Product overview & ordering options MFS-V3

abicor

TECHNOLOGY FOR THE WELDER’S WORLD.

MFS-V3

Product overview &

ordering options.

www.binzel-abicor.com


2


“eBOX” control

The nerve centre of the system

1.1

Pos. Description Details pcs. ID No.

eBOX V3 Fieldbus controlled

1.1 eBOX V3 Model DeviceNet 1 881.3303.1

eBOX V3 Model Ethernet / IP 2-Port 1 881.3304.1

eBOX V3 Model Profinet LWL / AIDA 1 881.3313.1

eBOX V3 Model Profinet CU / AIDA 1 881.3314.1

eBOX V3 Model DeviceNet / Automotive USA 1 881.3322.1

eBOX V3 Model Profibus 1 881.3328.1

eBOX V3 analog / digital controlled

eBOX V3 Model Analog 1 881.3305.1

3


“Flex supply”

Close to the action

Flex supply for cold wire application

2.5

2.6

2.4

2.3

2.2

2.1

Pos. Description Details pcs. ID No.

Wire feeding tip M6 - for Laser application

2.1 Wire feeding tip, L=28 mm, Ø 0.8 mm from CuCr1Zr 10 881.1287.10

Wire feeding tip, L=28 mm, Ø 1.0 mm from CuCr1Zr 10 881.1261.10

Wire feeding tip, L=28 mm, Ø 1.2 mm from CuCr1Zr 10 881.1262.10

Wire feeding tip, L=28 mm, Ø 1.6 mm from CuCr1Zr 10 881.1228.10

Wire feeding tip, L=28 mm, Ø 0.8 mm from HDS 10 881.1288.10

Wire feeding tip, L=28 mm, Ø 1.0 mm from HDS 10 881.1282.10

Wire feeding tip, L=28 mm, Ø 1.2 mm from HDS 10 881.1276.10

Wire feeding tip, L=28 mm, Ø 1.6 mm from HDS 10 881.1277.10

Wire feeding tip, L=28 mm, Ø 0.8 mm from X8CrNiS18-9 10 881.1289.10

Wire feeding tip, L=28 mm, Ø 1.0 mm from X8CrNiS18-9 10 881.1268.10

Wire feeding tip, L=28 mm, Ø 1.2 mm from X8CrNiS18-9 10 881.1269.10

Wire feeding tip, L=28 mm, Ø 1.6 mm from X8CrNiS18-9 10 881.1270.10

Contact tip M6 - for Laser applications with Hot Wire

not ill. Contact tip, L=24 mm, Ø 0.8 mm from CuCr1Zr 10 881.2208.10

Contact tip, L=24 mm, Ø 1.0 mm from CuCr1Zr 10 881.2166.10

Contact tip, L=24 mm, Ø 1.2 mm from CuCr1Zr 10 881.2210.10

Contact tip, L=24 mm, Ø 1.6 mm from CuCr1Zr 10 881.2211.10

Contact tip, L=24 mm, Ø 1.0 mm from HDS 10 881.2288.10

Contact tip, L=24 mm, Ø 1.2 mm from HDS 10 881.2289.10

Contact tip, L=24 mm, Ø 1.6 mm from HDS 10 881.2290.10

Feeding body

2.2 Feeding pipe cpl. for ALO1 without gas supply 1 881.2214.1

Feeding pipe cpl. for ALO3 without gas supply 1 881.2273.1

Feeding body cpl. for ALO1 with coaxial gas supply 1 881.2321.1

Feeding body cpl. for ALO3 with coaxial gas supply 1 881.2317.1

Clamp for Cold- and Hot Wire applications

2.3 Clamp cpl. for ALO1 with Hot Wire 1 881.2238.1

Clamp cpl. for ALO3 with Hot Wire 1 881.2233.1

4


Flex supply for Hot Wire applications

Media interface e.g.

Processgas or Air pressure,

Cooling liquid

2.11

2.10

2.8

2.3

2.7

2.9

Pos. Description Details pcs. ID No.

Liner for Cold Wire applications

2.4 PA-Liner, grey 2.0 x 4.0 mm, L=3.5 m 1 128.0012

PA-Liner, grey 2.3 x 4.7 mm, L=3.5 m 1 128.0020

Flex supply

2.5 Flex supply ABK cpl. for Cold Wire applications 1 881.2223.1

2.6 Inlet tube for Cold Wire applications 1 881.2224.1

2.7 Feeding body cpl. for ALO1 for Hot Wire 1 881.2175.1

Feeding body cpl. for ALO3 for Hot Wire 1 881.2181.1

Clamp for Hot Wire applications

Liner for Hot Wire applications

2.8 Liner, BPLorange 2.0 x 4.7 mm, L=3.0 m 1 126.0069

Liner, BPLpetrol 2.7 x 4.7 mm, L=3.0 m 1 126.0072

Liner equipment for Hot Wire applications

not ill. Wire Guide for Steel- and CuSi-Wire 5 761.0104

not ill. Wire feeding tip, Ø 0.8 mm for Aluminum-Wire 1 881.2051

Wire feeding tip, Ø 1.0 mm for Aluminum-Wire 1 881.2052.1

Wire feeding tip, Ø 1.2 mm for Aluminum-Wire 3 881.2045.3

Wire feeding tip, Ø 1.6 mm for Aluminum-Wire 1 881.2143

not ill. Linersleeve for Wire feeding tip 5 881.2044.5

2.9 Gas nozzle for Hot Wire Feeding body 3 881.2176.3

not ill. Wire Conduit cpl. for Flex supply M10x1 1 881.2069

Flex supply for Hot Wire applications

2.10 Flex supply ABIROB ® W cpl. Hot Wire 1 881.2266.1

2.11 Inlet nipple, D=1.0–1.4 mm Hot Wire 1 131.0022.1

Inlet nipple, D=1.4–1.6 mm Hot Wire 1 131.0033.1

5


“MF1” & “MF1-Rear”

The driving force

3.1 3.2

3.6

3.7

3.3

3.4 3.5 3.8

3.9

3.10

Pos. Description Details pcs. ID No.

Front Drive (MF1)

3.1 MF1 30 Model W SK - AVT 1 783.5142.1

Rear Drive (MF1-Rear)

3.2 MF1 30 Rear Model SK SK 1 783.5317.1

Wire feeding roll MF1 Drive

3.3 Pressure roll, 20 mm, smooth insulated 4 783.5103.4

3.4 Wire feeding roll, Ø 20 mm for 0.8 mm Wire V-groove, insulated 4 783.5079.4

Wire feeding roll, Ø 20 mm for 1.0 mm Wire V-groove, insulated 4 783.5080.4

Wire feeding roll, Ø 20 mm for 1.2 mm Wire V-groove, insulated 4 783.5081.4

Wire feeding roll, Ø 20 mm for 1.6 mm Wire V-groove, insulated 4 783.5085.4

3.5 Wire feeding roll, Ø 20 mm for 0.8 mm Wire U-groove, insulated 4 783.5060.4

Wire feeding roll, Ø 20 mm for 1.0 mm Wire U-groove, insulated 4 783.5053.4

Wire feeding roll, Ø 20 mm for 1.2 mm Wire U-groove, insulated 4 783.5054.4

Wire feeding roll, Ø 20 mm for 1.6 mm Wire U-groove, insulated 4 783.5055.4

Assambly plate MF1 Drive

3.6 Insulation plate for MF1 and MF1-Rear 1 783.5171

3.7 Adaptor plate MF1 cpl. for Scansonic MEKO frame 1 783.5268.1

Spares

not ill. Encoder wired for MF1 1 783.5281.1

3.8 Wire feed roll, D=14.0 mm / d=4.0 mm for Encoder, insulated 1 783.5118.1

Wire feed roll, D=14.6 mm / d=4.0 mm for Encoder, insulated, grooved 1 783.5321.1

3.9 Wire Guide MF1 ↔ Speedometer 1 783.5114.1

3.10 Wire Guide for MF1 Gear 1 783.5031.1

Wire Guide ceramic MF1 ↔ Speedometer 1 783.5319.1

Wire Guide ceramic for MF1 Gear 1 783.5320.1

6


“M-Drive”

Additional power if required

4.1

Pos. Description Details pcs. ID No.

Rear Drive (M-Drive)

4.1 M-Drive MasterLiner incl. Cooling Interface 1 881.3112

M-Drive MasterLiner 1 881.3306.1

M-Drive MasterLiner black incl. Cooling Interface 1 881.3299.1

M-Drive MasterLiner black 1 881.3308.1

Wire feeding roll M-Drive

not ill. Wire feeding roll for Wire Ø 0.8 / 0.8 mm for M-Drive, with V-Groove 1 881.3139

Wire feeding roll for Wire Ø 1.0 / 1.0 mm for M-Drive, with V-Groove 1 881.3140

Wire feeding roll for Wire Ø 1.2 / 1.2 mm for M-Drive, with V-Groove 1 881.3141

Wire feeding roll for Wire Ø 1.6 / 1.6 mm for M-Drive, with V-Groove 2 881.3198.2

Wire feeding roll for Wire Ø 0.6 / 0.8 mm for M-Drive, with U-Groove 1 881.3129

Wire feeding roll for Wire Ø 1.0 / 1.0 mm for M-Drive, with U-Groove 1 881.3132

Wire feeding roll for Wire Ø 1.2 / 1.2 mm for M-Drive, with U-Groove 1 881.3133

Wire feeding roll for Wire Ø 1.6 / 1.6 mm for M-Drive, with U-Groove 1 881.3134

not ill. Pressure roll cpl. Smooth 1 881.3149

Pressure roll cpl. for Wire Ø 0.8–1.2 mm, with U-Groove 1 881.3169

Pressure roll cpl. for Wire Ø 1.2–1.6 mm, with U-Groove 1 881.3170

Insulation plate M-Drive

not ill. Insulation plate cpl. for M-Drive 1 881.3151

7


“MasterLiner” wire feeding hose

For constant flow

5.1

5.5

5.2

5.6

5.3

5.7

5.4

Pos. Description Details pcs. ID No.

Connection Sets

5.1 Connection Set MF1 Quick Coupling for Masterliner 1 155.0237.1

5.2 Connection Set Drum Quick Coupling for Masterliner 1 155.0238.1

5.3 Connection Set M-Drive Input Quick Coupling for Masterliner 1 155.0239.1

5.4 Connection Set M-Drive Output Quick Coupling for Masterliner 1 155.0240.1

5.5 Connection Set M-Drive Input Quick Connector for MasterLiner 1 155.0241.1

5.6 Connection Set G1/4" Quick Connector for MasterLiner 1 155.0167.1

5.7 Connection Set MF1 G3/8" Quick Connector for MasterLiner 1 155.0177.1

not ill. Inlet nipple MasterLiner ↔ MF1 1 131.0035.1

Inlet nipple for Liner 2.0 x 4.0 mm 10 131.0003

Inlet nipple for Liner 2.3 x 4.7 mm 10 131.0005

MasterLiner MAXI G1/4"

5.8 MasterLiner MAXI HD 10.0 m with Connection Set G1/4" 1 155.0153.1

MasterLiner MAXI HD 5.0 m with Connection Set G1/4" 1 155.0150.1

MasterLiner MAXI HD 2.5 m with Connection Set G1/4" 1 155.Z034.1

5.9 MasterLiner MAXI FLEX 10.0 m with Connection Set G1/4" 1 155.0157.1

MasterLiner MAXI FLEX 5.0 m with Connection Set G1/4" 1 155.0154.1

MasterLiner MAXI FLEX 2.0 m with Connection Set G1/4" 1 155.Z056.1

MasterLiner MAXI Quick Connector

5.10 MasterLiner MAXI HD 10.0 m with Quick Connector 1 155.0189.1

MasterLiner MAXI HD 5.0 m with Quick Connector 1 155.0184.1

MasterLiner MAXI HD 2.0 m with Quick Connector 1 155.Z041.1

5.11 MasterLiner MAXI FLEX 10.0 m with Quick Connector 1 155.0200.1

MasterLiner MAXI FLEX 5.0 m with Quick Connector 1 155.0197.1

MasterLiner MAXI FLEX 3.0 m with Quick Connector 1 155.Z088.1

MasterLiner Basic G1/4"

5.12 MasterLiner Basic HD 10.0 m with Connection Set G1/4" 1 155.0255.1

MasterLiner Basic HD 5.0 m with Connection Set G1/4" 1 155.0251.1

MasterLiner Basic HD 2.0 m with Connection Set G1/4" 1 155.0249.1

5.13 MasterLiner Basic FLEX 10.0 m with Connection Set G1/4" 1 155.0248.1

MasterLiner Basic FLEX 5.0 m with Connection Set G1/4" 1 155.0244.1

MasterLiner Basic FLEX 2.0 m with Connection Set G1/4" 1 155.0242.1

8


5.8

5.10

5.9

5.11

5.12

5.13 5.14

Pos. Description Details pcs. ID No.

MasterLiner Basic Quick Connector

5.14 MasterLiner Basic FLEX 10.0 m with Quick Connector 1 155.0214.1

MasterLiner Basic FLEX 5.0 m with Quick Connector 1 155.0211.1

MasterLiner Basic FLEX 2.0 m with Quick Connector 1 155.Z096.1

Rolliner XL

not ill. Rolliner 10.0 m 1 783.5183.1

Rolliner 5.0 m 1 783.5178.1

Rolliner 2.0 m 1 783.5175.1

Other lengths available on request

Note:

MasterLiner MAXI for Wire Ø 1.2–1.6 mm

MasterLiner Basic for Wire Ø 0.8–1.2 mm

Rolliner for Wire Ø 0.8–1.6 mm

9


Control lines

For the perfect connection

6.1

6.2

6.4

6.8

6.6

6.3

6.7

6.9

6.5

6.10

Pos. Description Details pcs. ID No.

Control Cable

6.1 Control Cable cpl., L=10.0 m E-Box ↔ MF1 ↔ MF1 DIG ↔ Sensor 1 101.0220.1

6.2 Control Cable cpl., L=10.0 m E-Box ↔ Masterdrive ↔ Sensor 1 101.0167.1

6.3 Control Cable cpl., L=8.0 m E-Box ↔ M-Drive ↔ Sensor 1 101.0221.1

6.4 Control Cable cpl., L=10.0 m M-Drive ↔ Masterdrive 1 101.0156.1

6.5 Interface Cable, L=6.00 m E-Box 1 101.0116

6.6 Power cable type 35, L= 10.00 m for Hot Wire 1 118.0076.1

6.7 Control Cable cpl. 10 lead, L= 3.0 m E-Box, for Hot Wire (Lincoln) 1 101.0138

6.8 Control Cable cpl. 10 lead, L=10.0 m E-Box, for Hot Wire (Lorch) 1 101.0157.1

6.9 Control Cable cpl. 10 lead, L= 3.0 m E-Box, for Hot Wire, without plug 1 101.0123

6.10 Control Cable cpl., L=10.0 m Wire end sensor 1 101.0168.1

10


Accessoires

Facilitate the work

7.1

7.2

7.3

7.4

7.5

7.6

7.7

Pos. Description Details pcs. ID No.

Accessoires

7.1 Mount assist for Drum applications 1 881.3238.1

7.2 Wire cutter pneumatic cpl. With end position scan 1 839.0045.1

not ill. 5-port/2-way valve cpl. 1 839.0035.1

not ill. Cutting knife for Wire cutter 1 839.0024

not ill. Block counter for Wire cutter 1 839.0026

not ill. Double nipple with G1/4" 1 710.0018

7.3 Wire end sensor inductive cpl. For drum (without Control cable) 1 881.3225.1

7.4 Connector Masterliner for Drum-Spool 1 783.5205.1

not ill. Wire guide drum Masterliner MAXI, L=0.25m 1 155.0235.1

not ill. Key Stick User Level 1 / blue for Service Software MFS-V3 1 881.3285.1

Key Stick User Level 2 / red for Service Software MFS-V3 1 881.3286.1

7.5 MF-Control 1 881.3330.1

not ill. Shrink hose d=25.4 mm L=30.0 m 1 104.0008

not ill. Spiral hose L=20.0 m 1 191.0122

not ill. Sharpener for Liner conical 1 191.0064

Sharpener for Liner cylindrical 1 191.0092.1

not ill. Hose cutter for Liner 1 191.0062.1

not ill. Replacement blade for Hose cutter 10 191.0063

not ill. Spool carrier cpl. for M-Drive 1 881.3057.1

7.6 Spool carrier cpl. black for M-Drive 1 881.3301.1

Spool carrier cpl. black for MF1-Rear 1 881.3310.1

7.7 Retaining sheet for Masterliner for connecting at Spool carrier M-Drive 1 881.3219.1

Retaining sheet for Masterliner for connecting at Spool carrier black M-Drive 1 881.3298.0

11


TECHNOLOGY FOR THE WELDER’S WORLD.

PRO.R158.GB • Bi-500.04.17 • Printed in Germany • © Copyright • All trademarks named in this brochure are the property of the respective companies.

Alexander Binzel Schweisstechnik GmbH & Co. KG

Kiesacker · 35418 Buseck · GERMANY

Phone: +49 (0) 64 08 / 59-0

Fax: +49 (0) 64 08 / 59-191

E-mail: info@binzel-abicor.com

www.binzel-abicor.com

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