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Product overview & ordering options MFS-V3

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TECHNOLOGY FOR THE WELDER’S WORLD.<br />

<strong>MFS</strong>-<strong>V3</strong><br />

<strong>Product</strong> <strong>overview</strong> &<br />

<strong>ordering</strong> <strong>options</strong>.<br />

www.binzel-abicor.com


2


“eBOX” control<br />

The nerve centre of the system<br />

1.1<br />

Pos. Description Details pcs. ID No.<br />

eBOX <strong>V3</strong> Fieldbus controlled<br />

1.1 eBOX <strong>V3</strong> Model DeviceNet 1 881.3303.1<br />

eBOX <strong>V3</strong> Model Ethernet / IP 2-Port 1 881.3304.1<br />

eBOX <strong>V3</strong> Model Profinet LWL / AIDA 1 881.3313.1<br />

eBOX <strong>V3</strong> Model Profinet CU / AIDA 1 881.3314.1<br />

eBOX <strong>V3</strong> Model DeviceNet / Automotive USA 1 881.3322.1<br />

eBOX <strong>V3</strong> Model Profibus 1 881.3328.1<br />

eBOX <strong>V3</strong> analog / digital controlled<br />

eBOX <strong>V3</strong> Model Analog 1 881.3305.1<br />

3


“Flex supply”<br />

Close to the action<br />

Flex supply for cold wire application<br />

2.5<br />

2.6<br />

2.4<br />

2.3<br />

2.2<br />

2.1<br />

Pos. Description Details pcs. ID No.<br />

Wire feeding tip M6 - for Laser application<br />

2.1 Wire feeding tip, L=28 mm, Ø 0.8 mm from CuCr1Zr 10 881.1287.10<br />

Wire feeding tip, L=28 mm, Ø 1.0 mm from CuCr1Zr 10 881.1261.10<br />

Wire feeding tip, L=28 mm, Ø 1.2 mm from CuCr1Zr 10 881.1262.10<br />

Wire feeding tip, L=28 mm, Ø 1.6 mm from CuCr1Zr 10 881.1228.10<br />

Wire feeding tip, L=28 mm, Ø 0.8 mm from HDS 10 881.1288.10<br />

Wire feeding tip, L=28 mm, Ø 1.0 mm from HDS 10 881.1282.10<br />

Wire feeding tip, L=28 mm, Ø 1.2 mm from HDS 10 881.1276.10<br />

Wire feeding tip, L=28 mm, Ø 1.6 mm from HDS 10 881.1277.10<br />

Wire feeding tip, L=28 mm, Ø 0.8 mm from X8CrNiS18-9 10 881.1289.10<br />

Wire feeding tip, L=28 mm, Ø 1.0 mm from X8CrNiS18-9 10 881.1268.10<br />

Wire feeding tip, L=28 mm, Ø 1.2 mm from X8CrNiS18-9 10 881.1269.10<br />

Wire feeding tip, L=28 mm, Ø 1.6 mm from X8CrNiS18-9 10 881.1270.10<br />

Contact tip M6 - for Laser applications with Hot Wire<br />

not ill. Contact tip, L=24 mm, Ø 0.8 mm from CuCr1Zr 10 881.2208.10<br />

Contact tip, L=24 mm, Ø 1.0 mm from CuCr1Zr 10 881.2166.10<br />

Contact tip, L=24 mm, Ø 1.2 mm from CuCr1Zr 10 881.2210.10<br />

Contact tip, L=24 mm, Ø 1.6 mm from CuCr1Zr 10 881.2211.10<br />

Contact tip, L=24 mm, Ø 1.0 mm from HDS 10 881.2288.10<br />

Contact tip, L=24 mm, Ø 1.2 mm from HDS 10 881.2289.10<br />

Contact tip, L=24 mm, Ø 1.6 mm from HDS 10 881.2290.10<br />

Feeding body<br />

2.2 Feeding pipe cpl. for ALO1 without gas supply 1 881.2214.1<br />

Feeding pipe cpl. for ALO3 without gas supply 1 881.2273.1<br />

Feeding body cpl. for ALO1 with coaxial gas supply 1 881.2321.1<br />

Feeding body cpl. for ALO3 with coaxial gas supply 1 881.2317.1<br />

Clamp for Cold- and Hot Wire applications<br />

2.3 Clamp cpl. for ALO1 with Hot Wire 1 881.2238.1<br />

Clamp cpl. for ALO3 with Hot Wire 1 881.2233.1<br />

4


Flex supply for Hot Wire applications<br />

Media interface e.g.<br />

Processgas or Air pressure,<br />

Cooling liquid<br />

2.11<br />

2.10<br />

2.8<br />

2.3<br />

2.7<br />

2.9<br />

Pos. Description Details pcs. ID No.<br />

Liner for Cold Wire applications<br />

2.4 PA-Liner, grey 2.0 x 4.0 mm, L=3.5 m 1 128.0012<br />

PA-Liner, grey 2.3 x 4.7 mm, L=3.5 m 1 128.0020<br />

Flex supply<br />

2.5 Flex supply ABK cpl. for Cold Wire applications 1 881.2223.1<br />

2.6 Inlet tube for Cold Wire applications 1 881.2224.1<br />

2.7 Feeding body cpl. for ALO1 for Hot Wire 1 881.2175.1<br />

Feeding body cpl. for ALO3 for Hot Wire 1 881.2181.1<br />

Clamp for Hot Wire applications<br />

Liner for Hot Wire applications<br />

2.8 Liner, BPLorange 2.0 x 4.7 mm, L=3.0 m 1 126.0069<br />

Liner, BPLpetrol 2.7 x 4.7 mm, L=3.0 m 1 126.0072<br />

Liner equipment for Hot Wire applications<br />

not ill. Wire Guide for Steel- and CuSi-Wire 5 761.0104<br />

not ill. Wire feeding tip, Ø 0.8 mm for Aluminum-Wire 1 881.2051<br />

Wire feeding tip, Ø 1.0 mm for Aluminum-Wire 1 881.2052.1<br />

Wire feeding tip, Ø 1.2 mm for Aluminum-Wire 3 881.2045.3<br />

Wire feeding tip, Ø 1.6 mm for Aluminum-Wire 1 881.2143<br />

not ill. Linersleeve for Wire feeding tip 5 881.2044.5<br />

2.9 Gas nozzle for Hot Wire Feeding body 3 881.2176.3<br />

not ill. Wire Conduit cpl. for Flex supply M10x1 1 881.2069<br />

Flex supply for Hot Wire applications<br />

2.10 Flex supply ABIROB ® W cpl. Hot Wire 1 881.2266.1<br />

2.11 Inlet nipple, D=1.0–1.4 mm Hot Wire 1 131.0022.1<br />

Inlet nipple, D=1.4–1.6 mm Hot Wire 1 131.0033.1<br />

5


“MF1” & “MF1-Rear”<br />

The driving force<br />

3.1 3.2<br />

3.6<br />

3.7<br />

3.3<br />

3.4 3.5 3.8<br />

3.9<br />

3.10<br />

Pos. Description Details pcs. ID No.<br />

Front Drive (MF1)<br />

3.1 MF1 30 Model W SK - AVT 1 783.5142.1<br />

Rear Drive (MF1-Rear)<br />

3.2 MF1 30 Rear Model SK SK 1 783.5317.1<br />

Wire feeding roll MF1 Drive<br />

3.3 Pressure roll, 20 mm, smooth insulated 4 783.5103.4<br />

3.4 Wire feeding roll, Ø 20 mm for 0.8 mm Wire V-groove, insulated 4 783.5079.4<br />

Wire feeding roll, Ø 20 mm for 1.0 mm Wire V-groove, insulated 4 783.5080.4<br />

Wire feeding roll, Ø 20 mm for 1.2 mm Wire V-groove, insulated 4 783.5081.4<br />

Wire feeding roll, Ø 20 mm for 1.6 mm Wire V-groove, insulated 4 783.5085.4<br />

3.5 Wire feeding roll, Ø 20 mm for 0.8 mm Wire U-groove, insulated 4 783.5060.4<br />

Wire feeding roll, Ø 20 mm for 1.0 mm Wire U-groove, insulated 4 783.5053.4<br />

Wire feeding roll, Ø 20 mm for 1.2 mm Wire U-groove, insulated 4 783.5054.4<br />

Wire feeding roll, Ø 20 mm for 1.6 mm Wire U-groove, insulated 4 783.5055.4<br />

Assambly plate MF1 Drive<br />

3.6 Insulation plate for MF1 and MF1-Rear 1 783.5171<br />

3.7 Adaptor plate MF1 cpl. for Scansonic MEKO frame 1 783.5268.1<br />

Spares<br />

not ill. Encoder wired for MF1 1 783.5281.1<br />

3.8 Wire feed roll, D=14.0 mm / d=4.0 mm for Encoder, insulated 1 783.5118.1<br />

Wire feed roll, D=14.6 mm / d=4.0 mm for Encoder, insulated, grooved 1 783.5321.1<br />

3.9 Wire Guide MF1 ↔ Speedometer 1 783.5114.1<br />

3.10 Wire Guide for MF1 Gear 1 783.5031.1<br />

Wire Guide ceramic MF1 ↔ Speedometer 1 783.5319.1<br />

Wire Guide ceramic for MF1 Gear 1 783.5320.1<br />

6


“M-Drive”<br />

Additional power if required<br />

4.1<br />

Pos. Description Details pcs. ID No.<br />

Rear Drive (M-Drive)<br />

4.1 M-Drive MasterLiner incl. Cooling Interface 1 881.3112<br />

M-Drive MasterLiner 1 881.3306.1<br />

M-Drive MasterLiner black incl. Cooling Interface 1 881.3299.1<br />

M-Drive MasterLiner black 1 881.3308.1<br />

Wire feeding roll M-Drive<br />

not ill. Wire feeding roll for Wire Ø 0.8 / 0.8 mm for M-Drive, with V-Groove 1 881.3139<br />

Wire feeding roll for Wire Ø 1.0 / 1.0 mm for M-Drive, with V-Groove 1 881.3140<br />

Wire feeding roll for Wire Ø 1.2 / 1.2 mm for M-Drive, with V-Groove 1 881.3141<br />

Wire feeding roll for Wire Ø 1.6 / 1.6 mm for M-Drive, with V-Groove 2 881.3198.2<br />

Wire feeding roll for Wire Ø 0.6 / 0.8 mm for M-Drive, with U-Groove 1 881.3129<br />

Wire feeding roll for Wire Ø 1.0 / 1.0 mm for M-Drive, with U-Groove 1 881.3132<br />

Wire feeding roll for Wire Ø 1.2 / 1.2 mm for M-Drive, with U-Groove 1 881.3133<br />

Wire feeding roll for Wire Ø 1.6 / 1.6 mm for M-Drive, with U-Groove 1 881.3134<br />

not ill. Pressure roll cpl. Smooth 1 881.3149<br />

Pressure roll cpl. for Wire Ø 0.8–1.2 mm, with U-Groove 1 881.3169<br />

Pressure roll cpl. for Wire Ø 1.2–1.6 mm, with U-Groove 1 881.3170<br />

Insulation plate M-Drive<br />

not ill. Insulation plate cpl. for M-Drive 1 881.3151<br />

7


“MasterLiner” wire feeding hose<br />

For constant flow<br />

5.1<br />

5.5<br />

5.2<br />

5.6<br />

5.3<br />

5.7<br />

5.4<br />

Pos. Description Details pcs. ID No.<br />

Connection Sets<br />

5.1 Connection Set MF1 Quick Coupling for Masterliner 1 155.0237.1<br />

5.2 Connection Set Drum Quick Coupling for Masterliner 1 155.0238.1<br />

5.3 Connection Set M-Drive Input Quick Coupling for Masterliner 1 155.0239.1<br />

5.4 Connection Set M-Drive Output Quick Coupling for Masterliner 1 155.0240.1<br />

5.5 Connection Set M-Drive Input Quick Connector for MasterLiner 1 155.0241.1<br />

5.6 Connection Set G1/4" Quick Connector for MasterLiner 1 155.0167.1<br />

5.7 Connection Set MF1 G3/8" Quick Connector for MasterLiner 1 155.0177.1<br />

not ill. Inlet nipple MasterLiner ↔ MF1 1 131.0035.1<br />

Inlet nipple for Liner 2.0 x 4.0 mm 10 131.0003<br />

Inlet nipple for Liner 2.3 x 4.7 mm 10 131.0005<br />

MasterLiner MAXI G1/4"<br />

5.8 MasterLiner MAXI HD 10.0 m with Connection Set G1/4" 1 155.0153.1<br />

MasterLiner MAXI HD 5.0 m with Connection Set G1/4" 1 155.0150.1<br />

MasterLiner MAXI HD 2.5 m with Connection Set G1/4" 1 155.Z034.1<br />

5.9 MasterLiner MAXI FLEX 10.0 m with Connection Set G1/4" 1 155.0157.1<br />

MasterLiner MAXI FLEX 5.0 m with Connection Set G1/4" 1 155.0154.1<br />

MasterLiner MAXI FLEX 2.0 m with Connection Set G1/4" 1 155.Z056.1<br />

MasterLiner MAXI Quick Connector<br />

5.10 MasterLiner MAXI HD 10.0 m with Quick Connector 1 155.0189.1<br />

MasterLiner MAXI HD 5.0 m with Quick Connector 1 155.0184.1<br />

MasterLiner MAXI HD 2.0 m with Quick Connector 1 155.Z041.1<br />

5.11 MasterLiner MAXI FLEX 10.0 m with Quick Connector 1 155.0200.1<br />

MasterLiner MAXI FLEX 5.0 m with Quick Connector 1 155.0197.1<br />

MasterLiner MAXI FLEX 3.0 m with Quick Connector 1 155.Z088.1<br />

MasterLiner Basic G1/4"<br />

5.12 MasterLiner Basic HD 10.0 m with Connection Set G1/4" 1 155.0255.1<br />

MasterLiner Basic HD 5.0 m with Connection Set G1/4" 1 155.0251.1<br />

MasterLiner Basic HD 2.0 m with Connection Set G1/4" 1 155.0249.1<br />

5.13 MasterLiner Basic FLEX 10.0 m with Connection Set G1/4" 1 155.0248.1<br />

MasterLiner Basic FLEX 5.0 m with Connection Set G1/4" 1 155.0244.1<br />

MasterLiner Basic FLEX 2.0 m with Connection Set G1/4" 1 155.0242.1<br />

8


5.8<br />

5.10<br />

5.9<br />

5.11<br />

5.12<br />

5.13 5.14<br />

Pos. Description Details pcs. ID No.<br />

MasterLiner Basic Quick Connector<br />

5.14 MasterLiner Basic FLEX 10.0 m with Quick Connector 1 155.0214.1<br />

MasterLiner Basic FLEX 5.0 m with Quick Connector 1 155.0211.1<br />

MasterLiner Basic FLEX 2.0 m with Quick Connector 1 155.Z096.1<br />

Rolliner XL<br />

not ill. Rolliner 10.0 m 1 783.5183.1<br />

Rolliner 5.0 m 1 783.5178.1<br />

Rolliner 2.0 m 1 783.5175.1<br />

Other lengths available on request<br />

Note:<br />

MasterLiner MAXI for Wire Ø 1.2–1.6 mm<br />

MasterLiner Basic for Wire Ø 0.8–1.2 mm<br />

Rolliner for Wire Ø 0.8–1.6 mm<br />

9


Control lines<br />

For the perfect connection<br />

6.1<br />

6.2<br />

6.4<br />

6.8<br />

6.6<br />

6.3<br />

6.7<br />

6.9<br />

6.5<br />

6.10<br />

Pos. Description Details pcs. ID No.<br />

Control Cable<br />

6.1 Control Cable cpl., L=10.0 m E-Box ↔ MF1 ↔ MF1 DIG ↔ Sensor 1 101.0220.1<br />

6.2 Control Cable cpl., L=10.0 m E-Box ↔ Masterdrive ↔ Sensor 1 101.0167.1<br />

6.3 Control Cable cpl., L=8.0 m E-Box ↔ M-Drive ↔ Sensor 1 101.0221.1<br />

6.4 Control Cable cpl., L=10.0 m M-Drive ↔ Masterdrive 1 101.0156.1<br />

6.5 Interface Cable, L=6.00 m E-Box 1 101.0116<br />

6.6 Power cable type 35, L= 10.00 m for Hot Wire 1 118.0076.1<br />

6.7 Control Cable cpl. 10 lead, L= 3.0 m E-Box, for Hot Wire (Lincoln) 1 101.0138<br />

6.8 Control Cable cpl. 10 lead, L=10.0 m E-Box, for Hot Wire (Lorch) 1 101.0157.1<br />

6.9 Control Cable cpl. 10 lead, L= 3.0 m E-Box, for Hot Wire, without plug 1 101.0123<br />

6.10 Control Cable cpl., L=10.0 m Wire end sensor 1 101.0168.1<br />

10


Accessoires<br />

Facilitate the work<br />

7.1<br />

7.2<br />

7.3<br />

7.4<br />

7.5<br />

7.6<br />

7.7<br />

Pos. Description Details pcs. ID No.<br />

Accessoires<br />

7.1 Mount assist for Drum applications 1 881.3238.1<br />

7.2 Wire cutter pneumatic cpl. With end position scan 1 839.0045.1<br />

not ill. 5-port/2-way valve cpl. 1 839.0035.1<br />

not ill. Cutting knife for Wire cutter 1 839.0024<br />

not ill. Block counter for Wire cutter 1 839.0026<br />

not ill. Double nipple with G1/4" 1 710.0018<br />

7.3 Wire end sensor inductive cpl. For drum (without Control cable) 1 881.3225.1<br />

7.4 Connector Masterliner for Drum-Spool 1 783.5205.1<br />

not ill. Wire guide drum Masterliner MAXI, L=0.25m 1 155.0235.1<br />

not ill. Key Stick User Level 1 / blue for Service Software <strong>MFS</strong>-<strong>V3</strong> 1 881.3285.1<br />

Key Stick User Level 2 / red for Service Software <strong>MFS</strong>-<strong>V3</strong> 1 881.3286.1<br />

7.5 MF-Control 1 881.3330.1<br />

not ill. Shrink hose d=25.4 mm L=30.0 m 1 104.0008<br />

not ill. Spiral hose L=20.0 m 1 191.0122<br />

not ill. Sharpener for Liner conical 1 191.0064<br />

Sharpener for Liner cylindrical 1 191.0092.1<br />

not ill. Hose cutter for Liner 1 191.0062.1<br />

not ill. Replacement blade for Hose cutter 10 191.0063<br />

not ill. Spool carrier cpl. for M-Drive 1 881.3057.1<br />

7.6 Spool carrier cpl. black for M-Drive 1 881.3301.1<br />

Spool carrier cpl. black for MF1-Rear 1 881.3310.1<br />

7.7 Retaining sheet for Masterliner for connecting at Spool carrier M-Drive 1 881.3219.1<br />

Retaining sheet for Masterliner for connecting at Spool carrier black M-Drive 1 881.3298.0<br />

11


TECHNOLOGY FOR THE WELDER’S WORLD.<br />

PRO.R158.GB • Bi-500.04.17 • Printed in Germany • © Copyright • All trademarks named in this brochure are the property of the respective companies.<br />

Alexander Binzel Schweisstechnik GmbH & Co. KG<br />

Kiesacker · 35418 Buseck · GERMANY<br />

Phone: +49 (0) 64 08 / 59-0<br />

Fax: +49 (0) 64 08 / 59-191<br />

E-mail: info@binzel-abicor.com<br />

www.binzel-abicor.com

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