First Coast Manufacturers Association 2017 Excellence Awards
J-10 Sunday, October 15, 2017 · THE TIMES-UNION 2017 FCMA EXCELLENCE AWARDS GEORGIA-PACIfIC CORPORATION Continued from Page 7 cantly reduced the noise level around our bark handling system, developed a safer and more user-friendly fall-protection swing gate, and developed tools to make soot blower and filter maintenance safer. GERDAU Gerdau is the leading company in the production of long steel in the Americas and one of the major suppliers of specialty long steel in the world. Its products, sold on five continents, serve the civil construction, industrial and agricultural sectors. Tony Nguyen Tony is being recognized for his great attitude, agility in learning and ability to get things done with quality. He takes initiative to help coworkers and seeks opportunity to improve the mill and himself. He completed five projects in the ideas program for 2017 thus far with more awaiting approval. Tony was instrumental is saving two of three coils during a breakdown, allowing us to sell those coils instead of scraping them. He was instrumental in helping to reduce delays on the compactor from an average of 1,000 mins per cycle to an average of 200 mins per cycle. This is the second time Tony has won and due to his positive attitude and performance results, it is well-deserved. Marcus Mallory Marcus Mallory has been a leader in the Refractory cell over the past year. He is the safety multiplier for the cell and does safety videos for the crew. He leads good discussions before and after the videos involving the team. Additionally, Marcus is learning to be backup for inventory and cycle counts in SAP, leads during Furnace relines, and is very respected by his peers and Facilitators. GOLDER ASSOCIATES INC. Golder Associates Inc. (Golder) is a global, employee-owned, integrated team of engineers, scientists and analysts that can address the full range of environmental, health and safety, permitting, and compliance issues that face the manufacturing industry. Also on the Dry-Cleaning Remediation Team: From top left clockwise: Jesse Brown, Matt Crews, David McDaniels, Ralph Mongillo, Gregory O’Neal Golder Dry-Cleaning Remediation Team: From left: Alicia Strayer, Hersie Brooks, Kim Godfrey Dry-Cleaning Remediation Team For over 15 years, Golder has been one of several contractors to the State of Florida conducting assessment and remediation at dry-cleaning sites. In 2017, Golder’s dry-cleaning remediation team completed remediation at two complex sites where teamwork between Golder and the Florida Department of Environmental Protection was critical to the success of the projects. This team used cutting-edge technology to clean up contaminated sites in a cost-effective manner with minimal inconvenience to property owners and businesses. JOHNSON & JOHNSON VISION CARE, INC. Johnson & Johnson Vision Care, Inc., also known as VISTAKON, introduced the world’s first mass-marketed disposable contact lens under the ACU- VUE brand name in 1987. Johnson & Johnson Vision Care, Inc. now employs over 1,900 people and exports to Europe, Japan, and the Pacific Rim. The Jacksonville site houses global headquarters, the research and development facility, a distribution facility, and a state-of-the-art manufacturing plant. Mold Services Readiness Team The demand on the mold services operation increased by over 40 percent due to expanded product offerings and smaller lot sizes. Through fostering a can-do culture, reworking outdated processes and implementing new systems, they have absorbed all additional work. The team had to actively manage dual inventories of tooling, coordinating with Planning and Production to ensure that customer orders were fulfilled. Mark and Eric addressed the resource management of new product protocols and qualifications for expanded business launches by leading the Mold Services Operation Team through increased business complexity. Mobile Mail Room Project Team Mobile mailroom project integrated complete systems and printing access with bulk shipping processes, while improving workplace safety, ergonomics, operational efficiency and quality services. QC Sample Waste Reduction Team The QC Sample Waste Reduction Team was challenged with reducing the number of samples delivered from the 90-Pack production lines from nine cartons to three cartons. This project was initiated as a Johnson and Johnson Process Excellence “Lean Green Belt” JOHNSON CONTROLS, INc. continues on Page 11
JOHNSON CONTROLS, INc. Continued from Page 10 2017 FCMA EXCELLENCE AWARDS J-11 THE TIMES-UNION · Sunday, October 15, 2017 Johnson & Johnson Mold Services Readiness Team: Eric Matzke and Mark Blayney Johnson & Johnson Mobile Mail Room Project Team: From left: Diana Yeager, Rick Ewing, John Visaggio, Diane Garrett Right: David Palumbo Johnson & Johnson QC Sample Waste Reduction Team: From left: John Lowe, Jacqueline Nicholson-Gailey, Carlos Rodriguez De La Cruz, Lola Towne, Javier Mansito, Cheryl Johnson, Larry Trombley David Palumbo KRYSTAL KLEAN Family-owned Krystal Klean is a fullservice window cleaning, pressure washing, roof washing and painting company, serving all parts of Florida and Southeast Georgia since 2001. With more than 10,000 customers, Krystal Klean is the largest windowcleaning company in the Jacksonville KRYSTAL KLEAN continues on Page 12 project. The project was designed to reduce the waste of throwing away excess samples. This project will support a cost saving of over $80,000 in contact lens scrap reduction for two production lines. JOHNSON CONTROLS, INC. Johnson Controls is a global technology and industrial leader serving customers in more than 150 countries. Since our invention of the first electric room thermostat in 1885, we’ve been committed to delivering innovative products that help the world run smoothly, smartly, simply and safely. Our global employees specialize in the following areas: Building efficiency with products, services and solutions to increase energy efficiency and lower operating costs for buildings worldwide; batteries and energy storage, including advanced batteries for hybrid and electric vehicles, as well as stationary energy storage; and automotive seats that deliver superior quality and performance. Luis Leitao As Lead System Specialist, Luis manages a large portfolio of controls projects, both new construction and renovations. Luis’ focus on the customer experience, his capabilities and attitude make him a leader in our organization. He consistently delivers projects in a manner to provide world class customer satisfaction.