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Vacuum Technology Know How - Triumf

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Pfeiffer <strong>Vacuum</strong><br />

Page 142<br />

<strong>Vacuum</strong> <strong>Technology</strong><br />

The pump-down time will additionally be influenced by the leakage rate of the vacuum system,<br />

the conductivities of the piping and of vaporizing liquids that are present in the recipient, as<br />

well as by degassing of porous materials and contaminated walls. Some of these factors<br />

will be discussed in Sections 7.2.3.1 and 7.3. If any of the above-mentioned influences are<br />

unknown, it will be necessary to provide appropriate reserves in the pumping station.<br />

7.2.2 Condenser mode<br />

In many vacuum processes (drying, distillation), large volumes of vapor are released that have<br />

to be pumped down. Moreover, significant volumes of leakage air will penetrate into large<br />

vessels, and those substances that are being vaporized or dried will release additional air that<br />

is contained in pores or dissolved in liquids.<br />

In drying processes, the vapor can always be displaced against atmospheric pressure by<br />

a vacuum pump having sufficient water vapor capacity and can then be condensed there.<br />

<strong>How</strong>ever, this process has the following disadvantages:<br />

The pump must be very large<br />

A large volume of gas ballast air will be entrained which, together with the vapor,<br />

will carry a great deal of oil mist out of the pump<br />

It will be necessary to dispose of the resulting condensate from the water vapor and oil<br />

mist, which is a costly process<br />

Distillation processes operate with condensers, and the object is to lose as little of the<br />

condensing distillate as possible through the connected vacuum pump.<br />

Let us consider a vacuum chamber containing material to be dried, to which enough energy<br />

will supplied by heat that 10 kg of water will evaporate per hour. In addition, 0.5 kg of air will<br />

be released per hour. The pressure in the chamber should be less than 10 mbar. A pumping<br />

station in accordance with Figure 7.2 is used for drying, enabling the steam to be condensed<br />

cost-effectively through the employment of a condenser.<br />

1<br />

2<br />

3<br />

4<br />

5<br />

Figure 7.2: Drying system (schematic)<br />

S 1<br />

6<br />

S 2<br />

1) Recipient<br />

2) Material to be dried<br />

3) Roots pump<br />

4) Condenser<br />

5) Water cooling<br />

6) Backing vacuum pump<br />

www.pfeiffer-vacuum.net

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