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Contents<br />
Zinc clip-on weights for cars & vans<br />
for steel wheels 4<br />
for alloy wheels 5<br />
Steel clip-on weights for cars & vans<br />
for steel wheels TRAXLOK ® 6<br />
for alloy wheels 7<br />
Why use steel for balance weights? 8<br />
Adhesive strips & rolls<br />
Steel strips (standard) 9<br />
Steel strips (special) 10<br />
TRAXSOFT ® 11<br />
Steel adhesive rolls 12<br />
Steel adhesive Original Equipment 13<br />
Truck weights 14<br />
Balancing Compound, Valves, Motorsport 15<br />
Motorcycle weights 16<br />
Assortment boxes 17<br />
Packaging 18<br />
Technical Information<br />
Essential guidance for fitting adhesive<br />
weights to new alloy rims 19<br />
Using uncoated zinc weights 20<br />
Guide for fitting adhesive weights 21<br />
Tyre compound application 22<br />
Tyre compound user chart 23<br />
Leading the way in balance<br />
weight manufacture…<br />
Leaders in balance weight innovation and design,<br />
Made in UK to Original Equipment Standards<br />
From its origins in 1989, the TRAX ® brand is recognised as<br />
one of the world’s leading balance weight manufacturers.<br />
Supplying both Original Equipment and aftermarkets, the<br />
company has continued to develop class-leading balance<br />
weight designs and manufacturing in the UK.<br />
The company invented the CAM-BACK weight, widely regarded as the best solution available<br />
for universal fitment to steel wheels. Now, continuing to pioneer the use of lead-free materials,<br />
TRAX ® has invented the TRAX-LOK ® process, incorporating the CAM-BACK solution to enable<br />
the manufacture of steel clip-on weights. Exporting to over 25 countries and with a subsidiary in the<br />
USA, TRAX ® is an international business.<br />
Suppliers to Original Equipment<br />
balance<br />
weight<br />
technology<br />
TRAX ® wins and retains Original Equipment (OE) business on the strength of its product design<br />
and quality. TRAX ® has also supplied lead-free balance weights to Formula 1, GP2 and MotoGP<br />
racing worldwide.<br />
The company has a wide range of problem solving and consultancy skills in product design<br />
and manufacture.<br />
TRAX ® brand - OE design and quality built in<br />
The TRAX ® brand means you get OE levels of design expertise and quality. TRAX ® is widely<br />
recognised to represent customer service, superior product design, and consistent quality.<br />
This is even more relevant in today’s markets with low quality, low cost weights readily available.<br />
Designed to be universal in application, TRAX ® weights are accepted as a brand leader in<br />
many markets.<br />
CAM-BACK <br />
2 3
Clip-on weights for cars & vans<br />
Zinc clip-on weights for steel wheels Zinc clip-on weights for alloy wheels<br />
CAM-BACK weights<br />
The benefits<br />
2<br />
3<br />
1. SAFETY – The top cam increases the<br />
force required to remove the weight which<br />
ensures it will not fall away from the rim.<br />
2. RETENTION – The bottom cam forces<br />
the weight body away from the rim thereby<br />
opening the spring clip and significantly<br />
increasing retention. This increased<br />
retention ensures no movement of the<br />
weight on thin section rims which can<br />
cause imbalance.<br />
3. SLIMLINE – The slimline shape allows<br />
good wheel trim clearance.<br />
Heavy braking can make weights slide<br />
around the rim causing imbalance and wheel<br />
vibration. CAM-BACK weights eliminate<br />
this problem by giving the highest retention<br />
and a universal fitment across heavy duty<br />
and thin section rims.<br />
Coated or uncoated weights?<br />
Uncoated zinc weights have been widely<br />
fitted on steel wheels across Europe<br />
(including Scandinavia) since 2005.<br />
Over 80% of weights sold for steel wheels<br />
have been uncoated.<br />
Please see page 20 for more details<br />
1<br />
without CAM-BACK <br />
with CAM-BACK <br />
200X Universal CAM-BACK (uncoated)<br />
Our most popular weight. The CAM-BACK <br />
design, invented by TRAX ® , ensures the weight<br />
fits the widest range of steel wheels and ensures<br />
maximum retention. See ‘The benefits’ article to<br />
left for more information. Uncoated.<br />
Size range: 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60g<br />
Box quantities: 5/30g 100pcs/box; 35/60g 50pcs/box<br />
200C Universal CAM-BACK weight<br />
(plastic coated)<br />
200C with added plastic coating to OE<br />
standards. Approved by RENAULT and VOLVO.<br />
Size range: 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60g<br />
Box quantities: 5/30g 100pcs/box; 35/60g 50pcs/box<br />
207C Special weight for RENAULT steel<br />
wheels (plastic coated)<br />
Developed for RENAULT the series 207C to<br />
fit steel rims 5 to 25g with improved fit and<br />
retention. The 5g is made of steel and Clip-only.<br />
The CAM-BACK design for maximum safety &<br />
retention. Plastic coated to OE standards.<br />
Size range: 5, 10, 15, 20, 25g<br />
Box quantities: 25 weights per box<br />
222C Special weight for thin section steel<br />
wheels (plastic coated)<br />
Developed with FORD, the series 222C gives high<br />
levels of retention on thin section steel wheels.<br />
The weight is designed to fit rim horns typically<br />
down to 1.5mm thickness. The CAM-BACK <br />
design is incorporated for maximum safety &<br />
retention. Plastic coated to OE standards.<br />
Size range: 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60g<br />
Box quantities: 25 weights per box<br />
840C Special weight for heavy duty steel<br />
wheels (plastic coated)<br />
This weight is designed to fit heavy duty steel<br />
wheels as found on light trucks up to 3.5 tonnes<br />
(eg FORD TRANSiT, MB SPRiNTER, RENAULT<br />
TRAFiC, VW TRANSPORTER) Plastic coated to<br />
OE standards.<br />
Size range:<br />
10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 70, 80, 90g<br />
Box quantities: 25 weights per box<br />
326C Universal weight for alloy wheels<br />
(plastic coated)<br />
Designed to fit most European cars with rim<br />
horns 4.5/6.5mm thick. Approved by VOLVO and<br />
RENAULT. For thicker rims (as found on some<br />
Japanese cars) the series 340C is recommended.<br />
Plastic coated to OE standards.<br />
Size range: 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60g<br />
Box quantities: 5/30g 100 pcs/box; 35/60g 50 pcs/box<br />
Also available in 25 pcs/box<br />
326X Universal weight for alloy wheels<br />
(uncoated)<br />
Designed to fit most European cars with rim<br />
horns 4.5/6.5mm thick.<br />
Size range: 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60g<br />
Box quantities: 5/30g 100 pcs/box; 35/60g 50 pcs/box<br />
340C Japanese and thick section alloy<br />
wheels (plastic coated)<br />
Designed to fit thicker section alloy rim horns<br />
6.5/7.5mm, as found on many Japanese cars,<br />
NiSSAN, HONDA and TOyOTA. Plastic coated<br />
to OE standards.<br />
Size range: 5, 10, 15, 20, 25, 30, 35, 40, 45, 50g<br />
Box quantities: 25 weights per box<br />
324C High retention CAM-BACK weight<br />
for alloy wheels (plastic coated)<br />
Developed with FORD for high levels of retention<br />
on alloy wheels. The CAM-BACK design opens<br />
the clip for improved retention. Plastic coated to<br />
OE standards.<br />
Size range: 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60g<br />
Box quantities: 25 weights per box<br />
328C Weight for alloy wheels for RENAULT<br />
30-60g (plastic coated)<br />
Developed with RENAULT to fit alloy rims 30g<br />
and over with improved fit and retention. For 25g<br />
and below use 326C.<br />
Size range: 30, 35, 40, 45, 50, 55, 60g<br />
Box quantities: 25 weights per box<br />
balance<br />
weight<br />
technology<br />
Zn Zn<br />
Alloy wheel fitment guide<br />
Alloy wheel rim horns will vary significantly<br />
in shape, height and depth. Each car<br />
manufacturer can have a different alloy rim<br />
shape depending on the rim manufacturer.<br />
Wide tolerances are allowed within<br />
ETRTO specifications.<br />
For guidance only.<br />
Rim Section<br />
326C<br />
340C<br />
Typical<br />
dimension<br />
of (a)<br />
326C Universal Weight 4.5/6.5mm<br />
340C Japanese/heavy<br />
section<br />
Outside these ranges adhesive weights<br />
are recommended.<br />
4 5<br />
a<br />
6.6/7.5mm
Steel clip-on weights for steel wheels<br />
Incorporates the TRAX ® CAM-BACK solution<br />
for maximum safety and retention<br />
• Fits more steel rims than any other balance weight<br />
• Made from STEEL – the best environmental and ecological solution<br />
• Slimline weight body design for wheel trim clearance<br />
Design registrations Community Design No: 00126077-0001<br />
European Patents applied for 09724199.6, 11164281.5<br />
Safety<br />
Upper cam<br />
Retention<br />
Bottom cam<br />
TRAX<br />
SERIES<br />
150<br />
200<br />
222<br />
840<br />
For easy fitting<br />
Rounded clip<br />
Thin Section<br />
Special clip<br />
Stable, precise,<br />
reliable<br />
CAR<br />
Mid Section Semi Roll<br />
150C (plastic coated) / 150E (standard<br />
coated)<br />
Universal steel weight for steel<br />
wheels TRAX-LOK <br />
The most universal and advanced weight on<br />
the market.<br />
The unique TRAX-LOK design offers the highest<br />
level of balance weight technology. incorporating<br />
the TRAX ® CAM-BACK invention, this advanced<br />
design is easy to fit and will give superior<br />
retention.<br />
150C: Plastic coated over zinc sacrificial plating<br />
to OE standards for high levels of corrosion<br />
resistance.<br />
Size range: 5, 10, 15, 20, 25, 30, 35, 40, 45, 50g<br />
Box quantities: 5/30g 100pcs/box; 35/50g 50pcs/box<br />
Thick Section Heavy Roll<br />
LIGHT TRUCK 3.5T<br />
Light Roll<br />
Fe<br />
Good fit Not recommended Unsuitable<br />
Steel clip-on weights for alloy wheels<br />
The most universal weight solution available<br />
for European alloy wheels<br />
2<br />
The slimline weights is hidden<br />
under the wheel rim ensuring<br />
no damage or loosening when<br />
hitting the kerb.<br />
1<br />
3<br />
balance<br />
weight<br />
technology<br />
A precision steel clip offering a higher<br />
quality and more consistent spring than<br />
is available with Zinc weights.<br />
A special process has been incorporated<br />
into the balance weight assembly to ensure<br />
a uniquely strong clip bond with a high<br />
degree of accuracy ensuring a constant<br />
fitment every time.<br />
710C Universal steel weight<br />
for alloy wheels<br />
High quality appearance on alloy rims by<br />
specially designed weight body and clip.<br />
An engineered universal steel weight for<br />
alloy wheels.<br />
Plastic coated over zinc sacrificial plating<br />
to OE standards for high levels of corrosion<br />
resistance.<br />
Size range: 5, 10, 15, 20, 25, 30, 35, 40, 45, 50g<br />
Box quantities: 5/30g 100pcs/box; 35/50g 50pcs/box<br />
Patent applications and design<br />
registrations applied for<br />
6 7<br />
Fe
Why use steel for balance weights?<br />
Why use TRAX ®<br />
adhesive weights?<br />
TRAX ® adhesive strips have superior<br />
corrosion resistance. Low quality<br />
weights can be rusty when opened in<br />
the original boxes. Top picture shows<br />
a quality TRAX ® adhesive weight<br />
after salt spray corrosion testing.<br />
Bottom picture shows a low quality<br />
alternative.<br />
TRAX ®<br />
Low quality alternative<br />
Steel balance weights are used almost exclusively by car<br />
manufacturers in the USA (since 2009) with Japan using steel<br />
since 1999. Steel was preferred over zinc and composite<br />
materials as it is considered the most suitable lead-free<br />
material available when considering recyclability, ecology<br />
(groundwater), density and cost. Steel (or iron) adhesive<br />
weights are approved by FORD, VOLVO, LAND ROVER,<br />
RENAULT, HONDA, TOyOTA.<br />
in Europe, TRAX ® has pioneered the use of steel as a material<br />
for balance weights. Steel is the natural choice as a balance<br />
weight material.<br />
• The best balance weight accuracy<br />
• More environmental than zinc or composite materials<br />
weights & easier to recycle<br />
• The most ecological solution. Non-toxic & Easy on the<br />
environment & groundwaters<br />
• Steel is the most commonly used material in car production<br />
• Steel is 20% more dense than zinc alloy and 40% more<br />
dense than composite materials<br />
• Steel is not a commodity (unlike zinc), which encourages<br />
more stable costs<br />
Adhesive strips & rolls<br />
Steel adhesive strips - standard<br />
605E-060-TX00 Slimline Universal<br />
adhesive strip – 60g<br />
3.8mm high x 19mm wide. High Quality Zinc<br />
coating, oversized liner for easy application.<br />
Also available in a 5kg roll. (605E-500-SP01).<br />
Size range: 60g strip: 12x5g<br />
Box quantities: 100 strips per carton.<br />
610E-060-TX50 Slimline Universal<br />
adhesive strip – 60g<br />
3.8mm high x 19mm wide. High Quality Zinc<br />
coating, oversized liner for easy application.<br />
Size range: 60g strip: 4x5g & 4x10g<br />
Box quantities: 50 strips per box – 4 boxes per carton<br />
200 strips per carton.<br />
605C-060-TX50 Slimline Universal<br />
adhesive strip – 60g (plastic coated)<br />
3.8mm high x 19mm wide. High Quality plastic<br />
coating, oversized liner for easy application.<br />
Size range: 60g strip: 12x5g<br />
Box quantities: 50 strips per box – 4 boxes per carton<br />
200 strips per carton.<br />
Also available boxed neutral, 100 strips<br />
(605C-060-WH00)<br />
High quality & easy to<br />
use packaging<br />
• 4 boxes of 50 strips in each carton – easy to<br />
use and easy to stock and sell<br />
• TRAX ® branding gives quality confidence<br />
• The 12Kg cartons are designed to be easily<br />
lifted with minimum effort<br />
balance<br />
weight<br />
technology<br />
605E 5g only strip<br />
610E universal strip<br />
605C coated universal strip<br />
8 9<br />
Fe
Steel adhesive strips - specials<br />
635C for black alloy wheels<br />
607C for black alloy wheels<br />
Please see guidance for the<br />
correct fitting of adhesive weights<br />
– page 19, 21<br />
620C-040-TX50 Extra slimline adhesive<br />
strip 2.8mm high – 40g<br />
2.8mm high, 19mm wide. High weight<br />
recommended for use where caliper clearance<br />
is a problem. High Quality powder coating,<br />
oversized liner for easy application.<br />
Size range: 40g strip 8x5g<br />
Box quantities: 50 strips per box – 4 boxes per carton<br />
200 strips per carton.<br />
635C-060-TX50 BLACK adhesive strip –<br />
60g (for cars and motorcycles)<br />
4.8mm high, 15mm wide. High Quality Black<br />
powder coating, oversized liner for easy<br />
application. A black plastic coated adhesive strip<br />
ideal for black alloy wheels.<br />
Size range: 60g strip 4x5g & 4x10g<br />
Box quantities: 50 strips per box – 4 boxes per carton<br />
200 strips per carton.<br />
607C-060-TX50 BLACK Slimline Universal<br />
adhesive strip – 60g<br />
3.8mm high x 19mm wide. High Quality Black<br />
powder coating, oversized liner for easy<br />
application.<br />
Size range: 60g strip: 12x5g<br />
Box quantities: 50 strips per box – 4 boxes per carton.<br />
200 strips per carton.<br />
680C-100-TX10 Heavy duty adhesive strip<br />
– 100g for Truck & 4x4<br />
6,8mm high, 20mm wide. A heavy duty adhesive<br />
weight for truck. 4x 25g sections made from<br />
steel. Plastic coated with OE tape for high<br />
adhesion of this heavy weight.<br />
Size range: 100g strip 4x25g<br />
Box quantities: boxed 10<br />
Fe<br />
The new extra bond adhesive weight<br />
solution – it will stick when other<br />
weights are falling off<br />
• Sticks better to poorly cleaned surfaces<br />
• No water ingress under the tape – the soft foam fits on<br />
non-smooth surfaces<br />
• Higher bonding strength at elevated temperatures<br />
• Can be fitted on cold alloy rims in winter - down to -5ºC<br />
• High quality tape made in Germany by Lohmann<br />
With oversized liner for<br />
easy liner removal<br />
ALLOY RIMS ARE NOT SMOOTH<br />
Traditional “blue liner” adhesive tape foam is hard and sits<br />
on top of non-smooth surfaces. This does not maximise<br />
adhesion strength and can cause moisture to get underneath<br />
the adhesive<br />
TRAXSOFT ® IS BETTER<br />
As a soft foam TRAXSOFT ® will fill non-smooth surfaces<br />
thereby minimising moisture ingress underneath the adhesive<br />
balance<br />
weight<br />
technology<br />
BEST for non-smooth surfaces & for tyre shop winter fitting<br />
®<br />
615C-060-TX 50 Premium steel adhesive<br />
strip – 60g (plastic coated)<br />
Adhesive weights can fall off for a number of<br />
reasons:<br />
• Poor wheel cleaning<br />
• Fitting on to cold rims (with condensation)<br />
• Poor quality adhesive tape<br />
For these reasons if you require an adhesive weight<br />
which gives you the most reliable fitment then the<br />
TRAX ® 615C with LOHMANN tape is recommended.<br />
The tape has a higher instant tack to the rims with<br />
the softer foam allowing the weight to form better to<br />
the rim and minimise water ingress underneath the<br />
adhesive which can encourage the weight to fall of.<br />
in particular the LOHMANN tape can be fitted on<br />
cold rims down to -5ºC. Typical “blue liner” adhesive<br />
weights are not recommended for cold weather<br />
use as the adhesive is designed to be used at room<br />
temperatures with bonding levels significantly<br />
reduced as temperatures fall.<br />
Size range: 60g strip 4x5g & 4x10g<br />
Box quantities: 50 strips per box – 4 boxes per carton<br />
200 strips per carton.<br />
Also available in a 5kg roll. (616C-500-SP01).<br />
Fe<br />
HARD FOAM TAPE<br />
Rough surface alloy wheel<br />
SOFT FOAM TAPE<br />
Rough surface alloy wheel<br />
10 11
Steel adhesive rolls<br />
Adhesive rolls - easy to use, more convenient, less waste<br />
2 choices – STANDARD or PREMIUM<br />
Please see guidance<br />
for the correct fitting of<br />
adhesive weights –<br />
page 19, 21<br />
605E 5g from a roll<br />
605E-500-SP01 Standard adhesive roll<br />
3.8mm high. 19mm wide. High Quality Zinc<br />
coating, oversized liner for easy application.<br />
5Kg roll - 5g x1000 pieces<br />
616C–500-SP01 TRAXSOFT ® Premium<br />
adhesive roll (plastic coated)<br />
Same as the 615C but 5g only. High quality<br />
Lohmann tape. More details on page 11.<br />
Also available in 5g & 10g strips,<br />
part number 615C-060-TX50.<br />
5Kg roll - 5g x1000 pieces<br />
Steel adhesive – Original Equipment<br />
611M-060-TX50 Slimline 60g strip 3.8mm<br />
high, 20mm wide<br />
High quality zinc sacrificial corrosion protection<br />
to last over 600 hours and high performance<br />
OE specification tape. As approved by FORD<br />
and RENAULT. 20mm wide. The weight can be<br />
supplied cut to size 5g to 60g.<br />
Size range: 60g (4x5g & 4x10g)<br />
Box quantities: 50 pieces per box<br />
623M-060-TX50 Slimline 60g strip 3.8mm<br />
high, 20mm wide, Approved by RENAULT<br />
High quality zinc sacrificial corrosion protection<br />
to last over 600 hours. High Quality Lohmann<br />
tape (Made in Germany), with Easy to fit TRAX ®<br />
fitting aids (UK Patent pending). Good for low<br />
surface energy paint. High Bonding strength<br />
across high and low temperatures. Can be fitted<br />
on cold rims at -5°C.<br />
Size range: 60g (12x5g)<br />
Box quantities: 50 pieces per box<br />
650C Heavy duty 6.8mm high, 20mm wide<br />
(plastic coated)<br />
Approved by LAND ROVER & FORD, this weight<br />
is ideal where larger sizes are required up to<br />
100g. High quality tape, corrosion protection to<br />
OE standards. Fits 16”” to 30” rims. 20mm wide.<br />
Size range: 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60,<br />
65, 70, 75, 80, 85, 90, 95, 100g<br />
Box quantities: Packed 25 pieces per box<br />
660C Standard 5.8mm high, 15mm wide<br />
(plastic coated)<br />
Standard size steel adhesive weight, High quality<br />
tape & corrosion to OE standards. Width 15mm.<br />
Size range: 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60,<br />
65, 70, 75, 80g<br />
Box quantities: Packed 25 pieces per box<br />
670C Slimline 3.8mm high, 20mm wide,<br />
(plastic coated)<br />
Approved by VOLVO, a slimline weight with<br />
corrosion protection to OE standards.<br />
High quality tape. 20mm wide.<br />
Size range: 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60g<br />
Box quantities: Packed 25 pieces per box<br />
balance<br />
weight<br />
technology<br />
Fe Fe<br />
100g<br />
80g<br />
60g<br />
650C heavy duty<br />
660C standard<br />
Fitting adhesive weights<br />
to new alloy rims –<br />
“Essential Guidance”<br />
please see page 19<br />
12 13
810<br />
Truck weights<br />
810X LEAD clip-on weight for Tubeless<br />
truck rims<br />
Fits tubeless truck wheels - a popular weight in<br />
use for many years. Sizes 50g to 200g are slimline<br />
in shape to ensure clearance with steering parts<br />
which can be a problem on the inside of some<br />
truck wheels.<br />
Size Range: 50, 75, 100, 150, 200, 250, 300, 350, 400g<br />
Box Quantities: 10 weights per box<br />
840C . ZINC clip-on weight for heavy duty<br />
steel wheels – for vehicles up to 3.5 tonnes,<br />
(plastic coated)<br />
This weight is designed to fit heavy duty steel rims<br />
as found on light trucks up to 3.5 tonnes (eg FORD<br />
TRANSiT, MB SPRiNTER, RENAULT TRAFiC, VW<br />
TRANSPORTER). Plastic coated to OE standards.<br />
Size Range:<br />
10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 70, 80, 90g<br />
Box Quantities: 25 weights per box<br />
680C Truck & 4x4 STEEL adhesive strip<br />
100g (plastic coated)<br />
A heavy duty adhesive weight for truck. 4x 25g<br />
sections made from steel. Plastic coated with OE<br />
tape for high adhesion of this heavy weight.<br />
6.6mm high x 20mm wide.<br />
Size Range: 4x25g (100g strip)<br />
Box Quantities: 10 weights per box<br />
850X LEAD adhesive weight, extra heavy<br />
duty truck, 200g (plastic coated)<br />
Made from lead, a heavy lead strip for use on<br />
truck alloy rims. Cut to the required size in 50g<br />
segments. OE quality tape for high adhesion of<br />
this heavy weight. 13.00mm high x 19mm wide,<br />
fitted with OE tape<br />
Size Range: 4x50g (200g strip)<br />
Box Quantities: boxed 10<br />
Balancing Compound, Valves, Motorsport<br />
TRAX ® truck tyre compound<br />
• Deals with all vibrations in the tyre/wheel assembly, not only<br />
with mass imbalances.<br />
• Provides full performance through the life of the tyre.<br />
• Easy and cost-efficient to use.<br />
• Non-toxic.<br />
Major advantages for the user are:<br />
• Reduced tyre wear, extended tyre life<br />
• improved ride quality<br />
• Dampened vibration<br />
• Decreased component and maintenance cost<br />
Tubeless valves<br />
A tyre valve is a safety critical component and only valves from know<br />
quality sources are recommended.<br />
Low quality valves can cause rapid tyre deflation with damage to tyres and<br />
potentially creating a dangerous driving situation. it is for this reason that<br />
<strong>Trax</strong> ® only sells valves from known quality suppliers.<br />
Motorsport adhesive weights<br />
615C-060-TX50 TRAXSOFT ®<br />
Developed for OE and motorsport use. Made from steel. Superior adhesion at<br />
high temperatures. High tack for good initial bond on fitment.<br />
Please see page 11 for more information.<br />
790X-090-TX50<br />
A traditional weight for motorsport. Bends easily to the rim with a quality<br />
adhesive backing. Made from lead. 2.4mm high x 25.7mm wide.<br />
Size range: 90g strip<br />
Box quantities: Packed 50 pieces per box<br />
balance<br />
weight<br />
technology<br />
14 15
Motorcycle<br />
Motorcycle adhesive weights<br />
950<br />
660C<br />
635C-060-TX50 Black STEEL adhesive<br />
strip – 60g<br />
For motorcycles and cars, 4.8mm high by 15mm<br />
wide. Black coated - ideal for black motorcyle<br />
wheels which are becoming more popular.<br />
Size range: 60g strip 4x5g & 4x10g<br />
Box quantities: 50 strips per box – 4 boxes per carton<br />
200 strips per carton.<br />
950X-050-TX50 Motorcycle LEAD<br />
adhesive – 50g<br />
6.5mm high x 11mm wide. A lead strip with 2.5g<br />
and 5g segments. Fitted with OE tape.<br />
Size range: 50g 7x5g & 6x2.5g<br />
Box quantities: 50 pieces per box<br />
660C Premium – 5 to 30g<br />
5.8mm high, 15mm wide, plastic coated.<br />
individual single piece steel weights with high<br />
quality plastic coating and adhesive tape.<br />
A premium product to OE standards.<br />
Size Range: 5, 10, 15, 20, 25, 30g<br />
Box Quantities: boxed 25<br />
Assortment boxes<br />
Please enquire regarding assortment boxes –<br />
these are usually made to order<br />
Plastic boxes<br />
Clip-on and adhesive weights.<br />
Starter packs -<br />
balance<br />
weight<br />
technology<br />
ideal for new weights eg. Steel clip-on weights<br />
TRAX-LOK <br />
Universal clip-on weights 10/40g<br />
mixed (100 pieces)<br />
A popular seller. Useful as a starter pack<br />
for small users. An assortment of 100<br />
weights 5g to 40g.<br />
16 X 17<br />
X
Packaging<br />
Please see the TRAX ® website<br />
www.traxjh.com to view the TRAX ®<br />
balance weight packing details<br />
Adhesive weights<br />
Adhesive strips are in strong quality TRAX ® branded boxes.<br />
A carton weighs 8kg to 12kg with 4 boxes inside.<br />
Easy to carry, stock and sell.<br />
Please enquire for neutral packing options.<br />
TRAX ® Can create private labels.<br />
Adhesive rolls<br />
Strong TRAX ® branded cardboard boxes. 5kg.<br />
Clip-on weights<br />
Fitting adhesive weights to new or<br />
refurbished alloy wheels<br />
Essential guidance<br />
balance<br />
weight<br />
technology<br />
New or refurbished alloy rims may have coatings and lacquers applied to the alloy surface.<br />
Also when the rim paint is being dried, waxes can come to the surface creating a low<br />
surface energy (non-stick) and not allowing the adhesive weight to properly bond to the rim.<br />
For this reason it is essential to clean the rims where the weight is to be applied to ensure<br />
that there are no traces of chemicals on the surface (eg wax or silicon).<br />
Failure to clean the rim can lead to adhesive weights falling off within days of fitment,<br />
causing balancing failure.<br />
Wet wipes are recommended for rim cleaning containing an appropriate cleaning<br />
agent (eg isoproponol). On weight application, the wheel rim should be dry and be at<br />
a minimum temperature of 16°C (60°F). After removal of the backing liner, the weight<br />
should be fitted immediately and a minimum 60N pressure applied for approximately<br />
3 seconds as tape pressure is required to enable good bonding. Typically this can<br />
be achieved by hand pressure but may not be reliable. The adhesive should not be<br />
touched before fitment to the rim.<br />
Even with good surface cleaning, problems have been found whereby over time (a<br />
few days or up to 3 weeks) good initial adhesion can deteriorate to an extent where<br />
the weight can fall off. This can be caused by the leaching of low surface energy<br />
substances (eg wax) coming through the freshly painted rims over time. Should such<br />
an event occur, it is necessary to investigate the paint or lacquer used to ensure<br />
that at all times the surface energy where the adhesive weight is fitted is above a<br />
recommended 37 dynes. Adhesives will only work if the surface energy (measure in<br />
dynes) is sufficiently high to ensure a good chemical bond.<br />
initial bond is typically achieved approximately 15 minutes after fitment; maximum<br />
bond strength may not be achieved until 24/72 hours after fitment. it is recommended<br />
to store adhesive weights in a cool dry location away from direct sunlight and they<br />
should be used within 1 year of purchase.<br />
Depending on the wheel radius, there may be a small visible gap between the<br />
adhesive and the rim, either on the centre or to the outer edges of the weight. This<br />
is due to radii difference as the weight fitment meets a compromise on various rim<br />
sizes. The balance weights have been tested to withstand a minimum shear force<br />
to Original Equipment standards and, whilst desirable, it is not essential to have the<br />
adhesive in contact across all of the surface to achieve specification.<br />
© TRAX <strong>JH</strong> <strong>Ltd</strong> May 2012<br />
18 19
Uncoated zinc weights<br />
Zinc balance weights and ‘white rust’ corrosion<br />
Artificial tests do not represent what happens in real conditions on a wheel<br />
Laboratory tests for the corrosion testing of zinc balance weights rely on spraying a salt water solution in a chamber to create a “fog” (mist)<br />
around the weight for several hundred hours (eg ASTM B117, iSO 9227, DiN 50021 SS). Typically 240 hours in a laboratory test is claimed to<br />
represent 5 years life on a car.<br />
Balance weights put into a static salty wet environment for several hundred hours can display a heavy flocculent white deposit (zinc hydroxide)<br />
and pictures of such weights have been shown around the balance weight market as below:<br />
LABORATORY ENVIRONMENT REAL ENVIRONMENT<br />
Example of a picture of<br />
weights shown in the market.<br />
This hows uncoated zinc<br />
weights placed into an<br />
artificial laboratory salt<br />
spray environment.<br />
Patina information<br />
Uncoated zinc weight after having been<br />
fitted to a steel wheel running approximately<br />
16,000Km (10,000 miles) over 18 months (UK).<br />
The surface has darkened with superficial<br />
corrosion which does not affect the weight<br />
performance or the steel wheel. This weight<br />
was fitted to a 3.5 tonne light truck with no<br />
wheel trims for maximum exposure to the road.<br />
Laboratory tests are useful for a comparison between the performance of different surfaces and materials but do not represent what happens<br />
on wheel in real life conditions. in addition the aftermarket would not expect a weight to last for 5 years but the life of the tyre which would<br />
typically be around half of this time or less with the seasonal change over from summer to winter tyres. Car companies use weights with<br />
corrosion protection as the specification is for the part to last the life of the car or a minimum 5 years.<br />
The primary reason given for the difference between laboratory test and real conditions is that when exposed to the weather the weights<br />
develop a protective skin called a “patina”. This patina comprises of zinc carbonate and offers an inert corrosion protection layer for the zinc<br />
metal. Detail of how the zinc carbonate “patina” will form are as below. This process is more commonly known as “weathering” with the effects<br />
of exposure to rain water, free air circulation, and constant wetting and drying. in addition there is often a heavy deposit of black brake dust<br />
and dirt building up on the weights which will give some additional protection. The continuous wetting and drying as seen in real life on a<br />
wheel gives fast “weathering” and the build up of the protective “patina” zinc carbonate layer.<br />
The formation of the zinc patina begins with exposure of the zinc weight to atmospheric oxygen.<br />
initially a thin layer of zinc oxide develops on the surface as a result of the oxygen reacting with<br />
the zinc. This oxide layer reacts with water to form a white gelatinous zinc hydroxide (“white rust”).<br />
During a drying phase the zinc hydroxide reacts with the carbon dioxide in the atmosphere forming<br />
a thin layer of zinc carbonate (patina). The rate of patina formation will depend on the environmental<br />
conditions but the constant wetting and drying as found on a wheel represents good conditions for<br />
this weathering process.<br />
if the drying phase does not happen the zinc hydroxide (“white rust”) continues to form thereby<br />
showing heavy “white rust” formation as shown by the above left hand photograph.<br />
TRAX ® offers the market a choice of coated or uncoated clip-on weights. There is a market for both.<br />
Distributors and tyre retailers are being advised it is essential to corrosion protect zinc balance weights<br />
and are not given a choice encouraging them to use more expensive coated weights.<br />
Uncoated weights are now being widely fitted across aftermarkets in Europe.<br />
Application guidelines for TRAX ® adhesive balance weights<br />
1 2 3 4<br />
Prepare<br />
wheel<br />
Good surface cleaning<br />
is essential. Prepare<br />
the wheel by removing<br />
any excess dirt or break<br />
dust using a clean cloth<br />
and an appropriate<br />
cleaning agent (eg<br />
ispoproponol 90%).<br />
The wheel temperature<br />
ideally should be a<br />
mininum 16⁰C as lower<br />
rim temperatures will<br />
affect the ability of<br />
the adhesive to give a<br />
satisfactory intitial bond.<br />
Cut to<br />
correct weight<br />
Once the wheel has<br />
been cleaned in the<br />
required imbalance<br />
zone, cut the strip or roll<br />
to the required weight.<br />
It is recommended to<br />
use scissors or a sharp<br />
knife to avoid rupturing<br />
or folding over the<br />
adhesive.<br />
balance<br />
weight<br />
technology<br />
Remove<br />
protective liner<br />
Remove the protective<br />
liner from the underside<br />
of the adhesive. Care<br />
must be taken not to<br />
touch or contaminate<br />
the exposed adhesive to<br />
dirt or grease prior<br />
to application.<br />
FITTING ADHESIVE WEIGHTS TO NEW OR REFURBISHED ALLOY RIMS – weights may not stick<br />
A new or refurbished alloy rim may look clean but the surface paint or lacquer can have fresh wax or chemicals which do not allow<br />
a good adhesive bond. Please see the next page for details of fitting adhesive weights to new or refurbished alloy rims<br />
TRAXSOFT ® series 615C/616C SP(roll) is recommend for new or refurbished alloy rims –<br />
with special LOHMANN adhesive tape.<br />
Apply<br />
weight<br />
Fit the adhesive weight to<br />
the identified imbalance<br />
zone and apply even<br />
pressure across the<br />
balance weight to ensure<br />
that maximum adhesion is<br />
gained. Balance weight<br />
adhesive tape is pressure<br />
sensitive and the weight<br />
should be pushed hard<br />
across the length for<br />
2-3 seconds to ensure a<br />
satisfactory initial bond. It<br />
is recommended not to<br />
re-seat the weight to<br />
ensure optimum adhesion.<br />
• Storage – It is recommended to store adhesive weights in a cool dry location away from direct sunlight. They should be used<br />
within 1 year of purchase.<br />
• Fitting adhesive weights in cold weather – Below 16ºC standard adhesive tapes (eg “blue liner”) will loose their stickiness<br />
leading to potential bonding problems on cold and damp alloy rims. Series 615C/616C SP (roll) is recommended with the<br />
special LOHMANN adhesive tape which can be fitted to cold rims down to -5 ºC<br />
© TRAX <strong>JH</strong> <strong>Ltd</strong> May 2012 © TRAX <strong>JH</strong> <strong>Ltd</strong> May 2012<br />
20 21
TRAX ® truck tyre compound TRAX ® truck tyre compound size chart<br />
Product code<br />
890X-012-BG01<br />
890X-010-BG01<br />
890X-008-BG01<br />
890X-006-BG01<br />
890X-004-BG01<br />
890X-003-BG01<br />
Description<br />
APPLICATION INSTRUCTIONS:<br />
• Apply bead lubricant carefully.<br />
• Select the bag according to<br />
TRAX ® size chart.<br />
• Place the bag inside the tyre<br />
without opening it.<br />
• Mount and inflate the tyre<br />
as usual.<br />
• We recommend the use of a metal valve cap.<br />
TRAX ® disclaims any responsibility for air loss or the damage due to<br />
air loss if a self-sealing cap is not installed after installing the bag or<br />
checking air pressure.<br />
For further information on general handling of the product, please<br />
refer to the Material Safety Data Sheet, available through<br />
your supplier.<br />
INSTRUCTIONS D’APPLICATION:<br />
12oz Truck Tyre Compound<br />
10oz Truck Tyre Compound<br />
8oz Truck Tyre Compound<br />
6oz Truck Tyre Compound<br />
4oz Truck Tyre Compound<br />
3oz Truck Tyre Compound<br />
• Appliquez avec soin le lubrifiant sur le talon.<br />
• Sélectionnez un sachet en fonction des<br />
indicationsdu tableau de TRAX ® .<br />
• Placez le sachet à l’intérieur du pneu, sans l’ouvrir.<br />
• Montez et gonflez le pneu comme habituellement.<br />
• Nous recommandons l’utilisation d’un bouchon de<br />
valve en métal.<br />
TRAX ® dénie toute responsabilité pour toute perte d’airou dommages<br />
provoqués par perte d’air si le capuchon auto-obturant n’est pas<br />
installé après l’installation du sachet ou la vérification de pression<br />
d’air.<br />
Pour plus d’information concernant la gestion du produit en générale<br />
veuillez consulter la fiche de données de sécurité, disponible par<br />
votre fournisseur.<br />
Size (g)<br />
340<br />
280<br />
230<br />
170<br />
115<br />
85<br />
ANWENDUNG:<br />
Bags per outer box<br />
40<br />
40<br />
40<br />
40<br />
40<br />
40<br />
• Streichen Sie den Wulst sorgfältig mit Paste ein.<br />
• Wählen Sie den passenden Beutel nach der TRAX ®<br />
Größentabelle .<br />
• Legen Sie den Beutel ungeöffnet in den Reifen.<br />
• Montieren und pumpen Sie den Reifen auf wie<br />
immer.<br />
• Wir empfehlen, eine Metallventilkappe zu<br />
verwenden.<br />
TRAX ® haften nicht für Luftverlust oder Schäden aufgrund von<br />
Luftverlust, wenn nach der installation des Beutels oder beim<br />
Überprüfen des Luftdrucks keine selbstdichtende (Metall-)Ventilkappe<br />
installiert wird.<br />
Für weitere informationen zum allgemeinen Umgang mit dem Produkt<br />
verweisen wir auf das Sicherheitsdaten-blatt, das ihr Lieferant zur<br />
Verfügung stellen kann.<br />
INSTRUCCIONES DE APLICACIÓN:<br />
Bags per inner box<br />
4x10<br />
4x10<br />
4x10<br />
2x20<br />
2x20<br />
2x20<br />
• Aplique lubricante de cuentas con cuidado.<br />
• Seleccione una bolsa de acuerdo a tabla de<br />
tamanos TRAX ® .<br />
• Lugar la bolsa a l’interior del neumatico sin abrirlo.<br />
• Monte e inflar el neumatico come de costumbre.<br />
• Se recomienda el uso de un tapon e la valvula<br />
demetal.<br />
TRAX ® renuncia a cualquier responsabilidad porpérdida de aire o<br />
daño por consecuencia de la pérdida de aire si no se instala una<br />
capa de sellado automático después de instalar la bolsa o verificar la<br />
presión de aire.<br />
Para más información sobre el manejo general del producto,<br />
consultra la Hoja de Datos de Seguridad del Material que está<br />
disponible por su proveedor.<br />
truck tyre compound - print on white.pdf 1 09/05/2012 16:14<br />
balance<br />
weight<br />
technology<br />
TRUCK TYRE COMPOUND SIZE CHART<br />
Note: TRAX ® TRUCK TYRE COMPOUND is only suitable for tyres explicitly rated for commercial application.<br />
TRAX ® TRUCK TYRE COMPOUND is not recommended for application in car tyres.<br />
22 23
HEAD OFFICE<br />
TRAX <strong>JH</strong> <strong>Ltd</strong><br />
66 Mochdre Enterprise Park<br />
Newtown . Powys<br />
SY16 4LE . UK<br />
Tel: +44 (0) 1686 610 169<br />
Fax: +44 (0) 1686 628 959<br />
sales@TRAXjh.com<br />
www.TRAXjh.com<br />
GERMAN OFFICE<br />
Tel: +49 (0) 8092 854 871<br />
Fax: +49 (0) 8092 854 869<br />
sales@TRAXjh.com<br />
USA OFFICE<br />
TRAX <strong>JH</strong> USA Inc<br />
2324 Circuit Way<br />
Brooksville<br />
FL 34604 . USA<br />
Tel: 888-487-2954<br />
Tel: 888-4TRAX<strong>JH</strong><br />
Fax: 352-799-1112<br />
sales@TRAXjh-usa.com<br />
www.TRAXjh-usa.com<br />
TRAX ® is a registered trade mark.<br />
Patent applications and design registrations apply.<br />
Specifications are liable to change without notice.<br />
The pictures and graphics are to be used as a guide<br />
only and are not guaranteed to represent product<br />
shape or appearance.<br />
© TRAX <strong>JH</strong> <strong>Ltd</strong> May 2012