revolutions…<br />

GO GREEN<br />

Antalis <strong>Packaging</strong> has launched its Eco-Range of corrugated box<br />

products, suitable for a range of secure packaging applications.<br />

Enhanced with a heavy duty, single wall corrugate, the Eco-Range offers<br />

the same level of protection as a standard double-walled alternative.<br />

Offering 40% lighter materials than a double-wall equivalent, the<br />

streamlined design allows for a 30% increase in the number of cartons<br />

per pallet. Made from FSC certified board, the Eco-Range is made from<br />

100% reclaimed materials and is in turn 100% recyclable.<br />

The product range is available in six standard size configurations,<br />

and has its green credentials printed onto the carton to assure customers<br />

of its eco-qualities. With carbon neutrality, for every 1.5 tons of<br />

materials sold, Antalis will plant four trees in a forest in Kettering,<br />

Northamptonshire.<br />

T: 0370 241 1466<br />

www.antalispackagingsolutions.co.uk<br />

www.antalispackaging.co.uk<br />

8 www.retailpackagingmag.co.uk


PRODUCT NEWS RETAIL PACKAGING<br />

UP FOR THE CUP<br />

A thermoformed twist cup with an<br />

injection moulded screw lid, developed in<br />

close co-operation between Orkla Foods<br />

Norway, RPC Superfos and RPC Promens,<br />

has been awarded a ScanStar 2016 in the<br />

Nordic packaging competition.<br />

The innovative pack solution is being<br />

used for a new selection in Orkla’s Denja<br />

range including shrimps, beans, chicken or<br />

beetroot. Two different technologies and<br />

two different resin materials (PET and PP)<br />

have been brought into play to create the<br />

convenient and lightweight pack. The<br />

product is labelled with high gloss colour<br />

labels on both pot and lid. The lid is<br />

designed to accommodate the pot<br />

standing on top which is both practical and allows for good facing on shelf. Importantly, end users benefit from a<br />

new easy way to open and close the salad pack by simply twisting and turning the lid. This open and re-closure<br />

mechanism is something special in the salad segment and serves as a distinguishing feature.<br />

In their citation the ScanStar jury members commented: “The thermoformed packaging opens up for new<br />

shapes and design advantages. The packaging is stackable and easily opened, and it will work well in the shop<br />

shelves and in the customers’ homes. Good presentation and easy to open. Mechanically good.”<br />

“We are pleased with the recognition that comes with the Nordic packaging prize,” comments Kjersti<br />

Trömborg, <strong>Packaging</strong> Developer, Orkla Foods Norway. “RPC Superfos and RPC Promens have done a really good<br />

job designing and developing the new pack in close cooperation with us and fully deserve the accolade.”<br />

The ScanStar 2016 prize ceremony will take place 3rd November in Norway, as this year’s host of the Nordic<br />

<strong>Packaging</strong> competition.<br />

E: sales@promens.com<br />

www.rpc-promens.com<br />

GETTING SAUCY<br />

A custom-designed squeezy PET bottle from RPC<br />

Superfos is helping the UK’s No.1 Hot Pepper Sauce<br />

brand achieve greater visibility on shelf.<br />

The new bottle for the Encona ‘Taste Explorers’<br />

range from Grace Foods UK is part of a refreshment<br />

of the packaging to help the brand stay competitive.<br />

Slightly taller and narrower than its predecessor, it<br />

holds the same volume as before but is more visible<br />

on shelf thanks to a greater label surface.<br />

“Squeezy bottles are ideal if you look for a clean<br />

way to dispense sauces,” comments Sam Bidgood,<br />

brand manager at Grace Foods. “Plastic bottles are<br />

easy to use so they are perfect for sauces that<br />

consumers enjoy more frequently than others.”<br />

Grace Foods sells its products in both glass and<br />

plastic packaging. In fact, the success of the Encona<br />

range began more than 40-years ago in a now iconic<br />

square glass bottle with the Encona brand embossed<br />

on the side. This particular brand asset is perfectly<br />

reproduced on the squeezy bottle as well.<br />

T: +44 (0)1254 682 298<br />

E: blackburn@rpc-superfos.com<br />

www.superfos.com<br />

IN TO STELLA?<br />

Stella Artois Cidre has unveiled<br />

bold new packaging that<br />

captures the superior quality of<br />

their apple and fruit ciders in a<br />

strikingly sophisticated visual.<br />

The new look and feel<br />

further reinforces Stella<br />

Artois Cidre’s premium<br />

positioning and is a clear<br />

statement of the unique,<br />

vibrant personality of the<br />

brand.<br />

The bold design will<br />

be featured on all bottles<br />

and cans in the Stella<br />

Artois Cidre family: Stella<br />

Artois Cidre Apple, Pear,<br />

Peach, Raspberry and<br />

Elderflower. All five<br />

designs feature elegant<br />

paint stroke detailing that<br />

highlight the brand’s<br />

hand-picked apple and<br />

fruit flavours and passion<br />

for quality ingredients.<br />

Accompanying the launch of the new<br />

packaging is a limited-edition on-pack<br />

competition, running until 28 August 2016.<br />

During the promotion period, consumers who<br />

find one of the Stella Artois Cidre ‘lucky stars’<br />

under the bottle cap will win one of three<br />

Extraordinaire Adventures or one of 10,000<br />

Stella Artois Cidre chalices.<br />

This new campaign will be fully supported<br />

with both TV and OOH advertisements, going live<br />

on in July.<br />

www.cidreadventures.com<br />

SEEING RED<br />

Brand enhancement specialist API has<br />

underlined its on-trend credentials by<br />

adding a new colour to its PG range of<br />

pigment hot stamping foils. The<br />

luxurious, deep red Amaranth shade<br />

answers customer demand for eyecatching,<br />

on-trend tops to go on wine<br />

and spirit bottles, and is also relevant<br />

across a range of other hot stamping<br />

applications.<br />

Luxury and premium goods<br />

manufacturers are ensuring that their<br />

packaging, by acting as a ‘second skin’,<br />

effectively conveys both the product’s<br />

qualities and their brand values. Deep,<br />

luxurious colours that interact with the<br />

latest print technologies and add a<br />

highly tactile finish, such as the<br />

Amaranth shade from API, are a big part<br />

of how premium packaging solutions<br />

are becoming truly relevant to their<br />

brands.<br />

The PG range is a premium grade<br />

matt pigment hot stamping foil, and the<br />

number one choice for general purpose<br />

applications. It excels at both fine detail<br />

and the kind of broad area coverage<br />

required by the packaging sector, and is<br />

especially relevant for the beauty,<br />

cosmetics and drinks industries, among<br />

other consumer product applications.<br />

Hot stamping foils from API ensure<br />

the best, most reflective finish of all<br />

coating processes, and are also the most<br />

versatile for use on different materials<br />

and substrates. The heat and pressure<br />

used to stamp the pigment foil<br />

simultaneously flatten the contours of<br />

the substrate, providing a smooth<br />

surface printing area and allowing clean,<br />

high quality text and graphics to be<br />

achieved on uneven, rough and textured<br />

surfaces.<br />

www.apigroup.com<br />

www.retailpackagingmag.co.uk 9


RETAIL PACKAGING CONTRACT PACKING<br />

theory of evolution<br />

OWNER OF SUCCESSFUL CONTRACT PACKING COMPANY<br />

EVOLVE CO-PACK, STEVE FRIXOU, IS REVOLUTIONISING THE<br />

WORLD OF TEMPORARY LABOUR. HE EXPLAINS HOW YOU<br />

CAN SCRAP THE AGENCIES AND STILL WIN…<br />

Since the start of my career I’ve been involved with<br />

Recruitment Agencies in one way or another – from<br />

being a temporary member of staff in a warehouse,<br />

to sitting on the other side of the desk and being the<br />

recruiter. It was 20-years ago this year that I opened<br />

up my own Agency and supplied labour into major<br />

companies including Thorntons and UPS. In 2010,<br />

following on from the last UK recession, an idea was<br />

formed between the Operations Controller at<br />

McVities and the Evolve Pack team. With the budget<br />

for labour being tightly controlled, Agency Workers<br />

Rights and National Minimum Wage crippling the<br />

business, the pressure was on to find a solution to<br />

reduce costs and mitigate risks.<br />

VIVE LE REVOLUTION<br />

McVities challenged our 12-year relationship with<br />

them to develop into something more; an alternative<br />

to the traditional agency model. Together we came<br />

up with the answer: we should provide a Managed<br />

Internal Packing Service (MIPS), have full<br />

accountability for our staff and only charge per case<br />

finished. After five-years of providing this service for<br />

McVities (Pladis) at their Ashby-De-La-Zouch<br />

warehouse, which has space for no fewer than<br />

60,000 pallets, Evolve Pack are saving the group<br />

seven figure sums on labour, transport and agency<br />

fees. Based in the heart of the distribution centre,<br />

Evolve Pack’s staff perform a variety of tasks; from<br />

flow wrapping and cartoning biscuits and other<br />

snacks, to assembling end-of-aisle displays for the<br />

retailers. Evolve Pack are proud to be responsible for<br />

packing some 18-million+ cases per year.<br />

In 2012 we realised this was what we did best,<br />

and stopped being a staffing agency to concentrate<br />

on the successful MIPS operations where ‘you only<br />

pay for what you get’.<br />

FORMULA FOR SUCCESS<br />

We had proved our method worked well with<br />

McVities, but the real test was whether our service<br />

would be suitable for other business. After three-years<br />

of refining our new venture, Evolve were ready to<br />

take on the next challenge and expand. This came in<br />

the form of an ambient and chilled food logistic<br />

specialist in Telford. This logistics and warehousing<br />

business is responsible for large contracts with two<br />

flourishing discount grocers. Offering affordable<br />

products is the core of both companies, so overheads<br />

needs to be as low as possible, and this includes<br />

staffing costs. To help keep a sustainably low<br />

workforce, these two retailers are growing kings of<br />

the shelf-ready packaging, where the lid is removed<br />

and customers pick the products directly from the<br />

box. To make this work, the shelf-ready packaging<br />

needs to hold different flavours of the products to<br />

maximise shelf space and provide more variety for the<br />

end customers.<br />

Those of you who are in the manufacturing<br />

industry will know that, unfortunately, it isn’t as easy<br />

as making 10 meat pizzas and then 10 vegetarian in<br />

order to fulfil this requirement. Each flavour is made<br />

in the thousands before the production line is<br />

changed to accommodate a new variety; and this is<br />

where Evolve Pack offers a solution.<br />

We have been able to supply our staff into this<br />

warehouse, where we can take pallets of products,<br />

break them down and pack them into multi-flavour<br />

boxes. By running this operation in the existing<br />

storage facility for the goods, our customers do not<br />

have additional transport costs nor any delays in<br />

delivery to store, and Evolve Pack do not incur<br />

overheads, so it really is a win-win situation.<br />

Based in the heart of the distribution centre, Evolve Pack’s staff<br />

perform a variety of tasks<br />

In addition to our two external sites, we also<br />

have a large warehouse in Ashby-De-La-Zouch,<br />

where we have the capabilities to cover a whole host<br />

of different packaging requirements, from shrink<br />

wrapping and multi-bagging, to manual rework and<br />

gift set collation.<br />

CARPE DIEM<br />

While your business may be different to McVities and<br />

our other clients, do you see Recruitment Agencies<br />

as a necessary evil, with a lack of accountability<br />

when things go wrong, when their staff work slowly<br />

or there are major delays? Do you still have to pay an<br />

hourly rate when sometimes you don’t receive the<br />

service you expected? Does the prospect of the<br />

National Living Wage increasing to £9+ by 2020<br />

have negative effects on your business? If so,<br />

perhaps a MIPS is the solution for your business too.<br />

After all, isn’t it time you started thinking about<br />

what your future looks like.<br />

www.contractpacking.co.uk<br />

Contact Evolve and<br />

see what they can<br />

do for you<br />

The Ashby-De-La-Zouch warehouse has space for no fewer than 60,000 pallets<br />

10 www.retailpackagingmag.co.uk


Blisters Ltd can offer a<br />

total packaging<br />

service from concept<br />

to delivery, or any<br />

stage in between.<br />

FOR ADVERTISING BOOKINGS<br />

& ENQUIRIES<br />

PLEASE TELEPHONE:<br />

01206 506254<br />

EMAIL:<br />

chantell@retailpackagingmag.co.uk<br />

www.retailpackagingmag.co.uk<br />

Evolve Pack<br />

Contract Packing Services<br />

With over 20 years industry experience Evolve Pack offer<br />

Contract Packing services supplied both in-house of<br />

customer locations and externally at our dedicated<br />

contract packing facilities.<br />

• Manual Rework<br />

• Cartoning<br />

• Flow Wrapping<br />

• Multi-Bagging<br />

• Shrink Wrapping<br />

• Order Pick & Pack<br />

www.contractpacking.co.uk 0845 003 5375<br />

enquiries@evolvepack.co.uk<br />

www.retailpackagingmag.co.uk 11


RETAIL PACKAGING CONTRACT PACKING<br />

pack it in<br />

BUSINESS DEVELOPMENT MANAGER OF PACEPACKER<br />

SERVICES, PAUL WILKINSON, COMMENTS ON CONSUMERS,<br />

ROBOTS AND THE STATE OF CONTRACT PACKING…<br />

Pacepacker integrates food robots which can pick delicate foil<br />

wrapped products<br />

With increased handling capabilities,<br />

flexibility and output, automation<br />

can provide a solution for even the<br />

shortest of contracts<br />

Winning a large retail contract is a coup for any<br />

contract packer. However, supermarket price wars<br />

and changing food presentations to gain and<br />

maintain the interest of consumers, means that<br />

many manufacturers are being squeezed out of the<br />

market.<br />

Today, most contract packers understand the<br />

efficiencies gained from automation. Even so, many<br />

are still reluctant to invest in equipment for fear of<br />

not being unable to recoup their costs if the<br />

contract is terminated. Although the short-term<br />

nature of retailer contracts is a contributing factor<br />

to their reluctance to invest, other issues also come<br />

into play, including lack of technical knowledge,<br />

space constraints and the belief that systems are<br />

inflexible.<br />

ROBOTIC REVELATION<br />

Switching from packing cakes to pork pies is simple<br />

with half a dozen manual workers, but what if you<br />

have invested in a robot to pack those cakes? The<br />

belief that robots and automation won’t flex to<br />

changing packing needs is a common misconception<br />

shared by many customers. They need their systems<br />

to not only boost efficiency but to be a tangible<br />

asset, one that can be moved between lines to meet<br />

changing demands and new contracts. We are all<br />

too familiar about how fast trends change, especially<br />

in the retail business. Yet, this shouldn’t deter<br />

contract packers from exploring automation. Once<br />

the payload, reach and speed capacity has been<br />

determined it is relatively straightforward to<br />

reprogramme a robot to perform another task.<br />

Similarly, if products are a different size then some<br />

changes may be required to the end of arm tooling<br />

or even replaced, but by no means is the robot<br />

redundant. Some robots can even be re-deployed<br />

into a completely different role within the business,<br />

for instance from pick and place to palletising. Also,<br />

a robot is a tangible asset with a saleable value. So,<br />

worst case scenario, the sale proceeds can be<br />

reinvested into an alternative business project.<br />

Likewise, space should not be an issue. There’s<br />

a vast range of robotic devices in different sizes,<br />

and the ability to customise Cartesian systems using<br />

components and linear drives at specified lengths is<br />

perfectly feasible. Whatever the manual operation<br />

is, a robotic provider should be able to provide an<br />

automated solution.<br />

REMOTE CONTROL<br />

Re-programming a robot may sound daunting to<br />

many and put companies off investing. Any<br />

reputable supplier will work closely with all project<br />

stakeholders to ensure appropriate training and<br />

ongoing support is provided. Remote assistance can<br />

also be provided if required so that office based<br />

engineers can take control of the HMi screens and<br />

help operators through the required steps or<br />

monitor what is happening through CCTV cameras.<br />

For most, if not all customers, return on<br />

investment (ROI) figures can be the deal-breaker.<br />

When looking to achieve ROI inside a year,<br />

manufacturers shouldn’t be swayed by price alone.<br />

A well-engineered solution will provide low-cost of<br />

ownership for many years at a fraction of the cost<br />

of manual labour. Pacepacker recently developed a<br />

new ROI calculator – a comparative tool – that<br />

quickly measures the real value that a business can<br />

realise when automating different aspects of a<br />

production line. So, even with short UK retail<br />

contracts, an appropriate automated solution can<br />

be developed and accomplish the desired payback.<br />

www.pacepacker-services.co.uk<br />

Cheese packaging, picking and placing made easy<br />

Far from a dog’s dinner – automation does the ruff work…<br />

12 www.retailpackagingmag.co.uk


PROFILES - CONTRACT PACKING RETAIL PACKAGING<br />

Produced in Kent<br />

teams up with Kent<br />

packaging company<br />

Actionpoint <strong>Packaging</strong> has teamed up<br />

with Produced in Kent (PinK) as an<br />

Associate Member. Actionpoint, which<br />

is a family owned company in<br />

Rainham, provides packaging<br />

services and products for clients<br />

throughout the UK. PinK members<br />

will now benefit from this new relationship through superior packaging solutions and<br />

Actionpoint’s unique offering of a free, thorough review of their packaging and processes by<br />

an industry expert of over 30 years. His analysis focuses on everything including the source<br />

of the packaging, its design, the production processes, courier & delivery options, brand<br />

image, and damage solutions. Director Luke Pollard said: "We are extremely excited to join<br />

Produced in Kent. This new relationship means we will be able to help PinK advise members<br />

on the best packaging solutions.<br />

www.actionpoint.co.uk | www.producedinkent.co.uk<br />

Looking for a co-packer? Look no further …<br />

Why choose Wyepak<br />

Herefordshire based, Wyepak is the<br />

contract packing and filling company<br />

with a great success story to tell. Only<br />

3 years in business, the company is<br />

gaining an enviable reputation for<br />

innovation, experience and results.<br />

Originally a hand packing service,<br />

Directors Mark and Jim have now<br />

invested in liquid filling implementing a<br />

Semi-automated plant which produces<br />

in excess of 1,500 fills / hour. The site<br />

offers 24,000 sqft manufacturing<br />

facility & over 20,000 sqft available<br />

storage space. Wyepak is compliant to<br />

ISO & Retail standards including: QVC,<br />

Tesco, Asda, JDW and employ a Zero<br />

Landfill Policy.<br />

Email: sales@wyepak.co.uk | www.wyepak.co.uk<br />

With Soil Association and SALSA (Safe and Local Supply Approval) accreditation,<br />

Complete Co-packing Services Limited is a leading contract pack partner of<br />

organic and natural products. Based in South Wales, the company is a member of<br />

the Organic Trade Board and British Contract Manufacturers and Packers<br />

Association. They fill, pack, store and distribute food, drink and organic products<br />

on behalf of many of Europe’s leading retail brands. With purpose built clean<br />

rooms, facilities include; automated sealing, liquid filling, mixing and blending,<br />

pasteurisation, pouch, bottle, jar and sachet filling of capsules, powders, granules<br />

and liquids, testing of PH levels and solids, order pick, pack and dispatch and<br />

pallet storage and distribution. Customer service is at the heart of the business;<br />

that’s because the team work hard to build partnerships with suppliers and<br />

customers to deliver a high-quality, innovative service. For a FREE, no obligation<br />

contract pack quote please visit:<br />

Tel: 01443 740786 | www.complete-copacking.co.uk<br />

We make your Products<br />

for you!<br />

With production and storage areas of over 40000 ft2,<br />

equipped with numerous Automated Sachet and Bottle<br />

Filling equipment, PrimePac’s Flexibile and Professional<br />

approach can assist you from start to finish in getting<br />

your Products from ideas to finished goods.<br />

Fast, Reliable and Cost Effective, PrimePac’s motto is<br />

“If it's a Liquid, Powder or Gel and it goes in Bottle,<br />

Sachet or Jar, we can do it”.<br />

Using our bespoke Master <strong>Packaging</strong> Specification<br />

system PrimePac can carry out Hand Assembly of gift<br />

sets and kits whether it's simple packing or detailed and<br />

complex assemblies.<br />

Whether your project is large or small Contact us today to<br />

see how the PrimePac Funnel Experience can support<br />

your business.<br />

Call us on 0333 003 2770<br />

or email: sales@primepacsolutions.co.uk<br />

www.retailpackagingmag.co.uk 13


TOILETRIES, PERFUMERY & COSMETICS RETAIL PACKAGING<br />

pet sounds<br />

Make any product look<br />

perfect with HLP’s help<br />

GET SHARPER LOOKS AND REDUCE THE RISK OF RETURNS WITH<br />

PACKAGING DESIGNED TO APPEAL TO THE EYE AND PROTECT THE<br />

PRODUCT. C. M. YEUNG EXPLAINS HOW HLP KLEARFOLD CAN DELIVER<br />

ALL YOU NEED…<br />

With just four-years to go for HLP to celebrate<br />

50-years of producing high-quality packaging, we are<br />

proud of our state-of-the-art factory and of the<br />

progress we have made in that time. In our constantly<br />

evolving market it is now more important than ever<br />

that we offer and provide what our customers want.<br />

The forward-thinking companies of today realise<br />

just how important the packaging is for brand image,<br />

product protection and quality perception. Gone are<br />

the days when packaging was left to the last minute<br />

and product was just packaged in a cheap and lowspec<br />

box almost as an afterthought. Our customers<br />

today demand crisp, sharp packaging which we can<br />

provide with our soft crease technology, some<br />

customers want high-resolution printed graphics<br />

which we can achieve with our 13 colour one pass<br />

machinery. The fluorescent inks and foil blocking on<br />

offer can provide a limitless spectrum of graphics.<br />

“ We aim to provide high-quality<br />

product innovation at competitive<br />

prices, so why not call our UK team<br />

today and see what we can offer? “<br />

We are looking to add value to our offering by<br />

engaging with our customers on a three tiered<br />

approach: performance, cost-efficiency and<br />

environmental impact. Sometimes, by looking at just<br />

one area of concern, we address all three.<br />

LOOKS & TALENT<br />

For example, recently we were approached by a new<br />

client who had been looking on our website and gave<br />

us a brief to improve the aesthetics of their<br />

packaging, as the product was loose in a cardboard<br />

box with an insert window. They were having a high<br />

level of returns from stores due to failing packaging.<br />

Our team in the UK re-engineered the packaging into<br />

a crisp clear box with a bubble insert moulded to fit<br />

the product perfectly, we also produced some options<br />

on the graphics. The client was delighted with the<br />

results and promptly placed bulk orders. The material<br />

used was made from 30% recycled PET and the client<br />

was keen to inform the consumers by advertising that<br />

on the packaging.<br />

In just three months returns from stores due to<br />

collapsing packaging was down by 50%. So,<br />

although there was little difference in the packaging,<br />

costs savings were achieved from fewer returns. We<br />

await the impact on increased sales as a result of the<br />

improved packaging.<br />

CALL FOR CAD<br />

We have a team based in the UK offering design<br />

input and packaging re-engineering, producing CAD<br />

samples, if required, within 48-hours. Production<br />

samples are normally supplied within five to seven<br />

days. We aim to provide high-quality product<br />

innovation at competitive prices, so why not call our<br />

UK team today and see what we can offer?<br />

T: +44 (0)1684 273 905<br />

E: sales@hlpklearfold.co.uk<br />

www.hlpklearfold.co.uk<br />

Get perfect design<br />

every time<br />

Practical for any purpose<br />

Protect products and ensure sales<br />

HLP offer a complete service, complete with samples, within 48-hours<br />

www.retailpackagingmag.co.uk 15


RETAIL PACKAGING CONFECTIONERY & SNACKS<br />

snack secure<br />

SARAH KETCHIN, MD AT FORTRESS TECHNOLOGY,<br />

EXPLORES THE VARIED CHALLENGES OF INSPECTING SNACK<br />

PACKAGING FOR CONTAMINANTS AND THE OPTIONS<br />

AVAILABLE…<br />

FM Software is backwards<br />

compatible and known to improve<br />

detection performance by 40%<br />

Midnight cereal snacks, energy sports bars and<br />

on-the-go breakfast replacements are shaping the<br />

snacks market with UK consumption expected to reach<br />

£3.8bn by 2016. Given this increasing demand for<br />

healthy convenience, snacks producers are turning to<br />

efficiency driven automation and utilising the latest<br />

machinery to deliver consumer satisfaction and maintain<br />

safe, high-quality snacks.<br />

To maintain freshness, metalised polypropylene is<br />

the snack industry’s standard for packaging. For many<br />

manufacturers that deploy metal detectors, ferrous<br />

in-foil detectors can be used. Settings can also be<br />

adjusted, so foil laminated packaging is rarely an issue<br />

for today’s advanced metal detectors. There’s also the<br />

alternative of passing product through a metal detection<br />

system before the packaging process commences.<br />

Contrary to popular belief, metal detection remains<br />

a modern day solution. As with any technology, metal<br />

detection hardware and software are evolving all the<br />

time and these developments keep pace with evolving<br />

retailer requirements.<br />

Typically, snack manufacturers will have more than<br />

one metal detector between the beginning and end of<br />

the production and packing process, corresponding to<br />

identified Critical Control Points (CCPs). Many will install<br />

a system as close as possible to the end of line after<br />

primary packaging, typically bagging with snacks. If that<br />

isn’t feasible, just before the bagging stage is also<br />

effective. In these situations, loose product such as chips<br />

or crisps can be channelled through a vertical ‘throat’<br />

detector.<br />

It’s also likely that manufacturers will want to check<br />

incoming ingredients before they reach the processing<br />

stage. This might be advisable for a number of reasons.<br />

Firstly, snack producers will want to identify the source<br />

of any metal contamination, which may, of course,<br />

include raw materials. Secondly, the sensitivity achieved<br />

at this stage may be higher than with finished or<br />

packaged product. This may come down to the aperture<br />

of the metal detector or the relative sensitivity obtained<br />

with unprocessed and processed ingredients.<br />

Corresponding to critical control points a<br />

snacks manufacturer will have more than<br />

one metal detector on a line<br />

METAL HEAD<br />

So why choose metal detection rather than x-ray?<br />

The answer will depend on the application. X-ray<br />

remains far more expensive, both in terms of capital<br />

cost and running costs. Depending on the application<br />

size and complexity, expect to pay in the region of<br />

£35,000 to £40,000 to install x-ray, compared with<br />

£4000 to £18,000 for metal detection.<br />

Integrating a metal detector into a snack<br />

processing or packing line is relatively straightforward.<br />

Consideration needs to be given to ‘product effect’,<br />

although with today’s technology this ‘phasing’ or<br />

calibration is an automatic process.<br />

In recent years, retailers have become more riskaverse<br />

when it comes to food safety and quality,<br />

increasingly imposing their own stringent protocols<br />

and standards on suppliers. As well as ensuring that<br />

the required form of inspection is in place, to the<br />

Snacks are inspected at critical control points during the<br />

production process<br />

necessary specification, the retailer ‘safety net’ will<br />

also often include assurances about regular system<br />

checks to ensure that all QA systems – including<br />

metal detection – are functioning correctly.<br />

As one might expect, the sensitivity of metal<br />

detector systems keeps improving, which enables<br />

snack processors to detect ever-smaller metal<br />

contaminants. Fortress Technology’s latest FM<br />

software improves performance in some applications<br />

by 40%. This is down to an algorithm that factors in<br />

both time and amplitude with every detection signal.<br />

Some retailers may pressurise suppliers to invest<br />

in x-ray contaminant detection. Being able to<br />

demonstrate the reliability and improved sensitivity of<br />

metal detectors installed with FM software, for<br />

example, may strengthen the case for snack<br />

suppliers.<br />

SAY HALO<br />

Before selecting your inspection equipment, snack<br />

manufacturers should carefully research potential<br />

sources of contamination. Naturally, if your potential<br />

contamination is all, or mostly, metal-based, it makes<br />

sense to consider metal detection as a first option. If<br />

the contaminate risks are wider ranging, or<br />

predominantly non-metal by nature, it may be worth<br />

examining the benefits of x-ray in more detail.<br />

Ultimately, manufacturers worry when metal<br />

contaminants are detected. Understandably they may<br />

also worry when they are not. Improved automatic<br />

testing tackles these concerns. For example, Fortress<br />

Technology’s HALO system is an external test<br />

designed to supplement, but not replace, manual<br />

testing on throat, pipeline and gravity metal<br />

detectors used for loose or free-falling snack<br />

products such as crisps and nuts. HALO generates a<br />

signal identical to that of particles of different sizes<br />

and metals, so multiple test levels can be checked<br />

easily. It is also a more objective and repeatable test<br />

than manual or most other automatic alternatives.<br />

When it comes to brand reputation, consumer<br />

satisfaction is everything and contaminant detection<br />

is critical for maintaining product trust. With the<br />

future of snacks looking strong and more and more<br />

healthier variations entering the market, now’s the<br />

time to explore your inspection options and ensure<br />

your quality product gets the shelf space it rightly<br />

deserves.<br />

www.fortresstechnology.co.uk<br />

16 www.retailpackagingmag.co.uk


www.retailpackagingmag.co.uk 17


RETAIL PACKAGING CONFECTIONERY & SNACKS<br />

There are multihead weighers with up to<br />

32 heads, capable of mixing up to eight<br />

different products simultaneously<br />

Each section of a weigher is<br />

dedicated to a different product type<br />

and set at different target weights<br />

in the mix<br />

THE ENHANCED VERSATILITY OF MIX WEIGHING OFFERS MANY<br />

OPPORTUNITIES FOR MANUFACTURERS SUPPLYING THE RETAIL<br />

SECTOR, EXPLAINS IAN ATKINSON OF ISHIDA EUROPE…<br />

Convenience has become a dominating factor in many<br />

areas of the retail food market, including<br />

confectionery, and snacks but also increasingly in other<br />

sectors. While for confectionery, at least, it is still<br />

possible for consumers to ‘pick ’n’ mix’ themselves,<br />

many today prefer to have products pre-mixed.<br />

However, although they may not be choosing the<br />

sweets themselves, they still want to make certain that<br />

there are enough of their favourites in each pack!<br />

For manufacturers, mixing throws up a number of<br />

challenges. Products need to be mixed in the correct<br />

ratios, to keep the customer satisfied, maintain brand<br />

consistency and control the more expensive items in<br />

the mix so that profits are not compromised. Legal<br />

requirements mean that stated percentages in the mix<br />

must be adhered to. All this has to be<br />

achieved while maintaining highly<br />

competitive speeds and efficiency<br />

on the packing line.<br />

The continuing development<br />

and enhancements of multihead<br />

weighing technology has made a<br />

huge contribution to mixed<br />

products. Today there are weighers<br />

with 16, 18, 20, 24, 28, and even<br />

32 heads, mixing up to eight<br />

different products simultaneously<br />

for discharge into the same pack. Machines can even<br />

be linked together to handle a virtually limitless<br />

number of mixed products within one line.<br />

MIXED IDEAS<br />

There are numerous benefits of the mixed weighing<br />

approach. One machine can effectively do the work<br />

of two or more, saving on operator and maintenance<br />

costs as well as significantly reducing space<br />

requirements in the factory. Each section of the<br />

weigher is dedicated to a different product type and<br />

these can be set precisely at different target weights,<br />

ensuring that the right mix of items is consistently<br />

included in each pack and that the more expensive<br />

items in particular – for example higher value cashew<br />

nuts in a fruit and nut mix – are tightly<br />

controlled.<br />

The multihead mixed weighing<br />

approach typically offers increases in<br />

speed, accuracy and efficiency<br />

compared to pre-mixing. Keeping<br />

products separate until they are<br />

packed can also help to minimise<br />

damage compared to more<br />

mechanical pre-mixing processes.<br />

Mixed weighing technology also<br />

continues to evolve, and the faster<br />

processing technology and very precise product<br />

transfer now available mean new levels of competitive<br />

advantage can be achieved.<br />

While products can be weighed and discharged<br />

simultaneously, an alternative technique called<br />

consecutive topping allows the proportion of the<br />

cheaper ingredients in the total weight to be varied,<br />

to both improve accuracy and save money.<br />

Consecutive topping works by making the target<br />

weight for each product take account of the actual<br />

weight of the previous component in the mix instantly<br />

and without delay. This compensation approach<br />

greatly helps improve overall accuracy by preventing<br />

allowable errors from adding together.<br />

Some customers also require guaranteed low<br />

piece counts in mixes down to single pieces. For this,<br />

precise designs and software are available to feed very<br />

controlled piece counts and, if necessary, reject over<br />

weights mid-cycle to ensure that exceptional accuracy<br />

and efficiency is maintained at the machine outlet.<br />

High head machines can be configured to feed<br />

multiple lines. And as well as its ability to handle<br />

different mixes, the same weigher can be configured<br />

to handle a single product for discharge<br />

simultaneously in up to eight different packs –<br />

delivering extremely fast speeds of up to 440 packs<br />

every minute. It is also possible to combine smaller<br />

mixes and discharge these into multiple outlets.<br />

WEIGH IT UP<br />

When choosing a mix or multiple outlet weighing<br />

solution, there are a number of factors to consider.<br />

Clearly accuracy and efficiency are essential but these<br />

need to be taken into account alongside the required<br />

speed of the line. It is very important that sufficient<br />

weigh heads are allowed per item in the mix to ensure<br />

a stable combination can be achieved for weigh<br />

calculations each time. At the same time, the overall<br />

speed of the weigher will be dependent on the<br />

section using the fewest number of heads, so the<br />

more heads available (combined with enhanced<br />

weighing technology), the faster the potential speed.<br />

Of course, the nature of the product needs to be<br />

carefully considered. This will influence the angles,<br />

shapes and materials used in contact parts design,<br />

which will be critical to ensure effective product<br />

transfer through the weigher. Similarly, a compatible<br />

interface with the bagmaker or distribution system is<br />

necessary to ensure that fast and efficient throughput<br />

is maintained. Size of the hoppers will also be<br />

dependent on the pieces’ size, bulk density and target<br />

weight of products being handled.<br />

It is worth therefore taking the time to assess<br />

your requirements in detail – including both current<br />

needs and potential future requirements – and then<br />

discussing these with your professional multihead<br />

weigher supplier to ensure that you have a solution<br />

that delivers the right mix of product and profit.<br />

www.ishidaeurope.com<br />

18 www.retailpackagingmag.co.uk


RETAIL PACKAGING CONFECTIONERY & SNACKS<br />

going nuts<br />

STEVE MALLETT, SALES DIRECTOR AT CURTIS, TALKS TO US<br />

ABOUT THE SERVICE THEY OFFER AND ONE PISTACHIO-BASED<br />

CASE STUDY IN PARTICULAR…<br />

Curtis’ reputation in the cosmetic skincare and toiletry<br />

market has grown immensely, and being known for<br />

‘Doing the difficult’ and nurturing smaller brands has<br />

proved to be a success over the last 10-years. Taking<br />

that skill-set and applying it to other market sectors<br />

has become a winning formula.<br />

At <strong>Packaging</strong> Innovations last year, Curtis met the<br />

founder of Pistachio Provenance and our relationship<br />

with the company has steadily grown. Jane, the<br />

Founder of Pistachio Provenance, has made a<br />

successful business by creating a company based on<br />

ethical sourcing direct from the farm. Being<br />

passionate about pistachios, Jane was looking for a<br />

packaging company who would be able to design<br />

and create a carton which reflected and represented<br />

the artisan and quality of the product inside. Being<br />

British and environmentally responsible and quality<br />

driven, it was obvious Curtis <strong>Packaging</strong> was the<br />

perfect choice.<br />

A PERFECT MATCH<br />

Both parties agreed that the match box idea was<br />

a definite way forward, but we had a dilemma!<br />

What do you do with the pistachio shells?<br />

Together we came up with a sliding<br />

divider. The divider moves<br />

up and down the box to<br />

accommodate which side<br />

has more, the pistachios<br />

or the increasing number<br />

of shells.<br />

Keeping in line with<br />

the practice of the<br />

pistachio farmers have,<br />

the match box carton<br />

was made from<br />

sustainable materials<br />

Pistachio Provence go nuts for Curtis…<br />

printed with vegetable based inks and sealed with<br />

a water-based coating. It was then embossed to<br />

give a premium, natural feel.<br />

Curtis work with many start-up companies<br />

and appreciate just how difficult it is when deciding<br />

on the perfect package for your product. For a<br />

small company starting out and choosing<br />

packaging for their product can be a mind-blowing<br />

task. This was an obstacle Pistachio Provenance had<br />

to overcome. Thankfully last year we created a tool<br />

called Finishing Touches… The 2015 Collection.<br />

It enables companies to assess and evaluate which<br />

finish would be beneficial to the packaging and<br />

the company. Jane at Pistachio Provenance was<br />

delighted with this tool, it explained the pros and<br />

cons of different finishes regarding cost,<br />

environmental impact, transit, wow-factor to<br />

name a few made the process a whole lot easier.<br />

Both Curtis <strong>Packaging</strong> and Pistachio<br />

Provenance are very proud of the finished product<br />

and have just had it shortlisted in the Luxury<br />

<strong>Packaging</strong> Awards this year.<br />

ABOUT CURTIS<br />

Founded in 1938 and now with the third<br />

generation on-board, we’re big enough to cope<br />

and small enough to care. We’re a family<br />

business – not a faceless business – combining<br />

traditional values with state of the art technology.<br />

Pioneers in sustainable packaging, we’re<br />

passionate, understanding that sometimes there<br />

has to be compromise. The journey to<br />

environmental excellence is made of small steps.<br />

Steps that can save on cost. Steps that can<br />

combine conventional methods with the latest<br />

sustainable materials and technology.<br />

Our team of packaging experts bring<br />

creative, sophisticated luxury adding real value to<br />

your brand. And with total project management,<br />

we’re with you every step of the way. From initial<br />

creative ideas through to final production and<br />

delivery – we produce it all on-site at our London<br />

premises. So we’re accessible, whenever you<br />

need us.<br />

If you are interested in receiving the Finishes<br />

Touches Collection or would like to talk to us<br />

about any other project, you can visit our<br />

website, click on Steve Mallett and email him a<br />

request.<br />

www.curtispackaging.co.uk<br />

The Finishing Touches Collection<br />

in all its glory<br />

20 www.retailpackagingmag.co.uk


Number 13 Lucky For Some<br />

Caroline Clay is celebrating 13 years as QA Manager at National Flexible and when the BRC<br />

Auditor came calling to inspect the business in February this year, as always Caroline had<br />

good cause for celebration as the company was one of the first in the flexible business to be<br />

given the new coveted AA rating.<br />

This is hardly surprising as Caroline has an A rating for 9 consecutive years, meeting 100%<br />

the hygiene and quality standards of both the BRC and ISO requirements. For anyone who<br />

understands the depth and complexities of both of these standards they will appreciate a total<br />

of 9 years with 100% compliance with no non conformities is a truly remarkable achievement.<br />

In addition to these successes during her 13 years with the business Caroline has had<br />

independent inspections / visits from hundreds of companies within both the food and<br />

pharmaceutical industries. These have included all the major supermarkets and as well as<br />

many blue chip brand owners. None of these independent inspections has ever found a major<br />

non conformity and on every occasion inspected the company has met all the different Quality<br />

and Hygiene standards required to supply these companies.<br />

As Caroline says “Every year the standards required in both Quality, Hygiene as well as ethical<br />

compliance are increased. But it is a challenge which I and the QA team at National Flexible<br />

really enjoy.”<br />

Tel: 01274 685566 | www.nationalflexible.co.uk<br />

www.retailpackagingmag.co.uk 21


RETAIL PACKAGING METAL CONTAINERS<br />

Softline aluminium jars from Roberts,<br />

available in 10ml to 75ml sizes<br />

metal detecting<br />

As the caps state:<br />

metal is a green<br />

friend for life<br />

MD OF ROBERTS METAL PACKAGING, CHRIS SAUNDERS,<br />

EXPLAINS WHY METAL AND ROBERTS COULD BE YOUR<br />

PERFECT PACKAGING PARTNERS…<br />

A proud heritage, but with a modern, innovative<br />

outlook, London-based Roberts Metal <strong>Packaging</strong><br />

certainly does not dwell in the past as it edges<br />

towards its 130th birthday next year. Roberts prides<br />

itself as the European leader in the design and<br />

manufacture of niche metal packaging, supplying<br />

toiletries, hair-care, cosmetics, food and household<br />

goods markets across the world.<br />

Operating from its modern BRC-certified purposebuilt<br />

factory premises, significant investment in<br />

automation has been a top priority in recent years<br />

resulting in a low-cost high-quality product range.<br />

State-of-the-art high-speed press-lines have been<br />

skilfully dovetailed into a multi-batch manufacturing<br />

environment resulting in a unique production<br />

capability.<br />

METAL HEADS<br />

So why metal? Aluminium and tinplate packaging<br />

offer unique benefits; both metals look and feel<br />

superb, with a radiant sheen and smooth finish that<br />

will add a touch of class to any product. When it<br />

comes to branding, both metals offer high degrees of<br />

versatility. Aluminium is tactile, highly formable and<br />

does not rust, so is ideal for toiletries, hair-care and<br />

similar uses, whilst tinplate is stronger and more<br />

functional for food, household and industrial uses.<br />

Both can be lacquered, colour-coated, embossed or<br />

de-bossed, and have outstanding decorative potential<br />

through litho-printing.<br />

On the eco-side, aluminium and tinplate are<br />

permanently available resources, they do not deplete<br />

over any timescale, they never lose their molecular<br />

properties and therefore can be recycled and re-used<br />

indefinitely. In fact, they are the perfect materials for<br />

packaging in a circular economy. Metal scrap is not<br />

waste it is a resource – please tell your customers!<br />

Your next metal packaging project can be simple<br />

or complex, can be low-budget or of added value.<br />

Whatever your needs, our friendly team are happy to<br />

help develop the perfect solution to make your pack<br />

look fantastic.<br />

ABOUT ROBERTS<br />

Skill, experience and understanding are three qualities<br />

that have made Roberts the award-winning metal<br />

packaging provider we are today.<br />

Originally known as The Roberts Capsule Stopper<br />

Company Limited, and founded in 1887, after gaining<br />

a strong reputation as cork traders, Roberts then<br />

expanded into the manufacture of cork stoppers,<br />

before adding pressed metal decorative tops to their<br />

service offering. As the popularity of cork waned and<br />

gave way to pre-threaded metal caps in aluminium<br />

and tinplate, Roberts was ideally positioned to<br />

become market-leaders, and swiftly became the first<br />

choice for manufacturers throughout the UK.<br />

To this day, Roberts remains Europe’s premier<br />

manufacturer of pre-threaded metal caps and<br />

aluminium and tinplate jars and containers. Our clients<br />

range from global cosmetics, healthcare and food<br />

companies through to independent manufacturers of<br />

home and leisure products.<br />

Every one of our clients benefits from our<br />

outstanding service and capability, as we offer:<br />

n A bespoke design service, ensuring we provide<br />

the best solution every time.<br />

n A helpful and friendly team to provide technical<br />

and commercial support.<br />

n A 30,000 square foot manufacturing facility in<br />

South-East London, utilising some of the very<br />

latest automated machinery and control systems.<br />

n The ability to process and supply both large or<br />

small orders.<br />

n A network of sales partners across Europe and<br />

the U.S.<br />

TALK TO US<br />

We’ve been perfecting the art of containment in<br />

London for some time, so if you have a project that<br />

needs the premier experts in the field, why not give us<br />

a call? Or, if you need some sunshine, why not come<br />

to the French Riviera this September and visit us at<br />

Luxepack Monaco.<br />

T: +44 (0)20 8320 9500<br />

E: salesteam@roberts-metpack.co.uk<br />

www.roberts-metpack.co.uk<br />

Roberts caps can be fully<br />

customised too<br />

22 www.retailpackagingmag.co.uk


Contact<br />

us for a<br />

copy of our<br />

NEW<br />

Brochure<br />

www.robertsmetalpackaging.com<br />

www.retailpackagingmag.co.uk 23


RETAIL PACKAGING CAPS & CLOSURES<br />

bringing closure<br />

The design of toothpaste packaging has<br />

significantly changed, becoming more<br />

functional to maintain product freshness<br />

PACKAGING ACCOUNT MANAGER AT SUMITOMO (SHI)<br />

DEMAG, KEVIN HEAP, BRINGS US UP TO SPEED ON HOW<br />

PRODUCT SAFETY AND SECURITY DRIVE CAP INNOVATION…<br />

Innovations, like the self-mixing dispensing<br />

cap, will propel future growth in the<br />

global caps and closures market<br />

Bottled water caps are produced in their millions at<br />

cycle times of between two to three seconds<br />

The global plastic caps and closures market continues<br />

to report strong growth, especially in the FMCG<br />

arena. Beverage caps remains the most dominant<br />

market, accounting for approximately 60% of all<br />

units, while the toiletries and cosmetic sector and<br />

homecare markets remain the largest user of polymer<br />

caps and closures.<br />

Throughout the last few decades, bottled water<br />

has shaped the beverage closure market using<br />

mainstream plastic screw caps. However, there is a<br />

definite trend emerging towards more sophisticated<br />

tamper evident closures. In the pharmaceutical sector,<br />

this trend is mirrored with child-resistant and seniorfriendly<br />

dispensing closures, with a greater emphasis<br />

on product security.<br />

Caps and closures is a market driven by costs,<br />

which filters down the supply chain. For injection<br />

moulders, this means deriving more value, with a<br />

focus on lean manufacturing and optimising<br />

production processes. When manufacturing caps and<br />

closures by the millions, it makes economic sense to<br />

build a complete moulding system that anticipates<br />

future applications, rather than trying to adapt<br />

existing equipment.<br />

In recent years, cycle times have got shorter,<br />

performance has increased, and higher cavity numbers<br />

are demanded which in turn requires larger clamp<br />

tonnage. At Sumitomo (SHI) Demag we are seeing<br />

greater demand for caps and closure applications with<br />

cycle times of between two to three seconds.<br />

CAP CREATIVITY<br />

The correlation between modern lifestyles and the<br />

functionality of caps and closures cannot be<br />

underplayed. In fact, closures are what connect<br />

consumers to a brand or product. It’s what people<br />

interact most closely with.<br />

With lightweight closures now the industry<br />

norm, new technologies that improve cap<br />

performance, functionality and shelf impact is where<br />

the market is moving with companies enhancing<br />

market penetration by creating novelty solutions.<br />

One example is the self-mixing dispensing cap<br />

developed and patented by Hong Kong-based Incap<br />

Ltd last year. Storing and dispensing dry and liquid<br />

ingredients into a PET bottle containing still or<br />

carbonated water, the cap features a locked,<br />

unlocked and activated thread, which when twisted<br />

releases the additive and triggers the mixing process.<br />

The concept was thoroughly tested on one of our<br />

all-electric IntElect injection moulding machines.<br />

Premium beverage and spirit caps featuring nonrefillable<br />

valves and tamper evidence rings, child<br />

resistant closures for household cleaning products,<br />

and toiletry dispensing mechanisms, are just some<br />

other innovations reaching the market.<br />

Toothpaste packaging and oral hygiene is a<br />

sector that has undergone significant design change<br />

in the last decade. Joining the mainstay toothpaste<br />

tube with tiny cap are hinged flip top and snap shut<br />

closures, upright dispensers, pump action tubes and<br />

squeezy bottles. Again, the driver here is giving<br />

consumers more functional packaging and caps that<br />

maintain product freshness.<br />

THE CHAIN<br />

The challenge for manufacturers of caps and closures<br />

is they are balancing a wide range of variables,<br />

including cost and functional requirements, plus<br />

responding to demographic and lifestyle changes<br />

and environmental impact. From a cost and<br />

sustainability perspective, shaving off two-grams in<br />

polymer weight per cap can save mass<br />

manufacturers thousands of tonnes in raw material a<br />

year. However, producing thinner wall sections<br />

requires higher pressures and speeds, faster cooling<br />

times, and modifications to part-ejection and gating<br />

arrangements. All of which must be factored into the<br />

mould, machinery, and part design.<br />

Polypropylene continues to be the leading caps<br />

and closure resin but there are expectations that the<br />

material may be replaced with HDPE which has<br />

economic and sustainability advantages. The use of<br />

bioplastics is also poised to play a greater role going<br />

forward.<br />

Increased world population and the spread of<br />

rising living standards in emerging economies, is<br />

resulting in higher demand for bottled drinks and<br />

smaller packaging sizes as well as more sophisticated<br />

dispensing systems. Meanwhile, brand owners are<br />

using enhanced cap technologies and graphics to<br />

reinforce brand identify and differentiate themselves<br />

in the global market. All these factors will continue to<br />

be important stimuli for growth, presenting injection<br />

moulders operating in the caps and closures sector<br />

with the chance to penetrate new markets.<br />

uk.sumitomo-shi-demag.eu<br />

24 www.retailpackagingmag.co.uk


CAPS & CLOSURES RETAIL PACKAGING<br />

caps peaked<br />

VINCENT CLAUZEL, GENERAL MANAGER AT GCS FRANCE,<br />

TALKS ABOUT THE IMPORTANCE OF CONVENIENCE, SAFETY<br />

AND INTEGRAL TAMPER EVIDENCE WHEN IT COMES TO CAPS…<br />

GCS’s screw-on 1881 Secure Pull sports cap – ideal for those that drink and run<br />

Closure has a crucial function: to protect the content<br />

and maintain product integrity and allow safe<br />

distribution. However, long gone are the days when all<br />

beverage bottles and containers were fitted with<br />

simple screw caps. Plastic closures are now integral<br />

part of the purchase and user experience. Today<br />

plastic caps and closures must meet the growing<br />

demand for more convenience, controlled dispensing<br />

and eco-friendly packaging.<br />

Nowadays, lifestyle changes are a major<br />

consideration that put packaging companies under<br />

pressure to connect with modern consumers and to<br />

adapt to their evolving behaviour patterns and<br />

expectations. GCS designs closures so that consumers<br />

of all ages find them easy to hold, open, use and<br />

reseal, even when using one hand. One of our many<br />

innovations is a patented snap-back hinge lid that<br />

opens to 180° for easier drinking and locks into place<br />

to avoid hitting the face.<br />

To respond to consumers’ needs, GCS has<br />

developed a wide range of sports caps, with or<br />

without valve, for mineral water, sport drinks or juices.<br />

For consumers who eat and drink ‘on the go’, we’ve<br />

“ Nowadays, lifestyle changes<br />

are a major consideration that<br />

put packaging companies<br />

under pressure to connect<br />

with modern consumers “<br />

developed sports caps that incorporate a silicone<br />

valve to provide a straight directional stream, a clean<br />

product cut-off and the best product flow control.<br />

The integrated best-in-class silicone valve enhances<br />

the consumer experience. The bottle can be safely<br />

tipped upside down without risk of spills or leaks,<br />

making it ideal for the playground, at work or on<br />

the move.<br />

FLIP YOUR LID<br />

Tamper evidence and anti-counterfeit features are<br />

key requirements for leading FMCG players and<br />

closures must enable consumers to visibly and easily<br />

assess that the product has not been altered since it<br />

left the manufacturer. GCS’ high-tech tri-colour fliptop<br />

sports closure with a translucent polypropylene<br />

body incorporates a unique patented tamper-evident<br />

band, which remains within the closure after opening.<br />

When the flip-top is pushed open for the first time<br />

the band’s bridges break automatically, the lower<br />

section then drops to the base of the spout and is<br />

retained there as permanent evidence of opening. The<br />

translucent material for the closure body and flip-top<br />

allows a clear view of the colour-contrasted tamperevident<br />

band. Highly visible due to the colour<br />

differentiation and non-detachable, the integrated<br />

tamper evident band is completely inaccessible and<br />

therefore inviolable, even with an external tool.<br />

A significant benefit of this tamper evident design<br />

is that no separate strip of plastic is thrown away. It is<br />

also a truly sustainable and child-friendly closure.<br />

FOR THE KIDS<br />

Brands obviously want to use packaging that will keep<br />

children safe. Hence, good design and high-quality<br />

construction of the closure are an absolute necessity.<br />

Tiny closures and closures with small, removable parts<br />

can be swallowed or lodge in the windpipe, ears or<br />

nostrils. Furthermore, a high-quality closure will not<br />

break easily or leave jagged edges. GCS sports<br />

closures are designed to pass choking prevention<br />

safety tests in accordance with BSDA and EN 71-1<br />

standards. Closures for children are approved by<br />

Intertek, which works with the world’s leading brands<br />

to improve the safety of their products.<br />

GCS’ best in class push-pull closures have been<br />

specifically designed to keep children safe and protect<br />

the product integrity with its internal top cap<br />

retention and innovative dust cover design.<br />

ABOUT GCS<br />

The most interesting and challenging part of the<br />

beverage business is design, obviously combined with<br />

high technical performances. GCS has a long history<br />

in the Beverage market and offers a wide range of<br />

custom and ‘off-the-shelf’ screw closures as well as<br />

flip-top and push-pull sports closures. GCS sports<br />

closures are available in a wide variety of modern<br />

designs and attractive colours (including translucent).<br />

Our growing range meets the needs of FMCG<br />

companies looking for solutions that are in line with<br />

brand identity and maintain or even enhance the<br />

aesthetic on shelf appeal of their products.<br />

Since March 2016, GCS has been a member of<br />

RPC Group. With a consolidated revenue of €610<br />

million in 2015 and approximately 3500 employees,<br />

Global Closure Systems is one of the world’s largest<br />

providers of closure solutions for the FMCG market.<br />

Thanks to its 21 production sites strategically located<br />

in 13 countries all around the world, GCS<br />

manufactures close to 40 billion plastic and metal<br />

closures per annum.<br />

GCS offers over 2000 designs of standard and<br />

custom closures and dispensing systems for the global<br />

beverage, food, health care, household and industry,<br />

personal care, and wine and spirits markets.<br />

www.gcs.com<br />

Flip your lid for tamper-evident safety<br />

www.retailpackagingmag.co.uk 25


RETAIL PACKAGING ENVIRONMENT MATTERS<br />

Full of beans:<br />

educate all to<br />

recycle coffee cups<br />

The most versatile multi-drink<br />

tray available: the PortaTray<br />

take control<br />

KEVIN CURRAN, MANAGING DIRECTOR AT TRI-STAR<br />

PACKAGING INTRODUCES THE COMPANY’S INNOVATIVE<br />

NEW, AND THOROUGHLY GREEN, TRI-POT…<br />

The recent media attention surrounding the<br />

recyclability of paper coffee cups has re-focused<br />

industry attention on the sustainability of packaging.<br />

Retailers, from coffee shops to supermarkets, may<br />

publicise that their products are sold in containers that<br />

may be recycled or composted, but unless the product<br />

is disposed of through the correct channels for that<br />

material type, the statement is meaningless because it<br />

will end up in the general waste system destined for<br />

landfill.<br />

The problem for retailers is that they have no<br />

control over the way in which the consumer disposes<br />

of their product once they have left the premises.<br />

Coffee is drunk on-the-go, salads and sandwiches are<br />

eaten at the desk or in the park, deli items are taken<br />

home. If there is a conveniently-located, well-labelled<br />

collection bin, the items may be correctly disposed of<br />

for recycling (and there’s more likelihood of this for<br />

items that are taken home), but otherwise, chances<br />

are the packaging will end up in the closest bin.<br />

PET PROJECT<br />

For retailers and the packaging industry the problem is<br />

a lack of legislation, or even government guidance.<br />

There are so many different materials in use –<br />

paperboard, PET, PVC, PLA, rPET to name just a few –<br />

and the recycling procedure for each is different, then<br />

you’ve got compostable products made from corn<br />

starch, for instance, that are different again.<br />

Manufacturers have invested in their production<br />

facilities according to the material they choose to<br />

work with and for retailers the sustainability of<br />

specified packaging and the material used is often a<br />

long way down the procurement checklist. Every<br />

retailer, and every manufacturer, has their own agenda<br />

and trying to pull these together into one consistent<br />

initiative that everyone signs up to is the challenge the<br />

industry faces.<br />

As a distributor, as well as being a leading<br />

innovator, Tri-Star moves boxes. We will supply the<br />

customer with whatever product they choose and our<br />

range includes all materials and some really innovative<br />

products, like the hugely successful Tri-Pot, which is<br />

made from rPET, so it contains recycled PET and it can<br />

be recycled time and time again. I would like my<br />

customers to choose the most environmentallyfriendly<br />

packaging items available, but the reality is<br />

that when the packaging buyer is faced with having<br />

to reduce costs, the likelihood is that any move<br />

towards greener packaging will be derailed before<br />

it’s even reached the starting line.<br />

Retailers can help to drive the sustainability<br />

agenda for packaging. Coffee shop chains will<br />

generally use the same type of cup for their<br />

takeaway hot drinks; paperboard with a PE lining.<br />

The leading chains could help to solve the problems<br />

of collecting material by joining forces to fund the<br />

manufacture and siting of collection bins,<br />

strategically on our high streets or wherever there is<br />

a cluster of outlets. The bins could be branded with<br />

logos so the consumer knows which cups to put in<br />

them and the local authority could have a section on<br />

the waste collection vehicle for these cups. This sort<br />

of initiative could also be given a positive marketing<br />

spin for the chains involved.<br />

WORK TOGETHER<br />

Solving the problem of collecting the material is one<br />

thing, but does it then make environmental or<br />

financial sense for it to be transported hundreds of<br />

miles for recycling? At the moment in the UK we<br />

have only two recycling plants for paper cups, both<br />

based in the north of England, although<br />

the biggest consumer market for<br />

takeaway cups is in London.<br />

We need regionally-located<br />

recycling facilities.<br />

The<br />

innovative<br />

Tri-Pot<br />

Family<br />

Tri-Star’s Oval Eco Street Bowl<br />

In the wider context of all food and drink<br />

packaging, the consumer understandably finds it<br />

difficult to identify different packaging materials, but<br />

the industry could help with this by standardising on<br />

the material used for different product ranges, for<br />

instance, salad pots. Then the retailer could play their<br />

part with the final link in the chain – consumer<br />

education – and this needs to target our children as<br />

well, because it isn’t an overnight process. Young<br />

people are really switched onto recycling and if we<br />

embark on a rolling education process now, in<br />

10-years’ time when they are adults they will<br />

understand the difference in materials and the<br />

correct channels for disposal for recycling or<br />

composting.<br />

SUS IT OUT<br />

But to do this, the retailers need to put sustainability<br />

higher up the agenda when making their packaging<br />

procurement decisions. The focus needs to be on the<br />

material being used rather than on the cost.<br />

We need recycling to be more affordable and I<br />

believe sponsored by the government, or funded by<br />

a tax, for instance, on the paper cup, which would<br />

be passed down the line to the consumer with<br />

minimum effect on the cost. No-one is going to<br />

complain about that – or even notice it. But someone<br />

needs to take control. The government needs to take<br />

control; to help the country to meet its<br />

recycling targets and at the same<br />

time create employment and<br />

reduce waste in the system.<br />

www.tri-star.co.uk<br />

26 www.retailpackagingmag.co.uk


RETAIL PACKAGING MACHINERY NEWS<br />

DECENT PROPOSAL<br />

A note in a ‘Suggestion Box’ has led to the installation of an Audion Elektro EL-MATIC<br />

EM 24H automatic L-Sealer + TE-MATIC TM 18 shrink tunnel at Pensord Press in<br />

Blackwood, Gwent.<br />

Says operations director Karl Gater: “One of our bindery assistants noted that our<br />

existing shrink wrapper was too slow and urgently needed replacing, so we took the<br />

comments on board, attended a couple of trade shows, decided on what machine<br />

best suited our needs, and following a good demo at Friedheim, placed the order.<br />

“Two ladies currently operate the Audion and it is so simple to use that they did<br />

not need any training. Even I can run it! The quality of the shrink wrapping is<br />

excellent, and in terms of production throughput, since the Audion has been installed<br />

it has cut down on wrapping times by more than 50%! I therefore think that you can<br />

safely say that we have made a very good investment in choosing the Audion as our<br />

shrink wrapping solution!”<br />

For further details of the complete range of Audion Elektro shrink wrapping<br />

equipment, plus other cost-effective finishing solutions for conventional and digital<br />

print, bindery, packaging and converting applications, contact Friedheim International.<br />

T: 01442 206 100<br />

E: info@friedheim.co.uk<br />

www.friedheimpackaging.co.uk<br />

SINGLE LIFE<br />

E-commerce is a growing market sector, and Beck Packautomaten has<br />

introduced a standalone packaging machine that has been designed to deliver<br />

real added value to the user, as well as providing the perfect entry level solution<br />

for those wishing to enter the market.<br />

Designated the Serienpacker SXJ svs, the new machine is particularly suited<br />

to packaging single products, especially when utilising shipping bags in the<br />

German Maxibrief size (length = 350 mm, width = 250 mm, height = 50 mm).<br />

All kinds of different articles can be automatically wrapped into the adequately<br />

sized shipping bag. An integrated camera scans the articles and the incorporated<br />

labelling system attaches the corresponding label to the bag.<br />

According to Beck, this new automated approach means that the placing of<br />

products by hand into pre-made bags or packaging them into costly cardboard<br />

boxes can now become a thing of the past, resulting in greater efficiency and<br />

production possibilities, as well as reduced costs.<br />

For further details of the Serienpacker SXJ svs packaging machine, as well as<br />

the rest of Beck Packautomaten’s range of film, shrink, sleeve and form shoulder<br />

wrapping machines contact Friedheim International on the details below.<br />

T: 01442 206 100<br />

E: info@friedheim.co.uk<br />

www.friedheimpackaging.co.uk<br />

Machinery News<br />

Some of the sharpest new tools<br />

of the packaging trade…<br />

TAKING THE BISCUIT<br />

180 Degrees is a rapidly growing Auckland company producing a range of baked biscuits,<br />

snacks and crackers. With export markets really taking off, 180 Degrees have begun a major<br />

investment programme to expand production capacity and improve the efficiency of their plant.<br />

Quality is the big driver behind 180 Degrees investment programme, so it was a priority for<br />

company director Nigel Cranston to make sure 180 Degrees had the best available metal<br />

detection technology in place. After looking at all the options 180 Degrees selected a<br />

Sesotec Varicon+ metal detector supplied by Reynolds Group, featuring a C-SCAN<br />

multi-frequency detector tunnel. The Varicon+ metal detection system detects all<br />

metal contaminants (ferrous, non-ferrous and stainless steel) – even when enclosed<br />

in the product. This provided the best possible level of detection for all metal<br />

types across the full range<br />

of products, and<br />

extremely easy set-up<br />

and operation.<br />

Nigel noted: “We<br />

have worked with<br />

Reynolds Group for our<br />

coding requirements for<br />

many years, and<br />

knowing that our new<br />

quality control systems<br />

are supported by such a<br />

great partner is<br />

reassuring.”<br />

www.sesotec.com<br />

STRAP IN<br />

The efficiency and reliability of Mosca strapping technology has been<br />

further endorsed by leading manufacturer, Cullen <strong>Packaging</strong>, with the<br />

purchase of another Mosca machine for its state-of-the-art plant in<br />

Glasgow.<br />

The company, a leading supplier of a large range of recycled paper<br />

products for the NHS and leading supermarket chains, has installed an<br />

MCB-2 in-line squarer-bundler. The MCB-2 has been specifically<br />

developed for corrugated board applications and features an integrated<br />

squaring system that allows users to align stacks before strapping them.<br />

Strapping occurs in the direction of bundle travel, typically in-line with<br />

flutes, and the squaring system provides control of all sides to deliver<br />

perfectly squared, uniform bundles. The machine’s fully automatic<br />

in-line strapping ensures fast set-up and job changes, delivering<br />

extremely high process reliability at up to 27 inline bundles per minute.<br />

For Cullen, the automatic operation of the MCB-2 is a particular<br />

advantage for this new line, as the company’s Production Manager,<br />

Chris Adam, explains: “Mosca machines are very good – reliable,<br />

efficient and easy to operate, all essential criteria to ensure we can<br />

continue to deliver the high standards for which we are renowned.”<br />

T: 0115 989 0209<br />

E: info@moscadirect.com<br />

http://en-uk.mosca.com<br />

28 www.retailpackagingmag.co.uk


Flexible Heated Hoses Ltd<br />

Unit 1, 79-81 Cheapside<br />

Digbeth, Birmingham, B12 0QH<br />

United Kingdom<br />

Tel: +44 121 753 0077<br />

Fax: +44 121 753 0044<br />

SUPPLIERS OF • HOTMELT HOSES • HEATED JACKETS • TEMPERATURE CONTROLLERS<br />

www.flexibleheatedhoses.com<br />

email: sales@flexibleheatedhoses.com<br />

Wherever you need to maintain the viscosity of thick setting fluids, stable temperatures<br />

or frost protection, Flexible Heated Hoses have the answer. We stock a complete range<br />

of products to suit a wide variety of commercial and industrial requirements:<br />

HEATED HOSES<br />

A wide range of bespoke<br />

heated hoses anufactured<br />

and installed for<br />

applications that transfer<br />

heated fluids such as<br />

bitumen, wax, hot melt<br />

adhesives etc.<br />

CONTROL PANELS<br />

We can supply a range of<br />

temperature controllers<br />

and construct bespoke<br />

control panels to suit your<br />

environmental needs.<br />

DRUM HEATERS<br />

We can supply drum<br />

heaters in a range of<br />

designs from simple belt<br />

heaters to heated cases.<br />

HEATED MATS<br />

Our heated mats are ideal<br />

for relatively flat irregular<br />

shape surfaces for example<br />

machine hoppers.<br />

HEATED JACKETS<br />

Made to measure heated<br />

jackets ideal for complex<br />

shapes that require<br />

heating such as process<br />

equipment.<br />

SURFACE HEATING/<br />

TRACE HEATING<br />

We are able to design and<br />

install surface heating<br />

systems constructed with<br />

the highest quality trace<br />

heating elements.<br />

FLANGE HEATERS<br />

To ensure process<br />

pipework maintains a<br />

stable temperature. Our<br />

flange heating<br />

compensated for heat loss<br />

around flanges.


RETAIL PACKAGING CLASSIFIED<br />

ADHESIVES<br />

BOXES & CARTONS<br />

CAPPING & FILLING<br />

BAGS<br />

Dale Products<br />

(Plastics) Ltd<br />

Barnsley Road,<br />

Platts Common,<br />

Barnsley S74 0QW<br />

Tel: 01226 742511<br />

Fax: 01226 350496<br />

Manufacturer of all types of<br />

polythene bags printed or plain<br />

inc. shaped bags, block bottom bags,<br />

drawstring.<br />

BOTTLES<br />

AW Gregory & Co Ltd<br />

Plastic Bottles and Containers<br />

UK manufacturer of:<br />

Semi-automatic & automatic<br />

inline filling machines.<br />

Inline automatic capping<br />

machines.<br />

Rotary filling & capping<br />

machines.<br />

Tube filling & closing<br />

machines.<br />

Service, refurbishment &<br />

ancillary equipment.<br />

T: +44 (0) 1597 824918<br />

F: +44 (0) 1597 822553<br />

E: colin@sp-filling.co.uk<br />

www.sp-filling.co.uk<br />

CONTRACT PACKING<br />

BLISTER PACKS<br />

To request our latest brochure call<br />

Tel: 01732 462656<br />

Fax: 01732 742602<br />

Technical Treatments Ltd<br />

Est. 1946<br />

Manufacturers of Blow Moulded<br />

Bottles.<br />

Large range of both narrow<br />

and wide mouth bottles and<br />

containers. ISO Approved<br />

Station Works, Rye Lane,<br />

Dunton Green, Sevenoaks,<br />

Kent TN14 5HD<br />

Tel: 01732 462656 Fax: 01732 742602<br />

www.technical-treatments.co.uk<br />

BOXES & CARTONS<br />

COSMETIC & TOILETRY<br />

PACKAGING<br />

WWW.VACFORMS.CO.UK<br />

Hollowrap Coreless<br />

Stretch Film<br />

Why buy film on cores, only to throw<br />

them away?<br />

Hollowrap film saves you time, effort<br />

and money<br />

• An eco-alternative that<br />

out-performs current<br />

stretch film products<br />

Tel. +44 (0) 116 2760206<br />

sales@hollowrap.com<br />

Fax. +44 (0) 116 2742995<br />

www.hollowrap.com<br />

EDGE PROTECTION<br />

FILMS<br />

We have over 700 sizes of cartons and<br />

boxes in stock:<br />

• Single, double and triple wall cartons<br />

• White boxes • Long boxes<br />

• Telescopic boxes • Removal boxes<br />

• Loading cases and containers<br />

• Export boxes<br />

We have over 3,500 packaging products in stock<br />

available for delivery to you next day.<br />

To get your FREE COPY of the Rajapack catalogue<br />

call or go online:<br />

Tel: 0800 542 44 28<br />

www.rajapack.co.uk<br />

e-mail: sales@rajapack.co.uk<br />

T 01204 675150<br />

F 01204 657151<br />

E corenso.uk@corenso.com<br />

W www.corenso.com<br />

A Hercules Business Park, Bolton, Lancs BL6 4BR<br />

30 www.retailpackagingmag.co.uk


CLASSIFIED RETAIL PACKAGING<br />

FOAM PACKAGING HEATED HOSES LABELLING<br />

Flexible Heated Hoses can offer the design,<br />

manufacture supply and installation (if required)<br />

of the following products:<br />

●<br />

Heated Hoses<br />

●<br />

Hydraulic Hoses & Fittings<br />

●<br />

Trace Heating Cables<br />

●<br />

Heated Panels<br />

●<br />

Insulated Heating Jackets<br />

●<br />

Combined Heating/Cooling Jackets<br />

●<br />

Cartridge Heaters<br />

●<br />

Band Heaters Nordson hoses<br />

●<br />

Radiant Hoses are now available<br />

●<br />

Drum Heating Systems<br />

●<br />

Specialist Temperature Controllers<br />

●<br />

Bespoke Control Panels<br />

●<br />

Temperature Sensors & Controllers<br />

●<br />

Surface & Air Sensing Thermostats<br />

Flexible Heated Hoses Ltd<br />

Tel: 0121 250 2525 Fax: 0121 250 2526<br />

sales@flexibleheatedhoses.com<br />

www.flexibleheatedhoses.com<br />

LABELLING<br />

LIMITED<br />

PACKAGING MACHINERY<br />

LABELLING<br />

Tel: +44 (0)333 1234 188<br />

GIFT PACKAGING<br />

High quality<br />

specialist<br />

sachet<br />

manufacturers<br />

We can pack:<br />

• Powders • Liquids • Granules • Creams<br />

• Plain or Printed finishes • Up to nine process<br />

colours • Large and small volume orders<br />

01772 723100<br />

www.thesachetcompany.co.uk<br />

To advertise in the<br />

TRADE<br />

REGISTER<br />

Tel: 01206 506254<br />

PACKAGING ORIGINATION<br />

The Art of Presentation<br />

We are London’s premier packaging<br />

mock-up company and we specialise<br />

in producing high quality all in house<br />

mock-ups that are second to none<br />

EMBOSSING<br />

UV SCREEN<br />

SHRINK SLEEVING<br />

DESIGN DEVELOPMENT<br />

PRINT CONSULTING<br />

CUTTING AND CREASING<br />

FOIL BLOCKING<br />

DEBOSSING<br />

UV LITHO<br />

REPRO<br />

PACK MAKE-UP<br />

SPRAYING<br />

UNITS 3-6 PARKSIDE BUSINESS ESTATE<br />

ROLT STREET LONDON se8 5jb<br />

tel: 0208 691 4567<br />

e-mail: info@artofpresentation.co.uk<br />

Innovative & Luxurious Decorative<br />

<strong>Packaging</strong> Concepts<br />

• Boxes & Bags • Ribbons & Bows<br />

• Cords & Tassels • Elastics & Stretch loops<br />

• Assemblies & Package decorations<br />

Let Stribbons Design & Create A Unique<br />

Solution For Your <strong>Packaging</strong> Needs!<br />

www.stribbons.com<br />

Tel: 01933 675012<br />

Email: geoff@stribbons.com<br />

FOR ADVERTISING BOOKINGS & ENQUIRIES<br />

Please telephone:<br />

01206 506254<br />

Email:<br />

chantell@retailpackagingmag.co.uk<br />

www.retailpackagingmag.co.uk 31


RETAIL PACKAGING CLASSIFIED<br />

IN THE NEXT<br />

ISSUE OF<br />

PACKAGING MACHINERY<br />

PLASTIC<br />

ADVERTISING &<br />

EDITORIAL POSITIONS<br />

WITHIN FEATURE PAGES<br />

OFFER AN OPPORTUNITY<br />

TO PROMOTE YOUR<br />

PRODUCTS/SERVICES TO<br />

A TARGETED AUDIENCE.<br />

THE SEPTEMBER/OCTOBER<br />

2016 ISSUE OFFERS SUCH<br />

POSITIONS WITHIN THE<br />

FOLLOWING FEATURES:<br />

• <strong>Packaging</strong><br />

Innovations<br />

London<br />

preview<br />

• Luxury & Gift<br />

<strong>Packaging</strong><br />

• Glass<br />

Containers<br />

• Designing for<br />

Sales Success<br />

• <strong>Packaging</strong><br />

Machinery<br />

• Total Show<br />

Preview<br />

COPY DEADLINE:<br />

26 August<br />

2016<br />

FOR DETAILS ON THE<br />

POSITIONS AVAILABLE<br />

CALL LORRAINE ON<br />

01206<br />

506223<br />

lorraine.olley@aceville.co.uk<br />

www.retailpackagingmag.co.uk<br />

FOR ADVERTISING BOOKINGS & ENQUIRIES<br />

Please call Chantell on:<br />

01206 506254<br />

or email:<br />

chantell@retailpackagingmag.co.uk<br />

PVC, RPET/POLYPROPYLENE CARTONS<br />

32 www.retailpackagingmag.co.uk


CLASSIFIED RETAIL PACKAGING<br />

SHREDDERS<br />

SHRINK WRAPPING<br />

THERMOFORMING<br />

TUBES & AEROSOLS<br />

Specialists in Primary <strong>Packaging</strong><br />

Tubes (ALU, PE, CO-EX, LAM),<br />

Alu Aerosols, Aerosol Caps,<br />

Luxury Jars, Bottles, Tottles, Roll-ons,<br />

Sticks (Deo, Lips, Balms), Pumps,<br />

Flip Top Closures.<br />

+ 44 (0)7984 648 230<br />

paul.beer@selectpackaging.co.uk<br />

www.selectpackaging.co.uk<br />

TRANSPARENT CARTONS<br />

& TUBES<br />

SHRINK WRAPPING<br />

VACUUM FORMING<br />

SHRINK<br />

WRAPPING<br />

The UK’s No1 designer &<br />

manufacturer of bespoke<br />

clear packaging<br />

• Rpet from a min. 50% PCW<br />

• Folding cartons, sleeves & collars<br />

Full range of manual,<br />

semi and fully<br />

automatic machines<br />

complimented with<br />

a wide range of<br />

materials<br />

• Welded lids & bases<br />

• Pick & Place windows & cylinders<br />

• Litho, Screen Print & Foil blocking<br />

• Rapid Design & Sample service<br />

• BRC Food Certificated site in Coventry<br />

Tel: 02476 581197<br />

Fax: 02476 581215<br />

Email: info@staegerclear.co.uk<br />

Web: www.staegerclear.co.uk<br />

SHRINK WRAPPING<br />

WWW.VACFORMS.CO.UK<br />

FOR ADVERTISING BOOKINGS & ENQUIRIES<br />

TELEPHONE:<br />

01206 506223<br />

EMAIL:<br />

LORRAINE.OLLEY@ACEVILLE.CO.UK<br />

www.retailpackagingmag.co.uk 33


CAPS & CLOSURES | METAL CONTAINERS | CONTRACT PACKING | COSMETICS<br />

July/August 2016<br />

WHY CHOOSE WYEPAK<br />

The contract packing and filling<br />

company with a great success story<br />

to tell<br />

LOOKING FOR A CO-PACKER?<br />

Then it’s time to talk to the experts<br />

at Complete Co-Packing Services<br />

Limited!<br />

LEAN & GREEN<br />

Made from rPET, Tri Star’s innovative<br />

Tri-Pot can be recycled time and<br />

again<br />

www.retailpackagingmag.co.uk<br />

@<strong>Packaging</strong>_Mag<br />

INDUSTRY INSIGHT<br />

JIFFY PACKAGING<br />

THIS ISSUE WE SPEAK TO FIONA<br />

MACDOUGALL, SALES & MARKETING<br />

DIRECTOR AT JIFFY PACKAGING…<br />

Everyone knows the Jiffy name and brand, but they’re probably not so<br />

aware the huge portfolio of products available, can you tell us more?<br />

Ask anyone and they will recognise the Jiffy brand, whether or not they are<br />

‘into packaging’.<br />

Jiffy started in 1964 with the iconic Jiffy Padded Bag, then we introduced<br />

lighter weight versions of this mailer in the form of MailMiser®, AirKraft®, and<br />

more recently the innovative Superlite® foam lined mailer.<br />

In 1979, we were the first in the UK to launch polyethylene sheet foam for<br />

packing, wrapping and interleaving. We also extrude a wide variety of bubble film,<br />

and add value to bubble and foam by adding substrates such as film, paper and<br />

metalised films and aluminium.<br />

We offer packaging material to the produce industry in the form of cut sheets<br />

for punnets and packing bananas, and we export paper pads to pack soft fruit to<br />

avoid bruising in transport.<br />

Recently, we added foam profiles to the range for edge protection and<br />

corner protection which filled a gap in the portfolio.<br />

Another specialism is the manufacture of technical foams<br />

for the convertor who will then cut and shape into units for<br />

packing delicate instrumentation, computers, medical<br />

equipment and engineering products.<br />

So what are the key markets for Jiffy?<br />

And where do you enjoy<br />

the most success?<br />

Our products pack everything from false teeth<br />

to three piece suites, ceramics to mother<br />

boards, and lipsticks to alloy wheels!<br />

Aside from the traditional applications, and<br />

the growth area of mail order and distribution, we<br />

also supply heavily into the DIY and construction<br />

market. Foam, whether plain, or laminated to film to<br />

act as a damp proof membrane, is widely used under<br />

laminate flooring boards, and we also supply thicker<br />

foams in the application of concrete curing, or thermal<br />

applications such as loft insulation.<br />

In this business, innovation is key.<br />

So how does Jiffy stay ahead of<br />

the curve?<br />

We have fantastic relationships with<br />

our distribution partners who know<br />

we are on-hand to give advice on new<br />

applications and suited products. We<br />

stay ahead by listening, and<br />

understanding the needs of our<br />

customers<br />

Investment is also key and in 2014<br />

we were acquired by Airpack. Within a<br />

year we saw a multi-million-pound<br />

investment in the form of a new PE<br />

foam extruder.<br />

So, we listen, are backed by the latest technology and have the know-how<br />

to convert ideas to reality – it really does keep us ahead of the curve!<br />

Obviously, these days, being green is all important.<br />

How does the company fair in the eco-stakes?<br />

We are mindful of the impact of our manufacturing processes and in 2013<br />

achieved certification for ISO14001 Environmental Management. We are<br />

committed to controlling our environmental impact, ensuring we are compliant<br />

with all legislation and we work hard to continually improve our processes and<br />

procedures.<br />

Environmental concerns are as important for our customers, so minimising<br />

waste, improving yield per pallet, gaining efficiencies and offering ways to reduce<br />

packaging are always considered when introducing new products. Take our Earth<br />

Aware® concept. This sees us packing mailers without the need for a corrugated<br />

box. We simply belly band a bundle of mailers, stack on a layer on a pallet, and<br />

we can achieve up to 200% more on a pallet.<br />

What new products can we expect to see this year?<br />

Extra wide sheet foam (2.5-metes wide) for applications<br />

where size is key; such as packing garage doors, filing<br />

cabinets and glazing panels. Insulation products to<br />

ship chilled food stuffs is a growth area<br />

for us. Our in-house lamination and conversion<br />

facilities mean that if you want a metalised bubble<br />

pouch to keep a side of salmon chilled, we can help.<br />

And, we are adding to the existing range of profiles.<br />

We have further investment planned for 2016<br />

into 2017 which is still under wraps for now, so watch<br />

this space!<br />

Finally, after 52-years of success,<br />

ºwhat’s next for Jiffy?<br />

Continual investment, the protection of this iconic and<br />

loved Jiffy brand in the market place, more innovation and<br />

new products – it will continue be a busy period for<br />

everyone at Jiffy <strong>Packaging</strong>!<br />

www.jiffy.co.uk<br />

retail<br />

<strong>Packaging</strong><br />

COMING SOON: RETAIL PACKAGING SEPT-OCT<br />

FEATURING: Luxury & Gift <strong>Packaging</strong>, Glass Containers,<br />

Designing For Sales Success, <strong>Packaging</strong> Machinery,<br />

Environment Matters and <strong>Packaging</strong> Innovations Preview!<br />

Editor: Stuart Pritchard<br />

Publisher: Tony Phelps<br />

Design: Steve Streeting, Lee Francis,<br />

Hayley Underwood, Ben Kemp & Sarah Hilder<br />

Advertisement Design: MS Typesetting & Design<br />

The Retail <strong>Packaging</strong> advertising team:<br />

Bonnie Howard<br />

T: +44 (0)1206 506 249<br />

bonnie@retailpackagingmag.co.uk<br />

Chantell Keston<br />

T: +44 (0)1206 506 254<br />

Chantell@retailpackagingmag.co.uk<br />

Design & Repro:<br />

MS Typesetting and Design<br />

T: +44 (0)1206 505 470<br />

Circulation Manager: Mick Orrin<br />

T: +44 (0)1206 505 912<br />

Subscriptions: To ensure you receive your copy<br />

of Retail <strong>Packaging</strong> every issue, go to<br />

www.retailpackagingmag.co.uk and fill in the<br />

online form<br />

Accounts Admin: T: +44 (0)1206 505 900<br />

Published By: Aceville Publications Ltd, 21/23<br />

Phoenix Court, Hawkins Road, Colchester<br />

Essex CO2 8JY<br />

Out<br />

Sept<br />

9 th<br />

Not for correspondence<br />

Printed in England All contributions are submitted and accepted on the basis<br />

of a non-exclusive worldwide licence to publish or licence to do so unless<br />

otherwise agreed in advance in writing. Retail <strong>Packaging</strong> recognises all<br />

copyrights and trademarks. Where possible, we have acknowledged the<br />

copyright holder. Contact us if we haven’t credited your copyright and we will<br />

correct any oversight.<br />

All contents © Aceville Publications Ltd While we make every effort to ensure<br />

that everything we print in Retail <strong>Packaging</strong> is factually correct, we cannot be<br />

held responsible if factual errors occur. Please check any quoted hardware<br />

specifications with your supplier before purchase. The views expressed in this<br />

magazine are not necessarily those of the publisher.<br />

Copyright Aceville Publications Ltd ©<br />

34 www.retailpackagingmag.co.uk

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