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The Ultimate guide to Warehouse management

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THE ULTIMATE GUIDE TO<br />

WAREHOUSE<br />

MANAGEMENT<br />

Get expert advice on:<br />

• Logistics as a competitive advantage<br />

• How <strong>to</strong> reduce warehousing costs<br />

• Shipping KPIs you must know<br />

• Healthy warehouse routines<br />

• <strong>Warehouse</strong> optimization<br />

• In- and outsourcing<br />

• Delivery excellence<br />

• How <strong>to</strong> save time<br />

and much more...


7 TIPS:<br />

How <strong>to</strong> optimize your warehouse<br />

Use these tips <strong>to</strong> optimize your warehouse and save hours as well as offer your<br />

cus<strong>to</strong>mers a faster and more accurate delivery. You can use the 7 tips again and<br />

again <strong>to</strong> ensure that your warehouse is always optimized for your cus<strong>to</strong>mers’,<br />

employees’ and the future’s requirements.<br />

1.<br />

2.<br />

3.<br />

4.<br />

5.<br />

6.<br />

7.<br />

Use the space in the warehouse wisely<br />

Take advantage of the height of the warehouse by installing a<br />

mezzanine or take advantage of floor areas by using mobile<br />

shelving in order <strong>to</strong> fit more items on the same surface.<br />

Clean up your product range<br />

Do not let items that you cannot sell, occupy the space in the warehouse<br />

for other more popular items. Goods must always be shortest<br />

possible time at the warehouse, so you do not lose money.<br />

Know your goods<br />

Place the goods in the warehouse in relation <strong>to</strong> whether they<br />

are high or low frequency goods.<br />

Pick orders faster<br />

Pick several orders at once (batch picking) and organize the warehouse,<br />

so the employee does not have <strong>to</strong> walk long distances.<br />

Check your goods<br />

Keep track of loss, expiration date, manufacturing defects and<br />

returns through routines and cus<strong>to</strong>m software solutions.<br />

Prioritize good ergonomic working postures<br />

High tables, assembly lines and changing working postures help<br />

<strong>to</strong> reduce sickness absence among warehouse employees and<br />

increase productivity.<br />

Make your warehouse processes scalable<br />

With a scalable logistics solution, you can easily up- and downgrade<br />

in relation <strong>to</strong> high and low season. You do not need <strong>to</strong> invest in<br />

expensive and oversized logistics solutions, if you do not need it.<br />

Sindre Landevåg, CEO<br />

Get Inspired<br />

”<br />

A larger warehouse, new WMS and Delivery<br />

Management software and more racks, plastic<br />

boxes and picking carts create better working<br />

conditions for our warehouse employees, and<br />

makes our logistics scalable and foreseeable<br />

as well as enables us <strong>to</strong> offer our cus<strong>to</strong>mers a<br />

faster and more accurate delivery.<br />

Do you want <strong>to</strong> learn more about Get Inspired’s<br />

successful warehouse <strong>management</strong>?<br />

Click here!<br />

80% of the world’s warehouses<br />

are managed without any<br />

au<strong>to</strong>mated systems or robot<br />

technology at all.<br />

Source: Universe of Delivery


INSOURCING VS.<br />

OUTSOURCING<br />

Get the experts’ advice here...<br />

Strategy<br />

When you outsource your warehouse, you also outsource logistics<br />

competencies instead of building them yourself. If you have good<br />

logistics at the warehouse, favorable carrier agreements and a desire<br />

<strong>to</strong> actively use logistics as your competitive advantage, you write<br />

off this possibility <strong>to</strong> affect how you work with logistics as a competitive<br />

fac<strong>to</strong>r, if you outsource your warehouse <strong>to</strong> a 3PL player.<br />

Benefits:<br />

Build logistics competencies in-house and directly affect how you<br />

make logistics work as a competitive advantage for your business.<br />

When should you insource your warehouse?<br />

What fac<strong>to</strong>rs should you consider if you want <strong>to</strong> run your warehouse yourself<br />

rather than outsourcing? And what are the benefits of insourcing your warehouse?<br />

Steffen Larvoll gives you the answer here.<br />

First of all, it is vital that you pre-calculate the costs and include your business strategy<br />

and future, before you decide whether <strong>to</strong> in- or outsource your warehouse.<br />

This decision-process can be split in<strong>to</strong> three areas.<br />

Practicalities<br />

An insourced warehouse is practical if you want the possibility <strong>to</strong>:<br />

• Check inven<strong>to</strong>ry<br />

• Process orders<br />

• Adjust orders<br />

• Change deliveries<br />

• Offer pick-up of online orders<br />

Benefits:<br />

You are able <strong>to</strong> offer a more flexible delivery as well as several<br />

delivery options. This increases cus<strong>to</strong>mer satisfaction. Insourcing is<br />

also beneficial, if your product range is constantly changing, as you<br />

do not have <strong>to</strong> coordinate the changes with an external 3PL player.<br />

Economy<br />

Calculate the costs of running your own warehouse, and compare<br />

these with the price of a 3PL player.<br />

Start-up costs: premises, equipment, trucks,<br />

packaging, WMS and EDI systems and staffing<br />

Daily operation costs: wages, power consumption,<br />

repairs and software licenses<br />

Buffer costs: new inven<strong>to</strong>ry, seasonal variations<br />

and unpredictable costs<br />

Benefits:<br />

<strong>The</strong> costs of insourcing may seem heavy at startup, but in return<br />

you have full control, and you are able <strong>to</strong> reduce costs through<br />

warehouse optimization. 3PL players have a fixed price, which you<br />

cannot control. If you just can do it marginally cheaper than a 3PL<br />

player, this is of great importance in the long term.<br />

Steffen Larvoll, Market Manager<br />

Lager- og Industrisystemer<br />

”<br />

<strong>The</strong> e-commerce industry is an industry where<br />

insourcing can be beneficial. E-commerce is volatile<br />

with rapidly changing trends and rigorous<br />

demands from online consumers on flexible<br />

delivery.<br />

E-tailers must be dynamic and adaptable, and<br />

here insourcing of the warehouse can be particularly<br />

beneficial.


In average companies use<br />

2.8 different carriers<br />

for their shipments<br />

Source: Consignor<br />

RFID technology<br />

is increasingly used <strong>to</strong><br />

identify and track shipments<br />

Source: Consignor<br />

When should you outsource your warehouse?<br />

What are the benefits of outsourcing your warehouse? And when should<br />

you consider outsourcing rather than run your warehouse yourself? Fredrik<br />

Krysén from Aditro Logistics gives you the answer here.<br />

<strong>The</strong> biggest advantage of an outsourced warehouse is that it allows for companies<br />

<strong>to</strong> focus on their core business in a greater degree, because they do not have <strong>to</strong><br />

spend time managing warehouse and transport.<br />

<strong>The</strong> main financial benefits of outsourcing are:<br />

• Lower costs thanks <strong>to</strong> economies of scale in warehouse and transport<br />

• More efficient logistics processes<br />

• Reduced capital tie<br />

• Reducing the administrative burden<br />

Outsourcing is a good idea, if you...<br />

...consider new markets or products.<br />

New markets, products or just seasonal fluctuations are easier <strong>to</strong><br />

manage through a third party who handles the s<strong>to</strong>rage and transport<br />

of your goods.<br />

Benefit: Reduce the otherwise higher costs associated with new<br />

carrier agreements and varying inven<strong>to</strong>ries. This way your logistics<br />

becomes scalable and flexible.<br />

”<br />

...want more efficient transport.<br />

A 3PL opera<strong>to</strong>r consolidates multiple companies’ shipments. Benefit:<br />

This makes shipping of your orders cheaper and more effective<br />

than sporadic shipments.<br />

...want logistical experience and expertise.<br />

Many companies don’t have logistics as their core business.<br />

Benefit: By utilizing 3PL players’ industry knowledge and logistical<br />

expertise, the company will stand stronger.<br />

Fredrik Krysén, Transport Direc<strong>to</strong>r<br />

Aditro<br />

For many companies, logistics are not part of their core<br />

business, and not prioritized by the <strong>management</strong>. If<br />

they choose <strong>to</strong> insource their warehouse this can be<br />

both costly and time-consuming.<br />

Outsourcing logistics allows for savings for up <strong>to</strong><br />

10-20%, and release time and opportunity for<br />

a company <strong>to</strong> focus on its core competencies.


6<br />

KPIs<br />

every warehouse<br />

manager should know<br />

What are the key fac<strong>to</strong>rs <strong>to</strong> optimize and measure on when sending parcels<br />

from your warehouse? We have asked experts in the field and gathered a<br />

number of KPIs that every logistics and warehouse manager should know.<br />

<strong>The</strong> process behind a shipment can be split in<strong>to</strong> several parts, each of which can<br />

be measured and optimized. KPIs (Key Performance Indica<strong>to</strong>rs) are objectives<br />

which an employee or a department can work <strong>to</strong>wards in order <strong>to</strong> optimize a<br />

company’s processes.<br />

We have asked experts about which KPIs are most valuable <strong>to</strong> measure when you<br />

want <strong>to</strong> optimize shipment and delivery processes in your business. Here are their<br />

answers.<br />

2.<br />

Label print<br />

You can increase the speed in several ways, when your parcel has <strong>to</strong> be labelled<br />

with the correct transport label. Firstly, integration and reuse of data<br />

from backend systems is important, as you save time compared <strong>to</strong> manual<br />

typing of information. You’ll also save time by au<strong>to</strong>mating the choice of<br />

shipping method through a system of rules.<br />

Once everything is correctly set up, it must not take more than 1 second<br />

from the order number being scanned and retrieved from another system<br />

<strong>to</strong> the label being produced. This is not the case for all warehouses, which<br />

is why many would achieve significant optimization by au<strong>to</strong>mating this.<br />

– Vice President, Steffen Pasgaard, Consignor.<br />

1. Picking<br />

<strong>The</strong> process of picking of goods can be divided. You can affect the overall<br />

speed by optimizing every single part. <strong>The</strong>refore, picking speed depends<br />

on several fac<strong>to</strong>rs: how the order list is designed in relation <strong>to</strong> the location<br />

of the products in the warehouse, time devoted <strong>to</strong> picking of goods, the<br />

size of the products <strong>to</strong> be picked, and whether picking is done by robots or<br />

humans.<br />

A KPI for picking speed can therefore vary a lot. A concrete example of a<br />

KPI for a warehouse with 250,000 different small items may be picking 30-<br />

60 order lines per man per hour.<br />

– Transport Direc<strong>to</strong>r, Fredrik Krysén, Aditro Logistics.<br />

3. Packing<br />

It is faster <strong>to</strong> pack a shipment when the package has the correct size for the<br />

specific product. <strong>The</strong>refore, it is often worth the effort <strong>to</strong> choose a slightly<br />

more expensive cardboard box if it means faster packing and thus time<br />

and resource savings.<br />

In general, it is important <strong>to</strong> optimize your packaging as<br />

best as possible. If you use stretch film for your shipments,<br />

you can often choose a lower thickness of stretch film,<br />

which adds several meters <strong>to</strong> the roll. This means fewer<br />

roll changes on the machine and faster packaging<br />

speed, so you can use your time on other tasks.<br />

– Sales Direc<strong>to</strong>r, Michael Simonsen, STOK Emballage.<br />

7 out of 10<br />

companies use <strong>to</strong>o<br />

much packaging<br />

Source: Universe Of Delivery


4. Tracking<br />

80-90% of the cus<strong>to</strong>mer experience depends on<br />

the delivery, and transparency and on-time delivery<br />

is essential. <strong>The</strong>refore, it is important that you are<br />

able <strong>to</strong> quickly and easily track shipments when<br />

cus<strong>to</strong>mers call wanting <strong>to</strong> know the shipping status<br />

of their parcels.<br />

73% of online consumers think that<br />

track & trace and knowledge about the<br />

delivery time will make them shop<br />

even more online<br />

Source: Universe of Delivery<br />

We have reduced the cus<strong>to</strong>mer processing time from 70<br />

seconds <strong>to</strong> 15 seconds when cus<strong>to</strong>mer service track parcels<br />

for cus<strong>to</strong>mers, as we now do it in an online portal, which is regularly updated<br />

with status on the shipments we produce. <strong>The</strong>reby, we are able <strong>to</strong><br />

immediately track parcels by logging on <strong>to</strong> the portal online without disturbing<br />

the different carriers, as all shipment numbers are captured in one<br />

complete system. Cus<strong>to</strong>mers can also track parcels by themselves in the<br />

portal.<br />

– CEO, Jesper Hvejsel, Firtal.<br />

5.<br />

Delivery time<br />

Geography and service affect the time of delivery of<br />

your shipments. Day-<strong>to</strong>-day delivery is widespread in<br />

small geographies; great distances take 2-7 days while<br />

one-hour delivery is gradually becoming an offer in urban<br />

areas where the location of the warehouse allows this.<br />

Delivery time is a parameter that is increasingly focused on<br />

– and several carriers position themselves with new services particularly related<br />

<strong>to</strong>; delivery time delivery in the evening, on the weekend or next day<br />

<strong>to</strong> e.g. the Middle East can mean the difference between getting the order<br />

or not.<br />

When using delivery as a competitive <strong>to</strong>ol, it is important <strong>to</strong><br />

measure the effect of your choice: On-time delivery is an<br />

important KPI for all senders – especially when you have<br />

made a commitment <strong>to</strong> the receiver <strong>to</strong> deliver within a<br />

certain time frame. KPI for on-time delivery must<br />

therefore naturally be as close <strong>to</strong> 100% as possible.<br />

– Vice President, Steffen Pasgaard, Consignor.<br />

Consumers are willing <strong>to</strong><br />

pay up <strong>to</strong> 6 times more for a<br />

convenient delivery option.<br />

Source: Bringg<br />

6.<br />

54% of online shoppers think<br />

about returning an item before<br />

they have even purchased it!<br />

Source: eDelivery<br />

Return time<br />

Attractive return options as well as simple and<br />

efficient returns <strong>management</strong> at the warehouse<br />

is important. When we receive returns at the warehouse,<br />

we register the product with a few clicks and use the invoice<br />

number <strong>to</strong> identify the order in a return portal. Both cus<strong>to</strong>mers and cus<strong>to</strong>mer<br />

service are able <strong>to</strong> track returns in the portal. When cus<strong>to</strong>mers print<br />

return labels from our site, they fill out a form as <strong>to</strong> why they want <strong>to</strong> return<br />

the item e.g. wrong size, credit or repair.<br />

That way we can more quickly handle the return, and the cus<strong>to</strong>mer gets a<br />

faster processing. It maximum takes two days from when we have received<br />

the return at the warehouse <strong>to</strong> the cus<strong>to</strong>mer receiving a refund. Generally,<br />

it is important <strong>to</strong> keep the number of returns at a minimum by using good<br />

product descriptions, product videos, size <strong>guide</strong>s and FAQs.<br />

– E-commerce Manager, Jonas Larsen, Friluftsmagasinet.

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