AviTrader_Monthly_MRO_e-Magazine_2017-11
AviTrader_Monthly_MRO_e-Magazine_2017-11
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November <strong>2017</strong> - www.avitrader.com<br />
Oh,<br />
what a show!<br />
Company profile<br />
Engine Lease Finance<br />
Machining productivity<br />
<strong>MRO</strong> News<br />
from around the world<br />
People on the Move<br />
latest appointments
Editor‘s Page<br />
Published monthly by<br />
<strong>AviTrader</strong> Publications Corp.<br />
Suite 305, South Tower<br />
58<strong>11</strong> Cooney Road<br />
Richmond, British Columbia<br />
V6X 3M1<br />
Canada<br />
Email: p.jorssen@avitrader.com<br />
Tel: +1 (424) 644-6996<br />
www.avitrader.com<br />
Editorial<br />
Keith Mwanalushi, Editor<br />
Email: keith@aeropublications.co.uk<br />
Mobile: +44 (0) 7871 769 151<br />
The battle for Dubai<br />
T<br />
he organisers of the just ended Dubai air<br />
show say trade visitors to the event were up<br />
around 20% on the 2015 event, with some<br />
79380 people entering the event during its<br />
five-day run. At the end of the show’s final day, the<br />
order book stood at almost US$<strong>11</strong>3.8 billion.<br />
Despite a colourful appearance by the regional and<br />
mid-sized airplane makers, the main battle was [as<br />
usual] between Airbus Vs Boeing. Among the highlights,<br />
Airbus revealed its largest single announcement<br />
ever – a US$49.5 billion deal with Indigo Partners<br />
to purchase 430 aircraft in its A320neo family.<br />
With the Airbus order, Indigo Partners, a US-based<br />
private equity fund, has doubled its existing order<br />
of 427 A320 family aircraft. The fund owns four<br />
ultra low-cost airlines, Wizz Air, Frontier Airlines,<br />
JetSMART and Volaris. In addition to other orders,<br />
Airbus reports to have generated orders worth a<br />
combined total of $58.3 billion at list prices.<br />
Boeing won large commitments across its twinand<br />
single-aisle commercial airplane families. The<br />
company said it recorded commitments for 296 airplanes<br />
- including 50 options - with a value of about<br />
$50 billion at list prices.<br />
So who won the battle? It certainly looks like Airbus<br />
had the slight edge in terms of monetised orders but<br />
its worth remembering that list prices are not usually<br />
what the airlines actually pay -they always negotiate<br />
for discounts and these are usually to commercially<br />
sensitive to make public.<br />
Both manufacturers have strong demand for<br />
their single-aisle programmes the A320Neo and<br />
737Max. The 787 and 777 are doing exceptionally<br />
well as is the A330 to a lessor extent. However, both<br />
OEMs are struggling to attract orders for the the<br />
747-8 and A380 respectively.<br />
Dubai has been a success for both companies, but<br />
at the larger end of the aircraft scale, the jury is still<br />
out.<br />
Keith Mwanalushi<br />
Editor<br />
2<br />
Design<br />
Volker Dannenmann,<br />
Layout & Design<br />
Email: volker@dannenmann.com<br />
Mobile: +34 657 218706<br />
Advertising inquiries<br />
Jenny Vogel<br />
Head of Sales & Marketing<br />
Email: jenny.vogel@avitrader.com<br />
Tel: +49 (0) 8761 346007<br />
Registration<br />
<strong>AviTrader</strong> <strong>MRO</strong> is a subscription-free<br />
monthly publication.<br />
To receive a personal copy in your<br />
inbox every month,<br />
please click here to subscribe.<br />
Opinion<br />
Please send your comments<br />
and queries to<br />
keith@aeropublications.co.uk<br />
EK placed orders for 40 787s at the show.<br />
Photo: Emirates<br />
Contents<br />
<strong>MRO</strong> and Production News ............................................ 4<br />
Finance News .................................................... 14<br />
Other News ...................................................... 18<br />
Cover story: Dubai makes it fly! ........................................ 20<br />
Company profile: Engine Lease Finance. ................................. 24<br />
Machining productivity .............................................. 25<br />
Information Technology. ............................................. 27<br />
People on the Move ................................................ 27<br />
<strong>AviTrader</strong> <strong>MRO</strong> - November <strong>2017</strong>
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<strong>MRO</strong> and Production News<br />
4<br />
necessary test environment to simulate operating<br />
conditions. Service Bulletin and Mod Kit<br />
embodiment can be accomplished, alongside<br />
all Test, Repair and Overhaul tasks.<br />
flyadeal and LHT sign aircraft engineering services contract<br />
Photo: LHT<br />
flyadeal and Lufthansa Technik sign<br />
comprehensive engineering services<br />
contract<br />
Saudi-Arabia’s low-cost airline flyadeal, and<br />
Lufthansa Technik have signed a comprehensive<br />
aircraft engineering services contract. The<br />
contract will run over four years and will cover<br />
the complete flyadeal A320 fleet. One of the<br />
major components of the agreement is the<br />
set-up of a new maintenance control center.<br />
This will include a full Continuing Airworthiness<br />
Management Organization (CAMO) and<br />
aircraft engineering support from Lufthansa<br />
Technik. Lufthansa Technik will also organize<br />
troubleshooting and will help flyadeal to<br />
establish an optimized maintenance program<br />
which allows highly efficient operations resulting<br />
from an optimized maintenance schedule.<br />
Jet Aviation gains EN9<strong>11</strong>0 certification<br />
and other maintenance approvals in<br />
Dubai<br />
Jet Aviation’s maintenance facility in Dubai has<br />
been awarded EN9<strong>11</strong>0 certification following<br />
an independent audit. The company has also<br />
gained EASA, FAA and GCCA approvals for<br />
the Airbus Corporate Jet (ACJ) family, as well<br />
as EASA approval for the Bombardier Global<br />
BD700 series. In recognition of the development,<br />
implementation and continuous improvement<br />
of quality management systems,<br />
Jet Aviation’s maintenance facility in Dubai<br />
recently received EN9<strong>11</strong>0 certification that was<br />
confirmed by an independent auditor. Coupled<br />
with the EASA, FAA and GCCA approvals, the<br />
company secures its ACJ Service Centre Network<br />
(SCN) status. With these approvals, the<br />
company is authorized to support 24-month<br />
inspections for the ACJ family and EASA and<br />
FAA-registered Global BD700 series.<br />
OEMServices extends component support<br />
services with Singapore Airlines<br />
OEMServices and Singapore Airlines have<br />
extened the A380 component support services<br />
agreement. The agreement provides<br />
comprehensive 24/7 component support<br />
from OEMServices’ main A380 regional<br />
pool based at Singapore’s Changi Airport.<br />
OEMServices’ Original Integrated Services<br />
(OIS) division launched operations ten-years<br />
ago in Singapore and will further accompany<br />
Singapore Airlines in its need for greater<br />
proximity and reactivity thanks to a new<br />
600m² warehouse located at 21, Changi<br />
North Rise in Singapore.<br />
MAEL adds Trent 900 engines to Airbus<br />
A380 Line Maintenance capability<br />
Monarch Aircraft Engineering has extended<br />
its line maintenance capabilities by gaining<br />
Airbus A380 Rolls-Royce Trent 900 engine<br />
approval. The new addition to MAEL’s capabilities<br />
has been approved by the Civil Aviation<br />
Authority (CAA) and has been added to<br />
the Part 145 approvals. This allows MAEL to<br />
provide line maintenance support for operators<br />
with Airbus A380 Trent 900 engines at<br />
Birmingham Airport.<br />
Oakenhurst Aircraft Services announce<br />
new Galley Support Programme<br />
Oakenhurst Aircraft Services has announced<br />
its new Galley Support Programme. An extensive<br />
capability list now covers; Sell, B/E<br />
Aerospace, Inventum, Monogram, Zodiac,<br />
Herman, Ipeco and Rumbold. Full <strong>MRO</strong> requirements<br />
are carried out from within a<br />
dedicated Galley Division, which provides the<br />
Turkish Technic and SAEI consolidate<br />
maintenance partnership<br />
Turkish Technic and SAEI (Saudia Aerospace<br />
Engineering Industries) have signed a Memorandum<br />
of Understanding (MOU) during the<br />
Dubai Airshow. The agreement expands the<br />
support and maintenance solutions in the<br />
field of component service which forms the<br />
basis to pursue a longer-term business partnership<br />
between both companies in support<br />
of their customers’ fleet operations in the<br />
Kingdom of Saudi Arabia and surrounding<br />
market. Under the terms of the MOU, the<br />
companies cooperate in component maintenance<br />
and component pool services, and<br />
improving the partnership through working<br />
together for warehouse and logistics services.<br />
CEO of Turkish Technic, Ahmet Karaman,<br />
said: “The Middle East region is extremely<br />
important for us. Extending cooperation with<br />
the SAEI fits perfectly Turkish Technic’s global<br />
strategy for increasing customer services and<br />
widening its network.”<br />
SAFAIR signed GE’s TrueChoice overhaul<br />
agreement for CFM56 engines<br />
SAFAIR OPERATIONS has signed a five-year,<br />
TrueChoice overhaul agreement with GE Aviation<br />
for the maintenance, repair and overhaul<br />
of its CFM56-7B engines that power its<br />
Boeing 737-800 aircraft.<br />
AES Global gains GCAA Design<br />
Organisation Approval<br />
Aerospace Engineering Solutions (AES), a<br />
UK-based aerospace design and certification<br />
organisation, has gained General Civil<br />
Aviation Authority (GCAA) Design Organisation<br />
Approval (DOA) from the United Arab<br />
Emirates (UAE). The approval demonstrates<br />
that AES complies with all regulatory requirements<br />
for accomplishing and approving Supplemental<br />
Type Certificates (STC) and minor<br />
modifications on UAE-registered aircraft and<br />
compliments the European Aviation Safety<br />
Agency (EASA) Part 21J Design Organisation<br />
Approval already held by the company. Receiving<br />
the GCAA Design Organisation Approval<br />
enables UAE registered aircraft access<br />
to the company’s catalogue of over 2,000<br />
approved major and minor changes.<br />
<strong>AviTrader</strong> <strong>MRO</strong> - November <strong>2017</strong>
<strong>MRO</strong> and Production News<br />
5<br />
regularly hear that next-generation machines<br />
need to be customizable and configurable.<br />
The new meter-class machine we’re debuting<br />
at formnext is our response to that feedback<br />
– a solution that is scalable and customizable<br />
and meets the needs of our industry, as<br />
it matures,” said Mohammad Ehteshami Vice<br />
President and General Manager, GE Additive.<br />
Magnetic <strong>MRO</strong> extends engine repair<br />
capability<br />
The signing of the new deal at the <strong>MRO</strong> Asia: Paul Lochab, CCO at Satair Group (left), Mr. Nguyen Duc Thinh, VP Technical<br />
at VietJEt (Middle) and Steve O’Connor, VP Aerospace Asia at PALL Aerospace.<br />
Photo: Satair Group<br />
Satair Group, PALL Aerospace and<br />
VietJet sign contract for avionics<br />
cooling filtration system<br />
At the <strong>MRO</strong> Asia exhibition VietJet, Vietnam’s<br />
fast-growing low-cost carrier signed a five-year<br />
contract for the fitting of Pall Aerospace’s Avionics<br />
Cooling Filtration System on to its fleet<br />
of 92 Airbus A320 family (plus five options)<br />
aircraft that it operates and has on order. The<br />
deal is the largest ever Pall Aerospace Supplier<br />
Furnished Equipment (SFE) contract won<br />
by Satair Group in Vietnam and is valued at<br />
some US$1.4m. The Pall system was introduced<br />
to combat the issue of water ingress and dust<br />
build-up in the avionics compartment and uses<br />
a patented cyclone separator system to remove<br />
free water from the air intake. This provides 100<br />
percent water separation efficiency even under<br />
the most adverse Airbus testing conditions. The<br />
water removal efficiency remains constant and<br />
is not affected by the pressure drop across the<br />
filter element. The system gives enhanced dust<br />
protection in the avionics bay and maintenance<br />
cost savings due to the improved filtration, as<br />
well as lower inventory holdings since Pall’s system<br />
requires only one filter element compared<br />
to two in the original system.<br />
BA CityFlyer selects AerFin’s Beyond<br />
Pool to support Embraer E-Jet fleet<br />
AerFin has signed a seven-year agreement to<br />
support BA CityFlyer’s fleet of 20 Embraer E-Jets<br />
via its “Beyond Pool” support program. “Beyond<br />
Pool” offers a fixed cost solution for all of BA<br />
CityFlyer’s E-Jet component requirements and<br />
will be fully supported out of AerFin’s London<br />
Gatwick facility. BA CityFlyer is a wholly owned<br />
subsidiary of British Airways and part of the International<br />
Airlines Group (IAG). IAG opened<br />
a competitive tender and conducted a very detailed<br />
overview of AerFin in its search for both a<br />
quality support solution and a competitive price<br />
point. This solution provides supply certainty to<br />
BA CityFlyer, reducing the operating cost of its<br />
E-Jet fleet, while maintaining high-quality engineering.<br />
BA CityFlyer operates from eight UK<br />
airports to over 30 European destinations per<br />
year, so proximity of support and reliability of a<br />
24/7 AOG service were key factors in choosing<br />
the right supplier.<br />
GE Additive unveils first BETA machine<br />
from its Project Atlas program<br />
GE Additive has unveiled the first BETA machine<br />
developed as part of its Project A.T.L.A.S<br />
program. The meter-class, laser powder-bed<br />
fusion machine has been developed to provide<br />
manufacturers of large parts and components<br />
with a scalable solution that can be<br />
configured and customized to their own specific<br />
industry applications. Project A.T.L.A.S<br />
(Additive Technology Large Area System) is<br />
GE Additive’s company-wide program to<br />
develop the next-generation large additive<br />
machines. This first BETA machine was developed<br />
in just nine months and complements<br />
the company’s existing portfolio of products.<br />
Ideally suited to industries that require large<br />
complex metal parts, such as aviation, automotive,<br />
space and oil and gas industries,<br />
the new BETA machine builds on technology<br />
previously developed by GE, combined with<br />
Concept Laser’s expertise in laser additive<br />
machines. The first few BETA machines are<br />
currently being evaluated by a small group<br />
of customers and more will be available for<br />
delivery in 2018. “Irrespective of industry,<br />
every customer has its own specific needs<br />
and its own unique levels of complexity. We<br />
Magnetic <strong>MRO</strong> has further extended its engine<br />
repair capability by adding top case repair<br />
and bushing replacement to its current<br />
service offering. As of October 20, <strong>2017</strong>, the<br />
company has extended its capability across<br />
the CFM56 range of engines including the<br />
CFM56-3, CFM56-5 and CFM56-7, with<br />
EASA and FAA approvals provided. Through<br />
this new capability, Magnetic <strong>MRO</strong> engines’<br />
department will be able to shorten its customer’s<br />
downtime by providing a more efficient<br />
and in-house repair service supported by a<br />
global team of specialists. In essence, Magnetic<br />
<strong>MRO</strong>’s expert and competent engineers<br />
will be on standby and ready wherever the<br />
customer’s engine is located.<br />
NORDAM and China Airlines announce<br />
joint venture<br />
NORDAM and China Airlines have signed a<br />
joint venture agreement to establish NOR-<br />
DAM Asia Limited, a company to repair and<br />
overhaul structural aircraft components for the<br />
China Airlines fleet and for other airlines in the<br />
Asia-Pacific region. For NORDAM, the partnership<br />
brings a consistent baseload of work<br />
from China Airlines and its affiliates, which include<br />
Tigerair Taiwan and Mandarin Airlines,<br />
while affording proximity to regional customers<br />
as a strategic objective of the company’s<br />
maintenance, repair and overhaul business in<br />
the Asia-Pacific region. For China Airlines, the<br />
flag carrier and largest airline of the Republic<br />
of China (Taiwan), the agreement in-sources<br />
control of critical competencies while upgrading<br />
proficiencies; reduces labor and transportation<br />
costs; expands its share of the third-party<br />
maintenance, repair and overhaul market;<br />
and promotes development of the aviation<br />
and aerospace sector in Taiwan.<br />
NORDAM Asia Limited will also leverage the<br />
China Airlines Cargo freighter network for<br />
freight-cost advantages and China Airlines<br />
status to pursue more economical raw-material<br />
purchases and spare-parts pricing, and<br />
will benefit from NORDAM’s industry alliances<br />
and existing network of sales representatives<br />
in Asia Pacific.<br />
<strong>AviTrader</strong> <strong>MRO</strong> - November <strong>2017</strong>
<strong>MRO</strong> and Production News<br />
6<br />
Magnetic <strong>MRO</strong> opens its new paint hangar<br />
Photo: Magnetic <strong>MRO</strong><br />
Magnetic <strong>MRO</strong> presents new paint<br />
hangar<br />
Magnetic <strong>MRO</strong> is opening its purpose-built<br />
paint hangar’s doors for operation as of November<br />
2, and has confirmed that the hangar<br />
is already booked for the next six months by<br />
both existing and new customers. The new facility<br />
is located at its Tallinn home-base and<br />
has been built as a part of the company’s<br />
growth strategy. The total size of the new paint<br />
hangar is 2,853 m² and it enables Magnetic<br />
<strong>MRO</strong> to provide commercial and VIP standard<br />
painting services for a wide range of aircraft<br />
types, including the Boeing 737max and<br />
the Airbus 320neo family, as well as all other<br />
narrow-body aircraft. With this new hangar,<br />
Magnetic <strong>MRO</strong> has not only increased the total<br />
dedicated painting area to 4,354 m², but<br />
has also gained new competencies in terms of<br />
customized features applied to the new facility.<br />
The building is equipped with a custom<br />
docking system which can be tailored to serve<br />
different types of aircraft, making the facility<br />
one of a kind in the whole region. It is also<br />
designed to accommodate base maintenance<br />
visits, and engineered to support value added<br />
qualities such as safety, airflow, contamination<br />
control, lighting and energy efficiency.<br />
AEI receives order for three additional<br />
MD-83SF freighter conversions for<br />
Aeronaves T.S.M.<br />
Aeronautical Engineers (AEI) has signed a<br />
contract to provide Mexico-based Aeronaves<br />
T.S.M (TSM) with three additional MD-83SF<br />
freighter conversions. The first MD-83 aircraft<br />
(MSN 53293) will commence modification on<br />
December <strong>11</strong>, followed by the second MD-<br />
83 (MSN 53292) commencing modification<br />
in February of 2018 and then followed by the<br />
third MD-83 (MSN 49941) starting modification<br />
in late April, 2018. All the AEI MD-83SF<br />
modifications will be performed by Commercial<br />
Jet’s Miami, Florida facility.<br />
Lufthansa Technik Component Services<br />
expands workshop in Tulsa<br />
Lufthansa Technik Component Services (LTCS)<br />
has substantially expanded its workshop in<br />
Tulsa, Oklahoma. On November 13, the<br />
Lufthansa Technik subsidiary officially started<br />
operation of the new component shop.<br />
Providing a shop floor area of 10,700 m²<br />
(<strong>11</strong>5,000 ft²), the facility has doubled in size.<br />
Additional capabilities and an enhanced logistics<br />
network in the region further increase<br />
the performance and service portfolio of the<br />
company. For Lufthansa Technik the portfolio<br />
expansion is a major increase of its footprint<br />
in the Americas. In view of the capability expansion<br />
and the focus on increasing Boeing<br />
737 capabilities, the number of employees<br />
is expected to rise as well. Lufthansa Technik<br />
Component Services today employs close to<br />
600 employees at its eight locations throughout<br />
North America. Numerous changes have<br />
also been implemented to secure the supply<br />
chain in the region, including the establishment<br />
of new processes. Complementing the<br />
workshop expansion, Lufthansa Technik has<br />
also opened a new regional office in Miami,<br />
Florida, in October. The office employs about<br />
150 employees, with corporate sales and<br />
other commercial and operational services,<br />
such as a 24/7 AOG desk and material trading,<br />
being co-located here. By combining the<br />
different product divisions under one roof in<br />
the region, Lufthansa Technik ensures a more<br />
aligned and efficient market approach.<br />
StandardAero teams with GDC ME<br />
and Horizon Shield to provide <strong>MRO</strong><br />
services in Saudi Arabia<br />
StandardAero has entered into an exclusive<br />
teaming agreement with GDC Middle East<br />
(GDC ME) and Horizon Shield Corporation of<br />
Riyadh to provide <strong>MRO</strong> services, engineering<br />
support, and design services for military aircraft<br />
operators in the Kingdom of Saudi Arabia.<br />
The three-year teaming agreement will<br />
initially cover government-owned rotorcraft<br />
for the Saudi Navy, Air Force and Land Forces.<br />
Commenting on the teaming agreement,<br />
Simon Jones, President of StandardAero/Vector<br />
Global Services, said: “Saudi Vision 2030<br />
is built around three themes: a vibrant society,<br />
a thriving economy and an ambitious nation.<br />
Vector is extremely pleased to extend its decades-long<br />
history of providing reliable aviation<br />
services to Saudi Arabia. By teaming with<br />
leading high-quality service providers such<br />
as GDC ME and Horizon, we are confident<br />
of achieving incremental growth for all three<br />
firms, while also helping to meet the ambitious<br />
goals of Saudi Vision 2030.”<br />
<strong>AviTrader</strong> <strong>MRO</strong> - November <strong>2017</strong>
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<strong>MRO</strong> and Production News<br />
8<br />
737-700 during conversion at IAI<br />
Photo: IAI<br />
Israel Aerospace Industries obtains<br />
STC approval for freighter conversion<br />
of 737-700BDSF<br />
Israel Aerospace Industries (IAI) has received a<br />
new Supplemental Type Certificate (STC) from<br />
the FAA (Federal Aviation Administration) for<br />
cargo conversion of the 737-700BDSF . IAI<br />
has recently completed its first-ever conversion<br />
of a prototype aircraft from passengerto-full-freighter<br />
configuration at its facility, including<br />
the installation of a wide cargo door.<br />
The aircraft was delivered to Alaska Airline<br />
as the first of a three-aircraft order. The work<br />
was performed at IAI’s Bedek Aviation Group<br />
facilities in Israel.<br />
Sichuan Airlines signs A350 XWB<br />
Flight Hour Services (FHS) components<br />
support<br />
Sichuan Airlines, an all-Airbus-fleet airline<br />
based in Chengdu, has selected Airbus<br />
Flight Hour Services (FHS) and Airbus Real<br />
Time Health Monitoring Service (AiRTHM) to<br />
provide components and predictive maintenance<br />
support, securing the highest service<br />
level and operations for its new fleet of four<br />
A350 XWBs. Sichuan Airlines is to operate the<br />
A350 XWBs in the coming months on its international<br />
routes, including Chengdu to the<br />
USA. This long-term FHS-Components and<br />
AiRTHM agreement provides an extensive<br />
scope of A350 line replaceable units (LRUs)<br />
and APU, guaranteed spare parts availability<br />
through pool access service and on-site stock<br />
at customer main base, as well as component<br />
reliability management and maintenance. In<br />
addition, AiRTHM brings a proactive maintenance<br />
mode to A350 operations.<br />
Honeywell to maintain aftermarket<br />
components for Emirates Airlines<br />
under 15-year agreement<br />
Honeywell has signed a 15-year Component<br />
Service Solutions agreement with Dubaibased<br />
Emirates to maintain aftermarket components<br />
on the airline’s fleet of Airbus A380<br />
and Boeing 777 aircraft. The technology used<br />
in this agreement extends through 2031 and<br />
covers comprehensive component repairs<br />
and support solutions for Emirates’ fleet, thus<br />
reducing grounded aircraft time. Honeywell’s<br />
strengths in the areas of component exchange<br />
and repairs will help Emirates benefit from a<br />
strong level of support and expertise, thereby<br />
reducing disruptions to operations due to<br />
component repairs. Honeywell’s services are<br />
designed to reduce maintenance costs, lower<br />
cost of ownership, and provide the highest<br />
possible fleet reliability. Aircraft components<br />
manufactured, supported and repaired by<br />
Honeywell include avionics and mechanical<br />
parts.<br />
Airbus’ and Etihad Airways Engineering’s<br />
joint A380 <strong>MRO</strong> Services offering<br />
commences operations in Abu<br />
Dhabi<br />
Work is starting on the first A380 “six-year”<br />
C-check for a third-party customer airline at<br />
Airbus’ and Etihad Airways Engineering’s joint<br />
A380 <strong>MRO</strong> Services offering in Abu Dhabi.<br />
The aircraft, A380 MSN072, belonging to<br />
Lufthansa, arrived at the end of October, and<br />
following an initial inspection phase, is getting<br />
ready to undergo the heavy check at Etihad’s<br />
state-of-the-art heavy maintenance facility.<br />
The extensive work scope, which includes<br />
major structural checks and incorporation of<br />
the mandatory Service Bulletins, is supported<br />
by an onsite Airbus technical advisory team.<br />
First agreed last year, this joint services collaboration<br />
materializes Etihad Airways Engineering’s<br />
recently announced membership of<br />
the international “Airbus <strong>MRO</strong> Alliance”, while<br />
for airlines it establishes OEM-backed thirdparty<br />
A380 maintenance, engineering and<br />
embodiment capabilities in Abu Dhabi, delivering<br />
efficient turnkey solutions under one<br />
roof. During the actual heavy maintenance<br />
visit, Airbus Customer Services provides technical<br />
advisory, logistical support and planning<br />
optimization managed by a dedicated on-site<br />
expert team, allowing minimized downtime of<br />
the aircraft.<br />
Honeywell and LHT create largest<br />
maintenance, repair and overhaul<br />
capability for Airbus A350 fleets<br />
Honeywell has signed Lufthansa Technik as<br />
a licensed component repair center and exclusive<br />
global asset provider for all Honeywell<br />
components and the HGT 1700 APU on<br />
Airbus A350 aircraft. Under the agreement,<br />
Lufthansa Technik will offer A350 operators<br />
around the world an unequalled experience<br />
with maintenance, repair and overhaul services<br />
for all Honeywell components, including<br />
auxiliary power units. Since the A350’s entry<br />
into service in late 2014, Lufthansa Technik<br />
has had two years of operational experience<br />
managing six in-service A350 fleets with<br />
more than 50 in-service aircraft. The new<br />
agreement extends Honeywell’s longstanding<br />
relationship with Lufthansa Technik as a Honeywell-licensed<br />
repair facility for mechanical,<br />
avionic components and hydro-mechanical<br />
units, and demonstrates its commitment to reduce<br />
aircraft downtime, providing faster turnaround<br />
and getting aircraft back in service.<br />
CL Aerospace gains EASA approval<br />
for new, SLA Battery<br />
C&L Aerospace, in partnership with Securaplane<br />
Technologies, a Meggitt PLC Company,<br />
has received EASA approval for the<br />
Securaplane Sealed Lead Acid (SLA) Batteries<br />
for Saab 340 aircraft. In August, both<br />
companies announced the battery’s Supplemental<br />
Type Certificate (STC) and it’s<br />
FAA approval. Now with EASA approval,<br />
the battery can be installed on Saab 340<br />
Aircraft registered in Europe. In conjunction<br />
with the STC, Securaplane and C&L have<br />
entered into an agreement that designates<br />
<strong>AviTrader</strong> <strong>MRO</strong> - November <strong>2017</strong>
<strong>MRO</strong> and Production News<br />
9<br />
C&L as the worldwide Saab 340 Securaplane<br />
SLA Mainship battery distributor. The<br />
non-hazardous SLA batteries are maintenance-free,.<br />
can directly replace existing<br />
Ni-cad batteries, offer superior hot and<br />
cold weather performance and the ability to<br />
recover from deep discharge.<br />
Pratt & Whitney Turkish Engine Center<br />
signs maintenance contract with<br />
Turkish Airlines<br />
The Pratt & Whitney Turkish Engine Center<br />
has signed one of its largest maintenance<br />
contracts, when Turkish Airlines selected the<br />
engine center for up to a five-year Engine-<br />
Wise service agreement covering 100% of<br />
the airline’s V2500® and CFM56-7b engine<br />
overhaul requirements. The Pratt & Whitney<br />
Turkish Engine Center, a joint venture between<br />
Pratt & Whitney and Turkish Technic, started<br />
operations in 2010 and draws on decades<br />
of maintenance experience from both Pratt<br />
& Whitney and Turkish Airlines. The engine<br />
center is equipped with high-tech, innovative<br />
flow lines and the latest machinery to overhaul<br />
engines to the industry’s highest standards.<br />
Demonstrating a high level of quality<br />
and safety, the engine center has delivered<br />
over 600 engines since 2010.<br />
Technetics Group announces new<br />
seal selector tool for critical service<br />
environment<br />
Technetics, a globally trusted source for engineered<br />
components, seals, assemblies<br />
and sub-systems for demanding environments,<br />
has announced its newly-released<br />
Seal Selector tool. The proprietary online tool<br />
quickly and easily determines the right custom-engineered<br />
sealing solution(s) based on<br />
the world’s most demanding environments.<br />
Technetics provides custom-engineered sealing<br />
solutions that have proven themselves<br />
time and again in the world’s most extreme<br />
environments. From abradable materials that<br />
increase airflow in turbines to inflatable seals<br />
that protect process materials and operators<br />
in the life sciences, every sealing solution<br />
Technetics offers is engineered for safety, performance<br />
and durability.<br />
Embraer and Austral Líneas Aéreas<br />
extend Pool Program for E-Jets<br />
Embraer and Austral Líneas Aéreas, Aerolíneas,<br />
Argentina’s domestic airline, have<br />
extended their Flight Hour Pool Program<br />
agreement until 2021 to continue providing<br />
repairable component support for the carrier’s<br />
fleet of 26 E190 jet aircraft. The announcement<br />
was made during the Embraer<br />
Operators Conference, held in Fort Lauderdale,<br />
Florida, from October 31 to November 2.<br />
The multiyear program that originally began<br />
in 20<strong>11</strong> features both the Pool Program and<br />
repair management services for the carrier’s<br />
E-Jets, which includes material services engineering,<br />
advanced component exchanges<br />
from Embraer’s spare parts warehouse in Fort<br />
Lauderdale, Florida, and a dedicated logistics<br />
channel to deliver parts to the Aerolíneas Argentinas<br />
cargo facility in Miami, Florida.<br />
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year, as well as a 30% increase in the number<br />
of employees in Sofia to 1,300.<br />
Vector Aerospace signs exclusive<br />
agreement with Precision Air Services<br />
GA Telesis and Czech Technics launch joint service for ATR turboprop aircraft<br />
Photo: Czech Airlines Technic<br />
Czech Airlines Technics and GA Telesis<br />
to launch joint service for ATR turboprop<br />
aircraft<br />
Czech Airlines Technics (CSAT), a daughter<br />
company of the Czech Aeroholding Group<br />
providing aircraft maintenance services, has<br />
signed a Memorandum of Understanding<br />
with GA Telesis (GAT), a US-based key player<br />
within the aviation and aerospace industries,<br />
at the <strong>MRO</strong> Europe in London. Based on the<br />
agreement, the two companies are to form<br />
an integrated supply chain partnership and<br />
offer customers a complex service for ATR<br />
turboprop aircraft. The service will also cover<br />
the support of rotating aircraft parts including<br />
repairs, spare parts inventory and logistics.<br />
The new joint product will be provided based<br />
on a “Power by Hour” program, charging<br />
air carriers a fee according to flight hours.<br />
Under the program, CSAT workers will be in<br />
charge of performing repairs of rotating aircraft<br />
parts, such as propeller blades, for GAT<br />
clients using either its own capacity or via external<br />
partners. The partner company will be<br />
in charge of the spare parts inventory, logistics<br />
and storage. The companies will join efforts<br />
in terms of business support and search<br />
for new customers. The creation of a special<br />
store, a pool, of components for rotating<br />
aircraft parts into which CSAT is to deposit<br />
the spare parts it currently owns and cannot<br />
sufficiently use is also a part of the agreement<br />
between the parties. GAT will subsequently<br />
supply the pool with additional spare<br />
parts and components to ensure it covers all<br />
requests by future customers. GAT has created<br />
a special tool called iGEAR (Intelligent<br />
Global Engine & Airframe Replenishment) to<br />
facilitate access to the pool. The partnership<br />
has been entered into for a five-year period<br />
with the option of extension thereafter. Final<br />
terms and conditions of co-operation will be<br />
specified by the end of the year.<br />
Czech Airlines Technics to launch fifth<br />
base maintenance line<br />
Czech Airlines Technics (CSAT), a daughter<br />
company of the Czech Aeroholding Group,<br />
providing aircraft maintenance and repair services,<br />
has launched a fifth base maintenance<br />
line for Boeing 737, A320 Family and ATR aircraft<br />
this autumn. Thanks to additional capacity<br />
increases in the aircraft base maintenance<br />
area, the workload capacity will grow by 25%.<br />
The planned launch of operations of the fifth<br />
base maintenance line is connected with the<br />
hiring process of about 80 employees. Sufficient<br />
investment in a hangar stand and material<br />
supplies for the existing technical facilities<br />
of Hangar F, located on Václav Havel Airport<br />
Prague premises, was required to enable the<br />
launch of operations of the fifth base maintenance<br />
line.<br />
Lufthansa Technik Sofia further<br />
expands capacities in Bulgaria<br />
Lufthansa Technik is expanding its capacity with<br />
a new hangar, office and multifunctional building<br />
at Sofia Airport, becoming the largest base<br />
maintenance facility in Eastern Europe. Bulgarian<br />
subsidiary Lufthansa Technik Sofia will be<br />
also the largest base maintenance site of Lufthansa<br />
Technik in Europe. The total investment<br />
in the project amounts to approximately €35m<br />
(US$41m) invested together with the joint venture<br />
partner Bulgarian Airways Group. The<br />
funds were used for the construction of the new<br />
six-level multifunctional building, combining<br />
hangar, offices and workshop areas. The new<br />
expansion will lead to an increase in production<br />
lines and further growth of the central service<br />
departments which, from Sofia, serve the<br />
worldwide Lufthansa Technik network of base<br />
maintenance facilities. That means 60% capacity<br />
increase or 1 million man-hours in total per<br />
Vector Aerospace has signed a new seven-year<br />
exclusive engine service agreement with Precision<br />
Air Services, to support the Tanzanian airline’s<br />
fleet of ATR regional turboprop aircraft.<br />
Precision Air is the second-largest operator of<br />
ATR aircraft in Africa, flying a fleet of five ATR<br />
72-500, three ATR 42-500 and one ATR 42-<br />
600 regional turboprops to destinations including<br />
Nairobi, Kilimanjaro, Arusha, Zanzibar and<br />
Dodoma. Under the terms of the exclusive multi-year<br />
agreement, Vector will provide Precision<br />
Air with comprehensive engine maintenance,<br />
repair and overhaul services from its Gonesse,<br />
France, facility on the outskirts of Paris, along<br />
with engineering, training and engine condition<br />
trend monitoring (ECTM) services.<br />
Alaska Airlines signs US$500m support<br />
agreement<br />
Alaska Airlines and CFM International have<br />
signed a nine-year Rate Per Flight Hour (RPFH)<br />
maintenance agreement to support 128<br />
CFM56-7B engines that power the airline’s s<br />
fleet of Boeing Next-Generation 737-800 aircraft.<br />
The agreement, which includes spare engines,<br />
is valued at nearly $500 million U.S. at<br />
list price. Rate per Flight Hour agreements are<br />
part of CFM’s portfolio of flexible aftermarket<br />
support offerings. After an extensive market Request<br />
for Proposal (RFP), CFM was selected to<br />
be Alaska’s CFM56-7B maintenance provider.<br />
The companies negotiated a unique contract<br />
throughout the term of which CFM will provide<br />
complete engine maintenance and support,<br />
including providing lease engines, transportation,<br />
and material services.<br />
Pratt & Whitney signs exhaust system<br />
component distribution agreement<br />
with Satair Group<br />
Pratt & Whitney has entered into an agreement<br />
with Satair Group for the exclusive distribution<br />
of PW4000 100-inch engine nacelle exhaust<br />
system parts. Under the terms of the agreement,<br />
Satair Group will distribute the spare<br />
parts to Pratt & Whitney’s worldwide customer<br />
base. Satair Group will also maintain customer<br />
orders and fulfillment for the life of the<br />
program and has already taken over distribution<br />
duties. “Our mission is to provide our<br />
customers with the highest level of aftermarket<br />
support throughout the engine’s lifecycle un-<br />
<strong>AviTrader</strong> <strong>MRO</strong> - November <strong>2017</strong>
<strong>MRO</strong> and Production News<br />
<strong>11</strong><br />
ACQUISITION. MANAGEMENT. LEASING. MONETIZATION.<br />
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<strong>AviTrader</strong> <strong>MRO</strong> - November <strong>2017</strong>
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12<br />
der the Pratt & Whitney EngineWise service<br />
brand,” said Earl Exum, Pratt & Whitney’s Vice<br />
President, Transactional Aftermarket. “We are<br />
pleased that our PW4000 engine customers<br />
will have expanded use of Satair Group’s<br />
worldwide distribution network.”<br />
LHT signs component support contract<br />
with Pan Pacific Airlines<br />
Lufthansa Technik AG has been commissioned<br />
with comprehensive component supply for the<br />
fleet of A320s operated by the Philippine carrier<br />
Pan Pacific Airlines. The Total Component<br />
Support (TCS®) contract with a term of six<br />
years took effect on November 1, <strong>2017</strong>. The<br />
integrated component support comprises the<br />
repair and overhaul of components as well as<br />
pooling and spare part leasing at the airline’s<br />
home base. To safeguard Pan Pacific Airlines’<br />
daily operations, Lufthansa Technik guarantees<br />
100% reliable deliveries from its TCS® pool of<br />
more than 100,000 different components. This<br />
exclusive agreement was signed on November<br />
1, during <strong>MRO</strong> Asia-Pacific.<br />
Sibir Technic completes A-check on<br />
Embraer E170<br />
Sibir Technic, a subsidiary of ENGINEERING<br />
Holding is the first <strong>MRO</strong> company in Russia to<br />
start providing light base maintenance, including<br />
the A-check on Embraer E170 regional jets.<br />
Russia’s only operator of the Embraer E170, S7<br />
Airlines launched operation of this type in the<br />
spring of <strong>2017</strong>. Sibir Technic’s maintenance staff<br />
received appropriate training and ratings in Europe,<br />
and have already completed A-checks on<br />
several Brazilian-built aircraft at the company’s<br />
certified facility at Novosibirsk’s Tolmachevo<br />
airport. Sibir Technic provides maintenance on<br />
the Embraer E170 completely in-house, without<br />
involving any third party assistance.<br />
AEI to provide two CRJ200 conversions<br />
for Pinnacle Partners<br />
Aeronautical Engineers (AEI) has signed a contract<br />
to provide two CRJ200 SF freighter conversions<br />
to Pinnacle Partners. The first CRJ200<br />
(MSN 7421) will commence modification in<br />
November with redelivery scheduled for March<br />
2018. The second CRJ200 (MSN 7417) will<br />
commence modification in December, with redelivery<br />
scheduled for April 2018. Both freighter<br />
conversions will take place at Commercial<br />
Jet’s Dothan, Alabama facility, which is one of<br />
five authorized AEI Conversion Centers worldwide.<br />
Prior to the first two CRJ200 SF aircraft<br />
entering regular revenue service, the freighters<br />
will be utilized by Another Joy Foundation<br />
to transport tons of humanitarian aid from the<br />
USA to Puerto Rico, to help those in need who<br />
have been affected by hurricane Maria.<br />
STG Aerospace receives lighting<br />
retrofit contract<br />
India’s third-largest airline, SpiceJet, has partnered<br />
with STG Aerospace in a cabin lighting<br />
retrofit program, which will see the airline upgrade<br />
its fleet of 737-700/-800/-900s with<br />
LED aftermarket ambient lighting solution,<br />
liTeMood®. This is the first major retrofit win<br />
for STG Aerospace in the Asia Pacific region<br />
and the largest lighting retrofit contract that the<br />
company has been awarded. A customer of<br />
saf-Tglo® since 2005, SpiceJet will now combine<br />
both liTeMood® and saf-Tglo® systems to<br />
provide two cabin lighting systems that complement<br />
each other, resulting in satisfied passengers,<br />
increased wellbeing and reduced stress<br />
during the flight.<br />
Hebei Airlines relies on emergency<br />
floor-path marking system from<br />
Lufthansa Technik<br />
Hebei Airlines will begin to use the emergency<br />
floor-path marking system GuideU “Custom-<br />
Fit” from Lufthansa Technik in its Boeing 737<br />
and Embraer E190 fleets. For the first time, this<br />
system will be implemented with an integrated<br />
corporate logo, enabling an even more customized<br />
adaptation to the corporate design of<br />
an airline. A total of 22 aircraft operated by<br />
the well-known Chinese airline, which is headquartered<br />
in Shijiazhuang, are scheduled to<br />
be fitted with the solution. The first is already<br />
in service. Through the use of its logo on the<br />
floor path marking, Hebei Airlines is pursuing<br />
a highly individual design that underscores the<br />
high quality of the cabin product it offers.<br />
Lufthansa Technik extends component<br />
support for SriLankan Airlines’<br />
A320 fleet<br />
SriLankan Airlines and Lufthansa Technik have<br />
extended their existing component support contract<br />
for the growing Airbus A320 fleet of Sri<br />
Lanka’s national carrier. The expanded Total<br />
Component Support (TCS®) agreement comprises<br />
all aircraft of SriLankan Airlines’ growing<br />
A320 fleet, including its new A320neo aircraft.<br />
Lufthansa Technik will take care of all aspects<br />
relating to daily component supply for SriLankan<br />
Airlines. The components will be repaired<br />
and overhauled at Lufthansa Technik’s global<br />
network of repair facilities. Pooling will be provided<br />
through Hong Kong and Singapore,<br />
where Lufthansa Technik operates two warehouses<br />
for the Asia Pacific region. SriLankan<br />
Airlines first placed its trust in Lufthansa Technik’s<br />
component support in 2012. Currently,<br />
the carrier’s A320 fleet consists of nine A320<br />
and six A320neo aircraft.<br />
HAECO Americas and IAC announce<br />
co-location in Lake City, FL<br />
HAECO Americas, a subsidiary of the HAE-<br />
CO Group with headquarters in Greensboro,<br />
North Carolina, USA and IAC (International<br />
Aerospace Coatings) have signed a three-year<br />
agreement for IAC to sub-lease Hangar 9 of<br />
HAECO Americas’ Lake City, Florida, facility.<br />
Jim Sokol, President of <strong>MRO</strong> Services, HAECO<br />
Americas, said: “IAC provides a complementary<br />
service, which now allows us to offer full<br />
painting capability within our Lake City, Florida<br />
facility. IAC is recognized as a world-class leader<br />
in aircraft finishing. The co-operation helps<br />
expand our customers’ options when undergoing<br />
maintenance or livery needs.” The agreement<br />
includes the option for further contractual<br />
extensions. Both HAECO Americas and IAC<br />
are working together closely to support each<br />
other’s business and customer base.<br />
Monarch Aircraft Engineering wins<br />
China Airlines line maintenance<br />
contract<br />
Monarch Aircraft Engineering (MAEL) has<br />
signed a line maintenance agreement with<br />
China Airlines. The flag carrier is a new customer<br />
for MAEL who will carry out line maintenance<br />
work when China Airlines begins its London<br />
Gatwick service in December <strong>2017</strong>. With<br />
four flights a week in the winter, followed by<br />
five flights or more next summer, the line maintenance<br />
work will be carried out on the airlines<br />
Airbus A350 aircraft.<br />
AJW Group expands contract with Air<br />
Transat to cover A330 fleet growth<br />
AJW Group has expanded its power-by-thehour<br />
(PBH) contract with Canadian carrier Air<br />
Transat. AJW Group originally signed a longterm<br />
PBH contract with Air Transat in 2013 to<br />
provide support for the airline’s Airbus A330<br />
aircraft, and the expanded contract will now<br />
support their increased Airbus A330 fleet,<br />
which has grown by 33% since the start of the<br />
contract.<br />
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13<br />
Georgian Airways now supported by<br />
Spairliners<br />
Georgian Airways, the Tbilisi-based airline,<br />
and Spairliners, one of the market leaders in<br />
Aircraft Component Care based in Hamburg,<br />
Germany, have signed a multi-year contract<br />
for all-embracing component maintenance<br />
services of two Embraer E190 aircraft. The<br />
contract comprises pool access and component<br />
repair services for Georgian Airways.<br />
Spairliners supports Georgian Airways with<br />
spare parts from its large-scaled component<br />
pool in Munich and Paris. Hereby, smooth<br />
flight operations will be ensured in an efficient<br />
and timely manner. The agreed component<br />
repair services are carried out by Spairliners’<br />
parent companies Lufthansa Technik AG<br />
and Air France Industries KLM Engineering &<br />
Maintenance.<br />
ATR offers new Vibration Monitoring<br />
System<br />
Turboprop manufacturer ATR, has certified its<br />
new Vibration Monitoring System (VMS) which<br />
will allow airlines to constantly monitor and<br />
fine-tune propeller vibration. This innovation,<br />
which will be available on all new aircraft<br />
from March 2018, improves both aircraft reliability<br />
and passenger comfort. It will also be<br />
available to retrofit on in service aircraft, via<br />
Service Bulletin. The new VMS will be permanently<br />
installed on the aircraft and replaces<br />
the previous temporary ground tooling systems<br />
used to monitor engine vibration. This<br />
equipment, which will be supplied by Meggitt<br />
Sensing Systems, removes the need for airlines<br />
to organize regular ground testing or put<br />
maintenance personnel on revenue flights,<br />
therefore improving maintenance efficiency.<br />
AAR expands ATR product line by<br />
acquiring Island Air inventory, plus<br />
tooling<br />
AAR, a leading integrator of aviation supply<br />
chain solutions, has expanded its ATR parts<br />
offerings by purchasing the entire ATR inventory,<br />
plus tooling, of Honolulu-based Island<br />
Air, which recently phased out its ATR operations.<br />
The acquisition deepens AAR’s commitment<br />
to providing global, customer-facing<br />
solutions to the ATR market. The inventory<br />
will be integrated into AAR’s existing ATR supply<br />
chain and strategically positioned at the<br />
Company’s distribution hubs in the United<br />
States, Singapore and Hannover, Germany.<br />
This is the first ATR inventory package AAR<br />
has purchased since entering the ATR market<br />
earlier this year when it bought ATR inventory<br />
from ASL Aviation subsidiary ACLAS Global<br />
as part of a PBH agreement with ASL. AAR<br />
has a dedicated ATR product line team based<br />
in the UK to serve ATR customer parts requirements<br />
globally.<br />
CFM signs third-party LEAP aftermarket<br />
support agreements<br />
CFM International has signed agreements<br />
with Lufthansa Technik and AFI KLM E&M<br />
to provide maintenance and overhaul support<br />
for its advanced LEAP engine product<br />
line. CFM has long-standing relationships<br />
with both companies on the CFM56 family,<br />
and has granted licenses for them to develop<br />
<strong>MRO</strong> services offerings to provide both onwing<br />
and on-site support, as well as engine<br />
overhaul for LEAP. CFM has three of its own<br />
shops with LEAP capability to support the engine’s<br />
entry into commercial service: Lafayette,<br />
Indiana in the U.S., which can support<br />
both the LEAP-1A and LEAP-1B; Brussels, Belgium,<br />
which has capability for the LEAP-1A;<br />
and Saint-Quentin-en-Yvelines, France, which<br />
will support the LEAP-1B. The company has<br />
also established worldwide On-Site Support<br />
(OSS) capabilities to provide customers with<br />
extended on-wing support. These facilities<br />
can also perform lighter <strong>MRO</strong> workscopes.<br />
The new third-party shops will provide additional<br />
LEAP-1A and -1B capacity as they come<br />
online over the next couple of years.<br />
Singapore Airlines signs US$1.7bn<br />
GE9X services agreement<br />
Singapore Airlines has signed a 12-year<br />
TrueChoice flight hour agreement with GE<br />
Aviation for the maintenance, repair and<br />
overhaul of its 45 GE9X engines that will<br />
power its Boeing 777-9 aircraft. The services<br />
agreement is valued at more than US$1.7bn.<br />
This announcement follows Singapore Airlines’<br />
February <strong>2017</strong> notice of intent to order<br />
20 GE9X-powered Boeing 777-9 aircraft and<br />
five spare engines. The engine order is valued<br />
at more than US$2bn list price.<br />
Boeing, Mitsubishi Heavy Industries<br />
reach agreement on cost reduction<br />
for 787 production<br />
Boeing and Mitsubishi Heavy Industries (MHI)<br />
have reached an agreement to strengthen<br />
collaboration in ways that will enhance both<br />
companies’ competitiveness. The agreement<br />
includes efforts to reduce costs in MHI production<br />
of wings for the 787 Dreamliner and joint<br />
studies of advanced aerostructure technologies<br />
for future-generation commercial aircraft.<br />
MHI manufactures 787 composite wings at its<br />
factory in Nagoya. The agreement aims to enable<br />
sales by pursuing increased efficiency in<br />
MHI’s production system and its supply chain<br />
through lean production methods, automation<br />
and other activities. MHI’s work statement for<br />
Boeing Commercial Airplanes also includes<br />
fuselage sections for the 767, 777 and 777X<br />
programs. In total, about 150 Japanese companies<br />
are suppliers to Boeing across its commercial<br />
and defense product lines. Boeing procures<br />
approximately US$5bn worth of goods<br />
and services from Japan every year, while Boeing-related<br />
work supports tens of thousands<br />
of highly skilled aerospace jobs in the United<br />
States and Japan.<br />
HAECO Xiamen and Comac sign<br />
trainings co-operation framework<br />
agreement<br />
HAECO Xiamen and Commercial Aircraft<br />
Corporation of China (COMAC) have signed<br />
a training co-operation framework agreement.<br />
Under the agreement, HAECO Xiamen<br />
Technical Training Centre, a CCAR-147,<br />
HKAR-147 and EASA Part-147 approved<br />
aircraft maintenance training organization,<br />
will become a key training base for the continuous<br />
development of COMAC’s personnel.<br />
HAECO Xiamen will utilize its extensive experience<br />
and resources in training within the<br />
aviation industry to deliver a series of aviation-focused<br />
theoretical and practical training<br />
courses to COMAC. Starting from the basic<br />
skills in maintaining aircraft components,<br />
HAECO Xiamen and COMAC are committed<br />
to working together in progressively nurturing<br />
well-rounded aircraft engineering professionals<br />
who will serve the Chinese aviation industry’s<br />
growing needs for aircraft design, manufacturing<br />
and customer service personnel.<br />
ST Aerospace secures new contracts<br />
worth about S$530m in third-quarter<br />
<strong>2017</strong><br />
Singapore Technologies Aerospace (ST Aerospace)<br />
secured new contracts worth about<br />
S$530m in the third quarter (3Q) of <strong>2017</strong><br />
for services ranging from heavy airframe and<br />
engine maintenance, component repair and<br />
overhaul to cabin retrofit. The heavy airframe<br />
maintenance contracts include long-term<br />
agreements to support a range of aircraft<br />
platforms from MD-<strong>11</strong>, Boeing 777 and Boeing<br />
757 to A300 for freight operators. Other<br />
<strong>MRO</strong> contracts clinched in 3Q<strong>2017</strong> include<br />
agreements to service CFM56-7B engines for<br />
<strong>AviTrader</strong> <strong>MRO</strong> - November <strong>2017</strong>
<strong>MRO</strong> and Production News<br />
14<br />
European and Asia airlines, as well as agreements<br />
to overhaul the landing gears of commercial<br />
and military aircraft.<br />
ST Aerospace further grew its cabin retrofit<br />
business and secured a launch customer<br />
for its aircraft seats when it won a contract<br />
from an aircraft leasing company to refresh<br />
and reconfigure the cabin interior of two<br />
A320 aircraft. ST Aerospace will be installing<br />
its in-house designed seat, which is tailored<br />
specifically for narrow-body aircraft and medium-haul<br />
flights, when refreshing the cabin<br />
interior of the two aircraft. The aerospace<br />
sector redelivered a total of 1,134 aircraft for<br />
airframe maintenance and modification work<br />
in 3Q<strong>2017</strong>. Additionally, a total of <strong>11</strong>,509<br />
components, 65 landing gears and 34 engines<br />
were processed, while 2,565 engine<br />
washes were conducted.<br />
The sector continued to expand its capabilities<br />
when its airframe <strong>MRO</strong> station in Guangzhou,<br />
China, received approval of the Civil<br />
Aviation Authority of Malaysia to provide<br />
maintenance service for Boeing 767, while its<br />
VIP completion and refurbishment business,<br />
AERIA Luxury Interiors, registered successfully<br />
for an independent repair certification with<br />
the Federal Aviation Administration, allowing<br />
the company to streamline its completion process,<br />
and expedite its maintenance, refurbishment<br />
and completion contracts in the most<br />
efficient way possible.<br />
PEMCO hosts inaugural door doorcutting<br />
ceremony for B737-700 Flex-<br />
Combi conversion aircraft<br />
PEMCO World Air Services (PEMCO) has held<br />
a ceremony to mark the cutting of a cargodoor<br />
opening in a passenger airframe for<br />
the conversion of its first Boeing Next Generation<br />
737-700 Passenger-to-FlexCombi<br />
aircraft. The event is a major milestone for<br />
Bahrain-based Chisholm Enterprises, an internationally<br />
recognized provider of tailored<br />
aviation and business solutions in the Middle<br />
East, which is the customer for this aircraft.<br />
Its subsidiary Texel Air, a non-scheduled cargo<br />
airline, will operate the B737-700 Flex-<br />
Combi from Bahrain International Airport.<br />
The FlexCombi design provides separate<br />
main-deck compartments for passengers<br />
and cargo. PEMCO expects to receive U.S.<br />
Federal Aviation Administration supplemental<br />
type certification (STC) approval for its<br />
B737-700 conversion programs by the third<br />
quarter of 2018. After the initial FAA issuance,<br />
PEMCO plans to certify the programs<br />
with the European Aviation Safety Agency<br />
and the Civil Aviation Administration of China<br />
shortly thereafter. PEMCO intends to offer<br />
three configurations of the PEMCO B737-700<br />
FlexCombi: a 24-passenger cabin plus a<br />
2,640-cubic-foot cargo hold for up to 30,000<br />
pounds of payload in six pallet positions; a<br />
12-passenger cabin plus a 3,005-cubic-foot<br />
cargo hold for up to 35,000 pounds of payload<br />
in seven pallet positions; or full-freighter<br />
mode consisting of a 3,370-cubic-foot cargo<br />
hold for up to 40,000 pounds of payload in<br />
eight pallet positions. The available positions<br />
will accommodate 88” x 125” or 88” x 108”<br />
pallets, with the seventh and eighth positions<br />
accommodating smaller pallets.<br />
Finance News<br />
GE Additive acquires GeonX to strengthen software<br />
simulation capabilities<br />
GE Additive has acquired GeonX, a privately-owned developer of simulation<br />
software. Terms of the deal are not being disclosed. Headquartered<br />
in Belgium, GeonX provides software for engineers when developing<br />
new products, to simulate additive manufacturing, welding, machining<br />
and heat treatment processes in various industries such as aerospace,<br />
automotive and energy. GeonX’s simulation software tool, Virfac® (short<br />
for Virtual Factory), assesses products prior to production; predicting defects,<br />
distortions and stresses and the impact manufacturing has on a<br />
product’s durability. This helps to reduce the number of prototypes built<br />
during the development phase, while improving the quality and lifetime<br />
of the manufactured products. This can minimize the time to market and<br />
development costs. For many years, GE has been a leading end user<br />
and innovator in the additive manufacturing space. In addition to the<br />
US$1.4bn investment in Concept Laser and Arcam, GE has also invested<br />
approximately US$1.5bn in manufacturing and additive technologies<br />
over the past 10 years, developed additive applications across all GE<br />
businesses, created new services applications across the company, and<br />
earned hundreds of patents in material science. In 2016, the company<br />
established GE Additive to become a leading supplier of additive technology,<br />
materials and services for industries and businesses worldwide.<br />
Locatory.com reports record growth for <strong>2017</strong><br />
This October, the online aircraft spare parts and repair capabilities<br />
marketplace Locatory.com has announced hitting record highs and<br />
increasing the company’s sales by 20%. Moreover, the company has<br />
managed to achieve such results with half the sales force of 2016. Having<br />
analyzed its quarterly results, the Locatory.com management team<br />
concluded that the last trimester has been the quarter with the best sales<br />
in the entire company’s history. The unprecedented growth was largely<br />
driven by the introduction of a renewed pricing strategy, more flexible<br />
payment solutions, and highly optimized in-house processes. This allowed<br />
the company to significantly raise its operational efficiency and<br />
reduce the need for extensive human resources. In addition to the aforementioned<br />
business optimization processes, during the year Locatory.<br />
com presented the market with a wide range of new online tools and<br />
products, thus securing the company several large-scale projects and a<br />
15 percent increase in customer base.<br />
Astronics Corporation reports <strong>2017</strong> third-quarter financial<br />
results<br />
Astronics Corporation has released its financial results for the three and<br />
nine months ended September 30, <strong>2017</strong>. Consolidated third-quarter<br />
sales were down US$5.5m from the same period last year. Aerospace<br />
segment sales of US$128.7m were up $3.5 million and Test Systems<br />
segment sales of US$21.0m were down US$9.0m. Consolidated gross<br />
margin was 21.7% in the third quarter of <strong>2017</strong> compared with 24.9% in<br />
the third quarter of 2016. Consolidated gross margin was negatively affected<br />
by lower organic sales volumes coupled with the Custom Control<br />
Concepts (“CCC”) acquisition, having a significantly lower margin profile<br />
at this point in its business cycle, compared with the organic business.<br />
Net income was US$6.1m compared with US$12.1m in the prior year.<br />
Consolidated sales for the first nine months of <strong>2017</strong> decreased by<br />
US$25.9m, or 5.4%, to US$453.1m. Aerospace segment sales were<br />
<strong>AviTrader</strong> <strong>MRO</strong> - November <strong>2017</strong>
Finance News<br />
16<br />
down US$<strong>11</strong>.0m, or 2.7%, year-over-year to US$395.0m, while Test<br />
Systems segment sales were down US$15.0m, or 20.5%, to US$58.1m.<br />
Net income for the first half of <strong>2017</strong> totaled US$25.3m compared to<br />
US$38.5m in the prior year.<br />
Boeing completes acquisition of Aurora Flight Sciences<br />
Boeing has completed the acquisition of Aurora Flight Sciences, a worldclass<br />
innovator, developer and manufacturer of advanced aerospace<br />
platforms and autonomous systems. Aurora will operate under Boeing<br />
Engineering, Test & Technology as a subsidiary called Aurora Flight<br />
Sciences, A Boeing Company. It will retain an independent operating<br />
model while benefiting from Boeing’s resources and position as one of<br />
the leading provider of aerospace products and services. Boeing first<br />
announced the agreement with Aurora on Oct. 5, <strong>2017</strong> pending U.S.<br />
government approval. Terms of the approved deal were not disclosed<br />
and do not affect Boeing’s financial guidance. Headquartered in Manassas,<br />
Va., Aurora has more than 550 employees and operates in six<br />
locations, including research and development centers in Cambridge,<br />
Mass. and Luzern, Switzerland; manufacturing facilities in Bridgeport,<br />
W.Va. and Columbus, Miss., with offices in Dayton, Ohio, and Mountain<br />
View, Calif.<br />
Airbus completes sale of Vector Aerospace to StandardAero<br />
StandardAero Aviation and Airbus have finalized the former’s acquisition<br />
of Vector Aerospace from Airbus. Vector is a global aerospace<br />
maintenance, repair and overhaul company, providing responsive,<br />
quality support for turbine engines, components, fixed- and rotary-wing<br />
aircraft. A truly international company, it generated revenues of over<br />
US$700m in 2016 and employs approximately 2,200 people in 22 locations<br />
across Canada, the United States, the United Kingdom, France,<br />
Kenya, South Africa, Australia and Singapore. The newly combined<br />
company, which will maintain the name of StandardAero, has more<br />
than 6,000 employees in 42 locations across five continents, with annual<br />
revenues of approximately US$3bn.<br />
Q400s, at a list price valued of US$1.7 billion. Further engine delivery<br />
delays from Pratt & Whitney have impacted full-year C Series aircraft<br />
deliveries, the result being that 8-10 C Series aircraft should be delivered<br />
in the final quarter. Overall, revenue for the Commercial Aircraft<br />
sector is now estimated at US$2.5 billion for the full year. The C Series<br />
program is gaining greater market acceptance, with one European customer<br />
signing a Letter of Intent (LOI) for up to 61 of the new jets – 31 on<br />
firm order and options for an additional 30, valued at US$2.4 billion<br />
at list price. The LOI is subject to the execution of definitive agreements<br />
between both parties, which is expected before year end.<br />
Airbus reports results for nine-month period <strong>2017</strong><br />
In summary, the results for Airbus’ nine-month results for <strong>2017</strong> reveal<br />
revenue of €43bn, EBIT adjusted at €1.8bn, EBIT reported €2.3bn and<br />
EPS reported at €2.39bn. According to the company, the commercial<br />
aircraft market is healthy with a robust backlog which is supporting<br />
ramp-up plans. However, engine delays have had an impact on the<br />
9m results.<br />
Order intake totaled €50.8bn compared to 9m 2016 of €73.2bn with<br />
the order book valued at €945bn as of September 30, <strong>2017</strong> (year-end<br />
2016: €1,060bn). A total of 271 net commercial aircraft orders were<br />
received (9m 2016: 380 aircraft), with the order backlog comprising<br />
6,691 aircraft at the end of September. Net helicopter orders totaled<br />
210 units (9m 2016: 2<strong>11</strong> units), including 14 H175s in the third quarter.<br />
At Defence and Space, the good order momentum continued in Military<br />
Aircraft with five A330 MRTTs booked in total for Germany and Norway<br />
in the third quarter. The overall order intake at the division was impacted<br />
by perimeter changes from portfolio reshaping and the slow telecommunications’<br />
satellite market.<br />
Revenues were stable at €43.0bn (9m 2016: €42.7bn) despite the perimeter<br />
changes at Defence and Space and were higher on a comparable<br />
basis. Commercial Aircraft revenues rose four percent with deliveries<br />
of 454 aircraft (9m 2016: 462 aircraft) comprising 350 A320 Family,<br />
50 A350 XWBs, 45 A330s and nine A380s. Helicopters’ revenues were<br />
slightly higher with deliveries of 266 units (9m 2016: 258 units). Revenues<br />
at Defence and Space reflected the negative impact of around<br />
€1.4bn from the perimeter changes.<br />
Bombardier’s third-quarter <strong>2017</strong> results – positive outlook<br />
for C Series<br />
Bombardier, the Canadian plane and train manufacturer has released<br />
third-quarter <strong>2017</strong> financial results, revealing revenues of US$3.8 billion,<br />
EBIT before special items of US$165 million and an 8.8 percent<br />
EBIT margin for its Business Aircraft sector. Commercial Aircraft EBIT<br />
before special terms was as anticipated, in relation the C Series rampup<br />
plan, at US$495 million.<br />
The company is on track to deliver 135 Business Aircraft by year end,<br />
having delivered 31 during the quarter. The Global 7000 aircraft is on<br />
schedule for entry-into-service for the second half of 2018. Results show<br />
the Business Aircraft sector is on target for an 8 percent EBIT margin before<br />
special items for the full year. October 16 saw the announcement of<br />
the partnership with Airbus for the C Series which is anticipated will double<br />
the value of the program. 16 aircraft from the Commercial Aircraft<br />
division were delivered during the quarter (4 CRJ Series, 7 Q400s and 5<br />
C Series.) Total deliveries including turboprops reached 39 aircraft, with<br />
results on track for the delivery of 50 aircraft for the full year. The company<br />
received its largest-ever order for turboprop planes, with SpiceJet<br />
placing a firm order for 25 Q400s and purchase rights for another 25<br />
AeroCentury signs agreement to acquire JetFleet Holding<br />
AeroCentury (the Company or AeroCentury), an independent aircraft<br />
leasing company, has signed a definitive Agreement and Plan of Merger<br />
(Merger Agreement) for the acquisition of JetFleet Holding (JHC) on<br />
October 26, <strong>2017</strong>. JHC is the parent of JetFleet Management Corp.<br />
(JMC), which has managed the Company’s operations and aircraft<br />
portfolio since AeroCentury’s founding in 1997. The current management<br />
agreement between JMC and the Company was entered into in<br />
2015 and has a term ending in 2025. Under the Merger Agreement,<br />
JHC shareholders are to receive US$3.5m in cash and 129,286 shares<br />
of the Company’s Common Stock, subject to various adjustments at<br />
closing, in return for all the outstanding capital stock of JHC. The closing<br />
of the acquisition is expected to occur in the first quarter of 2018,<br />
and is subject to satisfaction of certain conditions customary for merger<br />
transactions. Until the closing, AeroCentury and JHC will operate as<br />
separate businesses. Once the acquisition is consummated, JHC will become<br />
a wholly-owned subsidiary of AeroCentury, thereby consolidating<br />
the Company’s current management team at JHC with the Company’s<br />
aircraft portfolio into one enterprise.<br />
<strong>AviTrader</strong> <strong>MRO</strong> - November <strong>2017</strong>
Finance News<br />
17<br />
Boeing reports third-quarter revenues of US$24.3bn<br />
The Boeing Company has reported third-quarter revenue of US$24.3bn,<br />
with GAAP earnings per share of $3.06 and core earnings per share<br />
(non-GAAP) of US$2.72, reflecting strong deliveries, services and delivery<br />
mix, and overall solid execution.<br />
The company’s cash flow guidance is increased to US$12.5bn from<br />
US$12.25bn, driven by improved performance. Full year EPS guidance<br />
is increased to between US$<strong>11</strong>.20 and US$<strong>11</strong>.40 from US$<strong>11</strong>.10<br />
and US$<strong>11</strong>.30 and core earnings per share (non-GAAP) guidance<br />
is increased to between US$9.90 and US$10.10 from US$9.80 and<br />
US$10.00 driven by a lower-than-expected tax rate. Commercial Airplanes<br />
third-quarter revenue was US$15.0bn on planned production<br />
rates and delivery mix. Third-quarter operating margin increased to<br />
9.9%, reflecting higher 787 margins and strong operating performance<br />
on production programs, partially offset by additional cost growth of<br />
US$256m on the KC-46 Tanker program due to incorporating changes<br />
into initial production aircraft as the company progresses through latestage<br />
testing and the certification process.<br />
During the quarter, Commercial Airplanes delivered a record 202<br />
airplanes, including 24 737 MAX 8 airplanes. The production rate increased<br />
to 47 per month on the 737 program, and Boeing has confirmed<br />
plans to increase the 787 production rate to 14 per month in<br />
2019. Development on 777X is on track as production has begun on<br />
the first complete wing for structural test.<br />
Commercial Airplanes booked <strong>11</strong>7 net orders during the quarter. Backlog<br />
remains robust with nearly 5,700 airplanes valued at US$412bn<br />
Safran reports strong sales for third quarter and first nine<br />
months <strong>2017</strong><br />
Safran’s reported third-quarter <strong>2017</strong> adjusted revenue was €3,815m,<br />
up 8.5% on a reported basis year-on-year. Adjusted revenue increased<br />
<strong>11</strong>.3% on an organic basis. Adjusted revenue in the first nine months of<br />
<strong>2017</strong> was €<strong>11</strong>,853m, an increase of 3.0% on a reported basis, up 5.1%<br />
on an organic basis, compared to 2016. In the third-quarter <strong>2017</strong>, civil<br />
aftermarket increased 14.5% in USD compared to 2016 driven notably<br />
by service activity and spare parts for CFM56 engines. In the first<br />
nine months of <strong>2017</strong>, civil aftermarket grew 10.4% in USD. (€1.00 =<br />
US$1.18 at time of publication.)<br />
IAG reports another strong quarter with operating profit<br />
up 20.7%<br />
International Consolidated Airlines Group (IAG) presented Group consolidated<br />
results for the nine months to September 30, <strong>2017</strong>. The Group<br />
posted third-quarter operating profit of €1,455m before exceptional<br />
items (2016: €1,205m). Passenger unit revenue for the quarter was<br />
up 0.7%, up 2.2% at constant currency. Operating profit before exceptional<br />
items for the period of nine months to September 30, <strong>2017</strong> was<br />
€2,430m (2016: €1,915m), up 26.9%. Cash of €7,523m at September<br />
30, <strong>2017</strong> was up €1,095m on 2016 year end. Adjusted net debt to<br />
EBITDAR improved by 0.4 to 1.4 times. Willie Walsh, IAG Chief Executive<br />
Officer, said: “We’re reporting another strong quarter with an operating<br />
profit up 20.7 percent to €1,455 million before exceptional items.<br />
All our companies performed well. Passenger unit revenue was up 2.2<br />
percent at constant currency boosted by improvements in the Spanish<br />
and Latin American markets. Our commercial performance was good<br />
despite underlying disruption from severe weather and terrorism. IAG<br />
Cargo improved in the quarter due to stronger Asia Pacific demand<br />
compared to last year.”<br />
Embraer posts third-quarter net income of US$<strong>11</strong>0m<br />
During the third quarter <strong>2017</strong>, Embraer delivered 25 commercial jets<br />
and 20 executive jets (13 light and 7 large). The Company’s firm order<br />
backlog at the end of the third quarter was US$18.8bn, representing an<br />
increase from the US$18.5bn reported at the end of 2Q17. Consolidated<br />
revenues were US$1,310.4m, representing a decline of 13.5%<br />
compared to the third quarter in 2016, due to lower deliveries in the<br />
Commercial Aviation and Executive Jets segments. Adjusted EBIT and<br />
Adjusted EBITDA margins were 5.3% and 10.9%, respectively. Adjusted<br />
EBIT and Adjusted EBITDA exclude US$3.6m in net non-recurring<br />
charges in the third quarter <strong>2017</strong>. Net income attributable to Embraer<br />
shareholders and Earnings per ADS were US$<strong>11</strong>0.0m and US$0.60,<br />
respectively. Adjusted Net income (excluding the impact of FX-related<br />
non-cash deferred income tax and social contribution and non-recurring<br />
items) for the quarter was US$75.2m, representing Adjusted Earnings<br />
per ADS of US$0.41. Embraer expects 2018 to be a transition year<br />
due to the entry into service of the first E2 model, the E190-E2, combined<br />
with a still flattish market for Executive Jets and Defense & Security.<br />
In this transition scenario of ramp-up costs for the initial E2 deliveries,<br />
the Company releases 2018 Outlook for total revenues of US$5.3 to<br />
US$6.0bn, with deliveries of 85 to 95 jets in Commercial Aviation and<br />
105 to 125 jets in Executive Jets. Consolidated EBIT margin is expected<br />
to be within a range of 5.0% to 6.0%, and Guidance for Free Cash Flow<br />
is for a usage of US$150m or better for 2018.<br />
Zeitfracht and Nayak take over airberlin maintenance unit<br />
airberlin’s maintenance unit, has been acquired by family-owned Zeitfracht<br />
and maintenance group Nayak, for a sum as yet undisclosed. This<br />
should save approximately 300 jobs. Zeitfracht is also buying Air Berlin’s<br />
cargo marketing unit. The remaining 550 maintenance employees who<br />
will not be going to Zeitfracht will be taken on by a so-called ‘transfer<br />
company’ which will take on a total of approximately 1,200 redundant<br />
Air Berlin ground handling staff and will subsequently look to source<br />
new employment opportunities for them. This figure is still appreciably<br />
lower than the 4,000 staff unions had hoped would be taken care of.<br />
MTU Aero Engines presents nine-month results and raises<br />
earnings forecast<br />
In the first nine months of <strong>2017</strong>, MTU Aero Engines AG saw its revenues<br />
increase by 10% to €3,745.4m (1-9/2016: €3,401.3m). The group’s<br />
operating profit increased by 14% from €393.8m to €450.6m, improving<br />
the EBIT margin from <strong>11</strong>.6% to 12.0%. Earnings after tax rose by<br />
17% to €320.4m (1-9/2016: €273.4m). “Based on these results and the<br />
positive effects on earnings that we now expect to derive from our product<br />
mix, we are able to raise our earnings forecast for this year,” said<br />
Reiner Winkler, CEO of MTU Aero Engines AG. “By year-end, we now<br />
expect adjusted EBIT to grow to around €600m and net income to reach<br />
around €420m.” MTU’s original forecast was adjusted EBIT of around<br />
€560m (2016: €503.0m) and adjusted net income of around €390m<br />
(2016: €345.4m). MTU has aligned its revenue forecast to reflect exchange<br />
rate changes and now expects to generate revenues of around<br />
€5.1bn instead of around €5.3bn (2016: €4.7327bn).<br />
<strong>AviTrader</strong> <strong>MRO</strong> - November <strong>2017</strong>
Finance News<br />
18<br />
The strongest increase in MTU’s revenues in the period January to September<br />
<strong>2017</strong> was attributable to the commercial maintenance business,<br />
where revenues grew by 26% from €1.3683bn to €1.7275bn. The main<br />
source of these revenues was the V2500 engine for the A320 family and<br />
the CF34 corporate jet and regional aircraft engine. Revenues in the<br />
commercial engine business have increased by 5% from €1.7383bn to<br />
€1.8214bn. Revenues in the military engine business decreased by 24%,<br />
from €356.8m to €271.5m. The EJ200 Eurofighter engine was the main<br />
source of these revenues. At September 30, MTU had an order backlog<br />
of €12.129bn, compared with €14.1722bn at December 31, 2016. The<br />
majority of these orders relate to the V2500 and the Geared Turbofan<br />
engines of the PW1000G family, in particular the PW<strong>11</strong>00G-JM for the<br />
A320neo. (€1.00 = US$1.18 at time of publication.)<br />
Other News<br />
CTT Systems AB, a market leader in aircraft humidity control systems,<br />
has received Zonal Drying airline orders for a total of 15 Airbus<br />
A321 aircraft to be retrofitted from December <strong>2017</strong> to June 2018.<br />
The Zonal Drying system removes trapped water in blankets, keeps<br />
the crown area dry, and prevents unwanted excess weight from water<br />
accumulation – phenomena which can affect all passenger-carrying<br />
aircraft. Consequently, airlines can operate with lower energy needs<br />
and reduced pollutant emissions for every flight. A lowered excess<br />
aircraft weight of 200 kg reduces block fuel consumption by around<br />
0.4%, resulting in fuel savings of approx. 25,000 liters per year per<br />
aircraft, cutting carbon dioxide emissions by more than 65 tons. Additional<br />
cost savings come from lower repair costs of moisture-related<br />
damage to electrical components and equipment, repair/replacement<br />
of blankets, and reduced down-time due to electrical failures.<br />
Lufthansa Technik has been appointed by an undisclosed customer<br />
to equip several Boeing 747-8 aircraft with the new broadband Internet<br />
solution in the Ka-band frequency range from 2018 onwards.<br />
Lufthansa Technik is currently equipping the Airbus A320 Family of the<br />
Lufthansa Group with the latest Ka-band satellite technology. In addition,<br />
Lufthansa Technik has Supplemental Type Certificates (STC) for<br />
the Airbus A330/A340 Family and the Boeing 737 Family. Lufthansa<br />
Technik also holds the STC for all Boeing Business Jets BBJ1 (737-700)<br />
and BBJ2 (737-800) for the self-developed antenna radome TIOS<br />
(Two-In-One-Solution), which also enables the use of Ka-band and<br />
therefore optimum high-speed Internet and TV connections on board.<br />
The STC proves that subsequent modifications to the aircraft comply<br />
with the valid design regulations of the responsible aviation authorities.<br />
Future customers, whether airlines or operators of VIP aircraft, will<br />
benefit from these additional type certificates, especially in terms of<br />
costs and aircraft ground time.<br />
Saudi Arabian Airlines (SAUDIA) and Panasonic Avionics Corporation<br />
(Panasonic) have announced a new 35-aircraft commitment<br />
for inflight entertainment across the carrier’s short-haul fleet.<br />
The carrier has selected Panasonic’s X Series entertainment solutions,<br />
specifically the company’s eXO and eX1 systems, for installation on<br />
its various fleets. Panasonic’s X Series inflight entertainment solutions<br />
feature the industry’s largest selection of options including HD monitors,<br />
capacitive touch handsets, in-seat power, and ensures a premium<br />
experience in every cabin class. Saudia has also selected Panasonic’s<br />
eXO overhead entertainment system to be line-fit installed across 20<br />
Airbus A320neos and 15 A321neos that the airline has on order. This<br />
builds on the carrier’s previous commitment in April 2016 when it<br />
selected eXO for 30 Airbus A320neo aircraft. This news follows an<br />
earlier order from SAUDIA in which Panasonic will install its eX1 IFE<br />
system across the airline’s existing fleet of 7 A320 aircraft.<br />
CTT Systems, a market leader in aircraft humidity control systems,<br />
has received two Zonal Drying Buyer Furnished Equipment orders,<br />
for a total of eight Boeing Next-Generation 737-800 aircraft. The<br />
eight Zonal Drying systems will be line fitted by Boeing from December<br />
<strong>2017</strong> to December 2018. The Zonal Drying system removes<br />
trapped water in blankets, keeps the crown area dry and prevents<br />
unwanted excess weight from water accumulation. Consequently, on<br />
every flight airlines can operate with lower energy needs and less pollutant<br />
emissions.<br />
SERVICE OUT OF<br />
THE ORDINARY.<br />
WWW.AVTRADE.COM<br />
<strong>AviTrader</strong> <strong>MRO</strong> - November <strong>2017</strong>
WHEELS<br />
& BRAKES<br />
IT’S THAT SIMPLE<br />
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Cover story: Dubai Air show <strong>2017</strong><br />
20<br />
Dubai<br />
makes it fly!<br />
Emirates 777 and A380 open Dubai Airshow with Al Fursan.<br />
Photo: ASDS<br />
The <strong>2017</strong> Dubai Air show was marked by game-changing deals from start to finish and proved<br />
another successful run this year. Keith Mwanalushi highlights the event and the opportunities.<br />
T<br />
here were some very impressive numbers announced at the<br />
biennial aerospace event in Dubai this year. Let’s start with<br />
Boeing, the US manufacturer announced 296 commercial jet<br />
orders and commitments, valued at about U$50 billion.<br />
“This has been a very successful show for Boeing. Our regional customers<br />
have maintained their trust in our products and technology,<br />
and our partnerships in the Middle East region continue to grow,” said<br />
Bernard Dunn, President, Boeing Middle East, North Africa and Turkey.<br />
“We signed agreements with key airline partners including Emirates,<br />
flydubai, Azerbaijan Airlines, ALAFCO and Ethiopian Airlines. In addition,<br />
Egyptair became a new customer for the 787. Finally, the Air<br />
show was a great opportunity to introduce our newest business unit,<br />
Boeing Global Services, to the Middle East market and reiterate the<br />
region’s importance to Boeing.”<br />
At rival Airbus, the OEM reported transactions and business announcements<br />
totalling 510 aircraft. Validating the company’s slogan:<br />
‘We make it fly,’ these orders and commitments involved 500 aircraft<br />
from Airbus’ single-aisle A320neo family and two A330neo from Air<br />
Senegal worth a combined total of U$58.3 billion at list prices, along<br />
with five of the company’s multi-role C295 transports and three ‘H<br />
generation’ H160 rotorcraft.<br />
The big two aircraft manufacturers were the obvious winners but the<br />
regional and single aisle aircraft OEMs such as ATR and Embraer also<br />
had a colourful presence.<br />
For Embraer, the Dubai Air show is an important event, especially this<br />
year as the OEM approaches the entry into service of its next generation<br />
family of aircraft. “The first, the E190-E2 will be delivered in April<br />
2018,” Martyn Holmes, VP - Europe, Middle East, Russia, Central Asia<br />
and Leasing tells <strong>AviTrader</strong> <strong>MRO</strong>.<br />
Holmes says with the E2s’ improved performance and capability to<br />
deal with the harsh operating environment, and with lower per seat<br />
and per trip costs, Embraer has strong interest from customers in the<br />
region for the E2s ability to tap into the need for greater connectivity,<br />
and deliver exceptional hub feeding economics. “We’re ahead of that<br />
wave, and with the most efficient single aisle aircraft, we intend to<br />
make our mark again in the Middle East,” he states.<br />
Returning international exhibitor Turkish Technic, an <strong>MRO</strong> company<br />
based at Istanbul’s Ataturk Airport, is celebrating a successful Dubai<br />
Air show, and plans to return for the 2019 edition.<br />
“During this year’s event, we signed a MoU with Saudia Aerospace<br />
Engineering Industries, expanding our support of its customer’s fleet<br />
in the region,” said Turkish Technic spokesman, Muhammed Memduhoglu.<br />
Also in Dubai, aviation training specialists CAE announced that it has<br />
sold one Airbus A320NEO full-flight simulator and one flight train-<br />
<strong>AviTrader</strong> <strong>MRO</strong> - November <strong>2017</strong>
Cover story: Dubai Air show <strong>2017</strong><br />
21<br />
The show was opened in typical Emeriti flamboyance.<br />
Photo: ASDS<br />
ing device to support the training needs of Kuwait Airways. “It is a<br />
pleasure to support Kuwait Airways’ growth and its training needs for<br />
its latest A320NEO fleet,” said Nick Leontidis, CAE Group President,<br />
Civil Simulation and Training. “With about 30,000 new airline pilots<br />
needed in the region over the next 10 years, we are honoured to play<br />
a central role in the creation of future pilots; we’re glad that our airline<br />
partner continues to entrust us with our ability to provide comprehensive<br />
innovative training solutions.”<br />
Satair Group and CTT Systems A.B of Sweden also announced at the<br />
Dubai Air show a five-year extension to Satair Group’s existing 10-year<br />
exclusive global spare parts distribution contract for CTT’s range of<br />
aircraft climate control equipment including humidification and moisture<br />
removal systems that are present on a wide range of modern<br />
airliner types.<br />
Independent <strong>MRO</strong> provider Joramco has been a regular participant<br />
at the Dubai show. “It’s a major opportunity to display our capabilities<br />
and services that can be offered to our current and potential customers,”<br />
says CEO Jeff Wilkinson. “For Joramco, the Dubai Air show is the<br />
ideal place to strengthen business relations through networking and to<br />
target new partnerships and cooperation opportunities.”<br />
At KLX Aerospace Solutions the event was an opportunity to connect<br />
with important customer and supplier partners, as well as introduce a<br />
new approach to supply chain partnership, as Garry Snow, V P Global<br />
Business Development, KLX Aerospace Solutions explains: “It’s also an<br />
opportunity to reintroduce KLX to those who know us primarily as an<br />
aerospace hardware distributor and are not as aware of our extensive<br />
Under this contract Satair Group is responsible for spares sales and<br />
deliveries to the aftermarket, which frees up CTT to focus on sales and<br />
product deliveries to aircraft production lines.<br />
At Honeywell the show was a continued opportunity to highlight how<br />
it is enabling connectivity in business and commercial aviation. “We<br />
had announcements on the services we offer in conjunction with cabin<br />
connectivity, specifically the deployment of GoDirect fuel efficiency<br />
software for a major Middle Eastern operator,” declares Raghed Talih,<br />
Regional Sales Director, MEA at Honeywell Aerospace.<br />
Honeywell also demonstrated its commitment to supporting local avionics<br />
and auxiliary power unit purchases and maintenance, as well as<br />
regional defence support on services, distribution partners, and retrofit,<br />
modification and upgrading (RMU) service provider.<br />
Raghed Talih, Regional Sales Ddirector, MEA,<br />
Honeywell Aerospace.<br />
<strong>AviTrader</strong> <strong>MRO</strong> - November <strong>2017</strong>
Cover story: Dubai Air show <strong>2017</strong><br />
22<br />
Garry Snow, Vice President Global Business Development,<br />
KLX Aerospace Solutions<br />
product line specialisations<br />
including chemicals, raw<br />
materials, lighting, tools<br />
and more and full service<br />
solutions. We are proud<br />
of our extensive parts and<br />
products and services and<br />
solutions in the Middle East<br />
to support this growing<br />
group of airlines, <strong>MRO</strong>s,<br />
and OEMs.”<br />
IATA estimates that the Middle<br />
East region will see an<br />
extra 244 million passengers<br />
on routes to, from and<br />
within the region by 2035.<br />
This clearly brings huge opportunities<br />
in this market.<br />
KLX has a vision of reinventing the supply chain through collaboration<br />
and transparency. “We free customers to focus on building aircraft and<br />
keep them flying through efficiency and true partnership,” Snow adds.<br />
KLX established a Middle East regional focus a few years ago and<br />
now has a full customer support and stocking warehouse in Dubai to<br />
support the region. “We are ready to support the customers and their<br />
growth.”<br />
With capacity in the Middle East also starting to noticeably lead traffic,<br />
and IATA forecasting respective growth of 10.1% vs 9.0% for <strong>2017</strong>,<br />
Holmes from Embraer notes that yields are suffering. “The E2 family is<br />
gaining significant interest from carriers to drive in yield improvements<br />
through the aircraft’s ability to allow carriers to effectively manage<br />
capacity.<br />
“We’re also proud to be supporting the development of Emirati aviation<br />
talent through the provision of our Phenom small executive jet to<br />
both Etihad and Emirates for multi-engine pilot training at their respective<br />
flying colleges in the UAE,” Holmes tells.<br />
For Honeywell, increased traffic in the region means more planes flying<br />
daily, which equates to increased support services and technology<br />
needed by operators. “As such, we’ve positioned ourselves as an extension<br />
to our affiliates in the region who are distributing our technology,<br />
and are offering RMU services to local operators,” says Talih.<br />
Wilkinson - We’ve been part of this show for many years.<br />
Photo: Joramco<br />
No doubt, more passengers<br />
also means increased<br />
wear and tear on aircraft,<br />
and that will eventually<br />
need maintenance work.<br />
“We’ve solidified our presence<br />
within the region to<br />
offer our Honeywell Avionics<br />
Protection Plan (HAPP)<br />
and Maintenance Service<br />
Agreements (MSA) to give<br />
local operators peace of<br />
mind when maintenance is<br />
required” Talih continues.<br />
Joramco is already well<br />
placed to capture the market<br />
growth in the region<br />
and not just the Middle East but also in Europe, South Asia, Africa,<br />
Russia and the CIS countries. Wilkinson says, “These opportunities will<br />
require the introduction of new services and capabilities to meet this<br />
incremental customer demand which is in line with the vision of Dubai<br />
Aerospace Enterprise (DAE); Joramco’s new majority owner.”<br />
DAE invested in acquiring Joramco at the end of last year with the<br />
intention of capitalising on its current status and reputation to expand<br />
not only in Jordan but globally and such intentions are now being<br />
demonstrated through the recent appointment of the new CEO who<br />
will be fully supported by DAE to lead the company’s growth and expand<br />
its service offerings.<br />
Innovation and bringing advanced technologies to the aerospace industry<br />
was the key theme at this year’s show in Dubai. Wilkinson attests<br />
that Joramco always keeps an eye on new technologies introduced to<br />
the aviation market place especially the <strong>MRO</strong> sector knowing that as<br />
new-generation airplanes come to dominate the world fleet over the<br />
next 20 years, airframe <strong>MRO</strong>’s need to invest in introducing new technologies<br />
to deal with these new generation aircraft.<br />
Mr Snow from KLX acknowledges that improvements in operating efficiency,<br />
advanced avionics, interior design and noise reduction capabilities<br />
are all driving increased customer demand, which in turn<br />
changes the way aircraft are manufactured. He says this creates challenges<br />
across the supply chain as the supply base struggles to make<br />
the changes necessary to keep up with aircraft demands.<br />
“Our investment in capacity<br />
planning, forecasting<br />
and relationships with key<br />
manufacturers within the<br />
industry enables greater<br />
customer confidence.<br />
“We talk about innovation<br />
within aerospace all the<br />
time, but haven’t always<br />
seen it materialise. However,<br />
today we are experiencing<br />
a renaissance in aerospace<br />
innovation driven by<br />
OEMs. Supersonic aircraft,<br />
flying cars, unmanned aerial<br />
systems, and anything Holmes - We intend to make our mark again in the<br />
Middle East.<br />
Photo: Embarer<br />
related to enabling connectivity<br />
and data are trending positively,” Snow observes.<br />
Holmes says innovation is in Embraer’s DNA and has designed and<br />
certified more aircraft than anyone else this century; <strong>11</strong> new aircraft<br />
certified over the last 17 years. “There is a fundamental change on<br />
how aerospace is approaching business innovation.” He says rather<br />
than focus on traditional R&D processes only, more and more companies,<br />
from start-ups to traditional players, are joining a more disruptive<br />
environment that can bring disruption through new business models,<br />
solutions and technologies.<br />
However, most excitedly right now, Holmes refers to the imminent delivery<br />
of the first of Embraer’s new family of aircraft – the E2s. “These<br />
aircraft are packed with innovations based on what we have learnt<br />
from the experience of over 20 million flight hours, carrying over one<br />
billion passengers, and most importantly what we learned from our<br />
customers, over 100 airlines across the world.”<br />
The innovations on the E2 range from the highest aspect ratio wings<br />
<strong>AviTrader</strong> <strong>MRO</strong> - November <strong>2017</strong>
Cover story: Dubai Air show <strong>2017</strong><br />
23<br />
flydubai made a game changing order.<br />
Photo: Dubai Airshow<br />
in the single aisle market, fourth generation fly-by-wire, fuel burn improvements<br />
by up to 24% per seat, to new overhead luggage bins that<br />
provide up to a 90% increase in carry-on baggage per passenger. “All<br />
of this together means we’re excited about the future, especially about<br />
the market in this region,” states Holmes.<br />
At Honeywell Aerospace innovation goes back 60 years; “We’ve<br />
worked with some great institutions to progress advancements in aerospace<br />
technology, like the NASA collaboration to bring back supersonic<br />
flight, or working with Inmarsat to improve cabin connectivity,”<br />
Talih points out.<br />
“We’re also striving to independently create new solutions that help<br />
aviation move with the rest of the world. The competitive landscape in<br />
aviation is one of the strongest but we as peers and competitors are<br />
always looking at ways that we can make aviation a better place. Not<br />
just for operators, but for passengers, pilots and flight crews too,” Talih<br />
comments.<br />
Jet Aviation used the occasion to celebrate the opening of a brand<br />
new facility in the shared terminal at Dubai South. “We were the first<br />
business aviation services company to set up a Fixed Base Operation<br />
(FBO) in the Kingdom of Saudi Arabia, establishing a Saudi-Swiss joint<br />
venture company to provide ground handling and maintenance services<br />
in Jeddah in 1979. A second FBO was added in Riyadh two years<br />
later, followed by Medina in 2012,” says Hardy Butschi, Jet Aviation’s<br />
VP and General Manager of <strong>MRO</strong> and FBO Operations in Dubai.<br />
Jet Aviation also established its <strong>MRO</strong> and FBO facility at Dubai International<br />
Airport in May 2005 to strengthen the company’s global<br />
network for its clientele in the Middle East. The Dubai <strong>MRO</strong> facility provides<br />
24/7 AOG support on demand to multiple International Airports<br />
(e.g. DXB, DWC, AUH, AZI, SHJ, AAN) and has recently supported<br />
numerous aircraft in maintenance, recovery and AOG support missions<br />
in Oman, KSA , Jordan, India and other middle East and African<br />
countries.<br />
Jet Aviation’s FBO facility in Dubai has handled more than 25,000<br />
aircraft and received numerous awards for its 24/7 domestic and international<br />
handling services. Most recently, it was voted Best FBO in<br />
the Middle East and Africa in the <strong>2017</strong> Professional Pilot PRASE Survey,<br />
its 7th such honour.<br />
“Our new FBO location at DWC will offer all the comfort and style<br />
our discerning customers have come to expect with Jet Aviation, while<br />
helping ensure we can meet future capacity requirements,” concludes<br />
Butschi.<br />
Bütschi - Jet Aviation opened a new facility<br />
<strong>AviTrader</strong> <strong>MRO</strong> - November <strong>2017</strong>
Company profile: Engine Lease Finance<br />
24<br />
ELFC – Delivering power<br />
E<br />
ngine Lease Finance (ELF) is the world’s largest independent<br />
spare engine financing and leasing company, specialising in<br />
the provision of flexible, short to long-term spare engine support<br />
packages for the airline industry.<br />
Headquartered in Shannon, Ireland, ELF is owned by Mitsubishi<br />
UFJ Lease & Finance (MUL) based in Tokyo.<br />
The ownership structure provides ELF with the underlying financing<br />
strength and stability required to satisfy the long-term financing<br />
needs of airlines and to meet the commercial challenges presented<br />
by today’s rapidly changing world markets. ELF provides extensive<br />
funding at favourable rates, therefore ensuring low cost flexible financing<br />
for the airline. This strength is most recently demonstrated<br />
by the addition of more than one hundred and thirty engines from<br />
sale and leaseback and portfolio purchases worth more than $1.3<br />
billion since the beginning of 20<strong>11</strong>.<br />
ELF was founded in 1989 by its current CEO, Jon Sharp, with the<br />
purpose of satisfying the industry’s demand for a quality, truly independent,<br />
engine leasing company providing operating leases for<br />
modern aircraft engines to airlines world-wide.<br />
ELF offers a comprehensive range of individually tailored financing<br />
and leasing-based products. The company’s initial business<br />
model was the purchase and lease back of engines on a medium<br />
and long-term basis. However in response to a changing market<br />
ELF established a short-term leasing department to complement its<br />
long-term leasing business and provide and efficient and effective<br />
response to increasing demand for short term and AOG solutions.<br />
More recently ELFC has acquired a majority shareholding in INAV<br />
LLC, the Chicago-based parts company known as Inventory Navigators.<br />
The partnership with INAV provides ELF with greater flexibility<br />
with end of life assets and in managing the engine portfolio,<br />
from acquisition through to disassembly and part-out.<br />
Engine Lease Finance services including:<br />
• Spare Engine Purchase & Lease Back<br />
• Medium & Long Term Operating Leases<br />
• Short Term Engine Shop Visit Cover<br />
• AOG Spare Engine Support<br />
• Engine Acquisitions & Dispositions<br />
• Engine & Portfolio Management Services<br />
After twenty-eight successive years of profits and portfolio growth<br />
the company now owns and/or, manages approximately 280 engines<br />
worth around $2.5bn. The current customer base includes<br />
more than 80 airlines and <strong>MRO</strong> organisations worldwide. ELF has<br />
served over 140 customers since its inception.<br />
Our portfolio of spare engines consists of types from the following<br />
OEM’s: CFM, IAE, GE Aviation, Pratt & Whitney and Rolls-Royce,<br />
enabling us to support our customers’ Regional, Narrow-Body &<br />
Wide Body aircraft fleets, including E190, A320CEO, B737NG,<br />
A320NEO, B737MAX, A330, A340, B767, B777, B787 and B747.<br />
In addition to its Shannon headquarters, ELF has Sales & Marketing<br />
representatives based in Beijing, Singapore, Madrid, London,<br />
Dublin, Boston, and Oklahoma.<br />
ELF can be contacted for your spare engine requirements;<br />
Tel: +353 61 363555<br />
Email: info@elfc.com<br />
<strong>AviTrader</strong> <strong>MRO</strong> - November <strong>2017</strong>
Machining productivity<br />
25<br />
Eliminating the “weakest link”<br />
in aerospace machining<br />
Retention knobs in case.<br />
Manufacturers are increasing productivity 10-40% and reducing tooling costs by addressing an<br />
often overlooked flaw in toolholder-retention knob design<br />
H<br />
igh speed machining in excess of 20,000 RPMs is often utilised<br />
in aerospace when machining exotic alloys and harder<br />
metals like titanium.<br />
At these rates of speed, the precise and secure seating of tapered<br />
toolholders in the spindle becomes even more critical. So much so,<br />
that failing to pay attention to this single detail can lead to decreased<br />
productivity, less precise machining, reduced tool life and even damaged<br />
workpieces.<br />
However, that is precisely what is occurring in aerospace machining<br />
due to an often overlooked, even ignored, link in the chain: poorly<br />
designed retention knobs that – when tightened – create a bulge in the<br />
small end of the taper that prevents full contact and proper seating in<br />
the spindle.<br />
Yet despite widespread evidence of uneven wear patterns and simple<br />
“touch-off” tests that immediately identify it as a widespread issue, the<br />
industry has largely ignored this aspect of machining and, unwittingly,<br />
are paying a significant price for it.<br />
The flaw in the system<br />
Although the shank of tapered toolholders is ground to a fine finish<br />
within very precise, established tolerances, and are also threaded at<br />
the narrow end to accept a retention knob. The knob is designed to<br />
engage with the drawbar, which exerts a pull force that holds the toolholder<br />
firmly in the spindle.<br />
The problem is poorly designed, traditional retention knobs – a less<br />
than $30 part – when tightened create a bulge in the taper that prevents<br />
proper seating in the spindle. Once this expansion occurs, the<br />
toolholder will not pull fully into the spindle and so cannot make contact<br />
with upwards of 70% of its surface.<br />
The results are manifested in a wide range of CNC milling issues often<br />
attributed to other causes: vibration and chatter, poor tolerances, nonrepeatability,<br />
poor finishes, shortened tool life, excessive spindle wear<br />
and tear, run-out, and shallow depths of cuts.<br />
“A lot of aerospace work is really tight tolerance,” says Rex Ausbun at<br />
Cling’s Aerospace, a company that specializes in complex 4 and 5 axis<br />
precision machined parts. “When you see chatter or vibration, you<br />
know there is an issue with the toolholder.”<br />
According to Ausbun, who is responsible for purchasing all the inserts,<br />
tools and other machining accessories for Cling’s Aerospace, “with a<br />
tapered toolholder, you want to ‘marry’ it as tight as possible to the<br />
spindle to get as much contact across the entire taper as possible.<br />
That way, you are not just hitting at the top of the angle.”<br />
<strong>AviTrader</strong> <strong>MRO</strong> - November <strong>2017</strong>
Machining productivity<br />
26<br />
To accomplish this, retention knobs are used. However, Ausbun says<br />
that newer CNC milling machines exert significantly more drawbar<br />
pressure on the knobs than in the past. This is compounded by the<br />
fact that most retention knob manufacturers provide little information<br />
on the proper torque required, a factor that can lead to the improper<br />
seating already described above.<br />
As a result, Ausbun says several of the retention knobs literally pulled<br />
apart during operations.<br />
“As drawbar tension continues to increase in CNC machines, it puts so<br />
much pressure on the weakest link, the retention knob, that it’s bound<br />
to come apart,” says Ausbun.<br />
“It’s a significant issue because if the retention knob comes apart while<br />
the machine is running it could cause considerable damage,” adds<br />
Ausbun. “You are talking spindles that cost $10-$14 thousand a piece<br />
today, not to mention the downtime. That’s a lot of money.”<br />
High Torque retention knobs<br />
To find a solution, Ausbun did some online research and found JM Performance<br />
Products, Inc. (JMPP). In 2009, the company introduced its<br />
High Torque retention knob. Invented by the company’s founder, John<br />
Stoneback, the product works with all existing toolholders including BT,<br />
DIN, ISO, and CAT toolholders from 30 taper to 60 taper.<br />
The High Torque retention knob is longer by design to reach deeper<br />
into the threaded bore of the toolholder. As a result, all thread engagement<br />
occurs in a region of the toolholder where there is a thicker<br />
cross-section of material to resist deformation.<br />
It also includes a precision pilot to increase rigidity, and is balanced by<br />
design. Since even over-tightening of the High Torque retention knobs<br />
can still create a bulge, the company provides specifically calculated<br />
torque specs based on drawbar pressure.<br />
By combining the High Torque retention knob with the correct torque,<br />
spindle contact with the taper is improved to close to 100% every time.<br />
After finding out more information about the product, Ausbun says he<br />
decided to order a few and give them a try. In addition to having high<br />
hopes for the product, he says he was also impressed that JMPP had<br />
researched the appropriate torque settings for installing the retention<br />
knobs as well.<br />
“When you start checking out different manufacturers as to what they<br />
recommend for torque specs on the retention knobs, everyone seems<br />
to have a different opinion,” says Ausbun. “I thought it was pretty impressive<br />
that [JMPP] went the extra mile and put a lot of research into<br />
determining the ideal torque.”<br />
Tool life<br />
By increasing the rigidity of the toolholder at higher RPMs, the High<br />
Torque retention knob can also increase tool life.<br />
Retention knob installed in toolholder.<br />
“In aerospace every shop is trying to machine parts faster and aggressively<br />
remove more stock, just to stay competitive,” says Ausbun. “This<br />
just puts more pressure on the tool.”<br />
With higher-end technical carbide inserts, the cost of tool replacement,<br />
not to mention loss of production time due to frequent changeover, can<br />
add up quickly.<br />
“Since we changed to the High Torque Retention Knobs, we are not<br />
going through inserts like we used to and we haven’t had any more<br />
issues with retention knobs pulling apart,” says Ausbun. “I’m also not<br />
seeing any distortion in the toolholder taper either.”<br />
Ausbun estimates that tool costs have been reduced by as much as<br />
20% as a result.<br />
Although manufacturers are already benefitting from implementing the<br />
High Torque retention knobs, others remain unaware – even dismissive<br />
– that improper seating of tapered toolholders is even a problem.<br />
Perhaps more than some other industries, aerospace manufacturing<br />
can take a toll on the carbide cutting tools used when machining exotic<br />
alloys and hard metals. The result is that cutting tools must be<br />
changed out more frequently as they dull or break.<br />
<strong>AviTrader</strong> <strong>MRO</strong> - November <strong>2017</strong>
Information Technology<br />
27<br />
AerData is growing its leasing software presence in China under a<br />
new agreement with Everbright Financial Leasing, headquartered<br />
in Beijing, that will consolidate data from multiple sources using a<br />
single Corporate Management System (CMS) platform. The platform<br />
will reduce risk for lessors by giving them full control and oversight<br />
of asset values, contract information and technical details. CMS is an<br />
industry-leading program that supports aircraft leasing business processes<br />
and asset management including maintenance, upgrade and<br />
flight records for individual airplanes. More than 60 leasing companies<br />
worldwide use AerData systems to support their business.<br />
AMOS, the comprehensive, fully-integrated <strong>MRO</strong> software solution,<br />
has been selected by the Italian start-up airline Ernest Airlines. The<br />
airline relies on a Swiss-AS “care-free package”, a combination of<br />
the proven AMOS Operation Services (AOS, covering the application<br />
and database administration) and hosting. Ernest Airlines is an Italian<br />
low-cost carrier headquartered in Milan, Italy. The airline offers flights<br />
from Italy to Albania and Ukraine and launched its operations only this<br />
year. The startup airline currently operates one Airbus A319 and one<br />
A320, with a growing fleet, which is planned to reach five aircraft by<br />
early 2018 with the addition of three A320s.<br />
People On The Move<br />
Aerospace industry veteran<br />
C. Jeffrey Knittel, formerly<br />
both Chief Executive of C2 Aviation<br />
Capital and President of CIT<br />
Transportation Finance, will join<br />
Airbus early next year, taking<br />
the reins of the company’s business<br />
in the Americas. Mr. Knittel,<br />
who brings more than 25 years<br />
of global aerospace leadership<br />
experience to the position, will<br />
join the company at its Americas<br />
headquarters in Herndon, Virginia,<br />
on January 12, 2018, as<br />
Airbus Americas Chairman and<br />
C. Jeffrey Knittel<br />
Chief Executive Officer. Airbus<br />
Americas’ current CEO, Barry<br />
Eccleston, announced that he will retire on February 28, 2018,<br />
following more than 12 years of service to Airbus. Allan McArtor,<br />
current Chairman of the Board for Airbus Americas since 2001, will<br />
remain with the company as Chairman Emeritus.<br />
Eirtech Aviation Services has appointed Keith McKerchar, Director<br />
of Engineering and Eamonn McAuley, Head of Design.<br />
Mr. McKerchar brings more than 35 years aviation experience in<br />
maintenance, engineering and leasing roles and has been part of<br />
Eirtech’s story, as Head of Design, for the last six years. He joined<br />
Eirtech Aviation Services as an Airworthiness Signatory and later<br />
as Head of Design and Chief of the Office of Airworthiness for<br />
our Part 21 DOA. Mr. McAuley joined Eirtech Aviation Services<br />
in 2016 as Deputy Head of Design. With more than 21 years’<br />
experience in the Aviation industry, Eamonn has worked globally<br />
for companies such as Bombardier, Boeing, SAAB and Airbus on<br />
projects ranging from Regional Jet Manufacturing, Fighter Jet Development<br />
and some top-security defense projects.<br />
Lars Wagner<br />
Peter Kameritsch<br />
MTU Aero Engines’ Executive Board will be reorganized, with the<br />
number of members increasing from three to four. This has been<br />
decided by the company’s Supervisory Board at its meeting on<br />
October 24. Effective January 1, 2018, Peter Kameritsch has<br />
been appointed Chief Financial Officer and Chief Information Officer<br />
for a term of three years. Lars Wagner will become the new<br />
Chief Operating Officer, also for a term of three years. Dr. Rainer<br />
Martens, who currently holds the position of Chief Operating Officer,<br />
will resign from his office by year’s end at his own request.<br />
Aviation Capital Group has promoted Steven C. Udvar-Hazy<br />
to Senior Vice President. He will succeed John Feren as head<br />
of Original Equipment Manufacturers (OEM) Relations & Market<br />
Development, effective December 31, <strong>2017</strong>. As Senior Vice President,<br />
Mr. Udvar-Hazy will be responsible for OEM relations at<br />
ACG. In addition to his responsibilities for OEMs, he will also<br />
be building a market development function that will leverage his<br />
knowledge of aircraft and the aviation industry to assist the sales<br />
and marketing teams.<br />
Doug Rasmussen will be joining the executive leadership team<br />
of HAECO Americas, a wholly-owned subsidiary of the HAECO<br />
Group, as President and Group Director of HAECO Cabin Solutions.<br />
Mr. Rasmussen has deep experience in the aviation industry<br />
and the aircraft interiors’ market, with more than 15 years in<br />
industry leadership positions, most recently with Raytheon Missile<br />
Systems and, before that, B/E Aerospace’s Super First Class Seating<br />
business.<br />
<strong>AviTrader</strong> <strong>MRO</strong> - November <strong>2017</strong>