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1 year ago

VMG-F_cat_en

Energy Saving Pneumatic

Energy Saving Pneumatic System Proposal compare When the yearly total working hours spent on air blowing amounts to 8,300 hours, the use of conventional models results in power consumption costs totaling 1540,95 €. When using the SMC system (Blow gun + S coupler + Coil tube), however, the yearly cost is reduced to 1235 €, for € . + S coupler + 1 Amount saved as a result 1 20% reduction 306 €/year 1600 € 1450 1300 Conventional 1235 € model 1150 1000 850 only Calculation conditions Amount saved as a result 10% reduction 154 €/year €/kWh Work model € Conventional model 1388 € 850 Straighter flowing fluid “improves pressure loss!” Series VMG Conventional model Pressure loss ··· area area 0.3 Energy saving valve construction Conventional 30 mm 6 mm 0.25 construction €) €) Features 1 Valve Construction and Pressure Loss PAT.PEND This is the result Pressure loss [MPa] 0.2 0.15 0.1 0.05 Conventional model 0 0 0.2 0.4 0.6 0.8 1 Supply pressure [MPa] VMG (Nozzle size: ø2.5) 0.005 MPa or less

SMC helps you work toward a revolutionized production system with a focus on saving-energy. Example of Improvement Review the air-blow job and change to the SMC blow gun, S coupler and coil tube to create a larger effective area. After improvement Before improvement Filter regulator S coupler 1 2 L Coil tube Conventional coupler model 1 2 L Conventional coil tube model VMG Nozzle ø2.5 Air gun Nozzle ø3 S0 to S1 S2 S0 to S1 S2 Effective area ratio 3.04 : 1 Effective area ratio 0.69 : 1 Equipment Effective area Impact pressure Coupler Piping Air gun Coupler, Piping (S0) Air gun (S1) Nozzle (S2) Effective area ratio (S0 to S1: S2) Regulator pressure Pressure inside nozzle Compressor pressure Air consumption Power consumption by compressor After improvement Before improvement S coupler Conventional model TCU1065-1-20-X6 Conventional coil tube model (I.D. ø5, equivalent length 5 m) VMG (Nozzle size ø2.5) Conventional model (Nozzle size ø3) 13.45 mm 2 5.1 mm 2 30 mm 2 6 mm 2 4.4 mm 2 6.3 mm 2 3.04 : 1 0.69 : 1 0.011 MPa (at a distance of 100 mm) 0.011 MPa (at a distance of 100 mm) 0.4 MPa 0.5 MPa 0.385 MPa 0.276 MPa 0.5 MPa 0.6 MPa 257 dm 3 /min (ANR) 287 dm 3 /min (ANR) 1.25 kW 1.56 kW 20% reduction Effects of reduced power consumption 16.7% reduction in pressure Effects of lowered pressure 10.4% reduction in flow volume Effects of reduced flow volume After improvement Before improvement After improvement Before improvement After improvement Before improvement Features 2

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