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construction chemicals

Mantotherm Adhesive

Mantotherm Adhesive Mortar Adhesive Mortar For Thermal Insulation Panels PRODUCT DESCRIPTION Cement based, highly adhesive mortar for thermal insulation panels with reduced slippage, which is resistant to water, frost, high temperature and temperature changes and enables more secure adhesion thanks to polymer additives. AREAS OF USE Mantotherm Adhesive Mortar is used for the adhesion of such thermal insulation panels as XPS, EPS, Platinum and Rockwool in indoors and outdoors spaces of all buildings. PRODUCT ADVANTAGES • Does not cause slippage in the case of vertical applications. • Ensures high level of adherence and strength in application. • Resistant to water, frost and temperature changes. • Prepared and applied easily. PERFORMANCE Hollow specific bulk gravity of adhesive >1000 kg/m 3 TS EN 1015 - 6 Water absorption after 30 minutes < 5 g Water absorption after 240 minutes < 10 g TS EN 12808 - 5 Bending strength > 2 N/mm 2 TS EN 1015 - 11 Compressive strength > 6 N/mm 2 TS EN 1015 - 11 Sieve analysis (in excess of 1 mm) Maximum 1 % TS EN 1015 - 1 Adhesion strength to thermal insulation panel > 0.08 N/mm 2 TS EN 13494 Adhesion strength to the bottom layer > 0.50 N/mm 2 TS EN 1015 - 12 Adhesion strength to the bottom layer (after 2 days of soaking and 2 days of dry time) > 0.08 N/mm 2 ETAG 004 Adhesion strength to the bottom layer (after 2 days of soaking and 7 days of dry time) > 0.25 N/mm 2 ETAG 004 Reaction to fire A1 TS EN 13501 - 1 The foregoing values represent the results of the laboratory tests conducted at 23 ± 2°C temperature and 50% ± 5 relative humidity conditions. The values provided as per the table may vary depending on the surface and ambient conditions. REFERENCE STANDARDS Certifications/Standards TS 13566 ETAG 004 Ministry of Public Works and Settlement Item No. Ministry of Public Works and Settlement Item No.: 04.480 QUALITY CERTIFICATES TSE G ETA APPLICATION PROCEDURE Application Surfaces Indoors and Outdoors Walls; - Concrete (MegaFilm or MegaFilm BB primer applied) - Gas concrete (MegaSıva K applied) - Hollow brick (MegaSıva K applied) - Briquette (MegaSıva K applied) Surface Preparation • The application surface should be dry, clean, sound and dust-free, and should have been cleansed of oil, dirt or any materials that may prevent adhesion, and any such materials as mortar and cement residues that impair the surface soundness and smoothness should be scraped from the application surface. • The surface defects, which are deeper than 2 cm in, should be repaired with MegaTamir İ or MegaTamir K 24 hours in advance. In the cases, where structural repair mortar should be used; MegaTamir İ Yapısal or MegaTamir K Yapısal should be preferred. Application Methods • In the case of surface skewness, Mantotherm Adhesive Mortar should be applied continuously along the four edges of the thermal insulation panel, and in three piles in the middle of the panel. Due care must be taken to prevent the adhesive to overflow to the edges of the panel. • In the cases, where the surface is fairly smooth, Mantotherm Adhesive Mortar should be applied by chiseling on the reverse side of the panel with a 10 x 10 notched trowel. • Due care must be taken to ensure that Mantotherm Adhesive Mortar does not form a film layer on the surface during the application. The thermal insulation panels adhered with Mantotherm Adhesive Mortar should be fixed with dowels minimum 24 hours after the application of the adhesive mortar, and should, subsequently, be applied Mantotherm Plaster Mortar. Application Recommendations • The product should, once mixed, be used before the expiration of its pot life. Any mortar, the pot life of which has expired, should not be used during the application. • Any such foreign substance as lime, cement or plaster should not be added to the mortar prepared. • Any extra water should not be added to the mixture. • The product should not be applied on unsound surfaces. The soundness and the load-bearing capacity of old surfaces should be checked prior to adhesion. 135 • The surface should, subsequent to application, be protected from water and frost until it dries completely. • The product should not be applied to such surfaces, which are exposed to risk of freezing within the next 24 hours, which are frozen or the frost of which is thawing. • Due care should be taken to ensure that the material is not exposed to direct sunlight in hot weather conditions, and the product should be mixed with cold water. • The product should not be applied on extremely windy weather conditions or on hot surfaces, which are exposed to direct sunlight; and in the cases, where application is imperative under such conditions, the environment and the surface should be prepared for application in advance. • The product should not be applied in rainy weather conditions, and the application surface should be preserved from rain for a period of 24 hours. • Refer to our technical support hotline for recommendation on different surface applications. (PHONE: 444 4 595) Surface and Ambient Temperature The surface and ambient temperature should be between +5°C and +30°C whilst at application. Application Limits Useful time for prepared mortar - Pot life Required stand by time before dowel application on adhered insulation panel The foregoing values represent the results of the laboratory tests conducted at 23 ± 2°C temperature and 50% ± 5 relative humidity conditions. The values provided as per the table may vary depending on the surface and ambient conditions. APPLICATION INSTRUCTIONS Mixing Ratio The product should be mixed with water, weighing equal to 25 - 27 % of the product. (6.0 - 7.0 liters of water for a 25 kg package) Mixing Equipment • Low speed electrical mixer (400 cycles/min.) • Special tip stirring equipment Mixing Period The product should be stirred with a low speed mixer until any dry dust and globs are eliminated. The mortar should, then, be stirred once again for 1 to 2 minutes after being had settled for 3 to 4 minutes following preparation. Application Equipment • Steel notched trowel (for chiseling) • Steel trowel G Maximum 1 hour 24 hours Equipment Cleaning The equipment used should be cleaned with water following the application before the mortar dries. TECHNICAL PROPERTIES Chemical Structure: Cement based adhesive mortar with polymer additive Dry Density: 1.50 ± 0.1 gr/cm 3 Mortar Density: 1.80 ± 0.1 gr/cm 3 Grain Size: ≤ 600 µm Color: Gray CONSUMPTION Recommended consumption amount for insulation application on 1 m 2 surface is 4.0 - 5.0 kg. The said value may vary, depending on the surface and ambient conditions. PACKAGING Mantotherm Adhesive Mortar is delivered in net 25 kg kraft bags, which are stowed in 54 pcs. on a 80 cm x 100 cm palette (1350 kg). SHELF LIFE The shelf life of the product is 12 months when stored within non-tampered original packaging in dry (maximum relative humidity 60 %) and cool (ambient temperature between +5°C and +25°C) environment. STORAGE CONDITIONS The product should be stored within non-tampered original packaging in dry (maximum relative humidity 60 %) and cool (ambient temperature between +5°C and +25°C) environment. It should not be exposed to direct sunlight. The container of the product should be closed firmly when not used. SAFETY PRECAUTIONS Please refer to the Safety Data Sheet (SDS) as appropriate for easy and safe application.

Mantotherm Plaster Mortar Plaster Mortar For Thermal Insulation Panels PRODUCT DESCRIPTION Cement based, easily applicable thermal insulation panel plaster reinforced with polymer, fiber and water repellant additives. AREAS OF USE Mantotherm Plaster Mortar is used as the surface plaster on such thermal insulation panels as XPS, EPS Platinum and Rockwool in indoors and outdoors spaces of all buildings. PRODUCT ADVANTAGES • Poses high level of adherence on the thermal insulation panels thanks to the special additives in its content. • Has a high water vapor permeability. • Prevents the formation of cracks and spalling thanks to the fibers in its content. • Resistant to water, frost and temperature changes. • Prepared and applied easily. PERFORMANCE Hollow specific bulk gravity of fresh mortar > 1150 kg/m 3 TS EN 1015 - 6 Hollow specific bulk gravity of hardened cement based mortar 1450 ± 200 kg/m 3 TS EN 1015 - 10 Water absorption < 0.5 kg/m 2 min 0,5 TS EN 1015 - 18 Bending strength > 2 N/mm 2 TS EN 1015 - 11 Compressive strength > 6 N/mm 2 TS EN 1015 - 11 Sieve analysis (in excess of 1 mm) Maximum 1 % TS EN 1015 - 1 Adhesion strength to thermal insulation panel > 0.08 N/mm 2 TS EN 13494 Water vapor permeability coefficient µ ≤15 TS EN 1015 - 19 Reaction to fire A1 TS EN 13501 - 1 The foregoing values represent the results of the laboratory tests conducted at 23 ± 2°C temperature and 50% ± 5 relative humidity conditions. The values provided as per the table may vary depending on the surface and ambient conditions. REFERENCE STANDARDS Certifications/Standards TSE K 113 ETAG 004 Ministry of Public Works and Settlement Item No. Ministry of Public Works and Settlement Item No.: 04.481 QUALITY CERTIFICATES TSEK CE ETA APPLICATION PROCEDURE Application Surfaces Indoors and Outdoors Walls; - XPS - EPS - Platinum - Rockwool Surface Preparation • The application surface should be dry, clean, sound and dust free, and should have been cleansed of oil, dirt or any materials that may prevent adhesion, and any such materials as mortar and cement residues that impair the surface smoothness should be scraped from the application surface. • When used as leveling plaster; the surface defects, which are deeper than 1 cm, should be repaired with MegaTamir İ or MegaTamir K 24 hours in advance. In the cases, where structural repair mortar should be used; MegaTamir İ Yapısal or MegaTamir K Yapısal should be preferred. Application Methods • Mantotherm Plaster Mortar should be applied to all surfaces at equal thickness with a steel trowel. • Mantotherm Glass-Fiber Mesh should, following the application of the primary coat of Mantotherm Plaster Mortar, be placed into the plaster by stretching the mesh thoroughly and applying slight pressure thereon from top to bottom, preventing any foldings. • The joints of Mantotherm Glass-Fiber Mesh should be superpositioned by 10 cm in order to prevent the formation of cracks. In the event the corner profiles are mesh-free; the glass-fiber mesh should be turned by minimum 20 cm on the corners. • The primary coat with mesh should be let dewater slightly before the application of the secondary coat. • The surface will have become ready for the finishing coat applications minimum 7 days after the secondary coat plaster application. Application Recommendations • Plaster profiles should be employed on the corners in order to ensure a better quality result and high level of efficiency. • The product should, once mixed, be used before the expiration of its pot life. Any product, the pot life of which has expired, should not be used during the application. • Any such foreign substance as lime, cement or plaster should not be added to the mortar prepared. • Any extra water should not be added to the mixture. • The surface should, subsequent to application, be protected from water and frost until it dries completely. • The product should not be applied to such surfaces, which are exposed to risk of freezing within the next 24 hours, which are frozen or the frost of which is thawing. • Due care should be taken to ensure that the material is not exposed to direct sunlight in hot weather conditions, and the product should be mixed with cold water. • The product should not be applied on extremely windy weather conditions or on hot surfaces, which are exposed to direct sunlight; and in the cases, where application is imperative under such conditions, the environment and the surface should be prepared for application in advance. • The product should not be applied in rainy weather conditions, and the application surface should be preserved from rain for a period of 24 hours. • Refer to our technical support hotline for recommendation on different surface applications. (PHONE: 444 4 595) Surface and Ambient Temperature The surface and ambient temperature should be between +5°C and +30°C whilst at application. Application Limits Useful time for prepared mortar - Pot life Required stand by period for final coat The foregoing values represent the results of the laboratory tests conducted at 23 ± 2°C temperature and 50% ± 5 relative humidity conditions. The values provided as per the table may vary depending on the surface and ambient conditions. APPLICATION INSTRUCTIONS Mixing Ratio The product should be mixed with water, weighing equal to 24 - 26 % of the product. (6.0 - 6.5 liters of water for a 25 kg package) Mixing Equipment • Low speed electrical mixer (400 cycles/min.) • Special tip stirring equipment Mixing Period The product should be stirred with a low speed mixer until any dry dust and globs are eliminated. The mortar should, then, be stirred once again for 1 to 2 minutes after being had settled for 3 to 4 minutes following preparation. Application Equipment • Steel trowel • Smoothing trowel Maximum 2 hours Minimum 7 days Equipment Cleaning The equipment used should be cleaned with water following the application before the mortar dries. TECHNICAL PROPERTIES Chemical Structure: Cement based plaster mortar, containing polymer, fiber and water repellant additives Dry Density: 1.50 ± 0.1 gr/cm 3 Mortar Density: 1.75 ± 0.1 gr/cm 3 Grain Size: ≤ 600 µm Coat Thickness: 2 - 5 mm (for the primary and the secondary coats) Color: Gray CONSUMPTION The recommended consumption amount for a 4 mm thick insulation application (primary coat of mortar + Mantotherm Glass-Fiber Mesh + secondary coat of mortar) on 1 m 2 surface is 4 - 5 kg. The said value may vary, depending on the surface and ambient conditions. PACKAGING Mantotherm Plaster Mortar is delivered in net 25 kg kraft bags, which are stowed in 54 pcs. on a 80 cm x 100 cm palette (1350 kg). SHELF LIFE The shelf life of the product is 12 months when stored within non-tampered original packaging in dry (maximum relative humidity 60 %) and cool (ambient temperature between +5°C and +25°C) environment. STORAGE CONDITIONS The product should be stored within non-tampered original packaging in dry (maximum relative humidity 60 %) and cool (ambient temperature between +5°C and +25°C) environment. It should not be exposed to direct sunlight. The container of the product should be closed firmly when not used. SAFETY PRECAUTIONS Please refer to the Safety Data Sheet (SDS) as appropriate for easy and safe application. 136

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