11.12.2012 Views

Promens Packaging solutions

Promens Packaging solutions

Promens Packaging solutions

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

The packaging<br />

solution


THE PROMENS FOOD PACKAGING SYSTEM - SIMPLE AND SYSTEMATIC<br />

+ + + =<br />

All products that we make are part of a larger unit.<br />

The parts work easily together in all facets of<br />

production and make a positive contribution toward<br />

sales to the end user.<br />

This is our philosophy. It is behind everything we<br />

make.


PROMENS KRISTIANSAND<br />

THIS IS US <strong>Promens</strong> is a leading European developer and<br />

producer of products and applications manufactured in plastic.<br />

<strong>Promens</strong> provides a wide range of packaging products for<br />

customers in consumer, chemical and medical industries, as<br />

well as components for the automotive and electronic<br />

industries. <strong>Promens</strong> is focused on creating value for the<br />

customers, based on the expertise in developing and<br />

manufacturing plastic products, with a high degree of efficiency<br />

and quality in all aspects of the operations.<br />

<strong>Promens</strong> Kristiansand develops and manufactures trays, sells<br />

sealing film, delivers machines, provides service and advice to<br />

big and small food companies throughout the world. We call it<br />

the “<strong>Promens</strong> Food <strong>Packaging</strong> System”.<br />

Our factory is located in the sea port of Kristiansand at the<br />

southern end of Norway. We've been manufacturing plastic<br />

products here for fifty years. Today we are an experienced total<br />

supplier to the food industry. We know that our customers<br />

expect something extra, which is why we've designed our own<br />

production machines for trays. This gives our customers a<br />

unique opportunity to get the exact tray they want.<br />

SERVICE THAT WORKS We guarantee that the parts we deliver<br />

fit easily into your production line. If you want us to be your<br />

total supplier, we'll take total responsibility. The only contact<br />

you'll need for advice or technical assistance is <strong>Promens</strong><br />

Kristiansand or our local representative. We have been a total<br />

supplier for 30 years, and we'll still be here when you need us.<br />

GOOD ADVICE IS THE TICKET TO SUCCESS We know how food<br />

should be packed, and we are happy to share our knowledge<br />

with you. Thirty years of experience putting together the right<br />

combination of trays, film and machinery has taught us what it<br />

takes to give your product the best quality. The sooner you call<br />

us for planning new production lines, the more you'll benefit<br />

from our expertise acquired through years of applying total<br />

concepts.<br />

WE TAKE CARE OF THE ENVIRONMENT We "think environment"<br />

in all stages of the process, and we have products that are<br />

100% recyclable.<br />

Our trays are made of polyethylene high density (PE-HD),<br />

a polymerisation of ethylene gas. This mixture provides a very<br />

eco-friendly plastic material. Polyethylene is well-suited for<br />

storing, producing and transporting food because it contains no<br />

toxic substances, it can withstand major temperature<br />

fluctuations and is easy to recycle. When completely<br />

combusted, the trays yield CO 2 and water vapour.<br />

3


4<br />

PASTAFABRIKKEN If you plan to visit Pastafabrikken in Oslo, you might get confused. In the middle of a residential area of houses<br />

and flats, the only sign of presence is the wonderful smell of cooking emanating from a former slaughterhouse. The room is filled with<br />

machines attended by four people busily at work preparing pasta dishes for restaurants, delicatessens and 7-Eleven stores in the Oslo<br />

area.<br />

– We started up four years ago, and after a bit of trial and<br />

error, we're now delivering all we can produce. – says chef and<br />

pasta-company founder Stig Fjellanger enthusiastically. With<br />

practised hands, he makes the custom-built machine produce<br />

delicious ravioli. He shuts off the machine and takes us further<br />

into the production hall. There, we meet an equally eager co-<br />

founder Peter Romme, who accompanies us to the break room<br />

for a chat.<br />

The founders are indeed satisfied with the<br />

assistance they received from <strong>Promens</strong> upon receiving an order<br />

to deliver ready-made food to Oslo's 7-Eleven stores. –<br />

Durability and quality became even more important. 7-Eleven<br />

customers were going to get real Italian pasta. Pasta and<br />

sauce had to be mixed at the moment of sale and then packed<br />

air-tight. The solution is that we deliver ready-made pasta and<br />

sauce separately so that store attendants can pack the heated<br />

food in the store without requiring any special training. The<br />

results were so great that 7-Eleven now has regular customers<br />

dropping in several times a week. <strong>Promens</strong> has been very<br />

flexible and helped us develop the concept,<br />

which now is so simple that it's virtually<br />

foolproof. – says Peter with a smile.<br />

Stig: – Another important factor for<br />

us is the high level of service and stability in<br />

– Everything must be foolproof<br />

delivering trays and film to both us and our customers.<br />

<strong>Promens</strong> takes good care of us, even though we're not one of<br />

their biggest customers. We get fast and efficient service,<br />

although the packing machines we use are so good that we<br />

rarely need help.<br />

Peter serves fresh and unbelievably delicious<br />

tortellini mortadella with tomato-and-balsamico sauce. –Yes,<br />

we eat pasta for lunch every day, but it doesn't matter when it<br />

tastes so good, he says with satisfaction. And it's true, their<br />

pasta is out of this world!


THE TRAY FAMILY<br />

trays are designed to protect the food<br />

and, especially, to sell it<br />

our trays:<br />

SEAFOOD<br />

SPECIALITIES<br />

POULTRY<br />

FRUITS & VEGETABLES<br />

MEAT<br />

READY MEALS (HMR)<br />

DESSERTS<br />

5


6<br />

OUR TRAYS WORK FOR YOU The packaging becomes most<br />

important when it is removed. That's when the food you deliver<br />

is eaten and enjoyed. Our trays are good for your sales becau-<br />

se they keep your products attractive right to the end user.<br />

Our trays can withstand temperatures from -50 °C to +121 °C.<br />

You can pasteurize, boil, sterilize, microwave and freeze the<br />

product right on the tray. If you want, the products can also be<br />

packed in a modified atmosphere (MAP). The trays are not only<br />

a storage container, but an active contribution toward the end<br />

product.<br />

Our trays are adapted for a wide range of sealing<br />

machines. The company has been ISO 9001 certi-<br />

fied since 1994 and BRC/IOP certified since<br />

2003.<br />

SEAFOOD<br />

SPECIALITIES POULTRY


SPECIALITIES<br />

Group no. 27<br />

ø 94mm / depth 36 mm / volume 155 ml<br />

Group no. 4a<br />

Length 164 mm / width 123 mm / depth 35 mm / volume 500 ml<br />

Group no. 4a<br />

Length 164 mm / width 123 mm / depth 35 mm / volume 500 ml<br />

Group no. 4b<br />

Length 164 mm / width 123 mm / depth 41 mm / volume 530 ml<br />

Group no. 2<br />

Length 145 mm / width 133 mm / depth 52 mm / volume 410 ml<br />

Group no. 6<br />

Length 208 mm / width 146 mm / depth 40 mm / volume 850 ml<br />

SEAFOOD<br />

Group no. 27<br />

ø 94 mm / depth 30 mm / volume 135 ml<br />

Group no. 5<br />

Length 202 mm / width 107 mm / depth 57 mm / volume 850 ml<br />

Group no. 50<br />

Length 590 mm / width 390 mm / depth 132 mm / volume 24000 ml<br />

POULTRY<br />

Group no. 10<br />

Length 264 mm / width 165 mm / depth 61 mm / volume 2,000 ml<br />

Group no. 24<br />

Length 350 mm / width 270 mm / depth 65 mm / volume 4,500 ml<br />

Group no. 50<br />

Length 590 mm / width 390 mm / depth 132 mm / volume 24,000 ml<br />

7


8<br />

FRUITS &<br />

VEGETABLES<br />

READY MEALS<br />

(HMR)<br />

MEAT<br />

DESSERTS


FRUITS & VEGETABLES<br />

Group no. 6<br />

Length 208 m / width 146 mm / depth 90 mm / volume 1,800 ml<br />

Group no. 34<br />

Length 380 mm / width 280 mm / depth 50 mm / volume 4,000 ml<br />

Group no. 24<br />

Length 350 mm / width 270 mm / depth 110 mm / volume 8,000 ml<br />

Group no. 24<br />

Length 350 mm / width 270 mm / depth 130 mm / volume 9,350 ml<br />

READY MEALS (HMR)<br />

Group no. 4a<br />

Length 164 mm / width 123 mm / depth 35 mm / volume 460 ml<br />

Group no. 28<br />

Length 305 mm / width 144 mm / depth 50 mm / volume 1,700 ml<br />

Group no. 11<br />

Length 320 mm / width 245 mm / depth 50 mm / volume 2,800 ml<br />

MEAT<br />

Group no. 1<br />

Length 93 mm / width 93 mm / depth 38 mm / volume 210 ml<br />

Group no. 46<br />

Length 134 mm / width 100 mm / depth 30 mm / volume 240 ml<br />

Group no. 11<br />

Length 320 mm / width 245 mm / depth 50 mm / volume 2,800 ml<br />

Group no. 11<br />

Length 320 mm / width 245 mm / depth 80 mm / volume 4,550 ml<br />

DESSERTS<br />

Group no. 13b<br />

ø 202 mm / depth 47 mm / volume 750 ml<br />

Group no. 13b<br />

ø 202 mm / depth 47 mm / volume 750 ml<br />

9


10<br />

BROOKFIELD FOODS Business Unit Controller, Tony Hawkins has really done his job. He has developed an entirely new market for<br />

Brookfield Foods. Traditionally, the company's products are to be found in the delicatessen, chilled and frozen food sections in<br />

supermarkets, but the frozen foods market is no longer growing. Consumers are leaning more towards meal <strong>solutions</strong>/HMR (home<br />

meal replacements) - and Tony Hawkins wants to be where the customers are.<br />

– We identified the market, and wanted it<br />

Located on a large industrial estate between rolling hillsides in<br />

the northernmost part of Wales. Here, Brookfield Foods has<br />

started producing meal <strong>solutions</strong>, and with instant success!<br />

We look around at the impressive factories where the food<br />

giant has taken a great leap into the future. After our rounds<br />

among huge ovens, high-speed production lines, the smell of<br />

freshly cooked meat and twenty-some people busily at work<br />

producing the days batch of the best seller, barbecued spare<br />

ribs, we meet a sprightly and busy Hawkins in a modern and<br />

elegant Boardroom.<br />

“In March 1998 I was appointed to establish the<br />

company in the emerging meal <strong>solutions</strong>/home meal<br />

replacement marked and since then we have invested £ 4.5<br />

million in machines, personnel and buildings. The meal<br />

<strong>solutions</strong>/HMR market is growing rapidly in Europe, and we're<br />

growing rapidly with the market.” – he says energetically. “Of<br />

course, we were excited about whether it would be a success,<br />

but we had developed good products and forged alliances with<br />

business partners we could grow with. <strong>Promens</strong> delivered first a<br />

manually operated, then a semiautomatic and finally a fully<br />

automatic sealing machine. Consequently, we could be flexible<br />

with the size of the delivery right from the start. <strong>Promens</strong><br />

delivers both the trays and the film we use in our production.<br />

<strong>Promens</strong>'s know-how gave us a real sense of security.”<br />

“We now supply most of the supermarket chains in<br />

the UK. We have a good product and provide the best possible<br />

quality. Food is extremely vulnerable during transport, and we<br />

want to be sure of what is served to the end user. A <strong>Promens</strong><br />

tray is not only a food storage container, it also functions well in<br />

the store.<br />

So well, in fact, that we promote <strong>Promens</strong> trays and films “as<br />

standard” with our products.”<br />

Across the road is a site for a new factory. “We're<br />

expanding our customer base all the time, and in <strong>Promens</strong><br />

we've found a supplier we can grow with. It's as simple as<br />

that!”


FILM<br />

protection that works<br />

Sealing film is designed to protect food in trays against external contamination and preserve the high quality<br />

of the food right up to the end user. That’s the kind of film we deliver, in quantities tailored to your operation.<br />

PROMENS SEAL FILM Can be used in virtually all sealing<br />

processes. It can withstand temperatures of up to 110°C and<br />

is composed of a laminate of polyamide and polyethylene.<br />

PROMENS PEEL FILM Made for products requiring a peel-off<br />

film. Recommended for processing temperatures up to 85°C<br />

and is composed of a laminate of polyamide and "peel-off"<br />

polyethylene.<br />

PROMENS ANTIFOG FILM An antifog film<br />

specially constructed for use in modified<br />

atmosphere (M.A.P.) packaging, and general<br />

purpose use where clarity is essential for<br />

good visibility of products on chilled display.<br />

11


12<br />

MACHINES<br />

for large and small companies<br />

We deliver machines for production plants of all sizes. We know how important it is in terms of efficiency that all parts fit perfectly<br />

together, and we have vast experience getting production lines to work smoothly. <strong>Promens</strong> offers machines adapted to the trays and<br />

film that you choose for your products. With machines from <strong>Promens</strong>, you can both seal, draw vacuum and gas flush the trays. Our<br />

machines are easy to use and, of course, we provide operating instructions. Our machines quite simply provide the strongest sealing<br />

for your products.<br />

PROMENS 572S<br />

A small, low cost hand operated sealing machine approved<br />

for direct food contact. The <strong>Promens</strong> 572S operates as a<br />

semi-automatic machine. The trays are loaded into the<br />

tool, and when the drawer is closed it automatically seals<br />

the trays. The machine can be used for all <strong>Promens</strong> trays<br />

up to size 264 x 165 mm (gr. 10). The tool change is easy<br />

and the machine is ideal for both product development<br />

and sealing of small batches of food. There is no cutting<br />

between trays on a multicavity tool on this machine. There<br />

is no need for compressed air on this machine.<br />

PROMENS 511S/VG<br />

The <strong>Promens</strong> 511S is a semi-automatic sealing machine.<br />

The machine has automatic film feed and profile cutting. It<br />

can be delivered with a mobile stand. The machine can be<br />

used for all <strong>Promens</strong> trays except our group 50. Operation<br />

is extremely simple: load the tray into the tooling, push<br />

drawer in. Cycle starts and when it is finished the drawer<br />

can be opened. The machine can be provided with a tray<br />

lifting device that elevates the trays when the drawer is<br />

opened.<br />

PROMENS 911VGJ<br />

The <strong>Promens</strong> 911VGJ is the biggest semi-automatic<br />

packaging machine for sealing trays equipped with vacuum<br />

and M.A.P system devices. The machine is designed for<br />

semi-industrial applications to pack products in rigid trays at<br />

low and medium production rates. The machine can be<br />

used for all the <strong>Promens</strong> trays in our tray program. The<br />

<strong>Promens</strong> 911VGJ has an automated operating cycle and a<br />

programmable PLC with 9 different programs. Just place the<br />

trays in the lower tooling and press the white button to<br />

lower the tray into the chamber. Push the chamber in and<br />

the cycle will start. The 911VGJ is also equipped with a<br />

tray-lifting device.


PROMENS 1751<br />

The <strong>Promens</strong> 1751VG is the smallest automatic machine in<br />

the <strong>Promens</strong> machine program. All automatic machines in the<br />

<strong>Promens</strong> machine program are delivered as straight sealing<br />

machines as an option. (These machines come without<br />

vacuum and gas option.) This machine is designed for medium<br />

industrial purposes, packaging in-line from 1 to 3 trays accor-<br />

ding to tray dimensions. High performance and flexibility are<br />

due to the optional equipment avai-<br />

lable and due to the fast mould<br />

change. Stainless steel frame<br />

offering high protection against<br />

rust and optimum hygienic con-<br />

ditions. The machine is opera-<br />

ting with programmable PLC with<br />

15 different programs.<br />

PROMENS 1952<br />

The <strong>Promens</strong> 1952VG machine is an automatic tray sealing<br />

machine with optional equipment to give high performance<br />

and flexibility to the customer's requirements. Specially desig-<br />

ned for industrial purposes where speed and high flexibility<br />

(rapid mould change) is needed. The machine is equipped<br />

with: stainless steel frame, control panel on pivot arm, pro-<br />

grammable PLC with 15 programs, software programs<br />

available to connect different equip-<br />

ment and devices such as<br />

denester, dosing unit and<br />

special in-feed and out-feed<br />

conveyors, extended tray<br />

loading area according to cus-<br />

tomer requests and a vacuum<br />

pump available in the machine<br />

frame from 100 - 160 m 3 /h.<br />

CUSTOM-MADE<br />

A fully automatic machine is almost<br />

never delivered only as a<br />

machine. Normally the<br />

customer wants some tailor-<br />

made <strong>solutions</strong> to fit the<br />

special production. Please<br />

contact us for more detailed<br />

offer on a solution that fits you.<br />

13


14<br />

GOOSSENS On the outskirts of the village Ommel, on the flat farmlands of southern Holland you'll find a long grey building that<br />

attracts trucks from all over Europe, just like a truck-stop serving free coffee. Here they slaughter, clean and pack thousands of<br />

chickens every day under strict hygienic conditions. The results can be found on the dinner tables of Germany, United Kingdom and the<br />

Benelux countries. The manufacturer is Goossens and the products are marketed under the name Astenhof. In an office in this building<br />

we meet Erik van de Kerkhof, an uncompromising product developer and quality inspector with an eye for simple <strong>solutions</strong>.<br />

– We want a tray that’s rugged and hygienic<br />

Speed is important. Customers put in their orders around 11:00<br />

a.m. and the first trucks leave the packinghouse at 2:00 p.m.<br />

– says van de Kerkhof with a determined look. This man does<br />

not waste his own or other people's time. – The simplicity of<br />

the logistics system from <strong>Promens</strong> enables us to deliver to our<br />

customers just a few hours after placing the order. This gives our<br />

customers' customers the freshest possible product.<br />

– He takes us down to the special loading ramps forming a<br />

bridge between warehouse and trucks. Van de Kerkhof is<br />

clearly proud of the system. The loading ramps act as an<br />

extension of the cold-storage facility. Everything is designed to<br />

make the products as hygienic and fresh as possible.<br />

Goossens first met <strong>Promens</strong> at a food fair in Anuga,<br />

Germany, in 1997. They were looking for a new, innovative type<br />

of packaging for some of their products. – We were looking for<br />

a very solid and hygienic tray, hence we chose the trays from<br />

<strong>Promens</strong>. It is crucial that our trays are of a high quality,<br />

because they are transported all over Europe, and anything can<br />

happen to them.<br />

He shows us a EURO-pallet with fresh chickens in group-<br />

number-24 trays. – We have high-quality rugged trays that can<br />

withstand the processes the chickens must undergo in the<br />

packinghouse. Furthermore, the possibility for vacuum and gas<br />

packing is important. We also expect our suppliers to provide<br />

knowledge and advice, and <strong>Promens</strong> has given us that. In<br />

addition to all that, the trays must be optimally adapted to EURO-<br />

pallets. We don't pay for the transport of air – he says very<br />

adamantly, leaving little reason to doubt him.


<strong>Promens</strong> Food <strong>Packaging</strong><br />

CombiPac<br />

Pails/Drums<br />

Spoons Trays<br />

Sealing Machines<br />

Our trays are made of polyethylene high density (PE-HD), a<br />

polymerisation of ethylene gas. This mixture provides a very eco-friendly<br />

plastic material.<br />

Polyethylene is well-suited for storing, producing and transporting food<br />

because it contains no toxic substances, it can withstand major<br />

temperature fluctuations and is easy to recycle. When completely<br />

combusted, the trays yield CO 2 and water vapour.<br />

We have trays in sizes from 120ml. to 24 litre and in many different<br />

colours.<br />

Our trays can withstand temperatures from -50°C to +121°C. You can<br />

pasteurize, boil, sterilize, microwave and freeze the product right on the<br />

tray. If you want, the products can also be packed in a modified<br />

atmosphere.<br />

Cups Food service Delipack<br />

Sealing films<br />

Technical service<br />

<strong>Promens</strong> AS Kristiansand<br />

Stadionveien 15<br />

P.O.Box 1514 Lundsiden<br />

N-4688 Kristiansand, Norway<br />

Tel.: +47 38 14 40 00<br />

Fax: +47 38 14 40 44<br />

www.promens.com<br />

www.promensfoodpackaging.com<br />

Sales office:<br />

<strong>Promens</strong> Food <strong>Packaging</strong> UK Ltd.<br />

Unit 1 The Trident Centre<br />

Armstrong Road<br />

Basingstoke<br />

Hampshire<br />

RG24 8NU<br />

Tel: +44 (0) 1256 844 700<br />

Fax: +44 (0) 1256 844 988<br />

www.promens.com<br />

www.promensfoodpackaging.com<br />

<strong>Promens</strong> is a leading global plastics manufacturer operating<br />

over 60 manufacturing facilities in Europe, North<br />

America, Asia and Africa. The company manufactures a<br />

wide range of products, including packaging for food,<br />

cosmetics, chemicals and pharmaceuticals, and serves<br />

multiple industries such as the food processing,<br />

chemical and medical industries, as well as the automotive,<br />

heavy machinery and electronic industries.<br />

All information is given in good faith and without warranty.<br />

<strong>Promens</strong> reserves the right to change the specifications<br />

without notice.<br />

TRYKK: STAV • 38 10 70 80

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!