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201607-Retail
201607-Retail
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CAPS & CLOSURES | METAL CONTAINERS | CONTRACT PACKING | COSMETICS<br />
retail<br />
<strong>Packaging</strong><br />
July/August 2016<br />
www.retailpackagingmag.co.uk<br />
@<strong>Packaging</strong>_Mag<br />
WHY CHOOSE WYEPAK<br />
The contract packing and filling<br />
company with a great success story<br />
to tell<br />
LOOKING FOR A CO-PACKER?<br />
Then it’s time to talk to the experts<br />
at Complete Co-Packing Services<br />
Limited!<br />
LEAN & GREEN<br />
Made from rPET, Tri Star’s innovative<br />
Tri-Pot can be recycled time and<br />
again
again<br />
to te l<br />
Limited!<br />
18<br />
THIS ISSUE<br />
4 INDUSTRY NEWS<br />
All the essential info on the people<br />
making the packaging business boom<br />
8 PRODUCT NEWS<br />
The lowdown on all the latest releases,<br />
renovations, revisions and revolutions<br />
10 CONTRACT PACKING<br />
Evolve Co-Pack is revolutionising the<br />
world of temporary labour. STEVE FRIXOU<br />
explains how you can scrap the agencies<br />
and still win<br />
12 CONTRACT PACKING<br />
Business Development Manager of<br />
Pacepacker Services, PAUL WILKINSON,<br />
comments on consumers, robots and the<br />
current state of contract packing<br />
15 TOILETRES, PERFUMERY &<br />
COSMETICS<br />
Reduce the risk of returns with packaging<br />
designed to appeal and protect. HLP<br />
Klearfold’s C. M. YEUNG shows how<br />
16 CONFECTIONERY & SNACKS<br />
SARAH KETCHIN, MD at Fortress<br />
Technology, explores the varied<br />
challenges of inspecting snack packaging<br />
for contaminants and the options<br />
available<br />
18 CONFECTIONERY & SNACKS<br />
The enhanced versatility of mix<br />
weighing offers many opportunities for<br />
manufacturers supplying the retail sector.<br />
IAN ATKINSON of Ishida Europe explains<br />
22<br />
20 CONFECTIONERY & SNACKS<br />
STEVE MALLETT, Sales Director at<br />
Curtis, talks to us about the service<br />
they offer and one pistachio-based<br />
case study in particular<br />
22 METAL CONTAINERS<br />
MD of Roberts Metal <strong>Packaging</strong>,<br />
CHRIS SAUNDERS, shows why<br />
metal and Roberts could be your<br />
perfect packaging partners<br />
24 CAPS & CLOSURES<br />
Sumitomo (SHI) Demag’s KEVIN<br />
HEAP brings us up to speed on how<br />
product safety and security drive<br />
cap innovation<br />
25 CAPS & CLOSURES<br />
VINCENT CLAUZEL, General<br />
Manager at GCS France, talks about<br />
the importance of convenience,<br />
safety and integral tamper evidence<br />
26 ENVIRONMENT MATTERS<br />
KEVIN CURRAN, Managing Director<br />
at Tri-Star <strong>Packaging</strong> introduces<br />
the company’s innovative new, and<br />
thoroughly green, Tri-Pot<br />
28 MACHINERY NEWS<br />
This issue’s round up of some of<br />
the sharpest new tools of the<br />
packaging trade<br />
34 INDUSTRY INSIGHT: JIFFY<br />
This issue we speak to FIONA<br />
MACDOUGALL, Sales & Marketing<br />
Director at Jiffy <strong>Packaging</strong><br />
26<br />
SUMMER OF UNCERTAINTY<br />
I think it would be pretty fair to say that quite a bit has<br />
happened since last issue. Possibly understatement, in fact.<br />
For a start, when the last issue of Retail <strong>Packaging</strong> came<br />
out we were fully paid up members of the EU, secure in<br />
the knowledge that little would change within the single<br />
market, giving us, at the very least, consistency to plan for<br />
the future. We had assurance that the pound would remain<br />
strong and certainly not do any of that plummeting malarkey other currencies<br />
get involved in. Also we had a Prime Minister who may have been a duplicitous<br />
reptilian dolt with a reported penchant for pigs, but he was our, elected<br />
duplicitous reptilian dolt with a reported penchant for pigs – the keyword there<br />
being ‘elected’. Today, of course, we’re in the maelstrom of Brexit freefall. As<br />
Anchorman’s Ron Burgundy would say, that escalated quickly!<br />
Obviously, the question now is: how will all this affect our industry? And,<br />
the answer is, simply put, nobody really knows; but if you have any helpful<br />
thoughts on the subject, I’m sure Mrs May will be very keen to hear them.<br />
But, in cheerier news, one thing you can still rely on 100%, is Retail<br />
<strong>Packaging</strong>. Okay, we might not have answers about things Brexity, but what I<br />
can tell you is that we are definitely more about entering rather than leaving,<br />
that the stalling of sterling will do nothing to change our cover price, and, as<br />
far as I’m aware, I currently do not need to resign. Currently.<br />
So, with excellent examples of packaging perfection covering Toiletries,<br />
Perfumery & Cosmetics, Confectionery & Snacks, Metal Containers and Caps &<br />
Closures, plus expert comment on Contract Packing and the latest product and<br />
industry news and views, why not try and put all the painful politics out of your<br />
mind for a little while and lose yourself amongst the pages of Retail <strong>Packaging</strong>?<br />
Go on, if anything else happens while you’re in there, I’ll give you a nudge…<br />
Stuart Pritchard<br />
Editor stuart@retailpackagingmag.co.uk<br />
@PACKAGING_MAG<br />
6,292 for period<br />
1st January to 31st December 2015<br />
FRONT COVER<br />
HLP Klearfold is the largest and most experienced producer of plastic<br />
folding cartons and a leading provider of custom thermoforming and clear/<br />
transparent plastic tubes and rounds of more than 40 years. We offer an<br />
expansive and often exclusive range of capabilities and employ the most<br />
advanced printing, decorating and converting technologies. We pride<br />
ourselves on the highest level of quality, personalised customer service,<br />
quick turnaround times, flawless execution, and very competitive pricing.<br />
PLEASE SEND ALL CORRESPONDENCE TO: RETAIL PACKAGING, 21-23 PHOENIX COURT, HAWKINS ROAD, COLCHESTER, ESSEX, CO2 8JY<br />
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bonnie@retailpackagingmag.co.uk<br />
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T: 01206 506 254<br />
chantell@retailpackagingmag.co.uk<br />
Retail <strong>Packaging</strong> is the trade magazine that offers complete coverage of the retail packaging<br />
industry, targeting core decision makers of this increasingly influential market sector.<br />
Our ABC-audited readership consists of company directors, senior marketing,<br />
brand and sales management professionals, designers, buyers and individuals within the converting<br />
and packaging equipment arenas.<br />
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CAPS & CLOSURES | METAL CONTAINERS | CONTRACT PACKING | COSMETICS<br />
<strong>Packaging</strong><br />
retail<br />
July/August 2016<br />
WHY CHOOSE WYEPAK<br />
The contract packing and fi ling<br />
company with a great succes story<br />
LOOKING FOR A CO-PACKER?<br />
Then it’s time to talk to the experts<br />
at Complete Co-Packing Services<br />
LEAN & GREEN<br />
Made from rPET, Tri Star’s innovative<br />
Tri-Pot can be recycled time and<br />
www.retailpackagingmag.co.uk @<strong>Packaging</strong>_Mag<br />
www.retailpackagingmag.co.uk 3
RETAIL PACKAGING INDUSTRY NEWS<br />
MORE AT MOSCA<br />
Mosca Direct Limited has appointed a new Systems Engineer<br />
to service its customers in Scotland. The arrival of Stuart<br />
Alexander increases the number of UK-based engineers in<br />
Mosca’s engineering service team to nine, in line with the<br />
company’s continuing success and expansion.<br />
The past two years have seen substantial growth<br />
for Mosca, with a significant increase in the number of<br />
machines sold to customers across Scotland. It was therefore<br />
essential for the business to establish a Scotland-based<br />
engineer to help it maintain its reputation for fast response<br />
times and maintenance deadlines.<br />
Ayrshire-based Stuart is qualified and experienced in<br />
electrical maintenance, and also has considerable knowledge<br />
of working with heavy automated machinery, acquired during<br />
four years with Kardex Remstar Ltd, a German manufacturer<br />
of automated storage machines.<br />
“I’m really looking forward to the challenge and the<br />
opportunity to develop my skills at Mosca,” comments Stuart.<br />
“It’s great for the company too: having an engineer<br />
permanently based in Scotland means routine and emergency<br />
call-outs can be responded to much faster, which is good<br />
news for customers.”<br />
E: info@moscadirect.com<br />
http://en-uk.mosca.com<br />
Industry News<br />
All the essential info on the<br />
people making the retail packaging business boom…<br />
CLEANING UP<br />
INCPEN – the Industry Council for<br />
research on <strong>Packaging</strong> & the Environment<br />
– is providing funding for a new<br />
dedicated anti-littering website created<br />
by environmental charity Hubbub.<br />
The new site at http://neatstreets.co<br />
features a variety of some of the best<br />
case studies of anti-littering campaigns<br />
from around the world. Organisations<br />
are able to share and promote their own<br />
projects by completing an online form.<br />
“The ambition is to create a ‘Trip<br />
Advisor’ type site where people will be<br />
able to build on the learnings that we<br />
have collated,” explains Hubbub founder<br />
and CEO Trewin Restorick. “Hopefully it<br />
will become a place where good ideas<br />
can grow and be shared.”<br />
“We are delighted to be supporting<br />
this important initiative,” comments<br />
INCPEN director Jane Bickerstaffe.<br />
“Littering is a worldwide problem and<br />
one of the best ways of dealing with it is<br />
through creating greater awareness of<br />
the issue and providing education and<br />
advice on how to combat it.<br />
“There are many different groups<br />
and organisations involved in anti-littering<br />
campaigns. We need to learn from each<br />
other’s experiences and share our<br />
findings in order to achieve the best<br />
results, and this website offers the ideal<br />
forum.”<br />
The launch of the website follows<br />
the success of Hubbub’s recent UK Neat<br />
Streets project in London, which saw a<br />
reduction in litter of 26% over a five<br />
month period. Simple but effective<br />
measures were used, for example making<br />
bins more colourful and visible and a<br />
‘voting butt bin’, which encouraged<br />
people to vote with their cigarette butts<br />
about topical sporting questions.<br />
www.incpen.org<br />
INVEST & EXPAND<br />
Innovative packaging company SAICA Pack has launched its RENOVE plan, heralding significant investment<br />
and upgrades across its European operations.<br />
The plan will see the market-leading company invest €250 million in production machinery at 34<br />
European locations, including Spain, France, Italy, UK, Ireland and Turkey. This will see a series of widespread<br />
improvements, including delivery of machine upgrades; artificial vision quality controls, palletisation<br />
improvements; an increase in automation; and the installation of new high-speed die cut machinery. It will<br />
also deliver new graphic and digital printing capabilities.<br />
As a result, SAICA Pack will be able to bring new, innovative products to market, with a focus on<br />
increasing efficiency, outstanding quality and shorter lead times, as well as achieving high printing,<br />
performance packaging.<br />
The new tranche of investment follows SAICA’s successful implementation of a closed-loop system,<br />
which enables the company to manufacture environmentally friendly papers and packaging using 100%<br />
recycled materials.<br />
www.saica.com<br />
4 www.retailpackagingmag.co.uk
SEAFOOD<br />
SUCCESS<br />
Young’s Seafood Limited, the<br />
British producer and distributor<br />
of frozen, fresh, and chilled<br />
seafood, has named DS Smith<br />
as its Supplier of the Year for<br />
<strong>Packaging</strong>.<br />
This prestigious award<br />
recognises a supplier who has<br />
played a significant role in<br />
helping Young’s Seafood<br />
Limited achieve its aims<br />
throughout the year and<br />
delivered a service beyond<br />
expectations. The award<br />
celebrates DS Smith’s<br />
outstanding partnership<br />
working on Young’s Seafood’s<br />
new Virtual Integration strategy, an initiative where<br />
Young’s is working with its suppliers to drive<br />
sustainability improvements for mutual benefit.<br />
Mike Alvis, Business Development Director of DS<br />
Smith’s UK <strong>Packaging</strong> division, said: “We were<br />
honoured to receive this award from Young’s<br />
Seafood and feel very privileged to have been chosen<br />
out of its wide range of packaging suppliers. Building<br />
strong, working relationships with our customers<br />
really helps us to understand a brand, its processes<br />
NEW DIRECTOR AT DOMINO<br />
Domino Printing Sciences has appointed Michael<br />
Wöhrmann as the Director of Domino’s Laser<br />
business, effective immediately.<br />
Michael began his career within industrial<br />
solutions having completed a Masters’ Degree in<br />
Industrial Economics and Engineering in 1993. Over<br />
the next 10-years, he gained an extensive<br />
background in strategic deployment and general,<br />
joining Wiedenbach, the industrial division of the<br />
Domino Group in 2002 as Manager for Business<br />
Administration. From 2004, he became the Finance<br />
Manager for Wiedenbach and Domino Holding<br />
Germany. Within this role he was responsible for all<br />
financial matters and has more recently taken over<br />
the responsibility for Operations at Wiedenbach. In<br />
2012, he became Managing Director for<br />
Wiedenbach and has been deeply involved in the<br />
D5 - ANTALIS_ADS deployment of Domino’s 11/07/2016 Industrial 17:15 Strategy Page globally. 1<br />
“I am delighted to be taking on the new<br />
challenges of this role in Domino’s global Laser<br />
business,” says Michael.<br />
and its market. Getting involved in Young’s Seafood<br />
Limited’s innovative Virtual Integration strategy right<br />
from the start provided us with the opportunity to<br />
address all the touch points of the packaging supply<br />
chain, meaning we can provide customers like<br />
Young’s with very real and concrete results.”<br />
The award was presented at the Young’s<br />
Seafood Limited’s inaugural Supplier Conference,<br />
where the company’s new Virtual Integration strategy<br />
was launched.<br />
www.dssmith.com<br />
“As well as retaining my responsibilities across<br />
Wiedenbach and Domino Holding Germany. I look<br />
forward to implementing the Domino Strategies<br />
across the divisions.”<br />
www.domino-printing.com<br />
INDUSTRY NEWS RETAIL PACKAGING<br />
GET YOUR COAT<br />
In a good show of strength, nearly 100 British<br />
Coatings Federation (BCF) members from across<br />
the paints, coatings, printing inks and<br />
wallcoverings sectors responded to BCF’s major<br />
biennial member survey this spring, and results<br />
showed that overall member satisfaction has risen<br />
from 88% to an impressive 90%.<br />
The survey, of which CEOs or business heads,<br />
or those involved in technical/regulatory affairs<br />
made up over 50% of respondents, showed the<br />
highest satisfaction levels were with technical and<br />
regulatory advice, BCF staff service,<br />
communication with members and responsiveness<br />
to member needs. The top three valued services<br />
remain the same as in 2014, which are lobbying,<br />
communications to members and technical advice<br />
and guidance.<br />
Two key areas noted for improvement in<br />
BCF’s 2014 survey were better lobbying, and<br />
raising the profile of the industry. It was therefore<br />
encouraging to see that both of these, along with<br />
BCF’s website, were shown as having the highest<br />
improvement over 2014.<br />
While industry knowledge, leadership and<br />
lobbying at both a national and European level<br />
were all noted as particular strengths, the latter<br />
was also shown to be an area that needs to be<br />
developed further, especially with a better<br />
influence in Europe.<br />
Tom Bowtell, BCF’s CEO commented: “It is of<br />
course fantastic to see an improved satisfaction<br />
among BCF members. The information provided<br />
in all areas of the survey are vital as we focus and<br />
prioritise our efforts over the coming years, and it<br />
is key that we continue to provide the best<br />
regulatory advice, to increase membership, to<br />
improve awareness of the BCF, and the<br />
contribution that the coatings industry makes to<br />
the UK economy, and to work even harder on<br />
lobbying both in the UK and Europe. Brexit will<br />
have a major impact on BCF’s work in the future,<br />
and we are working proactively for the best<br />
future business environment for our members.”<br />
www.coatings.org.uk<br />
www.retailpackagingmag.co.uk 5
RETAIL PACKAGING PROFILES - NEWS<br />
Linx employees get in the saddle for charity<br />
A team of cyclists from coding and<br />
marking specialist Linx Printing<br />
Technologies has completed a<br />
260-mile charity bike ride from the<br />
company's St Ives headquarters all<br />
the way to its office in Évry, France.<br />
The group’s endeavours are on<br />
course to raise £10,000 for East<br />
Anglian Air Ambulance. The riders<br />
set off from Linx at 9am on Friday<br />
27th May, eventually arriving at Linx<br />
Évry, on the outskirts of Paris, on the<br />
following Monday afternoon. While some members are experienced cyclists, others had<br />
bought their first bike specifically for the event. To mark this achievement, the company was<br />
presented with a framed photo by the East Anglian Air Ambulance at a special Linx family fun<br />
day held a few days later. The riders also received medals from Nigel Hood, Managing<br />
Director of Linx..<br />
Tel: 01480 302100 | www.linxglobal.com<br />
IML-T technology<br />
recognised<br />
RPC Bebo Plastik’s pioneering in-mould label<br />
thermoforming (IML-T) technology has been<br />
recognised in the European Thermoforming<br />
Parts Competition 2016. The company’s IML-<br />
T tubs and lids took first prize in the category<br />
‘Thin Gauge – Food <strong>Packaging</strong> Applications’.<br />
Among the many benefits highlighted by the<br />
judges were the wide label coverage that can<br />
be achieved including the stacking rim of the<br />
pack and the option of barrier protection<br />
through the use of multilayer sheet, all of which can be delivered using existing tools.<br />
IML-T applies pre-printed labels to a container during the thermoforming process, meaning<br />
intricate, multi-coloured designs in up to eight colours can be incorporated to achieve a<br />
better level of finish and greater coverage than with direct printing. IML-T for lids allows a<br />
more precise label positioning than conventional off-mould labelling, and different lid weights<br />
can be produced from the same tooling.<br />
Tel: +49 (0) 4761 8600 | Email: info@rpc-beboplastik.de | www.rpc-beboplastik.de<br />
Free ICE guide provides an insight into secondary<br />
pack coding options<br />
A second free downloadable<br />
technology guide has been launched<br />
by coding and marking specialists<br />
Interactive Coding Equipment (ICE).<br />
The new ICE Secondary <strong>Packaging</strong><br />
Coding Guide, available at<br />
www.interactivecoding.co.uk/<br />
packguide, provides production line<br />
staff and engineers with an at-aglance<br />
summary of the pros and<br />
cons of the different equipment and<br />
technologies available for all types of<br />
outer case coding requirements. The guide enables users to quickly assess their options and<br />
make an informed choice for the solution that best suits both their current and future needs.<br />
A third guide in the series, focusing on the coding requirements of the pharmaceutical sector,<br />
will be launched later this year.<br />
Tel: 01159 640144 | Email: enquiries@uk.interactivecoding.com<br />
RESCU Solutions raise a glass to YPS<br />
Yorkshire <strong>Packaging</strong> Systems have provided an inline sleeve sealer and shrink tunnel into the<br />
Scotland based factory of RESCU Solutions Ltd. RESCU Solutions (a Joint Venture partner of<br />
XPO Logistics) formerly known as Norbert Dentressangle, are a contract packing specialist,<br />
handling rework, warehousing and logistics for many blue chip companies, mainly in the<br />
whisky industry. Their<br />
packaging equipment<br />
was old, unreliable and<br />
slow and the increasing<br />
lack of back up and<br />
support was a major<br />
concern for them. They<br />
looked to YPS who<br />
supplied their fully<br />
automatic inline sleeve<br />
sealer and shrink tunnel.<br />
They have now been<br />
able to increase<br />
throughput as the film<br />
feeds are fully powered<br />
and the infeed and<br />
outfeed belts are inverter<br />
controlled meaning they<br />
are variable speed and<br />
can allow unstable<br />
products to be wrapped<br />
with ease. RESCU<br />
Solutions now have a<br />
streamlined, easier to<br />
use and faster shrink<br />
wrapping operation. The<br />
included service contract<br />
has provided immense<br />
peace of mind in comparison to their previously unsupported machinery. Douglas Reid,<br />
Director, RESCU Solutions, said “once again I would like to thank YPS for the fantastic service<br />
you have provided to us during the supply and installation process of the shrink wrap<br />
machine, and I would be delighted and have no hesitation in recommending YPS to any<br />
interested customers.”<br />
01924 441355 | www.yps.co.uk<br />
PA help Arthur Mallon Foods increase<br />
production speeds<br />
Arthur Mallon Foods is one of the leading<br />
Irish sausage producers, who have been<br />
creating award winning sausages since<br />
1942 from County Monaghan. The<br />
company needed to upgrade their top seal<br />
tray sealer and were looking for a machine<br />
that would offer an increase in output in<br />
line with their production target. Since the<br />
introduction of a PA tray sealer, Mallon<br />
Foods have been able to increase their<br />
production speeds by approximately 40%. Apart from the increased production speeds, the<br />
PA tray sealer is a user friendly machine with much quicker tool changeovers. Mallon Foods<br />
purchased a fully electric eclipse SL4 tray sealer which has been designed to address the<br />
environmental impact of packaging operations by reducing the user’s power consumption by<br />
up to 90%. The in-line, fully electric SL4 is a small footprint machine capable of sealing 75<br />
packs per minute.<br />
Tel: 01565 755000 | Email: sales@pal.co.uk | www.pal.co.uk<br />
Botanical beauty! Abhati Suisse chooses M&H for<br />
new organic beauty range<br />
Abhati Suisse is a beauty brand like no other. The Swiss brand, founded by Anju Rupal, fuses<br />
ethicality, sustainability and traditional healing techniques to create a range of beauty<br />
products that are both scientifically proven and grounded in spiritual healing and expertise.<br />
Anju is one of a new wave of social entrepreneurs paving the way for sustainable and cruelty<br />
free cosmetics, and she chose M&H to bring her vision to life with Abhati’s latest range.<br />
Kanva, Yamuna, Mahakali and Periya might not be terms familiar to many, however these are<br />
the names of products within Abhati’s new bottled range of nourishing shampoos,<br />
strengthening conditioners and botanical body cleansers. We can’t forget their brand new,<br />
entirely natural Mahanadi lip treatment either! All of these names are derived from Hindi,<br />
reflecting how the new product range channels the beauty of India and Switzerland in ways<br />
that are sure to nurture you both physically and spiritually. Making the intricate designs on<br />
the packaging come alive was M&H Plastics, who aided Rupal and the Abhati design team,<br />
Paperlux, throughout the process of launching their new range. “M&H really have helped us<br />
make our vision for the new range a reality. They have been outstanding throughout the<br />
entire process, transforming our concept into beautiful packaging that truly reflects Abhati’s<br />
ethos and values. With their commitment to service, M&H have been flawless in providing us<br />
with all the support we have needed, and more.” M&H Plastics is a member of the RPC<br />
Group of companies.<br />
Tel: 01502 715518<br />
6 www.retailpackagingmag.co.uk
PROFILES - NEWS RETAIL PACKAGING<br />
Overwrap Films with a Difference<br />
Innovia Films has been supplying Biaxially Oriented<br />
Polypropylene (BOPP) films to the packaging industry<br />
for over 45 years under our trademark, Propafilm.<br />
We manufacture using a unique ‘bubble’ process,<br />
producing films with balanced orientation,<br />
outstanding mechanical, balanced shrink properties<br />
and high stiffness. This means our BOPP films have<br />
superior clarity and exceptional gloss, ideal qualities<br />
for the perfume and cosmetic industries. Our<br />
coating capabilities ensure that we offer a<br />
comprehensive range of films, fit for any demanding<br />
application. Acrylic coated BOPP films are<br />
traditionally used for the overwrap of perfume and cosmetic boxes. They convey an image of<br />
quality and ensure strong seals on the minimal sealing areas. PVdC coated films such as<br />
Propafilm RXD are increasingly being adopted in this market. They are resistant to<br />
whitening when in contact with alcohols. An important consideration for point of sale displays<br />
where perfume may be sampled.<br />
Tel: 016973 42281 | Email: filmsinfo@innoviafilms.com | www.innoviafilms.com<br />
Benders working with<br />
Connect Vending on<br />
rebrand<br />
Companies regularly re-brand themselves<br />
as part of their natural process of evolution<br />
and development, adapting to an everchanging<br />
world, and Benders Paper Cups -<br />
a leading UK manufacturer of paper cup<br />
products - is able to help them extend that<br />
branding and build customer awareness.<br />
Take Connect Vending, for instance. At the<br />
heart of their new business and brand values lies sustainable sourcing across the breadth of<br />
its products range and best practice care of the environment. Having previously used plastic<br />
cups, they switched exclusively to paper cups (manufactured by Benders Paper Cups) to<br />
convey the caring and understanding they have for the environment. In the age of climate<br />
change, air pollution and other man-made phenomenon’s, environmental sustainability is a<br />
necessary part of any company’s brand today.<br />
Tel: 01978 855661 | www.benders.co.uk<br />
New pack for edible oil<br />
RPC Promens Innocan has launched a<br />
range of PET containers that are ideal for<br />
the edible oil sector, offering a variety of<br />
benefits for both manufacturers and<br />
consumers. The excellent clarity of PET<br />
and the wide labelling area of the pack<br />
enable manufacturers to maximise brand<br />
image and on-shelf appeal, while the<br />
material's inherent barrier properties help<br />
to deliver a long shelf life. For consumer<br />
convenience, the lightweight, ergonomic<br />
design ensures safe and easy handling,<br />
and the overall strength of the container means no outer pack is required. The central neck<br />
also allows easy pouring with no glugging. The lightweight, stackable containers deliver<br />
excellent pallet utilisation (for example.45 x 20 litre containers per Europallet) to maximise<br />
loads and minimise costs. In addition, the lower transport costs, which mean a lower carbon<br />
footprint, and the fully-recyclable containers provide valuable sustainability benefits.<br />
Tel: +32 (0) 3 685 2524 | www.rpc-promens.com<br />
Trays provide convenience<br />
solution for mussels<br />
A range of microwavable mussel dishes from<br />
one of Spain’s leading seafood producers is<br />
being packed in plastic trays from RPC Bebo<br />
Food <strong>Packaging</strong>. The new concept from Angulas<br />
Aguinaga offers consumers the convenience of<br />
fully prepared, cleaned and cooked mussels,<br />
available in their own juices or a special tomato<br />
sauce, which are ready to eat in a few minutes.<br />
The carefully selected mussels from Galicia are<br />
delivered and prepared by Angulas Aguinaga in<br />
less than 24 hours to ensure their quality and<br />
freshness. The thermoformed HDPE trays are<br />
manufactured at RPC Bebo’s Kristiansand site in<br />
400g and 1kg sizes. Their rounded design ensures that they are able to turn in the<br />
microwave during heating, while handles at each end facilitate carrying and avoid the risk of<br />
burnt fingers when the tray is removed from the microwave.<br />
Tel: +47 38 14 4020 | Email e.eggerdink@rpc-bebo.com<br />
New Belgian brewery chooses Beatson Clark bottle<br />
A distinctive beer requires a distinctive bottle,<br />
which is why a new farmhouse brewery in<br />
Belgium has chosen one of Beatson Clark's<br />
standard 330ml bottles to launch its new range.<br />
The Humblet family began restoring<br />
Bertinchamps farm in 2011 and launched the<br />
first range of beers from their new brewery two<br />
years later. Now they are launching a second<br />
range of more unusual beers under the B+<br />
brand, and they have chosen Beatson Clark’s<br />
330ml beer bottle via Pont Europe, a leading<br />
pan-European supplier of glass bottles and jars<br />
and a sister company of Beatson Clark. The first<br />
beer to be brewed in the B+ range was<br />
Pamplemousse, or grapefruit, and this will be<br />
followed by a white beer or wheat beer and<br />
other styles later this year.<br />
Tel: 01709 828141 |<br />
www.beatsonclark.co.uk<br />
M&H manufactures the new Quaffer<br />
shot-tail glass for retail<br />
Bridge Media packaging perfect for FaceGym, the<br />
beauty brand of the moment<br />
Creative print company Bridge Media Group<br />
has produced the innovative high quality<br />
packaging for an exciting new brand, with<br />
its latest bespoke box and sleeve<br />
combination for FaceGym, the company<br />
which offers fast, effective, natural face-lift<br />
solutions with instant results. The new<br />
packaging which is being used for a new<br />
range of products to be sold in high-end<br />
retailers, complements FaceGym’s muscle<br />
stimulation techniques which offer a<br />
solution to a new generation wanting to age<br />
gracefully without needles. Bridge Media Group has produced the ideal packaging to<br />
stress FaceGym’s brand design and core values. It consists of a matt laminated and<br />
Spot UV O’Sleeve with a browser panel, a rigid box with a foam inner fitment and a 24<br />
page manual. The foam inner fitment had apertures to enhance the FaceGym Pro unit<br />
and Gel, whilst the plug and USB cable were hidden within the foam.”<br />
www.bridgemediagroup.com<br />
As its name suggests, the new Quaffer has introduced a fun element to bars and clubs across<br />
Europe. Developed from its original glass composition and manufactured in PET by M&H<br />
Plastics, the Quaffer glass allows bars to mix various drinks in equal measure with one<br />
floating on the top of the other, creating a novel drinking experience and allowing the drink to<br />
mix as it is drunk. Sales of the Quaffer have been exceptional with bars reporting up to<br />
600% increase in sales of drink that are suitable for the glass. The use of PET Polymer to<br />
produce the Quaffer suits the market well as it provides both a safe and a glass-like quality.<br />
Using PET also allows the customer to easily clean the glass and re-cycle when it has reached<br />
the end of its usable life. The design of the new glass has also been developed to<br />
accommodate a snap-on cap and separator plunger - enabling a filled retail product to be<br />
marketed, whether alcohol based or for mixed liquid condiments. A range of enticing flavour<br />
combinations have been created to attract a range of customers including a healthy herbal<br />
energy drink.<br />
Tel: +44 (0) 1502 715518 | www.mhplastics.com<br />
www.retailpackagingmag.co.uk 7
RETAIL PACKAGING PRODUCT NEWS<br />
BEE-ING HELPFUL<br />
Egg producer Chippindale Foods has launched new bee-themed shelf<br />
packaging for its Yorkshire branded free range eggs, which are now fully<br />
sourced from bee friendly farms in the region. The yellow and black striped<br />
packaging has been designed to help raise awareness of the company’s<br />
campaign to support the British bumblebee through the creation of pollen and<br />
nectar rich habitats at new and existing egg production sites.<br />
Chippindale launched its Bee Friendly Farm Scheme three years ago in<br />
partnership with the Bumblebee Conservation Trust. The growth of the project<br />
has created more than 16-acres of bee habitat across nine bee friendly free<br />
range poultry farms, which now produce enough eggs to supply the entire<br />
Yorkshire egg brand.<br />
Chippindale’s Yorkshire free range eggs are currently stocked regionally by<br />
Morrisons and Co-operative. The company now plans to expand its Bee Friendly<br />
Farm Scheme to supply more of its free range eggs nationally.<br />
Managing director Nick Chippindale said the firm was on target to source<br />
40% of its free range eggs across all its brands from bee friendly farms by the<br />
end of 2017.<br />
“Growth of the Bee Friendly Farm Scheme is an important part of our<br />
sustainability plan and has the added benefit of offering consumers more choice<br />
in store,” he explained. “The project takes the concept of the charity egg pack<br />
and moves it up a level, creating sustainability in the supply chain, retaining<br />
value in the market and giving conscientious consumers a product that is having<br />
a direct and positive impact on the environment.”<br />
www. chippindalefoods.co.uk<br />
BIT OF A STRETCH<br />
DUO PLAST, the stretch<br />
film producer, has<br />
succeeded in expanding<br />
its innovation by<br />
creating an eight-micron<br />
stretch film, leading to<br />
minimum film<br />
consumption, available<br />
now under the brand<br />
name DUO XS.<br />
“We have managed<br />
to extrude an eightmicron<br />
stretch film in<br />
our plants for the first<br />
time. Thereby we have<br />
achieved a further<br />
reduction in the<br />
thickness of stretch film<br />
besides our 10-micron<br />
stretch film DUO X10,<br />
which is already<br />
available in the market,”<br />
said Dr. Christian Rohm,<br />
Managing Director of<br />
DUO PLAST.<br />
With the new stretch film innovation, DUO PLAST offers its customers<br />
multiple advantages at once – the enormous reduction in thickness<br />
guarantees a lower stretch film consumption and thereby lowest costs per<br />
pallet. Also, despite the significantly reduced thickness, the stretch film has a<br />
high-elasticity in processing. Because of this the new DUO XS is suitable for<br />
the use in internal transportation and for protection against dust and<br />
moisture. Plus, the thickness reduced stretch film can be applied to semiautomatic<br />
wrapping machines with mechanical brake or as hand stretch film.<br />
Furthermore, the ecological factor plays a large role when using the new<br />
DUO XS. The minimum of foil usage preserves the environment sustainably<br />
and reduces the waste disposal costs visibly. Also, the innovative film is made<br />
from 100% polyethylene without addition of the chemical adhesive PIB and is<br />
easily recyclable.<br />
www.duoplast.ag/en<br />
Product News<br />
The lowdown on the latest releases, renovations, revisions and revolutions…<br />
GO GREEN<br />
Antalis <strong>Packaging</strong> has launched its Eco-Range of corrugated box<br />
products, suitable for a range of secure packaging applications.<br />
Enhanced with a heavy duty, single wall corrugate, the Eco-Range offers<br />
the same level of protection as a standard double-walled alternative.<br />
Offering 40% lighter materials than a double-wall equivalent, the<br />
streamlined design allows for a 30% increase in the number of cartons<br />
per pallet. Made from FSC certified board, the Eco-Range is made from<br />
100% reclaimed materials and is in turn 100% recyclable.<br />
The product range is available in six standard size configurations,<br />
and has its green credentials printed onto the carton to assure customers<br />
of its eco-qualities. With carbon neutrality, for every 1.5 tons of<br />
materials sold, Antalis will plant four trees in a forest in Kettering,<br />
Northamptonshire.<br />
T: 0370 241 1466<br />
www.antalispackagingsolutions.co.uk<br />
www.antalispackaging.co.uk<br />
8 www.retailpackagingmag.co.uk
PRODUCT NEWS RETAIL PACKAGING<br />
UP FOR THE CUP<br />
A thermoformed twist cup with an<br />
injection moulded screw lid, developed in<br />
close co-operation between Orkla Foods<br />
Norway, RPC Superfos and RPC Promens,<br />
has been awarded a ScanStar 2016 in the<br />
Nordic packaging competition.<br />
The innovative pack solution is being<br />
used for a new selection in Orkla’s Denja<br />
range including shrimps, beans, chicken or<br />
beetroot. Two different technologies and<br />
two different resin materials (PET and PP)<br />
have been brought into play to create the<br />
convenient and lightweight pack. The<br />
product is labelled with high gloss colour<br />
labels on both pot and lid. The lid is<br />
designed to accommodate the pot<br />
standing on top which is both practical and allows for good facing on shelf. Importantly, end users benefit from a<br />
new easy way to open and close the salad pack by simply twisting and turning the lid. This open and re-closure<br />
mechanism is something special in the salad segment and serves as a distinguishing feature.<br />
In their citation the ScanStar jury members commented: “The thermoformed packaging opens up for new<br />
shapes and design advantages. The packaging is stackable and easily opened, and it will work well in the shop<br />
shelves and in the customers’ homes. Good presentation and easy to open. Mechanically good.”<br />
“We are pleased with the recognition that comes with the Nordic packaging prize,” comments Kjersti<br />
Trömborg, <strong>Packaging</strong> Developer, Orkla Foods Norway. “RPC Superfos and RPC Promens have done a really good<br />
job designing and developing the new pack in close cooperation with us and fully deserve the accolade.”<br />
The ScanStar 2016 prize ceremony will take place 3rd November in Norway, as this year’s host of the Nordic<br />
<strong>Packaging</strong> competition.<br />
E: sales@promens.com<br />
www.rpc-promens.com<br />
GETTING SAUCY<br />
A custom-designed squeezy PET bottle from RPC<br />
Superfos is helping the UK’s No.1 Hot Pepper Sauce<br />
brand achieve greater visibility on shelf.<br />
The new bottle for the Encona ‘Taste Explorers’<br />
range from Grace Foods UK is part of a refreshment<br />
of the packaging to help the brand stay competitive.<br />
Slightly taller and narrower than its predecessor, it<br />
holds the same volume as before but is more visible<br />
on shelf thanks to a greater label surface.<br />
“Squeezy bottles are ideal if you look for a clean<br />
way to dispense sauces,” comments Sam Bidgood,<br />
brand manager at Grace Foods. “Plastic bottles are<br />
easy to use so they are perfect for sauces that<br />
consumers enjoy more frequently than others.”<br />
Grace Foods sells its products in both glass and<br />
plastic packaging. In fact, the success of the Encona<br />
range began more than 40-years ago in a now iconic<br />
square glass bottle with the Encona brand embossed<br />
on the side. This particular brand asset is perfectly<br />
reproduced on the squeezy bottle as well.<br />
T: +44 (0)1254 682 298<br />
E: blackburn@rpc-superfos.com<br />
www.superfos.com<br />
IN TO STELLA?<br />
Stella Artois Cidre has unveiled<br />
bold new packaging that<br />
captures the superior quality of<br />
their apple and fruit ciders in a<br />
strikingly sophisticated visual.<br />
The new look and feel<br />
further reinforces Stella<br />
Artois Cidre’s premium<br />
positioning and is a clear<br />
statement of the unique,<br />
vibrant personality of the<br />
brand.<br />
The bold design will<br />
be featured on all bottles<br />
and cans in the Stella<br />
Artois Cidre family: Stella<br />
Artois Cidre Apple, Pear,<br />
Peach, Raspberry and<br />
Elderflower. All five<br />
designs feature elegant<br />
paint stroke detailing that<br />
highlight the brand’s<br />
hand-picked apple and<br />
fruit flavours and passion<br />
for quality ingredients.<br />
Accompanying the launch of the new<br />
packaging is a limited-edition on-pack<br />
competition, running until 28 August 2016.<br />
During the promotion period, consumers who<br />
find one of the Stella Artois Cidre ‘lucky stars’<br />
under the bottle cap will win one of three<br />
Extraordinaire Adventures or one of 10,000<br />
Stella Artois Cidre chalices.<br />
This new campaign will be fully supported<br />
with both TV and OOH advertisements, going live<br />
on in July.<br />
www.cidreadventures.com<br />
SEEING RED<br />
Brand enhancement specialist API has<br />
underlined its on-trend credentials by<br />
adding a new colour to its PG range of<br />
pigment hot stamping foils. The<br />
luxurious, deep red Amaranth shade<br />
answers customer demand for eyecatching,<br />
on-trend tops to go on wine<br />
and spirit bottles, and is also relevant<br />
across a range of other hot stamping<br />
applications.<br />
Luxury and premium goods<br />
manufacturers are ensuring that their<br />
packaging, by acting as a ‘second skin’,<br />
effectively conveys both the product’s<br />
qualities and their brand values. Deep,<br />
luxurious colours that interact with the<br />
latest print technologies and add a<br />
highly tactile finish, such as the<br />
Amaranth shade from API, are a big part<br />
of how premium packaging solutions<br />
are becoming truly relevant to their<br />
brands.<br />
The PG range is a premium grade<br />
matt pigment hot stamping foil, and the<br />
number one choice for general purpose<br />
applications. It excels at both fine detail<br />
and the kind of broad area coverage<br />
required by the packaging sector, and is<br />
especially relevant for the beauty,<br />
cosmetics and drinks industries, among<br />
other consumer product applications.<br />
Hot stamping foils from API ensure<br />
the best, most reflective finish of all<br />
coating processes, and are also the most<br />
versatile for use on different materials<br />
and substrates. The heat and pressure<br />
used to stamp the pigment foil<br />
simultaneously flatten the contours of<br />
the substrate, providing a smooth<br />
surface printing area and allowing clean,<br />
high quality text and graphics to be<br />
achieved on uneven, rough and textured<br />
surfaces.<br />
www.apigroup.com<br />
www.retailpackagingmag.co.uk 9
RETAIL PACKAGING CONTRACT PACKING<br />
theory of evolution<br />
OWNER OF SUCCESSFUL CONTRACT PACKING COMPANY<br />
EVOLVE CO-PACK, STEVE FRIXOU, IS REVOLUTIONISING THE<br />
WORLD OF TEMPORARY LABOUR. HE EXPLAINS HOW YOU<br />
CAN SCRAP THE AGENCIES AND STILL WIN…<br />
Since the start of my career I’ve been involved with<br />
Recruitment Agencies in one way or another – from<br />
being a temporary member of staff in a warehouse,<br />
to sitting on the other side of the desk and being the<br />
recruiter. It was 20-years ago this year that I opened<br />
up my own Agency and supplied labour into major<br />
companies including Thorntons and UPS. In 2010,<br />
following on from the last UK recession, an idea was<br />
formed between the Operations Controller at<br />
McVities and the Evolve Pack team. With the budget<br />
for labour being tightly controlled, Agency Workers<br />
Rights and National Minimum Wage crippling the<br />
business, the pressure was on to find a solution to<br />
reduce costs and mitigate risks.<br />
VIVE LE REVOLUTION<br />
McVities challenged our 12-year relationship with<br />
them to develop into something more; an alternative<br />
to the traditional agency model. Together we came<br />
up with the answer: we should provide a Managed<br />
Internal Packing Service (MIPS), have full<br />
accountability for our staff and only charge per case<br />
finished. After five-years of providing this service for<br />
McVities (Pladis) at their Ashby-De-La-Zouch<br />
warehouse, which has space for no fewer than<br />
60,000 pallets, Evolve Pack are saving the group<br />
seven figure sums on labour, transport and agency<br />
fees. Based in the heart of the distribution centre,<br />
Evolve Pack’s staff perform a variety of tasks; from<br />
flow wrapping and cartoning biscuits and other<br />
snacks, to assembling end-of-aisle displays for the<br />
retailers. Evolve Pack are proud to be responsible for<br />
packing some 18-million+ cases per year.<br />
In 2012 we realised this was what we did best,<br />
and stopped being a staffing agency to concentrate<br />
on the successful MIPS operations where ‘you only<br />
pay for what you get’.<br />
FORMULA FOR SUCCESS<br />
We had proved our method worked well with<br />
McVities, but the real test was whether our service<br />
would be suitable for other business. After three-years<br />
of refining our new venture, Evolve were ready to<br />
take on the next challenge and expand. This came in<br />
the form of an ambient and chilled food logistic<br />
specialist in Telford. This logistics and warehousing<br />
business is responsible for large contracts with two<br />
flourishing discount grocers. Offering affordable<br />
products is the core of both companies, so overheads<br />
needs to be as low as possible, and this includes<br />
staffing costs. To help keep a sustainably low<br />
workforce, these two retailers are growing kings of<br />
the shelf-ready packaging, where the lid is removed<br />
and customers pick the products directly from the<br />
box. To make this work, the shelf-ready packaging<br />
needs to hold different flavours of the products to<br />
maximise shelf space and provide more variety for the<br />
end customers.<br />
Those of you who are in the manufacturing<br />
industry will know that, unfortunately, it isn’t as easy<br />
as making 10 meat pizzas and then 10 vegetarian in<br />
order to fulfil this requirement. Each flavour is made<br />
in the thousands before the production line is<br />
changed to accommodate a new variety; and this is<br />
where Evolve Pack offers a solution.<br />
We have been able to supply our staff into this<br />
warehouse, where we can take pallets of products,<br />
break them down and pack them into multi-flavour<br />
boxes. By running this operation in the existing<br />
storage facility for the goods, our customers do not<br />
have additional transport costs nor any delays in<br />
delivery to store, and Evolve Pack do not incur<br />
overheads, so it really is a win-win situation.<br />
Based in the heart of the distribution centre, Evolve Pack’s staff<br />
perform a variety of tasks<br />
In addition to our two external sites, we also<br />
have a large warehouse in Ashby-De-La-Zouch,<br />
where we have the capabilities to cover a whole host<br />
of different packaging requirements, from shrink<br />
wrapping and multi-bagging, to manual rework and<br />
gift set collation.<br />
CARPE DIEM<br />
While your business may be different to McVities and<br />
our other clients, do you see Recruitment Agencies<br />
as a necessary evil, with a lack of accountability<br />
when things go wrong, when their staff work slowly<br />
or there are major delays? Do you still have to pay an<br />
hourly rate when sometimes you don’t receive the<br />
service you expected? Does the prospect of the<br />
National Living Wage increasing to £9+ by 2020<br />
have negative effects on your business? If so,<br />
perhaps a MIPS is the solution for your business too.<br />
After all, isn’t it time you started thinking about<br />
what your future looks like.<br />
www.contractpacking.co.uk<br />
Contact Evolve and<br />
see what they can<br />
do for you<br />
The Ashby-De-La-Zouch warehouse has space for no fewer than 60,000 pallets<br />
10 www.retailpackagingmag.co.uk
Blisters Ltd can offer a<br />
total packaging<br />
service from concept<br />
to delivery, or any<br />
stage in between.<br />
FOR ADVERTISING BOOKINGS<br />
& ENQUIRIES<br />
PLEASE TELEPHONE:<br />
01206 506254<br />
EMAIL:<br />
chantell@retailpackagingmag.co.uk<br />
www.retailpackagingmag.co.uk<br />
Evolve Pack<br />
Contract Packing Services<br />
With over 20 years industry experience Evolve Pack offer<br />
Contract Packing services supplied both in-house of<br />
customer locations and externally at our dedicated<br />
contract packing facilities.<br />
• Manual Rework<br />
• Cartoning<br />
• Flow Wrapping<br />
• Multi-Bagging<br />
• Shrink Wrapping<br />
• Order Pick & Pack<br />
www.contractpacking.co.uk 0845 003 5375<br />
enquiries@evolvepack.co.uk<br />
www.retailpackagingmag.co.uk 11
RETAIL PACKAGING CONTRACT PACKING<br />
pack it in<br />
BUSINESS DEVELOPMENT MANAGER OF PACEPACKER<br />
SERVICES, PAUL WILKINSON, COMMENTS ON CONSUMERS,<br />
ROBOTS AND THE STATE OF CONTRACT PACKING…<br />
Pacepacker integrates food robots which can pick delicate foil<br />
wrapped products<br />
With increased handling capabilities,<br />
flexibility and output, automation<br />
can provide a solution for even the<br />
shortest of contracts<br />
Winning a large retail contract is a coup for any<br />
contract packer. However, supermarket price wars<br />
and changing food presentations to gain and<br />
maintain the interest of consumers, means that<br />
many manufacturers are being squeezed out of the<br />
market.<br />
Today, most contract packers understand the<br />
efficiencies gained from automation. Even so, many<br />
are still reluctant to invest in equipment for fear of<br />
not being unable to recoup their costs if the<br />
contract is terminated. Although the short-term<br />
nature of retailer contracts is a contributing factor<br />
to their reluctance to invest, other issues also come<br />
into play, including lack of technical knowledge,<br />
space constraints and the belief that systems are<br />
inflexible.<br />
ROBOTIC REVELATION<br />
Switching from packing cakes to pork pies is simple<br />
with half a dozen manual workers, but what if you<br />
have invested in a robot to pack those cakes? The<br />
belief that robots and automation won’t flex to<br />
changing packing needs is a common misconception<br />
shared by many customers. They need their systems<br />
to not only boost efficiency but to be a tangible<br />
asset, one that can be moved between lines to meet<br />
changing demands and new contracts. We are all<br />
too familiar about how fast trends change, especially<br />
in the retail business. Yet, this shouldn’t deter<br />
contract packers from exploring automation. Once<br />
the payload, reach and speed capacity has been<br />
determined it is relatively straightforward to<br />
reprogramme a robot to perform another task.<br />
Similarly, if products are a different size then some<br />
changes may be required to the end of arm tooling<br />
or even replaced, but by no means is the robot<br />
redundant. Some robots can even be re-deployed<br />
into a completely different role within the business,<br />
for instance from pick and place to palletising. Also,<br />
a robot is a tangible asset with a saleable value. So,<br />
worst case scenario, the sale proceeds can be<br />
reinvested into an alternative business project.<br />
Likewise, space should not be an issue. There’s<br />
a vast range of robotic devices in different sizes,<br />
and the ability to customise Cartesian systems using<br />
components and linear drives at specified lengths is<br />
perfectly feasible. Whatever the manual operation<br />
is, a robotic provider should be able to provide an<br />
automated solution.<br />
REMOTE CONTROL<br />
Re-programming a robot may sound daunting to<br />
many and put companies off investing. Any<br />
reputable supplier will work closely with all project<br />
stakeholders to ensure appropriate training and<br />
ongoing support is provided. Remote assistance can<br />
also be provided if required so that office based<br />
engineers can take control of the HMi screens and<br />
help operators through the required steps or<br />
monitor what is happening through CCTV cameras.<br />
For most, if not all customers, return on<br />
investment (ROI) figures can be the deal-breaker.<br />
When looking to achieve ROI inside a year,<br />
manufacturers shouldn’t be swayed by price alone.<br />
A well-engineered solution will provide low-cost of<br />
ownership for many years at a fraction of the cost<br />
of manual labour. Pacepacker recently developed a<br />
new ROI calculator – a comparative tool – that<br />
quickly measures the real value that a business can<br />
realise when automating different aspects of a<br />
production line. So, even with short UK retail<br />
contracts, an appropriate automated solution can<br />
be developed and accomplish the desired payback.<br />
www.pacepacker-services.co.uk<br />
Cheese packaging, picking and placing made easy<br />
Far from a dog’s dinner – automation does the ruff work…<br />
12 www.retailpackagingmag.co.uk
PROFILES - CONTRACT PACKING RETAIL PACKAGING<br />
Produced in Kent<br />
teams up with Kent<br />
packaging company<br />
Actionpoint <strong>Packaging</strong> has teamed up<br />
with Produced in Kent (PinK) as an<br />
Associate Member. Actionpoint, which<br />
is a family owned company in<br />
Rainham, provides packaging<br />
services and products for clients<br />
throughout the UK. PinK members<br />
will now benefit from this new relationship through superior packaging solutions and<br />
Actionpoint’s unique offering of a free, thorough review of their packaging and processes by<br />
an industry expert of over 30 years. His analysis focuses on everything including the source<br />
of the packaging, its design, the production processes, courier & delivery options, brand<br />
image, and damage solutions. Director Luke Pollard said: "We are extremely excited to join<br />
Produced in Kent. This new relationship means we will be able to help PinK advise members<br />
on the best packaging solutions.<br />
www.actionpoint.co.uk | www.producedinkent.co.uk<br />
Looking for a co-packer? Look no further …<br />
Why choose Wyepak<br />
Herefordshire based, Wyepak is the<br />
contract packing and filling company<br />
with a great success story to tell. Only<br />
3 years in business, the company is<br />
gaining an enviable reputation for<br />
innovation, experience and results.<br />
Originally a hand packing service,<br />
Directors Mark and Jim have now<br />
invested in liquid filling implementing a<br />
Semi-automated plant which produces<br />
in excess of 1,500 fills / hour. The site<br />
offers 24,000 sqft manufacturing<br />
facility & over 20,000 sqft available<br />
storage space. Wyepak is compliant to<br />
ISO & Retail standards including: QVC,<br />
Tesco, Asda, JDW and employ a Zero<br />
Landfill Policy.<br />
Email: sales@wyepak.co.uk | www.wyepak.co.uk<br />
With Soil Association and SALSA (Safe and Local Supply Approval) accreditation,<br />
Complete Co-packing Services Limited is a leading contract pack partner of<br />
organic and natural products. Based in South Wales, the company is a member of<br />
the Organic Trade Board and British Contract Manufacturers and Packers<br />
Association. They fill, pack, store and distribute food, drink and organic products<br />
on behalf of many of Europe’s leading retail brands. With purpose built clean<br />
rooms, facilities include; automated sealing, liquid filling, mixing and blending,<br />
pasteurisation, pouch, bottle, jar and sachet filling of capsules, powders, granules<br />
and liquids, testing of PH levels and solids, order pick, pack and dispatch and<br />
pallet storage and distribution. Customer service is at the heart of the business;<br />
that’s because the team work hard to build partnerships with suppliers and<br />
customers to deliver a high-quality, innovative service. For a FREE, no obligation<br />
contract pack quote please visit:<br />
Tel: 01443 740786 | www.complete-copacking.co.uk<br />
We make your Products<br />
for you!<br />
With production and storage areas of over 40000 ft2,<br />
equipped with numerous Automated Sachet and Bottle<br />
Filling equipment, PrimePac’s Flexibile and Professional<br />
approach can assist you from start to finish in getting<br />
your Products from ideas to finished goods.<br />
Fast, Reliable and Cost Effective, PrimePac’s motto is<br />
“If it's a Liquid, Powder or Gel and it goes in Bottle,<br />
Sachet or Jar, we can do it”.<br />
Using our bespoke Master <strong>Packaging</strong> Specification<br />
system PrimePac can carry out Hand Assembly of gift<br />
sets and kits whether it's simple packing or detailed and<br />
complex assemblies.<br />
Whether your project is large or small Contact us today to<br />
see how the PrimePac Funnel Experience can support<br />
your business.<br />
Call us on 0333 003 2770<br />
or email: sales@primepacsolutions.co.uk<br />
www.retailpackagingmag.co.uk 13
TOILETRIES, PERFUMERY & COSMETICS RETAIL PACKAGING<br />
pet sounds<br />
Make any product look<br />
perfect with HLP’s help<br />
GET SHARPER LOOKS AND REDUCE THE RISK OF RETURNS WITH<br />
PACKAGING DESIGNED TO APPEAL TO THE EYE AND PROTECT THE<br />
PRODUCT. C. M. YEUNG EXPLAINS HOW HLP KLEARFOLD CAN DELIVER<br />
ALL YOU NEED…<br />
With just four-years to go for HLP to celebrate<br />
50-years of producing high-quality packaging, we are<br />
proud of our state-of-the-art factory and of the<br />
progress we have made in that time. In our constantly<br />
evolving market it is now more important than ever<br />
that we offer and provide what our customers want.<br />
The forward-thinking companies of today realise<br />
just how important the packaging is for brand image,<br />
product protection and quality perception. Gone are<br />
the days when packaging was left to the last minute<br />
and product was just packaged in a cheap and lowspec<br />
box almost as an afterthought. Our customers<br />
today demand crisp, sharp packaging which we can<br />
provide with our soft crease technology, some<br />
customers want high-resolution printed graphics<br />
which we can achieve with our 13 colour one pass<br />
machinery. The fluorescent inks and foil blocking on<br />
offer can provide a limitless spectrum of graphics.<br />
“ We aim to provide high-quality<br />
product innovation at competitive<br />
prices, so why not call our UK team<br />
today and see what we can offer? “<br />
We are looking to add value to our offering by<br />
engaging with our customers on a three tiered<br />
approach: performance, cost-efficiency and<br />
environmental impact. Sometimes, by looking at just<br />
one area of concern, we address all three.<br />
LOOKS & TALENT<br />
For example, recently we were approached by a new<br />
client who had been looking on our website and gave<br />
us a brief to improve the aesthetics of their<br />
packaging, as the product was loose in a cardboard<br />
box with an insert window. They were having a high<br />
level of returns from stores due to failing packaging.<br />
Our team in the UK re-engineered the packaging into<br />
a crisp clear box with a bubble insert moulded to fit<br />
the product perfectly, we also produced some options<br />
on the graphics. The client was delighted with the<br />
results and promptly placed bulk orders. The material<br />
used was made from 30% recycled PET and the client<br />
was keen to inform the consumers by advertising that<br />
on the packaging.<br />
In just three months returns from stores due to<br />
collapsing packaging was down by 50%. So,<br />
although there was little difference in the packaging,<br />
costs savings were achieved from fewer returns. We<br />
await the impact on increased sales as a result of the<br />
improved packaging.<br />
CALL FOR CAD<br />
We have a team based in the UK offering design<br />
input and packaging re-engineering, producing CAD<br />
samples, if required, within 48-hours. Production<br />
samples are normally supplied within five to seven<br />
days. We aim to provide high-quality product<br />
innovation at competitive prices, so why not call our<br />
UK team today and see what we can offer?<br />
T: +44 (0)1684 273 905<br />
E: sales@hlpklearfold.co.uk<br />
www.hlpklearfold.co.uk<br />
Get perfect design<br />
every time<br />
Practical for any purpose<br />
Protect products and ensure sales<br />
HLP offer a complete service, complete with samples, within 48-hours<br />
www.retailpackagingmag.co.uk 15
RETAIL PACKAGING CONFECTIONERY & SNACKS<br />
snack secure<br />
SARAH KETCHIN, MD AT FORTRESS TECHNOLOGY,<br />
EXPLORES THE VARIED CHALLENGES OF INSPECTING SNACK<br />
PACKAGING FOR CONTAMINANTS AND THE OPTIONS<br />
AVAILABLE…<br />
FM Software is backwards<br />
compatible and known to improve<br />
detection performance by 40%<br />
Midnight cereal snacks, energy sports bars and<br />
on-the-go breakfast replacements are shaping the<br />
snacks market with UK consumption expected to reach<br />
£3.8bn by 2016. Given this increasing demand for<br />
healthy convenience, snacks producers are turning to<br />
efficiency driven automation and utilising the latest<br />
machinery to deliver consumer satisfaction and maintain<br />
safe, high-quality snacks.<br />
To maintain freshness, metalised polypropylene is<br />
the snack industry’s standard for packaging. For many<br />
manufacturers that deploy metal detectors, ferrous<br />
in-foil detectors can be used. Settings can also be<br />
adjusted, so foil laminated packaging is rarely an issue<br />
for today’s advanced metal detectors. There’s also the<br />
alternative of passing product through a metal detection<br />
system before the packaging process commences.<br />
Contrary to popular belief, metal detection remains<br />
a modern day solution. As with any technology, metal<br />
detection hardware and software are evolving all the<br />
time and these developments keep pace with evolving<br />
retailer requirements.<br />
Typically, snack manufacturers will have more than<br />
one metal detector between the beginning and end of<br />
the production and packing process, corresponding to<br />
identified Critical Control Points (CCPs). Many will install<br />
a system as close as possible to the end of line after<br />
primary packaging, typically bagging with snacks. If that<br />
isn’t feasible, just before the bagging stage is also<br />
effective. In these situations, loose product such as chips<br />
or crisps can be channelled through a vertical ‘throat’<br />
detector.<br />
It’s also likely that manufacturers will want to check<br />
incoming ingredients before they reach the processing<br />
stage. This might be advisable for a number of reasons.<br />
Firstly, snack producers will want to identify the source<br />
of any metal contamination, which may, of course,<br />
include raw materials. Secondly, the sensitivity achieved<br />
at this stage may be higher than with finished or<br />
packaged product. This may come down to the aperture<br />
of the metal detector or the relative sensitivity obtained<br />
with unprocessed and processed ingredients.<br />
Corresponding to critical control points a<br />
snacks manufacturer will have more than<br />
one metal detector on a line<br />
METAL HEAD<br />
So why choose metal detection rather than x-ray?<br />
The answer will depend on the application. X-ray<br />
remains far more expensive, both in terms of capital<br />
cost and running costs. Depending on the application<br />
size and complexity, expect to pay in the region of<br />
£35,000 to £40,000 to install x-ray, compared with<br />
£4000 to £18,000 for metal detection.<br />
Integrating a metal detector into a snack<br />
processing or packing line is relatively straightforward.<br />
Consideration needs to be given to ‘product effect’,<br />
although with today’s technology this ‘phasing’ or<br />
calibration is an automatic process.<br />
In recent years, retailers have become more riskaverse<br />
when it comes to food safety and quality,<br />
increasingly imposing their own stringent protocols<br />
and standards on suppliers. As well as ensuring that<br />
the required form of inspection is in place, to the<br />
Snacks are inspected at critical control points during the<br />
production process<br />
necessary specification, the retailer ‘safety net’ will<br />
also often include assurances about regular system<br />
checks to ensure that all QA systems – including<br />
metal detection – are functioning correctly.<br />
As one might expect, the sensitivity of metal<br />
detector systems keeps improving, which enables<br />
snack processors to detect ever-smaller metal<br />
contaminants. Fortress Technology’s latest FM<br />
software improves performance in some applications<br />
by 40%. This is down to an algorithm that factors in<br />
both time and amplitude with every detection signal.<br />
Some retailers may pressurise suppliers to invest<br />
in x-ray contaminant detection. Being able to<br />
demonstrate the reliability and improved sensitivity of<br />
metal detectors installed with FM software, for<br />
example, may strengthen the case for snack<br />
suppliers.<br />
SAY HALO<br />
Before selecting your inspection equipment, snack<br />
manufacturers should carefully research potential<br />
sources of contamination. Naturally, if your potential<br />
contamination is all, or mostly, metal-based, it makes<br />
sense to consider metal detection as a first option. If<br />
the contaminate risks are wider ranging, or<br />
predominantly non-metal by nature, it may be worth<br />
examining the benefits of x-ray in more detail.<br />
Ultimately, manufacturers worry when metal<br />
contaminants are detected. Understandably they may<br />
also worry when they are not. Improved automatic<br />
testing tackles these concerns. For example, Fortress<br />
Technology’s HALO system is an external test<br />
designed to supplement, but not replace, manual<br />
testing on throat, pipeline and gravity metal<br />
detectors used for loose or free-falling snack<br />
products such as crisps and nuts. HALO generates a<br />
signal identical to that of particles of different sizes<br />
and metals, so multiple test levels can be checked<br />
easily. It is also a more objective and repeatable test<br />
than manual or most other automatic alternatives.<br />
When it comes to brand reputation, consumer<br />
satisfaction is everything and contaminant detection<br />
is critical for maintaining product trust. With the<br />
future of snacks looking strong and more and more<br />
healthier variations entering the market, now’s the<br />
time to explore your inspection options and ensure<br />
your quality product gets the shelf space it rightly<br />
deserves.<br />
www.fortresstechnology.co.uk<br />
16 www.retailpackagingmag.co.uk
www.retailpackagingmag.co.uk 17
RETAIL PACKAGING CONFECTIONERY & SNACKS<br />
There are multihead weighers with up to<br />
32 heads, capable of mixing up to eight<br />
different products simultaneously<br />
Each section of a weigher is<br />
dedicated to a different product type<br />
and set at different target weights<br />
in the mix<br />
THE ENHANCED VERSATILITY OF MIX WEIGHING OFFERS MANY<br />
OPPORTUNITIES FOR MANUFACTURERS SUPPLYING THE RETAIL<br />
SECTOR, EXPLAINS IAN ATKINSON OF ISHIDA EUROPE…<br />
Convenience has become a dominating factor in many<br />
areas of the retail food market, including<br />
confectionery, and snacks but also increasingly in other<br />
sectors. While for confectionery, at least, it is still<br />
possible for consumers to ‘pick ’n’ mix’ themselves,<br />
many today prefer to have products pre-mixed.<br />
However, although they may not be choosing the<br />
sweets themselves, they still want to make certain that<br />
there are enough of their favourites in each pack!<br />
For manufacturers, mixing throws up a number of<br />
challenges. Products need to be mixed in the correct<br />
ratios, to keep the customer satisfied, maintain brand<br />
consistency and control the more expensive items in<br />
the mix so that profits are not compromised. Legal<br />
requirements mean that stated percentages in the mix<br />
must be adhered to. All this has to be<br />
achieved while maintaining highly<br />
competitive speeds and efficiency<br />
on the packing line.<br />
The continuing development<br />
and enhancements of multihead<br />
weighing technology has made a<br />
huge contribution to mixed<br />
products. Today there are weighers<br />
with 16, 18, 20, 24, 28, and even<br />
32 heads, mixing up to eight<br />
different products simultaneously<br />
for discharge into the same pack. Machines can even<br />
be linked together to handle a virtually limitless<br />
number of mixed products within one line.<br />
MIXED IDEAS<br />
There are numerous benefits of the mixed weighing<br />
approach. One machine can effectively do the work<br />
of two or more, saving on operator and maintenance<br />
costs as well as significantly reducing space<br />
requirements in the factory. Each section of the<br />
weigher is dedicated to a different product type and<br />
these can be set precisely at different target weights,<br />
ensuring that the right mix of items is consistently<br />
included in each pack and that the more expensive<br />
items in particular – for example higher value cashew<br />
nuts in a fruit and nut mix – are tightly<br />
controlled.<br />
The multihead mixed weighing<br />
approach typically offers increases in<br />
speed, accuracy and efficiency<br />
compared to pre-mixing. Keeping<br />
products separate until they are<br />
packed can also help to minimise<br />
damage compared to more<br />
mechanical pre-mixing processes.<br />
Mixed weighing technology also<br />
continues to evolve, and the faster<br />
processing technology and very precise product<br />
transfer now available mean new levels of competitive<br />
advantage can be achieved.<br />
While products can be weighed and discharged<br />
simultaneously, an alternative technique called<br />
consecutive topping allows the proportion of the<br />
cheaper ingredients in the total weight to be varied,<br />
to both improve accuracy and save money.<br />
Consecutive topping works by making the target<br />
weight for each product take account of the actual<br />
weight of the previous component in the mix instantly<br />
and without delay. This compensation approach<br />
greatly helps improve overall accuracy by preventing<br />
allowable errors from adding together.<br />
Some customers also require guaranteed low<br />
piece counts in mixes down to single pieces. For this,<br />
precise designs and software are available to feed very<br />
controlled piece counts and, if necessary, reject over<br />
weights mid-cycle to ensure that exceptional accuracy<br />
and efficiency is maintained at the machine outlet.<br />
High head machines can be configured to feed<br />
multiple lines. And as well as its ability to handle<br />
different mixes, the same weigher can be configured<br />
to handle a single product for discharge<br />
simultaneously in up to eight different packs –<br />
delivering extremely fast speeds of up to 440 packs<br />
every minute. It is also possible to combine smaller<br />
mixes and discharge these into multiple outlets.<br />
WEIGH IT UP<br />
When choosing a mix or multiple outlet weighing<br />
solution, there are a number of factors to consider.<br />
Clearly accuracy and efficiency are essential but these<br />
need to be taken into account alongside the required<br />
speed of the line. It is very important that sufficient<br />
weigh heads are allowed per item in the mix to ensure<br />
a stable combination can be achieved for weigh<br />
calculations each time. At the same time, the overall<br />
speed of the weigher will be dependent on the<br />
section using the fewest number of heads, so the<br />
more heads available (combined with enhanced<br />
weighing technology), the faster the potential speed.<br />
Of course, the nature of the product needs to be<br />
carefully considered. This will influence the angles,<br />
shapes and materials used in contact parts design,<br />
which will be critical to ensure effective product<br />
transfer through the weigher. Similarly, a compatible<br />
interface with the bagmaker or distribution system is<br />
necessary to ensure that fast and efficient throughput<br />
is maintained. Size of the hoppers will also be<br />
dependent on the pieces’ size, bulk density and target<br />
weight of products being handled.<br />
It is worth therefore taking the time to assess<br />
your requirements in detail – including both current<br />
needs and potential future requirements – and then<br />
discussing these with your professional multihead<br />
weigher supplier to ensure that you have a solution<br />
that delivers the right mix of product and profit.<br />
www.ishidaeurope.com<br />
18 www.retailpackagingmag.co.uk
RETAIL PACKAGING CONFECTIONERY & SNACKS<br />
going nuts<br />
STEVE MALLETT, SALES DIRECTOR AT CURTIS, TALKS TO US<br />
ABOUT THE SERVICE THEY OFFER AND ONE PISTACHIO-BASED<br />
CASE STUDY IN PARTICULAR…<br />
Curtis’ reputation in the cosmetic skincare and toiletry<br />
market has grown immensely, and being known for<br />
‘Doing the difficult’ and nurturing smaller brands has<br />
proved to be a success over the last 10-years. Taking<br />
that skill-set and applying it to other market sectors<br />
has become a winning formula.<br />
At <strong>Packaging</strong> Innovations last year, Curtis met the<br />
founder of Pistachio Provenance and our relationship<br />
with the company has steadily grown. Jane, the<br />
Founder of Pistachio Provenance, has made a<br />
successful business by creating a company based on<br />
ethical sourcing direct from the farm. Being<br />
passionate about pistachios, Jane was looking for a<br />
packaging company who would be able to design<br />
and create a carton which reflected and represented<br />
the artisan and quality of the product inside. Being<br />
British and environmentally responsible and quality<br />
driven, it was obvious Curtis <strong>Packaging</strong> was the<br />
perfect choice.<br />
A PERFECT MATCH<br />
Both parties agreed that the match box idea was<br />
a definite way forward, but we had a dilemma!<br />
What do you do with the pistachio shells?<br />
Together we came up with a sliding<br />
divider. The divider moves<br />
up and down the box to<br />
accommodate which side<br />
has more, the pistachios<br />
or the increasing number<br />
of shells.<br />
Keeping in line with<br />
the practice of the<br />
pistachio farmers have,<br />
the match box carton<br />
was made from<br />
sustainable materials<br />
Pistachio Provence go nuts for Curtis…<br />
printed with vegetable based inks and sealed with<br />
a water-based coating. It was then embossed to<br />
give a premium, natural feel.<br />
Curtis work with many start-up companies<br />
and appreciate just how difficult it is when deciding<br />
on the perfect package for your product. For a<br />
small company starting out and choosing<br />
packaging for their product can be a mind-blowing<br />
task. This was an obstacle Pistachio Provenance had<br />
to overcome. Thankfully last year we created a tool<br />
called Finishing Touches… The 2015 Collection.<br />
It enables companies to assess and evaluate which<br />
finish would be beneficial to the packaging and<br />
the company. Jane at Pistachio Provenance was<br />
delighted with this tool, it explained the pros and<br />
cons of different finishes regarding cost,<br />
environmental impact, transit, wow-factor to<br />
name a few made the process a whole lot easier.<br />
Both Curtis <strong>Packaging</strong> and Pistachio<br />
Provenance are very proud of the finished product<br />
and have just had it shortlisted in the Luxury<br />
<strong>Packaging</strong> Awards this year.<br />
ABOUT CURTIS<br />
Founded in 1938 and now with the third<br />
generation on-board, we’re big enough to cope<br />
and small enough to care. We’re a family<br />
business – not a faceless business – combining<br />
traditional values with state of the art technology.<br />
Pioneers in sustainable packaging, we’re<br />
passionate, understanding that sometimes there<br />
has to be compromise. The journey to<br />
environmental excellence is made of small steps.<br />
Steps that can save on cost. Steps that can<br />
combine conventional methods with the latest<br />
sustainable materials and technology.<br />
Our team of packaging experts bring<br />
creative, sophisticated luxury adding real value to<br />
your brand. And with total project management,<br />
we’re with you every step of the way. From initial<br />
creative ideas through to final production and<br />
delivery – we produce it all on-site at our London<br />
premises. So we’re accessible, whenever you<br />
need us.<br />
If you are interested in receiving the Finishes<br />
Touches Collection or would like to talk to us<br />
about any other project, you can visit our<br />
website, click on Steve Mallett and email him a<br />
request.<br />
www.curtispackaging.co.uk<br />
The Finishing Touches Collection<br />
in all its glory<br />
20 www.retailpackagingmag.co.uk
Number 13 Lucky For Some<br />
Caroline Clay is celebrating 13 years as QA Manager at National Flexible and when the BRC<br />
Auditor came calling to inspect the business in February this year, as always Caroline had<br />
good cause for celebration as the company was one of the first in the flexible business to be<br />
given the new coveted AA rating.<br />
This is hardly surprising as Caroline has an A rating for 9 consecutive years, meeting 100%<br />
the hygiene and quality standards of both the BRC and ISO requirements. For anyone who<br />
understands the depth and complexities of both of these standards they will appreciate a total<br />
of 9 years with 100% compliance with no non conformities is a truly remarkable achievement.<br />
In addition to these successes during her 13 years with the business Caroline has had<br />
independent inspections / visits from hundreds of companies within both the food and<br />
pharmaceutical industries. These have included all the major supermarkets and as well as<br />
many blue chip brand owners. None of these independent inspections has ever found a major<br />
non conformity and on every occasion inspected the company has met all the different Quality<br />
and Hygiene standards required to supply these companies.<br />
As Caroline says “Every year the standards required in both Quality, Hygiene as well as ethical<br />
compliance are increased. But it is a challenge which I and the QA team at National Flexible<br />
really enjoy.”<br />
Tel: 01274 685566 | www.nationalflexible.co.uk<br />
www.retailpackagingmag.co.uk 21
RETAIL PACKAGING METAL CONTAINERS<br />
Softline aluminium jars from Roberts,<br />
available in 10ml to 75ml sizes<br />
metal detecting<br />
As the caps state:<br />
metal is a green<br />
friend for life<br />
MD OF ROBERTS METAL PACKAGING, CHRIS SAUNDERS,<br />
EXPLAINS WHY METAL AND ROBERTS COULD BE YOUR<br />
PERFECT PACKAGING PARTNERS…<br />
A proud heritage, but with a modern, innovative<br />
outlook, London-based Roberts Metal <strong>Packaging</strong><br />
certainly does not dwell in the past as it edges<br />
towards its 130th birthday next year. Roberts prides<br />
itself as the European leader in the design and<br />
manufacture of niche metal packaging, supplying<br />
toiletries, hair-care, cosmetics, food and household<br />
goods markets across the world.<br />
Operating from its modern BRC-certified purposebuilt<br />
factory premises, significant investment in<br />
automation has been a top priority in recent years<br />
resulting in a low-cost high-quality product range.<br />
State-of-the-art high-speed press-lines have been<br />
skilfully dovetailed into a multi-batch manufacturing<br />
environment resulting in a unique production<br />
capability.<br />
METAL HEADS<br />
So why metal? Aluminium and tinplate packaging<br />
offer unique benefits; both metals look and feel<br />
superb, with a radiant sheen and smooth finish that<br />
will add a touch of class to any product. When it<br />
comes to branding, both metals offer high degrees of<br />
versatility. Aluminium is tactile, highly formable and<br />
does not rust, so is ideal for toiletries, hair-care and<br />
similar uses, whilst tinplate is stronger and more<br />
functional for food, household and industrial uses.<br />
Both can be lacquered, colour-coated, embossed or<br />
de-bossed, and have outstanding decorative potential<br />
through litho-printing.<br />
On the eco-side, aluminium and tinplate are<br />
permanently available resources, they do not deplete<br />
over any timescale, they never lose their molecular<br />
properties and therefore can be recycled and re-used<br />
indefinitely. In fact, they are the perfect materials for<br />
packaging in a circular economy. Metal scrap is not<br />
waste it is a resource – please tell your customers!<br />
Your next metal packaging project can be simple<br />
or complex, can be low-budget or of added value.<br />
Whatever your needs, our friendly team are happy to<br />
help develop the perfect solution to make your pack<br />
look fantastic.<br />
ABOUT ROBERTS<br />
Skill, experience and understanding are three qualities<br />
that have made Roberts the award-winning metal<br />
packaging provider we are today.<br />
Originally known as The Roberts Capsule Stopper<br />
Company Limited, and founded in 1887, after gaining<br />
a strong reputation as cork traders, Roberts then<br />
expanded into the manufacture of cork stoppers,<br />
before adding pressed metal decorative tops to their<br />
service offering. As the popularity of cork waned and<br />
gave way to pre-threaded metal caps in aluminium<br />
and tinplate, Roberts was ideally positioned to<br />
become market-leaders, and swiftly became the first<br />
choice for manufacturers throughout the UK.<br />
To this day, Roberts remains Europe’s premier<br />
manufacturer of pre-threaded metal caps and<br />
aluminium and tinplate jars and containers. Our clients<br />
range from global cosmetics, healthcare and food<br />
companies through to independent manufacturers of<br />
home and leisure products.<br />
Every one of our clients benefits from our<br />
outstanding service and capability, as we offer:<br />
n A bespoke design service, ensuring we provide<br />
the best solution every time.<br />
n A helpful and friendly team to provide technical<br />
and commercial support.<br />
n A 30,000 square foot manufacturing facility in<br />
South-East London, utilising some of the very<br />
latest automated machinery and control systems.<br />
n The ability to process and supply both large or<br />
small orders.<br />
n A network of sales partners across Europe and<br />
the U.S.<br />
TALK TO US<br />
We’ve been perfecting the art of containment in<br />
London for some time, so if you have a project that<br />
needs the premier experts in the field, why not give us<br />
a call? Or, if you need some sunshine, why not come<br />
to the French Riviera this September and visit us at<br />
Luxepack Monaco.<br />
T: +44 (0)20 8320 9500<br />
E: salesteam@roberts-metpack.co.uk<br />
www.roberts-metpack.co.uk<br />
Roberts caps can be fully<br />
customised too<br />
22 www.retailpackagingmag.co.uk
Contact<br />
us for a<br />
copy of our<br />
NEW<br />
Brochure<br />
www.robertsmetalpackaging.com<br />
www.retailpackagingmag.co.uk 23
RETAIL PACKAGING CAPS & CLOSURES<br />
bringing closure<br />
The design of toothpaste packaging has<br />
significantly changed, becoming more<br />
functional to maintain product freshness<br />
PACKAGING ACCOUNT MANAGER AT SUMITOMO (SHI)<br />
DEMAG, KEVIN HEAP, BRINGS US UP TO SPEED ON HOW<br />
PRODUCT SAFETY AND SECURITY DRIVE CAP INNOVATION…<br />
Innovations, like the self-mixing dispensing<br />
cap, will propel future growth in the<br />
global caps and closures market<br />
Bottled water caps are produced in their millions at<br />
cycle times of between two to three seconds<br />
The global plastic caps and closures market continues<br />
to report strong growth, especially in the FMCG<br />
arena. Beverage caps remains the most dominant<br />
market, accounting for approximately 60% of all<br />
units, while the toiletries and cosmetic sector and<br />
homecare markets remain the largest user of polymer<br />
caps and closures.<br />
Throughout the last few decades, bottled water<br />
has shaped the beverage closure market using<br />
mainstream plastic screw caps. However, there is a<br />
definite trend emerging towards more sophisticated<br />
tamper evident closures. In the pharmaceutical sector,<br />
this trend is mirrored with child-resistant and seniorfriendly<br />
dispensing closures, with a greater emphasis<br />
on product security.<br />
Caps and closures is a market driven by costs,<br />
which filters down the supply chain. For injection<br />
moulders, this means deriving more value, with a<br />
focus on lean manufacturing and optimising<br />
production processes. When manufacturing caps and<br />
closures by the millions, it makes economic sense to<br />
build a complete moulding system that anticipates<br />
future applications, rather than trying to adapt<br />
existing equipment.<br />
In recent years, cycle times have got shorter,<br />
performance has increased, and higher cavity numbers<br />
are demanded which in turn requires larger clamp<br />
tonnage. At Sumitomo (SHI) Demag we are seeing<br />
greater demand for caps and closure applications with<br />
cycle times of between two to three seconds.<br />
CAP CREATIVITY<br />
The correlation between modern lifestyles and the<br />
functionality of caps and closures cannot be<br />
underplayed. In fact, closures are what connect<br />
consumers to a brand or product. It’s what people<br />
interact most closely with.<br />
With lightweight closures now the industry<br />
norm, new technologies that improve cap<br />
performance, functionality and shelf impact is where<br />
the market is moving with companies enhancing<br />
market penetration by creating novelty solutions.<br />
One example is the self-mixing dispensing cap<br />
developed and patented by Hong Kong-based Incap<br />
Ltd last year. Storing and dispensing dry and liquid<br />
ingredients into a PET bottle containing still or<br />
carbonated water, the cap features a locked,<br />
unlocked and activated thread, which when twisted<br />
releases the additive and triggers the mixing process.<br />
The concept was thoroughly tested on one of our<br />
all-electric IntElect injection moulding machines.<br />
Premium beverage and spirit caps featuring nonrefillable<br />
valves and tamper evidence rings, child<br />
resistant closures for household cleaning products,<br />
and toiletry dispensing mechanisms, are just some<br />
other innovations reaching the market.<br />
Toothpaste packaging and oral hygiene is a<br />
sector that has undergone significant design change<br />
in the last decade. Joining the mainstay toothpaste<br />
tube with tiny cap are hinged flip top and snap shut<br />
closures, upright dispensers, pump action tubes and<br />
squeezy bottles. Again, the driver here is giving<br />
consumers more functional packaging and caps that<br />
maintain product freshness.<br />
THE CHAIN<br />
The challenge for manufacturers of caps and closures<br />
is they are balancing a wide range of variables,<br />
including cost and functional requirements, plus<br />
responding to demographic and lifestyle changes<br />
and environmental impact. From a cost and<br />
sustainability perspective, shaving off two-grams in<br />
polymer weight per cap can save mass<br />
manufacturers thousands of tonnes in raw material a<br />
year. However, producing thinner wall sections<br />
requires higher pressures and speeds, faster cooling<br />
times, and modifications to part-ejection and gating<br />
arrangements. All of which must be factored into the<br />
mould, machinery, and part design.<br />
Polypropylene continues to be the leading caps<br />
and closure resin but there are expectations that the<br />
material may be replaced with HDPE which has<br />
economic and sustainability advantages. The use of<br />
bioplastics is also poised to play a greater role going<br />
forward.<br />
Increased world population and the spread of<br />
rising living standards in emerging economies, is<br />
resulting in higher demand for bottled drinks and<br />
smaller packaging sizes as well as more sophisticated<br />
dispensing systems. Meanwhile, brand owners are<br />
using enhanced cap technologies and graphics to<br />
reinforce brand identify and differentiate themselves<br />
in the global market. All these factors will continue to<br />
be important stimuli for growth, presenting injection<br />
moulders operating in the caps and closures sector<br />
with the chance to penetrate new markets.<br />
uk.sumitomo-shi-demag.eu<br />
24 www.retailpackagingmag.co.uk
CAPS & CLOSURES RETAIL PACKAGING<br />
caps peaked<br />
VINCENT CLAUZEL, GENERAL MANAGER AT GCS FRANCE,<br />
TALKS ABOUT THE IMPORTANCE OF CONVENIENCE, SAFETY<br />
AND INTEGRAL TAMPER EVIDENCE WHEN IT COMES TO CAPS…<br />
GCS’s screw-on 1881 Secure Pull sports cap – ideal for those that drink and run<br />
Closure has a crucial function: to protect the content<br />
and maintain product integrity and allow safe<br />
distribution. However, long gone are the days when all<br />
beverage bottles and containers were fitted with<br />
simple screw caps. Plastic closures are now integral<br />
part of the purchase and user experience. Today<br />
plastic caps and closures must meet the growing<br />
demand for more convenience, controlled dispensing<br />
and eco-friendly packaging.<br />
Nowadays, lifestyle changes are a major<br />
consideration that put packaging companies under<br />
pressure to connect with modern consumers and to<br />
adapt to their evolving behaviour patterns and<br />
expectations. GCS designs closures so that consumers<br />
of all ages find them easy to hold, open, use and<br />
reseal, even when using one hand. One of our many<br />
innovations is a patented snap-back hinge lid that<br />
opens to 180° for easier drinking and locks into place<br />
to avoid hitting the face.<br />
To respond to consumers’ needs, GCS has<br />
developed a wide range of sports caps, with or<br />
without valve, for mineral water, sport drinks or juices.<br />
For consumers who eat and drink ‘on the go’, we’ve<br />
“ Nowadays, lifestyle changes<br />
are a major consideration that<br />
put packaging companies<br />
under pressure to connect<br />
with modern consumers “<br />
developed sports caps that incorporate a silicone<br />
valve to provide a straight directional stream, a clean<br />
product cut-off and the best product flow control.<br />
The integrated best-in-class silicone valve enhances<br />
the consumer experience. The bottle can be safely<br />
tipped upside down without risk of spills or leaks,<br />
making it ideal for the playground, at work or on<br />
the move.<br />
FLIP YOUR LID<br />
Tamper evidence and anti-counterfeit features are<br />
key requirements for leading FMCG players and<br />
closures must enable consumers to visibly and easily<br />
assess that the product has not been altered since it<br />
left the manufacturer. GCS’ high-tech tri-colour fliptop<br />
sports closure with a translucent polypropylene<br />
body incorporates a unique patented tamper-evident<br />
band, which remains within the closure after opening.<br />
When the flip-top is pushed open for the first time<br />
the band’s bridges break automatically, the lower<br />
section then drops to the base of the spout and is<br />
retained there as permanent evidence of opening. The<br />
translucent material for the closure body and flip-top<br />
allows a clear view of the colour-contrasted tamperevident<br />
band. Highly visible due to the colour<br />
differentiation and non-detachable, the integrated<br />
tamper evident band is completely inaccessible and<br />
therefore inviolable, even with an external tool.<br />
A significant benefit of this tamper evident design<br />
is that no separate strip of plastic is thrown away. It is<br />
also a truly sustainable and child-friendly closure.<br />
FOR THE KIDS<br />
Brands obviously want to use packaging that will keep<br />
children safe. Hence, good design and high-quality<br />
construction of the closure are an absolute necessity.<br />
Tiny closures and closures with small, removable parts<br />
can be swallowed or lodge in the windpipe, ears or<br />
nostrils. Furthermore, a high-quality closure will not<br />
break easily or leave jagged edges. GCS sports<br />
closures are designed to pass choking prevention<br />
safety tests in accordance with BSDA and EN 71-1<br />
standards. Closures for children are approved by<br />
Intertek, which works with the world’s leading brands<br />
to improve the safety of their products.<br />
GCS’ best in class push-pull closures have been<br />
specifically designed to keep children safe and protect<br />
the product integrity with its internal top cap<br />
retention and innovative dust cover design.<br />
ABOUT GCS<br />
The most interesting and challenging part of the<br />
beverage business is design, obviously combined with<br />
high technical performances. GCS has a long history<br />
in the Beverage market and offers a wide range of<br />
custom and ‘off-the-shelf’ screw closures as well as<br />
flip-top and push-pull sports closures. GCS sports<br />
closures are available in a wide variety of modern<br />
designs and attractive colours (including translucent).<br />
Our growing range meets the needs of FMCG<br />
companies looking for solutions that are in line with<br />
brand identity and maintain or even enhance the<br />
aesthetic on shelf appeal of their products.<br />
Since March 2016, GCS has been a member of<br />
RPC Group. With a consolidated revenue of €610<br />
million in 2015 and approximately 3500 employees,<br />
Global Closure Systems is one of the world’s largest<br />
providers of closure solutions for the FMCG market.<br />
Thanks to its 21 production sites strategically located<br />
in 13 countries all around the world, GCS<br />
manufactures close to 40 billion plastic and metal<br />
closures per annum.<br />
GCS offers over 2000 designs of standard and<br />
custom closures and dispensing systems for the global<br />
beverage, food, health care, household and industry,<br />
personal care, and wine and spirits markets.<br />
www.gcs.com<br />
Flip your lid for tamper-evident safety<br />
www.retailpackagingmag.co.uk 25
RETAIL PACKAGING ENVIRONMENT MATTERS<br />
Full of beans:<br />
educate all to<br />
recycle coffee cups<br />
The most versatile multi-drink<br />
tray available: the PortaTray<br />
take control<br />
KEVIN CURRAN, MANAGING DIRECTOR AT TRI-STAR<br />
PACKAGING INTRODUCES THE COMPANY’S INNOVATIVE<br />
NEW, AND THOROUGHLY GREEN, TRI-POT…<br />
The recent media attention surrounding the<br />
recyclability of paper coffee cups has re-focused<br />
industry attention on the sustainability of packaging.<br />
Retailers, from coffee shops to supermarkets, may<br />
publicise that their products are sold in containers that<br />
may be recycled or composted, but unless the product<br />
is disposed of through the correct channels for that<br />
material type, the statement is meaningless because it<br />
will end up in the general waste system destined for<br />
landfill.<br />
The problem for retailers is that they have no<br />
control over the way in which the consumer disposes<br />
of their product once they have left the premises.<br />
Coffee is drunk on-the-go, salads and sandwiches are<br />
eaten at the desk or in the park, deli items are taken<br />
home. If there is a conveniently-located, well-labelled<br />
collection bin, the items may be correctly disposed of<br />
for recycling (and there’s more likelihood of this for<br />
items that are taken home), but otherwise, chances<br />
are the packaging will end up in the closest bin.<br />
PET PROJECT<br />
For retailers and the packaging industry the problem is<br />
a lack of legislation, or even government guidance.<br />
There are so many different materials in use –<br />
paperboard, PET, PVC, PLA, rPET to name just a few –<br />
and the recycling procedure for each is different, then<br />
you’ve got compostable products made from corn<br />
starch, for instance, that are different again.<br />
Manufacturers have invested in their production<br />
facilities according to the material they choose to<br />
work with and for retailers the sustainability of<br />
specified packaging and the material used is often a<br />
long way down the procurement checklist. Every<br />
retailer, and every manufacturer, has their own agenda<br />
and trying to pull these together into one consistent<br />
initiative that everyone signs up to is the challenge the<br />
industry faces.<br />
As a distributor, as well as being a leading<br />
innovator, Tri-Star moves boxes. We will supply the<br />
customer with whatever product they choose and our<br />
range includes all materials and some really innovative<br />
products, like the hugely successful Tri-Pot, which is<br />
made from rPET, so it contains recycled PET and it can<br />
be recycled time and time again. I would like my<br />
customers to choose the most environmentallyfriendly<br />
packaging items available, but the reality is<br />
that when the packaging buyer is faced with having<br />
to reduce costs, the likelihood is that any move<br />
towards greener packaging will be derailed before<br />
it’s even reached the starting line.<br />
Retailers can help to drive the sustainability<br />
agenda for packaging. Coffee shop chains will<br />
generally use the same type of cup for their<br />
takeaway hot drinks; paperboard with a PE lining.<br />
The leading chains could help to solve the problems<br />
of collecting material by joining forces to fund the<br />
manufacture and siting of collection bins,<br />
strategically on our high streets or wherever there is<br />
a cluster of outlets. The bins could be branded with<br />
logos so the consumer knows which cups to put in<br />
them and the local authority could have a section on<br />
the waste collection vehicle for these cups. This sort<br />
of initiative could also be given a positive marketing<br />
spin for the chains involved.<br />
WORK TOGETHER<br />
Solving the problem of collecting the material is one<br />
thing, but does it then make environmental or<br />
financial sense for it to be transported hundreds of<br />
miles for recycling? At the moment in the UK we<br />
have only two recycling plants for paper cups, both<br />
based in the north of England, although<br />
the biggest consumer market for<br />
takeaway cups is in London.<br />
We need regionally-located<br />
recycling facilities.<br />
The<br />
innovative<br />
Tri-Pot<br />
Family<br />
Tri-Star’s Oval Eco Street Bowl<br />
In the wider context of all food and drink<br />
packaging, the consumer understandably finds it<br />
difficult to identify different packaging materials, but<br />
the industry could help with this by standardising on<br />
the material used for different product ranges, for<br />
instance, salad pots. Then the retailer could play their<br />
part with the final link in the chain – consumer<br />
education – and this needs to target our children as<br />
well, because it isn’t an overnight process. Young<br />
people are really switched onto recycling and if we<br />
embark on a rolling education process now, in<br />
10-years’ time when they are adults they will<br />
understand the difference in materials and the<br />
correct channels for disposal for recycling or<br />
composting.<br />
SUS IT OUT<br />
But to do this, the retailers need to put sustainability<br />
higher up the agenda when making their packaging<br />
procurement decisions. The focus needs to be on the<br />
material being used rather than on the cost.<br />
We need recycling to be more affordable and I<br />
believe sponsored by the government, or funded by<br />
a tax, for instance, on the paper cup, which would<br />
be passed down the line to the consumer with<br />
minimum effect on the cost. No-one is going to<br />
complain about that – or even notice it. But someone<br />
needs to take control. The government needs to take<br />
control; to help the country to meet its<br />
recycling targets and at the same<br />
time create employment and<br />
reduce waste in the system.<br />
www.tri-star.co.uk<br />
26 www.retailpackagingmag.co.uk
RETAIL PACKAGING MACHINERY NEWS<br />
DECENT PROPOSAL<br />
A note in a ‘Suggestion Box’ has led to the installation of an Audion Elektro EL-MATIC<br />
EM 24H automatic L-Sealer + TE-MATIC TM 18 shrink tunnel at Pensord Press in<br />
Blackwood, Gwent.<br />
Says operations director Karl Gater: “One of our bindery assistants noted that our<br />
existing shrink wrapper was too slow and urgently needed replacing, so we took the<br />
comments on board, attended a couple of trade shows, decided on what machine<br />
best suited our needs, and following a good demo at Friedheim, placed the order.<br />
“Two ladies currently operate the Audion and it is so simple to use that they did<br />
not need any training. Even I can run it! The quality of the shrink wrapping is<br />
excellent, and in terms of production throughput, since the Audion has been installed<br />
it has cut down on wrapping times by more than 50%! I therefore think that you can<br />
safely say that we have made a very good investment in choosing the Audion as our<br />
shrink wrapping solution!”<br />
For further details of the complete range of Audion Elektro shrink wrapping<br />
equipment, plus other cost-effective finishing solutions for conventional and digital<br />
print, bindery, packaging and converting applications, contact Friedheim International.<br />
T: 01442 206 100<br />
E: info@friedheim.co.uk<br />
www.friedheimpackaging.co.uk<br />
SINGLE LIFE<br />
E-commerce is a growing market sector, and Beck Packautomaten has<br />
introduced a standalone packaging machine that has been designed to deliver<br />
real added value to the user, as well as providing the perfect entry level solution<br />
for those wishing to enter the market.<br />
Designated the Serienpacker SXJ svs, the new machine is particularly suited<br />
to packaging single products, especially when utilising shipping bags in the<br />
German Maxibrief size (length = 350 mm, width = 250 mm, height = 50 mm).<br />
All kinds of different articles can be automatically wrapped into the adequately<br />
sized shipping bag. An integrated camera scans the articles and the incorporated<br />
labelling system attaches the corresponding label to the bag.<br />
According to Beck, this new automated approach means that the placing of<br />
products by hand into pre-made bags or packaging them into costly cardboard<br />
boxes can now become a thing of the past, resulting in greater efficiency and<br />
production possibilities, as well as reduced costs.<br />
For further details of the Serienpacker SXJ svs packaging machine, as well as<br />
the rest of Beck Packautomaten’s range of film, shrink, sleeve and form shoulder<br />
wrapping machines contact Friedheim International on the details below.<br />
T: 01442 206 100<br />
E: info@friedheim.co.uk<br />
www.friedheimpackaging.co.uk<br />
Machinery News<br />
Some of the sharpest new tools<br />
of the packaging trade…<br />
TAKING THE BISCUIT<br />
180 Degrees is a rapidly growing Auckland company producing a range of baked biscuits,<br />
snacks and crackers. With export markets really taking off, 180 Degrees have begun a major<br />
investment programme to expand production capacity and improve the efficiency of their plant.<br />
Quality is the big driver behind 180 Degrees investment programme, so it was a priority for<br />
company director Nigel Cranston to make sure 180 Degrees had the best available metal<br />
detection technology in place. After looking at all the options 180 Degrees selected a<br />
Sesotec Varicon+ metal detector supplied by Reynolds Group, featuring a C-SCAN<br />
multi-frequency detector tunnel. The Varicon+ metal detection system detects all<br />
metal contaminants (ferrous, non-ferrous and stainless steel) – even when enclosed<br />
in the product. This provided the best possible level of detection for all metal<br />
types across the full range<br />
of products, and<br />
extremely easy set-up<br />
and operation.<br />
Nigel noted: “We<br />
have worked with<br />
Reynolds Group for our<br />
coding requirements for<br />
many years, and<br />
knowing that our new<br />
quality control systems<br />
are supported by such a<br />
great partner is<br />
reassuring.”<br />
www.sesotec.com<br />
STRAP IN<br />
The efficiency and reliability of Mosca strapping technology has been<br />
further endorsed by leading manufacturer, Cullen <strong>Packaging</strong>, with the<br />
purchase of another Mosca machine for its state-of-the-art plant in<br />
Glasgow.<br />
The company, a leading supplier of a large range of recycled paper<br />
products for the NHS and leading supermarket chains, has installed an<br />
MCB-2 in-line squarer-bundler. The MCB-2 has been specifically<br />
developed for corrugated board applications and features an integrated<br />
squaring system that allows users to align stacks before strapping them.<br />
Strapping occurs in the direction of bundle travel, typically in-line with<br />
flutes, and the squaring system provides control of all sides to deliver<br />
perfectly squared, uniform bundles. The machine’s fully automatic<br />
in-line strapping ensures fast set-up and job changes, delivering<br />
extremely high process reliability at up to 27 inline bundles per minute.<br />
For Cullen, the automatic operation of the MCB-2 is a particular<br />
advantage for this new line, as the company’s Production Manager,<br />
Chris Adam, explains: “Mosca machines are very good – reliable,<br />
efficient and easy to operate, all essential criteria to ensure we can<br />
continue to deliver the high standards for which we are renowned.”<br />
T: 0115 989 0209<br />
E: info@moscadirect.com<br />
http://en-uk.mosca.com<br />
28 www.retailpackagingmag.co.uk
Flexible Heated Hoses Ltd<br />
Unit 1, 79-81 Cheapside<br />
Digbeth, Birmingham, B12 0QH<br />
United Kingdom<br />
Tel: +44 121 753 0077<br />
Fax: +44 121 753 0044<br />
SUPPLIERS OF • HOTMELT HOSES • HEATED JACKETS • TEMPERATURE CONTROLLERS<br />
www.flexibleheatedhoses.com<br />
email: sales@flexibleheatedhoses.com<br />
Wherever you need to maintain the viscosity of thick setting fluids, stable temperatures<br />
or frost protection, Flexible Heated Hoses have the answer. We stock a complete range<br />
of products to suit a wide variety of commercial and industrial requirements:<br />
HEATED HOSES<br />
A wide range of bespoke<br />
heated hoses anufactured<br />
and installed for<br />
applications that transfer<br />
heated fluids such as<br />
bitumen, wax, hot melt<br />
adhesives etc.<br />
CONTROL PANELS<br />
We can supply a range of<br />
temperature controllers<br />
and construct bespoke<br />
control panels to suit your<br />
environmental needs.<br />
DRUM HEATERS<br />
We can supply drum<br />
heaters in a range of<br />
designs from simple belt<br />
heaters to heated cases.<br />
HEATED MATS<br />
Our heated mats are ideal<br />
for relatively flat irregular<br />
shape surfaces for example<br />
machine hoppers.<br />
HEATED JACKETS<br />
Made to measure heated<br />
jackets ideal for complex<br />
shapes that require<br />
heating such as process<br />
equipment.<br />
SURFACE HEATING/<br />
TRACE HEATING<br />
We are able to design and<br />
install surface heating<br />
systems constructed with<br />
the highest quality trace<br />
heating elements.<br />
FLANGE HEATERS<br />
To ensure process<br />
pipework maintains a<br />
stable temperature. Our<br />
flange heating<br />
compensated for heat loss<br />
around flanges.
RETAIL PACKAGING CLASSIFIED<br />
ADHESIVES<br />
BOXES & CARTONS<br />
CAPPING & FILLING<br />
BAGS<br />
Dale Products<br />
(Plastics) Ltd<br />
Barnsley Road,<br />
Platts Common,<br />
Barnsley S74 0QW<br />
Tel: 01226 742511<br />
Fax: 01226 350496<br />
Manufacturer of all types of<br />
polythene bags printed or plain<br />
inc. shaped bags, block bottom bags,<br />
drawstring.<br />
BOTTLES<br />
AW Gregory & Co Ltd<br />
Plastic Bottles and Containers<br />
UK manufacturer of:<br />
Semi-automatic & automatic<br />
inline filling machines.<br />
Inline automatic capping<br />
machines.<br />
Rotary filling & capping<br />
machines.<br />
Tube filling & closing<br />
machines.<br />
Service, refurbishment &<br />
ancillary equipment.<br />
T: +44 (0) 1597 824918<br />
F: +44 (0) 1597 822553<br />
E: colin@sp-filling.co.uk<br />
www.sp-filling.co.uk<br />
CONTRACT PACKING<br />
BLISTER PACKS<br />
To request our latest brochure call<br />
Tel: 01732 462656<br />
Fax: 01732 742602<br />
Technical Treatments Ltd<br />
Est. 1946<br />
Manufacturers of Blow Moulded<br />
Bottles.<br />
Large range of both narrow<br />
and wide mouth bottles and<br />
containers. ISO Approved<br />
Station Works, Rye Lane,<br />
Dunton Green, Sevenoaks,<br />
Kent TN14 5HD<br />
Tel: 01732 462656 Fax: 01732 742602<br />
www.technical-treatments.co.uk<br />
BOXES & CARTONS<br />
COSMETIC & TOILETRY<br />
PACKAGING<br />
WWW.VACFORMS.CO.UK<br />
Hollowrap Coreless<br />
Stretch Film<br />
Why buy film on cores, only to throw<br />
them away?<br />
Hollowrap film saves you time, effort<br />
and money<br />
• An eco-alternative that<br />
out-performs current<br />
stretch film products<br />
Tel. +44 (0) 116 2760206<br />
sales@hollowrap.com<br />
Fax. +44 (0) 116 2742995<br />
www.hollowrap.com<br />
EDGE PROTECTION<br />
FILMS<br />
We have over 700 sizes of cartons and<br />
boxes in stock:<br />
• Single, double and triple wall cartons<br />
• White boxes • Long boxes<br />
• Telescopic boxes • Removal boxes<br />
• Loading cases and containers<br />
• Export boxes<br />
We have over 3,500 packaging products in stock<br />
available for delivery to you next day.<br />
To get your FREE COPY of the Rajapack catalogue<br />
call or go online:<br />
Tel: 0800 542 44 28<br />
www.rajapack.co.uk<br />
e-mail: sales@rajapack.co.uk<br />
T 01204 675150<br />
F 01204 657151<br />
E corenso.uk@corenso.com<br />
W www.corenso.com<br />
A Hercules Business Park, Bolton, Lancs BL6 4BR<br />
30 www.retailpackagingmag.co.uk
CLASSIFIED RETAIL PACKAGING<br />
FOAM PACKAGING HEATED HOSES LABELLING<br />
Flexible Heated Hoses can offer the design,<br />
manufacture supply and installation (if required)<br />
of the following products:<br />
●<br />
Heated Hoses<br />
●<br />
Hydraulic Hoses & Fittings<br />
●<br />
Trace Heating Cables<br />
●<br />
Heated Panels<br />
●<br />
Insulated Heating Jackets<br />
●<br />
Combined Heating/Cooling Jackets<br />
●<br />
Cartridge Heaters<br />
●<br />
Band Heaters Nordson hoses<br />
●<br />
Radiant Hoses are now available<br />
●<br />
Drum Heating Systems<br />
●<br />
Specialist Temperature Controllers<br />
●<br />
Bespoke Control Panels<br />
●<br />
Temperature Sensors & Controllers<br />
●<br />
Surface & Air Sensing Thermostats<br />
Flexible Heated Hoses Ltd<br />
Tel: 0121 250 2525 Fax: 0121 250 2526<br />
sales@flexibleheatedhoses.com<br />
www.flexibleheatedhoses.com<br />
LABELLING<br />
LIMITED<br />
PACKAGING MACHINERY<br />
LABELLING<br />
Tel: +44 (0)333 1234 188<br />
GIFT PACKAGING<br />
High quality<br />
specialist<br />
sachet<br />
manufacturers<br />
We can pack:<br />
• Powders • Liquids • Granules • Creams<br />
• Plain or Printed finishes • Up to nine process<br />
colours • Large and small volume orders<br />
01772 723100<br />
www.thesachetcompany.co.uk<br />
To advertise in the<br />
TRADE<br />
REGISTER<br />
Tel: 01206 506254<br />
PACKAGING ORIGINATION<br />
The Art of Presentation<br />
We are London’s premier packaging<br />
mock-up company and we specialise<br />
in producing high quality all in house<br />
mock-ups that are second to none<br />
EMBOSSING<br />
UV SCREEN<br />
SHRINK SLEEVING<br />
DESIGN DEVELOPMENT<br />
PRINT CONSULTING<br />
CUTTING AND CREASING<br />
FOIL BLOCKING<br />
DEBOSSING<br />
UV LITHO<br />
REPRO<br />
PACK MAKE-UP<br />
SPRAYING<br />
UNITS 3-6 PARKSIDE BUSINESS ESTATE<br />
ROLT STREET LONDON se8 5jb<br />
tel: 0208 691 4567<br />
e-mail: info@artofpresentation.co.uk<br />
Innovative & Luxurious Decorative<br />
<strong>Packaging</strong> Concepts<br />
• Boxes & Bags • Ribbons & Bows<br />
• Cords & Tassels • Elastics & Stretch loops<br />
• Assemblies & Package decorations<br />
Let Stribbons Design & Create A Unique<br />
Solution For Your <strong>Packaging</strong> Needs!<br />
www.stribbons.com<br />
Tel: 01933 675012<br />
Email: geoff@stribbons.com<br />
FOR ADVERTISING BOOKINGS & ENQUIRIES<br />
Please telephone:<br />
01206 506254<br />
Email:<br />
chantell@retailpackagingmag.co.uk<br />
www.retailpackagingmag.co.uk 31
RETAIL PACKAGING CLASSIFIED<br />
IN THE NEXT<br />
ISSUE OF<br />
PACKAGING MACHINERY<br />
PLASTIC<br />
ADVERTISING &<br />
EDITORIAL POSITIONS<br />
WITHIN FEATURE PAGES<br />
OFFER AN OPPORTUNITY<br />
TO PROMOTE YOUR<br />
PRODUCTS/SERVICES TO<br />
A TARGETED AUDIENCE.<br />
THE SEPTEMBER/OCTOBER<br />
2016 ISSUE OFFERS SUCH<br />
POSITIONS WITHIN THE<br />
FOLLOWING FEATURES:<br />
• <strong>Packaging</strong><br />
Innovations<br />
London<br />
preview<br />
• Luxury & Gift<br />
<strong>Packaging</strong><br />
• Glass<br />
Containers<br />
• Designing for<br />
Sales Success<br />
• <strong>Packaging</strong><br />
Machinery<br />
• Total Show<br />
Preview<br />
COPY DEADLINE:<br />
26 August<br />
2016<br />
FOR DETAILS ON THE<br />
POSITIONS AVAILABLE<br />
CALL LORRAINE ON<br />
01206<br />
506223<br />
lorraine.olley@aceville.co.uk<br />
www.retailpackagingmag.co.uk<br />
FOR ADVERTISING BOOKINGS & ENQUIRIES<br />
Please call Chantell on:<br />
01206 506254<br />
or email:<br />
chantell@retailpackagingmag.co.uk<br />
PVC, RPET/POLYPROPYLENE CARTONS<br />
32 www.retailpackagingmag.co.uk
CLASSIFIED RETAIL PACKAGING<br />
SHREDDERS<br />
SHRINK WRAPPING<br />
THERMOFORMING<br />
TUBES & AEROSOLS<br />
Specialists in Primary <strong>Packaging</strong><br />
Tubes (ALU, PE, CO-EX, LAM),<br />
Alu Aerosols, Aerosol Caps,<br />
Luxury Jars, Bottles, Tottles, Roll-ons,<br />
Sticks (Deo, Lips, Balms), Pumps,<br />
Flip Top Closures.<br />
+ 44 (0)7984 648 230<br />
paul.beer@selectpackaging.co.uk<br />
www.selectpackaging.co.uk<br />
TRANSPARENT CARTONS<br />
& TUBES<br />
SHRINK WRAPPING<br />
VACUUM FORMING<br />
SHRINK<br />
WRAPPING<br />
The UK’s No1 designer &<br />
manufacturer of bespoke<br />
clear packaging<br />
• Rpet from a min. 50% PCW<br />
• Folding cartons, sleeves & collars<br />
Full range of manual,<br />
semi and fully<br />
automatic machines<br />
complimented with<br />
a wide range of<br />
materials<br />
• Welded lids & bases<br />
• Pick & Place windows & cylinders<br />
• Litho, Screen Print & Foil blocking<br />
• Rapid Design & Sample service<br />
• BRC Food Certificated site in Coventry<br />
Tel: 02476 581197<br />
Fax: 02476 581215<br />
Email: info@staegerclear.co.uk<br />
Web: www.staegerclear.co.uk<br />
SHRINK WRAPPING<br />
WWW.VACFORMS.CO.UK<br />
FOR ADVERTISING BOOKINGS & ENQUIRIES<br />
TELEPHONE:<br />
01206 506223<br />
EMAIL:<br />
LORRAINE.OLLEY@ACEVILLE.CO.UK<br />
www.retailpackagingmag.co.uk 33
CAPS & CLOSURES | METAL CONTAINERS | CONTRACT PACKING | COSMETICS<br />
July/August 2016<br />
WHY CHOOSE WYEPAK<br />
The contract packing and filling<br />
company with a great success story<br />
to tell<br />
LOOKING FOR A CO-PACKER?<br />
Then it’s time to talk to the experts<br />
at Complete Co-Packing Services<br />
Limited!<br />
LEAN & GREEN<br />
Made from rPET, Tri Star’s innovative<br />
Tri-Pot can be recycled time and<br />
again<br />
www.retailpackagingmag.co.uk<br />
@<strong>Packaging</strong>_Mag<br />
INDUSTRY INSIGHT<br />
JIFFY PACKAGING<br />
THIS ISSUE WE SPEAK TO FIONA<br />
MACDOUGALL, SALES & MARKETING<br />
DIRECTOR AT JIFFY PACKAGING…<br />
Everyone knows the Jiffy name and brand, but they’re probably not so<br />
aware the huge portfolio of products available, can you tell us more?<br />
Ask anyone and they will recognise the Jiffy brand, whether or not they are<br />
‘into packaging’.<br />
Jiffy started in 1964 with the iconic Jiffy Padded Bag, then we introduced<br />
lighter weight versions of this mailer in the form of MailMiser®, AirKraft®, and<br />
more recently the innovative Superlite® foam lined mailer.<br />
In 1979, we were the first in the UK to launch polyethylene sheet foam for<br />
packing, wrapping and interleaving. We also extrude a wide variety of bubble film,<br />
and add value to bubble and foam by adding substrates such as film, paper and<br />
metalised films and aluminium.<br />
We offer packaging material to the produce industry in the form of cut sheets<br />
for punnets and packing bananas, and we export paper pads to pack soft fruit to<br />
avoid bruising in transport.<br />
Recently, we added foam profiles to the range for edge protection and<br />
corner protection which filled a gap in the portfolio.<br />
Another specialism is the manufacture of technical foams<br />
for the convertor who will then cut and shape into units for<br />
packing delicate instrumentation, computers, medical<br />
equipment and engineering products.<br />
So what are the key markets for Jiffy?<br />
And where do you enjoy<br />
the most success?<br />
Our products pack everything from false teeth<br />
to three piece suites, ceramics to mother<br />
boards, and lipsticks to alloy wheels!<br />
Aside from the traditional applications, and<br />
the growth area of mail order and distribution, we<br />
also supply heavily into the DIY and construction<br />
market. Foam, whether plain, or laminated to film to<br />
act as a damp proof membrane, is widely used under<br />
laminate flooring boards, and we also supply thicker<br />
foams in the application of concrete curing, or thermal<br />
applications such as loft insulation.<br />
In this business, innovation is key.<br />
So how does Jiffy stay ahead of<br />
the curve?<br />
We have fantastic relationships with<br />
our distribution partners who know<br />
we are on-hand to give advice on new<br />
applications and suited products. We<br />
stay ahead by listening, and<br />
understanding the needs of our<br />
customers<br />
Investment is also key and in 2014<br />
we were acquired by Airpack. Within a<br />
year we saw a multi-million-pound<br />
investment in the form of a new PE<br />
foam extruder.<br />
So, we listen, are backed by the latest technology and have the know-how<br />
to convert ideas to reality – it really does keep us ahead of the curve!<br />
Obviously, these days, being green is all important.<br />
How does the company fair in the eco-stakes?<br />
We are mindful of the impact of our manufacturing processes and in 2013<br />
achieved certification for ISO14001 Environmental Management. We are<br />
committed to controlling our environmental impact, ensuring we are compliant<br />
with all legislation and we work hard to continually improve our processes and<br />
procedures.<br />
Environmental concerns are as important for our customers, so minimising<br />
waste, improving yield per pallet, gaining efficiencies and offering ways to reduce<br />
packaging are always considered when introducing new products. Take our Earth<br />
Aware® concept. This sees us packing mailers without the need for a corrugated<br />
box. We simply belly band a bundle of mailers, stack on a layer on a pallet, and<br />
we can achieve up to 200% more on a pallet.<br />
What new products can we expect to see this year?<br />
Extra wide sheet foam (2.5-metes wide) for applications<br />
where size is key; such as packing garage doors, filing<br />
cabinets and glazing panels. Insulation products to<br />
ship chilled food stuffs is a growth area<br />
for us. Our in-house lamination and conversion<br />
facilities mean that if you want a metalised bubble<br />
pouch to keep a side of salmon chilled, we can help.<br />
And, we are adding to the existing range of profiles.<br />
We have further investment planned for 2016<br />
into 2017 which is still under wraps for now, so watch<br />
this space!<br />
Finally, after 52-years of success,<br />
ºwhat’s next for Jiffy?<br />
Continual investment, the protection of this iconic and<br />
loved Jiffy brand in the market place, more innovation and<br />
new products – it will continue be a busy period for<br />
everyone at Jiffy <strong>Packaging</strong>!<br />
www.jiffy.co.uk<br />
retail<br />
<strong>Packaging</strong><br />
COMING SOON: RETAIL PACKAGING SEPT-OCT<br />
FEATURING: Luxury & Gift <strong>Packaging</strong>, Glass Containers,<br />
Designing For Sales Success, <strong>Packaging</strong> Machinery,<br />
Environment Matters and <strong>Packaging</strong> Innovations Preview!<br />
Editor: Stuart Pritchard<br />
Publisher: Tony Phelps<br />
Design: Steve Streeting, Lee Francis,<br />
Hayley Underwood, Ben Kemp & Sarah Hilder<br />
Advertisement Design: MS Typesetting & Design<br />
The Retail <strong>Packaging</strong> advertising team:<br />
Bonnie Howard<br />
T: +44 (0)1206 506 249<br />
bonnie@retailpackagingmag.co.uk<br />
Chantell Keston<br />
T: +44 (0)1206 506 254<br />
Chantell@retailpackagingmag.co.uk<br />
Design & Repro:<br />
MS Typesetting and Design<br />
T: +44 (0)1206 505 470<br />
Circulation Manager: Mick Orrin<br />
T: +44 (0)1206 505 912<br />
Subscriptions: To ensure you receive your copy<br />
of Retail <strong>Packaging</strong> every issue, go to<br />
www.retailpackagingmag.co.uk and fill in the<br />
online form<br />
Accounts Admin: T: +44 (0)1206 505 900<br />
Published By: Aceville Publications Ltd, 21/23<br />
Phoenix Court, Hawkins Road, Colchester<br />
Essex CO2 8JY<br />
Out<br />
Sept<br />
9 th<br />
Not for correspondence<br />
Printed in England All contributions are submitted and accepted on the basis<br />
of a non-exclusive worldwide licence to publish or licence to do so unless<br />
otherwise agreed in advance in writing. Retail <strong>Packaging</strong> recognises all<br />
copyrights and trademarks. Where possible, we have acknowledged the<br />
copyright holder. Contact us if we haven’t credited your copyright and we will<br />
correct any oversight.<br />
All contents © Aceville Publications Ltd While we make every effort to ensure<br />
that everything we print in Retail <strong>Packaging</strong> is factually correct, we cannot be<br />
held responsible if factual errors occur. Please check any quoted hardware<br />
specifications with your supplier before purchase. The views expressed in this<br />
magazine are not necessarily those of the publisher.<br />
Copyright Aceville Publications Ltd ©<br />
34 www.retailpackagingmag.co.uk