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Remanufacturing the HP LaserJet Pro M203 (CF232A) drum cartridge

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TECHNICAL GUIDE<br />

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<strong>Remanufacturing</strong> <strong>the</strong><br />

<strong>HP</strong> <strong>LaserJet</strong> <strong>Pro</strong> <strong>M203</strong> (<strong>CF232A</strong>)<br />

<strong>drum</strong> <strong>cartridge</strong><br />

By Mike Josiah and <strong>the</strong> Technical Staff at Uninet


TECHNICAL GUIDE<br />

<strong>Remanufacturing</strong> <strong>the</strong> <strong>HP</strong> <strong>LaserJet</strong> <strong>Pro</strong> <strong>M203</strong> (<strong>CF232A</strong>)<br />

<strong>drum</strong> <strong>cartridge</strong><br />

By Mike Josiah and <strong>the</strong> Technical Staff at Uninet<br />

The <strong>HP</strong> <strong>LaserJet</strong> <strong>Pro</strong> <strong>M203</strong> series of printers are based on<br />

a monochrome 30ppm, 1200 dpi with <strong>HP</strong> Fast Res or <strong>Pro</strong><br />

Res. The first page out is stated to be under 6.6 seconds,<br />

and all “W” models so far come with Wi-Fi, Apple<br />

AirPrint, <strong>HP</strong> ePrint, Google Cloud Print 2.0 built in.<br />

All machines released so far come standard with 256Mb<br />

(fixed) memory and have a duty cycle of 30,000 pages<br />

per month.<br />

As with <strong>the</strong> M102, this engine is a big change for <strong>HP</strong><br />

Monochrome printers in that <strong>the</strong>re are separate toner and<br />

<strong>drum</strong> <strong>cartridge</strong>s. Typically <strong>HP</strong>/ Canon have used “all in<br />

one” type <strong>cartridge</strong>s for monochrome printers. Both <strong>the</strong><br />

toner and <strong>drum</strong> <strong>cartridge</strong>s are small and not rated for<br />

many pages so even though this is sold as a low volume<br />

machine. The <strong>cartridge</strong>s are simple and fast to<br />

remanufacture.<br />

There are two toner plus <strong>the</strong> <strong>drum</strong> <strong>cartridge</strong> available for<br />

this engine. The toner (CF230A and CF230X) and <strong>the</strong><br />

<strong>drum</strong> <strong>cartridge</strong> (<strong>CF232A</strong>). The A toner is rated for 1,600<br />

pages, The X is 3,500 pages. The <strong>drum</strong> unit is rated for<br />

23,000 pages. The starter toner <strong>cartridge</strong> that comes with<br />

<strong>the</strong> printer, is rated for 1,000 pages.<br />

The <strong>drum</strong> units in this series do not have a conventional<br />

waste chamber. There is a coated felt cleaning brush<br />

under <strong>the</strong> PCR, but that is all <strong>the</strong>re is. Under <strong>the</strong> brush<br />

<strong>the</strong>re is a chamber but <strong>the</strong> clips for <strong>the</strong> PCR and cleaning<br />

brush clip run through <strong>the</strong> outside wall and are not sealed.<br />

This system is almost a zero waste system.<br />

These <strong>drum</strong> units also come with an internal erase lamp<br />

assembly. This lamp erases any residual charges from<br />

<strong>the</strong> <strong>drum</strong>.<br />

Printers based on this engine:*<br />

<strong>HP</strong> <strong>LaserJet</strong> <strong>Pro</strong> <strong>M203</strong>dw<br />

<strong>HP</strong> <strong>LaserJet</strong> <strong>Pro</strong> MFP M227fdw<br />

<strong>HP</strong> <strong>LaserJet</strong> <strong>Pro</strong> MFP M227fdn<br />

<strong>HP</strong> <strong>LaserJet</strong> Ultra MFP M206<br />

<strong>HP</strong> <strong>LaserJet</strong> Ultra MFP M230<br />

Current list pricing for <strong>the</strong> <strong>cartridge</strong>s:<br />

CF230A$63.99 (€53.85)*<br />

CF230X$95.99 (€80.78)*<br />

<strong>CF232A</strong>$84.99 (€71.51)*<br />

* As of 1/5/17<br />

Required Tools<br />

1. Toner approved vacuum<br />

2. A small common screwdriver<br />

3. A phillips head screwdriver<br />

4. Small flush cutting wire cutters<br />

Required Supplies<br />

Replacement <strong>drum</strong> for use in <strong>the</strong> <strong>HP</strong> <strong>LaserJet</strong> <strong>Pro</strong> <strong>M203</strong><br />

Replacement <strong>drum</strong> <strong>cartridge</strong> chip<br />

Conductive Grease<br />

2 THE RECYCLER - TECHNICAL GUIDE ©2017 Recycler Publishing & Events Ltd


Toner <strong>cartridge</strong> instructions<br />

TECHNICAL GUIDE<br />

<strong>Remanufacturing</strong> <strong>the</strong> <strong>HP</strong> <strong>LaserJet</strong> <strong>Pro</strong> <strong>M203</strong> (<strong>CF232A</strong>) <strong>drum</strong> <strong>cartridge</strong><br />

STEP 1<br />

Place <strong>the</strong> <strong>cartridge</strong> with <strong>the</strong> handle facing away<br />

from you. Carefully pry out <strong>the</strong> metal <strong>drum</strong> axle<br />

on <strong>the</strong> right side. Be careful of <strong>the</strong> plastic<br />

around <strong>the</strong> pin.<br />

STEP 2<br />

Lift up and remove <strong>the</strong> <strong>drum</strong>.<br />

STEP 3<br />

Remove <strong>the</strong> PCR. Note that <strong>the</strong> two white bushings will most likely come out with it.<br />

©2017 Recycler Publishing & Events Ltd THE RECYCLER - TECHNICAL GUIDE 3


TECHNICAL GUIDE<br />

<strong>Remanufacturing</strong> <strong>the</strong> <strong>HP</strong> <strong>LaserJet</strong> <strong>Pro</strong> <strong>M203</strong> (<strong>CF232A</strong>) <strong>drum</strong> <strong>cartridge</strong><br />

STEP 4<br />

Remove <strong>the</strong> left side PCR gear and bushing.<br />

STEP 5<br />

Clean out any toner or paper dust from <strong>the</strong><br />

chamber. Blow <strong>the</strong> cleaning brush clean of<br />

any toner or paper dust.<br />

STEP 6<br />

With a lint free cotton swab, clean off <strong>the</strong><br />

erase lamp assembly. DO not use any<br />

chemicals on this.<br />

STEP 7<br />

Clean and replace <strong>the</strong> conductive grease<br />

on <strong>the</strong> PCR holders.<br />

4 THE RECYCLER - TECHNICAL GUIDE ©2017 Recycler Publishing & Events Ltd


TECHNICAL GUIDE<br />

<strong>Remanufacturing</strong> <strong>the</strong> <strong>HP</strong> <strong>LaserJet</strong> <strong>Pro</strong> <strong>M203</strong> (<strong>CF232A</strong>) <strong>drum</strong> <strong>cartridge</strong><br />

STEP 8<br />

Place a small amount of conductive grease on each end of <strong>the</strong> PCR. Install <strong>the</strong> left side gear and<br />

bushing. Install <strong>the</strong> right side bushing. Make sure <strong>the</strong> curved side of each white bushing is facing up.<br />

Make sure <strong>the</strong> PCR snaps in place.<br />

©2017 Recycler Publishing & Events Ltd THE RECYCLER - TECHNICAL GUIDE 5


TECHNICAL GUIDE<br />

<strong>Remanufacturing</strong> <strong>the</strong> <strong>HP</strong> <strong>LaserJet</strong> <strong>Pro</strong> <strong>M203</strong> (<strong>CF232A</strong>) <strong>drum</strong> <strong>cartridge</strong><br />

STEP 9<br />

Install <strong>the</strong> <strong>drum</strong> by pressing down on <strong>the</strong> PCR assembly and sliding<br />

<strong>the</strong> <strong>drum</strong> in place and installing <strong>the</strong> metal <strong>drum</strong> axle.<br />

6 THE RECYCLER - TECHNICAL GUIDE ©2017 Recycler Publishing & Events Ltd


STEP A<br />

Clean and replace <strong>the</strong> conductive grease on <strong>the</strong> <strong>drum</strong><br />

axle/round pin and install <strong>the</strong> pin into <strong>the</strong> <strong>cartridge</strong>.<br />

TECHNICAL GUIDE<br />

<strong>Remanufacturing</strong> <strong>the</strong> <strong>HP</strong> <strong>LaserJet</strong> <strong>Pro</strong> <strong>M203</strong> (<strong>CF232A</strong>) <strong>drum</strong> <strong>cartridge</strong><br />

STEP B<br />

Replace <strong>the</strong> chip by pressing down on <strong>the</strong><br />

locking tabs and sliding <strong>the</strong> chip out.<br />

©2017 Recycler Publishing & Events Ltd THE RECYCLER - TECHNICAL GUIDE 7


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