8 months ago



FRAMED SHUTTER INSTALLATION cont. 4. Secure frame mitres permanently in place using the screws supplied in pre-drill holes. 5. If you have T posts they will be pre-drilled and stamped at the bottom in order from left to right. Locate the correct position and assemble in place. 6. Position panels in the frame by following the number stamped at the top and insert the hinge pins. 7. Make sure the gaps are even between panels and posts and screw T posts in place if required. Make any adjustments to square the frame up. 8. Remove hinge pins and panels. 9. Position the frame in the window and pre-drill fixing holes in you desired place. Tack the frame into place temporarily using fixing screws without driving all the way. 10. Working left to right, position panels into place and insert hinged pins. 11. Check for squareness and make adjustments for gaps and ensure panels line up. 12. If frame needs to be adjusted up or down, or side to side, slacken off tacking screws and insert a packer at the required location and screw in the frame at the new position. 13. Continue steps 10 and 11 until panels line up and gaps are even. 14. Drive fixing screws in all the way. 15. Screws should be positioned where hinges are located and near magnet striker plates. 16. Check for squareness and ensure panels operate correctly. 17. If using L frame inside mount, gap fill where the frame meets the window reveal. 18. Fix screw cap stickers to cover fixing screws. 19. Open and close each panel and rotate all tilts to check the shutters function correctly. 20. Adjust tension screws if necessary to ensure all louvres rotate freely. 21. Wipe shutters over and remove any surface marks using gumption for OPUS, car polish for ENCORE, or a spot clean tool such as Chux Magic Eraser. 22. Clean up workspace and remove all packaging materials from site. 52

TRACK BIFOLD INSTALLATION The box out board system for track shutters is supplied loose (not pre-assembled) for installation onsite. This benefits the fitter who may need to make adjustments onsite, where pre-assembled kits have no room for adjustment. Standard framing inclusions are: • Headboard, 2 x sideboards and bottom board if required. • Fascia plus returns for outside mount. • Metal headboard support brackets. • 1 x length hang strip to support the headboard for outside mount • 2 x lengths light block to use as sideboard supports or for extra light blocking There are multiple methods to mount track shutters so we will cover the most common here. INSIDE MOUNT: 1. Lay all of the framing pieces (boards) face up on the floor or your workspace. 2. Screw from above the headboard down into the sideboards. 3. Screw from sideboards into the bottom board if applicable. 4. Lift the assembled box unit and place inside the recess in your measured position. 5. Screw up into the recess from the underside of the headboard to tack into place with fixing screws, taking care not to screw all the way into place. 6. Make necessary adjustments to ensure box out frame is level. 7. Drive headboard fixing screws in all the way. 8. Screw through the sideboards into the wall or architrave. 9. Fit the bottom pivot plate. Measure from the front of the headboard to the centre of the top track and position the bottom pivot the same distance in, using sideboard as reference point in the absence of bottom board. 10. If no bottom board supplied, attach bottom tracks by measuring the distance from the edge of headboard to centre of each track and position the bottom tracks the same distance. Use the supplied double-sided tape to fix tracks in place direct to the floor. Ensure the track fits between pivot(s). (Does not apply to bottom board as track is recessed). 11. Check all necessary hardware/componentry is fitted into the top track and panels. 12. Fit panels working from the pivot side toward the centre of the opening. Locate the first pair with the pivot panel and attach this into the bottom pivot bracket. 13. The top pivot will already be attached to the panel, so spring load this into the top pivot bracket located in the top track. 14. The next panel will have a wheel carrier bracket. Attach this to the wheel carrier in the top and lock it in place. Compress the bottom guide and release into place in the bottom track. 15. If you have more than two panels stacking in one direction, sit the next pair beside the first, line the hinges up and insert hinge pins to attach then attach wheel carriers as above. 16. Repeat as required. 17. Make any necessary adjustments at the wheel carriers and pivot bracket to ensure panels are squared up and they operate correctly. 18. Attach returns to fascia if applicable using L brackets. 19. Attach fascia according to diagrams on page 50. a. OPUS – attach L brackets to underside front edge of headboard, then attach fascia b. ENCORE – back off headboard fixing screws to loosen headboard slightly. Slide fascia angle in between headboard and recess. Make adjustments to position fascia and drive headboard fixing screws back in fully to hold fascia in place. 53

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